WO2008001790A1 - Thermoplastic resin composition and molded article thereof - Google Patents
Thermoplastic resin composition and molded article thereof Download PDFInfo
- Publication number
- WO2008001790A1 WO2008001790A1 PCT/JP2007/062842 JP2007062842W WO2008001790A1 WO 2008001790 A1 WO2008001790 A1 WO 2008001790A1 JP 2007062842 W JP2007062842 W JP 2007062842W WO 2008001790 A1 WO2008001790 A1 WO 2008001790A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- group
- thermoplastic resin
- resin
- poly
- resin composition
- Prior art date
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- 229920005992 thermoplastic resin Polymers 0.000 title claims abstract description 131
- 239000011342 resin composition Substances 0.000 title claims abstract description 67
- 125000000524 functional group Chemical group 0.000 claims abstract description 147
- 229920005989 resin Polymers 0.000 claims abstract description 109
- 239000011347 resin Substances 0.000 claims abstract description 109
- 150000001875 compounds Chemical class 0.000 claims abstract description 91
- 125000002947 alkylene group Chemical group 0.000 claims abstract description 68
- 239000004645 polyester resin Substances 0.000 claims abstract description 55
- 229920001225 polyester resin Polymers 0.000 claims abstract description 54
- 229920005668 polycarbonate resin Polymers 0.000 claims abstract description 28
- 239000004431 polycarbonate resin Substances 0.000 claims abstract description 28
- -1 glycidino group Chemical group 0.000 claims description 324
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 56
- 239000000126 substance Substances 0.000 claims description 56
- 239000011256 inorganic filler Substances 0.000 claims description 25
- 229910003475 inorganic filler Inorganic materials 0.000 claims description 25
- 238000005809 transesterification reaction Methods 0.000 claims description 21
- 229920006127 amorphous resin Polymers 0.000 claims description 20
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 19
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 16
- 239000003054 catalyst Substances 0.000 claims description 16
- 239000003795 chemical substances by application Substances 0.000 claims description 14
- 125000003277 amino group Chemical group 0.000 claims description 13
- 229920001230 polyarylate Polymers 0.000 claims description 11
- 125000004185 ester group Chemical group 0.000 claims description 10
- 229920001955 polyphenylene ether Polymers 0.000 claims description 9
- 239000004925 Acrylic resin Substances 0.000 claims description 8
- 229920000178 Acrylic resin Polymers 0.000 claims description 8
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 8
- 238000000465 moulding Methods 0.000 claims description 8
- 125000003368 amide group Chemical group 0.000 claims description 7
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims description 7
- 125000003504 2-oxazolinyl group Chemical group O1C(=NCC1)* 0.000 claims description 5
- BCHZICNRHXRCHY-UHFFFAOYSA-N 2h-oxazine Chemical group N1OC=CC=C1 BCHZICNRHXRCHY-UHFFFAOYSA-N 0.000 claims description 4
- 125000003172 aldehyde group Chemical group 0.000 claims description 4
- KPUWHANPEXNPJT-UHFFFAOYSA-N disiloxane Chemical group [SiH3]O[SiH3] KPUWHANPEXNPJT-UHFFFAOYSA-N 0.000 claims description 4
- 125000005372 silanol group Chemical group 0.000 claims description 4
- 125000000020 sulfo group Chemical group O=S(=O)([*])O[H] 0.000 claims description 4
- 125000004432 carbon atom Chemical group C* 0.000 claims description 3
- 150000002430 hydrocarbons Chemical group 0.000 claims description 3
- 238000002156 mixing Methods 0.000 abstract description 18
- 230000005540 biological transmission Effects 0.000 abstract description 16
- 238000002844 melting Methods 0.000 description 43
- 230000008018 melting Effects 0.000 description 43
- 229920001707 polybutylene terephthalate Polymers 0.000 description 43
- 238000003466 welding Methods 0.000 description 40
- 229920001577 copolymer Polymers 0.000 description 36
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 31
- 239000003995 emulsifying agent Substances 0.000 description 31
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical group CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 30
- 239000000835 fiber Substances 0.000 description 30
- 238000012360 testing method Methods 0.000 description 30
- 229920000139 polyethylene terephthalate Polymers 0.000 description 28
- 239000005020 polyethylene terephthalate Substances 0.000 description 28
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical group C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 26
- 238000000034 method Methods 0.000 description 26
- 230000000052 comparative effect Effects 0.000 description 24
- 239000002253 acid Substances 0.000 description 23
- 229920000728 polyester Polymers 0.000 description 22
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical group C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 20
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical group C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 19
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical group O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 17
- 239000005977 Ethylene Substances 0.000 description 16
- 239000003063 flame retardant Substances 0.000 description 16
- 239000003365 glass fiber Substances 0.000 description 16
- ARCGXLSVLAOJQL-UHFFFAOYSA-N trimellitic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 16
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 15
- 238000011156 evaluation Methods 0.000 description 15
- 229920000642 polymer Polymers 0.000 description 15
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 14
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 14
- 125000003118 aryl group Chemical group 0.000 description 14
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 14
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 14
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 13
- 150000002148 esters Chemical class 0.000 description 13
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 13
- 238000004898 kneading Methods 0.000 description 13
- 239000000203 mixture Substances 0.000 description 13
- 229920006122 polyamide resin Polymers 0.000 description 13
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 12
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 12
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 12
- 230000000694 effects Effects 0.000 description 12
- 239000003822 epoxy resin Substances 0.000 description 12
- 229920000647 polyepoxide Polymers 0.000 description 12
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical compound OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 description 12
- 239000001177 diphosphate Substances 0.000 description 11
- 230000007062 hydrolysis Effects 0.000 description 11
- 238000006460 hydrolysis reaction Methods 0.000 description 11
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 11
- 238000002347 injection Methods 0.000 description 11
- 239000007924 injection Substances 0.000 description 11
- 238000006116 polymerization reaction Methods 0.000 description 11
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 11
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 10
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 10
- 150000002009 diols Chemical class 0.000 description 10
- 238000002834 transmittance Methods 0.000 description 10
- 239000003484 crystal nucleating agent Substances 0.000 description 9
- 230000007423 decrease Effects 0.000 description 9
- 229920001971 elastomer Polymers 0.000 description 9
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 9
- 229920006111 poly(hexamethylene terephthalamide) Polymers 0.000 description 9
- 229920000515 polycarbonate Polymers 0.000 description 9
- 239000004417 polycarbonate Substances 0.000 description 9
- 229920006324 polyoxymethylene Polymers 0.000 description 9
- 150000003462 sulfoxides Chemical group 0.000 description 9
- 239000004677 Nylon Substances 0.000 description 8
- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 description 8
- WNLRTRBMVRJNCN-UHFFFAOYSA-L adipate(2-) Chemical compound [O-]C(=O)CCCCC([O-])=O WNLRTRBMVRJNCN-UHFFFAOYSA-L 0.000 description 8
- JSYBAZQQYCNZJE-UHFFFAOYSA-N benzene-1,2,4-triamine Chemical compound NC1=CC=C(N)C(N)=C1 JSYBAZQQYCNZJE-UHFFFAOYSA-N 0.000 description 8
- 239000011521 glass Substances 0.000 description 8
- QQVIHTHCMHWDBS-UHFFFAOYSA-L isophthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC(C([O-])=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-L 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 8
- 229910052751 metal Inorganic materials 0.000 description 8
- 239000002184 metal Substances 0.000 description 8
- 229920001778 nylon Polymers 0.000 description 8
- 239000004743 Polypropylene Substances 0.000 description 7
- VCCBEIPGXKNHFW-UHFFFAOYSA-N biphenyl-4,4'-diol Chemical group C1=CC(O)=CC=C1C1=CC=C(O)C=C1 VCCBEIPGXKNHFW-UHFFFAOYSA-N 0.000 description 7
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 7
- 235000014113 dietary fatty acids Nutrition 0.000 description 7
- GYZLOYUZLJXAJU-UHFFFAOYSA-N diglycidyl ether Chemical class C1OC1COCC1CO1 GYZLOYUZLJXAJU-UHFFFAOYSA-N 0.000 description 7
- 239000000806 elastomer Substances 0.000 description 7
- 239000000194 fatty acid Substances 0.000 description 7
- 229930195729 fatty acid Natural products 0.000 description 7
- 239000000123 paper Substances 0.000 description 7
- 229920001155 polypropylene Polymers 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 150000003628 tricarboxylic acids Chemical class 0.000 description 7
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 6
- 239000004593 Epoxy Substances 0.000 description 6
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 6
- UJMDYLWCYJJYMO-UHFFFAOYSA-N benzene-1,2,3-tricarboxylic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1C(O)=O UJMDYLWCYJJYMO-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 238000005227 gel permeation chromatography Methods 0.000 description 6
- 235000011187 glycerol Nutrition 0.000 description 6
- 238000001746 injection moulding Methods 0.000 description 6
- 235000013847 iso-butane Nutrition 0.000 description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 6
- 125000005487 naphthalate group Chemical group 0.000 description 6
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 6
- 230000035699 permeability Effects 0.000 description 6
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 6
- 239000004926 polymethyl methacrylate Substances 0.000 description 6
- PZZICILSCNDOKK-UHFFFAOYSA-N propane-1,2,3-triamine Chemical compound NCC(N)CN PZZICILSCNDOKK-UHFFFAOYSA-N 0.000 description 6
- 150000003839 salts Chemical class 0.000 description 6
- 239000011734 sodium Substances 0.000 description 6
- 229910052708 sodium Inorganic materials 0.000 description 6
- 239000003381 stabilizer Substances 0.000 description 6
- 238000003860 storage Methods 0.000 description 6
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 description 6
- 239000000454 talc Substances 0.000 description 6
- 229910052623 talc Inorganic materials 0.000 description 6
- KQTIIICEAUMSDG-UHFFFAOYSA-N tricarballylic acid Chemical compound OC(=O)CC(C(O)=O)CC(O)=O KQTIIICEAUMSDG-UHFFFAOYSA-N 0.000 description 6
- BYEAHWXPCBROCE-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropan-2-ol Chemical class FC(F)(F)C(O)C(F)(F)F BYEAHWXPCBROCE-UHFFFAOYSA-N 0.000 description 5
- CMQUQOHNANGDOR-UHFFFAOYSA-N 2,3-dibromo-4-(2,4-dibromo-5-hydroxyphenyl)phenol Chemical compound BrC1=C(Br)C(O)=CC=C1C1=CC(O)=C(Br)C=C1Br CMQUQOHNANGDOR-UHFFFAOYSA-N 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 229920002302 Nylon 6,6 Polymers 0.000 description 5
- 229930182556 Polyacetal Natural products 0.000 description 5
- 125000001931 aliphatic group Chemical group 0.000 description 5
- 229920001400 block copolymer Polymers 0.000 description 5
- 239000001273 butane Substances 0.000 description 5
- 239000011258 core-shell material Substances 0.000 description 5
- FTHDNRBKSLBLDA-UHFFFAOYSA-N cyclohexane-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1CC(C(O)=O)CC(C(O)=O)C1 FTHDNRBKSLBLDA-UHFFFAOYSA-N 0.000 description 5
- 229920006244 ethylene-ethyl acrylate Polymers 0.000 description 5
- 150000004665 fatty acids Chemical class 0.000 description 5
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 5
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 5
- 239000001294 propane Substances 0.000 description 5
- 229940116351 sebacate Drugs 0.000 description 5
- CXMXRPHRNRROMY-UHFFFAOYSA-L sebacate(2-) Chemical compound [O-]C(=O)CCCCCCCCC([O-])=O CXMXRPHRNRROMY-UHFFFAOYSA-L 0.000 description 5
- 229920003048 styrene butadiene rubber Polymers 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 4
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 4
- 229910019142 PO4 Inorganic materials 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 4
- 239000002174 Styrene-butadiene Substances 0.000 description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- 229920001893 acrylonitrile styrene Polymers 0.000 description 4
- 239000000853 adhesive Substances 0.000 description 4
- 230000001070 adhesive effect Effects 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 125000000217 alkyl group Chemical group 0.000 description 4
- 239000002981 blocking agent Substances 0.000 description 4
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 4
- 239000007809 chemical reaction catalyst Substances 0.000 description 4
- NCQXZCNJWTXVDX-UHFFFAOYSA-N cyclohexane-1,2,4,5-tetramine Chemical compound NC1CC(N)C(N)CC1N NCQXZCNJWTXVDX-UHFFFAOYSA-N 0.000 description 4
- ZLVNIVAOTHPXFV-UHFFFAOYSA-N cyclohexane-1,2,4-triamine Chemical compound NC1CCC(N)C(N)C1 ZLVNIVAOTHPXFV-UHFFFAOYSA-N 0.000 description 4
- UYAUGHKQCCCFDK-UHFFFAOYSA-N cyclohexane-1,3,5-triamine Chemical compound NC1CC(N)CC(N)C1 UYAUGHKQCCCFDK-UHFFFAOYSA-N 0.000 description 4
- JGFBRKRYDCGYKD-UHFFFAOYSA-N dibutyl(oxo)tin Chemical compound CCCC[Sn](=O)CCCC JGFBRKRYDCGYKD-UHFFFAOYSA-N 0.000 description 4
- 229940117927 ethylene oxide Drugs 0.000 description 4
- 239000005042 ethylene-ethyl acrylate Substances 0.000 description 4
- 239000000945 filler Substances 0.000 description 4
- 239000008103 glucose Substances 0.000 description 4
- 239000010439 graphite Substances 0.000 description 4
- 229910002804 graphite Inorganic materials 0.000 description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 4
- UTOPWMOLSKOLTQ-UHFFFAOYSA-N octacosanoic acid Chemical compound CCCCCCCCCCCCCCCCCCCCCCCCCCCC(O)=O UTOPWMOLSKOLTQ-UHFFFAOYSA-N 0.000 description 4
- 230000003287 optical effect Effects 0.000 description 4
- 235000021317 phosphate Nutrition 0.000 description 4
- 229910052698 phosphorus Inorganic materials 0.000 description 4
- 239000011574 phosphorus Substances 0.000 description 4
- 229920002857 polybutadiene Polymers 0.000 description 4
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- 229920001296 polysiloxane Polymers 0.000 description 4
- SCUZVMOVTVSBLE-UHFFFAOYSA-N prop-2-enenitrile;styrene Chemical compound C=CC#N.C=CC1=CC=CC=C1 SCUZVMOVTVSBLE-UHFFFAOYSA-N 0.000 description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 4
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 4
- 239000011115 styrene butadiene Substances 0.000 description 4
- FJKROLUGYXJWQN-UHFFFAOYSA-N 4-hydroxybenzoic acid Chemical compound OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 3
- 208000017227 ADan amyloidosis Diseases 0.000 description 3
- GVNWZKBFMFUVNX-UHFFFAOYSA-N Adipamide Chemical compound NC(=O)CCCCC(N)=O GVNWZKBFMFUVNX-UHFFFAOYSA-N 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 201000000194 ITM2B-related cerebral amyloid angiopathy 2 Diseases 0.000 description 3
- 239000004609 Impact Modifier Substances 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 3
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 3
- 229920000299 Nylon 12 Polymers 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- 239000004696 Poly ether ether ketone Substances 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 3
- 239000004697 Polyetherimide Substances 0.000 description 3
- 239000002202 Polyethylene glycol Substances 0.000 description 3
- 239000004734 Polyphenylene sulfide Substances 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 3
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- DOOPOMANTWCTIB-UHFFFAOYSA-M tris(2-methylpropyl)stannanylium;acetate Chemical compound CC([O-])=O.CC(C)C[Sn+](CC(C)C)CC(C)C DOOPOMANTWCTIB-UHFFFAOYSA-M 0.000 description 1
- BHYQWBKCXBXPKM-UHFFFAOYSA-N tris[3-bromo-2,2-bis(bromomethyl)propyl] phosphate Chemical compound BrCC(CBr)(CBr)COP(=O)(OCC(CBr)(CBr)CBr)OCC(CBr)(CBr)CBr BHYQWBKCXBXPKM-UHFFFAOYSA-N 0.000 description 1
- NSBGJRFJIJFMGW-UHFFFAOYSA-N trisodium;stiborate Chemical compound [Na+].[Na+].[Na+].[O-][Sb]([O-])([O-])=O NSBGJRFJIJFMGW-UHFFFAOYSA-N 0.000 description 1
- BIKXLKXABVUSMH-UHFFFAOYSA-N trizinc;diborate Chemical compound [Zn+2].[Zn+2].[Zn+2].[O-]B([O-])[O-].[O-]B([O-])[O-] BIKXLKXABVUSMH-UHFFFAOYSA-N 0.000 description 1
- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000013585 weight reducing agent Substances 0.000 description 1
- 239000010456 wollastonite Substances 0.000 description 1
- 229910052882 wollastonite Inorganic materials 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 description 1
- 229910000368 zinc sulfate Inorganic materials 0.000 description 1
- 229960001763 zinc sulfate Drugs 0.000 description 1
- 229910052984 zinc sulfide Inorganic materials 0.000 description 1
- YMTJAFLYBRWKTF-UHFFFAOYSA-L zinc;2-hydroxybutanedioate Chemical compound [Zn+2].[O-]C(=O)C(O)CC([O-])=O YMTJAFLYBRWKTF-UHFFFAOYSA-L 0.000 description 1
- BNEMLSQAJOPTGK-UHFFFAOYSA-N zinc;dioxido(oxo)tin Chemical compound [Zn+2].[O-][Sn]([O-])=O BNEMLSQAJOPTGK-UHFFFAOYSA-N 0.000 description 1
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/06—Ethers; Acetals; Ketals; Ortho-esters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H33/00—High-tension or heavy-current switches with arc-extinguishing or arc-preventing means
- H01H33/60—Switches wherein the means for extinguishing or preventing the arc do not include separate means for obtaining or increasing flow of arc-extinguishing fluid
- H01H33/66—Vacuum switches
- H01H33/662—Housings or protective screens
- H01H33/66207—Specific housing details, e.g. sealing, soldering or brazing
- H01H2033/6623—Details relating to the encasing or the outside layers of the vacuum switch housings
Definitions
- the present invention is excellent in fluidity and mechanical properties useful as electrical / electronic equipment parts, automobile parts, machine parts, etc. In a preferred embodiment, it also has low warpage, laser transmission and laser weldability.
- the present invention relates to an excellent thermoplastic resin composition comprising a thermoplastic resin and a compound having three or more specific functional groups, and a molded article thereof.
- Polyester resins, polycarbonate resins, polyamide resins, etc. which are thermoplastic resins, have excellent mechanical properties, heat resistance, moldability, and recyclability, so they are widely used in various containers, films, electrical and electronic parts, etc. ing.
- polybutylene terephthalate, polypropylene terephthalate, and polyethylene terephthalate which are one of the polyester resins, are more effective in reinforcing with inorganic fillers and have excellent chemical resistance. It is widely used as a material for industrial molded products such as switches.
- Patent Document 1 describes a polyester resin having a melt tension of 0.8 to 5. Og having a trivalent or higher polyvalent carboxylic acid or polyhydric alcohol, and the resulting polyester resin is increased. If it becomes sticky and fluidity decreases, there is a problem
- Patent Document 2 describes a fluidity improving method in which a combination of a specific thermoplastic resin and a compound having a specific at least three functional groups is melt mixed, but the fluidity improving effect is insufficient. In addition, the mechanical properties also tended to decrease.
- Patent Document 3 describes polybutylene terephthalate resin, styrene resin, and inorganic filler. It is stated that the polyester resin composition consisting of fillers is excellent in low warpage and mechanical properties. This polyester resin composition can be used to reduce the size and weight of recent industrial molded products with low fluidity. There was a problem that I could not.
- laser welding of resin molded products is a method of irradiating laser beams to the superimposed resin molded products, transmitting the irradiated one, and absorbing, melting and fusing on the other side, enabling three-dimensional bonding It is a method that is rapidly spreading in a wide range of fields, taking advantage of non-contact processing and the absence of burrs.
- polyester resins especially polybutylene terephthalate resins
- thermoplastic resins such as nylon resins
- polybutylene terephthalate resins are used as molded products on the laser beam transmission side.
- the laser beam transmittance was low, so the thickness limit was severely limited, and measures to reduce the thickness were required to improve the laser beam transmittance, and the degree of freedom in product design was very small.
- Patent Document 4 discloses a polybutylene terephthalate resin or a polybutylene terephthalate resin comprising a polybutylene terephthalate and a polybutylene terephthalate copolymer, a polycarbonate resin, an acrylonitrile / styrene copolymer, a polyphenylene oxide, and a styrene.
- An example of improving the laser beam transmittance by blending one or more resins such as resin, acrylic resin, polyether sulfone, polyarylate, and polyethylene terephthalate and performing laser welding is disclosed in Patent Document 5 as polybutylene terephthalate resin.
- Patent Document 1 Japanese Patent Laid-Open No. 2001-200038 (Claims)
- Patent Document 2 Japanese Patent Laid-Open No. 7-304970 (Claims)
- Patent Document 3 Japanese Patent Laid-Open No. 10-60240 (Claims)
- Patent Document 4 Japanese Patent Application Laid-Open No. 2003-292752 (Claims)
- Patent Document 5 WO2003 / 085046 Publication (Claims)
- the present invention is excellent in fluidity and mechanical properties, and in a preferred embodiment, is a thermoplastic resin and three or more specific functional groups having excellent low warpage, laser permeability and laser weldability. It is an object of the present invention to provide a thermoplastic resin composition obtained by blending a polyfunctional compound having the above and a molded product capable of the same.
- the present invention employs the following means in order to solve such problems.
- the present invention provides:
- thermoplastic resin composition comprising 0.:! To 4 parts by weight of a compound having a structure of
- R represents a hydrocarbon group having!:-15 carbon atoms
- n represents an integer of:!-10
- X is a hydroxyl group, an aldehyde group, a carboxyl group, a sulfo group, a glycidinole group, an amino group.
- (2) is at least one functional group selected from a group, isocyanate group, carpositimide group, oxazoline group, oxazine group, ester group, amide group, silanol group, and silyl ether group.
- n is an integer of:! To 7
- X force hydroxyl group, carboxyl group, glycidyl group, amino group, isocyanate group, ester group
- the thermoplastic resin composition according to (1) which is at least one functional group selected from amide groups,
- thermoplastic resin composition according to (1) or (2), wherein the thermoplastic resin composition is at least one selected from polyester resins and polycarbonate resins,
- thermoplastic resin composition according to any one of (1) to (3), further comprising (C) a terminal blocking agent having less than three functional groups,
- thermoplastic resin composition according to any one of (1) to (4), further comprising (D) a transesterification catalyst;
- thermoplastic resin composition according to any one of (1) to (5), further comprising (E) an inorganic filler.
- thermoplastic resin composition according to any one of (1) to (6), further comprising (F) an impact resistance improver
- thermoplastic resin composition (A) one or more thermoplastic resins selected from (A-1) polyester resin and polycarbonate resin; and (A-2) styrene resin, acrylic resin, polyarylate resin, polyethylene resin.
- the thermoplastic resin composition according to any one of (1) to (7), which is a resin blended with one or more selected from a lenether resin and a cyclohexylene terephthalate resin,
- thermoplastic resin composition obtained by molding the thermoplastic resin composition according to any one of (1) to (8).
- a resin composition containing a thermoplastic resin which is excellent in fluidity and mechanical properties, and in a preferred embodiment is also excellent in low warpage, laser transmission and laser weldability, and a molding comprising the same. Goods can be provided.
- FIG. 1 is a perspective view of the shape of a test piece used for evaluation of low warpage in Examples.
- FIG. 2 is a bottom view of a test piece used for evaluation of low warpage in Examples.
- FIG. 3 (a) is a plan view of a test piece for evaluating laser beam transmission used in the examples, and (b) is a side view of the test piece.
- FIG. 4 (a) is a plan view of the laser welding test piece used in the example, and (b) is the same test piece.
- FIG. 4 (a) is a plan view of the laser welding test piece used in the example, and (b) is the same test piece.
- FIG. 5 is a schematic perspective view showing an outline of a laser welding method in a laser welding test used in Examples.
- FIG. 6 (a) is a plan view of a test piece for laser welding strength measurement after laser welding used in the example, and (b) is a side view of the test piece.
- the thermoplastic resin (A) used in the present invention may be any resin that can be melt-molded, and may also be a blend of two or more thermoplastic resins (strictly speaking, a resin composition). It is a concept that includes. For example, polyethylene resin, polypropylene Pyrene resin, polymethylpentene resin, cyclic olefin resin, acrylonitrile 'butane styrene (ABS) resin, acrylonitrile' styrene (AS) resin, cellulose resin such as cellulose acetate, polyester resin, polyamide resin, polyacetal resin, polyacetal resin Examples include polycarbonate resin, polyphenylene ether resin, polyarylate resin, polysulfone resin, polyphenylene sulfide resin, polyether ether ketone resin, polyimide resin and polyetherimide resin.
- polyester resins, polyamide resins, polyacetal resins and polycarbonate resins are preferred in terms of heat resistance, moldability, fluidity and mechanical properties
- polyester resins, polyamide resins and polycarbonate resins are preferred. More preferably, at least one selected from polycarbonate resins is used. These may be used alone or in combination of two or more kinds as a polymer alloy.
- the polyester resin means (i) a dicarboxylic acid or an ester-forming derivative thereof and a diol or an ester-forming derivative thereof (mouth) A polymer or copolymer having a main structural unit of at least one selected from hydroxycarboxylic acid or an ester-forming derivative thereof and (ha) latatone.
- dicarboxylic acid or ester-forming derivatives thereof examples include terephthalic acid, isophthalic acid, phthalic acid, 2,6-naphthalenedicarboxylic acid, 1,5-naphthalenedicarboxylic acid, bis (p-carboxyphenenole) Aromatic dicarboxylic acids such as methane, anthracene dicarboxylic acid, 4,4'-diphenyl ether dicarboxylic acid, 5-tetrabutylphosphonium isophthalic acid, 5-sodium sulfoisophthalic acid, oxalic acid, succinic acid, adipic acid, sebacic acid Aliphatic dicarboxylic acids such as azelaic acid, dodecanedioic acid, malonic acid, glutaric acid and dimer acid, alicyclic dicarboxylic acids such as 1,3-cyclohexanedicarboxylic acid, 1,4-cyclohexanedicar
- the diol or ester-forming derivative thereof may be an aliphatic glycol having 2 to 20 carbon atoms, that is, ethylene glycol, propylene glycol, 1,4_butanediol, neopentyl glycol, 1,5_pentanediol. 1, 6-hexanezio , Decamethylene glycol, cyclohexanedimethanol, cyclohexanediol
- dimers such as dimer diol
- dimer diol have a molecular weight of 200 to 100000 long chain glycolenoles, ie, polyethylene glycol, poly 1,3-propylene glycol, polytetramethylene glycol and other aromatic dioxy compounds, ie 4, 4'- Examples include dihydroxybiphenyl, hydroquinone, t-butylhydroquinone, bisphenol A, bisphenol S, bisphenol F, and ester-forming derivatives thereof.
- Polymers or copolymers having a structural unit of dicarboxylic acid or its ester-forming derivative and diol or its ester-forming derivative include polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, polycyclohexane dimethylene terephthalate, Polyhexylene terephthalate, polyethylene isophthalate, polypropylene isophthalate, polybutylene isophthalate, polycyclohexane dimethylene isophthalate, polyhexylene isophthalate, polyethylene naphthalate, polypropylene naphthalate, polybutylene naphthalate, polyethylene isophthalate / terephthalate Polypropylene isophthalate / terephthalate, polybutylene isophthalate / terephthalate, polyethylene Ethylene terephthalate / naphthalate, polypropylene terephthalate / naphthalate, polybutylene
- the hydroxycarboxylic acids include glycolic acid, lactic acid, hydroxypropionic acid, hydroxybutyric acid, hydroxyvaleric acid, hydroxycaproic acid, hydroxybenzoic acid, p-hydroxybenzoic acid, 6-hydroxy-2-naphthoic acid and esters thereof.
- Examples of the polymer or copolymer having these as structural units include aliphatics such as polydaricholic acid, polylactic acid, polydaricholic acid / lactic acid, polyhydroxybutyric acid / -hydroxybutyric acid / ⁇ -hydroxyvaleric acid, and the like.
- a polyester resin is mentioned.
- examples of the ratatones include force prolatatones, valerolatatanes, propiolatatanes, unde force ratatanes, 1,5-oxepane 2-one, and the like. Prolatataton, polyvalerolatatin, polypropiolacton, polyprolacton / valerolatataton, etc.
- aromatic dicarboxylic acid or its ester formation is preferred, which is preferably a polymer or copolymer having a main structural unit of dicarboxylic acid or its ester-forming derivative and diol or its ester-forming derivative.
- Polymers or copolymers having a main structural unit of a functional derivative and an aliphatic diol or an ester-forming derivative thereof are more preferred terephthalic acid or an ester-forming derivative thereof and ethylene glycol or propylene glycol.
- polymers and copolymers having an aliphatic diol selected from Nole and butanediol or an ester-forming derivative thereof as a main structural unit polyethylene terephthalate, polypropylene terephthalate, polybutylene terephthalate, polycyclohexanedi Methylene terephthalate, polyethylene naphthalate, polypropylene naphthalate, polybutylene naphthalate, polyethylene isophthalate / terephthalate, polypropylene isophthalate Z terephthalate, polybutylene isophthalate Z terephthalate, polyethylene terephthalate / naphthalate, polypropylene terephthalate z naphthalate, polybutylene Terephthalate z Polybutylene terephthalate is particularly preferred for aromatic polyester resins such as naphthalate Tallates is most preferable.
- terephthalic acid or an ester-forming derivative thereof for all dicarboxylic acids in a polymer or copolymer having the above dicarboxylic acid or an ester-forming derivative thereof and a diol or an ester-forming derivative as a main structural unit It is preferable that the ratio is 30 mol% or more, more preferably 40 mol% or more.
- a liquid crystalline polyester capable of forming anisotropy when melted may be used as the polyester resin.
- the structural unit of the liquid crystalline polyester include an aromatic oxycarbonyl unit, an aromatic dioxy unit, an aromatic and / or aliphatic dicarbonyl unit, an alkylenedioxy unit, and an aromatic iminooxy unit.
- a combination of a non-liquid crystalline polyester and a liquid crystalline polyester for which it is preferable to use two or more kinds of polyester resins in terms of fluidity and mechanical properties is particularly preferable.
- the amount of the carboxyl group end group of the polyester resin used in the present invention is not particularly limited, but is preferably 50 eqZt or less and 30 eq / t or less in terms of fluidity, hydrolysis resistance and heat resistance. It is more preferable that it is 20 eq / t or less, and it is particularly preferable that it is 1 OeqZt or less. The lower limit is OeqZt.
- (A) the amount of carboxyl end groups of the thermoplastic resin is a value measured by titration with ethanolic potassium hydroxide after dissolving in o-taresol / chloroform solvent.
- the amount of vinyl end groups of the polyester resin used in the present invention is not particularly limited, but it is preferably 15 eq / t or less in terms of color and fluidity, and 10 eq / t or less. More preferably, the force is 5 eq / t or less. The lower limit is Oeq / t.
- the amount of bur end groups of the thermoplastic resin (A) is a value measured by 1H-NMR using a deuterated hexafluoroisopropanol solvent.
- the amount of the hydroxyl group end group of the polyester resin used in the present invention is not particularly limited, but it is preferably 50 eq / t or more from the viewpoint of moldability and fluidity, and may be 80 eq / t or more. It is particularly preferable that it is more preferably 120 eq / t or more, more preferably lOOeqZt or more. The upper limit is not particularly limited, but is 180 eq / t.
- (A) the amount of hydroxyl terminal groups of the thermoplastic resin is a value measured by 1H-NMR using a deuterated hexafluoroisopropanol solvent.
- the viscosity of the polyester resin used in the present invention is not particularly limited as long as it can be melt kneaded. However, in terms of moldability, the intrinsic viscosity when an o-chlorophenol solution is measured at 25 ° C. 0.36 to: 1. It is preferably in the range of 60 dl / g, more preferably 0.50 to: 1. 50 dl / g.
- the molecular weight of the polyester resin used in the present invention is, in terms of heat resistance, a weight average molecular weight (Mw) in the range of more than 8000 to 500,000 or less, preferably S. In the range of more than 8000 to 3000,000 or less. More preferably, it is more preferably more than 8000 and not more than 250000.
- Mw of the polyester resin is a value in terms of polymethyl methacrylate (PMMA) measured by gel permeation chromatography (GPC) using hexafluoroisopropanol as a solvent.
- the method for producing the polyester resin used in the present invention is not particularly limited, and can be produced by a known polycondensation method or ring-opening polymerization method. Either batch polymerization or continuous polymerization may be used. Also, the ability to be applied in either a transesterification reaction or a reaction by direct polymerization. Continuous polymerization is preferred in that the amount of carboxynole end groups can be reduced and the effect of improving fluidity is increased. Direct polymerization is preferred in terms of cost.
- the polyester resin strength used in the present invention is a polymer or copolymer obtained by a condensation reaction mainly comprising a dicarboxylic acid or an ester-forming derivative thereof and a diol or an ester-forming derivative thereof.
- Dicarboxylic acid or its ester form It can be produced by subjecting a synthetic derivative and a diol or its ester-forming derivative to an esterification reaction or a transesterification reaction, and then a polycondensation reaction.
- a specific example of the polymerization reaction catalyst in which a polymerization reaction catalyst is preferably added during these reactions is a methyl ester of titanic acid. , Tetra-n-propyl ester, tetra-n_
- organotitanium compounds and Suzig compounds are preferred.
- tetra n-propyl esters of titanic acid tetra n —Tetra-n-butyl ester of titanic acid, where butyl ester and tetraisopropyl ester are preferred, is particularly preferred.
- These polymerization reaction catalysts may be used alone or in combination of two or more.
- the addition amount of the polymerization reaction catalyst is preferably in the range of 0.005 to 0.5 parts by weight with respect to 100 parts by weight of the polyester resin in terms of mechanical properties, moldability and color tone. A range of parts by weight is more preferred.
- the polycarbonate resin is bisphenol A, that is, 2, 2, _bis (4-hydroxyphenyl) plug pan, 4, 4′— It is a polycarbonate mainly composed of one or more dihydroxy compounds selected from dihydroxydiphenylalkanes, 4,4'-dihydroxydiphenolesrephone, and 4,4'-dihydroxydiphenyl ethers.
- bisphenol A that is, a product produced using 2,2′-bis (4-hydroxyphenyl) propane as a main raw material is preferable.
- the method for producing the polycarbonate resin used in the present invention is not particularly limited, and can be produced by a known transesterification reaction and phosgene method. Specifically, polycarbonate obtained by using the above bisphenol A or the like as a dihydroxy component, transesterification method or phosgene method is preferable. Further, the above bisphenol A may be other dihydroxy compounds copolymerizable therewith, such as 4,4′-dihydroxydiphenylalkanes, 4,4′-dihydroxydiphenylsulfone, 4,4′-dihydroxydiphenyl. It can be used in combination with ether, and the amount of other dihydroxy compounds used is preferably 10 mol% or less based on the total amount of dihydroxy compounds.
- the degree of polymerization of these polycarbonate resins is not particularly limited, but the specific viscosity when 0.7 g of polycarbonate resin is dissolved in 100 ml of methylene chloride and measured at 20 ° C is 0.:! To 2.0, In particular, those in the range of 0.5 to:! ⁇ 5 are preferred, and those in the range of 0.8 to:! ⁇ 5 are most preferred.
- the polyamide resin is a polyamide containing amino acid, ratatam or diamine and dicarboxylic acid as main components.
- the main constituents include amino acids such as 6-aminocaproic acid, 11 aminoundecanoic acid, 12-aminododecanoic acid, paraaminomethylbenzoic acid, ⁇ -strength prolatatam, ⁇ - latatam such as Lauguchi ratatam, pentamethylene Diamine, hexamethylenediamine, 2-methylpentamethylenediamine, nonamethylenediamine, undecametylenediamine, dodecamethylenediamine, 2, 2, 4-/ 2, 4, 4 _trimethinolehexamethylenediamine, 5_methylnonamethylenediamine, metaxylylenediamine, paraxylylenediamine, 1,3_bis (aminomethyl) cyclohexane,
- a particularly useful polyamide resin in the present invention is a polyamide resin having a melting point of 150 ° C or higher and excellent in heat resistance and strength.
- Specific examples thereof include polystrength proamide (nylon 6) and polyhedron.
- Examples include 2-methylpentamethylene terephthalamide copolymer (nylon 6T / M5T), polymethylene terephthalamide (nylon 9T), and mixtures thereof.
- Particularly preferred polyamide resins include nylon 6, nylon 66, nylon 12, nylon 610, nylon 6Z66 copolymer, and hexamethyle such as nylon 6TZ66 copolymer, nylon 6T / 61 copolymer, nylon 6TZl2, and nylon 6 ⁇ 6 copolymer. Examples thereof include copolymers having terephthalamide units, and it is also practically preferable to use these polyamide resins as a mixture depending on necessary properties such as impact resistance and molding processability.
- the degree of polymerization of these polyamide resins is not particularly limited, but the relative viscosity measured at 25 ° C in a 98% concentrated sulfuric acid solution having a sample concentration of 0.01 g / ml is 1.5 to 7.0.
- a polyamide resin having a range of 2.0 to 6.0 is particularly preferable.
- the melting point of the thermoplastic resin (A) used in the present invention is not particularly limited, but is preferably 120 ° C or higher in view of heat resistance, more preferably 180 ° C or higher. It is more preferable that the temperature is 200 ° C or higher. Particularly preferable is 220 ° C or higher.
- the upper limit is not particularly limited, but is preferably 300 ° C or lower, more preferably 280 ° C or lower.
- the melting point of the thermoplastic resin is a peak top value detected when measured by a differential scanning calorimeter (DSC) at a temperature rising rate of 20 ° C./min.
- the glass transition point of the thermoplastic resin (A) used in the present invention is not particularly limited, but in terms of heat resistance, it is preferably 80 ° C or higher, more preferably 100 ° C or higher. It is particularly preferably 120 ° C or higher, and even more preferably 140 ° C or higher.
- the upper limit is not particularly limited, but it is preferably 300 ° C or lower, more preferably 280 ° C or lower.
- the glass transition point of the thermoplastic resin is a temperature range within which the glass transition detected when measured by a differential scanning calorimeter (DSC) at a heating rate of 20 ° C./min. It is almost the midpoint value.
- DSC differential scanning calorimeter
- thermoplastic resin in terms of excellent low warpage. It is preferable to blend at least one amorphous resin selected from a series resin, acrylic resin, polyarylate resin, polyphenylene ether resin, and cyclohexylene terephthalate resin.
- the styrenic resin is arbitrary as long as it is a polymer containing a styrene structural unit, that is, an aromatic bulle unit.
- styrene resin ⁇ -methylstyrene resin
- polybutadiene polybutadiene
- butadiene Z styrene copolymer butadiene Z acrylonitrile copolymer
- other conjugated rubbers such as styrene, monomethylstyrene, dimethylstyrene.
- Aromatic butyls such as ethylene and butyltoluene and cyanurized butyls such as acrylonitrile and methatalonitrile, methyl acrylate, ethyl acrylate, butyl acrylate, methyl methacrylate, ethyl methacrylate and butyl as required
- An ABS resin obtained by graft polymerization of a polymerizable monomer of (m), (m) an AS resin obtained by copolymerizing an aromatic beer and a cyanide beer exemplified above, and (iv) a conjugated gen rubber exemplified above. And (V) a block copolymer of the above aromatic bur and Gen.
- the block copolymer (V) may be either hydrogenated or non-hydrogenated in the structural unit of gen.
- Examples of such gens include 1,3_butadiene, isoprene, 2,3-dimethyl-1,3_butadiene, 1,3i, and these are not necessarily used alone. Two or more types can be used in combination.
- Specific examples of block copolymers include SBS resin (styrene / butadiene Z styrene triblock copolymer), sis resin (styrene Z isoprene / styrene triblock copolymer). And the like).
- polyarylate resin, polyphenylene ether resin, ABS resin, AS resin is more preferred as component (A-2) because it is particularly excellent in low warpage.
- AS resin is particularly preferred.
- the present invention 50-98% by weight of one or more components selected from (A-1) polyester resin and polycarbonate resin in terms of being excellent in low warpage, (A-2) It is preferable that the component of one or more amorphous resins selected from a tylene resin, an acrylic resin, a polyarylate resin, a polyphenylene ether resin, and a cyclohexylene terephthalate resin is 2 to 50% by weight ( A-2) The amorphous resin component is more preferably 5 to 40% by weight.
- (A-2) When the amount of the amorphous resin component is less than 2% by weight, the fluidity and mechanical properties are sufficient, but the low warpage is insufficient, while (A-2) ) When the amount of the amorphous resin component exceeds 50% by weight, the low warpage property is particularly excellent, but the high heat resistance and excellent chemical resistance inherent in the polyester resin tend to decrease. Therefore, (A-2) When the amorphous resin component is 2 to 50% by weight, the fluidity, mechanical properties and low warpage are excellent, and the displacement is most preferable.
- thermoplastic resins other than the above as long as the properties of excellent fluidity, mechanical properties and low warpage are not impaired.
- the resin that can be mixed is any resin that can be melt-molded.
- Cellulose resins such as cellulose, polyamide resin, polyacetal resin, polysulfone resin, polyphenylene sulfide resin, polyether ether ketone resin, polyimide resin, polyetherimide resin, etc. It is not necessary to be used in combination of two or more.
- thermoplastic resin and (A-1) a polyester resin and a polycarbonate resin are all used as the (A) thermoplastic resin in that they are excellent in low warpage, laser transmission and laser weldability.
- 1 type selected from (A-1) polyester resin and (A-2) styrene resin, acrylic resin, polyarylate resin, polyphenylene ether resin, and cyclohexylene terephthalate resin. It is preferable to blend the above amorphous resin.
- (A-1) a polyester resin and a polycarbonate resin are combined in terms of low warpage, laser transmission, and laser weldability, or One or more amorphous resins selected from (A-1) polyester resins and (A-2) polyarylate resins, polyphenylene ether resins, ABS resins, AS resins and cyclohexylene terephthalate resins.
- (A 1) Polyester resin and polycarbonate resin are both compounded, or (A-1) Polyester resin and (A-2) AS resin and cyclohexylene. It is particularly preferable to blend one or more amorphous resins selected from terephthalate resins.
- (A-1) 50% to 95% by weight of the polyester resin and 50% to 5% by weight of the polycarbonate resin are selected in view of being excellent in low warpage, laser transmittance and laser weldability.
- (A-1) 50 to 95% by weight of polyester resin and (A-2) styrene resin, acrylic resin, polyarylate resin, polyphenylene ether resin and cyclohexylene terephthalate resin It is preferable to blend 50 to 5% by weight of one or more amorphous resins selected from (A-1) 50 to 92% by weight of polyester resin and 50 to 8% by weight of polycarbonate resin.
- thermoplastic resin composition comprising 50 to 95% by weight of a polyester resin and 50 to 5% by weight of a polycarbonate resin
- the blending amount of the polycarbonate resin is 5 If less than% by weight, fluidity and mechanical properties are sufficient. Low warpage and laser transmission are insufficient.
- the amount of polycarbonate resin exceeds 50% by weight. In particular, low warpage is excellent, but the high heat resistance and excellent chemical resistance inherent in polyester resins tend to decrease. Therefore, when the polycarbonate resin is 2 to 50% by weight, it is preferable because it is most excellent in fluidity, mechanical properties, low warpage, laser permeability and laser weldability.
- (A-1) from 50 to 95% by weight of a polyester resin and (A-2) styrene resin, acrylic resin, polyarylate resin, polyphenylene ether resin and cyclohexylene terephthalate resin.
- the blending amount of (A-2) amorphous resin is less than 5% by weight.
- fluidity and mechanical properties are sufficient, but low warpage and laser permeability are insufficient, while (A-2) the amount of amorphous resin is 50% by weight.
- (A-2) amorphous resin component is 2 to 50 wt.
- thermoplastic resin other than the above may be mixed within a range that does not impair the properties of excellent fluidity, mechanical properties, low warpage, laser permeability and laser weldability.
- Any resin can be used as long as it can be melt-molded.
- Polysulfone resin, polyphenylene sulfide resin, polyether ether ketone resin, polyimide resin, polyetherimide resin, etc., and the resin to be mixed is not necessarily one type. May be.
- the polyfunctional compound having three or more functional groups used in the present invention is a component necessary for improving the fluidity of the thermoplastic resin of the present invention and has a functional group.
- a compound in which at least one of the terminal structures is a structure represented by the formula (1).
- R represents a hydrocarbon group having carbon numbers:! To 15; n represents an integer of 1 to 10; X represents a hydroxyl group, an aldehyde group, a carboxyl group, a sulfo group, or glycidyl.
- R represents an alkylene group
- n represents an integer of 1 to 7
- X represents It is preferable to represent at least one functional group selected from a hydroxyl group, a carboxyl group, a glycidyl group, an amino group, an isocyanate group, an ester group, and an amide group
- R represents an alkylene group
- n represents: ! ⁇ 5 represents an integer
- X is more preferably at least one functional group selected from a hydroxyl group, a carboxyl group, a glycidyl group, an amino group, and an ester group.
- R is an alkylene group.
- n represents an integer of 1 to 4
- X represents at least one functional group selected from a hydroxyl group, a glycidinole group, an amino group, and an ester group
- R is an alkylene group.
- the N represents an integer of 1 to 3
- X is particularly preferably a hydroxyl group.
- R is an alkylene group
- the structure represented by the formula (1) is a structure containing an alkylene oxide unit and has excellent fluidity.
- the component (B) is a polyfunctional compound having 3 or more functional groups, and most preferably a polyfunctional compound containing an alkylene oxide unit.
- aliphatic alkylene oxide units are effective as preferred examples of the alkylene oxide units.
- Specific examples include methylene oxide units, ethylene oxide units, trimethylene oxide units, propylene oxide units, tetramethylene units.
- the propylene oxide unit A polyfunctional compound containing is particularly preferable.
- the number of alkylene oxide units contained in the polyfunctional compound having three or more functional groups (B) used in the present invention is from 0.:! To 20 It is more preferable 0.5 to 5: 10 is more preferable 1 to 5 is more preferable.
- Component (B) is a low molecular compound that is not particularly limited as long as it is a polyfunctional compound having three or more functional groups in the molecule and has the above-mentioned terminal structure. It may be a polymer.
- the multifunctional compound any multifunctional compound having three or more functional groups such as a trifunctional compound, a tetrafunctional compound, and a pentafunctional compound may be used. However, it is more preferable to use a tetrafunctional compound that is more preferably a polyfunctional compound having four or more functional groups in view of excellent fluidity and mechanical properties.
- the compound (B) is a compound in which two or more of the terminal structures having a functional group are structures represented by the formula (1). It is more preferable that the terminal structure having the functional group of the component (B) is a compound in which three or more of the terminal structures having the functional group of the component (B) are structures represented by the formula (1) It is more preferable that the entire structure is a compound represented by the formula (1).
- the functional group in component (B) is a hydroxyl group, an aldehyde group, a carboxy group, a sulfo group, a glycidyl group, an amino group, an isocyanate group, a carbodiimide group, an oxazoline group, an oxazine group.
- the functional group may be the same or different from the above, but it has fluidity, mechanical properties, and durability.
- the functional group is a hydroxyl group
- the functional group is a carboxyl group
- propane-1,2,3_tricarboxylic acid containing a (poly) methylenoxide unit propane containing a (poly) ethylene oxide unit— 1, 2, 3_tricarboxylic acid, propane containing (poly) trimethylene oxide units 1,2,3_tricarboxylic acid, propane containing (poly) propylene oxide units-1, 2, 3_tricarboxylic acid , Propane-1,2,3_tricarboxylic acid containing (poly) tetramethyleneoxide units, 2-methylpropane-1,2,3-triscarboxylic acid, (poly) ethyleneoxide containing (poly) methyleneoxide units 1 unit containing 2_methylpropane 1, 2, 3 --Triscarboxylic acid, 2-methylpropane containing (poly) trimethyleneoxide units 1, 2, 3,3-triscarboxylic acid, 2-methylpropane containing (poly) propylene
- the functional group is an amino group
- 1, 2, 3-triaminopropane containing a (poly) methylene oxide unit 1, 2, containing a (poly) ethylene oxide unit, 3-triaminopropane, 1,2,3_triaminopropane containing (poly) trimethyleneoxide units, 1,2,3-triaminopropane containing (poly) propyleneoxide units, (poly) tetramethylenoxide units 1, 2, 3-triaminopropane containing 1, 2, 2, 3-triamino-2-methylpropane containing (poly) methylene oxide units, 1, 2, 3-triamino 1 containing (poly) ethylene oxide units 2 —Methylpropane, containing 1,2,3—triaminooxide units with (poly) trimethyleneoxide units 1,2,3—Trilamino _ 2 containing 2-methylpropane, (poly) propyleneoxide units _Methyl
- the functional group when the functional group is an ester group, the functional group is a hydroxyl group (ii) an aliphatic acid ester or an aromatic acid ester of a polyfunctional compound And (ii) ester derivatives of polyfunctional compounds in which the functional group is a carboxynole group.
- component (ii) when the functional group is an amide group, (ii) an amide derivative of a polyfunctional compound in which the functional group is a carboxyl group.
- the functional group is a hydroxyl group
- the component (B) used in the present invention reacts with the thermoplastic resin (A) and may be introduced into the main chain and side chain of the component (A) without reacting with the component (A), You can keep the structure when blended.
- the viscosity of component (B) used in the present invention is preferably 15000 m'Pa or less at 25 ° C, more preferably 5000 m'Pa or less from the viewpoint of fluidity and mechanical properties. It is particularly preferably 20 OOm'Pa or less. Although there is no lower limit, it is preferably lOOm'Pa or more from the viewpoint of bleedability during molding. If the viscosity at 25 ° C is higher than 15000 m 'Pa, the fluidity improving effect is insufficient, which is preferable.
- the molecular weight or weight average molecular weight (Mw) of the component (B) used in the present invention is in the range of 50 to 10000 in terms of fluidity. S is preferably in the range of 150 to 8000. More preferable than force S, more preferably in the range of 200-3000.
- the Mw of the component (B) is a value in terms of polymethyl methacrylate (PMMA) measured by gel permeation chromatography (GPC) using hexafluoroisopropanol as a solvent.
- the moisture content of the component (B) used in the present invention is preferably 1% or less. More preferably, the moisture content is 0.5% or less, and still more preferably 0.1% or less.
- the lower limit of the moisture content of component (B) is particularly low. A moisture content higher than 1% is preferred because it causes a decrease in mechanical properties. It ’s not good.
- the blending amount of the component (B) is as follows.
- (A) component is a polyester resin in that the fluidity is excellent as a combination of (A) a thermoplastic resin and (B) a polyfunctional compound having three or more functional groups.
- the component (B) has at least one hydroxyl group or carboxyl group, and the component (B) has three or more hydroxyl groups or carboxyl groups. It is more preferable that the component (B) has three or more hydroxyl groups, and it is particularly preferable that all the functional groups of the component (B) are hydroxyl groups. .
- an end-capping agent having less than three functional groups (C 3) in terms of improving fluidity and hydrolysis resistance.
- the amount of the end-capping agent having less than 3 functional groups is such that (A) 100 parts by weight of the thermoplastic resin is (C) 3 in terms of excellent fluidity and hydrolysis resistance. It is preferable to add an end capping agent having less than 2 functional groups in the range of 0.01 to 50 parts by weight, and more preferable to add in the range of 0.01 to 30 parts by weight. It is more preferable to mix in the range of 05 to 20 parts by weight, and 0.1 to: it is particularly preferable to mix in the range of 10 parts by weight. The most preferred.
- the functional group of the end-capping agent having less than 3 functional groups is at least one selected from a glycidyl group, an acid anhydride group, a carpositimide group, and an oxazoline group.
- a reactive compound containing a darisidinole group is more preferable.
- One kind of these reactive compounds may be used, but it is preferable to use two or more kinds in combination in terms of hydrolysis resistance.
- a glycidyl compound As such a glycidyl compound, a glycidyl ether compound, a glycidyl ester compound, a glycidinoleamine compound, a glycidyl imide compound, and an alicyclic epoxy compound can be preferably used, and in terms of hydrolysis resistance. , Glycidyl ether compounds and Glycidyl ester compounds are more preferred.
- Examples of glycidyl ether compounds include butyl daricidyl ether, stearyl glycidyl ether, allyl glycidyl ether, phenyl daricidyl ether, o-phenylphenyl daricidyl ether, ethylene oxide lauryl alcohol glycidyl ether , Ethylene oxide phenol glycidyl ether, ethylene glycol diglycidino dioleo ethere, polyethylene glyconoresin glycidino oleinole, propylene glycolinole glycidyl ether, polypropylene glycol diglycidyl ether, neopentyl glycol diglycidyl ether, polytetramethylene glycol di Glycidyl ether, cyclohexane dimethanol diglycidyl ether, glycerol triglycidyl ether, trimer Roll propane trigly
- the amount of the glycidyl ether compound added is preferably (A):! To 5 parts by weight, and 0.5 to 3 parts by weight with respect to 100 parts by weight of the thermoplastic resin. More preferred is 1.0 to 2.5 parts by weight.
- Examples of the glycidyl ester compound include glycidyl benzoate, p-toluinolic acid glycidyl ester, cyclohexanecarboxylic acid glycidyl ester, stearic acid glycidyl ester, lauric acid glycidyl ester, palmitic acid glycidyl ester, Versatic Acid glycidyl ester, oleic acid glycidyl ester, linolenolic acid glycidyl ester, linolenic acid glycidyl ester, terephthalic acid diglycidyl ester ester, isophthalic acid diglycidyl ester, phthalic acid diglycidyl ester, naphthalene dicarboxylic acid diglycidinole ester Benzoic acid diglycidyl ester, methyl terephthalic acid diglycidyl ester
- the addition amount of the glycidyl ester compound is preferably 0.:! To 3 parts by weight with respect to 100 parts by weight of the thermoplastic resin (A), and more preferably 0.:! To 2 parts by weight. More preferably, 0.3 to: 1. 5 parts by weight is most preferable.
- thermoplastic resin when a polyester resin is used as the thermoplastic resin, it is preferable that (D) a transesterification catalyst is further blended from the viewpoint of excellent fluidity.
- the blending amount of the transesterification catalyst is excellent in fluidity and mechanical properties.
- the transesterification catalyst is not limited as long as it is usually used as a catalyst for transesterification.
- Lithium, sodium, potassium, cesium, magnesium, calcium, barium, strontium, zinc Metals such as aluminum, titanium, cobanolate, germanium, tin, lead, antimony, cerium, manganese, and the like, organic metal compounds thereof, metal alkoxides, metal oxides, metal halides, and the like are particularly preferable
- Specific examples of the D) transesterification catalyst include dibutyltin oxide, antimony trioxide, antimony acetate, and tetra n-butyl titanate. These transesterification catalysts may be used alone or in combination of two or more.
- the blending amount of the (E) inorganic filler is preferably in the range of 0.:! To 120 parts by weight with respect to 100 parts by weight of the thermoplastic resin (A) in terms of excellent fluidity and mechanical properties.
- the range is more preferably in the range of 70 to 70 parts by weight, and still more preferably in the range of 1 to 50 parts by weight.
- any filler such as fibrous, plate-like, powdery, and granular can be used.
- a plate-like filler is preferred.
- the type of glass fiber is generally used for resin reinforcement, and is not particularly limited as long as it is selected, for example, a long fiber type, a short fiber type chopped strand, a milled fiber, or the like.
- the above (E) inorganic filler can be used in combination of two or more.
- the surface of the above-mentioned (E) inorganic filler used in the present invention has a known coupling agent (for example, a silane coupling agent such as an aminosilane or an epoxy silane, a titanate coupling agent), and the like. It can also be used after being treated with a surface treatment agent.
- the glass fiber may be coated or bundled with a thermoplastic resin such as an ethylene / butyl acetate copolymer or a thermosetting resin such as an epoxy resin.
- the blending amount of the impact resistance improving agent is in the range of 0.:! To 100 parts by weight with respect to 100 parts by weight of the thermoplastic resin in terms of excellent fluidity and mechanical properties. Is more preferably: in the range of 70 to 70 parts by weight, more preferably in the range of! To 50 parts by weight.
- thermoplastic resins those known for thermoplastic resins can be used. Specifically, natural rubber, low-density polyethylene, high-density polyethylene, and the like can be used.
- Polyethylene such as ethylene, polypropylene, polystyrene, impact-modified polystyrene, polybutadiene, styrene / butadiene copolymer, ethylene / propylene copolymer, ethylene Z methyl acrylate copolymer, ethylene Z ethyl acrylate copolymer , Ethylene / vinyl acetate copolymer, ethylene Z glycidyl methacrylate copolymer, polyethylene terephthalate Polyester / poly (tetramethylene oxide) glycol block copolymer, polyethylene terephthalate / isophthalate / poly (tetramethylene oxide) glycol block copolymer, and other polyester elastomers,
- the polyester resin having a weight average molecular weight (Mw) force of S100 to 8000 (hereinafter referred to as a low molecular weight polyester) is further used in that the fluidity is excellent. ) Is preferable.
- the blending amount of the low molecular weight polyester is preferably from 0.1 to 10 parts by weight per 100 parts by weight of the thermoplastic resin (A) in terms of fluidity. It is preferable to add in the range of 2 to 5 parts by weight.
- the low molecular weight polyester has a Mw in the range of 300 to 7000 and more preferably in the range of 500 to 5000 in terms of fluidity, mechanical properties and bleed out. preferable.
- the Mw of the low molecular weight polyester is a value in terms of polymethyl methacrylate (PMMA) measured by gel permeation chromatography (GPC) using hexafluoroisopropanol as a solvent.
- the (G) low molecular weight polyester used in the present invention is selected from dicarboxylic acid or an ester-forming derivative thereof, diol or an ester-forming derivative thereof, hydroxycarboxylic acid or an ester-forming derivative thereof, or rataton. From the viewpoint of fluidity and mechanical properties, (i) dicarboxylic acid or its ester-forming derivative and diol or its ester-forming derivative. Preferably there is.
- Low molecular weight polyesters include aromatic polyesters, aliphatic polyesters, and alicyclic polyesters.
- a crystal nucleating agent In the present invention, a crystal nucleating agent, a plasticizer, an ultraviolet absorber, an antibacterial agent, a stabilizer, a release agent, a colorant including a pigment and a dye, a lubricant, and the like within a range not impairing the effects of the present invention.
- One or more additives selected from antistatic agents and flame retardants can be added.
- the crystal nucleating agent those used for the thermoplastic resin crystal nucleating agent can be used in any amount, and the inorganic nucleating agent and the organic crystal nucleating agent may be used. .
- inorganic crystal nucleating agent examples include talc, montmorillonite, synthetic my strength, clay, zeolite, magnesium oxide, calcium sulfide, boron nitride, neodymium oxide, and metal salts of phenylphosphonate.
- the system crystal nucleating agent is preferably modified with an organic substance in order to enhance dispersibility in the composition.
- Organic crystal nucleating agents include sodium benzoate, potassium benzoate, lithium benzoate, calcium benzoate, magnesium benzoate, barium benzoate, lithium terephthalate, sodium terephthalate, potassium terephthalate, toluic acid Sodium, sodium salicylate, potassium salicylate, zinc salicylate, aluminum dibenzoate, potassium dibenzoate, lithium dibenzoate, sodium carboxylic acid metal salts such as ⁇ -naphthalate, sodium cyclohexanecarboxylate, sodium ⁇ -toluenesulfonate , Organic sulfonates such as sodium sulfoisophthalate, sorbitol compounds, phosphorus such as sodium 1,2,2, methylenebis (4,6-di-tert-butylphenyl) phosphate Such as compounds metal salt can be mentioned. By blending these crystal nucleating agents, it is possible to obtain a thermoplastic resin composition and a molded product excellent in mechanical properties, moldability, heat resistance and durability
- any of those used as stabilizers for thermoplastic resins can be used.
- Specific examples include antioxidants and light stabilizers.
- a thermoplastic resin composition and a molded product excellent in mechanical properties, moldability, heat resistance and durability can be obtained.
- the release agent it is possible to use any of those used as a release agent for thermoplastic resins.
- specific examples include fatty acids, fatty acid metal salts, oxy fatty acids, fatty acid esters, aliphatic partially hatched esters, paraffins, low molecular weight polyolefins, fatty acid amides, alkylene bis fatty acid amides, aliphatic ketones, and modified silicones.
- flame retardant brominated flame retardant, chlorine flame retardant, phosphorus flame retardant
- At least one flame retardant selected from nitrogen-based flame retardants, silicone flame retardants, and other inorganic flame retardants can be used, and the above flame retardants are superior in that they are excellent in flame retardancy and mechanical properties. Any selected force It is preferable to use two or more flame retardants.
- brominated flame retardants include decabu mouth diphenyloxide, otatab mouth diphenyl oxide, tetrabromodiphenyl oxide, tetrabromophthalic anhydride, hexose mouth mocyclo.
- Dodecane bis (2, 4, 6-trib phenoxy) ethane, ethylene bistetrabromophthalimide, hexabromobenzene, 1, 1 _sulfoninole [3,5 _dibromo 1 4_ (2,3 _dibromopropoxy) ]
- Benzene polydibromophenylene oxide, tetrabromobisphenol I S, tris (2,3_dibromopropinole —1) isocyanurate, tribromophenol, tribromophenyl ether, tribromoneopentyl alcohol, brominated polystyrene , Brominated polyethylene, tetrabromobisphenol A, tetrabromobisphenol A derivative, tetrabromobisphenol A—epoxy oligomer or polymer, brominated epoxy resins such as brominated phenol novolac epoxy, tetrabromobisphenol A-carbonate
- chlorinated flame retardant examples include chlorinated paraffin, chlorinated polyethylene, perchlorocyclopentadecane, tetrachlorophthalic anhydride, and the like.
- phosphorus-based flame retardant a generally-used phosphorus-based flame retardant can be used.
- organic compounds such as phosphate esters, condensed phosphate esters, and polyphosphate salts are used.
- condensed phosphoric acid is preferred because at least one of condensed phosphate ester, polyphosphate, and red phosphorus is preferred in terms of fluidity, mechanical properties, and flame retardancy.
- Aromatic condensed phosphates are preferred, with esters being more preferred.
- the aromatic condensed phosphate ester include resorcinol polyphenyl phosphate and resorcinol poly (di-1,6-xylyl) phosphate.
- examples of the nitrogen compound-based flame retardant include aliphatic amine compounds, aromatic amine compounds, nitrogen-containing heterocyclic compounds, cyanide compounds, aliphatic amides, aromatic amides, urea, and thiourea.
- Silaneuric acid or melamine cyanurate or melamine isocyanurate is preferred, even though nitrogen-containing heterocyclic compounds are preferred, and melamine isocyanurate is preferred in terms of excellent flame retardancy and mechanical properties.
- An adduct having an isocyanuric acid and triazine compound is generally preferred, and an adduct having a composition of 1 to 1 (molar ratio) or 1 to 2 (molar ratio) may be mentioned. If the dispersibility of the nitrogen compound flame retardant is poor, a dispersant such as tris (hydroxyethyl) isocyanurate or a known surface treatment agent may be used in combination.
- silicone flame retardant used in the present invention examples include silicone resins and silicone oils.
- silicone resin examples include a resin having a three-dimensional network structure formed by combining structural units of RSiO3 / 2, R2SiO, and R3SiOl / 2.
- R represents an alkyl group such as a methyl group, an ethyl group or a propyl group, an aromatic group such as a phenyl group or a benzyl group, or a substituent containing a vinyl group as the above substituent.
- the silicone oil is composed of polydimethylsiloxane and at least one methyl group at the side chain or terminal of polydimethylsiloxane, hydrogen group, alkyl group, cyclohexyl group, phenyl group, benzyl group, amino group, epoxy group, Modification modified with at least one group selected from polyether group, carboxyl group, mercapto group, black alkyl group, alkyl higher alcohol ester group, alcohol group, aralkyl group, bur group, or trifluoromethyl group Mention may be made of polysiloxanes or mixtures thereof.
- the other inorganic flame retardants include magnesium hydroxide, anolenium hydroxide, antimony trioxide, antimony pentoxide, sodium antimonate, zinc hydroxysuccinate, zinc stannate, metastannic acid, Tin oxide, tin oxide salt, zinc sulfate, zinc oxide, ferrous oxide, ferric oxide, stannous oxide, stannic oxide, zinc borate, ammonium borate, ammonium octamolybdate, tungsten
- Fluorine compounds include polytetrafluoroethylene, polyhexafluoropropylene, tetrafluoroethylene / hexafluoropropylene copolymer, tetrafluoroethylene / perfluoroalkyl butyl ether copolymer Polytetrafluoroethylene particles and organic polymers, such as polymers, tetrafluoroethylene Z ethylene copolymer, hexafluoropropylene / propylene copolymer, polyvinylidene fluoride, vinylidene fluoride / ethylene copolymer, etc.
- a mixed powder containing polytetrafluoroethylene comprising
- the flame retardant content is preferably 0.5 to 150 parts by weight, more preferably 150 parts by weight, with respect to 100 parts by weight of the thermoplastic resin. 2 to: 150 parts by weight is more preferable 1. 2 to: 100 parts by weight is particularly preferable 2 to 80 parts by weight is most preferable.
- the method for producing the resin composition of the present invention is not particularly limited as long as the requirements specified in the present invention are satisfied.
- a polyfunctional compound having, if necessary, other components at a melting point or higher, a method of uniformly melting and kneading with a single screw or twin screw extruder, a method of removing the solvent after mixing in a solution, etc. are preferably used
- a method of uniformly melting and kneading with a single-screw or twin-screw extruder is preferable, and a resin composition with excellent fluidity and mechanical properties can be obtained.
- a method of uniformly melt-kneading with a machine is more preferable.
- the length of the screw is L and the screw diameter is D
- melt mixing is performed using a twin screw extruder with LZD> 30.
- the kneading method is particularly preferred.
- the screw length here refers to the length from the position where the screw base material is supplied to the tip of the screw.
- the larger the L / D the greater the fluidity improving effect of the compound having (B) three or more functional groups.
- the upper limit of L / D of a twin screw extruder is 150, and those having an L / D of more than 30 and 100 or less can be used.
- the screw structure used in the twin-screw extruder is a combination of a full-freight and a needing disk.
- a uniform screw is used. Kneading is necessary. Therefore, it is more preferable that the ratio of the total length (kneading zone) of the needing disk to the total length of the screw is in the range of 10 to 40%, preferably in the range of 5 to 50%.
- a method for charging each component is, for example, by using an extruder having two input ports and using a main input port installed on the screw base side.
- B a method of supplying a multifunctional compound having three or more functional groups and other components as required, or
- A supplying thermoplastic resin and other components from the main input port,
- B A method of supplying a polyfunctional compound having three or more functional groups from a sub-inlet installed between the inlet and the tip of the extruder and melt-kneading them.
- A Supply thermoplastic resin and other components from the main input port, and from the secondary input port installed between the main input port and the extruder tip (B).
- a method of supplying a polyfunctional compound having three or more functional groups and melt-kneading is preferred (B) It is more preferable to continuously supply.
- the melt-kneading temperature is 110 to 360 ° C force S, preferably 210 ° C to 320 ° C. Force S is more preferable, and 240 to 280 ° C is particularly preferable.
- the resin composition of the present invention can be molded by any known method such as injection molding, extrusion molding, blow molding, press molding, spinning, etc., and can be processed into various molded products and used. it can.
- molded products it can be used as injection molded products, extrusion molded products, blow molded products, films, sheets, fibers, etc., and as films, various films such as unstretched, uniaxially stretched, biaxially stretched, etc.
- various fibers such as undrawn yarn, drawn yarn and super-drawn yarn Can be used.
- the present invention by virtue of its excellent fluidity, it can be processed into an injection-molded product having a thickness of 0.01 to 1.0 mm, and fluidity and appearance are required. It can also be processed into large molded products.
- the above-mentioned various molded products can be used for various applications such as automobile parts, electrical / electronic parts, building members, various containers, daily necessities, household goods and sanitary goods. It is suitable as a connector for electrical / electronic equipment.
- Specific applications include air flow meters, air pumps, thermostat housings, engine mounts, ignition hobbins, ignition cases, clutch bobbins, sensor housings, idle speed control controls, and vacuum switching switches.
- VTR parts TV parts, irons, hair dryers, rice cooker parts, microwave oven parts, acoustic parts, video equipment parts such as video cameras, projectors, laser discs (registered trademark), compact discs (CD), CD— ROM, CD-R, CD-RW, DVD-ROM, DVD—R, DVD_RW, DVD-RAM, Blu-ray disc and other optical recording media substrates, lighting parts, refrigerator parts, air conditioner parts, typewriter parts, word processor parts, Examples include household and office electrical appliance parts.
- video equipment parts such as video cameras, projectors, laser discs (registered trademark), compact discs (CD), CD— ROM, CD-R, CD-RW, DVD-ROM, DVD—R, DVD_RW, DVD-RAM, Blu-ray disc and other optical recording media substrates, lighting parts, refrigerator parts, air conditioner parts, typewriter parts, word processor parts, Examples include household and office electrical appliance parts.
- Electric components such as FDD chassis, motor brush holder, transformer member, coil bobbin, sash door, blind curtain part, piping joint, curtain liner, blind part, gas meter part, water meter part, water heater part, roof panel, Insulating wall, tyrester, bra bundle, ceiling fishing gear, stairs, doors, floors and other construction parts, fishing line, fishing nets, seaweed aquaculture nets, fishing bait bags and other fishery related parts, vegetation nets, vegetation mats, grass bags, Weed prevention net, curing sheet, slope protection sheet, fly ash presser sheet, drain sheet, water retention sheet, sludge 'sludge dewatering bag, concrete formwork such as concrete formwork, wash bowl (basin), hand wash bowl (hand wash) ), Wash-basin counter, hand-washing counter, storage case, storage shelf, mirror frame, faucet member, Toilet components such as floors and walls, bathtubs, roof covers, bathroom washrooms, bathroom walls, bathroom counters, bathroom floors, waterproof pans, bathroom storage shelves, bathroom ceilings, washbasin
- Hot products such as interior goods such as Roshiki, carrier tape, print lamination, thermal stencil printing film, release film, porous film, container bag, credit card, cash card, ID card, IC card, paper, leather, non-woven fabric, etc.
- Powder binders such as melt binders, magnetic materials, zinc sulfide, electrode materials, optical elements, conductive embossed tape, IC trays, golf bags, garbage bags, plastic bags, various nets, toothbrushes, stationery, draining nets, body tails , Hand towel, tea pack, drainage filter, clear file, coat agent, adhesive, bag, chair, tape glue, cooler box, kumade, hose linole, planter, hose nozzle, dining table, desk surface, furniture panel, kitchen cabinet, As a paint cap, gas lighter, etc. It is useful as a connector for various automobiles such as wire harness connector, SMJ connector, PCB connector, door grommet connector, or connector for electric / electronic parts. Among them, the connector with the thinnest partial force Slmm or less Are particularly useful.
- the obtained low molecular weight polyester (G-1) had a melting point of 222 ° C and a weight average molecular weight of 880.
- a-1-l Polybutylene terephthalate (melting point 223 ° C, "Toraycon” 1100S manufactured by Toray)
- a- 1-2 Polypropylene terephthalate (melting point, 228 ° C, "Corterra” CP509211 manufactured by Shell Chemicals)
- a- 1-3 Polyethylene terephthalate (melting point 260 ° C, Mitsui Chemicals 3 ⁇ 4J155)
- a_ 2_ 1 ABS resin (Toyoragu made by Toray, T-100)
- a—2-3 Styrene / butadiene resin (“Epofriend” AT501, manufactured by Daicel Chemical Industries)
- a—2—4 Polycyclohexanedimethylene terephthalate (“Easter, manufactured by Eastman Chemical, DN003).
- (B) a polyfunctional compound having a specific terminal structure and having three or more functional groups bl: Polyoxyethylene diglycerin (molecular weight 410, alkylene oxide (ethylene oxide) units per functional group 1.5, Sakamoto SC E450)
- b—2 Polyoxyethylene trimethylolpropane (molecular weight 266, 1 unit of alkylene oxide (ethylene oxide) per functional group, TMP 30U made by Nippon Emulsifier)
- b_ 3 Polyoxyethylene pentaerythritol (molecular weight 400, monofunctional Number of alkylenoxide (ethylene oxide) units per group 1.5, Nippon Emulsifier PNT 60U)
- b_4 Polyoxypropylene diglycerin (molecular weight 750, number of alkylene oxide (propylene oxide) units per functional group 2.3, Sakamoto Yakuhin SC—P750)
- b_5 Polyoxypropylene trimethylolpropane (molecular weight 308, number of units of alkyloxide (propylene oxide) per functional group, TMP-F32 made by Nippon Emulsifier)
- b_6 polyoxypropylene pentaerythritol (molecular weight 452, per functional group 1 unit of alkylene oxide (propylene oxide), PNT_F40 made by Nippon Emulsifier).
- b′—4 Pentaerythritol (molecular weight: 136, number of alkylene oxide units per functional group: 0, manufactured by Tokyo Chemical Industry Co., Ltd.)
- d-1 Dibutyltin oxide (manufactured by Tokyo Chemical Industry).
- e-1 Chopped strand type glass fiber (fiber diameter 10 m, cut length 3 mm, Nittobo CS3J948)
- GFL Glass flakes, REFG 101 made by Nippon Sheet Glass
- e-4 Chopped strand type glass fibers (fiber diameter 13 mu m, manufactured by Nitto Boseki Co., Ltd. 3PE949)
- e-5 Talc (Nippon Talc Ltd. P _ 6).
- h—1 Tetrakis [methylene-3- (3 ′, 5′-di-t-butyl-4′-hydroxyphenyl) propionate] methane (“IRGANOX” 1010 from Ciba Geigy).
- thermoplastic resin is polybutylene terephthalate
- E when no inorganic filler is included, the cylinder temperature is 250 ° C, the mold temperature is 80 ° C, and the injection pressure is 30 MPa.
- F When the thermoplastic resin is polybutylene terephthalate and (F) contains an inorganic filler, the cylinder temperature is 25 0 ° C, mold temperature 80 ° C, injection pressure 70MPa.
- thermoplastic resin is polypropylene terephthalate
- the cylinder temperature is 265 ° C
- the mold temperature is 40 ° C
- the injection pressure is 30MPa.
- the cylinder temperature is 280 ° C
- the mold temperature is 40 ° C
- the injection pressure is 30MPa.
- the thermoplastic resin contains polycarbonate
- the cylinder temperature is 260 ° C
- the mold temperature is 40 ° C
- the injection pressure is 80MPa.
- thermoplastic resin composition One of the following methods was selected and measured according to the thermoplastic resin composition. (According to 2-DASTM D648, the deflection temperature under load (load 1.82 MPa) of a 12.7 mm X 127 mm X 3 mm strip-shaped product was measured.
- thermoplastic resin composition One of the following methods was selected and measured according to the thermoplastic resin composition. (According to 3-DASTM D256, the Izod impact strength of a 3 mm thick notched molded product was measured.
- thermoplastic resin composition One of the following methods was selected and measured according to the thermoplastic resin composition.
- thermoplastic resin composition Depending on the thermoplastic resin composition, the following measurement method was selected and measured.
- a box-shaped test piece having an opening 1 shown in FIG. 1 was formed, and the amount of warpage on the side opposite to the gate was measured as shown in FIG.
- a laser beam transmission test specimen 6 having a square L of 80 mm and a thickness D of 3 mm was molded.
- the molding conditions are a cylinder temperature of 260 ° C and a mold temperature of 80 ° C.
- Fig. 3 (a) is a plan view of the laser beam transmission evaluation test piece, and (b) is a side view of the test piece.
- the sprue 3 and runner 4 portions of the molded piece as shown in Fig. 3 were cut at the gate position 5, and the remaining portion was designated as a laser beam transmission evaluation test piece 6.
- the test machine used was an ultraviolet near-infrared spectrophotometer (UV-3100) manufactured by Shimadzu Corporation, and an integrating sphere was used as the detector.
- UV-3100 ultraviolet near-infrared spectrophotometer
- the transmittance represents the ratio between the transmitted light amount and the incident light amount as a percentage.
- the light transmittance in the near infrared 800 to 1100 nm wavelength region is described as “transmittance”.
- the laser weldability evaluation test piece is a laser welding test piece 7 which is a molded product having the same shape as the laser beam transmission evaluation test piece 6 in FIG. 3 and is cut into a width W of 24 mm and a length L of 70 mm.
- FIG. 4 (a) is a plan view of the test piece 7 after the processing
- FIG. 4 (b) is a side view thereof.
- Leister MODULAS C As a laser welding machine, Leister MODULAS C was used. This welding machine is a semiconductor laser device, and the wavelength of the laser light is near infrared at 940 nm. The maximum output is 35 W, the focal length L is 38 mm, and the focal diameter D is 0.6 mm.
- FIG. 5 is a schematic view showing a laser welding method.
- the laser welding method consists of placing a laser welding test piece 7 using a material that transmits a laser beam on the top and placing a laser welding test piece 8 using a material that absorbs the laser beam on the bottom and stacking them. Combine and irradiate with laser beam from the top. Laser irradiation is performed along the laser welding trajectory 9, and laser welding conditions are in the range of 15 to 35 W output and laser scanning. The test was carried out under the condition that the best welding strength was obtained at a speed of 1 to 50 mm / sec. The focal length was fixed at 38mm and the focal diameter was fixed at 0.6mm.
- Fig. 6 (a) is a plan view of the laser weld strength measurement test piece 12 laser-welded by the above method, and (b) is a side view of the test piece.
- the laser welding strength test specimen 12 is a laser welding test specimen shown in FIG. 4, which is a laser beam transmission side sample 7 and a laser beam absorption side sample 8, with a stacking length X of 30 mm and a welding distance Y of 20 mm. They are overlapped and welded at the weld 13.
- a general tensile tester AG-500B was used to measure the welding strength, and both ends of the test piece were fixed, and a tensile test was performed so that a tensile shear stress was generated at the welded part.
- the tensile speed during strength measurement is lmmZmin and the span is 40mm.
- the welding strength was the stress when the welded site was broken. Note that the laser beam transmitted through the sample using the resin composition of the present invention, to the laser beam absorbing side sample 8, to polybutylene Chi terephthalate resin 70 wt%, 30 wt glass fibers 0/0, and further the carbon black 0. A material added with 4 parts by weight was used.
- thermoplastic resin is polybutylene terephthalate
- the cylinder temperature is 250 ° C and the rotation speed is 200i "pm.
- thermoplastic resin is polypropylene terephthalate
- the cylinder temperature is 265 ° C.
- the rotational speed was 200 rpm
- thermoplastic resin was polyethylene terephthalate
- the mixture was melt-kneaded under the conditions of a cylinder temperature of 280 ° C. and a rotational speed of 200 rpm to obtain a pellet-shaped resin composition.
- the obtained resin composition was used with an injection molding machine SG75H-MIV manufactured by Sumitomo Heavy Industries, Ltd.
- the thermoplastic resin was polybutylene terephthalate
- the cylinder temperature was 250 ° C and the mold temperature was 80 ° C.
- the thermoplastic resin is polypropylene terephthalate
- the cylinder temperature is 265 ° C
- the mold temperature is 40 ° C.
- the thermoplastic resin is polyethylene terephthalate
- Various evaluation molded articles were injection-molded at a molder temperature of 280 ° C and a mold temperature of 40 ° C.
- a- 1-3 Polyethylene terephthalate (melting point 260 ° C, Mitsui Chemicals J1 55)
- b-1 Polyoxyethylene diglycerin (molecular weight 4100, number of alkylene oxide units per functional group 1.5, Sakamoto Pharmaceutical SC—E450)
- b-2 Oxyethylene trimethylolpropane (molecular weight 266, functional Number of alkylene oxide units per group, B made by this emulsifier ⁇ — 30U)
- b-3 Polyoxyethylene pentaerythritol (molecular weight 400, number of alkylene oxide units per functional group 1.5, PNT made by Nippon Emulsifier) 60U)
- b-1 Polyoxyethylene diglycerin (molecular weight 4 10, number of alkylene oxide units per functional group "! .5, Sakamoto Yakuhin SC- E450)
- b-2 Oxyethylene trimethylolpropane (molecular weight 266 , Number of alkylene oxide units per functional group: 1, TMP-30U made by Nippon Emulsifier
- b-3 Polyoxyethylene pentaerythritol (molecular weight 400, number of alkylene oxide units per functional group: 1. 5.
- b'-3 Glycerin (molecular weight 92, number of alkylene oxide units per functional group, Tokyo Kasei)
- a-1-1 Polybutylene terephthalate (melting point 223 ° C, "Toraycon” 1 1 00S manufactured by Toray)
- a- 1-2 Polypropylene terephthalate (melting point 228 ° C, "Corterra” CP50921 1 manufactured by Shell Chemicals)
- a- 1-3 Polyethylene phthalate (melting point 260 ° C, Mitsui Chemicals J1 55)
- b-1 Polyoxyethylene diglycerin (molecular weight 4100, number of alkylene oxide units per functional group 1.5, Sakamoto Pharmaceutical SC—E450)
- b-2 Oxyethylene trimethylolpropane (molecular weight 266, 1 Number of alkylene oxide units per functional group 1, TMP-30U made by Nippon Emulsifier
- b-3 Polyoxyethylene pentaerythritol (Molecular weight 400, Number of alkylene oxide units per functional group "!
- thermoplastic resin composition containing 1 to 4 parts by weight is excellent in fluidity, mechanical properties, and heat resistance.
- the mixture was melt-kneaded under the conditions of a cylinder and a cylinder temperature of 260 ° C. and a rotation speed of 200 rpm to obtain a pellet-shaped resin composition.
- the obtained resin composition was injection molded using a Sumitomo Heavy Industries, Ltd. injection molding machine SG75H-MIV at a cylinder temperature of 260 ° C and a mold temperature of 40 ° C. Table 4 shows the evaluation results.
- b-3 Polyoxyethylene pentaerythryl! (Molecular weight 400, 1.5 alkylene oxide units per functional group, PNT—60U made by Nippon Emulsifier)
- b-4 Polyoxypropylene diglycerin (Molecular weight 750, Number of alkylene oxide units per functional group 2.3, Sakamoto Pharmaceutical SC—P750)
- b-5 Polyoxypropylene trimethylolpropane (molecular weight 308, number of alkylene oxide units per functional group 1 , Nippon emulsifier manufactured TMP- R32)
- b - 6 Poriokishipuropirenpentaerisuri Torr (molecular weight 4 52, 1 alkylene O sulfoxide units of 1 per functional group, Nippon emulsifier manufactured PNT- F40)
- thermoplastic resin composition containing 4 to 4 parts by weight is excellent in fluidity and mechanical properties.
- a twin screw extruder with L / D 45 with the compounding ratios shown in Table 5 and (A) a thermoplastic resin and (B) a polyfunctional compound having a specific terminal structure and three or more functional groups. (E) Inorganic filler was fed into the extruder from the side feeder. Melt-kneading was performed under conditions of a cylinder temperature of 250 ° C. and a rotation speed of 200 rpm to obtain a pellet-shaped resin composition.
- the obtained resin composition was injection molded using a Sumitomo Heavy Industries, Ltd. injection molding machine SG75H-MIV at a cylinder temperature of 250 ° C and a mold temperature of 80 ° C. Table 5 shows the evaluation results.
- a-1-1 Polybutylene terephthalate (Melting point: 223 ° C, "Toraycon” ⁇ 1 00S manufactured by Toray)
- a- 1 - 2 Polypropylene terephthalate (melting point 228 ° C, manufactured by Shell Chemicals "Korutera” CP50921 1)
- b-1 Polyoxyethylene diglycerin (molecular weight 4100, number of alkylene oxide units per functional group 1.5, SC-E450, Sakamoto Yakuhin)
- b-2 Oxyethylenetrimethylolpropane (molecular weight 266, 1 Number of alkylene oxide units per functional group, 1 TMP-30U made by Nippon Emulsifier
- b-3 Polyoxyethylene pentaerythritol I (Molecular weight 400, Number of alkylene-oxide xide units per functional group 1.5
- B- 4 Polyoxydipropylene diglycerin (Molecular weight 750, number of alkylene oxide units per monofunctional group, 2.3, Sakamoto Pharmaceutical SC— P750)
- b-5 Polyoxypropylene Trimethylolpropane (molecular weight 308, number of alkyleneoxide units per functional group 1, TMP-F32 made by Nippon Emulsifier)
- b-6 Polyoxypropylene pentaerythritol (molecular weight 452, mole
- G-1 Versatic acid glycidyl ester (Japan Epoxy Resin "Cardiura I" E1 0P)
- e-1 Chopped strand type glass fiber (fiber diameter 10 (m, cut length 3mm, Nittobo CS3J948)
- thermoplastic resin (B) a compound having a specific terminal structure and having three or more functional groups, and (E) an inorganic filler were blended. It can be seen that the resulting resin composition is excellent in fluidity, mechanical properties, and heat resistance.
- the polyfunctional compound (B) having a specific terminal structure and having three or more functional groups contains an alkylene oxide unit, the effect of improving fluidity is large, and when it contains a propylene oxide unit, It can be seen that it is excellent in degradability.
- the obtained resin composition was injection molded using a Sumitomo Heavy Industries, Ltd. injection molding machine SG75H-MIV at a cylinder temperature of 250 ° C and a mold temperature of 80 ° C. Table 6 shows the evaluation results.
- a- 1 - 1 polybutylene ⁇ Refutare Ichito (mp 223 ° C, manufactured by Toray Industries, "Toraycon ' ⁇ 1 00S)
- b_1 Polyoxyethylene diglycerin (molecular weight 4100, number of alkylene oxide units per functional group 1.5, Sakamoto Chemicals SC—E450) b-2 year old xylethylenetrimethylolpropane (molecular weight 266, “I functional group Number of alkylene oxide units per unit, manufactured by Nippon Emulsifier TMP-30U) b-3: Polyoxyethylene pentaerythritol (molecular weight 400, alkylene per one functional group.
- PNT—60U manufactured by Nippon Emulsifier b-4: Polyoxypropylene diglycerin (molecular weight 750, number of alkylene oxide units per functional group 2.3, Sakamoto Pharmaceutical SC—P750) b-5: Polyoxypropylene trimethylol Propane (Molecular weight 308, 1 alkylene oxide unit per functional group, Nippon Emulsifier TMP-F32) b-6: Polyoxypropylene pentaerythritol (molecular weight 452, alkylene oxide per functional group Number 1, Japan emulsifier made PNT- F40)
- e-1 Chopped strand type glass fiber (fiber diameter 10 ⁇ m, cut length 3mm, Nittobo CS3J948)
- Ethylene / ethyl acrylate copolymer (EVAR_EX" EEA A—709, made by Mitsui 'DuPont' Polychemical)
- h1 1 ⁇ trakis [methylene— 3— ha ', 5'-di-t-butyl-4'-hydroxyphenyl) propionate] methane (Ciba-Gaigi "IRGANOX""! 01 0)
- thermoplastic resin (B) a compound having a specific terminal structure and three or more functional groups, and (E) an inorganic filler were blended. It can be seen that the resulting resin composition is excellent in fluidity, mechanical properties, and heat resistance.
- polyfunctional compound having a specific terminal structure and having three or more functional groups contains an alkylene oxide unit, the effect of improving fluidity is great, and when it contains a propylene oxide unit, It can be seen that it is excellent in degradability.
- thermoplastic resin is polyethylene terephthalate
- thermoplastic resin contains polycarbonate
- the cylinder temperature 260 ° C, rpm Melt-kneading was performed at 200 rpm to obtain a pellet-shaped resin composition.
- the obtained resin composition was used with an injection molding machine SG75H-MIV manufactured by Sumitomo Heavy Industries, Ltd.
- the thermoplastic resin was polybutylene terephthalate, the cylinder temperature was 250 ° C and the mold temperature was 80 ° C.
- the thermoplastic resin is polypropylene terephthalate, cylinder temperature 2 65 ° C, mold temperature 40 ° C,
- the thermoplastic resin is polyethylene terephthalate, cylinder temperature 280 ° C, mold temperature 40 ° C
- various evaluation molded articles were injection molded at a cylinder temperature of 260 ° C and a mold temperature of 80 ° C. The evaluation results are shown in Tables 7-9.
- a- 1-1 Polybutylene terephthalate (melting point: 223 ° C; "Toraycon” 1 1 00S manufactured by Toray)
- b-1 Polyoxyethylene diglycerin (molecular weight 4100, number of alkylene oxide units per functional group "! .5, SC-E450, Sakamoto Yakuhin)
- b-2 Oxyethylene trimethylolpropane (molecular weight 266, Number of alkylene oxide units per functional group 1, TMP-30U made by Nippon Emulsifier
- b-3 Polyoxyethylene pentaerythritol (molecular weight 400, number of alkylene oxide units 1.5 per functional group, Nippon emulsifier PNT-60U)
- a- 1-1 Polybutylene phthalate (melting point 223 ° C, "Toraycon” 1 100S manufactured by Toray)
- b-1 Polyoxyethylene diglycerin (molecular weight 4100, number of alkylene oxide units per functional group 1.5, Sakamoto Chemicals SC—E450)
- b 2 Oxyethylene trimethylolpropane (molecular weight 266, monofunctional group)
- B-1 polyoxyethylene pentaerythritol (molecular weight 400, number of alkylene oxide units per functional group 1) 5, Nippon Emulsifier PNT—60U)
- b'- 3 Glycerin (molecular weight 92, number of alkylene oxide units per functional group, Tokyo Kasei)
- b-1 Polyoxyethylene diglycerol (molecular weight 41 0, number 1 functional group per Li alkylene O sulfoxides unit 1 5, Sakamoto Yakuhin Ltd. SC- E450.)
- b- 2 O carboxymethyl ethylene trimethylolpropane (molecular weight 266 alkylene O sulfoxide units of 1 per functional group, Nippon emulsifier manufactured by TMP- 30U)
- b - 3 ! polyoxyethylene pentaerythritol Li - Le (molecular weight 400, 1 alkylene O sulfoxide units of 1 per functional group. 5, Nippon Emulsifier PNT-60U)
- b'- 3 Glycerin (molecular weight 92, number of alkylene oxide units per functional group, Tokyo Kasei)
- Ethylene Z ethyl acrylate copolymer (Mitsui's DuPont Polychemical "EVAFLEX EEA A-F 09)
- Ethylene / Ethyl arylate copolymer (Mitsui's DuPont Polychemical "EVAFLEX EEA A-709")
- a-1-1 Polybutylene terephthalate (melting point 223 ° C, "Toraycon” 1 1 00S manufactured by Toray)
- b-1 Polyoxyethylene diglycerin (molecular weight 4100, number of alkylene oxide units per functional group 1.5, Sakamoto Pharmaceutical SC—E450)
- b-2 Oxyethylene trimethylolpropane (molecular weight 266, 1 functional group per alkylene O sulfoxides unit number 1 of y, Nippon emulsifier manufactured by TMP- 30U)
- b- 3 polyoxyethylene pentaerythritol Ichiru (molecular weight 400, 1 alkylene O sulfoxides unit number per functional group 1 5, Nippon emulsifier PNT-60U)
- e-4 Chopped strand type glass fiber (fiber diameter "13", Nittobo Co., Ltd. 3PE949).
- Ethylene Z ethyl acrylate copolymer (Mitsui 'DuPont' made by polychemical "EVAF ⁇ ' ⁇ A— 709)
- a-1-1 Polybutylene terephthalate (melting point 223 ° C, "Toraycon” 1 1 00S manufactured by Toray)
- a- 1 -2 Polypropylene terephthalate (melting point 228 ° C, "Corterra” CP50921 1 manufactured by Shell Chemicals)
- b-1 Polyoxydiethylenediglycerin (molecular weight 4100, number of alkylene oxide units per functional group 1.5, Sakamoto Pharmaceutical SC-E450)
- b-2 Oxyethylenetrimethylolpropane (molecular weight 266, 1 Number of alkylene oxide units per functional group, manufactured by Nippon Emulsifier TMP-30U)
- b-3 Polyoxyethylene pentaerythri! (Molecular weight 400, number of alkylene oxide units per functional group "! .5, Japanese emulsifier PNT-60U)
- e-4 Chopped strand type glass fiber (fiber diameter 13 mm, 3PE949 manufactured by Nittobo Co., Ltd.).
- Ethylene Z ethyl acrylate copolymer (Mitsui 'DuPont' made by Polychemical "EVAF ⁇ ' ⁇ ⁇ — 709)
- Example 78 From the comparison between Example 78 and Examples 92 to 94 and Comparative Examples 45 and 46, when the added amount of the inorganic filler is less than 2 parts by weight, the reinforcing effect of the resin composition is reduced to 120%. It can be seen that when the amount exceeds the part, the fluidity is lowered.
- the resin composition or molded product of the present invention is excellent in fluidity and mechanical properties, and also excellent in low warpage, laser permeability and laser weldability, it can be used in electrical / electronic equipment parts, automobile parts, machinery. It can be used as a part.
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EP07767646.8A EP2036952B1 (en) | 2006-06-30 | 2007-06-27 | Thermoplastic resin composition and molded article thereof |
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US20120149837A1 (en) | 2012-06-14 |
US9045631B2 (en) | 2015-06-02 |
TW200811238A (en) | 2008-03-01 |
EP2036952A4 (en) | 2014-07-30 |
EP2036952B1 (en) | 2016-04-20 |
CA2655971C (en) | 2013-12-31 |
CN101511944A (zh) | 2009-08-19 |
TWI414557B (zh) | 2013-11-11 |
KR101372345B1 (ko) | 2014-03-12 |
MY150503A (en) | 2014-01-30 |
CA2655971A1 (en) | 2008-01-03 |
EP2036952A1 (en) | 2009-03-18 |
KR20090031869A (ko) | 2009-03-30 |
MX2008016314A (es) | 2009-02-25 |
US20090275678A1 (en) | 2009-11-05 |
US8193264B2 (en) | 2012-06-05 |
CN101511944B (zh) | 2011-08-24 |
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