WO2014128987A1 - タイヤ加硫機のアンローディング装置、及び、タイヤ加硫機 - Google Patents
タイヤ加硫機のアンローディング装置、及び、タイヤ加硫機 Download PDFInfo
- Publication number
- WO2014128987A1 WO2014128987A1 PCT/JP2013/066563 JP2013066563W WO2014128987A1 WO 2014128987 A1 WO2014128987 A1 WO 2014128987A1 JP 2013066563 W JP2013066563 W JP 2013066563W WO 2014128987 A1 WO2014128987 A1 WO 2014128987A1
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- WIPO (PCT)
- Prior art keywords
- tire
- vulcanizer
- vulcanized
- vulcanized tire
- cooling
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0603—Loading or unloading the presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0016—Handling tyres or parts thereof, e.g. supplying, storing, conveying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/06—Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
- B29D30/0601—Vulcanising tyres; Vulcanising presses for tyres
- B29D30/0633—After-treatment specially adapted for vulcanising tyres
- B29D30/0643—Cooling during post cure inflation; Post cure inflators used therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/904—Devices for picking-up and depositing articles or materials provided with rotary movements only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D30/00—Producing pneumatic or solid tyres or parts thereof
- B29D30/0016—Handling tyres or parts thereof, e.g. supplying, storing, conveying
- B29D2030/0027—Handling cured tyres, e.g. transferring or storing after vulcanizing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
- B29K2105/24—Condition, form or state of moulded material or of the material to be shaped crosslinked or vulcanised
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0273—Tires
Definitions
- the present invention relates to an unloading device for conveying a vulcanized tire in a tire vulcanizer and a tire vulcanizer equipped with the unloading device.
- This tire vulcanizer is provided with a cooling device that receives a vulcanized tire from the mold and cools the vulcanized tire, and an unloading device that delivers the vulcanized tire to a discharge conveyor.
- a cooling device that receives a vulcanized tire from the mold and cools the vulcanized tire
- an unloading device that delivers the vulcanized tire to a discharge conveyor.
- This unloading apparatus for example, there is an apparatus described in Patent Document 1. This device rotates the swivel arm while gripping the vulcanized tire, and conveys the tire between the position of the mold, the position of the post-cure inflator (cooling device), and the position of the discharge conveyor.
- each of the mold, the post-cure inflator (cooling device), and the discharge conveyor receives and delivers the tire on the same trajectory where the swing arm of the unloading device rotates. It is necessary to be arranged in. Further, it is necessary that each of the mold, the post-cure inflator, and the discharge conveyor is disposed at a position where they do not interfere with each other during the processing of the tire. For this reason, the length dimensions of the swivel arm are also determined by the restrictions of these two arrangements, and it is difficult to further reduce the length dimension of the swivel arm, and the tire vulcanizer is made more compact using the same structure. It is difficult to plan.
- the present invention has been made in view of such problems, and an object thereof is to provide a tire vulcanizer unloading apparatus and a tire vulcanizer that can be made compact and space-saving.
- an unloading device for a tire vulcanizer as one aspect according to the present invention, The vulcanized tire vulcanized by the vulcanizer main body is taken out from the mold installed in the vulcanizer main body, conveyed to the cooling position for cooling the vulcanized tire, and cooled at the cooling position.
- An unloading device for a tire vulcanizer that transports the vulcanized tire to a discharge position for delivering the vulcanized tire to a carry-out device for discharging the vulcanized tire, and a support portion capable of supporting the vulcanized tire And a rotational movement unit that rotationally moves the support unit in plan view, and a rectilinear movement unit that linearly moves the support unit.
- the rotation center of the support portion may be outside the support portion.
- the rotational movement of the support part and the straight movement of the support part may be performed on the same virtual plane or virtual planes parallel to each other.
- the rotational movement portion and the straight movement portion can be combined to carry the rotational movement and the straight movement. Therefore, unlike the case where the vulcanized tire is conveyed only by rotational movement, it is not necessary to arrange the position of the mold installed in the vulcanizer body, the cooling position, and the discharge position on the same rotation locus. The arrangement of positions increases the degree of freedom.
- the device parts at each of the position of the mold, the cooling position, and the discharge position of the vulcanizer body The vulcanized tire can be transported to these positions without causing interference with the vulcanized tire at each of these positions. Therefore, it is possible to reduce the width dimension of the tire vulcanizer by suppressing the rotation radius of the support portion, and to reduce the installation pitch when installing a plurality of tire vulcanizers adjacent to each other, Tire production can be increased in a space of the same area. In addition, for example, since the length of the support part to the rotation center can be reduced, the material cost of the support part can be reduced.
- the length of the support portion can be reduced in this way, the bending moment can be reduced, and the strength required for the peripheral members that support the rotation center of the support portion in the rotational movement portion can be suppressed. It leads to weight reduction and material cost reduction of vulcanizer.
- the rotation radius of the support portion by suppressing the rotation radius of the support portion to be small, it is possible to shorten the time required for transporting the vulcanized tire, leading to an increase in tire production by reducing the cycle time during tire production.
- the linearly moving part may be movable along a direction from the vulcanizer body toward the discharge position, and the rotationally moving part may be rotatably supported by the linearly moving part.
- the rotational movement part is supported by the linear movement part in this way, it is possible to realize a movement that combines rotational movement and linear movement with a simple structure, and while keeping the rotational radius of the support part small, the vulcanizer body
- the vulcanized tire can be conveyed from the mold to the discharge position.
- the rotational movement unit rotates the vulcanized tire from the position where the vulcanized tire can be taken out from the mold to the cooling position, and the rectilinear movement unit moves from the cooling position to the discharge position.
- the vulcanized tire may be moved in a straight line.
- the vulcanized tire can be conveyed from the mold of the vulcanizer body to the cooling position and the discharging position while keeping the rotational radius of the rotational movement small. . Then, by making the rotational movement from the mold position to the cooling position, the stroke of the cylinder can be shortened when a swing cylinder is used as the rotational movement portion. In other words, if a straight movement is made from the mold position to the cooling position, it is necessary to move straight to a position where the vulcanized tire does not interfere with the outer shape of the mold, so a sliding cylinder is used for the straight movement section. In some cases, the stroke of the cylinder becomes long. Therefore, the rotational movement from the mold position to the cooling position is advantageous in terms of space saving and cost.
- an elevating part that elevates and lowers the linearly moving part may be further provided.
- a detection unit that detects a height position of the rectilinear movement unit and a control unit that controls the lifting unit based on the height position detected by the detection unit may be further provided.
- the detection unit by detecting the height position by the detection unit and controlling the elevating unit, the support unit, the rotational movement unit, and the straight movement unit can be positioned at appropriate height direction positions.
- an unloading device for a tire vulcanizer is to take out a vulcanized tire vulcanized in a vulcanizer body from a mold installed in the vulcanizer body, and In addition to transporting the vulcanized tire to a cooling position for cooling, the tire vulcanization for transporting the vulcanized tire cooled at the cooling position to a discharge position for delivering to the unloading device for discharging the vulcanized tire.
- An unloading device for a sulfur machine comprising: a support portion that can support the vulcanized tire; and a rectilinear movement portion that linearly moves the support portion.
- the vulcanized tire can be transported without the support portion rotating, so that the width of the tire vulcanizer can be reduced and the size can be reduced. Further, when a plurality of tire vulcanizers are installed adjacent to each other, the installation pitch in the width direction can be reduced, and space saving in the width direction is possible.
- the tire vulcanizer according to the present invention includes any one of the above-described unloading devices, a vulcanizer body that vulcanizes a raw tire before vulcanization, and the vulcanization that is vulcanized by the vulcanizer body.
- a post-cure inflator that cools the used tire at the cooling position; and a carry-out device for discharging the vulcanized tire that has been cooled at the cooling position.
- the width dimension of the tire vulcanizer can be reduced as compared with the case where the tire vulcanizer is conveyed to the cooling position and the discharge position only by rotational movement. Further, the installation pitch of the tire vulcanizer can be reduced, and the production amount of the tire can be increased in a space having the same area.
- the post-cure inflator may be fixed to the vulcanizer body.
- the vulcanizer body and the post-cure inflator can be installed close to each other, so that the installation space can be further reduced.
- the device can be made compact and space-saving by moving the support part in combination with the rotational movement part and the linear movement part or by the linear movement part.
- the tire vulcanizer according to the embodiment of the present invention shows a state in which the support portion supports the vulcanized tire after completion of vulcanization in the vulcanizer body, (a) is a side view, and (b) is a side view. It is a partial top view. It is a side view of the tire vulcanizer concerning the embodiment of the present invention, and shows the state where a vulcanized tire is conveyed after vulcanization processing in a vulcanizer main part is completed.
- the tire vulcanizer which concerns on embodiment of this invention shows the state after a vulcanized tire is conveyed to the cooling position, (a) is a side view, (b) is a partial top view.
- the tire vulcanizer according to the embodiment of the present invention shows a state in which the support portion is retracted after setting the vulcanized tire on the lower rim lifting device of the post-cure inflator, (a) is a side view, b) is a partial plan view. It is a side view of the tire vulcanizer concerning the embodiment of the present invention, and shows the state where the vulcanized tire was set to the post cure inflator.
- FIG. 2 is a partial plan view of such a tire vulcanizer and is a simplified illustration of FIG. 2. It is a schematic plan view of the unloading apparatus of the tire vulcanizer which concerns on the 1st modification of embodiment of this invention. It is a schematic plan view of the unloading apparatus of the tire vulcanizer which concerns on the 2nd modification of embodiment of this invention. It is a schematic plan view of the unloading apparatus of the tire vulcanizer which concerns on the 3rd modification of embodiment of this invention. It is a schematic plan view of the unloading apparatus of the tire vulcanizer which concerns on the 4th modification of embodiment of this invention.
- the tire vulcanizer 1 As shown in FIGS. 1 and 2, the tire vulcanizer 1 according to the present embodiment carries an uncured raw tire W1 before vulcanization from the front (left side as viewed in FIG. 1), and vulcanizes it.
- a vulcanized tire W2 is obtained by performing a vulcanization treatment, and the vulcanized tire W2 is cooled and then discharged rearward.
- the tire vulcanizer 1 includes a carry-in device 2 for carrying in the raw tire W1, a vulcanizer body 3 for vulcanizing the raw tire W1, and a vulcanized tire W2 vulcanized by the vulcanizer body 3.
- the post-cure inflator 4 to be cooled and the carry-out device 5 for discharging the vulcanized tire W2 cooled by the post-cure inflator 4 are provided in this order from the front to the rear.
- the tire vulcanizer 1 includes a loading device 10 that delivers the raw tire W1 from the carry-in device 2 to the vulcanizer body 3, and a vulcanized tire from the vulcanizer body 3 to the post-cure inflator 4 and the carry-out device 5.
- an unloading device 20 for delivering W2.
- the carry-in device 2, the vulcanizer body 3, the post-cure inflator 4, the carry-out device 5, the loading device 10 and the unloading device 20 all have a bilaterally symmetric structure and perform a bilaterally symmetric operation.
- the left-right direction is a direction perpendicular to the front-rear direction. In each figure, the front side is indicated by F, the rear side is indicated by B, the left side is indicated by L, and the right side is indicated by R.
- the receiving position of the raw tire W1 in the carry-in device 2 is the carry-in position P0 and the vulcanizer body 3.
- the position of the raw tire W1 and the vulcanized tire W2 is the mold position P1
- the position of the vulcanized tire W2 in the post cure inflator 4 is the cooling position P2
- the position of the vulcanized tire W2 in the carry-out device 5 is discharged.
- the carry-in device 2 is arranged in the forefront of the tire vulcanizer 1 and prepares a raw tire W1 generated outside the tire vulcanizer 1.
- the loading device 10 includes a pair of loading chucks 11 that respectively support the raw tires W1, and a loading arm 13 that supports each of the loading chucks 11 and extends toward the center position in the left-right direction.
- the loading chuck 11 and the loading arm 13 are provided so as to be vertically displaceable along a guide (not shown).
- Each loading chuck 11 has a claw 11a (see FIG. 1) that hooks the inner circumference of the bead over the entire circumference by entering and spreading inside the bead of the raw tire W1 from above.
- the loading chuck 11 grips and supports the raw tire W1 prepared in the carry-in device 2 from the inner peripheral side and lifts it upward.
- Each loading arm 13 horizontally rotates the pair of loading chucks 11 in a direction away from each other with the end on the central position side as a rotation center in a horizontal plane.
- the mechanism for rotating the loading arm 13 for example, a mechanism similar to the rotational movement unit 40 of the unloading device 20 described later can be used.
- the vulcanizer body 3 includes a mold 15 for the raw tire W1, a guide frame 3a standing upward from the floor G, and a guide rail provided on the guide frame 3a. 3b, a mounting portion 3c provided on the guide frame 3a, and an upper mold lifting device 16 provided on the guide frame 3a.
- the mold 15 has a lower mold 15b and an upper mold 15a.
- the raw tire W1 received from the loading device 10 is sandwiched between the upper mold 15a and the lower mold 15b and accommodated in the mold 15.
- the vulcanizer body 3 performs vulcanization by heating and pressurizing in a state where a bladder (not shown) is inserted from the inside of the raw tire W1 and the inner surface of the raw tire W1 is pressed.
- the mold 15 is used, but the mold is not limited to metal.
- the upper mold 15a is supported by the upper mold lifting device 16.
- the upper die lifting device 16 includes a cylinder 16a that is provided on a guide frame 3a that is erected upward from the floor G and that can extend and contract in the vertical direction.
- the lower mold 15b is fixed so as not to move relative to the guide frame 3a. After the vulcanization process is started and after the vulcanization process is completed, the upper mold 15a moves upward so that the mold 15 is opened.
- the post-cure inflator 4 is disposed on the rear side of the vulcanizer body 3 and is fixed to the guide frame 3 a of the vulcanizer body 3.
- the post-cure inflator 4 is fixed to the guide frame 3a and extends rearward, an upper tire holding portion 23 provided on the support frame 21, and an upper tire holding portion fixed to the guide frame 3a.
- a lower tire holding portion 22 disposed below the portion 23.
- the post-cure inflator 4 includes two support frames 21, an upper tire holding portion 23, and a lower tire holding portion 22.
- the two support frames 21, the two upper tire holding portions 23, and the two lower tire holding portions 22 are arranged symmetrically with each other.
- the lower tire holding portion 22 is fixed to the guide frame 3a so as to face the upper tire holding portion 23, and extends upward to a position where it does not interfere with the upper tire holding portion 23.
- the lower tire holding portion 22 is provided at the upper end portion thereof, and receives a vulcanized tire W2 from the vulcanizer body 3 and fixes it to the upper portion, and a lower rim lifting device 22b that moves the lower rim 22a up and down. And have.
- the lower rim elevating device 22b has, for example, an elevating cylinder, and the function of elevating control of the elevating cylinder may be provided in the control unit 52 described later or may be provided separately.
- the upper tire holding portion 23 includes an arm 23c that is rotatably provided with the support frame 21 as a center of rotation, and upper rims 23a that are respectively provided at both ends of the arm 23c.
- the two upper rims 23a have the same distance from the rotation center of the arm 23c. That is, the two upper rims 23a are symmetric with respect to the rotation center of the arm 23c.
- the upper tire holding portion 23 is rotatable so as to be turned upside down with the support frame 21 as a rotation center. After the vulcanized tire W2 is received from the lower tire holding portion 22, the vulcanized tire W2 is received. Cooling treatment is performed by introducing compressed air into the interior.
- the carrying-out device 5 has a conveyor, although detailed illustration is omitted. This conveyor is arranged on the rear side of the post-cure inflator 4 so as to incline downward toward the rear, and discharges the cooled vulcanized tire W2 onto the main conveyor that conveys to the next process by inclining. To do.
- the carry-out device 5 has a pair of conveyors. One conveyor and the other conveyor constituting the pair of conveyors are arranged symmetrically.
- the unloading device 20 includes a support unit 25 that supports the vulcanized tire W ⁇ b> 2 and a rotational movement that rotates the support unit 25 on a horizontal plane.
- Part 40 and a rectilinear movement part 30 that linearly moves the support part 25 in the front-rear direction on a horizontal plane.
- the unloading device 20 includes two support parts 25 and two rotational movement parts 40.
- the two support parts 25 are arranged symmetrically with respect to the rectilinear movement part 30, and the two rotational movement parts 40 are also arranged symmetrically with respect to the rectilinear movement part 30.
- Each support portion 25 includes an unloading chuck 26 that supports the vulcanized tire W2, and an unloading arm 27 that supports the unloading chuck 26 and extends toward the center position in the left-right direction.
- the unloading chuck 26 has a claw 26a that hooks the inner circumference of the bead over the entire circumference by entering and spreading inside the bead of the vulcanized tire W2 from above.
- the unloading chuck 26 holds and supports the vulcanized tire W2 from the vulcanizer body 3 from the inner peripheral side and lifts it upward.
- the unloading arm 27 horizontally rotates the pair of unloading chucks 26 in the direction of separating from each other with the end on the central position side as the rotation center on the horizontal plane.
- the rectilinear movement part 30 is attached to the guide frame 3a of the vulcanizer body 3 and is provided with a base 31 provided so as to extend rearward, a slider 32 provided at an upper part of the base 31, and a slider 32. And a slide cylinder 34 interposed between the base 31 and the base 31.
- the base 31 has an elevating guide 31b provided at the front end portion.
- the elevating guide 31b is attached to the rear side of the guide frame 3a and meshes with the guide rail 3b extending in the vertical direction, so that the base 31 can be moved up and down relative to the guide frame 3a in the vertical direction.
- the base 31 has a plurality of (two in this embodiment) slide guides 31a (see FIG. 3) that form a rod shape that extends in the front-rear direction and is spaced apart vertically.
- the slider 32 is arranged on the upper part of the base 31 and is slidable relative to the base 31 in the front-rear direction while being guided by the slide guide 31a so as to penetrate the slide guide 31a of the base 31. Is provided.
- the slide cylinder 34 includes a first cylinder main body 34a and a first rod 34b that can be expanded and contracted in the front-rear direction with respect to the first cylinder main body 34a.
- the first cylinder main body 34a is attached to a front position in the base 31.
- the end of the first rod 34 b is attached to the slider 32.
- a fluid pressure cylinder is used as the slide cylinder 34, and the slider 32 can be linearly moved in the front-rear direction with respect to the base 31 by expansion and contraction of the first rod 34b.
- the linear movement unit 30 can also be moved by using a combination mechanism of a ball screw, a rack gear and a pinion gear, and a motor such as a chain and a sprocket as another sliding linear movement means.
- the vulcanized tire W2 positioned at the cooling position P2 can be supported in a state where the first rod 34b is shortest, and the support portion 25 is in a state where the first rod 34b is longest.
- the specifications of the slide cylinder 34 are determined so that the vulcanized tire W2 supported by the can is positioned at the discharge position P3. That is, the rectilinear movement unit 30 moves the vulcanized tire W2 straight from the cooling position P2 to the discharge position P3.
- Each of the two rotational movement units 40 is provided on the slider 32 of the linear movement unit 30 and extends in the vertical direction to fix the end of the unloading arm 27 on the center position side,
- a swing cylinder 44 is provided between the slider 32 and a midway position in the extending direction of the unloading arm 27.
- the support pin 41 of one rotational movement part 40 of the two rotational movement parts 40 and the support pin 41 of the other rotational movement part 40 are arranged symmetrically.
- the swing cylinder 44 of one of the two rotational movement units 40 and the swing cylinder 44 of the other rotational movement unit 40 are arranged symmetrically.
- the rotational movement portion 40 is unloaded forward.
- the first stopper 45 that restricts the operation of the arm 27, and the operation of the unloading arm 27 to the rear thereof.
- a second stopper 46 for regulating the above.
- the first stopper 45 of one of the two rotary moving units 40 and the first stopper 45 of the other rotary moving unit 40 are arranged symmetrically.
- the second stopper 46 of one of the two rotational movement units 40 and the second stopper 46 of the other rotational movement unit 40 are arranged symmetrically.
- Each support pin 41 is provided so as to be rotatable relative to the slider 32 with the vertical direction as a rotation axis, and the unloading arm 27 rotates around this rotation axis.
- Each swing cylinder 44 has a second cylinder body 44a and a second rod 44b that can be expanded and contracted in the front-rear direction with respect to the second cylinder body 44a.
- the second cylinder main body 44 a is attached to a position behind the support pin 41 in the slider 32.
- the end of the second rod 44b extends forward from the second cylinder main body 44a and is attached to a midway position in the extending direction of the unloading arm 27.
- a fluid pressure cylinder is used as the swing cylinder 44, and the unloading arm 27 can be rotated around the rotation axis of the support pin 41 by expansion and contraction of the second rod 44 b.
- Each first stopper 45 is fixed to a plate-like member attached to the front end of the slider 32.
- the first stopper 45 is a mechanical stopper that restricts the movement of the support portion 25 so that the support portion 25 does not move further forward than the mold position P ⁇ b> 1 when the unloading arm 27 contacts the front side.
- Each of the second stoppers 46 is fixed to a plate-like member attached to the rear end of the slider 32.
- the second stopper 46 is the same as the first stopper 45 that restricts the movement of the support portion 25 so that the support portion 25 does not move backward from the cooling position P2 by the unloading arm 27 coming into contact with the rear side. It is a mechanical stopper.
- the first stopper 45 and the second stopper 46 cause the rotational movement unit 40 to rotationally move the vulcanized tire W2 from the mold position P1 to the cooling position P2, and to the mold position P1 and the cooling position P2 with high accuracy. Can be positioned.
- the rotational movement unit 40 is supported by the rectilinear movement unit 30 so as to take the vulcanized tire W2 from the mold 15 and rotate from the mold position P1 to the cooling position P2. That is, the rotational movement unit 40 is provided integrally with the rectilinear movement unit 30.
- the unloading device 20 includes an elevating unit 50 that can move the rectilinear movement unit 30 in the vertical direction, a detection unit 51 that detects the height position of the rectilinear movement unit 30, and a signal from the detection unit 51. And a controller 52 that adjusts the height position of the rectilinear movement unit 30 according to the above.
- the elevating part 50 is an elevating cylinder interposed between the guide frame 3 a of the vulcanizer body 3 and the base 31 of the linearly moving part 30. And the raising / lowering part 50 has the raising / lowering cylinder main body 50a and the raising / lowering rod 50b which can be expanded-contracted to an up-down direction with respect to the raising / lowering cylinder main body 50a.
- the elevating cylinder body 50a is attached to an attachment portion 3c provided at a lower position in the guide frame 3a. Further, the lifting rod 50 b has an end attached to the front position of the base 31.
- the base 31 of the rectilinear movement part 30 can be moved up and down in a vertical direction with the lifting guide 31b meshing with the guide rail 3b by the expansion and contraction of the lifting rod 50b.
- the detection unit 51 is a sensor that detects the height position of the rectilinear movement unit 30.
- the detection unit 51 for example, a proximity switch, a limit switch, a linear sensor, or the like can be used.
- the detection unit 51 outputs a signal indicating that the rectilinear movement unit 30 has reached a predetermined height position at each position at the mold position P1, the cooling position P2, and the discharge position P3.
- the detection unit 51 has a height position at which the vulcanized tire W2 can be supported at each position of the mold position P1, the cooling position P2, and the discharge position P3, or from the mold position P1 to the cooling position P2.
- a signal indicating each height is output.
- the control unit 52 supplies power to the elevating unit 50 according to the detection signal from the detecting unit 51 to operate the elevating unit 50, thereby moving the linearly moving unit at the mold position P1, the cooling position P2, and the discharge position P3. 30 height positions are controlled.
- the vulcanized tire W2 can be supported by the support portion 25 at each position, and the vulcanized tire W2 can be transferred and transported between the apparatuses by the loading device 10 and the unloading device 20 at each position. become.
- control unit 52 operates by supplying power to the swing cylinder 44 in accordance with a detection signal from the detection unit 51 at a predetermined timing set in advance, thereby operating from the mold position P1 to the cooling position P2.
- the support part 25 is rotated and moved.
- control unit 52 supplies power to the slide cylinder 34 to operate, thereby moving the support unit 25 straight from the cooling position P2 to the discharge position P3.
- the raw tire W1 conveyed from the carry-in device 2 to the mold position P1 of the vulcanizer body 3 by the loading device 10 is vulcanized inside the mold 15.
- the upper mold 15a is moved upward by the upper mold lifting device 16 and the mold 15 is opened.
- the support portion 25 is moved to the mold position P1 so that the unloading chuck 26 of the unloading device 20 is positioned above the vulcanized tire W2.
- the control unit 52 drives the elevating unit 50 to move the base 31 of the rectilinear movement unit 30 downward.
- the claw 26a enters the bead of the vulcanized tire W2 on the lower mold 15b.
- the claw 26a is hooked on the bead by expanding the claw 26a, and the support portion 25 supports the vulcanized tire W2.
- the control unit 52 drives the elevating unit 50 based on the detection result of the detection unit 51 and moves straight as shown in FIG.
- the base 31 of the part 30 is moved upward at the mold position P1.
- the control portion 52 drives and supports the swing cylinder 44 of the rotational movement portion 40 as shown in FIGS. 6 (a) and 6 (b).
- the part 25 is moved to the cooling position P2.
- the control unit 52 drives the elevating unit 50 based on the detection result of the detection unit 51, and as shown in FIG.
- the base 31 is moved downward at the cooling position P2.
- the vulcanized tire W2 is delivered to the lower rim 22a of the lower tire holding portion 22 of the post cure inflator 4.
- the control unit 52 drives the elevating unit 50 to the position where the vulcanized tire W2 and the unloading chuck 26 do not interfere with each other. 31 is raised. Thereafter, the control unit 52 drives the slide cylinder 34 of the rectilinear movement unit 30 to move the support unit 25 to the discharge position P3, and retracts the support unit 25 to a position that does not affect the cooling process and the reverse operation of the post-cure inflator 4.
- the control unit 52 moves the lower rim 22a and the lower rim side coupling device 22c of the lower tire holding unit 22 upward by the lower rim lifting and lowering device 22b, and the upper rim side coupling device 23b.
- the lower rim side connecting device 22c is connected.
- the vulcanized tire W2 is sandwiched and held between the upper rim 23a and the lower rim 22a.
- the vulcanized tire W2 is continuously cooled above and below the upper tire holding portion 23. That is, while the cooling process is performed on one side of the upper tire holding unit 23, the vulcanized tire W2 that has been cooled by the unloading device 20 is discharged to the carry-out device 5 and is newly added from the vulcanizer body 3.
- the vulcanized tire W2 can be conveyed to the lower tire holding portion 22 and a new vulcanized tire W2 can be set.
- the lower rim lifting and lowering device 22b receives the cooled vulcanized tire W2 held on the lower rim side connecting device 22c and the lower rim 22a, as shown in FIG.
- the sulfurized tire W2 is moved downward again.
- the control unit 52 drives the slide cylinder 34 of the linear movement unit 30 to move the support unit 25 straight to the cooling position P2. Thereafter, at the cooling position P2, the control unit 52 drives the elevating unit 50 to move the base 31 downward, whereby the claw 26a enters the bead of the vulcanized tire W2, and then the bead is expanded by expanding the claw 26a. The nail
- control part 52 drives the raising / lowering part 50 based on the detection result of the detection part 51, and as shown in FIG.
- the base 31 is moved upward at the cooling position P2.
- control unit 52 drives the slide cylinder 34 of the rectilinear movement unit 30 to bring the support 25 to the discharge position P3 as shown in FIG. Move.
- the control part 52 drives the raising / lowering part 50, and as shown in FIG. The base 31 is moved downward at the discharge position P3.
- the vulcanized tire W2 is transferred from the support portion 25 to the carry-out device 5, and the vulcanized tire W2 is discharged.
- the material cost can be reduced, and the bending moment of the unloading arm 27 can be reduced to support the rotation center of the arm member in the rotary moving unit 40.
- the strength required for peripheral members, that is, the slider 32 and the support pin 41 can be suppressed, leading to weight reduction and material cost reduction.
- rotational movement unit 40 is supported by the rectilinear movement unit 30, it is possible to realize movement that combines rotational movement and rectilinear movement with a simple structure.
- the use of the elevating unit 50 increases the degree of freedom of movement trajectories of the support unit 25, the rotational movement unit 40, and the linear movement unit 30, and the control unit 52 is controlled by the detection unit 51.
- 25, the rotationally moving part 40 and the rectilinearly moving part 30 can be moved to appropriate height positions, and the vulcanized tire W2 can be reliably delivered and conveyed.
- the post-cure inflator 4 is fixed to the vulcanizer body 3, the vulcanizer body 3 and the post-cure inflator 4 can be installed close to each other, so that the installation space can be further reduced. It becomes. Further, it is not necessary to adjust the installation position between the vulcanizer body 3 and the post-cure inflator 4. Furthermore, it is not necessary to provide a separate unloading device for transporting the vulcanized tire W2 from the vulcanizer body 3 to the post-cure inflator 4 and from the post-cure inflator 4 to the carry-out device 5, saving space and cost. It leads to reduction.
- the unloading device 20 can be made compact and space-saving by moving the support unit 25 by combining the rotational movement unit 40 with the linear movement unit 30. .
- the post cure inflator 4 is not necessarily fixed to the vulcanizer body 3.
- the rotational movement unit 40 is supported by the rectilinear movement unit 30, and is integrated, but it is not necessarily integrated.
- the vulcanized tire W2 is conveyed from the mold position P1 to the cooling position P2 by the rotational movement unit 40 and from the cooling position P2 to the discharge position P3 by the linear movement unit 30.
- the linear movement unit 30 may transport the mold position P1 to the cooling position P2
- the rotational movement unit 40 may transport the cooling position P2 to the discharge position P3.
- the rotational movement unit and the straight movement unit may be different from the structure described above.
- the unloading apparatus may include a rotational movement unit 90 and a straight movement unit 80.
- the rotational movement unit 90 includes a rack gear 91 extending in the front-rear direction at a central position, and a pair of left and right pinion gears 92 that mesh with the rack gear 91 and that are rotatable about the vertical direction.
- a support portion 25 is attached to each pinion gear 92, and the support portion 25 rotates and moves as the rack gear 91 moves back and forth.
- the rack gear 91 meshes between the rack gear 91 and the pinion gear 92 when the rack gear 91 itself moves forward and the vulcanized tire W2 supported by the support portion 25 rotates and is positioned at the cooling position P2.
- the teeth 91a are formed within a predetermined range in the front-rear direction so that is released.
- the linearly moving part 80 is a cylinder (not fixed) that slides the support part 25 together with the pinion gear 92 in a state where the meshing between the rack gear 91 and the pinion gear 92 is released at the cooling position P2 as described above. (Shown).
- the unloading apparatus may include rotary rectilinear movement units 100 and 110 (see FIGS. 19 and 20) that convey the vulcanized tire W2 while rotating straight.
- the unloading arm 107 rotates and the unloading chuck 106 slides in the front-rear direction at the radially outer tip of the unloading arm 107. It is supposed to be.
- the rotation linear movement unit 110 when the unloading arm 117 rotates, the length dimension of the unloading arm 117 is changed by a cylinder or the like, so The loading chuck 116 is always located at the same position in the left-right direction.
- the unloading apparatus does not have a rotational movement unit, and supports the unloading arm 127 at the end on the center position side in the left-right direction. May be provided with a straight movement unit 120 that can move in the front-rear direction.
- a straight movement unit 120 that can move in the front-rear direction.
- straight movement units 30, 80, 120, the rotation movement unit 90, and the rotation straight movement units 100, 110 described above may be applied to the loading device 10.
- the straight movement unit 30 and the rotation movement unit 40 may be driven by a single drive source.
- the rotation rectilinear movement units 100 and 110 may be similarly driven by one drive source.
- the apparatus can be made compact and space-saving.
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Abstract
Description
即ち、本発明に係る一態様としてのタイヤ加硫機のアンローディング装置は、
加硫機本体で加硫された加硫済タイヤを前記加硫機本体に設置された型から取り出して、前記加硫済タイヤを冷却する冷却位置まで搬送するとともに、前記冷却位置で冷却された前記加硫済タイヤを、前記加硫済タイヤを排出するための搬出装置に受け渡す排出位置まで搬送するタイヤ加硫機のアンローディング装置であって、前記加硫済タイヤを支持可能な支持部と、前記支持部を平面視して回転移動させる回転移動部と、前記支持部を直進移動させる直進移動部と、を備える。
ここで、支持部の回転中心は、支持部外にあってもよい。また、支持部の回転移動と支持部の直進移動とは、同一仮想平面又は互いに平行な仮想面上で行われてもよい。
そして、型の位置から冷却位置までを回転移動とすることで、回転移動部にスイング用のシリンダを用いた場合には、シリンダのストロークを短くできる。即ち、仮に、型の位置から冷却位置までを直進移動とした場合、型外形に加硫済タイヤが干渉しない位置まで直進させる必要があることから、直進移動部にスライド用のシリンダを用いた場合には、シリンダのストロークが長くなってしまう。よって、型の位置から冷却位置までを回転移動とすることで、省スペース、コスト等の点でメリットがある。
図1及び図2に示すように、本実施形態のタイヤ加硫機1は、加硫処理前の未加硫の生タイヤW1を前方(図1の紙面に向かって左側)から搬入し、加硫処理を行って加硫済タイヤW2とし、この加硫済タイヤW2に冷却処理を施した後に、後方に向かって排出する。
さらに、タイヤ加硫機1は、搬入装置2から加硫機本体3へ生タイヤW1を受け渡すローディング装置10と、加硫機本体3からポストキュアインフレータ4及び搬出装置5へと加硫済タイヤW2を受け渡すアンローディング装置20とを備えている。
なお、本実施形態では金型15としているが、型は金属には限定されない。
このポストキュアインフレータ4は、ガイドフレーム3aに固定されて後方に向かって延びる支持フレーム21と、この支持フレーム21に設けられている上部タイヤ保持部23と、ガイドフレーム3aに固定されて上部タイヤ保持部23の下方に配置されている下部タイヤ保持部22と、を有している。ポストキュアインフレータ4は、支持フレーム21、上部タイヤ保持部23、下部タイヤ保持部22のそれぞれを2個備えている。2個の支持フレーム21、2個の上部タイヤ保持部23、2個の下部タイヤ保持部22は、いずれも互いに左右対称に配置されている。
図3、図4(a)及び図4(b)に示すように、アンローディング装置20は、加硫済タイヤW2を支持する支持部25と、支持部25を水平面上で回転移動させる回転移動部40と、支持部25を水平面上で前後方向に直進移動させる直進移動部30とを備えている。アンローディング装置20は、2個の支持部25と、2個の回転移動部40とを備えている。2個の支持部25は、直進移動部30を基準にして左右対称に配置され、2個の回転移動部40も、直進移動部30を基準にして左右対称に配置されている。
また、このベース31は、前後方向に延びて上下に間隔をあけて配置された棒状をなす複数(本実施形態では二本)のスライドガイド31a(図3参照)を有している。
さらに、加硫機本体3からポストキュアインフレータ4へ、ポストキュアインフレータ4から搬出装置5への加硫済タイヤW2の搬送に、それぞれ個別のアンローディング装置を設ける必要がなくなり、省スペース化及びコスト削減につながる。
各々のピニオンギア92には、支持部25が取り付けられており、ラックギア91の前後移動によって支持部25が回転移動を行う。
ラックギア91には、ラックギア91自身が前方に移動することで支持部25の支持する加硫済タイヤW2が回転して冷却位置P2に位置した際に、ラックギア91とピニオンギア92との間の噛み合いが解除されるように、前後方向の所定の範囲内に歯91aが形成されている。
そして、直進移動部80は、上述したように冷却位置P2でラックギア91とピニオンギア92との間の噛み合いが解除された状態で、支持部25をピニオンギア92ごと後方へスライド移動させるシリンダ(不図示)を有している。
また、図20に示すように、回転直進移動部110では、アンローディングアーム117が回転すると、このアンローディングアーム117の長さ寸法をシリンダ等によって変化させることで、回転中であっても、アンローディングチャック116が左右方向の同じ位置に常に位置するようになっている。
このように回転移動することなく直進移動のみによって加硫済タイヤW2を搬送することで、タイヤ加硫機1の左右方向の幅寸法を小さくしてコンパクト化が可能である。また、タイヤ加硫機1を隣接して複数台設置する際に、左右方向の設置ピッチを小さくすることができ、左右方向の省スペース化が可能である。
Claims (8)
- 加硫機本体で加硫された加硫済タイヤを前記加硫機本体に設置された型から取り出して、前記加硫済タイヤを冷却する冷却位置まで搬送するとともに、前記冷却位置で冷却された前記加硫済タイヤを、前記加硫済タイヤを排出するための搬出装置に受け渡す排出位置まで搬送するタイヤ加硫機のアンローディング装置であって、
前記加硫済タイヤを支持可能な支持部と、
前記支持部を平面視して回転移動させる回転移動部と、
前記支持部を直進移動させる直進移動部と、
を備えるタイヤ加硫機のアンローディング装置。 - 前記直進移動部は、前記加硫機本体から前記排出位置に向かう方向に沿って移動可能であり、
前記回転移動部は、前記直進移動部に回転可能に支持されている請求項1に記載のタイヤ加硫機のアンローディング装置。 - 前記回転移動部は、前記型内から前記加硫済タイヤを取り出し可能な位置から前記冷却位置まで前記加硫済タイヤを回転移動させ、
前記直進移動部は、前記冷却位置から前記排出位置まで前記加硫済タイヤを直進移動させる請求項2に記載のタイヤ加硫機のアンローディング装置。 - 前記直進移動部を上下に昇降させる昇降部をさらに備える請求項3に記載のタイヤ加硫機のアンローディング装置。
- 前記直進移動部の高さ位置を検出する検出部と、
前記検出部で検出された高さ位置に基づいて前記昇降部を制御する制御部と、
をさらに備える請求項4に記載のタイヤ加硫機のアンローディング装置。 - 加硫機本体で加硫された加硫済タイヤを前記加硫機本体に設置された型から取り出して、前記加硫済タイヤを冷却する冷却位置まで搬送するとともに、前記冷却位置で冷却された前記加硫済タイヤを、前記加硫済タイヤを排出するための搬出装置に受け渡す排出位置まで搬送するタイヤ加硫機のアンローディング装置であって、
前記加硫済タイヤを支持可能な支持部と、
前記支持部を直進移動させる直進移動部と、
を備えるタイヤ加硫機のアンローディング装置。 - 請求項1から6のいずれか一項に記載のアンローディング装置と、
加硫前の生タイヤを加硫する加硫機本体と、
前記加硫機本体で加硫された前記加硫済タイヤの冷却を、前記冷却位置で行うポストキュアインフレータと、
前記冷却位置で冷却された前記加硫済タイヤを排出するための搬出装置と、
を備えるタイヤ加硫機。 - 前記加硫機本体に、前記ポストキュアインフレータが固定されている請求項7に記載のタイヤ加硫機。
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US14/760,920 US9511555B2 (en) | 2013-02-22 | 2013-06-17 | Tire vulcanizer-unloading device and tire vulcanizer |
EP13875688.7A EP2960034B8 (en) | 2013-02-22 | 2013-06-17 | Tire vulcanizer-unloading device and tire vulcanizer |
KR1020157017720A KR101743854B1 (ko) | 2013-02-22 | 2013-06-17 | 타이어 가류기의 언로딩장치, 및 타이어 가류기 |
CN201380069209.7A CN104936755B (zh) | 2013-02-22 | 2013-06-17 | 轮胎硫化机的卸载装置及轮胎硫化机 |
HRP20180586TT HRP20180586T1 (hr) | 2013-02-22 | 2018-04-12 | Naprava za pražnjenje vulkanizatora gume i vulkanizator gume |
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- 2013-06-17 CN CN201380069209.7A patent/CN104936755B/zh not_active Expired - Fee Related
- 2013-06-17 WO PCT/JP2013/066563 patent/WO2014128987A1/ja active Application Filing
- 2013-06-17 KR KR1020157017720A patent/KR101743854B1/ko active IP Right Grant
- 2013-06-17 EP EP13875688.7A patent/EP2960034B8/en not_active Not-in-force
- 2013-06-17 US US14/760,920 patent/US9511555B2/en active Active
- 2013-08-08 TW TW102128466A patent/TWI547361B/zh not_active IP Right Cessation
-
2018
- 2018-04-12 HR HRP20180586TT patent/HRP20180586T1/hr unknown
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019003352A1 (ja) * | 2017-06-28 | 2019-01-03 | 三菱重工機械システム株式会社 | インフレート装置 |
CN113840721A (zh) * | 2019-09-02 | 2021-12-24 | 通伊欧轮胎株式会社 | 轮胎成型装置 |
CN113840721B (zh) * | 2019-09-02 | 2023-08-18 | 通伊欧轮胎株式会社 | 轮胎成型装置 |
CN113021971A (zh) * | 2021-03-23 | 2021-06-25 | 南京翼之博信息科技有限公司 | 一种用于汽车轮胎生产的装置 |
CN113021971B (zh) * | 2021-03-23 | 2022-12-27 | 山东省三利轮胎制造有限公司 | 一种用于汽车轮胎生产的装置 |
Also Published As
Publication number | Publication date |
---|---|
EP2960034A4 (en) | 2016-02-24 |
CN104936755B (zh) | 2017-03-15 |
KR101743854B1 (ko) | 2017-06-05 |
KR20150091394A (ko) | 2015-08-10 |
JP5968249B2 (ja) | 2016-08-10 |
TW201433437A (zh) | 2014-09-01 |
EP2960034B1 (en) | 2018-03-21 |
HRP20180586T1 (hr) | 2018-07-13 |
US9511555B2 (en) | 2016-12-06 |
EP2960034B8 (en) | 2018-05-02 |
CN104936755A (zh) | 2015-09-23 |
EP2960034A1 (en) | 2015-12-30 |
US20150343729A1 (en) | 2015-12-03 |
JP2014162068A (ja) | 2014-09-08 |
TWI547361B (zh) | 2016-09-01 |
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