CN102407444A - Full-automatic assembly machine for pin tumble lock - Google Patents
Full-automatic assembly machine for pin tumble lock Download PDFInfo
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- CN102407444A CN102407444A CN2011104123011A CN201110412301A CN102407444A CN 102407444 A CN102407444 A CN 102407444A CN 2011104123011 A CN2011104123011 A CN 2011104123011A CN 201110412301 A CN201110412301 A CN 201110412301A CN 102407444 A CN102407444 A CN 102407444A
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Abstract
The invention relates to assembly equipment for locks, in particular to a full-automatic assembly machine for a pin tumble lock. The full-automatic assembly machine comprises a stand and a microcomputer controller, wherein a feeding device, a key tooth recognition device, a press mounting device, a disk indexing disc, a power member for controlling the disk indexing disc to displace and at least three groups of pin separating devices are arranged on the stand. The full-automatic assembly machine for the pin tumble lock has the advantages of novel structure, full automatic operation in the whole assembly process and high assembly efficiency and assembly precision.
Description
Technical field
The present invention relates to a kind of assembly equipment of lockset, especially the automatic assembling machine of spring lock.
Background technology
Spring lock is a kind of common lockset, and for example door lock, padlock etc. all need be used spring lock, and the principle of spring lock is to use a plurality of differing heights pellet shot from a slingshot assemblies to pin lock core, and the pellet shot from a slingshot assembly is pushed to equal height behind the insertion key, and lock core is just released.Spring lock at first will be confirmed key tooth flower height and shape in the Assembling Production process; Select corresponding suitable pellet shot from a slingshot assembly for use according to key tooth flower height and shape; Promptly select the height and the position of pellet shot from a slingshot assembly; The pellet shot from a slingshot assembly generally is made up of pellet shot from a slingshot, spring and envelope bullet, and pellet shot from a slingshot is divided into cylinder-shaped marble peace bullet again, packs into said modules in the pellet shot from a slingshot hole of lockset successively during assembling and will seal bullet with workpiece at last and block the pellet shot from a slingshot hole and seal close.The key tooth flower depth of existing spring lock is discerned through workman's eyes in the spring lock assembling; The low error rate of assembly precision is high; Pellet shot from a slingshot in the pellet shot from a slingshot assembly, spring and envelope bullet all are that the defective of its existence is that efficiency of assembling and assembly precision are low through in the manual pellet shot from a slingshot hole of packing into.
Summary of the invention
The objective of the invention is provides a kind of novel structure, the spring lock full automatic assembly machine that efficiency of assembling and assembly precision are high in order to solve the above-mentioned deficiency that existing spring lock assembling exists.
In order to realize above-mentioned goal of the invention, the technical scheme below the present invention has adopted:
A kind of spring lock full automatic assembly machine comprises frame and microcomputerized controller, and the power spare and at least 3 component bullet devices of pay-off, key tooth flower recognition device, press-loading apparatus, disk index dial, the transposition of control disk index dial are installed on the frame; The bullet device included the branch firing mount, divides the bullet cylinder and divides bullet in said minute, divided the bullet Electric Machine Control to divide bullet on minute firing mount, to move, and the branch bullet is provided with charging aperture and discharging opening; Disk index dial along the circumferential direction rule is provided with at least 4 storing plates, is equipped with the storage hole of placing pellet shot from a slingshot, spring and envelope bullet on the every storing plate; The corresponding discharging opening that divides on the bullet in storage hole position on the storing plate; Storing plate on the disk index dial matees corresponding to disk index dial circumferencial direction regularly arranged press-loading apparatus and 3 component bullet devices respectively, and pay-off connects the charging aperture on the branch bullet respectively; Microcomputerized controller connects key tooth flower recognition device, 3 component bullet devices, disk index dial and press-loading apparatus respectively; Said key tooth flower recognition device comprises tartar identification installing rack, Key clamping-unit, tartar test rod and displacement transducer; Tartar identification installing rack is fixed on the frame; Key clamping-unit is installed on the installing rack; The tartar test rod is in the top of Key clamping-unit, and the displacement transducer that links to each other with the tartar test rod is connected microcomputerized controller.
As preferably, be equipped with the envelope flitch whether the control storage hole connects on the said every storing plate; Said press-loading apparatus comprise press-fit cylinder, many thimbles that are arranged in parallel, lock body anchor clamps and with the corresponding inductive switch of envelope flitch, the lock body clamps press-fits cylinder and links to each other with thimble on frame, thimble is in the top of lock body anchor clamps; The arrangement position of many thimbles all with lockset on pellet shot from a slingshot hole and the storage hole on storing plate coupling corresponding.
As preferably, the bullet device was 4 groups in said minute, comprised successively that along disk index dial rotation direction regularly arranged pellet shot from a slingshot divides bullet device, flat bullet to divide bullet device, spring to divide bullet device and envelope bullet to divide the bullet device; Said pay-off comprises that pellet shot from a slingshot feed table, flat feed table, spring feed table and the envelope of playing play feed table, and pellet shot from a slingshot feed table, flat feed table, spring feed table and the envelope of playing play feed table and divide bullet device, flat bullet to divide bullet device, spring to divide the bullet device and seal bullet and divide the bullet device through the corresponding pellet shot from a slingshot that is connected of passage respectively; The storing plate is 5.
As preferably; Said pellet shot from a slingshot divides bullet device, flat bullet to divide the bullet device to divide the branch warhead structure on the bullet device identical with the envelope bullet; Bullet comprised branch bullet body, feeding rod, left cylinder block and right cylinder block in said minute, and charging aperture is in branch bullet body top longitudinally, and discharging opening is in branch bullet body bottom longitudinally; Divide the bullet body laterally to be provided with the chute that connects with charging aperture and discharging opening; The feeding rod is in the chute, and left cylinder block and right cylinder block are installed in the right ends of feeding rod respectively, and the material stock hole of vertical perforation is set on the feeding rod; Said feeding rod is many, and charging aperture and discharging opening are a plurality of.
As preferably, said left cylinder block is provided with left air tube, and left cylinder block connects the left end of feeding rod through left air tube, and right cylinder block is provided with right air tube, and right cylinder block connects the excellent right-hand member of feeding through right air tube; Said feeding rod is rectangular shape, and said chute is the convex chute, leaves the gap between feeding rod end face in the convex chute and the convex chute end face.
As preferably, said spring divides the branch bullet of bullet device to be provided with spring eye, and the upper end of spring eye is a charging aperture, and the lower end is a discharging opening, and spring divides also to be provided with laterally to move on the branch bullet of bullet device and is used to control the charging aperture baffle plate and is used to control the discharging opening baffle plate.
As preferably, the power spare of said control disk index dial transposition is transposition cylinder or the motor that links to each other with the disk index dial.
Adopted a kind of spring lock full automatic assembly machine of technique scheme; Microcomputerized controller connects key tooth flower recognition device, 3 component bullet devices, disk index dial and press-loading apparatus respectively; The key tooth flower recognition device carries out tartar identification to key earlier; Then identification signal is passed to microcomputerized controller; The information Control that microcomputerized controller changes into according to identification signal pack into the height and the position of pellet shot from a slingshot, spring, envelope bullet, promptly pay-off is sent into pellet shot from a slingshot, spring and envelope bullet in the branch bullet of branch bullet device respectively, in the orderly storing plate of packing into of pellet shot from a slingshot, spring and envelope bullet on disk index dial rotation each minute bullet; Press-fit through the press-loading apparatus completion at last, whole process all adopts automation mechanized operation.The advantage of this spring lock full automatic assembly machine is a novel structure, and whole assembling process all adopts automation mechanized operation, and efficiency of assembling and assembly precision are high.
Description of drawings
Fig. 1: the structural representation of the embodiment of the invention.
Fig. 2: the assembly relation structural representation of branch bullet device, disk index dial and the press-loading apparatus of the embodiment of the invention.
Fig. 3: the pellet shot from a slingshot of the embodiment of the invention divides the branch warhead detonation sketch map of bullet device.
Fig. 4: the spring of the embodiment of the invention divides the branch bullet generalized section of bullet device.
The specific embodiment
Below in conjunction with Fig. 1, Fig. 2, Fig. 3 and Fig. 4 the present invention is done and to further describe.
Like Fig. 1, Fig. 2, Fig. 3 and a kind of spring lock full automatic assembly machine shown in Figure 4; Comprise frame 1 and microcomputerized controller; The power spare 9 and the 4 component bullet devices 3 of pay-off 4, key tooth flower recognition device 2, press-loading apparatus 5, disk index dial 7,7 transpositions of control disk index dial are installed on the frame 1, and microcomputerized controller all links to each other with above-mentioned parts and controls above-mentioned parts action.
Key tooth flower recognition device 2 comprises tartar identification installing rack 22, Key clamping-unit 21, tartar test rod 23 and displacement transducer; Tartar identification installing rack 22 is fixed on the frame 1; Key clamping-unit 21 is installed on the tartar identification installing rack 22; Tartar test rod 23 is in the top of Key clamping-unit 21, and the displacement transducer that links to each other with tartar test rod 23 is connected microcomputerized controller.According to the testing result of key tooth flower recognition device 2, can select corresponding pellet shot from a slingshot, flat bullet, spring and envelope bullet to be installed in the lock body fast and accurately.This key tooth flower recognition device 2 is applicable to the yi word pattern key, s grooved key, and cross key, computer key, atom key etc. has the marble lock key of tartar.
4 component bullet devices 3 are respectively that pellet shot from a slingshot divides bullet device 3A, flat bullet to divide bullet device 3B, spring to divide bullet device 3C and envelope bullet to divide bullet device 3D; Every component bullet device 3 includes branch firing mount 31, divides bullet motor 39 and divides bullet; Divide 39 controls of bullet motor to divide bullet on minute firing mount 31, to move, divide bullet to be provided with charging aperture and discharging opening.
Pay-off 4 comprises that pellet shot from a slingshot feed table 41, flat feed table 42, spring feed table 43 and the envelope of playing play feed table 44, and pellet shot from a slingshot feed table 41, flat feed table 42, spring feed table 43 and the envelope of playing play feed table 44 and divide bullet device 3A, flat bullet to divide bullet device 3B, spring to divide bullet device 3C and seal bullet and divide bullet device 3D through the corresponding pellets shot from a slingshot that are connected of passage 45 respectively.
Pellet shot from a slingshot divides bullet device 3A, flat bullet to divide bullet device 3B and envelope bullet to divide the branch warhead structure on the bullet device 3D similar; Include branch bullet body 32, feeding rod 33, left cylinder block 34 and right cylinder block 36; Charging aperture is in branch bullet body 32 top longitudinally; Discharging opening is in branch bullet body 32 bottom longitudinally, divides bullet body 32 laterally to be provided with the chute 38 that connects with charging hole and discharge opening, and feeding rod 33 is in the chute; Left side cylinder block 34 and right cylinder block 36 are installed in the right ends of feeding rod 33 respectively, and the material stock hole of vertical perforation is set on the feeding rod 33.Left side cylinder block 34 is provided with left air tube 35, and left cylinder block 34 is through the left end of left air tube 35 connection feeding rods 33, and right cylinder block 36 is provided with right air tube 37, and right cylinder block 36 connects the right-hand member of feedings rod 33 through right air tube 37.Feeding rod 33 is rectangular shape, and chute 38 is convex chutes, leaves the gap between feeding rod 33 end faces in the convex chute and the convex chute end face.A pellet shot from a slingshot can only be put in material stock hole on the feeding rod 33; When pellet shot from a slingshot, flat bullet or envelope bullet when charging aperture enters into the material stock hole of feeding rod; If when pellet shot from a slingshot, flat bullet or envelope bullet had than the error of length, because of the existence in gap, feeding rod 33 just can not block when mobile and divide on the bullet body 32; Thereby efficiently solve the error in length of pellet shot from a slingshot, flat bullet or envelope bullet, reduce that pellet shot from a slingshot, flat bullet or envelope are played the fittings quality requirement.Wherein to divide the feeding rod 33 in the branch bullet of bullet device 3A be many to pellet shot from a slingshot, and charging aperture and discharging opening are a plurality of, because the marble amount that need use when assembling is many.Flat bullet divides bullet device 3B and envelope bullet to divide the feeding rod 33 in the branch bullet on the bullet device 3D only to have one, and accessory is relatively also few.
Spring divides on the branch bullet of bullet device 3C and has a spring eye 3C2; The upper end of spring eye 3C2 is a charging aperture; The lower end is a discharging opening; Spring divides also to be provided with on the branch bullet of bullet device 3C laterally to move and is used to control the baffle plate whether charging aperture and discharging opening are communicated with, and baffle plate is made up of the charging baffle plate 3C1 of control throat-fed and the discharge baffle 3C3 of control discharge hole for discharge.
During use, insert in the Key clamping-unit 21 key and clamping earlier, tartar test rod 23 drives displacement transducers decline the tartar depth of key is measured; Tartar test rod 23 whenever moves downward once; Displacement transducer all obtains a signal, and the detected displacement of displacement transducer is the depth signal of key tooth flower, and displacement transducer passes the signal in the microcomputerized controller; Signal is after microcomputerized controller is handled; Demonstrate the depth of key tooth flower with different data such as 1,2,3,4,5, according to the testing result of key tooth flower recognition device, microcomputerized controller can select corresponding pellet shot from a slingshot, flat bullet, spring and envelope bullet to assemble fast and accurately.
The pellet shot from a slingshot of packing in the pellet shot from a slingshot feed table 41, pellet shot from a slingshot feed table 41 is sent into pellet shot from a slingshot in the branch bullet that pellet shot from a slingshot divides bullet device 3A through passage 45.The flat flat bullet of packing in the feed table 42 that plays, the flat feed table 42 that plays will be put down bullet through passage 45 and sent into flat bullet and divide in the branch bullet of bullet device 3B.The spring of packing in the spring feed table 43, spring feed table 43 is sent into spring in the branch bullet that spring divides bullet device 3C through passage 45.Envelope plays the envelope bullet of packing in the feed table 44, and envelope plays feed table 44 and will put down bullet through passage 45 and send into the envelope bullet and divide in the branch bullet of bullet device 3D.Press-loading apparatus 5 is the dead aheads that are in frame 1; Promptly counterclockwise arrange along disk index dial 7 rotation directions; Be followed successively by pellet shot from a slingshot and divide bullet device 3A, flat bullet to divide bullet device 3B, spring to divide bullet device 3C and envelope bullet to divide bullet device 3D, 5 storing plates 8 on the disk index dial 7 are corresponding successively with above-mentioned parts, and promptly first storing plate 8 corresponding pellet shot from a slingshot divides bullet device 3A; Second storing plate 8 corresponding flat bullet divides bullet device 3B; The 3rd storing plate 8 corresponding springs divide bullet device 3C, and the 4th storing plate 8 corresponding envelope bullets divide bullet device 3D, the 5th storing plate 8 corresponding press-loading apparatus 5.
After tartar is on the key discerned through key tooth flower recognition device 2; Each minute, bullet device 3 began to move simultaneously under microcomputerized controller control; Divide bullet motor 39 control each minute bullets on minute firing mount 31, to move promptly and move to the inside, make discharging opening on the branch bullet aim at the storage hole of the storing plate 8 that is in its below.Bullet carries out blowing action each minute then; Be that the branch bullet that pellet shot from a slingshot divides bullet device 3A, flat bullet to divide bullet device 3B and envelope bullet to divide bullet device 4D is respectively charged into pellet shot from a slingshot, flat bullet and envelope bullet in the storage hole of corresponding storing plate 8, spring divides in the storage hole of the corresponding storing plate 8 of the branch bullet of bullet device 3C.Blowing is accomplished, and branch bullet motor 39 control each minute bullets move promptly on minute firing mount 31 and move laterally, reset and wait for that tartar is restarted after importing once more next time.
The transposition cylinder promotes disk index dial 7 by turning over a five equilibrium counterclockwise; The storing plate 8 that pellet shot from a slingshot is housed this moment forwards the flat bullet of aligning to and divides bullet device 3B; The storing plate 8 that pellet shot from a slingshot peace bullet is housed forwards spring to and divides bullet device 3C; The storing plate 8 that pellet shot from a slingshot, flat bullet and spring are housed forwards the envelope bullet to and divides bullet device 3D, and the storing plate 8 that pellet shot from a slingshot, flat bullet, spring and envelope bullet are housed forwards press-loading apparatus 5 to.Put into lock body anchor clamps 52 to lock body; Inductive switch 54 is sensed, and starts the blowing cylinder, opens envelope flitch 81; Pellet shot from a slingshot, flat bullet and spring freely fall in the pellet shot from a slingshot hole of lock body, and startup press-fits cylinder 51 promotion thimbles 53 and is packaged in the storage hole release of envelope bullet from storing plate 8 on the lock body.Such lock just assembling is accomplished.Circulation successively, disk index dial 7 revolutions are moving once, just accomplish the assembling of a lock.
Branch bullet device 3 in the foregoing description can be adjusted with the quantity of storing plate 8, but storing plate 8 must score bullet device more than 3 one or two, one is used for corresponding press-loading apparatus 5, another is used for detection for requiring high especially lockset.For example the peace of the pellet shot from a slingshot in the foregoing description bullet person of putting together only needs 3 component bullet devices 3 and 4 storing plates 8 to get final product.The power spare 9 of above-mentioned control disk index dial 7 transpositions also can be the motor that links to each other with disk index dial 7, and the branch bullet motor 39 that control divides bullet on minute firing mount 31, to move also can adopt branch to play cylinder.
Claims (7)
1. spring lock full automatic assembly machine; It is characterized in that comprising frame and microcomputerized controller, the power spare and at least 3 component bullet devices of pay-off, key tooth flower recognition device, press-loading apparatus, disk index dial, the transposition of control disk index dial are installed on the frame; The bullet device included the branch firing mount, divides the bullet cylinder and divides bullet in said minute, divided the bullet Electric Machine Control to divide bullet on minute firing mount, to move, and the branch bullet is provided with charging aperture and discharging opening; Disk index dial along the circumferential direction rule is provided with at least 4 storing plates, is equipped with the storage hole of placing pellet shot from a slingshot, spring and envelope bullet on the every storing plate; The corresponding discharging opening that divides on the bullet in storage hole position on the storing plate; Storing plate on the disk index dial matees corresponding to disk index dial circumferencial direction regularly arranged press-loading apparatus and 3 component bullet devices respectively, and pay-off connects the charging aperture on the branch bullet respectively; Microcomputerized controller connects key tooth flower recognition device, 3 component bullet devices, disk index dial and press-loading apparatus respectively; Said key tooth flower recognition device comprises tartar identification installing rack, Key clamping-unit, tartar test rod and displacement transducer; Tartar identification installing rack is fixed on the frame; Key clamping-unit is installed on the tartar identification installing rack; The tartar test rod is in the top of Key clamping-unit, and the displacement transducer that links to each other with the tartar test rod is connected microcomputerized controller.
2. a kind of spring lock full automatic assembly machine according to claim 1 is characterized in that being equipped with on the said every storing plate envelope flitch whether the control storage hole connects; Said press-loading apparatus comprises and press-fits cylinder, many thimbles that are arranged in parallel, lock body anchor clamps, and the lock body clamps press-fits cylinder and links to each other with thimble on frame, and thimble is in the top of lock body anchor clamps; The arrangement position of many thimbles all with lockset on pellet shot from a slingshot hole and the storage hole on storing plate coupling corresponding.
3. a kind of spring lock full automatic assembly machine according to claim 1 and 2; It is characterized in that said minute bullet device is 4 groups, comprise successively that along disk index dial rotation direction regularly arranged pellet shot from a slingshot divides bullet device, flat bullet to divide bullet device, spring to divide bullet device and envelope bullet to divide the bullet device; Said pay-off comprises that pellet shot from a slingshot feed table, flat feed table, spring feed table and the envelope of playing play feed table, and pellet shot from a slingshot feed table, flat feed table, spring feed table and the envelope of playing play feed table and divide bullet device, flat bullet to divide bullet device, spring to divide the bullet device and seal bullet and divide the bullet device through the corresponding pellet shot from a slingshot that is connected of passage respectively; The storing plate is 5.
4. a kind of spring lock full automatic assembly machine according to claim 3; It is characterized in that said pellet shot from a slingshot divides bullet device, flat bullet to divide bullet device and envelope bullet to divide the branch bullet on the bullet device to comprise branch bullet body, feeding rod, left cylinder block and right cylinder block; Charging aperture is in branch bullet body top longitudinally; Discharging opening is in branch bullet body bottom longitudinally, divides the bullet body laterally to be provided with the chute that connects with charging aperture and discharging opening, and the feeding rod is in the chute; Left side cylinder block and right cylinder block are installed in the right ends of feeding rod respectively, and the material stock hole of vertical perforation is set on the feeding rod.
5. a kind of spring lock full automatic assembly machine according to claim 4; It is characterized in that said left cylinder block is provided with left air tube; Left side cylinder block connects the excellent left end of feeding through left air tube, and right cylinder block is provided with right air tube, and right cylinder block connects the right-hand member of feeding rod through right air tube; Said feeding rod is rectangular shape, and said chute is the convex chute, leaves the gap between feeding rod end face in the convex chute and the convex chute end face.
6. a kind of spring lock full automatic assembly machine according to claim 3; It is characterized in that said spring divides the branch bullet of bullet device to be provided with spring eye; The upper end of spring eye is a charging aperture; The lower end is a discharging opening, and spring divides also to be provided with on the branch bullet of bullet device laterally to move and is used to control the baffle plate whether charging aperture and discharging opening are communicated with.
7. a kind of spring lock full automatic assembly machine according to claim 1, the power spare that it is characterized in that the transposition of said control disk index dial is transposition cylinder or the motor that links to each other with the disk index dial.
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CN 201110412301 CN102407444B (en) | 2011-12-13 | 2011-12-13 | Full-automatic assembly machine for pin tumble lock |
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CN 201110412301 CN102407444B (en) | 2011-12-13 | 2011-12-13 | Full-automatic assembly machine for pin tumble lock |
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CN103599999A (en) * | 2013-11-18 | 2014-02-26 | 浙江佳卫锁业有限公司 | Lock-box riveting-piece riveting device |
CN103612090A (en) * | 2013-11-19 | 2014-03-05 | 黄安伟 | Automatic lock cylinder assembly device for flat tumbler locks |
CN103659225A (en) * | 2013-12-16 | 2014-03-26 | 浦江联力机械有限公司 | Equipment for automatically loading blade into lock cylinder sleeve of blade lock |
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CN103600230A (en) * | 2013-11-18 | 2014-02-26 | 浙江佳卫锁业有限公司 | Lock body assembly device |
CN103612090A (en) * | 2013-11-19 | 2014-03-05 | 黄安伟 | Automatic lock cylinder assembly device for flat tumbler locks |
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CN103659225A (en) * | 2013-12-16 | 2014-03-26 | 浦江联力机械有限公司 | Equipment for automatically loading blade into lock cylinder sleeve of blade lock |
CN103659225B (en) * | 2013-12-16 | 2016-01-13 | 浦江联力机械有限公司 | Blade is automatically loaded the equipment of blade lock pin cover |
CN103909413A (en) * | 2014-04-01 | 2014-07-09 | 瑞安市东华自动化科技有限公司 | Spring control mechanism for pin tumbler lock assembly machines |
CN103909413B (en) * | 2014-04-01 | 2016-03-02 | 温州宏奔机车部件有限公司 | The spring controling mechanism of spring lock assembly machine |
CN104400424A (en) * | 2014-11-20 | 2015-03-11 | 浙江浦江圣力工贸有限公司 | Fully automatic double-independent-lockset assembling machine |
CN107470893A (en) * | 2017-09-29 | 2017-12-15 | 宣黎建 | A kind of full-automatic lock body assembly machine |
CN107900673A (en) * | 2017-10-31 | 2018-04-13 | 马鞍山市盛力锁业科技有限公司 | A kind of lock body assembles device |
CN108436456A (en) * | 2018-06-04 | 2018-08-24 | 宣黎建 | A kind of full-automatic lock body assembly machine |
CN109605029A (en) * | 2018-12-28 | 2019-04-12 | 潘州州 | A kind of lock core dress embarkation |
CN112719033A (en) * | 2020-12-24 | 2021-04-30 | 浙江浦江三菱制锁有限公司 | Efficient automatic lock making equipment |
CN112719033B (en) * | 2020-12-24 | 2023-08-08 | 浙江浦江三菱制锁有限公司 | Efficient automatic lock making equipment |
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Effective date of registration: 20210825 Address after: 321000 low field functional area, Xiaoshun Town, Jindong District, Jinhua City, Zhejiang Province (self declaration) Patentee after: JINHUA KETE PRECISION MACHINERY Co.,Ltd. Address before: 322200 Pujiang yunhuan lock industry Co., Ltd., Zhengzhai Town Industrial Park, Pujiang County, Jinhua City, Zhejiang Province Patentee before: Huang Anwei Patentee before: Huang Jiawei |