CN211295061U - Automatic feeding machine for solar silicon wafers - Google Patents
Automatic feeding machine for solar silicon wafers Download PDFInfo
- Publication number
- CN211295061U CN211295061U CN201922185684.8U CN201922185684U CN211295061U CN 211295061 U CN211295061 U CN 211295061U CN 201922185684 U CN201922185684 U CN 201922185684U CN 211295061 U CN211295061 U CN 211295061U
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- Prior art keywords
- jacking
- motor
- sucker
- wafer
- sliding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The utility model discloses an automatic feeding machine for solar silicon wafers, which comprises a frame, a wafer taking mechanism, a sucker mechanism, a cross jacking and conveying mechanism and a wafer storing mechanism, wherein a platform plate is arranged on the frame, and a belt conveying guide rail is arranged on the platform plate; the film taking mechanism comprises a movable film taking track, a film taking fixing seat and a film taking driving motor, wherein a sliding block is arranged on the movable film taking track, a sliding rail is arranged on the film taking fixing seat, and the sliding rail is connected with the sliding block in a sliding mode along the horizontal direction; the sucker mechanism comprises a sucker support frame, a Bernoulli sucker and a sucker motor; the cross jacking conveying mechanism comprises a jacking rail, a jacking motor, a jacking screw and a jacking sleeve. This automatic feeding machine of solar energy silicon chip not only can the printing machine of lug connection solar energy silicon chip, can also carry out single piece of getting, adjusts the angle and the direction of solar energy silicon chip, discharges unsatisfactory solar energy silicon chip to have the function of keeping in, whole strong adaptability to production flow, full automation operation, powerful.
Description
Technical Field
The utility model relates to a technical field of solar energy silicon chip printing especially relates to an automatic feeding machine of solar energy silicon chip.
Background
The solar silicon chip is a core part in a solar power generation system and mainly used for converting solar energy into electric energy and storing the electric energy or directly using the electric energy in work, and the quality of the solar silicon chip directly determines the quality of the whole solar power generation system.
At present, a loading frame with a flower basket (namely a storage frame) does not have an automatic single piece taking function, can not be directly connected with a piece of equipment, can not adjust the angle and the direction of a solar silicon wafer, and can not temporarily store the solar silicon wafer to cause the mutual influence of the production progress of the front equipment and the rear equipment.
SUMMERY OF THE UTILITY MODEL
The utility model discloses an aim at: the automatic feeding machine for the solar silicon wafers can be directly connected with a printing machine of the solar silicon wafers, can also carry out single piece taking, adjusts the angle and the direction of the solar silicon wafers, discharges the solar silicon wafers with unsatisfactory discharge, has a temporary storage function, and is strong in adaptability to the production flow, fully-automatic in operation and powerful in function.
To achieve the purpose, the utility model adopts the following technical proposal: an automatic feeding machine for solar silicon wafers comprises a rack, a wafer taking mechanism, a sucker mechanism, a cross jacking conveying mechanism and a wafer storage mechanism, wherein a platform plate is mounted on the rack, a belt conveying guide rail is arranged on the platform plate, and the wafer taking mechanism is connected to one side of the belt conveying guide rail;
the film taking mechanism comprises a movable film taking track, a film taking fixing seat and a film taking driving motor, a sliding block is arranged on the movable film taking track, a sliding rail is arranged on the film taking fixing seat, the sliding rail is connected with the sliding block in a sliding mode along the horizontal direction, the film taking driving motor is installed on the film taking fixing seat, and the film taking driving motor is in transmission connection with the movable film taking track after passing through a synchronous wheel and a synchronous belt;
the sucker mechanism comprises a sucker support frame, a Bernoulli sucker and a sucker motor, the bottom of the sucker support frame is fixed on the platform plate, the sucker motor and the Bernoulli sucker are both arranged at the top of the sucker support frame, and the driving end of the sucker motor is in transmission connection with the Bernoulli sucker;
cross jacking transport mechanism includes jacking track, jacking motor, jacking screw rod and jacking sleeve, be provided with movable groove on the belt transport guide rail, the jacking track passes movable groove, the jacking cylinder is installed the lower extreme of landing slab, the drive end of jacking cylinder with the jacking screw rod is connected, the orbital bottom of jacking with jacking muffjoint, the jacking screw rod with jacking sleeve screw thread transmission connects.
As a preferred technical scheme, store up the piece mechanism and include first slip table module and store up the piece frame, first slip table module with store up the equal vertical run-through of piece frame the landing slab, the belt transportation guide rail passes store up the middle part of piece frame, store up the outside of piece frame with the drive end of first slip table module is connected, the inboard of storing up the piece frame is provided with deposits the backup pad.
As a preferred technical scheme, the inside of first slip table module is provided with first slip table motor, the outside of first slip table module be provided with the shell sliding connection's of first slip table module first slide, first slip table motor with first slide transmission is connected, store up the bottom of piece frame and fix on the first slide.
As a preferred technical scheme, one side of frame is provided with the second slip table module, the vertical installation of second slip table module, the drive end of second slip table module is fixed with the lift turnover case, the lower extreme of second slip table module is connected with the storage rack and advances the frame track, the upper end of second slip table module is connected with the storage rack and goes out the frame track.
As a preferred technical scheme, the upper end of the inner side of the lifting turnover box is provided with a first air cylinder, the first air cylinder is connected with a first clamping plate in a transmission mode, the lower end of the inner side of the lifting turnover box is provided with a second air cylinder, and the second air cylinder is connected with a second clamping plate in a transmission mode.
As a preferred technical scheme, a sensor is arranged on the lifting turnover box, and the first cylinder and the second cylinder are in signal connection with the sensor.
As an optimal technical scheme, be provided with the splint motor on the landing slab, be connected with the splint of rectifying on the drive end of splint motor, install the splint rubber tyer on the splint of rectifying.
As a preferable technical scheme, the rack is further provided with a control panel and an LED touch screen.
As an optimal technical scheme, still be provided with belt motor on getting the piece fixing base, the activity get the piece track with it gets the piece belt to get to be connected with between the piece fixing base, belt motor with it connects to get piece belt transmission.
The utility model has the advantages that: the utility model provides an automatic feeding machine of solar energy silicon chip, this automatic feeding machine of solar energy silicon chip can be according to the printing machine of the solar energy silicon chip of demand lug connection equipment, stretch out to the basket of flowers and carry out single piece of getting to belt transportation guide rail through getting piece mechanism, sucking disc mechanism adjusts the angle and the direction of solar energy silicon chip, make it accord with the demand of production, discharge one by cross jacking transport mechanism after detecting unsatisfactory solar energy silicon chip, avoid influencing follow-up production flow, store up piece mechanism has the function of keeping in solar energy silicon chip, the splint of rectifying can also carry out the alignment to the improper solar energy silicon chip of skew, whole strong adaptability to production flow, full automation operation, high functionality.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Fig. 1 is a schematic front-side overall structure diagram of an automatic solar silicon wafer feeding machine according to an embodiment;
FIG. 2 is a schematic view of the overall structure of the back side of an automatic solar silicon wafer feeding machine according to an embodiment;
FIG. 3 is a schematic partial structural view of an automatic solar silicon wafer feeding machine according to an embodiment;
FIG. 4 is a partial top view of an automatic solar silicon wafer feeder according to an embodiment;
FIG. 5 is a schematic view of the ascending material feeding structure of the storage rack according to the embodiment;
FIG. 6 is a schematic view of a first overall structure of the sheet taking mechanism according to the embodiment;
FIG. 7 is a second overall structural schematic diagram of the sheet taking mechanism according to the embodiment;
FIG. 8 is a schematic partially-extended view of a sheet-taking mechanism according to an embodiment;
FIG. 9 is a schematic view of the overall structure of the suction cup mechanism according to the embodiment;
FIG. 10 is a schematic diagram of the overall structure of the cross jacking conveyor mechanism according to the embodiment;
FIG. 11 is a schematic view of the entire structure of the deviation correcting mechanism according to the embodiment;
FIG. 12 is a schematic view of the overall structure of the disk storage mechanism according to the embodiment.
In fig. 1 to 12:
1. a sheet taking mechanism; 101. a movable film taking track; 102. a tablet taking fixing seat; 103. a sheet taking driving motor; 104. a slide rail; 105. a slider; 106. a belt motor; 107. taking a piece belt; 108. a synchronizing wheel; 109. a synchronous belt; 110. an inductor; 111. an induction sheet; 112. a synchronous connecting block;
2. a suction cup mechanism; 201. a suction cup support frame; 202. a Bernoulli chuck; 203. a suction cup motor;
3. a cross jacking and conveying mechanism; 301. jacking a rail; 302. a jacking motor; 303. jacking a screw rod; 304. jacking the sleeve;
4. a film storage mechanism; 401. a first sliding table module; 402. a sheet storage frame; 403. a first slide plate;
5. a deviation rectifying mechanism; 501. a splint motor; 502. a deviation rectifying splint; 503. a splint rubber wheel;
6. a frame; 7. a platform plate; 8. a belt transport guide rail; 9. a second sliding table module; 10. lifting the turnover box; 11. the storage rack enters the frame rail; 12. a storage rack out-frame rail; 13. a first cylinder; 14. a sensor; 15. a control panel; 16. an LED touch screen; 17. a solar silicon wafer; 18. a flower basket.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
As shown in fig. 1 to 12, in this embodiment, an automatic feeding machine for solar silicon wafers includes a rack 6, a wafer taking mechanism 1, a suction cup mechanism 2, a cross jacking and conveying mechanism 3, and a wafer storage mechanism 4, wherein a platform plate 7 is installed on the rack 6, a belt conveying guide rail 8 is arranged on the platform plate 7, and the wafer taking mechanism 1 is connected to one side of the belt conveying guide rail 8;
the film taking mechanism 1 comprises a movable film taking track 101, a film taking fixing seat 102 and a film taking driving motor 103, wherein a sliding block 105 is arranged on the movable film taking track 101, a sliding rail 104 is arranged on the film taking fixing seat 102, the sliding rail 104 is in sliding connection with the sliding block 105 along the horizontal direction, the film taking driving motor 103 is installed on the film taking fixing seat 102, and the film taking driving motor 103 is in transmission connection with the movable film taking track 101 after passing through a synchronous wheel 108 and a synchronous belt 109;
the sucker mechanism 2 comprises a sucker support frame 201, a Bernoulli sucker 202 and a sucker motor 203, the bottom of the sucker support frame 201 is fixed on the platform plate 7, the sucker motor 203 and the Bernoulli sucker 202 are both arranged on the top of the sucker support frame 201, and the driving end of the sucker motor 203 is in transmission connection with the Bernoulli sucker 202;
cross jacking transport mechanism 3 includes jacking track 301, jacking motor 302, jacking screw 303 and jacking sleeve 304, be provided with movable groove on the belt transport guide rail 8, jacking track 301 passes movable groove, the jacking cylinder is installed the lower extreme of landing slab 7, the drive end of jacking cylinder with jacking screw 303 connects, jacking track 301's bottom with jacking sleeve 304 is connected, jacking screw 303 with jacking sleeve 304 threaded transmission connects.
Specifically, still be provided with belt motor 106 on the piece fixing base 102 of getting, the activity get piece track 101 with it is connected with the piece belt 107 of getting between the piece fixing base 102 to get, belt motor 106 with it is connected to get piece belt 107 transmission.
Put into basket of flowers 18 (that is storage rack) with solar wafer 17, it drives to get piece driving motor 103 start the synchronizing wheel 108 rotates, hold-in range 109 follows the synchronizing wheel 108 rotates, be connected with synchronous connecting block 112 on the hold-in range 109, and synchronous connecting block 112 is installed one side of piece track 101 is got in the activity, consequently, the activity is got piece track 101 and can be in slide rail 104 with slider 105's effect carries out horizontal migration down to stretch out into basket of flowers 18, belt motor 106 begins work, it takes out monolithic solar wafer 17 and moves to get piece belt 107's end to get piece belt 107.
Furthermore, the film taking fixing seat 102 is provided with two sensors 110 at extreme positions, and the movable film taking track 101 is provided with a sensing film 111 in signal connection with the sensors 110.
The solar silicon wafer 17 transferred from the wafer taking mechanism 1 moves to a position below the suction cup mechanism 2, the suction cup mechanism 2 is provided with a detection camera, when the detection camera detects that the current direction of the solar silicon wafer 17 is wrong or the angle of the solar silicon wafer is deviated, the bernoulli suction cup 202 sucks up the solar silicon wafer 17, then the suction cup motor 203 works to enable the bernoulli suction cup 202 to rotate by a corresponding angle to enable the direction of the solar silicon wafer 17 to be correct, and then the bernoulli suction cup 202 puts the solar silicon wafer 17 back on the track for continuous conveying.
Next, after the solar silicon wafers 17 which do not meet the requirements of subsequent production enter the belt conveying guide rail 8, the cross jacking conveying mechanism 3 starts to work, the jacking motor 302 rotates the jacking screw 303, the jacking sleeve 304 jacks up the jacking rail 301, and the solar silicon wafers 17 rise from the belt conveying guide rail 8 to be conveyed in another direction, so as to leave the subsequent production equipment; if the current solar silicon wafer 17 meets the requirement, the cross jacking conveying mechanism 3 cannot work, the jacking track 301 is hidden in the movable groove of the belt conveying guide rail 8, and the solar silicon wafer 17 keeps being conveyed and moved to the next production equipment.
Of course, when the solar silicon wafers are conveyed without passing through the flower basket 18, the solar silicon wafers 17 can be directly placed on one end of the belt conveying guide rail 8, and the solar silicon wafers 17 are manually or mechanically placed on the belt conveying guide rail 8 one by one for conveying.
In this embodiment, store up piece mechanism 4 and include first slip table module 401 and store up piece frame 402, first slip table module 401 with store up the equal vertical run-through of piece frame 402 landing slab 7, belt transportation guide rail 8 passes store up the middle part of piece frame 402, store up the outside of piece frame 402 with the drive end of first slip table module 401 is connected, store up the inboard of piece frame 402 and be provided with and deposit the backup pad.
Due to the fact that the working efficiency of the front production equipment and the working efficiency of the rear production equipment are inconsistent, the solar silicon wafers 17 which are not printed before can enter the wafer storage frame 402 to be stored, the wafer storage frame 402 is gradually lifted through the first sliding table module 401 to store enough solar silicon wafers 17, and the solar silicon wafers 17 of the subsequent equipment can be guaranteed not to be supplied in a fault mode.
More specifically, the inside of first slip table module 401 is provided with first slip table motor, the outside of first slip table module 401 be provided with first slide 403 of first slip table module 401's shell sliding connection, first slip table motor with first slide 403 transmission is connected, store up the bottom of piece frame 402 and fix on first slide 403.
The first sliding table motor controls the first sliding plate 403 to move in the vertical direction along the housing of the first sliding table module 401, so as to lift the sheet storage frame 402.
In this embodiment, one side of frame 6 is provided with second slip table module 9, the vertical installation of second slip table module 9, the drive end of second slip table module 9 is fixed with lift turnover case 10, the lower extreme of second slip table module 9 is connected with storage rack frame track 11 that advances, the upper end of second slip table module 9 is connected with storage rack frame track 12 that goes out.
The inner side upper end of the lifting turnover box 10 is provided with a first air cylinder 13, the first air cylinder 13 is in transmission connection with a first clamping plate, the inner side lower end of the lifting turnover box 10 is provided with a second air cylinder, and the second air cylinder is in transmission connection with a second clamping plate.
Put into after basket of flowers 18 (that is the storage rack) is full-load solar wafer 17 the storage rack advances in frame track 11, the storage rack advances frame track 11 and removes basket of flowers 18 extremely in the lift turnover case 10, first cylinder 13 control first splint carry out the centre gripping to basket of flowers 18 from the top, second cylinder control second splint carry out the centre gripping from the below to basket of flowers 18 to fix basket of flowers 18 in the lift turnover case 10, then second slip table module 9 control has basket of flowers 18 lift turnover case 10 is from up rising down, reaches to accord with it carries out the height of single piece of getting to get piece mechanism 1, after solar wafer 17 is taken out in basket of flowers 18 by whole, first splint with the centre gripping of splint to basket of flowers 18 is loosened to the second, storage rack frame track 12 of getting out takes out basket of flowers 18 to take away.
Moreover, a sensor 14 is arranged on the lifting turnover box 10, and the first air cylinder 13 and the second air cylinder are in signal connection with the sensor 14.
The sensor 14 can sense the existence of the flower basket 18 and control the work of the first air cylinder 13 and the second air cylinder in real time.
Wherein, be provided with deviation correcting mechanism 5 on the landing slab 7, deviation correcting mechanism 5 includes splint motor 501, be connected with the splint 502 of rectifying on splint motor 501's the drive end, install splint rubber tyer 503 on the splint 502 of rectifying.
When the belt conveying guide rail 8 conveys the solar silicon wafers 17, in order to ensure that the solar silicon wafers 17 smoothly enter the wafer storage mechanism 4, the clamping plate motor 501 controls the deviation-correcting clamping plates 502 to clamp at two sides of the solar silicon wafers 17, so as to correct the positions of the solar silicon wafers 17, so that the clamping plate phenomenon cannot occur in the wafer storage process, and the clamping plate rubber wheels 503 are used for protecting two sides of the solar silicon wafers 17 from being damaged when being corrected.
In this embodiment, the rack 6 is further provided with a control panel 15 and an LED touch screen 16.
The worker can adjust the flow and parameters of the whole equipment through the control panel 15, and can also observe in real time through the LED touch screen 16 during the production process.
It should be noted that the above embodiments are only preferred embodiments of the present invention and the technical principles applied, and any changes or substitutions which can be easily conceived by those skilled in the art within the technical scope of the present invention are covered by the protection scope of the present invention.
Claims (9)
1. The automatic feeding machine for the solar silicon wafers is characterized by comprising a rack, a wafer taking mechanism, a sucker mechanism, a cross jacking and conveying mechanism and a wafer storing mechanism, wherein a platform plate is mounted on the rack, a belt conveying guide rail is arranged on the platform plate, and the wafer taking mechanism is connected to one side of the belt conveying guide rail;
the film taking mechanism comprises a movable film taking track, a film taking fixing seat and a film taking driving motor, a sliding block is arranged on the movable film taking track, a sliding rail is arranged on the film taking fixing seat, the sliding rail is connected with the sliding block in a sliding mode along the horizontal direction, the film taking driving motor is installed on the film taking fixing seat, and the film taking driving motor is in transmission connection with the movable film taking track after passing through a synchronous wheel and a synchronous belt;
the sucker mechanism comprises a sucker support frame, a Bernoulli sucker and a sucker motor, the bottom of the sucker support frame is fixed on the platform plate, the sucker motor and the Bernoulli sucker are both arranged at the top of the sucker support frame, and the driving end of the sucker motor is in transmission connection with the Bernoulli sucker;
cross jacking transport mechanism includes jacking track, jacking motor, jacking screw rod and jacking sleeve, be provided with movable groove on the belt transport guide rail, the jacking track passes movable groove, jacking motor installs the lower extreme of landing slab, jacking motor's drive end with jacking screw rod connects, the orbital bottom of jacking with jacking muffjoint, jacking screw rod with jacking sleeve threaded transmission connects.
2. The automatic feeding machine of solar silicon wafers as claimed in claim 1, wherein the wafer storage mechanism comprises a first sliding table module and a wafer storage frame, the first sliding table module and the wafer storage frame vertically penetrate through the platform plate, the belt conveying guide rail penetrates through the middle of the wafer storage frame, the outer side of the wafer storage frame is connected with the driving end of the first sliding table module, and a storage supporting plate is arranged on the inner side of the wafer storage frame.
3. The automatic feeding machine for the solar silicon wafers as claimed in claim 2, wherein a first sliding table motor is arranged inside the first sliding table module, a first sliding plate in sliding connection with a shell of the first sliding table module is arranged outside the first sliding table module, the first sliding table motor is in transmission connection with the first sliding plate, and the bottom of the wafer storage frame is fixed on the first sliding plate.
4. The automatic feeding machine for the solar silicon wafers as claimed in claim 1, wherein a second sliding table module is arranged on one side of the rack, the second sliding table module is vertically installed, a lifting turnover box is fixed to a driving end of the second sliding table module, a storage rack frame inlet rail is connected to the lower end of the second sliding table module, and a storage rack frame outlet rail is connected to the upper end of the second sliding table module.
5. The automatic feeding machine for solar silicon wafers as claimed in claim 4, wherein a first air cylinder is arranged at the upper end of the inner side of the lifting turnover box, a first clamping plate is connected to the first air cylinder in a transmission manner, a second air cylinder is arranged at the lower end of the inner side of the lifting turnover box, and a second clamping plate is connected to the second air cylinder in a transmission manner.
6. The automatic feeding machine of solar silicon wafers as claimed in claim 5, wherein a sensor is arranged on the lifting turnover box, and the first cylinder and the second cylinder are in signal connection with the sensor.
7. The automatic feeding machine for solar silicon wafers as claimed in claim 1, wherein a clamp plate motor is arranged on the platform plate, a deviation-correcting clamp plate is connected to a driving end of the clamp plate motor, and a clamp plate rubber wheel is mounted on the deviation-correcting clamp plate.
8. The automatic feeding machine of the solar silicon wafer as claimed in claim 1, wherein a control panel and an LED touch screen are further arranged on the rack.
9. The automatic feeding machine for solar silicon wafers as claimed in claim 1, wherein a belt motor is further arranged on the wafer taking fixing seat, a wafer taking belt is connected between the movable wafer taking track and the wafer taking fixing seat, and the belt motor is in transmission connection with the wafer taking belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922185684.8U CN211295061U (en) | 2019-12-09 | 2019-12-09 | Automatic feeding machine for solar silicon wafers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201922185684.8U CN211295061U (en) | 2019-12-09 | 2019-12-09 | Automatic feeding machine for solar silicon wafers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN211295061U true CN211295061U (en) | 2020-08-18 |
Family
ID=72036271
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201922185684.8U Expired - Fee Related CN211295061U (en) | 2019-12-09 | 2019-12-09 | Automatic feeding machine for solar silicon wafers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN211295061U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112201728A (en) * | 2020-10-09 | 2021-01-08 | 张言言 | Silicon wafer arrangement mechanism for solar panel processing |
| CN113788304A (en) * | 2021-08-31 | 2021-12-14 | 无锡市江松科技有限公司 | Silicon chip turning reversing device |
-
2019
- 2019-12-09 CN CN201922185684.8U patent/CN211295061U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112201728A (en) * | 2020-10-09 | 2021-01-08 | 张言言 | Silicon wafer arrangement mechanism for solar panel processing |
| CN113788304A (en) * | 2021-08-31 | 2021-12-14 | 无锡市江松科技有限公司 | Silicon chip turning reversing device |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200818 Termination date: 20201209 |
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| CF01 | Termination of patent right due to non-payment of annual fee |