WO2008091119A1 - Surface protective film - Google Patents

Surface protective film Download PDF

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Publication number
WO2008091119A1
WO2008091119A1 PCT/KR2008/000452 KR2008000452W WO2008091119A1 WO 2008091119 A1 WO2008091119 A1 WO 2008091119A1 KR 2008000452 W KR2008000452 W KR 2008000452W WO 2008091119 A1 WO2008091119 A1 WO 2008091119A1
Authority
WO
WIPO (PCT)
Prior art keywords
film
surface protective
weight
parts
protective film
Prior art date
Application number
PCT/KR2008/000452
Other languages
English (en)
French (fr)
Inventor
Young-Hee Kim
Seong-Hwan Kim
Jong-Bok Park
Won Kim
Yoon Hee Kim
Original Assignee
Youl Chon Chemical Co., Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Youl Chon Chemical Co., Ltd. filed Critical Youl Chon Chemical Co., Ltd.
Priority to JP2009547174A priority Critical patent/JP2010516856A/ja
Priority to CN2008800029619A priority patent/CN101594993B/zh
Publication of WO2008091119A1 publication Critical patent/WO2008091119A1/en

Links

Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/02Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
    • H05K3/022Processes for manufacturing precursors of printed circuits, i.e. copper-clad substrates
    • H05K3/025Processes for manufacturing precursors of printed circuits, i.e. copper-clad substrates by transfer of thin metal foil formed on a temporary carrier, e.g. peel-apart copper
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2467/00Presence of polyester
    • C09J2467/005Presence of polyester in the release coating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/13Moulding and encapsulation; Deposition techniques; Protective layers
    • H05K2203/1377Protective layers
    • H05K2203/1383Temporary protective insulating layer
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/38Improvement of the adhesion between the insulating substrate and the metal
    • H05K3/386Improvement of the adhesion between the insulating substrate and the metal by the use of an organic polymeric bonding layer, e.g. adhesive

Definitions

  • the present invention relates to an adhesive composition for a surface protective film and a surface protective film using the same, more particularly to an adhesive composition for a surface protective film and a surface protective film using the same wherein a film in which an adhesive is coated on a heat-resistant substrate is attached on a side of fexible products such as copper foil or flexible copper clad laminate (FCCL) polyimide film, thereby protecting the surface from being damaged during manufacturing processes such as pattern printing, light exposure, peeling, etching, development, washing, drying, compression at high temperature, and the like.
  • FCCL flexible copper clad laminate
  • FCCL hard print circuit boards
  • FPCB flexible print circuit boards
  • a surface protective film comprising an intermediate for enhancing adhesion between a heat-resistant substrate and an adhesive layer constituted of an acrylic resin and an isocyanate-based curing agent is known (Lintec Corporation; Japanese Patent Laid-Open No. 2000-44896).
  • an adhesive composition comprising an acrylic resin having hydroxyl functional groups and an isocyanate-based curing agent is known (Toyo Ink; Japanese Patent Laid-Open No. 2006-22313).
  • the intermediate formed between the adhesive layer and the base film in the aforesaid techniques provides no special advantages other than enhancing adhesion. Further, it requires additional process and increases the total film thickness.
  • the isocyanate-based curing agent results in the increase of adhesion during the compression of the acrylic resin at high temperature.
  • the adhesive may migrate when the protective film is removed after the compression at high temperature and the curling of the FPCB may occur.
  • An object of the present invention is to provide an adhesive composition for a surface protective film and a surface protective film using the same, wherein the surface protective film has higher initial adhesion than that of conventional films before compression at high temperature so as to maintain sufficient adhesion to an adherend, and its adhesion increase after the compression at high temperature is controlled particularly within 3 times of the initial adhesion so as to prevent the migration of the adhesive during the removal of the film and prevent the damage of the adherend.
  • Another object of the present invention is to provide an adhesive composition for a surface protective film having superior heat resistance, chemical resistance and re- leasablity, and a surface protective film using the same.
  • the present invention provides a surface protective film comprising a base film; and an adhesive layer formed on the inner side of the base film, wherein the adhesive composition of the adhesive layer comprises 1 to 4 parts by weight of an epoxy -based curing agent based on 100 parts by weight of an acrylic resin having carboxyl functional groups so as to reduce the difference between adhesion after the compression at high temperature and initial adhesion at a lamination of the film.
  • the surface protective film in accordance with the present invention provides effective protection of the surface of FCCL or copper foil since it has good chemical resistance and shows less change of adhesion even at high temperature and high pressure.
  • the surface protective film in accordance with the present invention can provide effective protection of the product surface.
  • FIG. 1 schematically illustrates the construction of a surface protective film according to an embodiment of the present invention.
  • FIG. 1 schematically illustrates the construction of a surface protective film according to an embodiment of the present invention.
  • the surface protective film according to an embodiment of the present invention comprises a base film 10; an adhesive layer 20 formed on the inner side of the base film; and a release film 30 formed on the adhesive layer 20.
  • the adhesive layer 20 is formed by adding 1.0 to 4.0 parts by weight of an epoxy -based curing agent to 100 parts by weight of an acrylic resin (base resin) having carboxyl functional groups.
  • the base resin and the curing agent are added with the above-mentioned proportion and then mixed for 10 minutes.
  • the coating of the adhesive is formed in a clean room environment.
  • the adhesive coating is performed with an apparatus wherein the coater head and the drying chamber have a cleanness class 100 to 1,000 so as to block the inclusion of dusts and foreign matters (impurities) inside the coating film.
  • the number of foreign matters larger than 100 D is maintained below 3 per m .
  • a comma coater is used as coater head and the viscosity of a coating solution is maintained at 500 to 2,000 cps at 25 0 C during the coating. Further, the surface roughness after coating is controlled to satisfy R of 0.3+0.1 or less, R of 2.5+0.3 or a z less, and R of 4.0+0.3 or less. max
  • a solvent is used to maintain the viscosity of the coating solution.
  • the solvent may be any one if it can dissolve an adhesive composition comprising an adhesive and a curing agent, and is not particularly limited.
  • toluene, methyl ethyl ketone, isopropyl alcohol, cyclohexanone, ethyl acetate or a mixture thereof may be used.
  • the base film 10 is prepared from a heat-resistant material, preferably a heat- resistant resin film having a thickness in the range from 10 to 200 D.
  • Preferred examples of the heat-resistant resin include a polyester resin such as polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, etc., a polyimide resin, a polycarbonate resin, a polystyrene resin, a polyamide resin, a polyester imide resin, a polyester ether resin, and so forth.
  • a polyester resin such as polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, etc.
  • a polyimide resin such as polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, etc.
  • a polyimide resin such as polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, etc.
  • a polyimide resin such as polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, etc.
  • a polyimide resin such as poly
  • the adhesive compositions of the adhesive layer 20 was prepared using an acrylic resin having carboxyl or hydroxyl functional groups, and an isocyanate-based curing agent or an epoxy-based curing agent, and varying the coating thickness. Initial adhesion and increase of the adhesion after compression at high temperature were measured.
  • Base film 10 / adhesive layer 20-1 1 to 2 parts by weight of epoxy-based curing agent based on 100 parts by weight of acrylic adhesive having carboxyl groups / release film 30
  • Base film 10 / adhesive layer 20-2 2 to 3 parts by weight of epoxy-based curing agent based on 100 parts by weight of acrylic adhesive having carboxyl groups / release film 30
  • Base film 10 / adhesive layer 20-3 3 to 4 parts by weight of epoxy-based curing agent based on 100 parts by weight of acrylic adhesive having carboxyl groups / release film 30
  • Base film 10 / adhesive layer 20-4 1 to 2 parts by weight of isocyanate-based curing agent based on 100 parts by weight of acrylic adhesive having hydroxyl groups
  • Base film 10 / adhesive layer 20-5 2 to 4 parts by weight of isocyanate-based curing agent based on 100 parts by weight of acrylic adhesive having hydroxyl groups
  • Base film 10 / adhesive layer 20-6 4 to 5 parts by weight of isocyanate-based curing agent based on 100 parts by weight of acrylic adhesive having hydroxyl groups
  • Base film 10 / adhesive layer 20-7 0.9 part by weight of epoxy-based curing agent based on 100 parts by weight of acrylic adhesive having carboxyl groups / release film
  • Base film 10 / adhesive layer 20-8 4.1 parts by weight of epoxy-based curing agent based on 100 parts by weight of acrylic adhesive having carboxyl groups / release film
  • the adhesive compositions 20- 1 to 20-3 used in Examples 1 to 3 were prepared by mixing 100 parts by weight of an acrylic resin having carboxyl groups with 1 to 4 parts by weight of an epoxy-based resin.
  • the adhesive compositions 20-4 to 20-6 used in Comparative Examples 1 to 3 were prepared by mixing 100 parts by weight of an acrylic resin having hydroxyl groups with 1 to 5 parts by weight of an isocyanate-based resin.
  • the adhesive compositions 20-7 and 20-8 used in Comparative Examples 4 and 5 were prepared by mixing 100 parts by weight of an acrylic resin having carboxyl groups with 0.9 part by weight and 4.1 parts by weight of an epoxy-based resin, respectively.
  • toluene was used as solvent and viscosity was maintained appropriately.
  • the mixed composition was coated on a PET (polyethylene terephthalate) film to have a dry film thickness of 6 D or less, 6-15 D, 15-18 D, and 18 D or more, using a comma coater, so as to form an adhesive layer.
  • a release film was laminated to the adhesive layer so as to obtain a surface protective film having a configuration of base film / adhesive layer / release film.
  • the surface protective film was aged at 23 0 C and 50% RH for 7 days.
  • Adhesion was measured while peeling at 180°at a rate of 300 mm/min.
  • each of the films prepared in Examples and Comparative Examples was cut to a size of 25 mmxl20 mm in the MD direction, and each resulting sample was attached on a polyimide film (Apical 25NPI) and laminated by pressing with a pressure of 4 kgf/cm.
  • Adhesion was measured while peeling at 180°at a rate of 300 mm/min.
  • each of the films prepared in Examples and Comparative Examples was cut to a size of 20 mmxl20 mm in the TD direction, and each resulting sample was attached on an FCCL and laminated by pressing with a pressure of 4 kgf/cm. After subjected to be for 30 minutes, the sample was heated in an oven of 18O 0 C for 1 hour.
  • the adhesive composition for a surface protective film and a surface protective film using the same according to the present invention are effective in protecting the surface of flexible products such as FCCL and copper foil.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Adhesive Tapes (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Laminated Bodies (AREA)
PCT/KR2008/000452 2007-01-24 2008-01-24 Surface protective film WO2008091119A1 (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP2009547174A JP2010516856A (ja) 2007-01-24 2008-01-24 表面保護フィルム
CN2008800029619A CN101594993B (zh) 2007-01-24 2008-01-24 表面保护膜

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
KR1020070007622A KR100838461B1 (ko) 2007-01-24 2007-01-24 표면 보호 필름
KR10-2007-0007622 2007-01-24

Publications (1)

Publication Number Publication Date
WO2008091119A1 true WO2008091119A1 (en) 2008-07-31

Family

ID=39644662

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/KR2008/000452 WO2008091119A1 (en) 2007-01-24 2008-01-24 Surface protective film

Country Status (4)

Country Link
JP (1) JP2010516856A (zh)
KR (1) KR100838461B1 (zh)
CN (1) CN101594993B (zh)
WO (1) WO2008091119A1 (zh)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102555348A (zh) * 2011-12-28 2012-07-11 广东生益科技股份有限公司 无胶双面挠性覆铜板生产用保护膜及其制造方法

Families Citing this family (13)

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Publication number Priority date Publication date Assignee Title
KR101142198B1 (ko) * 2009-12-21 2012-05-07 도레이첨단소재 주식회사 연성인쇄회로기판용 점착보호필름
KR101188170B1 (ko) 2011-01-21 2012-10-05 도레이첨단소재 주식회사 연성회로기판 보호필름용 점착제 및 이를 이용한 연성회로기판용 보호필름
JP5855465B2 (ja) 2012-01-10 2016-02-09 藤森工業株式会社 表面保護フィルム、及びそれが貼着された光学部品、工業製品
CN102975460A (zh) * 2012-11-23 2013-03-20 安文娟 一种透明耐磨型显示屏贴膜的制备方法
CN104097370A (zh) * 2013-04-11 2014-10-15 汉达精密电子(昆山)有限公司 防拉伸变形橡胶贴片
CN103561546B (zh) * 2013-11-10 2016-05-18 大连吉星电子有限公司 柔性电路板与金属片热压式贴附工艺
KR101628551B1 (ko) * 2014-12-02 2016-06-08 현대자동차주식회사 표면 보호 필름
CN105647411B (zh) * 2015-11-27 2018-09-07 东莞市航达电子有限公司 耐高温保护膜
CN105898988B (zh) * 2016-06-01 2018-10-02 深圳市汇晨电子股份有限公司 背光源fpc整版胶膜及其整体贴胶工艺
KR102117873B1 (ko) * 2018-07-02 2020-06-02 도레이첨단소재 주식회사 노광 공정용 점착보호필름
KR102334954B1 (ko) 2018-10-11 2021-12-02 주식회사 엘지화학 폴더블 디스플레이용 보호 필름 및 이를 포함하는 폴더블 디스플레이 장치
KR102521063B1 (ko) 2021-03-25 2023-04-13 율촌화학 주식회사 내용제성이 우수한 다이싱 테이프
KR102627768B1 (ko) 2022-03-08 2024-01-19 도레이첨단소재 주식회사 보호필름용 저수축 점착시트

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JPH0951164A (ja) * 1995-08-08 1997-02-18 Nitsukan Kogyo Kk フレキシブル印刷配線基板およびカバーレイフィルム
JP2002080810A (ja) * 2000-01-20 2002-03-22 Shin Etsu Chem Co Ltd 接着剤組成物、フレキシブル印刷配線用基板及びカバーレイフィルム
KR20060051762A (ko) * 2004-09-29 2006-05-19 신에쓰 가가꾸 고교 가부시끼가이샤 아크릴계 난연성 접착제 조성물 및 아크릴계 난연성 접착제시트

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102555348A (zh) * 2011-12-28 2012-07-11 广东生益科技股份有限公司 无胶双面挠性覆铜板生产用保护膜及其制造方法
CN102555348B (zh) * 2011-12-28 2014-08-13 广东生益科技股份有限公司 无胶双面挠性覆铜板生产用保护膜及其制造方法

Also Published As

Publication number Publication date
JP2010516856A (ja) 2010-05-20
CN101594993A (zh) 2009-12-02
KR100838461B1 (ko) 2008-06-16
CN101594993B (zh) 2012-12-26

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