CN115352894A - Continuous automatic feeding and receiving integrated equipment, operation method and production line - Google Patents

Continuous automatic feeding and receiving integrated equipment, operation method and production line Download PDF

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Publication number
CN115352894A
CN115352894A CN202210815727.XA CN202210815727A CN115352894A CN 115352894 A CN115352894 A CN 115352894A CN 202210815727 A CN202210815727 A CN 202210815727A CN 115352894 A CN115352894 A CN 115352894A
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CN
China
Prior art keywords
work table
tray
empty
full
receiving
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Pending
Application number
CN202210815727.XA
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Chinese (zh)
Inventor
王晓峰
荣新民
丁会茗
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Rishan Computer Accessories Jiashan Co Ltd
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Rishan Computer Accessories Jiashan Co Ltd
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Application filed by Rishan Computer Accessories Jiashan Co Ltd filed Critical Rishan Computer Accessories Jiashan Co Ltd
Priority to CN202210815727.XA priority Critical patent/CN115352894A/en
Publication of CN115352894A publication Critical patent/CN115352894A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/88Separating or stopping elements, e.g. fingers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90Devices for picking-up and depositing articles or materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02Control or detection
    • B65G2203/0208Control or detection relating to the transported articles

Abstract

The invention provides continuous and automatic feeding and receiving integrated equipment, an operating method and a production line, and the equipment comprises a controller and a machine table, wherein a discharging work table, a full work table, an empty work table and a receiving work table sequentially form tray transplanting connection through a transfer mechanism on the machine table, a discharging manipulator is arranged beside the discharging work table, a receiving manipulator is arranged beside the receiving work table, jacking assemblies are arranged below the discharging work table, the full work table, the empty work table and the receiving work table respectively, limiting mechanisms and inductors are arranged on the peripheries of the discharging work table and the receiving work table, stacking blocking rods are arranged on corners of the full work table and the empty work table respectively, inserting mechanisms are arranged on the peripheries of the full work table and the empty work table oppositely, and lifting mechanisms are arranged on the peripheries of the full work table and the empty work table oppositely. The automatic material feeding device can automatically collect empty trays and full-load trays, automatically stack the empty trays and the full-load trays, and realize uninterrupted material feeding under the condition that the material supply capacity and the material receiving capacity are not matched, so that the labor cost is saved, and the production efficiency is improved.

Description

Continuous automatic feeding and receiving integrated equipment, operation method and production line
Technical Field
The invention belongs to the technical field of machinery, relates to a material taking and placing device, and particularly relates to continuous automatic material supplying and receiving integrated equipment, an operation method and a production line.
Background
In the electronic industry, some electronic components need to be placed on a component in a production line for mounting, such as chip and circuit board mounting. The electronic components such as chips are generally placed in a material tray such as a plastic sucking disc, a plurality of small grids are machined on the plastic sucking disc, the electronic components are arranged in the small grids of the plastic sucking disc one by one, the plastic sucking disc is placed on a production line, when the plastic sucking disc is used, the electronic components are taken out and placed on a part such as a circuit board, and loading and unloading actions are carried out, so that corresponding loading and unloading equipment is considered to complete the procedures.
For example, chinese patent literature discloses a robot loading and unloading apparatus [ chinese patent No.: CN201921028929. X), the utility model discloses a feeding and discharging equipment of manipulator, this feeding and discharging equipment of manipulator include the frame, be used for the material tray and the manipulator device of placing the material, the bottom of frame is provided with horizontal table, the one end of frame be provided with the motor and by motor drive's first band pulley, the other end of frame is provided with the second band pulley, around there being the belt on first band pulley and the second band pulley, the belt is located horizontal table top, the material tray is placed on the belt, the manipulator device sets up one side of frame, the suction head device includes driving motor and manipulator device, the suction head sets up the lower part of manipulator device, be provided with the camera on the manipulator device, the camera lens of camera is directional the material tray. The utility model discloses a feeding equipment can snatch the material fast on the manipulator, puts the station position of needs with the material, and production efficiency is high.
The three transfer stations are adopted in the technical scheme, so that the material taking and placing manipulator needs to wait due to the fact that the material supplying and receiving capacity is not matched in production, manual tray changing increases the manpower investment, the efficiency is affected, the cost is increased, and the like.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides continuous and automatic material supply and collection integrated equipment, an operation method and a production line which can realize uninterrupted material supply under the conditions that the material receiving and discharging capacity is not matched and the number of material trays is not changed.
The purpose of the invention can be realized by the following technical scheme: the utility model provides an integrative equipment of material is received in continuous automatic confession, includes controller and board, will receive material work platform, empty material work platform, full material work platform and blowing work platform through transfer mechanism and form the charging tray in order and transplant and link up, the side of blowing work platform sets up blowing manipulator, the side of receiving the material work platform sets up receives the material manipulator, the below of receiving material work platform, empty material work platform, full material work platform and blowing work platform all sets up the jacking subassembly, the periphery of blowing work platform and receiving the material work platform sets up stop gear and inductor, all set up the material shelves pole of folding on the turning of full material work platform and empty material work platform, the periphery of full material work platform and empty material work platform sets up relatively inserts the material mechanism, the periphery of full material work platform and empty material work platform still sets up relatively and lifts the material mechanism, the inductor passes through electric signal connection the controller is automatically controlled to be connected the blowing manipulator receive the material manipulator jacking subassembly the stop gear insert the material mechanism with lift the material mechanism.
In foretell continuous automatic material integrative equipment of receiving that supplies, transfer mechanism includes that the parallel is located receive the hold-in range of material worker platform, empty material worker platform, full material worker platform and blowing worker platform both sides, both sides the hold-in range is the tensioning transmission by the synchronizing wheel and connects, the synchronizing wheel passes through the belt subassembly drive by servo motor and connects.
In the continuous automatic material supplying and receiving integrated equipment, at least two transfer mechanisms are connected and arranged along a straight line, a transition shaft in switching connection is arranged between every two adjacent transfer mechanisms, the transition shaft is arranged in parallel with the synchronizing wheel, a plurality of transition wheels are sleeved on the transition shaft, and the heights of the top surfaces of the transition wheels are flush with the heights of the top surfaces of the synchronizing wheel.
In foretell continuous automatic integrative equipment of receipts material that supplies, the jacking subassembly includes the jacking seat, the jacking cylinder is established to jacking seat facial make-up, the jacking rod that the jacking cylinder stretches out up links firmly blowing worker platform, full material worker platform, empty material worker platform or receipts material worker platform, set up a plurality of guide cylinders on the jacking seat, be vertical cross-under guide post that slides in the guide cylinder, the top of guide post links firmly blowing worker platform, full material worker platform, empty material worker platform or receipts material worker platform.
In foretell continuous automatic integrative equipment of receipts material that supplies, stop gear is including being located the baffle of blowing platform or receipts material platform one side, blowing platform or receipts material platform opposite side set up at least one spacing cylinder, link firmly the stopper on the horizontal push rod of spacing cylinder, the stopper with the baffle sets up relatively.
In the above-mentioned continuous automatic integrative equipment of supplying and receiving material, receive material workstation, empty material workstation, full material workstation and blowing workstation and be square platen, the four corners department of square platen all erects fold material shelves pole, fold material shelves pole is right angle steel, fold the bottom of material shelves pole with leave between the hold-in range and establish the charging tray and pass through the clearance.
In foretell continuous automatic integrative equipment of receipts material that supplies, it includes inserts the material cylinder to insert the material mechanism, link firmly the inserted frame on inserting the horizontal inserted bar of material cylinder, the inserted frame orientation full material platform or empty material platform are protruding to establish two fork claws at least.
In the continuous automatic material supplying and receiving integrated equipment, the material lifting mechanism comprises a material lifting seat fixedly arranged on the machine table, a material lifting cylinder is arranged on the material lifting seat, a material lifting rod extending upwards from the material lifting cylinder is fixedly connected with a material lifting block, and the material lifting block is provided with a right-angled groove.
The operation method of the continuous automatic material supply and collection integrated equipment comprises the following steps:
1) The controller drives the jacking cylinder to drive the empty tray work table to descend by one material tray height, so that the empty tray at the lowest position is placed on the synchronous belt, and the controller drives the servo motor to rotate forwards to transfer the empty tray to the material receiving work table;
2) The sensor beside the material receiving work table senses that the material frame is in place and then sends an electric signal to the controller, the controller controls the servo motor to stop, the synchronous control jacking cylinder jacks the material receiving work table to enable the empty disc to be separated from the synchronous belt, and the controller controls the material receiving manipulator to grab a product and place the product into the empty disc until the empty disc is full;
3) The jacking cylinder drives the full-load plate to descend to the synchronous belt,
a. sensing that no material tray exists on the material placing worktable through the inductor, and driving the servo motor to rotate reversely by the controller to transfer the full-load tray to the material placing worktable;
b. sensing that a material tray is arranged on the emptying work table through the inductor, driving the servo motor to rotate reversely by the controller to transfer the full-load tray to the full-load work table and overlap the full-load tray, and transferring the full-load tray to the synchronous belt and transferring the full-load tray to the emptying work table again when the inductor senses that no material tray is arranged on the emptying work table;
4) The controller controls the servo motor to stop, synchronously controls the jacking cylinder to jack the discharging work table to enable the full-load disc to be separated from the synchronous belt, and controls the discharging manipulator to grab out the products in the full-load disc until the disc is cleaned;
5) The jacking cylinder drives the empty tray to descend to the synchronous belt,
a. sensing that no material tray exists on the material receiving work table through the sensor, and driving the servo motor to rotate forward by the controller to transfer the empty tray to the material receiving work table;
b. sensing that a material tray is arranged on the material receiving work table through the sensor, driving the servo motor to rotate forward by the controller to transfer the empty tray to the empty material work table and overlap the empty tray, and lowering the empty tray to the synchronous belt again and transferring the empty tray to the material receiving work table when the sensor senses that no material tray is arranged on the material receiving work table;
6) And (5) the steps 1) to 5) are circulated, so that the uninterrupted automatic material supply and collection operation is realized.
In the operation method of the continuous automatic material supply and collection integrated equipment, in the step 3) or 5), when the synchronous belt is used for conveying the feeding disc, the overlapped material discs in the full material station and/or the empty material station extend out of the inserting frame through the material inserting cylinder to support the material discs in the material overlapping cavities, so that the material discs can pass through gaps smoothly.
In the operation method of the continuous automatic feeding and receiving integrated equipment, in the step 3) b or 5) b, the inserting cylinder extends out of the inserting frame to support a plurality of material trays in the material stacking cavity, the new material tray is conveyed to the lower part of the material stacking cavity through the synchronous belt, the material lifting cylinder ascends the material lifting block to lift the new material tray, and the synchronous inserting cylinder retracts into the inserting frame, so that the new material tray is combined with the material stacking cavity.
In the operation method of the continuous automatic material supplying and receiving integrated equipment, in the step 3) b or 5) b, the inserting cylinder retracts into the inserting frame, the synchronous jacking cylinder ascends by one material tray height to receive the stacked material trays, then the jacking cylinder descends by one material tray height to enable the material tray at the lowest position to be placed on the synchronous belt, and the inserting cylinder stretches out of the inserting frame again to hold up the rest stacked material trays, so that the material trays are placed down.
A continuous automatic material supplying and receiving production line comprises any one of the continuous automatic material supplying and receiving integrated equipment.
Compared with the prior art, the continuous automatic material supply and collection integrated equipment, the operation method and the production line have the following advantages:
the invention relates to an automatic uninterrupted material supply and receiving system applied to an automatic workshop. The tray does not need to be replaced manually in the material taking and placing process, and the temporary storage and overlapping material cavity is additionally arranged under the condition that the material supply capacity and the material receiving capacity are not matched, so that the capacity is not influenced. Can collect empty charging tray and full-load charging tray promptly automatically to pile up empty charging tray and full-load charging tray automatically, realize incessant feed under the unchangeable condition of charging tray quantity, thereby practiced thrift the human cost, improved production efficiency, ensure the continuity of going up unloading, accord with modern mechanical automation theory of operation, utilize this technical field to popularize and apply, have good market prospect.
Drawings
FIG. 1 is an overall perspective view of the continuous automatic material supplying and receiving integrated apparatus.
FIG. 2 is a perspective view of the machine of the continuous automatic material feeding and receiving integrated equipment.
FIG. 3 is a top view of the machine in the continuous automatic material feeding and receiving integrated equipment.
FIG. 4 is a perspective view of the full-load table of the continuous automatic material supplying and receiving integrated device.
FIG. 5 is an internal plan view of the material full-loading table of the continuous automatic material supplying and receiving integrated apparatus.
In the figure, 1, a machine; 1a, a material receiving workbench; 1b, an empty material working table; 1c, a full material workbench; 1d, a material placing workbench; 2. a synchronous belt; 3. a synchronizing wheel; 4. a servo motor; 5. a supporting seat; 6. a transition shaft; 7. a transition wheel; 8. a jacking seat; 9. jacking a cylinder; 10. a guide cylinder; 11. a guide post; 12. a baffle plate; 13. a limiting cylinder; 14. a limiting block; 15. an inductor; 16. a material stacking stop lever; 17. a material inserting cylinder; 18. inserting a frame; 19. a material lifting seat; 20. a material lifting cylinder; 21. lifting a material block; 22. a material receiving manipulator; 23. blowing manipulator.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
Example one
As shown in fig. 1 to 5, the continuous automatic material supplying and receiving integrated device comprises a controller and a machine table 1, wherein the machine table 1 is provided with a material receiving work table 1a, an empty work table 1b, a full work table 1c and a material placing work table 1d which sequentially form tray transplanting connection through a transfer mechanism, a material placing manipulator 23 is arranged beside the material placing work table 1d, a material receiving manipulator 22 is arranged beside the material receiving work table 1a, material receiving work tables 1a, empty work tables 1b, full work tables 1c and material placing work tables 1d are respectively provided with a jacking assembly below, a limiting mechanism and an inductor 15 are arranged on the peripheries of the material placing work tables 1d and the material receiving work table 1a, material stacking blocking rods 16 are arranged on corners of the full work table 1c and the empty work table 1b, an inserting mechanism is arranged on the peripheries of the full work table 1c and the empty work table 1b, a material lifting mechanism and an inserting mechanism are arranged on the peripheries of the full work tables 1c and the empty work tables 1b, the inductor 15 is connected with the manipulator 23, the material receiving manipulator and the jacking mechanism and the material lifting mechanism are connected with the lifting mechanism through an electric signal connector.
The transfer mechanism comprises synchronous belts 2 which are arranged on two sides of a material receiving work table 1a, an empty work table 1b, a full work table 1c and a material discharging work table 1d in parallel, the synchronous belts 2 on the two sides are connected in a tensioning transmission mode through synchronous wheels 3, and the synchronous wheels 3 are connected through a belt assembly in a driving mode through a servo motor 4. A plurality of supporting seats 5 are fixedly arranged on the machine table 1, two slide rails which are bilaterally symmetrical are fixedly arranged on the supporting seats 5, and the synchronous belt 2 is embedded into the slide rails to form guide sliding connection. The synchronous wheel 3 is driven by the servo motor 4 to rotate forwards or backwards, and the synchronous belt 2 drives the synchronous belt 2 to transport forwards or backwards.
At least two transfer mechanisms are connected and arranged along a straight line, a transition shaft 6 which is in switching connection is arranged between every two adjacent transfer mechanisms, the transition shaft 6 is arranged in parallel with the synchronizing wheel 3, a plurality of transition wheels 7 are sleeved on the transition shaft 6, and the heights of the top surfaces of the transition wheels 7 are flush with the heights of the top surfaces of the synchronizing wheels 3.
Can rotate through transition axle 6 and make the whole synchronous rotation of a plurality of ferryboat 7, can also make every ferryboat 7 be and rotate and cup joint on transition axle 6, transfer to another transfer mechanism's in-process when the charging tray from a transfer mechanism from this, the charging tray realizes shifting the linking effect through the roll of a plurality of ferryboat 7, because of a plurality of ferryboat 7 are passive rotation, so only provide the supplementary smooth supporting effect of leading of roll-sliding linking, avoid the charging tray to take place to block in the linking gap, turn over the dish accident.
The jacking subassembly includes jacking seat 8, jacking cylinder 9 is established to the dress on jacking seat 8, the jacking rod that jacking cylinder 9 stretched out upwards links firmly blowing worker platform 1d, full material worker platform 1c, empty material worker platform 1b or receipts material worker platform 1a, set up a plurality of guide cylinders 10 on jacking seat 8, be vertical cross-under guide post 11 that slides in the guide cylinder 10, the top of guide post 11 links firmly blowing worker platform 1d, full material worker platform 1c, empty material worker platform 1b or receipts material worker platform 1a. The jacking cylinder 9 drives the discharging work table 1d, the full work table 1c, the empty work table 1b or the receiving work table 1a to lift, and the guide columns 11 are in sliding fit with the guide cylinders 10, so that the vertical stability in the lifting process is ensured.
The limiting mechanism comprises a baffle 12 positioned on one side of the discharging work table 1d or the receiving work table 1a, at least one limiting cylinder 13 is arranged on the other side of the discharging work table 1d or the receiving work table 1a, a limiting block 14 is fixedly connected to a horizontal push rod of the limiting cylinder 13, and the limiting block 14 is arranged opposite to the baffle 12. The top edge of the baffle 12 is higher than the discharging work table 1d or the receiving work table 1a, the limiting cylinder 13 is fixedly arranged on the supporting seat 5, the supporting seat 5 is fixedly provided with a guide cylinder, the limiting block 14 is fixedly provided with a guide rod, and the guide rod penetrates into the guide cylinder to form horizontal sliding connection. The material tray on the material discharging working platform 1d or the material receiving working platform 1a is stopped and fixed through the clamping action of the baffle plate 12 and the limiting block 14.
The material receiving workbench 1a, the empty material workbench 1b, the full material workbench 1c and the material placing workbench 1d are square platens, the material stacking blocking rods 16 are erected at four corners of the square platens, the material stacking blocking rods 16 are made of right-angle steel, and a material plate passing gap is reserved between the bottom of the material stacking blocking rod 16 and the synchronous belt 2.
Four material stacking baffle rods 16 are arranged in a surrounding mode to form a material stacking cavity, corners of the material tray are coated and limited through right-angle steel, and the material tray is stacked and stored from bottom to top through the material stacking cavity. The remaining material tray passes through the gap so that the material tray passes through the material stacking cavity under the conveying of the synchronous belt 2.
The material inserting mechanism comprises a material inserting cylinder 17, an inserting frame 18 is fixedly connected to a horizontal inserting rod of the material inserting cylinder 17, and the inserting frame 18 is provided with at least two fork claws protruding towards the full material working platform 1c or the empty material working platform 1 b.
The material inserting cylinder 17 is fixedly arranged on the supporting seat 5, a guide cylinder is fixedly arranged on the supporting seat 5, a guide rod is fixedly arranged on the inserting frame 18, and the guide rod penetrates into the guide cylinder to form horizontal sliding connection. The inserting frame 18 extends and retracts between the two stacking blocking rods 16, and the material trays in the stacking cavity are supported and fixed by the inserting frame 18 which is synchronously extended out of the inserting frame 18 through the two opposite inserting cylinders 17.
The material lifting mechanism comprises a material lifting seat 19 fixedly arranged on the machine table 1, a material lifting cylinder 20 is arranged on the material lifting seat 19, a material lifting rod extending upwards from the material lifting cylinder 20 is fixedly connected with a material lifting block 21, and the material lifting block 21 is provided with a right-angle groove.
A guide cylinder is fixedly arranged on the material lifting seat 19, a guide rod is fixedly arranged on the material lifting block 21, and the guide rod penetrates into the guide cylinder to form vertical sliding connection. The material lifting cylinders 20 opposite to each other on two sides simultaneously lift the material lifting blocks 21, so that the two symmetrical material lifting blocks 21 synchronously lift the edges of the stacked material trays and enable the edges to be lifted by one material tray height.
Compared with the prior art, this integrative equipment of material is received in continuous automatic supply has following advantage:
the invention relates to an automatic uninterrupted material supplying and receiving system applied to an automatic workshop. The tray does not need to be replaced manually in the material taking and placing process, and the temporary storage and overlapping material cavity is additionally arranged under the condition that the material supply capacity and the material receiving capacity are not matched, so that the capacity is not influenced. Can collect empty charging tray and full-load charging tray promptly automatically to pile up empty charging tray and full-load charging tray automatically, realize incessant feed under the unchangeable condition of charging tray quantity, thereby practiced thrift the human cost, improved production efficiency, ensure the continuity of going up unloading, accord with modern mechanical automation theory of operation, utilize this technical field to popularize and apply, have good market prospect.
Example two
Based on the first embodiment, the differences in this embodiment are:
the operation method of the continuous automatic material supply and collection integrated equipment comprises the following steps:
1) The controller drives the jacking cylinder 9 to drive the empty tray work table to descend by one material tray height, so that the empty tray at the lowest position is placed on the synchronous belt 2, and the controller drives the servo motor 4 to rotate forwardly to transfer the empty tray to the material receiving work table 1a;
2) The sensor 15 beside the material receiving work table 1a senses that the material frame is in place and then sends an electric signal to the controller, the controller controls the servo motor 4 to stop, the jacking cylinder 9 is synchronously controlled to jack the material receiving work table 1a to enable the empty tray to be separated from the synchronous belt 2, and then the controller controls the material receiving manipulator 22 to grab a product and place the product in the empty tray until the empty tray is full;
3) The jacking cylinder 9 drives the full-load disc to descend to the synchronous belt 2,
a. the inductor 15 senses that no material tray exists on the emptying work table 1d, and the controller drives the servo motor 4 to rotate reversely to transfer the full-load tray to the emptying work table 1d;
b. sensing that a material tray is arranged on the emptying work table 1d through the inductor 15, driving the servo motor 4 to rotate reversely by the controller to transfer the full-load tray to the full-load work table 1c for overlapping, and when the inductor 15 senses that no material tray is arranged on the emptying work table 1d, transferring the full-load tray to the synchronous belt 2 again and transferring the full-load tray to the emptying work table 1d;
4) The sensor 15 beside the discharging work table 1d senses that the material frame is in place and then sends an electric signal to the controller, the controller controls the servo motor 4 to stop, the synchronous control jacking cylinder 9 jacks up the discharging work table 1d to enable the full-load disc to be separated from the synchronous belt 2, and then the controller controls the discharging manipulator 23 to grab out the products in the full-load disc until the disc is cleaned;
5) The jacking cylinder 9 drives the blank disc to descend to the synchronous belt 2,
a. the sensor 15 senses that no material tray exists on the material receiving work table 1a, and the controller drives the servo motor 4 to rotate forward to transfer the empty tray to the material receiving work table 1a;
b. sensing that a material tray is arranged on the material receiving work table 1a through the sensor 15, driving the servo motor 4 to rotate forward by the controller to transfer the empty tray to the empty material work table 1b for superposition, and lowering the empty tray to the synchronous belt 2 again and transferring the empty tray to the material receiving work table 1a when the sensor 15 senses that no material tray is arranged on the material receiving work table 1a;
6) And (5) the steps 1) to 5) are circulated, so that the uninterrupted automatic material supply and collection operation is realized.
In the step 3) or 5), when the material tray is conveyed on the synchronous belt 2, the overlapped material trays in the full material work table 1c and/or the empty material work table 1b extend out of the inserting frame 18 through the material inserting cylinder 17 to support the material tray in the material overlapping cavity, so that the material tray is ensured to pass through the clearance smoothly.
In the step 3) b or 5) b, the inserting cylinder 17 extends out of the inserting frame 18 to hold up a plurality of material trays in the stacking cavity, the new material tray is conveyed to the lower part of the stacked material tray through the synchronous belt 2, the material lifting cylinder 20 lifts up the material lifting block 21 to lift up the new material tray, and the synchronous inserting cylinder 17 retracts into the inserting frame 18, so that the new material tray is combined with the stacked material tray.
In the step 3) b or 5) b, the inserting cylinder 17 retracts into the inserting frame 18, the synchronous jacking cylinder 9 rises by one material tray height to receive the stacked material trays, then the jacking cylinder 9 descends by one material tray height to enable the material tray at the lowest position to be placed on the synchronous belt 2, and the inserting cylinder 17 extends out of the inserting frame 18 again to hold up the rest of the stacked material trays, so that the material trays are placed down.
EXAMPLE III
Based on the first embodiment, the differences in this embodiment are:
a continuous automatic material supplying and receiving production line comprises the continuous automatic material supplying and receiving integrated equipment.
Compared with the prior art, this continuous automatic supply receives material production line has following advantage:
the invention relates to an automatic uninterrupted material supply and receiving system applied to an automatic workshop. The tray does not need to be replaced manually in the material taking and placing process, and the temporary storage and overlapping material cavity is additionally arranged under the condition that the material supply capacity and the material receiving capacity are not matched, so that the capacity is not influenced. Can collect empty charging tray and full-load charging tray promptly automatically to pile up empty charging tray and full-load charging tray automatically, realize incessant feed under the unchangeable condition of charging tray quantity, thereby practiced thrift the human cost, improved production efficiency, ensure the continuity of going up unloading, accord with modern mechanical automation theory of operation, utilize this technical field to popularize and apply, have good market prospect.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.
Although the machine 1 is used more here; a material receiving table 1a; an empty work table 1b; a full work table 1c; a discharge work table 1d; a synchronous belt 2; a synchronizing wheel 3; a servo motor 4; a support base 5; a transition shaft 6; a transition wheel 7; a jacking seat 8; a jacking cylinder 9; a guide cylinder 10; a guide post 11; a baffle plate 12; a limit cylinder 13; a stopper 14; an inductor 15; a stacking stop lever 16; a material inserting cylinder 17; an insert frame 18; a material lifting seat 19; a material lifting cylinder 20; a material lifting block 21; a material receiving manipulator 22; the discharge robot 23, etc., but does not exclude the possibility of using other terms. These terms are used merely to more conveniently describe and explain the nature of the present invention; they are to be construed as being without limitation to any additional limitations that may be imposed by the spirit of the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Claims (13)

1. The utility model provides an integrative equipment of material is received in continuous automatic confession, includes controller and board, its characterized in that, will receive material workstation, empty material workstation, full material workstation and blowing workstation through transfer mechanism and form the charging tray in order and transplant and link up, the side of blowing workstation sets up blowing manipulator, the side of receiving the material workstation sets up receives the material manipulator, the below of receiving material workstation, empty material workstation, full material workstation and blowing workstation all sets up the jacking subassembly, the periphery of blowing workstation and receiving the material workstation sets up stop gear and inductor, all set up on the turning of full material workstation and empty material workstation and fold the shelves pole, the periphery of full material workstation and empty material workstation sets up relatively and inserts the material mechanism, the periphery of full material workstation and empty material workstation still sets up relatively and lifts the material mechanism, the inductor passes through electric signal connection the controller, the controller is automatically controlled to be connected blowing manipulator receive the material manipulator the jacking subassembly stop gear insert the material mechanism with lift the material mechanism.
2. The integrated continuous automatic material feeding and collecting device as claimed in claim 1, wherein the transfer mechanism includes synchronous belts disposed in parallel on both sides of the material receiving station, the empty station, the full station and the material discharge station, the synchronous belts are connected by a synchronous wheel in a tension transmission manner, and the synchronous wheel is connected by a servo motor through a belt assembly in a driving manner.
3. The continuous automatic material feeding and receiving integrated equipment as claimed in claim 2, wherein at least two of the transfer mechanisms are arranged in a straight line connection, a transition shaft in a transition connection is arranged between the adjacent transfer mechanisms, the transition shaft is arranged in parallel with the synchronizing wheel, a plurality of transition wheels are sleeved on the transition shaft, and the top surface heights of the transition wheels are flush with the top surface heights of the synchronizing wheel.
4. The continuous and automatic material feeding and receiving integrated equipment according to claim 1, wherein the jacking assembly comprises a jacking seat, a jacking cylinder is arranged on the jacking seat, a jacking rod extending upwards from the jacking cylinder is fixedly connected with the material feeding working table, the material full working table, the material empty working table or the material receiving working table, a plurality of guide cylinders are arranged on the jacking seat, guide columns are vertically slidably connected in the guide cylinders in a penetrating manner, and the top ends of the guide columns are fixedly connected with the material feeding working table, the material full working table, the material empty working table or the material receiving working table.
5. The continuous and automatic feeding and receiving integrated equipment as claimed in claim 1, wherein the limiting mechanism comprises a baffle plate positioned on one side of the feeding station or the receiving station, at least one limiting cylinder is arranged on the other side of the feeding station or the receiving station, a limiting block is fixedly connected to a horizontal push rod of the limiting cylinder, and the limiting block is arranged opposite to the baffle plate.
6. The continuous and automatic feeding and receiving integrated equipment as claimed in claim 2, wherein the receiving, empty, full and discharging stations are square stations, the stacking blocking rods are erected at four corners of the square stations, the stacking blocking rods are made of right-angle steel, and a gap for the material tray to pass through is reserved between the bottom of the stacking blocking rod and the synchronous belt.
7. The continuous automatic material feeding and receiving integrated equipment as claimed in claim 1, wherein the inserting mechanism comprises an inserting cylinder, a horizontal inserting rod of the inserting cylinder is fixedly connected with an inserting frame, and the inserting frame is provided with at least two fork claws protruding towards the full material station or the empty material station.
8. The integrated continuous automatic feeding and receiving apparatus as claimed in claim 1, wherein the lifting mechanism includes a lifting seat fixed on the machine platform, the lifting seat is provided with a lifting cylinder, a lifting rod extending upwards from the lifting cylinder is fixedly connected to a lifting block, and the lifting block has a right-angled groove.
9. The operation method of the continuous automatic material supplying and receiving integrated equipment as claimed in any one of claims 1 to 8, comprising the steps of:
1) The controller drives the jacking cylinder to drive the empty tray work table to descend by one material tray height, so that the empty tray at the lowest position is placed on the synchronous belt, and the controller drives the servo motor to rotate forwards to transfer the empty tray to the material receiving work table;
2) The sensor beside the material receiving work table senses that the material frame is in place and then sends an electric signal to the controller, the controller controls the servo motor to stop, the synchronous control jacking cylinder jacks the material receiving work table to enable the empty disc to be separated from the synchronous belt, and the controller controls the material receiving manipulator to grab a product and place the product into the empty disc until the empty disc is full;
3) The jacking cylinder drives the full-load plate to descend to the synchronous belt,
a. sensing that no material tray exists on the material placing worktable through the inductor, and driving the servo motor to rotate reversely by the controller to transfer the full-load tray to the material placing worktable;
b. sensing that a material tray is arranged on the emptying work table through the inductor, driving the servo motor to rotate reversely by the controller to transfer the full-load tray to the full-load work table and overlap the full-load tray, and transferring the full-load tray to the synchronous belt and transferring the full-load tray to the emptying work table again when the inductor senses that no material tray is arranged on the emptying work table;
4) The controller controls the servo motor to stop, synchronously controls the jacking cylinder to jack the discharging work table to enable the full-load disc to be separated from the synchronous belt, and controls the discharging manipulator to grab out the products in the full-load disc until the disc is cleaned;
5) The jacking cylinder drives the empty tray to descend to the synchronous belt,
a. sensing that no material tray exists on the material receiving work table through the sensor, and driving the servo motor to rotate forward by the controller to transfer the empty tray to the material receiving work table;
b. sensing that a material tray is arranged on the material receiving work table through the sensor, driving the servo motor to rotate forward by the controller to transfer the empty tray to the empty material work table and overlap the empty tray, and lowering the empty tray to the synchronous belt again and transferring the empty tray to the material receiving work table when the sensor senses that no material tray is arranged on the material receiving work table;
6) And (5) the steps 1) to 5) are circulated, so that the uninterrupted automatic material supply and collection operation is realized.
10. The method according to claim 9, wherein in step 3) or 5), when the synchronous belt transports the material trays, the stacked material trays in the full material station and/or the empty material station extend out of the insertion frame through the insertion cylinder to lift the material trays in the stacking chamber, thereby ensuring that the material trays pass through the gaps smoothly.
11. The method of claim 9, wherein in step 3) b or 5) b, the inserting cylinder extends out of the rack to lift a plurality of trays in the stacking chamber, the synchronous belt conveys a new tray to a position below the stacked trays, the lifting cylinder lifts the lifting block to lift the new tray, and the synchronous inserting cylinder retracts into the rack, so that the new tray is combined with the stacked trays.
12. The method according to claim 9, wherein in step 3) b or 5) b, the inserting cylinder retracts into the frame, the synchronous lifting cylinder raises one tray to the height of the stacked trays, the lifting cylinder lowers one tray to the height of the lowest tray to be placed on the synchronous belt, and the inserting cylinder extends out of the frame again to lift the rest stacked trays, thereby realizing the lowering of the trays.
13. A continuous automatic material feeding and receiving production line, characterized by comprising the continuous automatic material feeding and receiving integrated equipment as claimed in any one of claims 1 to 8.
CN202210815727.XA 2022-07-12 2022-07-12 Continuous automatic feeding and receiving integrated equipment, operation method and production line Pending CN115352894A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210815727.XA CN115352894A (en) 2022-07-12 2022-07-12 Continuous automatic feeding and receiving integrated equipment, operation method and production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210815727.XA CN115352894A (en) 2022-07-12 2022-07-12 Continuous automatic feeding and receiving integrated equipment, operation method and production line

Publications (1)

Publication Number Publication Date
CN115352894A true CN115352894A (en) 2022-11-18

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202210815727.XA Pending CN115352894A (en) 2022-07-12 2022-07-12 Continuous automatic feeding and receiving integrated equipment, operation method and production line

Country Status (1)

Country Link
CN (1) CN115352894A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116654613A (en) * 2023-06-30 2023-08-29 健大电业制品(昆山)有限公司 Automatic feeding and receiving equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116654613A (en) * 2023-06-30 2023-08-29 健大电业制品(昆山)有限公司 Automatic feeding and receiving equipment
CN116654613B (en) * 2023-06-30 2024-03-08 健大电业制品(昆山)有限公司 Automatic feeding and receiving equipment

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