Classifications

• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B27/00—Layered products comprising a layer of synthetic resin
  • B32B27/40—Layered products comprising a layer of synthetic resin comprising polyurethanes
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
  • C08F290/00—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups
  • C08F290/02—Macromolecular compounds obtained by polymerising monomers on to polymers modified by introduction of aliphatic unsaturated end or side groups on to polymers modified by introduction of unsaturated end groups
  • C08F290/06—Polymers provided for in subclass C08G
  • C08F290/067—Polyurethanes; Polyureas
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B2457/00—Electrical equipment
  • B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays

Definitions

• the present invention relates to a curable resin composition, and more particularly to a curable resin composition containing polyoxyalkylene substituted with a terminal hydroxyl group. Moreover, this invention relates also to the laminated body using the said curable resin composition, and its manufacturing method.
• an image display device an image display device in which a protective plate is laminated on a display device via a bonding resin layer having excellent transparency is known.
• a sealing material is disposed on the peripheral edge of the transparent protective plate, a layer of a curable resin composition containing a photocurable resin is formed inside the sealing material, and another transparent protective plate is formed under reduced pressure.
• a method of superposing the curable resin composition on a layer of the curable resin composition and sealing the curable resin composition between transparent protective plates, and then irradiating and curing the curable resin composition in an atmospheric pressure atmosphere (patent Reference 1).
• a non-curable oligomer having a hydroxyl group is used.
• This invention is made
• the present invention is as follows.
• a curable resin composition comprising the following unsaturated urethane oligomer (IA) and the following non-reactive polyoxyalkylene compound (Y).
• Unsaturated urethane oligomer (IA) reaction product of the following polyol component (A1), polyisocyanate (A2) and the following unsaturated hydroxy compound (A3), or the following polyol component (A1) and acryloyloxy group or methacryloyloxy
• An unsaturated urethane oligomer which is a reaction product with an unsaturated isocyanate (A4) having a group, and the total number of acryloyloxy groups and methacryloyloxy groups is 2 to 4 on average per molecule.
• Polyol component (A1) A polyol component containing the following polyol (a1).
• Polyol (a1) A polyoxyalkylene polyol having a polyoxyalkylene chain derived from an alkylene oxide having 2 or more carbon atoms, an average hydroxyl number of 2 to 4, and a hydroxyl value of 3 to 30 mgKOH / g.
• Unsaturated hydroxy compound (A3) A compound having an acryloyloxy group or a methacryloyloxy group and a hydroxyl group.
• the non-reactive polyoxyalkylene compound (Y) is —OR a (R a represents an alkyl group), —OCONHR a (R a represents an alkyl group), —OCOR a (R a Represents an alkyl group), and a polyoxyalkylene compound having a group selected from the group consisting of —X (X represents a halogen group) at the end of the polyoxyalkylene chain, [1] to [3 ]
• the curable resin composition in any one of.
• the monofunctional oligomer (IB) is an oligomer (IB-1) represented by the following formula (1) or an oligomer (IB-2) represented by the following formula (2): [6] ]
• the curable resin composition of description is an oligomer (IB-1) represented by the following formula (1) or an oligomer (IB-2) represented by the following formula (2): [6] ]
• composition further contains at least one hydroxyl group-containing monomer (II) selected from the group consisting of compounds represented by formulas (II-1) to (II-4), which will be described later.
• hydroxyl group-containing monomer (II) selected from the group consisting of compounds represented by formulas (II-1) to (II-4), which will be described later.
• a laminate having a step of sandwiching an uncured layer made of the curable resin composition according to any one of [1] to [10] between a pair of face materials and a step of curing the uncured layer Body manufacturing method.
• a display device in which a bonding resin layer made of a cured product of the curable resin composition according to any one of [1] to [10] is sandwiched between a transparent surface material and a display device.
• the present invention it is possible to provide a curable resin composition having low cure shrinkage and low viscosity. Moreover, according to this invention, the laminated body obtained using this curable resin composition and its manufacturing method can be provided.
• curable functional group and “(meth) acryloyloxy group” are both CH 2 ⁇ C (R) C (O) O groups (wherein R represents a hydrogen atom or a methyl group). Represents both acryloyloxy and methacryloyloxy groups.
• the number of curable functional groups refers to the total number of acryloyloxy groups and methacryloyloxy groups.
• (meth) acrylate means an ester of CH 2 ⁇ C (R) C (O) OH (where R represents a hydrogen atom or a methyl group) and a hydroxy compound. And both methacrylate.
• the curable resin composition of the present invention (hereinafter sometimes referred to as composition (X)) comprises an unsaturated urethane oligomer (IA) and a non-reactive polyoxyalkylene compound (Y) (hereinafter referred to as compound) as a diluent. (It may be called (Y).) At least.
• the unsaturated urethane oligomer (IA) in the composition (X) may be one type or two or more types.
• the compound (Y) in the composition (X) may be one type or two or more types.
• One of the features of the curable resin composition of the present invention is that the compound (Y) is used.
• the terminal of the compound (Y) is substituted with a non-reactive group, it does not react with the unsaturated urethane oligomer (IA) and has a function of suppressing volume shrinkage during the curing of the composition.
• the unsaturated urethane oligomer (IA) and compound (Y) which are essential components are explained in full detail first.
• the unsaturated urethane oligomer (IA) is a reaction product of a polyol component (A1), a polyisocyanate (A2), and an unsaturated hydroxy compound (A3), or an isocyanate compound having a polyol component (A1) and a curable functional group.
• a reaction product with (A4) which is an unsaturated urethane oligomer having an average of 2 to 4 curable functional groups per molecule.
• the unsaturated urethane oligomer (IA) is also referred to as oligomer (IA).
• the oligomer (IA) has an average of 2 to 4 curable functional groups (that is, (meth) acryloyloxy groups) per molecule.
• a plurality of curable functional groups present in one molecule may be different (that is, an acryloyloxy group and a methacryloyloxy group may be present in one molecule).
• a plurality of curable functional groups in one molecule are preferably the same curable functional group, and the curable functional group in the oligomer (IA) is preferably an acryloyloxy group.
• the curable functional group in the oligomer (IA) tends to be less reactive due to the high molecular weight of the oligomer (IA), and when used in combination with relatively low molecular weight monomers, both curable functional groups In order to reduce the difference in reactivity, it is preferable that the reactivity of the curable functional group of the oligomer (IA) is high. Therefore, the curable functional group of the oligomer (IA) is preferably an acryloyloxy group having a higher reactivity than the methacryloyloxy group.
• the average number of curable functional groups per molecule of the oligomer (IA) is 2 to 4, and preferably 2 to 3. If the average number of curable functional groups per molecule of the oligomer (IA) is 2 or more, the cured product is hardly deformed even when exposed to high temperatures. If the average number of curable functional groups per molecule of the oligomer (IA) is 4 or less, the cured product is not easily brittle.
• the average number of curable functional groups per molecule of the oligomer (IA) is the number of hydroxyl groups of the polyol component (A1) described later, the number of isocyanate groups of the polyisocyanate (A2), the number of curable functional groups of the unsaturated hydroxy compound (A3), and the number of hydroxyl groups.
• the number is adjusted by the number of curable functional groups and the number of isocyanate groups of the unsaturated isocyanate (A4) having a curable functional group.
• the diisocyanate having 2 isocyanate groups is preferable as the polyisocyanate (A2), the compound having 1 curable functional group and 1 hydroxyl group is preferable as the unsaturated hydroxy compound (A3), and the unsaturated isocyanate compound ( Since A4) is preferably an unsaturated monoisocyanate having 1 curable functional group and 1 isocyanate group, the average number of curable functional groups per molecule of the oligomer (IA) obtained using these is usually
• the polyol component (A1) is almost the same as the average number of hydroxyl groups per molecule.
• an oligomer (IA) having an average number of curable functional groups per molecule of 2 can be obtained.
• diol and triol as the polyol component (A1)
• an oligomer (IA) having an average curable functional group number between 2 and 3 is obtained, and by using only triol as the polyol component (A1).
• An oligomer (IA) having an average number of curable functional groups of 3 is obtained.
• the oligomer (IA) is a reaction product of the above three kinds of raw material compounds or a reaction product of the above two kinds of raw material compounds.
• Examples of methods for obtaining the reaction products include the following (1) to (4) The method is mentioned.
• (1) A method in which a polyol component (Al), a polyisocyanate (A2), and an unsaturated hydroxy compound (A3) are simultaneously reacted.
• (2) The polyisocyanate (A2) and the unsaturated hydroxy compound (A3) are reacted stoichiometrically with an excess of isocyanate groups, and the resulting reaction product is further reacted with the polyol component (A1).
• Method A method in which a polyol component (Al), a polyisocyanate (A2), and an unsaturated hydroxy compound (A3) are simultaneously reacted.
• the polyisocyanate (A2) and the unsaturated hydroxy compound (A3) are reacted stoichiometrically with an excess of
• Examples of the method (3) include a method having the following step (3-1) and step (3-2).
• step (3-1) If necessary, the polyol component (A1) and the polyisocyanate (A2) are reacted in the presence of a stoichiometric excess of isocyanate groups in the presence of a urethanization catalyst to obtain an isocyanate group-terminated urethane prepolymer. Obtaining step.
• step (3-2) A step of reacting the unsaturated hydroxy compound (A3) with an isocyanate group at the terminal of the urethane prepolymer in the presence of a polymerization inhibitor as necessary.
• Step (3-1): Urethane catalysts include cobalt naphthenate, zinc naphthenate, zinc 2-ethylhexanoate, dibutyltin dilaurate, dioctylate dilaurate, dioctylate distearate, tin 2-ethylhexanoate, triethylamine, 1,4-diabicyclo [2. 2.2] octane and the like.
• the ratio of the polyol component (A1) and the polyisocyanate (A2) is preferably such that the molar ratio of isocyanate group: hydroxyl group is 1.1: 1 to 3: 1, and is 1.15: 1 to 2: 1. A ratio is more preferable.
• the reaction temperature is preferably a temperature in a normal urethanization reaction, that is, 30 to 90 ° C.
• the polymerization inhibitor examples include hydroquinone, hydroquinone monomethyl ether, 2,6-di-tert-butyl-hydroquinone, o-nitrotoluene and the like.
• the amount of the polymerization inhibitor is preferably 50 to 5,000 ppm based on the unsaturated hydroxy compound (A3).
• the ratio of the urethane prepolymer and the unsaturated hydroxy compound (A3) is preferably such that the molar ratio of isocyanate group: hydroxyl group is 1: 1 to 1: 1.5.
• the reaction temperature is preferably 30 to 90 ° C.
• the target oligomer (IA) can be obtained, but the molecular weight of the target product and the viscosity of the oligomer (IA) tend to vary. Although it is easy as a technique, it is difficult to become an industrial technique.
• the method (2) when the number of hydroxyl groups of the polyol component (Al) is 3 or more, an ultrahigh molecular weight product (gel component) is hardly generated.
• the method (3) since the qualitative oligomer (IA) can be obtained constantly, the method (3) is preferred industrially.
• the oligomer (IA) can be obtained by one-step synthesis. If unsaturated isocyanate (A4) can be obtained industrially easily, it is a preferable method.
• the polyol component (A1) is a polyol component comprising the polyol (a1) or a polyol component containing the polyol (a1) and another polyol (a2).
• the polyol (a1) is a polyoxyalkylene polyol having a polyoxyalkylene chain derived from an alkylene oxide having 2 or more carbon atoms, an average number of hydroxyl groups of 2 to 4, and a hydroxyl value of 3 to 30 mgKOH / g.
• the polyol (a1) is preferably a polyoxyalkylene polyol obtained by reacting an alkylene oxide having 2 or more carbon atoms with an initiator having an average active hydrogen number of 2 to 4 in the presence of a catalyst.
• a polyol (a1) may be used individually by 1 type, and may use 2 or more types together.
• the catalyst examples include diethyl zinc, iron chloride, metalloporphyrin complex, complex metal cyanide complex, cesium compound, alkali (earth) metal compound, and the like.
• Alkali metal compound catalyst or complex metal cyanide complex is preferable, complex metal Cyanide complexes are particularly preferred.
• a double metal cyanide complex catalyst In order to produce a polyol (a1) having a low hydroxyl value, it is preferable to use a double metal cyanide complex catalyst. On the other hand, it is difficult for a double metal cyanide complex catalyst to react with ethylene oxide alone. Therefore, when producing a block copolymer type polyoxyalkylene polyol, it is preferable to react an alkylene oxide having 3 or more carbon atoms using a double metal cyanide complex catalyst and then react with an ethylene oxide using another catalyst. .
• the double metal cyanide complex a complex mainly composed of zinc hexacyanocobaltate is preferable, and an ether and / or alcohol complex of zinc hexacyanocobaltate is particularly preferable.
• the ether and / or alcohol complex of zinc hexacyanocobaltate include those described in JP-B-46-27250.
• the ether ethylene glycol dimethyl ether (glyme), diethylene glycol dimethyl ether and the like are preferable, and glyme is particularly preferable from the viewpoint of easy handling at the time of producing the complex.
• the alcohol tert-butanol, tert-butyl cellosolve and the like are preferable.
• the average active hydrogen number of the initiator is 2 to 4, and 2 to 3 is more preferable.
• the active hydrogen means an active hydrogen atom with which an alkylene oxide can react, such as a hydrogen atom of a hydroxyl group or a hydrogen atom of an amino group.
• a hydrogen atom of a hydroxyl group is preferable.
• the initiator is preferably a polyhydroxy compound having an average number of hydroxyl groups of 2 to 4, and more preferably a polyhydroxy compound having an average number of hydroxyl groups of 2 to 3.
• Initiators include ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, neopentyl glycol, 1,4-butanediol, 1,6-hexanediol, glycerin, trimerolpropane, pentaerythritol, and alkylene oxide reacted with these. And a polyoxyalkylene polyol having a lower molecular weight than that of the polyol (a1), which is obtained by the above-described process.
• the molecular weight of the initiator is preferably 500 to 1,500, and in particular, a polyoxypropylene having a molecular weight of 500 to 1,500 obtained by reacting propylene oxide with a divalent to tetravalent polyhydric alcohol. Polyols are preferred.
• An initiator may be used individually by 1 type and may use 2 or more types together.
• alkylene oxides those having 2 or more carbon atoms are usually used, and examples thereof include ethylene oxide, propylene oxide, 1,2-butylene oxide, 2,3-butylene oxide, styrene oxide, and the like. preferable.
• alkylene oxide it is particularly preferable to use only propylene oxide or use ethylene oxide and propylene oxide in combination.
• polyol (a1) using propylene oxide alone or ethylene oxide and propylene oxide other alkylene oxides may be used in combination.
• Examples of the polyol (a1) obtained by reacting an alkylene oxide with an initiator in the presence of a catalyst include those obtained by reacting propylene oxide with an initiator, and reacting a mixture of ethylene oxide and propylene oxide with the initiator. Obtained by sequentially reacting ethylene oxide and propylene oxide separately with an initiator, obtained by separately reacting a mixture of ethylene oxide and propylene oxide and propylene oxide (or ethylene oxide) sequentially with an initiator. , Etc.
• a polyoxyalkylene chain formed from a mixture of ethylene oxide and propylene oxide becomes a random copolymer chain of oxyethylene groups and oxypropylene groups, and a polyoxyalkylene chain formed by reacting ethylene oxide and propylene oxide separately and sequentially is a polyoxyalkylene chain. It becomes a block copolymer chain in which an oxyethylene chain and a polyoxypropylene chain are bonded.
• the polyol (a1) is a block copolymer type polyoxyalkylene polyol obtained by reacting propylene oxide with an initiator and then with ethylene oxide, or random obtained by reacting a mixture of propylene oxide and ethylene oxide with an initiator.
• a copolymer type polyoxyalkylene polyol is preferred, and the former block copolymer type polyoxyalkylene polyol is particularly preferred.
• the average number of hydroxyl groups per molecule of the polyol (a1) is 2 to 4, and preferably 2 to 3. If the average number of hydroxyl groups per molecule of the polyol (a1) is 2 to 4, an oligomer (IA) having an average number of curable functional groups per molecule of 2 to 4 can be easily obtained.
• the average number of hydroxyl groups per molecule of the polyol (a1) is the number of active hydrogens per molecule of the initiator when there is one initiator, and when the initiator is a mixture of two types, It is an average value of the number of active hydrogens per molecule of the initiator.
• the hydroxyl value of the polyol (a1) is 3 to 30 mgKOH / g.
• the hydroxyl value of the polyol (a1) is 3 mgKOH / g or more, the strength of the cured product is good.
• the molecular weight of the polyol (a1) does not become too large, the viscosity of the polyol (a1) does not become too large, and there is no problem in workability.
• the hydroxyl value of the polyol (al) is 30 mgKOH / g or less, the high flexibility of the cured product can be maintained.
• the hydroxyl value of the polyol (a1) is measured according to JIS K1557-1 (2007 edition). The same applies to the hydroxyl value of other polyols.
• the polyol (a2) is a polyol other than the polyol (a1).
• Examples of the polyol (a2) include a polyoxyalkylene polyol having an average number of hydroxyl groups of 5 or more, a polyoxyalkylene polyol having a hydroxyl value exceeding 30 mgKOH / g, and the like.
• the ratio of the polyol (a2) to the polyol component (A1) is preferably less than 30% by mass, and more preferably less than 20% by mass.
• the proportion of the polyol (a2) is less than 30% by mass, high transparency and flexibility of the cured product are maintained.
• the polyisocyanate (A2) is an alicyclic polyisocyanate, aliphatic polyisocyanate, aromatic polyisocyanate containing an aromatic ring having an average number of isocyanate groups of 2 or more per molecule, and a modification obtained by modifying these.
• group etc. are mentioned.
• An aromatic polyisocyanate having an isocyanate group bonded to an aromatic ring is preferably not used because it has a high possibility of causing yellowing of a cured product.
• the average number of isocyanate groups per molecule of the polyisocyanate (A2) is preferably 2 to 4, particularly preferably 2. That is, as the polyisocyanate (A2), diisocyanate is preferable.
• Polyisocyanate (A2) may be used individually by 1 type, and may use 2 or more types together.
• polyisocyanate (A2) examples include diisocyanates such as isophorone diisocyanate, dicyclohexylmethane diisocyanate, hexamethylene diisocyanate, xylene diisocyanate, prepolymer modified products, nurate modified products, urea modified products, carbodiimide modified products, and the like of the diisocyanate. Isophorone diisocyanate and hexamethylene diisocyanate are particularly preferable.
• the unsaturated hydroxy compound (A3) is a compound having a curable functional group and a hydroxyl group, and two or more curable functional groups may be present in one molecule, and two or more hydroxyl groups are present in one molecule. It may be.
• a compound having one curable functional group and one hydroxyl group per molecule is preferred.
• the unsaturated hydroxy compound (A3) a compound represented by CH 2 ⁇ C (R) C (O) OR 4 —OH (wherein R represents a hydrogen atom or a methyl group, and R 4 represents 2 to Represents an alkylene group of 12).
• R 4 is preferably an alkylene group having 2 to 8 carbon atoms, more preferably an alkylene group having 2 to 4 carbon atoms.
• the curable functional group is preferably an acryloyloxy group (R is a hydrogen atom). Therefore, the unsaturated hydroxy compound (A3) is more preferably a hydroxyalkyl acrylate having a hydroxyalkyl having 2 to 4 carbon atoms.
• the unsaturated hydroxy compound (A3) include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, 4 -Hydroxybutyl (meth) acrylate, pentanediol mono (meth) acrylate, hexanediol mono (meth) acrylate, and the like.
• 2-hydroxyethyl (meth) acrylate and 2-hydroxypropyl (meth) acrylate are preferred, Hydroxyethyl acrylate and 2-hydroxypropyl acrylate are particularly preferred.
• An unsaturated hydroxy compound (A3) may be used individually by 1 type, and may use 2 or more types together.
• Unsaturated isocyanate (A4) is a compound having a curable functional group and an isocyanate group, and two or more curable functional groups may be present in one molecule, and two or more isocyanate groups are present in one molecule. You may do it.
• a compound having one curable functional group and one isocyanate group per molecule is preferred.
• the unsaturated isocyanate (A4) a compound represented by CH 2 ⁇ C (R) C (O) O—R 5 —NCO (where R represents a hydrogen atom or a methyl group, and R 5 has 1 carbon atom) Represents an alkylene group of ⁇ 6).
• R is preferably a hydrogen atom.
• R 5 is preferably an alkylene group having 1 to 4 carbon atoms, more preferably an alkylene group having 1 or 2 carbon atoms.
• An unsaturated isocyanate compound (A4) may be used individually by 1 type, and may use 2 or more types together.
• the content of the oligomer (IA) in the composition (X) is not particularly limited, but is more excellent in the balance between the curing shrinkage rate and the viscosity of the curable composition and has a low shrinkage stress at the time of curing. 5 to 60% by mass is preferable and 5 to 30% by mass is more preferable based on the total mass of the composition.
• Non-reactive polyoxyalkylene compound (Y) is a component contained in the composition (X) as a diluent, and is a polyoxyalkylene compound having a polyoxyalkylene chain and not having a reactive group such as a hydroxyl group or a curable functional group. By including this component in the curable resin composition, the low curing shrinkage and low viscosity of the curable resin composition are improved.
• the compound (Y) is preferably a compound obtained by converting the hydroxyl group of polyoxyalkylene monool or polyoxyalkylene polyol into a non-reactive group.
• non-reactive group examples include an alkoxy group, an acyloxy group, an alkylurethane group, an alkyl group, an aryl group, and a halogen group.
• non-reactive groups when there are multiple types of non-reactive groups in one molecule, they may be the same or different.
• —OR a (R a represents an alkyl group), —OCONHR a (R a represents an alkyl group), —OCOR a ( R a represents an alkyl group, and is preferably a group selected from the group consisting of —X (X represents a halogen group).
• —OR a (R a represents an alkyl group) is more preferable in that the viscosity and shrinkage of the curable resin composition are further reduced and the peeling due to moisture absorption under wet heat conditions is suppressed.
• the alkyl group represented by Ra is preferably an alkyl group having 1 to 8 carbon atoms, and more preferably an alkyl group having 1 to 4 carbon atoms, from the viewpoint of better compatibility with the above-described oligomer (IA).
• Examples of the halogen group represented by X include a fluorine group (F-), a chlorine group (Cl-), a bromine group (Br-), and an iodine group (I-).
• Compound (Y) may be linear or branched. In the case of a straight chain, the non-reactive group is arranged at both ends. In the case of a branched chain, the non-reactive group is arranged at the end of each chain.
• Compound (Y) has an oxyalkylene group (—Z—O—, Z represents an alkylene group) as a repeating unit, and the type of the group is not particularly limited. Examples thereof include oxyalkylene groups having 2 to 4 carbon atoms such as oxyethylene group, oxypropylene group, 1,2-oxybutylene group and 2,3-oxybutylene group. Z represents an alkylene group.
• the number of carbon atoms contained in the alkylene group is not particularly limited, but it is 2 to 4 in terms of compatibility with the above-described oligomer (IA), better transparency of the cured product, and suppression of bleeding after curing. 2 to 3 is more preferable.
• 2 or more types of oxyalkylene groups may be contained in the compound (Y).
• the weight average molecular weight of the compound (Y) is not particularly limited, but is 400 to 20,000 in terms of better compatibility with the above-described oligomer (IA), lower viscosity, and suppression of bleed after curing. 500 to 10,000 is preferable.
• the manufacturing method in particular of compound (Y) is not restrict
• a polyoxyalkylene polyol produced by the same method as the polyol (a1) or a polyoxyalkylene produced by the same method as the polyol (a1) except that a compound having one active hydrogen is used as the initiator.
• a compound having one active hydrogen is used as the initiator.
• an initiator composed of a compound having one active hydrogen an alkanol having the above-OR a (R a represents an alkyl group) (that is, a compound represented by H-OR a ) is preferable.
• hydroxyl group-containing polyoxyalkylene compounds examples include an etherification reaction between a hydroxyl group-containing polyoxyalkylene compound and a halogenated compound (for example, alkyl halide), a hydroxyl group-containing polyoxyalkylene compound and an isocyanate compound (
• a halogenated compound for example, alkyl halide
• R—NCO alkyl group
• dehydrochlorination reaction between a hydroxyl group-containing polyoxyalkylene compound and an acid chloride compound for example, RCOCl, R represents an alkyl group
• Esterification reaction between the polyoxyalkylene compound and a carboxylic acid compound for example, RCOOH, R represents an alkyl group
• a halogenating agent for example, N, N-diethylaminosulfur trichloride
• the hydroxyl value of the hydroxyl group-containing polyoxyalkylene compound used in the production of the compound (Y) is not particularly limited, but the substitution reaction proceeds relatively easily, and the resulting composition has more cure shrinkage and viscosity. In terms of lowering, 2.8 to 140 mgKOH / g is preferable, and 5.6 to 112 mgKOH / g is more preferable. Moreover, it is hard to bleed out from the hardened
• the average number of hydroxyl groups per molecule of the hydroxyl group-containing polyoxyalkylene compound is not particularly limited, but it is 1 to 2 in that the substitution reaction proceeds relatively easily and the resulting composition has lower curing shrinkage and viscosity. 4 is preferable, and 1 to 3 is more preferable.
• a preferred embodiment of the compound (Y) is represented by the following formula (Y-1) in that the compatibility with the above-described oligomer (IA) is better and the curing shrinkage and viscosity of the composition are lower.
• the polyoxyalkylene is preferable.
• W represents a non-reactive group.
• Z represents an alkylene group. The definition of Z is as described above, and the preferred embodiment is also as described above. In addition, as Z, two types of alkylene groups may be contained.
• p represents an integer of 10 to 500. 15 to 350 are preferable, and 15 to 250 are more preferable in that the compatibility with the above-described oligomer (IA) is more excellent, the curing shrinkage and viscosity of the composition are further reduced, and bleeding after curing is suppressed.
• polyoxyalkylene compound represented by the formula (Y-1) the compatibility with the above-described oligomer (IA) is more excellent, and the curing shrinkage and viscosity of the composition are further reduced.
• polyoxyalkylene compounds represented by the formulas (Y-2) to (Y-4) are preferred, and polyoxyalkylene compounds represented by (Y-3) are particularly preferred.
• R a is as defined above.
• s represents an integer of 10 to 500. 15 to 350 are preferable, and 15 to 250 are more preferable in that the compatibility with the above-described oligomer (IA) is more excellent, the curing shrinkage and viscosity of the composition are further reduced, and bleeding after curing is suppressed.
• q and r each represents an integer of 5 to 250. 10 to 175 are preferable, and 5 to 125 are more preferable, respectively, in terms of better compatibility with the oligomer (IA) described above, lower cure shrinkage and viscosity of the composition, and suppression of bleed after curing. .
• the content of the compound (Y) in the composition (X) is not particularly limited, but the composition (X) is more excellent in the balance between curing shrinkage and viscosity, the bleed is suppressed, and the adhesiveness is excellent.
• the amount is preferably 3 to 45% by mass, more preferably 3 to 35% by mass, and still more preferably 5 to 30% by mass with respect to the total mass of the product (X).
• the mass ratio of the oligomer (IA) and the compound (Y) in the composition (X) is not particularly limited.
• the content of the compound (Y) is preferably 25 to 250 parts by mass with respect to 100 parts by mass of the oligomer (IA) in terms of lowering the curing shrinkage and viscosity of the composition (X). More preferred is 200 parts by mass.
• the by-product manufactured when manufacturing the compound (Y) mentioned above may be contained.
• the by-product include polyoxyalkylene in which only one of the hydroxyl groups at both ends of the linear polyoxyalkylene diol is substituted with the non-reactive group.
• a hydroxyl group-containing byproduct is preferably less than 50 mol% and more preferably less than 10 mol% with respect to the total of the hydroxyl group-containing byproduct and the compound (Y).
• a diluent may be contained in addition to the above-described compound (Y).
• polydimethylsiloxane commercially available phthalate plasticizers, polyoxyalkylene polyols and the like can be mentioned.
• the curable resin composition contains the above-described oligomer (IA) and compound (Y) as essential components, and may contain other components.
• examples of other components include monofunctional oligomer (IB), hydroxyl group-containing monomer (II), and long-chain alkyl group-containing monomer (III).
• the monofunctional oligomer (IB) is a compound having one curable functional group in one molecule and one or more urethane bonds and polyoxyalkylene chains in one molecule.
• the monofunctional oligomer (IB) contributes to shrinkage reduction at the time of curing and reduction of the elastic modulus of the resin (cured product) after curing, and also serves to adjust the viscosity of the curable resin composition.
• the curable functional group of the monofunctional oligomer (IB) is preferably an acryloyloxy group.
• the polyoxyalkylene chain in the monofunctional oligomer (IB) is preferably the same polyoxyalkylene chain as the polyoxyalkylene chain in the compound (Y) or the polyol (a1).
• a polyoxyalkylene chain comprising one or more oxyalkylene groups having 2 to 4 carbon atoms is preferred.
• the polyoxyalkylene compound used for the production of the monofunctional oligomer (IB) is preferably a linear compound having a hydroxyl group such as polyoxyalkylene monool or polyoxyalkylene diol, and particularly preferably polyoxyalkylene monool.
• the number average molecular weight of the monofunctional oligomer (IB) is preferably 1,000 to 35,000, more preferably 2,000 to 30,000, and still more preferably 4,000 to 15,000.
• the number average molecular weight of the monofunctional oligomer (IB) is within this range, the viscosity of the composition (X) can be easily adjusted to the range described below. Further, when the number average molecular weight is 1,000 or more, the curing shrinkage rate of the curable resin composition can be further reduced.
• 2 or more types of monofunctional oligomers (IB) are contained in composition (X), it is preferable that the number average molecular weight of each monofunctional oligomer (IB) is in said range. Moreover, it is preferable at the point of the softness
• the monofunctional oligomer (IB) when a by-product other than the oligomer having one curable functional group is generated, the monofunctional oligomer (IB) may also contain the by-product.
• the average number of curable functional groups per molecule of the monofunctional oligomer (IB) including such by-products is preferably 0.5 to 1.5.
• the by-product is included in the monool represented by the formula (2a) described later, and the average hydroxyl group number of the monool is preferably 0.5 to 1.5.
• the monofunctional oligomer (IB) examples include the following oligomer (IB-1), the following oligomer (IB-2), and the following oligomer (IB-3). These may be used alone or in combination of two or more.
• the monofunctional oligomer (IB) in the composition (X) preferably contains one or more selected from the group consisting of the oligomer (IB-1) and the oligomer (IB-2).
• the total content of the oligomer (IB-1) and the oligomer (IB-2) is preferably 50% by mass or more, more preferably 80% by mass or more, and particularly preferably 100% by mass with respect to the monofunctional oligomer (IB). preferable.
• the oligomer (IB-1) is represented by the following formula (1).
• the oligomer (IB-1) can be obtained, for example, by reacting a monool represented by the following formula (1a) with a monomer represented by the following formula (1b). Since the monool represented by the formula (1a) and the monomer (1b) represented by the formula (1b) each have one urethanable group present in one molecule, the oligomer (IB The urethane bond in one molecule of -1) is easily controlled to one. If the number of urethane bonds in one molecule of the oligomer (IB-1) is small, the viscosity tends to be low.
• the monofunctional oligomer (IB) in the composition (X) is composed of the oligomer (IB-1) in that the composition (X) has a low viscosity and is easy to obtain a cured product excellent in flexibility. Is more preferable.
• R 11 is a hydrogen atom or a methyl group, preferably a hydrogen atom.
• R 12 is an alkylene group having 2 to 4 carbon atoms, and a plurality of R 12 present in one molecule may be the same as or different from each other. When two or more types of R 12 are present in one molecule, the —OR 12 — linkage may be either a block or random.
• R 12 is preferably an ethylene group and / or a propylene group.
• R 13 is an alkyl group having 1 to 20 carbon atoms or an acyl group having 2 to 20 carbon atoms.
• the acyl group is a monovalent group obtained by removing a carboxy hydroxyl group from a monocarboxylic acid having 2 to 20 carbon atoms.
• R 13 is preferably an alkyl group in terms of easy reaction, and is preferably an alkyl group having 2 to 8 carbon atoms.
• a is an integer of 1 to 4, and an integer of 1 to 2 is preferable.
• b is an integer of 20 to 600, preferably an integer of 35 to 500, and more preferably 65 to 250.
• the monool represented by the formula (1a) is a polyoxyalkylene monool, and an alcohol represented by R 13 OH (where R 13 is an alkyl group) or a compound obtained by ring-opening addition of alkylene oxide to the alcohol is started.
• a known method of ring-opening addition polymerization of alkylene oxide as an agent or a known method of ring-opening addition polymerization of alkylene oxide to a hydroxyl group of a monocarboxylic acid represented by R 13 OH (where R 13 is an acyl group) can get.
• the hydroxyl value of the monool represented by formula (1a) is preferably 1.6 to 56.1 mgKOH / g, and the molecular weight converted from the hydroxyl value is preferably 1,000 to 35,000.
• the reaction between the monool represented by the formula (1a) and the monomer represented by the formula (1b) is a urethanization reaction and can be performed using a known method.
• the compounding ratio of the monomer represented by the formula (1b) to the monool represented by the formula (1a) is preferably from 80 to 100 in terms of an index (NCO / OH ratio), and preferably from 90 to 100 Is more preferred and 100 is most preferred.
• the index (NCO / OH ratio) in the present specification is a numerical value represented by 100 times the ratio of the number of moles of isocyanate groups to the number of moles of hydroxyl groups of the polyol or monool used in the reaction.
• the oligomer (IB-1) represented by the formula (1), wherein the propylene group content is 50 to 100 mol% in the total amount of R 12 present in one molecule (IB-1- PO) is preferably included in the monofunctional oligomer (IB).
• the proportion of propylene groups relative to the total amount of R 12 is more preferably from 80 to 100 mol%, particularly preferably 100 mol%.
• the alkylene group other than the propylene group is preferably an ethylene group.
• the content of the oligomer (IB-1-PO) is preferably 50 to 100% by mass, more preferably 80 to 100% by mass with respect to the monofunctional oligomer (IB). preferable.
• the content of the oligomer (IB-1-PO) is not less than the lower limit of the above range, the viscosity is low and the flexibility is excellent.
• the oligomer (IB-2) is represented by the formula (2).
• the oligomer (IB-2) is prepared by reacting, for example, a monool represented by the following formula (2a) with a diisocyanate compound represented by the following formula (2b) to have a prepolymer (isocyanate group) having an isocyanate group at the terminal. After obtaining a terminal urethane prepolymer), it is obtained by reacting the isocyanate group of the prepolymer with a monomer represented by the following formula (2c).
• R 21 is a hydrogen atom or a methyl group, preferably a hydrogen atom.
• R 22 is an alkylene group having 2 to 4 carbon atoms, and a plurality of R 22 present in one molecule may be the same as or different from each other. When two or more types of R 22 are present in one molecule, the —OR 22 — linkage may be a block or random.
• R 22 is preferably an ethylene group and / or a propylene group.
• R 23 is an alkyl group having 1 to 20 carbon atoms or an acyl group having 2 to 20 carbon atoms.
• the acyl group is a monovalent group obtained by removing a carboxy hydroxyl group from a monocarboxylic acid having 2 to 20 carbon atoms.
• R 23 is preferably an alkyl group in terms of easy reaction, and is preferably an alkyl group having 2 to 8 carbon atoms.
• R 24 is a divalent group obtained by removing an isocyanate group (—NCO) from the diisocyanate compound represented by the formula (2b).
• Examples of the diisocyanate compound represented by the formula (2b) include isophorone diisocyanate and hexamethylene diisocyanate.
• c is an integer of 1 to 4, and an integer of 1 to 2 is preferable.
• the monool represented by the formula (2a) is a polyoxyalkylene monool, and an alcohol represented by R 23 OH (wherein R 23 is an alkyl group) or a compound obtained by ring-opening addition of alkylene oxide to the alcohol is started. Obtained by a known method of ring-opening addition polymerization of alkylene oxide as an agent or a known method of ring-opening addition polymerization of alkylene oxide to the hydroxyl group of a monocarboxylic acid represented by R 23 OH (where R 23 is an acyl group). It is done.
• the hydroxyl value of the monool represented by formula (2a) is preferably 3.7 to 14 mg KOH / g, and the molecular weight converted from the hydroxyl value is preferably 4,000 to 15,000.
• the reaction in which the monool represented by the formula (2a) and the diisocyanate compound represented by the formula (2b) are reacted to obtain a prepolymer having an isocyanate group at the terminal (isocyanate group-terminated urethane prepolymer) is urethanization. It is a reaction and can be carried out using a known method.
• the compounding ratio of the diisocyanate compound represented by (2b) to the monool represented by formula (2a) is preferably from 150 to 200 in terms of index (NCO / OH ratio), and from 180 to 200 Is more preferable, and 200 is most preferable.
• the reaction between the obtained isocyanate group-terminated urethane prepolymer and the monomer represented by the formula (2c) is a urethanization reaction and can be performed using a known method.
• the mixing ratio of the prepolymer and the monomer represented by the formula (2c) when these are reacted is such that the molar ratio of the isocyanate group in the prepolymer: the hydroxyl group in the monomer represented by the formula (2c) 1: 1.0 to 1.1 is preferable, and 1: 1.0 to 1.05 is more preferable.
• the oligomer (IB-3) is an oligomer obtained by reacting a diol represented by the following formula (3a) with a monomer represented by the above formula (1b).
• R 32 is an alkylene group having 2 to 4 carbon atoms, and a plurality of R 32 present in one molecule may be the same as or different from each other.
• the —OR 32 — linkage may be either a block or random.
• R 32 is preferably an ethylene group and / or a propylene group.
• the proportion of propylene groups relative to the total amount of R 32 is preferably 50 to 100 mol%, more preferably 80 to 100 mol%.
• an alkylene group other than a propylene group is preferably an ethylene group.
• E in the formula (3a) is an integer of 40 to 700, preferably an integer of 80 to 100.
• the reaction between the diol represented by the formula (3a) and the monomer represented by the formula (1b) is a urethanization reaction, and can be performed using a known method.
• the compounding ratio of the monomer represented by the formula (1b) to the diol represented by the formula (3a) is preferably from 30 to 50 in terms of an index (NCO / OH ratio), and preferably from 40 to 50 More preferred is 50 and most preferred.
• a curable reactive group ((meth) acryloyloxy group in one molecule).
• an oligomer having 2 (by-product) can also be produced.
• the average number of curable reactive groups per molecule of the oligomer (IB-3) including such by-products is preferably 0.5 to 1.5, more preferably 0.8 to 1.0.
• the content thereof is preferably 30 to 90% by mass, more preferably 40 to 80% by mass in the total amount of the composition (X).
• the content of the monofunctional oligomer (IB) is not less than the lower limit of the above range, the effect of improving adhesion by adding the hydroxyl group-containing monomer (II) can be sufficiently obtained, and is not more than the upper limit. Good physical properties are easily obtained in terms of low cure shrinkage.
• the hydroxyl group-containing monomer (II) is a compound represented by the following formula (II-1) to the following formula (II-4).
• the hydroxyl group-containing monomer (II) contributes to improvement in the adhesion of the cured product of the composition (X). Moreover, it contributes to the improvement of the light transmittance of the hardened
• the hydroxyl group-containing monomer (II) one type may be used alone, or two or more types may be used in combination.
• R 2 is a hydrogen atom or a methyl group, preferably a hydrogen atom.
• R 3 is a C 2-6 hydroxyalkyl group having 1 or 2 hydroxyl groups. The hydroxyalkyl group preferably has 2 to 8 carbon atoms.
• Examples of the compound represented by the formula (II-1) include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate. Etc. Of these, 4-hydroxybutyl acrylate and 6-hydroxyhexyl acrylate are preferable in terms of flexibility and low volatility.
• R 4 is a hydrogen atom or a methyl group, and preferably a hydrogen atom.
• m is an integer of 1 to 3, and preferably 1 or 2.
• R 5 is a hydrogen atom or a methyl group, and preferably a hydrogen atom.
• Q 1 is an oxyalkylene group having 2 to 4 carbon atoms. A plurality of Q 1 present in one molecule may be the same as or different from each other. When two or more types of Q 1 are present in one molecule, the chain of —Q 1 — may be a block or a random.
• Q 1 is preferably an oxyethylene group and / or an oxypropylene group.
• n is an integer of 2 to 8, preferably 2 to 6.
• the compound represented by the formula (II-4) is 2-hydroxy-3-phenoxypropyl acrylate. Of these, compounds represented by the formula (II-1) or the formula (II-4) are preferred because they are easily available industrially and have few impurities.
• the content thereof is preferably 1 to 20% by mass and more preferably 1 to 15% by mass in the total amount of the composition (X).
• the content of the hydroxyl group-containing monomer (II) is not less than the lower limit of the above range, the effect of improving the adhesion due to the addition of the hydroxyl group-containing monomer (II) can be sufficiently obtained and is not more than the upper limit value. Good physical properties are easily obtained in terms of low cure shrinkage.
• the long-chain alkyl group-containing monomer (III) is a compound represented by the formula (III).
• the method of containing the composition (X) under reduced pressure and curing it in a higher pressure atmosphere (reduced pressure sealing-pressurizing curing)
• a cured product is formed by (method)
• bubbles in the cured product tend to disappear.
• the long chain alkyl group-containing monomer (III) may be used alone or in combination of two or more.
• R 6 is a hydrogen atom or a methyl group, and preferably a hydrogen atom.
• R 7 is an alkyl group having 8 to 22 carbon atoms. The alkyl group preferably has 8 to 18 carbon atoms.
• Examples of the compound represented by the formula (III) include lauryl acrylate, isostearyl acrylate, and isodecyl acrylate. Of these, lauryl acrylate and isostearyl acrylate are preferable in terms of flexibility, low viscosity, and low crystallinity.
• the content thereof is preferably 1 to 20% by mass and more preferably 1 to 15% by mass in the total amount of the composition (X). preferable.
• the content of the long-chain alkyl group-containing monomer (III) is not less than the lower limit of the above range, the effect of adding the long-chain alkyl group-containing monomer (III) can be sufficiently obtained and is not more than the upper limit. Good physical properties are easily obtained in terms of low cure shrinkage.
• composition (X) may contain other oligomers and other monomers as long as the effects of the present invention are not impaired. In order to suppress peeling under wet heat conditions, It is better not to contain a compound having
• composition (X) in the case of a combination of the oligomer (IA) and the compound (Y) alone, (IA) is 50 to 60% by mass and the compound (Y) is 40 to 50% by mass. Is preferred.
• % And (IB) are 30 to 92% by mass, more preferably (A) is 5 to 20% by mass, (Y) is 5 to 30% by mass, and (IB) is 50 to 75% by mass. .
• (IA) is 3 to 50% by mass, (Y) is 5 to 35% by mass, (IB ) Is 30 to 91% by mass and (II) is 1 to 20% by mass, more preferably (IA) is 5 to 20% by mass, (Y) is 5 to 35% by mass, and (IB) is 40 to 75%. % By mass and (II) are 1 to 15% by mass.
• the composition (X) may be a photocurable resin composition or a thermosetting resin composition. From the viewpoint that it can be cured at a low temperature and has a high curing rate, it is preferably a photocurable resin composition further blended with a photopolymerization initiator. If it is a photocurable resin composition, since it does not require high temperature, for example when used for manufacture of a display apparatus, there is little possibility of damage to the display panel by high temperature.
• photopolymerization initiator examples include acetophenone series, ketal series, benzoin or benzoin ether series, phosphine oxide series, benzophenone series, thioxanthone series, and quinone series.
• phosphine oxide-based and thioxanthone-based photopolymerization initiators are preferable, and phosphine oxide-based is preferable in that coloring is easily suppressed after the photopolymerization reaction.
• a photoinitiator may be used individually by 1 type and may use 2 or more types together.
• the content is the sum of the components having a curable functional group, that is, the sum of the above (IA), (IB) and the monomers (II), (III) is 100.
• the amount is preferably 0.01 to 10 parts by mass, more preferably 0.1 to 5 parts by mass with respect to parts by mass.
• Additives include polymerization inhibitors, photocuring accelerators, chain transfer agents, light stabilizers (ultraviolet absorbers, radical scavengers, etc.), antioxidants, flame retardants, adhesion improvers (silane couplings) Agents), pigments, dyes and the like.
• a polymerization inhibitor and a light stabilizer are preferable.
• the storage stability of the composition (X) can be improved by including a smaller amount of the polymerization inhibitor than the polymerization initiator, and the molecular weight after curing can be easily adjusted.
• Polymerization inhibitors such as hydroquinone (2,5-di-tert-butylhydroquinone, etc.), catechol (p-tert-butylcatechol, etc.), anthraquinone, phenothiazine, hydroxytoluene, etc.
• Agents include ultraviolet absorbers (benzotriazole-based, benzophenone-based, salicylate-based, etc.), radical scavengers (hindered amine-based), and the like.
• the antioxidant include hindered phenol compounds, phosphorus compounds, and sulfur compounds.
• the total content of the additive is the sum of the components having a curable functional group, that is, the above (IA), (IB) and the monomers (II), (III) 10 mass parts or less are preferable with respect to a total of 100 mass parts, and 5 mass parts or less are more preferable.
• the content of the chain transfer agent is preferably small, and the total of the components having a curable functional group, that is, the total of 100 masses of the above (IA), (IB) and the monomers (II), (III).
• the amount is preferably 3 parts by mass or less, more preferably 2 parts by mass or less, and particularly preferably no chain transfer agent.
• the viscosity of the composition (X) is preferably 0.05 to 50 Pa ⁇ s, more preferably 1 to 20 Pa ⁇ s, and further preferably 1.5 to 5 Pa ⁇ s.
• the viscosity is 0.05 Pa ⁇ s or more, it is easy to achieve both the fluidity of the composition (X) and the physical properties after curing. When it is 50 Pa ⁇ s or less, workability in the step of forming an uncured resin layer is good.
• the composition (X) can be suitably used for a method of containing the composition (X) under reduced pressure, which will be described later, and curing in a higher pressure atmosphere (vacuum sealing-pressure curing method), and the bubbles in the cured product can be eliminated well. be able to.
• the viscosity of the composition (X) is a value measured using an E-type viscometer at 25 ° C.
• the manufacturing method of the laminated body of this invention has the process of clamping the uncured layer which consists of composition (X) between a pair of face material, and the process of hardening this uncured layer. These steps can be performed using a known method as appropriate.
• the face material is not particularly limited, it is preferable that at least one of the pair of face materials is a transparent face material because it can be cured by light irradiation through the transparent face material when the uncured layer is cured. .
• no bubbles remain in the bonded resin layer after curing, such as when a display device and a transparent surface material such as a protective plate are laminated and integrated, between the pair of surface materials under reduced pressure.
• a method of containing the composition (X) and curing it in a higher pressure atmosphere is preferably used. Specifically, in a first reduced pressure atmosphere, an uncured layer made of the composition (X) is sandwiched between a pair of face materials and sealed with a seal portion provided around the uncured layer. It is preferable to manufacture a laminate by a method having a first step of forming a lamination precursor and a second step of curing the uncured layer under a second atmosphere having a pressure higher than that of the first reduced-pressure atmosphere. .
• Such a vacuum sealing-pressure curing method is known, and for example, the methods described in International Publication No. 2009/016943 and International Publication No. 2011/158840 can be used.
• the seal portion may be formed by using a double-sided adhesive type sealing material, and is further light-cured on a double-sided adhesive type sealing material having optical transparency.
• a sealing resin may be formed by applying a functional resin.
• the photocurable resin in the seal portion can be cured simultaneously with curing the uncured layer made of the composition (X). Alternatively, as described in International Publication No.
• a photocurable resin composition for forming a seal part having a viscosity higher than that of the composition (X) (for example, 500 to 3000 Pa ⁇ s at 25 ° C.) is used.
• a seal portion may be formed.
• the seal portion may be cured at the same time as the uncured layer made of the composition (X) is cured, or after semi-cured before the uncured layer made of the composition (X) is cured, The cured layer may be cured at the same time as it is cured.
• a method of curing the uncured layer made of the composition (X) a method of irradiating ultraviolet rays from the face material side can be mentioned.
• the irradiation direction of ultraviolet rays is not particularly limited, it is preferable to irradiate at a certain distance from the direction orthogonal to the surface of the face material from the viewpoint of uniformly curing the uncured layer.
• irradiation from the side surface portion of the laminate may be used in combination.
• the laminate is an image display device having a light-shielding portion around the face material
• one of the pair of face materials is a transparent face material and the other is a display device.
• the transparent surface material is a light-transmitting surface material (also referred to as a transparent surface material).
• the transparent face material include a glass plate or a transparent resin, and glass is preferable from the viewpoint of weather resistance, low birefringence, high planar accuracy, and the like.
• the display device include a liquid crystal display device, an EL display device, a plasma display device, and an electronic ink display device.
• the display device has a structure in which a pair of face materials, at least one of which is a transparent face material, is bonded, and is arranged so that the transparent face material side is in contact with the resin layer.
• an optical film such as a polarizing plate or a retardation plate may be provided on the outermost layer side of the transparent surface material in contact with the resin layer.
• the resin layer is in a state of joining the optical film on the display device and the surface material.
• the composition (X) of the present invention When a display device is manufactured using the composition (X) of the present invention by the above-described reduced-pressure sealing-pressurizing curing method, even a display device having a relatively large area is manufactured without generating bubbles in the bonding resin layer. it can. Even if bubbles remain in the uncured layer sealed under reduced pressure, the pressure is also applied to the uncured layer in a high pressure atmosphere before curing, so that the volume of the bubbles decreases, and the bubbles easily disappears. As shown in the examples described later, the composition (X) has a low curing shrinkage ratio and a value after curing while satisfying a low viscosity (for example, 0.05 to 50 Pa ⁇ s at 25 ° C.) suitable for the vacuum sealing-pressure curing method.
• a low viscosity for example, 0.05 to 50 Pa ⁇ s at 25 ° C.
• the low elastic modulus of the resin (cured product) can be achieved at the same time. Therefore, it is possible to obtain a laminate, preferably a display device, in which the generation of stress due to the curing of the bonding resin layer is suppressed and the bubbles in the bonding resin layer disappear favorably.
• polyol (1) polyoxyalkylene polyol having a hydroxyl value of 6.4 mgKOH / g (molecular weight converted from the hydroxyl value: 17531). Of 7600 g was obtained.
• Production Example 2 Production of polyol (2)
• a polyoxyalkylene polyol having a hydroxyl value of 11.1 mg KOH / g (molecular weight converted from the hydroxyl value: 10108) was obtained in the same manner as in Production Example 1 except that PO 3,600 g was used instead of PO 7200 g. (2)) was obtained.
• isocyanate group-terminated prepolymer an isocyanate group-terminated prepolymer (hereinafter referred to as “isocyanate group-terminated prepolymer”). The same).
• the blending amount of IPDI with respect to polyol (1) was 122 as an index (NCO / OH ratio).
• the isocyanate group content of the prepolymer (P-1) was 0.244% by mass.
• the isocyanate group content of the prepolymer (P-2) was 0.2429% by mass. To 1988. 7 g (isocyanate group amount: 0.115 mol) of the prepolymer (P-2), 0.54 g of DBTDL, 0.6 g of DtBHQ, and 13.4 g of HEA (hydroxyl group amount: 0.115 mol) were added. Then, while measuring the isocyanate group content by NCO titration according to JIS K1603-1, the reaction was carried out until the isocyanate group disappeared to obtain an unsaturated urethane oligomer (IA-1-2).
• the molar ratio of the isocyanate group of the prepolymer (P-2) to the hydroxyl group of HEA was 1: 1.
• the average number of curable reactive groups per molecule of the obtained unsaturated urethane oligomer (IA-1-2) was 2.0.
• the blending amount of 2-acryloyloxyethyl isocyanate with respect to monool (4) was 100 in terms of index (NCO / OH ratio).
• the number average molecular weight of the obtained urethane acrylate oligomer (IB-1-1) was 7,660, and the average number of curable reactive groups per molecule was 1.2.
• the average number of curable reactive groups of the monofunctional oligomer (IB-1-1) was calculated by the same method as described in Japanese Patent Application No. 2013-029290. That is, the average hydroxyl group number of monool (4) was determined by proportional calculation of the content ratio obtained by GPC of the monofunctional component and the bifunctional component and the functional group number. Subsequently, it calculated
• the pressure in the pressure-resistant reaction vessel was reduced for 3 hours to perform dehydration treatment, and the terminal hydroxyl group was replaced with -ONa. Then, after returning the pressure to normal pressure with nitrogen gas, the liquid temperature was lowered to 100 ° C., and then 167 g of methyl chloride (1.1 equivalent to the theoretical hydroxyl terminal) was supplied over 2 hours. After feeding, it carried out aging for 2 hours the reaction was replaced with -ONa end to -OCH 3. Then, after removing unreacted methyl chloride, the product was taken out from the pressure resistant reactor.
• 3000 g of the obtained product was transferred to a 5 L separable flask, and 1000 g of distilled water and 25 g of phosphoric acid as a neutralizing agent for residual alkali were added.
• the separable flask was heated to 90 ° C., stirred and neutralized for 1 hour. After confirming that the pH of the system was 7 or less, stirring was stopped.
• the resulting reaction solution was separated into two layers, and the upper aqueous layer containing neutralized salt (NaCl) was removed.
• Kyowad 600S magnesium silicate-based adsorbent
• 60 g of Kyowado 1000 hydrotalcite-based adsorbent
• the resulting nonreactive polyoxyalkylene compound (Y-3-1) had a polystyrene equivalent molecular weight (number average molecular weight Mn) of 1200 as measured by GPC.
• Viscosity of curable resin composition The viscosity (unit: mPa ⁇ s) of the curable resin composition obtained in each example was measured at 25 ° C. using an E-type viscometer (manufactured by Toki Sangyo Co., Ltd., RE-85U). The viscosity is preferably 4,500 mPa ⁇ s or less for practical use.
• the curable resin composition obtained in each example was applied to a thickness of 0.4 mm, and ultraviolet light (light source: manufactured by Ushio Inc., mercury xenon lamp, illuminance: 100 mW / cm 2) under nitrogen flow. , Integrated light amount: 6000 mJ / cm 2 ) to cure and obtain a cured part.
• ultraviolet light light source: manufactured by Ushio Inc., mercury xenon lamp, illuminance: 100 mW / cm 2
• Integrated light amount 6000 mJ / cm 2
• the specific gravity of the curable resin composition before curing (specific gravity before curing) and the specific gravity of the cured product after curing (cured product specific gravity), an electronic balance with a specific gravity measurement kit (manufactured by Sartorius, product name) : CPA224S), and the curing shrinkage (unit:%) was calculated from the following formula based on the specific gravity difference before and after curing.
• Curing shrinkage (%) (cured product specific gravity ⁇ specific gravity before curing) / specific gravity before curing ⁇ 100
• the curing shrinkage rate (%) is preferably 1.5% or less for practical use.
• the curable resin composition obtained in each example was applied on a 2 mm thick soda lime glass so as to have a thickness of 0.1 mm, and a 2 mm thick soda lime glass was further laminated thereon to obtain a laminated sample. It was created.
• the laminated sample was irradiated with ultraviolet rays (light source: Fusion D-bulb metal halide lamp, illuminance: 800 mW / cm 2 , integrated light amount: 500 mJ / cm 2 ).
• the laminated sample after the ultraviolet irradiation was allowed to stand under the conditions of a temperature of 65 ° C. and a relative humidity of 93%, and reliability was evaluated according to the following criteria after 500 hours. Good reliability evaluated by this method means that the cured product of the curable resin composition does not peel off. “Good (good)”: No peeling of the laminated sample. "X (defect)”: Peeling is seen in the laminated sample.
• the curable resin compositions obtained in Examples 1 to 9 had low viscosity and curing shrinkage, and desired effects were achieved.
• a liquid crystal display device was taken out from a commercially available liquid crystal display device (7-inch liquid crystal digital photo frame, manufactured by Sony Corporation, product name: DPF-0720).
• the display mode was a VA (Virtual Alignment) type
• the display portion was rectangular, and the size was 88 mm in length (short side length) and 156 mm in width (long side length).
• Polarizers were bonded to both surfaces of the liquid crystal display device, and a printed wiring board was bonded to the end on the long side.
• the liquid crystal display device was designated as display device A.
• a seal part having a thickness of 0.2 mm and a width of 2 mm is formed on the peripheral part of the viewing side surface of the display device A by using a double-sided adhesive tape, and the above-obtained curing is obtained in a region surrounded by the seal part.
• Resin composition J-1 was applied to a thickness of 0.2 mm. This was placed flat on the upper surface of the lower surface plate in the decompression device in which a pair of surface plate lifting devices are installed so that the surface coated with the curable resin composition is on the upper side.
• a rectangular glass plate B (long side length: 160 mm, short side length 90 mm, thickness: 0.7 mm) is lifted and lowered in the decompression device so as to face the display device A. Installed on the lower surface of the upper surface plate. Further, the distance from the display device A in the vertical direction was maintained to be 30 mm.
• the pressure reducing device was sealed and evacuated until the pressure in the pressure reducing device reached about 10 Pa.
• the upper and lower surface plates are brought close to each other by an elevating device in the decompression device, and the display device A and the glass plate B are pressure-bonded at a pressure of 2 kPa through an uncured layer made of a curable resin composition and held for 1 minute. .
• a laminated precursor in which an uncured layer made of the curable resin composition was sandwiched between the display device A and the glass plate B and the uncured layer was sealed at the surrounding seal portion was formed.
• the electrostatic chuck was neutralized to separate the glass plate B from the upper surface plate, and the inside of the decompression device was returned to atmospheric pressure in about 15 seconds.
• the laminated precursor is irradiated with ultraviolet rays (light source: Fusion D-bulb metal halide lamp, illuminance: 800 mW / cm 2 , integrated light amount: 500 mJ / cm 2 ) from the glass plate B side to cure the uncured layer.
• ultraviolet rays light source: Fusion D-bulb metal halide lamp, illuminance: 800 mW / cm 2 , integrated light amount: 500 mJ / cm 2
• the resin layer was transparent.
• the display device of the laminated body was returned to the original casing of the liquid crystal display device, the wiring was reconnected, and the power was turned on, the image was displayed without any problem. Similar results were obtained when any of the curable resin compositions J-2 to 9 was used instead of the curable resin composition J-1.
• the entire contents of the specification, claims and abstract of Japanese Patent Application No. 2013-105396 filed on May 17, 2013 are incorporated herein by reference as the disclosure of the specification of the present invention. It is.

Landscapes

• Chemical & Material Sciences (AREA)
• Chemical Kinetics & Catalysis (AREA)
• Medicinal Chemistry (AREA)
• Polymers & Plastics (AREA)
• Organic Chemistry (AREA)
• Health & Medical Sciences (AREA)
• Macromonomer-Based Addition Polymer (AREA)
• Physics & Mathematics (AREA)
• Nonlinear Science (AREA)
• Liquid Crystal (AREA)
• Polyurethanes Or Polyureas (AREA)
• Mathematical Physics (AREA)
• Crystallography & Structural Chemistry (AREA)
• Laminated Bodies (AREA)
• General Physics & Mathematics (AREA)
• Optics & Photonics (AREA)

Priority Applications (3)

Applications Claiming Priority (2)

Publications (1)

Family

ID=51898344

Family Applications (1)

Country Status (5)

Cited By (5)

Families Citing this family (1)

Citations (4)

Family Cites Families (2)

• 2014
  • 2014-05-12 KR KR1020157031541A patent/KR20160009026A/ko not_active Application Discontinuation
  • 2014-05-12 WO PCT/JP2014/062554 patent/WO2014185366A1/ja active Application Filing
  • 2014-05-12 JP JP2015517065A patent/JPWO2014185366A1/ja active Pending
  • 2014-05-12 CN CN201480028290.9A patent/CN105246933A/zh active Pending
  • 2014-05-16 TW TW103117320A patent/TW201500392A/zh unknown

Patent Citations (4)

Also Published As

Similar Documents

Legal Events