CN203751627U - Full-automatic gasket assembly machine - Google Patents
Full-automatic gasket assembly machine Download PDFInfo
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- CN203751627U CN203751627U CN201420101839.XU CN201420101839U CN203751627U CN 203751627 U CN203751627 U CN 203751627U CN 201420101839 U CN201420101839 U CN 201420101839U CN 203751627 U CN203751627 U CN 203751627U
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Abstract
The utility model relates to a full-automatic gasket assembly machine. A bottom plate is connected with a top plate through stand columns and supporting columns. An assembly line mechanism, a material disc mechanism a and a material disc mechanism b are respectively installed on the bottom plate. A mechanical arm a and a mechanical arm b are respectively installed on the top plate. Products are placed on product carriers, the product carriers advance through the assembly line mechanism, the mechanical arm a and the mechanical arm b drive a gasket sucking mechanism a and a gasket sucking mechanism b to move respectively, and the needed gaskets are selected from the material disc mechanism a and the material disc mechanism b respectively and then placed on the product carriers. The product carriers can stop on the assembly line mechanism when one of operation is performed and can be jacked up to separate from the assembly line mechanism through jacking mechanisms on the assembly line mechanism, and related detection and installation are performed. After detection and installation, the product carriers are conveyed to the underneath of a carrier carrying mechanism, clamped by clamping jaws on the carrier carrying mechanism and then conveyed to a preset placing position.
Description
Technical field:
The utility model relates to shim pack installation apparatus field, relates in particular a kind of full-automatic shim pack installation.
Background technology:
When pad is installed on product, sometimes need on streamline, complete, but the streamline of prior art can not need the position that product is processed to stop again, because streamline is long-term running, need to add man-hour requirement carrier is lifted down and processed, processing finishes and is being placed on streamline, if there are multiple manufacturing procedures, so very trouble, also greatly reduces production efficiency; Needing pad to be drawn and is transported to standard operation position simultaneously, be placed on the product of product carrier, is all generally manual operation in prior art, because pad is little and thin, in the time of manual operation, to waste time and energy, installation site is also inaccurate, efficiency is low, affects product quality.
Utility model content:
The purpose of this utility model is for the deficiencies in the prior art part, and a kind of full-automatic shim pack installation is provided, can be by automatic Composition before pad to product, and its operating efficiency is high, full automatic working, fast, position is accurate in assembling.
Technology solution of the present utility model is as follows:
A kind of full-automatic shim pack installation, it comprises base plate, column, support column, top board, streamline mechanism, product carrier, charging tray mechanism a, charging tray mechanism b, manipulator a, manipulator b, pad draw frame machine a, pad draw frame machine b and carrier carrying mechanism, on described base plate, is being connected top board by column with support column; Described streamline mechanism, charging tray mechanism a and charging tray mechanism b are arranged on respectively on base plate; Described manipulator a and manipulator b are arranged on respectively on top board, and manipulator a lower end is connecting pad draw frame machine a, and manipulator b lower end is connecting pad draw frame machine b; Described pad draw frame machine a can draw the pad on charging tray mechanism a under the drive of manipulator a, and described pad draw frame machine b can draw the pad on charging tray mechanism b under the drive of manipulator b; Described carrier carrying mechanism is arranged on base plate, and is positioned at the end of streamline mechanism.
Described streamline mechanism comprises streamline drive unit, back-up block, belt mounting blocks, belt, carrier inductor holder, carrier inductor, front inductor holder, front inductor, rear inductor holder, rear inductor, blocking mechanism, carrier lifting body and carrier baffle plate, described belt mounting blocks has two, supports respectively fixing by back-up block; On described belt mounting blocks, belt is installed; Described streamline drive unit is positioned at the side of one of them belt mounting blocks, and described streamline drive unit links together by belt pulley and belt, and drives belt rotation; Described product carrier can be by the drive reach of belt; Described carrier inductor is fixed on carrier inductor holder, and carrier inductor, between two belts, and is positioned at streamline front center; Described front inductor holder is fixed on belt mounting blocks inner side, and front inductor is arranged on front inductor holder; Described rear inductor holder is fixed on belt mounting blocks inner side, and rear inductor is arranged on rear inductor holder; Between described two belt mounting blocks, be fixedly connected with carrier baffle plate, and carrier baffle plate is positioned at the end of streamline; Between described two belts, be provided with four groups of blocking mechanisms and two groups of carrier lifting bodies, be respectively equipped with one group of blocking mechanism at streamline front end and end, on every group of carrier lifting body, also coordinate one group of blocking mechanism is installed; Described blocking mechanism comprises and stops cylinder and stopper, is arranged between two belt mounting blocks by stopping air cylinder fixed plate at the cylinder that stops of the blocking mechanism of streamline front end and end, and stopper is arranged on and stops on cylinder.
Described carrier lifting body comprises lift cylinder installing plate, lift cylinder, sucker installing plate, sucker, inductor mount pad, inductor, front mounting plate, rear installing plate, propulsion cylinder, forward block and cylinder, and the cylinder that stops of the blocking mechanism on described carrier lifting body is directly installed on lift cylinder installing plate; Described lift cylinder is arranged on lift cylinder installing plate, and sucker installing plate is installed on lift cylinder, and sucker installing plate is provided with sucker; Described inductor mount pad is arranged on cylinder mounting plate, and inductor is arranged on inductor mount pad; Described cylinder mounting plate front side is vertically installed with front mounting plate, and rear side is vertically installed with rear installing plate, and front mounting plate and rear installing plate respectively correspondence are arranged on belt mounting blocks; On described front mounting plate, by propulsion cylinder holder, propulsion cylinder is installed, the front end of propulsion cylinder is provided with forward block; Described rear installing plate is provided with a draw-in groove, but cylinder is positioned at draw-in groove and cylinder self rotation.
Described product carrier comprises carrier base plate, support plate, sucker, shrouding, locating piece, side block limit, material disc and piling post, on described carrier base plate, support plate is installed, the carrier base plate that support plate is corresponding is provided with gas channels, and the gas channels of carrier base plate bottom is sealed by shrouding, has passage on shrouding; On described support plate, connecting sucker, support plate top surrounding is provided with side block limit; Described material disc is arranged on carrier base plate, and is also provided with gas channels on the carrier base plate of material disc bottom correspondence, and pore is arranged at the carrier base plate bottom that material disc is corresponding; Two piling post are installed on described carrier base plate, and two piling post are positioned at the outside of material disc; One side of described carrier base plate is provided with locating piece, and locating piece is provided with locating hole; Opposite side relative with locating piece on described carrier base plate is provided with a bottom board inclined plane, is also provided with a support plate inclined-plane, bottom board inclined plane formation one V-shaped groove relative to support plate inclined-plane on support plate.
It comprises air cylinder base, rotary cylinder, charging tray base plate, charging tray, buffer mounting blocks, buffer and block described charging tray mechanism a, described air cylinder base is arranged on base plate, on described air cylinder base, rotary cylinder is housed, on rotary cylinder, connect charging tray base plate, on charging tray base plate, placing multiple charging trays; Described buffer mounting blocks has two, be arranged on base plate respectively, and two buffer mounting blocks lays respectively at the front part sides of charging tray base plate, on described buffer mounting blocks, buffer is housed; Bottom one side of described charging tray base plate is provided with block, and block can coordinate to stop with buffer the rotation of charging tray base plate; Described charging tray is divided into two parts, Central Symmetry is distributed on charging tray base plate, each part comprises more than four groups charging trays, first get the material on a side charging tray, after the material of a side takes, rotary cylinder drives charging tray base plate to rotate, Rotate 180 °, a side that takes material is produced, then get the material of opposite side, add that by producing on the charging tray of a side material is stand-by simultaneously.
Described charging tray mechanism b is identical with charging tray mechanism a structure, just on the charging tray on charging tray mechanism b with charging tray mechanism a on charging tray on be placed with the pad of different structure.
Described pad draw frame machine a comprises contiguous block, cylinder mounting plate, cylinder module, suction nozzle, radium-shine adjustable plate, radium-shine, CCD adjustable plate, CCD mount pad, CCD, light source mount pad and light source, and the upper end of described contiguous block is connecting manipulator a; The installed in front of described contiguous block has CCD adjustable plate, and the rear side of contiguous block is provided with radium-shine adjustable plate; Described radium-shine being arranged on radium-shine adjustable plate, and the position-adjustable of radium-shine relatively radium-shine adjustable plate; Described cylinder mounting plate is installed and CCD adjustable plate side, and between CCD adjustable plate and radium-shine adjustable plate; Described light source mount pad is arranged on CCD adjustable plate lower end, and light source is arranged on light source mount pad, and light source is just to CCD; Described cylinder module is installed on cylinder mounting plate, and cylinder module is also between CCD adjustable plate and radium-shine adjustable plate; Described cylinder module comprises more than four groups lift cylinders, suction nozzle is installed below every group of lift cylinder; Described cylinder module can optionally drive suction nozzle to move down, and moves down and pick up part at the air cylinder driven suction nozzle at the part place that need to be picked up.
Described pad draw frame machine b comprises CCD installing plate, light source installing plate, light source bracket, absorption light source, draws CCD, suction nozzle adapter, adapter sleeve, absorption suction nozzle, product jaw cylinder and product jaw, and described CCD installing plate is installed on the below of manipulator b; Described light source installing plate is installed on the below of CCD installing plate; Described absorption CCD is arranged on light source installing plate side; Described light source bracket is installed on the light source installing plate back side, draws light source and is arranged on light source bracket, and draw light source just to drawing CCD; The below of described CCD installing plate is also installed with suction nozzle adapter, and suction nozzle adapter below is connecting adapter sleeve, and absorption suction nozzle is arranged on the below of adapter sleeve; Described product jaw cylinder is arranged on the side of adapter sleeve, product jaw is installed below product jaw cylinder; Described manipulator b drives absorption suction nozzle and product jaw to be transported to assigned address, draw suction nozzle and first pick up product, then product jaw is clamped the product after picking up, the position that suction nozzle is drawn in absorption CCD calibration, and last manipulator b drives product that Product transport is arrived to assigned address.
Described carrier carrying mechanism comprises base, horizontal air cylinder and gripping body, and described horizontal air cylinder is arranged on base; Described gripping body is arranged on horizontal air cylinder, and under the drive of horizontal air cylinder, gripping body can move left and right in the horizontal direction; Described gripping body comprises lifting motor, shaft coupling, linear module, linear module slide block, module contiguous block, mounting bar, photoelectric sensor, sensing chip, connecting plate, carrier jaw cylinder and carrier jaw, described lifting motor links together by shaft coupling and linear module, the back side of linear module is provided with module contiguous block, on linear module, linear module slide block is installed, module contiguous block is connected with horizontal air cylinder; Described mounting bar is arranged on module contiguous block, and photoelectric sensor is arranged on mounting bar, and sensing chip is arranged on the side of linear module slide block, and matches with photoelectric sensor; On described linear module slide block, connecting plate is installed, the bottom of connecting plate is connecting carrier jaw cylinder; The both sides of described carrier jaw cylinder are installed with carrier jaw; Described carrier jaw, under the effect of carrier jaw cylinder, can drive carrier jaw to clamp or decontrol product carrier.
On described product carrier, place product, product carrier is by streamline mechanism shipping products carrier, then manipulator a and manipulator b are with respectively mobile gasket draw frame machine a and pad draw frame machine b motion, pad draw frame machine a and pad draw frame machine b choose required pad respectively on charging tray mechanism a and charging tray mechanism b, then be placed on product carrier, product carrier can stop in streamline mechanism in carrying out a certain operation, can be by upwards jack-up disengaging streamline mechanism of product carrier by the lifting body in streamline mechanism, the line correlation of going forward side by side detects and installs, after detecting and installing, by the effect of streamline mechanism, be transported to carrier carrying mechanism below, pick up product carrier by the carrier jaw on carrier carrying mechanism, be transported to default lay down location.
As preferably, between described two belt mounting blocks, be provided with more than three groups auxiliary support apparatus, described auxiliary support apparatus comprises fixed block and supporting traverse, and described each belt mounting blocks inner side is fixed wtih a fixed block, between two fixed blocks, is connecting supporting traverse.
As preferably, described forward block rear end is cylindric, and front end is cone-shaped structure.
As preferably, described material disc is provided with part lay down location, and part lay down location has sucker, in the time that part is placed on material disc, can hold part by sucker.
As preferably, the charging tray quantity of described two parts is identical, and the charging tray quantity of each part is even number.
As preferably, described radium-shine adjustable plate is provided with a deep-slotted chip breaker, and by deep-slotted chip breaker and utilize screw to be locked on radium-shine adjustable plate radium-shine, and radium-shine angle can be by regulating the locked position on deep-slotted chip breaker regulate.
As preferably, described product jaw has two, and described suction nozzle is between two product jaws.
As preferably, described carrier jaw is left jaw and right jaw respectively, and left jaw is provided with V-arrangement projection, and right jaw is provided with an Access Division, and described V-arrangement projection matches with V-shaped groove, and described Access Division may be stuck in the right flank of product carrier.
The beneficial effects of the utility model are:
Product carrier electronic product of the present utility model is positioned on support plate, surrounding has side block margin position, held by sucker below, in material disc bottom base panel, also there is gas channels simultaneously, pore is arranged at the base plate bottom that material disc is corresponding, there is sucker at part lay down location, in the time that part is placed on material disc, can hold part by sucker.Product of the present invention is placed on support plate, places the part that needs installation on product simultaneously on material disc, has saved like this time and space.On product carrier, be also provided with piling post, piling post height and support plate upper limit position block are contour, can carry out stackingly in the time that support plate is not on streamline, conveniently pick and place, and do not touch product highly can ensure to place product time, prevent from damaging when stacking product.
Streamline of the present utility model mechanism is in the time need to stopping in the somewhere of streamline, at the locating piece of carrier base plate one side, coordinate the forward block perpendicular to the streamline direction of motion on streamline, and forward block rear end is cylindric, front end is cone-shaped structure, when product carrier is through herein time, when locating hole on locating piece is aimed at the tip on forward block, tip can insert locating hole, be inserted into the end when tip top and the locating hole center of circle are during at same plane, carrier base plate can depart from streamline, product carrier opposite side is to pass through inclined design simultaneously, coordinate the related device on streamline to take up disengaging streamline, now disengaging streamline is all erected at carrier base plate two ends, erecting height and angle can determine by the angle of inclination of V-shaped groove, disengaging streamline is just maked somebody a mere figurehead can not transported forward by streamline, now can carry out associative operation to product.Streamline mechanism can automatic sensing product carrier stop, greatly improved production efficiency, be convenient to the product on carrier to process.
The charging tray of charging tray mechanism a of the present utility model is divided into two parts, Central Symmetry is distributed on charging tray base plate, each part comprises four groups of charging trays, first get the material on a side charging tray, after the material of a side takes, rotary cylinder drives charging tray base plate to rotate, Rotate 180 °, a side that takes material is produced, then get the material of opposite side, add that by producing on the charging tray of a side material is stand-by simultaneously.The present invention can place multiple materials, can facilitate feeding, facilitates material loading.
Pad draw frame machine a of the present utility model is used for drawing minipad, be connected with manipulator a by contiguous block, its cylinder module comprises some cylinders, below each cylinder, there is suction nozzle, cylinder module can selectively drive suction nozzle to move down, and moves down and picks up at the air cylinder driven suction nozzle at the pad place that need to be picked up; The present invention simultaneously can draw respectively different parts, and it is applied widely, and efficiency is high, has reduced labour intensity, has improved production cost; The present invention is also provided with radium-shine and CCD, can measure exactly the position of part, and picks up exactly part.
The manipulator b of pad draw frame machine b of the present utility model drives absorption suction nozzle and product jaw to be transported to assigned address, draw suction nozzle and pick up product, product jaw for clamping product after product is picked up, can fix product, draw CCD for to drawing suction nozzle calibrating position simultaneously, last manipulator b drives product that Product transport is arrived to assigned address, for next step operation is prepared.
The gripping body of carrier carrying mechanism of the present utility model is by the driving of horizontal air cylinder, can move left and right in the horizontal direction, after moving to standard operation position, lifting motor drives linear module slide block can drive carrier jaw cylinder to decline, both sides at carrier jaw cylinder are installed with carrier jaw, carrier jaw is under the effect of carrier jaw cylinder, can drive carrier jaw to clamp or decontrol product, and under the drive of lifting motor, product is taken out, and again by under the drive of horizontal air cylinder, be transported to product stacking place, the distance of its neutral line module slide block lifting, determined by photoelectric sensor.The left jaw of the present invention is provided with V-arrangement projection, and right jaw is provided with an Access Division, and described V-arrangement projection matches with the V-shaped groove on product carrier, match with carrier inclined-plane in Access Division, left like this jaw and right jaw can firmly be clamped carrier base plate, can firmly clamp carrier base plate, good stability.
Automatically assembled gasket is to product in the cooperation of the utility model by each mechanism, and it is assembled quick and precisely, full automatic working, and efficiency is high, and error is little, has saved manual operation, has improved product quality.
Brief description of the drawings:
Below in conjunction with accompanying drawing, the utility model is described further:
Fig. 1 is structural representation of the present utility model;
Fig. 2 is another structural representation of the present utility model;
Fig. 3 is the front view of Fig. 1;
Fig. 4 is the structural representation of streamline of the present utility model mechanism;
Fig. 5 is carrier lifting body structural representation of the present utility model;
Fig. 6 is product carrier structure schematic diagram of the present utility model;
Fig. 7 is the left view of Fig. 6;
Fig. 8 is the rearview of Fig. 6;
Fig. 9 is the structural representation of charging tray mechanism a of the present utility model;
Figure 10 is the structural representation of pad draw frame machine a of the present utility model;
Figure 11 is the structural representation of pad draw frame machine b of the present utility model;
Figure 12 is the front view of Figure 11;
Figure 13 is the structural representation of carrier carrying mechanism of the present utility model;
Figure 14 is the structural representation of gripping body in Figure 13;
Figure 15 is the structural representation of carrier jaw in Figure 14.
Detailed description of the invention:
Embodiment, see accompanying drawing 1～15, a kind of full-automatic shim pack installation, it comprises base plate 1, column 2, support column 3, top board 4, streamline mechanism I, product carrier II, charging tray mechanism a III, charging tray mechanism b IV, manipulator a V, manipulator b VI, pad draw frame machine a VII, pad draw frame machine b VIII and carrier carrying mechanism IX, on described base plate, is being connected top board by column with support column; Described streamline mechanism, charging tray mechanism a and charging tray mechanism b are arranged on respectively on base plate; Described manipulator a and manipulator b are arranged on respectively on top board, and manipulator a lower end is connecting pad draw frame machine a, and manipulator b lower end is connecting pad draw frame machine b; Described pad draw frame machine a can draw the pad on charging tray mechanism a under the drive of manipulator a, and described pad draw frame machine b can draw the pad on charging tray mechanism b under the drive of manipulator b; Described carrier carrying mechanism is arranged on base plate, and is positioned at the end of streamline mechanism.
See accompanying drawing 4～5, described streamline mechanism comprises streamline drive unit 4, back-up block 5, belt mounting blocks 6, belt 7, carrier inductor holder 8, carrier inductor 9, front inductor holder 10, front inductor 11, rear inductor holder 12, rear inductor 13, blocking mechanism, carrier lifting body X and carrier baffle plate 14, described belt mounting blocks has two, supports respectively fixing by back-up block; On described belt mounting blocks, belt is installed; Described streamline drive unit is positioned at the side of one of them belt mounting blocks, and described streamline drive unit links together by belt pulley and belt, and drives belt rotation; Described product carrier can be by the drive reach of belt; Described carrier inductor is fixed on carrier inductor holder, and carrier inductor, between two belts, and is positioned at streamline front center; Described front inductor holder is fixed on belt mounting blocks inner side, and front inductor is arranged on front inductor holder; Described rear inductor holder is fixed on belt mounting blocks inner side, and rear inductor is arranged on rear inductor holder; Between described two belt mounting blocks, be fixedly connected with carrier baffle plate, and carrier baffle plate is positioned at the end of streamline; Between described two belts, be provided with four groups of blocking mechanisms and two groups of carrier lifting bodies, be respectively equipped with one group of blocking mechanism at streamline front end and end, on every group of carrier lifting body, also coordinate one group of blocking mechanism is installed; Described blocking mechanism comprises and stops cylinder 15 and stopper 16, is arranged between two belt mounting blocks by stopping air cylinder fixed plate at the cylinder that stops of the blocking mechanism of streamline front end and end, and stopper is arranged on and stops on cylinder.
Between described two belt mounting blocks, be provided with more than three groups auxiliary support apparatus, described auxiliary support apparatus comprises fixed block 17 and supporting traverse 18, and described each belt mounting blocks inner side is fixed wtih a fixed block, between two fixed blocks, is connecting supporting traverse.
Described carrier lifting body comprises lift cylinder installing plate 19, lift cylinder 20, sucker installing plate 21, sucker 22, inductor mount pad 23, inductor 24, front mounting plate 25, rear installing plate 26, propulsion cylinder 27, forward block 28 and cylinder 29, and the cylinder that stops of the blocking mechanism on described carrier lifting body is directly installed on lift cylinder installing plate; Described lift cylinder is arranged on lift cylinder installing plate, and sucker installing plate is installed on lift cylinder, and sucker installing plate is provided with sucker; Described inductor mount pad is arranged on cylinder mounting plate, and inductor is arranged on inductor mount pad; Described cylinder mounting plate front side is vertically installed with front mounting plate, and rear side is vertically installed with rear installing plate, and front mounting plate and rear installing plate respectively correspondence are arranged on belt mounting blocks; On described front mounting plate, by propulsion cylinder holder, propulsion cylinder is installed, the front end of propulsion cylinder is provided with forward block, and forward block rear end is cylindric, and front end is cone-shaped structure; Described rear installing plate is provided with a draw-in groove, but cylinder is positioned at draw-in groove and cylinder self rotation.
See accompanying drawing 6～8, described product carrier comprises carrier base plate 30, support plate 31, sucker 32, shrouding 33, locating piece 34, side block limit 35, material disc 36 and piling post 37, on described carrier base plate, support plate is installed, the carrier base plate that support plate is corresponding is provided with gas channels, and the gas channels of carrier base plate bottom is sealed by shrouding, has passage 38 on shrouding; On described support plate, connecting sucker, support plate top surrounding is provided with side block limit; Described material disc is arranged on carrier base plate, and is also provided with gas channels on the carrier base plate of material disc bottom correspondence, and pore 39 is arranged at the carrier base plate bottom that material disc is corresponding; Two piling post are installed on described carrier base plate, and two piling post are positioned at the outside of material disc; One side of described carrier base plate is provided with locating piece, and locating piece is provided with locating hole; Opposite side relative with locating piece on described carrier base plate is provided with a bottom board inclined plane 40, is also provided with a support plate inclined-plane 41, bottom board inclined plane formation one V-shaped groove relative to support plate inclined-plane on support plate.
Described material disc is provided with part lay down location, and part lay down location has sucker, in the time that part is placed on material disc, can hold part by sucker.
Described product carrier flow is through to streamline time, carrier inductor senses after carrier, signal is passed to first group and stop cylinder, first group stops air cylinder driven, stopper rises, stop product carrier to advance, in the time that needs product carrier advances, first group stops that cylinder resets, the reach of product carrier, current inductor perception product carrier has started after transport, the cylinder that stops in first group of carrier lifting body drives stopper to rise, in the time that product carrier need to stop in the somewhere of streamline, be parallel in the both sides of streamline at product carrier base plate, wherein a side is provided with locating piece, on this locating piece, there is columniform locating hole, then the propulsion cylinder on lifting body drives forward block, when locating hole on locating piece is aimed at the tip of forward block front end, tip can insert locating hole, be inserted into the end when tip top and the locating hole center of circle are during at same plane, carrier base plate can depart from streamline, carrier base plate opposite side is inclined design simultaneously, coordinate the cylinder that is parallel to streamline direction on carrier lifting body, because cylinder self is rotatable, under the rotation of cylinder, the inclined-plane of carrier base plate can be taken up disengaging streamline by cylinder, and now disengaging streamline is all erected at carrier base plate two ends, after product carrier is held up, lift cylinder drives sucker installing plate to rise, sucker on sucker installing plate holds carrier base plate bottom, and product carrier can stop under the effect of carrier lifting body when needs stop being correlated with installation like this, after process to be processed, sucker declines, propulsion cylinder exits, and stops that cylinder declines, the reach of product carrier, inductor senses that product carrier departs from after this carrier lifting body, and transmission of signal is to next group carrier lifting body, then the processing that product carrier is correlated with to second group of carrier lifting body place, after process to be processed, the reach of product carrier, when flowing to carrier end, carrier baffle plate can block product carrier, then takes off product carrier.
See accompanying drawing 9, it comprises air cylinder base 42, rotary cylinder 43, charging tray base plate 44, charging tray 45, buffer mounting blocks 46, buffer 47 and block 48 described charging tray mechanism a, described air cylinder base is arranged on base plate, on described air cylinder base, rotary cylinder is housed, on rotary cylinder, connect charging tray base plate, on charging tray base plate, placing multiple charging trays; Described buffer mounting blocks has two, be arranged on base plate respectively, and two buffer mounting blocks lays respectively at the front part sides of charging tray base plate, on described buffer mounting blocks, buffer is housed; Bottom one side of described charging tray base plate is provided with block, and block can coordinate to stop with buffer the rotation of charging tray base plate; Described charging tray is divided into two parts, and Central Symmetry is distributed on charging tray base plate.
Described charging tray mechanism b is identical with charging tray mechanism a structure, just on the charging tray on charging tray mechanism b with charging tray mechanism a on charging tray on be placed with the pad of different structure.
The charging tray quantity of described two parts is identical, and the charging tray quantity of each part is even number, described each part comprises more than four groups charging trays, first get the material on a side charging tray, after the material of a side takes, rotary cylinder drives charging tray base plate to rotate, Rotate 180 °, a side that takes material is produced, then get the material of opposite side, add that by producing on the charging tray of a side material is stand-by simultaneously.
See accompanying drawing 10, described pad draw frame machine a comprises contiguous block 49, cylinder mounting plate 50, cylinder module 51, suction nozzle 52, radium-shine adjustable plate 53, radium-shine 54, CCD adjustable plate 55, CCD mount pad 56, CCD57, light source mount pad 58 and light source 59, and the upper end of described contiguous block is connecting manipulator a; The installed in front of described contiguous block has CCD adjustable plate, and the rear side of contiguous block is provided with radium-shine adjustable plate; Described radium-shine being arranged on radium-shine adjustable plate, and the position-adjustable of radium-shine relatively radium-shine adjustable plate; Described cylinder mounting plate is installed and CCD adjustable plate side, and between CCD adjustable plate and radium-shine adjustable plate; Described light source mount pad is arranged on CCD adjustable plate lower end, and light source is arranged on light source mount pad, and light source is just to CCD; Described cylinder module is installed on cylinder mounting plate, and cylinder module is also between CCD adjustable plate and radium-shine adjustable plate; Described cylinder module comprises more than four groups lift cylinders, suction nozzle is installed below every group of lift cylinder; Described cylinder module can optionally drive suction nozzle to move down, and moves down and pick up part at the air cylinder driven suction nozzle at the part place that need to be picked up.
Described radium-shine adjustable plate is provided with a deep-slotted chip breaker 60, and by deep-slotted chip breaker and utilize screw to be locked on radium-shine adjustable plate radium-shine, and radium-shine angle can be by regulating the locked position on deep-slotted chip breaker regulate.
See accompanying drawing 11 and 12, described pad draw frame machine b comprises CCD installing plate 61, light source installing plate 62, light source bracket 63, absorption light source 64, draws CCD65, suction nozzle adapter 66, adapter sleeve 67, draws suction nozzle 68, product jaw cylinder 69 and product jaw 70, and described CCD installing plate is installed on the below of manipulator b; Described light source installing plate is installed on the below of CCD installing plate; Described absorption CCD is arranged on light source installing plate side; Described light source bracket is installed on the light source installing plate back side, draws light source and is arranged on light source bracket, and draw light source just to drawing CCD; The below of described CCD installing plate is also installed with suction nozzle adapter, and suction nozzle adapter below is connecting adapter sleeve, and absorption suction nozzle is arranged on the below of adapter sleeve; Described product jaw cylinder is arranged on the side of adapter sleeve, product jaw is installed below product jaw cylinder; Described manipulator b drives absorption suction nozzle and product jaw to be transported to assigned address, draw suction nozzle and first pick up product, then product jaw is clamped the product after picking up, the position that suction nozzle is drawn in absorption CCD calibration, and last manipulator b drives product that Product transport is arrived to assigned address.
Described product jaw has two, and described suction nozzle is between two product jaws.
See accompanying drawing 13～15, described carrier carrying mechanism comprises base 71, horizontal air cylinder 72 and gripping body, and described horizontal air cylinder is arranged on base; Described gripping body is arranged on horizontal air cylinder, and under the drive of horizontal air cylinder, gripping body can move left and right in the horizontal direction; Described gripping body comprises lifting motor 73, shaft coupling 74, linear module 75, linear module slide block 76, module contiguous block 77, mounting bar 78, photoelectric sensor 79, sensing chip 80, connecting plate 81, carrier jaw cylinder 82 and carrier jaw 83, described lifting motor links together by shaft coupling and linear module, the back side of linear module is provided with module contiguous block, on linear module, linear module slide block is installed, module contiguous block is connected with horizontal air cylinder; Described mounting bar is arranged on module contiguous block, and photoelectric sensor is arranged on mounting bar, and sensing chip is arranged on the side of linear module slide block, and matches with photoelectric sensor; On described linear module slide block, connecting plate is installed, the bottom of connecting plate is connecting carrier jaw cylinder; The both sides of described carrier jaw cylinder are installed with carrier jaw; Described carrier jaw, under the effect of carrier jaw cylinder, can drive carrier jaw to clamp or decontrol product carrier.
Described carrier jaw is left jaw and right jaw respectively, and left jaw is provided with V-arrangement projection 8301, and right jaw is provided with an Access Division 8302, and described V-arrangement projection matches with V-shaped groove, and described Access Division may be stuck in the right flank of product carrier.
Described horizontal air cylinder drives, can drive gripping body to move left and right in the horizontal direction, after moving to standard operation position, lifting motor drives, linear module slide block can move up and down along linear module, thereby drive carrier jaw cylinder to move up and down, both sides at carrier jaw cylinder are installed with carrier jaw, carrier jaw is under the effect of carrier jaw cylinder, can drive carrier jaw to clamp or decontrol product, and under the drive of lifting motor, product is taken out, and again by under the drive of horizontal air cylinder, be transported to product stacking place.
The utility model operation principle: place product on described product carrier, product carrier is by streamline mechanism shipping products carrier, then manipulator a and manipulator b are with respectively mobile gasket draw frame machine a and pad draw frame machine b motion, pad draw frame machine a and pad draw frame machine b choose required pad respectively on charging tray mechanism a and charging tray mechanism b, then be placed on product carrier, product carrier can stop in streamline mechanism in carrying out a certain operation, can be by upwards jack-up disengaging streamline mechanism of product carrier by the lifting body in streamline mechanism, the line correlation of going forward side by side detects and installs, after detecting and installing, by the effect of streamline mechanism, be transported to carrier carrying mechanism below, pick up product carrier by the carrier jaw on carrier carrying mechanism, be transported to default lay down location.
Above-described embodiment is the specific descriptions that the utility model is carried out; just the utility model is further described; can not be interpreted as the restriction to the utility model protection domain, those skilled in the art according to the content of above-mentioned utility model make some nonessential improvement and adjust all fall into protection domain of the present utility model within.
Claims (8)
1. a full-automatic shim pack installation, it is characterized in that: it comprises base plate, column, support column, top board, streamline mechanism, product carrier, charging tray mechanism a, charging tray mechanism b, manipulator a, manipulator b, pad draw frame machine a, pad draw frame machine b and carrier carrying mechanism, on described base plate, is being connected top board by column with support column; Described streamline mechanism, charging tray mechanism a and charging tray mechanism b are arranged on respectively on base plate; Described manipulator a and manipulator b are arranged on respectively on top board, and manipulator a lower end is connecting pad draw frame machine a, and manipulator b lower end is connecting pad draw frame machine b; Described pad draw frame machine a can draw the pad on charging tray mechanism a under the drive of manipulator a, and described pad draw frame machine b can draw the pad on charging tray mechanism b under the drive of manipulator b; Described carrier carrying mechanism is arranged on base plate, and is positioned at the end of streamline mechanism;
Described streamline mechanism comprises streamline drive unit, back-up block, belt mounting blocks, belt, carrier inductor holder, carrier inductor, front inductor holder, front inductor, rear inductor holder, rear inductor, blocking mechanism, carrier lifting body and carrier baffle plate, described belt mounting blocks has two, supports respectively fixing by back-up block; On described belt mounting blocks, belt is installed; Described streamline drive unit is positioned at the side of one of them belt mounting blocks, and described streamline drive unit links together by belt pulley and belt, and drives belt rotation; Described product carrier can be by the drive reach of belt; Described carrier inductor is fixed on carrier inductor holder, and carrier inductor, between two belts, and is positioned at streamline front center; Described front inductor holder is fixed on belt mounting blocks inner side, and front inductor is arranged on front inductor holder; Described rear inductor holder is fixed on belt mounting blocks inner side, and rear inductor is arranged on rear inductor holder; Between described two belt mounting blocks, be fixedly connected with carrier baffle plate, and carrier baffle plate is positioned at the end of streamline; Between described two belts, be provided with four groups of blocking mechanisms and two groups of carrier lifting bodies, be respectively equipped with one group of blocking mechanism at streamline front end and end, on every group of carrier lifting body, also coordinate one group of blocking mechanism is installed; Described blocking mechanism comprises and stops cylinder and stopper, is arranged between two belt mounting blocks by stopping air cylinder fixed plate at the cylinder that stops of the blocking mechanism of streamline front end and end, and stopper is arranged on and stops on cylinder;
Described carrier lifting body comprises lift cylinder installing plate, lift cylinder, sucker installing plate, sucker, inductor mount pad, inductor, front mounting plate, rear installing plate, propulsion cylinder, forward block and cylinder, and the cylinder that stops of the blocking mechanism on described carrier lifting body is directly installed on lift cylinder installing plate; Described lift cylinder is arranged on lift cylinder installing plate, and sucker installing plate is installed on lift cylinder, and sucker installing plate is provided with sucker; Described inductor mount pad is arranged on cylinder mounting plate, and inductor is arranged on inductor mount pad; Described cylinder mounting plate front side is vertically installed with front mounting plate, and rear side is vertically installed with rear installing plate, and front mounting plate and rear installing plate respectively correspondence are arranged on belt mounting blocks; On described front mounting plate, by propulsion cylinder holder, propulsion cylinder is installed, the front end of propulsion cylinder is provided with forward block; Described rear installing plate is provided with a draw-in groove, but cylinder is positioned at draw-in groove and cylinder self rotation;
Described product carrier comprises carrier base plate, support plate, sucker, shrouding, locating piece, side block limit, material disc and piling post, on described carrier base plate, support plate is installed, the carrier base plate that support plate is corresponding is provided with gas channels, and the gas channels of carrier base plate bottom is sealed by shrouding, has passage on shrouding; On described support plate, connecting sucker, support plate top surrounding is provided with side block limit; Described material disc is arranged on carrier base plate, and is also provided with gas channels on the carrier base plate of material disc bottom correspondence, and pore is arranged at the carrier base plate bottom that material disc is corresponding; Two piling post are installed on described carrier base plate, and two piling post are positioned at the outside of material disc; One side of described carrier base plate is provided with locating piece, and locating piece is provided with locating hole; Opposite side relative with locating piece on described carrier base plate is provided with a bottom board inclined plane, is also provided with a support plate inclined-plane, bottom board inclined plane formation one V-shaped groove relative to support plate inclined-plane on support plate;
It comprises air cylinder base, rotary cylinder, charging tray base plate, charging tray, buffer mounting blocks, buffer and block described charging tray mechanism a, described air cylinder base is arranged on base plate, on described air cylinder base, rotary cylinder is housed, on rotary cylinder, connect charging tray base plate, on charging tray base plate, placing multiple charging trays; Described buffer mounting blocks has two, be arranged on base plate respectively, and two buffer mounting blocks lays respectively at the front part sides of charging tray base plate, on described buffer mounting blocks, buffer is housed; Bottom one side of described charging tray base plate is provided with block, and block can coordinate to stop with buffer the rotation of charging tray base plate; Described charging tray is divided into two parts, Central Symmetry is distributed on charging tray base plate, each part comprises more than four groups charging trays, first get the material on a side charging tray, after the material of a side takes, rotary cylinder drives charging tray base plate to rotate, Rotate 180 °, a side that takes material is produced, then get the material of opposite side, add that by producing on the charging tray of a side material is stand-by simultaneously;
Described charging tray mechanism b is identical with charging tray mechanism a structure, just on the charging tray on charging tray mechanism b with charging tray mechanism a on charging tray on be placed with the pad of different structure;
Described pad draw frame machine a comprises contiguous block, cylinder mounting plate, cylinder module, suction nozzle, radium-shine adjustable plate, radium-shine, CCD adjustable plate, CCD mount pad, CCD, light source mount pad and light source, and the upper end of described contiguous block is connecting manipulator a; The installed in front of described contiguous block has CCD adjustable plate, and the rear side of contiguous block is provided with radium-shine adjustable plate; Described radium-shine being arranged on radium-shine adjustable plate, and the position-adjustable of radium-shine relatively radium-shine adjustable plate; Described cylinder mounting plate is installed and CCD adjustable plate side, and between CCD adjustable plate and radium-shine adjustable plate; Described light source mount pad is arranged on CCD adjustable plate lower end, and light source is arranged on light source mount pad, and light source is just to CCD; Described cylinder module is installed on cylinder mounting plate, and cylinder module is also between CCD adjustable plate and radium-shine adjustable plate; Described cylinder module comprises more than four groups lift cylinders, suction nozzle is installed below every group of lift cylinder; Described cylinder module can optionally drive suction nozzle to move down, and moves down and pick up part at the air cylinder driven suction nozzle at the part place that need to be picked up;
Described pad draw frame machine b comprises CCD installing plate, light source installing plate, light source bracket, absorption light source, draws CCD, suction nozzle adapter, adapter sleeve, absorption suction nozzle, product jaw cylinder and product jaw, and described CCD installing plate is installed on the below of manipulator b; Described light source installing plate is installed on the below of CCD installing plate; Described absorption CCD is arranged on light source installing plate side; Described light source bracket is installed on the light source installing plate back side, draws light source and is arranged on light source bracket, and draw light source just to drawing CCD; The below of described CCD installing plate is also installed with suction nozzle adapter, and suction nozzle adapter below is connecting adapter sleeve, and absorption suction nozzle is arranged on the below of adapter sleeve; Described product jaw cylinder is arranged on the side of adapter sleeve, product jaw is installed below product jaw cylinder; Described manipulator b drives absorption suction nozzle and product jaw to be transported to assigned address, draw suction nozzle and first pick up product, then product jaw is clamped the product after picking up, the position that suction nozzle is drawn in absorption CCD calibration, and last manipulator b drives product that Product transport is arrived to assigned address;
Described carrier carrying mechanism comprises base, horizontal air cylinder and gripping body, and described horizontal air cylinder is arranged on base; Described gripping body is arranged on horizontal air cylinder, and under the drive of horizontal air cylinder, gripping body can move left and right in the horizontal direction; Described gripping body comprises lifting motor, shaft coupling, linear module, linear module slide block, module contiguous block, mounting bar, photoelectric sensor, sensing chip, connecting plate, carrier jaw cylinder and carrier jaw, described lifting motor links together by shaft coupling and linear module, the back side of linear module is provided with module contiguous block, on linear module, linear module slide block is installed, module contiguous block is connected with horizontal air cylinder; Described mounting bar is arranged on module contiguous block, and photoelectric sensor is arranged on mounting bar, and sensing chip is arranged on the side of linear module slide block, and matches with photoelectric sensor; On described linear module slide block, connecting plate is installed, the bottom of connecting plate is connecting carrier jaw cylinder; The both sides of described carrier jaw cylinder are installed with carrier jaw; Described carrier jaw, under the effect of carrier jaw cylinder, can drive carrier jaw to clamp or decontrol product carrier;
On described product carrier, place product, product carrier is by streamline mechanism shipping products carrier, then manipulator a and manipulator b are with respectively mobile gasket draw frame machine a and pad draw frame machine b motion, pad draw frame machine a and pad draw frame machine b choose required pad respectively on charging tray mechanism a and charging tray mechanism b, then be placed on product carrier, product carrier can stop in streamline mechanism in carrying out a certain operation, can be by upwards jack-up disengaging streamline mechanism of product carrier by the lifting body in streamline mechanism, the line correlation of going forward side by side detects and installs, after detecting and installing, by the effect of streamline mechanism, be transported to carrier carrying mechanism below, pick up product carrier by the carrier jaw on carrier carrying mechanism, be transported to default lay down location.
2. the full-automatic shim pack installation of one according to claim 1, it is characterized in that: between described two belt mounting blocks, be provided with more than three groups auxiliary support apparatus, described auxiliary support apparatus comprises fixed block and supporting traverse, described each belt mounting blocks inner side is fixed wtih a fixed block, between two fixed blocks, is connecting supporting traverse.
3. the full-automatic shim pack installation of one according to claim 1, is characterized in that: described forward block rear end is cylindric, front end is cone-shaped structure.
4. the full-automatic shim pack installation of one according to claim 1, is characterized in that: described material disc is provided with part lay down location, part lay down location has sucker, in the time that part is placed on material disc, can hold part by sucker.
5. the full-automatic shim pack installation of one according to claim 1, it is characterized in that: the charging tray quantity of described two parts is identical, and the charging tray quantity of each part is even number.
6. the full-automatic shim pack installation of one according to claim 1, it is characterized in that: described radium-shine adjustable plate is provided with a deep-slotted chip breaker, by deep-slotted chip breaker and utilize screw to be locked on radium-shine adjustable plate radium-shine, and radium-shine angle can be by regulating the locked position on deep-slotted chip breaker regulate.
7. the full-automatic shim pack installation of one according to claim 1, is characterized in that: described product jaw has two, and described suction nozzle is between two product jaws.
8. the full-automatic shim pack installation of one according to claim 1, it is characterized in that: described carrier jaw is left jaw and right jaw respectively, left jaw is provided with V-arrangement projection, right jaw is provided with an Access Division, described V-arrangement projection matches with V-shaped groove, and described Access Division may be stuck in the right flank of product carrier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420101839.XU CN203751627U (en) | 2014-03-07 | 2014-03-07 | Full-automatic gasket assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420101839.XU CN203751627U (en) | 2014-03-07 | 2014-03-07 | Full-automatic gasket assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203751627U true CN203751627U (en) | 2014-08-06 |
Family
ID=51246938
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420101839.XU Withdrawn - After Issue CN203751627U (en) | 2014-03-07 | 2014-03-07 | Full-automatic gasket assembly machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203751627U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831604A (en) * | 2014-03-07 | 2014-06-04 | 苏州博众精工科技有限公司 | Full-automatic gasket assembler |
| CN104527841A (en) * | 2015-01-28 | 2015-04-22 | 江苏德福来汽车部件有限公司 | Automobile sunroof wind deflector installation workstation |
| CN104551658A (en) * | 2015-01-28 | 2015-04-29 | 江苏德福来汽车部件有限公司 | Vehicle sunroof visor installation work station |
| CN110589477A (en) * | 2019-10-12 | 2019-12-20 | 奥普镀膜技术（广州）有限公司 | Optical filter reflection tester |
| CN112236032A (en) * | 2020-09-24 | 2021-01-15 | 惠州市华阳多媒体电子有限公司 | Planting and dismantling all-in-one machine |
| CN113816140A (en) * | 2021-09-29 | 2021-12-21 | 苏州市朗电机器人有限公司 | Lean line body assembling and conveying platform and using method thereof |
-
2014
- 2014-03-07 CN CN201420101839.XU patent/CN203751627U/en not_active Withdrawn - After Issue
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103831604A (en) * | 2014-03-07 | 2014-06-04 | 苏州博众精工科技有限公司 | Full-automatic gasket assembler |
| CN104527841A (en) * | 2015-01-28 | 2015-04-22 | 江苏德福来汽车部件有限公司 | Automobile sunroof wind deflector installation workstation |
| CN104551658A (en) * | 2015-01-28 | 2015-04-29 | 江苏德福来汽车部件有限公司 | Vehicle sunroof visor installation work station |
| CN110589477A (en) * | 2019-10-12 | 2019-12-20 | 奥普镀膜技术（广州）有限公司 | Optical filter reflection tester |
| CN112236032A (en) * | 2020-09-24 | 2021-01-15 | 惠州市华阳多媒体电子有限公司 | Planting and dismantling all-in-one machine |
| CN112236032B (en) * | 2020-09-24 | 2024-01-12 | 惠州市华阳智能技术有限公司 | Planting and dismantling integrated machine |
| CN113816140A (en) * | 2021-09-29 | 2021-12-21 | 苏州市朗电机器人有限公司 | Lean line body assembling and conveying platform and using method thereof |
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| C14 | Grant of patent or utility model | ||
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| AV01 | Patent right actively abandoned |
Granted publication date: 20140806 Effective date of abandoning: 20160224 |
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