WO2008029953A1 - AQUEOUS TREATMENT LIQUID FOR Sn-PLATED STEEL SHEET HAVING EXCELLENT CORROSION RESISTANCE AND COATING ADHESION, AND METHOD FOR PRODUCING SURFACE-TREATED STEEL SHEET - Google Patents
AQUEOUS TREATMENT LIQUID FOR Sn-PLATED STEEL SHEET HAVING EXCELLENT CORROSION RESISTANCE AND COATING ADHESION, AND METHOD FOR PRODUCING SURFACE-TREATED STEEL SHEET Download PDFInfo
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- WO2008029953A1 WO2008029953A1 PCT/JP2007/067772 JP2007067772W WO2008029953A1 WO 2008029953 A1 WO2008029953 A1 WO 2008029953A1 JP 2007067772 W JP2007067772 W JP 2007067772W WO 2008029953 A1 WO2008029953 A1 WO 2008029953A1
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- treatment liquid
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/48—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 not containing phosphates, hexavalent chromium compounds, fluorides or complex fluorides, molybdates, tungstates, vanadates or oxalates
- C23C22/58—Treatment of other metallic material
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/07—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing phosphates
- C23C22/08—Orthophosphates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C22/00—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
- C23C22/05—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
- C23C22/06—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
- C23C22/34—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
- C23C22/36—Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2222/00—Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
- C23C2222/10—Use of solutions containing trivalent chromium but free of hexavalent chromium
Definitions
- the present invention has excellent corrosion resistance and paint adhesion, and is a water-based treatment liquid for Sn-based steel sheets with a surface treatment that does not contain hexavalent chromium as a material for automobile fuel tanks, household electrical machinery, and industrial machinery. It relates to the manufacturing method. Background art
- Japanese Patent Laid-Open Nos. 5-8-4 5 3 96 and 5-10 0 58 58 disclose a chromium treatment containing hexavalent chromium on a Zn-Ni alloy base. A surface-treated steel sheet for a fuel tank subjected to is shown. Also, Japanese Patent Laid-Open No. 10-1 6 8 5 8 1 and Japanese Patent Laid-Open No. 1 1 2 1 7 6 8 2 The gazette shows a material that has been chromated on molten aluminum.
- the paint adhesion and water resistance are not necessarily sufficient because the ratio of the hydroxyl group / carboxyl group in the organic acid molecule described later is insufficient.
- Japanese Patent Laid-Open No. 2 0 0 1 — 3 3 No. 5 9 5 8 is also inferior in paint adhesion because an organic acid having an optimum ratio of hydroxyl-base oxyloxy group, which will be described later, has not been applied, and improvement in paint adhesion has not been studied.
- silicate overcoating by two-step treatment is possible, but in general water-soluble silicate is a salt with aluminum metal, and unlike water-dispersible silica, the effect of improving paint adhesion is Absent.
- JP-A 2 0 2 0 2 2 9 6 8 1 does not discuss paint adhesion. It does not contain organic substances with a specific hydroxyl group, and is not inferior in alkali resistance and paint adhesion because it has not been studied in combination with spherical dispersive force and chain force even in water dispersible shear force. . Disclosure of the invention
- the present invention is intended to solve the above-mentioned problems of the prior art, and is a hexavalent Cr-free aqueous treatment solution that has excellent paint adhesion as well as corrosion resistance, and antifouling using the same.
- An object is to provide a treated Sn-based steel sheet.
- the treatment liquid has a hydroxycarboxylic acid having a specific structure, trivalent chromium, and water dispersible silicic power. It was found that the above problems can be solved by using. In other words, as a result of coating adhesion S n based plated steel sheet was investigated adverse causes, during manufacture or be generated on the plating surface while left when tin oxide (S N_ ⁇ , S N_ ⁇ 2) it is poor wettability Was found to be the main cause.
- Sn-based plating refers to plating in which the Sn content (% by weight) in the plating layer is 20% or more. From 20% or more, the above-mentioned adverse effects on the paint adhesion due to tin oxide are manifested. In addition, when the Sn content (weight exceeds 50%, the paint adhesion deteriorates further, so the adhesion of the paint due to the complex formation with the carboxylic acid group is markedly improved. Therefore, the effect of the present invention becomes more remarkable.
- the present invention contains an organic substance (A), a water-soluble chromium compound (B), a water-dispersible silica (C), and water, and the organic substance (A) has a ratio of hydroxyl group / forced loxyl group in one molecule. It is at least one of oxyacids that are 3/1 to 10 Z 1, their lacton bodies, and their oxide derivatives, and the water-soluble chromium compound (B) does not contain hexavalent chromium and has a pH of An aqueous treatment solution for Sn-based steel sheets, characterized by being from 0.7 to 6.0.
- the organic substance (A) contained in the aqueous treatment liquid of the present invention is preferably an organic substance having a carbon number of 4 to 12.
- the organic substance (A) is preferably an aliphatic compound rather than an aromatic compound. Furthermore, the organic substance (A) is most preferably ascorbic acid and its derivatives.
- the aqueous processing solution of the present invention is applied to a steel sheet having an Sn_Zn plating layer formed of 1 to 8.8% by mass of Zn and 91.2 to 99.0% by mass of Sn. Most effective when applied and dried.
- the water-based treatment liquid of the present invention is applied to the Sn-based steel plate and dried, and the coating amount of the dry film is 3 to 100 mg / m 2 in terms of metallic chromium per side.
- the present invention includes an organic substance (A), a water-soluble chromium compound (B), a water-dispersible silica (C) and water, and an organic substance (A ) Is at least one of oxyacid, its lactone form, and its oxide derivative, in which the ratio of hydroxyl group / forcel oxyl group in one molecule is 3/1 to 10 Z1, -Based chromium compound (B) does not contain hexavalent chromium and has a pH of 0.7 to 6.0.
- a method for producing Sn-based surface-treated steel sheets with excellent corrosion resistance and paint adhesion, characterized by being coated and dried on the surface of It is.
- the aqueous treatment liquid of the present invention does not substantially contain hexavalent chromium harmful to the human body and the environment, is excellent in liquid stability, and is coated with the aqueous treatment liquid of the present invention and dried.
- the Sn-based steel plate manufactured in this way has excellent corrosion resistance and paint adhesion, and contains conventional Pb. It has much greater environmental and industrial value than automotive fuel tank materials.
- the aqueous processing solution of the present invention contains an organic substance (A), a water-soluble chromium compound (B), a water-dispersible silica (C) and water, and 11 is 0.7 to 6.0.
- the organic substance (A) is composed of at least one of an oxyacid, a lacton form thereof, and an oxide derivative thereof in which the ratio of the hydroxyl group Z carboxy group in one molecule is 3/1 to 10Z 1. is there. It is more preferable that the ratio of hydroxyl group / forced loxyl group is 4 1 to 8/1, and 5/1 is more preferable.
- the ratio of hydroxyl group, Z-force lpoxyl group is less than 3/1, paint adhesion deteriorates as the amount of coordination bond with Sn decreases and alkali elution resistance deteriorates. If it exceeds 10/1, paint adhesion deteriorates due to a decrease in the coordinate bond amount with Sn, and the water-based treatment solution gels or increases in viscosity, so that the coating property to the steel sheet surface is improved. Since it deteriorates, it is not preferable.
- the organic substance (A) preferably has a carbon number in the range of 4 to 12.
- the number of carbon atoms is less than 4, none of the hydroxyl group / carboxyl group ratio of the present invention can be satisfied and used industrially stably.
- the number of hydrophobic groups increases, and the hydrophobic groups are unevenly distributed and aggregated during the film formation process, so cracks are likely to occur. As a result, coating adhesion tends to deteriorate, which is not preferable.
- the organic substance (A) used in the present invention in which the ratio of hydroxyl group / force lpoxyl group in one molecule is 3/1 to 10-1 is not particularly limited.
- Group-containing phenols The sugar acid referred to in the present invention refers to a compound obtained by functionalizing saccharides by oxidation or esterification, and means a compound containing 1 or more carboxyl groups and 3 or more hydroxyl groups in one molecule.
- darconic acid ascorbic acid, erythronic acid, threonic acid, lipoic acid, arabinonic acid, xylonic acid, lyxonic acid, aronic acid, altronic acid, mannonic acid, dalonic acid, idonic acid, These are galactonic acid, taronic acid and their derivatives.
- strong loxyl group-containing phenols include shikimic acid and quinic acid.
- lactones that can take the ratio of the hydroxyl group / force oxyl group by dissociation of the bond in aqueous solution, and derivatives such as esters, phosphate esters, and ascorbyl 2-darcoside.
- the organic substance (A) used in the present invention is more preferably an aliphatic compound having no aromatic ring, and particularly the compounds of the aforementioned sugar acid group.
- aliphatic compounds typified by sugar acids tend to form complexes with Sn more easily than aromatic compounds, and tend to have better paint adhesion due to excellent alkali resistance.
- the organic substance (A) used in the present invention is ascorbic acid, its derivatives, and oxides among the sugar acids, and preferably contains at least one or more of them.
- Ascorbic acid is usually known as a lacton body, but when the ring is opened, the ratio of hydroxyl group Z force l-poxyl group becomes 51, the highest hydroxyl group ratio among sugar acids, and Sn It is most useful in the present invention because it is most likely to form a complex and is easily available industrially.
- the target metallurgy is Zn
- a complex with Zn should be formed, but since the atomic radii are different, the coordinating force is smaller than that of the Sn complex and the effect of improving paint adhesion is small. Absent. Therefore, it can be said that the combination of Sn-based metal and ascorbic acid has a synergistic and effective effect.
- Component (B) of the aqueous processing solution of the present invention is a water-soluble chromium compound, and substantially does not contain hexavalent chromium.
- the term “substantially free of hexavalent chromium” as used herein means that it is not detected by a colorimetric method using diphenylyl rubazide, which is generally known as a method for quantifying hexavalent chromium.
- the aqueous treatment liquid of the present invention contains a chromium compound other than hexavalent chromium, and the liquid is colored by these.
- the solution was adjusted to 200 ppm with the total chromium concentration, and in the analysis result at this time, 0.1 ppm is the confidence limit, and less than 0.1 ppm is hexavalent chromium. Is not included.
- the water-soluble chromium compound (B) is not particularly limited as long as it is a chromium compound that does not substantially contain hexavalent chromium as described above.
- chromium biphosphate, chromium fluoride, nitric acid examples include trivalent chromium compounds such as chromium and chromium sulfate.
- aqueous solution containing hexavalent chromium ion in which chromic anhydride is dissolved in water starch, saccharides, alcohols, organic substances as shown in the organic substance (A) of the present invention, or hydrogen peroxide, hydrazine
- a compound obtained by adding a compound having a reducing action such as phosphorous acid, hypophosphorous acid, ferrous sulfate and reducing hexavalent chromium may be used.
- Component (C) of the aqueous treatment liquid of the present invention is water-dispersible silica.
- the water-dispersible silica for example, various types of Snowtex (registered trademark: manufactured by Nissan Chemical Industries, Ltd.) can be used.
- Spherical Silica SNOWTEX 20, SNOWTEX 30, SNOWTEX 40, etc. are listed as chain silica, SNOWTEX UP, SNOWTEX OU P, SNOWTEX PS _ S, SNOWTEX PS-SO, SNOWTEX PS-M Snowtex PS-MO, Snowtex PS-and Snowtex PS-LO.
- Dispersed vapor phase silica is not preferred because it tends to cause precipitation in the treatment liquid.
- the water-dispersible silica used in the aqueous treatment liquid of the present invention is more preferably used by mixing one or more of each of chain silica and spherical silica, and the ratio of chain silica / spherical silica is S i 0 2 converted weight.
- the weight ratio of chain silica / spherical silica exceeds 8 2, the alkali resistance tends to deteriorate, and when the weight ratio is less than 2 8, coating adhesion cannot be sufficiently obtained.
- ⁇ ⁇ of the aqueous processing solution of the present invention is preferably in the range of 0.7 to 6.0, more preferably 0.8 to 2.0. Even more preferred is 1.0 to 1.8.
- the acid added for adjusting ⁇ is not particularly limited, but strong acids that can adjust ⁇ with a small amount of addition are preferred, such as nitric acid, sulfuric acid, and phosphoric acid.
- alkalis that increase ⁇ ⁇ include ammonia and ammonia such as ammonium carbonate. Examples thereof include bismuth salts, amine compounds such as diethanolamine and triethylamine, and guanidyl compounds such as guanidine carbonate.
- the aqueous processing solution of the present invention has a poor etching property when the pH is less than 0.2, resulting in a severe etching action on the plating surface and hydrogen generation on the plating surface.
- the pH exceeds 6.0. Snatch The removal of the oxide film on the Sn surface is insufficient and the stability of the liquid is reduced.
- the aqueous treatment liquid of the present invention preferably contains phosphoric acid and / or a phosphoric acid compound as an additional component (D).
- phosphoric acid and / or a phosphoric acid compound include, for example, orthophosphoric acid, metaphosphoric acid, pyrophosphoric acid, and their ammonium salts, amine salts, chromium biphosphate, and the like.
- Corrosion resistance is improved by including phosphoric acid and / or a phosphoric acid compound in the aqueous processing solution of the present invention.
- the aqueous treatment liquid of the present invention preferably further contains a metal salt (E) as an additional component for the purpose of improving the corrosion resistance.
- a metal salt (E) as an additional component for the purpose of improving the corrosion resistance.
- Mg, Ca, Sr, Ba, Co, Ni, Zr It is preferable to contain at least one metal selected from the group consisting of W, Mo and Mo.
- the adhesion between the surface and the film is further improved in the treatment liquid of the present invention.
- phosphonic acids or phosphonic acid compounds can additionally be added.
- the phosphonic acid compound methyl diphosphonate, methylene phosphonate, ethylidene diphosphonate, etc., or ammonium salts, alkali metal salts thereof, etc.
- the phosphonic acid group or its salt is contained in the molecule.
- One or more cleansing agents are included, and as oxidants thereof, among these phosphonic acid-based chelating agents,
- One having a nitrogen atom in its molecule is oxidized to form an N-oxide.
- a water-soluble resin can be added to the treatment liquid of the present invention as an additional component for the purpose of improving corrosion resistance and paintability.
- the water-soluble resin is not particularly limited, it is desirable to use a water-soluble acryl resin or copolymer generally used for this purpose within a range that does not affect the liquid stability.
- the plated steel sheets that are surface-treated with the treatment liquid of the present invention are Sn, Sn alloys such as tin-plated steel sheets, electric Sn-Zn-plated steel sheets, and molten Sn-Zn-plated steel sheets.
- a steel plate is mentioned. More preferably, the steel sheet has an Sn-based plating layer formed of 1 to 8.8% by mass of Zn and 91.2 to 99.0% by mass of Sn. The purpose of adding Zn is to provide sacrificial anticorrosive action to the plating layer.
- the method for producing the Sn-based galvanized steel sheet is not particularly defined, but the fusion staking method is preferred because it is easy to obtain thickening.
- melt-bonding processes There are two types of melt-bonding processes: the Sendzimer method and the flux method, but the manufacturing method is not particularly limited.
- Ni and Co-based pre-plating In order to obtain a good appearance with a Sn-based plating with a high Sn composition, it is preferable to perform Ni and Co-based pre-plating. This facilitates good plating without unplating.
- Ni-Fe pre-plating is applied, an Sn dendrite structure that suppresses Zn concentration at the Sn-based spangled grain boundary is formed, so that excellent corrosion resistance can be obtained.
- a Ni, Co, or Fe plating layer or an intermetallic compound layer with Sn or Mg containing these, or both of them A layer of composite is produced.
- the thickness of this layer is not particularly limited, but is usually l ⁇ m or less.
- the amount of Sn-based metal adhesion affects properties and manufacturing costs. Of course, it is preferable that the amount of adhesion is large for corrosion resistance, and that the amount of adhesion is small for spot weldability and cost. Adhesion amount of these to the balance is sided 5 ⁇ 1 0 0 g Z m 2 approximately, within this range is not preferable. For example, if the corrosion resistance of home appliances is not so required, the amount of adhesion should be small, and it is desirable for automobile fuel tank applications where corrosion resistance is important.
- the above-mentioned plated steel plate is superior in corrosion resistance to zinc-based plated steel plate by tin coating, which has excellent corrosion resistance, but on the other hand, it is formed on the Sn surface, which occupies most of the plated surface during production and natural standing to tin oxide (S n O, S n 0 2) it is brittle and has poor wettability, plating - was insufficient adhesion between the paint.
- the treatment liquid of the present invention provides a new surface of the plated metal by appropriately etching the tin oxide on the plating surface.
- the aqueous treatment liquid of the present invention may be applied to the surface of the steel plate and then dried by heating. There are no particular restrictions on the application method, drying method, etc. . Normally, after applying the roll coating method, where the processing liquid is transferred onto the surface of the material by roll transfer, or after wetting the surface of the material by dipping, the excess processing liquid is removed by roll squeezing or air nift. A method of adjusting the amount is mentioned.
- the temperature of the aqueous treatment liquid is not particularly limited, but the treatment temperature is preferably 5 to 60 ° C.
- the drying temperature after applying the aqueous processing solution of the present invention is preferably 50 to 200 ° C. as the maximum plate temperature.
- the heating method is not particularly limited, and any method such as hot air, direct fire, induction heating, infrared, near infrared, electric furnace, etc. may be used.
- the coating amount after drying is preferably 3 to 100 mg / m 2 in terms of weight of Cr, more preferably 4 to 80 mg / m 2 , and 5 to 40 mg / m 2 It is even more preferable.
- the organic substance (A) of the present invention has been clarified by detailed studies by the inventors that the following effects can be expected.
- Oxyacids in which the ratio of hydroxyl groups and carboxyl groups in one molecule is 3/1 to 10/1 are strongly distributed to trivalent chromium ions with at least a pair of forcel and hydroxyl groups. Since the remaining two or more hydroxyl groups are hydrophilic, the self-condensation reaction of trivalent chromium ions in the liquid over time can be suppressed, and the stability of the treatment liquid can be improved.
- oxyacids with a ratio of hydroxyl groups and carboxy groups in one molecule of 3/1 to 10/1 can be selected for Sn on the plating surface with at least a pair of carboxyl groups and hydroxyl groups. Therefore, after applying and drying to the Sn-based steel plate, strong adhesion to the plating surface can be exhibited.
- coating with trivalent chromium and silica is combined and polymerized to form a film while improving the film's corrosion resistance and paint adhesion by strengthening the bond with the paint.
- the organic substance A is a chain such as a sugar acid, it is less susceptible to steric restrictions than a planar structure with an aromatic ring, which is advantageous for coordination to Sn. Furthermore, dehydration-condensation occurs in the bond within the film, and the covalent character is strengthened, so it is considered that the film has excellent water resistance and corrosion resistance.
- an example of an organic substance having only a powerful lpoxyl group is, for example, chromium acetate, which has a molar ratio of Z C r ( ⁇ ) of acetic acid of 3 or more and ensures liquid stability.
- chromium acetate which has a molar ratio of Z C r ( ⁇ ) of acetic acid of 3 or more and ensures liquid stability.
- the carboxyl group and Cr, or the corresponding metal are only electrostatically bonded, so that they can be bonded in the local acid-alkaline reaction during acid or alkali treatment or corrosion. It is easily cut and has a low molecular weight, so it is easy to dissolve, so it has poor paint adhesion and corrosion resistance.
- polyacrylic acid is added to improve adhesion in chromate film, but polyacrylic acid is a polymer, so there are many bonding points in one molecule, and it is difficult to cut all of them. Therefore, the elution property is low and the above-mentioned weaknesses are unlikely to appear.
- the treatment liquid since it is easy to crosslink even in aqueous solution, depending on the amount added, the treatment liquid may gel, and even if it can be used for the purpose of improving paint adhesion with a small amount added, it is stable as a counter ion for trivalent chromium. It cannot be used for the purpose of improving.
- water-dispersible silica (C) is essential, thereby improving the corrosion resistance. Also, by using two or more types of water-dispersible silica having different shapes, it is possible to achieve both paint adhesion and alkali resistance. Since water-dispersible silica has different effects on the film depending on the spherical and chain forms, it is preferable to mix two or more kinds in this way. Specifically, each spherical silica is a spherical particle of about several nanometers to one hundred nanometers, and when a film is formed from a dispersion, it is densely overlapped to form a smooth and small specific surface film. I can do it.
- chain silica is a particle in which spherical or ellipsoidal silica is linked in a chain of about several hundred nm.
- the chain silica remains in a chain and is closely overlapped. It is possible to form a film with irregularities and a high specific surface area.
- the phosphoric acid or phosphate compound (D) in the treatment solution of the present invention forms a three-dimensional insoluble salt with trivalent chromium after coating and drying, and is considered to be effective in improving the corrosion resistance.
- the metal salt (E) of the treatment liquid of the present invention is effective in improving the corrosion resistance in combination with silica.
- the formation of basic zinc chloride or basic zinc carbonate that suppresses corrosion is promoted, so that wear of zinc due to corrosion can be reduced.
- Table 2 shows the types and compositions of post-treatment. Composition of the original plate Organic substances used in Examples and Comparative Examples
- the same annealed steel plate (thickness 0.8 mm) as above was used.
- a part of this steel sheet was plated with Ni at 1 g / m 2 in a watt bath, and then Pb—Sn was plated by the flux method.
- the flux was ZnCl 2 aqueous solution applied by roll coating, and the Sn composition was 8%.
- the bath temperature was 35 ° C., and after adjusting the adhesion amount by gas wiping after plating, a sample immersed in a 10 g ZL phosphoric acid solution was used for the test.
- Each specimen prepared above was degreased with a fine silicate degreasing agent fine cleaner 4 3 3 6 (registered trademark: Nippon Paisiki Rising Co., Ltd.) (concentration 20 g / L, temperature) After spraying at 60 ° C for 20 seconds, it was washed with tap water.
- a fine silicate degreasing agent fine cleaner 4 3 3 6 registered trademark: Nippon Paisiki Rising Co., Ltd.
- Table 2 shows organic substances
- Table 3 shows water-soluble chromium compounds
- Table 4 shows water dispersion.
- Table 5 shows phosphoric acid and its compounds.
- Table 6 shows metal nitrates.
- Example No. shown in Table 7:! 3 to 3 and Comparative Examples No. 3 4 to 4 9 (except Comparative Examples No. 4 2 to 4 3) have been confirmed to be substantially free of hexavalent chromium.
- the 30% reduced chromium is obtained by dissolving 30% of hexavalent chromium by dissolving anhydrous chromic acid in pure water and adding methanol.
- Each surface treatment solution prepared as described above was applied onto each test plate with a barco overnight and dried at an ambient temperature of 240.
- the amount of adhesion is adjusted by appropriately adjusting the solid content concentration of the surface treatment solution, and the amount of Cr adhesion (rn g Z ni 2 ) is measured by fluorescent X-ray analysis using the average value of ⁇ 30 mm area. Adopted.
- a salt spray test according to JIS—Z— 2 3 7 1 was conducted for 100 hours, and the area where red cocoon was generated was observed and evaluated according to the following criteria.
- Red cocoon occurrence area ratio is less than 3% of the total area
- Red cocoon occurrence area ratio is 3% or more and less than 10% of the total area
- Red cocoon occurrence area ratio is 10% or more and less than 30% of the total area
- Red cocoon occurrence area ratio is 30% or more of the total area
- Spot welding was performed under the weldability conditions shown below, and the number of consecutive hits until the nugget system cut 4 t was evaluated.
- Electrode Domed electrode, tip diameter 6 mm
- a phthalate resin-based paint was applied to the test piece using a bar coater, and dried by heating at 120 ° C. for 20 minutes to obtain a dry film thickness of 20 m. Subsequently, it was immersed in boiling water for 30 minutes, and then left to stand for 24 hours. After that, using a cut-out knife, l mm and 100 square grids were applied, and the number of remaining coating films was determined by a tape peeling test. The evaluation criteria for paint adhesion are shown below. The test population was 2.
- Each aqueous processing solution was kept at 30 ° C. in a sealed state.
- the evaluation criteria for processing solution stability are shown below.
- the aqueous treatment liquid of the present invention is excellent in liquid stability, and the molten Sn-based steel sheet produced by applying and drying the aqueous treatment liquid of the present invention is excellent. Corrosion resistance, paint adhesion, weldability, and alkali resistance.
- the comparative examples cannot obtain these in a well-balanced manner, and the aqueous treatment liquids shown in No. 4 2 and 4 3 in Table 7 were applied and dried.
- the melted Sn-based plated steel sheet produced in this way had the same effect as the examples, but because it contains hexavalent chromium, it is not environmentally friendly.
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- Chemical & Material Sciences (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Treatment Of Metals (AREA)
- Other Surface Treatments For Metallic Materials (AREA)
Description
Claims
Priority Applications (8)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008533222A JP5230428B2 (ja) | 2006-09-07 | 2007-09-06 | 優れた耐食性・塗料密着性を有するSn系めっき鋼板用水系処理液および表面処理鋼板の製造方法 |
CN2007800332698A CN101512045B (zh) | 2006-09-07 | 2007-09-06 | 具有优良的耐腐蚀性和涂料密合性的Sn系镀覆钢板用水系处理液以及表面处理钢板的制造方法 |
US12/310,605 US8097306B2 (en) | 2006-09-07 | 2007-09-06 | Aqueous treating solution for Sn-based plated steel sheet excellent in corrosion resistance and paint adhesion, and production method of surface-treated steel sheet |
EP07807179.2A EP2060660B1 (en) | 2006-09-07 | 2007-09-06 | AQUEOUS TREATMENT LIQUID FOR Sn-PLATED STEEL SHEET HAVING EXCELLENT CORROSION RESISTANCE AND COATING ADHESION, AND METHOD FOR PRODUCING SURFACE-TREATED STEEL SHEET |
CA2662611A CA2662611C (en) | 2006-09-07 | 2007-09-06 | Aqueous treating solution for sn-based plated steel sheet excellent in corrosion resistance and paint adhesion, and production method of surface-treated steel sheet |
BRPI0716246-4A BRPI0716246B1 (pt) | 2006-09-07 | 2007-09-06 | Solução de tratamento aquoso para chapa de aço revestida à base de sn excelente em reistência à corrosão e adesão de tinta, e método de produção da chapa de aço com superfície tratada |
MX2009002399A MX2009002399A (es) | 2006-09-07 | 2007-09-06 | Liquido de tratamiento acuoso para lamina de acero recubierta con sn que tiene excelente resistencia a la corrosion y adhesion de recubrimiento y metodo para producir una lamina de acero con tratamiento superficial. |
KR1020097004622A KR101120230B1 (ko) | 2006-09-07 | 2007-09-06 | 우수한 내식성?도료 밀착성을 갖는 Sn계 도금 강판용 수계 처리액 및 표면 처리 강판의 제조 방법 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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JP2006-242221 | 2006-09-07 | ||
JP2006242221 | 2006-09-07 |
Publications (1)
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WO2008029953A1 true WO2008029953A1 (en) | 2008-03-13 |
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ID=39157367
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2007/067772 WO2008029953A1 (en) | 2006-09-07 | 2007-09-06 | AQUEOUS TREATMENT LIQUID FOR Sn-PLATED STEEL SHEET HAVING EXCELLENT CORROSION RESISTANCE AND COATING ADHESION, AND METHOD FOR PRODUCING SURFACE-TREATED STEEL SHEET |
Country Status (10)
Country | Link |
---|---|
US (1) | US8097306B2 (ja) |
EP (1) | EP2060660B1 (ja) |
JP (1) | JP5230428B2 (ja) |
KR (1) | KR101120230B1 (ja) |
CN (1) | CN101512045B (ja) |
BR (1) | BRPI0716246B1 (ja) |
CA (1) | CA2662611C (ja) |
MX (1) | MX2009002399A (ja) |
RU (1) | RU2417276C2 (ja) |
WO (1) | WO2008029953A1 (ja) |
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JP2015098625A (ja) * | 2013-11-19 | 2015-05-28 | 新日鐵住金株式会社 | Sn系めっき鋼板及び水系処理液 |
JP2015517929A (ja) * | 2012-03-13 | 2015-06-25 | ティッセンクルップ ラッセルシュタイン ゲー エム ベー ハー | 金属被膜が被覆された鋼帯または鋼板の後処理剤による処理方法、および金属被膜が被覆された鋼帯または鋼板 |
JP2015224367A (ja) * | 2014-05-28 | 2015-12-14 | 新日鐵住金株式会社 | 優れた耐食性と塗料密着性を有する溶融Sn−Znめっき鋼板とその製造方法 |
JP2017160500A (ja) * | 2016-03-10 | 2017-09-14 | 新日鐵住金株式会社 | 燃料タンク |
JP2021501263A (ja) * | 2017-10-30 | 2021-01-14 | バルク ケミカルズ,インコーポレイティド | 三価クロム化合物を使用して金属表面を処理するためのプロセスおよび組成物 |
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JP2013249528A (ja) * | 2012-06-04 | 2013-12-12 | Dipsol Chemicals Co Ltd | アルミ変性コロイダルシリカを含有した3価クロム化成処理液 |
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JP6377226B1 (ja) * | 2017-09-14 | 2018-08-22 | ディップソール株式会社 | 亜鉛又は亜鉛合金基材用3価クロム化成処理液及びそれを用いた化成処理方法 |
JP6868313B1 (ja) * | 2020-09-04 | 2021-05-12 | ユケン工業株式会社 | 反応型化成処理液および防錆部材の製造方法 |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2015517929A (ja) * | 2012-03-13 | 2015-06-25 | ティッセンクルップ ラッセルシュタイン ゲー エム ベー ハー | 金属被膜が被覆された鋼帯または鋼板の後処理剤による処理方法、および金属被膜が被覆された鋼帯または鋼板 |
JP2015098625A (ja) * | 2013-11-19 | 2015-05-28 | 新日鐵住金株式会社 | Sn系めっき鋼板及び水系処理液 |
JP2015224367A (ja) * | 2014-05-28 | 2015-12-14 | 新日鐵住金株式会社 | 優れた耐食性と塗料密着性を有する溶融Sn−Znめっき鋼板とその製造方法 |
JP2017160500A (ja) * | 2016-03-10 | 2017-09-14 | 新日鐵住金株式会社 | 燃料タンク |
JP2021501263A (ja) * | 2017-10-30 | 2021-01-14 | バルク ケミカルズ,インコーポレイティド | 三価クロム化合物を使用して金属表面を処理するためのプロセスおよび組成物 |
Also Published As
Publication number | Publication date |
---|---|
EP2060660B1 (en) | 2015-02-25 |
US8097306B2 (en) | 2012-01-17 |
KR20090048495A (ko) | 2009-05-13 |
JPWO2008029953A1 (ja) | 2010-01-21 |
MX2009002399A (es) | 2009-03-20 |
CN101512045A (zh) | 2009-08-19 |
BRPI0716246A2 (pt) | 2013-09-03 |
RU2009112585A (ru) | 2010-10-20 |
RU2417276C2 (ru) | 2011-04-27 |
EP2060660A4 (en) | 2012-02-01 |
CA2662611C (en) | 2013-02-19 |
KR101120230B1 (ko) | 2012-03-16 |
EP2060660A1 (en) | 2009-05-20 |
BRPI0716246B1 (pt) | 2018-03-06 |
CN101512045B (zh) | 2011-08-17 |
JP5230428B2 (ja) | 2013-07-10 |
US20100239773A1 (en) | 2010-09-23 |
CA2662611A1 (en) | 2008-03-13 |
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