CN110626800A - A lifting and flipping device for on-line detection of thin-film batteries - Google Patents

Abstract

A lifting and flipping device for on-line detection of thin-film batteries, including a frame, a lifting mechanism, a flipping mechanism, a flipping frame, and a pneumatic component; There is a sliding base, and the lifting cylinder is connected with the sliding base; the turning mechanism includes a horizontal support arm, and the rear side of the horizontal support arm is hinged with the sliding base. The cylinder barrel of the air cylinder is hinged with the frame, and the piston rod of the overturned cylinder is hinged with the lower side of the vertical support arm; the overturn frame is connected with the horizontal support arm, and vacuum grippers are evenly distributed on the overturn frame; the pneumatic components are located at the lower part of the frame, and the pneumatic components include The casing, the high-pressure air source, the vacuum generator and the controller, the high-pressure air source are respectively connected with the lifting cylinder and the turning cylinder through the controller, and the vacuum generator is connected with the vacuum gripper through the controller. The device can turn over the thin film battery, so as to inspect the front and back sides of the thin film battery.

Description

A lifting and flipping device for on-line detection of thin-film batteries

technical field

The invention relates to a lifting and turning device for on-line detection of thin film batteries.

Background technique

In the production of glass industry, the inspection link is particularly important. Quality inspection refers to the use of various inspection methods in the production process, including sensory inspection, chemical inspection, instrument analysis, etc., to check the quality, specification, and quality of the products to be inspected. Level inspection, the process of determining whether the product to be inspected meets the quality requirements. In the manufacturing process of cadmium telluride thin-film power generation glass (hereinafter referred to as thin-film battery), surface quality inspection is required on both the upper and lower surfaces of the battery plate to detect whether there are scratches, broken and other defects on the surface of the battery plate. When inspecting the upper surface of the panel, the operator can directly judge the surface quality of the panel by visual means, but when inspecting the lower surface, the operator must lean over and observe from the bottom of the roller table, because the roller table is low, Operators need to lean over and stand up repeatedly, and sometimes even need to enter under the roller table to observe, which is inefficient, and due to the blocking of the roller table, it may lead to inaccurate detection results and affect the production cycle and other issues.

Contents of the invention

The technical problem to be solved by the present invention is to provide a lifting and turning device for on-line detection of thin film batteries, through which the thin film batteries can be turned over, so as to inspect the front and back sides of the thin film batteries.

In order to solve the above technical problems, the present invention provides a lifting and turning device for online detection of thin-film batteries, including a frame, a lifting mechanism, a turning mechanism, a turning frame, and a pneumatic component;

The frame is vertically arranged, and a lifting mechanism is provided on the frame, and the lifting mechanism includes a lifting cylinder and a vertical slide rail. The vertical slide rail is provided with a sliding base matching the vertical slide rail. The cylinder body of the lifting cylinder is fixed to the frame, and the end of the piston rod of the lifting cylinder is connected with the sliding base;

The overturning mechanism includes several horizontal arms extending horizontally forward, the rear sides of all horizontal arms are coaxially hinged with the sliding base, and the direction of the hinge axis is left and right, and the rear hinges of each horizontal arm are provided with There is a vertical support arm extending vertically downwards, and at the position of the frame corresponding to each vertical support arm, there is an tilting cylinder, the cylinder barrel of the turning cylinder is hinged with the frame, the piston rod of the turning cylinder is connected with the vertical It is hinged to the lower side of the support arm, and the direction of the hinge axis is both left and right;

The overturning frame is a rectangle arranged horizontally, the upper side of the overturning frame is connected with the lower side of the horizontal support arm, the overturning frame is composed of several crossbeams and several longitudinal beams arranged in a staggered manner, and several vacuum grippers are evenly distributed on the overturning frame;

The pneumatic assembly is located at the lower part of the frame. The vertical projection of the pneumatic assembly and the vertical projection of the flip frame have no overlapping area. The air source is respectively connected with the lifting cylinder and the turning cylinder through the controller, and the vacuum generator is connected with the vacuum gripper through the controller.

For the purpose of explaining the problem simply, the lifting and turning device for on-line detection of thin-film batteries described in the present invention is referred to as the device for short.

The method of using this device is as follows: the thin-film battery reaches the bottom of the lifting and turning equipment from the conveying roller table, and the photoelectric sensor detects the entry of the glass, and then positions the thin-film battery; The hand descends to touch the upper side of the thin-film battery; the controller starts the vacuum generator to make the vacuum gripper adsorb the thin-film battery. After the adsorption is completed, the lifting cylinder is controlled, and the lifting cylinder pushes the sliding base to move up, driving the overturning frame and the vacuum gripper Rise to the initial height; when in place, control the overturn cylinder to drive the overturn frame and vacuum gripper to overturn the thin film battery by 50°. At this time, the operator sits at the observation position to inspect the appearance of the lower surface of the thin-film battery. After confirming that it is correct, the thin-film battery is put back to the original roller table to continue conveying according to the previous operation.

Advantages of this device: This device can turn over the thin film battery to check the front and back sides of the thin film battery. It solves the cumbersome operations in the traditional detection process, not only saves time and effort, but also effectively improves production efficiency and avoids manual injuries. At the same time, it also solves the problem of inaccurate detection results in the previous detection process, and improves the surface detection quality of thin-film batteries.

In order to achieve better use effect of this device, its preferred scheme is as follows:

Preferably, the crossbeam and the longitudinal beam are provided with chute, the chute is provided with a slider matching the chute, and the vacuum gripper is installed on the slider.

The slider can slide on the chute, so that the position of the vacuum gripper can be adjusted as needed to accommodate thin-film batteries of different sizes.

Description of drawings

Figure 1 is a schematic structural view of the device.

Figure 2 is a side view of the device.

Fig. 3 is a schematic view of the device in use.

Detailed ways

Referring to Fig. 1-Fig. 3, a lifting and turning device for on-line detection of thin-film batteries includes a frame 1, a lifting mechanism 2, a turning mechanism 3, a turning frame 4, a pneumatic component 5, and a vacuum gripper 43;

Described frame 1 is arranged vertically (in this embodiment, frame 1 is a vertically arranged channel steel, and the channel steel opening is backward), and frame 1 is provided with elevating mechanism 2, and elevating mechanism 2 comprises elevating cylinder 21 , vertical slide rail 22, described vertical slide rail 22 is provided with the sliding base 23 that matches with vertical slide rail 22, the cylinder body of lifting cylinder 21 is fixed with frame 1 rear side, and the lifting cylinder 21 The end of the piston rod is connected with the sliding base 23;

The turning mechanism 3 includes two symmetrically arranged horizontal arms 31 horizontally extending forward. The rear sides of all the horizontal arms 31 are coaxially hinged with the sliding base 23, and the hinge axis is left and right. A vertical support arm 32 extending vertically downwards is provided at the rear side hinge of the horizontal support arm 31 , and a tilting cylinder 33 arranged obliquely is arranged at the position corresponding to each vertical support arm 32 on the position of the frame 1 . The cylinder barrel of cylinder 33 is hinged with frame 1, the piston rod of flipping cylinder 33 is hinged with the lower side of vertical support arm 32, and the direction of the hinge axis is both left and right;

The overturning frame 4 is a rectangle arranged horizontally, the upper side of the overturning frame 4 is connected with the lower side of the horizontal support arm 31, and the overturning frame 4 is composed of several crossbeams and several longitudinal beams arranged in a staggered manner, and the crossbeams and longitudinal beams are provided with chute 41, the chute 41 is provided with a slider 42 matching the chute 41, and the vacuum gripper 43 is installed on the slider 42;

The pneumatic assembly 5 is arranged at the bottom of the frame 1, and the vertical projection of the pneumatic assembly 5 and the vertical projection of the flip frame 4 have no overlapping area. and the controller, the high-pressure gas source is connected with the lifting cylinder 21 and the overturning cylinder 33 respectively through the controller, and the vacuum generator is connected with the vacuum gripper 43 through the controller (for a simple description of the problem, the high-pressure gas source, vacuum generator, controller and The air pipe connecting the air cylinder and the vacuum gripper is a conventional assembly in the art, not shown in the figure).

The method of using the device is as follows: the film battery 7 arrives directly below the lifting and turning equipment from the conveying roller table 6, and after the photoelectric sensor detects the entry of the glass, the film battery 7 is positioned; then the lifting cylinder 21 is controlled to push the sliding base 23 to move down, so that Turn the frame 4 and the vacuum gripper 43 down to contact with the upper side of the thin-film battery 7; the controller starts the vacuum generator to make the vacuum gripper 43 adsorb the thin-film battery 7. After the adsorption is completed, the lifting cylinder 21 is controlled, and the lifting cylinder 21 pushes and slides The base 23 moves up, driving the overturning frame 4 and the vacuum gripper 43 to rise to the initial height; when in place, the overturning cylinder 33 is controlled to drive the overturning frame 4 and the vacuum gripper 43 to overturn the thin-film battery 7 by 50°. At this time, the operator sits at the observation position to inspect the appearance of the lower surface of the thin-film battery 7, and after confirming that it is correct, put the thin-film battery 7 back to the original roller table 6 according to the previous operation to continue conveying.

The advantage of this device: this device can turn over the thin film battery 7, so as to inspect the front and back sides of the thin film battery 7. It solves the cumbersome operations in the traditional detection process, not only saves time and effort, but also effectively improves production efficiency and avoids manual injuries. At the same time, the problem of inaccurate detection results in the previous detection process is solved, and the surface detection quality of the thin film battery 7 is improved.

Both the beam and the longitudinal beam are provided with a chute 41 , the chute 41 is provided with a slide block 42 matching the chute 41 , and the vacuum gripper 43 is installed on the slide block 42 .

The slide block 42 can slide on the chute 41, so that the position of the vacuum gripper 43 can be adjusted as required, so as to adapt to thin film batteries 7 of different sizes.

Claims (2)

1. A lifting and turning device for on-line detection of thin-film batteries, characterized in that: it includes a frame, a lifting mechanism, a turning mechanism, a turning frame, and a pneumatic assembly; The frame is vertically arranged, and a lifting mechanism is provided on the frame, and the lifting mechanism includes a lifting cylinder and a vertical slide rail. The vertical slide rail is provided with a sliding base matching the vertical slide rail. The cylinder body of the lifting cylinder is fixed to the frame, and the end of the piston rod of the lifting cylinder is connected with the sliding base; The overturning mechanism includes several horizontal arms extending horizontally forward, the rear sides of all horizontal arms are coaxially hinged with the sliding base, and the direction of the hinge axis is left and right, and the rear hinges of each horizontal arm are provided with There is a vertical support arm extending vertically downwards, and at the position of the frame corresponding to each vertical support arm, there is an tilting cylinder, the cylinder barrel of the turning cylinder is hinged with the frame, the piston rod of the turning cylinder is connected with the vertical It is hinged to the lower side of the support arm, and the direction of the hinge axis is both left and right; The overturning frame is a rectangle arranged horizontally, the upper side of the overturning frame is connected with the lower side of the horizontal support arm, the overturning frame is composed of several crossbeams and several longitudinal beams arranged in a staggered manner, and several vacuum grippers are evenly distributed on the overturning frame; The pneumatic assembly is located at the lower part of the frame. The vertical projection of the pneumatic assembly and the vertical projection of the flip frame have no overlapping area. The air source is respectively connected with the lifting cylinder and the turning cylinder through the controller, and the vacuum generator is connected with the vacuum gripper through the controller. 2. The lifting and turning device for on-line detection of thin-film batteries according to claim 1, characterized in that: said crossbeams and longitudinal beams are provided with chute, and the chute is provided with a slider matching the chute, The vacuum gripper is mounted on the slide.