CN106736540A - An automatic assembly machine for assembly of vehicle-mounted encoders - Google Patents
An automatic assembly machine for assembly of vehicle-mounted encoders Download PDFInfo
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- CN106736540A CN106736540A CN201710077675.XA CN201710077675A CN106736540A CN 106736540 A CN106736540 A CN 106736540A CN 201710077675 A CN201710077675 A CN 201710077675A CN 106736540 A CN106736540 A CN 106736540A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
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Abstract
Description
技术领域technical field
本发明涉及电子元件加工设备领域,尤其是一种用于车载用编码器组装的自动组装机。The invention relates to the field of electronic component processing equipment, in particular to an automatic assembly machine for assembling a vehicle-mounted encoder.
背景技术Background technique
随着计算机、家电、车床、汽车等领域的技术发展,编码器越来越得到广泛的应用。编码器普遍用于多媒体音响、家用电器、医疗器材、通信设备、智能玩具、仪器仪表、对讲机、转载影音、机械设备上,其主要是用以控制移动部件的行程以及信号的传输。如附图1所示,现有技术中,车载用编码器100主要包括支架001、手摆轴芯轴套002、转子(第一转子003和第二转子004)、拨动盘(第一拨动盘005、第二拨动盘006)、手摆本体007,将支架001、手摆轴芯轴套002、转子、拨动盘、手摆本体007铆合能组装成车载用编码器成品。因此,为制得该种车载用编码器,就需要将上述几种零件进行装配。而现有技术中,对编码器的组装采用的方式包括半人工、半自动化组装方式和全自动化设备组装两种方式,随着电子产品越来越趋向于小尺寸化、集成化,因此,编码器的尺寸大小也趋向于小尺寸化。而随着编码器尺寸趋于小尺寸化,因此采用半人工、半自动化组装的方式已不能满足需求,此种方式已基本被市场所淘汰。而现有技术中,对编码器的组装是通过自动化的组装设备进行组装的,编码器的各零件通过自动化设备依次进行组装装配、涂油以及铆合成编码器成品。但现有技术中此类自动化组装设备存在的缺陷如下:一是,现有组装生产编码器的组装机自动化程度低,组装生产需要配设很多人力,并且组装效率低;二是,现有编码器组装机其组装加工效率低下,单位时间内组装生产的编码器量小,生产成本大;三是,现有编码器组装机的加工精度低、各组件连接不牢固,组装生产编码器的良品率低、且编码器的使用寿命短;四是,现有车载用编码器因种类多,编码器的零件结构变化大,对应的组装机也需求跟随变化,编码器的组装机的匹配性及适用性不佳;五是,现有的车载编码器组装机使用寿命短,更换成本高。With the development of technology in the fields of computers, home appliances, lathes, and automobiles, encoders are more and more widely used. Encoders are widely used in multimedia audio, household appliances, medical equipment, communication equipment, smart toys, instruments, walkie-talkies, reproduced audio and video, and mechanical equipment. They are mainly used to control the travel of moving parts and signal transmission. As shown in Figure 1, in the prior art, a vehicle-mounted encoder 100 mainly includes a bracket 001, a hand swing shaft core bushing 002, a rotor (the first rotor 003 and the second rotor 004), a dial (the first dial The moving plate 005, the second dial 006), the hand swing body 007, and the bracket 001, the hand swing shaft mandrel sleeve 002, the rotor, the dial, and the hand swing body 007 are riveted together to form a vehicle-mounted encoder. Therefore, in order to make this kind of vehicle-mounted encoder, it is necessary to assemble the above-mentioned several parts. In the prior art, the assembly methods of the encoder include semi-manual, semi-automatic assembly and fully automatic equipment assembly. As electronic products tend to be smaller in size and integrated, therefore, encoding The size of the device also tends to be small in size. As the size of the encoder tends to be smaller, the semi-manual and semi-automatic assembly method can no longer meet the demand, and this method has basically been eliminated by the market. However, in the prior art, the assembly of the encoder is carried out through automated assembly equipment, and each part of the encoder is sequentially assembled, assembled, oiled and riveted into a finished encoder through the automated equipment. However, the defects of this type of automated assembly equipment in the prior art are as follows: first, the existing assembly machines for assembling and producing encoders have a low degree of automation, requiring a lot of manpower for assembly and production, and the assembly efficiency is low; The assembly and processing efficiency of the encoder assembly machine is low, the amount of encoders assembled and produced per unit time is small, and the production cost is high; third, the processing accuracy of the existing encoder assembly machine is low, the connection of each component is not firm, and the yield rate of the assembled encoder is high. Fourth, due to the variety of existing vehicle-mounted encoders, the structure of the parts of the encoder changes greatly, and the corresponding assembly machine needs to follow the changes. The matching and applicability of the encoder assembly machine Fifth, the existing on-board encoder assembly machines have a short service life and high replacement costs.
因此,设计一款使用方便、组装效率高且使用寿命长的车载编码器自动组装机是市场以及各大编码器生产厂商所亟需。Therefore, it is urgently needed by the market and major encoder manufacturers to design a vehicle-mounted encoder automatic assembly machine that is easy to use, has high assembly efficiency and has a long service life.
发明内容Contents of the invention
本发明的解决的技术问题是针对上述现有技术中的存在的缺陷,提供一种用于组装车载用编码器的自动组装机,该编码器自动组装机使用方便、组装效率高、良品率高、维修维护简便且使用寿命长。The technical problem to be solved by the present invention is to provide an automatic assembly machine for assembling vehicle-mounted encoders, which is easy to use, high assembly efficiency, and high yield , Easy maintenance and long service life.
为解决上述技术问题,本发明采取的技术方案如下:一种用于车载用编码器组装的自动组装机,包括设于机箱顶面上的转盘组件,该转盘组件包括自下而上依次设置的转盘和定盘,所述转盘组件下端设凸轮分割器组件,所述凸轮分割器组件能驱动转盘间歇转动及驱动定盘间歇升降;机箱顶面上围绕所述转盘组件设支架上料机构、手摆轴芯轴套上料机构、第一转子上料机构、第一拨动盘上料机构、第二转子与第二拨动盘装配机构、手摆本体上料机构、铆接机构及下料机构;所述定盘上设两用于支架整形的整形组件和若干检测组件;所述转盘圆周边缘上阵列有若干用于编码器零件搁置及组装的工位夹具;机箱顶面匹配所述第二转子与第二拨动盘装配机构安设位置处还设有旋摆组件;其中,所述转盘带动所述若干工位夹具间歇转动,并带动上料至工位夹具上的编码器零件旋转转动;所述支架上料机构、手摆轴芯轴套上料机构、第一转子上料机构、第一拨动盘上料机构能对应将编码器的支架、手摆轴芯轴套、第一转子、第一拨动盘、手摆本体输送至匹配的工位夹具上,所述铆接机构用于铆合编码器的零件成编码器成品,所述下料机构用于将铆接机构铆合的编码器成品下料至收集盒中,两整形组件分别用于对由所述支架上料机构输送的支架进行撑开整形和对由铆接机构铆合前的支架进行内挤整形;所述旋摆组件则用于组装包含第二转子和第二拨动盘的编码器时,将第二转子与第二拨动盘装配机构装配的第二转子和第二拨动盘整体转送至匹配的工位夹具上。In order to solve the above technical problems, the technical solution adopted by the present invention is as follows: an automatic assembly machine for vehicle-mounted encoder assembly, including a turntable assembly arranged on the top surface of the chassis, the turntable assembly includes sequentially arranged from bottom to top Turntable and fixed disk, the lower end of the turntable assembly is provided with a cam divider assembly, and the cam divider assembly can drive the turntable to rotate intermittently and drive the fixed disk to lift intermittently; on the top surface of the chassis, a bracket feeding mechanism, a manual Pendulum mandrel sleeve loading mechanism, first rotor loading mechanism, first dial loading mechanism, second rotor and second dial assembly mechanism, hand pendulum body loading mechanism, riveting mechanism and unloading mechanism ; Two shaping components for bracket shaping and several detection components are arranged on the fixed plate; there are a number of station fixtures for shelving and assembling encoder parts in an array on the peripheral edge of the turntable; the top surface of the chassis matches the second There is also a rotary pendulum assembly at the installation position of the rotor and the second toggle plate assembly mechanism; wherein, the turntable drives the plurality of station fixtures to rotate intermittently, and drives the encoder parts loaded onto the station fixtures to rotate and rotate. ; The bracket feeding mechanism, the hand swing shaft mandrel sleeve feeding mechanism, the first rotor feeding mechanism, and the first dial feeding mechanism can correspond to the encoder bracket, the hand swing shaft mandrel sleeve, the first The rotor, the first dial, and the hand pendulum body are transported to the matching station fixture, the riveting mechanism is used to rivet the parts of the encoder to form a finished encoder, and the unloading mechanism is used to rivet the parts of the riveting mechanism The finished encoder is loaded into the collection box, and the two shaping components are respectively used to stretch and shape the bracket conveyed by the bracket feeding mechanism and to squeeze and shape the bracket before being riveted by the riveting mechanism; The assembly is used to assemble the encoder including the second rotor and the second dial, and transfer the second rotor and the second dial assembled by the second rotor and the second dial assembly mechanism to the matching station as a whole. on the fixture.
作为对上述技术方案的进一步阐述:As a further elaboration to the above-mentioned technical scheme:
在上述技术方案中,所述凸轮分割器组件包括一竖向转轴,所述转盘穿设在该竖向转轴上,所述竖向转轴上端与所述定盘活动连接,其下端朝下穿入一安设在机箱上的减速箱并与之传动连接,一横向转动轴横向穿过所述减速箱并通过齿轮与安设在机箱上的驱动电机的转动轴传动连接;所述竖向转轴贯穿所述减速箱的一端还连接一凸轮组件,该凸轮组件包括连接座、连杆、偏心轮及第一驱动电机,所述连接座与所述竖向转轴连接,所述连杆一端连接所述连接座,另一端连接所述偏心轮,所述偏心轮与所述第一驱动电机的转动轴连接;第一驱动电机驱动所述偏心轮转动,传动所述连杆带动连接座及竖向转轴在竖向方向移动,使所述定盘在竖向方向间歇升降,而所述驱动电机通过减速箱传动竖向转轴转动,使所述转盘相对机箱间歇转动。In the above technical solution, the cam splitter assembly includes a vertical shaft, the turntable is mounted on the vertical shaft, the upper end of the vertical shaft is movably connected with the fixed plate, and the lower end of the vertical shaft penetrates downward. A reduction box installed on the chassis and connected to it in transmission, a horizontal rotation shaft traverses through the reduction box and is connected to the rotation shaft of the drive motor installed on the chassis through gears; the vertical rotation shaft runs through the One end of the reduction box is also connected to a cam assembly, the cam assembly includes a connecting seat, a connecting rod, an eccentric wheel and a first drive motor, the connecting seat is connected to the vertical shaft, and one end of the connecting rod is connected to the The connecting seat, the other end of which is connected to the eccentric wheel, and the eccentric wheel is connected to the rotation shaft of the first driving motor; the first driving motor drives the eccentric wheel to rotate, and drives the connecting rod to drive the connecting seat and the vertical shaft Moving in the vertical direction makes the fixed plate rise and fall intermittently in the vertical direction, and the drive motor drives the vertical shaft to rotate through the reduction box to make the turntable rotate intermittently relative to the chassis.
在上述技术方案中, 所述支架上料机构包括设于机箱顶面上的支架上料组件和设于所述定盘上并与所述支架上料组件对接的支架夹取组件;其中,所述支架上料组件包括支架振动盘、支架输送道及移料组件,所述支架输送道两端分别与所述支架振动盘和移料组件对接,所述支架振动盘将单个支架依次排入支架输送道,所述支架输送道朝向定盘圆心方向输送支架至所述移料组件;所述移料组件包括第一气缸和与之连接的第一推板,所述第一推板上开制容置支架的安置位,第一气缸带动第一推板移动,使所述安置位与所述支架输送道的输出口活动对接并将支架从支架输送道移动至与所述夹取组件对接的位置处;所述支架夹取组件包括直线滑轨,所述直线滑轨上设底板,所述底板上设伸缩气缸,且底板前端设有一夹取支架的夹持机械手,所述伸缩气缸能驱动所述底板在直线滑轨上沿定盘的直径方向伸缩移动,所述夹持机械手跟随底板移动并配合所述定盘的升降,将支架从安置位夹取并移送到跟随转盘转动至与支架上料机构正对位置处的工位夹具上。In the above technical solution, the bracket feeding mechanism includes a bracket feeding assembly arranged on the top surface of the chassis and a bracket clamping assembly arranged on the fixed plate and docked with the bracket feeding assembly; wherein, the The support feeding assembly includes a support vibrating plate, a support conveying path, and a material shifting component. Conveying path, the support conveying path conveys the support to the material moving assembly towards the center of the fixed plate; the material moving assembly includes a first cylinder and a first push plate connected thereto, and the first push plate opens Accommodating the placement position of the bracket, the first cylinder drives the first push plate to move, so that the placement position is movably docked with the output port of the bracket delivery channel and the bracket is moved from the bracket delivery channel to the butt joint with the clamping assembly position; the bracket clamping assembly includes a linear slide rail, a base plate is provided on the linear slide rail, a telescopic cylinder is provided on the base plate, and a clamping manipulator for clamping the bracket is provided at the front end of the base plate, and the telescopic cylinder can drive The base plate moves telescopically along the diameter direction of the fixed plate on the linear slide rail, and the clamping manipulator moves along with the base plate and cooperates with the lifting of the fixed plate to clamp and transfer the bracket from the placement position to follow the turntable to rotate to the bracket. The feeding mechanism is directly on the station fixture at the position.
在上述技术方案中,所述手摆轴芯轴套上料机构和手摆本体上料机构均包括设于机箱顶面上的上料组件和设于所述定盘上并与所述上料组件对接的夹取组件;其中,所述上料组件包括物料输送道,所述物料输送道朝向定盘圆心方向输送手摆轴芯轴套或手摆本体至与所述夹取组件对接的位置处;所述夹取组件包括第一直线滑轨,所述第一直线滑轨上设第一底板,所述第一底板上设第一伸缩气缸,且第一底板前端设有一夹取手摆轴芯轴套或手摆本体的第一夹持机械手,所述第一伸缩气缸能驱动所述第一底板在第一直线滑轨上沿定盘的直径方向伸缩移动,所述第一夹持机械手跟随第一底板移动并配合所述定盘的升降,将手摆轴芯轴套或手摆本体从物料输送道末端夹取并移送到跟随转盘转动至与手摆轴芯轴套上料机构或手摆本体上料机构正对位置处的工位夹具上装配。In the above technical solution, the manual swing shaft mandrel sleeve feeding mechanism and the hand swing body feeding mechanism both include a feeding assembly arranged on the top surface of the chassis and a feeding assembly arranged on the fixed plate and connected to the feeding assembly Clamping assembly for component docking; wherein, the feeding assembly includes a material conveying path, and the material conveying path conveys the mandrel sleeve of the hand swing shaft or the hand swing body to the position of docking with the clamping assembly toward the center of the fixed plate The clamping assembly includes a first linear slide rail, a first base plate is provided on the first linear slide rail, a first telescopic cylinder is provided on the first base plate, and a clamping hand is provided at the front end of the first base plate The first clamping manipulator of the swing shaft mandrel sleeve or the hand swing body, the first telescopic cylinder can drive the first bottom plate to move telescopically along the diameter direction of the fixed plate on the first linear slide rail, and the first The clamping manipulator follows the movement of the first bottom plate and cooperates with the lifting of the fixed plate, and clamps the mandrel sleeve of the hand swing shaft or the mandrel body from the end of the material conveying channel and transfers it to follow the turntable to rotate to the mandrel sleeve of the hand swing shaft. Assembled on the station fixture at the position facing the feeding mechanism or the hand swing body feeding mechanism.
在上述技术方案中,所述第一转子上料机构包括第一转子振动盘、第一转子输送道和第一转子夹取组件,所述第一转子振动盘将单个第一转子排入第一转子输送道,所述第一转子输送道朝向定盘圆心方向输送第一转子至与所述第一转子夹取组件对接的位置处;所述第一转子夹取组件与第一转子输送道对接位置处的下部还设有将置于跟随转盘转动至与第一转子上料机构正对位置处的工位夹具上的手摆轴芯轴套旋转打滑的打滑机构;其中,所述第一转子夹取组件包括第二直线滑轨,所述第二直线滑轨上设第二底板,所述第二底板上设第二伸缩气缸,且第二底板前端依次设有第一转子夹取机械手和轴芯固定机械手;所述第二伸缩气缸能驱动所述第二底板带动第一转子夹取机械手和轴芯固定机械手沿定盘的直径方向伸缩移动,配合所述定盘的升降,所述第一转子夹取机械手能将第一转子从第一转子输送道末端夹取并输送至跟随转盘转动至与第一转子上料机构正对位置处的工位夹具上,使第一转子与完成旋转打滑的手摆轴芯轴套装配,而所述轴芯固定机械手在所述第一转子夹取机械手置于第一转子输送道末端位置时,插入跟随转盘转动至与第一转子上料机构正对位置处的工位夹具内,固定手摆轴芯轴套并配合所述打滑机构动作,使手摆轴芯轴套旋转打滑;所述打滑机构包括一与所述机箱连接的竖向底板,该竖向底板上沿竖向方向设有滚动导轨,所述滚动导轨由安设在其底端的旋转气缸驱动滚动,所述滚动导轨的滑块上竖向安设一连接座,所述连接座上固设升降气缸和打滑气缸,所述升降气缸的活塞与一推块连接,所述推块与一开制有通孔的横块连接,所述打滑气缸通过联轴器与一旋转管连接,该旋转管的上端头设置有膨胀头且该旋转管竖向穿入所述通孔,所述膨胀头为手摆轴芯轴套的容置位;所述升降气缸能带动所述推块及横块在竖向方向上移动,所述横块在竖向方向上移动能使所述膨胀头缩紧或蓬松,从而夹紧或松开手摆轴芯轴套,配合所述打滑气缸带动所述旋转管旋转,使置于与第一转子上料机构正对位置处的工位夹具上的手摆轴芯轴套旋转至能与第一转子完成装配。In the above technical solution, the first rotor feeding mechanism includes a first rotor vibrating plate, a first rotor delivery channel and a first rotor clamping assembly, and the first rotor vibrating plate discharges a single first rotor into the first The rotor conveying path, the first rotor conveying path transports the first rotor towards the center of the fixed disk to the position where it is docked with the first rotor gripping assembly; the first rotor gripping assembly is docked with the first rotor conveying path The lower part of the position is also equipped with a slipping mechanism that rotates and slips the mandrel sleeve of the hand swing shaft placed on the station fixture that follows the turntable and rotates to the position facing the first rotor feeding mechanism; wherein, the first rotor The clamping assembly includes a second linear slide rail, a second base plate is provided on the second linear slide rail, a second telescopic cylinder is provided on the second base plate, and the first rotor clamping manipulator and the first rotor clamping manipulator and Shaft core fixed manipulator; the second telescopic cylinder can drive the second bottom plate to drive the first rotor clamping manipulator and the shaft core fixed manipulator to move telescopically along the diameter direction of the fixed plate, and cooperate with the lifting of the fixed plate, the first A rotor clamping manipulator can clamp the first rotor from the end of the first rotor conveying path and transport it to the station fixture that follows the rotation of the turntable to the position directly opposite to the first rotor feeding mechanism, so that the first rotor and the complete rotation The slipping hand swing shaft core shaft sleeve is assembled, and the shaft core fixed manipulator inserts and follows the turntable to rotate to the first rotor feeding mechanism when the first rotor clamping manipulator is placed at the end position of the first rotor conveying path. In the station fixture at the opposite position, fix the mandrel sleeve of the hand swing shaft and cooperate with the action of the slip mechanism to make the mandrel sleeve of the hand swing shaft rotate and slip; the slip mechanism includes a vertical bottom plate connected with the chassis, The vertical bottom plate is provided with a rolling guide rail in the vertical direction, and the rolling guide rail is driven to roll by a rotary cylinder installed at the bottom end of the rolling guide rail. A connecting seat is vertically installed on the slider of the rolling guide rail, and the connecting seat A lifting cylinder and a sliding cylinder are fixed on the top, the piston of the lifting cylinder is connected to a push block, the push block is connected to a horizontal block with a through hole, and the sliding cylinder is connected to a rotating tube through a coupling , the upper end of the rotating tube is provided with an expansion head and the rotating tube vertically penetrates into the through hole, the expansion head is the accommodating position of the mandrel sleeve of the hand swing shaft; the lifting cylinder can drive the push block And the horizontal block moves in the vertical direction, and the horizontal block moves in the vertical direction to make the expansion head tighten or fluff up, thereby clamping or loosening the mandrel sleeve of the hand swing shaft, and cooperating with the sliding cylinder to drive The rotation of the rotating tube rotates the mandrel sleeve of the hand-swing shaft on the station fixture at the position facing the feeding mechanism of the first rotor until it can be assembled with the first rotor.
在上述技术方案中,所述第一拨动盘上料机构包括沿第一拨动盘上料方向依次设置的第一振动盘、第一输送道、第一移料组件及第一送料组件,所述第一输送道上设有用于吹洗第一拨动盘的第一吹洗组件,所述第一输送道与第一移料组件对接位置处的下部设第一顶料组件,所述第一送料组件竖向方向的下方还设有第一涂油组件;所述第一涂油组件和第一顶料组件间隔的区间上还设有一搁置第一拨动盘的支撑座;其中,所述第一振动盘将单个第一拨动盘排入第一输送道;所述第一吹洗装置对沿第一输送道输送的第一拨动盘进行清洗;所述第一移料组件包括第一移料气缸和与之连接的第一移料推板,所述第一移料推板上开制容置第一拨动盘的凹陷,第一拨动盘能从第一输送道移动至该凹陷内并由第一移料气缸驱动第一移料推板移动而移送至第一送料组件夹取第一拨动盘位置处;所述第一顶料组件包括第一顶料气缸和与之连接的第一顶柱,所述第一顶料气缸驱动第一顶柱竖向朝上移动,顶起由所述第一移料组件推送至第一顶柱顶端的第一拨动盘;所述第一送料组件包括第一支撑架,第一支撑架顶端安设两横向滑轨,两横向滑轨上设一竖向底座,竖向底座由安设在第一支撑架顶端的第一横移气缸带动沿两横向滑轨移动,竖向底座上竖向安设两竖向滑轨,两竖向滑轨设一连接板,该连接板由安设在竖向底座顶端的第一升降气缸驱动沿两竖向滑轨在竖向方向上升降,连接板上沿第一拨动盘上料方向间隔设置打滑机械手、夹取机械手、装配机械手和定型机械手;所述打滑机械手包括固设在连接板上的电机,该电机的转动轴通过齿轮传动连接一转轴,该转轴远离齿轮的端通过一连接头连接一双臂夹持机械手,电机传动转轴转动,双臂夹持机械手夹取由第一顶料组件顶起的第一拨动盘并旋转转动,匹配竖向底座和连接板的移动,打滑机械手将第一拨动盘移送至支撑座上;所述夹取机械手配合竖向底座和连接板的移动,将位于支撑座上的第一拨动盘夹取移送至第一涂油组件的涂油工位上;所述装配机械手包括一压座,且压座还连接第一双臂夹持机械手,所述装配机械手跟随连接板移动,由所述第一双臂夹持机械手从涂油工位上夹持涂油后的第一拨动盘并移送至与第一拨动盘上料机构正对位置处的工位夹具上,所述压座则将移送至匹配工位夹具上的第一拨动盘与置于工位夹具上的支架、手摆轴芯轴套及第一转子装配;所述定型机械手包括一插柱,匹配竖向底座及连接板的移动,插柱插入与支架、手摆轴芯轴套及第一转子装配的第一拨动盘中进行定型;所述第一涂油组件包括涂油阀,该涂油阀在位置上与涂油工位相匹配,并能活动对准置于涂油工位上的第一拨动盘,涂油工位下部还设有第一旋转气缸,该第一旋转气缸能带动涂油工位及第一拨动盘旋转转动。In the above technical solution, the first dial feeding mechanism includes a first vibrating plate, a first conveying channel, a first material moving assembly and a first feeding assembly arranged in sequence along the feeding direction of the first dial, The first conveying path is provided with a first blowing assembly for purging the first dial, and the lower part of the first conveying path and the first moving assembly is provided with a first ejecting assembly. There is also a first oiling assembly below the vertical direction of the feeding assembly; a support seat for placing the first dial is also provided on the interval between the first oiling assembly and the first ejecting assembly; wherein, the The first vibrating plate discharges a single first dial into the first conveying channel; the first purging device cleans the first dial conveyed along the first conveying channel; the first material moving assembly includes The first material-moving cylinder and the first material-moving push plate connected thereto, the first material-moving push plate forms a depression for accommodating the first dial, and the first dial can move from the first conveying path into the depression and driven by the first material-moving cylinder to move the first material-moving push plate to the position where the first material-feeding assembly clamps the first dial; the first material-lifting component includes a first material-lifting cylinder and a The first jacking column connected with it, the first jacking cylinder drives the first jacking column to move vertically upwards, jacking up the first dial that is pushed to the top of the first jacking column by the first material moving assembly ; The first feeding assembly includes a first support frame, two horizontal slide rails are installed on the top of the first support frame, a vertical base is established on the two horizontal slide rails, and the vertical base is formed by the first support frame installed on the top of the first support frame. A horizontal moving cylinder drives to move along two horizontal slide rails, two vertical slide rails are vertically installed on the vertical base, and a connecting plate is arranged on the two vertical slide rails, and the connecting plate is formed by the first one installed on the top of the vertical base The lifting cylinder is driven to lift in the vertical direction along the two vertical slide rails, and a sliding manipulator, a clamping manipulator, an assembly manipulator and a shaping manipulator are arranged at intervals on the connecting plate along the feeding direction of the first dial; The motor on the connection plate, the rotating shaft of the motor is connected to a rotating shaft through gear transmission, and the end of the rotating shaft far away from the gear is connected to a double-arm clamping manipulator through a connector, the motor drives the rotating shaft to rotate, and the double-arm clamping manipulator grips by The first dial lifted by the first ejector assembly rotates and rotates to match the movement of the vertical base and the connecting plate, and the sliding manipulator moves the first dial to the support seat; the clamping manipulator cooperates with the vertical base and the movement of the connecting plate, the first toggle plate located on the support seat is clamped and transferred to the oiling station of the first oiling assembly; the assembly manipulator includes a pressing seat, and the pressing seat is also connected to the first pair of Arm clamping manipulator, the assembly manipulator moves with the connecting plate, and the first double-arm clamping manipulator clamps the oiled first dial from the oiling station and transfers it to the first dial The feeding mechanism is directly facing the position of the station fixture, and the press seat will be transferred to the first dial on the matching station fixture, the bracket placed on the station fixture, the mandrel sleeve of the hand swing shaft and the second A rotor assembly; the shaping manipulator includes a post to match the movement of the vertical base and the connecting plate, and the post is inserted into the first dial assembled with the bracket, the mandrel sleeve of the hand swing shaft and the first rotor for shaping; Place The above-mentioned first oiling assembly includes an oiling valve, which matches the position of the oiling station and can be movably aligned with the first dial placed on the oiling station, and the lower part of the oiling station is also A first rotary cylinder is provided, and the first rotary cylinder can drive the oiling station and the first dial to rotate.
在上述技术方案中,所述第二转子与第二拨动盘装配机构包括第二转子上料机构和第二拨动盘上料机构;其中,所述第二转子上料机构包括第二转子振动盘和第二转子输送道,所述第二转子振动盘将单个第二转子排入第二转子输送道,所述第二转子输送道朝向定盘圆心方向输送第二转子至与所述第二拨动盘上料机构对接的位置处;所述第二拨动盘上料机构包括沿第二拨动盘上料方向依次设置的第二振动盘、第二输送道、第二移料组件及第二送料组件,所述第二输送道上设有用于吹洗第二拨动盘的第二吹洗组件,所述第二输送道与第二移料组件对接位置处的下部设第二顶料组件,所述第二送料组件竖向方向的下方还设有第二涂油组件;所述第二涂油组件和第二顶料组件间隔的区间上还设有一搁置第二拨动盘的第一支撑座;所述第二振动盘用于单个第二拨动盘排入第二输送道;所述第二吹洗装置用于对沿第二输送道输送的第二拨动盘进行清洗;所述第二移料组件包括第二移料气缸和与之连接的第二移料推板,所述第二移料推板上开制容置第二拨动盘的容置槽,第二拨动盘能从第二输送道移动至该容置槽内并由第二移料气缸驱动第二移料推板移动而移送至第二送料组件夹取第二拨动盘位置处;所述第二顶料组件包括第二顶料气缸和与之连接的第二顶柱,所述第二顶料气缸驱动第二顶柱竖向朝上移动,顶起由所述第二移料组件推送至第二顶柱顶端的第二拨动盘;所述第二送料组件包括第二支撑架,第二支撑架顶端安设两第二横向滑轨,两第二横向滑轨上设一第二竖向底座,第二竖向底座由安设在第二支撑架顶端的第二横移气缸带动沿两第二横向滑轨移动,第二竖向底座上竖向安设两第二竖向滑轨,两第二竖向滑轨设一第二连接板,该第二连接板由安设在第二竖向底座顶端的第二升降气缸驱动沿两第二竖向滑轨在竖向方向上升降,第二连接板上沿第二拨动盘上料方向间隔设置第二打滑机械手、第二夹取机械手、第二装配机械手和取转子机械手;所述第二打滑机械包括固设在第二连接板上的第二电机,该第二电机的转动轴通过齿轮传动连接一第二转轴,该第二转轴远离齿轮的端通过一第二连接头连接一第二双臂夹持机械手,第二电机传动第二转轴转动,第二双臂夹持机械手夹取由第二顶料组件顶起的第二拨动盘并旋转转动,匹配第二竖向底座和第二连接板的移动,第二打滑机械手将第二拨动盘移送至第一支撑座上;所述第二夹取机械手配合第二竖向底座和第二连接板的移动,将位于第一支撑座上的第二拨动盘夹取移送至第二涂油组件的第二涂油工位上;所述第二装配机械手包括一第二压座,且第二压座还连接第三双臂夹持机械手,所述第二装配机械手跟随第二连接板移动,由所述第三双臂夹持机械手从第二涂油工位上夹持涂油后的第二拨动盘并移送至第二送料组件与旋摆机构对接位置处,并由所述第二压座将该第二拨动盘与已置于第二送料组件和旋摆机构对接位置处的第二转子装配为整体;所述取转子机械手则跟随第二连接板的移动,将第二转子从所述第二转子输送道末端夹取并输送至第二送料组件和旋摆机构对接位置处;所述第二涂油组件包括第二涂油阀,该第二涂油阀在位置上与第二涂油工位相匹配,并能活动对准置于第二涂油工位上的第二拨动盘,第二涂油工位下部还设有第二旋转气缸,该第二旋转气缸能带动第二涂油工位及第二拨动盘旋转转动。In the above technical solution, the assembly mechanism for the second rotor and the second dial includes a second rotor feeding mechanism and a second dial feeding mechanism; wherein, the second rotor feeding mechanism includes a second rotor a vibrating plate and a second rotor conveying path, the second rotor vibrating plate discharges a single second rotor into the second rotor conveying path, and the second rotor conveying path conveys the second rotor toward the center of the fixed plate to the The position where the two dial feeding mechanisms are docked; the second dial feeding mechanism includes a second vibrating plate, a second conveying path, and a second moving assembly arranged in sequence along the feeding direction of the second dial and the second feeding assembly, the second conveying path is provided with a second blowing assembly for purging the second dial, and the second top is provided at the lower part of the second conveying path at the docking position with the second moving assembly. Material assembly, the second oiling assembly is also provided below the second feeding assembly in the vertical direction; the interval between the second oiling assembly and the second ejecting assembly is also provided with a place for resting the second dial The first support seat; the second vibrating plate is used for a single second dial to be discharged into the second conveying channel; the second flushing device is used to clean the second dial conveyed along the second conveying channel ; The second material-moving assembly includes a second material-moving cylinder and a second material-moving push plate connected thereto, and the second material-moving push plate is provided with an accommodating groove for accommodating the second dial. The second dial can move from the second conveying channel into the accommodating tank, and the second material-moving push plate is driven by the second material-moving cylinder to move to the position where the second feeding assembly clamps the second dial; The second jacking assembly includes a second jacking cylinder and a second jacking column connected thereto, the second jacking cylinder drives the second jacking column to move vertically upwards, and jacks up the push to the second dial at the top of the second top column; the second feeding assembly includes a second support frame, two second horizontal slide rails are installed on the top of the second support frame, and a first horizontal slide rail is arranged on the two second horizontal slide rails. Two vertical bases, the second vertical base is driven by the second traverse cylinder installed on the top of the second support frame to move along the two second horizontal slide rails, and the second vertical base is vertically installed with two second vertical Slide rails, two second vertical slide rails are provided with a second connecting plate, and the second connecting plate is driven by the second lifting cylinder installed on the top of the second vertical base in the vertical direction along the two second vertical slide rails. Up and down, the second connecting plate is provided with a second sliding manipulator, a second gripping manipulator, a second assembly manipulator and a rotor taking manipulator at intervals along the feeding direction of the second dial; The second motor on the second connecting plate, the rotating shaft of the second motor is connected to a second rotating shaft through a gear transmission, and the end of the second rotating shaft far away from the gear is connected to a second double-arm clamping manipulator through a second connecting head. The second motor drives the second rotating shaft to rotate, and the second double-arm clamping manipulator clamps and rotates the second dial raised by the second ejector assembly to match the movement of the second vertical base and the second connecting plate. The second sliding manipulator moves the second dial to the first support seat; the second clamping manipulator cooperates with the movement of the second vertical base and the second connecting plate to move the second dial on the first support seat. The pan is picked up and transferred to the second oiler of the second oiler assembly. On the oil station; the second assembly manipulator includes a second pressure seat, and the second press seat is also connected to the third double-arm clamping manipulator, the second assembly manipulator moves with the second connecting plate, and is controlled by the first The three double-arm clamping manipulator clamps the oiled second dial from the second oiling station and transfers it to the docking position between the second feeding assembly and the rotary swing mechanism, and the second pressing seat The second dial is assembled as a whole with the second rotor that has been placed at the docking position of the second feeding assembly and the swing mechanism; The end of the conveying channel of the second rotor is clamped and transported to the docking position of the second feeding assembly and the swing mechanism; the second oiling assembly includes a second oiling valve, and the second oiling valve is in the same position as the second oiling valve. The stations are matched and can be aligned with the second dial placed on the second oiling station. The second rotating cylinder is also provided at the lower part of the second oiling station, and the second rotating cylinder can drive the second oiling station. The oil station and the second dial rotate.
在上述技术方案中,所述旋摆机构包括与所述第二转子与第二拨动盘装配机构活动对接的旋摆组件及与该旋摆组件活动对接的取料组件,所述取料组件与所述旋摆组件对接位置处的下端还设有将跟随转盘转动至与旋摆机构正对位置处的工位夹具上的手摆轴芯轴套旋转打滑的第二打滑机构;所述旋摆组件能将装配的第二转子和第二拨动盘整体旋转移动至与所述取料组件对接位置处,并由所述取料组件夹取后移送至与跟随转盘转动至与所述旋摆机构正对的工位夹具上;其中,所述旋摆组件包括旋摆块和旋摆气缸,所述旋摆块两端设第二转子与第二拨动盘整体的安放座,所述旋摆气缸能带动所述旋摆块及安放座旋转摆动;所述取料组件包括第三直线滑轨,第三直线滑轨上设第三底板,所述第三底板上设第三伸缩气缸,且第三底板前端依次设有第四夹取机械手和第一轴芯固定机械手;所述第三伸缩气缸能驱动所述第三底板带动第四夹取机械手和第一轴芯固定机械手沿定盘的直径方向伸缩移动,配合所述定盘的升降,所述第四夹取机械手能将第二转子和第二拨动盘整体从安放座上夹取并输送至跟随转盘转动至与旋摆机构正对位置处的工位夹具上,使第二转子和第二拨动盘与完成旋转打滑的手摆轴芯轴套装配,而所述第一轴芯固定机械手在所述四夹取机械手置于与安放座对接位置时,插入跟随转盘转动至与旋摆机构正对位置处的工位夹具内,固定手摆轴芯轴套并配合所述第二打滑机构动作,使手摆轴芯轴套旋转打滑;所述第二打滑机构包括一与所述机箱连接的第二竖向底板,该第二竖向底板上沿竖向方向设有第二滚动导轨,所述第二滚动导轨由安设在其底端的第三旋转气缸驱动滚动,所述第二滚动导轨的滑块上竖向安设一第二连接座,所述第二连接座上固设第二升降气缸和第二打滑气缸,所述第二升降气缸的活塞与一第二推块连接,所述第二推块与一开制有第一通孔的第二横块连接,所述第二打滑气缸通过联轴器与一第二旋转管连接,该第二旋转管的上端头设置有第一膨胀头且该第二旋转管竖向穿入所述第一通孔,所述第一膨胀头为手摆轴芯轴套的容置位;所述第二升降气缸能带动所述第二推块及第二横块在竖向方向上移动,所述第二横块在竖向方向上移动能使所述第一膨胀头缩紧或蓬松,从而夹紧或松开手摆轴芯轴套,配合所述第二打滑气缸带动所述第二旋转管旋转,使置于与旋摆机构正对位置处的工位夹具上的手摆轴芯轴套旋转至能与第二转子与第二拨动盘完成装配。In the above technical solution, the swing mechanism includes a swing assembly that is movably connected to the second rotor and the second dial assembly mechanism, and a material retrieving assembly that is movably connected to the swing assembly. The lower end at the docking position with the swing assembly is also provided with a second slipping mechanism that rotates and slips the mandrel sleeve of the hand swing shaft on the station fixture that follows the turntable and rotates to the position facing the swing mechanism; The pendulum component can rotate and move the assembled second rotor and the second dial to the docking position with the pick-up component, and after being picked up by the pick-up component, it will be transferred to and follow the turntable to rotate with the spinner. On the station fixture facing the pendulum mechanism; wherein, the pendulum assembly includes a pendulum block and a pendulum cylinder, the two ends of the pendulum block are provided with seating seats for the second rotor and the second dial as a whole, and the The rotary pendulum cylinder can drive the rotary pendulum block and the mounting seat to rotate and swing; the reclaimer assembly includes a third linear slide rail, a third bottom plate is provided on the third linear slide rail, and a third telescopic cylinder is provided on the third bottom plate , and the front end of the third bottom plate is provided with the fourth clamping manipulator and the first shaft core fixed manipulator in turn; the third telescopic cylinder can drive the third bottom plate to drive the fourth clamping manipulator and the first shaft core fixed manipulator along the fixed The telescopic movement of the disk in the diameter direction, and the lifting and lowering of the fixed disk, the fourth clamping manipulator can clamp the second rotor and the second dial from the seat and transport them to follow the rotation of the turntable to the swing On the station fixture at the position where the mechanism is facing, the second rotor and the second dial are fitted with the hand swing shaft core sleeve that has completed the rotation and slipping, and the first shaft core fixed manipulator is on the four gripping manipulators. When it is placed at the docking position with the placement seat, it is inserted into the station fixture which follows the rotation of the turntable to the position directly opposite to the swing mechanism, fixes the mandrel sleeve of the hand-swing shaft and cooperates with the action of the second sliding mechanism, so that the hand-swing shaft core The shaft sleeve rotates and slides; the second sliding mechanism includes a second vertical bottom plate connected to the chassis, and the second vertical bottom plate is provided with a second rolling guide rail along the vertical direction, and the second rolling guide rail is composed of The third rotary cylinder installed at the bottom end drives the rolling, and a second connecting seat is installed vertically on the slider of the second rolling guide rail, and the second lifting cylinder and the second sliding cylinder are fixed on the second connecting seat. cylinder, the piston of the second lift cylinder is connected to a second push block, the second push block is connected to a second horizontal block with a first through hole, and the second slip cylinder is connected through a coupling It is connected with a second rotating tube, the upper end of the second rotating tube is provided with a first expansion head and the second rotating tube vertically penetrates into the first through hole, and the first expansion head is the shaft core of the hand swing The accommodating position of the shaft sleeve; the second lifting cylinder can drive the second push block and the second horizontal block to move in the vertical direction, and the vertical movement of the second horizontal block can make the first An expansion head is tightened or loosened, thereby clamping or loosening the mandrel sleeve of the hand swing shaft, and cooperating with the second sliding cylinder to drive the second rotating tube to rotate, so that the work placed at the position facing the swing mechanism Rotate the mandrel shaft sleeve of the hand swing shaft on the position fixture until it can be assembled with the second rotor and the second dial.
在上述技术方案中,所述铆接机构包括支座,该支座上端设铆压气缸,所述支座的侧部上设一开制有滑槽的底座,一铆压滑块活动安设在所述底座的滑槽内并与所述铆压气缸连接,所述铆压滑块上设铆柱及铆块;所述铆压气缸带动所述铆压滑块移动,使铆柱及铆块抵止于编码器的支架,将编码器的零件铆合成编码器成品。In the above technical solution, the riveting mechanism includes a support, a riveting cylinder is provided at the upper end of the support, a base with a chute is provided on the side of the support, and a riveting slider is movably installed on the The chute of the base is connected with the riveting cylinder, and the riveting slider is provided with a riveting column and a riveting block; the riveting cylinder drives the riveting slider to move, so that the riveting column and the riveting block Resist against the bracket of the encoder, riveting the parts of the encoder into a finished encoder.
在上述技术方案中,所述下料机构包括第四直线滑轨,第四直线滑轨上设第四底板,第四底板上设第四伸缩气缸,第四底板前端还设有一夹取手编码器成品的第四夹持机械手,第四伸缩气缸驱动第四底板在第四直线滑轨上沿定盘的直径方向伸缩移动,第四夹持机械手跟随第四底板移动并配合定盘的升降,从跟随转盘转动至与下料机构正对位置处的工位夹具上夹取编码器并移料至收集盒。In the above technical solution, the unloading mechanism includes a fourth linear slide rail, a fourth base plate is provided on the fourth linear slide rail, a fourth telescopic cylinder is provided on the fourth base plate, and a gripping hand encoder is provided at the front end of the fourth base plate. The fourth clamping manipulator of the finished product, the fourth telescopic cylinder drives the fourth bottom plate to telescopically move along the diameter direction of the fixed plate on the fourth linear slide rail, the fourth clamping manipulator follows the movement of the fourth bottom plate and cooperates with the lifting of the fixed plate, from Follow the rotation of the turntable to clamp the encoder on the station fixture at the position facing the unloading mechanism and move the material to the collection box.
与现有技术相比,本发明的有益效果在于:一是,本发明组装机能组装两种型号的车载编码器(转子和拨动盘机构不一样),组装机的匹配性能及适用性强;二是,定盘上设整形组件和匹配的检测组件,整形组件用于在初始时将支架撑开整形和在铆合之前将支架挤压整形,使编码器零件在组装过程中能够快速装配且在装配完成后能铆合牢固,提高车载编码器组装的良率;三是,转盘组件上端设定盘,定盘上安设对应上料机构的夹取组件,匹配定盘的升降,使的各个工位上的组装同步进行,组装效果好;四是,本发明的组装机对需要匹配角度或方向安装的零件都设置打滑机构,在组装前就调整好匹配的方向,从而上料后即可正确装配、无错位;五是,本发明的组装机自动化程度高,组装生产效率高,单位时间内组装生产的车载编码器数目大;六是,本发明的组装机组装精准,各编码器零件连接牢固,编码器的良品率高、组装生产的编码器使用寿命长,并且本发明的组装机维修维护方便、使用寿命长、更换成本低。Compared with the prior art, the beneficial effects of the present invention are as follows: First, the assembling machine of the present invention can assemble two types of on-board encoders (the rotor and the dial mechanism are different), and the matching performance and applicability of the assembling machine are strong; The second is that the fixing plate is provided with a shaping component and a matching detection component. The shaping component is used to stretch and shape the bracket at the beginning and squeeze and shape the bracket before riveting, so that the encoder parts can be assembled quickly and securely during the assembly process. After the assembly is completed, it can be riveted firmly to improve the yield rate of the on-board encoder assembly; the third is that the upper end of the turntable assembly sets the plate, and the clamping assembly corresponding to the feeding mechanism is installed on the fixed plate to match the lifting of the fixed plate, so that the The assembly on each station is carried out synchronously, and the assembly effect is good; the fourth is that the assembly machine of the present invention is equipped with a sliding mechanism for the parts that need to be installed in matching angles or directions, and the matching direction is adjusted before assembly, so that after feeding can be assembled correctly without misalignment; fifth, the assembly machine of the present invention has a high degree of automation, high assembly production efficiency, and a large number of vehicle-mounted encoders assembled and produced per unit time; sixth, the assembly machine of the present invention is assembled accurately, and each encoder The parts are firmly connected, the yield rate of the encoder is high, and the assembled and produced encoder has a long service life, and the assembly machine of the present invention is easy to repair and maintain, has a long service life and low replacement cost.
附图说明Description of drawings
图1是本发明组装的产品示意图及其爆炸图,a为产品立体示意图,b为包含第一转子和第一拨动盘的编码器的爆炸图,c为包含第二转子和第二拨动盘的编码器的爆炸图;Fig. 1 is a schematic diagram of the product assembled in the present invention and its exploded view, a is a three-dimensional schematic diagram of the product, b is an exploded view of an encoder including the first rotor and the first dial, and c is an exploded view including the second rotor and the second dial Exploded diagram of the disc encoder;
图2是本发明组装机的立体示意图;Fig. 2 is the three-dimensional schematic diagram of assembly machine of the present invention;
图3是本发明凸轮分割器组件与转盘、定盘的装配图;Fig. 3 is the assembly diagram of the cam divider assembly of the present invention, the rotating disk and the fixed disk;
图4是本发明的支架上料机构的立体图;Fig. 4 is a perspective view of the bracket feeding mechanism of the present invention;
图5是本发明的手摆轴心轴套及手摆本体上料机构的立体图;Fig. 5 is a perspective view of the mandrel sleeve of the hand swing shaft and the feeding mechanism of the hand swing body of the present invention;
图6是本发明的第一转子上料机构的立体图;Fig. 6 is a perspective view of the first rotor feeding mechanism of the present invention;
图7是本发明的第一波动盘上料机构的立体图;Fig. 7 is a perspective view of the first wave plate feeding mechanism of the present invention;
图8是图7中局部结构示意图;Fig. 8 is a schematic diagram of a partial structure in Fig. 7;
图9是图7中第一送料组件的立体结构图;Fig. 9 is a three-dimensional structural view of the first feeding assembly in Fig. 7;
图10是本发明的第二转子与第二拨动盘装配机构的立体图;Fig. 10 is a perspective view of the assembly mechanism of the second rotor and the second dial of the present invention;
图11是图10中第二拨动盘上料机构的立体图;Fig. 11 is a perspective view of the second dial feeding mechanism in Fig. 10;
图12是本发明的旋摆机构的立体图一;Fig. 12 is a perspective view 1 of the swing mechanism of the present invention;
图13是本发明的旋摆机构的立体图二;Fig. 13 is a second perspective view of the swing mechanism of the present invention;
图14是本发明的铆接机构的立体图;Fig. 14 is a perspective view of the riveting mechanism of the present invention;
图15是本发明的下料机构的立体图;Fig. 15 is a perspective view of the blanking mechanism of the present invention;
图16是本发明的第五夹持机械手组件的立体图。Fig. 16 is a perspective view of a fifth clamping manipulator assembly of the present invention.
具体实施方式detailed description
下面结合附图1-16对本发明作进一步详细的说明。The present invention will be described in further detail below in conjunction with accompanying drawings 1-16.
本发明为一种用于组装车载用编码器的自动组装机,当然,该自动组装机组装的编码器不仅仅只限于一种型号的车载用编码器,在本实施例中的组装机中,就适用两种型号的车载用编码器组装,其可组装包括第一转子003(旧转子)和第一拨动盘004(旧拨动盘)的车载用编码器和可组装包括第二转子005(新转子)和第二拨动盘006(新拨动盘)的车载用编码器,实际中,通过设定程式即可组装不同型号车载用编码器,需要说明的式,本申请所阐述的组装机的实施例并非限定了本申请所保护的技术方案。参考附图1-16,本申请的组装车载用编码器的自动组装机的一种实施例,它包括设于机箱1顶面上的转盘组件2,参考附图2-3,该转盘组件2包括自下而上依次设置的转盘21和定盘22,所述转盘组件2下端(竖向方向)设凸轮分割器组件3,所述凸轮分割器组件3能驱动转盘21间歇转动及驱动定盘22间歇升降。参考附图2,机箱1顶面上围绕所述转盘组件2设支架上料机构4、手摆轴芯轴套上料机构5、第一转子上料机构6、第一拨动盘上料机构7、第二转子与第二拨动盘装配机构8、手摆本体上料机构9、铆接机构10及下料机构11;所述定盘22上设两用于支架整形的整形组件12和若干检测组件13;所述转盘21圆周边缘上阵列有若干用于编码器100零件搁置及组装的工位夹具14,需要说明的是,所谓编码器零件搁置及组装是使指上述各上料机构将编码器100的各零件输送至匹配的工位夹具14上,同时,编码器100零件的组装也是在工位夹具14上进行的,同时,工位夹具14安设在转盘21上,并跟随转盘21一起旋转,而零件上料机构、铆接机构10、下料机构11、整形组件12及检测组件13是固定不动的,且在固定位置上重复进行某一装配动作,因此,每一机构将对应的零件上料后,由转盘21转动,工位夹具14以匹配角度移动,对应的已上料或装配的零件被移至与下一相邻机构对应位置处装配、组装下一零件,而本工位夹具14之后的另一工位夹具14携带相应的零件被转动至与本机构相对应的位置上;参考附图2和附图12-13,机箱1顶面匹配所述第二转子与第二拨动盘装配机构8安设位置处还设有旋摆组件15,在位置上,该旋摆组件15置于第二转子与第二波动盘装配机构8朝向定盘22圆心方向上的前端,当然,还设置有控制器(附图中未显示),该控制器用于控制本申请的车载用编码器组件的的组装工作;参考附图2-16,组装过程中,所述转盘21带动所述若干工位夹具14间歇转动,从而使的经各上料机构上料至工位夹具14上的编码器零件旋转转动;而所述支架上料机构4、手摆轴芯轴套上料机构5、第一转子上料机构6、第一拨动盘上料机构7能对应将编码器100的支架001、手摆轴芯轴套002、第一转子003、第一拨动盘004、手摆本体007输送至匹配的工位夹具14上(组装包括第一转子003和第一拨动盘004的车载编码器),所述铆接机构10用于铆合编码器100的零件成编码器成品,所述下料机构11用于将铆接机构10铆合的编码器成品下料至收集盒16中,两整形组件(12A、12B)分别用于对由所述支架上料机构4输送的支架001进行撑开整形(初始时,将支架001的边角及四侧边向外撑开,从而使后续零件装配时能快速装配,避免因支架001的张开不到位影响组装而产生比编码器不良品)和对由铆接机构10铆合前的支架001进行内挤整形(在铆接之前,此时产品快成型,此时将支架向内挤压,从而使的支架001与其它零件能固连接牢固,也保证编码器的紧凑性);而所述旋摆组件15则用于在组装包含第二转子005和第二拨动盘006的编码器时,将第二转子与第二拨动盘装配机构装配8的第二转子005和第二拨动盘006整体转送至匹配的工位夹具14上,需要说明的是,在结构上,本申请的组装机满足能够组成两种型号的编码器,实际中,会通过控制器控制组装一种型号的编码器,例如,当组装包括第二转子005和第二拨动盘006的编码器时,此时,第一转子上料机构6和第一拨动盘上料机构7不工作,转盘21带动对应的工位夹具14转动至于第一转子上料机构6和第一拨动盘上料机构7正对位置处时,工位夹具14不上料第一转子004和第一拨动盘005,而是匹配转盘21 的间歇转动,当转动至于第二转子和第二拨动盘装配机构8正对位置处时,承接由旋摆机构15输送的第二转子005和第二拨动盘006整体与已经置于工位夹具14的手摆轴芯轴套002及支架001装配;反之,当组装包括第一转子003和第二拨动盘004的编码器时,对应第二转子和第二拨动盘装配机构8不工作。The present invention is an automatic assembly machine for assembling a vehicle-mounted encoder. Of course, the encoder assembled by the automatic assembly machine is not limited to only one type of vehicle-mounted encoder. In the assembly machine in this embodiment, It is applicable to the assembly of two types of vehicle-mounted encoders, which can be assembled with the vehicle-mounted encoder including the first rotor 003 (old rotor) and the first dial 004 (old dial) and can be assembled with the second rotor 005 (new rotor) and the second dial 006 (new dial), in practice, different types of on-board encoders can be assembled by setting the program. The embodiment of the assembly machine does not limit the technical solutions protected in this application. With reference to accompanying drawing 1-16, a kind of embodiment of the automatic assembly machine of the assembly vehicle-mounted encoder of the present application, it comprises the turntable assembly 2 that is located on the top surface of chassis 1, with reference to accompanying drawing 2-3, this turntable assembly 2 It includes a turntable 21 and a fixed plate 22 arranged sequentially from bottom to top. The lower end (vertical direction) of the turntable assembly 2 is provided with a cam divider assembly 3, and the cam divider assembly 3 can drive the turntable 21 to rotate intermittently and drive the fixed plate. 22 intermittent lifting. Referring to the accompanying drawing 2, on the top surface of the cabinet 1, surrounding the turntable assembly 2, there are a bracket feeding mechanism 4, a hand swing shaft mandrel sleeve feeding mechanism 5, a first rotor feeding mechanism 6, and a first dial feeding mechanism. 7. The second rotor and the second dial assembly mechanism 8, the hand swing body loading mechanism 9, the riveting mechanism 10 and the unloading mechanism 11; the fixed plate 22 is provided with two shaping components 12 for bracket shaping and several Detection component 13; on the peripheral edge of the turntable 21, there are a number of station fixtures 14 for the shelving and assembly of the encoder 100 parts. The parts of the encoder 100 are transported to the matching station fixture 14. At the same time, the assembly of the parts of the encoder 100 is also carried out on the station fixture 14. At the same time, the station fixture 14 is installed on the turntable 21 and follows the turntable. 21 rotate together, while the parts feeding mechanism, riveting mechanism 10, unloading mechanism 11, shaping component 12 and detection component 13 are fixed, and a certain assembly action is repeated at a fixed position, therefore, each mechanism will After the corresponding part is loaded, the turntable 21 is rotated, and the station fixture 14 moves at a matching angle, and the corresponding loaded or assembled part is moved to the corresponding position of the next adjacent mechanism to assemble and assemble the next part, And another station fixture 14 after this station fixture 14 carries corresponding parts and is rotated to the position corresponding to this mechanism; Referring to accompanying drawing 2 and accompanying drawing 12-13, the top surface of cabinet 1 matches described second The installation position of the rotor and the second dial assembly mechanism 8 is also provided with a rotary pendulum assembly 15. On the position, the rotary pendulum assembly 15 is placed on the second rotor and the second undulating disk assembly mechanism 8 facing the direction of the center of the fixed disk 22. Of course, the front end is also provided with a controller (not shown in the accompanying drawings), which is used to control the assembly work of the vehicle-mounted encoder assembly of the present application; referring to accompanying drawings 2-16, during the assembly process, the The turntable 21 drives the several station fixtures 14 to rotate intermittently, so that the encoder parts fed to the station fixtures 14 through each feeding mechanism rotate and rotate; The cover feeding mechanism 5, the first rotor feeding mechanism 6, and the first dial feeding mechanism 7 can correspond to the bracket 001 of the encoder 100, the mandrel sleeve 002 of the hand swing shaft, the first rotor 003, and the first dial The disk 004 and the hand pendulum body 007 are transported to the matching station fixture 14 (to assemble the vehicle-mounted encoder including the first rotor 003 and the first dial 004), and the riveting mechanism 10 is used for riveting the parts of the encoder 100 The finished encoder is finished, the blanking mechanism 11 is used to blank the finished encoder riveted by the riveting mechanism 10 into the collection box 16, and the two shaping components (12A, 12B) are respectively used for feeding the bracket by the bracket feeding mechanism. 4. The conveyed bracket 001 is stretched and shaped (initially, the corners and four sides of the bracket 001 are stretched outward, so that the subsequent parts can be assembled quickly, and the assembly can be avoided due to the improper opening of the bracket 001. Produce defective products than the encoder) and to the support before riveting by the riveting mechanism 10 The frame 001 is extruded and shaped (before riveting, the product is quickly formed at this time, and the frame is squeezed inward at this time, so that the frame 001 can be firmly connected with other parts and ensure the compactness of the encoder); The pendulum assembly 15 is used for assembling the second rotor 005 and the second dial 006 of the second rotor 005 and the second dial assembly mechanism when assembling the encoder comprising the second rotor 005 and the second dial 006. The moving plate 006 is transferred to the matching station fixture 14 as a whole. It should be noted that, in terms of structure, the assembly machine of this application is capable of forming two types of encoders. In practice, one type of encoder will be assembled under the control of the controller. For example, when assembling an encoder comprising the second rotor 005 and the second dial 006, at this moment, the first rotor feeding mechanism 6 and the first dial feeding mechanism 7 do not work, and the rotating disk 21 Drive the corresponding station fixture 14 to rotate until the first rotor feeding mechanism 6 and the first dial feeding mechanism 7 face each other, the station fixture 14 does not feed the first rotor 004 and the first dial 005 , but to match the intermittent rotation of the turntable 21, when the rotation reaches the position where the second rotor and the second dial assembly mechanism 8 face each other, it will receive the second rotor 005 and the second dial 006 delivered by the swing mechanism 15 As a whole, it is assembled with the mandrel sleeve 002 and the bracket 001 of the hand swing shaft that have been placed in the station fixture 14; on the contrary, when assembling the encoder including the first rotor 003 and the second dial 004, the corresponding second rotor and the second dial 004 are assembled. Dial assembly mechanism 8 does not work.
在本实施例中,各上料机构、铆接机构10、下料机构11的具体结构如下:参考附图3,所述凸轮分割器组件3包括一竖向转轴31,所述转盘21穿设在该竖向转轴31上,所述竖向转轴31上端与所述定盘22活动连接,竖向转轴31的下端朝下穿入一安设在机箱1上的减速箱32并与竖向转轴31传动连接,一横向转动轴33横向穿过所述减速箱32并通过齿轮34与安设在机箱1上的驱动电机35的转动轴351传动连接;所述竖向转轴31贯穿所述减速箱32的一端还连接一凸轮组件36,该凸轮组件36包括连接座361、连杆362、偏心轮363及第一驱动电机364,所述连接座361与所述竖向转轴31连接,所述连杆362一端连接所述连接座361,另一端连接所述偏心轮363,所述偏心轮363与所述第一驱动电机364的转动轴3641连接;第一驱动电机364驱动所述偏心轮363转动,传动所述连杆362带动连接座361及竖向转轴31在竖向方向移动,使所述定盘22在竖向方向间歇升降,而所述驱动电机35通过减速箱32传动竖向转轴31转动,使所述转盘21相对机箱1间歇转动。In this embodiment, the specific structure of each feeding mechanism, riveting mechanism 10, and unloading mechanism 11 is as follows: Referring to accompanying drawing 3, the cam divider assembly 3 includes a vertical shaft 31, and the turntable 21 is installed on the On the vertical shaft 31, the upper end of the vertical shaft 31 is flexibly connected with the fixed plate 22, and the lower end of the vertical shaft 31 penetrates downwards into a reduction box 32 installed on the chassis 1 and connects with the vertical shaft 31. Transmission connection, a horizontal rotation shaft 33 traverses through the reduction box 32 and is connected to the rotation shaft 351 of the drive motor 35 installed on the chassis 1 through a gear 34; the vertical rotation shaft 31 runs through the reduction box 32 One end of one end is also connected with a cam assembly 36, and the cam assembly 36 includes a connecting base 361, a connecting rod 362, an eccentric wheel 363 and a first drive motor 364, the connecting base 361 is connected with the vertical shaft 31, and the connecting rod One end of 362 is connected to the connecting seat 361, and the other end is connected to the eccentric wheel 363, and the eccentric wheel 363 is connected to the rotating shaft 3641 of the first drive motor 364; the first drive motor 364 drives the eccentric wheel 363 to rotate, Drive the connecting rod 362 to drive the connecting seat 361 and the vertical shaft 31 to move in the vertical direction, so that the fixed plate 22 is intermittently lifted up and down in the vertical direction, and the drive motor 35 drives the vertical shaft 31 to rotate through the reduction box 32 , causing the turntable 21 to rotate intermittently relative to the chassis 1.
参考附图2-4,所述支架上料机构4包括设于机箱1顶面上的支架上料组件41和设于所述定盘22上并与所述支架上料组件41对接的支架夹取组件42;参考附图4,所述支架上料组件41包括支架振动盘411、支架输送道412及移料组件413,所述支架输送道412两端分别与所述支架振动盘412和移料组件413对接,所述支架振动盘411将单个支架001依次排入支架输送道411,所述支架输送道412朝向定盘22圆心方向输送支架001至所述移料组件413;而所述移料组件413包括第一气缸414和与之连接的第一推板415,所述第一推板415上开制容置支架001的安置位416,第一气缸414带动第一推板415移动,使所述安置位416与所述物料输送道412的输出口活动对接并将支架001从物料输送道412末端移动至与所述夹取组件42对接的位置处;参考附图所述支架夹取组件42包括直线滑轨421,所述直线滑轨421上设底板422,所述底板422上设伸缩气缸423,且底板422前端设有一夹取支架001的夹持机械手424,所述伸缩气缸424能驱动所述底板422在直线滑轨421上沿定盘22的直径方向伸缩移动,所述夹持机械手424跟随底板422移动并配合所述定盘22的升降,将支架001从安置位416夹取并移送到跟随转盘21转动至与支架上料机构4正对位置处的工位夹具14上。With reference to accompanying drawings 2-4, described bracket feeding mechanism 4 comprises the bracket feeding assembly 41 that is arranged on the top surface of cabinet 1 and the bracket clip that is arranged on described fixing plate 22 and docks with described bracket feeding assembly 41 Take the component 42; referring to accompanying drawing 4, the support feeding component 41 includes a support vibrating plate 411, a support conveying path 412 and a material shifting component 413, and the two ends of the support conveying path 412 are connected with the support vibrating plate 412 and the moving component respectively. The support assembly 413 is docked, and the support vibrating plate 411 sequentially discharges a single support 001 into the support conveying path 411, and the support conveying path 412 transports the support 001 to the moving material assembly 413 toward the center of the fixed plate 22; and the moving The material assembly 413 includes a first cylinder 414 and a first push plate 415 connected thereto. The first push plate 415 is provided with a seat 416 for accommodating the bracket 001. The first cylinder 414 drives the first push plate 415 to move. The placement position 416 is movably docked with the output port of the material conveying path 412 and the bracket 001 is moved from the end of the material conveying path 412 to a position docked with the clamping assembly 42; The assembly 42 includes a linear slide rail 421, a base plate 422 is provided on the linear slide rail 421, a telescopic cylinder 423 is provided on the base plate 422, and a clamping manipulator 424 for clamping the bracket 001 is provided at the front end of the base plate 422, and the telescopic cylinder 424 It can drive the bottom plate 422 to move telescopically along the diameter direction of the fixed plate 22 on the linear slide rail 421, and the clamping manipulator 424 moves along with the bottom plate 422 and cooperates with the lifting of the fixed plate 22 to clamp the bracket 001 from the placement position 416. Take and transfer to the station fixture 14 that follows the turntable 21 and rotates to the position facing the support feeding mechanism 4 .
参考附图2-3和附图5,所述手摆轴芯轴套上料机构5和手摆本体上料机构9包括设于机箱1顶面上的上料组件51和设于所述定盘22上并与所述上料组件51对接的夹取组件52;参考附图所述上料组件51包括物料输送道511,所述物料输送道511朝向定盘22圆心方向输送手摆轴芯轴套002或手摆本体007至与所述夹取组件52对接的位置处,需要说明的时,此两工位均为人工摆料工位,实际中,将手摆轴心轴套002或手摆本体007通过手工上料至物料输送道511末端(当然,也可实际相应的手摆轴芯轴套或手摆本体振动盘进行自动上料);参考附图所述夹取组件52包括第一直线滑轨521,所述第一直线滑轨521上设第一底板522,所述第一底板522上设第一伸缩气缸523,且第一底板523前端设有一夹取手摆轴芯轴套002或手摆本体007的第一夹持机械手524,所述第一伸缩气缸523能驱动所述第一底板522在第一直线滑轨521上沿定盘22的直径方向伸缩移动,所述第一夹持机械手524跟随第一底板522移动并配合所述定盘22的升降,将手摆轴芯轴套002或手摆本体007从输送道511末端夹取并移送到跟随转盘21转动至与手摆轴芯轴套上料机构5或手摆本体上料机构9正对位置处的工位夹具14上装配。With reference to accompanying drawings 2-3 and accompanying drawing 5, described hand pendulum shaft mandrel sleeve feeding mechanism 5 and hand pendulum body feeding mechanism 9 include a feeding assembly 51 arranged on the top surface of the cabinet 1 and a feeding assembly arranged on the fixed The clamping assembly 52 on the disk 22 and docked with the feeding assembly 51; referring to the drawings, the feeding assembly 51 includes a material conveying path 511, and the material conveying path 511 conveys the hand swing shaft core toward the center of the fixed disk 22 The shaft sleeve 002 or the hand swing body 007 is at the position where it is docked with the clamping assembly 52. When it needs to be explained, these two stations are manual swinging stations. In practice, the hand swing shaft sleeve 002 or The hand swing body 007 is manually loaded to the end of the material conveying channel 511 (of course, the actual corresponding hand swing shaft mandrel sleeve or the hand swing body vibrating plate can also be used for automatic feeding); referring to the accompanying drawings, the clamping assembly 52 includes The first linear slide rail 521, the first base plate 522 is provided on the first linear slide rail 521, the first telescopic cylinder 523 is provided on the first base plate 522, and a clamping hand swing shaft is provided at the front end of the first base plate 523 The mandrel sleeve 002 or the first clamping manipulator 524 of the hand pendulum body 007, the first telescopic cylinder 523 can drive the first bottom plate 522 to move telescopically along the diameter direction of the fixed plate 22 on the first linear slide rail 521 , the first clamping manipulator 524 follows the movement of the first bottom plate 522 and cooperates with the lifting of the fixed plate 22, and grabs the mandrel shaft sleeve 002 or the hand swing body 007 from the end of the conveying path 511 and transfers them to the following turntable. 21 Rotate to assemble on the station fixture 14 at the position facing the mandrel shaft mandrel sleeve feeding mechanism 5 or the hand swing body feeding mechanism 9 .
参考附图2-3和附图6,所述第一转子上料机构6包括第一转子振动盘61、第一转子输送道62和第一转子夹取组件63,所述第一转子振动盘61将单个第一转子003排入第一转子输送道62,所述第一转子输送道62朝向定盘22圆心方向输送第一转子003至与所述第一转子夹取组件63对接的位置处;参考附图6所述第一转子夹取组件63与第一转子输送道62对接位置处的下部还设有将置于跟随转盘21转动至与第一转子上料机构6正对位置处的工位夹具14上的手摆轴芯轴套002旋转打滑的打滑机构64;具体的,所述第一转子夹取组件63包括第二直线滑轨631,所述第二直线滑轨631上设第二底板632,所述第二底板632上设第二伸缩气缸633,第二底板632前端依次设有第一转子夹取机械手634和轴芯固定机械手635;所述第二伸缩气缸633能驱动所述第二底板632带动第一转子夹取机械手634和轴芯固定机械手635沿定盘22的直径方向伸缩移动,配合所述定盘22的升降,所述第一转子夹取机械手634能将第一转子003从第一转子输送道62末端夹取并输送至跟随转盘21转动至与第一转子上料机构6正对位置处的工位夹具14上,使第一转子003与完成旋转打滑的手摆轴芯轴套002装配,而所述轴芯固定机械手635在所述第一转子夹取机械手634置于第一转子输送道62末端位置时,插入跟随转盘21转动至与第一转子上料机构6正对位置处的工位夹具14内,固定手摆轴芯轴套002并配合所述打滑机构64动作,使手摆轴芯轴套002旋转打滑,实际动作过程中,第一转子夹取机械手634和轴心固定机械手635是同步动作的,第一转子夹取机械手634夹取第一转子003时,轴心固定机械手635匹配置于打滑机构64以及对应工位夹具14上,匹配打滑机构64的动作,第一转子夹取机械手634夹取第一转子003过程中,已经将置于工位夹具14上的手摆轴心轴套002旋转打滑,第一转子夹取机械手634夹取第一转子003移动至匹配的工位夹具14上时,第一转子003即可快速且正确的与支架001、手摆轴心轴套002装配;而所述打滑机构64包括一与所述机箱1连接的竖向底板641,该竖向底板641上沿竖向方向设有滚动导轨642,所述滚动导轨642由安设在其底端的旋转气缸640驱动滚动,使所述滚动导轨642的滑块6421竖向移动,而所述滚动导轨642的滑块6421上竖向安设一连接座643,所述连接座643上固设升降气缸644和打滑气缸645,所述升降气缸644的活塞6441与一推块646连接,所述推块646与一开制有通孔647的横块648连接,所述打滑气缸645通过联轴器65与一旋转管649连接,该旋转管649的上端头设置有膨胀头6491且该旋转管649竖向穿入所述通孔647,所述膨胀头6491为手摆轴芯轴套002的容置位66;所述升降气缸644能带动所述推块646及横块648在竖向方向上移动,所述横块648在竖向方向上移动能使所述膨胀头6491缩紧或蓬松,从而夹紧或松开手摆轴芯轴套002,配合所述打滑气缸645带动所述旋转管649旋转,使置于与第一转子上料机构6正对位置处的工位夹具14上的手摆轴芯轴套002旋转至能与第一转子003完成装配。Referring to accompanying drawings 2-3 and accompanying drawing 6, the first rotor feeding mechanism 6 includes a first rotor vibrating plate 61, a first rotor conveying path 62 and a first rotor clamping assembly 63, and the first rotor vibrating plate 61 Discharge the single first rotor 003 into the first rotor delivery channel 62, and the first rotor delivery channel 62 transports the first rotor 003 toward the center of the fixed plate 22 to the position where it docks with the first rotor clamping assembly 63 ; Refer to the lower part of the position where the first rotor clamping assembly 63 and the first rotor conveying path 62 are docked with reference to the accompanying drawing 6. There is also a device that will be placed at the position where the follower turntable 21 rotates to the position facing the first rotor feeding mechanism 6. The slipping mechanism 64 that the mandrel sleeve 002 of the hand swing shaft on the station fixture 14 rotates and slips; specifically, the first rotor clamping assembly 63 includes a second linear slide rail 631, and the second linear slide rail 631 is provided with The second bottom plate 632, the second telescopic cylinder 633 is set on the second bottom plate 632, and the front end of the second bottom plate 632 is provided with the first rotor clamping manipulator 634 and the shaft core fixing manipulator 635 in sequence; the second telescopic cylinder 633 can drive The second bottom plate 632 drives the first rotor clamping manipulator 634 and the shaft core fixing manipulator 635 to move telescopically along the diameter direction of the fixed plate 22. Cooperating with the lifting of the fixed plate 22, the first rotor clamping manipulator 634 can move The first rotor 003 is clamped from the end of the first rotor conveying path 62 and transported to the station fixture 14 following the rotation of the turntable 21 to the position facing the first rotor feeding mechanism 6, so that the first rotor 003 and the completed rotation slip Assembled with the hand swing shaft core sleeve 002, and the shaft core fixed manipulator 635 is inserted and followed by the rotation of the turntable 21 to the first rotor when the first rotor clamping manipulator 634 is placed at the end position of the first rotor conveying path 62. In the station fixture 14 at the position directly facing the feeding mechanism 6, fix the mandrel sleeve 002 of the hand swing shaft and cooperate with the action of the sliding mechanism 64 to make the mandrel sleeve 002 of the hand swing shaft rotate and slip. During the actual operation, the first The rotor clamping manipulator 634 and the axis-fixing manipulator 635 act synchronously. When the first rotor clamping manipulator 634 clamps the first rotor 003, the axis-fixing manipulator 635 is matched and placed on the sliding mechanism 64 and the corresponding station fixture 14. Matching the action of the sliding mechanism 64, during the process of the first rotor gripping manipulator 634 gripping the first rotor 003, the hand-swing shaft sleeve 002 placed on the station fixture 14 has rotated and slipped, and the first rotor gripping manipulator 634 When the first rotor 003 is clamped and moved to the matching station fixture 14, the first rotor 003 can be quickly and correctly assembled with the bracket 001 and the hand swing shaft sleeve 002; and the slipping mechanism 64 includes a The vertical bottom plate 641 connected to the chassis 1 is provided with a rolling guide rail 642 along the vertical direction, and the rolling guide rail 642 is driven to roll by the rotary cylinder 640 installed at the bottom end of the vertical bottom plate 641, so that the rolling guide rail 642 The slider 6421 of the rolling guide rail 642 moves vertically, and a connecting seat 643 is installed vertically on the slider 6421 of the rolling guide rail 642, The connecting seat 643 is fixed with a lift cylinder 644 and a slip cylinder 645, and the piston 6441 of the lift cylinder 644 is connected with a push block 646, and the push block 646 is connected with a horizontal block 648 with a through hole 647, The slip cylinder 645 is connected to a rotating tube 649 through a coupling 65, the upper end of the rotating tube 649 is provided with an expansion head 6491 and the rotating tube 649 vertically penetrates the through hole 647, and the expansion head 6491 is The accommodating position 66 of the shaft sleeve 002 of the hand swing shaft; the lift cylinder 644 can drive the push block 646 and the horizontal block 648 to move in the vertical direction, and the horizontal block 648 can move in the vertical direction to make the The expansion head 6491 is tightened or fluffed, so as to clamp or loosen the mandrel sleeve 002 of the hand swing shaft, cooperate with the sliding cylinder 645 to drive the rotating tube 649 to rotate, so that it is placed directly opposite to the first rotor feeding mechanism 6 The mandrel sleeve 002 of the swing shaft on the station fixture 14 at the position is rotated to complete assembly with the first rotor 003 .
参考附图2-3和附图7-9,所述第一拨动盘上料机构7包括沿第一拨动盘004上料方向依次设置的第一振动盘71、第一输送道72、第一移料组件73及第一送料组件74,所述第一输送道72上设有用于吹洗第一拨动盘004的第一吹洗组件75,所述第一输送道72与第一移料组件73对接位置处的下部设第一顶料组件76,所述第一送料组件74竖向方向的下方还设有第一涂油组件77;所述第一涂油组件77和第一顶料组件76间隔的区间上还设有一搁置第一拨动盘004的支撑座78;组装过程中,所述第一振动盘71将单个第一拨动盘004排入第一输送道72;所述第一吹洗装置75对沿第一输送道72输送的第一拨动盘004进行清洗;而所述第一移料组件73包括第一移料气缸731和与之连接的第一移料推板732,所述第一移料推板732上开制容置第一拨动盘004的凹陷733,第一拨动盘004能从第一输送道72移动至该凹陷733内并且在所述第一移料气缸731驱动第一移料推板732移动过程中跟随移动至第一送料组件74能夹取第一拨动盘004的位置处;所述第一顶料组件76包括第一顶料气缸761和与之连接的第一顶柱762,所述第一顶柱762顶部设有匹配第一波动盘004形状的顶头,所述第一顶料气缸761驱动第一顶柱762竖向朝上移动,顶起由所述第一移料组件73推送至第一送料组件74能夹取第一拨动盘004的位置处的第一拨动盘004,也就是顶起置于第一顶柱762顶端的顶头上的第一拨动盘004,具体而言,就是第一移料组件73将第一波动盘004从第一输送道72末端的推送至与第一顶料组件76相匹配的位置上,继而所述第一顶料组件76朝上顶起第一波动盘004,使的所述第一送料组件74能够夹取被顶起的第一拨动盘004;参考附图9,所述第一送料组件74包括第一支撑架7401,第一支撑架7401顶端安设两横向滑轨7402,两横向滑轨7402上设一竖向底座7403,竖向底座7403由安设在第一支撑架7401顶端的第一横移气缸7404带动沿两横向滑轨7402移动,竖向底座7403上竖向安设两竖向滑轨7405,两竖向滑轨7405设一连接板7406,该连接板7406由安设在竖向底座7403顶端的第一升降气缸7407驱动沿两竖向滑轨7405在竖向方向上升降,连接板7406上沿第一拨动盘004上料方向间隔设置打滑机械手741、夹取机械手742、装配机械手743和定型机械手744;所述打滑机械手741包括固设在连接板7406上的电机7411,该电机7411的转动轴7412通过齿轮7413传动连接一转轴7414,该转轴7414远离齿轮7413的端通过一连接头7415连接一双臂夹持机械手7416,电机7411传动转轴7414转动,双臂夹持机械手7416夹取由第一顶料组件76顶起的第一拨动盘004并旋转转动,匹配竖向底座7403和连接板7406的移动,打滑机械手741将第一拨动盘004移送至支撑座78上;所述夹取机械手742配合竖向底座7403和连接板7406的移动,将位于支撑座78上的第一拨动盘004夹取移送至第一涂油组件77的涂油工位771上;所述装配机械手743包括一压座7431,且压座7431还连接第一双臂夹持机械手7432,所述装配机械手743跟随连接板7406移动,由所述第一双臂夹持机械手7432从涂油工位771上夹持涂油后的第一拨动盘004并移送至与第一拨动盘上料机构7正对位置处的工位夹具14上,所述压座7431则将移送至匹配工位夹具14上的第一拨动盘004与置于工位夹具14上的支架001、手摆轴芯轴套002及第一转子003装配;所述定型机械手744包括一插柱7441,匹配竖向底座7403及连接板7406的移动,插柱7441插入与支架001、手摆轴芯轴套002及第一转子003装配的第一拨动盘004中进行定型,所谓定型是指定第一波动盘004相对支架001、手摆轴芯轴套002及第一转子003的方向,而定型机械手744进行定型动作是在所述打滑机械手741置于与第一顶料组件76匹配的位置上并夹取第一波动盘004时同步进行的,在定型机械手744进行定型的同时,所述夹取机械手742、装配机械手743分别对应置于支撑座78、涂油工位771上,并分别进行夹取置于支撑座78和涂油工位771上的第一振动盘004。在本实施例中,与第一拨动盘上料机构7正对的工位夹具14的下端还设有第三顶料组件79,该第三顶料组件79包括一与所述机箱1连接的第一竖向底板791,该第一竖向底板791上沿竖向方向设有第一滚动导轨792,所述第一滚动导轨792由安设在其底端的第四旋转气缸793驱动滚动,使所述第一滚动导轨792的滑块7921竖向移动,而所述第一滚动导轨792的滑块7921连接一竖向顶块794,该竖向顶块794的顶端设有用于夹持固定手摆轴芯轴套002的第五夹持机械手795,在所述装配机械手743从涂油工位771夹取涂油后的第一拨动盘004并移送至与第一拨动盘上料机构7正对的工位夹具14,所述第三顶料组件79动作,由第五夹持机械手795夹持置于该工位夹具14上的手摆轴芯轴套002,从而在装配机械手743的压座7431向下抵压第一波动盘004时,保持手摆轴芯轴套002不移动,从而保证正确的装配;而所述第一涂油组件77包括涂油阀772,该涂油阀772在位置上与涂油工位771相匹配,并能活动对准置于涂油工位771上的第一拨动盘004,涂油工位771下部还设有第一旋转气缸773,该第一旋转气缸773能带动涂油工位771及第一拨动盘004旋转转动,从而使涂油阀772对第一波动盘004周身进行涂油。Referring to accompanying drawings 2-3 and accompanying drawings 7-9, the first dial feeding mechanism 7 includes a first vibrating disk 71, a first conveying path 72, The first material moving assembly 73 and the first feeding assembly 74, the first conveying path 72 is provided with a first flushing assembly 75 for purging the first dial 004, the first conveying path 72 and the first The lower part at the docking position of the material shifting assembly 73 is provided with a first jacking assembly 76, and a first oiling assembly 77 is also provided below the first feeding assembly 74 in the vertical direction; the first oiling assembly 77 and the first There is also a support base 78 on which the first dial 004 is placed in the interval between the ejector components 76; during the assembly process, the first vibrating plate 71 discharges a single first dial 004 into the first conveying path 72; The first purging device 75 cleans the first dial 004 transported along the first conveying path 72; and the first material moving assembly 73 includes a first material moving cylinder 731 and a first moving cylinder The material pushing plate 732, the first moving plate 732 is provided with a recess 733 for accommodating the first dial 004, the first dial 004 can move from the first conveying path 72 into the recess 733 and The first material-moving cylinder 731 drives the first material-moving push plate 732 to follow and move to the position where the first feeding component 74 can clamp the first dial 004 during the movement; the first material-lifting component 76 includes the first A jacking cylinder 761 and a first jacking column 762 connected thereto, the top of the first jacking column 762 is provided with a jack matching the shape of the first undulating disc 004, and the first jacking cylinder 761 drives the first jacking column 762 Move vertically upwards, and push up the first dial 004 pushed by the first material moving assembly 73 to the position where the first feeding assembly 74 can clamp the first dial 004, that is, jack up and place The first dial 004 on the top of the top of the first ejector column 762, specifically, the first moving assembly 73 pushes the first undulating disk 004 from the end of the first conveying path 72 to the first ejecting assembly. 76, and then the first lifting assembly 76 lifts up the first undulating plate 004, so that the first feeding assembly 74 can clamp the lifted first dial 004; refer to 9, the first feeding assembly 74 includes a first support frame 7401, two horizontal slide rails 7402 are installed on the top of the first support frame 7401, a vertical base 7403 is arranged on the two horizontal slide rails 7402, and the vertical base 7403 is formed by The first traverse cylinder 7404 installed on the top of the first support frame 7401 drives to move along the two horizontal slide rails 7402, and the vertical base 7403 is vertically installed with two vertical slide rails 7405, and the two vertical slide rails 7405 are provided with a connection Plate 7406, the connecting plate 7406 is driven by the first lifting cylinder 7407 installed on the top of the vertical base 7403 to move up and down in the vertical direction along the two vertical slide rails 7405, and the connecting plate 7406 is loaded along the first dial 004 Direction intervals are provided with a sliding manipulator 741, a clamping manipulator 742, an assembly manipulator 743 and a fixed manipulator. type manipulator 744; the skid manipulator 741 includes a motor 7411 fixed on the connecting plate 7406, the rotating shaft 7412 of the motor 7411 is connected to a rotating shaft 7414 through a gear 7413, and the end of the rotating shaft 7414 away from the gear 7413 passes through a connecting head 7415 Connect a double-arm clamping manipulator 7416, the motor 7411 drives the rotating shaft 7414 to rotate, the double-arm clamping manipulator 7416 clamps and rotates the first dial 004 lifted by the first ejector assembly 76, and matches the vertical base 7403 and With the movement of the connecting plate 7406, the sliding manipulator 741 moves the first dial 004 to the support seat 78; The dial 004 is clamped and transferred to the oiling station 771 of the first oiling assembly 77; the assembly manipulator 743 includes a press seat 7431, and the press seat 7431 is also connected to the first dual-arm clamping manipulator 7432, the The assembly manipulator 743 moves with the connecting plate 7406, and the first double-arm clamping manipulator 7432 clamps the oiled first dial 004 from the oiling station 771 and transfers it to the first dial for loading. On the station fixture 14 at the position facing the mechanism 7, the press seat 7431 will be transferred to the first dial 004 on the matching station fixture 14 and the bracket 001 and hand swing shaft placed on the station fixture 14. The mandrel sleeve 002 and the first rotor 003 are assembled; the shaping manipulator 744 includes a post 7441, which matches the movement of the vertical base 7403 and the connecting plate 7406, and the post 7441 is inserted into the bracket 001, the mandrel sleeve 002 and The first rotor 003 is equipped with the first dial 004 for shaping. The so-called shaping is to designate the direction of the first undulating plate 004 relative to the bracket 001, the mandrel sleeve of the hand swing shaft 002 and the first rotor 003, and the shaping manipulator 744 for shaping The action is carried out synchronously when the sliding manipulator 741 is placed in a position matching the first ejector assembly 76 and clamps the first undulating disk 004. While the shaping manipulator 744 is shaping the shape, the clamping manipulator 742, The assembly manipulator 743 is placed on the support base 78 and the oiling station 771 correspondingly, and grips the first vibrating plate 004 placed on the support base 78 and the oiling station 771 respectively. In this embodiment, the lower end of the station fixture 14 facing the first dial feeding mechanism 7 is also provided with a third jacking assembly 79, and the third jacking assembly 79 includes a The first vertical bottom plate 791, the first vertical bottom plate 791 is provided with a first rolling guide rail 792 along the vertical direction, and the first rolling guide rail 792 is driven to roll by the fourth rotary cylinder 793 installed at its bottom end, Make the slider 7921 of the first rolling guide rail 792 move vertically, and the slider 7921 of the first rolling guide rail 792 is connected to a vertical jacking block 794, the top of the vertical jacking block 794 is provided with a The fifth clamping manipulator 795 of the mandrel sleeve 002 of the hand swing shaft, the assembly manipulator 743 clamps the oiled first dial 004 from the oiling station 771 and transfers it to the first dial for loading. The station fixture 14 facing the mechanism 7, the third ejector assembly 79 moves, and the fifth clamping manipulator 795 clamps the hand swing shaft mandrel sleeve 002 placed on the station fixture 14, so that the assembly manipulator When the pressure seat 7431 of 743 presses down on the first undulating disc 004, it keeps the hand swing shaft core sleeve 002 from moving, thereby ensuring correct assembly; and the first oiling assembly 77 includes an oiling valve 772, the oiling valve 772 The oil valve 772 is matched with the oiling station 771 in position, and can be aligned with the first dial 004 placed on the oiling station 771. The lower part of the oiling station 771 is also equipped with a first rotary cylinder 773 , the first rotating cylinder 773 can drive the oiling station 771 and the first dial 004 to rotate, so that the oiling valve 772 can oil the whole body of the first wave plate 004.
参考附图2-3和附图10-11,所述第二转子与第二拨动盘装配机构8包括第二转子上料机构81和第二拨动盘上料机构82 在结构上,第二转子上料机构81和第一转子上料机构6大同小异,第二拨动盘上料机构82与第一拨动盘上料机构7在结构上也是大同小异,不同之处在于,第二转子上料机构81和第二拨动盘上料机构82在未装配成整体之前,并未上料至匹配的工位夹具14上,对应的在结构上,也就为设立独立的夹取组件或夹取机构。具体的,参考附图10-11,所述第二转子上料机构81包括第二转子振动盘811和第二转子输送道812,所述第二转子振动盘811将单个第二转子005排入第二转子输送道812,所述第二转子输送道812朝向定盘22圆心方向输送第二转子005至与所述第二拨动盘上料机构82对接的位置处;参考附图10-11,所述第二拨动盘上料机构82包括沿第二拨动盘006上料方向(本实施例中,其上料方向是与定盘22的切线方向平行,该切线是指与第二转子与第二拨动盘装配机构8正对的工位夹具14位置处的切线)依次设置的第二振动盘821、第二输送道822、第二移料组件83及第二送料组件84,所述第二输送道822上设有用于吹洗第二拨动盘006的第二吹洗组件85,所述第二输送道822与第二移料组件83对接位置处的下部设第二顶料组件86,所述第二送料组件84竖向方向的下方还设有第二涂油组件87;所述第二涂油组件87和第二顶料组件86间隔的区间上还设有一搁置第二拨动盘006的第一支撑座88。组装过程中,所述第二振动盘821用于单个第二拨动盘006排入第二输送道822;所述第二吹洗装置85用于对沿第二输送道822输送的第二拨动盘006进行清洗;所述第二移料组件83包括第二移料气缸831和与之连接的第二移料推板832,所述第二移料推板832上开制容置第二拨动盘006的容置槽833,第二拨动盘006能从第二输送道822移动至该容置槽833内并且在所述第二移料气缸831驱动第二移料推板832移动过程中跟随移动至第二送料组件84能夹取第二拨动盘006的位置处;所述第二顶料组件86包括第二顶料气缸861和与之连接的第二顶柱862,所述第二顶柱862顶部设有匹配第二波动盘006形状的第二顶头,所述第二顶料气缸861驱动第二顶柱862竖向朝上移动,顶起由所述第二移料组件83推送至第二送料组件84能夹取第二波动盘006的位置处的第二波动盘006,也就是顶起置于第二顶柱862顶端的第二顶头上第二拨动盘006;具体而言,就是第二移料组件83将第二波动盘006从第二输送道822末端的推送至与第二顶料组件86相匹配的位置上,继而所述第二顶料组件86朝上顶起第二波动盘006,使的所述第二送料组件84能够夹取被顶起的第二拨动盘006;参考附图 所述第二送料组件84包括第二支撑架8401,第二支撑架8401顶端安设两第二横向滑轨8402,两第二横向滑轨8402上设一第二竖向底座8403,第二竖向底座8403由安设在第二支撑架8401顶端的第二横移气缸8404带动沿两第二横向滑轨8402移动,第二竖向底座8403上竖向安设两第二竖向滑轨8405,两第二竖向滑轨8405设一第二连接板8406,该第二连接板8406由安设在第二竖向底座8403顶端的第二升降气缸8407驱动沿两第二竖向滑轨8405在竖向方向上升降,第二连接板8406上沿第二拨动盘006上料方向间隔设置第二打滑机械手841、第二夹取机械手842、第二装配机械手843和取转子机械手844;所述第二打滑机械841包括固设在第二连接板8406上的第二电机8411,该第二电机8411的转动轴8412通过齿轮8413传动连接一第二转轴8414,该第二转轴8414远离齿轮8413的端通过一第二连接头8415连接一第二双臂夹持机械手8416,第二电机8411传动第二转轴8412转动,第二双臂夹持机械手8416夹取由第二顶料组件86顶起的第二拨动盘006并旋转转动,匹配第二竖向底座8403和第二连接板8406的移动,第二打滑机械手841将第二拨动盘006移送至第一支撑座88上;所述第二夹取机械手842配合第二竖向底座8403和第二连接板8406的移动,将位于第一支撑座88上的第二拨动盘006夹取移送至第二涂油组件87的第二涂油工位871上;所述第二装配机械手843包括一第二压座8431,且第二压座8431还连接第三双臂夹持机械手8432,所述第二装配机械手843跟随第二连接板8406移动,由所述第三双臂夹持机械手8432从第二涂油工位871上夹持涂油后的第二拨动盘006并移送至第二送料组件84与旋摆机构15对接位置处,并由所述第二压座8431将该第二拨动盘006与已置于第二送料组件84和旋摆机构15对接位置处的第二转子005装配为整体;所述取转子机械手844为常用的夹持机械手,所述取转子机械手844则跟随第二连接板8406的移动,将第二转子005从所述第二转子输送道812末端夹取并输送至第二送料组件84和旋摆机构15对接位置处;而取转子机械手844进行取转子动作是在所述第二打滑机械手841置于与第二顶料组件86匹配的位置上并夹取第二波动盘006时同步进行的,在取转子机械手844进行取转子的同时,所述第二夹取机械手842、第二装配机械手843分别对应置于第二支撑座88、第二涂油工位871上,并分别进行夹取置于第二支撑座88和第二涂油工位871上的第二振动盘006。本实例中,所述第二涂油组件87包括第二涂油阀872,该第二涂油阀872在位置上与第二涂油工位871相匹配,并能活动对准置于第二涂油工位871上的第二拨动盘006,第二涂油工位871下部还设有第二旋转气缸873,该第二旋转气缸873能带动第二涂油工位871及第二拨动盘006旋转转动,从而使第二涂油阀872对第二拨动盘006周身进行涂油。Referring to accompanying drawings 2-3 and accompanying drawings 10-11, the second rotor and second dial assembly mechanism 8 includes a second rotor feeding mechanism 81 and a second dial feeding mechanism 82. Structurally, the second The second rotor feeding mechanism 81 is similar to the first rotor feeding mechanism 6, and the second dial feeding mechanism 82 is also similar in structure to the first dial feeding mechanism 7. The difference is that the second rotor The feeding mechanism 81 and the second dial feeding mechanism 82 are not loaded onto the matching station fixture 14 before they are assembled into a whole. Correspondingly, in terms of structure, it is necessary to set up an independent clamping component or clip Take institutions. Specifically, referring to accompanying drawings 10-11, the second rotor feeding mechanism 81 includes a second rotor vibrating plate 811 and a second rotor conveying path 812, and the second rotor vibrating plate 811 discharges a single second rotor 005 into the The second rotor conveying path 812, the second rotor conveying path 812 conveys the second rotor 005 towards the center of the fixed plate 22 to the position docked with the second dial feeding mechanism 82; refer to the accompanying drawings 10-11 , the second dial feeding mechanism 82 includes a feeding direction along the second dial 006 (in this embodiment, the feeding direction is parallel to the tangent direction of the fixed plate 22, and the tangent refers to the direction of the second dial 006). The tangent at the position of the station fixture 14 where the rotor and the second dial assembly mechanism 8 are facing) the second vibrating plate 821, the second conveying path 822, the second moving assembly 83 and the second feeding assembly 84 are arranged in sequence, The second conveying path 822 is provided with a second flushing assembly 85 for purging the second toggle plate 006, and the lower part of the second conveying path 822 at the docking position with the second material moving assembly 83 is provided with a second top. Material assembly 86, the second oiling assembly 87 is also provided below the second feeding assembly 84 in the vertical direction; a second oiling assembly 87 is also provided on the interval between the second oiling assembly 87 and the second ejecting assembly 86. The first support seat 88 of the two dials 006. During the assembly process, the second vibrating plate 821 is used for a single second dial 006 to be discharged into the second conveying path 822; The moving plate 006 is cleaned; the second material transfer assembly 83 includes a second material transfer cylinder 831 and a second material transfer push plate 832 connected thereto, and the second material transfer push plate 832 is opened to accommodate the second The accommodating groove 833 of the dial 006, the second dial 006 can move from the second conveying path 822 into the accommodating groove 833 and drive the second material-moving push plate 832 to move in the second material-moving cylinder 831 During the process, follow and move to the position where the second feeding assembly 84 can clamp the second dial 006; the second ejecting assembly 86 includes a second ejecting cylinder 861 and a second ejector column 862 connected thereto, so The top of the second jacking column 862 is provided with a second plug that matches the shape of the second undulating plate 006, and the second jacking cylinder 861 drives the second jacking column 862 to move vertically upwards, and jacks up the second jacking column 862 that is formed by the second material transfer. The component 83 is pushed to the second undulating plate 006 at the position where the second feeding component 84 can clamp the second undulating plate 006, that is, the second dial 006 on the second top of the second top post 862 is jacked up. ; Specifically, the second moving assembly 83 pushes the second undulating plate 006 from the end of the second conveying path 822 to a position that matches the second ejecting assembly 86, and then the second ejecting assembly 86 Lift the second undulating plate 006 upward, so that the second feeding assembly 84 can clamp the lifted second dial 006; referring to the accompanying drawings, the second feeding assembly 84 includes a second support frame 8401, Two second horizontal slide rails 8402 are installed on the top of the second support frame 8401, and a second vertical base 8403 is arranged on the two second horizontal slide rails 8402. The second horizontal moving cylinder 8404 drives to move along the two second horizontal slide rails 8402, the second vertical base 8403 is vertically installed with two second vertical slide rails 8405, and the two second vertical slide rails 8405 are provided with a second connection plate 8406, the second connecting plate 8406 is driven by the second lifting cylinder 8407 installed on the top of the second vertical base 8403 to move up and down in the vertical direction along the two second vertical slide rails 8405, and the upper edge of the second connecting plate 8406 The second dial 006 is provided with a second sliding manipulator 841, a second clamping manipulator 842, a second assembly manipulator 843 and a rotor taking manipulator 844 at intervals in the feeding direction; The second motor 8411 on the 8406, the rotating shaft 8412 of the second motor 8411 is connected to a second rotating shaft 8414 through a gear 8413, and the end of the second rotating shaft 8414 away from the gear 8413 is connected to a second double shaft through a second joint 8415. The arm clamps the manipulator 8416, the second motor 8411 drives the second rotating shaft 8412 to rotate, and the second double-arm clamping manipulator 8416 clamps the second material lifted by the second ejector assembly 86. The dial 006 is rotated and rotated to match the movement of the second vertical base 8403 and the second connecting plate 8406, and the second sliding manipulator 841 moves the second dial 006 to the first support seat 88; the second clip Take the manipulator 842 to cooperate with the movement of the second vertical base 8403 and the second connecting plate 8406, and clamp the second dial 006 located on the first support base 88 to the second oiler who is transferred to the second oiler assembly 87 position 871; the second assembly manipulator 843 includes a second press seat 8431, and the second press seat 8431 is also connected to the third double-arm clamping manipulator 8432, and the second assembly manipulator 843 moves following the second connecting plate 8406 , the third double-arm clamping manipulator 8432 clamps the oiled second dial 006 from the second oiling station 871 and transfers it to the docking position between the second feeding assembly 84 and the rotary swing mechanism 15, And the second dial 006 is assembled as a whole with the second rotor 005 that has been placed at the docking position of the second feeding assembly 84 and the swing mechanism 15 by the second pressing seat 8431; the rotor manipulator 844 is The commonly used clamping manipulator, the rotor fetching manipulator 844 follows the movement of the second connecting plate 8406, and picks and transports the second rotor 005 from the end of the second rotor conveying path 812 to the second feeding assembly 84 and the rotary pendulum. mechanism 15 at the docking position; and the action of taking the rotor by the rotor manipulator 844 is carried out synchronously when the second sliding manipulator 841 is placed in a position matching the second ejector assembly 86 and clamps the second undulating disc 006, While the rotor manipulator 844 is taking out the rotor, the second clamping manipulator 842 and the second assembly manipulator 843 are respectively placed on the second support seat 88 and the second oiling station 871, and are respectively clamped and placed. The second vibration plate 006 on the second support base 88 and the second oiling station 871. In this example, the second oiling assembly 87 includes a second oiling valve 872, which matches the second oiling station 871 in position, and can be aligned and placed in the second The second dial 006 on the oiling station 871, the second rotary cylinder 873 is also provided at the bottom of the second oiling station 871, and the second rotating cylinder 873 can drive the second oiling station 871 and the second dial The rotating disc 006 rotates, so that the second oiling valve 872 oils the whole body of the second dialing disc 006.
参考附图2-3和附图12-13,所述旋摆机构15包括与所述第二转子与第二拨动盘装配机构8活动对接的旋摆组件151及与该旋摆组件151活动对接的取料组件152,所述取料组件152与所述旋摆组件151对接位置处的下端还设有将跟随转盘21转动至与旋摆机构15正对位置处的工位夹具14上的手摆轴芯轴套002旋转打滑的第二打滑机构153;所述旋摆组件151能将装配的第二转子005和第二拨动盘006整体旋转移动至与所述取料组件152对接位置处,并由所述取料组件152夹取后移送至与跟随转盘21转动至与所述旋摆机构15正对的工位夹具14上;其中,所述旋摆组件151包括旋摆块1511和旋摆气缸1512,所述旋摆块1511两端设第二转子与第二拨动盘整体的安放座1513,在位置上,该旋摆块1511活动对接所述第二装配机械手843和取料组件152,所述旋摆气缸1512能带动所述旋摆块1511及安放座1513旋转摆动,将位于旋摆块1511一端的、完成装配的第二转子和第二波动盘整体旋转180°后置于与取料组件152活动对接位置处,使取料组件152能夹取第二转子和第二波动盘整体;参考附图12-13,所述取料组件152包括第三直线滑轨1521,第三直线滑轨1521上设第三底板1522,所述第三底板1522上设第三伸缩气缸1523,且第三底板1522前端依次设有第四夹取机械手1524和第一轴芯固定机械手1525;所述第三伸缩气缸1523能驱动所述第三底板1522带动第四夹取机械手1524和第一轴芯固定机械手1525沿定盘22的直径方向伸缩移动,配合所述定盘22的升降,所述第四夹取机械手1524能将第二转子005和第二拨动盘006整体从安放座1513上夹取并输送至跟随转盘21转动至与旋摆机构15正对位置处的工位夹具14上,使第二转子005和第二拨动盘006与完成旋转打滑的手摆轴芯轴套002装配,而所述第一轴芯固定机械手1525在所述四夹取机械手1524置于与安放座1213对接位置时,插入跟随转盘21转动至与旋摆机构15正对位置处的工位夹具14内,固定手摆轴芯轴套002并配合所述第二打滑机构153动作,使手摆轴芯轴套002旋转打滑;所述第二打滑机构153包括一与所述机箱1连接的第二竖向底板1531,该第二竖向底板1531上沿竖向方向设有第二滚动导轨1532,所述第二滚动导轨1532由安设在其底端的第三旋转气缸1533驱动滚动,所述第二滚动导轨1532的滑块1534上竖向安设一第二连接座1535,所述第二连接座1535上固设第二升降气缸1536和第二打滑气缸1537,所述第二升降气缸1536的活塞与一第二推块1538连接,所述第二推块1538与一开制有第一通孔1541的第二横块154连接,所述第二打滑气缸1537通过联轴器155与一第二旋转管156连接,该第二旋转管156的上端头设置有第一膨胀头1561且该第二旋转管156竖向穿入所述第一通孔1541,所述第一膨胀头1561为手摆轴芯轴套002的容置位;所述第二升降气缸1536能带动所述第二推块1538及第二横块154在竖向方向上移动,所述第二横块154在竖向方向上移动能使所述第一膨胀头1561缩紧或蓬松,从而夹紧或松开手摆轴芯轴套002,配合所述第二打滑气缸1537带动所述第二旋转管156旋转,使置于与旋摆机构15正对位置处的工位夹具14上的手摆轴芯轴套002旋转至能与第二转子005与第二拨动盘006完成装配。Referring to accompanying drawings 2-3 and accompanying drawings 12-13, the said rotary pendulum mechanism 15 comprises a rotary pendulum assembly 151 which is movably docked with said second rotor and the second dial assembly mechanism 8 and which is movable with this rotary pendulum assembly 151. The docked pick-up assembly 152, the lower end of the pick-up assembly 152 and the swivel assembly 151 at the docking position is also provided with a tool that will follow the turntable 21 to rotate to the station fixture 14 at the position facing the swivel mechanism 15. The second slipping mechanism 153 in which the mandrel sleeve 002 of the hand swing shaft rotates and slips; the swing assembly 151 can rotate and move the assembled second rotor 005 and the second dial 006 to the docking position with the pick-up assembly 152 as a whole place, and is picked up by the pick-up assembly 152 and then transferred to and follows the turntable 21 to rotate to the station fixture 14 facing the swing mechanism 15; wherein, the swing assembly 151 includes a swing block 1511 and the rotary pendulum cylinder 1512, the two ends of the said rotary pendulum block 1511 are provided with the second rotor and the second toggle plate as a whole seat 1513, in position, the rotary pendulum block 1511 is movably docked with the second assembly manipulator 843 and the pick-up material assembly 152, the swing cylinder 1512 can drive the swing block 1511 and the mounting seat 1513 to rotate and swing, and after the assembled second rotor and the second undulating disk located at one end of the swing block 1511 are rotated 180° as a whole It is placed at a movable docking position with the retrieving assembly 152, so that the retrieving assembly 152 can clamp the second rotor and the second undulating disk as a whole; referring to accompanying drawings 12-13, the retrieving assembly 152 includes a third linear slide rail 1521 A third bottom plate 1522 is set on the third linear slide rail 1521, a third telescopic cylinder 1523 is set on the third bottom plate 1522, and a fourth clamping manipulator 1524 and a first shaft core fixing manipulator are arranged in turn at the front end of the third bottom plate 1522 1525; the third telescopic cylinder 1523 can drive the third bottom plate 1522 to drive the fourth clamping manipulator 1524 and the first shaft core fixing manipulator 1525 to telescopically move along the diameter direction of the fixed plate 22, to cooperate with the lifting of the fixed plate 22 , the fourth clamping manipulator 1524 can clamp the second rotor 005 and the second toggle plate 006 from the mounting seat 1513 as a whole and transport them to the station where the turntable 21 rotates to the position facing the swing mechanism 15 On the jig 14, the second rotor 005 and the second dial 006 are assembled with the hand-swing shaft core sleeve 002 that has completed the rotation and slipping, and the first shaft core fixing manipulator 1525 is placed on the four-clamping manipulator 1524 When it is docked with the seat 1213, insert it into the station fixture 14 that follows the rotation of the turntable 21 to the position facing the swing mechanism 15, fix the mandrel sleeve 002 of the hand swing shaft and cooperate with the action of the second sliding mechanism 153, so that The mandrel sleeve 002 of the hand swing shaft rotates and slips; the second slipping mechanism 153 includes a second vertical bottom plate 1531 connected with the chassis 1, on which a second scroll wheel is vertically arranged. guide rail 1532, the second rolling guide rail 1532 is rotated by the third rotating guide rail 1532 installed at its bottom The cylinder 1533 drives the rolling, and a second connecting seat 1535 is installed vertically on the slider 1534 of the second rolling guide rail 1532, and a second lifting cylinder 1536 and a second sliding cylinder 1537 are fixed on the second connecting seat 1535. The piston of the second lifting cylinder 1536 is connected with a second push block 1538, and the second push block 1538 is connected with a second cross block 154 having a first through hole 1541. The second slip cylinder 1537 Connected to a second rotating tube 156 through a coupling 155, the upper end of the second rotating tube 156 is provided with a first expansion head 1561 and the second rotating tube 156 vertically penetrates into the first through hole 1541, so The first expansion head 1561 is the accommodating position for the mandrel sleeve 002 of the hand swing shaft; the second lifting cylinder 1536 can drive the second push block 1538 and the second horizontal block 154 to move in the vertical direction, and the The movement of the second horizontal block 154 in the vertical direction can make the first expansion head 1561 tighten or fluff up, thereby clamping or loosening the mandrel sleeve 002 of the hand swing shaft, and cooperating with the second sliding cylinder 1537 to drive the The second rotating tube 156 rotates, so that the hand swing shaft mandrel sleeve 002 on the station fixture 14 at the position facing the swing mechanism 15 rotates until it can be assembled with the second rotor 005 and the second dial 006 .
参考附图2-3和附图14,所述铆接机构10包括支座101,该支座101上端设铆压气缸102,所述支座101的侧部上设一开制有滑槽104的底座103,一铆压滑块105活动安设在所述底座103的滑槽104内并与所述铆压气缸102连接,所述铆压滑块105上设铆柱106及铆块107;所述铆压气缸102带动所述铆压滑块105移动,使铆柱105及铆块107抵止于编码器的支架001,将编码器的零件铆合成编码器成品。With reference to accompanying drawing 2-3 and accompanying drawing 14, described riveting mechanism 10 comprises support 101, and the upper end of this support 101 is provided with riveting pressure cylinder 102, and the side of described support 101 is provided with a chute 104 The base 103, a riveting slider 105 is movably installed in the chute 104 of the base 103 and connected with the riveting cylinder 102, the riveting slider 105 is provided with a riveting post 106 and a riveting block 107; The riveting cylinder 102 drives the riveting slider 105 to move, so that the riveting post 105 and the riveting block 107 abut against the bracket 001 of the encoder, and the parts of the encoder are riveted into a finished encoder.
参考附图2-3和附图15 所述下料机构11包括第四直线滑轨111,第四直线滑轨111上设第四底板112,第四底板112上设第四伸缩气缸113,第四底板112前端还设有一夹取手编码器成品的第四夹持机械手114,第四伸缩气缸113驱动第四底板112在第四直线滑轨111上沿定盘22的直径方向伸缩移动,第四夹持机械手114跟随第四底板12移动并配合定盘22的升降,从跟随转盘21转动至与下料机构11正对位置处的工位夹具14上夹取编码器并移料至收集盒16。Referring to accompanying drawings 2-3 and accompanying drawing 15, described unloading mechanism 11 comprises the 4th linear slide rail 111, and the 4th bottom plate 112 is set on the 4th linear slide rail 111, and the 4th telescopic air cylinder 113 is set on the 4th bottom plate 112, and The front end of the four base plates 112 is also provided with a fourth clamping manipulator 114 for clamping the finished product of the hand encoder. The fourth telescopic cylinder 113 drives the fourth base plate 112 to move telescopically along the diameter direction of the fixed plate 22 on the fourth linear slide rail 111. The fourth The clamping manipulator 114 follows the movement of the fourth bottom plate 12 and cooperates with the lifting of the fixed plate 22, and then rotates from the following turntable 21 to the position clamp 14 at the position directly opposite to the unloading mechanism 11 to clamp the encoder and move the material to the collection box 16 .
参考附图2-3和附图16,本实施例中,所述定盘22上处于第二转子和第二拨动盘装配机构8和手摆本体上料机构9之间的位置上还设有第五夹取机械手组件17,该第五夹取机械手组件17包括第五直线滑轨171,第五直线滑轨171上设第五底板172,第五底板172上设第五伸缩气缸173,第五底板172前端还设有一夹取包括支架001、手摆轴芯轴套002、第一转子003及第一拨动盘004或夹取包括支架001、手摆轴芯轴套002及第二转子与第二拨动盘整体的第五夹持机械手174,第五伸缩气缸173驱动第五底板172在第五直线滑轨171上沿定盘22的直径方向伸缩移动,第五夹持机械手174跟随第五底板172移动并配合定盘22的升降,在主涂油机构18和与第五夹取机械手组件17正对的工位夹具14之间移动包含支架、手摆轴芯轴套、转子、波动盘的编码器半成品,匹配进行编码器的主涂油操作,而正对所述第五夹取机械手组件17的位置上安设主涂油机构18。同时,在本实施例中,检测组件为对射光纤,用于检测对应的零件夹具14有编码器的零件。With reference to accompanying drawings 2-3 and accompanying drawing 16, in this embodiment, the fixed plate 22 is further provided at the position between the second rotor and the second dial assembly mechanism 8 and the hand swing body feeding mechanism 9. There is a fifth gripping manipulator assembly 17, the fifth gripping manipulator assembly 17 includes a fifth linear slide rail 171, a fifth bottom plate 172 is arranged on the fifth linear slide rail 171, a fifth telescopic cylinder 173 is arranged on the fifth bottom plate 172, The front end of the fifth base plate 172 is also provided with a clamping bracket 001, a hand swing shaft mandrel sleeve 002, a first rotor 003 and a first dial 004 or a clamping bracket 001, a hand swing shaft mandrel sleeve 002 and a second dial. The fifth clamping manipulator 174 integrated with the rotor and the second dial, the fifth telescopic cylinder 173 drives the fifth bottom plate 172 to move telescopically along the diameter direction of the fixed plate 22 on the fifth linear slide rail 171, the fifth clamping manipulator 174 Follow the movement of the fifth bottom plate 172 and cooperate with the lifting of the fixed plate 22, move between the main oiling mechanism 18 and the station fixture 14 facing the fifth gripping manipulator assembly 17, including the bracket, the mandrel shaft sleeve of the hand swing shaft, and the rotor 1. The encoder semi-finished product of the undulating disk is matched with the main oiling operation of the encoder, and the main oiling mechanism 18 is installed on the position facing the fifth clamping manipulator assembly 17. At the same time, in this embodiment, the detection component is a through-fiber optical fiber, which is used to detect the corresponding part fixture 14 with an encoder part.
以上并非对本发明的技术范围作任何限制,凡依据本发明技术实质对以上的实施例所作的任何修改、等同变化与修饰,均仍属于本新型的技术方案的范围内。The above does not limit the technical scope of the present invention in any way, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention still belong to the scope of the technical solution of the present invention.
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