WO2015025776A1 - ブロックイソシアネート、塗料組成物、接着剤組成物および物品 - Google Patents
ブロックイソシアネート、塗料組成物、接着剤組成物および物品 Download PDFInfo
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- WO2015025776A1 WO2015025776A1 PCT/JP2014/071289 JP2014071289W WO2015025776A1 WO 2015025776 A1 WO2015025776 A1 WO 2015025776A1 JP 2014071289 W JP2014071289 W JP 2014071289W WO 2015025776 A1 WO2015025776 A1 WO 2015025776A1
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- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
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- C08G18/80—Masked polyisocyanates
- C08G18/8061—Masked polyisocyanates masked with compounds having only one group containing active hydrogen
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- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
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- C08G18/30—Low-molecular-weight compounds
- C08G18/32—Polyhydroxy compounds; Polyamines; Hydroxyamines
- C08G18/3225—Polyamines
- C08G18/3246—Polyamines heterocyclic, the heteroatom being oxygen or nitrogen in the form of an amino group
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- C08G18/6216—Polymers of alpha-beta ethylenically unsaturated carboxylic acids or of derivatives thereof
- C08G18/622—Polymers of esters of alpha-beta ethylenically unsaturated carboxylic acids
- C08G18/6225—Polymers of esters of acrylic or methacrylic acid
- C08G18/6229—Polymers of hydroxy groups containing esters of acrylic or methacrylic acid with aliphatic polyalcohols
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- C08G18/40—High-molecular-weight compounds
- C08G18/62—Polymers of compounds having carbon-to-carbon double bonds
- C08G18/6216—Polymers of alpha-beta ethylenically unsaturated carboxylic acids or of derivatives thereof
- C08G18/625—Polymers of alpha-beta ethylenically unsaturated carboxylic acids; hydrolyzed polymers of esters of these acids
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- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/77—Polyisocyanates or polyisothiocyanates having heteroatoms in addition to the isocyanate or isothiocyanate nitrogen and oxygen or sulfur
- C08G18/78—Nitrogen
- C08G18/79—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates
- C08G18/791—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups
- C08G18/792—Nitrogen characterised by the polyisocyanates used, these having groups formed by oligomerisation of isocyanates or isothiocyanates containing isocyanurate groups formed by oligomerisation of aliphatic and/or cycloaliphatic isocyanates or isothiocyanates
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- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
- C08G18/8061—Masked polyisocyanates masked with compounds having only one group containing active hydrogen
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- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
- C08G18/8061—Masked polyisocyanates masked with compounds having only one group containing active hydrogen
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- C08G18/70—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the isocyanates or isothiocyanates used
- C08G18/72—Polyisocyanates or polyisothiocyanates
- C08G18/80—Masked polyisocyanates
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- C08L75/04—Polyurethanes
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D175/00—Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
- C09D175/04—Polyurethanes
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
Definitions
- the present invention relates to a blocked isocyanate, a coating composition, an adhesive composition, and an article, and more specifically, a blocked isocyanate used as a curing agent, a coating composition and an adhesive composition containing the blocked isocyanate, and the coating composition. Articles and articles in which the adhesive composition is used.
- blocked isocyanate examples include, for example, an isocyanate group of hexamethylene diisocyanate trimer, 30 to 70 mol% of methyl ethyl ketone oxime (MEKO), and 30 to 70 mol% of 3,5-dimethyl as a blocking agent.
- Blocked isocyanates obtained by reacting pyrazole (DMP) have been proposed (see, for example, Patent Document 1 (Examples 1 to 5)).
- the blocked isocyanate obtained using the above blocking agent has a problem that the low-temperature curability is not sufficient.
- An object of the present invention is to provide a blocked isocyanate having excellent low-temperature curability, a coating composition and an adhesive composition containing the blocked isocyanate, and an article in which the coating composition and the adhesive composition are used. It is in.
- the blocked isocyanate of the present invention is a blocked isocyanate containing a latent isocyanate group in which an isocyanate group is blocked by a blocking agent, the first latent isocyanate group having an isocyanate group blocked by the first blocking agent, and a second block
- a second latent isocyanate group whose isocyanate group is blocked by an agent, and the first blocking agent is represented by the following general formula (1), and is a catalyst that activates an isocyanate group rather than the second blocking agent. It is characterized by a large action.
- R1 to R3 represent a hydrocarbon group having 1 to 12 carbon atoms or a hydrogen atom, and at least one of R1 to R3 represents a hydrogen atom, and R1 and R3 are bonded to each other.
- R4 may be a hydrocarbon group having 1 to 12 carbon atoms, a hydrogen atom, or —NR 5 R 6 (R5 and R6 each represents a hydrocarbon group having 1 to 12 carbon atoms; And R5 and R1 may be bonded to each other to form a heterocycle, and R6 and R3 may be bonded to each other to form a heterocycle.
- the content ratio of the first latent isocyanate group is 1 mol% or more and 80 mol% or less with respect to the total molar amount of the first latent isocyanate group and the second latent isocyanate group. Is preferred.
- R4 is —NR 5 R 6 (R5 and R6 represent a hydrocarbon group having 1 to 12 carbon atoms, R5 and R1 may be bonded to each other to form a heterocyclic ring, and R6 and R3 may be bonded to each other to form a heterocyclic ring.
- R1 to R3 represent an alkyl group having 1 to 12 carbon atoms or a hydrogen atom, and at least any one of R1 to R3.
- One of them represents a hydrogen atom
- R4 preferably represents —NR 5 R 6 (R5 and R6 each represents an alkyl group having 1 to 12 carbon atoms).
- the dissociation temperature of the second blocking agent is 130 ° C. or lower.
- the first latent isocyanate group and the second latent isocyanate group are combined in one molecule.
- blocked isocyanate of the present invention is preferably modified with a hydrophilic compound containing an active hydrogen group.
- the coating composition of the present invention is characterized by containing the above-mentioned blocked isocyanate.
- the adhesive composition of the present invention is characterized by containing the above-mentioned blocked isocyanate.
- the article of the present invention is characterized by being coated with the above-described coating composition.
- the article of the present invention is characterized in that it is bonded with the above-mentioned adhesive composition.
- the blocked isocyanate of the present invention is excellent in low temperature curability.
- the coating composition and the adhesive composition of the present invention, and the articles in which these compositions are used, can achieve low energy and low cost.
- the blocked isocyanate of the present invention is a blocked isocyanate containing a latent isocyanate group in which an isocyanate group is blocked by a blocking agent (first blocking agent and second blocking agent), for example, a polyisocyanate compound and a first blocking agent. It can be obtained by reacting with the second blocking agent.
- a blocking agent for example, a polyisocyanate compound and a first blocking agent.
- polyisocyanate compound examples include polyisocyanate monomers and polyisocyanate derivatives.
- polyisocyanate monomer examples include polyisocyanates such as aromatic polyisocyanates, araliphatic polyisocyanates, aliphatic polyisocyanates, and alicyclic polyisocyanates.
- aromatic polyisocyanate examples include tolylene diisocyanate (2,4- or 2,6-tolylene diisocyanate or a mixture thereof) (TDI), phenylene diisocyanate (m-, p-phenylene diisocyanate or a mixture thereof), 4, 4'-diphenyl diisocyanate, 1,5-naphthalene diisocyanate (NDI), diphenylmethane diisocyanate (4,4'-, 2,4'- or 2,2'-diphenylmethane diisocyanate or mixtures thereof) (MDI), And aromatic diisocyanates such as 4,4′-toluidine diisocyanate (TODI) and 4,4′-diphenyl ether diisocyanate.
- TODI 4,4′-toluidine diisocyanate
- TODI 4,4′-diphenyl ether diisocyanate
- araliphatic polyisocyanate examples include xylylene diisocyanate (1,3- or 1,4-xylylene diisocyanate or a mixture thereof) (XDI), tetramethylxylylene diisocyanate (1,3- or 1,4-tetra Methyl xylylene diisocyanate or a mixture thereof (TMXDI), and aromatic aliphatic diisocyanates such as ⁇ , ⁇ ′-diisocyanate-1,4-diethylbenzene.
- XDI xylylene diisocyanate
- TMXDI tetramethylxylylene diisocyanate
- TMXDI tetra Methyl xylylene diisocyanate
- aromatic aliphatic diisocyanates such as ⁇ , ⁇ ′-diisocyanate-1,4-diethylbenzene.
- aliphatic polyisocyanate examples include trimethylene diisocyanate, 1,2-propylene diisocyanate, butylene diisocyanate (tetramethylene diisocyanate, 1,2-butylene diisocyanate, 2,3-butylene diisocyanate, 1,3-butylene diisocyanate), 1 , 5-pentamethylene diisocyanate (PDI), 1,6-hexamethylene diisocyanate (HDI), 2,4,4- or 2,2,4-trimethylhexamethylene diisocyanate, 2,6-diisocyanate methyl capate, etc. Group diisocyanate and the like.
- Examples of the alicyclic polyisocyanate include 1,3-cyclopentane diisocyanate, 1,3-cyclopentene diisocyanate, cyclohexane diisocyanate (1,4-cyclohexane diisocyanate, 1,3-cyclohexane diisocyanate), and 3-isocyanatomethyl-3.
- polyisocyanate monomers can be used alone or in combination of two or more.
- polyisocyanate derivative examples include a multimer (for example, dimer, trimer (for example, isocyanurate-modified product, iminooxadiazinedione-modified product), pentamer, 7) of the polyisocyanate monomer described above. ), Allophanate-modified products (for example, allophanate-modified products produced from the reaction of the above-described polyisocyanate monomer and a low molecular weight polyol described below), polyol-modified products (for example, polyisocyanate monomer and below-mentioned).
- a multimer for example, dimer, trimer (for example, isocyanurate-modified product, iminooxadiazinedione-modified product), pentamer, 7) of the polyisocyanate monomer described above.
- Allophanate-modified products for example, allophanate-modified products produced from the reaction of the above-described polyisocyanate monomer and a low
- Polyol modified products produced by reaction with low molecular weight polyols, biuret modified products (for example, biuret modified products produced by reaction of the above polyisocyanate monomer with water or amines, etc.) ), Modified urea (for example, the above-mentioned polyisocyanate monomer and diamine) Modified with urea, etc.), oxadiazine trione modified (for example, oxadiazine trione produced by reaction of the above polyisocyanate monomer and carbon dioxide), carbodiimide modified (such as poly Carbodiimide modified products produced by decarboxylation condensation reaction of isocyanate monomers), uretdione modified products, uretonimine modified products, and the like.
- biuret modified products for example, biuret modified products produced by reaction of the above polyisocyanate monomer with water or amines, etc.
- Modified urea for example, the above-mentioned polyisocyanate monomer and diamine
- polyisocyanate derivatives include polymethylene polyphenyl polyisocyanate (crude MDI, polymeric MDI).
- polyisocyanate derivatives can be used alone or in combination of two or more.
- polyisocyanate compounds can be used alone or in combination of two or more.
- two or more types of polyisocyanate compounds are used in combination, for example, at the time of production of blocked isocyanate, two or more types of polyisocyanate compounds may be reacted simultaneously, and each polyisocyanate compound is used individually.
- the obtained blocked isocyanate may be mixed.
- polyisocyanate compound examples include aliphatic polyisocyanates and derivatives thereof, and alicyclic polyisocyanates and derivatives thereof.
- the above polyisocyanate compound has excellent low-temperature curability, and has a relatively long pot life when dispersed in water, as will be described later. Can be used as a blocked isocyanate.
- the first blocking agent blocks and deactivates isocyanate groups, activates isocyanate groups after deblocking, and activates isocyanate groups in the blocked and deblocked states of isocyanate groups. Catalytic action (described later).
- the first blocking agent has a larger catalytic action (described later) for activating isocyanate groups than the second blocking agent described later, and is represented by the following general formula (1).
- R1 to R3 represent a hydrocarbon group having 1 to 12 carbon atoms or a hydrogen atom, and at least one of R1 to R3 represents a hydrogen atom, and R1 and R3 are bonded to each other.
- R4 may be a hydrocarbon group having 1 to 12 carbon atoms, a hydrogen atom, or —NR 5 R 6 (R5 and R6 each represents a hydrocarbon group having 1 to 12 carbon atoms; And R5 and R1 may be bonded to each other to form a heterocycle, and R6 and R3 may be bonded to each other to form a heterocycle.
- R1 to R3 are the same as or different from each other and each represent a hydrocarbon group having 1 to 12 carbon atoms or a hydrogen atom, and at least one of R1 to R3 represents a hydrogen atom. .
- Examples of the hydrocarbon group having 1 to 12 carbon atoms represented by R1 to R3 include an alkyl group having 1 to 12 carbon atoms and an aryl group having 6 to 12 carbon atoms.
- alkyl group having 1 to 12 carbon atoms examples include a chain alkyl group having 1 to 12 carbon atoms, Examples thereof include cyclic alkyl groups having 3 to 12 carbon atoms.
- Examples of the chain alkyl group having 1 to 12 carbon atoms include linear or branched chain alkyl groups having 1 to 12 carbon atoms, such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, Examples include tert-butyl, pentyl, isopentyl, tert-pentyl, hexyl, heptyl, octyl, nonyl, isononyl, decyl, undecyl, dodecyl and the like.
- Examples of the cyclic alkyl group having 3 to 12 carbon atoms include cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl, cycloheptyl, cyclooctyl, cyclononyl, cyclodecyl, cyclododecyl and the like.
- aryl group having 6 to 12 carbon atoms examples include phenyl, tolyl, xylyl, naphthyl, azulenyl, biphenyl and the like.
- hydrocarbon groups having 1 to 12 carbon atoms may be the same or different from each other in R1 to R3.
- the hydrocarbon group having 1 to 12 carbon atoms is preferably an alkyl group having 1 to 12 carbon atoms, more preferably a chain alkyl group having 1 to 12 carbon atoms, from the viewpoint of improving low-temperature curability. Is mentioned.
- R1 and R3 can be bonded to each other to form a heterocycle.
- the heterocycle formed by combining R1 and R3 with each other is a nitrogen-containing heterocycle having an —N ⁇ CN— structure, and is not particularly limited.
- a 3- to 20-membered heterocycle preferably Includes a 3- to 10-membered ring, more preferably a 3- to 8-membered ring, still more preferably a 5- to 7-membered heterocycle.
- the heterocycle may be, for example, a monocycle, and may be, for example, a polycycle in which a plurality of monocycles share one side.
- the heterocycle may be a conjugated heterocycle.
- R2 represents a hydrogen atom.
- heterocyclic structure examples include an imidazole structure, an imidazoline structure, and a pyrimidine structure.
- R4 represents a hydrocarbon group having 1 to 12 carbon atoms, a hydrogen atom, or —NR 5 R 6 (R5 and R6 represent a hydrocarbon group having 1 to 12 carbon atoms, , R5 and R1 may be bonded to each other to form a heterocyclic ring, and R6 and R3 may be bonded to each other to form a heterocyclic ring, and preferably have 1 to 12 carbon atoms Or —NR 5 R 6 (R5 and R6 each represents a hydrocarbon group having 1 to 12 carbon atoms, and R5 and R1 are bonded to each other to form a heterocycle, and R6 and R3 May combine with each other to form a heterocyclic ring.
- Examples of the hydrocarbon group having 1 to 12 carbon atoms represented by R4 include the above-described hydrocarbon groups having 1 to 12 carbon atoms. From the viewpoint of improving low-temperature curability, preferably, the hydrocarbon group having 1 to 12 carbon atoms.
- An alkyl group is mentioned, More preferably, a C1-C12 chain alkyl group is mentioned.
- R 5 and R 6 are the same or different from each other and each represent a hydrocarbon group having 1 to 12 carbon atoms.
- Examples of the hydrocarbon group having 1 to 12 carbon atoms represented by R5 and R6 include the above-described hydrocarbon groups having 1 to 12 carbon atoms, and from the viewpoint of improving low-temperature curability, 12 alkyl groups are preferable, and chain alkyl groups having 1 to 12 carbon atoms are more preferable.
- R4 is an atomic group represented by —NR 5 R 6
- R5 and R1 may be bonded to each other to form a heterocycle
- R6 and R3 may be bonded to each other to form a heterocycle.
- the heterocyclic ring formed from R1, R3, R5 and R6 may be a polycyclic ring in which a plurality of single rings share one side.
- the heterocycle formed in that case is a nitrogen-containing heterocycle having a —N ⁇ CN— structure, and is not particularly limited.
- a 6-20 membered heterocycle preferably 6-15 Examples thereof include a membered ring, more preferably a 6-12 membered ring, and still more preferably a 10-12 membered heterocycle.
- the heterocycle may be a conjugated heterocycle.
- R1, R3, R5 and R6 form a heterocycle
- R2 represents a hydrogen atom.
- heterocyclic structure examples include a triazabicyclo ring structure.
- R4 is preferably —NR 5 R 6 (wherein R5 and R6 represent a hydrocarbon group having 1 to 12 carbon atoms, and R5 and R1 are bonded to each other to form a heterogeneous group. In addition to forming a ring, R6 and R3 may combine with each other to form a heterocycle.).
- the first blocking agent examples include imidazole compounds, imidazoline compounds, pyrimidine compounds, and guanidine compounds.
- imidazole compounds include imidazole (dissociation temperature 100 ° C.), benzimidazole (dissociation temperature 120 ° C.), 2-methylimidazole (dissociation temperature 70 ° C.), 4-methylimidazole (dissociation temperature 100 ° C.), 2-ethyl.
- Examples include imidazole (dissociation temperature 70 ° C.), 2-isopropylimidazole, 2,4-dimethylimidazole, 2-ethyl-4-methylimidazole, and the like.
- imidazoline compound examples include 2-methylimidazoline (dissociation temperature 110 ° C.), 2-phenylimidazoline, and the like.
- guanidine-based compound examples include 3,3-dialkylguanidines such as 3,3-dimethylguanidine, and 1,1,3,3 such as 1,1,3,3-tetramethylguanidine (dissociation temperature 120 ° C.).
- 3,3-dialkylguanidines such as 3,3-dimethylguanidine
- 1,1,3,3 such as 1,1,3,3-tetramethylguanidine (dissociation temperature 120 ° C.).
- Examples include 3-tetraalkylguanidine, 1,5,7-triazabicyclo [4.4.0] dec-5-ene.
- Such a first blocking agent can be used alone or in combination of two or more.
- R1 to R3 preferably represent an alkyl group having 1 to 12 carbon atoms or a hydrogen atom, and at least one of R1 to R3 represents a hydrogen atom, and R4 represents —NR 5
- a first blocking agent represented by R 6 R5 and R6 each represents an alkyl group having 1 to 12 carbon atoms), more preferably a guanidine-based compound, and still more preferably 1,1, 3,3-tetraalkylguanidine is mentioned, and 1,1,3,3-tetramethylguanidine is particularly preferred.
- the dissociation temperature of the first blocking agent is, for example, 60 ° C. or higher, preferably 80 ° C. or higher, for example, 150 ° C. or lower, preferably 130 ° C. or lower.
- the dissociation temperature of the blocking agent can be measured by the following method.
- the dissociation temperature of the blocking agent can be measured by applying blocked isocyanate to a silicon wafer and observing the temperature at which the isocyanate group is regenerated by IR measurement while heating.
- the blocking agent has a high catalytic ability (described later) and the regenerated isocyanate group cannot be observed, it is mixed with a polyol compound (described later) used in preparing a coating composition and an adhesive composition described later.
- the dissociation temperature of the blocking agent can be measured by applying the mixture to a silicon wafer and observing the temperature at which the hydroxyl group of the polyol compound reacts by IR measurement while heating.
- the second blocking agent is a blocking agent that blocks the isocyanate group and inactivates it, but regenerates the isocyanate group after deblocking, and also has a catalytic action that activates the regenerated isocyanate group (described later). ) Or having a catalytic action (described later) that activates the regenerated isocyanate group, the catalytic action (described later) is a blocking agent smaller than the first blocking agent.
- Such a second blocking agent include, for example, alcohol compounds, phenol compounds, active methylene compounds, amine compounds, imine compounds, oxime compounds, carbamic acid compounds, urea compounds, Examples include acid amide (lactam) compounds, acid imide compounds, triazole compounds, pyrazole compounds, mercaptan compounds, and bisulfites.
- Examples of the alcohol compound include methanol, ethanol, 2-propanol, n-butanol, s-butanol, 2-ethylhexyl alcohol, 1- or 2-octanol, cyclohexyl alcohol, ethylene glycol, benzyl alcohol, 2,2 , 2-trifluoroethanol, 2,2,2-trichloroethanol, 2- (hydroxymethyl) furan, 2-methoxyethanol, methoxypropanol, 2-ethoxyethanol, n-propoxyethanol, 2-butoxyethanol, 2-ethoxy Ethoxyethanol, 2-ethoxybutoxyethanol, butoxyethoxyethanol, 2-butoxyethylethanol, 2-butoxyethoxyethanol, N, N-dibutyl-2-hydroxyacetamide, N-hydride Xisuccinimide, N-morpholine ethanol, 2,2-dimethyl-1,3-dioxolane-4-methanol, 3-oxazolidineethanol, 2-hydroxymethylpyridine (dissociation temperature 140
- phenolic compounds include phenol, cresol, ethylphenol, n-propylphenol, isopropylphenol, n-butylphenol, s-butylphenol, t-butylphenol, n-hexylphenol, 2-ethylhexylphenol, n-octylphenol, n -Nonylphenol, di-n-propylphenol, diisopropylphenol, isopropylcresol, di-n-butylphenol, di-s-butylphenol, di-t-butylphenol, di-n-octylphenol, di-2-ethylhexylphenol, di-n -Nonylphenol, nitrophenol, bromophenol, chlorophenol, fluorophenol, dimethylphenol, styrenated phenol, methyl salicy , Methyl 4-hydroxybenzoate, benzyl 4-hydroxybenzoate, 2-ethylhexyl hydroxybenz
- active methylene compounds include Meldrum's acid, dialkyl malonate (eg, dimethyl malonate, diethyl malonate, di-n-butyl malonate, di-t-butyl malonate, di-2-ethylhexyl malonate, malonic acid).
- dialkyl malonate eg, dimethyl malonate, diethyl malonate, di-n-butyl malonate, di-t-butyl malonate, di-2-ethylhexyl malonate, malonic acid.
- amine compound examples include dibutylamine, diphenylamine, aniline, N-methylaniline, carbazole, bis (2,2,6,6-tetramethylpiperidinyl) amine, di-n-propylamine, diisopropylamine ( Dissociation temperature 130 ° C.), isopropylethylamine, 2,2,4- or 2,2,5-trimethylhexamethyleneamine, N-isopropylcyclohexylamine (dissociation temperature 140 ° C.), dicyclohexylamine (dissociation temperature 130 ° C.), Bis (3,5,5-trimethylcyclohexyl) amine, piperidine, 2,6-dimethylpiperidine (dissociation temperature 130 ° C), t-butylmethylamine, t-butylethylamine (dissociation temperature 120 ° C), t-butylpropylamine , T-butylbutylamine, t-butyl Benzy
- imine compound examples include ethyleneimine, polyethyleneimine, 1,4,5,6-tetrahydropyrimidine, guanidine and the like.
- oxime compounds examples include formaldoxime, acetoaldoxime, acetoxime, methylethylketoxime (dissociation temperature 130 ° C.), cyclohexanone oxime, diacetylmonooxime, benzophenoxime, 2,2,6,6-tetramethyl.
- Cyclohexanone oxime diisopropyl ketone oxime, methyl t-butyl ketone oxime, diisobutyl ketone oxime, methyl isobutyl ketone oxime, methyl isopropyl ketone oxime, methyl 2,4-dimethylpentyl ketone oxime, methyl 3-ethyl heptyl ketone oxime, methyl isoamyl ketone Oxime, n-amyl ketone oxime, 2,2,4,4-tetramethyl-1,3-cyclobutanedione monooxime, 4,4'-dimethoxybenzof Non'okishimu, 2-cycloheptanone oxime and the like.
- Examples of the carbamic acid compound include phenyl N-phenylcarbamate.
- urea compounds examples include urea, thiourea, and ethylene urea.
- acid amide (lactam) compounds include acetanilide, N-methylacetamide, acetic acid amide, ⁇ -caprolactam, ⁇ -valerolactam, ⁇ -butyrolactam, pyrrolidone, 2,5-piperazinedione, laurolactam, and the like. It is done.
- Examples of the acid imide compound include succinimide, maleic imide, and phthalimide.
- triazole compound examples include 1,2,4-triazole, benzotriazole, and the like.
- Examples of the pyrazole compound include pyrazole, 3,5-dimethylpyrazole (dissociation temperature 120 ° C.), 3,5-diisopropylpyrazole, 3,5-diphenylpyrazole, 3,5-di-t-butylpyrazole, 3- Examples include methylpyrazole, 4-benzyl-3,5-dimethylpyrazole, 4-nitro-3,5-dimethylpyrazole, 4-bromo-3,5-dimethylpyrazole, and 3-methyl-5-phenylpyrazole.
- mercaptan compounds include butyl mercaptan, dodecyl mercaptan, hexyl mercaptan, and the like.
- Examples of the bisulfite include sodium bisulfite.
- the second blocking agent is not limited to the above, and other blocking agents such as benzoxazolone, isatoic anhydride, tetrabutylphosphonium acetate, etc. may be mentioned.
- the blocking agent shown by the said General formula (1) is mentioned, for example, Specifically, for example, the above-mentioned imidazole compound, Examples include the imidazoline compounds described above, the pyrimidine compounds described above, and the guanidine compounds described above.
- the blocking agent shown by the said General formula (1) when used as a 2nd blocking agent, the blocking agent with which the catalytic action (after-mentioned) which activates an isocyanate group is smaller than a 1st blocking agent is selected. .
- These second blocking agents can be used alone or in combination of two or more.
- the second blocking agent is preferably an amine compound (more preferably, diisopropylamine, 2,6-dimethylpiperidine, t-butylethylamine, t-butylbenzylamine), an oxime compound (more preferably, methylethylketoxime).
- Acid amide compounds more preferably ⁇ -caprolactam
- pyrazole compounds more preferably 3,5-dimethylpyrazole
- imidazole compounds more preferably imidazole
- the second blocking agent is preferably a second blocking agent that does not have a catalytic action (described later) that activates the isocyanate group.
- an amine compound (more preferably, diisopropylamine is used). 2,6-dimethylpiperidine, t-butylethylamine, t-butylbenzylamine), oxime compounds (more preferably, methylethylketoxime), acid amide compounds (more preferably, ⁇ -caprolactam), pyrazole compounds ( More preferred is 3,5-dimethylpyrazole), and particularly preferred are t-butylethylamine, t-butylbenzylamine, methylethylketoxime, and 3,5-dimethylpyrazole.
- the dissociation temperature of the second blocking agent is, for example, 150 ° C. or less, preferably 140 ° C. or less, more preferably 130 ° C. or less, and usually 60 ° C. or more.
- dissociation temperature is in the above range, low temperature curability and pot life can be improved.
- the first blocking agent is preferably 1,1,3,3-tetraalkylguanidine
- the second blocking agent is , Diisopropylamine, 2,6-dimethylpiperidine, t-butylethylamine, t-butylbenzylamine, methylethylketoxime, ⁇ -caprolactam, 3,5-dimethylpyrazole, and imidazole.
- the second blocking agent consists of diisopropylamine, 2,6-dimethylpiperidine, t-butylethylamine, t-butylbenzylamine, methylethylketoxime, ⁇ -caprolactam, 3,5-dimethylpyrazole. At least selected from the group Both are one type.
- the blocked isocyanate can be obtained by reacting the polyisocyanate compound with the first blocking agent and the second blocking agent.
- reaction sequence in this method is not particularly limited. For example, first, after reacting the polyisocyanate compound and the first blocking agent in a ratio in which a free isocyanate group remains, the free isocyanate group is then reacted. A blocked isocyanate having a second blocking agent can be reacted.
- the blocked isocyanate having the free isocyanate group and the first blocking agent are reacted. It can also be made.
- polyisocyanate compound may be reacted with the first blocking agent and the second blocking agent simultaneously.
- the polyisocyanate compound and the second blocking agent are reacted at a ratio in which a free isocyanate group remains.
- the equivalent ratio (active group / isocyanate group) of the active group that reacts with the isocyanate group in the second blocking agent relative to the isocyanate group of the polyisocyanate compound is, for example, 0.2 or more, preferably 0.8. 5 or more, for example, 1.5 or less, preferably 1.2 or less, more preferably 1.1 or less.
- the reaction temperature is, for example, 0 ° C. or more, preferably 20 ° C. or more under an atmosphere of an inert gas (eg, nitrogen gas, argon gas, etc.) under atmospheric pressure, 80 ° C. or lower, preferably 60 ° C. or lower.
- the reaction time is, for example, 0.5 hours or more, preferably 1.0 hours or more, for example, 24 hours or less, preferably 12 hours or less.
- the blocked isocyanate having a free isocyanate group obtained as described above is reacted with the first blocking agent.
- the equivalent ratio of the active group that reacts with the isocyanate group in the first blocking agent to the free isocyanate group of the blocked isocyanate is, for example, 0.01 or more, preferably 0.05 or more, for example, 1.3 or less, preferably 1.2 or less, more preferably 1.1 or less.
- the reaction temperature is, for example, 0 ° C. or more, preferably 20 ° C. or more under an atmosphere of an inert gas (eg, nitrogen gas, argon gas, etc.) under atmospheric pressure, 80 ° C. or lower, preferably 60 ° C. or lower.
- the reaction time is, for example, 0.5 hours or more, preferably 1.0 hours or more, for example, 24 hours or less, preferably 12 hours or less.
- the completion of the reaction can be judged by, for example, employing infrared spectroscopy and confirming the disappearance or reduction of the isocyanate group.
- the ratio of the first blocking agent and the second blocking agent is such that the content ratio of the first latent isocyanate group (described later) and the second latent isocyanate group (described later) in the blocked isocyanate is within a predetermined range described later. Thus, it is set as appropriate.
- each of the above reactions may be in the absence of a solvent, for example, in the presence of a solvent.
- the solvent examples include ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone, nitriles such as acetonitrile, alkyl esters such as methyl acetate, ethyl acetate, butyl acetate, and isobutyl acetate, such as n-hexane.
- ketones such as acetone, methyl ethyl ketone, methyl isobutyl ketone, and cyclohexanone
- nitriles such as acetonitrile
- alkyl esters such as methyl acetate, ethyl acetate, butyl acetate
- isobutyl acetate such as n-hexane.
- Aliphatic hydrocarbons such as n-heptane and octane, alicyclic hydrocarbons such as cyclohexane and methylcyclohexane, aromatic hydrocarbons such as toluene, xylene and ethylbenzene, such as methyl cellosolve acetate, Ethyl cellosolve acetate, methyl carbitol acetate, ethyl carbitol acetate, ethylene glycol ethyl ether acetate, propylene glycol methyl ether acetate, 3-methyl-3-methoxy Glycol ether esters such as tilacetate and ethyl-3-ethoxypropionate, such as diethyl ether, tetrahydrofuran, dioxane, 1,2-dimethoxyethane, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, dipropylene glycol dimethyl ether, dipropy
- examples of the solvent further include a plasticizer.
- plasticizer examples include phthalic acid plasticizers, fatty acid plasticizers, aromatic polycarboxylic acid plasticizers, phosphoric acid plasticizers, polyol plasticizers, epoxy plasticizers, and polyester plasticizers. It is done.
- phthalic acid plasticizer examples include dimethyl phthalate, diethyl phthalate, dibutyl phthalate, diisobutyl phthalate, dihexyl phthalate, diheptyl phthalate, di- (2-ethylhexyl) phthalate, di-n-octyl phthalate, dinonyl.
- fatty acid plasticizers include adipic acid such as di-n-butyl adipate, di- (2-ethylhexyl) adipate, diisodecyl adipate, diisononyl adipate, di (C6-C10 alkyl) adipate, dibutyl diglycol adipate Plasticizers such as azelaic acid plasticizers such as di-n-hexyl azelate, di- (2-ethylhexyl) azelate, diisooctyl azelate, such as di-n-butyl sebacate, di- (2- Sebacic acid type plasticizers such as ethylhexyl) sebacate and diisononyl sebacate, for example maleic acid type plasticizers such as dimethyl malate, diethyl maleate, di-n-butyl maleate, di- (2-ethylhexyl) maleate,
- aromatic polycarboxylic acid plasticizer examples include tri-n-hexyl trimellitate, tri- (2-ethylhexyl) trimellitate, tri-n-octyl trimellitate, triisooctyl trimellitate, triisononyl.
- Trimellitic plasticizers such as trimellitate, tridecyl trimellitate and triisodecyl trimellitate, for example, pyromellitic acid type such as tetra- (2-ethylhexyl) pyromellitate and tetra-n-octylpyromellitate Examples include plasticizers.
- Examples of phosphoric acid plasticizers include triethyl phosphate, tributyl phosphate, tri- (2-ethylhexyl) phosphate, tributoxyethyl phosphate, triphenyl phosphate, octyl diphenyl phosphate, cresyl diphenyl phosphate, cresyl phenyl phosphate, tricresyl phosphate.
- Examples include zircyl phosphate, trixylenyl phosphate, tris (chloroethyl) phosphate, tris (chloropropyl) phosphate, tris (dichloropropyl) phosphate, tris (isopropylphenyl) phosphate, and the like.
- polyol plasticizer examples include diethylene glycol dibenzoate, dipropylene glycol dibenzoate, triethylene glycol dibenzoate, triethylene glycol di- (2-ethylbutyrate), and triethylene glycol di- (2-ethylhexoate).
- Glycol plasticizers such as dibutylmethylenebisthioglycolate, and glycerin plasticizers such as glycerol monoacetate, glycerol triacetate, and glycerol tributyrate.
- epoxy plasticizer examples include epoxidized soybean oil, epoxybutyl stearate, di-2-ethylhexyl epoxyhexahydrophthalate, diisodecyl epoxyhexahydrophthalate, epoxy triglyceride, octyl epoxidized oleate, decyl epoxidized oleate Etc.
- polyester plasticizer examples include adipic acid-based polyester, sebacic acid-based polyester, and phthalic acid-based polyester.
- plasticizer examples include partially hydrogenated terphenyl, an adhesive plasticizer, and a polymerizable plasticizer such as diallyl phthalate, an acrylic monomer, and an oligomer. These plasticizers can be used alone or in combination of two or more.
- solvents can be used alone or in combination of two or more.
- Such a blocked isocyanate has one molecule of a first latent isocyanate group whose isocyanate group is blocked by the first blocking agent and a second latent isocyanate group whose isocyanate group is blocked by the second blocking agent.
- first blocking agent a first latent isocyanate group whose isocyanate group is blocked by the first blocking agent
- second latent isocyanate group whose isocyanate group is blocked by the second blocking agent.
- the content ratio of the first latent isocyanate group and the second latent isocyanate group is such that the first latent isocyanate group is, for example, 1 mol% or more, preferably 5 mol% or more, more preferably, based on the total molar amount thereof. It is 10 mol% or more, for example, 80 mol% or less, preferably 50 mol% or less, more preferably 30 mol% or less.
- the second latent isocyanate group is, for example, 20 mol% or more, preferably 50 mol% or more, more preferably 70 mol% or more, for example, 98 mol% or less, preferably 95 mol% or less, More preferably, it is 90 mol% or less.
- the content ratio of the first latent isocyanate group and the second latent isocyanate group is in the above range, low temperature curability and pot life can be improved.
- Such a blocked isocyanate is obtained, for example, as a non-aqueous dispersible blocked isocyanate, and can be used by, for example, being dissolved in the above-described solvent.
- the solid content concentration is, for example, 1% by mass or more, preferably 20% by mass or more, more preferably 30% by mass or more, for example, 95% by mass or less, preferably Is 90 mass% or less.
- such a blocked isocyanate can be used by dispersing in water, for example.
- the blocked isocyanate is preferably modified with a hydrophilic compound containing an active hydrogen group. Thereby, a water-dispersible blocked isocyanate can be obtained.
- the above-described polyisocyanate compound is reacted with a hydrophilic compound containing an active hydrogen group to prepare a hydrophilic group-containing polyisocyanate. To do.
- hydrophilic compound containing an active hydrogen group examples include, for example, an active hydrogen group-containing nonionic hydrophilic compound and an active hydrogen group-containing anionic hydrophilic compound.
- active hydrogen group-containing cationic hydrophilic compounds for example, quaternary amino group-containing active hydrogen compounds
- Examples of the active hydrogen group-containing nonionic hydrophilic compound include polyoxyethylene compounds having at least three consecutive ethylene oxide groups.
- polyoxyethylene compounds examples include polyoxyethylene group-containing polyols, polyoxyethylene group-containing polyamines, one-end blocked polyoxyethylene glycol, and one-end blocked polyoxyethylene diamine.
- the polyoxyethylene group-containing polyol is a compound having a polyoxyethylene group in the molecule and two or more hydroxyl groups.
- polyoxyethylene glycol, polyoxyethylene triol, alkylene such as ethylene oxide and propylene oxide Random and / or block copolymer with oxide for example, polyoxypropylene polyoxyethylene copolymer diol or triol, polyoxypropylene polyoxyethylene block polymer diol or triol, pluronic with addition polymerization of ethylene oxide at the end of polypropylene glycol
- Type polypropylene glycol or triol Type polypropylene glycol or triol.
- examples of the polyoxyethylene group-containing polyol further include a polyoxyethylene side chain-containing polyol having two or more hydroxyl groups at the molecular ends and a polyoxyethylene group in the side chain.
- the polyoxyethylene side chain-containing polyol includes, for example, diisocyanate (the above-mentioned diisocyanate) and one-end-capped polyoxyethylene glycol (described later) and diisocyanate with respect to the hydroxyl group of one-end-capped polyoxyethylene glycol (described later).
- diisocyanate the above-mentioned diisocyanate
- one-end-capped polyoxyethylene glycol described later
- diisocyanate with respect to the hydroxyl group of one-end-capped polyoxyethylene glycol (described later).
- polyoxyethylene side chain-containing polyol as one-end-capped polyoxyethylene glycol (described later), preferably, methoxyethylene glycol is used, and as the diisocyanate, preferably, aliphatic diisocyanate (for example, HDI) is used.
- diisocyanate preferably, aliphatic diisocyanate (for example, HDI) is used.
- dialkanolamine examples include diethanolamine.
- polyoxyethylene side chain containing polyol for example, polyoxyethylene side chain containing obtained by adding one terminal blocked polyoxyethylene glycol (described later) to one hydroxyl group of a trihydric alcohol such as trimethylolpropane. Also included are polyols.
- polyoxyethylene group-containing polyamine examples include polyoxyalkylene ether diamines such as polyoxyethylene ether diamine.
- Examples of the one-end blocked polyoxyethylene glycol include alkoxyethylene glycol (monoalkoxy polyethylene glycol) whose one end is sealed with an alkyl group.
- the number of carbon atoms of the alkyl group for sealing one end is, for example, 1 to 20, preferably 1 to 8, more preferably 1 to 6, and further preferably 1 to 4. Particularly preferred is 1 to 2. That is, the alkyl group for sealing one end preferably includes a methyl group and an ethyl group.
- monoalkoxy polyethylene glycol whose one end is blocked with such an alkyl group include methoxy polyethylene glycol and ethoxy polyethylene glycol, and preferably methoxy polyethylene glycol.
- Examples of the one-end blocked polyoxyethylene diamine include polyoxyethylene diamine (monoamino monoalkoxy polyoxyethylene) capped at one end with an alkoxy group having 1 to 20 carbon atoms.
- polyoxyethylene compounds can be used alone or in combination of two or more.
- the polyoxyethylene compound is preferably a polyoxyethylene side chain-containing polyol having two or more hydroxyl groups at the molecular end and having a polyoxyethylene group in the side chain, polyoxyethylene glycol, monoalkoxy polyethylene glycol, monoamino mono Alkoxy polyoxyethylene diamine is mentioned, More preferably, the polyoxyethylene side chain containing polyol which has 2 or more of hydroxyl groups in the molecule terminal, and has a polyoxyethylene group in a side chain, and monoalkoxy polyethylene glycol are mentioned.
- the viscosity can be controlled and the water dispersibility can be improved.
- the polyoxyethylene compound may contain other oxyalkylene groups of ethylene oxide groups, specifically, oxypropylene groups, oxystyrene groups, and the like.
- the molar ratio of the ethylene oxide group to the total amount of the polyoxyethylene compound is, for example, 60 mol% or more, preferably 70 mol% or more, more preferably 80 mol% or more, from the viewpoint of water dispersibility. It is.
- polyoxyethylene glycol includes PEG200, PEG300, PEG400, PEG600, PEG1000, PEG2000 (above, manufactured by NOF Corporation).
- monomethoxypolyoxyethylene glycol include, for example, methoxy PEG # 400, methoxy PEG # 550, methoxy PEG # 1000 (above, manufactured by Toho Chemical), UNIOX M400, UNIOX M550, UNIOX M1000, UNIOX M2000 (manufactured by Nippon Oil & Fats), MPG-081 (Nippon Emulsifier) and the like, and as the polyoxyethylene ether diamine, Jeffamine series (manufactured by Huntsman) and the like can be mentioned.
- active hydrogen group-containing nonionic hydrophilic compounds can be used alone or in combination of two or more.
- the number average molecular weight of the active hydrogen group-containing nonionic hydrophilic compound is, for example, 200 or more, preferably 300 or more, more preferably 400 or more, for example, 2000 or less, preferably Is 1500 or less, more preferably 1200 or less, and still more preferably 1000 or less.
- the number average molecular weight of the active hydrogen group-containing nonionic hydrophilic compound is not less than the above lower limit, the water dispersibility of the blocked isocyanate can be improved. Further, if the number average molecular weight of the active hydrogen group-containing nonionic hydrophilic compound is not more than the above upper limit, the solubility of the blocked isocyanate can be improved, and the coating composition and the adhesive obtained using the blocked isocyanate The water resistance of the cured film of the composition can be improved.
- Examples of the active hydrogen group-containing anionic hydrophilic compound include carboxylic acid group-containing active hydrogen compounds and sulfonic acid group-containing active hydrogen compounds.
- carboxylic acid group-containing active hydrogen compound examples include monohydroxycarboxylic acid and derivatives thereof, dihydroxycarboxylic acid and derivatives thereof, and the like.
- monohydroxycarboxylic acid examples include hydroxypivalic acid.
- dihydroxycarboxylic acid examples include 2,2-dimethylolacetic acid, 2,2-dimethylollactic acid, 2,2-dimethylolpropionic acid (hereinafter referred to as DMPA), and 2,2-dimethylolbutane.
- DMPA 2,2-dimethylolacetic acid
- DMPA 2,2-dimethylollactic acid
- DMpropionic acid hereinafter referred to as DMPA
- 2,2-dimethylolbutane examples include acid (hereinafter referred to as DMBA), 2,2-dimethylolbutyric acid, dihydroxylcarboxylic acid such as 2,2-dimethylolvaleric acid, and the like.
- Examples of the monohydroxycarboxylic acid or dihydroxycarboxylic acid derivative include, for example, the above-mentioned monohydroxycarboxylic acid or dihydroxycarboxylic acid metal salts and ammonium salts, and the above-mentioned monohydroxycarboxylic acid or dihydroxycarboxylic acid as an initiator.
- Examples include polycaprolactone diol and polyether polyol.
- carboxylic acid group-containing active hydrogen compound examples include monohydroxycarboxylic acid and dihydroxycarboxylic acid, and more preferred is dihydroxycarboxylic acid.
- sulfonic acid group-containing active hydrogen compound examples include dihydroxybutanesulfonic acid and dihydroxypropanesulfonic acid obtained from a synthesis reaction of an epoxy group-containing compound and acidic sulfite.
- aminoethylsulfonic acid ethylenediamino-propyl- ⁇ -ethylsulfonic acid, 1,3-propylenediamine- ⁇ -ethylsulfonic acid, N, N-bis (2-hydroxyethyl) -2-aminoethanesulfone Acid, N, N-bis (2-hydroxyethyl) -2-aminobutanesulfonic acid, 1,3-phenylenediamine-4,6-disulfonic acid, diaminobutanesulfonic acid, diaminopropanesulfonic acid, 3,6-diamino -2-Toluenesulfonic acid, 2,4-diamino-5-toluen
- active hydrogen group-containing anionic hydrophilic compounds can be used alone or in combination of two or more.
- the active hydrogen group-containing anionic hydrophilic compound is preferably a carboxylic acid group-containing active hydrogen compound from the viewpoint of ease of production and compoundability in water-based paints.
- an anionic hydrophilic compound containing an active hydrogen group when using an anionic hydrophilic compound containing an active hydrogen group, it is preferably neutralized with a neutralizing agent after the production of the blocked isocyanate.
- a neutralizing agent include tertiary amines such as alkali metals, alkaline earth metals, ammonia, trimethylamine, triethylamine, dimethylethanolamine, triethanolamine, and triisopropanolamine.
- active hydrogen group-containing hydrophilic compounds can be used alone or in combination of two or more.
- the active hydrogen group-containing hydrophilic compound is preferably an active hydrogen group-containing nonionic hydrophilic compound, more preferably a polyoxyethylene compound, from the viewpoint of ease of production.
- an active hydrogen group-containing nonionic hydrophilic compound is used as the active hydrogen group-containing hydrophilic compound, compatibility is improved when used in combination with other resins (such as a main agent for blocked isocyanate as a curing agent). It can be used by mixing with various resins.
- the blending ratio of the active hydrogen group-containing hydrophilic compound to the polyisocyanate compound is such that the active hydrogen group of the hydrophilic group-containing hydrophilic compound is 100 moles of the isocyanate group of the polyisocyanate compound. It is 2 mol or more, preferably 3 mol or more, more preferably 5 mol or more, and is adjusted so as to have a ratio of 25 mol or less, preferably 22 mol or less, more preferably 20 mol or less.
- the blending ratio of the active hydrogen group-containing hydrophilic compound to the polyisocyanate compound is not less than the above lower limit, it is possible to improve the dispersibility in water, and if it is not more than the above upper limit, the particles when dispersed in water The diameter can be kept moderate, a long pot life can be obtained, and furthermore, it can be used as a curing agent component of a one-pack type polyurethane resin.
- the active hydrogen group-containing hydrophilic compound is, for example, 3 parts by mass with respect to 100 parts by mass of the polyisocyanate compound. As mentioned above, Preferably it is 5 mass parts or more, for example, 100 mass parts or less, Preferably, it is 80 mass parts or less.
- the reaction temperature is, for example, 0 ° C. or higher, preferably 30 ° C. or higher, for example, 150 ° C. or lower, preferably 120 ° C. or lower.
- the reaction time is until the isocyanate amount measured by the titration method does not change at the above reaction temperature, and specifically, for example, 0.5 hour or more, preferably 1 hour or more. For example, 120 hours or less, preferably 72 hours or less.
- polyisocyanate compound and the active hydrogen group-containing hydrophilic compound can be reacted in the absence of a solvent.
- they can be reacted in the presence of the above-mentioned known solvent.
- the isocyanate group content of the hydrophilic group-containing polyisocyanate (in terms of resin, excluding the solvent when a solvent is included) is, for example, 5% by mass or more, preferably 7% by mass or more, for example, 25% by mass or less. Preferably, it is 20 mass% or less.
- the ethylene oxide group content of the hydrophilic group-containing polyisocyanate (that is, the ethylene oxide group content relative to the total amount of the polyisocyanate compound and the hydrophilic compound). ) Is, for example, 7% by mass or more, preferably 10% by mass or more, for example, 30% by mass or less, preferably 25% by mass or less.
- the ethylene oxide group content is not less than the above lower limit, excellent water dispersibility can be obtained, and if the content is not more than the above upper limit, a long pot life can be obtained. Further, the physical properties of the coating film obtained by curing the obtained coating composition and adhesive composition can be improved.
- the blocked isocyanate can be obtained by reacting the hydrophilic group-containing polyisocyanate with the blocking agent so as to block the isocyanate group of the hydrophilic group-containing polyisocyanate obtained as described above.
- the blocked isocyanate can be obtained, for example, by reacting the above hydrophilic group-containing polyisocyanate with the first blocking agent and the second blocking agent.
- the ratio of the first blocking agent and the second blocking agent is appropriately set so that the content ratio of the first latent isocyanate group and the second latent isocyanate group in the blocked isocyanate is within a predetermined range described later.
- reaction order is not particularly limited.
- the hydrophilic group-containing polyisocyanate and the first blocking agent are reacted in a ratio in which a free isocyanate group remains, and then the free isocyanate group.
- a blocked isocyanate having a second blocking agent can be reacted.
- the blocked isocyanate having the free isocyanate group is reacted. You can also.
- hydrophilic group-containing polyisocyanate may be reacted with the first blocking agent and the second blocking agent simultaneously.
- the hydrophilic group-containing polyisocyanate and the second blocking agent are reacted at a ratio in which a free isocyanate group remains.
- the equivalent ratio (active group / isocyanate group) of the active group that reacts with the isocyanate group in the second blocking agent with respect to the isocyanate group of the hydrophilic group-containing polyisocyanate is, for example, 0.2 or more, preferably 0.5 or more, for example, 1.5 or less, preferably 1.2 or less, more preferably 1.1 or less.
- the reaction temperature is, for example, 0 ° C. or more, preferably 20 ° C. or more under an atmosphere of an inert gas (eg, nitrogen gas, argon gas, etc.) under atmospheric pressure, 80 ° C. or lower, preferably 60 ° C. or lower.
- the reaction time is, for example, 0.5 hours or more, preferably 1.0 hours or more, for example, 24 hours or less, preferably 12 hours or less.
- the blocked isocyanate having the free isocyanate group is reacted with the first blocking agent.
- the equivalent ratio of the active group that reacts with the isocyanate group in the first blocking agent to the free isocyanate group of the blocked isocyanate is, for example, 0.01 or more, preferably 0.05 or more, for example, 1.3 or less, preferably 1.2 or less, more preferably 1.1 or less.
- the reaction temperature is, for example, 0 ° C. or more, preferably 20 ° C. or more under an atmosphere of an inert gas (eg, nitrogen gas, argon gas, etc.) under atmospheric pressure, 80 ° C. or lower, preferably 60 ° C. or lower.
- the reaction time is, for example, 0.5 hours or more, preferably 1.0 hours or more, for example, 24 hours or less, preferably 12 hours or less.
- the completion of the reaction can be judged by, for example, employing infrared spectroscopy and confirming the disappearance or reduction of the isocyanate group.
- reaction may be in the absence of a solvent, for example, in the presence of a solvent.
- the blocked isocyanate in which the isocyanate group of the hydrophilic group-containing polyisocyanate is blocked by the first blocking agent and the second blocking agent can be obtained.
- Such a blocked isocyanate has one molecule of a first latent isocyanate group whose isocyanate group is blocked by the first blocking agent and a second latent isocyanate group whose isocyanate group is blocked by the second blocking agent.
- first blocking agent a first latent isocyanate group whose isocyanate group is blocked by the first blocking agent
- second latent isocyanate group whose isocyanate group is blocked by the second blocking agent.
- the content ratio of the first latent isocyanate group and the second latent isocyanate group is such that the first latent isocyanate group is, for example, 1 mol% or more, preferably 5 mol% or more, more preferably, based on the total molar amount thereof. It is 10 mol% or more, for example, 80 mol% or less, preferably 50 mol% or less, more preferably 30 mol% or less.
- the second latent isocyanate group is, for example, 20 mol% or more, preferably 50 mol% or more, more preferably 70 mol% or more, for example, 98 mol% or less, preferably 95 mol% or less, More preferably, it is 90 mol% or less.
- the content ratio of the first latent isocyanate group and the second latent isocyanate group is in the above range, low temperature curability and pot life can be improved.
- a polyisocyanate compound and a hydrophilic compound containing an active hydrogen group are reacted, and the isocyanate group of the obtained hydrophilic group-containing polyisocyanate is converted into a first blocking agent and a second blocking agent.
- the reaction sequence of the polyisocyanate compound, the hydrophilic compound, the first blocking agent and the second blocking agent is not particularly limited.
- the polyisocyanate compound and the first blocking agent are prepared.
- the blocked isocyanate may be prepared by reacting the blocking agent and the second blocking agent and reacting the resulting blocked isocyanate (including unreacted isocyanate group) with a hydrophilic compound.
- the polyisocyanate compound is reacted with a hydrophilic compound containing an active hydrogen group first, and the hydrophilic group-containing polyisocyanate is reacted.
- the isocyanate group of the prepared and obtained hydrophilic group-containing polyisocyanate is blocked with a first blocking agent and a second blocking agent.
- the block isocyanate thus obtained is obtained as a water-dispersible blocked isocyanate, has a relatively long pot life even when dispersed in water, and further, a curing agent for a one-component polyurethane resin. It can be used as a component and has excellent low-temperature curability.
- the method for dispersing the blocked isocyanate in water is not particularly limited.
- the blocked isocyanate and water may be stirred and mixed using a stirrer such as a homomixer, a homodisper, or a magnetic stirrer.
- additives such as a dispersant and an antifoaming agent can be added to the blocked isocyanate dispersion as necessary.
- the blending ratio of the additive is not particularly limited, and is appropriately determined according to the purpose and application.
- the blocked isocyanate dispersion contains an organic solvent (for example, a reaction solution obtained by reacting a hydrophilic group-containing polyisocyanate with the first blocking agent and the second blocking agent in an organic solvent
- an organic solvent for example, a reaction solution obtained by reacting a hydrophilic group-containing polyisocyanate with the first blocking agent and the second blocking agent in an organic solvent
- the organic solvent can be volatilized and removed by, for example, reducing the pressure of the blocked isocyanate dispersion or heating it under reduced pressure.
- the volume average particle diameter of the blocked isocyanate is, for example, 1000 nm or less, preferably 700 nm, more preferably 500 nm or less, still more preferably 300 nm or less, usually 10 nm or more. It is.
- volume average particle diameter of the blocked isocyanate is not more than the above upper limit, excellent water dispersibility can be ensured, and if it is not less than the above lower limit, a relatively long pot life can be ensured. It can be made usable as a curing agent component of a liquid polyurethane resin.
- the first latent isocyanate group and the second latent isocyanate group are included in one molecule of the obtained blocked isocyanate.
- the first latent isocyanate group is contained as the latent isocyanate group.
- a blocked isocyanate and a blocked isocyanate containing only the second latent isocyanate group as the latent isocyanate group can be prepared and mixed.
- a blocked isocyanate containing only the first latent isocyanate group as a latent isocyanate group hereinafter, (Referred to as the first blocked isocyanate component).
- the equivalent ratio of the active group that reacts with the isocyanate group in the first blocking agent to the isocyanate group of the polyisocyanate compound is, for example, 0.5 or more, preferably 0.8. 8 or more, for example, 2.0 or less, preferably 1.5 or less, more preferably 1.25 or less.
- the reaction temperature is, for example, 0 ° C. or more, preferably 20 ° C. or more under an atmosphere of an inert gas (eg, nitrogen gas, argon gas, etc.) under atmospheric pressure, 80 ° C. or lower, preferably 60 ° C. or lower.
- the reaction time is, for example, 0.5 hours or more, preferably 1.0 hours or more, for example, 24 hours or less, preferably 12 hours or less.
- the completion of the reaction can be judged by, for example, employing infrared spectroscopy and confirming the disappearance or reduction of the isocyanate group.
- polyisocyanate compound and the first blocking agent can be reacted in the absence of a solvent, but for example, they can be reacted in the presence of a solvent.
- a blocked isocyanate in which the isocyanate group of the polyisocyanate compound is blocked only by the first blocking agent, that is, a first blocked isocyanate component can be obtained.
- a blocked isocyanate containing only the second latent isocyanate group as a latent isocyanate group by reacting the above-described polyisocyanate compound with the above-described second blocking agent separately from the first blocked isocyanate component.
- the second blocked isocyanate component a blocked isocyanate containing only the second latent isocyanate group as a latent isocyanate group by reacting the above-described polyisocyanate compound with the above-described second blocking agent separately from the first blocked isocyanate component.
- the equivalent ratio of the active group that reacts with the isocyanate group in the second blocking agent to the isocyanate group of the polyisocyanate compound is, for example, 0.5 or more, preferably 0.8. 8 or more, for example, 2.0 or less, preferably 1.5 or less, more preferably 1.25 or less.
- the reaction temperature is, for example, 0 ° C. or more, preferably 20 ° C. or more under an atmosphere of an inert gas (eg, nitrogen gas, argon gas, etc.) under atmospheric pressure, 80 ° C. or lower, preferably 60 ° C. or lower.
- the reaction time is, for example, 0.5 hours or more, preferably 1.0 hours or more, for example, 24 hours or less, preferably 12 hours or less.
- the completion of the reaction can be judged by, for example, employing infrared spectroscopy and confirming the disappearance or reduction of the isocyanate group.
- polyisocyanate compound and the second blocking agent can be reacted in the absence of a solvent, but for example, they can be reacted in the presence of a solvent.
- the first blocked isocyanate component and the second blocked isocyanate component are mixed.
- the mixing ratio of the first blocked isocyanate component and the second blocked isocyanate component is appropriately set so that the content ratio of the first latent isocyanate group and the second latent isocyanate group in the blocked isocyanate is in the above range.
- the first blocked isocyanate component is, for example, 1 mol% or more, preferably 5 mol% or more, more preferably It is 10 mol% or more, for example, 80 mol% or less, preferably 50 mol% or less, more preferably 30 mol% or less.
- the second blocked isocyanate component is, for example, 20 mol% or more, preferably 50 mol% or more, more preferably 70 mol% or more, for example, 98 mol% or less, preferably 95 mol% or less, More preferably, it is 90 mol% or less.
- the blocked isocyanate can be obtained as a mixture of the first blocked isocyanate component and the second blocked isocyanate component.
- Such a blocked isocyanate comprises a first latent isocyanate group whose isocyanate group is blocked by the first blocking agent and a second latent isocyanate group whose isocyanate group is blocked by the second blocking agent. , In the above-mentioned proportion.
- Such a blocked isocyanate can be used by, for example, being dissolved in the above-mentioned solvent in the above-mentioned ratio, and can be used by being dispersed in, for example, the above-mentioned ratio.
- the first blocked isocyanate component and / or the second blocked isocyanate component can be modified by the above-described method with the above-described hydrophilic compound, if necessary.
- the blocked isocyanate of the present invention may or may not have the first latent isocyanate group and the second latent isocyanate group in one molecule.
- the first latent isocyanate group and the second latent isocyanate group are preferably combined in one molecule.
- the above-mentioned blocked isocyanate can be used, for example, as a curing agent component of a two-component curable polyurethane resin or a one-component polyurethane resin, and more specifically, for example, a two-component curable polyurethane resin or a one-component. It is suitably used as a curing agent in coating compositions, ink compositions, adhesive compositions and the like prepared as mold polyurethane resins.
- the coating composition and adhesive composition of the present invention contain the above-mentioned blocked isocyanate and a polyol compound.
- Such a coating composition and adhesive composition are, for example, a two-component polyurethane resin in which the curing agent composed of the above-mentioned blocked isocyanate and the main component composed of a polyol compound are individually prepared and blended at the time of use. Or a one-component polyurethane resin in which a curing agent made of the above-mentioned blocked isocyanate and a main agent made of a polyol compound are blended in advance.
- polyol compound examples include a low molecular weight polyol and a high molecular weight polyol.
- the low molecular weight polyol is a compound having two or more hydroxyl groups and a number average molecular weight of less than 300, preferably less than 400, such as ethylene glycol, propylene glycol, 1,3-propanediol, 1,4-butylene glycol, 1,3-butylene glycol, 1,2-butylene glycol, 1,5-pentanediol, 1,6-hexanediol, neopentyl glycol, 3-methyl-1,5-pentanediol, 2,2,2-trimethyl Pentanediol, 3,3-dimethylolheptane, alkane (C7-20) diol, 1,3- or 1,4-cyclohexanedimethanol and mixtures thereof, 1,3- or 1,4-cyclohexanediol and their Mixture, hydrogenated bisphenol A, 1,4-dihydroxy Dihydric alcohols such as 2-butene, 2,6-dimethyl-1-o
- a trihydric alcohol such as tetramethylolmethane (pentaerythritol), a dihydric alcohol such as diglycerin, a pentahydric alcohol such as xylitol, such as sorbitol, mannitol, allitol, iditol, dulitol, altoitol, inositol, dithiol.
- pentahydric alcohol such as xylitol, such as sorbitol, mannitol, allitol, iditol, dulitol, altoitol, inositol, dithiol.
- hexavalent alcohols such as pentaerythritol, for example, 7-valent alcohols such as perseitol, and 8-valent alcohols such as sucrose.
- These low molecular weight polyols can be used alone or in combination of two or more.
- the high molecular weight polyol is a compound having two or more hydroxyl groups and a number average molecular weight of 300 or more, preferably 400 or more, more preferably 500 or more.
- a polyether polyol for example, polyoxyalkylene polyol, polytetraalkylene
- polyoxyalkylene polyol for example, polyoxyalkylene polyol, polytetraalkylene
- polyester polyol eg adipic acid type polyester polyol, phthalic acid type polyester polyol, lactone type polyester polyol etc.
- polycarbonate polyol eg adipic acid type polyester polyol, phthalic acid type polyester polyol, lactone type polyester polyol etc.
- polyurethane polyol eg polyether polyol, polyester polyol, polycarbonate polyol etc.
- Polyols urethane-modified with isocyanate epoxy polyols, vegetable oil polyols, polyolefin polyols, acrylic polyols Ol, and vinyl monomer-modified polyol.
- These high molecular weight polyols can be used alone or in combination of two or more.
- These polyol compounds can be used alone or in combination of two or more.
- the polyol compound is preferably a high molecular weight polyol, more preferably an acrylic polyol.
- a polyol compound and a monool compound are used in combination.
- monool compounds examples include methanol, ethanol, propanol, isopropanol, n-butanol, isobutanol, s-butanol, t-butanol, 2-ethylhexyl alcohol, other alkanols (C5 to 38) and aliphatic unsaturated alcohols. (C9-24), alkenyl alcohol, 2-propen-1-ol, alkadienol (C6-8), 3,7-dimethyl-1,6-octadien-3-ol, and the like.
- These monool compounds can be used alone or in combination of two or more.
- the blending ratio is, for example, 1% by mass or more, preferably 2% by mass or more, for example, 10% by mass with respect to the total amount of the coating composition and the adhesive composition. Hereinafter, it is preferably 8% by mass or less.
- a polyol compound (a monool compound is included if necessary. The same hereafter) can also be used in a lump form (bulk form, solid content concentration of 100 mass%), for example, it is dissolved or dispersed in water or an organic solvent. It can also be used.
- a polymerization method obtained in the state which the above-mentioned polyol compound disperse
- non-aqueous dispersions of polyol compounds and plastisols can also be used.
- the plastisol contains, for example, a resin, a plasticizer, and a filler. Examples of the resin include a vinyl chloride resin, a vinyl acetate copolymerized vinyl chloride resin, and an acrylic resin.
- the solid content concentration is, for example, 1% by mass or more, preferably 5% by mass or more, and more preferably 10% by mass or more.
- a block isocyanate (curing agent) and a polyol compound (main agent) are blended in advance or at the time of use, and the blocking agent (first block) is blended. Agent and the second blocking agent).
- the blocked isocyanate is dispersed or dissolved in water or a solvent to prepare a dispersion or solution, and then a lump (bulk, solid concentration 100) (Mass%) of a polyol compound and a dispersion or solution of the polyol compound.
- the blocked isocyanate can be directly dispersed in a polyol compound dispersion or solution by the above-described method.
- the blending ratio of the blocked isocyanate (curing agent) and the polyol compound (main agent) is, for example, the equivalent ratio of the latent isocyanate group (isocyanate group blocked by the blocking agent) of the blocked isocyanate to the hydroxyl group of the polyol compound (isocyanate group / activity).
- Hydrogen group is, for example, 0.05 or more, preferably 0.1 or more, more preferably 0.2 or more, for example, 5 or less, preferably 3 or less, more preferably 2 or less. is there.
- the blocked isocyanate (curing agent) is a mixture of the first blocked isocyanate component and the second blocked isocyanate component, for example, first
- the first blocked isocyanate After the component and the second blocked isocyanate component are mixed to prepare a curing agent, the curing agent and the polyol compound (main agent) may be blended at the time of use.
- the first blocked isocyanate component or the second blocked isocyanate component may be blended. After blending either one of the blocked isocyanate components and the polyol compound (main agent), the other can also be blended.
- the dissociation conditions are not particularly limited as long as the blocking agent (first blocking agent and second blocking agent) in the blocked isocyanate is dissociated.
- the dissociation temperature that is, the coating composition and adhesion
- the curing temperature of the agent composition is, for example, 60 ° C. or higher, preferably 80 ° C. or higher, for example, lower than 150 ° C., preferably lower than 130 ° C.
- the blocking agent in the blocked isocyanate can be dissociated, the isocyanate group regenerated by the blocked isocyanate and the hydroxyl group of the polyol compound can be reacted to cure the coating composition and the adhesive composition.
- the coating film which consists of can be obtained.
- the first blocking agent having a large catalytic action for activating the isocyanate group (including the first blocking agent in a state in which the isocyanate group is blocked and the dissociated first blocking agent) has an isocyanate group. Acts as an activating catalyst. Therefore, when the first blocking agent is used, the coating composition and the adhesive composition can be cured more efficiently than when only the second blocking agent is used.
- the comparison between the catalytic action of the first blocking agent and the catalytic action of the second blocking agent is based on the following method.
- a polyisocyanate compound and a second blocking agent are reacted to synthesize a blocked isocyanate, and a coating composition and an adhesive composition are prepared using the obtained blocked isocyanate.
- the block isocyanate is synthesized by reacting the polyisocyanate compound, the first blocking agent and the second blocking agent, and the coating composition and the adhesive composition are prepared using the obtained blocked isocyanate.
- the curing temperature of the coating composition and the adhesive composition is B (° C.).
- the value (° C./mol) obtained by converting the difference (° C.) between A (° C.) and B (° C.) in such a case to 1 mol of the first blocking agent is defined as the catalytic ability of the first blocking agent.
- the catalytic action of the blocking agent can be compared.
- reaction time of the isocyanate group regenerated by the blocked isocyanate and the hydroxyl group of the polyol compound under the heating condition is, for example, 1 minute or more, preferably 10 minutes or more, for example, 60 minutes or less, preferably 30 minutes or less. It is. If reaction time is more than the said minimum, hardening reaction will fully advance, and if it is below the said upper limit, process energy can be reduced.
- a coating is applied to one or both of the blocked isocyanate (curing agent) and the polyol compound (main agent).
- Curing agent blocked isocyanate
- main agent the polyol compound
- An additive such as an agent can be appropriately blended. The compounding amount of the additive is appropriately determined depending on the purpose and application.
- said block isocyanate which is excellent in low-temperature curability is used for said coating composition and adhesive composition, it can aim at low energy and cost reduction.
- said blocked isocyanate has a comparatively long pot life also when disperse
- the blocked isocyanate of the present invention is not limited to the above polyurethane resin, and can be used as a curing agent for various known resins such as polyolefin resin, polyacrylic resin, and polyester resin.
- the blocked isocyanate of the present invention when used as a curing agent, it can be used in combination with a known curing agent such as melamine or epoxy. In such a case, the blending ratio of each curing agent is appropriately set according to the purpose and application.
- the coating composition and adhesive composition of the present invention are applied by a known coating method such as spray coating, dip coating, spin coating, rotary atomization coating, curtain coating, and the like, and dried.
- a coating film can be formed.
- electrostatic can be applied, and furthermore, it can be baked after painting.
- the baking method is not particularly limited.
- a known method such as infrared heating, hot air heating, high-frequency heating or the like is employed.
- the coating composition and the adhesive composition to be coated are not particularly limited, and examples thereof include inorganic substances (nonmetal) such as concrete, natural stone, and glass, such as iron, stainless steel, aluminum, copper, brass, Metals such as titanium, cold-rolled steel sheets, galvanized steel sheets, zinc alloy-plated steel sheets, stainless steel sheets, tin-plated steel sheets, etc., for example, plastics, rubber, adhesives, organic materials such as wood, and more , Organic inorganic composites such as fiber reinforced plastic (FRP), resin reinforced concrete, fiber reinforced concrete, and the like, preferably organic inorganic composites.
- inorganic substances such as concrete, natural stone, and glass
- inorganic substances such as concrete, natural stone, and glass
- metals such as titanium, cold-rolled steel sheets, galvanized steel sheets, zinc alloy-plated steel sheets, stainless steel sheets, tin-plated steel sheets, etc.
- plastics, rubber, adhesives, organic materials such as wood, and more
- Organic inorganic composites such as fiber reinforced plastic (FRP
- surface treatment may be given to the said to-be-coated article.
- a steel plate (metal) or the like may be subjected to a surface treatment such as a phosphate treatment, a chromate treatment, or a composite oxide treatment.
- a surface treatment such as a phosphate treatment, a chromate treatment, or a composite oxide treatment.
- an intermediate coating film may be formed.
- the plastic may be pretreated (for example, degreasing treatment, water washing treatment, primer treatment, etc.).
- the above-mentioned coating composition and adhesive composition can be used for all industrial products.
- an article obtained by applying the coating composition of the present invention to the article to be coated and an article obtained by adhering the article to be coated with the adhesive composition of the present invention
- car bodies and parts of various transportation equipment such as automobiles, motorcycles, trains, airplanes, etc.
- housings and parts of home appliances such as food packaging films and paper, plastic bottles, plastic cups, cans
- Packaging materials such as, for example, fiber processing materials, bridge members, steel towers and other civil engineering members, for example, waterproofing material sheets, tanks, pipes and other industrial equipment such as building exteriors such as building exteriors such as road members, and more , Electrical and electronic members, furniture and the like.
- Example 1 In a 100 mL reactor equipped with a stirrer, thermometer, condenser, and nitrogen gas inlet tube at room temperature, as a polyisocyanate compound, 127N, 307.31 g (NCO group: 1.00 mol) as a polyisocyanate compound, and methyl isobutyl ketone as a solvent (Hereafter, it may be abbreviated as MIBK.) 224.71 g was added and mixed well.
- MIBK. methyl isobutyl ketone
- TMG 1,1,3,3-tetramethylguanidine
- Examples 2 to 14 and Comparative Examples 1 to 9 A blocked isocyanate was obtained in the same manner as in Example 1 except that the formulation shown in Table 1 was used.
- IMZ imidazole, Nippon Synthetic Chemical Co.
- CP .epsilon.-caprolactam, manufactured by Tokyo Chemical Industry Co. 2HP: 2-hydroxypyridine, (Preparation of coating composition) manufactured by Tokyo Chemical Industry Co., Ltd.
- Example 15 MIBK and t-BA were added as solvents so that the final coating composition had a solid content concentration of 40% by mass and 5% by mass of t-butanol (hereinafter sometimes abbreviated as t-BA).
- the concentration of the acrylic polyol (Q182, Mitsui Chemicals) solution was adjusted.
- a coating composition was prepared by adding the blocked isocyanate obtained in Example 1 so that the molar ratio of the hydroxyl group of the acrylic polyol and the latent isocyanate group of the blocked isocyanate was 1, and stirring for 30 minutes. did.
- Examples 16 to 18, 26 to 28, Comparative Example 10 A coating composition was prepared in the same manner as in Example 15 except that the formulation shown in Table 2 was used.
- Example 19 to 25 Comparative Examples 11 to 18 A coating composition was prepared in the same manner as in Example 15 except that the formulation shown in Table 2 was used, and the amount of t-BA was 0% by mass.
- the coating composition was applied onto a polypropylene (PP) plate with a thickness of 250 ⁇ m by an applicator, cured at a predetermined temperature for 30 minutes, and then aged at room temperature for 24 hours.
- the curing temperature was 150 ° C. or higher, a glass substrate was used instead of the PP plate.
- dissolve in a mixed solvent with respect to the mass before immersing in a mixed solvent was calculated as a gel fraction, and the temperature at which the gel fraction became 60% or more was made into hardening temperature.
- the curing temperature of the coating composition containing the blocked isocyanate prepared using only the second blocking agent and the coating composition containing the blocked isocyanate prepared using the first blocking agent and the second blocking agent were compared and cured. The difference in temperature was determined as the catalytic effect (° C.).
- the catalytic effect with respect to 1 mol of 1st blocking agents was calculated
- Example 29 Two types of blocked isocyanates were respectively synthesized in the same manner as in Example 1 except that the formulation shown in Table 3 was used. Thereafter, the blocked isocyanate was mixed so that the ratio of latent isocyanate groups was the composition shown in Table 3.
- Example 30 A coating composition was prepared in the same manner as in Example 29 except that the formulation shown in Table 3 was used. And the curing temperature of the obtained coating composition, the catalytic effect, and the catalytic ability were evaluated by said method. The results are shown in Table 3.
- the amount of isocyanate remaining during the reaction was determined by back titration using dibutylamine. Further, the isocyanate group content of the obtained hydrophilic group-containing polyisocyanate was determined by back titration using dibutylamine, and Table 4 shows values in terms of resin excluding the solvent. Moreover, ethylene oxide group content was calculated
- Synthesis Examples 3 to 9 A hydrophilic group-containing polyisocyanate was obtained by synthesizing in the same manner as in Synthesis Example 2 except that the raw material compounds were changed to the conditions shown in Table 4.
- Table 4 shows the isocyanate group content and ethylene oxide group content (EO (%)) of the obtained hydrophilic group-containing polyisocyanate.
- TMG 1,1,3,3-tetramethylguanidine
- Example 54 In Example 31, an aqueous dispersion of acrylic polyol (trade name RE4788, manufactured by Mitsui Chemicals), which was adjusted by adding water so that the final solid content concentration of the coating composition was 30% by mass, was obtained.
- the coating composition was prepared by adding the blocked isocyanate so that the molar ratio of the hydroxyl group of the acrylic polyol to the latent isocyanate group of the blocked isocyanate was 1, and stirring for 30 minutes.
- Example 55 to 76, Comparative Examples 30 to 40 A coating composition was prepared in the same manner as in Example 54 except that the formulation shown in Tables 7 and 8 was used.
- Comparative Example 41 20 mol of 1,1,3,3-tetramethylguanidine (TMG) was added to 100 mol of latent isocyanate groups in the coating composition of Comparative Example 32 to prepare a coating composition. The coating composition separated and aggregated after 24 hours.
- TMG 1,1,3,3-tetramethylguanidine
- the mass of the portion not dissolved in the mixed solvent relative to the mass before being immersed in the mixed solvent was calculated as a gel fraction, and the temperature at which the gel fraction became 80% or more was defined as the curing temperature.
- the prepared coating composition was applied on a PP plate with an applicator to a thickness of 250 ⁇ m, cured at a predetermined temperature shown in Table 9 for 20 minutes, and then aged at room temperature for 24 hours. Thereafter, the coating film was peeled off from the PP plate, and a tensile test was performed. The test results obtained are shown in Table 9.
- the prepared coating composition was applied onto an acrylonitrile-butadiene-styrene copolymer (ABS) substrate with a # 5 bar coater and cured at 120 ° C. for 30 minutes. Then, after each cured coating film was immersed in water at 40 ° C. for 7 days, the glossiness was measured with a gloss meter VG2000 (manufactured by Nippon Denshoku Industries Co., Ltd.). The glossiness measured 90 or more was evaluated as ⁇ , 85 or more as ⁇ , and less than 85 as ⁇ .
- ABS acrylonitrile-butadiene-styrene copolymer
- the prepared coating composition was applied onto a tin plate with a 100 ⁇ m applicator and cured at 120 ° C. for 30 minutes. Each cured coating film was rubbed 50 times with gauze soaked in ethyl acetate, and the coating film was observed. The case where the coating film was not damaged was evaluated as ⁇ , and the case where it was received was evaluated as ⁇ .
- the blocked isocyanate of the present invention, the coating composition and the adhesive composition of the present invention, and articles in which these compositions are used can be suitably used for all industrial products in various industrial fields.
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Abstract
Description
また、本発明のブロックイソシアネートでは、第1潜在イソシアネート基の含有割合が、第1潜在イソシアネート基および第2潜在イソシアネート基の総モル量に対して、1モル%以上80モル%以下であることが好適である。
上記一般式(1)において、R1~R3は、互いに同一または相異なって、炭素数1~12の炭化水素基または水素原子を示し、かつ、R1~R3の少なくともいずれか1つが水素原子を示す。
炭素数3~12の環状アルキル基などが挙げられる。
(ブロックイソシアネートの調製)
実施例1
攪拌機、温度計、冷却器および窒素ガス導入管を備えた容量100mLの反応器に室温で、ポリイソシアネート化合物として、タケネート127N、307.31g(NCO基:1.00mol)に、溶剤としてメチルイソブチルケトン(以下、MIBKと略する場合がある。)224.71gを加え、よく混合した。
表1に示す配合処方とした以外は、実施例1と同様にしてブロックイソシアネートを得た。
タケネート170N:ヘキサメチレンジイソシアネートの3量体、イソシアネート基含有量20.7%、三井化学製
タケネート160N:ヘキサメチレンジイソシアネートのトリメチロールプロパンアダクト体(ポリオール変性体)、イソシアネート基含有量12.6%、三井化学製
TMG:1,1,3,3-テトラメチルグアニジン
DMP:3,5-ジメチルピラゾール
DMPDI:2,6-ジメチルピペリジン、東京化成工業製
DiPA:ジイソプロピルアミン、東京化成工業製
MEKO:メチルエチルケトキシム、東京化成工業製
tBEA:t-ブチルエチルアミン、東京化成工業製
tBBzA:t-ブチルベンジルアミン、東京化成工業製
IMZ:イミダゾール、日本合成化学製
CP:ε-カプロラクタム、東京化成工業製
2HP:2-ヒドロキシピリジン、東京化成工業製
(塗料組成物の調製)
実施例15
最終的な塗料組成物の固形分濃度が40質量%、t-ブタノール(以下、t-BAと略する場合がある。)5質量%になるように、溶媒としてMIBK、t-BAを加えてアクリルポリオール(Q182、三井化学製)溶液の濃度を調整した。
表2に示す配合処方とした以外は、実施例15と同様にして、塗料組成物を調製した。
表2に示す配合処方とし、また、t-BAの配合量を0質量%とした以外は、実施例15と同様にして、塗料組成物を調製した。
(硬化温度)
塗料組成物を、アプリケーターにより厚み250μmでポリプロピレン(PP)板上に塗布し、所定の温度で30分間硬化後、室温で24時間熟成させた。なお、硬化温度が150℃以上になる場合にはPP板の代わりにガラス基板を用いた。
(触媒効果、触媒能)
第2ブロック剤のみを用いて調製したブロックイソシアネートを含む塗料組成物と、第1ブロック剤および第2ブロック剤を併用して調製したブロックイソシアネートを含む塗料組成物との硬化温度を比較し、硬化温度の差を、触媒効果(℃)として求めた。また、第1ブロック剤1molに対する触媒効果を、触媒能(℃/mol)として求めた。
実施例29
表3に示す配合処方とした以外は、実施例1と同様にして、2種類のブロックイソシアネートをそれぞれ合成した。その後、潜在イソシアネート基の比が表3に示した組成になるように、ブロックイソシアネートを混合した。
表3に示す配合処方とした以外は、実施例29と同様にして塗料組成物を調製した。そして、得られた塗料組成物の硬化温度、触媒効果および触媒能を、上記の方法で評価した。その結果を、表3に示す。
合成例1
攪拌機、温度計、還流管、および、窒素導入管を備えた4つ口フラスコに、メトキシPEG#1000(数平均分子量1000:東邦化学工業製)1000gと、1,6-ヘキサメチレンジイソシアネート(三井化学製)1682gとを仕込み、窒素雰囲気下90℃で9時間反応させた。得られた反応液を薄膜蒸留して、未反応の1,6-ヘキサメチレンジイソシアネートを取り除き、ポリオキシエチレン基含有モノイソシアネート(I)を得た。
(親水性基含有ポリイソシアネートの合成)
合成例2
攪拌機、温度計、冷却器および窒素ガス導入管を備えた容量1Lの反応器に、タケネート170N(ヘキサメチレンジイソシアネートの3量体、イソシアネート基含有量20.7%、三井化学製)を500.00g(NCO:2.504mol)、活性水素基を含有する親水性化合物としてメトキシPEG#550(数平均分子量550:東邦化学工業製, OH:0.280mol)を157.89g仕込み(当量比(OH/NCO)=0.112)、90℃において、残存するイソシアネート量に変化がなくなるまでウレタン化反応させ、親水性基含有ポリイソシアネートを合成した。得られた親水性基含有ポリイソシアネートのイソシアネート基含有量(NCO(%))、および、エチレンオキシド基含有量(EO(%))を、表4に示す。
原料化合物を表4に示す条件に変更した以外は、合成例2と同様に合成して親水性基含有ポリイソシアネートを得た。得られた親水性基含有ポリイソシアネートのイソシアネート基含有量、および、エチレンオキシド基含有量(EO(%))を、表4に示す。
タケネート127N:ビス(イソシアナトメチル)シクロヘキサンの3量体、イソシアネート基含有量13.5%、三井化学製
POE側鎖ジオール:合成例1で得られたポリオキシエチレン側鎖含有ジオール(II)
メトキシPEG♯550:ポリ(オキシエチレン)メチルエーテル、数平均分子量550、東邦化学工業製
メトキシPEG♯400:ポリ(オキシエチレン)メチルエーテル、数平均分子量400、東邦化学工業製
メトキシPEG♯1000:ポリ(オキシエチレン)メチルエーテル、数平均分子量1000、東邦化学工業製
(水分散性ブロックイソシアネートの調製)
実施例31
攪拌機、温度計、冷却器および窒素ガス導入管の付いた容量200mLの反応器に室温で合成例3の親水性基含有ポリイソシアネート50.616g(NCO基:0.100mol)に、溶剤としてMIBK26.787gを加え、よく混合した。
表5および表6に示す配合処方とした以外は、実施例31と同様にしてブロックイソシアネートを得た。
実施例54
最終的な塗料組成物の固形分濃度が30質量%になるように、水を加えて濃度を調節したアクリルポリオール(商品名RE4788、三井化学製)の水分散液に、実施例31で得られたブロックイソシアネートを、アクリルポリオールの水酸基とブロックイソシアネートの潜在イソシアネート基とのモル比が1になるように加え、30分間攪拌することによって、塗料組成物を調製した。
表7および表8に示す配合処方とした以外は、実施例54と同様にして、塗料組成物を調製した。
比較例32の塗料組成物の潜在イソシアネート基100molに対して、20molの1,1,3,3-テトラメチルグアニジン(TMG)を添加し、塗料組成物を調製した。この塗料組成物は、24時間後に分離・凝集した。
(硬化温度)
調製直後の塗料組成物を、アプリケーターにより厚み250μmのポリプロピレン(PP)板上に塗布し、所定の温度で30分間硬化させた塗膜を、アセトン/メタノール=1/1(vol/vol)混合溶剤に23℃で24時間浸漬させた。
第2ブロック剤のみを用いて調製したブロックイソシアネートを含む塗料組成物と、第1ブロック剤および第2ブロック剤を併用して調製したブロックイソシアネートを含む塗料組成物との硬化温度を比較し、硬化温度の差を、触媒効果(℃)として求めた。また、第1ブロック剤1molに対する触媒効果を、触媒能(℃/mol)として求めた。
塗料組成物を調製した後に、塗料組成物の硬化温度が90℃以下の場合には23℃で、100℃以上の場合には40℃で保存した。保存7日後にシリコンウエハーに塗料組成物を塗布し、1時間乾燥後IRスペクトル測定を行った。また、IRスペクトルは150℃で30分、硬化処理をした後にも行い、主剤のOHのピーク(3520cm-1)のピーク強度変化から、主剤のOHと反応したNCO量を算出し、算出したNCO量が60%以上の場合を◎、50%以上60%未満の場合を○、30%以上50%未満または少量の沈降物が見られた場合を△、30%未満の場合を×とした。
調製した塗料組成物を、アプリケーターにより厚み250μmでPP板上に塗布し、表9に記載の所定の温度で20分間硬化させた後、室温で24時間熟成させた。その後、PP板から塗膜を剥離し、引張試験を実施した。得られた試験結果を、表9に示す。
調製した塗料組成物を、♯5のバーコーターでアクリロニトリル-ブタジエン-スチレン共重合体(ABS)基板上に塗布し、120℃で30分間硬化させた。そして、硬化させた各塗膜を、水に40℃で7日間浸漬させた後、グロスメーターVG2000(日本電色工業製)により光沢度を測定した。測定した光沢度が90以上のものを◎、85以上のものを○、85未満のものを×として評価した。
調製した塗料組成物を、100μmのアプリケーターで、ブリキ基板上に塗布し、120℃で30分間硬化させた。そして、硬化させた各塗膜を、酢酸エチルに浸漬したガーゼで、50回ラビングし、塗膜を観察した。塗膜がダメージを受けていないものを◎、受けたものを×として評価した。
Claims (11)
- イソシアネート基がブロック剤によってブロックされた潜在イソシアネート基を含有するブロックイソシアネートであって、
第1ブロック剤によりイソシアネート基がブロックされている第1潜在イソシアネート基と、第2ブロック剤によりイソシアネート基がブロックされている第2潜在イソシアネート基とを含有し、
前記第1ブロック剤は、下記一般式(1)で示され、前記第2ブロック剤よりもイソシアネート基を活性化させる触媒作用が大きい
ことを特徴とする、ブロックイソシアネート。
(式中、R1~R3は、炭素数1~12の炭化水素基または水素原子を示し、かつ、R1~R3の少なくともいずれか1つが水素原子を示し、また、R1およびR3が互いに結合してヘテロ環を形成してもよい。R4は、炭素数1~12の炭化水素基、水素原子、または、-NR5R6(R5およびR6は、炭素数1~12の炭化水素基を示し、また、R5およびR1が互いに結合してヘテロ環を形成するとともに、R6およびR3が互いに結合してヘテロ環を形成してもよい。)で示される原子団を示す。) - 第1潜在イソシアネート基の含有割合が、第1潜在イソシアネート基および第2潜在イソシアネート基の総モル量に対して、1モル%以上80モル%以下であることを特徴とする、請求項1に記載のブロックイソシアネート。
- 一般式(1)で示される第1ブロック剤において、R4が-NR5R6(R5およびR6は、炭素数1~12の炭化水素基を示し、また、R5およびR1が互いに結合してヘテロ環を形成するとともに、R6およびR3が互いに結合してヘテロ環を形成してもよい。)で示される原子団であることを特徴とする、請求項1に記載のブロックイソシアネート。
- 一般式(1)で示される第1ブロック剤において、R1~R3は、炭素数1~12のアルキル基または水素原子を示し、かつ、R1~R3の少なくともいずれか1つが水素原子を示し、R4は、-NR5R6(R5およびR6は、炭素数1~12のアルキル基を示す。)を示すことを特徴とする、請求項1に記載のブロックイソシアネート。
- 第2ブロック剤の解離温度が、130℃以下であることを特徴とする、請求項1に記載のブロックイソシアネート。
- 第1潜在イソシアネート基と第2潜在イソシアネート基とが1分子中に併有されることを特徴とする、請求項1に記載のブロックイソシアネート。
- 活性水素基を含有する親水性化合物により変性されていることを特徴とする、請求項1に記載のブロックイソシアネート。
- ブロックイソシアネートを含有し、
前記ブロックイソシアネートは、イソシアネート基がブロック剤によってブロックされた潜在イソシアネート基を含有するブロックイソシアネートであって、
第1ブロック剤によりイソシアネート基がブロックされている第1潜在イソシアネート基と、第2ブロック剤によりイソシアネート基がブロックされている第2潜在イソシアネート基とを含有し、
前記第1ブロック剤は、下記一般式(1)で示され、前記第2ブロック剤よりもイソシアネート基を活性化させる触媒作用が大きい
ことを特徴とする、塗料組成物。
(式中、R1~R3は、炭素数1~12の炭化水素基または水素原子を示し、かつ、R1~R3の少なくともいずれか1つが水素原子を示し、また、R1およびR3が互いに結合してヘテロ環を形成してもよい。R4は、炭素数1~12の炭化水素基、水素原子、または、-NR5R6(R5およびR6は、炭素数1~12の炭化水素基を示し、また、R5およびR1が互いに結合してヘテロ環を形成するとともに、R6およびR3が互いに結合してヘテロ環を形成してもよい。)で示される原子団を示す。) - ブロックイソシアネートを含有し、
前記ブロックイソシアネートは、イソシアネート基がブロック剤によってブロックされた潜在イソシアネート基を含有するブロックイソシアネートであって、
第1ブロック剤によりイソシアネート基がブロックされている第1潜在イソシアネート基と、第2ブロック剤によりイソシアネート基がブロックされている第2潜在イソシアネート基とを含有し、
前記第1ブロック剤は、下記一般式(1)で示され、前記第2ブロック剤よりもイソシアネート基を活性化させる触媒作用が大きい
ことを特徴とする、接着剤組成物。
(式中、R1~R3は、炭素数1~12の炭化水素基または水素原子を示し、かつ、R1~R3の少なくともいずれか1つが水素原子を示し、また、R1およびR3が互いに結合してヘテロ環を形成してもよい。R4は、炭素数1~12の炭化水素基、水素原子、または、-NR5R6(R5およびR6は、炭素数1~12の炭化水素基を示し、また、R5およびR1が互いに結合してヘテロ環を形成するとともに、R6およびR3が互いに結合してヘテロ環を形成してもよい。)で示される原子団を示す。) - 塗料組成物により塗装されており、
前記塗料組成物は、ブロックイソシアネートを含有し、
前記ブロックイソシアネートは、イソシアネート基がブロック剤によってブロックされた潜在イソシアネート基を含有するブロックイソシアネートであって、
第1ブロック剤によりイソシアネート基がブロックされている第1潜在イソシアネート基と、第2ブロック剤によりイソシアネート基がブロックされている第2潜在イソシアネート基とを含有し、
前記第1ブロック剤は、下記一般式(1)で示され、前記第2ブロック剤よりもイソシアネート基を活性化させる触媒作用が大きい
ことを特徴とする、物品。
(式中、R1~R3は、炭素数1~12の炭化水素基または水素原子を示し、かつ、R1~R3の少なくともいずれか1つが水素原子を示し、また、R1およびR3が互いに結合してヘテロ環を形成してもよい。R4は、炭素数1~12の炭化水素基、水素原子、または、-NR5R6(R5およびR6は、炭素数1~12の炭化水素基を示し、また、R5およびR1が互いに結合してヘテロ環を形成するとともに、R6およびR3が互いに結合してヘテロ環を形成してもよい。)で示される原子団を示す。) - 接着剤組成物により接着されており、
前記接着剤組成物は、ブロックイソシアネートを含有し、
前記ブロックイソシアネートは、イソシアネート基がブロック剤によってブロックされた潜在イソシアネート基を含有するブロックイソシアネートであって、
第1ブロック剤によりイソシアネート基がブロックされている第1潜在イソシアネート基と、第2ブロック剤によりイソシアネート基がブロックされている第2潜在イソシアネート基とを含有し、
前記第1ブロック剤は、下記一般式(1)で示され、前記第2ブロック剤よりもイソシアネート基を活性化させる触媒作用が大きい
ことを特徴とする、物品。
(式中、R1~R3は、炭素数1~12の炭化水素基または水素原子を示し、かつ、R1~R3の少なくともいずれか1つが水素原子を示し、また、R1およびR3が互いに結合してヘテロ環を形成してもよい。R4は、炭素数1~12の炭化水素基、水素原子、または、-NR5R6(R5およびR6は、炭素数1~12の炭化水素基を示し、また、R5およびR1が互いに結合してヘテロ環を形成するとともに、R6およびR3が互いに結合してヘテロ環を形成してもよい。)で示される原子団を示す。)
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
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EP17195169.2A EP3284765B1 (en) | 2013-08-23 | 2014-08-12 | Blocked isocyanate, coating composition, adhesive composition, and article |
KR1020177013231A KR101792471B1 (ko) | 2013-08-23 | 2014-08-12 | 블록 아이소사이아네이트, 도료 조성물, 접착제 조성물 및 물품 |
ES14838082T ES2796073T3 (es) | 2013-08-23 | 2014-08-12 | Isocianato bloqueado, composición de recubrimiento, composición adhesiva y artículo |
EP14838082.7A EP3037450B1 (en) | 2013-08-23 | 2014-08-12 | Blocked isocyanate, coating composition, adhesive agent composition, and article |
KR1020167003755A KR101785882B1 (ko) | 2013-08-23 | 2014-08-12 | 블록 아이소사이아네이트, 도료 조성물, 접착제 조성물 및 물품 |
CN201480043861.6A CN105452320B (zh) | 2013-08-23 | 2014-08-12 | 封端异氰酸酯、涂料组合物、粘接剂组合物和物品 |
US14/913,231 US10385157B2 (en) | 2013-08-23 | 2014-08-12 | Blocked isocyanate, coating composition, adhesive composition, and article |
JP2015532829A JP6033446B2 (ja) | 2013-08-23 | 2014-08-12 | ブロックイソシアネート、塗料組成物、接着剤組成物および物品 |
US16/456,967 US11072678B2 (en) | 2013-08-23 | 2019-06-28 | Blocked isocyanate, coating composition, adhesive composition, and article |
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JP7007683B2 (ja) | 2018-07-05 | 2022-01-25 | 明成化学工業株式会社 | 繊維処理組成物、繊維処理キット、繊維製品、および撥水性繊維製品の製造方法 |
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JP7573635B2 (ja) | 2020-09-18 | 2024-10-25 | 三井化学株式会社 | 水分散性ブロックイソシアネート、繊維処理剤、撥水剤、塗料組成物および接着剤 |
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CN105452320B (zh) | 2019-02-26 |
KR20170057469A (ko) | 2017-05-24 |
US10385157B2 (en) | 2019-08-20 |
JP2017082208A (ja) | 2017-05-18 |
US20190315910A1 (en) | 2019-10-17 |
EP3284765B1 (en) | 2020-07-08 |
MY188364A (en) | 2021-12-05 |
US20160200858A1 (en) | 2016-07-14 |
TW201809053A (zh) | 2018-03-16 |
TWI630245B (zh) | 2018-07-21 |
EP3037450B1 (en) | 2020-05-06 |
EP3037450A4 (en) | 2017-04-05 |
US11072678B2 (en) | 2021-07-27 |
EP3037450A1 (en) | 2016-06-29 |
CN105452320A (zh) | 2016-03-30 |
CN107325262A (zh) | 2017-11-07 |
JP6240290B2 (ja) | 2017-11-29 |
KR20160031006A (ko) | 2016-03-21 |
JPWO2015025776A1 (ja) | 2017-03-02 |
TW201518443A (zh) | 2015-05-16 |
CN107325262B (zh) | 2020-11-06 |
ES2796073T3 (es) | 2020-11-25 |
MY174272A (en) | 2020-04-01 |
KR101785882B1 (ko) | 2017-11-06 |
EP3284765A1 (en) | 2018-02-21 |
KR101792471B1 (ko) | 2017-11-01 |
JP6033446B2 (ja) | 2016-11-30 |
TWI630220B (zh) | 2018-07-21 |
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