WO2008032613A1 - Procédé servant à produire un copolymère du tétrafluoroéthylène pouvant être moulé en phase fondue - Google Patents
Procédé servant à produire un copolymère du tétrafluoroéthylène pouvant être moulé en phase fondue Download PDFInfo
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- WO2008032613A1 WO2008032613A1 PCT/JP2007/067236 JP2007067236W WO2008032613A1 WO 2008032613 A1 WO2008032613 A1 WO 2008032613A1 JP 2007067236 W JP2007067236 W JP 2007067236W WO 2008032613 A1 WO2008032613 A1 WO 2008032613A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F214/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
- C08F214/18—Monomers containing fluorine
- C08F214/26—Tetrafluoroethene
Definitions
- the present invention relates to a method for producing a melt-formable tetrafluoroethylene copolymer.
- PTFE Polytetrafluoroethylene
- PTFE polytetrafluoroethylene
- Commercially available PTFE has a high melt viscosity even when melted, so normal melt molding cannot be performed.
- PTFE molding paste extrusion molding using a processing aid, compression molding, ram extrusion molding, etc. The molding method is adopted.
- a copolymer of tetrafluoroethylene hereinafter referred to as TFE
- PAVE perfluoro (alkyl vinyl ether)
- PFA perfluoro (alkyl vinyl ether)
- PAVE force In the case of perfluoro (propyl butyl ether) (hereinafter referred to as PPVE), the content of repeating units based on TFE is 94% of the total mass of repeating units based on TFE and PPVE in PFA. The content of repeating units based on PPVE is about 3 to 6% by mass. Because of the high manufacturing cost of PAVE, the manufacturing cost of PFA is also high.
- the melting point of PFA obtained by copolymerizing PPVE is generally 310 ° C or less, and its heat resistance is lower than that of PTFE.
- Patent Documents 1 and 2 Recently, the development of PTFE that can be melt-formed has been reported (for example, see Patent Documents 1 and 2).
- This PTFE is presumed to be a copolymer of TFE and a small amount of other fluorine-containing monomers.
- This PTFE is expected to be usable under higher temperature conditions where the melting point is higher than that of PFA.
- the content of repeating units based on other fluorine-containing monomers is smaller than the content of repeating units based on PAVE in PFA, the production cost of PTFE is low compared to the production cost of PFA. Presumed.
- Patent Documents 1 and 2 do not provide details on the method for producing melt-moldable PTFE.
- a radical polymerization method is used, and in particular, a suspension polymerization method without using a solvent and an emulsion polymerization method using a fluorine-based emulsifier are employed.
- a suspension polymerization method using a fluorine-based solvent or an emulsion polymerization method using a fluorine-based emulsifier is employed.
- the suspension polymerization method using a fluorine-based solvent and the emulsion polymerization method using a fluorine-based emulsifier can be applied as in the PFA production method. It is believed that there is. However, from the viewpoint of environmental conservation in recent years, there has been a movement to regulate the use of fluorinated solvents and fluorinated emulsifiers. It is considered preferable to apply.
- Patent Document 1 Japanese Translation of Special Publication 2003—523436
- Patent Document 2 Special Table 2003-520863 Publication
- An object of the present invention is to produce a melt-moldable tetrafluoroethylene copolymer (hereinafter referred to as TFE copolymer) having excellent mechanical properties and no coloring at a good polymerization rate.
- TFE copolymer melt-moldable tetrafluoroethylene copolymer
- the present invention provides a method for producing a melt-moldable TFE copolymer having the following constitution.
- (l) One or more selected from the group consisting of radical polymerization initiators and methane, ethane, hydrated fluorocarbon, hydrated fluorocarbon, and hydrated fluorocarbon in an aqueous medium with TFE and other fluorine-containing monomers.
- the polymer is subjected to radical suspension polymerization to contain a repeating unit (a) based on TFE and a repeating unit (b) based on another fluorine-containing monomer, and the repeating unit (a) and the repeating unit.
- a TFE copolymer having a repeating unit (a) of 97.3-99.5 mass% and a capacity flow rate of 0.1-1000 mm 3 / sec with respect to the total mass of (b) is to be produced.
- a process for producing a melt-moldable TFE copolymer is to be produced.
- TFE and other fluorine-containing monomers are added in the presence of 3 to 80 ppm of a fluorine-containing emulsifier with respect to the mass of the aqueous medium. 10.
- the fluorine-containing emulsifier is perfluorooctanoic acid ammonium, perfluorohexanoic acid ammonium or F (CF) OCF CF OCF COONH (11)
- the amount of the other fluorine-containing monomer to be present in the polymerization system at the start of polymerization is from! To 6% by mass based on the mass of the TFE copolymer to be produced.
- a method for producing a melt-moldable TFE copolymer is from! To 6% by mass based on the mass of the TFE copolymer to be produced.
- the production method of the present invention can provide a melt-moldable TFE copolymer having a good polymerization rate, a high melting point, excellent mechanical properties such as tensile strength, and no coloration.
- the suspension polymerization rate is increased and the reaction rate of other fluorine-containing monomers is improved.
- the raw material monomers are TFE and other fluorine-containing monomers.
- Perfluoroalkyl group Perfluoro (alkyl bur ether)
- CH CX 3 (CF) X 4 (where X 3 and X 4 are independently of each other a hydrogen atom or
- a fluorine atom, and q is an integer of 2 to 10.
- Other fluorine-containing monomers may be used alone or in combination of two or more.
- CF CFOR fl as perfluoro (alkyl bur ether) is CF
- perfluoro alkyl butyl ether
- perfluoro propyl butyl ether
- the amount of the raw material monomer TFE and other fluorine-containing monomers used may be appropriately selected so that the obtained TFE copolymer has a composition that can be melt-molded.
- the amount of other monomers used in the polymerization system is based on the mass of the TFE copolymer produced; % By weight is preferred;! To 5% by weight is more preferred;! To 4% by weight is most preferred.
- TFE and other TFE copolymers are produced by radical suspension polymerization in the presence of a radical polymerization initiator and a chain transfer agent in an aqueous medium. Copolymerize with fluorine-containing monomer to obtain TFE copolymer.
- the radical suspension polymerization method is a method of radical polymerization while suspending in an aqueous medium, and examples of the aqueous medium include demineralized water and ultrapure water. An appropriate organic solvent may be added to the aqueous medium as necessary.
- suitable organic solvents include perfluorocarbons such as perfluorohexane, perfluorocyclobutane, and hydrocarbons such as CHF CF CF CF CF CF, C
- Examples include hydrated fluoroethers such as CF CF CF and CF CH OCF CF H.
- the ratio of the organic solvent / aqueous medium is expressed by mass ratio.
- suspension polymerization using only an aqueous medium without using an organic solvent is particularly preferable from the viewpoint of environmental conservation.
- a radical polymerization initiator having a temperature at a half-life of 10 hours (hereinafter referred to as a 10-hour half-life temperature) of 0 ° C. to 100 ° C. is preferable.
- the 10-hour half-life temperature is more preferably 20 to 90 ° C.
- the radical polymerization initiator may be an oil-soluble radical polymerization initiator or a water-soluble radical polymerization initiator, but a water-soluble radical polymerization initiator is preferred. When a water-soluble radical polymerization initiator is used, only an aqueous medium can be used for radical suspension polymerization.
- oil-soluble radical polymerization initiator examples include azo compounds such as azobisisobutyronitrile, isobutyryl peroxide, otatanyl peroxide, and benzoyl peroxide.
- Non-fluorinated diacyl peroxides such as lauroyl peroxide, disuccinic acid peroxide, etc. t ert-butylperoxyisobutyrate, tert-butylperoxyacetate, etc. Luoxyester, (Z (CF) COO) (where Z is a hydrogen atom, a fluorine atom or a chlorine atom)
- the water-soluble radical polymerization initiator include carboxylic acid peroxides such as disuccinic acid peroxide, inorganic peroxides such as potassium persulfate, sodium persulfate, and ammonium persulfate. .
- carboxylic acid peroxides such as disuccinic acid peroxide
- inorganic peroxides such as potassium persulfate, sodium persulfate, and ammonium persulfate.
- the amount of radical polymerization initiator to be charged is preferably 10 to 2000 ppm by mass with respect to the charged aqueous medium ⁇ , 20 to;! OOOppm more preferred ⁇ , 50 to 500 ppm particularly preferred.
- the polymerization conditions are not particularly limited and may be appropriately selected.
- 1S polymerization temperature is 0 to; 100 ° C is preferred 20 to 90 ° C is more preferred 50 to 80 ° C is preferred. Most preferred.
- the polymerization pressure is preferably from 0.;! To 5 MPa, more preferably from 0.5 to 2 MPa.
- a chain transfer agent is used to control the volume flow rate of the melt-moldable TFE copolymer.
- the chain transfer agent is one or more chain transfer agents selected from the group consisting of methane, ethane, hydrogen, id mouth chlorocarbon, hyde mouth fluorocarbon, and hide mouth fluorocarbon.
- the hide mouth carbon include dichloromethane and trichloromethane.
- the hydrated fluorocarbon include fluoromethane, difluoromethane, 1,1-difluoroethane, 1,1,1 trifluoroethane, and the like.
- Examples of the hydrated fluorocarbons include chlorodifluoromethane, dichlorofluoromethane, 1,1-dichloro-1-fluoroethane, 1-chlorofluorocarbon 1,2,2,2-tetrafluoroethane, and the like.
- the chain transfer agent is preferably a compound represented by the following general formula (1).
- n is more preferably 1 to 2
- m is more preferably 2 to 6.
- the chain transfer agent is charged in a molar ratio with respect to the total amount of monomers charged at the start of the polymerization, from 0.0001 to; more preferred ⁇ , 0.0005—0.5 more preferred ⁇ , 0.01—0.1 especially Preferred
- tetrafluoroethylene and tetrafluoroethylene in addition to the radical polymerization initiator and the chain transfer agent in an aqueous medium, tetrafluoroethylene and tetrafluoroethylene in the presence of 3 to 80 ppm of a fluorine-containing emulsifier with respect to the mass of the aqueous medium. It is preferable to carry out radical suspension polymerization of other fluorine-containing monomers.
- fluorine-containing emulsifier examples include fluorine-containing alkyl carboxylates such as perfluorooctanoic acid ammonium, perfluorooctanoic acid sodium, perfluoro oral ammonium hexanoate, perfluoro oral sodium hexanoate, and the general formula F (CF) 0 ( CF (X) CF O)
- A is a hydrogen atom, alkali metal, NH, n is an integer of 1 to 10, m is 0 or an integer of 1 to 3.
- Fluorine-containing emulsifiers include perfluorooctanoic acid ammonium, perfluomorphic ammonium ammonium, F (CF) OCF CF OCF COONH, F (CF) OCF CF ⁇ C
- F COONH, F (CF) OCF CF OCF COONH is more preferred perfluoro
- the content of the fluorine-containing emulsifier is more preferably from 5 ppm to 50 ppm, most preferably from 10 to less than 30 ppm, based on the mass of the aqueous medium.
- the content of the fluorine-containing emulsifier is remarkably small compared to 1000 to 5000 ppm used for the production of PTFE and PFA by emulsion polymerization.
- the concentration of the TFE copolymer in the suspension polymerization liquid obtained by the production method of the present invention may be selected as appropriate, but usually 3 to 40% by mass is preferred, and 5 to 35% by mass is more preferred. 7-30% by weight is particularly preferred.
- the above-mentioned other fluorine-containing monomers are charged together at the start of polymerization, and TFE and other fluorine-containing monomers are added. It is preferable to carry out radical suspension polymerization.
- the production method of the present invention includes the above-mentioned other fluorine-containing monomers in the presence of 3 to 80 ppm of a fluorine-containing emulsifier in addition to the radical polymerization initiator, the chain transfer agent, and the aqueous medium. It is more preferable to batch charge the polymer at the start of polymerization and to carry out radical suspension polymerization of TFE and other fluorine-containing monomers!
- the melt moldable TFE copolymer obtained by the production method of the present invention contains a repeating unit (a) based on TFE and a repeating unit (b) based on another fluorine-containing monomer.
- the repeating unit ⁇ is 9 with respect to the total mass of the repeating unit ⁇ and the repeating unit (b).
- a repeating unit (b) is from 0.5 to 2, 7% by weight based on other fluorine-containing monomer, preferably 0.5 to 2.4 mass 0/0 There, more preferably an from 0.5 to 2.0 mass 0/0, and most preferably, 0.7 a to 2% by weight.
- TFE copolymer It can be melt-formed, has excellent mechanical properties, has a high melting point, and has excellent heat resistance.
- the melt-moldable TFE copolymer obtained by the production method of the present invention has a volume flow rate (hereinafter referred to as Qi straight) of 0.;! To 1000 mm 3 / sec, preferably 0. It is 2 to 100 mm 3 / sec, more preferably 0.5 to 50 mm 3 / sec.
- the Q value is an index showing the melt flowability of the TFE copolymer and is a measure of the molecular weight. Large Q value indicates low molecular weight and low molecular weight indicates high molecular weight.
- the Q value is extruded into an orifice with a diameter of 2.lm m and a length of 8mm under a load of 7kg at a temperature 50 ° C higher than the melting point of the TFE copolymer using a flow tester manufactured by Shimadzu Corporation. Is the extrusion rate of the TFE copolymer. Q value Force S If it is too small, extrusion molding becomes difficult. If it is too large, the mechanical strength of the TFE copolymer decreases. When the Q value is within the above range, the TFE copolymer can be melt-molded and has excellent mechanical properties.
- the melting point of the melt-moldable TFE copolymer obtained by the production method of the present invention is preferably 320 ° C to 335 ° C, more preferably 323 ° C to 330 ° C, and 325 ° C to 330 ° C. C is most preferred. Within this range, a melt-moldable TFE copolymer has excellent heat resistance and applicability to applications that are used at high temperatures.
- TFE copolymers obtained by batch charging other fluorine-containing monomers at the start of polymerization and radical suspension polymerization of TFE and other fluorine-containing monomers can be melt-molded. Therefore, it is preferable because it exhibits a high melting point of 325 ° C to 330 ° C and is excellent in heat resistance.
- TFE copolymer force S obtained by radically suspension-polymerizing TFE and other fluorine-containing monomers by batch charging other fluorine-containing monomers at the start of polymerization, melt molding possible, 325 ° C to 330 ° C
- the reason for the high melting point of ° C is not necessarily clear, but is thought to be as follows.
- a small amount of other monomer for example, PPVE
- PPVE polymer
- the concentration of other monomers present in the system is lowered at the end of the polymerization, the content of repeating units based on other monomers in the TFE copolymer to be produced is also reduced. That is, at the end of the polymerization, a TFE copolymer having a high content of repeating units based on TFE and having high heat resistance is formed in the outer shell of the suspended particles of the TFE copolymer.
- polymerization Presumed to be a body.
- PFA which is a copolymer of TFE and PPVE
- a suspension polymerization method using a fluorine-based solvent and an emulsion polymerization method using a fluorine-based emulsifier are employed.
- the melt-moldable TFE copolymer obtained by the production method of the present invention is also preferably formed into a pellet using an extruder.
- an extruder a single or twin screw extruder is usually used.
- the temperature of the extruder is preferably 340 to 400 ° C in the metering zone and die part.
- the screw rotation speed is preferably about 5 to about OOrpm.
- melt-moldable TFE copolymer contains unstable terminal groups
- post-treatment such as heat treatment, melt shearing, and fluorination treatment can be performed to stabilize the unstable terminal groups. It is.
- the melt-moldable TFE copolymer is preferably molded as a composition containing various compounding agents in addition to the TFE copolymer alone.
- the compounding agent include carbon black for imparting conductivity, carbon fiber for imparting mechanical strength, and other pigments.
- a melt-moldable TFE copolymer can be molded by various molding methods such as injection molding, compression molding, extrusion molding, transfer molding, and blow molding. More preferably, it is an injection molding method.
- the present invention will be specifically described below with reference to examples, but the present invention is not limited thereto.
- the copolymer composition of the TFE copolymer was determined by 19 F-NMR measurement in the hot melt state according to the description of Asahi Glass Research Report, 1990, 40 (1), 75.
- the mass of copolymerized CF CFO (CF) F calculated from It calculated
- Tensile strength and tensile elongation were measured in accordance with ASTM D3307. A tensile test was performed at a speed of 50 mm / min on a test piece obtained by punching a lmm thick sheet obtained by press-molding a TFE copolymer with a micro dumbbell. The strength and elongation at break were measured and calculated.
- Melting point was 10 ° C / min in an air atmosphere with about 10mg of TFE copolymer obtained by drying after polymerization using a differential thermal analyzer (SESC / 5200—TG / DTA220 U manufactured by Seiko Instruments Inc.). The endothermic peak top was taken as the melting point.
- the Q value was calculated using a Shimadzu flow tester at a temperature 50 ° C higher than the melting point of the TFE copolymer, and the TFE copolymer weight when extruded into an orifice of 2. lmm in diameter and 8mm in length under a load of 7kg. The extrusion speed of coalescence.
- the polymerization tank with a stirrer with an internal volume of 1.3 L was deaerated and charged with 780 g of demineralized water, 4. lg of PPVE, 0.65 g of ammonium carbonate, and 0.8 g of dichloromethane. Subsequently, the temperature inside the polymerization tank was raised to 70 ° C, and TFE was charged so that the pressure became 1. OMPa / G.
- TFE As a polymerization initiator solution, 16 cm 3 of a 1% by mass aqueous solution of ammonium persulfate was charged to initiate polymerization.
- TFE was continuously charged so that the pressure was maintained at 1. OMPa / G. 5.0 hours after the start of polymerization, when 120 g of TFE was charged, the temperature inside the polymerization tank was lowered to room temperature and purged to normal pressure.
- TFE copolymer 1 had a tensile strength of 23.7 MPa and a tensile elongation of 319%.
- the polymerization tank used in Example 1 was degassed, charged with 780 g of demineralized water, 4. lg of PPVE, and 0.65 g of ammonium carbonate, and the temperature inside the polymerization tank was raised to 70 ° C. Ethane was charged until the pressure reached 0.03 MPa / G, and then TFE was charged to 1. OMPa / G.
- As a polymerization initiator solution 16 cm 3 of a 1% by weight aqueous solution of ammonium persulfate was charged to initiate polymerization. I let you. During polymerization, TFE was continuously charged so that the pressure was maintained at 1. OMPa / G. 4. After 8 hours from the start of polymerization, when 120 g of TFE was charged, the temperature inside the polymerization tank was lowered to room temperature and purged to normal pressure.
- TFE copolymer 2 was dried to obtain 120.4 g of TFE copolymer 2.
- TFE copolymer 2 had a tensile strength of 28.6 MPa and a tensile elongation of 324%.
- the polymerization tank used in Example 1 was degassed, charged with 780 g of demineralized water, 4. lg of PPVE, and 0.65 g of ammonium carbonate, and the temperature inside the polymerization tank was raised to 70 ° C. Chlorodifluoromethane was charged until the pressure reached 0.18 MPa / G, and then TFE was charged to 1. OMPa / G.
- As a polymerization initiator solution 24 cm 3 of a 1% by mass aqueous solution of ammonium persulfate was charged to initiate polymerization. During polymerization, TFE was continuously charged so that the pressure was maintained at 1. OMPa / G. 5. After 6 hours from the start of polymerization, when 120 g of TFE was charged, the temperature inside the polymerization tank was lowered to room temperature and purged to normal pressure.
- TFE copolymer 3 was dried to obtain 120.7 g of TFE copolymer 3.
- TFE copolymer 3 had a tensile strength of 24.0 MPa and a tensile elongation of 321%.
- the polymerization tank used in Example 1 was degassed and charged with 780 g of demineralized water, 4. lg of PPVE, 0.65 g of ammonium carbonate, and 0.2 of methanol.
- the temperature inside the polymerization tank was raised to 70 ° C, and TFE was charged so that the pressure became 1. OMPa / G.
- As a polymerization initiator solution 16 cm 3 of a 1% by mass aqueous solution of ammonium persulfate was charged to initiate polymerization. During polymerization, the pressure was 1.
- TFE was continuously charged so as to maintain OMP a / G. The polymerization rate is slow. 5.0 hours later, when 33 g of TFE is charged, the temperature inside the polymerization tank is lowered to room temperature and normal pressure is reached. Purged until.
- TFE copolymer 4 had a tensile strength of 8 MPa and a tensile elongation of 45%.
- the polymerization tank used in Example 1 was degassed, charged with 780 g of demineralized water, 4. lg of PPVE, and 0.65 g of ammonium carbonate, and the temperature inside the polymerization tank was raised to 70 ° C. Propane was charged until the pressure reached 0.03 MPa / G, and then TFE was charged to 1. OMPa / G.
- As a polymerization initiator solution 16 cm 3 of a 1% by mass aqueous solution of ammonium persulfate was charged to initiate polymerization. During polymerization, TFE was continuously charged so that the pressure was maintained at 1. OMPa / G. 8. 7 hours after the start of polymerization, when 120 g of TFE was charged, the temperature inside the polymerization tank was lowered to room temperature and purged to normal pressure.
- the melting point was 324 ° C.
- the Q value was 177 mm 3 / sec.
- a sheet having a thickness of 1 mm was obtained by press molding at 340 ° C. When the sheet was punched with a very fragile micro dumbbell, the sheet cracked, and it was impossible to obtain a tensile test specimen.
- the polymerization tank used in Example 1 was degassed and charged with 780 g of demineralized water, 4. lg of PPVE, 0.65 g of ammonium carbonate, and 0.08 g of n-hexane, and the temperature inside the polymerization tank was 70. The temperature was raised to ° C and TFE was charged so that the pressure was 1. OMPa / G. As a polymerization initiator solution, 16 cm 3 of a 1% by mass aqueous solution of ammonium persulfate was charged to initiate polymerization. During the polymerization, TFE was continuously charged so that the pressure was maintained at 1. OM Pa / G. 7. 4 hours after the start of polymerization, when 12 Og of TFE was charged, the polymerization tank was cooled to room temperature and purged to normal pressure.
- the obtained powder was dried to obtain 121.4 g of TFE copolymer 6.
- the melting point was 325 ° C.
- the Q value was 1 ⁇ Omm 3 / sec.
- the force S which gave a sheet of lmm thickness by press molding at 340 ° C, was brown.
- TFE copolymer 6 had a tensile strength of 4 MPa and a tensile elongation of 26%.
- the polymerization tank used in Example 1 was degassed, charged with 780 g of demineralized water, 4. lg of PPVE, and 0.65 g of ammonium carbonate, and the temperature inside the polymerization tank was raised to 70 ° C. After that, 1. TFE was charged to become OMPa / G. As a polymerization initiator solution, 16 cm 3 of a 1% by mass aqueous solution of ammonium persulfate was charged to initiate polymerization. During polymerization, TFE was continuously charged so that the pressure was maintained at 1. OMPa / G. 3. After 5 hours from the start of polymerization, when 120 g of TFE was charged, the temperature inside the polymerization tank was lowered to room temperature and purged to normal pressure.
- the obtained powder was dried to obtain 125. Og of TFE copolymer 7.
- the polymerization tank used in Example 1 was degassed and charged with 780 g of demineralized water, 4.3 g of PPVE, 0.65 g of ammonium carbonate, and 1.9 g of dichloromethane. Subsequently, the temperature inside the polymerization tank was raised to 70 ° C, and TFE was charged so that the pressure became 1. OMPa / G. Persulfuric acid as polymerization initiator solution Polymerization was initiated by charging 20 cm 3 of a 1% by weight aqueous solution of ammonium. During the polymerization, the pressure was 1. TFE was continuously charged so as to maintain OMPa / G. 5. 17 hours after the start of polymerization, when 120 g of TFE was charged, the temperature inside the polymerization tank was lowered to room temperature and purged to normal pressure.
- TFE copolymer 8 was dried to obtain 126.3 g of TFE copolymer 8.
- the melting point was 328 ° C, and Q was 4.1 mm 3 / sec.
- a white sheet having a thickness of 1 mm was obtained by press molding at 340 ° C.
- TFE copolymer 8 had a tensile strength of 18.9 MPa and a tensile elongation of 277%.
- F (CF) OCF CF OCF COONH (hereinafter referred to as APDO) 0 ⁇ 01
- TFE copolymer 9 was obtained in the same manner as in Example 4 except that g (12.8 ppm relative to the mass of demineralized water) was initially charged. APDO addition amount (ppm), polymerization time, PPV E reaction rate at the end of polymerization, yield of TFE copolymer 10, repeat unit content based on TFE, repeat unit content based on PPVE, melting point, volume flow rate ( Table 2 shows the Q value), tensile strength, and tensile elongation.
- TFE copolymers 10 to 15 were obtained in the same manner as in Example 5 except that the amount of APDO used was changed.
- APDO addition ppm
- PPVE reaction rate at the end of polymerization PPVE reaction rate at the end of polymerization
- yield of TFE copolymer content of repeating units based on TFE
- content of repeating units based on PPVE melting point
- volumetric flow rate Q value
- tensile Table 2 shows the strength and tensile elongation.
- TFE copolymers 16 to 19 were obtained in the same manner as in Example 5 except that the amount of perfluorooctanoic acid ammonium (hereinafter referred to as APFO! /) was used instead of APDO.
- Example 16 The polymerization tank used in Example 1 was degassed and initially charged with 780 g of demineralized water and 0.025 25 g of APDO (28 ⁇ 8 ppm relative to the mass of demineralized water) as an emulsifier, 5. lg of PPVE, carbonic acid Charge ethane until 0.665 g of ammonia and pressure reaches 0.02 MPa / G, then raise the polymerization tank temperature to 70 ° C and charge TFE so that the pressure becomes 1. OMPa / G. It is. As a polymerization initiator solution, 25 cm 3 of a 1% by mass aqueous solution of ammonium persulfate was charged to initiate polymerization.
- TFE During polymerization, TFE was continuously charged so that the pressure was maintained at 1. OMPa / G. 3. Three hours after the start of polymerization, when 120 g of TFE was charged, the temperature inside the polymerization tank was lowered to room temperature and purged to normal pressure.
- TFE copolymer 20 The obtained powder was dried to obtain 126.7 g of TFE copolymer 20.
- the melting point was 326 ° C, and the Q value was 19.6 mm 3 / sec.
- a white sheet having a thickness of 1 mm was obtained by press molding at 340 ° C.
- TFE copolymer 20 had a tensile strength of 19.9 MPa and a tensile elongation of 320%.
- the polymerization tank used in Example 1 was degassed and initially charged with 780 g of demineralized water and 0.025 25 g of APDO as an emulsifier (28.8 ppm relative to the mass of demineralized water), 6.6 g of PPVE, carbonic acid Charge ethane until 0.665 g of ammonia and pressure reaches 0.01 MPa / G, then raise the polymerization tank temperature to 70 ° C and charge TFE so that the pressure becomes 1. OMPa / G. It is.
- As a polymerization initiator solution 29 cm 3 of a 1% by mass aqueous solution of ammonium persulfate was charged to initiate the polymerization.
- TFE During polymerization, TFE was continuously charged so that the pressure was maintained at 1. OMPa / G. 3. After 47 hours from the start of polymerization, when 120 g of TFE was charged, the temperature inside the polymerization tank was lowered to room temperature and purged to normal pressure.
- TFE copolymer 21 The obtained powder was dried to obtain 126.4 g of TFE copolymer 21.
- the melting point was 327 ° C, and the Q value was 12. lmm 3 / sec.
- a white sheet having a thickness of 1 mm was obtained by press molding at 340 ° C.
- TFE copolymer 21 had a tensile strength of 18.6 MPa and a tensile elongation of 257%.
- Example 5 The polymerization tank used in Example 1 was degassed and initially charged with 780 g of demineralized water and 0.025 25 g of APDO as an emulsifier (28.8 ppm relative to the mass of demineralized water), 10.6 g of PPVE, carbonic acid An amount of 0.77 g of ammonia was charged, and ethane was charged until the pressure reached 0.01 MPa / G, and then the temperature in the polymerization tank was raised to 70 ° C. After that, 1. TFE was charged to become OMPa / G. As a polymerization initiator solution, 53 cm 3 of a 1% by mass aqueous solution of ammonium persulfate was charged to initiate polymerization.
- TFE During polymerization, TFE was continuously charged so that the pressure was maintained at 1. OMPa / G. 3. After 9 hours from the start of polymerization, when 120 g of TFE was charged, the temperature inside the polymerization tank was lowered to room temperature and purged to normal pressure.
- TFE copolymer 22 was obtained by press molding at 340 ° C. to obtain a sheet having a thickness of 1 mm, a tensile strength of 19. lMPa, and a tensile elongation of 353%.
- the TFE copolymer of the present invention is excellent in heat resistance, chemical resistance, corrosion resistance, oil resistance, weather resistance, etc., and can be melt-molded, so it can be used for automobile parts, wire coating materials, industrial injection molding parts, Chemical containers for semiconductor manufacturing processes, joints, tubes, etc., industrial hoses, food hoses, OA equipment, photocopiers, precision parts such as mobile phones, powder coatings for lining, etc. Suitable for any use.
- the entire contents of the specification, claims and abstract of Japanese Patent Application No. 2006-246041 filed on September 11, 2006 are cited here as the disclosure of the specification of the present invention. Incorporated.
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Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008534298A JP5298851B2 (ja) | 2006-09-11 | 2007-09-04 | 溶融成形可能なテトラフルオロエチレン共重合体の製造方法 |
CN2007800334725A CN101511887B (zh) | 2006-09-11 | 2007-09-04 | 可熔融成形的四氟乙烯共聚物的制造方法 |
EP07806691A EP2058341B1 (en) | 2006-09-11 | 2007-09-04 | Process for producing melt-moldable tetrafluoroethylene copolymer |
US12/402,108 US8470942B2 (en) | 2006-09-11 | 2009-03-11 | Method for producing melt-moldable tetrafluoroethylene copolymer |
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EP2287209A1 (en) * | 2008-05-21 | 2011-02-23 | Asahi Glass Company, Limited | Method for producing polytetrafluoroethylene fine powder |
JPWO2014123075A1 (ja) * | 2013-02-05 | 2017-02-02 | 旭硝子株式会社 | ポリテトラフルオロエチレンモールディングパウダーの製造方法およびポリテトラフルオロエチレン造粒物の製造方法 |
JP2020139092A (ja) * | 2019-02-28 | 2020-09-03 | 東ソー株式会社 | フッ素樹脂の製造方法 |
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JP5338659B2 (ja) * | 2007-04-13 | 2013-11-13 | 旭硝子株式会社 | 含フッ素カルボン酸化合物を用いた含フッ素ポリマーの製造方法 |
EP2287209A1 (en) * | 2008-05-21 | 2011-02-23 | Asahi Glass Company, Limited | Method for producing polytetrafluoroethylene fine powder |
EP2287209A4 (en) * | 2008-05-21 | 2011-04-27 | Asahi Glass Co Ltd | METHOD FOR PRODUCING A FINE POLYTETRAFLUOROETHYLENE PULVER |
US8575287B2 (en) | 2008-05-21 | 2013-11-05 | Asahi Glass Company, Limited | Method for producing polytetrafluoroethylene fine powder |
JPWO2014123075A1 (ja) * | 2013-02-05 | 2017-02-02 | 旭硝子株式会社 | ポリテトラフルオロエチレンモールディングパウダーの製造方法およびポリテトラフルオロエチレン造粒物の製造方法 |
JP2018053259A (ja) * | 2013-02-05 | 2018-04-05 | 旭硝子株式会社 | ポリテトラフルオロエチレンモールディングパウダーの製造方法およびポリテトラフルオロエチレン造粒物の製造方法 |
JP2020139092A (ja) * | 2019-02-28 | 2020-09-03 | 東ソー株式会社 | フッ素樹脂の製造方法 |
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Also Published As
Publication number | Publication date |
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US20090176952A1 (en) | 2009-07-09 |
RU2009113552A (ru) | 2010-10-20 |
EP2058341B1 (en) | 2012-07-25 |
JPWO2008032613A1 (ja) | 2010-01-21 |
CN101511887A (zh) | 2009-08-19 |
EP2058341A4 (en) | 2010-06-23 |
US8470942B2 (en) | 2013-06-25 |
RU2441883C2 (ru) | 2012-02-10 |
CN101511887B (zh) | 2010-12-22 |
JP5298851B2 (ja) | 2013-09-25 |
EP2058341A1 (en) | 2009-05-13 |
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