CN102990357B - Part assembling machine - Google Patents
Part assembling machine Download PDFInfo
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- CN102990357B CN102990357B CN201210532175.8A CN201210532175A CN102990357B CN 102990357 B CN102990357 B CN 102990357B CN 201210532175 A CN201210532175 A CN 201210532175A CN 102990357 B CN102990357 B CN 102990357B
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Abstract
The invention relates to a part assembling machine. The part assembling machine comprises a bottom plate, a turnplate mechanism, a turnplate locating mechanism, a button assembling mechanism, a fixing sheet assembling mechanism, a large button charging tray, a large fixing sheet charging tray component, a CCD (Charge Coupled Device) position correcting mechanism and a pressure maintaining mechanism, wherein the turnplate mechanism is arranged on the bottom plate; the button assembling mechanism is arranged at the left side of the turnplate mechanism; the large button charging tray is arranged on the bottom plate and is positioned below the button assembling mechanism; the turnplate locating mechanism is arranged above the left side of the bottom plate; the fixing sheet assembling mechanism is arranged at the upper end of the bottom plate, and the large fixing sheet charging tray component is arranged at the right side of the fixing sheet assembling mechanism; the CCD position correcting mechanism is arranged at the right upper side of the bottom plate; and the pressure maintaining mechanism is arranged at the right side of the bottom plate. The part assembling machine has the advantages that the turnplate is driven to rotate by a servo motor, parts can be assembled on standard operation positions by correction of the CCD position correcting mechanism and the turnplate locating mechanism, and the high automation of part assembling is completed through the coordination of all the mechanisms.
Description
Technical field:
The present invention relates to a kind of component-mounting machine, relate to a kind of to a kind of machine of electronic product button installation in particular.
Background technology:
When needs are to electronic product mounting parts, usually be all artificial placement and mounting parts, can production efficiency be reduced like this, if provide a kind of component-mounting machine, make electronic product under the rotation of rotating disk, by the calibration of camera positioning mechanism and the location of turntable positioning mechanism, each mechanism can be made to arrive standard operation position, by the cooperation between each mechanism, realize increasingly automatedly completing installation, such realization is automatically assembled, and can enhance productivity.
Summary of the invention:
The object of this invention is to provide a kind of component-mounting machine, is by air cylinder driven rotating disk, to be taken pictures correction by CCD, and turntable positioning mechanism is located, and can stop and carrying out a kind of component-mounting machine of button installation process in normal place.
Technology solution of the present invention is as follows:
A kind of component-mounting machine, it comprises base plate, rotating disk mechanism, turntable positioning mechanism, button installing mechanism, stator installing mechanism, the large charging tray of button, the large charging tray assembly of stator, CCD position correction mechanism and pressure-keeping mechanism, and described rotating disk mechanism is installed on base plate; Described button installing mechanism is installed on the left side of base plate; The large charging tray of described button is installed on base plate, and is positioned at the below of button installing mechanism; Described turntable positioning mechanism is installed on the upper left side of base plate; Described stator installing mechanism is installed on the upper end of base plate, and the large charging tray components mechanism of described stator is installed on the right side of stator installing mechanism; Described CCD position correction mechanism is installed on the upper right side of base plate; Described pressure-keeping mechanism is installed on the right side of base plate.
In technique scheme, described rotating disk mechanism comprises rotating disk, rotating shaft, protecting wall, protecting wall bearing, swivel joint connecting plate, swivel joint supporting pillar, rotating disk servo motor mount pad, rotating disk servo motor, rotating disk CCD, light source, keyboard case and product carrier, and described rotating disk is installed on base plate by rotating shaft; Described product carrier is installed on rotating disk by screw; Described protecting wall is installed between rotating disk and base plate by protecting wall bearing; Described swivel joint supporting pillar is installed on base plate; Described swivel joint connecting plate is installed on rotating shaft by swivel joint supporting pillar; Described rotating disk servo motor is installed on the bottom of base plate by rotating disk servo motor mount pad; Described rotating disk CCD is installed on the bottom of base plate; Described light source is installed on the top of base plate, and is positioned at the top of rotating disk CCD; Described keyboard case is installed on the bottom of base plate.
In technique scheme, described turntable positioning mechanism it comprise slide rail base, slide rail, slide block, floating junction, cylinder mounting plate, cylinder and rotating disk orientation angle, described cylinder mounting plate is installed on one end of slide rail base; Described slide rail is installed on slide rail base; Described slide block is installed on slide rail, and can slide on slide rail; Described rotating disk orientation angle is fixed on the top of slide block; Described cylinder is installed on cylinder mounting plate front; Described rotating disk orientation angle is by floating junction and cylinders; Described rotating disk is arranged with four grooves, when rotating disk needs to stop in certain station, the rotating disk orientation angle of described turntable positioning mechanism can stretch out the groove blocked on rotating disk.
In technique scheme, described button installing mechanism it comprise base, X-axis mechanism, X-axis slide rail, X-axis mounting bar, X-axis slide block, X-axis sensing chip, X-axis photoelectric sensor, XY axle established angle, Y-axis mechanism, Y-axis module contiguous block, Z axis module contiguous block, Z-axis mechanism, ZR axle connecting plate and R axis mechanism, described X-axis mechanism is installed on base, and described X-axis slide rail, X-axis mounting bar are parallel with X-axis mechanism to be installed on base; Described X-axis slide block is installed on X-axis slide rail; Described XY axle established angle is connected by screw with X-axis slide block and X-axis mechanism simultaneously and installation direction is vertical with X-direction; Described X-axis photoelectric sensor is installed on X-axis mounting bar; Described X-axis sensing chip is installed on XY axle established angle, and coordinates with X-axis photoelectric sensor and install; Described Y-axis mechanism is installed in X-axis mechanism by XY axle established angle; Described Z-axis mechanism is installed vertically in Y-axis mechanism by Y-axis module contiguous block and Z axis module contiguous block; Described R axis mechanism is installed on Z-axis mechanism by ZR axle connecting plate;
In technique scheme, described R axis mechanism comprises R axle servomotor, R axle reductor, R axle reductor installing plate, R axle fix stiffener, R axle adapter sleeve, R axle inductor fixed angles, R axis photoelectric sensor, R axle sensing chip, button suction nozzle seat and button suction nozzle, and described R axis mechanism is installed on Z-axis mechanism by ZR axle connecting plate; Described R axle inductor fixed angles is installed on ZR axle connecting plate; Described R axle servomotor is connected with R axle reductor, and R axle reductor and R axle reductor installing plate are fixed together; Described R axle inductor fixed angles is fixed on R axle reductor installing plate; R axle adapter sleeve is installed together by R axle reductor installing plate and R axle reductor; Described R axis photoelectric sensor is fixed stiffener by R axle and is arranged in R axle inductor fixed angles; Described R axle sensing chip is installed on R axle adapter sleeve; Described button suction nozzle seat is installed on R axle adapter sleeve; Described button suction nozzle is installed on button suction nozzle seat.
In technique scheme, described stator installing mechanism it comprise base a, X-axis mechanism a, X-axis slide rail a, X-axis mounting bar a, X-axis slide block a, X-axis sensing chip a, X-axis photoelectric sensor a, XY axle established angle a, Y-axis mechanism a, Y-axis module contiguous block a, Z axis module contiguous block a, Z-axis mechanism a, ZR axle connecting plate a, R axis mechanism a and calibration camera installing plate, described X-axis mechanism a is installed on base a, and described X-axis slide rail a, X-axis mounting bar a are parallel with X-axis mechanism a to be installed on base a; Described X-axis slide block a is installed on X-axis slide rail a; Described XY axle established angle a is connected with X-axis mechanism a with X-axis slide block a simultaneously; Described X-axis photoelectric sensor a is installed on X-axis mounting bar a; Described X-axis sensing chip a is installed on XY axle established angle a; Described Y-axis mechanism a is installed on X-axis mechanism a by XY axle established angle a; Described Z-axis mechanism a is installed vertically on Y-axis mechanism a by Y-axis module contiguous block a and Z axis module contiguous block a; Described R axis mechanism a is installed on Z-axis mechanism a by ZR axle connecting plate a; Described calibration camera installing plate is installed on the left side of Z-axis mechanism.
In technique scheme, described R axis mechanism a comprises R axle servomotor a, R axle reductor a, R axle reductor installing plate a, R axle and strengthens fixed head a, R axle adapter sleeve a, R axis photoelectric sensor a, R axle sensing chip a, R axle brake ring, disjunctor pad, R axle inductor fixed angles a, calibration camera, calibration camera reinforcement angle seat, stator suction nozzle cantilever, stator suction nozzle, light source fixed angles and light source a, and described R axle reductor installing plate a is connected with ZR axle connecting plate a is orthogonal; On mutually perpendicular two sides being installed on R axle reductor installing plate a and ZR axle connecting plate a of described calibration camera installing plate; Described R axle reductor a is installed on the upper end of R axle reductor installing plate a, and is fixed on calibration camera installing plate; Described R axle servomotor a is installed on R axle reductor a upper end, and is fixed on ZR axle connecting plate a; R axle adapter sleeve a is installed on below R axle reductor a; Described R axle inductor fixed angles a is installed on R axle reductor installing plate a side; Described R axis photoelectric sensor a has two, is installed on calibration camera installing plate lower end and R axle inductor fixed angles a respectively; Described R axle sensing chip a is installed on R axle adapter sleeve a; Described R axle brake ring is installed on R axle reductor installing plate a lower end; Described stator suction nozzle cantilever is installed on below R axle adapter sleeve a; Described stator suction nozzle is installed on stator suction nozzle cantilever front; Described calibration camera to be installed on calibration camera installing plate and to strengthen angle seat by calibration camera and fixes, and the back side disjunctor pad of described calibration camera installing plate is reinforced; Described light source a installs the below with calibration camera installing plate by light source fixed angles.
In technique scheme, described CCD position correction mechanism it comprise CCD flange bracket, CCD pole, CCD locating ring a, CCD calibration block, CCD locating ring b, light source installing plate, light source c, CCD locating ring c, CCD bracket reinforcing plate, CCD elevator, CCD fixed angles and CCD, described CCD pole is installed on CCD flange bracket; Described CCD locating ring a is installed on the bottom of CCD pole; Described CCD calibration block is installed on CCD locating ring a; Described CCD locating ring b is installed in the middle part of CCD pole; Described light source installing plate is installed on the below of CCD locating ring b; Described light source c is installed on below light source installing plate; Described CCD locating ring c is installed on CCD pole top; Described CCD elevator runs through and is installed on CCD pole, and is positioned at the top of CCD locating ring c; Described CCD is installed on CCD elevator by CCD fixed angles; Described CCD is positioned at the left side of CCD pole, and is reinforced by CCD bracket reinforcing plate.
In technique scheme, described pressure-keeping mechanism it comprise slide rail base a, screw regulating block, slide rail a, slide block a, slide block b, support limited block a, support limited block b, bracket base a, bracket base b, support a, support b, stiffener, horizontal push cylinder bearing, horizontal push cylinder, plate, button pressure-keeping mechanism and stator pressure-keeping mechanism, described screw regulating block is installed on the rear side of slide rail base a; Described slide rail a is installed on above slide rail base a, and on slide rail a, cooperation is provided with the slide block a and slide block b that can slide on slide rail a; Described bracket base a and bracket base b is arranged on slide block a and slide block b respectively, can be slided by slide block a and slide block b on slide rail a; Described support a and support b is arranged on bracket base a and bracket base b respectively; Described support limited block a and support limited block b is arranged on the bottom of bracket base a and bracket base b respectively; Described stator pressure-keeping mechanism is connected with bracket base b with bracket base a with support b respectively by support a with button pressure-keeping mechanism, and support a is connected by stiffener with support b; Described stiffener there are two parallel slotted holes in button pressure-keeping mechanism side; Described horizontal push cylinder is installed on slide rail base a by horizontal push cylinder bearing; Described plate is installed on the side of bracket base a, and plate can be connected with horizontal push cylinder.
In technique scheme, described stator large charging tray assembly comprises cylinder c, slide rail c, slide block c, pushing block, the large charging tray of stator, protective plate and stator charging tray limited block, and described cylinder c and slide rail c is installed on base plate, and described slide rail c has two; Described stator charging tray limited block is installed on the end of slide rail c; The large charging tray of described stator is installed on slide rail c by slide block c; Described pushing block is installed on the right side of the lower end of the large charging tray of stator, and can be connected with cylinder c top; Described protective plate is installed on anterior position place when the large charging tray of stator is in slide rail c rearmost end; when the large charging tray when filling with substance of stator, by the effect of cylinder c, promote pushing block; large for stator charging tray is pushed into outside protective plate; blowing can be facilitated, and when blowing, protective plate can protect personal safety; after blowing; driven by cylinder c again, slide rail c moves to stator charging tray limited block place, i.e. the lower end of stator installing mechanism.
Beneficial effect of the present invention is:
The present invention is by rotating disk servo motor driven dial rotation, when needs stop in desired location, turntable positioning mechanism can be started working, rotating disk is stopped in normal place, carrying out the process of this station, in the bottom surface of base plate, rotating disk CCD being installed, in order to save space simultaneously, also in order to before starting working in the first station, position correction is carried out to the product on product carrier.
During the large charging tray component operation of stator; by the effect of cylinder c; promote pushing block, large for stator charging tray is pushed into outside protective plate, can blowing be facilitated; and when blowing; protective plate can protect personal safety, after blowing, then is driven by cylinder c; slide rail c moves to stator charging tray limited block place, i.e. the lower end of stator installing mechanism.
Button installing mechanism is by X-axis mechanism, Y-axis mechanism, Z-axis mechanism, the division of labor of R axis mechanism and cooperation, button can be picked up accurately, and the data determination displacement utilizing photoelectric sensor to gather, make button suction nozzle move to normal place and carry out button installation, its flexible in operation, fast, shift position is accurate.
Stator installing mechanism, by the division of labor of X-axis mechanism a, Y-axis mechanism a, Z-axis mechanism a and R axis mechanism a and cooperation, can pick up stator accurately, and moves to normal place and carry out installation action, and its flexible in operation, fast, shift position is accurate.
During pressure-keeping mechanism work, by the cooperation of slide rail a, button pressure-keeping mechanism and stator pressure-keeping mechanism can be made to arrive pressurize position accurately, and carry out pressure maintaining period, and the pressurize of button and stator can be carried out simultaneously, can greatly increase work efficiency.
The present invention by rotating disk servo motor driven rotating disk rotation, by CCD position correction mechanism, each standard operation position is arrived to the calibration of position and turntable positioning mechanism, by the cooperation between each mechanism, highly can realize automation, complete the installation process of part.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of the rotating disk mechanism in Fig. 1;
Fig. 3 is the front view of Fig. 2;
Fig. 4 is the structural representation of the turntable positioning mechanism in Fig. 1;
Fig. 5 is the structural representation of the button installing mechanism in Fig. 1;
Fig. 6 is the front view of Fig. 5;
Fig. 7 is the structural representation of the R axis mechanism in Fig. 5;
Fig. 8 is the structural representation of the stator installing mechanism in Fig. 1;
Fig. 9 is the front view of Fig. 8;
Figure 10 is the right view of Fig. 8;
Figure 11 is the structural representation of the CCD position correction mechanism in Fig. 1;
Figure 12 is the structural representation of the pressure-keeping mechanism in Fig. 1;
Figure 13 is the rearview of Figure 12;
Figure 14 is the structural representation of button pressure-keeping mechanism in Figure 12;
Figure 15 is the stator pressure-keeping mechanism structural representation in Figure 12;
Figure 16 is the right view of Fig. 1.
Detailed description of the invention:
The following stated is only preferred embodiment of the present invention, not limits scope of the present invention.
Embodiment, see accompanying drawing 1, a kind of component-mounting machine, it comprises base plate 1, rotating disk mechanism I, turntable positioning mechanism II, button installing mechanism III, stator installing mechanism IV, the large charging tray of button 2, the large charging tray assembly V of stator, CCD position correction mechanism VI and pressure-keeping mechanism VII, and described rotating disk mechanism is installed on base plate; Described button installing mechanism is installed on the left side of base plate; The large charging tray of described button is installed on base plate, and is positioned at the below of button installing mechanism, for placing button; Described turntable positioning mechanism is installed on the upper left side of base plate; Described stator installing mechanism is installed on the upper end of base plate, and the large charging tray components mechanism of described stator is installed on the right side of stator installing mechanism, for placing and transporting stator; Described CCD position correction mechanism is installed on the upper right side of base plate; Described pressure-keeping mechanism is installed on the right side of base plate.
See accompanying drawing 2 and 3, described rotating disk mechanism comprises rotating disk 3, rotating shaft 4, protecting wall 5, protecting wall bearing 6, swivel joint connecting plate 7, swivel joint supporting pillar 8, rotating disk servo motor mount pad 9, rotating disk servo motor 10, rotating disk CCD11, light source 12, keyboard case 13 and product carrier 14, and described rotating disk is installed on base plate by rotating shaft; Described product carrier is installed on rotating disk by screw; Described protecting wall is installed between rotating disk and base plate by protecting wall bearing; Described swivel joint supporting pillar is installed on base plate; Described swivel joint connecting plate is installed on rotating shaft by swivel joint supporting pillar; Described rotating disk servo motor is installed on the bottom of base plate by rotating disk servo motor mount pad; Described rotating disk CCD is installed on the bottom of base plate; Described light source is installed on the top of base plate, and is positioned at the top of rotating disk CCD; Described keyboard case is installed on the bottom of base plate.
See accompanying drawing 4, described turntable positioning mechanism it comprise slide rail base 15, slide rail 16, slide block 17, floating junction 18, cylinder mounting plate 19, cylinder 20 and rotating disk orientation angle 21, described cylinder mounting plate is installed on one end of slide rail base; Described slide rail is installed on slide rail base; Described slide block is installed on slide rail, and can slide on slide rail; Described rotating disk orientation angle is fixed on the top of slide block; Described cylinder is installed on cylinder mounting plate front; Described rotating disk orientation angle is by floating junction and cylinders.
Described rotating disk is arranged with four grooves, when rotating disk needs to stop in certain station, the rotating disk orientation angle of described turntable positioning mechanism can stretch out the groove blocked on rotating disk.
Rotating disk mechanism of the present invention is by the driving of rotating disk servo motor, dial rotation is made to carry out the process of part processing to each station, located by turntable positioning mechanism, when rotating disk need certain station stop carry out a certain process time, utilize air cylinder driven, cylinder can promote rotating disk orientation angle by floating junction, rotating disk orientation angle can be moved forward by the slip of slide block, the groove of rotating disk orientation angle on rotating disk is inserted, rotating disk can be made to stop operating, carry out the installation process of this station.
See accompanying drawing 5 and 6, described button installing mechanism it comprise base 22, X-axis mechanism 23, X-axis slide rail 24, X-axis mounting bar 25, X-axis slide block 26, X-axis sensing chip 27, X-axis photoelectric sensor 28, XY axle established angle 29, Y-axis mechanism 30, Y-axis module contiguous block 31, Z axis module contiguous block 32, Z-axis mechanism 33, ZR axle connecting plate 34 and R axis mechanism 35, described X-axis mechanism is installed on base, and described X-axis slide rail, X-axis mounting bar are parallel with X-axis mechanism to be installed on base; Described X-axis slide block is installed on X-axis slide rail; Described XY axle established angle is connected by screw with X-axis slide block and X-axis mechanism simultaneously and installation direction is vertical with X-direction; Described X-axis photoelectric sensor is installed on X-axis mounting bar; Described X-axis sensing chip is installed on XY axle established angle, and coordinates with X-axis photoelectric sensor and install; Described Y-axis mechanism is installed in X-axis mechanism by XY axle established angle; Described Z-axis mechanism is installed vertically in Y-axis mechanism by Y-axis module contiguous block and Z axis module contiguous block; Described R axis mechanism is installed on Z-axis mechanism by ZR axle connecting plate;
Described X-axis mechanism comprises X-axis servo motor, X-axis shaft coupling, the linear module of X-axis, the linear module slide block of X-axis; The linear module of described X-axis is installed on base; Described X-axis servo motor is connected with the linear module of X-axis by X-axis shaft coupling; Described X-axis linear module slide block is installed on the linear module of X-axis.
Described Y-axis mechanism comprises Y-axis servo motor, Y-axis shaft coupling, the linear module of Y-axis, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip, and described Y-axis servo motor is connected with the linear module of Y-axis by Y-axis shaft coupling; The linear module of described Y-axis is installed with Y-axis module contiguous block; Described Y-axis mounting bar is installed on XY axle established angle; Described Y-axis photoelectric sensor is installed on Y-axis mounting bar, and described Y-axis sensing chip is installed on Y-axis module contiguous block.
Described Z-axis mechanism comprises Z axis servomotor, Z axis shaft coupling, z axis module, z axis module slide block, Z axis photoelectric sensor and Z axis sensing chip, and described Z-axis mechanism to be connected with Y-axis module contiguous block by Z axis module contiguous block and to be installed together; Described Z axis servomotor is installed on z axis module by Z axis shaft coupling, and described z axis module slide block is arranged on z axis module, and can slide up and down on z axis module; Described Z axis sensing chip is installed on Z axis module contiguous block, and described ZR axle connecting plate is installed on after z axis module; Described Z axis photoelectric sensor is installed in R axle inductor fixed angles.
See accompanying drawing 6 and 7, described R axis mechanism comprises R axle servomotor 36, R axle reductor 37, R axle reductor installing plate 38, R axle fix stiffener 39, R axle adapter sleeve 40, R axle inductor fixed angles 41, R axis photoelectric sensor 42, R axle sensing chip 43, button suction nozzle seat 44 and button suction nozzle 45, and described R axis mechanism is installed on Z-axis mechanism by ZR axle connecting plate; Described R axle inductor fixed angles is installed on ZR axle connecting plate; Described R axle servomotor is connected with R axle reductor, and R axle reductor and R axle reductor installing plate are fixed together; Described R axle inductor fixed angles is fixed on R axle reductor installing plate; R axle adapter sleeve is installed together by R axle reductor installing plate and R axle reductor; Described R axis photoelectric sensor is fixed stiffener by R axle and is arranged in R axle inductor fixed angles; Described R axle sensing chip is installed on R axle adapter sleeve; Described button suction nozzle seat is installed on R axle adapter sleeve; Described button suction nozzle is installed on button suction nozzle seat.
Button installing mechanism of the present invention is by the division of labor of X-axis mechanism, Y-axis mechanism, Z-axis mechanism and R axis mechanism and cooperation, button can be picked up accurately, and the data determination displacement utilizing X-axis photoelectric sensor, Y-axis photoelectric sensor, Z axis photoelectric sensor and R axis photoelectric sensor to gather, make button suction nozzle move to normal place and carry out button installation.Its flexible in operation, fast, shift position is accurate.
See accompanying drawing 8 ~ 10, described stator installing mechanism it comprise base a46, X-axis mechanism a47, X-axis slide rail a48, X-axis mounting bar a49, X-axis slide block a50, X-axis sensing chip a51, X-axis photoelectric sensor a52, XY axle established angle a53, Y-axis mechanism a54, Y-axis module contiguous block a55, Z axis module contiguous block a56, Z-axis mechanism a57, ZR axle connecting plate a58, R axis mechanism a59 and calibration camera installing plate 60, described X-axis mechanism a is installed on base a, and described X-axis slide rail a, X-axis mounting bar a are parallel with X-axis mechanism a to be installed on base a; Described X-axis slide block a is installed on X-axis slide rail a; Described XY axle established angle a is connected with X-axis mechanism a with X-axis slide block a simultaneously; Described X-axis photoelectric sensor a is installed on X-axis mounting bar a; Described X-axis sensing chip a is installed on XY axle established angle a; Described Y-axis mechanism a is installed on X-axis mechanism a by XY axle established angle a; Described Z-axis mechanism a is installed vertically on Y-axis mechanism a by Y-axis module contiguous block a and Z axis module contiguous block a; Described R axis mechanism a is installed on Z-axis mechanism a by ZR axle connecting plate a; Described calibration camera installing plate is installed on the left side of Z-axis mechanism.
Described X-axis mechanism a comprises X-axis servo motor a, X-axis shaft coupling a, X-axis linear module a, X-axis linear module slide block a; The linear module a of described X-axis is installed on base a; Described X-axis servo motor a is connected with the linear module a of X-axis by X-axis shaft coupling a; Described X-axis linear module slide block a is installed on the linear module a of X-axis.
Described Y-axis mechanism comprises Y-axis servo motor a, Y-axis shaft coupling a, the linear module a of Y-axis, Y-axis mounting bar a, Y-axis photoelectric sensor a and Y-axis sensing chip a, and described Y-axis servo motor a is connected with the linear module a of Y-axis by Y-axis shaft coupling a; The linear module a of described Y-axis is installed with Y-axis module contiguous block a; Described Y-axis mounting bar is installed on XY axle established angle a; Described Y-axis photoelectric sensor a is installed on Y-axis mounting bar a, and described Y-axis sensing chip a is installed on Y-axis module contiguous block a.
Described Z-axis mechanism a comprises Z axis servomotor a, Z axis shaft coupling a, z axis module a, Z axis photoelectric sensor a and Z axis sensing chip a, and described Z-axis mechanism a to be connected with Y-axis module contiguous block a by Z axis module contiguous block a and to be installed together; Described Z axis servomotor a is installed on z axis module a by Z axis shaft coupling a, and described z axis module slide block a is arranged on z axis module a, and can slide up and down on z axis module a; Described ZR axle connecting plate a is installed on after z axis module a; Described Z axis sensing chip a is installed on Z axis module contiguous block a, and described Z axis photoelectric sensor a is installed on the side of calibration camera installing plate.
Described R axis mechanism a comprises R axle servomotor a61, R axle reductor a62, R axle reductor installing plate a63, R axle and strengthens fixed head a64, R axle adapter sleeve a65, R axis photoelectric sensor a66, R axle sensing chip a67, R axle brake ring 68, disjunctor pad 69, R axle inductor fixed angles a70, calibration camera 71, calibration camera reinforcement angle seat 72, stator suction nozzle cantilever 73, stator suction nozzle 74, light source fixed angles 75 and light source a76, and described R axle reductor installing plate a is connected with ZR axle connecting plate a is orthogonal; On mutually perpendicular two sides being installed on R axle reductor installing plate a and ZR axle connecting plate a of described calibration camera installing plate; Described R axle reductor a is installed on the upper end of R axle reductor installing plate a, and is fixed on calibration camera installing plate; Described R axle servomotor a is installed on R axle reductor a upper end, and is fixed on ZR axle connecting plate a; R axle adapter sleeve a is installed on below R axle reductor a; Described R axle inductor fixed angles a is installed on R axle reductor installing plate a side; Described R axis photoelectric sensor a has two, is installed on calibration camera installing plate lower end and R axle inductor fixed angles a respectively; Described R axle sensing chip a is installed on R axle adapter sleeve a; Described R axle brake ring is installed on R axle reductor installing plate a lower end; Described stator suction nozzle cantilever is installed on below R axle adapter sleeve a; Described stator suction nozzle is installed on stator suction nozzle cantilever front; Described calibration camera to be installed on calibration camera installing plate and to strengthen angle seat by calibration camera and fixes, and the back side disjunctor pad of described calibration camera installing plate is reinforced; Described light source a installs the below with calibration camera installing plate by light source fixed angles.
Stator installing mechanism of the present invention, by the division of labor of X-axis mechanism a, Y-axis mechanism a, Z-axis mechanism a and R axis mechanism a and cooperation, can pick up stator accurately, and moves to normal place and carry out installation action, and its flexible in operation, fast, shift position is accurate.
See accompanying drawing 11, described CCD position correction mechanism it comprise CCD flange bracket 77, CCD pole 78, CCD locating ring a79, CCD calibration block 80, CCD locating ring b81, light source installing plate 82, light source c83, CCD locating ring c84, CCD bracket reinforcing plate 85, CCD elevator 86, CCD fixed angles 87 and CCD88, described CCD pole is installed on CCD flange bracket; Described CCD locating ring a is installed on the bottom of CCD pole; Described CCD calibration block is installed on CCD locating ring a; Described CCD locating ring b is installed in the middle part of CCD pole; Described light source installing plate is installed on the below of CCD locating ring b; Described light source c is installed on below light source installing plate; Described CCD locating ring c is installed on CCD pole top; Described CCD elevator runs through and is installed on CCD pole, and is positioned at the top of CCD locating ring c; Described CCD is installed on CCD elevator by CCD fixed angles; Described CCD is positioned at the left side of CCD pole, and is reinforced by CCD bracket reinforcing plate.
See accompanying drawing 12 and 13, described pressure-keeping mechanism it comprise slide rail base a89, screw regulating block 90, slide rail a91, slide block a92, slide block b93, support limited block a94, support limited block b95, bracket base a96, bracket base b97, support a98, support b99, stiffener 100, horizontal push cylinder bearing 101, horizontal push cylinder 102, plate 103, button pressure-keeping mechanism 104 and stator pressure-keeping mechanism 105, described screw regulating block is installed on the rear side of slide rail base a; Described slide rail a is installed on above slide rail base a, and on slide rail a, cooperation is provided with the slide block a and slide block b that can slide on slide rail a; Described bracket base a and bracket base b is arranged on slide block a and slide block b respectively, can be slided by slide block a and slide block b on slide rail a; Described support a and support b is arranged on bracket base a and bracket base b respectively; Described support limited block a and support limited block b is arranged on the bottom of bracket base a and bracket base b respectively; Described stator pressure-keeping mechanism is connected with bracket base b with bracket base a with support b respectively by support a with button pressure-keeping mechanism, and support a is connected by stiffener with support b; Described stiffener there are two parallel slotted holes in button pressure-keeping mechanism side; Described horizontal push cylinder is installed on slide rail base a by horizontal push cylinder bearing; Described plate is installed on the side of bracket base a, and plate can be connected with horizontal push cylinder.
See accompanying drawing 14, described button pressure-keeping mechanism comprises pressurize cylinder block 106, slide rail connecting plate 107, button pressurize cylinder 108, flow speed control valve 109, floating junction 110, stage clip 111, pressurize slide rail 112, pressurize slide block 113, slide rail contiguous block 114, pressing head seat 115, button pressure head mount pad 116 and button suction nozzle 117, and described pressurize cylinder block is installed on slide rail connecting plate; Described button pressurize cylinder is fixed on above floating junction by pressurize cylinder block; Described floating junction lower end is run through and is arranged on slide rail contiguous block; Described compression spring sleeve is on floating junction; Described pressurize slide block is installed on slide rail connecting plate, and described pressurize slide rail one end and pressurize slide block are connected, and the other end is fixedly connected with slide rail contiguous block, and pressurize slide rail is installed on pressing head seat; Described button pressure head mount pad is installed on below pressing head seat; Described button suction nozzle is installed on below button pressure head mount pad; Described button pressurize cylinder is provided with two for regulating the flow speed control valve of button pressurize Telescopic-cylinder process.
See accompanying drawing 15, described stator pressure-keeping mechanism comprises pressurize cylinder block 106, slide rail connecting plate 107, stator pressurize cylinder 118, flow speed control valve 109, floating junction 110, stage clip 111, pressurize slide rail 112, pressurize slide block 113, slide rail contiguous block 114, pressing head seat 115, stator pressure head mount pad 119 and stator suction nozzle 120, and described pressurize cylinder block is installed on slide rail connecting plate; Described stator pressurize cylinder is fixed on above floating junction by pressurize cylinder block; Described floating junction lower end is run through and is arranged on slide rail contiguous block; Described compression spring sleeve is on floating junction; Described pressurize slide block is installed on slide rail connecting plate, and described pressurize slide rail one end and pressurize slide block are connected, and the other end is fixedly connected with slide rail contiguous block, and pressurize slide rail is installed on pressing head seat; Described stator pressure head mount pad is installed on below pressing head seat; Described stator suction nozzle is installed on below stator pressure head mount pad; Described stator pressurize cylinder is provided with two for regulating the flow speed control valve of stator pressurize Telescopic-cylinder process.
Pressure-keeping mechanism of the present invention, by the cooperation of slide rail a, can make button pressure-keeping mechanism and stator pressure-keeping mechanism arrive pressurize position accurately, and carry out pressure maintaining period, and can carry out the pressurize of button and stator simultaneously, can greatly increase work efficiency.
See accompanying drawing 1 and accompanying drawing 16, described stator large charging tray assembly comprises cylinder c121, slide rail c122, slide block c123, pushing block 124, the large charging tray 125 of stator, protective plate 126 and stator charging tray limited block 127, described cylinder c and slide rail c is installed on base plate, and described slide rail c has two; Described stator charging tray limited block is installed on the end of slide rail c; The large charging tray of described stator is installed on slide rail c by slide block c; Described pushing block is installed on the right side of the lower end of the large charging tray of stator, and can be connected with cylinder c top; Described protective plate is installed on anterior position place when the large charging tray of stator is in slide rail c rearmost end; when the large charging tray when filling with substance of stator, by the effect of cylinder c, promote pushing block; large for stator charging tray is pushed into outside protective plate; blowing can be facilitated, and when blowing, protective plate can protect personal safety; after blowing; driven by cylinder c again, slide rail c moves to stator charging tray limited block place, i.e. the lower end of stator installing mechanism.
Claims (6)
1. a component-mounting machine, it is characterized in that: it comprises base plate, rotating disk mechanism, turntable positioning mechanism, button installing mechanism, stator installing mechanism, the large charging tray of button, the large charging tray assembly of stator, CCD position correction mechanism and pressure-keeping mechanism, and described rotating disk mechanism is installed on base plate; Described button installing mechanism is installed on the left side of base plate; The large charging tray of described button is installed on base plate, and is positioned at the below of button installing mechanism; Described turntable positioning mechanism is installed on the upper left side of base plate; Described stator installing mechanism is installed on the upper end of base plate, and the large charging tray components mechanism of described stator is installed on the right side of stator installing mechanism; Described CCD position correction mechanism is installed on the upper right side of base plate; Described pressure-keeping mechanism is installed on the right side of base plate;
Described button installing mechanism it comprise base, X-axis mechanism, X-axis slide rail, X-axis mounting bar, X-axis slide block, X-axis sensing chip, X-axis photoelectric sensor, XY axle established angle, Y-axis mechanism, Y-axis module contiguous block, Z axis module contiguous block, Z-axis mechanism, ZR axle connecting plate and R axis mechanism, described X-axis mechanism is installed on base, and described X-axis slide rail, X-axis mounting bar are parallel with X-axis mechanism to be installed on base; Described X-axis slide block is installed on X-axis slide rail; Described XY axle established angle is connected by screw with X-axis slide block and X-axis mechanism simultaneously and installation direction is vertical with X-direction; Described X-axis photoelectric sensor is installed on X-axis mounting bar; Described X-axis sensing chip is installed on XY axle established angle, and coordinates with X-axis photoelectric sensor and install; Described Y-axis mechanism is installed in X-axis mechanism by XY axle established angle; Described Z-axis mechanism is installed vertically in Y-axis mechanism by Y-axis module contiguous block and Z axis module contiguous block; Described R axis mechanism is installed on Z-axis mechanism by ZR axle connecting plate;
Described R axis mechanism comprises R axle servomotor, R axle reductor, R axle reductor installing plate, R axle fix stiffener, R axle adapter sleeve, R axle inductor fixed angles, R axis photoelectric sensor, R axle sensing chip, button suction nozzle seat and button suction nozzle, and described R axis mechanism is installed on Z-axis mechanism by ZR axle connecting plate; Described R axle inductor fixed angles is installed on ZR axle connecting plate; Described R axle servomotor is connected with R axle reductor, and R axle reductor and R axle reductor installing plate are fixed together; Described R axle inductor fixed angles is fixed on R axle reductor installing plate; R axle adapter sleeve is installed together by R axle reductor installing plate and R axle reductor; Described R axis photoelectric sensor is fixed stiffener by R axle and is arranged in R axle inductor fixed angles; Described R axle sensing chip is installed on R axle adapter sleeve; Described button suction nozzle seat is installed on R axle adapter sleeve; Described button suction nozzle is installed on button suction nozzle seat;
Described stator installing mechanism it comprise base a, X-axis mechanism a, X-axis slide rail a, X-axis mounting bar a, X-axis slide block a, X-axis sensing chip a, X-axis photoelectric sensor a, XY axle established angle a, Y-axis mechanism a, Y-axis module contiguous block a, Z axis module contiguous block a, Z-axis mechanism a, ZR axle connecting plate a, R axis mechanism a and calibration camera installing plate, described X-axis mechanism a is installed on base a, and described X-axis slide rail a, X-axis mounting bar a are parallel with X-axis mechanism a to be installed on base a; Described X-axis slide block a is installed on X-axis slide rail a; Described XY axle established angle a is connected with X-axis mechanism a with X-axis slide block a simultaneously; Described X-axis photoelectric sensor a is installed on X-axis mounting bar a; Described X-axis sensing chip a is installed on XY axle established angle a; Described Y-axis mechanism a is installed on X-axis mechanism a by XY axle established angle a; Described Z-axis mechanism a is installed vertically on Y-axis mechanism a by Y-axis module contiguous block a and Z axis module contiguous block a; Described R axis mechanism a is installed on Z-axis mechanism a by ZR axle connecting plate a; Described calibration camera installing plate is installed on the left side of Z-axis mechanism;
Described R axis mechanism a comprises R axle servomotor a, R axle reductor a, R axle reductor installing plate a, R axle and strengthens fixed head a, R axle adapter sleeve a, R axis photoelectric sensor a, R axle sensing chip a, R axle brake ring, disjunctor pad, R axle inductor fixed angles a, calibration camera, calibration camera reinforcement angle seat, stator suction nozzle cantilever, stator suction nozzle, light source fixed angles and light source a, and described R axle reductor installing plate a is connected with ZR axle connecting plate a is orthogonal; On mutually perpendicular two sides being installed on R axle reductor installing plate a and ZR axle connecting plate a of described calibration camera installing plate; Described R axle reductor a is installed on the upper end of R axle reductor installing plate a, and is fixed on calibration camera installing plate; Described R axle servomotor a is installed on R axle reductor a upper end, and is fixed on ZR axle connecting plate a; R axle adapter sleeve a is installed on below R axle reductor a; Described R axle inductor fixed angles a is installed on R axle reductor installing plate a side; Described R axis photoelectric sensor a has two, is installed on calibration camera installing plate lower end and R axle inductor fixed angles a respectively; Described R axle sensing chip a is installed on R axle adapter sleeve a; Described R axle brake ring is installed on R axle reductor installing plate a lower end; Described stator suction nozzle cantilever is installed on below R axle adapter sleeve a; Described stator suction nozzle is installed on stator suction nozzle cantilever front; Described calibration camera to be installed on calibration camera installing plate and to strengthen angle seat by calibration camera and fixes, and the back side disjunctor pad of described calibration camera installing plate is reinforced; Described light source a installs the below with calibration camera installing plate by light source fixed angles.
2. a kind of component-mounting machine according to claim 1, it is characterized in that: described rotating disk mechanism comprises rotating disk, rotating shaft, protecting wall, protecting wall bearing, swivel joint connecting plate, swivel joint supporting pillar, rotating disk servo motor mount pad, rotating disk servo motor, rotating disk CCD, light source, keyboard case and product carrier, and described rotating disk is installed on base plate by rotating shaft; Described product carrier is installed on rotating disk by screw; Described protecting wall is installed between rotating disk and base plate by protecting wall bearing; Described swivel joint supporting pillar is installed on base plate; Described swivel joint connecting plate is installed on rotating shaft by swivel joint supporting pillar; Described rotating disk servo motor is installed on the bottom of base plate by rotating disk servo motor mount pad; Described rotating disk CCD is installed on the bottom of base plate; Described light source is installed on the top of base plate, and is positioned at the top of rotating disk CCD; Described keyboard case is installed on the bottom of base plate.
3. a kind of component-mounting machine according to claim 1, it is characterized in that: described turntable positioning mechanism it comprise slide rail base, slide rail, slide block, floating junction, cylinder mounting plate, cylinder and rotating disk orientation angle, described cylinder mounting plate is installed on one end of slide rail base; Described slide rail is installed on slide rail base; Described slide block is installed on slide rail, and can slide on slide rail; Described rotating disk orientation angle is fixed on the top of slide block; Described cylinder is installed on cylinder mounting plate front; Described rotating disk orientation angle is by floating junction and cylinders; Described rotating disk is arranged with four grooves, when rotating disk needs to stop in certain station, the rotating disk orientation angle of described turntable positioning mechanism can stretch out the groove blocked on rotating disk.
4. a kind of component-mounting machine according to claim 1, it is characterized in that: described CCD position correction mechanism it comprise CCD flange bracket, CCD pole, CCD locating ring a, CCD calibration block, CCD locating ring b, light source installing plate, light source c, CCD locating ring c, CCD bracket reinforcing plate, CCD elevator, CCD fixed angles and CCD, described CCD pole is installed on CCD flange bracket; Described CCD locating ring a is installed on the bottom of CCD pole; Described CCD calibration block is installed on CCD locating ring a; Described CCD locating ring b is installed in the middle part of CCD pole; Described light source installing plate is installed on the below of CCD locating ring b; Described light source c is installed on below light source installing plate; Described CCD locating ring c is installed on CCD pole top; Described CCD elevator runs through and is installed on CCD pole, and is positioned at the top of CCD locating ring c; Described CCD is installed on CCD elevator by CCD fixed angles; Described CCD is positioned at the left side of CCD pole, and is reinforced by CCD bracket reinforcing plate.
5. a kind of component-mounting machine according to claim 1, it is characterized in that: described pressure-keeping mechanism it comprise slide rail base a, screw regulating block, slide rail a, slide block a, slide block b, support limited block a, support limited block b, bracket base a, bracket base b, support a, support b, stiffener, horizontal push cylinder bearing, horizontal push cylinder, plate, button pressure-keeping mechanism and stator pressure-keeping mechanism, described screw regulating block is installed on the rear side of slide rail base a; Described slide rail a is installed on above slide rail base a, and on slide rail a, cooperation is provided with the slide block a and slide block b that can slide on slide rail a; Described bracket base a and bracket base b is arranged on slide block a and slide block b respectively, can be slided by slide block a and slide block b on slide rail a; Described support a and support b is arranged on bracket base a and bracket base b respectively; Described support limited block a and support limited block b is arranged on the bottom of bracket base a and bracket base b respectively; Described stator pressure-keeping mechanism is connected with bracket base b with bracket base a with support b respectively by support a with button pressure-keeping mechanism, and support a is connected by stiffener with support b; Described stiffener there are two parallel slotted holes in button pressure-keeping mechanism side; Described horizontal push cylinder is installed on slide rail base a by horizontal push cylinder bearing; Described plate is installed on the side of bracket base a, and plate can be connected with horizontal push cylinder.
6. a kind of component-mounting machine according to claim 1, it is characterized in that: described stator large charging tray assembly comprises cylinder c, slide rail c, slide block c, pushing block, the large charging tray of stator, protective plate and stator charging tray limited block, described cylinder c and slide rail c is installed on base plate, and described slide rail c has two; Described stator charging tray limited block is installed on the end of slide rail c; The large charging tray of described stator is installed on slide rail c by slide block c; Described pushing block is installed on the right side of the lower end of the large charging tray of stator, and can be connected with cylinder c top; Described protective plate is installed on anterior position place when the large charging tray of stator is in slide rail c rearmost end; when the large charging tray when filling with substance of stator, by the effect of cylinder c, promote pushing block; large for stator charging tray is pushed into outside protective plate; blowing can be facilitated, and when blowing, protective plate can protect personal safety; after blowing; driven by cylinder c again, slide rail c moves to stator charging tray limited block place, i.e. the lower end of stator installing mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210532175.8A CN102990357B (en) | 2012-12-11 | 2012-12-11 | Part assembling machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210532175.8A CN102990357B (en) | 2012-12-11 | 2012-12-11 | Part assembling machine |
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| CN102990357A CN102990357A (en) | 2013-03-27 |
| CN102990357B true CN102990357B (en) | 2015-05-20 |
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| DE60225295T2 (en) * | 2002-06-05 | 2009-02-26 | Industrias Penalver, S.L., Molina de Segura | RIM MACHINING / RUBBERING DEVICE FOR NON-ROUND METALLIC CONTAINER FOR CONTAINERS |
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