WO2011013630A1 - ナノインプリント用レジスト下層膜形成組成物 - Google Patents
ナノインプリント用レジスト下層膜形成組成物 Download PDFInfo
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- WO2011013630A1 WO2011013630A1 PCT/JP2010/062545 JP2010062545W WO2011013630A1 WO 2011013630 A1 WO2011013630 A1 WO 2011013630A1 JP 2010062545 W JP2010062545 W JP 2010062545W WO 2011013630 A1 WO2011013630 A1 WO 2011013630A1
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- underlayer film
- resist underlayer
- resist
- polymerizable compound
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/075—Silicon-containing compounds
- G03F7/0757—Macromolecular compounds containing Si-O, Si-C or Si-N bonds
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/027—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34
- H01L21/0271—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers
- H01L21/0273—Making masks on semiconductor bodies for further photolithographic processing not provided for in group H01L21/18 or H01L21/34 comprising organic layers characterised by the treatment of photoresist layers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y10/00—Nanotechnology for information processing, storage or transmission, e.g. quantum computing or single electron logic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G59/00—Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
- C08G59/18—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
- C08G59/20—Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the epoxy compounds used
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/045—Polysiloxanes containing less than 25 silicon atoms
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
- C09D183/06—Polysiloxanes containing silicon bound to oxygen-containing groups
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0002—Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/075—Silicon-containing compounds
- G03F7/0752—Silicon-containing compounds in non photosensitive layers or as additives, e.g. for dry lithography
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/09—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers
- G03F7/11—Photosensitive materials characterised by structural details, e.g. supports, auxiliary layers having cover layers or intermediate layers, e.g. subbing layers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
- G03F7/2051—Exposure without an original mask, e.g. using a programmed deflection of a point source, by scanning, by drawing with a light beam, using an addressed light or corpuscular source
Definitions
- the present invention relates to a composition for forming an underlayer film between a processed substrate and a nanoimprint resist. More specifically, the present invention relates to an underlayer film forming composition for forming a lower layer film used as a lower layer of a nanoimprint resist in a pattern formation process by performing thermal baking, light irradiation, or both. Moreover, it is related with the formation method of the lower layer film
- Nanoimprint lithography has attracted attention as one of the next-generation pattern formation methods.
- Nanoimprint lithography is a completely different method from conventional lithography using a light source.
- a template template having a pattern symmetrical to a pattern to be prepared in advance is prepared, and a pattern symmetrical to the template pattern is formed on the substrate by directly pressing the resist onto the resist applied on the substrate.
- the feature of nanoimprint lithography is that the resolution does not depend on the wavelength of the light source compared to conventional photolithography, so that it is not necessary to use an expensive device such as an excimer laser exposure device or an electron beam drawing device, and the cost can be reduced. (For example, see Patent Document 2 and Patent Document 3).
- a nanoimprint resist composition is dropped onto an inorganic substrate such as silicon or gallium, an oxide film, a nitride film, quartz, glass, or a polymer film by inkjet, and is a film of about several tens to several ⁇ m.
- an inorganic substrate such as silicon or gallium, an oxide film, a nitride film, quartz, glass, or a polymer film by inkjet, and is a film of about several tens to several ⁇ m.
- Apply a thickness press a template with fine irregularities with a pattern size of about several tens of nanometers to several tens of ⁇ m, pressurize it, cure the composition by light irradiation or heat firing in the pressurized state, and then apply
- This is a pattern formation method in which a template is released from a film to obtain a transferred pattern.
- At least one of the substrate and the template needs to be transparent for the convenience of performing light irradiation.
- light is irradiated from the template side, and an inorganic material such as quartz or sapphire, a light-transmitting resin, or the like is used as the template material.
- nanoimprint lithography to imprint nanometer-sized patterns over a large area requires not only uniformity of pressing pressure and flatness of the template and the surface of the substrate, but also nanoimprint that flows out by being pressed. It is also necessary to control the behavior of the resist.
- a region that is not used as an element can be arbitrarily set on a processed substrate, so that a resist outflow portion can be provided outside the imprint portion using a small template.
- imprint defects should not be used as defective elements. For example, the entire surface functions as a device in applications such as hard disks, so special measures are required to prevent imprint defects. It is.
- Non-Patent Document 1 Since nanoimprint lithography is a technique for patterning by physical contact, patterning defects such as chipping, peeling, or foreign matter due to their reattachment are likely to occur as miniaturization progresses (for example, Non-Patent Document 1). reference).
- the peelability between the template and the nanoimprint resist and the adhesion between the nanoimprint resist and the underlying substrate are important. Attempts have been made to solve the problems of defects and foreign substances by surface modification of the template and resist. Yes.
- the resist compositions for nanoimprint are roughly classified into radical crosslinking type, cationic crosslinking type, or mixed type thereof due to the difference in photoreaction mechanism (see, for example, Patent Document 4, Patent Document 5, and Patent Document 6).
- the radical crosslinking type is composed of a compound derivative having an ethylenically unsaturated bond, and a composition containing a polymerizable compound having a radically polymerizable methacrylate, acrylate, or vinyl group and a photocrosslinking initiator is generally used.
- a composition containing a polymerizable compound which is a compound derivative having an epoxy or oxetane ring and a photocrosslinking initiator is generally used as the cationic crosslinking type.
- radicals generated by the photo-crosslinking initiator attack the ethylenically unsaturated bond, or cations attack the epoxy or oxetane ring, the chain polymerization proceeds, the crosslinking reaction proceeds, and a three-dimensional network structure is formed. .
- a bifunctional or higher polyfunctional monomer or oligomer is used as a component, a crosslinked structure is obtained.
- Non-Patent Document 2 Non-Patent Document 3
- Patent Document 7 Various resists have been proposed (see Non-Patent Document 2, Non-Patent Document 3, and Patent Document 7).
- Imprint lithography has existed for a long time, but in recent years, the formation of fine nanopatterns of several tens of nanometers has been studied.
- nanoimprint lithography there is a concern about defects due to physical contact between the nanoimprint resist and the template (for example, see Patent Document 8).
- the nanoimprint resist peels off due to poor adhesion between the processed substrate and the nanoimprint resist, and the thickness of the nanoimprint resist changes due to in-plane uniformity. Is happening.
- a resist underlayer film for imprints known for conventional macroimprint lithography uses a fine pattern with a nanometer width, although the process for imparting adhesion and flatness has a common part in the material. The shape, the step difference of nanometer width and the flatness characteristics on the via hole are greatly different.
- an object of the present invention is to provide a silicon atom-containing resist underlayer film forming composition for curing and forming a resist underlayer film used as a lower layer of a nanoimprint resist in a pattern forming process by light irradiation or thermal baking. Is to provide.
- a method for forming an underlayer film used as a lower layer of a resist for nanoimprint in nanoimprint lithography of a pattern formation process using the composition and formation of a laminated structure used in nanoimprint lithography of a pattern formation process using the composition
- a method and a method for forming a resist pattern for nanoimprinting A method and a method for forming a resist pattern for nanoimprinting.
- the present inventor has found that the polymerizable compound (A), the polymerization initiator (B), and the solvent (C) containing 5 to 45% by mass of silicon atoms having a low content of low molecular weight components are constituent components.
- the present invention has been completed by finding that the composition is suitable as a material for forming a resist underlayer film for nanoimprinting.
- the present invention provides, as a first aspect, a composition for forming a resist underlayer film used for nanoimprint in a pattern formation process using nanoimprint by performing thermal baking, light irradiation, or both,
- a resist underlayer film forming composition for nanoimprinting comprising a polymerizable compound (A) containing an atom, a polymerization initiator (B), and a solvent (C);
- the resist underlayer film forming composition according to the first aspect in which the polymerizable compound (A) contains 5 to 45% by mass of silicon atoms
- the polymerizable compound (A) is a polymerizable compound having at least one reactive group capable of cationic polymerization, a polymerizable compound having at least one reactive group capable of radical polymerization, or both.
- the resist underlayer film forming composition according to the first aspect or the second aspect, in which the polymerization initiator (B) is a photopolymerization initiator,
- the polymerizable compound (A) is a polymerizable compound having at least one reactive group capable of cationic polymerization, a polymerizable compound having at least one reactive group capable of radical polymerization, or both.
- the resist underlayer film forming composition according to the first aspect or the second aspect wherein the polymerization initiator (B) is a thermal polymerization initiator
- the resist underlayer film forming composition according to the third or fourth aspect wherein the reactive group capable of cationic polymerization is an epoxy group, an oxetane group, or an organic group containing either or both of these groups.
- the resist underlayer film forming composition according to the third aspect or the fourth aspect wherein the reactive group capable of radical polymerization is a vinyl group or an organic group containing a vinyl group
- the polymerizable compound (A) is represented by the formula (I):
- R 1 represents an epoxy group, an oxetane group, a vinyl group, or a polymerizable organic group containing one to three of these groups and bonded to a silicon atom by a Si—C bond.
- R 3 represents an alkyl group, an aryl group, a halogenated alkyl group, a halogenated aryl group, or an organic group having a mercapto group, an amino group, or a cyano group, and bonded to a silicon atom by a Si—C bond.
- R 2 represents a halogen atom, an alkoxy group having 1 to 8 carbon atoms, or an acyloxy group, a represents an integer of 1, b represents an integer of 0, 1 or 2, and a + b represents 1, 2 or And an organic silicon compound represented by formula (II):
- R 4 represents an epoxy group, an oxetane group, a vinyl group, or a polymerizable organic group containing one to three of these groups and bonded to a silicon atom by a Si—C bond.
- R 5 represents a halogen atom, an alkoxy group having 1 to 8 carbon atoms, or an acyloxy group
- Y represents an oxygen atom, a methylene group, or an alkylene group having 2 to 20 carbon atoms
- c represents an integer of 1 or 2.
- the polymerizable compound (A) is at least one selected from the group consisting of an organosilicon compound represented by the formula (I) and an organosilicon compound represented by the formula (II).
- R 11 and R 13 are each an alkyl group, an aryl group, a halogenated alkyl group, a halogenated aryl group, or an organic group having a mercapto group, an amino group, or a cyano group, and a silicon atom by a Si—C bond.
- R 12 represents a halogen atom, an alkoxy group having 1 to 8 carbon atoms, or an acyloxy group, a 1 and b 1 each represent an integer of 0, 1, or 2, a 1 + b 1 represents an integer of 0, 1, or 2.
- R 14 represents an alkyl group having 1 to 5 carbon atoms
- X represents a halogen atom, an alkoxy group having 1 to 8 carbon atoms, or an acyloxy group
- Y 1 represents a methylene group or 2 to 20 carbon atoms.
- the resist underlayer film forming composition according to any one of the first to sixth aspects, which is a combination with a polymerizable compound (A2) containing a silicon atom containing a mixture thereof,
- the abundance ratio of the silicon atom in the (A1) and the silicon atom in the (A2) is 100: 0 to 50 in molar ratio. It consists of a combination of a certain polymerizable compound (A1) and a polymerizable compound (A2).
- the polymerizable compound (A1) and the polymerizable compound (A2) are hydrolyzed and condensed to have a weight average molecular weight of 100 to 100,000.
- the polymerizable compound (A) containing the silicon atom is an organosilicon compound represented by the above formula (I), or an organosilicon compound represented by the above formula (I) and the formula (III).
- the polymerizable compound (A) contains a reactive group capable of thermal cationic polymerization and a reactive group capable of photoradical polymerization in a molar ratio of 10:90 to 90:10.
- the resist underlayer film forming composition according to any one of the tenth aspects As a twelfth aspect, the resist underlayer film forming composition according to any one of the first aspect to the eleventh aspect, further including a crosslinkable compound, a surface modifier, or both,
- a step of forming a resist underlayer film by applying the resist underlayer film forming composition according to any of the first to twelfth aspects on a substrate, and thermal baking, light irradiation or both of the resist underlayer film In a pattern formation process using nanoimprint, including a step of curing a resist underlayer film by performing, and a step of forming a nanoimprint resist by applying a nanoimprint resist composition on the resist underlayer film and baking it A method of forming a laminated structure used, As a fourteenth aspect, a step of forming a resist underlayer film by applying the resist underlayer film forming composition according to any one of the first to twelfth aspects on a substrate, and thermal baking,
- the forming method according to the viewpoint or the fourteenth aspect, and the sixteenth aspect is the forming method according to any one of the thirteenth to fifteenth aspects, wherein the light irradiation is performed with light having a wavelength of 250 nm to 650 nm. .
- the resist underlayer film forming composition of the present invention is a coating-type hard in which the resist underlayer film obtained by performing thermal baking, light irradiation or both has a lower dry etching rate than the resist under oxygen gas conditions. It exhibits mask characteristics and has a higher dry etching rate than a resist under fluorine gas (eg, CF 4 ) gas conditions.
- the resist underlayer film forming composition of the present invention contains 5 to 45% by mass of silicon atoms, which are inorganic atoms derived from an organosilicon compound, so that the plasma etching rate by oxygen gas is reduced, and the etching resistant hard mask layer It becomes.
- the fluorine-based gas for example, CF 4
- the resist underlayer of the present invention according to the resist pattern.
- the film can be removed by etching, and the resist pattern can be transferred to the lower layer film of the present invention, and the substrate can be processed using the formed resist film and the resist lower layer film as a protective film.
- the resist underlayer film obtained from the resist underlayer film forming composition exhibits high adhesion to the nanoimprint resist and the underlying substrate, and is excellent in releasability between the template and the nanoimprint resist.
- the nanoimprint resist formed on the resist underlayer film is pressed by pressing a template having fine irregularities, and after the composition is cured by light irradiation or heat baking in the pressed state, the template is applied from the coating film.
- the problem of patterning defects such as foreign matters due to chipping, falling down, peeling off of resist patterns, or redeposition of resist pieces hardly occurs.
- the lower layer film of the present invention has excellent flatness and surface smoothness, and since the unevenness of the base substrate is flattened, the film thickness of the resist formed on the upper layer can be made uniform. As a result, high resolution is achieved in the lithography process. Furthermore, it does not cause intermixing with the resist formed on the upper layer of the resist lower layer film of the present invention, is insoluble in the photoresist solvent, and diffuses a low molecular weight substance from the lower layer film to the upper resist film at the time of coating or heat drying.
- the resist underlayer film has a good rectangular nano-patterning characteristic.
- a resist underlayer film when using photocrosslinking as a resist underlayer film forming composition of this invention by a use, a resist underlayer film can be formed by light irradiation, without performing heat baking at high temperature. Therefore, contamination of peripheral devices due to volatilization or sublimation of low molecular weight components can be prevented. Further, since there is no need for high-temperature thermal firing, there is no concern about sublimation even if a low molecular weight component is used in the resist underlayer film forming composition, and a relatively large amount of low molecular weight component is used in the resist underlayer film forming composition. Can be used for Therefore, a resist underlayer film can be formed using a resist underlayer film forming composition having a relatively low viscosity.
- the present invention relates to a composition for forming an underlayer film of a resist used for nanoimprint in a pattern formation process using nanoimprint by performing thermal baking, light irradiation, or both, and a polymerizable compound containing a silicon atom
- a resist underlayer film forming composition for nanoimprint containing (A), a polymerization initiator (B), and a solvent (C).
- the polymerizable compound (A) is an organosilicon compound containing a polymerizable organic group, a hydrolyzate of an organosilicon compound containing a polymerizable organic group, a condensate of a hydrolyzate of an organosilicon compound containing a polymerizable organic group, or A mixture of them.
- the polymerizable compound (A) is a polymerizable compound having at least one reactive group capable of cationic polymerization, a polymerizable compound having at least one reactive group capable of radical polymerization, or a combination thereof.
- the initiator (B) a photopolymerization initiator can be used as the initiator (B).
- the cationic polymerization of the polymerizable compound (A) proceeds by the action of the photocationic polymerization initiator, thereby forming the lower layer film.
- the cationically polymerizable reactive group is preferably an epoxy group, an oxetane group, or an organic group containing one or both of these groups.
- the polymerizable compound (A) is a polymerizable compound having at least one radically polymerizable ethylenically unsaturated bond, such as a vinyl group or an organic group containing a vinyl group, and a photoradical as a photopolymerization initiator.
- a polymerization initiator can be used.
- radical polymerization of the polymerizable compound (A) proceeds and the lower layer film is formed by the action of the radical photopolymerization initiator.
- the ethylenically unsaturated bond is preferably a vinyl group.
- the vinyl group an acryloxy group or an organic group containing a methacryloxy group is preferable.
- the polymerizable compound (A) is a condensate
- a thermal cationic polymerization initiator or a photocationic polymerization initiator can be used.
- a thermal radical polymerization initiator or a photo radical polymerization initiator can be used.
- the polymerizable compound (A) includes a combination of a polymerizable compound having at least one reactive group capable of cationic polymerization and a polymerizable compound having at least one reactive group capable of radical polymerization;
- a photopolymerization initiator can be used as the agent (B).
- photocationic polymerization and radical photopolymerization proceed to form a resist underlayer film.
- thermal polymerization proceeds by baking before light irradiation, and photocationic polymerization and photoradical polymerization proceed by irradiation with light thereafter to form a resist underlayer film.
- thermal polymerization with a reactive group capable of cationic polymerization proceeds by thermal baking before light irradiation, and then a reactive group capable of radical polymerization by light irradiation.
- a reactive group capable of cationic polymerization for example, an epoxy group or an epoxy group-containing organic group
- the radical photopolymerization by (vinyl group or vinyl group-containing organic group) proceeds and a resist underlayer film can be formed.
- a reactive group capable of thermal cationic polymerization and a reactive group capable of radical photopolymerization can be contained in a ratio of 10:90 to 90:10.
- the contact angle of the resist underlayer film surface is high, so that the liquid tends to spread on the substrate surface when the resist underlayer film forming composition is applied to the substrate. And after performing photopolymerization, the contact angle of the surface of a resist underlayer film is low, and therefore it is excellent in adhesiveness with the resist film overcoated on the surface of a resist underlayer film. This is particularly susceptible to vinyl groups.
- the contact angle of the resist underlayer film is increased, the resist underlayer film forming composition is spread on the substrate, and the planarization is sufficiently enhanced. After the process, a method of increasing the contact angle of the resist underlayer film and increasing the adhesion with the overcoat resist can be used.
- the polymerizable compound (A) containing a silicon atom is represented by the formula (I):
- R 1 represents an epoxy group, an oxetane group, a vinyl group, or a group that is a polymerizable organic group containing one to three of these groups and is bonded to a silicon atom by a Si—C bond.
- R 3 represents an alkyl group, an aryl group, a halogenated alkyl group, a halogenated aryl group, or an organic group having a mercapto group, an amino group, or a cyano group, and a group bonded to a silicon atom by a Si—C bond.
- R 2 represents a halogen atom, an alkoxy group having 1 to 8 carbon atoms, or an acyloxy group, a represents an integer of 1, b represents an integer of 0, 1 or 2, and a + b represents 1, 2 or And an organic silicon compound represented by formula (II):
- R 4 represents an epoxy group, an oxetane group, a vinyl group, or a polymerizable organic group containing one to three of these groups and bonded to a silicon atom by a Si—C bond.
- R 5 represents a halogen atom, an alkoxy group having 1 to 8 carbon atoms, or an acyloxy group
- Y represents an oxygen atom, a methylene group, or an alkylene group having 2 to 20 carbon atoms
- c represents an integer of 1 or 2.
- a polymerizable compound containing a silicon atom containing at least one organic silicon compound selected from the group consisting of the organic silicon compounds represented by formula (1)), a hydrolyzate thereof, a hydrolysis condensate thereof, or a mixture thereof. (A1) can be used.
- organosilicon compounds represented by the formula (I) corresponding to these polymerizable compounds (A1) include methacrylamide trimethoxysilane, 2-methacryloxyethyltrimethoxysilane, (methacryloxymethyl) bis (trimethyloxy) methylsilane, Methacryloxymethyltriethoxysilane, methacryloxymethyltrimethoxysilane, 3-methacryloxypropyldimethylchlorosilane, 2-methacryloxyethyltrimethoxysilane, 3-methacryloxypropyldimethylethoxysilane, 3-methacryloxypropyldimethylmethoxysilane, 3 -Methacryloxypropyltrichlorosilane, 3-methacryloxypropylmethyldiethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropyl Ripropoxysilane, 3-methacryloxypropyltrichlorosilane,
- glycidoxymethyltrimethoxysilane glycidoxymethyltriethoxysilane, ⁇ -glycidoxyethyltrimethoxysilane, ⁇ -glycidoxyethyltriethoxysilane, ⁇ -glycidoxyethyltrimethoxysilane, ⁇ -glycidyl Sidoxyethyltriethoxysilane, ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxypropyltriethoxysilane, ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxypropyltriethoxysilane, ⁇ -glycyl Sidoxypropyltrimethoxysilane, ⁇ -glycidoxypropyltriethoxysilane, ⁇ -glycidoxypropyltripropoxysilane, ⁇ -glycidoxypropyltributoxysilane,
- organosilicon compound of formula (II) corresponding to the polymerizable compound (A1) examples include bis [2- (3,4-epoxycyclohexyl) ethyl] tetramethyldisiloxane and di (glycidoxypropyl) tetramethyldisiloxane.
- Epoxy group-containing silane compounds such as di (glycidoxypropyl) tetraphenyldisiloxane, di (3-methacryloxypropyl) tetramethyldisiloxane, di (3-methacryloxypropyl) tetraphenyldisiloxane, di (3- Preferred examples include vinyl group-containing silane compounds such as (acryloxypropyl) tetramethyldisiloxane and di (3-acryloxypropyl) tetraphenyldisiloxane.
- organosilicon compound of formula (II) corresponding to the polymerizable compound (A1) examples include bis [2- (3,4-epoxycyclohexyl) ethyl] tetramethyldisiloxane and di (glycidoxypropyl) tetramethyldisiloxane.
- Epoxy group-containing silane compounds such as di (glycidoxypropyl) tetraphenyldisiloxane, di (3-methacryloxypropyl) tetramethyldisiloxane, di (3-methacryloxypropyl) tetraphenyldisiloxane, di (3- Preferred examples include vinyl group-containing silane compounds such as (acryloxypropyl) tetramethyldisiloxane and di (3-acryloxypropyl) tetraphenyldisiloxane.
- the polymerizable compound (A1) is at least one organosilicon compound selected from the group consisting of the organosilicon compound represented by the above formula (I) and the organosilicon compound represented by the formula (II), and its hydrolysis A polymerizable compound (A1) containing a silicon atom containing a product, its hydrolysis-condensation product or a mixture thereof.
- a polymerizable organic group such as an epoxy group and a vinyl group is added to the polymerizable compound (A1) for the purpose of improving etching resistance, resist wettability, gas permeability, storage stability and wettability with a substrate.
- the polymerizable compound (A2) containing a silicon atom that does not contain can be combined.
- the polymerizable compound (A2) containing a silicon atom is represented by the general formula (III),
- R 11 and R 13 are each an alkyl group, an aryl group, a halogenated alkyl group, a halogenated aryl group, or an organic group having a mercapto group, an amino group, or a cyano group, and a silicon atom by a Si—C bond.
- R 12 represents a halogen atom, an alkoxy group having 1 to 8 carbon atoms, or an acyloxy group, a and b each represent an integer of 0, 1, or 2, and a + b is 0
- R 14 represents an alkyl group having 1 to 5 carbon atoms
- X represents a halogen atom, an alkoxy group having 1 to 8 carbon atoms, or an acyloxy group
- Y represents a methylene group or an alkylene group having 2 to 20 carbon atoms.
- organosilicon compound of the formula (III) corresponding to the polymerizable compound (A2) examples include tetramethoxysilane, tetraethoxysilane, tetra n-propoxysilane, tetraisopropoxysilane, tetra n-butoxysilane, tetraacetoxysilane, Methyltrimethoxysilane, methyltripropoxysilane, methyltriacetoxysilane, methyltributoxysilane, methyltripropoxysilane, methyltriamyloxysilane, methyltriphenoxysilane, methyltribenzyloxysilane, methyltriphenethyloxysilane, ethyltri Methoxysilane, ethyltriethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, phenyltriacetoxysilane, ⁇
- organosilicon compound represented by the formula (IV) corresponding to the polymerizable compound (A2) examples include methylene bismethyldimethoxysilane, ethylene bisethyldimethoxysilane, propylene bisethyldiethoxysilane, butylene bismethyldiethoxysilane, and the like. Can be preferably exemplified.
- the polymerizable compound (A2) includes at least one organosilicon compound selected from the group consisting of the organosilicon compound represented by the formula (III) and the organosilicon compound represented by the formula (IV), and hydrolysis thereof. , A condensate thereof, or a mixture thereof, and a polymerizable compound (A2) containing a silicon atom.
- the polymerizable compound (A) containing a silicon atom is composed of the polymerizable compound (A1) or a combination of the polymerizable compound (A1) and the polymerizable compound (A2).
- the molar ratio of the polymerizable compound (A1): the polymerizable compound (A2) is a ratio of 100: 0 to 50, and the polymerizable compound (A1) and the polymerizable compound (A2) are hydrolyzed.
- a condensate having a polymerizable organic group having a weight average molecular weight of 100 to 100,000 is preferred.
- the organosilicon compound When hydrolyzing and condensing the organosilicon compound, it is more than 1 mole and not more than 100 moles, preferably 1 mole to 50 moles per mole of hydrolyzable groups (for example, chlorine atom or alkoxy group) of the organosilicon compound.
- hydrolyzable groups for example, chlorine atom or alkoxy group
- a catalyst is used when hydrolyzing and condensing at least one silane compound selected from the above compounds.
- the catalyst that can be used in this case include metal chelate compounds such as titanium and aluminum, acid catalysts, and alkali catalysts.
- the polymerizable compound (A) containing a silicon atom is an organic silicon compound represented by the above formula (I), or an organic silicon compound represented by the above formula (I) and an organic represented by the formula (III).
- Condensates having a polymerizable organic group of 1 to 1000000 are preferred.
- the resist underlayer film forming composition of the present invention is usually formed by dissolving or dispersing the polymerizable compound (A) in an organic solvent.
- organic solvent include at least one selected from the group consisting of alcohol solvents, ketone solvents, amide solvents, ester solvents, and aprotic solvents.
- the resist underlayer film forming composition of the present invention further comprises components such as ⁇ -diketone, colloidal silica, colloidal alumina, organic polymer, surfactant, silane coupling agent, radical generator, triazene compound, and alkali compound. It may be added.
- the organosilicon compound used in the present invention is usually hydrolyzed and condensed in an organic solvent.
- organic solvent used in the hydrolysis include n-pentane, i-pentane, n-hexane, i-hexane, n-heptane, i-heptane, 2,2,4-trimethylpentane, n-octane, i- Aliphatic hydrocarbon solvents such as octane, cyclohexane and methylcyclohexane; benzene, toluene, xylene, ethylbenzene, trimethylbenzene, methylethylbenzene, n-propyl benzene, i-propyl benzene, diethylbenzene, i-butylbenzene, triethylbenzene, di -Aromatic hydrocarbon solvents such as i-propyl benzene,
- Nitrogen-containing solvents such as N-methylformamide, N, N-dimethylformamide, N, N-diethylformamide, acetamide, N-methylacetamide, N, N-dimethylacetamide, N-methylpropionamide, N-methylpyrrolidone;
- sulfur-containing solvents such as dimethyl sulfide, diethyl sulfide, thiophene, tetrahydrothiophene, dimethyl sulfoxide, sulfolane, and 1,3-propane sultone.
- propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, propylene glycol dimethyl ether, propylene glycol diethyl ether, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate, propylene glycol monopropyl Ether acetate is preferred from the viewpoint of storage stability of the solution.
- a catalyst may be used when hydrolyzing and condensing the organosilicon compound.
- the catalyst used at this time include metal chelate compounds, organic acids, inorganic acids, organic bases, and inorganic bases.
- metal chelate compounds include triethoxy mono (acetylacetonato) titanium, tri-n-propoxy mono (acetylacetonato) titanium, tri-i-propoxy mono (acetylacetonato) titanium, tri-n-butoxy.
- organic acids include acetic acid, propionic acid, butanoic acid, pentanoic acid, hexanoic acid, heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, oxalic acid, maleic acid, methylmalonic acid, adipic acid, sebacic acid, gallic acid , Butyric acid, meritic acid, arachidonic acid, mikimic acid, 2-ethylhexanoic acid, oleic acid, stearic acid, linoleic acid, linolenic acid, salicylic acid, benzoic acid, p-aminobenzoic acid, p-toluenesulfonic acid, benzenesulfonic acid Monochloroacetic acid, dichloroacetic acid, trichloroacetic acid, trifluoroacetic acid, formic acid, malonic acid, sulfonic acid, phthalic acid, fum
- Examples of inorganic acids include hydrochloric acid, nitric acid, sulfuric acid, hydrofluoric acid, and phosphoric acid.
- Examples of the organic base include pyridine, pyrrole, piperazine, pyrrolidine, piperidine, picoline, trimethylamine, triethylamine, monoethanolamine, diethanolamine, dimethylmonoethanolamine, monomethyldiethanolamine, triethanolamine, diazabicyclooctane, diazabicyclononane, Examples thereof include diazabicycloundecene and tetramethylammonium hydroxide.
- Examples of the inorganic base include ammonia, sodium hydroxide, potassium hydroxide, barium hydroxide, calcium hydroxide and the like. Of these catalysts, metal chelate compounds, organic acids, and inorganic acids are preferable, and titanium chelate compounds and organic acids are more preferable. These may be used alone or in combination of two or more.
- the following polymerizable compound containing no silicon atom is used, if necessary, and the above polymerizable compound containing a silicon atom Can be copolymerized (hybridized) or mixed.
- Examples of the polymerizable compound that does not contain a silicon atom and has an ethylenically unsaturated bond include urethane compounds, polyvalent epoxy compounds, and hydroxy compounds that can be obtained by reacting a polyvalent isocyanate compound with a hydroxyalkyl unsaturated carboxylic acid ester compound. Mention may also be made of compounds obtainable by reaction with alkyl unsaturated carboxylic acid ester compounds, diallyl ester compounds such as diallyl phthalate, and divinyl compounds such as divinyl phthalate.
- part the compound which has cyclic ether structures, such as an epoxy ring and an oxetane ring, a vinyl ether structure, a vinyl thioether structure, etc. is mentioned.
- cyclic ether structures such as an epoxy ring and an oxetane ring, a vinyl ether structure, a vinyl thioether structure, etc.
- or 4 epoxy rings can be used.
- the polymerizable compound having an epoxy ring for example, it is produced from a compound having two or more hydroxyl groups or carboxyl groups such as a diol compound, a triol compound, a dicarboxylic acid compound and a tricarboxylic acid compound, and a glycidyl compound such as epichlorohydrin. And a compound having two or more glycidyl ether structures or glycidyl ester structures.
- polymerizable compound which does not contain a silicon atom and has an oxetane ring
- a compound having 1 to 6 or 2 to 4 oxetane rings can be used.
- Examples of the polymerizable compound which does not contain a silicon atom and has an oxetane ring include, for example, 3-ethyl-3-hydroxymethyloxetane, 3-ethyl-3- (phenoxymethyl) oxetane, 3,3-diethyloxetane, and 3-ethyl -3- (2-ethylhexyloxymethyl) oxetane, 1,4-bis (((3-ethyl-3-oxetanyl) methoxy) methyl) benzene, di ((3-ethyl-3-oxetanyl) methyl) ether, And pentaerythritol tetrakis ((3-ethyl-3-oxetanyl) methyl) ether.
- the polymerizable compound having no vinyl atom and having a vinyl ether structure is not particularly limited, but compounds having 1 to 6 or 2 to 4 vinyl ether structures can be used.
- Examples of the polymerizable compound having no vinyl atom and having a vinyl ether structure include vinyl-2-chloroethyl ether, vinyl-normal butyl ether, 1,4-cyclohexanedimethanol divinyl ether, vinyl glycidyl ether, bis (4- (vinyl Roxymethyl) cyclohexylmethyl) glutarate, tri (ethylene glycol) divinyl ether, adipic acid divinyl ester, diethylene glycol divinyl ether, tris (4-vinyloxy) butyl trimellrate, bis (4- (vinyloxy) butyl) terephthalate, bis (4 -(Vinyloxy) butyl isophthalate, ethylene glycol divinyl ether, 1,4-butanediol divinyl ether, tetramethylene glycol divinyl ether, tetraethylene Glycol divinyl ether, neopentyl glycol divinyl ether, trimethyl
- the polymerization initiator (B) in the underlayer film forming composition of the present invention is not particularly limited as long as it is a polymerizable compound having an action capable of initiating polymerization of the polymerizable compound by thermal baking or light irradiation.
- a compound that generates an acid (Bronsted acid or Lewis acid), a base, a radical, or a cation by light irradiation or thermal firing can be used.
- a compound capable of generating an active radical by light irradiation and causing radical polymerization of the polymerizable compound that is, a photo radical polymerization initiator, and a cationic species such as proton acid and carbon cation by light irradiation
- generate cationic polymerization of, ie, a photocationic polymerization initiator, etc. can be mentioned.
- the light irradiation can be performed using light having a wavelength of 150 nm to 1000 nm, 200 to 700 nm, or 300 to 600 nm, for example. Then, the exposure amount 1 to 2000 mJ / cm 2, or 10 to 1500 mJ / cm 2, or 50 to photo-radical polymerization initiator to produce active radicals by 1000 mJ / cm 2, or a cationic photopolymerization initiator photopolymerization resulting cationic species It is preferably used as an initiator.
- photo radical polymerization initiator examples include imidazole compounds, diazo compounds, bisimidazole compounds, N-aryl glycine compounds, organic azide compounds, titanocene compounds, aluminate compounds, organic peroxides, N-alkoxypyridinium salt compounds, and Examples include thioxanthone compounds.
- azide compounds include p-azidobenzaldehyde, p-azidoacetophenone, p-azidobenzoic acid, p-azidobenzalacetophenone, 4,4′-diazidochalcone, 4,4′-diazidodiphenyl sulfide, and 2, Examples include 6-bis (4′-azidobenzal) -4-methylcyclohexanone.
- diazo compound examples include 1-diazo-2,5-diethoxy-4-p-tolylmercaptobenzeneborofluoride, 1-diazo-4-N, N-dimethylaminobenzene chloride, and 1-diazo-4-N, Examples thereof include N-diethylaminobenzeneborofluoride.
- bisimidazole compound examples include 2,2′-bis (o-chlorophenyl) -4,5,4 ′, 5′-tetrakis (3,4,5-trimethoxyphenyl) 1,2′-bisimidazole, and 2 2,2'-bis (o-chlorophenyl) 4,5,4 ', 5'-tetraphenyl-1,2'-bisimidazole and the like.
- the titanocene compounds include dicyclopentadienyl-titanium-dichloride, dicyclopentadienyl-titanium-bisphenyl, and dicyclopentadienyl-titanium-bis (2,3,4,5,6-pentafluorophenyl).
- photo radical polymerization initiator examples include 1,3-di (tert-butyldioxycarbonyl) benzophenone, 3,3 ′, 4,4′-tetrakis (tert-butyldioxycarbonyl) benzophenone, 3-phenyl- 5-isoxazolone, 2-mercaptobenzimidazole, 2,2-dimethoxy-1,2-diphenylethane-1-one, 1-hydroxy-cyclohexyl-phenyl-ketone, and 2-benzyl-2-dimethylamino-1- And (4-morpholinophenyl) -butanone.
- Photocationic polymerization initiators include sulfonic acid esters, sulfonimide compounds, disulfonyldiazomethane compounds, dialkyl-4-hydroxysulfonium salts, arylsulfonic acid-p-nitrobenzyl esters, silanol-aluminum complexes, ( ⁇ 6-benzene) ( ( ⁇ 5-cyclopentadienyl) iron (II) and the like.
- sulfonimide compound examples include N- (trifluoromethanesulfonyloxy) succinimide, N- (nonafluoro-normalbutanesulfonyloxy) succinimide, N- (camphorsulfonyloxy) succinimide, and N- (trifluoromethanesulfonyloxy) naphthalimide. Is mentioned.
- disulfonyldiazomethane compound examples include bis (trifluoromethylsulfonyl) diazomethane, bis (cyclohexylsulfonyl) diazomethane, bis (phenylsulfonyl) diazomethane, bis (p-toluenesulfonyl) diazomethane, and bis (2,4-dimethylbenzenesulfonyl). And diazomethane, and methylsulfonyl-p-toluenesulfonyldiazomethane.
- examples of the cationic photopolymerization initiator include 2-methyl-1- (4-methylthiophenyl) -2-morpholinopropan-1-one.
- aromatic iodonium salt compounds aromatic sulfonium salt compounds, aromatic diazonium salt compounds, aromatic phosphonium salt compounds, triazine compounds and iron arene complex compounds can be used as photo radical polymerization initiators or photo cationic polymerization initiators. Can also be used.
- Aromatic iodonium salt compounds include diphenyliodonium hexafluorophosphate, diphenyliodonium trifluoromethanesulfonate, diphenyliodonium nonafluoro-normal butanesulfonate, diphenyliodonium perfluoro-normaloctanesulfonate, diphenyliodonium camphorsulfonate, bis (4-tert- Examples thereof include butylphenyl) iodonium camphorsulfonate and bis (4-tert-butylphenyl) iodonium trifluoromethanesulfonate.
- aromatic sulfonium salt compound examples include triphenylsulfonium hexafluoroantimonate, triphenylsulfonium nonafluoronormal butane sulfonate, triphenylsulfonium camphorsulfonate, triphenylsulfonium trifluoromethanesulfonate, and the like.
- the resist underlayer film forming composition of the present invention only one kind of photopolymerization initiator can be used, or two or more kinds can be used in combination.
- p-toluenesulfonic acid trifluoromethanesulfonic acid
- pyridinium p-toluenesulfonic acid pyridinium p-toluenesulfonic acid
- salicylic acid Acid compounds such as sulfosalicylic acid, citric acid, benzoic acid, hydroxybenzoic acid, or 2,4,4,6-tetrabromocyclohexadienone, benzoin tosylate, 2-nitrobenzyl tosylate, bis (4-t -Butylphenyl) iodonium trifluoromethanesulfonate, triphenylsulfonium trifluoromethanesulfonate, phenyl-bis (trichloromethyl) -s-triazine, benzoin tosylate, N-hydroxysuccinimide trifluoromethanesulfon
- a polymerization initiator (B) is 100 mass parts of polymeric compounds (A), For example, 1 to 20 parts by mass, or 3 to 10 parts by mass. If the amount of the polymerization initiator (B) is less than this, the polymerization reaction does not proceed sufficiently, and the resulting underlayer film may have insufficient hardness and wear resistance. If the amount of the polymerization initiator is larger than this, curing may occur only in the vicinity of the surface of the lower layer film, and it may be difficult to completely cure the inside of the lower layer film. Further, in the case of using thermal firing, if the amount of the polymerization initiator is larger than this, the amount of sublimation of the polymerization initiator increases, which may cause the inside of the firing furnace to be contaminated.
- a photo radical polymerization initiator is preferred as the polymerization initiator.
- a photocationic polymerization initiator is preferably used as the polymerization initiator.
- triphenylsulfonium trifluoromethanesulfonate and pyridinium p-toluenesulfonic acid are preferably used as the polymerization initiator.
- a surfactant in addition to the polymerizable compound (A) and the polymerization initiator (B), if necessary, a surfactant, a sensitizer, an amine compound, a polymer compound, an antioxidant An agent, a thermal polymerization inhibitor, a surface modifier, a defoaming agent, and the like can be added.
- the surfactant By adding a surfactant, it is possible to suppress the occurrence of pinholes and installations and to improve the coating property of the underlayer film forming composition.
- the surfactant include polyoxyethylene alkyl ether compounds such as polyoxyethylene lauryl ether, polyoxyethylene stearyl ether and polyoxyethylene oleyl ether, polyoxyethylene octyl phenol ether and polyoxyethylene nonyl phenol ether and the like.
- trade names F-top EF301, EF303, EF352 (manufactured by Tochem Products Co., Ltd.), trade names MegaFuck F171, F173, R-08, R-30 (Dainippon Ink Co., Ltd.), Florard FC430, FC431 (Manufactured by Sumitomo 3M Limited), trade names such as Asahi Guard AG710, Surflon S-382, SC101, SC102, SC103, SC104, SC105, SC106 (manufactured by Asahi Glass Co., Ltd.) and organosiloxane polymers KP341 (manufactured by Shin-Etsu Chemical Co., Ltd.) can be raised.
- the addition amount is, for example, 0.1 to 5 parts by mass, or 0.5 to 2 parts by mass with respect to 100 parts by mass of the polymerizable compound (A). .
- a sensitizer can be used to increase the sensitivity of the photopolymerization initiator to light.
- the sensitizer include 2,6-diethyl-1,3,5,7,8-pentamethylpyromethene-BF 2 complex and 1,3,5,7,8-pentamethylpyromethene-BF 2.
- Pyrromethene complex compounds such as complexes, xanthene dyes such as eosin, ethyl eosin, erythrosine, fluorescein and rose bengal, 1- (1-methylnaphth [1,2-d] thiazole-2 (1H) -ylidene-4- (2 , 3, 6, 7) Tetrahydro-1H, 5H-benzo [ij] quinolizin-9-yl) -3-buten-2-one, 1- (3-methylbenzothiazol-2 (3H) -ylidene-4- Ketothiazoline compounds such as (p-dimethylaminophenyl) -3-buten-2-one, 2- (p-dimethylaminostyryl) -naphtho [1,2-d] thiazole, 2- [ And styryl such as-(p-dimethylaminophenyl) -1,3-butadienyl] -naphtho [
- 2,4-diphenyl-6 -(P-dimethylaminostyryl) -1,3,5-triazine 2,4-diphenyl-6-(([2,3,6,7] tetrahydro-1H, 5H-benzo [ij] quinolidine-9- Yl) -1-ethen-2-yl) -1,3,5-triazonenanthryl-(([2,3,6,7] tetrahydro-1H, 5H-benzo [ij] quinolidin-9-yl) -1-ethen-2-yl) ketone and 2,5-bis (p-dimethylaminocinnamylidene) cyclopentanone, 5,10,15,20 tetraphenylporphyrin, etc.
- the addition amount is, for example, 0.1 to 20 parts by mass with respect to 100 parts by mass of the polymerizable compound (A).
- An amine compound can be used to prevent a decrease in sensitivity due to oxygen inhibition of the photopolymerization initiator.
- the amine compound various amine compounds such as an aliphatic amine compound and an aromatic amine compound can be used.
- the addition amount is, for example, 0.1 to 10 parts by mass with respect to 100 parts by mass of the polymerizable compound (A).
- a high molecular compound can be added.
- the various polymer compounds whose weight average molecular weights are about 1000-1 million can be used. Examples thereof include acrylate polymers, methacrylate polymers, novolak polymers, styrene polymers, polyamides, polyamic acids, polyesters and polyimides having a benzene ring, naphthalene ring or anthracene ring.
- the addition amount is, for example, 0.1 to 50 parts by mass with respect to 100 parts by mass of the polymerizable compound (A).
- the resist underlayer film forming composition of the present invention is used in a solution state in which each component (hereinafter referred to as “solid content”) such as the polymerizable compound (A) and the polymerization initiator (B) is dissolved in a solvent (C). It is preferred that Solid content is what remove
- the solvent any solvent can be used as long as it can dissolve a solid content to form a uniform solution.
- the organic solvent used for hydrolysis of the organosilicon compound is used as it is as the solvent (C) for the resist underlayer film forming composition. It is preferable.
- solvent (C) examples include ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, propylene glycol, propylene glycol monomethyl ether, propylene glycol monomethyl.
- solvents (C) can be used alone or in combination of two or more.
- a solvent having a boiling point of 80 to 250 ° C, 100 to 200 ° C, or 120 to 180 ° C is preferably used.
- the boiling point of the solvent is low, a large amount of the solvent evaporates during the application of the resist underlayer film forming composition, resulting in an increase in viscosity and a decrease in coating property.
- the boiling point of the solvent is high, it can be considered that time is required for drying after the application of the resist underlayer film forming composition.
- the solvent can be used in such an amount that the solid content concentration of the resist underlayer film forming composition is, for example, 0.5 to 50% by mass, or 3 to 40% by mass, or 10 to 30% by mass.
- the present invention includes a step of applying a resist underlayer film forming composition on a processed substrate to form a coating film, and a step of forming an underlayer film by performing light irradiation, thermal baking or both on the coating film, A semiconductor, a light emitting diode, a solid-state imaging device, a recording device, or a display device is manufactured.
- a step of applying the resist underlayer film forming composition of the present invention on a processed substrate to form a resist underlayer film, a step of curing the resist underlayer film by thermal baking or light irradiation to the resist underlayer film, and the resist underlayer film The laminated structure used in the pattern formation process using nanoimprint including the process of forming the resist for nanoimprint by apply
- a step of applying a resist underlayer film forming composition on a substrate to form a resist underlayer film a step of curing the resist underlayer film by performing thermal baking, light irradiation or both on the resist underlayer film, and Used in a pattern formation process using nanoimprint, including a step of forming a resist for nanoimprint by applying a nanoimprint resist composition on the resist underlayer film and baking it, and a step of imprinting by a step-and-repeat method
- a laminated structure can be formed.
- a semiconductor, a light emitting diode, a solid-state imaging device, a recording device, or a display device includes a step of obtaining a resist pattern, a step of etching a lower layer film with a resist pattern, and a step of processing a substrate with a patterned photoresist and a lower layer film Manufactured.
- an optical imprinting method or a thermal imprinting method can be used for the imprinting.
- the processed substrate is a substrate used for a semiconductor, a light emitting diode, a solid-state imaging device, a recording device, or a display device having a hole having an aspect ratio of 1 or more expressed by height / diameter.
- underlayer film forming composition of the present invention Processed substrates used in the manufacture of semiconductors, light-emitting diodes, solid-state imaging devices, recording devices, or display devices (eg, silicon / silicon dioxide coated substrates, silicon wafer substrates, silicon nitride substrates, glass substrates, ITO substrates, polyimide substrates)
- the resist underlayer film forming composition of the present invention is coated on a low dielectric constant material (low-k material) coated substrate, etc.) by an appropriate coating method such as a spinner, coater, spray, ink jet or the like to form a coated film.
- a drying process can be put as needed.
- a drying step is preferably performed.
- the drying process is not particularly limited unless it is a method of heating at a high temperature. This is because when heated at a high temperature (for example, a temperature of 300 ° C. or higher), sublimation or the like of the solid content contained in the resist underlayer film occurs, and the device may be contaminated.
- the drying step can be performed, for example, by heating the substrate at 50 to 100 ° C. for 0.1 to 10 minutes on a hot plate. For example, it can carry out by air-drying at room temperature (about 20 degreeC).
- the light irradiation can be used without particular limitation as long as it can act on the photopolymerization initiator (B) to cause polymerization of the polymerizable compound (A).
- the photopolymerization initiator (B) can be used.
- ultra-high pressure mercury lamp, flash UV lamp, high pressure mercury lamp, low pressure mercury lamp, DEEP-UV (deep ultraviolet) lamp, xenon short arc lamp, short arc metal halide lamp, YAG laser excitation lamp and xenon flash lamp Etc. can be used.
- the irradiation can be performed by irradiating all wavelengths from about 250 nm to about 650 nm including an emission line spectrum having a peak at a wavelength of 579 nm.
- cationic species and active radicals are generated from the photopolymerization initiator in the resist underlayer film, and these cause a polymerization reaction of the polymerizable compound in the resist underlayer film. As a result of this polymerization reaction, a resist underlayer film is formed.
- the resist underlayer film formed in this way is a solvent used in the nanoimprint resist composition applied to the upper layer, for example, ethylene glycol monomethyl ether, ethyl cellosolve acetate, diethylene glycol monoethyl ether, propylene glycol, propylene Glycol monomethyl ether, propylene glycol monomethyl ether acetate, propylene glycol propyl ether acetate, toluene, methyl ethyl ketone, cyclohexanone, ethyl 2-hydroxypropionate, ethyl 2-hydroxy-2-methylpropionate, ethyl ethoxyacetate, methyl pyruvate, ethyl lactate
- the solubility in butyl lactate and the like is low. For this reason, the resist underlayer film formed from the resist underlayer film forming composition of the present invention does not cause intermixing with the overcoated nanoimprint resist.
- a firing temperature of 80 ° C. to 300 ° C. and a firing time of 0.3 to 90 minutes are appropriately selected.
- the baking temperature is 130 ° C. to 300 ° C.
- the baking time is 0.5 to 5 minutes.
- the resist underlayer film forming composition of the present invention has an aspect ratio represented by height / diameter of 0.01 or more, for example, a hole having a diameter of 60 to 100,000 nm, or an aspect ratio represented by height / width of 0.01 or more,
- the present invention can be applied to a substrate having a step having a width of 60 to 100,000 nm.
- the resist underlayer film forming composition of the present invention can be used to fill such holes with the underlayer film without generating voids.
- the composition for forming an underlayer film of the present invention is applied to a processed substrate (a substrate having a portion where holes are densely and sparsely present) having holes having an aspect ratio of 0.01 or more. Can do.
- the resist underlayer film forming composition of this invention can be used in order to form a flat resist underlayer film on the surface of the board
- the resist underlayer film forming composition of the present invention is processed for use in the manufacture of a semiconductor, light-emitting diode, solid-state imaging device, recording device, or display device having a hole having an aspect ratio of less than 0.01 or having a step. It can also be used for substrates. It can also be used for substrates that do not have steps.
- the film thickness of the resist underlayer film formed from the resist underlayer film forming composition of the present invention is, for example, 1 to 10,000 nm, 5 to 10000 nm, or 5 to 1000 nm on the substrate surface.
- a resist is formed on the resist underlayer film.
- a laminated structure of a resist underlayer film and a resist is formed on a processing substrate used for manufacturing a semiconductor, a light emitting diode, a solid-state imaging device, a recording device, or a display device.
- the resist can be formed by an appropriate well-known method such as a spinner, coater, spray, ink jet, etc., that is, by applying a resist composition solution onto the resist underlayer film, light irradiation, or thermal baking.
- a resist composition solution onto the resist underlayer film there is no restriction
- limiting in particular as a resist formed on the resist underlayer film of this invention Any of the acrylate type organic acrylic resist or inorganic resist currently used widely can be used.
- a photocurable inorganic resist mainly composed of a siloxane polymer is disclosed (see Non-Patent Document 2) and is publicly known. Furthermore, an organic resist using polyvinyl alcohol is disclosed (see Non-Patent Document 3).
- a resist material composition containing a fluorine additive for use in optical nanoimprint lithography is disclosed.
- An example in which a pattern is formed by photo nanoimprint lithography using a photocurable resin is disclosed (Patent Document 8).
- a resist curable composition for nanoimprint lithography containing a polymerizable compound, a photopolymerization initiator, and a surface active polymerization initiator and having a limited viscosity is disclosed (Patent Document 9).
- the pattern formation process by imprint is divided into a batch transfer method and a step-and-repeat method.
- the batch transfer method is a method in which a resist is deposited on the entire processing surface, and then the substrate and the template are pressed and transferred using a template having the same size as the substrate.
- the step-and-repeat method uses a template processed to a smaller chip size, and repeats transfer for each template size in the same way as exposure processing by photolithography, and finally forms a pattern by imprinting on the entire surface. Is what you do.
- the substrate and the template have warpage and unevenness, and when the processed substrate becomes large or when a fine pattern needs to be formed, it is difficult to press the template uniformly in parallel to the processed substrate. From the above, the step-and-repeat method is more preferable.
- the pattern formation process by optical imprinting is superior to the pattern formation process by thermal imprinting in that the template (mold) and the resist are peelable, there are few defects, the alignment accuracy is excellent, and the thermal expansion and thermal resistance of the resist.
- the pattern dimension change due to shrinkage is small, the processing time is short, and the productivity is excellent. It is suitable for applications that require finer processing because of the superiority of the pattern formation process by optical imprinting described above.
- Pattern formation is performed by imprinting through an arbitrary template.
- a lower layer film composition used as a lower layer of the nanoimprint resist of the present invention is applied on a processed substrate, an imprint resist composition is applied to the upper layer, and a light-transmitting template is formed. Is pressed, thermal baking, light irradiation or both are performed, and pattern formation is performed by imprinting.
- the pattern formation process by optical imprinting at least one of the template and the substrate uses a material that transmits light to be irradiated.
- the template has the same size pattern to be imprinted.
- the template can be formed according to the desired processing accuracy by, for example, photolithography, electron beam drawing, or the like, but the template pattern forming method is not particularly limited in the present invention.
- the template that can be used in the present invention is not particularly limited as long as it has predetermined strength and durability. Specific examples include light-transparent resins such as glass, quartz, acrylic resin, and polycarbonate resin, transparent metal vapor-deposited films, flexible films such as polydimethylsiloxane, photocured films, and metal films. In particular, quartz patterned in terms of transparency and quality is preferable.
- the non-light transmissive template (mold) material is not particularly limited as long as it has predetermined strength and shape retention.
- Specific examples include ceramic materials, deposited films, magnetic films, reflective films, metal substrates such as Ni, Cu, Cr, and Fe, and substrates such as SiC, silicone, silicone nitride, polysilicon, silicone oxide, and amorphous silicone.
- the shape may be either a plate mold or a roll mold. The roll mold is applied particularly when continuous transfer productivity is required.
- the releasability between the mold and the cured resist for optical nanoimprint lithography is important.
- the surface treatment of the mold and the mold specifically, hydrogenated silsesquioxane or fluorinated ethylene propylene copolymer Attempts have been made to solve the adhesion problem using a coalesced mold.
- a template that has been subjected to a release treatment with a silane coupling agent such as a silicone type or a fluorine type in order to improve the peelability between the resist cured product for optical nanoimprint lithography and the template may be used.
- a silane coupling agent such as a silicone type or a fluorine type
- a commercially available release agent such as tridecafluoro 1,1,2,2-tetrahydrooctyldimethylsilane or Novec® EGC-1720 can also be suitably used.
- the resist underlayer film of the present invention is removed and the semiconductor substrate is processed.
- Removal of the resist underlayer film includes tetrafluoromethane, perfluorocyclobutane (C 4 F 8 ), perfluoropropane (C 3 F 8 ), trifluoromethane, carbon monoxide, argon, oxygen, nitrogen, sulfur hexafluoride, difluoro It can be performed by dry etching using a gas such as methane, nitrogen trifluoride, and chlorine trifluoride.
- a pattern composed of the resist underlayer film and the resist is formed on the processed substrate.
- the resist underlayer film forming composition of the present invention is applied onto a semiconductor substrate and subjected to thermal baking, light irradiation, or both.
- a step of forming a resist underlayer film by performing, a step of applying a resist composition on the resist underlayer film to form a resist film, a step of imprinting the resist film, separating the template and the resist after imprinting, Including a step of obtaining a resist pattern, a step of etching a resist underlayer film with the resist pattern, and a step of processing a semiconductor substrate with the patterned resist and underlayer film, a semiconductor, a light emitting diode, a solid-state imaging device, a recording device, or a display device Is manufactured.
- the resist underlayer film has an etching rate equal to or greater than that of the resist under the CF 4 gas conditions used during resist etching, and therefore the resist underlayer film of the present invention can be removed by etching using a resist pattern.
- the semiconductor substrate can be processed using the resist and the resist underlayer film as a protective film.
- an organic film (gap fill material or spin-on carbon material) is formed on the processed substrate by a coating type organic film forming composition.
- a step of applying the resist underlayer film forming composition of the present invention thereon, and forming a resist underlayer film by performing thermal baking, light irradiation or both, and a resist composition on the resist underlayer film Forming a resist film, imprinting the resist film, separating the template and the resist after imprinting, obtaining a resist pattern, etching the resist underlayer film with the resist pattern, and patterned Semiconductor and light-emitting diode, including the process of processing a semiconductor substrate with resist and resist underlayer film
- the solid-state imaging device, recording device, or a display device is manufactured.
- the resist underlayer film has an etching rate equal to or greater than that of the resist under the CF 4 gas condition used at the time of resist etching, so the underlayer film of the present invention can be removed by etching with the resist pattern.
- the resist pattern can be transferred to the resist underlayer film of the present invention.
- the resist underlayer film is much smaller etching than the organic film (having etching characteristics equivalent to resist). Since it has speed, it is possible to further transfer the resist pattern transferred to the resist underlayer film of the present invention to the organic film, and the processed substrate can be processed using the organic film as a protective film.
- the resist underlayer film forming composition of the present invention can be formed on a processed substrate having unevenness and warpage for the purpose of planarization.
- Example 1 45.0 g of 3-glycidoxypropyltrimethoxysilane (trade name KBM403, manufactured by Shin-Etsu Chemical Co., Ltd.), 26.0 g of monomethyltrimethoxysilane (trade name KBM13, manufactured by Shin-Etsu Chemical Co., Ltd.), water 20. 2 g and 0.690 g of paratoluenesulfonic acid are added to 143.2 g of propylene glycol monomethyl ether and stirred at 80 ° C. for 24 hours to hydrolyze 3-glycidoxypropyltrimethoxysilane and monomethyltrimethoxysilane and condense them. I got a thing.
- the molar ratio of 3-glycidoxypropyltrimethoxysilane to monomethyltrimethoxysilane was 50%: 50%.
- the resulting polysiloxane resin had a weight average molecular weight of 1300 and a number average molecular weight of 1000.
- reaction solution 20.0 g was charged with 0.0400 g of a photopolymerization initiator triphenylsulfonium tris (trifluoromethylsulfonyl) methanide (Ciba Japan Co., Ltd., trade name CGI TPS C1), and a surfactant (Dainippon Ink Chemical Co., Ltd.).
- Kogyo Co., Ltd., trade name MegaFac R30 (0.0467 g) was added, and 45.5 g of propylene glycol monomethyl ether and 14.5 g of propylene glycol monomethyl ether acetate were mixed to prepare a 10% by mass solution.
- the solution was filtered using a polyethylene microfilter having a pore size of 0.2 ⁇ m to prepare a resist underlayer film forming composition solution.
- Example 2 3-glycidoxypropyltrimethoxysilane (trade name KBM403, manufactured by Shin-Etsu Chemical Co., Ltd.) 38.1 g, monomethyltrimethoxysilane (trade name KBM13, manufactured by Shin-Etsu Chemical Co., Ltd.) 11.0 g, 3-methacrylic 20.0 g of roxypropyltrimethoxysilane (trade name KBM503, manufactured by Shin-Etsu Chemical Co., Ltd.), 17.1 g of water, and 0.583 g of paratoluenesulfonic acid were added to 139.2 g of propylene glycol monomethyl ether, and 8 at 80 ° C.
- the mixture was stirred for a period of time to hydrolyze 3-glycidoxypropyltrimethoxysilane, monomethyltrimethoxysilane and 3-methacryloxypropyltrimethoxysilane to obtain a condensate thereof.
- the molar ratio of 3-glycidoxypropyltrimethoxysilane, monomethyltrimethoxysilane and 3-methacryloxypropyl trimethoxysilane was 50%: 25%: 25%.
- the resulting polysiloxane resin had a weight average molecular weight of 900 and a number average molecular weight of 800.
- Example 3 38.1 g of 3-glycidoxypropyltrimethoxysilane (trade name KBM403, manufactured by Shin-Etsu Chemical Co., Ltd.), 40.0 g of 3-methacryloxypropyl trimethoxysilane (trade name KBM503, manufactured by Shin-Etsu Chemical Co., Ltd.) , 17.1 g of water, and 0.583 g of paratoluenesulfonic acid were added to 157.3 g of propylene glycol monomethyl ether, and the mixture was stirred at 80 ° C. for 8 hours to give 3-glycidoxypropyltrimethoxysilane and 3-methacryloxypropyl trimethoxy.
- Silanes were hydrolyzed to obtain their condensates.
- the molar ratio of 3-glycidoxypropyltrimethoxysilane and 3-methacryloxypropyltrimethoxysilane was 50%: 50%.
- the obtained polysiloxane resin had a weight average molecular weight of 1200 and a number average molecular weight of 1,000.
- the resist underlayer film forming composition solution obtained in Examples 1 to 3 was applied onto a semiconductor substrate (silicon wafer substrate) by a spinner to form a coating film.
- the coating film was irradiated with all the wavelengths of the lamp using a 380 nm strengthened lamp (manufactured by Oak Manufacturing Co., Ltd., metal halide lamp) (exposure amount 200 mJ / cm 2 ). Then, in order to remove the solvent and dry, it was heated on a hot plate at 130 ° C. for 1 minute to form a resist underlayer film (film thickness 179 nm).
- Optical nanoimprint test In the nanoimprint test of the resist underlayer film of the present invention, a step-and-repeat method (trade name IMPRIO, manufactured by Molecular Imprint Co., Ltd.) using an optical nanoimprint apparatus was used. A resist underlayer film (film thickness: 50 nm) was formed on a silicon wafer substrate from the resist underlayer film forming composition solutions obtained in Examples 1 to 3, respectively. The droplets of the above-mentioned imprinting photo-curing resist were applied by a drop coating method, and droplets of 0.00784 ⁇ l per location were provided at a total of 49 locations of 7 ⁇ 7 in an area of 2.5 ⁇ 2.5 cm 2 .
- the processed substrate on which the resist material droplets were formed was set horizontally so that the distance from the quartz template in which 80 nm lines were engraved at equal intervals was uniform.
- the template was lowered at a speed of 0.4 mm / second to 0.003 mm / second, and the template was lowered toward the processed substrate.
- a load was applied with a pressing pressure of 1.0 to 1.5 N, and the uneven portion of the template was completely adhered to the substrate.
- light irradiation for 20 seconds
- was performed and the imprint resist was photocured.
- the template was raised and the resist pattern formation process by photo-nanoimprint was completed.
- Comparative Example 1 was obtained by imprinting a resist film formed directly on a silicon substrate in the same manner as described above without using the resist underlayer film forming composition.
- Examples 1 to 3 are the results of evaluating the optical imprint using the resist underlayer film obtained from the resist underlayer film forming composition of Examples 1 to 3.
- Comparative Example 1 is a result of evaluating the photoimprint without using the resist underlayer film forming composition.
- Table 3 shows the results of nanoimprint evaluation (80 nm line, line: space ratio is 1: 1).
- Evaluation result 1 shows the rectangularity of the resist pattern.
- (good) is the angle between the resist side wall and the surface of the resist underlayer film is 80 to 100 °, and (impossible) is It is less than 80 ° or 101 ° or more.
- Evaluation result 2 shows the curability of the resist and was confirmed by the dissolution test in the resist solvent described above.
- (Good) is immersed in ethyl lactate and propylene glycol monomethyl ether, and the difference in film thickness between the resist before and after immersion is 1 nm or less.
- (Not) is the difference in film thickness between the resist before and after immersion is 1 nm or more.
- Evaluation result 3 shows the fluidity (residual film property) of the resist on the resist underlayer film.
- (good) indicates that the resist spreads uniformly over the template size, and the resist The remaining film is uniform, (Yes) is uneven coating of the resist, but the resist spreads uniformly over the template size, (No) is the resist uniformly over the template size It was a case where it did not spread.
- Evaluation result 4 shows the releasability of the resist from the template.
- (Good) indicates that the resist is not deposited on the template and the pattern is successfully formed.
- (Bad) indicates that a part of the resist adheres to the template and is on the substrate. The case where there was peeling in the pattern is shown.
- the resist underlayer film obtained from the resist underlayer film forming composition for nanoimprints of Examples 1 to 3 there is no resist deposit on the template, and a pattern of 80 nm lines (line: space ratio is 1: 1) Can be uniformly produced in an area of 2.5 ⁇ 2.5 cm 2 .
- the resist underlayer film obtained from the resist underlayer film forming composition for nanoimprinting of Examples 2 to 3 is used, the resist droplets are more easily spread before the light irradiation by the imprint process, and the resist fluidity (residual) is increased.
- the interaction with the resist is improved after the light irradiation, and the releasability of the resist from the template is the best.
- the water contact angle was 67 ° before light irradiation after the formation of the resist underlayer film, This is because it is a composition for forming a resist underlayer film for nanoimprinting that decreases to 63 ° after light irradiation (380 nm strengthened lamp (manufactured by Oak Manufacturing Co., Ltd., metal halide lamp), exposure amount 2 J / cm 2 ).
- the light after the resist underlayer film was formed by a contact angle meter (DM, Kyowa Interface Science Co., Ltd.) Nanoimprint resist underlayer in which the contact angle of water, which was 71 ° before irradiation, decreases to 58 ° after light irradiation (380 nm intensified lamp (manufactured by Oak Manufacturing Co., Ltd., metal halide lamp), exposure amount 2 J / cm 2 ). This is because it is a film-forming composition.
- DM contact angle meter
- the resist underlayer film forming composition for nanoimprinting of Example 1 has a contact angle of water of 67 ° before light irradiation, after light irradiation (380 nm strengthened lamp (manufactured by Oak Manufacturing Co., Ltd., metal halide lamp). ), Exposure dose 2 J / cm 2 ) does not change to 67 °. Therefore, it is considered that a difference appears between the evaluation result 3 and the evaluation result 4.
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Abstract
Description
すなわち、本発明は第1観点として、ナノインプリントを用いるパターン形成プロセスにおいてナノインプリントに使用されるレジストの下層膜を熱焼成、光照射又はその両方を行うことによって形成するための組成物であって、ケイ素原子を含む重合性化合物(A)、重合開始剤(B)、及び溶剤(C)を含むナノインプリント用レジスト下層膜形成組成物、
第2観点として、前記重合性化合物(A)が、ケイ素原子を5乃至45質量%含有するものである第1観点に記載のレジスト下層膜形成組成物、
第3観点として、前記重合性化合物(A)が、カチオン重合可能な反応性基を少なくとも一つ有する重合性化合物、ラジカル重合可能な反応性基を少なくとも一つ有する重合性化合物、又はそれら両者であり、前記重合開始剤(B)が光重合開始剤である第1観点又は第2観点に記載のレジスト下層膜形成組成物、
第4観点として、前記重合性化合物(A)が、カチオン重合可能な反応性基を少なくとも一つ有する重合性化合物、ラジカル重合可能な反応性基を少なくとも一つ有する重合性化合物、又はそれら両者であり、前記重合開始剤(B)が熱重合開始剤である第1観点又は第2観点に記載のレジスト下層膜形成組成物、
第5観点として、カチオン重合可能な反応性基がエポキシ基、オキセタン基、又はそれらの基のいずれか若しくは双方を含む有機基である第3観点又は第4観点に記載のレジスト下層膜形成組成物、
第6観点として、ラジカル重合可能な反応性基がビニル基、又はビニル基を含む有機基である第3観点又は第4観点に記載のレジスト下層膜形成組成物、
第7観点として、上記重合性化合物(A)が、式(I):
式(II):
からなる群から選ばれた少なくとも1種の有機ケイ素化合物、その加水分解物、その加水分解縮合物又はそれらの混合物を含有するケイ素原子を含有する重合性化合物(A1)である第1観点乃至第6観点のいずれか一つに記載のレジスト下層膜形成組成物、
第8観点として、上記重合性化合物(A)が、上記式(I)で表される有機ケイ素化合物及び上記式(II)で表される有機ケイ素化合物からなる群から選ばれた少なくとも1種の有機ケイ素化合物、その加水分解物、その加水分解縮合物又はそれらの混合物を含有するケイ素原子を含有する重合性化合物(A1)と、
一般式(III)、
式(IV)、
からなる群から選ばれた少なくとも1種の有機ケイ素化合物、その加水分解物、その加水分解縮合物又はそれらの混合物を含有するケイ素原子を含有する重合性化合物(A2)との組み合わせである第1観点乃至第6観点のいずれか一つに記載のレジスト下層膜形成組成物、
第9観点として、上記ケイ素原子を含有する重合性化合物(A)は、上記(A1)中のケイ素原子と上記(A2)中のケイ素原子との存在比がモル比で100:0乃至50である重合性化合物(A1)と重合性化合物(A2)の組み合わせからなり、該重合性化合物(A1)と該重合性化合物(A2)を加水分解し、それを縮合した重量平均分子量100乃至100000の、重合性有機基を有する縮合物である第1観点乃至第6観点のいずれか一つに記載のレジスト下層膜形成組成物、
第10観点として、上記ケイ素原子を含有する重合性化合物(A)が、上記式(I)で表される有機ケイ素化合物、又は上記式(I)で表される有機ケイ素化合物と式(III)で表される有機ケイ素化合物の組み合わせからなり、上記式(I)で表される有機ケイ素化合物中、又は上記式(I)で表される有機ケイ素化合物及び式(III)で表される有機ケイ素化合物の両者中において、a+bの値、又はa+bの値とa1+b1の値が1となる有機ケイ素化合物を5乃至75質量%の割合で含有し、それらを加水分解し、縮合した重量平均分子量100乃至1000000の、重合性有機基を有する縮合物である第1観点乃至第6観点のいずれか一つに記載のレジスト下層膜形成組成物、
第11観点として、重合性化合物(A)が熱カチオン重合可能な反応性基と光ラジカル重合可能な反応性基を10:90乃至90:10のモル比で含有するものである第7観点乃至第10観点のいずれか一つに記載のレジスト下層膜形成組成物、
第12観点として、更に、架橋性化合物、表面改質剤又はその両方を含む第1観点乃至第11観点のいずれか一つに記載のレジスト下層膜形成組成物、
第13観点として、第1観点乃至第12観点に記載のレジスト下層膜形成組成物を基板上に塗布してレジスト下層膜を形成する工程、及び前記レジスト下層膜に熱焼成、光照射又はその両方を行うことによってレジスト下層膜を硬化する工程、及び前記レジスト下層膜の上にナノインプリント用レジスト組成物を塗布し熱焼成することによってナノインプリント用レジストを形成する工程を含む、ナノインプリントを用いるパターン形成プロセスにおいて使用される積層構造の形成方法、
第14観点として、第1観点乃至第12観点に記載のレジスト下層膜形成組成物を基板上に塗布してレジスト下層膜を形成する工程、及び前記レジスト下層膜に熱焼成、光照射又はその両方を行うことによってレジスト下層膜を硬化する工程、及び前記レジスト下層膜の上にナノインプリント用レジスト組成物を塗布し熱焼成することによってナノインプリント用レジストを形成する工程、ステップ・アンド・リピート法によりインプリントする工程を含む、ナノインプリントを用いるパターン形成プロセスにおいて使用される積層構造の形成方法、
第15観点として、前記基板が高さ/直径で示されるアスペクト比が0.01以上のホール、又は高さ/幅で示されるアスペクト比が0.01以上の段差を有する基板である、第13観点又は第14観点に記載の形成方法、及び
第16観点として、前記光照射が波長250nm乃至650nmの光によって行われる、第13観点乃至第15観点のいずれか一つに記載の形成方法である。
本発明のレジスト下層膜形成組成物は、有機ケイ素化合物に由来する無機原子であるケイ素原子を5~45質量%含むことにより、酸素ガスによるプラズマエッチング速度が小さくなり、エッチング耐性のあるハードマスク層となる。
また、本発明のレジスト下層膜のレジストパターンに従うエッチング時に使用されるフッ素系ガス(例えばCF4)は、レジストに比べ充分に高いエッチング速度を有しているため、レジストパターンに従い本発明のレジスト下層膜をエッチング除去し、レジストパターンを本発明の下層膜に転写することが可能であり、形成されたレジスト膜とレジスト下層膜を保護膜として基板の加工ができる。
該レジスト下層膜上に形成したナノインプリント用レジストに、微細な凹凸を有するテンプレートを押しつけて加圧し、加圧した状態で光照射又は熱焼成して組成物を硬化させた後、塗膜からテンプレートを離型する際に、本発明の下層膜とナノインプリント用レジスト間の高い密着性により、レジストパターンの欠け、倒れ、剥がれ、又はレジスト小片の再付着による異物等のパターニング欠損の問題が起こりにくい。
更に、本発明のレジスト下層膜の上層に形成されるレジストとのインターミキシングを起こさず、フォトレジスト溶媒に不溶であり、塗布時または加熱乾燥時に下層膜から上層のレジスト膜に低分子量物質の拡散がなく、レジスト下層膜は良好な矩形のナノパターニング特性を有する。
また、本発明のナノインプリントを用いるパターン形成プロセスにおいて使用される積層構造の形成方法によると、基板の加工において、高い解像性をもたらし、また、大きなアスペクト比を有する基板も加工することが可能となる。
前記重合性化合物(A)が、カチオン重合可能な反応性基を少なくとも一つ有する重合性化合物、ラジカル重合可能な反応性基を少なくとも一つ有する重合性化合物、又はそれらの組み合わせであり、前記重合開始剤(B)が光重合開始剤を用いることができる。
重合性化合物(A)を含む下層膜を光照射することにより光カチオン重合開始剤の作用により、重合性化合物(A)のカチオン重合が進み下層膜が形成される。そして、カチオン重合可能な反応性基はエポキシ基、オキセタン基、又はそれらの基のいずれか若しくは双方を含む有機基であることが好ましい。重合性化合物(A)が縮合物である場合は、重合性部位であるエポキシ基は縮合物中に二個以上有することで上塗りされるフォトレジストの溶媒に対する耐溶媒溶解性の点で好ましい。
ラジカル重合には熱ラジカル重合開始剤又は光ラジカル重合開始剤を用いることができる。
本発明ではケイ素原子を含有する重合性化合物(A)として、式(I):
式(II):
からなる群から選ばれた少なくとも1種の有機ケイ素化合物、その加水分解物、その加水分解縮合物又はそれらの混合物を含有するケイ素原子を含有する重合性化合物(A1)を用いることができる。
重合性化合物(A1)は、上記式(I)で表される有機ケイ素化合物及び式(II)で表される有機ケイ素化合物からなる群から選ばれた少なくとも1種の有機ケイ素化合物、その加水分解物、その加水分解縮合物又はそれらの混合物を含有するケイ素原子を含有する重合性化合物(A1)である。
上記ケイ素原子を含有する重合性化合物(A2)は、一般式(III)、
式(IV)、
からなる群から選ばれた少なくとも1種の有機ケイ素化合物、その加水分解物、その加水分解縮合物又はそれらの混合物を含有するケイ素原子を含有する化合物である。
重合性化合物(A2)は、上記式(III)で表される有機ケイ素化合物と式(IV)で表される有機ケイ素化合物からなる群から選ばれた少なくとも1種の有機ケイ素化合物、その加水分解物、その縮合物又はそれらの混合物を含有するケイ素原子を含有する重合性化合物(A2)である。
上記有機ケイ素化合物を加水分解し縮合させる際に、有機ケイ素化合物の加水分解性基(例えば塩素原子やアルコキシ基)の1モル当たり、1モルを越え100モル以下、好ましくは1モル乃至50モルの水を用いる。
上記ケイ素原子を含有する重合性化合物(A)は、上記式(I)で表される有機ケイ素化合物、又は上記式(I)で表される有機ケイ素化合物と式(III)で表される有機ケイ素化合物の組み合わせからなり、上記式(I)で表される有機ケイ素化合物中、又は上記式(I)で表される有機ケイ素化合物及び式(III)で表される有機ケイ素化合物の両者中において、a+bの値、又はa+bの値とa1+b1の値が1となる有機ケイ素化合物を5乃至75質量%の割合で含有する有機ケイ素化合物を加水分解し、それを縮合した重量平均分子量100乃至1000000の、重合性有機基を有する縮合物が好ましい。
本発明のレジスト下層膜形成組成物には、さらにβ-ジケトン、コロイド状シリカ、コロイド状アルミナ、有機ポリマー、界面活性剤、シランカップリング剤、ラジカル発生剤、トリアゼン化合物、アルカリ化合物などの成分を添加してもよい。
加水分解に用いられる有機溶媒としては、例えばn-ペンタン、i-ペンタン、n-ヘキサン、i-ヘキサン、n-ヘプタン、i-ヘプタン、2,2,4-トリメチルペンタン、n-オクタン、i-オクタン、シクロヘキサン、メチルシクロヘキサン等の脂肪族炭化水素系溶媒;ベンゼン、トルエン、キシレン、エチルベンゼン、トリメチルベンゼン、メチルエチルベンゼン、n-プロピルベンセン、i-プロピルベンセン、ジエチルベンゼン、i-ブチルベンゼン、トリエチルベンゼン、ジ-i-プロピルベンセン、n-アミルナフタレン、トリメチルベンゼン等の芳香族炭化水素系溶媒;メタノール、エタノール、n-プロパノール、i-プロパノール、n-ブタノール、i-ブタノール、sec-ブタノール、t-ブタノール、n-ペンタノール、i-ペンタノール、2-メチルブタノール、sec-ペンタノール、t-ペンタノール、3-メトキシブタノール、n-ヘキサノール、2-メチルペンタノール、sec-ヘキサノール、2-エチルブタノール、sec-ヘプタノール、ヘプタノール-3、n-オクタノール、2-エチルヘキサノール、sec-オクタノール、n-ノニルアルコール、2,6-ジメチルヘプタノール-4、n-デカノール、sec-ウンデシルアルコール、トリメチルノニルアルコール、sec-テトラデシルアルコール、sec-ヘプタデシルアルコール、フェノール、シクロヘキサノール、メチルシクロヘキサノール、3,3,5-トリメチルシクロヘキサノール、ベンジルアルコール、フェニルメチルカルビノール、ジアセトンアルコール、クレゾール等のモノアルコール系溶媒;
アセトン、メチルエチルケトン、メチル-n-プロピルケトン、メチル-n-ブチルケトン、ジエチルケトン、メチル-i-ブチルケトン、メチル-n-ペンチルケトン、エチル-n-ブチルケトン、メチル-n-ヘキシルケトン、ジ-i-ブチルケトン、トリメチルノナノン、シクロヘキサノン、メチルシクロヘキサノン、2,4-ペンタンジオン、アセトニルアセトン、ジアセトンアルコール、アセトフェノン、フェンチョン等のケトン系溶媒;
ケイ素原子を含まずエポキシ環を有する重合性化合物としては、特に制限はないが、一個乃至六個、また二個乃至四個のエポキシ環を有する化合物を使用することができる。上記エポキシ環を有する重合性化合物としては、例えば、ジオール化合物、トリオール化合物、ジカルボン酸化合物及びトリカルボン酸化合物等の二個以上の水酸基またはカルボキシル基を有する化合物と、エピクロルヒドリン等のグリシジル化合物から製造することができる、二個以上のグリシジルエーテル構造またはグリシジルエステル構造を有する化合物を挙げることができる。
例えば、光照射によって活性ラジカルを生じ前記重合性化合物のラジカル重合を起こすことのできる化合物、すなわち光ラジカル重合開始剤、及び光照射によってプロトン酸及び炭素陽イオン等のカチオン種を生じ前記重合性化合物のカチオン重合を起こすことのできる化合物、すなわち光カチオン重合開始剤等を挙げることができる。
芳香族スルホニウム塩化合物としては、例えば、トリフェニルスルホニウムヘキサフルオロアンチモネート、トリフェニルスルホニウムノナフルオロノルマルブタンスルホネート、トリフェニルスルホニウムカンファースルホネート及びトリフェニルスルホニウムトリフルオロメタンスルホネート等が挙げられる。
本発明のレジスト下層膜形成組成物は、前記重合性化合物(A)、重合開始剤(B)等の各成分(以下、「固形分」という)を溶媒(C)に溶かした溶液状態で使用されることが好ましい。固形分とはレジスト下層膜形成組成物の全成分から溶剤を除いたものである。溶剤としては、固形分を溶解し、均一溶液とできるものであれば使用することができる。有機ケイ素化合物を加水分解し縮合物を得てそれを重合性化合物(A)とする場合に、有機ケイ素化合物の加水分解に用いる有機溶媒をそのままレジスト下層膜形成組成物の溶媒(C)に用いることが好ましい。
前記加工基板が高さ/直径で示されるアスペクト比が1以上のホールを有する半導体、発光ダイオード、固体撮像素子、記録装置、又はディスプレイ装置に用いる基板である。
半導体、発光ダイオード、固体撮像素子、記録装置、又はディスプレイ装置の製造に使用される加工基板(例えば、シリコン/二酸化シリコン被覆基板、シリコンウエハ基板、シリコンナイトライド基板、ガラス基板、ITO基板、ポリイミド基板、低誘電率材料(low-k材料)被覆基板等)の上に、スピナー、コーター、スプレー、インクジェット等の適当な塗布方法により本発明のレジスト下層膜形成組成物が塗布され塗布膜が形成される。そして、塗布膜に光照射又は熱焼成を行う前に、必要に応じて乾燥工程をおくことができる。溶媒を含むレジスト下層膜形成組成物が使用された場合は、乾燥工程をおくことが好ましい。
また、凹凸や反りのある加工基板上に平坦化を目的として本発明のレジスト下層膜形成組成物を形成することができる。
3-グリシドキシプロピルトリメトキシシラン(信越化学工業(株)製、商品名KBM403)45.0g、モノメチルトリメトキシシラン(信越化学工業(株)製、商品名KBM13)26.0g、水20.2g、及びパラトルエンスルホン酸0.690gをプロピレングリコールモノメチルエーテル143.2gに加え、80℃で24時間攪拌し、3-グリシドキシプロピルトリメトキシシランとモノメチルトリメトキシシランを加水分解しそれらの縮合物を得た。3-グリシドキシプロピルトリメトキシシランとモノメチルトリメトキシシランのモル比は、50%:50%であった。得られたポリシロキサン樹脂は重量平均分子量が1300であり、数平均分子量が1000であった。
3-グリシドキシプロピルトリメトキシシラン(信越化学工業(株)製、商品名KBM403)38.1g、モノメチルトリメトキシシラン(信越化学工業(株)製、商品名KBM13)11.0g、3-メタクリロキシプロピルトリメトキシシラン(信越化学工業(株)製、商品名KBM503)20.0g、水17.1g、及びパラトルエンスルホン酸0.583gをプロピレングリコールモノメチルエーテル139.2gに加え、80℃で8時間攪拌し、3-グリシドキシプロピルトリメトキシシランとモノメチルトリメトキシシランと3-メタクリロキシプロピル トリメトキシシランを加水分解しそれらの縮合物を得た。3-グリシドキシプロピルトリメトキシシランとモノメチルトリメトキシシランと3-メタクリロキシプロピル トリメトキシシランのモル比は、50%:25%:25%であった。得られたポリシロキサン樹脂は重量平均分子量が900であり、数平均分子量が800であった。
3-グリシドキシプロピルトリメトキシシラン(信越化学工業(株)製、商品名KBM403)38.1g、3-メタクリロキシプロピル トリメトキシシラン(信越化学工業(株)製、商品名KBM503)40.0g、水17.1g、及びパラトルエンスルホン酸0.583gをプロピレングリコールモノメチルエーテル157.3gに加え、80℃で8時間攪拌し、3-グリシドキシプロピルトリメトキシシランと3-メタクリロキシプロピル トリメトキシシランを加水分解しそれらの縮合物を得た。3-グリシドキシプロピルトリメトキシシランと3-メタクリロキシプロピルトリメトキシシランのモル比は、50%:50%であった。得られたポリシロキサン樹脂は重量平均分子量が1200であり、数平均分子量が1000であった。
実施例1乃至実施例3で得たレジスト下層膜形成組成物の溶液をスピナーにより、半導体基板(シリコンウエハ基板)上に塗布し塗布膜を形成した。塗布膜を380nm強化ランプ((株)オーク製作所製、メタルハライドランプ)を用い、ランプの全波長を照射した(露光量200mJ/cm2)。そして、溶剤を除去して乾燥させるため、ホットプレート上、130℃で1分間加熱し、レジスト下層膜(膜厚179nm)を形成した。次いで、これらのレジスト下層膜をインプリント用レジストに使用する溶媒である乳酸エチル及びプロピレングリコールモノメチルエーテル、及び本発明で使用したインプリント用レジスト中に含まれるブチルアクリレートに浸漬し、実施例1乃至実施例3で得たレジスト下層膜形成組成物より得られたレジスト下層膜は、それらの溶剤に不溶であることを確認した。
前記と同様にして、実施例1乃至実施例3で得たレジスト下層膜形成組成物の溶液よりシリコンウエハー基板上にレジスト下層膜を表1に記載した膜厚で形成した。そして、分光エリプソメーターにより、下層膜の波長633nmでの屈折率(n値)及び減衰係数(k値)を測定し、その値を表1に示した。
表1で実施例1乃至3としているものは実施例1乃至3のレジスト下層膜形成組成物から得られたレジスト下層膜を評価したものである。
前記と同様にして、実施例1乃至実施例3で得たレジスト下層膜形成組成物の溶液よりシリコンウエハー基板上にレジスト下層膜を表2に記載した膜厚で形成した。そして、日本サイエンティフィック製RIEシステムES401を用い、ドライエッチングガスとしてO2とCF4を使用した条件下で、その下層膜のドライエッチング速度(単位時間当たりの膜厚の減少量)を測定した。得られた結果は、ドライエッチング速度の選択性として示す。KrFレーザーリソグラフィー用のフォトレジスト(信越化学工業(株)製、商品名SEPR430)の同様の条件下でのドライエッチング速度を1.00とした時の、下層膜のドライエッチング速度の比を示したものが、ドライエッチング速度の選択比である。
表2で実施例1乃至3としているものは実施例1乃至3のレジスト下層膜形成組成物から得られたレジスト下層膜を評価したものである。
アクリル酸ブチル(東京化成工業(株)製)11.7g、アクリル酸イソボルニル(東京化成工業(株)製)20.0g、エチレングリコールジメタクリレート(東京化成工業(株)製)9.52g、及び2-ヒドロキシ-2-メチル-1-フェニル-プロパン-1-オン(チバ・ジャパン(株)製、商品名DAROCUR1173)0.788gを混合し、室温で5時間攪拌した。アクリル酸ブチル、アクリル酸イソボルニル、エチレングリコールジメタクリレート、及び2-ヒドロキシ-2-メチル-1-フェニル-プロパン-1-オンのモル比は、38%:40%:20%:2%であった。
本発明のレジスト下層膜のナノインプリント試験において、光ナノインプリント装置による(モレキュラーインプリント社製、商品名IMPRIO)のステップ・アンド・リピート法を使用した。実施例1乃至3で得たレジスト下層膜形成組成物の溶液よりシリコンウエハー基板上にレジスト下層膜(膜厚50nm)をそれぞれ形成した。上記のインプリント用光硬化レジストをドロップ塗布法により1箇所当り0.00784μlの液滴を、2.5×2.5cm2の面積に7×7の合計49箇所に設けた。レジスト材料の液滴を作成した加工基板を、80nmのラインが等間隔で刻まれている石英のテンプレートとの距離を均一になるように水平に設定した。0.4mm/秒から0.003mm/秒の速度で減少させ、テンプレートを加工基板に向かって降下させた。テンプレートがレジスト表面と接し始めた後、1.0乃至1.5Nの押しつけ圧力で加重をかけて、テンプレートの凹凸部を完全に基板に密着させた。その後、光照射(20秒間)を行い、インプリント用レジストを光硬化された。テンプレートを上昇させ、光ナノインプリントによるレジストパターンの形成プロセスを完了した。
ナノインプリント評価(80nmのライン、ライン:スペースの比率は1:1)の結果を表3に示す。
評価結果2はレジストの硬化性を示し、上記記載のレジスト溶剤への溶出試験により確認した。(良)は 乳酸エチル及びプロピレングリコールモノメチルエーテルに浸漬し、浸漬前と浸漬後のレジストの膜厚差が1nm以下であり、(不可)は浸漬前と浸漬後のレジストの膜厚差が1nm以上であり、溶媒に浸漬後レジストパターン形状が消失する場合である。
評価結果3はレジスト下層膜上でのレジストの流動性(残膜性)を示し、SEM観察によるレジストの断面形状評価において、(良)はレジストがテンプレートのサイズに一様に広がり、更にかつレジストの残膜が均一であり、(可)はレジストの残膜に塗布ムラがあるが、レジストがテンプレートのサイズに一様に広がる場合であり、(不可)はレジストがテンプレートのサイズに一様に広がらない場合であった。
評価結果4はテンプレートからのレジストの剥離性を示し、(良)はテンプレートにレジストの付着物がなくパターン形成に成功した場合とし、(不良)はテンプレートに一部のレジストが付着し基板上のパターンに剥がれがあった場合を示した。
特に、実施例2乃至3のナノインプリント用レジスト下層膜形成組成物から得られたレジスト下層膜を用いた場合は、インプリントプロセスによる光照射前でレジスト液滴をより広がりやすく、レジスト流動性(残膜性)に優れる一方、光照射後はレジストとの相互作用が改善し、テンプレートからのレジストの離型性が最良となったと考えられる。
これは、実施例2のナノインプリント用レジスト下層膜形成組成物から得られたレジスト下層膜を用いた場合、レジスト下層膜の成膜後の光照射前に67°であった水の接触角が、光照射後(380nm強化ランプ((株)オーク製作所製、メタルハライドランプ)、露光量2J/cm2)に63°に減少するナノインプリント用レジスト下層膜形成組成物であるためである。
比較データとして、実施例1のナノインプリント用レジスト下層膜形成組成物は、光照射前に67°であった水の接触角が、光照射後(380nm強化ランプ((株)オーク製作所製、メタルハライドランプ)、露光量2J/cm2)も67°と変化しない。そのため、評価結果3と評価結果4に差が現れたと考える。
Claims (16)
- ナノインプリントを用いるパターン形成プロセスにおいてナノインプリントに使用されるレジストの下層膜を熱焼成、光照射又はその両方を行うことによって形成するための組成物であって、ケイ素原子を含む重合性化合物(A)、重合開始剤(B)、及び溶剤(C)を含むナノインプリント用レジスト下層膜形成組成物。
- 前記重合性化合物(A)が、ケイ素原子を5乃至45質量%含有するものである請求項1に記載のレジスト下層膜形成組成物。
- 前記重合性化合物(A)が、カチオン重合可能な反応性基を少なくとも一つ有する重合性化合物、ラジカル重合可能な反応性基を少なくとも一つ有する重合性化合物、又はそれら両者であり、前記重合開始剤(B)が光重合開始剤である請求項1又は請求項2に記載のレジスト下層膜形成組成物。
- 前記重合性化合物(A)が、カチオン重合可能な反応性基を少なくとも一つ有する重合性化合物、ラジカル重合可能な反応性基を少なくとも一つ有する重合性化合物、又はそれら両者であり、前記重合開始剤(B)が熱重合開始剤である請求項1又は請求項2に記載のレジスト下層膜形成組成物。
- カチオン重合可能な反応性基がエポキシ基、オキセタン基、又はそれらの基のいずれか若しくは双方を含む有機基である請求項3又は請求項4に記載のレジスト下層膜形成組成物。
- ラジカル重合可能な反応性基がビニル基、又はビニル基を含む有機基である請求項3又は請求項4に記載のレジスト下層膜形成組成物。
- 上記重合性化合物(A)が、式(I):
式(II):
からなる群から選ばれた少なくとも1種の有機ケイ素化合物、その加水分解物、その加水分解縮合物又はそれらの混合物を含有するケイ素原子を含有する重合性化合物(A1)である請求項1乃至請求項6のいずれか1項に記載のレジスト下層膜形成組成物。 - 上記重合性化合物(A)が、上記式(I)で表される有機ケイ素化合物及び上記式(II)で表される有機ケイ素化合物からなる群から選ばれた少なくとも1種の有機ケイ素化合物、その加水分解物、その加水分解縮合物又はそれらの混合物を含有するケイ素原子を含有する重合性化合物(A1)と、
一般式(III)、
式(IV)、
からなる群から選ばれた少なくとも1種の有機ケイ素化合物、その加水分解物、その加水分解縮合物又はそれらの混合物を含有するケイ素原子を含有する重合性化合物(A2)との組み合わせである請求項1乃至請求項6のいずれか1項に記載のレジスト下層膜形成組成物。 - 上記ケイ素原子を含有する重合性化合物(A)は、上記(A1)中のケイ素原子と上記(A2)中のケイ素原子との存在比がモル比で100:0乃至50である重合性化合物(A1)と重合性化合物(A2)の組み合わせからなり、該重合性化合物(A1)と該重合性化合物(A2)を加水分解し、それを縮合した重量平均分子量100乃至100000の、重合性有機基を有する縮合物である請求項1乃至請求項6のいずれか1項に記載のレジスト下層膜形成組成物。
- 上記ケイ素原子を含有する重合性化合物(A)が、上記式(I)で表される有機ケイ素化合物、又は上記式(I)で表される有機ケイ素化合物と式(III)で表される有機ケイ素化合物の組み合わせからなり、上記式(I)で表される有機ケイ素化合物中、又は上記式(I)で表される有機ケイ素化合物及び式(III)で表される有機ケイ素化合物の両者中において、a+bの値、又はa+bの値とa1+b1の値が1となる有機ケイ素化合物を5乃至75質量%の割合で含有し、それらを加水分解し、縮合した重量平均分子量100乃至1000000の、重合性有機基を有する縮合物である請求項1乃至請求項6のいずれか1項に記載のレジスト下層膜形成組成物。
- 重合性化合物(A)が熱カチオン重合可能な反応性基と光ラジカル重合可能な反応性基を10:90乃至90:10のモル比で含有するものである請求項7乃至請求項10のいずれか1項に記載のレジスト下層膜形成組成物。
- 更に、架橋性化合物、表面改質剤又はその両方を含む請求項1乃至請求項11のいずれか1項に記載のレジスト下層膜形成組成物。
- 請求項1乃至請求項12に記載のレジスト下層膜形成組成物を基板上に塗布してレジスト下層膜を形成する工程、及び前記レジスト下層膜に熱焼成、光照射又はその両方を行うことによってレジスト下層膜を硬化する工程、及び前記レジスト下層膜の上にナノインプリント用レジスト組成物を塗布し熱焼成することによってナノインプリント用レジストを形成する工程を含む、ナノインプリントを用いるパターン形成プロセスにおいて使用される積層構造の形成方法。
- 請求項1乃至請求項12に記載のレジスト下層膜形成組成物を基板上に塗布してレジスト下層膜を形成する工程、及び前記レジスト下層膜に熱焼成、光照射又はその両方を行うことによってレジスト下層膜を硬化する工程、及び前記レジスト下層膜の上にナノインプリント用レジスト組成物を塗布し熱焼成することによってナノインプリント用レジストを形成する工程、ステップ・アンド・リピート法によりインプリントする工程を含む、ナノインプリントを用いるパターン形成プロセスにおいて使用される積層構造の形成方法。
- 前記基板が高さ/直径で示されるアスペクト比が0.01以上のホール、又は高さ/幅で示されるアスペクト比が0.01以上の段差を有する基板である、請求項13又は請求項14に記載の形成方法。
- 前記光照射が波長250nm乃至650nmの光によって行われる、請求項13乃至請求項15のいずれか1項に記載の形成方法。
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JPWO2011013630A1 (ja) | 2013-01-07 |
JP5534246B2 (ja) | 2014-06-25 |
US20120128891A1 (en) | 2012-05-24 |
EP2461350A4 (en) | 2013-06-19 |
KR20120039693A (ko) | 2012-04-25 |
KR101708256B1 (ko) | 2017-02-20 |
EP2461350B1 (en) | 2018-02-28 |
TW201129869A (en) | 2011-09-01 |
US20150099070A1 (en) | 2015-04-09 |
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US9946158B2 (en) | 2018-04-17 |
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