Correction receiving mechanism and ultra-thin type multi-compatibility receiving flying machine
Technical Field
The invention is applied to the technical field of material receiving equipment, and particularly relates to a material correcting and receiving mechanism and an ultrathin multi-compatibility material receiving flying machine.
Background
Feidao, the transliteration of Feeder, is generally translated into a Feeder or Feeder.
The PCB circuit board divides the board back needs to stack the circuit board and store or transport on the charging tray, connects to need to pile up the charging tray neatly through pile mechanism after the material is accomplished, and the operator of being convenient for transports, and this just needs transport empty charging tray to connect the material region earlier and connects the material, carries out the pile of full material charging tray and the switching of empty charging tray again. At present, a chinese patent with publication number 205324814U discloses a discharging station of a PCB board separator, which is located beside a board separating station; the discharging work station comprises an output rail, a second jig placed on the output rail, a suction claw device used for sucking the PCB and a stacking platform. However, there is no correcting mechanism for adjusting the position of the empty tray, it is difficult to ensure that the second fixture, i.e. the tray, can accurately move to the loading area, and meanwhile, the automatic feeding of the empty tray cannot be realized, and the occupied space is large.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and provides a correcting material receiving mechanism which is small in occupied space and low in labor cost and an ultrathin multi-compatibility material receiving flight platform.
The technical scheme adopted by the invention is as follows: the material correcting and receiving mechanism comprises a bottom plate, a lifting plate, a vertical guide rail assembly, a drive plate and a horizontal cylinder, wherein the horizontal cylinder and the vertical guide rail assembly are fixed on the bottom plate, the lifting plate is fixedly connected with a movable part of the vertical guide rail assembly, a roller is matched with the movable part of the vertical guide rail assembly in a rotating mode, the drive plate is fixed on a movable end of the horizontal cylinder, a chute matched with the roller is arranged on the drive plate, the opening position of the chute is close to the direction of the horizontal cylinder, and a correcting module used for correcting the position of a material tray is arranged on the lifting plate.
According to the scheme, the chute is arranged on the drive plate, so that the idler wheel is limited when the drive plate moves horizontally, the movable part of the vertical guide rail assembly is driven to move upwards, the lifting plate is driven to lift, the thickness of the correction receiving mechanism is greatly reduced, and the space occupancy rate of the mechanism is reduced. Make through adopting the gyro wheel as cooperation structure the operation of lifter plate is more smooth, vertical guide rail assembly is common linear guide and slider, and is right through the mode that adopts vertical direction to set up the lifter plate carries on spacingly, and then improves the removal precision of lifter plate. The correction module is used for limiting the edge of the material tray to achieve the correction effect.
One preferred scheme is, the correction module includes first promotion subassembly and second promotion subassembly, first promotion subassembly includes first ejector pad and first promotion cylinder, first promotion cylinder is fixed on the lifter plate, first ejector pad fixed fit is in on the active end of first promotion cylinder, second promotion subassembly includes second promotion cylinder, second ejector pad and driving plate, the second promotes the cylinder and fixes on the lifter plate, driving plate sliding fit is in on the lifter plate, the driving plate with the active end fixed connection of second promotion cylinder, the second ejector pad passes through the gear shaft lifter plate normal running fit, be provided with on the driving plate with gear shaft complex rack.
According to the scheme, the second push block which rotates to work is used for limiting the material disc, so that the second push block is located below the working surface of the conveyor belt module when the limitation is relieved, the influence on the operation of the material disc on the conveyor belt is avoided, and the second push block is driven to rotate in a gear and rack matched mode.
The ultra-thin type multi-compatibility material receiving flying machine comprises a machine table, and a correcting material receiving mechanism and two sets of material tray storage mechanisms which are arranged on the machine table in sequence, wherein a conveyor belt module is arranged on the machine table, and the correcting material receiving mechanism and the two sets of material tray storage mechanisms are matched with the conveyor belt module.
By above-mentioned scheme, through the conveyer belt module carries out the transportation of charging tray, and is two sets of charging tray storage mechanism is used for the storage of empty charging tray and the storage of connecing the material back charging tray respectively, and then realizes empty charging tray material loading and full charging tray storage integration, reduces artifical intensity of labour. Through adopting the correction receiving mechanism is used for receiving the material to move, so that the thickness of the receiving end is effectively reduced, the size of the butt joint part of the correction receiving mechanism and the plate separator is reduced, the correction receiving mechanism can be compatible with plate separator equipment with different structures, and the constraint of the size is reduced.
One preferred scheme is, be close to rectify receiving mechanism the charging tray storage mechanism is used for saving empty charging tray, another charging tray storage mechanism is used for saving the charging tray after connecing the material, still be provided with temporary storage mechanism on the board, the conveyer belt module includes first conveyer belt module and second conveyer belt module, rectify receiving mechanism temporary storage mechanism all with first conveyer belt module cooperation, two sets of charging tray storage mechanism all with second conveyer belt module cooperation, temporary storage mechanism is including being located jacking subassembly of first conveyer belt module below and being located the clamping jaw subassembly of first conveyer belt top.
According to the scheme, the disc replacing device has the characteristic of high working efficiency, quick switching is realized by adopting the sectional conveyor belt and the temporary storage mechanism, the disc replacing efficiency is improved, after the material receiving of the material disc positioned in the correcting and receiving mechanism is finished, the material disc is conveyed to the second conveyor belt module by the first conveyor belt module, the clamped empty material disc is put down by the temporary storage mechanism after the material disc is transferred, and the empty material disc is moved to the correcting and receiving mechanism by the first conveyor belt module to be continuously received.
Further preferred scheme is, charging tray storage mechanism includes case lid, climbing mechanism and bearing mechanism, it fixes to go up the case lid on the board, climbing mechanism sets up the below of second conveyer belt module, bearing mechanism sets up including the symmetry go up two sets of subassemblies that stretch out of the bottom of case lid, stretch out the subassembly including stretching out cylinder and support frame, the support frame is fixed stretch out the expansion end of cylinder.
It is obvious by above-mentioned scheme, through climbing mechanism is the common actuating mechanism who has raising and lowering functions, works as climbing mechanism with the charging tray lifting extremely during the bearing mechanism top, two sets of it stretches out simultaneously to stretch out the subassembly, makes the support frame be located charging tray edge below, and then makes two when climbing mechanism falls back the support frame supports the both ends of charging tray respectively, and then reaches the effect of charging tray pile.
According to a preferable scheme, the machine table is further provided with a dust collection device, the dust collection device comprises a dust collection cover, the top of the dust collection cover is provided with a plurality of ventilation pipes, and the ventilation pipes are communicated with an external air suction fan.
According to the scheme, the dust collection device collects dust on the empty material tray and the full material tray through arrangement, so that dust accumulated on the tray and falling on the circuit board is removed, static electricity is reduced, and products are protected.
Drawings
Fig. 1 is a schematic perspective view of the correcting and receiving mechanism;
fig. 2 is an explosion structure schematic diagram of the correcting receiving mechanism;
fig. 3 is a schematic view of a three-dimensional structure of the ultra-thin multi-compatible receiving feeder;
fig. 4 is a schematic perspective view of the ultra-thin multi-compatible receiving feeder with a part of the shell removed;
FIG. 5 is a schematic structural view of the escrow mechanism;
FIG. 6 is a schematic structural view of the tray storage mechanism;
fig. 7 is a schematic structural view of the dust suction device.
Detailed Description
As shown in fig. 1 to 7, in this embodiment, the material correcting and receiving mechanism includes a bottom plate 1, a lifting plate 2, a vertical guide rail assembly 3, a driving plate 4 and a horizontal cylinder 5, the horizontal cylinder 5 and the vertical guide rail assembly 3 are both fixed on the bottom plate 1, the lifting plate 2 is fixedly connected to a movable portion of the vertical guide rail assembly 3, a roller 6 is rotatably fitted to the movable portion of the vertical guide rail assembly 3, the driving plate 4 is fixed on a movable end of the horizontal cylinder 5, a chute 7 matched with the roller 6 is provided on the driving plate 4, an opening position of the chute 7 gradually rises along a direction close to the horizontal cylinder 5, and a correcting module for correcting a position of a material tray is provided on the lifting plate 2.
In this embodiment, the vertical guide rail assembly 3, the drive plate 4 and the horizontal cylinder 5 are a set of lifting assembly, the material correcting and receiving mechanism is provided with two sets of lifting assemblies, and the two drive plates 4 are fixedly connected through a connecting plate, so that the movement of the lifting plate 2 is more stable and reliable.
In this embodiment, the correction module includes first pushing assembly 8 and second pushing assembly 9, first pushing assembly 8 includes first ejector pad and first promotion cylinder, first promotion cylinder is fixed on lifter plate 2, first ejector pad fixed fit is in on the active end of first promotion cylinder, second pushing assembly 9 includes second promotion cylinder, second ejector pad and driving plate, second promotion cylinder is fixed on lifter plate 2, driving plate sliding fit is in on lifter plate 2, the driving plate with the active end fixed connection of second promotion cylinder, the second ejector pad passes through the gear shaft lifter plate 2 normal running fit, be provided with on the driving plate with gear shaft complex rack. Still be provided with revolving cylinder 20 on the lifter plate 2, revolving cylinder 20's expansion end is provided with the stopper, revolving cylinder 20 is rotatory and the type that contracts back.
The working principle of the correction receiving mechanism is as follows:
when outside transport mechanism transported the charging tray to 2 tops of lifter plate, horizontal cylinder 5 stretches out, gyro wheel 6 is in upward movement under the limiting displacement of chute 7, and then drive lifter plate 2 rises, works as lifter plate 2 rises to and holds up the charging tray behind the conveyer belt working face, first promotion cylinder withdrawal makes first ejector pad and the marginal contact of charging tray and spacing. And then the second pushing cylinder extends out to drive the second pushing block to rotate to a vertical state, so that the position of the material tray is adjusted and the material tray is clamped. Otherwise, the limit is released and the tray is put down.
The ultra-thin type multi-compatibility material receiving flying machine comprises a machine table 10, and a correcting material receiving mechanism and two sets of material disc storage mechanisms which are sequentially arranged on the machine table 10, wherein a conveyor belt module is arranged on the machine table 10, and the correcting material receiving mechanism and the two sets of material disc storage mechanisms are matched with the conveyor belt module. The bottom plate 1 is fixedly connected with the machine table 10.
In this embodiment, be close to rectify receiving mechanism the charging tray storage mechanism is used for storing empty charging tray, another charging tray storage mechanism is used for storing the charging tray after connecing the material, still be provided with temporary storage mechanism on the board 10, the conveyer belt module includes first conveyer belt module 11 and second conveyer belt module 12, rectify receiving mechanism temporary storage mechanism all with first conveyer belt module 11 cooperation, two sets of charging tray storage mechanism all with second conveyer belt module 12 cooperation, temporary storage mechanism is including being located jacking subassembly 13 of first conveyer belt module 11 below and being located the clamping jaw subassembly 14 of first conveyer belt module 11 top. The first conveyor belt module 11 and the second conveyor belt module 12 are composed of a driving motor, a transmission shaft, two sets of synchronous wheel assemblies and two synchronous belts, the two sets of synchronous wheel assemblies are respectively arranged on two sides of the machine table 10, the two sets of synchronous wheel assemblies are connected through transmission of the transmission shaft, the driving motor drives the transmission shaft to rotate, and the two synchronous belts are respectively wound on the two sets of synchronous wheel assemblies.
In this embodiment, clamping jaw assembly 14 includes mount 21, first die clamping cylinder 22 and second die clamping cylinder 23, mount 21 with board 10 fixed connection, first die clamping cylinder 22 is fixed on mount 21, be provided with first L type clamping piece on first die clamping cylinder 22's the activity end, second die clamping cylinder 23 articulates the cooperation and is in on the mount 21, the articulated cooperation of activity end of second die clamping cylinder 23 has second L type clamping piece, the middle part of second L type clamping piece with mount 21 articulates the cooperation. The jacking assembly 13 is a common lifting drive mechanism.
In this embodiment, charging tray storage mechanism includes case lid 15, climbing mechanism 16 and supporting mechanism, it fixes to go up case lid 15 on the board 10, climbing mechanism 16 sets up the below of second conveyer belt module 12, supporting mechanism sets up including the symmetry go up two sets of the subassembly that stretches out of the bottom of case lid 15, it includes stretching out cylinder 17 and support frame 18 to stretch out the subassembly, support frame 18 is fixed stretch out the expansion end of cylinder 17. And a taking and placing door is arranged on the upper box cover 15.
In this embodiment, the machine table 10 is further provided with a dust suction device, the dust suction device includes a dust suction hood 19, the top of the dust suction hood 19 is provided with a plurality of ventilation pipes, and the ventilation pipes are communicated with an external air suction fan.
In this embodiment, the conveyer belt module the correction receiving mechanism the charging tray storage mechanism the temporary storage mechanism and dust extraction is last all to be provided with the photoelectric sensor who detects whether there is the charging tray. The dust collection device is located between the temporary storage mechanism and the material tray storage mechanism for storing empty material trays.
The working principle of the ultra-thin multi-compatibility material receiving flying device is as follows:
after the taking and placing door is opened, the worker places the stacked empty material tray in the material tray storage mechanism close to the correction receiving mechanism. After the ultra-thin multi-compatibility material receiving flying device is started, the jacking mechanism 16 close to the correction material receiving mechanism rises to support the empty material tray, and the corresponding extending assembly retracts to release the limit on the empty material tray. After the jacking mechanism 16 descends by the thickness of one material tray, the extension assembly extends to receive an empty material tray on the upper part, and then the jacking mechanism 16 descends to enable the empty material tray to fall on the second conveyor belt module 12. The second conveyor module 12 moves the empty tray to below the dust extraction. After the dust collector sucks dust on an empty tray, the second conveyor belt module 12 is started again to convey the dust to the first conveyor belt module 11. The first conveyor belt 11 moves the empty material tray to the correcting and receiving mechanism. The correcting and receiving mechanism is used for correcting and limiting the position of an empty material tray, and an external board separator is used for placing materials subjected to board separation on the material tray. When no charging tray exists in the temporary storage mechanism, an empty charging tray is conveyed to the lower part of the temporary storage mechanism in the same way, the charging tray is lifted up by the jacking assembly 13, and the empty charging tray is clamped by the clamping jaw assembly 14.
After the charging tray finishes feeding, the correction receiving mechanism puts down the charging tray and relieves the charging tray spacing, first conveyer belt module 11 with the charging tray to second conveyer belt module 12 removes, and after the charging tray got into second conveyer belt module 12, second conveyer belt module 12 removed the charging tray and kept away from correction receiving mechanism's charging tray storage mechanism below, and this charging tray storage mechanism packs up full charging tray.
After the charging tray enters the second conveyor belt module 12, the temporary storage mechanism puts down an empty charging tray, and the first conveyor belt module 11 conveys the empty charging tray to the correction receiving mechanism for a new round of charging.
When the recovered jacking mechanism 16 jacks up the full material tray and feeds the full material tray into the upper box cover 15, the material tray storage mechanism for storing the empty material tray puts down the empty material tray and transports the empty material tray to the lower part of the temporary storage mechanism, so that quick tray replacement and continuous filling are realized.