A kind of contraposition kludge
Technical field:
The present invention relates to a kind of contraposition kludge.
Background technology:
When carrying out various installation or processing to electronic product, product is needed to be placed on clamping and positioning on carrier, and need propulsive mechanism that product is advanced to standard operation position, and the pressure size of promotion is determined by pressure sensor, then by detent mechanism, part is located, need behind location to gather related data by pressure sensor a, determine the standard operation position of part, part is installed to after on product, need to calibrate installation site and contraposition detection, determine whether installation is qualified, now just needs a kind of contraposition kludge to realize.
Summary of the invention:
The object of this invention is to provide a kind of contraposition kludge, can be used for detecting and contraposition installation site.
Technology solution of the present invention is as follows:
A kind of contraposition kludge, it comprises base plate, elevating mechanism, Carrier mechanism, push-tight mechanism, detent mechanism and testing agency, and described Carrier mechanism is arranged on base plate, and Carrier mechanism has been fixedly clamped carrier, and carrier is provided with backing plate, and product placed by backing plate; Described elevating mechanism can drive push-tight mechanism to move up and down, and make push-tight mechanism be in standard operation position, and push-tight mechanism is positioned at the top of base plate; The pushing block push-tight product forward of described push-tight mechanism; The Y-axis module of described detent mechanism and Z axis module can regulate the position of locating piece in Y direction and Z-direction, when the sliding panel slide downward of detent mechanism drives locating piece to touch the standard operation position needing location, after contacting, pressure sensor can collect related data, and certain cushioning effect can be played by the effect of slide block and slide rail, such locating piece can be located, and measures the pressure size behind location; The lift cylinder of described testing agency drives upwards jack-up mounting panel, the upper-lower position of adjustable CCD, adjusting nut is finely tuned CCD more simultaneously, then aim at and need the position of calibration to carry out calibration of taking pictures, after calibration of being taken pictures standard operation position, lift cylinder regulates radium-shine height until arrive standard operation position, detect the section between position and primary standard substance needing to detect poor, if in setting range, then qualified, otherwise be defective.
As preferably, described Carrier mechanism comprises support column, carrier base plate, carrier, rib, sucker, slide block a, slide rail a, backing plate and holding device, and the lower end of described support column is fixed on base plate, and upper end is fixed on carrier base plate; Described carrier base plate is provided with two suckers and carrier, carrier is provided with backing plate, product placed by backing plate; Three angles of described carrier base plate arrange rib, the 4th angle is provided with holding device; Described holding device comprises and holds out against cylinder, holds out against air cylinder fixed plate and clamp, described in hold out against cylinder is fixed on carrier base plate sidepiece by holding out against air cylinder fixed plate, clamp is connected to and holds out against on cylinder; Described 4th angle stretches out and is provided with a slide rail a, on slide rail a, cooperation is provided with slide block a, and clamp to be connected on slide block a and can to move along slide rail a.
As preferably, described elevating mechanism comprises pushing block, contraposition stiffener, contraposition lower shoe, contraposition upper plate, linear bearing and bearing pedestal on driving cylinder, cylinder, described driving cylinder is arranged on contraposition stiffener, and contraposition stiffener is through contraposition lower shoe, the upper end of contraposition stiffener is connected on base plate; Described driving cylinder is connected to pushing block on cylinder, and on cylinder, pushing block and contraposition lower shoe link together; Described contraposition lower shoe is fixedly connected linear bearing, base plate is connected to bearing pedestal, linear bearing links together through its upper end of bearing pedestal and contraposition upper plate; ; The right lower quadrant of described contraposition upper plate connects two limited posts.
As preferably, described push-tight mechanism comprises motor, shaft coupling, linear module, module cover plate, mounting panel, transducer mounting panel, slide rail b, slide block b, slide rail mounting blocks, pressure sensor, pushing block, mounting bar, photoelectric sensor and sensing chip, and described linear module, slide rail b and mounting bar are arranged on contraposition upper plate respectively; Described motor front end is connected with linear module by shaft coupling, and linear module surface is installed with module cover plate; Described mounting panel is installed on linear module, and can move along linear module at the drive lower installation board of motor; On described mounting panel, rear is installed with transducer mounting panel, is connected a stiffener between mounting panel with transducer mounting panel; The installed in front of described transducer mounting panel pressure sensor, and the rear side of transducer mounting panel is installed with slide rail mounting blocks, and slide rail mounting blocks is arranged on slide rail b by slide block b; The front end of described pressure sensor is connected to pushing block; Described photoelectric sensor is installed on mounting bar, and sensing chip is installed on the side of mounting panel.
As preferably, described detent mechanism it comprise Y-axis module, YZ module connecting plate, Z axis module, sliding panel, slide rail, slide block, pressure sensor mounting blocks, pressure sensor a, connecting plate and locating piece, described Y-axis module is connected on base plate; Described Z axis module is linked together by YZ module connecting plate and Y-axis module; Described sliding panel is connected on Z axis module; Described sliding panel is fixedly connected pressure sensor mounting blocks and slide rail, pressure sensor a top is fixed on pressure sensor mounting blocks, and bottom and connecting plate link together; Described connecting plate is connected on slide rail by slide block; The bottom of described connecting plate is connected to locating piece.
As preferably, described Y-axis module comprises y-axis motor, Y-axis shaft coupling, the linear module of Y-axis, Y-axis module cover plate, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip, and the linear module of described Y-axis and Y-axis mounting bar are separately fixed on base plate; Described y-axis motor is linked together by Y-axis shaft coupling and the linear module of Y-axis; Described Y-axis module cover plate is connected to the linear module top of Y-axis; Described YZ module connecting plate is arranged on the linear module of Y-axis, and can slide along the linear module of Y-axis under the drive of y-axis motor; Described Y-axis photoelectric sensor has three, is separately fixed on Y-axis mounting bar, and Y-axis sensing chip is fixed on YZ module connecting plate.
As preferably, described Z axis module comprises Z axis motor, Z axis shaft coupling, z axis module, Z axis module cover plate, Z axis mounting bar, Z axis photoelectric sensor and Z axis sensing chip, and described z axis module and Z axis mounting bar are separately fixed on YZ module connecting plate; Described Z axis motor is linked together by Z axis shaft coupling and z axis module; Described Z axis module cover plate is connected to z axis module top; Described sliding panel is arranged on z axis module, and can slide along z axis module under the drive of Z axis motor; Described Z axis photoelectric sensor has three, and be separately fixed on Z axis mounting bar, Z axis sensing chip is fixed on sliding panel.
As preferably, described testing agency it comprise lift cylinder, cylinder mounting plate, detection lower plate, linear bearing, bearing pedestal a, detect base plate, mounting panel, CCD fixed head, adjustable plate, adjusting nut, adjusting nut holder, CCD, light source, light source holder, radium-shine and radium-shine fixed head, described lift cylinder is fixed on cylinder mounting plate, lift cylinder is connected with detection lower plate, and lift cylinder can drive detection lower plate to move up and down; Described cylinder mounting plate is through detecting lower plate, and the upper end of cylinder mounting plate is connected with detection base plate; Described detection lower plate is fixed wtih linear bearing, and detect on base plate and be fixed with bearing pedestal a, linear bearing links together through bearing pedestal a and mounting panel; Described mounting panel top is fixedly connected with CCD fixed head and light source holder, and mounting panel bottom is fixedly connected with radium-shine fixed head; Described adjustable plate and adjusting nut holder are arranged on CCD fixed head respectively, and CCD is arranged on adjustable plate, and adjusting nut links together through adjusting nut holder and adjustable plate; Described light source is arranged on light source holder, and light source is positioned at the dead ahead of CCD; Describedly radium-shinely to be arranged on radium-shine fixed head.
Beneficial effect of the present invention is:
Carrier of the present invention places product, and elevating mechanism can drive push-tight mechanism to move up and down, and makes push-tight mechanism be in standard operation position, the pushing block push-tight product forward of push-tight mechanism; The Y-axis module of detent mechanism and Z axis module can regulate the position of locating piece in Y direction and Z-direction, when the sliding panel slide downward of detent mechanism drives locating piece to touch the standard operation position needing location, after contacting, pressure sensor a can collect related data, and certain cushioning effect can be played by the effect of slide block and slide rail, such locating piece can be located, and measure the pressure size behind location, determine the standard operation position of part, part is installed on product; The lift cylinder of testing agency drives upwards jack-up mounting panel, the upper-lower position of adjustable CCD, adjusting nut is finely tuned CCD more simultaneously, then to take pictures calibration to installation site, after calibration of being taken pictures standard operation position, lift cylinder regulates radium-shine height until arrive standard operation position, the section detected between installation site and primary standard substance is poor, if in setting range, then qualified, otherwise be defective.
Accompanying drawing illustrates:
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the front view of Fig. 1;
Fig. 3 is the structural representation of Carrier mechanism of the present invention;
Fig. 4 is the structural representation of Carrier mechanism of the present invention without pad carrier;
Fig. 5 is elevating mechanism structural representation of the present invention;
Fig. 6 is the front view of Fig. 5;
Fig. 7 is push-tight mechanism structure schematic diagram of the present invention;
Fig. 8 is the rearview of Fig. 7;
Fig. 9 is detent mechanism structural representation of the present invention;
Figure 10 is the front view of Fig. 9;
Figure 11 is testing agency of the present invention structural representation;
Figure 12 is the front view of Figure 11;
In Fig. 1 ~ 12: I-elevating mechanism; II-Carrier mechanism; III-push-tight mechanism; IV-detent mechanism; V-testing agency; 1-base plate; 2-support column; 3-carrier base plate; 4-carrier; 5-rib; 6-sucker; 7-slide block a; 8-slide rail a; 9-backing plate; 10-hold out against cylinder; 11-hold out against air cylinder fixed plate; 12-clamp; 13-drive cylinder; Pushing block on 14-cylinder; 15-contraposition stiffener; 16-contraposition lower shoe; 17-contraposition upper plate; 18-linear bearing; 19-bearing pedestal; 20-limited post; 21-motor; 22-shaft coupling; 23-linear module; 24-module cover plate; 25-mounting panel; 26-transducer mounting panel; 27-slide rail b; 28-slide block b; 29-slide rail mounting blocks; 30-pressure sensor; 31-pushing block; 32-mounting bar; 33-photoelectric sensor; 34-sensing chip; 35-stiffener; 36-YZ module connecting plate; 37-sliding panel; 38-slide rail; 39-slide block; 40-pressure sensor mounting blocks; 41-pressure sensor a; 42-connecting plate; 43-locating piece; 44-y-axis motor; 45-Y-axis shaft coupling; The linear module of 46-Y-axis; 47-Y-axis module cover plate; 48-Y-axis mounting bar; 49-Y-axis photoelectric sensor; 50-Y-axis sensing chip; 51-Z axis motor; 52-Z axis shaft coupling; 53-z axis module; 54-Z axis module cover plate; 55-Z axis mounting bar; 56-Z axis photoelectric sensor; 57-Z axis sensing chip; 58-lift cylinder; 59-cylinder mounting plate; 60-detect lower plate; 61-linear bearing; 62-bearing pedestal a; 63-detect base plate; 64-mounting panel; 65-CCD fixed head; 66-adjustable plate; 67-adjusting nut; 68-adjusting nut holder; 69-CCD; 70-light source; 71-light source holder; 72-radium-shine; 73-radium-shine fixed head.
Embodiment:
Embodiment, see attached Fig. 1 and 2, a kind of contraposition kludge, it comprises base plate 1, elevating mechanism I, Carrier mechanism II, push-tight mechanism III, detent mechanism IV and testing agency V, described Carrier mechanism is arranged on base plate, Carrier mechanism has been fixedly clamped carrier, carrier is provided with backing plate, product placed by backing plate; Described elevating mechanism can drive push-tight mechanism to move up and down, and make push-tight mechanism be in standard operation position, and push-tight mechanism is positioned at the top of base plate; The pushing block push-tight product forward of described push-tight mechanism; The Y-axis module of described detent mechanism and Z axis module can regulate the position of locating piece in Y direction and Z-direction, when the sliding panel slide downward of detent mechanism drives locating piece to touch the standard operation position needing location, after contacting, pressure sensor a can collect related data, and certain cushioning effect can be played by the effect of slide block and slide rail, such locating piece can be located, and measures the pressure size behind location; The lift cylinder of described testing agency drives upwards jack-up mounting panel, the upper-lower position of adjustable CCD, adjusting nut is finely tuned CCD more simultaneously, then aim at and need the position of calibration to carry out calibration of taking pictures, after calibration of being taken pictures standard operation position, lift cylinder regulates radium-shine height until arrive standard operation position, detect the section between position and primary standard substance needing to detect poor, if in setting range, then qualified, otherwise be defective.
See accompanying drawing 3 and 4, described Carrier mechanism comprises support column 2, carrier base plate 3, carrier 4, rib 5, sucker 6, slide block a7, slide rail a8, backing plate 9 and holding device, and the lower end of described support column is fixed on base plate, and upper end is fixed on carrier base plate; Described carrier base plate is provided with two suckers and carrier, carrier is provided with backing plate, product placed by backing plate; Three angles of described carrier base plate arrange rib, the 4th angle is provided with holding device; Described holding device comprises and holds out against cylinder 10, holds out against air cylinder fixed plate 11 and clamp 12, described in hold out against cylinder is fixed on carrier base plate sidepiece by holding out against air cylinder fixed plate, clamp is connected to and holds out against on cylinder; Described 4th angle stretches out and is provided with a slide rail a, on slide rail a, cooperation is provided with slide block a, and clamp to be connected on slide block a and can to move along slide rail a.
See accompanying drawing 5 and 6, described elevating mechanism comprises pushing block 14, contraposition stiffener 15, contraposition lower shoe 16, contraposition upper plate 17, linear bearing 18 and bearing pedestal 19 on driving cylinder 13, cylinder, described driving cylinder is arranged on contraposition stiffener, and contraposition stiffener is through contraposition lower shoe, the upper end of contraposition stiffener is connected on base plate; Described driving cylinder is connected to pushing block on cylinder, and on cylinder, pushing block and contraposition lower shoe link together; Described contraposition lower shoe is fixedly connected linear bearing, base plate is connected to bearing pedestal, linear bearing links together through its upper end of bearing pedestal and contraposition upper plate; ; The right lower quadrant of described contraposition upper plate connects two limited posts 20.
See accompanying drawing 7 and 8, described push-tight mechanism comprises motor 21, shaft coupling 22, linear module 23, module cover plate 24, mounting panel 25, transducer mounting panel 26, slide rail b27, slide block b28, slide rail mounting blocks 29, pressure sensor 30, pushing block 31, mounting bar 32, photoelectric sensor 33 and sensing chip 34, and described linear module, slide rail b and mounting bar are arranged on contraposition upper plate respectively; Described motor front end is connected with linear module by shaft coupling, and linear module surface is installed with module cover plate; Described mounting panel is installed on linear module, and can move along linear module at the drive lower installation board of motor; On described mounting panel, rear is installed with transducer mounting panel, is connected a stiffener 35 between mounting panel with transducer mounting panel; The installed in front of described transducer mounting panel pressure sensor, and the rear side of transducer mounting panel is installed with slide rail mounting blocks, and slide rail mounting blocks is arranged on slide rail b by slide block b; The front end of described pressure sensor is connected to pushing block; Described photoelectric sensor is installed on mounting bar, and sensing chip is installed on the side of mounting panel.
See accompanying drawing 9 and 10, described detent mechanism it comprise Y-axis module, YZ module connecting plate 36, Z axis module, sliding panel 37, slide rail 38, slide block 39, pressure sensor mounting blocks 40, pressure sensor a41, connecting plate 42 and locating piece 43, described Y-axis module is connected on base plate; Described Z axis module is linked together by YZ module connecting plate and Y-axis module; Described sliding panel is connected on Z axis module; Described sliding panel is fixedly connected pressure sensor mounting blocks and slide rail, pressure sensor a top is fixed on pressure sensor mounting blocks, and bottom and connecting plate link together; Described connecting plate is connected on slide rail by slide block; The bottom of described connecting plate is connected to locating piece.
Described Y-axis module comprises y-axis motor 44, Y-axis shaft coupling 45, the linear module 46 of Y-axis, Y-axis module cover plate 47, Y-axis mounting bar 48, Y-axis photoelectric sensor 49 and Y-axis sensing chip 50, and the linear module of described Y-axis and Y-axis mounting bar are separately fixed on base plate; Described y-axis motor is linked together by Y-axis shaft coupling and the linear module of Y-axis; Described Y-axis module cover plate is connected to the linear module top of Y-axis; Described YZ module connecting plate is arranged on the linear module of Y-axis, and can slide along the linear module of Y-axis under the drive of y-axis motor; Described Y-axis photoelectric sensor has three, is separately fixed on Y-axis mounting bar, and Y-axis sensing chip is fixed on YZ module connecting plate.
Described Z axis module comprises Z axis motor 51, Z axis shaft coupling 52, z axis module 53, Z axis module cover plate 54, Z axis mounting bar 55, Z axis photoelectric sensor 56 and Z axis sensing chip 57, and described z axis module and Z axis mounting bar are separately fixed on YZ module connecting plate; Described Z axis motor is linked together by Z axis shaft coupling and z axis module; Described Z axis module cover plate is connected to z axis module top; Described sliding panel is arranged on z axis module, and can slide along z axis module under the drive of Z axis motor; Described Z axis photoelectric sensor has three, and be separately fixed on Z axis mounting bar, Z axis sensing chip is fixed on sliding panel.
See accompanying drawing 11 and 12, described testing agency it comprise lift cylinder 58, cylinder mounting plate 59, detect lower plate 60, linear bearing 61, bearing pedestal a62, detect base plate 63, mounting panel 64, CCD fixed head 65, adjustable plate 66, adjusting nut 67, adjusting nut holder 68, CCD69, light source 70, light source holder 71, radium-shine 72 and radium-shine fixed head 73, described lift cylinder is fixed on cylinder mounting plate, lift cylinder is connected with detection lower plate, and lift cylinder can drive detection lower plate to move up and down; Described cylinder mounting plate is through detecting lower plate, and the upper end of cylinder mounting plate is connected with detection base plate; Described detection lower plate is fixed wtih linear bearing, and detect on base plate and be fixed with bearing pedestal a, linear bearing links together through bearing pedestal a and mounting panel; Described mounting panel top is fixedly connected with CCD fixed head and light source holder, and mounting panel bottom is fixedly connected with radium-shine fixed head; Described adjustable plate and adjusting nut holder are arranged on CCD fixed head respectively, and CCD is arranged on adjustable plate, and adjusting nut links together through adjusting nut holder and adjustable plate; Described light source is arranged on light source holder, and light source is positioned at the dead ahead of CCD; Describedly radium-shinely to be arranged on radium-shine fixed head.
The course of work of the present invention: product is placed on the backing plate of a Carrier mechanism, holds product, then hold out against cylinder operation by the sucker of carrier surface, drives clamp carrier for clamping.
Then lift cylinder drives pushing block on cylinder, and the position of contraposition lower shoe and contraposition upper plate adjustable contraposition upper plate under the drive of linear bearing, makes it be in standard operation position.Then driven by motor mounting panel slides on linear module, and make pressure sensor drive pushing block to promote product, pressure sensor can determine the pressure size promoted.Be provided with Liang Ge push-tight mechanism pushing them forward simultaneously, can uniform force be ensured.
Then can be regulated the position of locating piece in Y direction and Z-direction by Y-axis module and Z axis module, the displacement of Y direction can be determined by Y-axis photoelectric sensor, the displacement of Z-direction is determined by Z axis photoelectric sensor, when sliding panel slide downward drives locating piece to touch the standard operation position needing location, after contacting, pressure sensor can collect related data, and certain cushioning effect can be played by the effect of slide block and slide rail, rear and after measuring location pressure size located by such locating piece, be convenient to the carrying out of follow-up work.Locating piece can be replaced as requested simultaneously, can realize like this positioning different parts and measuring pressure size.
Last lift cylinder drives upwards jack-up mounting panel, regulate the upper-lower position of CCD, adjusting nut is finely tuned CCD more simultaneously, then aim at installation site and carry out calibration of taking pictures, after calibration of being taken pictures standard operation position, lift cylinder regulates radium-shine height until arrive standard operation position, the section detected between installation site and primary standard substance is poor, if in setting range, then qualified, otherwise be defective.