Summary of the invention
The object of the invention is to for the deficiencies in the prior art, a kind of rotating disc type automatic charge unloader is provided, this equipment can complete automatic charge discharging work simultaneously, have advantages of raise the efficiency, safety of operation and reducing production costs.
For achieving the above object, a kind of rotating disc type automatic charge unloader of the present invention, comprise frame platform and the first servomotor, described frame platform is provided with the wheel disc being connected with described the first servo motor transmission, described frame platform is also provided with for fixing the bracing frame of the first servomotor, the top of described wheel disc is connected with fixed mount, described fixed mount is provided with lifting mechanism, described lifting mechanism is connected with the first telescopic boom and the second telescopic boom, described the first telescopic boom and the second telescopic boom are provided with for feeding or the Acetabula device of discharging, described frame platform is also provided with and the first servomotor, lifting mechanism, the first telescopic boom, the control setup that the second telescopic boom and Acetabula device are electrically connected.
As preferably, described lifting mechanism comprises elevating screw and the second servomotor being electrically connected to described control setup, described fixed mount upper, lower two ends are provided with bearing, the two ends of described elevating screw are sheathed in bearing, the upper end of described elevating screw is connected with the second servo motor transmission, described elevating screw is in transmission connection and is useful on the elevating bracket of installing the first telescopic boom and the second telescopic boom, described fixed mount comprises the first column that is arranged at wheel disc top, the second column, the 3rd column and the 4th column, described the first column, the second column and the 3rd column are provided with slide rail, described elevating bracket is provided with the chute being connected with described slide rail.
As preferably, described the 4th column is provided with lower limited sensor, stroke sensor and upper limit sensor, this elevating bracket be provided with the first sensing chip for described lower limited sensor, stroke sensor or upper limit sensor induction.
As preferably, described the first telescopic boom comprises fixed arm, extension arm and the 3rd servomotor being electrically connected to described control setup, the top of described fixed arm arranges rotary screw rod, the inner end of described rotary screw rod is connected with the 3rd servo motor transmission, described rotary screw rod is connected with and drives seat, the below of described fixed arm is provided with guide groove, described extension arm is provided with the guide rail being connected with described guide groove, described driving seat is provided with the connecting rod being connected with extension arm, and described Acetabula device is arranged at the external part of extension arm.
As preferably, described the first telescopic boom comprises driving cylinder, fixed arm and the extension arm being connected with described control setup, the top of described fixed arm is provided with guide groove, described extension arm is provided with the guide rail coordinating with described guide groove, the inner end of described extension arm is connected with driving cylinder-driven, and described Acetabula device is arranged at the external part of extension arm.
As preferably, described Acetabula device comprises the suction cup carrier of the external part that is arranged at extension arm and is arranged at the absorption dish in suction cup carrier,
As preferably, described Acetabula device also comprises the switching mechanism for the described suction cup carrier of overturning, described switching mechanism comprises the 4th servomotor that is fixed on described extension arm, described the 4th servomotor and control setup are electrically connected, described extension arm is also provided with trip shaft, one end of described the 4th servomotor and trip shaft is in transmission connection, and the other end of described trip shaft is fixedly connected with suction cup carrier.
As preferably, the outside of described the first telescopic boom is also provided with protective cover, and the structure of described the second telescopic boom is identical with the first telescopic boom.
As preferably, described control setup comprises PCB control circuit board and the touch display screen being electrically connected to described PCB control circuit board.
As preferably, support frame as described above is provided with the top board for fixing described the first servomotor, the end face of described top board is respectively arranged with reseting sensor, angular transducer and extreme limit of travel sensor, the angle of described angular transducer and reseting sensor, extreme limit of travel sensor is 90 degree, and described wheel disc is provided with the second sensing chip for reseting sensor, angular transducer or extreme limit of travel sensor sensing.
Beneficial effect of the present invention: compared with prior art, a kind of rotating disc type automatic charge unloader of the present invention, when work, the first telescopic boom stretches out and draws processed product by Acetabula device, then, the first telescopic boom shrinks, described wheel disc rotates certain angle, first telescopic boom is alignd with the Fabricating machinery (such as punch press or injection machine mould etc.) for the treatment of material loading, the first telescopic boom stretches out, Acetabula device is put into machining position by processed product, and the first telescopic boom shrinks, and has completed the work of material loading; In the first telescopic boom material loading, the second telescopic boom stretches in machining position, and Acetabula device is drawn the product machining, then, the second telescopic boom shrinks and exits machining position, rotates certain angle along with wheel disc is synchronous, then stretch out and discharge the product machining, complete discharging work; Can find out in sum, this equipment has been realized automatic charge discharging work, and the continuity of work is good, thereby has improved production efficiency, in whole service process, need not operate by manpower intervention, greatly improved safety, avoided greatly the generation of accident on duty, simultaneously, also reduced the recruitment quantity of enterprise, saved productive costs, this equipment is specially adapted to continuous charging and the discharging of punch press or mold injection molding.
Accompanying drawing explanation
Fig. 1 is the block diagram of the embodiment of the present invention one.
Fig. 2 is the inner structure schematic diagram of the embodiment of the present invention one.
Fig. 3 is another visual angle inner structure schematic diagram of the embodiment of the present invention one.
Fig. 4 is the front view of Fig. 3.
Fig. 5 is the birds-eye view of Fig. 3.
Fig. 6 is the inner structure decomposing schematic representation of the embodiment of the present invention one.
Fig. 7 is the bracing frame of the embodiment of the present invention one and the connection structure schematic diagram of fixed mount.
Fig. 8 is the front view of Fig. 7.
Fig. 9 is the block diagram of the embodiment of the present invention one first telescopic boom.
Figure 10 is the STRUCTURE DECOMPOSITION figure of the embodiment of the present invention one first telescopic boom.
Figure 11 is the inner structure schematic diagram of the embodiment of the present invention one first telescopic boom.
Figure 12 is the birds-eye view of Figure 11.
Figure 13 is the embodiment of the present invention one Acetabula device and switching mechanism connection structure schematic diagram.
Figure 14 is the structural representation of the embodiment of the present invention one frame platform.
Figure 15 is the inner structure schematic diagram of the embodiment of the present invention 2 first telescopic booms.
Reference numeral comprises: frame platform--1, the first servomotor--11, wheel disc--12, bracing frame--13, top board--14, reseting sensor--15, angular transducer--16, extreme limit of travel sensor--17, the second sensing chip--18, fixed mount--2, the first column--21, the second column--22, the 3rd column--23, the 4th column--24, lower limited sensor--241, stroke sensor--242, upper limit sensor--243, slide rail--25, lifting mechanism--3, elevating screw--31, the second servomotor--32, bearing--33, elevating bracket--34, the first sensing chip--341, chute--35, the first telescopic boom--4, the 3rd servomotor--41, fixed arm--42, extension arm--43, rotary screw rod--44, guide groove--45, guide rail--46, connecting rod--47, drive cylinder--48, drive seat--49, the second telescopic boom--5, protective cover-51, Acetabula device--6, suction cup carrier--61, absorption dish--62, control setup--7, PCB control circuit board--71, touch display screen--72, switching mechanism--8, the 4th servomotor--81, trip shaft--82.
The specific embodiment
Below in conjunction with accompanying drawing, the present invention is described in detail.
Embodiment mono-.
Referring to Fig. 1 to Figure 14, for achieving the above object, a kind of rotating disc type automatic charge unloader of the present invention, comprise frame platform 1 and the first servomotor 11, described frame platform 1 is provided with the wheel disc 12 being in transmission connection with described the first servomotor 11, described frame platform 1 is also provided with for fixing the bracing frame 13 of the first servomotor 11, the top of described wheel disc 12 is connected with fixed mount 2, described fixed mount 2 is provided with lifting mechanism 3, described lifting mechanism 3 is connected with the first telescopic boom 4 and the second telescopic boom 5, described the first telescopic boom 4 and the second telescopic boom 5 are provided with for feeding or the Acetabula device 6 of discharging, described frame platform 1 is also provided with and the first servomotor 11, lifting mechanism 3, the first telescopic boom 4, the control setup 7 that the second telescopic boom 5 and Acetabula device 6 are electrically connected, the principle of work of this automatic charge unloader is: the machining position side that first this equipment is configured in to punch press or injection machine, for the ease of mobile device, can a plurality of shifting rollers be set in frame platform 1 bottom of equipment, at control setup 7, set correlation parameter, the first telescopic boom 4 stretches out, lifting mechanism 3 drives and described the first telescopic boom 4 is declined and pass through Acetabula device 6 and draw processed product, then, lifting mechanism 3 drives and makes the first telescopic boom 4 rising certain altitudes and shrink, at this moment, according to the parameter of setting, described wheel disc 12 rotates certain angle, in the technical program, be 90 degree, obviously, also can be according to the distribution of practical set-up, be set to 30 degree or 60 degree etc., the first telescopic boom 4 is alignd with the machining position (as: punch press or injection machine mould etc.) of Fabricating machinery, the first telescopic boom 4 extend out to the machining position inside of Fabricating machinery, lifting mechanism 3 drives and makes the first telescopic boom be about to processed product for 4 times to put into machining position, lifting mechanism 3 again drives and makes the first telescopic boom 4 up and shrink, completed the work of material loading, wheel disc 12 rotates and resets, in the first telescopic boom 4 material loadings, described lifting mechanism 3 drives simultaneously and makes the second telescopic boom 5 up, the second telescopic boom 5 stretches into punch press or injection machine machining position top, lifting mechanism 3 drives simultaneously the descending Acetabula device 6 of the second telescopic boom 5 is drawn the product machining, then, lifting mechanism 3 drives the second telescopic boom 5 up, machining position is exited in contraction, along with wheel disc 12 is synchronous, rotate certain angle, lifting mechanism 3 drives and again makes the second telescopic boom 5 descending, then discharge the product machining, complete discharging work, above the first telescopic boom 4 and the second telescopic boom 5 have been worked in coordination with same fashion material and discharging work, under the effect of control setup 7, reciprocation cycle, reach the object of connection work, can find out in sum, this equipment has been realized automatic charge discharging work, the continuity of work is good, and the first telescopic boom 4 and the second telescopic boom 5 can be feeded respectively and discharging, the time that allows Fabricating machinery wait for significantly shortens, thereby improved production efficiency, in whole service process, need not operate by manpower intervention, greatly improved safety, avoided greatly the generation of accident on duty, simultaneously, also reduced the recruitment quantity of enterprise, save productive costs, this equipment is specially adapted to continuous charging and the discharging of punch press or mold injection molding.
At punch press or injection machine, manufacture a product in process, generally all with mould, carry out converted products, and most mould structure has all had the guide pillar of guide-localization effect, this guide pillar is generally distributed in the surrounding of mould, and die cavity in mould is because there is rough surface or curved surface in different products, in order to make the first telescopic boom 4 and the second telescopic boom 5 in charging or more accurate during discharging, and for fear of the first telescopic boom 4 and the second telescopic boom 5, occur to wipe with mould or Fabricating machinery and touch, in the technical program, described lifting mechanism 3 comprises elevating screw 31 and the second servomotor 32 being electrically connected to described control setup 7, described fixed mount 2 upper, lower two ends are provided with bearing 33, the two ends of described elevating screw 31 are sheathed in bearing 33, the upper end of described elevating screw 31 and the second servomotor 32 are in transmission connection, described elevating screw 31 is in transmission connection and is useful on the elevating bracket 34 of installing the first telescopic boom 4 and the second telescopic boom 5, described fixed mount 2 comprises the first column 21 that is arranged at wheel disc 12 tops, the second column 22, the 3rd column 23 and the 4th column 24, described the first column 21, the second column 22 and the 3rd column 23 are provided with slide rail 25, described elevating bracket 34 is provided with the chute 35 being connected with described slide rail 25, the principle of work of this lifting mechanism 3 is: under the effect of control setup 7, the second servomotor 32 drives elevating screw 31 to rotate, described elevating screw 31 further drives described elevating bracket 34 along slide rail 25 upstream or downstream while rotating, thereby reaches the lifting of the first telescopic boom 4 and the second telescopic boom 5, this lifting mechanism 3 has improved the reliability of the work of this equipment.
As further improvement project, described the 4th column 24 is provided with lower limited sensor 241, stroke sensor 242 and upper limit sensor 243, this elevating bracket 34 be provided with the first sensing chip 341 for described lower limited sensor 241, stroke sensor 242 or upper limit sensor 243 inductions.When described elevating bracket 34 comes downwards to lower limited sensor 241, described lower limited sensor 241 senses the first sensing chip 341, sends signal to control setup 7, and control setup 7 sends danger signal to the second servomotor 32; When described elevating bracket 34 goes upward to upper limit sensor 243, described upper limit sensor 243 senses the first sensing chip 341, sends immediately signal to control setup 7, and control setup 7 sends danger signal to the second servomotor 32; And when described elevating bracket 34 is between lower limited sensor 241 and upper limit sensor 243 during displacement, described stroke sensor 242 is by the position of described the first sensing chip 341 of induction, thereby draw mobile distance, and lower limited sensor 241 and upper limit sensor 243 can better prevent from the descending of elevating bracket 34 or rise exceeding travel range, thereby guarantee the reliability of this equipment.
In the technical program, described the first telescopic boom 4 comprises fixed arm 42, extension arm 43 and the 3rd servomotor 41 being electrically connected to described control setup 7, the top of described fixed arm 42 arranges rotary screw rod 44, the inner end of described rotary screw rod 44 and the 3rd servomotor 41 are in transmission connection, described rotary screw rod 44 is connected with and drives seat 49, the below of described fixed arm 42 is provided with guide groove 45, described extension arm 43 is provided with the guide rail 46 coordinating with described guide groove 45, described driving seat 49 is provided with the connecting rod 47 being connected with extension arm 43, described Acetabula device 6 is arranged at the external part of extension arm 43, during described the first telescopic boom 4 work, at wheel disc 12, turn an angle when the first telescopic boom 4 is alignd with the machining position of Fabricating machinery, control setup 7 sends signal to the 3rd servomotor 41, the 3rd servomotor 41 drives rotary screw rod 44, during rotary screw rod 44 rotation, owing to driving seat 49 and rotary screw rod 44 screw threads to be in transmission connection, described driving seat 49 is along with the rotation of rotary screw rod 44 is advanced or retreats, because extension arm 43 is connected with driving seat 49 by connecting rod 47, so, when driving seat 49 to advance, described extension arm 43 stretches out forward, when driving seat 49 to retreat, described extension arm 43 shrinks, after shrinking, described extension arm 43 overlaps with fixed arm 42, can not take separately working space, and other mechanical arms are generally the unloading manipulator arm of straight line or the unloading manipulator arm that horizontal swings, all have the large problem that takes up room, this structure has been dwindled working space greatly, is specially adapted to mould material loading or feeding with guide pillar class.
In the technical program, described Acetabula device 6 comprises the suction cup carrier 61 of the external part that is arranged at extension arm 43 and is arranged at the absorption dish 62 in suction cup carrier 61; Described absorption dish 62 is provided with four, simultaneously, described absorption dish 62 is vacuum pan, be connected with and vacuumize tracheae, when absorbing material, by vacuumizing tracheae, absorption dish 62 is vacuumized, make the absorption dish 62 can better absorbing material, when this Acetabula device 6 can be used, can not cause damage to material, guarantee materials quality.
A common product needed is through multiple tracks production process, when product completes one production process, move to again another Fabricating machinery and proceed processing, prior art is by manually carrying out operation conversion, in order to make the automation of production operation, as further improvement of this embodiment, described Acetabula device 6 also comprises the switching mechanism 8 for the described suction cup carrier 61 of overturning, described switching mechanism 8 comprises the 4th servomotor 81 that is fixed on described extension arm 43, described the 4th servomotor 81 is electrically connected with control setup 7, described extension arm 43 is also provided with trip shaft 82, described the 4th servomotor 81 is in transmission connection with one end of trip shaft 82, the other end of described trip shaft 82 is fixedly connected with suction cup carrier 61, if product to be processed is just through upper one production process, while transmitting in the mode of back-off or side button, the first telescopic boom 4 is when drawing processed product, can directly by the 4th servomotor 81, drive trip shaft 82 to rotate certain angle, the angle of its upset can be 90 degree or 180 degree, also can be by being set as other angles, thereby suction cup carrier 61 is alignd with processed product, then draw processed product, then the first telescopic boom 4 shrinks, the 4th servomotor 81 drives trip shaft 82 rotations that suction cup carrier 61 is resetted, and then carries out feeding, meanwhile, this structure also can be applied to product upset to deliver in the processing stations of mould easily, has avoided manually overturning, and obviously, this switching mechanism 8 is also applicable to other not continuous processing of coplanar product, at this, is not repeating, to sum up, this structure can realize the slitless connection between many Fabricating machinerys, allows the manufacturing procedure serialization of product, thereby further enhances productivity, cost-saving.
In the technical program, the outside of described the first telescopic boom 4 is also provided with protective cover 51, and the structure of described the second telescopic boom 5 is identical with the first telescopic boom 4; Described protective cover 51 prevents that foreign matter from entering, in order to avoid affect the correct work of mechanism, meanwhile, described the second telescopic boom 5 and the first telescopic boom 4 adopt same structure, are conducive to plant maintenance.
In order to realize the control to this automatic charge unloader, in the technical program, described control setup 7 comprises PCB control circuit board 71 and the touch display screen 72 being electrically connected to described PCB control circuit board 71; The first servomotor 11 as herein described, the second servomotor 32, the 3rd servomotor 41, the 4th servomotor 81, lower limited sensor 241, stroke sensor 242, upper limit sensor 243, Acetabula device 6 etc. are all electrically connected with described PCB control circuit board 71, and described PCB control circuit board 71 by relevant data feedback to touch display screen 72, described touch display screen 72 input dependent instructions are to PCB control circuit board 71, and PCB control circuit board 71 is sent to respectively associated component by coherent signal and controls.
In the technical program, support frame as described above 13 is provided with the top board 14 for fixing described the first servomotor 11, the end face of described top board 14 is respectively arranged with reseting sensor 15, angular transducer 16 and extreme limit of travel sensor 17, described angular transducer 16 is 90 degree with the angle of reseting sensor 15, extreme limit of travel sensor 17, and described wheel disc 12 is provided with the second sensing chip 18 for reseting sensor 15, angular transducer 16 or 17 inductions of extreme limit of travel sensor; Described reseting sensor 15, angular transducer 16 and extreme limit of travel sensor 17 are electrically connected with PCB control circuit board 71 respectively, during the work of this equipment, by the rotation of wheel disc 12, then reach charging and discharging object, in order to prevent that the rotation of wheel disc 12 from exceeding travel range, when this equipment need to reset, the first servomotor 11 drives wheel disc 12 revolutions, make reseting sensor 15 sense the second sensing chip 18, reseting sensor 15 sends signal immediately to PCB control circuit board 71, and PCB control circuit board 71 is controlled the first servomotor 11 and stopped; When wheel disc 12 rotates, when described extreme limit of travel sensor 17 senses the second sensing chip 18, send immediately signal to PCB control circuit board 71, PCB control circuit board 71 is controlled the first servomotor 11 and is stopped; When wheel disc 12 rotates in actv. travel range, the current anglec of rotation of described angular transducer 16 induction.In sum, the technical program can make wheel disc 12 when rotating to wheel disc 12 limit, immediately sends danger signal, has increased safety factor, thereby has guaranteed the reliability of this equipment.
Embodiment bis-.
Referring to Figure 15, the present embodiment is with the difference of implementing one: described the first telescopic boom 4 comprises driving cylinder 48, fixed arm 42 and the extension arm 43 being connected with described control setup 7, the top of described fixed arm 42 is provided with guide groove 45, described extension arm 43 is provided with the guide rail 46 being connected with described guide groove 45, the inner end of described extension arm 43 is in transmission connection with driving cylinder 48, and described Acetabula device 6 is arranged at the external part of extension arm 43.Described driving cylinder 48 is connected with electromagnetic valve, described electromagnetic valve is electrically connected to PCB control circuit board 71, during described the first telescopic boom 4 work, drive cylinder 48 to promote extension arms 43, extension arm 43 under the application force that drives cylinder 48 along the protruding movement of guide groove 45; Meanwhile, during contraction, drive cylinder 48 to reclaim to drive and stretches out contraction, that the present embodiment has advantages of is simple in structure, be easy to safeguard.
Other parts of the present embodiment are identical with embodiment mono-, at this, do not repeating.
Above content is only preferred embodiment of the present invention, for those of ordinary skill in the art, according to thought of the present invention, all will change in specific embodiments and applications, and this description should not be construed as limitation of the present invention.