CN204487142U - A kind of automatic aligning multiplex (MUX) stands component-mounting machine - Google Patents
A kind of automatic aligning multiplex (MUX) stands component-mounting machine Download PDFInfo
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- CN204487142U CN204487142U CN201520117527.2U CN201520117527U CN204487142U CN 204487142 U CN204487142 U CN 204487142U CN 201520117527 U CN201520117527 U CN 201520117527U CN 204487142 U CN204487142 U CN 204487142U
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Abstract
The utility model relates to a kind of automatic aligning multiplex (MUX) and to stand component-mounting machine, its rotating disk mechanism is arranged on the middle position of base plate, also comprise that a station installed by part, two station installed by a station material stripping mechanism, part, two station feeding machanisms, part install three station and three station material stripping mechanisms, a station installed by described part, two station installed by part and part is installed three station and to be arranged on the left of base plate anterior, left back and rear portion, right side respectively, and multiple material can disposablely be stripped out from material sheet by a station material stripping mechanism; Two station feeding machanisms provide power by Rodless cylinder, are sheet products feed; Material can strip down by three station material stripping mechanisms constantly from tablet.The utility model is for installing different parts to electronic product, and it is simple to operate, can install multiple part quickly and accurately on product, save manpower further, improve production efficiency, reduces company's production cost.
Description
Technical field:
The utility model relates to component-mounting machine apparatus field, especially particularly a kind ofly assembles cell phone appearance grenadine, acoustics grenadine and the rear camera foam equipment to mobile phone battery cover.
Background technology:
In electronic product production process, need some parts to be installed on electronic product, such as, when cell phone appearance grenadine, acoustics grenadine and rear camera foam being installed on mobile phone battery cover, in the factory that some are small, the installation of part on electronic product is substantially all by manually completing.Because volume of part is little, be not easy to realize location, it is more to cause manually installing the time expended, and easily causes the fatigue of workman, and loosening, locating quality problems such as being forbidden easily appears in the part after installation.
Utility model content:
The purpose of this utility model is for the deficiencies in the prior art part, provides a kind of automatic aligning multiplex (MUX) to stand component-mounting machine, simple to operate, multiple part can be installed quickly and accurately on product, save manpower further, improve production efficiency, reduce company's production cost.
Technology solution of the present utility model is as follows:
A kind of automatic aligning multiplex (MUX) stands component-mounting machine, it comprises base plate and rotating disk mechanism, rotating disk mechanism is arranged on the middle position of base plate, also comprise that a station installed by part, two station installed by a station material stripping mechanism, part, two station feeding machanisms, part install three station and three station material stripping mechanisms, a station installed by part, two station installed by part and part is installed three station and to be contained on the left of base plate anterior, left back and rear portion, right side respectively, for installing different parts to electronic product.
Described part installs a station and part, and to install three station structures identical, comprise base, X-axis mechanism, XY connecting plate, Y-axis mechanism, XZ contiguous block a, XZ contiguous block b, Z-axis mechanism, ZR connecting plate, R axis mechanism and CCD mechanism respectively, floor installation is on base plate, Y-axis mechanism is arranged on base, X-axis mechanism is arranged in Y-axis mechanism by XY connecting plate, it is anterior that Z-axis mechanism is arranged on X-axis mechanism by XZ contiguous block a and XZ contiguous block b, R axis mechanism is arranged on Z-axis mechanism front portion by ZR connecting plate, and CCD mechanism is arranged on the right side of R axis mechanism.
Described R axis mechanism comprises R spindle motor, R axle decelerator, R axle decelerator installing plate, R axle left socle, R axle fore-stock, R axle right support, R axis photoelectric sensor and R axle suction nozzle body, R axle decelerator upper end and R spindle motor link together, and lower end is arranged on R axle decelerator installing plate; R axle suction nozzle body is arranged on R axle decelerator lower end; R axle left socle, R axle fore-stock and R axle right support are arranged on the left side of R axle decelerator installing plate, front portion and right side respectively, inside its R axle left socle, be separately installed with R axis photoelectric sensor inside R axle fore-stock and inside R axle right support, R axis photoelectric sensor is for determining the anglec of rotation of R axle.
Described part install two station except structure and the part of R axle suction nozzle body wherein install the structure of the R axle suction nozzle body of a station different except, the structure that a station installed by all the other structures and part is identical.
Described CCD mechanism comprises CCD installing plate, CCD adjustable plate, CCD fixed head, CCD, light source adjustable plate, axis light, axis light fixed head, annular light source and annular light source fixed head, described CCD installing plate is fixed on the right side of ZR connecting plate, it is anterior that described CCD adjustable plate is arranged on CCD installing plate, CCD adjustable plate front portion is connected with CCD fixed head, and CCD fixed head front portion is fixedly connected with CCD; Described light source adjustable plate is arranged on CCD installing plate back, and light source adjustable plate lower end is fixedly connected with annular light source fixed head, is provided with annular light source bottom annular light source fixed head; Described annular light source fixed head upper front end is provided with axis light fixed head, and the back of axis light fixed head is provided with axis light, and axis light is positioned at the top of annular light source fixed head; Described axis light, annular light source and CCD coaxially install.
Described three station material stripping mechanisms comprise lifting clip claw mechanism, horizontal jaws mechanism, steel wire loop mechanism and steel wire rope, and described lifting clip claw mechanism and horizontal jaws mechanism are arranged on base plate; Described lifting clip claw mechanism is linked together by steel wire rope and horizontal jaws mechanism, and steel wire rope moves under the drive of steel wire loop mechanism; Described lifting clip claw mechanism comprises firm banking, module fixed head, lifting module, motor, motor mounting plate, shaft coupling, lifting module slide block, lifting jaw module, photoelectric sensor, mounting bar and sensing chip, described firm banking is arranged on base plate, and described module fixed head is vertically mounted on the inner side of firm banking; Described lifting module is fixed on module fixed head, and lifting module sidepiece is provided with mounting bar, and mounting bar is provided with photoelectric sensor; Described motor is arranged on motor mounting plate, and is linked together by shaft coupling and lifting module; Described lifting jaw module is fixedly connected on lifting module slide block.
Described horizontal jaws mechanism comprises charging tray base plate, charging tray bearing, charging tray, slide rail installing plate, slide rail, slide block, front wheel axle holder, front wheel, front wheel axle, rear roller axle holder, rear roller, rear roller axle, horizontal jaws limited block, stop screw and horizontal jaws module, charging tray base plate is arranged on base plate, charging tray bearing has two pieces, be vertically mounted on charging tray base plate respectively, charging tray is arranged on charging tray bearing; Front wheel axle holder has two, is arranged on charging tray base plate upper left-hand respectively, and described front wheel is arranged between two front wheel axle holders by front wheel axle; Rear roller axle holder has two, is arranged on base plate respectively, and is positioned on the right side of charging tray base plate; Rear roller is arranged between two rear roller axle holders by rear roller axle; Described slide rail installing plate has two pieces, and symmetry is fixed in the groove in the middle of charging tray bearing, and slide rail installing plate is fixed with slide rail, slide rail coordinates and is provided with slide block, slide block is fixedly connected with horizontal jaws module; Described horizontal jaws limited block is arranged on the right side of charging tray, and it is provided with stop screw.
As preferably, rotating disk mechanism comprises rotary slicer, rotating shaft and rotating disk, described rotary slicer is arranged on bottom base plate, the output of described rotary slicer is provided with rotating disk by rotating shaft, rotary slicer can realize calibration intermittent rotary, and grasp the anglec of rotation by rotary slicer, described rotating disk is evenly installed with four groups of carriers, often organizes and described carrier is respectively equipped with optical fiber dodges hole; Described base plate is provided with Fibre Optical Sensor by optical fiber installing rack, and Fibre Optical Sensor just can dodge hole to the optical fiber often organized on carrier; Described four groups of carriers are corresponding with four groups of station respectively, are respectively initial station, a station, two station and three station; On described base plate be positioned at a station position be separately installed with a station under CCD mechanism and a station back-light mechanism, on base plate be positioned at two station positions be separately installed with two station under CCD mechanism and two station back-light mechanisms, base plate is positioned at three station positions and is separately installed with CCD mechanism and three station back-light mechanisms under three station; Described base plate is provided with rotary photoelectric sensor, rotary inductive sheet is installed bottom described rotating disk, and rotary inductive sheet matches with rotary photoelectric sensor; Described base plate is provided with a fiber amplifier; Described base plate is provided with connecting plate support column, connecting plate support column is connected with connecting plate, below connecting plate, be connected to four road swivel joints.
As preferably, under a described station, under CCD mechanism, two station, CCD mechanism is identical with the structure of CCD mechanism under three station, under a described station, CCD mechanism comprises lower CCD mount pad, lower CCD adjustable plate, lower CCD fixed block, lower CCD, lower CCD adjusting knob, light source lift cylinder, light source lift cylinder holder, light source lift cylinder fixed head, lower light source fixing frame, lower annular light source and lower axis light, lower CCD mount pad is arranged on the bottom of base plate, and described light source lift cylinder fixed head is arranged on the top of base plate; It is anterior that described lower CCD adjustable plate is arranged on lower CCD mount pad; It is anterior that described lower CCD fixed block is fixedly connected on lower CCD adjustable plate, and it is anterior that described lower CCD is arranged on lower CCD fixed block; Lower CCD adjusting knob passes lower CCD mount pad and links together with lower CCD adjustable plate; Light source lift cylinder lower end is arranged on light source lift cylinder holder, and the back of light source lift cylinder is fixedly connected on light source lift cylinder fixed head, and the front of light source lift cylinder is installed with lower light source fixing frame; Described lower light source fixing frame top is installed with lower annular light source, and the bottom of lower light source fixing frame is installed with lower axis light, and described lower axis light, lower annular light source and lower CCD coaxially install.
As preferably, a described station back-light mechanism, two station back-light mechanisms are identical with three station back-light mechanism structures, just right with the through hole on corresponding carrier respectively, a described station back-light mechanism comprises backlight, backlight adjusting bracket and backlight installing rack, backlight is arranged on backlight adjusting bracket, backlight adjusting bracket is arranged on backlight installing rack, and by the adjustable backlight upper-lower position of backlight adjusting bracket, backlight installing rack is arranged on base plate.
As preferably, the R axle suction nozzle body that a station installed by described part comprises R axle extending shaft, R axis clamping block, R axle movable axis, R axle slide block, R axle slide rail, R axle sensing chip, LOAD CELLS, spring, suction nozzle adapter sleeve and suction nozzle, and R axle extending shaft is arranged on R axle decelerator lower end by R axis clamping block; Be fixed with R axle slide rail inside R axle extending shaft, on it, cooperation is provided with R axle slide block; R axle movable axis is connected with R axle extending shaft by R axle slide block; R axle movable axis terminal position is connected with suction nozzle adapter sleeve, and suction nozzle adapter sleeve, built with LOAD CELLS, is equipped with spring between LOAD CELLS and R axle slide rail; Suction nozzle is arranged on suction nozzle adapter sleeve.
As preferably, the R axle suction nozzle body that two station installed by described part comprises R axle extending shaft a, R axis clamping block a, R axle movable axis a, R axle slide block a, R axle slide rail a, LOAD CELLS a, spring a, suction nozzle adapter sleeve a, paw cylinder, paw and suction nozzle a, and described R axle extending shaft a is arranged on R axle decelerator lower end by R axis clamping block a; Be fixed with R axle slide rail a inside R axle extending shaft a, on it, cooperation is provided with R axle slide block a; R axle movable axis a is connected with R axle extending shaft a by R axle slide block a; R axle movable axis a is equipped with paw cylinder in back, and paw cylinder lower end is provided with paw; R axle movable axis a terminal position is fixedly connected with suction nozzle adapter sleeve a, is provided with LOAD CELLS a in suction nozzle adapter sleeve a, is provided with spring a between LOAD CELLS a and R axle slide rail a; Described suction nozzle a is arranged on suction nozzle adapter sleeve a.
As preferably, a described station material stripping mechanism comprises material stripping base plate, material stripping base plate is provided with material mechanism for stripping and material placement mechanism, described material mechanism for stripping comprises material stripping motor, material stripping motor mounting plate, material stripping shaft coupling, the linear module of material stripping, the linear module slide block of material stripping, material stripping mounting bar, material stripping photoelectric sensor, material stripping sensing chip, material stripping module connecting plate, material stripping module fixed head, material stripping cylinder mounting plate, material stripping air cylinder fixed plate, material stripping cylinder adjustable plate and material stripping reinforcement, material stripping module fixed head is vertically mounted on material stripping base plate, the linear module of material stripping is fixed on material stripping module fixed head, material stripping motor is arranged on material stripping motor mount, and linked together by material stripping shaft coupling and the linear module of material stripping, material stripping mounting bar is arranged on material stripping module fixed head top, material stripping mounting bar is provided with material stripping photoelectric sensor, the linear module of material stripping coordinates the linear module slide block of material stripping is installed, material stripping module connecting plate is fixed on the linear module slide block of material stripping, and the top of material stripping module connecting plate is provided with material stripping sensing chip, material stripping cylinder mounting plate is fixedly connected on material stripping module connecting plate, and material stripping cylinder adjustable plate is fixedly connected on material stripping cylinder mounting plate, material stripping air cylinder fixed plate is vertically mounted on material stripping cylinder adjustable plate lower end, described material stripping air cylinder fixed plate is provided with four groups of material jacking mechanisms, material jacking mechanism comprises liftout sliding track holder, liftout slide rail, liftout slide block, material ejection cylinder, ejector beam and silica gel sheath, liftout sliding track holder has four, each liftout sliding track holder is separately installed with liftout slide rail, liftout slide rail coordinates liftout slide block is installed, liftout slide block is fixedly connected with ejector beam, ejector beam is provided with silica gel sheath, material ejection cylinder has four, is arranged in material stripping air cylinder fixed plate respectively, and piston rod and the ejector beam of material ejection cylinder link together, and material ejection cylinder is positioned at immediately below ejector beam, material ejection cylinder action drives ejector beam to rise, and is stripped down by material from material sheet, material placement mechanism comprises charging tray pressing plate, charging tray and charging tray bearing, and described charging tray bearing has two pieces, and symmetry is arranged on material stripping base plate respectively, described charging tray is arranged on two pieces of charging tray bearings, charging tray is placed with material sheet, and pushes down material sheet by charging tray pressing plate, and on material sheet, discharge has material.
As preferably, described two station feeding machanisms comprise Rodless cylinder, the slide block of Rodless cylinder is provided with movable plate, also comprises sliding track holder, horizontal slide rail and cross sliding clock, sliding track holder is positioned at the rear of Rodless cylinder, sliding track holder installation parallel with Rodless cylinder; Sliding track holder is provided with horizontal slide rail, horizontal slide rail coordinates cross sliding clock is installed, and cross sliding clock is fixedly mounted on the bottom of movable plate; On movable plate, the left and right sides is separately installed with a gripper shoe, two gripper shoes is provided with suction disc connecting plate, suction disc connecting plate is provided with product orientation plate; Described product orientation plate is provided with suction disc; The bottom Right vertical of described suction disc connecting plate is provided with a riser, is provided with a transverse slat on the right side of riser, described transverse slat is fixed a waste material box.
As preferably, described lifting jaw module comprises lifting train wheel bridge, lifting lower plate, lifting sliding rail fixed block, lifting jaw holder, lifting wire rope fixed block, lifting jaw cylinder, lifting jaw slide block and lifting jaw slide rail, described lifting jaw holder is arranged on lifting module slide block, the sidepiece of lifting jaw holder is provided with sensing chip, and lifting jaw holder top is provided with lifting sliding rail fixed block; Lifting train wheel bridge is arranged on lifting jaw holder, and its back and lifting sliding rail fixed block are fixed together; Lifting jaw slide rail is fixed on lifting sliding rail fixed block, lifting jaw slide rail coordinates and is provided with lifting jaw slide block; Lifting lower plate is fixedly connected on lifting jaw slide block; Lifting wire rope fixed block is fixed on the horizontal component of lifting train wheel bridge, for fixing steel wire rope; Described lifting jaw cylinder is arranged on lifting jaw holder, and lifting jaw cylinder is connected to lifting lower plate, and is positioned at immediately below lifting lower plate; Described lifting jaw cylinder action drives lifting lower plate to move upward and to be clamped one end of tablet.
As preferably, described horizontal jaws module comprises horizontal train wheel bridge, horizontal jaws cylinder, horizontal slide rail mount pad, horizontal wire rope fixed block, horizontal air cylinder fixed head, horizontal jaws slide rail and horizontal jaws slide block, horizontal slide rail mount pad is arranged on two slide blocks, horizontal jaws slide rail has two, symmetry is arranged on the left and right sides of horizontal slide rail mount pad vertical portion, horizontal jaws slide rail coordinates and is provided with horizontal jaws slide block; Horizontal train wheel bridge is fixed on two horizontal jaws slide blocks; Horizontal air cylinder fixed head has two, is separately fixed on horizontal slide rail mount pad, and its each horizontal air cylinder fixed head is fixedly connected with a horizontal jaws cylinder; Described horizontal wire rope fixed block is fixedly connected on two pieces of horizontal air cylinder fixed head sidepieces, for fixing steel wire rope; The horizontal train wheel bridge of described horizontal jaws cylinder action drive moves downward to be clamped the other end of tablet.
The beneficial effects of the utility model are:
Rotating disk mechanism of the present utility model grasps the anglec of rotation by rotary slicer, it can quickly and accurately parts to product be prepared, Fibre Optical Sensor has product-free for detecting on carrier, the lower CCD mechanism at each station place is used for the installation site of correction part, and the back-light mechanism at each station place can provide light source.
Part of the present utility model install a station under the cooperation of X-axis, Y-axis and Z-axis mechanism, CCD mechanism kinematic is installed the place of station material stripping mechanism in station to part, CCD mechanism takes pictures the part on the charging tray of location one station material stripping mechanism, then, under the cooperation of X-axis, Y-axis, Z axis and R axis mechanism, R axle suction nozzle body moves to part place and draws part; Then CCD mechanism kinematic is to product place, locating element of taking pictures position to be installed; Then R axle suction nozzle body is with part position to be installed in part movement to product, and part to be installed on product and pressurize a period of time by R axle suction nozzle; Last CCD mechanism kinematic is to the installation site of part, and whether taking pictures, it is qualified to detect mounted product.Can be installed on product by part under four axles coordinate like this, simultaneously part is when being installed on product, pressure size when recording installation by LOAD CELLS, protection product when being convenient to install.
The material stripping motor of a station material stripping mechanism of the present utility model drives material mechanism for stripping, material stripping linear module slide block is moved on the linear module of material stripping, thus drive immediately below material ejection cylinder precise motion to material, then material ejection cylinder action, ejector beam is aimed at material level top set and is risen, thus material is stripped down from material bar.
Two station feeding machanisms of the present utility model provide power by Rodless cylinder, utilize sliding-rail sliding to guarantee stability, and mechanism is simple, are convenient to control; Vacuum inhales positioning product simple and stable, and this mechanism is applicable to all sheet products feed, thus improves the operating efficiency in electronic product assembling process, facilitates staff to reload, and reduces production cost.
Lifting clip claw mechanism and horizontal jaws mechanism, before placement tablet, first open by three station material stripping mechanisms of the present utility model, tablet is placed on charging tray and lifting clip claw mechanism and horizontal jaws mechanism is closed, thus by tablet tensioning; When starting material stripping, lifting clip claw mechanism clamps tablet one end, and by lifting module vertical downward movement, tablet is tightened by the steel wire rope be connected with lifting clip claw mechanism by horizontal jaws mechanism, and along with tablet is to left movement; After material stripping completes, lifting module rises and drives lifting clip claw mechanism and horizontal jaws mechanism to get back to initial position.Material can strip down by the present invention constantly from tablet, saves work manpower.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the utility model is described further:
Fig. 1 is structure chart of the present utility model; Fig. 2 is another structure chart of the present utility model;
Fig. 3 be Fig. 1 front view; Fig. 4 be Fig. 1 top view;
Fig. 5 be Fig. 1 left view; Fig. 6 is the structural representation of rotating disk mechanism of the present utility model;
Fig. 7 is the front view of Fig. 6; Fig. 8 is the top view of Fig. 6;
Fig. 9 is the structural representation of CCD mechanism under a station; Figure 10 is the front view of Fig. 9;
Figure 11 is the structure chart of a station back-light mechanism; Figure 12 is the structure chart that a station installed by part;
Figure 13 is the structure chart of R axis mechanism in Figure 12 and CCD mechanism; Figure 14 is the front view of Figure 13; Figure 15 is the structural representation that the R axle suction nozzle body of a station installed by part;
Figure 16 is the structural representation that the R axle suction nozzle body of two station installed by part;
Figure 17 is the structural representation of a station material stripping mechanism; Figure 18 is the top view of Figure 17;
Figure 19 is the left view of Figure 17; Figure 20 is the left view of the material jacking mechanism in Figure 17;
Figure 21 is the structural representation of the material placement mechanism in Figure 17;
Figure 22 is the structural representation of two station feeding machanisms; Figure 23 is the front view of Figure 22;
Figure 24 is the structural representation of three station material stripping mechanisms; Figure 25 be in Figure 24 front view;
Figure 26 is the structural representation of the lifting jaw module in Figure 24;
Figure 27 is the structure chart of the horizontal jaws mechanism in Figure 24; Figure 28 is the front view of Figure 27;
Figure 29 is the structure chart of the horizontal jaws module in Figure 27; Figure 30 is the front view of Figure 29;
Figure 31 is the structure chart of the steel wire loop mechanism in Figure 24; Figure 32 is the front view of Figure 31.
Detailed description of the invention:
Embodiment, see accompanying drawing 1 ~ 32, a kind of automatic aligning multiplex (MUX) stands component-mounting machine, it comprises base plate 1 and rotating disk mechanism I, described rotating disk mechanism is arranged on the middle position of base plate, also comprise that station II, station material stripping mechanism III installed by part, two station IV, two station feeding machanisms V installed by part, three station VI and three station material stripping mechanisms VII installed by part, a station installed by described part, two station installed by part and part is installed three station and to be arranged on the left of base plate anterior, left back and rear portion, right side respectively, for installing different parts to electronic product.
Described rotating disk mechanism comprises rotary slicer 2, rotating shaft 3 and rotating disk 4, rotary slicer is arranged on bottom base plate, the output of rotary slicer is provided with rotating disk by rotating shaft, rotary slicer can realize calibration intermittent rotary, and grasp the anglec of rotation by rotary slicer, base plate is equipped with rotary photoelectric sensor 5, rotary inductive sheet 6 is housed bottom rotating disk, and rotary inductive sheet matches with rotary photoelectric sensor.
Described rotating disk is evenly installed with four groups of carriers 7, often organizes and described carrier is respectively equipped with optical fiber dodges hole 8; Base plate is provided with Fibre Optical Sensor 10 by optical fiber installing rack 9, and Fibre Optical Sensor just can dodge hole to the optical fiber often organized on carrier, base plate be provided with a fiber amplifier 11; Fibre Optical Sensor can detect on carrier product-free; Its signal detected transmits by fiber amplifier process; Carrier centre position is provided with two suckers 12, and carrier surrounding is provided with block, and carrier lower position is provided with a through hole and a suction nozzle.Described base plate is provided with connecting plate support column 13, connecting plate support column is connected with connecting plate 14, below connecting plate, be connected to four road swivel joints 15.When vacuum gas is input to carrier from pipeline, by the effect adsorption production of through hole and sucker, four road swivel joints can discharge the vacuum gas in four groups of carriers.
Described four groups of carriers are corresponding with four groups of station respectively, be respectively initial station, a station installed by part, two station installed by part and three station installed by part; Base plate is installed a station position and is separately installed with CCD mechanism and a station back-light mechanism under a station being positioned at part, base plate is installed two station positions and is separately installed with CCD mechanism and two station back-light mechanisms under two station being positioned at part, base plate is positioned at part and three station positions are installed are separately installed with CCD mechanism and three station back-light mechanisms under three station.Under one station, CCD mechanism is arranged on the left front of rotating disk; Under described two station, under CCD mechanism, three station, CCD mechanism is identical with CCD mechanism structure under a described station, and it is arranged on left back and the right back of rotating disk respectively.
Under a described station, CCD mechanism comprises lower CCD mount pad 16, lower CCD adjustable plate 17, lower CCD fixed block 18, lower CCD19, lower CCD adjusting knob 20, light source lift cylinder 21, light source lift cylinder holder 22, light source lift cylinder fixed head 23, lower light source fixing frame 24, lower annular light source 25 and lower axis light 26, lower CCD mount pad is arranged on the bottom of base plate, and light source lift cylinder fixed head is arranged on the top of base plate; It is anterior that described lower CCD adjustable plate is arranged on lower CCD mount pad; It is anterior that lower CCD fixed block is fixedly connected on lower CCD adjustable plate, and it is anterior that lower CCD is arranged on lower CCD fixed block; Lower CCD adjusting knob passes lower CCD mount pad and links together with lower CCD adjustable plate; Described light source lift cylinder lower end is arranged on light source lift cylinder holder, and the back of light source lift cylinder is fixedly connected on light source lift cylinder fixed head, and the front of light source lift cylinder is installed with lower light source fixing frame; Described lower light source fixing frame top is installed with lower annular light source, and the bottom of lower light source fixing frame is installed with lower axis light, and described lower axis light, lower annular light source and lower CCD coaxially install.
A described station back-light mechanism, two station back-light mechanisms are identical with three station back-light mechanism structures, just right with the through hole on corresponding carrier respectively.A described station back-light mechanism comprises backlight 27, backlight adjusting bracket 28 and backlight installing rack 29, described backlight is arranged on backlight adjusting bracket, backlight adjusting bracket is arranged on backlight installing rack, and by the adjustable backlight upper-lower position of backlight adjusting bracket, described backlight installing rack is arranged on base plate.
Described part installs a station and part, and to install three station structures identical, comprise base 30, Y-axis mechanism 31, XY connecting plate 32, X-axis mechanism 33, XZ contiguous block a34, XZ contiguous block b35 and Z-axis mechanism 36 respectively, Y-axis mechanism is contained on base, X-axis mechanism is contained in Y-axis mechanism by XY connecting plate, it is anterior that Z-axis mechanism is contained in X-axis mechanism by XZ contiguous block a and XZ contiguous block b, also comprise R axis mechanism IV and CCD mechanism V, R axis mechanism is contained in Z-axis mechanism front portion by ZR connecting plate 37, and CCD mechanism is arranged on the right side of R axis mechanism.
The y-axis motor of described Y-axis mechanism, y-axis motor installing plate, Y-axis shaft coupling, the linear module of Y-axis, the linear module slide block of Y-axis, Y-axis slide rail, Y-axis slide block, Y-axis mounting bar, Y-axis photoelectric sensor, Y-axis sensing chip and limiting plate, the linear module of Y-axis, Y-axis slide rail and Y-axis mounting bar are arranged on base respectively, and the linear module of Y-axis and Y-axis slide rail are parallel to each other, Y-axis mounting bar is provided with three Y-axis photoelectric sensors, the linear module of Y-axis is provided with limiting plate, Y-axis slide rail coordinates Y-axis slide block is installed; Y-axis motor is arranged on y-axis motor installing plate, and is linked together by Y-axis shaft coupling and the linear module of Y-axis; The linear module of Y-axis coordinates the linear module slide block of Y-axis is installed; XY connecting plate is arranged on the linear module slide block of Y-axis and Y-axis slide block, and the sidepiece of XY connecting plate is provided with Y-axis sensing chip.
The X-axis motor of described X-axis mechanism is contained on X-axis motor mounting plate, and be connected with the linear module of X-axis by X-axis shaft coupling, the linear module back of X-axis is connected on XY connecting plate, and X-axis mounting bar is equipped with at XY connecting plate top, X-axis mounting bar is equipped with three X-axis photoelectric sensors; The linear module of X-axis is equipped with the linear module slide block of X-axis, the linear module slide block of X-axis is equipped with XZ contiguous block a, XZ contiguous block a upper top is provided with X-axis sensing chip.
The Z axis motor of described Z-axis mechanism is arranged on Z axis motor mounting plate, and linked together by Z axis shaft coupling and z axis module, z axis module back is connected to ZR connecting plate, ZR connecting plate sidepiece is provided with R axle left socle, and R axle left socle is provided with three Z axis photoelectric sensors by being spirally connected; Z axis module is provided with z axis module slide block, z axis module slide block is provided with XZ contiguous block b, XZ contiguous block b and XZ contiguous block a is affixed, and XZ contiguous block b sidepiece is provided with Z axis sensing chip.
Described R axis mechanism comprises R spindle motor 38, R axle decelerator 39, R axle decelerator installing plate 40, R axle left socle 41, R axle fore-stock 42, R axle right support 43, R axis photoelectric sensor 44 and R axle suction nozzle body, R axle decelerator upper end and R spindle motor link together, and lower end is arranged on R axle decelerator installing plate; R axle suction nozzle body is arranged on R axle decelerator lower end; R axle left socle, R axle fore-stock and R axle right support are arranged on the left side of R axle decelerator installing plate, front portion and right side respectively, inside its R axle left socle, are separately installed with R axis photoelectric sensor inside R axle fore-stock and inside R axle right support.
Described part install two station except structure and the part of R axle suction nozzle body wherein install the structure of the R axle suction nozzle body of a station different except, the structure that a station installed by all the other structures and part is identical.
It is packaged in R axle decelerator lower end by R axis clamping that the R axle suction nozzle body that a station installed by described part comprises R axle extending shaft 45, R axis clamping block 46, R axle movable axis 47, R axle slide block 48, R axle slide rail 49, R axle sensing chip 50, LOAD CELLS 51, spring 52, suction nozzle adapter sleeve 53 and suction nozzle 54, R axle extending shaft; Be fixed with R axle slide rail inside R axle extending shaft, R axle slide rail be equipped with R axle slide block; R axle movable axis is connected with R axle extending shaft by R axle slide block; R axle movable axis terminal position is connected with suction nozzle adapter sleeve, and suction nozzle adapter sleeve, built with LOAD CELLS, is equipped with spring between LOAD CELLS and R axle slide rail; Suction nozzle is contained on suction nozzle adapter sleeve.R axle extending shaft is installed with R axle sensing chip by being spirally connected, R spindle motor drives, and drive R axle suction nozzle body to rotate, the anglec of rotation of R axle is determined by R axis photoelectric sensor, can forward suction nozzle to standard operation position, draw part by suction nozzle.
The R axle suction nozzle body that two station installed by described part comprises R axle extending shaft a55, R axis clamping block a56, R axle movable axis a57, R axle slide block a58, R axle slide rail a59, LOAD CELLS a60, spring a61, suction nozzle adapter sleeve a62, paw cylinder 63, paw 64 and suction nozzle a65, R axle extending shaft a and is contained in R axle decelerator lower end by R axis clamping block a; Be fixed with R axle slide rail a inside R axle extending shaft a, R axle slide rail a be equipped with R axle slide block a; R axle movable axis a is connected with R axle extending shaft a by R axle slide block a; R axle movable axis a back is provided with paw cylinder, and paw is equipped with in paw cylinder lower end; R axle movable axis a terminal position is fixedly connected with suction nozzle adapter sleeve a, and suction nozzle adapter sleeve a, built with LOAD CELLS a, is equipped with spring a between LOAD CELLS a and R axle slide rail a; Suction nozzle a is contained on suction nozzle adapter sleeve a.When part is when being installed on product, when suction nozzle sorption part is installed on product under the cooperation of other mechanisms, pressure size when recording installation by LOAD CELLS; when reaching required setting pressure; under the action of the spring, would not press down again, protection product when being convenient to install.
Described CCD mechanism comprises CCD installing plate 66, CCD adjustable plate 67, CCD fixed head 68, CCD69, light source adjustable plate 70, axis light 71, axis light fixed head 72, annular light source 73 and annular light source fixed head 74, CCD installing plate is fixed on the right side of ZR connecting plate, it is anterior that CCD adjustable plate is arranged on CCD installing plate, CCD adjustable plate front portion is connected with CCD fixed head, and CCD fixed head front portion is fixedly connected with CCD; Described light source adjustable plate is arranged on CCD installing plate back, and light source adjustable plate lower end is fixedly connected with annular light source fixed head, is provided with annular light source bottom annular light source fixed head; Described annular light source fixed head upper front end is provided with axis light fixed head, and the back of axis light fixed head is provided with axis light, and axis light is positioned at the top of annular light source fixed head; Described axis light, annular light source and CCD coaxially install.
A described station material stripping mechanism comprises material stripping base plate 75, material stripping base plate is provided with material mechanism for stripping VIII and material placement mechanism Ⅸ, described material mechanism for stripping comprises material stripping motor 76, material stripping motor mounting plate 77, material stripping shaft coupling 78, the linear module 79 of material stripping, the linear module slide block 80 of material stripping, material stripping mounting bar 81, material stripping photoelectric sensor 82, material stripping sensing chip 83, material stripping module connecting plate 84, material stripping module fixed head 85, material stripping cylinder mounting plate 86, material stripping air cylinder fixed plate 87, material stripping cylinder adjustable plate 88 and material stripping reinforcement 89, material stripping module fixed head is vertically mounted on material stripping base plate, the linear module of material stripping is fixed on material stripping module fixed head, material stripping motor is contained on material stripping motor mount, and be connected with the linear module of material stripping by material stripping shaft coupling, material stripping mounting bar is contained in material stripping module fixed head top, material stripping mounting bar is equipped with three material stripping photoelectric sensors, and material stripping photoelectric sensor is for determining the move distance of material mechanism for stripping, the linear module of material stripping coordinates the linear module slide block of material stripping is installed, material stripping module connecting plate is fixed on the linear module slide block of material stripping, and the top of material stripping module connecting plate is provided with material stripping sensing chip, material stripping cylinder mounting plate is fixedly connected on material stripping module connecting plate, and described material stripping cylinder adjustable plate is fixedly connected on material stripping cylinder mounting plate, material stripping air cylinder fixed plate is vertically mounted on material stripping cylinder adjustable plate lower end, strengthen affixed by material stripping reinforcement between material stripping air cylinder fixed plate and material stripping cylinder adjustable plate.
Described material stripping air cylinder fixed plate is provided with four groups of material jacking mechanisms, material jacking mechanism comprises liftout sliding track holder 90, liftout slide rail 91, liftout slide block 92, material ejection cylinder 93, ejector beam 94 and silica gel sheath 95, liftout sliding track holder has four, each liftout sliding track holder is equipped with liftout slide rail respectively, liftout slide block liftout slide rail is equipped with, liftout slide block is connected with ejector beam, ejector beam is equipped with silica gel sheath; Material ejection cylinder has four, is contained in material stripping air cylinder fixed plate respectively, and piston rod and the ejector beam of material ejection cylinder link together, and material ejection cylinder is positioned at immediately below ejector beam; Material ejection cylinder action drives ejector beam to rise, and is stripped down by material from material sheet.
Described material placement mechanism comprises charging tray pressing plate 96, charging tray 97 and charging tray bearing 98, and described charging tray bearing has two pieces, and symmetry is arranged on material stripping base plate respectively; Described charging tray is arranged on two pieces of charging tray bearings, charging tray is placed with material sheet 99, and pushes down material sheet by charging tray pressing plate, and on material sheet, discharge has material 100.Described four material ejection cylinders stagger installation, can regulate according to the position of material on material sheet, can the material of diverse location on jack-up material sheet.
Described two station feeding machanisms comprise Rodless cylinder 101, the slide block of described Rodless cylinder is provided with movable plate 102, also comprise sliding track holder 103, horizontal slide rail 104 and cross sliding clock, described sliding track holder is positioned at the rear of Rodless cylinder, sliding track holder installation parallel with Rodless cylinder; Described sliding track holder is provided with horizontal slide rail, described horizontal slide rail coordinates cross sliding clock is installed, and cross sliding clock is fixedly mounted on the bottom of movable plate; On described movable plate, the left and right sides is separately installed with in a gripper shoe 105, two gripper shoes and is provided with suction disc connecting plate 106, suction disc connecting plate is provided with product orientation plate 107; Described product orientation plate is provided with suction disc 108, suction disc laterally or is longitudinally respectively equipped with the bothrium 109 being convenient to hold product; Product orientation plate is provided with alignment pin 110, and alignment pin passes from suction disc and exposes above suction disc; The bottom Right vertical of described suction disc connecting plate is provided with a riser 111, is provided with a transverse slat 112 on the right side of riser, described transverse slat is fixed a waste material box 113.
The side of described suction disc connecting plate is provided with gas-tpe fitting connecting hole 114, and gas-tpe fitting connecting hole is provided with gas-tpe fitting, and product orientation plate is provided with airflow hole, and airflow passes product orientation plate arrives suction disc, carrys out adsorption production by the bothrium on suction disc.
Described three station material stripping mechanisms comprise lifting clip claw mechanism, horizontal jaws mechanism, steel wire loop mechanism and steel wire rope 115, and described lifting clip claw mechanism and horizontal jaws mechanism are arranged on base plate; Described lifting clip claw mechanism is linked together by steel wire rope and horizontal jaws mechanism, and steel wire rope moves under the drive of steel wire loop mechanism.
Described lifting clip claw mechanism comprises firm banking 116, module fixed head 117, lifting module 118, motor 119, motor mounting plate 120, shaft coupling 121, lifting module slide block, lifting jaw mould, mounting bar, photoelectric sensor and sensing chip, described firm banking is arranged on base plate, described module fixed head is vertically mounted on the inner side of firm banking, is provided with reinforcement between firm banking and module fixed head; Described lifting module is fixed on module fixed head, and lifting module sidepiece is provided with mounting bar, mounting bar is provided with three photoelectric sensors, and photoelectric sensor is elevated the move distance of jaw module at vertical direction for determining; Described motor is arranged on motor mounting plate, and is linked together by shaft coupling and lifting module; Described lifting jaw module is fixedly connected on lifting module slide block.
Described lifting jaw module comprises lifting train wheel bridge 122, lifting lower plate 123, lifting sliding rail fixed block 124, lifting jaw holder 125, lifting wire rope fixed block 126, lifting jaw cylinder 127, lifting jaw slide block 128 and lifting jaw slide rail 129, lifting jaw holder is contained on lifting module slide block, the sidepiece of lifting jaw holder is equipped with sensing chip, and lifting sliding rail fixed block is equipped with on lifting jaw holder top; Lifting train wheel bridge is contained on lifting jaw holder, and its back and lifting sliding rail fixed block are fixed together; Lifting jaw slide rail is fixed on lifting sliding rail fixed block, lifting jaw slide rail is equipped with lifting jaw slide block; Lifting lower plate is fixedly connected on lifting jaw slide block; Lifting wire rope fixed block is fixed on the horizontal component of lifting train wheel bridge, for fixing steel wire rope; Lifting jaw cylinder is contained on lifting jaw holder, and lifting jaw cylinder is connected to lifting lower plate, and is positioned at immediately below lifting lower plate; The action of lifting jaw cylinder drives lifting lower plate to move upward and to be clamped one end of tablet.
Described lifting jaw holder is L-type structure, and wherein side is arranged on lifting module slide block, and wherein opposite side is provided with a step groove, and lifting jaw cylinder is arranged on step groove position.Described lifting lower plate is provided with tablet alignment pin a130, and tablet can be had good positioning through the circular hole on tablet by alignment pin a; Described lifting train wheel bridge is provided with teeth groove a, and lifting lower plate is provided with the clip tooth a be meshed with teeth groove a.Described lifting jaw air cylinder driven, drives lifting lower plate to move upward, and the teeth groove a on the clip tooth a on lifting lower plate and lifting train wheel bridge is engaged, thus clamps the tablet between clip tooth a and teeth groove a, and tablet is located by alignment pin a.
Described horizontal jaws mechanism comprises charging tray base plate 131, charging tray bearing 132, charging tray 133, slide rail installing plate 134, slide rail 135, slide block 136, front wheel axle holder 137, front wheel 138, front wheel axle 139, rear roller axle holder 140, rear roller 141, rear roller axle 142, horizontal jaws limited block 143, stop screw 144 and horizontal jaws module, charging tray base plate is arranged on base plate, charging tray bearing has two pieces, be vertically mounted on charging tray base plate respectively, charging tray is arranged on charging tray bearing; Front wheel axle holder has two, is arranged on charging tray base plate upper left-hand respectively, and front wheel is arranged between two front wheel axle holders by front wheel axle; Rear roller axle holder has two, is arranged on base plate respectively, and is positioned on the right side of charging tray base plate; Rear roller is arranged between two rear roller axle holders by rear roller axle; Slide rail installing plate has two pieces, and symmetry is fixed in the groove in the middle of charging tray bearing, and slide rail installing plate is fixed with slide rail, slide rail coordinates and is provided with slide block, slide block is fixedly connected with horizontal jaws module; Described horizontal jaws limited block is arranged on the right side of charging tray, and it is provided with stop screw.
Described horizontal jaws module comprises horizontal train wheel bridge 145, horizontal jaws cylinder 146, horizontal slide rail mount pad 147, horizontal wire rope fixed block 148, horizontal air cylinder fixed head 149, horizontal jaws slide rail 150 and horizontal jaws slide block 151, horizontal slide rail mount pad is contained on two slide blocks, horizontal jaws slide rail has two, symmetry is contained in the left and right sides of horizontal slide rail mount pad vertical portion, horizontal jaws slide rail is equipped with horizontal jaws slide block; Horizontal train wheel bridge is fixed on two horizontal jaws slide blocks; Horizontal air cylinder fixed head has two, is separately fixed on horizontal slide rail mount pad, and its each horizontal air cylinder fixed head is connected with a horizontal jaws cylinder; Horizontal wire rope fixed block is fixedly connected on two pieces of horizontal air cylinder fixed head sidepieces, for fixing steel wire rope; The horizontal train wheel bridge of horizontal jaws cylinder action drive moves downward to be clamped the other end of tablet.
Described horizontal slide rail mount pad is provided with teeth groove b, and horizontal train wheel bridge is provided with the clip tooth b be meshed with teeth groove b; Described horizontal train wheel bridge is provided with tablet alignment pin b152, and tablet can be had good positioning through the circular hole on tablet by alignment pin b.
Steel wire loop mechanism comprises roller installing plate 153, roller fixed head 154, roller a155, roller b156, roller c157, roller d158, roller e159, rotating shaft 160 and swing arm 161; Roller installing plate is contained in below base plate, and roller fixed head is fixed on below roller installing plate, and roller fixed head is respectively equipped with roller a, roller b, roller d, roller e, roller c is contained in one end of swing arm, and is positioned in the arc-shaped slot on roller fixed head; The swing arm other end is fixed on roller fixed head by rotating shaft.
Utility model works principle: the charging tray first in a station material stripping mechanism, two station feeding machanisms, three station material stripping mechanisms puts corresponding material sheet respectively, carrier puts product, rotary slicer drives turntable rotation to install a station to part, CCD mechanism kinematic on it is to a station material stripping mechanism, the part a (cell phone appearance grenadine) taken pictures on station, location one material stripping mechanism charging tray, R axle suction nozzle body moves to part a place and draws part a; Then CCD mechanism kinematic is to product place, locating element a position to be installed of taking pictures; R axle suction nozzle body moves to a place of Zhan Xia CCD mechanism with part a, and lower CCD mechanism takes pictures the position of part a, correction part a; Then R axle suction nozzle body moves to part a position to be installed on product with part a, to be installed to by part a on product and pressurize a period of time; The installation site of the CCD mechanism kinematic in a station to part a installed by last part, and whether taking pictures, it is qualified to detect mounted product;
After the process that a station installed by part completes, rotary slicer drives turntable rotation to install two station to part; Part installs CCD mechanism kinematic in two station to two station feeding machanisms, the part b (acoustics grenadine) taken pictures on the feeding machanism charging tray of station, location two, two station R axle suction nozzle bodies move to part b place and draw part b, meanwhile paw cylinder action, drive the little release liners of one deck sticky on paw compressing component b, be that part b departs from release liners, then CCD mechanism kinematic is to product place, locating element b position to be installed of taking pictures; Two station R axle suction nozzle bodies move to two places of Zhan Xia CCD mechanisms with part b, and lower CCD mechanism takes pictures the position of part b, correction part b; Then two station R axle suction nozzle bodies move to part b position to be installed on product with part b, and part b to be installed on product and pressurize a period of time by two station R axle suction nozzles; The installation site of the CCD mechanism kinematic in two station to part b installed by last part, and whether taking pictures, it is qualified to detect mounted product; After the process that two station installed by part completes, rotary slicer drives turntable rotation to install three station to part; Three station mechanism for stripping are by part c (rear camera foam) overburden tablet base stock, part is installed three station and is installed on product by part c, its install and detecting step and part to install a station similar, after the process that three station installed by part completes, rotary slicer drives rotating disk to get back to initial position, so repeatedly carries out next cycle installation process.
Claims (10)
1. an automatic aligning multiplex (MUX) stands component-mounting machine, it comprises base plate and rotating disk mechanism, described rotating disk mechanism is arranged on the middle position of base plate, it is characterized in that: also comprise that a station installed by part, two station installed by a station material stripping mechanism, part, two station feeding machanisms, part install three station and three station material stripping mechanisms, a station installed by described part, two station installed by part and part is installed three station and to be arranged on the left of base plate anterior, left back and rear portion, right side respectively, for installing different parts to electronic product;
Described part installs a station and part, and to install three station structures identical, comprise base respectively, X-axis mechanism, XY connecting plate, Y-axis mechanism, XZ contiguous block a, XZ contiguous block b, Z-axis mechanism, ZR connecting plate, R axis mechanism and CCD mechanism, described floor installation is on base plate, described Y-axis mechanism is arranged on base, described X-axis mechanism is arranged in Y-axis mechanism by XY connecting plate, it is anterior that described Z-axis mechanism is arranged on X-axis mechanism by XZ contiguous block a and XZ contiguous block b, described R axis mechanism is arranged on Z-axis mechanism front portion by ZR connecting plate, described CCD mechanism is arranged on the right side of R axis mechanism,
Described R axis mechanism comprises R spindle motor, R axle decelerator, R axle decelerator installing plate, R axle left socle, R axle fore-stock, R axle right support, R axis photoelectric sensor and R axle suction nozzle body, described R axle decelerator upper end and R spindle motor link together, and lower end is arranged on R axle decelerator installing plate; Described R axle suction nozzle body is arranged on R axle decelerator lower end; Described R axle left socle, R axle fore-stock and R axle right support are arranged on the left side of R axle decelerator installing plate, front portion and right side respectively, inside its R axle left socle, be separately installed with R axis photoelectric sensor inside R axle fore-stock and inside R axle right support, R axis photoelectric sensor is for determining the anglec of rotation of R axle;
Described part install two station except structure and the part of R axle suction nozzle body wherein install the structure of the R axle suction nozzle body of a station different except, the structure that a station installed by all the other structures and part is identical;
Described CCD mechanism comprises CCD installing plate, CCD adjustable plate, CCD fixed head, CCD, light source adjustable plate, axis light, axis light fixed head, annular light source and annular light source fixed head, described CCD installing plate is fixed on the right side of ZR connecting plate, it is anterior that described CCD adjustable plate is arranged on CCD installing plate, CCD adjustable plate front portion is connected with CCD fixed head, and CCD fixed head front portion is fixedly connected with CCD; Described light source adjustable plate is arranged on CCD installing plate back, and light source adjustable plate lower end is fixedly connected with annular light source fixed head, is provided with annular light source bottom annular light source fixed head; Described annular light source fixed head upper front end is provided with axis light fixed head, and the back of axis light fixed head is provided with axis light, and axis light is positioned at the top of annular light source fixed head; Described axis light, annular light source and CCD coaxially install;
Described three station material stripping mechanisms comprise lifting clip claw mechanism, horizontal jaws mechanism, steel wire loop mechanism and steel wire rope, and described lifting clip claw mechanism and horizontal jaws mechanism are arranged on base plate; Described lifting clip claw mechanism is linked together by steel wire rope and horizontal jaws mechanism, and steel wire rope moves under the drive of steel wire loop mechanism; Described lifting clip claw mechanism comprises firm banking, module fixed head, lifting module, motor, motor mounting plate, shaft coupling, lifting module slide block, lifting jaw module, photoelectric sensor, mounting bar and sensing chip, described firm banking is arranged on base plate, and described module fixed head is vertically mounted on the inner side of firm banking; Described lifting module is fixed on module fixed head, and lifting module sidepiece is provided with mounting bar, and mounting bar is provided with photoelectric sensor; Described motor is arranged on motor mounting plate, and is linked together by shaft coupling and lifting module; Described lifting jaw module is fixedly connected on lifting module slide block;
Described horizontal jaws mechanism comprises charging tray base plate, charging tray bearing, charging tray, slide rail installing plate, slide rail, slide block, front wheel axle holder, front wheel, front wheel axle, rear roller axle holder, rear roller, rear roller axle, horizontal jaws limited block, stop screw and horizontal jaws module, described charging tray base plate is arranged on base plate, described charging tray bearing has two pieces, be vertically mounted on charging tray base plate respectively, described charging tray is arranged on charging tray bearing; Described front wheel axle holder has two, is arranged on charging tray base plate upper left-hand respectively, and described front wheel is arranged between two front wheel axle holders by front wheel axle; Described rear roller axle holder has two, is arranged on base plate respectively, and is positioned on the right side of charging tray base plate; Described rear roller is arranged between two rear roller axle holders by rear roller axle; Described slide rail installing plate has two pieces, and symmetry is fixed in the groove in the middle of charging tray bearing, and slide rail installing plate is fixed with slide rail, slide rail coordinates and is provided with slide block, slide block is fixedly connected with horizontal jaws module; Described horizontal jaws limited block is arranged on the right side of charging tray, and it is provided with stop screw.
2. a kind of automatic aligning multiplex (MUX) according to claim 1 stands component-mounting machine, it is characterized in that: described rotating disk mechanism comprises rotary slicer, rotating shaft and rotating disk, described rotary slicer is arranged on bottom base plate, the output of described rotary slicer is provided with rotating disk by rotating shaft, rotary slicer can realize calibration intermittent rotary, and grasp the anglec of rotation by rotary slicer, described rotating disk is evenly installed with four groups of carriers, often organizes and described carrier is respectively equipped with optical fiber dodges hole; Described base plate is provided with Fibre Optical Sensor by optical fiber installing rack, and Fibre Optical Sensor just can dodge hole to the optical fiber often organized on carrier; Described four groups of carriers are corresponding with four groups of station respectively, are respectively initial station, a station, two station and three station; On described base plate be positioned at a station position be separately installed with a station under CCD mechanism and a station back-light mechanism, on base plate be positioned at two station positions be separately installed with two station under CCD mechanism and two station back-light mechanisms, base plate is positioned at three station positions and is separately installed with CCD mechanism and three station back-light mechanisms under three station; Described base plate is provided with rotary photoelectric sensor, rotary inductive sheet is installed bottom described rotating disk, and rotary inductive sheet matches with rotary photoelectric sensor; Described base plate is provided with a fiber amplifier; Described base plate is provided with connecting plate support column, connecting plate support column is connected with connecting plate, below connecting plate, be connected to four road swivel joints.
3. a kind of automatic aligning multiplex (MUX) according to claim 2 stands component-mounting machine, it is characterized in that: CCD mechanism under a described station, under two station, CCD mechanism is identical with the structure of CCD mechanism under three station, under a described station, CCD mechanism comprises lower CCD mount pad, lower CCD adjustable plate, lower CCD fixed block, lower CCD, lower CCD adjusting knob, light source lift cylinder, light source lift cylinder holder, light source lift cylinder fixed head, lower light source fixing frame, lower annular light source and lower axis light, described lower CCD mount pad is arranged on the bottom of base plate, described light source lift cylinder fixed head is arranged on the top of base plate, it is anterior that described lower CCD adjustable plate is arranged on lower CCD mount pad, it is anterior that described lower CCD fixed block is fixedly connected on lower CCD adjustable plate, and it is anterior that described lower CCD is arranged on lower CCD fixed block, described lower CCD adjusting knob passes lower CCD mount pad and links together with lower CCD adjustable plate, described light source lift cylinder lower end is arranged on light source lift cylinder holder, and the back of light source lift cylinder is fixedly connected on light source lift cylinder fixed head, and the front of light source lift cylinder is installed with lower light source fixing frame, described lower light source fixing frame top is installed with lower annular light source, and the bottom of lower light source fixing frame is installed with lower axis light, and described lower axis light, lower annular light source and lower CCD coaxially install.
4. a kind of automatic aligning multiplex (MUX) according to claim 2 stands component-mounting machine, it is characterized in that: a described station back-light mechanism, two station back-light mechanisms are identical with three station back-light mechanism structures, just right with the through hole on corresponding carrier respectively, a described station back-light mechanism comprises backlight, backlight adjusting bracket and backlight installing rack, described backlight is arranged on backlight adjusting bracket, backlight adjusting bracket is arranged on backlight installing rack, by the adjustable backlight upper-lower position of backlight adjusting bracket, described backlight installing rack is arranged on base plate.
5. a kind of automatic aligning multiplex (MUX) according to claim 1 stands component-mounting machine, it is characterized in that: the R axle suction nozzle body that a station installed by described part comprises R axle extending shaft, R axis clamping block, R axle movable axis, R axle slide block, R axle slide rail, R axle sensing chip, LOAD CELLS, spring, suction nozzle adapter sleeve and suction nozzle, and described R axle extending shaft is arranged on R axle decelerator lower end by R axis clamping block; Be fixed with R axle slide rail inside described R axle extending shaft, R axle slide rail coordinate R axle slide block is installed; Described R axle movable axis is linked together by R axle slide block and R axle extending shaft; Described R axle movable axis terminal position is fixedly connected with suction nozzle adapter sleeve, is provided with LOAD CELLS, is provided with spring between LOAD CELLS and R axle slide rail in suction nozzle adapter sleeve; Described suction nozzle is arranged on suction nozzle adapter sleeve.
6. a kind of automatic aligning multiplex (MUX) according to claim 1 stands component-mounting machine, it is characterized in that: the R axle suction nozzle body that two station installed by described part comprises R axle extending shaft a, R axis clamping block a, R axle movable axis a, R axle slide block a, R axle slide rail a, LOAD CELLS a, spring a, suction nozzle adapter sleeve a, paw cylinder, paw and suction nozzle a, and described R axle extending shaft a is arranged on R axle decelerator lower end by R axis clamping block a; Be fixed with R axle slide rail a inside described R axle extending shaft a, on R axle slide rail a, cooperation is provided with R axle slide block a; Described R axle movable axis a is linked together by R axle slide block a and R axle extending shaft a; Described R axle movable axis a back is provided with paw cylinder, and paw cylinder lower end is provided with paw; Described R axle movable axis a terminal position is fixedly connected with suction nozzle adapter sleeve a, is provided with LOAD CELLS a, is provided with spring a between LOAD CELLS a and R axle slide rail a in suction nozzle adapter sleeve a; Described suction nozzle a is arranged on suction nozzle adapter sleeve a.
7. a kind of automatic aligning multiplex (MUX) according to claim 1 stands component-mounting machine, it is characterized in that: a described station material stripping mechanism comprises material stripping base plate, material stripping base plate is provided with material mechanism for stripping and material placement mechanism, described material mechanism for stripping comprises material stripping motor, material stripping motor mounting plate, material stripping shaft coupling, the linear module of material stripping, the linear module slide block of material stripping, material stripping mounting bar, material stripping photoelectric sensor, material stripping sensing chip, material stripping module connecting plate, material stripping module fixed head, material stripping cylinder mounting plate, material stripping air cylinder fixed plate, material stripping cylinder adjustable plate and material stripping reinforcement, described material stripping module fixed head is vertically mounted on material stripping base plate, the linear module of described material stripping is fixed on material stripping module fixed head, material stripping motor is arranged on material stripping motor mount, and linked together by material stripping shaft coupling and the linear module of material stripping, described material stripping mounting bar is arranged on material stripping module fixed head top, material stripping mounting bar is provided with material stripping photoelectric sensor, the linear module of described material stripping coordinates the linear module slide block of material stripping is installed, described material stripping module connecting plate is fixed on the linear module slide block of material stripping, and the top of material stripping module connecting plate is provided with material stripping sensing chip, described material stripping cylinder mounting plate is fixedly connected on material stripping module connecting plate, and described material stripping cylinder adjustable plate is fixedly connected on material stripping cylinder mounting plate, described material stripping air cylinder fixed plate is vertically mounted on material stripping cylinder adjustable plate lower end, described material stripping air cylinder fixed plate is provided with four groups of material jacking mechanisms, material jacking mechanism comprises liftout sliding track holder, liftout slide rail, liftout slide block, material ejection cylinder, ejector beam and silica gel sheath, liftout sliding track holder has four, each liftout sliding track holder is separately installed with liftout slide rail, liftout slide rail coordinates liftout slide block is installed, liftout slide block is fixedly connected with ejector beam, ejector beam is provided with silica gel sheath, described material ejection cylinder has four, is arranged in material stripping air cylinder fixed plate respectively, and piston rod and the ejector beam of material ejection cylinder link together, and material ejection cylinder is positioned at immediately below ejector beam, described material ejection cylinder action drives ejector beam to rise, and is stripped down by material from material sheet, described material placement mechanism comprises charging tray pressing plate, charging tray and charging tray bearing, and described charging tray bearing has two pieces, and symmetry is arranged on material stripping base plate respectively, described charging tray is arranged on two pieces of charging tray bearings, charging tray is placed with material sheet, and pushes down material sheet by charging tray pressing plate, and on material sheet, discharge has material.
8. a kind of automatic aligning multiplex (MUX) according to claim 1 stands component-mounting machine, it is characterized in that: described two station feeding machanisms comprise Rodless cylinder, the slide block of described Rodless cylinder is provided with movable plate, also comprise sliding track holder, horizontal slide rail and cross sliding clock, described sliding track holder is positioned at the rear of Rodless cylinder, sliding track holder installation parallel with Rodless cylinder; Described sliding track holder is provided with horizontal slide rail, described horizontal slide rail coordinates cross sliding clock is installed, and cross sliding clock is fixedly mounted on the bottom of movable plate; On described movable plate, the left and right sides is separately installed with a gripper shoe, two gripper shoes is provided with suction disc connecting plate, suction disc connecting plate is provided with product orientation plate; Described product orientation plate is provided with suction disc; The bottom Right vertical of described suction disc connecting plate is provided with a riser, is provided with a transverse slat on the right side of riser, described transverse slat is fixed a waste material box.
9. a kind of automatic aligning multiplex (MUX) according to claim 1 stands component-mounting machine, it is characterized in that: described lifting jaw module comprises lifting train wheel bridge, lifting lower plate, lifting sliding rail fixed block, lifting jaw holder, lifting wire rope fixed block, lifting jaw cylinder, lifting jaw slide block and lifting jaw slide rail, described lifting jaw holder is arranged on lifting module slide block, the sidepiece of lifting jaw holder is provided with sensing chip, and lifting jaw holder top is provided with lifting sliding rail fixed block; Described lifting train wheel bridge is arranged on lifting jaw holder, and its back and lifting sliding rail fixed block are fixed together; Described lifting jaw slide rail is fixed on lifting sliding rail fixed block, lifting jaw slide rail coordinates and is provided with lifting jaw slide block; Described lifting lower plate is fixedly connected on lifting jaw slide block; Described lifting wire rope fixed block is fixed on the horizontal component of lifting train wheel bridge, for fixing steel wire rope; Described lifting jaw cylinder is arranged on lifting jaw holder, and lifting jaw cylinder is connected to lifting lower plate, and is positioned at immediately below lifting lower plate; Described lifting jaw cylinder action drives lifting lower plate to move upward and to be clamped one end of tablet.
10. a kind of automatic aligning multiplex (MUX) according to claim 1 stands component-mounting machine, it is characterized in that: described horizontal jaws module comprises horizontal train wheel bridge, horizontal jaws cylinder, horizontal slide rail mount pad, horizontal wire rope fixed block, horizontal air cylinder fixed head, horizontal jaws slide rail and horizontal jaws slide block, described horizontal slide rail mount pad is arranged on two slide blocks, described horizontal jaws slide rail has two, symmetry is arranged on the left and right sides of horizontal slide rail mount pad vertical portion, horizontal jaws slide rail coordinates and is provided with horizontal jaws slide block; Described horizontal train wheel bridge is fixed on two horizontal jaws slide blocks; Described horizontal air cylinder fixed head has two, is separately fixed on horizontal slide rail mount pad, and its each horizontal air cylinder fixed head is fixedly connected with a horizontal jaws cylinder; Described horizontal wire rope fixed block is fixedly connected on two pieces of horizontal air cylinder fixed head sidepieces, for fixing steel wire rope; The horizontal train wheel bridge of described horizontal jaws cylinder action drive moves downward to be clamped the other end of tablet.
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CN104625731A (en) * | 2015-02-27 | 2015-05-20 | 苏州博众精工科技有限公司 | Auto-align multi-station parts mounter |
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2015
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN104625731A (en) * | 2015-02-27 | 2015-05-20 | 苏州博众精工科技有限公司 | Auto-align multi-station parts mounter |
CN106541264A (en) * | 2015-09-22 | 2017-03-29 | 惠州市德赛西威汽车电子股份有限公司 | Gauge pointer assembly system |
CN107838936A (en) * | 2017-12-29 | 2018-03-27 | 苏州茂特斯自动化设备有限公司 | A kind of manipulator clip claw mechanism for being used to be blow molded disk |
CN107971734A (en) * | 2017-12-30 | 2018-05-01 | 苏州富强科技有限公司 | A kind of online pressurizer |
CN113977972A (en) * | 2021-10-22 | 2022-01-28 | 苏州威达智电子科技有限公司 | Adhesion pressurize mechanism suitable for pressure-sensitive touch panel support |
CN113977972B (en) * | 2021-10-22 | 2022-04-29 | 苏州威达智电子科技有限公司 | Adhesion pressurize mechanism suitable for pressure-sensitive touch panel support |
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