WO2019095773A1 - 一种led基板的全自动光学检测机 - Google Patents

一种led基板的全自动光学检测机 Download PDF

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Publication number
WO2019095773A1
WO2019095773A1 PCT/CN2018/102592 CN2018102592W WO2019095773A1 WO 2019095773 A1 WO2019095773 A1 WO 2019095773A1 CN 2018102592 W CN2018102592 W CN 2018102592W WO 2019095773 A1 WO2019095773 A1 WO 2019095773A1
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WIPO (PCT)
Prior art keywords
cylinder
conveying
detecting
lifting
substrate
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PCT/CN2018/102592
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English (en)
French (fr)
Inventor
邓君
钟守炎
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东莞理工学院
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Priority to JP2019515959A priority Critical patent/JP6691639B2/ja
Publication of WO2019095773A1 publication Critical patent/WO2019095773A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84—Systems specially adapted for particular applications
    • G01N21/88—Investigating the presence of flaws or contamination
    • G01N21/95—Investigating the presence of flaws or contamination characterised by the material or shape of the object to be examined
    • G01N2021/9513—Liquid crystal panels

Definitions

  • the invention relates to the field of LED basic detecting equipment, in particular to a fully automatic optical detecting machine for an LED substrate.
  • LED lamps are more and more extensive, and the demand is increasing.
  • the key of LED lamps is LED substrates. There are many soldering points on the LED substrate, and the LEDs are basically provided with some matching holes, and the front and rear sides are provided with card slots. In the production process of the LED substrate, it is often necessary to optically detect the solder joints, that is, whether the solder joints are all positioned accurately by the optical detector.
  • LED substrate optical detecting devices use a conveyor belt as a conveying device.
  • a detecting device is disposed above the middle portion of the belt, and the LED substrate on the conveyor belt is detected by the detecting device, and the device is detected to have certain defects. Only one side of the LED substrate can be detected at a time, so two operations are required, which greatly consumes the detection time, increases the handling cost of the substrate, and greatly reduces the detection efficiency.
  • An object of the present invention is to provide a fully automatic optical detecting machine for an LED substrate, which is transported by a reciprocating conveying device, and a detecting device is arranged in the middle of the conveying device, and a substrate on the left side of the detecting device is disposed on the left side of the detecting device
  • the inverting device cooperates to realize the inversion of the substrate by the inverting device, thereby greatly improving the detection efficiency, and at the same time, the detected substrate can be returned to the position where the substrate is placed, thereby greatly reducing the transportation cost of the substrate.
  • the technical solution adopted by the present invention is: a fully automatic optical inspection machine for an LED substrate, comprising a frame (1) and a power distribution control box (2) disposed thereon, the frame ( 1) a transport device (3) having a left-right direction and a reciprocating engagement with the substrate (30) is disposed, and a detecting device (5) that cooperates with the substrate (30) is disposed above the middle portion of the transport device (3).
  • the left side of the detecting device (5) is provided with a turning device (6) that cooperates with the substrate (30) on the conveying device (3), and the turning device (6) is disposed on the frame (1) and a take-up lifting device matched with the substrate (30) on the conveying device (3), wherein the frame (1) on the left and right sides of the take-up lifting device is provided with a flip seat (25), the flip seat (25) a reversing movable cylinder (26) provided with a left-right direction, the inverting movable cylinder (26) is connected with an inverting motor (27), and the inverting motor (27) is connected with a flip clamping cylinder (28).
  • the inverting clamping cylinder (28) is connected with a flipping clamping block (29) that cooperates with the substrate (30), the conveying device (3), the detecting device (5), the reclaiming lifting device, and the flipping activity. Cylinder (26), reversing the motor (27) and flip clamping cylinder (28) connected to the distribution control box (2).
  • the reclaiming lifting device comprises a flipping lifting cylinder (20) disposed on the front and rear sides of the conveying device (3), and the flipping lifting cylinder (20) is connected with a flipping lifting plate (21)
  • the reversing lifting plate (21) is provided with a retracting movable cylinder (22), and the retrieving movable cylinder (22) is connected with a reclaiming block (23) matched with the substrate (30).
  • the flip lift cylinder (20) and the take-up active cylinder (22) are connected to the power distribution control box (2).
  • a vertical guiding guide bar (24) is disposed between the flip lifting plate (21) and the frame (1).
  • the reclaiming and lifting device further includes a card holder (33) disposed on the frame (1), and the card holder (33) is provided with a front and rear card active cylinder (32).
  • the card movable cylinder (32) is provided with a card block (31) matched with the front and rear side slots of the substrate (30), and the card block (31) is matched with the reclaiming block (23), and the card material is matched.
  • the height of the block (31) cooperates with the height of the flip clamp (29) which is connected to the power distribution control box (2).
  • the conveying device (3) comprises a conveying groove (7) disposed on the frame (1), the conveying groove (7) is provided with a conveying screw (9), and the conveying screw ( 9) one end is connected to the conveying motor (8), the conveying screw (9) is sleeved with a conveying seat (10) matched thereto, and the conveying seat (10) is engaged with the substrate (30),
  • the conveyor motor (8) is connected to the distribution control box (2).
  • a conveying chute (11) is defined in an upper portion of the conveying trough (7), and a portion of the conveying seat (10) that cooperates with the conveying trough (7) is provided with a conveying chute (11). Transport the slider.
  • the detecting device (5) comprises a detecting seat (12) disposed on the frame (1), and the detecting seat (12) is provided with a matching front and rear movable motor (13) and detecting a front and rear movable block (14), the front and rear movable block (14) is connected with a front and rear movable seat (15), and the detecting front and rear movable seat (15) is provided with a detecting lifting cylinder (16), An optical detector (17) coupled to the substrate (30) is connected below the detecting lift cylinder (16), and the front and rear movable motor (13), the detecting lift cylinder (16) and the optical detector (17) are connected to Distribution control box (2).
  • the front side of the front and rear movable seat (15) is provided with a hole detecting lifting cylinder (18), and the hole detecting lifting cylinder (18) is connected with a hole matched with the matching hole of the substrate (30).
  • the position detecting lever (19) is provided with a damper spring on the hole detecting lever (19), and the hole detecting lifting cylinder (18) is connected to the power distribution control box (2).
  • the right end of the conveying device (3) is provided with a stacking device (4) cooperated therewith, and the stacking device (4) is disposed on the frame (1) and cooperates with the substrate (30) a stacking trough (34), a supporting cylinder (35) is disposed on the front and rear side frames (1) of the stacking trough (34), and the supporting cylinder (35) is provided with a substrate (30) a mating support block (36), a front and rear outer side of the support cylinder (35) is provided with a clamp lifting cylinder (37), and a clamp lifting seat (38) is arranged above the clamp lifting cylinder (37).
  • the clamp lifting seat (38) is provided with a forward-moving clamping movable cylinder (39), and the clamping movable cylinder (39) is connected with a clamp that cooperates with the front and rear side slots of the base plate (30).
  • the material block (40), the support cylinder (35), the clamp lift cylinder (37) and the clamp movable cylinder (39) are connected to the power distribution control box (2).
  • the right end of the conveying device (3) is provided with two stacking devices (4) matched thereto, and two stacking devices (4) are respectively used for discharging and receiving materials.
  • the reciprocating conveying device is used for conveying, and the detecting device is arranged in the middle of the conveying device.
  • a turning device is provided which cooperates with the substrate on the conveying device, and the flipping device realizes the flipping of the substrate, and further the pole. The detection efficiency is greatly improved, and the detected substrate can be returned to the position where the substrate is placed, which greatly reduces the transportation cost of the substrate.
  • the structure of the take-up lifting device is simple and convenient, and the operation is convenient, and the substrate can be taken out from the conveying device and accurately matched with the flipping clamping block.
  • the design of the guide rod can prevent the flipping lifting seat from being biased during the lifting process, thereby ensuring the accuracy of the lifting and lowering of the material.
  • the design of the card block can prevent the flipping block from moving left and right when the substrate is clamped, thereby ensuring that the substrate can be accurately placed in the original position of the conveying device after being inverted.
  • the structure of the conveying device is simple, the operation is convenient, and the substrate on the conveying seat can be conveniently taken up, which can well cooperate with the work of the turning device.
  • the design of the conveying chute can ensure that the running track does not shift when the conveying seat is active, and thus the substrate can be prevented from shaking on the conveying base.
  • the detecting device has a simple structure, convenient operation, and can move forward and backward, so that the optical detector can be better matched with the substrate.
  • the design of the hole detection rod can not only check whether the hole position on the substrate is qualified, but also can position the substrate to further ensure the effect of optical detection.
  • the design of the stacking device is simple in structure and convenient in operation. It can play the role of feeding and retrieving materials, which can further improve the automation and efficiency of testing.
  • the design of two stacking devices can realize automatic feeding and reclaiming at the same time, realize full automation operation and improve the efficiency of feeding and reclaiming.
  • FIG. 1 is a perspective view of a fully automatic optical inspection machine for an LED substrate.
  • Figure 2 is a top plan view of the delivery device.
  • Figure 3 is a perspective view of the detecting device.
  • Figure 4 is a perspective view of the turning device.
  • Figure 5 is a perspective view of the stacking device.
  • the text mark shown in the figure is: 1, the rack; 2, the distribution control box; 3, the conveying device; 4, the stacking device; 5, the detecting device; 6, the turning device; 7, the conveying trough; Motor; 9, conveying screw; 10, conveying seat; 11, conveying chute; 12, detecting seat; 13, moving motor before and after detection; 14, moving block before and after detection; 15, moving seat before and after detection; ; 17, optical detector; 18, hole detection lifting cylinder; 19, hole detection rod; 20, flip lifting cylinder; 21, flip lifting plate; 22, retrieving active cylinder; 23, reclaiming block; Rod; 25, flip seat; 26, flip active cylinder; 27, flip motor; 28, flip clamping cylinder; 29, flip clamping block; 30, substrate; 31, card block; 32, card active cylinder; , card holder; 34, stacking trough; 35, supporting cylinder; 36, support block; 37, clamping lifting cylinder; 38, clamping lifting seat; 39, clamping activity cylinder; 40, clamping block.
  • the specific structure of the present invention is: a fully automatic optical inspection machine for an LED substrate, comprising a frame 1 and a power distribution control box 2 disposed thereon, on the frame 1
  • a conveying device 3 is provided which is configured to cooperate with the substrate 30 and is reciprocable.
  • the detecting device 5 is disposed above the middle of the conveying device 3, and the detecting device 5 is disposed on the left side of the detecting device 5
  • the inverting device 6 of the substrate 30 on the 3, the inverting device 6 comprises a pick-and-drop lifting device arranged on the frame 1 and cooperating with the substrate 30 on the conveying device 3, the left and right sides of the reclaiming device
  • the turret 1 is provided with a flipping seat 25, and the flipping seat 25 is provided with a left-right running flipping cylinder 26, the flipping movable cylinder 26 is connected with a turning motor 27, and the turning motor 27 is connected with a flipping clip Holding the cylinder 28, the flip-clamping cylinder 28 is connected with a flipping clamp 29 that cooperates with the substrate 30, the conveying device 3, the detecting device 5, the take-up lifting device, the inverting movable cylinder 26, the inverting motor 27 and Flip clamping cylinder 28 connected to distribution control 2.
  • the reclaiming lifting device comprises a flipping lifting cylinder 20 disposed on the frame 1 and located on the front and rear sides of the conveying device 3, and the inverting lifting cylinder 20 is connected with a flipping lifting plate 21, the inverted lifting plate 21 is provided with a retracting movable cylinder 22, and the reclaiming movable cylinder 22 is connected with a reclaiming block 23 that cooperates with the substrate 30, and the flipping lifting cylinder 20 and the retracting movable cylinder 22 are connected to the distribution control box 2 .
  • a vertically oriented guide bar 24 is disposed between the flip lift plate 21 and the frame 1 .
  • the reclaiming and lifting device further comprises a card holder 33 disposed on the frame 1.
  • the card holder 33 is provided with a front and rear carding movable cylinder 32, and the carding movable cylinder 32 is provided with a chuck block 31 which cooperates with the front and rear side slots of the substrate 30, and the chuck block 31 cooperates with the picking block 23, and the height of the chuck block 31 cooperates with the height of the flip clamping block 29, the card
  • the material active cylinder 32 is connected to the power distribution control box 2.
  • the conveying device 3 comprises a conveying groove 7 disposed on the frame 1, a conveying screw 9 is disposed in the conveying groove 7, and one end of the conveying screw 9 is connected to the conveying motor 8,
  • the conveying screw 9 is sleeved with a conveying seat 10 matched thereto, and the conveying base 10 is engaged with the substrate 30, and the conveying motor 8 is connected to the power distribution control box 2.
  • the upper part of the conveying groove 7 is provided with a conveying chute 11
  • the conveying seat 10 and the conveying groove 7 are provided with a conveying slider which cooperates with the conveying chute 11 .
  • the detecting device 5 includes a detecting seat 12 disposed on the frame 1, and the detecting seat 12 is provided with a front and rear detecting movable motor 13 and a front and rear movable block 14 which are matched with each other before and after the detecting.
  • the movable block 14 is connected to the front and rear movable seats 15 .
  • the front and rear movable seats 15 are provided with a detecting lifting cylinder 16 , and an optical detector 17 coupled to the substrate 30 is connected below the detecting lifting cylinder 16 .
  • the front and rear movable motor 13, the detecting lift cylinder 16 and the optical detector 17 are connected to the power distribution control box 2.
  • the front side of the front and rear movable seat 15 is provided with a hole detecting lifting cylinder 18, and the hole detecting lifting cylinder 18 is connected with a hole detecting rod 19 engaged with the matching hole of the substrate 30, and the hole position
  • the detecting lever 19 is provided with a damper spring, and the hole detecting lift cylinder 18 is connected to the power distribution control box 2.
  • the right end of the conveying device 3 is provided with a stacking device 4 cooperated therewith, the stacking device 4 comprising a stacking trough 34 disposed on the frame 1 and mated with the substrate 30, the stack A support cylinder 35 is disposed on the frame 1 on the front and rear sides of the chute 34.
  • the support cylinder 35 is provided with a support block 36 that cooperates with the base plate 30.
  • the front and rear outer sides of the support cylinder 35 are provided with a clamp lifting cylinder.
  • clamp lifting cylinder 37 above the clamp lifting cylinder 37 is provided with a clamp lifting seat 38, wherein the clamping lifting seat 38 is provided with a forward-moving clamping movable cylinder 39, and the clamping movable cylinder 39 is connected
  • the chucking block 40 which is engaged with the front and rear side slots of the substrate 30, is connected to the power distribution control box 2 by the supporting cylinder 35, the clamp lifting cylinder 37 and the clamping movable cylinder 39.
  • the right end of the conveying device 3 is provided with two stacking devices 4 matched thereto, and the two stacking devices 4 are respectively used for discharging and receiving.
  • the support block 36 of the stacking device 4 on the left side is higher than the transport base 10, and the support block 36 of the stacking device 4 on the right side is lower than the transport base 10, and then a stack of substrates 30 is placed along the stack.
  • the groove 34 is placed on the support block 36, and then the conveyor base 10 is located below the stacking device 4 on the left side, and then the clamp lifter 38 is used to lift the clamp lifter 38 to a suitable position, and then the clamped movable cylinder 39 drives the clamp block 40 to clamp the second substrate 30 from the bottom up, and then lowers the support cylinder 35, so that the bottommost substrate 30 falls on the transport base 10, and then the transport carriage 8 drives the transport base.
  • the conveying device 3 continues to be transported to the left.
  • the retrieving movable cylinder 22 drives the reclaiming block 23 to clamp the substrate 30, and then flips the lifting cylinder 20 to drive the flipping lifting seat 21 to rise to a suitable position, and then causes the chucking block 31 to chuck the substrate 30 through the jamming movable cylinder 32. Live, then the flip lift 21 is lowered, and then the flip clamp 29 is moved inward by the flipping movable cylinder 26, and then the clamp block 29 is clamped by the flip clamp cylinder 28 and then the motor is turned over by the flip motor. 27, the substrate 30 is turned 180 degrees, and then the substrate 30 is caught by the chuck block 31, and then the picking block 23 is caught on the substrate 30 and placed back on the transport base 10, and then moved to the right by the transport device 3. Thereafter, the inspection is performed on the reverse side by the inspection device 5, and then conveyed to the lower side of the stacking device, and the support block 36 is driven by the support cylinder 35 to take the detected product away.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
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  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
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Abstract

一种LED基板的全自动光学检测机，包括机架(1)和配电控制箱(2)，机架(1)上设置有左右走向且可往复的输送装置(3)，输送装置(3)的中部上方设置有检测装置(5)，检测装置(5)的左侧设置有翻转装置(6)，翻转装置(6)包括取料升降装置，取料升降装置左右侧的机架(1)上设置有翻转座(25)，翻转座(25)上设置有左右走向的翻转活动气缸(26)，翻转活动气缸(26)连接有翻转电机(27)，翻转电机(27)连接有翻转夹持气缸(28)，翻转夹持气缸(28)连接有翻转夹持块(29)。该光学检测机通过翻转装置实现了基板的翻转，可方便地对LED基板进行正反面检测，提高了检测效率，减少了基板的搬运成本。

Description

一种LED基板的全自动光学检测机 技术领域
本发明涉及LED基本检测设备领域，尤其涉及一种LED基板的全自动光学检测机。
背景技术
LED灯的应用越来越广泛，需求量越来越大，而LED灯的关键是LED基板，LED基板上有很多焊接点，且LED基本上开设有一些配合孔，同时前后侧设置有卡槽，而在LED基板的生产过程中，经常需要对焊接点进行光学检测，即通过光学检测器检测焊接点是否都位置准确。
现有的LED基板光学检测设备大多都是采用输送带作为输送装置，在皮带中部的上方设置有检测装置，通过检测装置将输送带上的LED基板进行检测，采用上述设备进行检测存在一定的缺陷，一次只能够检测LED基板的一个面，因此需要进行两次操作，极大的耗费了检测的时间，提高了基板的搬运成本，同时大大的降低了检测的效率。
发明内容
本发明的目的是提供一种LED基板的全自动光学检测机，采用可往复运动的输送装置进行输送，在输送装置的中部设置检测装置，在检测装置的左侧设置有与输送装置上的基板配合的翻转装置，通过翻转装置实现基板的翻转，进而极大的提高了检测效率，同时可以使检测好的基板回到放基板的位置，大大减少了基板的搬运成本。
为了实现以上目的，本发明采用的技术方案为：一种LED基板的全自动光学检测机，它包括机架(1)和其上设置的配电控制箱(2)，所述的机架(1)上设置有左右走向与基板(30)配合且可往复的输送装置(3)，所述的输送装置(3)的中部上方设置有与基板(30)配合的检测装置(5)，所述的检测装置(5)的左侧设置有与输送装置(3)上的基板(30)配合的翻转装置(6)，所述的翻转装置(6)包括设置在机架(1)上且与输送装置(3)上的基板(30)配合的取料升降装置，所述的取料升降装置左右侧的机架(1)上设置有翻转座(25)，所述的翻转座(25)上设置有左右走向的翻转活动气缸(26)，所述的翻转活动气缸(26)连接有翻转电机(27)，所述的翻转电机(27)连接有翻转夹持气缸(28)，所述的翻转夹持气缸(28)连接有与基板(30)配合的翻转夹持块(29)，所述的输送装置(3)、检测装置(5)、取料升降装置、翻转活动气缸(26)、翻转电机(27)和翻转夹持气缸(28)连接到配电控制箱(2)。
进一步的，所述的取料升降装置包括设置在机架(1)上且位于输送装置(3)前后侧的翻转升降气缸(20)，所述的翻转升降气缸(20)连接有翻转升降板(21)，所述的翻转升降板(21)上设置有取料活动气缸(22)，所述的取料活动气缸(22)连接有与基板(30)配合的取料块(23)，所述的翻转升降气缸(20)和取料活动气缸(22)连接到配电控制箱(2)。
进一步的，所述的翻转升降板(21)与机架(1)之间设置有竖直走向的导向杆(24)。
进一步的，所述的取料升降装置还包括设置在机架(1)上的卡料座(33)，所述的卡料座(33)上设置有前后走向的卡料活动气缸(32)，所述的卡料活动气缸(32)上设置有与基板(30)前后侧卡槽配合的卡料块(31)，且卡料块(31)与取料块(23)配合，卡料块(31)的高度与翻转夹持块(29)的高度配合，所述的卡料活动气缸(32)连接到配电控制箱(2)。
进一步的，所述的输送装置(3)包括设置在机架(1)上的输送槽(7)，所述的输送槽(7)内设置有输送丝杆(9)，且输送丝杆(9)的一端连接到输送电机(8)，所述的输送丝杆(9)上套接有与其配合的输送座(10)，且输送座(10)与基板(30)配合，所述的输送电机(8)连接到配电控制箱(2)。
进一步的，所述的输送槽(7)的上部开设有输送滑槽(11)，所述的输送座(10)与输送槽(7)配合的部位设置有与输送滑槽(11)配合的输送滑块。
进一步的，所述的检测装置(5)包括设置在机架(1)上的检测座(12)，所述的检测座(12)上设置有相互配合的检测前后活动电机(13)和检测前后活动块(14)，所述的检测前后活动块(14)连接有检测前后活动座(15)，所述的检测前后活动座(15)上设置有检测升降气缸(16)，所述的检测升降气缸(16)的下方连接有与基板(30)配合的光学检测器(17)，所述的检测前后活动电机(13)、检测升降气缸(16)和光学检测器(17)连接到配电控制箱(2)。
进一步的，所述的检测前后活动座(15)的前侧设置有孔位检测 升降气缸(18)，所述的孔位检测升降气缸(18)连接有与基板(30)配合孔配合的孔位检测杆(19)，且孔位检测杆(19)上设置有减震弹簧，所述的孔位检测升降气缸(18)连接到配电控制箱(2)。
进一步的，所述的输送装置(3)的右端设置有与其配合的堆料装置(4)，所述的堆料装置(4)包括设置在机架(1)上且与基板(30)配合的堆料槽(34)，所述的堆料槽(34)的前后侧的机架(1)上设置有支撑气缸(35)，所述的支撑气缸(35)上设置有与基板(30)配合的支撑块(36)，所述的支撑气缸(35)的前后外侧设置有夹料升降气缸(37)，所述的夹料升降气缸(37)的上方设置有夹料升降座(38)，所述的夹料升降座(38)上设置有前后走向的夹料活动气缸(39)，所述的夹料活动气缸(39)连接有与基板(30)前后侧卡槽配合的夹料块(40)，所述的支撑气缸(35)、夹料升降气缸(37)和夹料活动气缸(39)连接到配电控制箱(2)。
进一步的，所述的输送装置(3)的右端设置有两个与其配合的堆料装置(4)，且两个堆料装置(4)分别用来放料和收料。
本发明的有益效果为：
1、采用可往复运动的输送装置进行输送，在输送装置的中部设置检测装置，在检测装置的左侧设置有与输送装置上的基板配合的翻转装置，通过翻转装置实现基板的翻转，进而极大的提高了检测效率，同时可以使检测好的基板回到放基板的位置，大大减少了基板的搬运成本。
2、取料升降装置的结构简答，操作方便，且可以很好的将基板 从输送装置上取出并与翻转夹持块准确配合。
3、导向杆的设计，可以防止翻转升降座在升降的过程中发生偏动，进而可以确保取料升降的精度。
4、卡料块的设计，可以防止翻转夹持块在夹持基板时使基板发生左右移动，进而可以确保基板在翻转后能够准确的放置到输送装置的原位。
5、输送装置的结构简单，操作方便，且可以很方便的将输送座上的基板往上取走，能够很好的配合翻转装置的工作。
6、输送滑槽的设计，可以确保输送座在活动的时候运行轨迹不会发生偏移，进而可以防止基板在输送座上发生抖动。
7、检测装置的结构简单，操作方便，且可以前后活动，进而可以使光学检测器更好的与基板进行对接配合。
8、孔位检测杆的设计，既可以检测基板上的孔位是否合格，同时还能够对基板起到定位的效果，进一步确保光学检测的效果。
9、堆料装置的设计，结构简单，操作方便，可以起到上料活动取料的作用，可以进一步提高检测的自动化和效率。
10、两个堆料装置的设计，可以同时实现自动上料和取料，实现全自动化操作的同时提高上料和取料的效率。
附图说明
图1为一种LED基板的全自动光学检测机的立体示意图。
图2为输送装置的俯视图。
图3为检测装置的立体示意图。
图4为翻转装置的立体示意图。
图5为堆料装置的立体示意图。
图中所示文字标注表示为：1、机架；2、配电控制箱；3、输送装置；4、堆料装置；5、检测装置；6、翻转装置；7、输送槽；8、输送电机；9、输送丝杆；10、输送座；11、输送滑槽；12、检测座；13、检测前后活动电机；14、检测前后活动块；15、检测前后活动座；16、检测升降气缸；17、光学检测器；18、孔位检测升降气缸；19、孔位检测杆；20、翻转升降气缸；21、翻转升降板；22、取料活动气缸；23、取料块；24、导向杆；25、翻转座；26、翻转活动气缸；27、翻转电机；28、翻转夹持气缸；29、翻转夹持块；30、基板；31、卡料块；32、卡料活动气缸；33、卡料座；34、堆料槽；35、支撑气缸；36、支撑块；37、夹料升降气缸；38、夹料升降座；39、夹料活动气缸；40、夹料块。
具体实施方式
为了使本领域技术人员更好地理解本发明的技术方案，下面结合附图对本发明进行详细描述，本部分的描述仅是示范性和解释性，不应对本发明的保护范围有任何的限制作用。
如图1-图5所示，本发明的具体结构为：一种LED基板的全自动光学检测机，它包括机架1和其上设置的配电控制箱2，所述的机架1上设置有左右走向与基板30配合且可往复的输送装置3，所述的输送装置3的中部上方设置有与基板30配合的检测装置5，所述的检测装置5的左侧设置有与输送装置3上的基板30配合的翻转装 置6，所述的翻转装置6包括设置在机架1上且与输送装置3上的基板30配合的取料升降装置，所述的取料升降装置左右侧的机架1上设置有翻转座25，所述的翻转座25上设置有左右走向的翻转活动气缸26，所述的翻转活动气缸26连接有翻转电机27，所述的翻转电机27连接有翻转夹持气缸28，所述的翻转夹持气缸28连接有与基板30配合的翻转夹持块29，所述的输送装置3、检测装置5、取料升降装置、翻转活动气缸26、翻转电机27和翻转夹持气缸28连接到配电控制箱2。
优选的，所述的取料升降装置包括设置在机架1上且位于输送装置3前后侧的翻转升降气缸20，所述的翻转升降气缸20连接有翻转升降板21，所述的翻转升降板21上设置有取料活动气缸22，所述的取料活动气缸22连接有与基板30配合的取料块23，所述的翻转升降气缸20和取料活动气缸22连接到配电控制箱2。
优选的，所述的翻转升降板21与机架1之间设置有竖直走向的导向杆24。
优选的，所述的取料升降装置还包括设置在机架1上的卡料座33，所述的卡料座33上设置有前后走向的卡料活动气缸32，所述的卡料活动气缸32上设置有与基板30前后侧卡槽配合的卡料块31，且卡料块31与取料块23配合，卡料块31的高度与翻转夹持块29的高度配合，所述的卡料活动气缸32连接到配电控制箱2。
优选的，所述的输送装置3包括设置在机架1上的输送槽7，所述的输送槽7内设置有输送丝杆9，且输送丝杆9的一端连接到输送 电机8，所述的输送丝杆9上套接有与其配合的输送座10，且输送座10与基板30配合，所述的输送电机8连接到配电控制箱2。
优选的，所述的输送槽7的上部开设有输送滑槽11，所述的输送座10与输送槽7配合的部位设置有与输送滑槽11配合的输送滑块。
优选的，所述的检测装置5包括设置在机架1上的检测座12，所述的检测座12上设置有相互配合的检测前后活动电机13和检测前后活动块14，所述的检测前后活动块14连接有检测前后活动座15，所述的检测前后活动座15上设置有检测升降气缸16，所述的检测升降气缸16的下方连接有与基板30配合的光学检测器17，所述的检测前后活动电机13、检测升降气缸16和光学检测器17连接到配电控制箱2。
优选的，所述的检测前后活动座15的前侧设置有孔位检测升降气缸18，所述的孔位检测升降气缸18连接有与基板30配合孔配合的孔位检测杆19，且孔位检测杆19上设置有减震弹簧，所述的孔位检测升降气缸18连接到配电控制箱2。
优选的，所述的输送装置3的右端设置有与其配合的堆料装置4，所述的堆料装置4包括设置在机架1上且与基板30配合的堆料槽34，所述的堆料槽34的前后侧的机架1上设置有支撑气缸35，所述的支撑气缸35上设置有与基板30配合的支撑块36，所述的支撑气缸35的前后外侧设置有夹料升降气缸37，所述的夹料升降气缸37的上方设置有夹料升降座38，所述的夹料升降座38上设置有前后走向的夹 料活动气缸39，所述的夹料活动气缸39连接有与基板30前后侧卡槽配合的夹料块40，所述的支撑气缸35、夹料升降气缸37和夹料活动气缸39连接到配电控制箱2。
优选的，所述的输送装置3的右端设置有两个与其配合的堆料装置4，且两个堆料装置4分别用来放料和收料。
具体使用时，先使左侧的堆料装置4的支撑块36高于输送座10，右侧的堆料装置4的支撑块36低于输送座10，之后将一堆基板30沿着堆料槽34放置到支撑块36上，然后使输送座10位于左侧的堆料装置4的下方，之后通过夹料升降气缸37带动夹持升降座38升降到合适的位置，然后使夹料活动气缸39带动夹料块40将从底向上数的第二个基板30夹持住，之后使支撑气缸35下降，进而使最底层的基板30落在输送座10上，之后通过输送电机8带动输送座10输送到检测装置5的下方，然后通过检测前后活动气缸13带动检测左右活动座15往前移动，再通过孔位检测升降气缸18带动孔位夹持杆19对基板进行孔位检测和定位，之后再使检测前后活动气缸13带动检测左右活动座15往前移动，通过检测升降气缸16带动光学检测器17对基板进行光学检测，检测完后使输送装置3继续向左输送，之后通过取料活动气缸22带动取料块23将基板30夹持住，然后翻转升降气缸20带动翻转升降座21向上升至合适位置，之后再通过卡料活动气缸32使卡料块31将基板30卡住，然后使翻转升降座21下降，然后通过翻转活动气缸26带动翻转夹持块29往内运动，之后再通过翻转夹持气缸28使夹持块29使基板30夹持住然后再通过翻转电机 27使基板30翻转180度，之后再通过卡料块31卡住基板30，再使取料块23接住基板30并放回输送座10上，然后再通过输送装置3使其往右活动，之后经过检查装置5进行反面的检测，然后再输送至右侧的堆料装置下方，通过支撑气缸35带动支撑块36将检测好的产品取走。
需要说明的是，在本文中，术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含，从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素，而且还包括没有明确列出的其他要素，或者是还包括为这种过程、方法、物品或者设备所固有的要素。
本文中应用了具体个例对本发明的原理及实施方式进行了阐述，以上实例的说明只是用于帮助理解本发明的方法及其核心思想。以上所述仅是本发明的优选实施方式，应当指出，由于文字表达的有限性，而客观上存在无限的具体结构，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以做出若干改进、润饰或变化，也可以将上述技术特征以适当的方式进行组合；这些改进润饰、变化或组合，或未经改进将发明的构思和技术方案直接应用于其它场合的，均应视为本发明的保护范围。

Claims (10)

  1. 一种LED基板的全自动光学检测机，它包括机架(1)和其上设置的配电控制箱(2)，其特征在于，所述的机架(1)上设置有左右走向与基板(30)配合且可往复的输送装置(3)，所述的输送装置(3)的中部上方设置有与基板(30)配合的检测装置(5)，所述的检测装置(5)的左侧设置有与输送装置(3)上的基板(30)配合的翻转装置(6)，所述的翻转装置(6)包括设置在机架(1)上且与输送装置(3)上的基板(30)配合的取料升降装置，所述的取料升降装置左右侧的机架(1)上设置有翻转座(25)，所述的翻转座(25)上设置有左右走向的翻转活动气缸(26)，所述的翻转活动气缸(26)连接有翻转电机(27)，所述的翻转电机(27)连接有翻转夹持气缸(28)，所述的翻转夹持气缸(28)连接有与基板(30)配合的翻转夹持块(29)，所述的输送装置(3)、检测装置(5)、取料升降装置、翻转活动气缸(26)、翻转电机(27)和翻转夹持气缸(28)连接到配电控制箱(2)。
  2. 根据权利要求1所述的一种LED基板的全自动光学检测机，其特征在于，所述的取料升降装置包括设置在机架(1)上且位于输送装置(3)前后侧的翻转升降气缸(20)，所述的翻转升降气缸(20)连接有翻转升降板(21)，所述的翻转升降板(21)上设置有取料活动气缸(22)，所述的取料活动气缸(22)连接有与基板(30)配合的取料块(23)，所述的翻转升降气缸(20)和取料活动气缸(22)连接到配电控制箱(2)。
  3. 根据权利要求2所述的一种LED基板的全自动光学检测机，其特征 在于，所述的翻转升降板(21)与机架(1)之间设置有竖直走向的导向杆(24)。
  4. 根据权利要求2所述的一种LED基板的全自动光学检测机，其特征在于，所述的取料升降装置还包括设置在机架(1)上的卡料座(33)，所述的卡料座(33)上设置有前后走向的卡料活动气缸(32)，所述的卡料活动气缸(32)上设置有与基板(30)前后侧卡槽配合的卡料块(31)，且卡料块(31)与取料块(23)配合，卡料块(31)的高度与翻转夹持块(29)的高度配合，所述的卡料活动气缸(32)连接到配电控制箱(2)。
  5. 根据权利要求1所述的一种LED基板的全自动光学检测机，其特征在于，所述的输送装置(3)包括设置在机架(1)上的输送槽(7)，所述的输送槽(7)内设置有输送丝杆(9)，且输送丝杆(9)的一端连接到输送电机(8)，所述的输送丝杆(9)上套接有与其配合的输送座(10)，且输送座(10)与基板(30)配合，所述的输送电机(8)连接到配电控制箱(2)。
  6. 根据权利要求5所述的一种LED基板的全自动光学检测机，其特征在于，所述的输送槽(7)的上部开设有输送滑槽(11)，所述的输送座(10)与输送槽(7)配合的部位设置有与输送滑槽(11)配合的输送滑块。
  7. 根据权利要求1所述的一种LED基板的全自动光学检测机，其特征在于，所述的检测装置(5)包括设置在机架(1)上的检测座(12)，所述的检测座(12)上设置有相互配合的检测前后活动电机(13)和 检测前后活动块(14)，所述的检测前后活动块(14)连接有检测前后活动座(15)，所述的检测前后活动座(15)上设置有检测升降气缸(16)，所述的检测升降气缸(16)的下方连接有与基板(30)配合的光学检测器(17)，所述的检测前后活动电机(13)、检测升降气缸(16)和光学检测器(17)连接到配电控制箱(2)。
  8. 根据权利要求7所述的一种LED基板的全自动光学检测机，其特征在于，所述的检测前后活动座(15)的前侧设置有孔位检测升降气缸(18)，所述的孔位检测升降气缸(18)连接有与基板(30)配合孔配合的孔位检测杆(19)，且孔位检测杆(19)上设置有减震弹簧，所述的孔位检测升降气缸(18)连接到配电控制箱(2)。
  9. 根据权利要求1-8任一项所述的一种LED基板的全自动光学检测机，其特征在于，所述的输送装置(3)的右端设置有与其配合的堆料装置(4)，所述的堆料装置(4)包括设置在机架(1)上且与基板(30)配合的堆料槽(34)，所述的堆料槽(34)的前后侧的机架(1)上设置有支撑气缸(35)，所述的支撑气缸(35)上设置有与基板(30)配合的支撑块(36)，所述的支撑气缸(35)的前后外侧设置有夹料升降气缸(37)，所述的夹料升降气缸(37)的上方设置有夹料升降座(38)，所述的夹料升降座(38)上设置有前后走向的夹料活动气缸(39)，所述的夹料活动气缸(39)连接有与基板(30)前后侧卡槽配合的夹料块(40)，所述的支撑气缸(35)、夹料升降气缸(37)和夹料活动气缸(39)连接到配电控制箱(2)。
  10. 根据权利要求9所述的一种LED基板的全自动光学检测机，其特 征在于，所述的输送装置(3)的右端设置有两个与其配合的堆料装置(4)，且两个堆料装置(4)分别用来放料和收料。
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