CN102407444B - Full-automatic assembly machine for pin tumble lock - Google Patents
Full-automatic assembly machine for pin tumble lock Download PDFInfo
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- CN102407444B CN102407444B CN 201110412301 CN201110412301A CN102407444B CN 102407444 B CN102407444 B CN 102407444B CN 201110412301 CN201110412301 CN 201110412301 CN 201110412301 A CN201110412301 A CN 201110412301A CN 102407444 B CN102407444 B CN 102407444B
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Abstract
The invention relates to assembly equipment for locks, in particular to a full-automatic assembly machine for a pin tumble lock. The full-automatic assembly machine comprises a stand and a microcomputer controller, wherein a feeding device, a key tooth recognition device, a press mounting device, a disk indexing disc, a power member for controlling the disk indexing disc to displace and at least three groups of pin separating devices are arranged on the stand. The full-automatic assembly machine for the pin tumble lock has the advantages of novel structure, full automatic operation in the whole assembly process and high assembly efficiency and assembly precision.
Description
Technical field
The present invention relates to a kind of assembly equipment of lockset, especially the automatic assembling machine of spring lock.
Background technology
Spring lock is a kind of common lockset, and for example door lock, padlock etc. all need to use spring lock, and the principle of spring lock is to use a plurality of differing heights pellet shot from a slingshot assemblies to pin lock core, and the pellet shot from a slingshot assembly is pushed to equal height behind the insertion key, and lock core is just released.Spring lock at first will be determined key tooth flower height and shape in the Assembling Production process, select corresponding suitable pellet shot from a slingshot assembly for use according to key tooth flower height and shape, namely select height and the position of pellet shot from a slingshot assembly, the pellet shot from a slingshot assembly generally is made of pellet shot from a slingshot, spring and envelope bullet, pellet shot from a slingshot is divided into cylinder-shaped marble peace bullet again, in the pellet shot from a slingshot hole of the lockset of during assembling said modules being packed into successively and at last will seal bullet with workpiece and block the pellet shot from a slingshot hole and seal close.The key tooth flower depth of existing spring lock is identified by workman's eyes in the spring lock assembling, assembly precision hangs down the error rate height, pellet shot from a slingshot in the pellet shot from a slingshot assembly, spring and envelope bullet all are that the defective of its existence is that efficiency of assembling and assembly precision are low by in the manual pellet shot from a slingshot hole of packing into.
Summary of the invention
The objective of the invention is provides a kind of novel structure, the spring lock full automatic assembly machine that efficiency of assembling and assembly precision are high in order to solve existing spring lock assembling above shortcomings.
In order to realize above-mentioned goal of the invention, the present invention has adopted following technical scheme:
A kind of spring lock full automatic assembly machine, comprise frame and microcomputerized controller, pay-off is installed on the frame, divides bullet device, key tooth flower recognition device and press-loading apparatus, the bullet device included the branch firing mount, divides the bullet motor and divides bullet in described minute, divide the bullet Electric Machine Control to divide bullet mobile at minute firing mount, divide bullet to be provided with charging aperture and discharging opening; Described key tooth flower recognition device comprises tartar identification installing rack, Key clamping-unit, tartar test rod and displacement transducer, tartar identification installing rack is fixed on the frame, Key clamping-unit is installed on the tartar identification installing rack, the tartar test rod is in the top of Key clamping-unit, and the displacement transducer that links to each other with the tartar test rod is connected microcomputerized controller; The power spare of disk index dial and the transposition of control disk index dial also is installed on the frame, and the bullet device was 3 groups at least in described minute; Disk index dial along the circumferential direction rule arranges at least 4 storing plates, is equipped with the storage hole of placing pellet shot from a slingshot, spring and envelope bullet on the every storing plate; The corresponding discharging opening that divides on the bullet in storage hole position on the storing plate; Storing plate on the disk index dial mates corresponding to disk index dial circumferencial direction regularly arranged press-loading apparatus and 3 component bullet devices respectively, and pay-off connects the charging aperture on the branch bullet respectively; Microcomputerized controller connects key tooth flower recognition device, 3 component bullet devices, disk index dial and press-loading apparatus respectively.
As preferably, be equipped with the envelope flitch whether the control storage hole connects on the described every storing plate; Described press-loading apparatus comprises and press-fits cylinder, many thimbles that are arranged in parallel, lock body anchor clamps and the inductive switches corresponding with the envelope flitch, and the lock body anchor clamps are fixed on the frame, press-fit cylinder and link to each other with thimble, and thimble is in the top of lock body anchor clamps; The arrangement position of many thimbles is all corresponding with pellet shot from a slingshot hole and the coupling of the storage hole on the storing plate on the lockset.
As preferably, the bullet device was 4 groups in described minute, comprised successively that along disk index dial rotation direction regularly arranged pellet shot from a slingshot divides bullet device, flat bullet to divide bullet device, spring to divide bullet device and envelope bullet to divide the bullet device; Described pay-off comprises that pellet shot from a slingshot feed table, flat feed table, spring feed table and the envelope of playing play feed table, and pellet shot from a slingshot feed table, flat feed table, spring feed table and the envelope of playing play feed table and divide bullet device, flat bullet to divide bullet device, spring to divide the bullet device and seal bullet and divide the bullet device by the corresponding pellet shot from a slingshot that is connected of passage respectively; The storing plate is 5.
As preferably, described pellet shot from a slingshot divides bullet device, flat bullet to divide the bullet device to divide the branch warhead structure on the bullet device identical with the envelope bullet, bullet comprised branch bullet body, feeding rod, left cylinder block and right cylinder block in described minute, charging aperture is in branch bullet body top longitudinally, discharging opening is in branch bullet body bottom longitudinally, divide the bullet body laterally to be provided with the chute that connects with charging aperture and discharging opening, the feeding rod is in the chute, left side cylinder block and right cylinder block are installed in the two ends, the left and right sides of feeding rod respectively, and the material stock hole of vertical perforation is set on the feeding rod; Described feeding rod is many, and charging aperture and discharging opening are a plurality of.
As preferably, described left cylinder block is provided with left air tube, and left cylinder block connects the left end of feeding rod by left air tube, and right cylinder block is provided with right air tube, and right cylinder block is by the right-hand member of right air tube connection feeding rod; Described feeding rod is rectangular shape, and described chute is the convex chute, leaves the gap between the feeding rod end face in the convex chute and the convex chute end face.
As preferably, described spring divides the branch bullet of bullet device to be provided with spring eye, and the upper end of spring eye is charging aperture, and the lower end is discharging opening, and spring divides also to be provided with laterally to move on the branch bullet of bullet device and is used for control charging aperture baffle plate and is used for control discharging opening baffle plate.
As preferably, the power spare of described control disk index dial transposition is transposition cylinder or the motor that links to each other with the disk index dial.
Adopted a kind of spring lock full automatic assembly machine of technique scheme, microcomputerized controller connects the key tooth flower recognition device respectively, 3 component bullet devices, disk index dial and press-loading apparatus, the key tooth flower recognition device carries out tartar identification to key earlier, then identification signal is passed to microcomputerized controller, microcomputerized controller is controlled the pellet shot from a slingshot of packing into according to the information that identification signal changes into, spring, height and the position of envelope bullet, be that pay-off is respectively with pellet shot from a slingshot, spring and envelope bullet are sent in the branch bullet of branch bullet device, along with the disk index dial rotates pellet shot from a slingshot on each minute bullet, in spring and the orderly storing plate of packing into of envelope bullet, finish by press-loading apparatus at last and press-fit, whole process all adopts automation mechanized operation.The advantage of this spring lock full automatic assembly machine is novel structure, and whole assembling process all adopts automation mechanized operation, efficiency of assembling and assembly precision height.
Description of drawings
Fig. 1: the structural representation of the embodiment of the invention.
Fig. 2: the assembly relation structural representation of branch bullet device, disk index dial and the press-loading apparatus of the embodiment of the invention.
Fig. 3: the pellet shot from a slingshot of the embodiment of the invention divides the branch warhead detonation schematic diagram of bullet device.
Fig. 4: the spring of the embodiment of the invention divides the branch bullet generalized section of bullet device.
The specific embodiment
Be described further below in conjunction with the present invention of Fig. 1, Fig. 2, Fig. 3 and Fig. 4.
A kind of spring lock full automatic assembly machine as shown in Figure 1, Figure 2, Figure 3 and Figure 4, comprise frame 1 and microcomputerized controller, power spare 9 and the 4 component bullet devices 3 of pay-off 4, key tooth flower recognition device 2, press-loading apparatus 5, disk index dial 7,7 transpositions of control disk index dial are installed on the frame 1, and microcomputerized controller all links to each other with above-mentioned parts and controls above-mentioned parts action.
Key tooth flower recognition device 2 comprises tartar identification installing rack 22, Key clamping-unit 21, tartar test rod 23 and displacement transducer, tartar identification installing rack 22 is fixed on the frame 1, Key clamping-unit 21 is installed on the tartar identification installing rack 22, tartar test rod 23 is in the top of Key clamping-unit 21, and the displacement transducer that links to each other with tartar test rod 23 is connected microcomputerized controller.According to the testing result of key tooth flower recognition device 2, can select corresponding pellet shot from a slingshot, flat bullet, spring and envelope bullet to be installed in the lock body fast and accurately.This key tooth flower recognition device 2 is applicable to the yi word pattern key, s grooved key, and cross key, computer key, atom key etc. has the marble lock key of tartar.
4 component bullet devices 3 are respectively that pellet shot from a slingshot divides bullet device 3A, flat bullet to divide bullet device 3B, spring to divide bullet device 3C and envelope bullet to divide bullet device 3D, every component bullet device 3 includes branch firing mount 31, divides bullet motor 39 and divides bullet, divide 39 controls of bullet motor to divide bullet mobile at minute firing mount 31, divide bullet to be provided with charging aperture and discharging opening.
Pay-off 4 comprises that pellet shot from a slingshot feed table 41, flat feed table 42, spring feed table 43 and the envelope of playing play feed table 44, and pellet shot from a slingshot feed table 41, flat feed table 42, spring feed table 43 and the envelope of playing play feed table 44 and divide bullet device 3A, flat bullet to divide bullet device 3B, spring to divide bullet device 3C and seal bullet and divide bullet device 3D by the corresponding pellets shot from a slingshot that are connected of passage 45 respectively.
Pellet shot from a slingshot divides bullet device 3A, flat bullet to divide bullet device 3B and envelope bullet to divide the branch warhead structure on the bullet device 3D similar, include branch bullet body 32, feeding rod 33, left cylinder block 34 and right cylinder block 36, charging aperture is in branch bullet body 32 top longitudinally, discharging opening is in branch bullet body 32 bottom longitudinally, divide bullet body 32 laterally to be provided with the chute 38 that connects with charging hole and discharge opening, feeding rod 33 is in the chute, left side cylinder block 34 and right cylinder block 36 are installed in the two ends, the left and right sides of feeding rod 33 respectively, and the material stock hole of vertical perforation is set on the feeding rod 33.Left side cylinder block 34 is provided with left air tube 35, and left cylinder block 34 is by the left end of left air tube 35 connection feeding rods 33, and right cylinder block 36 is provided with right air tube 37, and right cylinder block 36 connects the right-hand member of feeding rods 33 by right air tube 37.Feeding rod 33 is rectangular shape, and chute 38 is convex chutes, leaves the gap between feeding rod 33 end faces in the convex chute and the convex chute end face.A pellet shot from a slingshot can only be put in material stock hole on the feeding rod 33, when pellet shot from a slingshot, flat bullet or envelope bullet enter into the material stock hole of feeding rod from charging aperture, when if pellet shot from a slingshot, flat bullet or envelope bullet have the error of big length, existence because of the gap, feeding rod 33 just can not block on the branch bullet body 32 when mobile, thereby efficiently solve the error in length of pellet shot from a slingshot, flat bullet or envelope bullet, reduce pellet shot from a slingshot, flat bullet or the requirement of envelope bullet fittings quality.Wherein to divide the feeding rod 33 in the branch bullet of bullet device 3A be many to pellet shot from a slingshot, and charging aperture and discharging opening are a plurality of, because the marble amount that need use during assembling is many.Flat bullet divides bullet device 3B and envelope bullet to divide the feeding rod 33 in the branch bullet on the bullet device 3D only to have one, and accessory is relatively also few.
Spring divides on the branch bullet of bullet device 3C and has a spring eye 3C2, the upper end of spring eye 3C2 is charging aperture, the lower end is discharging opening, spring divides also to be provided with on the branch bullet of bullet device 3C laterally to move and is used for the baffle plate whether control charging aperture and discharging opening are communicated with, and baffle plate is made of the charging baffle plate 3C1 of control throat-fed and the discharge baffle 3C3 of control discharge hole for discharge.
During use, earlier key is inserted in the Key clamping-unit 21 and clamping, tartar test rod 23 drives displacement transducer decline the tartar depth of key is measured, tartar test rod 23 whenever moves downward once, displacement transducer all obtains a signal, the detected displacement of displacement transducer is the depth signal of key tooth flower, displacement transducer passes the signal in the microcomputerized controller, signal is after microcomputerized controller is handled, with 1,2,3,4, different data such as 5 demonstrate the depth of key tooth flower, according to the testing result of key tooth flower recognition device, microcomputerized controller can be selected corresponding pellet shot from a slingshot fast and accurately, flat bullet, spring and envelope bullet assemble.
The pellet shot from a slingshot of packing in the pellet shot from a slingshot feed table 41, pellet shot from a slingshot feed table 41 is sent into pellet shot from a slingshot in the branch bullet that pellet shot from a slingshot divides bullet device 3A by passage 45.The flat flat bullet of packing in the feed table 42 that plays, the flat feed table 42 that plays is sent into flat bullet in the branch bullet that flat bullet divides bullet device 3B by passage 45.The spring of packing in the spring feed table 43, spring feed table 43 is sent into spring in the branch bullet that spring divides bullet device 3C by passage 45.Envelope plays the envelope bullet of packing in the feed table 44, and envelope bullet feed table 44 is sent flat bullet into the envelope bullet by passage 45 and divided in the branch bullet of bullet device 3D.Press-loading apparatus 5 is the dead aheads that are in frame 1, namely counterclockwise arrange along disk index dial 7 rotation directions, being followed successively by pellet shot from a slingshot divides bullet device 3A, flat bullet to divide bullet device 3B, spring to divide bullet device 3C and envelope bullet to divide bullet device 3D, 5 storing plates 8 on the disk index dial 7 are corresponding successively with above-mentioned parts, namely first storing plate 8 corresponding pellet shot from a slingshot divides bullet device 3A, second storing plate 8 corresponding flat bullet divides bullet device 3B, the 3rd storing plate 8 corresponding springs divide bullet device 3C, the 4th storing plate 8 corresponding envelope bullets divide bullet device 3D, the 5th storing plate 8 corresponding press-loading apparatus 5.
After tartar is on the key identified through key tooth flower recognition device 2, the beginning action simultaneously under microcomputerized controller control of each minute bullet device 3, divide bullet motor 39 control each minute bullets mobile namely mobile to the inside at minute firing mount 31, make the storage hole of the discharging opening aligning storing plate 8 in the bottom on the branch bullet.Bullet carries out blowing action each minute then, be that the branch bullet that pellet shot from a slingshot divides bullet device 3A, flat bullet to divide bullet device 3B and envelope bullet to divide bullet device 4D is respectively charged into pellet shot from a slingshot, flat bullet and envelope bullet in the storage hole of corresponding storing plate 8, spring divides in the storage hole of storing plate 8 of branch bullet correspondence of bullet device 3C.Blowing is finished, and it is mobile namely mobile laterally at minute firing mount 31 that branch plays motor 39 control each minute bullets, resets and wait for that tartar is restarted after importing again next time.
The transposition cylinder promotes disk index dial 7 by turning over a five equilibrium counterclockwise, the storing plate 8 that pellet shot from a slingshot is housed this moment forwards the flat bullet of aligning to and divides bullet device 3B, the storing plate 8 that pellet shot from a slingshot peace bullet is housed forwards spring to and divides bullet device 3C, the storing plate 8 that pellet shot from a slingshot, flat bullet and spring are housed forwards the envelope bullet to and divides bullet device 3D, and the storing plate 8 that pellet shot from a slingshot, flat bullet, spring and envelope bullet are housed forwards press-loading apparatus 5 to.Lock body is put into lock body anchor clamps 52, inductive switch 54 is sensed, and starts the blowing cylinder, opens envelope flitch 81, pellet shot from a slingshot, flat bullet and spring freely fall in the pellet shot from a slingshot hole of lock body, and startup press-fits cylinder 51 promotion thimbles 53 the storage hole release of envelope bullet from storing plate 8 is packaged on the lock body.Such lock just assembling is finished.Circulation successively, disk index dial 7 revolutions are moving once, just finish the assembling of a lock.
Claims (7)
1. spring lock full automatic assembly machine, comprise frame and microcomputerized controller, pay-off is installed on the frame, divides bullet device, key tooth flower recognition device and press-loading apparatus, the bullet device included the branch firing mount, divides the bullet motor and divides bullet in described minute, divide the bullet Electric Machine Control to divide bullet mobile at minute firing mount, divide bullet to be provided with charging aperture and discharging opening; Described key tooth flower recognition device comprises tartar identification installing rack, Key clamping-unit, tartar test rod and displacement transducer, tartar identification installing rack is fixed on the frame, Key clamping-unit is installed on the tartar identification installing rack, the tartar test rod is in the top of Key clamping-unit, and the displacement transducer that links to each other with the tartar test rod is connected microcomputerized controller; It is characterized in that also being equipped with on the frame power spare of disk index dial and the transposition of control disk index dial, the bullet device was 3 groups at least in described minute; Disk index dial along the circumferential direction rule arranges at least 4 storing plates, is equipped with the storage hole of placing pellet shot from a slingshot, spring and envelope bullet on the every storing plate; The corresponding discharging opening that divides on the bullet in storage hole position on the storing plate; Storing plate on the disk index dial mates corresponding to disk index dial circumferencial direction regularly arranged press-loading apparatus and 3 component bullet devices respectively, and pay-off connects the charging aperture on the branch bullet respectively; Microcomputerized controller connects key tooth flower recognition device, 3 component bullet devices, disk index dial and press-loading apparatus respectively.
2. a kind of spring lock full automatic assembly machine according to claim 1 is characterized in that being equipped with on the described every storing plate envelope flitch whether the control storage hole connects; Described press-loading apparatus comprises and press-fits cylinder, many thimbles that are arranged in parallel, lock body anchor clamps, and the lock body anchor clamps are fixed on the frame, press-fit cylinder and link to each other with thimble, and thimble is in the top of lock body anchor clamps; The arrangement position of many thimbles is all corresponding with pellet shot from a slingshot hole and the coupling of the storage hole on the storing plate on the lockset.
3. a kind of spring lock full automatic assembly machine according to claim 1 and 2, it is characterized in that described minute bullet device is 4 groups, comprise successively that along disk index dial rotation direction regularly arranged pellet shot from a slingshot divides bullet device, flat bullet to divide bullet device, spring to divide bullet device and envelope bullet to divide the bullet device; Described pay-off comprises that pellet shot from a slingshot feed table, flat feed table, spring feed table and the envelope of playing play feed table, and pellet shot from a slingshot feed table, flat feed table, spring feed table and the envelope of playing play feed table and divide bullet device, flat bullet to divide bullet device, spring to divide the bullet device and seal bullet and divide the bullet device by the corresponding pellet shot from a slingshot that is connected of passage respectively; The storing plate is 5.
4. a kind of spring lock full automatic assembly machine according to claim 3, it is characterized in that described pellet shot from a slingshot divides the bullet device, flat bullet divides bullet device and envelope bullet to divide the branch bullet on the bullet device to comprise branch bullet body, the feeding rod, left side cylinder block and right cylinder block, charging aperture is in branch bullet body top longitudinally, discharging opening is in branch bullet body bottom longitudinally, divide the bullet body laterally to be provided with the chute that connects with charging aperture and discharging opening, the feeding rod is in the chute, left side cylinder block and right cylinder block are installed in the two ends, the left and right sides of feeding rod respectively, and the material stock hole of vertical perforation is set on the feeding rod.
5. a kind of spring lock full automatic assembly machine according to claim 4, it is characterized in that described left cylinder block is provided with left air tube, left side cylinder block is by the left end of left air tube connection feeding rod, and right cylinder block is provided with right air tube, and right cylinder block connects the right-hand member of feeding rod by right air tube; Described feeding rod is rectangular shape, and described chute is the convex chute, leaves the gap between the feeding rod end face in the convex chute and the convex chute end face.
6. a kind of spring lock full automatic assembly machine according to claim 3, it is characterized in that described spring divides the branch bullet of bullet device to be provided with spring eye, the upper end of spring eye is charging aperture, the lower end is discharging opening, and spring divides also to be provided with on the branch bullet of bullet device laterally to move and is used for the baffle plate whether control charging aperture and discharging opening are communicated with.
7. a kind of spring lock full automatic assembly machine according to claim 1, the power spare that it is characterized in that the transposition of described control disk index dial is transposition cylinder or the motor that links to each other with the disk index dial.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110412301 CN102407444B (en) | 2011-12-13 | 2011-12-13 | Full-automatic assembly machine for pin tumble lock |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110412301 CN102407444B (en) | 2011-12-13 | 2011-12-13 | Full-automatic assembly machine for pin tumble lock |
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| CN102407444A CN102407444A (en) | 2012-04-11 |
| CN102407444B true CN102407444B (en) | 2013-07-03 |
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| CN103600230B (en) * | 2013-11-18 | 2015-12-30 | 金华佳卫安防科技有限公司 | lock body assembling device |
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| CN112719033B (en) * | 2020-12-24 | 2023-08-08 | 浙江浦江三菱制锁有限公司 | Efficient automatic lock making equipment |
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Effective date of registration: 20210825 Address after: 321000 low field functional area, Xiaoshun Town, Jindong District, Jinhua City, Zhejiang Province (self declaration) Patentee after: JINHUA KETE PRECISION MACHINERY Co.,Ltd. Address before: 322200 Pujiang yunhuan lock industry Co., Ltd., Zhengzhai Town Industrial Park, Pujiang County, Jinhua City, Zhejiang Province Patentee before: Huang Anwei Patentee before: Huang Jiawei |