WO2013080641A1 - 半導体装置 - Google Patents
半導体装置 Download PDFInfo
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- WO2013080641A1 WO2013080641A1 PCT/JP2012/074340 JP2012074340W WO2013080641A1 WO 2013080641 A1 WO2013080641 A1 WO 2013080641A1 JP 2012074340 W JP2012074340 W JP 2012074340W WO 2013080641 A1 WO2013080641 A1 WO 2013080641A1
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 75
- 239000000758 substrate Substances 0.000 claims abstract description 25
- 239000010410 layer Substances 0.000 claims description 42
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 10
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- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7801—DMOS transistors, i.e. MISFETs with a channel accommodating body or base region adjoining a drain drift region
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- H01L29/0619—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions for preventing surface leakage or controlling electric field concentration for increasing or controlling the breakdown voltage of reverse biased devices by the doping profile or the shape or the arrangement of the PN junction, or with supplementary regions, e.g. junction termination extension [JTE] with a supplementary region doped oppositely to or in rectifying contact with the semiconductor containing or contacting region, e.g. guard rings with PN or Schottky junction
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- H01L29/7395—Vertical transistors, e.g. vertical IGBT
- H01L29/7396—Vertical transistors, e.g. vertical IGBT with a non planar surface, e.g. with a non planar gate or with a trench or recess or pillar in the surface of the emitter, base or collector region for improving current density or short circuiting the emitter and base regions
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Definitions
- the present invention relates to a semiconductor device, and more particularly to a power semiconductor device using silicon carbide.
- a structure generally called a planar type has a high channel width density in order to reduce channel resistance.
- a planar layout is desired.
- the well region is formed into a quadrangular cell shape in plan view, and the well regions are arranged in a grid pattern so as to be orthogonal to each other.
- a method of forming a channel in a direction on two straight lines (hereinafter referred to as a grid arrangement) is widely known.
- the JFET region formed between the well regions is formed in a mesh shape, but at the position corresponding to the intersection of the mesh, a high electric field is applied to the gate insulating film when a reverse bias is applied. As a result, the gate insulating film is easily damaged.
- the channel width density is determined by the value obtained by dividing the channel width in the unit cell by the cell area (product of the cell pitches in two directions). Therefore, to further increase the channel width density, it is necessary to reduce the cell pitch. However, it is not always easy due to the problem of processing accuracy.
- the channel formed in the well in the region connecting the cells has a distance from the contact region between the source electrode and the semiconductor layer with respect to the channel formed in the other region. Therefore, there is a concern about increase in conduction loss and switching loss due to increase in parasitic resistance and delay during switching.
- the present invention has been made to solve the above problems, and an object of the present invention is to provide a semiconductor device capable of improving the reliability of the device while suppressing an increase in conduction loss and switching loss. .
- a semiconductor device includes a semiconductor substrate of a first conductivity type or a second conductivity type, a drift layer of a first conductivity type formed on a main surface of the semiconductor substrate, and a surface layer of the drift layer periodically.
- a plurality of well regions of the second conductivity type formed, a source region of the first conductivity type partially formed in each well region surface layer, and a gate extending from above each of the source regions to the drift layer
- a gate electrode formed through an insulating film, a first conductivity type JFET region formed between each of the well regions, and a channel region defined in the well region facing each of the gate electrodes.
- the unit cell is defined, the other unit cell adjacent to the one unit cell in the x-axis direction is shifted by a length larger than 0 in the y-axis direction and smaller than the length of the unit cell in the y-axis direction.
- Another unit cell adjacent to the unit cell in the y-axis direction is arranged so as to be shifted by a length larger than 0 in the x-axis direction and smaller than the length of the unit cell in the x-axis direction.
- the semiconductor device according to the present invention can improve the reliability of the device while suppressing an increase in conduction loss and switching loss.
- FIG. 1 is a schematic cross-sectional view of a semiconductor device according to Embodiment 1 of the present invention.
- the first conductivity type is n-type
- the second conductivity type is p-type
- a vertical MOSFET using silicon carbide is described.
- the conductivity type may be reversed, and the semiconductor device Is not limited to the MOSFET.
- a drift layer 20 made of n-type silicon carbide is formed on a first main surface (upper surface in the figure) of a semiconductor substrate 10 made of silicon carbide having a 4H polytype and having low resistance.
- the semiconductor substrate 10 is inclined by 4 ° with respect to the c-axis direction with the plane direction of the first main surface being the (0001) plane.
- a plurality of p-type well regions 30 containing aluminum (Al) as a first impurity as p-type impurities are separated, that is, spaced apart from each other by a certain width and periodically. Is formed.
- an n-type source region 40 containing nitrogen (N) as the second impurity as an n-type impurity is formed shallower than the well region 30 inside the surface layer portion of each well region 30 cross section.
- a well contact region 35 containing aluminum (Al) as a first impurity as a p-type impurity is formed inside the well region 30, preferably inside the source region 40.
- the well region 30 and the well contact region 35 formed inside thereof are electrically short-circuited.
- a gate insulating film 50 made of silicon oxide is formed on the surface of the drift layer 20 including the well region 30, the source region 40, and the well contact region 35 except for a part of the surface of the source region 40.
- a gate electrode 60 is formed on the gate insulating film 50 so as to correspond to a region sandwiched between the pair of source regions 40.
- a source electrode 70 is formed on the surface of the source region 40 and the well contact region 35 where the gate insulating film 50 is not formed.
- the source electrode 70 is formed so as to cover the gate electrode 60 via the interlayer insulating film 90.
- drain electrode 80 is formed on the second main surface opposite to the first main surface of the semiconductor substrate 10, that is, on the back surface side.
- a region of the well region 30 that faces the gate electrode 60 through the gate insulating film 50 and in which an inversion layer is formed when the semiconductor device is turned on is referred to as a channel region (P in FIG. 1).
- An n-type region sandwiched between two adjacent well regions 30 is referred to as a JFET region (Q in FIG. 1), and becomes a path through which an ON current flows during an ON operation (ON state).
- a depletion layer extends from the well region 30 toward the JFET region, and high electric field strength is prevented from being applied to the gate insulating film 50 formed on the JFET region.
- the width of the JFET region that is, the interval between two adjacent well regions 30
- the interval between the well region 30 and the inner source region 40 in the surface of the well region 30 is referred to as the channel length.
- a cycle in which the well region 30 and the source region 40 are formed, that is, a length obtained by adding the width of one well region 30 and the JFET length is called a cell pitch.
- a region (peripheral region) where no on-current flows in the on state is formed on the outer peripheral side of the element with respect to the region in which the well regions 30 are periodically arranged for the purpose of wiring and withstand voltage termination. Is done. In order to distinguish this, a region where the well regions 30 are periodically arranged is referred to as an active region.
- Electrons flowing from the source region 40 into the drift layer 20 reach the drain electrode 80 via the drift layer 20 and the semiconductor substrate 10 in accordance with an electric field formed by a positive voltage applied to the drain electrode 80. Therefore, an on-current flows from the drain electrode 80 to the source electrode 70 by applying a positive voltage to the gate electrode 60. This state is called an on state.
- CVD chemical vapor deposition
- the drift layer 20 having an n-type impurity concentration of 1 ⁇ 10 15 to 1 ⁇ 10 17 cm ⁇ 3 and a thickness of 5 to 50 ⁇ m is epitaxially grown by the method.
- an implantation mask is formed on the surface of the drift layer 20 with a photoresist or the like, and Al which is a p-type first impurity is ion-implanted.
- the depth of Al ion implantation is set to about 0.5 to 3 ⁇ m which does not exceed the thickness of the drift layer 20.
- the impurity concentration of ion-implanted Al is higher than the n-type impurity concentration of the drift layer 20 in the range of 1 ⁇ 10 17 to 1 ⁇ 10 19 cm ⁇ 3 .
- an implantation mask is formed on the surface of the drift layer 20 using a photoresist or the like, and N which is an n-type second impurity is ion-implanted.
- the N ion implantation depth is shallower than the thickness of the well region 30.
- the impurity concentration of N into which ions are implanted exceeds the p-type impurity concentration of the well region 30 in the range of 1 ⁇ 10 18 to 1 ⁇ 10 21 cm ⁇ 3 .
- the region showing n-type becomes the source region 40.
- an implantation mask is formed on the surface of the drift layer 20 with a photoresist or the like, and Al, which is a p-type first impurity, is ion-implanted, and the implantation mask is removed.
- Al which is a p-type first impurity
- the well contact region 35 is provided in order to obtain good electrical contact between the well region 30 and the source electrode 70, and is preferably set to an impurity concentration higher than the well region 30p type impurity concentration. When implanting impurities, it is desirable to heat the semiconductor substrate 10 to 150 ° C. or higher for the purpose of reducing the resistance of the well contact region 35.
- annealing is performed at 1300 to 1900 ° C. for 30 seconds to 1 hour in an inert gas atmosphere such as argon (Ar) gas by a heat treatment apparatus.
- an inert gas atmosphere such as argon (Ar) gas
- ion-implanted N and Al are activated.
- the surface of the drift layer 20 including the well region 30, the source region 40, and the well contact region 35 is thermally oxidized to form a gate insulating film 50 having a desired thickness.
- a polycrystalline silicon film having conductivity is formed on the gate insulating film 50 by a low pressure CVD method, and the gate electrode 60 is formed by patterning the film. Thereafter, the gate insulating film 50 is opened.
- a source electrode 70 electrically connected to the source region 40 and the well contact region 35 is formed, and a drain electrode 80 is formed on the back surface side of the semiconductor substrate 10, so that the vertical MOSFET shown in FIG. Complete.
- examples of a material for the source electrode 70 and the drain electrode 80 include an Al alloy.
- FIG. 2 is a schematic plan view of an active region of a vertical MOSFET, which is a prerequisite technology of the present invention, as viewed from the main surface side.
- the well region 30 and the source region 40 do not need to be an exact square (square shape) as shown in FIG. 2, and a shape including a curve on a part of the side or a shape lacking a part, Including parallelograms.
- the well region A (shown as A in FIG. 2) that is one of the well regions 30
- the well regions B (indicated as B in FIG. 2) adjacent in the horizontal alignment direction are not shifted in the y-axis direction
- the well regions C (indicated in FIG. 2 as C) adjacent in the vertical alignment direction are also x It is not displaced in the axial direction. That is, the well regions 30 are arranged in a grid arrangement in which the horizontal alignment direction is along the x axis and the vertical alignment direction is along the y axis.
- the channel width density is a value obtained by dividing the outer peripheral length (S in FIG. 2) of the source region 40 in plan view by the area of the unit cell (R in FIG. 2).
- FIG. 3 is a schematic plan view of the active region of the vertical MOSFET of the present invention as viewed from the main surface side. For the sake of simplicity, attention is paid to the well region 30 and the source region 40, and illustration of the peripheral configuration is omitted.
- the well region B adjacent to the well region A in the horizontal alignment direction is arranged so as to be shifted by the length Loy in the y-axis direction, and in the vertical alignment direction with respect to the well region A.
- Adjacent well regions C are arranged shifted by a length Lox in the x-axis direction.
- the horizontal alignment direction and the vertical alignment direction are not orthogonal to each other.
- the unit cell in the present arrangement is an area surrounded by the center line R as shown in FIG.
- FIG. 4 shows a simplified shape of the unit cell shown in FIG.
- the area of the unit cell in the present arrangement is two rectangular triangles having sides of a length Lox and a length Loy that are orthogonal from the shape (square shape) of the unit cell in the grid pattern arrangement.
- Subtracted hexagonal shape upper left and lower right are subtracted in FIG. 4), which is smaller than the area (square shape) of the unit cells arranged in a grid pattern.
- the channel width in the unit cell in the present arrangement (the outer peripheral length of the source region 40 indicated by S in FIGS. 3 and 4) is the same as that in the unit cell in the grid arrangement (see FIG. 2). Therefore, the channel width density is larger in the case of the present arrangement compared to the case of the grid arrangement because the area of the unit cell is small.
- the grid layout and this implementation layout are compared with respect to the reliability of the gate insulating film 50 on the JFET region.
- the intersection of the orthogonal center lines is the point on the JFET region where the distance from the adjacent well region 30 is the longest in each unit cell. Therefore, this point has the highest electric field strength applied to the gate insulating film 50 in the off state.
- the point Y on the center line shown in FIG. 3 is the point on the JFET region where the distance from the adjacent well region 30 is the longest. Therefore, this point has the highest electric field strength applied to the gate insulating film 50 in the off state, but the distance to the nearest well region 30 is smaller than the point Y in the grid arrangement (more specifically, described later). ).
- the maximum value of the electric field strength applied to the gate insulating film 50 in the off state is smaller in the present arrangement, and high reliability can be obtained.
- FIG. 5 is a schematic plan view of the active region of the vertical MOSFET of the present invention as viewed from the main surface side. For the sake of simplicity, attention is paid to the well region 30 and the source region 40, and illustration of the peripheral configuration is omitted.
- the well region B adjacent to the well region A in the horizontal alignment direction is arranged so as to be shifted by the length Loy in the y-axis direction.
- the well region C adjacent to the well region A in the vertical alignment direction is arranged so as to be shifted by the length Lox in the x-axis direction.
- 3 is different from FIG. 3 in that either the length Lox or the length Loy or both are larger than those in FIG. 3, the well region B and the well region C overlap each other, and the shape of each well region Is no longer a square shape. This is realized by forming a well region in which the well region B and the well region C are overlapped and their logical sum regions are connected.
- the boundary of the unit cell is as shown (R in FIG. 5).
- FIG. 6 shows a simplified shape of the unit cell shown in FIG.
- the unit cell can be further reduced. Since the channel width remains the same, the channel width density increases.
- the point Y on the JFET region where the distance from the adjacent well region 30 is the farthest is smaller than the point Y in the grid arrangement, which is closer to the nearest well region 30 (more Specific details will be described later). Therefore, the maximum value of the electric field strength applied to the gate insulating film 50 in the off state is reduced, and high reliability can be obtained.
- FIG. 7 is a schematic plan view of the active region of the vertical MOSFET of the present invention as viewed from the main surface side. For the sake of simplicity, attention is paid to the well region 30 and the source region 40, and illustration of the peripheral configuration is omitted.
- the well region B adjacent to the well region A in the horizontal alignment direction is arranged so as to be shifted by the length Loy in the y-axis direction.
- the well region C adjacent to the well region A in the vertical alignment direction is arranged so as to be shifted by the length Lox in the x-axis direction.
- 3 and FIG. 5 is different from FIG. 3 and FIG. 5 in that either the length Lox or the length Loy or both are larger than those in FIG. 3 and FIG.
- the source region in the well region B and the source region in the well region C overlap each other. This is realized by forming a source region in which the source region in the well region B and the source region in the well region C are overlapped and the logical sum region is connected.
- the boundary of the unit cell is as shown (R in FIG. 7).
- FIG. 8 shows a simplified shape of the unit cell shown in FIG.
- the unit cell since the area of the right triangle to be subtracted is larger than in the case of FIGS. 4 and 6, the unit cell can be further reduced. Therefore, if the channel width is approximately the same, the channel width density is increased.
- the point Y on the JFET region where the distance from the adjacent well region 30 is the farthest is smaller than the point Y in the grid arrangement, which is closer to the nearest well region 30 (more Specific details will be described later). Therefore, the maximum value of the electric field strength applied to the gate insulating film 50 in the off state is reduced, and high reliability can be obtained.
- the conduction loss that occurs when the MOSFET is on can be reduced by reducing the resistance between the source and drain, that is, the on-resistance.
- the channel resistance is one of the resistance components constituting the on-resistance, and reduction is desired.
- MOSFETs using silicon carbide are widely known to have high channel mobility because the interface characteristics between the oxide film and silicon carbide are not favorable, resulting in high channel resistance. Improvement is desired.
- the channel width density is a value obtained by dividing the width of all channels existing in the active region by the area of the active region.
- unit cells having the same shape are periodically arranged. Therefore, the channel width density can be obtained by dividing the channel width in the unit cell by the area of the unit cell.
- the methods for increasing the channel width density can be broadly divided into two methods: miniaturization and cell arrangement.
- Miniaturization is a method of reducing the cell pitch by reducing the dimensions such as JFET length and channel length, but the limits are limited in terms of limitations of microfabrication technology and deterioration of device characteristics.
- FIG. 9 and 10 illustrate the planar arrangement of the well region 30 and the source region 40 in the comb arrangement (FIG. 9) and the grid arrangement (FIG. 10).
- the cell pitch is 16 ⁇ m
- the channel length is 1 ⁇ m
- the JFET length is 4 ⁇ m.
- the channel width density is obtained as 0.125 ⁇ m ⁇ 1 obtained by dividing 2 by 16 ⁇ m (see FIG. 9).
- the channel width density can be increased by using the grid arrangement.
- this depletion layer also extends from the well region 30 toward the JFET region to shield the drain voltage, and the gate insulating film 50 existing in a region sandwiched between the gate electrode 60 of approximately 0 volts and the JFET region. On the other hand, it has a function of reducing the generated electric field strength.
- the intersection of the center line which is a line formed by a set of points where the distance from any adjacent well region 30 is equal
- the distance to the well region 30 is longer than the other points in the JFET region.
- the distance from the intersection of the center lines to the nearest well region 30 is up to ⁇ 2 times larger than the points on the other center lines. Therefore, a high electric field is likely to be applied to the gate insulating film 50 immediately above the intersection of the center lines in the off state.
- the x-axis direction and the y-axis direction parallel to the channel and orthogonal to each other are defined, the cell pitch in the x-axis direction is defined as the cell pitch Px, and the cell pitch in the y-axis direction is defined as the cell pitch Py.
- the channel lengths in the x-axis direction and the y-axis direction are channel length Lchx, channel length Lchy, and the JFET lengths in the x-axis direction and y-axis direction are JFET length Ljx and JFET length Ljy, respectively.
- the channel length Lchx and the channel length Lchy may be referred to as channel length Lch
- the JFET length Ljx and JFET length Ljy may be referred to as JFET length Lj.
- This length Lox and the length Loy are called offset lengths.
- the position corresponding to each length is indicated by an arrow in the plan view shown in FIG.
- the “well region adjacent in the horizontal arrangement direction” is a well region adjacent in the x-axis direction in FIG. 11, but the x coordinate differs by a length corresponding to the cell pitch in the x-axis direction in FIG.
- the well region having the shortest linear distance from the well region is indicated.
- the same definition applies to “well regions adjacent in the vertical alignment direction” and “unit cells adjacent in the horizontal alignment direction”.
- the distance to the adjacent well region 30 at the point Y is reduced, and the maximum electric field applied to the gate insulating film 50 in the off state is reduced. The value is reduced. As a result, the gate insulating film 50 is hardly broken and a highly reliable MOSFET is realized.
- FIG. 13 shows the shape of the unit cell and the channel region in the unit cell when the JFET length Lj is 4 ⁇ m, the channel length Lch is 1 ⁇ m, and the length Lox and the length Loy are simultaneously increased from 0 ⁇ m to 2.5 ⁇ m. The change is illustrated.
- the area of the unit cell is equivalent to Px ⁇ Py ⁇ Lox ⁇ Loy, the area of the unit cell decreases as the offset length is increased (see FIGS. 13A to 13D).
- the length corresponding to the channel width is 40 ⁇ m
- the area of the unit cell is 256 ⁇ m 2
- the length corresponding to the channel width is 40 ⁇ m
- the unit cell area is 250 ⁇ m 2
- the length corresponding to the channel width is 40 ⁇ m
- the unit cell area is 231 ⁇ m 2
- the area of the unit cell is 200 [mu] m 2.
- the length Lox and the length Loy are 5 ⁇ m or less, the shape of the channel region in the unit cell does not change, and the channel width in the unit cell is also constant. Therefore, the channel width density increases as the offset amount increases.
- the length Lox and the length Loy exceed 5 ⁇ m corresponding to the channel length Lch + JFET length Lj, only a distance of the channel length Lch in a part of the outer periphery of the source region 40 as viewed from the outer periphery of the source region 40. Since the n-type region (JFET region) existing in the distant region is filled with the well region 30 of the adjacent cell, the channel width in the unit cell decreases (S in FIG. 13D).
- FIG. 14 is a diagram illustrating the relationship between the offset amount and the channel width density.
- the horizontal axis represents the offset length ( ⁇ m) and the vertical axis represents the channel width density ( ⁇ m ⁇ 1 ).
- the channel length Lch and the JFET length Lj are uniform in the x-axis direction and the y-axis direction, the channel width density increases even when they are different in the x-axis direction and the y-axis direction.
- the minimum processing dimension for forming the well region 30 and the source region 40 may be the same as that of the grid arrangement. That is, by using this embodiment, it is possible to improve the channel width density and improve the reliability at the same time without requiring improvement in processing accuracy.
- the MOSFET has been described as an example of the effectiveness of the present invention.
- the present invention can be applied to any vertical semiconductor device having a channel in which the channel is formed in a direction parallel to the main surface. That is, it is effective also in IGBT.
- the present invention is particularly effective for a semiconductor element using silicon carbide.
- the present invention is also effective for other wide band gap semiconductor elements, and has a certain effect even in a semiconductor element using silicon.
- the length of the first side (side in the x-axis direction) in plan view, which is periodically arranged in the (n-type) drift layer 20 and the surface layer of the drift layer 20 is a (Px ⁇ Ljx in FIG. 11) ),
- a second conductivity type (p-type) having a rectangular shape in which the length of the second side (side in the y-axis direction) orthogonal to this is b (corresponding to Py-Ljy in FIG.
- Well region 30 first conductivity type (n-type) source region 40 formed on the surface layer of each well region 30, and each source region 40 to drift layer 20 via gate insulating film 50.
- the formed gate electrode 60 and the well region 30 facing each gate electrode 60 And a defined channel region.
- the distance between the well regions 30 in the x-axis direction is A (corresponding to Ljx in FIG. 11), and the distance between the well regions 30 in the y-axis direction is B (corresponding to Lji in FIG. 11).
- the second well region (corresponding to well region B in FIGS. 3, 5, and 7) adjacent to the first well region (corresponding to well region A in FIGS. 3, 5, and 7) in the x-axis direction is the first A third well region (in FIGS. 3, 5, and 7) of the well region 30 that is shifted from the well region by a width larger than 0 and smaller than b + B in the y-axis direction and adjacent to the first well region in the y-axis direction. (Corresponding to well region C) is shifted from the first well region by a width larger than 0 and smaller than a + A in the x-axis direction.
- the length Lox and the length Loy are in a predetermined range, the area of the unit cell is reduced, so that the channel width density is increased and the on-resistance can be reduced.
- the semiconductor device is formed on the first conductive type (n-type) or second conductive type (p-type) semiconductor substrate 10 and the main surface of the semiconductor substrate 10.
- the orthogonal x-axis and y-axis on the main surface of the semiconductor substrate 10 are defined along the direction in which the channel region is defined, and a two-dimensional shape on the main surface of the semiconductor substrate 10 which is a repeating unit of the well region 30 is defined.
- a unit cell one unit cell (corresponding to the unit cell surrounding the well region A in FIGS. 3, 5, and 7) and another unit cell adjacent in the x-axis direction (the well region in FIGS. 3, 5, and 7)
- Other unit cells adjacent to one unit cell in the y-axis direction which are offset by a length greater than 0 in the y-axis direction and smaller than the length of the unit cell in the y-axis direction.
- Corresponding to the unit cells surrounding the well region C in FIGS. 3, 5 and 7) are arranged shifted by a length larger than 0 and smaller than the length of the unit cells in the x-axis direction in the x-axis direction.
- the length of the unit cell is, for example, the length in the x-axis direction or the y-axis direction of the region surrounded by the center line R in FIG. 3, and the center line R is a line dividing the JFET length at the center.
- the length corresponds to the cell pitch Px or the cell pitch Py in FIG.
- the well regions 30 adjacent to the common well region 30 from the y-axis direction and the x-axis direction are arranged so as to partially overlap in a plan view. As a result, the area of the unit cell can be further reduced.
- the semiconductor device further includes the first conductivity type (n-type) source region 40 formed in the surface layer of each well region 30, and the common well region 30 has the y-axis.
- the source regions 40 that are adjacent to each other in the direction and the x-axis direction are arranged so as to partially overlap each other in plan view, so that the area of the unit cell can be further reduced.
- the shift length in the x-axis direction of the well region 30 adjacent in the y-axis direction is Lox
- y of the well region 30 adjacent in the x-axis direction is The displacement length in the axial direction is Loy
- the distance between the well regions 30 in the x-axis direction is Ljx
- the distance in the y-axis direction is Ljy
- x is formed between the surface region of each well region 30 and the source region 40.
- any constituent elements in the present embodiment can be modified or omitted within the scope of the invention.
Abstract
Description
<構成>
図1は、本発明の実施の形態1における、半導体装置の断面模式図である。本実施の形態においては、第1導電型をn型、第2導電型をp型とし、炭化珪素を用いた縦型MOSFETとして説明するが、導電型は逆であってもよいし、半導体装置も当該MOSFETに限られるものではない。
次に、本実施の形態における半導体装置の動作を説明する。
つづいて、実施の形態1の炭化珪素半導体装置である縦型MOSFETの製造方法について説明する。
図2は、本発明の前提技術となる、縦型MOSFETの活性領域を主面側から見た平面模式図である。簡単のために、ウェル領域30およびソース領域40に着目し、周辺の構成については図示を省略する。ここでウェル領域30およびソース領域40は、図2に示されるような正確な正方形(方形状)である必要はなく、辺の一部に曲線を含む形状、または、一部が欠けた形状、平行四辺形等を含むものとする。
図5は、本発明の縦型MOSFETの活性領域を主面側から見た平面模式図である。簡単のために、ウェル領域30およびソース領域40に着目し、周辺の構成については図示を省略する。
図7は、本発明の縦型MOSFETの活性領域を主面側から見た平面模式図である。簡単のために、ウェル領域30およびソース領域40に着目し、周辺の構成については図示を省略する。
MOSFETがオン状態のときに生じる導通損失は、ソースおよびドレイン間の抵抗、すなわちオン抵抗を小さくすることで低減される。チャネル抵抗はオン抵抗を構成する抵抗成分の1つであり、低減が望まれる。
本発明の有効性の説明としてMOSFETを例に挙げたが、チャネルを有する縦型半導体装置で、チャネルが主面と平行な方向に形成される素子であれば適用可能である。すなわちIGBTにおいても有効である。
本発明にかかる実施の形態によれば、半導体装置において、第1導電型(n型)または第2導電型(p型)の半導体基板10と、半導体基板10上に形成された第1導電型(n型)のドリフト層20と、ドリフト層20表層において周期的に複数配置された、平面視上の第1辺(x軸方向の辺)の長さがa(図11における、Px-Ljxに対応)、これと直交する平面視上の第2辺(y軸方向の辺)の長さがb(図11における、Py-Ljyに対応)の方形状の第2導電型(p型)のウェル領域30と、各ウェル領域30表層に形成された第1導電型(n型)のソース領域40と、各ソース領域40上からドリフト層20上に亘って、ゲート絶縁膜50を介して形成されたゲート電極60と、各ゲート電極60に対向するウェル領域30に規定されたチャネル領域とを備える。
Claims (9)
- 第1導電型または第2導電型の半導体基板(10)と、
前記半導体基板(10)の主面上に形成された第1導電型のドリフト層(20)と、
前記ドリフト層(20)表層に周期的に形成された第2導電型の複数のウェル領域(30)と、
各前記ウェル領域(30)表層に部分的に形成された第1導電型のソース領域(40)と、
各前記ソース領域(40)上から前記ドリフト層(20)上に亘って、ゲート絶縁膜(50)を介して形成されたゲート電極(60)と、
各前記ウェル領域(30)の間に形成された、第1導電型のJFET領域(Q)と、
各前記ゲート電極(60)に対向する前記ウェル領域(30)に規定されたチャネル領域とを備え、
前記チャネル領域が規定された方向に沿って、前記半導体基板(10)の主面上の直交するx軸およびy軸を定義し、
前記ウェル領域(30)の繰り返し単位である前記半導体基板(10)の主面上の二次元形状をユニットセルと定義した場合、
一のユニットセルとx軸方向に隣接する他のユニットセルが、y軸方向に0より大きくy軸方向のユニットセルの長さより小さい長さだけずれて配置され、
一のユニットセルとy軸方向に隣接する他のユニットセルが、x軸方向に0より大きくx軸方向のユニットセルの長さより小さい長さだけずれて配置されることを特徴とする、
半導体装置。 - 各前記ウェル領域(30)が、平面視において互いに離間して配列されたことを特徴とする、
請求項1に記載の半導体装置。 - 共通のウェル領域(30)に前記y軸方向および前記x軸方向からそれぞれ隣接する前記ウェル領域(30)同士が、平面視において部分的に重なって配列されたことを特徴とする、
請求項1に記載の半導体装置。 - 前記ソース領域(40)同士が、平面視において部分的に重なって配列されたことを特徴とする、
請求項3に記載の半導体装置。 - 前記y軸方向で隣接する前記ウェル領域(30)の、前記x軸方向のずれ長をLoxとし、
前記x軸方向で隣接する前記ウェル領域(30)の、前記y軸方向のずれ長をLoyとし、
前記ウェル領域(30)同士の、前記x軸方向の距離をLjx、前記y軸方向の距離をLjyとし、
各前記ウェル領域(30)表層の、前記ソース領域(40)との間に形成される前記x軸方向のチャネル長をLchx、前記y軸方向のチャネル長をLchyとする場合、
0<Lox<Lchx+Ljx、かつ、0<Loy<Lchy+Ljyであることを特徴とする、
請求項1~4のいずれかに記載の半導体装置。 - Lox=Lchx+Ljx、かつ、Loy=Lchy+Ljyであることを特徴とする、
請求項5に記載の半導体装置。 - 装置構造が、MOSFETおよびIGBTのいずれかであることを特徴とする、
請求項1~4のいずれかに記載の半導体装置。 - 前記半導体基板(10)および前記ドリフト層(20)が、ワイドバンドギャップ半導体からなることを特徴とする、
請求項1~4のいずれかに記載の半導体装置。 - 前記半導体基板(10)および前記ドリフト層(20)が、炭化珪素からなることを特徴とする、
請求項1~4のいずれかに記載の半導体装置。
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WO2016084141A1 (ja) * | 2014-11-26 | 2016-06-02 | 株式会社日立製作所 | 半導体スイッチング素子および炭化珪素半導体装置の製造方法 |
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