CN103231244A - Automatic-alignment part installing machine - Google Patents

Automatic-alignment part installing machine Download PDF

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Publication number
CN103231244A
CN103231244A CN2013101507165A CN201310150716A CN103231244A CN 103231244 A CN103231244 A CN 103231244A CN 2013101507165 A CN2013101507165 A CN 2013101507165A CN 201310150716 A CN201310150716 A CN 201310150716A CN 103231244 A CN103231244 A CN 103231244A
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CN
China
Prior art keywords
axis
plate
ccd
lever
block
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CN2013101507165A
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Chinese (zh)
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CN103231244B (en
Inventor
吕绍林
汪炉生
田玉彪
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吴江市博众精工科技有限公司
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Priority to CN201310150716.5A priority Critical patent/CN103231244B/en
Publication of CN103231244A publication Critical patent/CN103231244A/en
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Publication of CN103231244B publication Critical patent/CN103231244B/en

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Abstract

The invention relates to an automatic-alignment part installing machine. A product is first placed into a product clamp mechanism. A clamping claw clamps the left end and the right end of the product, and simultaneously a wedge-shaped block mechanism under a base plate pushes a back side clamping mechanism roller and a lateral clamping mechanism roller to enable the product clamp mechanism to clamp the product tightly from the back side and the lateral sides. A carrier rotating disc mechanism rotates to the place under a part installing mechanism a, the part installing mechanism a moves to a material disc a to absorb a part and delivers the part to the position where the product is required to be installed in the product clamp mechanism, the carrier rotating disc mechanism rotates to the place below a part installing mechanism b after the part a is installed, the installing process of the part a is repeated, a rotating disc rotates to the lower end of a correction mechanism after a part b is installed to conduct double-correction on the installing positions of the part a and the part b. The product can be taken out after a correction result shows that the product is qualified. The automatic-alignment part installing machine is mainly used for installing small parts of an electronic product, integrates delivery, installation, correction and detection and is convenient and quick.

Description

A kind of automatic contraposition component-mounting machine
Technical field:
The present invention relates to a kind of component-mounting machine, relate to a kind of automatic contraposition component-mounting machine of CCD vision calibration in particular.
Background technology:
When to electronic products such as mobile phones miniature parts being installed, need product clamper mechanism that product is clamped, miniature parts being sucked up and is transported to the standard operation position by suction nozzle body then installs, need correcting mechanism that the installation site is calibrated when being installed on the product, existing product clamper mechanism stable is poor, public property is poor, locatees inaccurate; And still manual operations at present when being installed to part on the product is not easy operation by hand and picks up miniature parts, and efficient is extremely low; While and the common required precision of correcting mechanism are higher, and the ability installation site is accurate like this.Therefore be necessary to design a kind of automatic contraposition component-mounting machine, automatically transport, install, calibrate, detect, not only increase work efficiency, accurately improve the quality of products in the location.
Summary of the invention:
The purpose of this invention is to provide a kind of automatic contraposition component-mounting machine, be mainly used in miniature parts to electronic product being installed, transporting something containerized is defeated, install, calibration, detect and be one, and is convenient and swift.
Technology solution of the present invention is as follows:
A kind of automatic contraposition component-mounting machine, it comprises base plate, component-mounting machine structure, charging tray, correcting mechanism, carrier rotating disk mechanism, product clamper mechanism and wedge mechanism, described component-mounting machine structure has two, is respectively component-mounting machine structure a and component-mounting machine structure b, and both structures are identical; Described charging tray has two, is respectively charging tray a and charging tray b, and charging tray a is identical with charging tray b structure; Described component-mounting machine structure a is installed on the rearmost end of described base plate, and the bottom of component-mounting machine structure a is equipped with charging tray a; Described component-mounting machine structure b is installed on the left end portion of described base plate, and the bottom of component-mounting machine structure b is equipped with charging tray b; Described correcting mechanism is installed on the right front of described base plate; Described carrier rotating disk mechanism is installed on the base plate, is symmetrically installed with six product clamper mechanisms on the carrier rotating disk mechanism; Wedge mechanism is installed under the described base plate, and wedge mechanism matches with product clamper mechanism.
Described component-mounting machine structure comprises base, X-axis mechanism, Y-axis mechanism, Z axis mechanism, rotating mechanism, CCD correcting mechanism and suction nozzle body, and described base is installed on the base plate; Described X-axis mechanism comprises X-axis motor, X-axis shaft coupling, the linear module of X-axis, X-axis slide rail, X-axis slide block, X-axis mounting bar, the linear module backplate of X-axis, XY bracing strut, X-axis sensing chip and X-axis photoelectric sensor, the linear module of X-axis, X-axis slide rail and X-axis mounting bar are housed on the described base plate, the X-axis slide block is contained on the X-axis slide rail, the X-axis photoelectric sensor is installed on the X-axis mounting bar, and the X-axis sensing chip is installed on the X-axis slide block; Described X-axis motor is connected by the linear module of X-axis shaft coupling and X-axis, and the linear module backplate of X-axis is housed on the linear module of X-axis; Described XY bracing strut is contained on X-axis slide block and the linear module of X-axis.
Described Y-axis mechanism comprises y-axis motor, Y-axis shaft coupling, the linear module of Y-axis, YZ module connecting plate, the linear module backplate of Y-axis, Y-axis mounting bar, Y-axis sensing chip and Y-axis photoelectric sensor, the linear module of described Y-axis and Y-axis mounting bar are installed on the XY bracing strut, and the Y-axis photoelectric sensor is installed on the Y-axis mounting bar; Described y-axis motor is connected by the linear module of Y-axis shaft coupling and Y-axis, and the linear module backplate of Y-axis is housed on the linear module of Y-axis; Described YZ module connecting plate is contained on the linear module of Y-axis, and described Y-axis sensing chip is installed on the YZ module connecting plate.
Described Z axis mechanism comprises Z spindle motor, Z axle shaft coupling, z axis module, Z axle module connecting plate, Z axle sensing chip and Z axis photoelectric sensor, described z axis module is installed on the YZ module connecting plate, described Z spindle motor links together by Z axle shaft coupling and z axis module, Z axle module connecting plate is housed on the z axis module, and Z axle sensing chip is installed in the side of Z axle module connecting plate.
Described rotating mechanism comprises rotation motor, rotating mechanism installing plate, reductor, reductor installing plate, prolongs axle, stiffener, rotation photoelectric sensor and rotary inductive sheet, described rotating mechanism installing plate is installed in the back side of linear module, and links together with the module connecting plate; Described reductor installing plate is fixed on the rotating mechanism installing plate, and reductor is fixed on the reductor installing plate, and rotation motor is connected with reductor; Described reductor lower end connects the prolongation axle; Described prolongation axle is gone up fixedly connected rotary inductive sheet, and the left side of described reductor installing plate connects a stiffener.
Described CCD correcting mechanism comprises CCD installing rack, CCD, CCD mounting blocks, light source and light source installing rack, and described CCD installing rack is fixed on the right side of reductor installing plate; Described CCD is installed on the CCD installing rack by the CCD mounting blocks; Described light source installing rack is fixed on CCD installing rack lower end, and light source is connected on the light source installing rack.
The side of described CCD installing rack connects a photoelectric sensor fixed head, described photoelectric sensor is fixed on the photoelectric sensor fixed head, and match with the sensing chip on the module connecting plate, the module connecting plate that its CD-ROM drive motor mechanism drives on the linear module moves down, rotating mechanism installing plate driven rotary mechanism and suction nozzle body move down, and determine to move down distance by photoelectric sensor.
The bottom of the bottom of described stiffener and CCD installing rack is being connected the rotation photoelectric sensor by rotation photoelectric sensor holder respectively, described rotating mechanism rotation, and the anglec of rotation is determined by the rotation photoelectric sensor.
Described suction nozzle body comprise suction nozzle cylinder, cylinder fixed mount, suction nozzle adapter sleeve, slide rail, slide block, on draw angle bar, suction nozzle seat, suction nozzle, connecting rod and auxiliary suction nozzle, described suction nozzle cylinder is installed in by the cylinder fixed mount and prolongs on the axle; The described bottom that prolongs axle is connecting slide rail, the slide block that is being connected on the slide rail, fixedly connected suction nozzle adapter sleeve on the slide block; The lower end of described suction nozzle cylinder by on draw angle bar and suction nozzle adapter sleeve to be fixed together; Described suction nozzle seat is installed in the lower end of suction nozzle adapter sleeve, and suction nozzle is connected on the suction nozzle seat; Described prolongation axle is gone up and is connected an auxiliary suction nozzle with slide rail relative position place by connecting rod.
Described correcting mechanism it comprise that cylinder, air cylinder base, CCD movable plate, CCD bracket adjustment piece, riser, CCD are regulated support, CCD installing plate, gone up CCD, back-up block, go up the light source installing rack, go up light source, light source installing rack, light source, CCD installing plate, CCD lift adjustment plate, CCD and following CCD adjusting knob down down down down down, described cylinder is fixed on the air cylinder base; Connecting the CCD movable plate on the described cylinder, described CCD movable plate top is connecting CCD bracket adjustment piece, and the lower left quarter of CCD movable plate is connecting to descend the CCD installing plate; On the described CCD bracket adjustment piece riser is installed; The top of described riser is regulated support by CCD and is being connected the CCD installing plate, and last CCD is connected on the CCD installing plate; The both sides of described riser connect a back-up block respectively, and the light source installing rack is connecting light source on passing through between two back-up blocks; Connecting to descend CCD by following CCD lift adjustment plate on the described CCD installing plate down; By following light source installing rack light source is installed down on the described CCD installing plate down; The two ends of described cylinder are respectively equipped with a cylinder limited block.
Described carrier rotating disk mechanism comprises rotating disk alternating current motor, dispenser, flange and rotating disk, described rotating disk alternating current motor drives dispenser, dispenser links together by flange and rotating disk, and rotating disk alternating current motor and dispenser be positioned at the bottom of base plate, and rotating disk is positioned at the top of base plate.
It comprises described product clamper mechanism carrier base plate, fixed mechanism, rear side clamp mechanism, side-clamping mechanism and inserts, described fixed mechanism comprises riser, left clamp jaw seat, left clamp jaw, right clamp jaw seat and right clamp jaw, and described riser is vertically fixed on the carrier base plate; The and arranged on left and right sides of described riser is fixedly connected left clamp jaw seat and right clamp jaw seat respectively, and left clamp jaw is connected on the left clamp jaw seat, and right clamp jaw is connected on the right clamp jaw seat; Described inserting is connected on the carrier base plate.
Described rear side clamp mechanism comprises that rear side clamp mechanism roller connecting rod, rear side clamp mechanism roller, rear spring are inserted, rear side spring, rear side screw, rear side limited block, rear slider, aft ramp, back lever plate, back lever plate spring, rear side fixed block, after open that bar is shipped and resell on another market, back lever pushing block, back are gone up pushing block and after under pushing block, described rear side clamp mechanism roller connecting rod lower end connects rear side clamp mechanism roller, and the upper end is passed carrier base plate and rear spring and inserted and link together; Described aft ramp is fixed on the carrier base plate, and rear slider is connected on the aft ramp; The lower end that described rear spring is inserted is connected with rear slider, and the upper end that rear spring is inserted is connected with the back lever plate, and the rear end that rear spring is inserted links together by rear side spring and rear side screw and rear side limited block; Described back lever plate is connecting back lever pushing block by back lever plate spring; Described back go up pushing block and back down pushing block be fixedly connected on respectively on the lever pushing block of back.
After described rear side clamp mechanism promotes rear side clamp mechanism roller by the wedge that cooperates with this product clamper, thereby drive whole rear side clamp mechanism reach, the compression of rear side spring, rear slider moves forward at aft ramp, make back lever plate reach, back lever plate spring drives back lever pushing block and moves forward, and pushing block props up product under pushing block and the back thereby go up after making.
Described side-clamping mechanism comprises that side-clamping mechanism roller connecting rod, side-clamping mechanism roller, side spring are inserted, side fastening spring, side screw, side limited block, side slide block, side slide rail, side lever plate, side lever plate spring, side fixed block, side opening bar are shipped and resell on another market, pushing block under pushing block and the side on the side lever pushing block, side, described side-clamping mechanism roller connecting rod lower end connects the side-clamping mechanism roller, and the upper end is passed carrier base plate and side spring and inserted and link together; Described side slide rail is fixed on the carrier base plate, and the side slide block is connected on the slide rail of side; The lower end that described side spring is inserted is connected with the side slide block, and the upper end that the side spring is inserted is connected with the side lever plate, and the left end that the side spring is inserted links together by side fastening spring and side screw and side limited block; Described side lever plate is connecting side lever pushing block by side lever plate spring; On the described side under pushing block and the side pushing block be fixedly connected on respectively on the lever pushing block of side.
After described side-clamping mechanism promotes the side-clamping mechanism roller by the wedge that cooperates with this product clamper, thereby drive whole side-clamping mechanism reach, side fastening spring compression, the side slide block moves forward at the side slide rail, make side lever plate reach, side lever plate spring drives side lever pushing block reach, and pushing block props up product under the pushing block and side thereby make on the side.
Described wedge mechanism comprises wedge cylinder, wedge cylinder mount pad, wedge connecting plate and wedge, described wedge cylinder mount pad is fixed on the base plate bottom, the wedge cylinder is fixed on the wedge cylinder mount pad, connects two wedges by the wedge connecting plate on the described wedge cylinder.
In the technique scheme, the described below, front side of inserting and being positioned at riser, the shape of inserting can change according to the shape of product.
In the technique scheme, described back lever plate is provided with a slotted eye a, fixes the rear side fixed block of a band pin-and-hole on the back lever pushing block, and the rear side fixed block is positioned at slotted eye a, by open after described bar ship and resell on another market with the rear side fixed block and afterwards lever plate link together.
In the technique scheme, described side lever plate is provided with a slotted eye b, fix the side fixed block of a band pin-and-hole on the lever pushing block of side, the side fixed block is positioned at slotted eye b, and shipping and reselling on another market by described side opening bar links together side fixed block and side lever plate.
In the technique scheme, be respectively equipped with the through hole more than three on described two back-up blocks, last light source installing rack is connected on the back-up block by described through hole, goes up the irradiation position of light source like this and can regulate according to the position of installing the light source installing rack.
In the technique scheme, vertically be provided with three groups of above adjustment holes on the described CCD bracket adjustment piece, two every group, riser is installed on the CCD bracket adjustment piece by described adjustment hole.
In the technique scheme, described light source installing rack down is provided with bar hole, can regulate down the position of light source on following light source installing rack by bar hole.
In the technique scheme, the described below of CCD installing plate down is provided with the strip through hole, can regulate down the position of CCD lift adjustment plate on following CCD installing plate by the strip through hole, and regulates by following CCD adjusting knob.
In the technique scheme, described CCD regulates support and is provided with scallop hole, can regulate the position of CCD installing plate on CCD adjusting support with the camera site of CCD on adjusting by scallop hole.
Beneficial effect of the present invention is:
The present invention puts into product clamper mechanism with product earlier, clamp jaw can be clamped the left and right end of product, at wedge mechanism urges rear side clamp mechanism roller and the side-clamping mechanism roller of floor below, make product clamper mechanism clamp product with the side from behind simultaneously; The carrier rotating disk mechanism rotates then, turn to component-mounting machine structure a below, component-mounting machine structure a moves to charging tray a, draw part, and be transported to the position that product needed in the product clamper mechanism is installed, after part a installs, the carrier rotating disk mechanism turns to component-mounting machine structure b below, repeat the installation process of part a, after the part b installation, dial rotation moves to the lower end of correcting mechanism, part a and part b installation site are carried out dual calibration, after calibration result is qualified, can take out product.The present invention mainly is the machine that miniature parts is installed to electronic product, and transporting something containerized is defeated, install, calibration, detect and be one, and is convenient and swift.
Description of drawings:
The present invention is described further below in conjunction with accompanying drawing:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the upward view of Fig. 1;
Fig. 4 is the structural representation of the X-axis mechanism of component-mounting machine structure of the present invention;
Fig. 5 is the structural representation of the Y-axis mechanism of component-mounting machine structure of the present invention;
Fig. 6 is the structural representation of the Z axis mechanism of component-mounting machine structure of the present invention;
Fig. 7 is the rotating mechanism structural representation of component-mounting machine structure of the present invention;
Fig. 8 is the CCD correcting mechanism structural representation of component-mounting machine structure of the present invention;
Fig. 9 is the structural representation of the suction nozzle body of component-mounting machine structure of the present invention;
Figure 10 is the structural representation of suction nozzle body (including only slide rail, slide block, connecting rod and auxiliary nozzle portion) among Fig. 9;
Figure 11 is the structural representation of correcting mechanism of the present invention;
Figure 12 is the front view of Figure 11;
Figure 13 is the structural representation of product clamper of the present invention mechanism;
Figure 14 is another structural representation of product clamper of the present invention mechanism;
Figure 15 is the front view of Figure 13;
Figure 16 is the vertical view of Figure 13;
Figure 17 is the right view of Figure 13;
Figure 18 is the structural representation of wedge of the present invention mechanism.
The specific embodiment:
Embodiment, see accompanying drawing 1 ~ 3, a kind of automatic contraposition component-mounting machine, it comprises base plate 1, component-mounting machine structure I, charging tray 2, correcting mechanism II, carrier rotating disk mechanism III, product clamper mechanism IV and wedge mechanism V, described component-mounting machine structure has two, be respectively component-mounting machine structure a and component-mounting machine structure b, both structures are identical; Described charging tray has two, is respectively charging tray a and charging tray b, and charging tray a is identical with charging tray b structure; Described component-mounting machine structure a is installed on the rearmost end of described base plate, and the bottom of component-mounting machine structure a is equipped with charging tray a; Described component-mounting machine structure b is installed on the left end portion of described base plate, and the bottom of component-mounting machine structure b is equipped with charging tray b; Described correcting mechanism is installed on the right front of described base plate; Described carrier rotating disk mechanism is installed on the base plate, is symmetrically installed with six product clamper mechanisms on the carrier rotating disk mechanism; Wedge mechanism is installed under the described base plate, and wedge mechanism matches with product clamper mechanism.
See accompanying drawing 4, described component-mounting machine structure comprises base 3, X-axis mechanism VI, Y-axis mechanism VII, Z axis mechanism VIII, rotating mechanism IX, CCD correcting mechanism X and suction nozzle body XI, and described base is installed on the base plate; Described X-axis mechanism comprises X-axis motor 4, X-axis shaft coupling 5, the linear module 6 of X-axis, X-axis slide rail 7, X-axis slide block 8, X-axis mounting bar 9, the linear module backplate 10 of X-axis, XY bracing strut 11, X-axis sensing chip 12 and X-axis photoelectric sensor 13, the linear module of X-axis, X-axis slide rail and X-axis mounting bar are housed on the described base plate, the X-axis slide block is contained on the X-axis slide rail, the X-axis photoelectric sensor is installed on the X-axis mounting bar, and the X-axis sensing chip is installed on the X-axis slide block; Described X-axis motor is connected by the linear module of X-axis shaft coupling and X-axis, and the linear module backplate of X-axis is housed on the linear module of X-axis; Described XY bracing strut is contained on X-axis slide block and the linear module of X-axis.
See accompanying drawing 5, described Y-axis mechanism comprises y-axis motor 14, Y-axis shaft coupling 15, the linear module 16 of Y-axis, YZ module connecting plate 17, the linear module backplate 18 of Y-axis, Y-axis mounting bar 19, Y-axis sensing chip 20 and Y-axis photoelectric sensor 21, the linear module of described Y-axis and Y-axis mounting bar are installed on the XY bracing strut, and the Y-axis photoelectric sensor is installed on the Y-axis mounting bar; Described y-axis motor is connected by the linear module of Y-axis shaft coupling and Y-axis, and the linear module backplate of Y-axis is housed on the linear module of Y-axis; Described YZ module connecting plate is contained on the linear module of Y-axis, and described Y-axis sensing chip is installed on the YZ module connecting plate.
See accompanying drawing 6, described Z axis mechanism comprises Z spindle motor 22, Z axle shaft coupling 23, z axis module 24, Z axle module connecting plate 25, Z axle sensing chip 26 and Z axis photoelectric sensor 27, described z axis module is installed on the YZ module connecting plate, described Z spindle motor links together by Z axle shaft coupling and z axis module, Z axle module connecting plate is housed on the z axis module, and Z axle sensing chip is installed in the side of Z axle module connecting plate.
See accompanying drawing 7, described rotating mechanism comprises rotation motor 28, rotating mechanism installing plate 29, reductor 30, reductor installing plate 31, prolongs axle 32, stiffener 33, rotation photoelectric sensor 34 and rotary inductive sheet 35, described rotating mechanism installing plate is installed in the back side of linear module, and links together with the module connecting plate; Described reductor installing plate is fixed on the rotating mechanism installing plate, and reductor is fixed on the reductor installing plate, and rotation motor is connected with reductor; Described reductor lower end connects the prolongation axle; Described prolongation axle is gone up fixedly connected rotary inductive sheet, and the left side of described reductor installing plate connects a stiffener.
See accompanying drawing 8, described CCD correcting mechanism comprises CCD installing rack 36, CCD37, CCD mounting blocks 38, light source 39 and light source installing rack 40, and described CCD installing rack is fixed on the right side of reductor installing plate; Described CCD is installed on the CCD installing rack by the CCD mounting blocks; Described light source installing rack is fixed on CCD installing rack lower end, and light source is connected on the light source installing rack.
The side of described CCD installing rack connects a photoelectric sensor fixed head 41, described photoelectric sensor is fixed on the photoelectric sensor fixed head, and match with the sensing chip on the module connecting plate, the module connecting plate that its CD-ROM drive motor mechanism drives on the linear module moves down, rotating mechanism installing plate driven rotary mechanism and suction nozzle body move down, and determine to move down distance by photoelectric sensor.
The bottom of the bottom of described stiffener and CCD installing rack is being connected the rotation photoelectric sensor by rotation photoelectric sensor holder 42 respectively, described rotating mechanism rotation, and the anglec of rotation is determined by the rotation photoelectric sensor.
See accompanying drawing 9 and accompanying drawing 10, described suction nozzle body comprise suction nozzle cylinder 43, cylinder fixed mount 44, suction nozzle adapter sleeve 45, slide rail 46, slide block 47, on draw angle bar 48, suction nozzle seat 49, suction nozzle 50, connecting rod 51 and auxiliary suction nozzle 52, described suction nozzle cylinder is installed in by the cylinder fixed mount and prolongs on the axle; The described bottom that prolongs axle is connecting slide rail, the slide block that is being connected on the slide rail, fixedly connected suction nozzle adapter sleeve on the slide block; The lower end of described suction nozzle cylinder by on draw angle bar and suction nozzle adapter sleeve to be fixed together; Described suction nozzle seat is installed in the lower end of suction nozzle adapter sleeve, and suction nozzle is connected on the suction nozzle seat; Described prolongation axle is gone up and is connected an auxiliary suction nozzle with slide rail relative position place by connecting rod.
See accompanying drawing 11 and accompanying drawing 12, described correcting mechanism it comprise that cylinder 53, air cylinder base 54, CCD movable plate 55, CCD bracket adjustment piece 56, riser 57, CCD are regulated support 58, CCD installing plate 59, gone up CCD60, back-up block 61, go up light source installing rack 62, go up light source 63, light source installing rack 64, light source 65, CCD installing plate 66, CCD lift adjustment plate 67, CCD68 and following CCD adjusting knob 69 down down down down down, described cylinder is fixed on the air cylinder base; Connecting the CCD movable plate on the described cylinder, described CCD movable plate top is connecting CCD bracket adjustment piece, and the lower left quarter of CCD movable plate is connecting to descend the CCD installing plate; On the described CCD bracket adjustment piece riser is installed, vertically is provided with three groups of adjustment holes 5601 on the described CCD bracket adjustment piece, two every group, riser is installed on the CCD bracket adjustment piece by described adjustment hole; The top of described riser is regulated support by CCD and is being connected the CCD installing plate, last CCD is connected on the CCD installing plate, described CCD regulates support and is provided with scallop hole 5801, can regulate the position of CCD installing plate on CCD adjusting support with the camera site of CCD on adjusting by scallop hole; The both sides of described riser connect a back-up block respectively, the light source installing rack is connecting light source on passing through between two back-up blocks, be respectively equipped with five through holes 6101 on described two back-up blocks, last light source installing rack is connected on the back-up block by described through hole, goes up the irradiation position of light source like this and can regulate according to the position of installing the light source installing rack; Connecting to descend CCD by following CCD lift adjustment plate on the described CCD installing plate down, the described below of CCD installing plate down is provided with strip through hole 6601, can regulate down the position of CCD lift adjustment plate on following CCD installing plate by the strip through hole, and regulate by following CCD adjusting knob; By following light source installing rack light source is installed down on the described CCD installing plate down, described light source installing rack down is provided with bar hole 6401, can regulate down the position of light source on following light source installing rack by bar hole; The two ends of described cylinder are respectively equipped with a cylinder limited block 70.
See accompanying drawing 1, described carrier rotating disk mechanism comprises rotating disk alternating current motor 71, dispenser 72, flange 73 and rotating disk 74, described rotating disk alternating current motor drives dispenser, dispenser links together by flange and rotating disk, and rotating disk alternating current motor and dispenser are positioned at the bottom of base plate, and rotating disk is positioned at the top of base plate.
See accompanying drawing 13 ~ 17, it comprises described product clamper mechanism carrier base plate 75, fixed mechanism, rear side clamp mechanism, side-clamping mechanism and inserts 76, described fixed mechanism comprises riser 77, left clamp jaw seat 78, left clamp jaw 79, right clamp jaw seat 80 and right clamp jaw 81, and described riser is vertically fixed on the carrier base plate; The and arranged on left and right sides of described riser is fixedly connected left clamp jaw seat and right clamp jaw seat respectively, and left clamp jaw is connected on the left clamp jaw seat, and right clamp jaw is connected on the right clamp jaw seat; Described inserting is connected on the carrier base plate; The described below, front side of inserting and being positioned at riser, the shape of inserting can change according to the shape of product.
Described rear side clamp mechanism comprises that rear side clamp mechanism roller connecting rod 82, rear side clamp mechanism roller 83, rear spring insert 84, rear side spring 85, rear side screw 86, rear side limited block 87, rear slider 88, aft ramp 89, back lever plate 90, back lever plate spring 91, rear side fixed block 92, after open that bar ships and resell on another market 93, back lever pushing block 94, back are gone up pushing block 95 and after under pushing block 96, described rear side clamp mechanism roller connecting rod lower end connects rear side clamp mechanism roller, and the upper end is passed carrier base plate and rear spring and inserted and link together; Described aft ramp is fixed on the carrier base plate, and rear slider is connected on the aft ramp; The lower end that described rear spring is inserted is connected with rear slider, and the upper end that rear spring is inserted is connected with the back lever plate, and the rear end that rear spring is inserted links together by rear side spring and rear side screw and rear side limited block; Described back lever plate is connecting back lever pushing block by back lever plate spring; Described back go up pushing block and back down pushing block be fixedly connected on respectively on the lever pushing block of back; Described back lever plate is provided with a slotted eye a97, fixes the rear side fixed block of a band pin-and-hole on the back lever pushing block, and the rear side fixed block is positioned at slotted eye a, by open after described bar ship and resell on another market with the rear side fixed block and afterwards lever plate link together.
After described rear side clamp mechanism promotes rear side clamp mechanism roller by the wedge that cooperates with this product clamper, thereby drive whole rear side clamp mechanism reach, the compression of rear side spring, rear slider moves forward at aft ramp, make back lever plate reach, back lever plate spring drives back lever pushing block and moves forward, and pushing block props up product under pushing block and the back thereby go up after making.
Described side-clamping mechanism comprises side-clamping mechanism roller connecting rod 98, side-clamping mechanism roller 99, the side spring inserts 100, side fastening spring 101, side screw 102, side limited block 103, side slide block 104, side slide rail 105, side lever plate 106, side lever plate spring 107, side fixed block 108, the side opening bar ships and resell on another market 109, side lever pushing block 110, pushing block 112 under pushing block 111 and the side on the side, described side-clamping mechanism roller connecting rod lower end connects the side-clamping mechanism roller, and the upper end is passed carrier base plate and side spring and inserted and link together; Described side slide rail is fixed on the carrier base plate, and the side slide block is connected on the slide rail of side; The lower end that described side spring is inserted is connected with the side slide block, and the upper end that the side spring is inserted is connected with the side lever plate, and the left end that the side spring is inserted links together by side fastening spring and side screw and side limited block; Described side lever plate is connecting side lever pushing block by side lever plate spring; On the described side under pushing block and the side pushing block be fixedly connected on respectively on the lever pushing block of side; Described side lever plate is provided with a slotted eye b113, fixes the side fixed block of a band pin-and-hole on the lever pushing block of side, and the side fixed block is positioned at slotted eye b, and shipping and reselling on another market by described side opening bar links together side fixed block and side lever plate.
See accompanying drawing 18, described wedge mechanism comprises wedge cylinder 114, wedge cylinder mount pad 115, wedge connecting plate 116 and wedge 117, described wedge cylinder mount pad is fixed on the base plate bottom, the wedge cylinder is fixed on the wedge cylinder mount pad, connects two wedges by the wedge connecting plate on the described wedge cylinder.
After described side-clamping mechanism promotes the side-clamping mechanism roller by the wedge that cooperates with this product clamper, thereby drive whole side-clamping mechanism reach, side fastening spring compression, the side slide block moves forward at the side slide rail, make side lever plate reach, side lever plate spring drives side lever pushing block reach, and pushing block props up product under the pushing block and side thereby make on the side.
The course of work of the present invention: earlier product is put into product clamper mechanism, clamp jaw can be clamped the left and right end of product, the wedge mechanism urges rear side clamp mechanism roller and the side-clamping mechanism roller that cooperate with this product clamper, thus make the back go up pushing block, back down on pushing block, the side under pushing block and the side pushing block clamp product respectively; The carrier rotating disk mechanism rotates then, turn to component-mounting machine structure a below, component-mounting machine structure a moves to charging tray a place, draw the part on the charging tray a, and be transported to the position that product needed in the product clamper mechanism is installed, after part a installs, the carrier rotating disk mechanism turns to component-mounting machine structure b below, repeat the installation process of part a, after the part b installation, dial rotation moves to the lower end of correcting mechanism, part a and part b installation site are carried out dual calibration, after calibration result is qualified, can take out product
Above-described embodiment is the specific descriptions that the present invention is carried out; just the present invention is further specified; can not be interpreted as the restriction to protection domain of the present invention, those skilled in the art makes some nonessential improvement and adjusts according to the content of foregoing invention and all falls within protection scope of the present invention.

Claims (9)

1. automatic contraposition component-mounting machine, it is characterized in that: it comprises base plate, component-mounting machine structure, charging tray, correcting mechanism, carrier rotating disk mechanism, product clamper mechanism and wedge mechanism, described component-mounting machine structure has two, be respectively component-mounting machine structure a and component-mounting machine structure b, both structures are identical; Described charging tray has two, is respectively charging tray a and charging tray b, and charging tray a is identical with charging tray b structure; Described component-mounting machine structure a is installed on the rearmost end of described base plate, and the bottom of component-mounting machine structure a is equipped with charging tray a; Described component-mounting machine structure b is installed on the left end portion of described base plate, and the bottom of component-mounting machine structure b is equipped with charging tray b; Described correcting mechanism is installed on the right front of described base plate; Described carrier rotating disk mechanism is installed on the base plate, is symmetrically installed with six product clamper mechanisms on the carrier rotating disk mechanism; Wedge mechanism is installed under the described base plate, and wedge mechanism matches with product clamper mechanism;
Described component-mounting machine structure comprises base, X-axis mechanism, Y-axis mechanism, Z axis mechanism, rotating mechanism, CCD correcting mechanism and suction nozzle body, and described base is installed on the base plate; Described X-axis mechanism comprises X-axis motor, X-axis shaft coupling, the linear module of X-axis, X-axis slide rail, X-axis slide block, X-axis mounting bar, the linear module backplate of X-axis, XY bracing strut, X-axis sensing chip and X-axis photoelectric sensor, the linear module of X-axis, X-axis slide rail and X-axis mounting bar are housed on the described base plate, the X-axis slide block is contained on the X-axis slide rail, the X-axis photoelectric sensor is installed on the X-axis mounting bar, and the X-axis sensing chip is installed on the X-axis slide block; Described X-axis motor is connected by the linear module of X-axis shaft coupling and X-axis, and the linear module backplate of X-axis is housed on the linear module of X-axis; Described XY bracing strut is contained on X-axis slide block and the linear module of X-axis;
Described Y-axis mechanism comprises y-axis motor, Y-axis shaft coupling, the linear module of Y-axis, YZ module connecting plate, the linear module backplate of Y-axis, Y-axis mounting bar, Y-axis sensing chip and Y-axis photoelectric sensor, the linear module of described Y-axis and Y-axis mounting bar are installed on the XY bracing strut, and the Y-axis photoelectric sensor is installed on the Y-axis mounting bar; Described y-axis motor is connected by the linear module of Y-axis shaft coupling and Y-axis, and the linear module backplate of Y-axis is housed on the linear module of Y-axis; Described YZ module connecting plate is contained on the linear module of Y-axis, and described Y-axis sensing chip is installed on the YZ module connecting plate;
Described Z axis mechanism comprises Z spindle motor, Z axle shaft coupling, z axis module, Z axle module connecting plate, Z axle sensing chip and Z axis photoelectric sensor, described z axis module is installed on the YZ module connecting plate, described Z spindle motor links together by Z axle shaft coupling and z axis module, Z axle module connecting plate is housed on the z axis module, and Z axle sensing chip is installed in the side of Z axle module connecting plate;
Described rotating mechanism comprises rotation motor, rotating mechanism installing plate, reductor, reductor installing plate, prolongs axle, stiffener, rotation photoelectric sensor and rotary inductive sheet, described rotating mechanism installing plate is installed in the back side of linear module, and links together with the module connecting plate; Described reductor installing plate is fixed on the rotating mechanism installing plate, and reductor is fixed on the reductor installing plate, and rotation motor is connected with reductor; Described reductor lower end connects the prolongation axle; Described prolongation axle is gone up fixedly connected rotary inductive sheet, and the left side of described reductor installing plate connects a stiffener;
Described CCD correcting mechanism comprises CCD installing rack, CCD, CCD mounting blocks, light source and light source installing rack, and described CCD installing rack is fixed on the right side of reductor installing plate; Described CCD is installed on the CCD installing rack by the CCD mounting blocks; Described light source installing rack is fixed on CCD installing rack lower end, and light source is connected on the light source installing rack;
The side of described CCD installing rack connects a photoelectric sensor fixed head, described photoelectric sensor is fixed on the photoelectric sensor fixed head, and match with the sensing chip on the module connecting plate, the module connecting plate that its CD-ROM drive motor mechanism drives on the linear module moves down, rotating mechanism installing plate driven rotary mechanism and suction nozzle body move down, and determine to move down distance by photoelectric sensor;
The bottom of the bottom of described stiffener and CCD installing rack is being connected the rotation photoelectric sensor by rotation photoelectric sensor holder respectively, described rotating mechanism rotation, and the anglec of rotation is determined by the rotation photoelectric sensor;
Described suction nozzle body comprise suction nozzle cylinder, cylinder fixed mount, suction nozzle adapter sleeve, slide rail, slide block, on draw angle bar, suction nozzle seat, suction nozzle, connecting rod and auxiliary suction nozzle, described suction nozzle cylinder is installed in by the cylinder fixed mount and prolongs on the axle; The described bottom that prolongs axle is connecting slide rail, the slide block that is being connected on the slide rail, fixedly connected suction nozzle adapter sleeve on the slide block; The lower end of described suction nozzle cylinder by on draw angle bar and suction nozzle adapter sleeve to be fixed together; Described suction nozzle seat is installed in the lower end of suction nozzle adapter sleeve, and suction nozzle is connected on the suction nozzle seat; Described prolongation axle is gone up and is connected an auxiliary suction nozzle with slide rail relative position place by connecting rod;
Described correcting mechanism it comprise that cylinder, air cylinder base, CCD movable plate, CCD bracket adjustment piece, riser, CCD are regulated support, CCD installing plate, gone up CCD, back-up block, go up the light source installing rack, go up light source, light source installing rack, light source, CCD installing plate, CCD lift adjustment plate, CCD and following CCD adjusting knob down down down down down, described cylinder is fixed on the air cylinder base; Connecting the CCD movable plate on the described cylinder, described CCD movable plate top is connecting CCD bracket adjustment piece, and the lower left quarter of CCD movable plate is connecting to descend the CCD installing plate; On the described CCD bracket adjustment piece riser is installed; The top of described riser is regulated support by CCD and is being connected the CCD installing plate, and last CCD is connected on the CCD installing plate; The both sides of described riser connect a back-up block respectively, and the light source installing rack is connecting light source on passing through between two back-up blocks; Connecting to descend CCD by following CCD lift adjustment plate on the described CCD installing plate down; By following light source installing rack light source is installed down on the described CCD installing plate down; The two ends of described cylinder are respectively equipped with a cylinder limited block;
Described carrier rotating disk mechanism comprises rotating disk alternating current motor, dispenser, flange and rotating disk, described rotating disk alternating current motor drives dispenser, dispenser links together by flange and rotating disk, and rotating disk alternating current motor and dispenser be positioned at the bottom of base plate, and rotating disk is positioned at the top of base plate;
It comprises described product clamper mechanism carrier base plate, fixed mechanism, rear side clamp mechanism, side-clamping mechanism and inserts, described fixed mechanism comprises riser, left clamp jaw seat, left clamp jaw, right clamp jaw seat and right clamp jaw, and described riser is vertically fixed on the carrier base plate; The and arranged on left and right sides of described riser is fixedly connected left clamp jaw seat and right clamp jaw seat respectively, and left clamp jaw is connected on the left clamp jaw seat, and right clamp jaw is connected on the right clamp jaw seat; Described inserting is connected on the carrier base plate;
Described rear side clamp mechanism comprises that rear side clamp mechanism roller connecting rod, rear side clamp mechanism roller, rear spring are inserted, rear side spring, rear side screw, rear side limited block, rear slider, aft ramp, back lever plate, back lever plate spring, rear side fixed block, after open that bar is shipped and resell on another market, back lever pushing block, back are gone up pushing block and after under pushing block, described rear side clamp mechanism roller connecting rod lower end connects rear side clamp mechanism roller, and the upper end is passed carrier base plate and rear spring and inserted and link together; Described aft ramp is fixed on the carrier base plate, and rear slider is connected on the aft ramp; The lower end that described rear spring is inserted is connected with rear slider, and the upper end that rear spring is inserted is connected with the back lever plate, and the rear end that rear spring is inserted links together by rear side spring and rear side screw and rear side limited block; Described back lever plate is connecting back lever pushing block by back lever plate spring; Described back go up pushing block and back down pushing block be fixedly connected on respectively on the lever pushing block of back;
After described rear side clamp mechanism promotes rear side clamp mechanism roller by the wedge that cooperates with this product clamper, thereby drive whole rear side clamp mechanism reach, the compression of rear side spring, rear slider moves forward at aft ramp, make back lever plate reach, back lever plate spring drives back lever pushing block and moves forward, and pushing block props up product under pushing block and the back thereby go up after making;
Described side-clamping mechanism comprises that side-clamping mechanism roller connecting rod, side-clamping mechanism roller, side spring are inserted, side fastening spring, side screw, side limited block, side slide block, side slide rail, side lever plate, side lever plate spring, side fixed block, side opening bar are shipped and resell on another market, pushing block under pushing block and the side on the side lever pushing block, side, described side-clamping mechanism roller connecting rod lower end connects the side-clamping mechanism roller, and the upper end is passed carrier base plate and side spring and inserted and link together; Described side slide rail is fixed on the carrier base plate, and the side slide block is connected on the slide rail of side; The lower end that described side spring is inserted is connected with the side slide block, and the upper end that the side spring is inserted is connected with the side lever plate, and the left end that the side spring is inserted links together by side fastening spring and side screw and side limited block; Described side lever plate is connecting side lever pushing block by side lever plate spring; On the described side under pushing block and the side pushing block be fixedly connected on respectively on the lever pushing block of side;
After described side-clamping mechanism promotes the side-clamping mechanism roller by the wedge that cooperates with this product clamper, thereby drive whole side-clamping mechanism reach, side fastening spring compression, the side slide block moves forward at the side slide rail, make side lever plate reach, side lever plate spring drives side lever pushing block reach, and pushing block props up product under the pushing block and side thereby make on the side;
Described wedge mechanism comprises wedge cylinder, wedge cylinder mount pad, wedge connecting plate and wedge, described wedge cylinder mount pad is fixed on the base plate bottom, the wedge cylinder is fixed on the wedge cylinder mount pad, connects two wedges by the wedge connecting plate on the described wedge cylinder.
2. a kind of automatic contraposition component-mounting machine according to claim 1 is characterized in that: the described below, front side of inserting and being positioned at riser, the shape of inserting can change according to the shape of product.
3. a kind of automatic contraposition component-mounting machine according to claim 1, it is characterized in that: described back lever plate is provided with a slotted eye a, fix the rear side fixed block of a band pin-and-hole on the back lever pushing block, the rear side fixed block is positioned at slotted eye a, by open after described bar ship and resell on another market with the rear side fixed block and the back lever plate link together.
4. a kind of automatic contraposition component-mounting machine according to claim 1, it is characterized in that: described side lever plate is provided with a slotted eye b, fix the side fixed block of a band pin-and-hole on the lever pushing block of side, the side fixed block is positioned at slotted eye b, and shipping and reselling on another market by described side opening bar links together side fixed block and side lever plate.
5. a kind of automatic contraposition component-mounting machine according to claim 1, it is characterized in that: be respectively equipped with the through hole more than three on described two back-up blocks, last light source installing rack is connected on the back-up block by described through hole, goes up the irradiation position of light source like this and can regulate according to the position of installing the light source installing rack.
6. a kind of automatic contraposition component-mounting machine according to claim 1 is characterized in that: vertically be provided with three groups of above adjustment holes on the described CCD bracket adjustment piece, two every group, riser is installed on the CCD bracket adjustment piece by described adjustment hole.
7. a kind of automatic contraposition component-mounting machine according to claim 1 is characterized in that: described light source installing rack down is provided with bar hole, can regulate down light source in the position of descending on the light source installing rack by bar hole.
8. a kind of automatic contraposition component-mounting machine according to claim 1, it is characterized in that: the described below of CCD installing plate down is provided with the strip through hole, can regulate down the position of CCD lift adjustment plate on following CCD installing plate by the strip through hole, and regulate by following CCD adjusting knob.
9. a kind of automatic contraposition component-mounting machine according to claim 1 is characterized in that: described CCD regulates support and is provided with scallop hole, can regulate the CCD installing plate by scallop hole and regulate position on the support with the camera site of CCD on adjusting at CCD.
CN201310150716.5A 2013-04-26 2013-04-26 A kind of automatic aligning component-mounting machine CN103231244B (en)

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CN103587944A (en) * 2013-11-12 2014-02-19 苏州博众精工科技有限公司 Mechanism for sucking light and thin sheet material
CN103732047A (en) * 2013-09-04 2014-04-16 苏州博众精工科技有限公司 Automatic alignment part mounting structure with multiple working stations
CN103786152A (en) * 2014-02-19 2014-05-14 苏州博众精工科技有限公司 Rotatable clamping claw mechanism
CN103787074A (en) * 2014-02-19 2014-05-14 苏州博众精工科技有限公司 Conveying mechanism capable of sucking products
CN103802124A (en) * 2014-03-07 2014-05-21 苏州博众精工科技有限公司 Automatic gasket sucking machine
CN103964136A (en) * 2014-05-13 2014-08-06 北京理工大学 Automatic feeding machine used for non-silicon MEMS part
CN104607939A (en) * 2015-02-05 2015-05-13 东莞市安达自动化设备有限公司 Multifunctional full-automatic assembling machine
CN104816157A (en) * 2015-04-23 2015-08-05 苏州博众精工科技有限公司 Machine for automatically assembling electronic product keys
CN108687451A (en) * 2018-05-22 2018-10-23 合肥国轩高科动力能源有限公司 A kind of current collecting plates welding location reshaping device

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CN103453837A (en) * 2013-09-04 2013-12-18 吴江市博众精工科技有限公司 Detection module
CN103453837B (en) * 2013-09-04 2015-12-09 吴江市博众精工科技有限公司 A kind of detection module
CN103732047A (en) * 2013-09-04 2014-04-16 苏州博众精工科技有限公司 Automatic alignment part mounting structure with multiple working stations
CN103499976B (en) * 2013-10-14 2015-10-07 吴江市博众精工科技有限公司 A kind of CCD correcting mechanism
CN103496590A (en) * 2013-10-14 2014-01-08 吴江市博众精工科技有限公司 Material sucking mechanism
CN103499976A (en) * 2013-10-14 2014-01-08 吴江市博众精工科技有限公司 CCD (Charge Coupled Device) calibration mechanism
CN103538023A (en) * 2013-10-14 2014-01-29 吴江市博众精工科技有限公司 Automatic decimal alignment mounting machine
CN103587944A (en) * 2013-11-12 2014-02-19 苏州博众精工科技有限公司 Mechanism for sucking light and thin sheet material
CN103786152A (en) * 2014-02-19 2014-05-14 苏州博众精工科技有限公司 Rotatable clamping claw mechanism
CN103787074A (en) * 2014-02-19 2014-05-14 苏州博众精工科技有限公司 Conveying mechanism capable of sucking products
CN103802124A (en) * 2014-03-07 2014-05-21 苏州博众精工科技有限公司 Automatic gasket sucking machine
CN103964136A (en) * 2014-05-13 2014-08-06 北京理工大学 Automatic feeding machine used for non-silicon MEMS part
CN103964136B (en) * 2014-05-13 2016-02-03 北京理工大学 For the self-propelled material transporter of non-silicon MEMS part
CN104607939A (en) * 2015-02-05 2015-05-13 东莞市安达自动化设备有限公司 Multifunctional full-automatic assembling machine
CN104816157A (en) * 2015-04-23 2015-08-05 苏州博众精工科技有限公司 Machine for automatically assembling electronic product keys
CN108687451A (en) * 2018-05-22 2018-10-23 合肥国轩高科动力能源有限公司 A kind of current collecting plates welding location reshaping device
CN108687451B (en) * 2018-05-22 2019-12-13 合肥国轩高科动力能源有限公司 Collecting disc welding positioning shaping device

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Address after: The Wujiang economic and Technological Development Zone West Road Wujiang District of Suzhou City, Jiangsu Province, No. 666 215200

Patentee after: Bo Seiko Polytron Technologies Inc

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Patentee before: Suzhou Bozhong Precision Industry Technology Co., Ltd.

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Address before: Jiangsu Province, Suzhou City Lake Road 215200 Wujiang economic and Technological Development Zone East Science Park No. 558, No. 7 standard factory

Patentee before: Wujiang Bozhong Exactitude Industry Technology Co., Ltd.

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