US4831078A - Process for producing copolymer latex - Google Patents
Process for producing copolymer latex Download PDFInfo
- Publication number
- US4831078A US4831078A US07/220,394 US22039488A US4831078A US 4831078 A US4831078 A US 4831078A US 22039488 A US22039488 A US 22039488A US 4831078 A US4831078 A US 4831078A
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- United States
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- Expired - Lifetime
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- 229920000126 latex Polymers 0.000 title claims abstract description 63
- 239000004816 latex Substances 0.000 title claims abstract description 49
- 229920001577 copolymer Polymers 0.000 title claims abstract description 41
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000000178 monomer Substances 0.000 claims abstract description 55
- 239000003607 modifier Substances 0.000 claims abstract description 46
- 239000000203 mixture Substances 0.000 claims abstract description 34
- 239000008199 coating composition Substances 0.000 claims abstract description 11
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000011230 binding agent Substances 0.000 claims abstract description 10
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims abstract description 10
- 125000005907 alkyl ester group Chemical group 0.000 claims abstract description 7
- 239000002253 acid Substances 0.000 claims abstract description 6
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 5
- 150000001993 dienes Chemical class 0.000 claims abstract description 5
- 238000007720 emulsion polymerization reaction Methods 0.000 claims abstract description 5
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 5
- 238000006243 chemical reaction Methods 0.000 claims description 13
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 11
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 8
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 claims description 5
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 5
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 claims description 5
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 claims description 4
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 4
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 4
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 claims description 4
- 150000003568 thioethers Chemical class 0.000 claims description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 4
- 150000001350 alkyl halides Chemical class 0.000 claims description 3
- 230000003247 decreasing effect Effects 0.000 claims description 3
- 238000007645 offset printing Methods 0.000 claims description 3
- UTOVMEACOLCUCK-SNAWJCMRSA-N (e)-4-butoxy-4-oxobut-2-enoic acid Chemical compound CCCCOC(=O)\C=C\C(O)=O UTOVMEACOLCUCK-SNAWJCMRSA-N 0.000 claims description 2
- XLYMOEINVGRTEX-ONEGZZNKSA-N (e)-4-ethoxy-4-oxobut-2-enoic acid Chemical compound CCOC(=O)\C=C\C(O)=O XLYMOEINVGRTEX-ONEGZZNKSA-N 0.000 claims description 2
- AYAUWVRAUCDBFR-ARJAWSKDSA-N (z)-4-oxo-4-propoxybut-2-enoic acid Chemical compound CCCOC(=O)\C=C/C(O)=O AYAUWVRAUCDBFR-ARJAWSKDSA-N 0.000 claims description 2
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 claims description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- OYUNTGBISCIYPW-UHFFFAOYSA-N 2-chloroprop-2-enenitrile Chemical compound ClC(=C)C#N OYUNTGBISCIYPW-UHFFFAOYSA-N 0.000 claims description 2
- TVONJMOVBKMLOM-UHFFFAOYSA-N 2-methylidenebutanenitrile Chemical compound CCC(=C)C#N TVONJMOVBKMLOM-UHFFFAOYSA-N 0.000 claims description 2
- RTTAGBVNSDJDTE-UHFFFAOYSA-N 4-ethoxy-2-methylidene-4-oxobutanoic acid Chemical compound CCOC(=O)CC(=C)C(O)=O RTTAGBVNSDJDTE-UHFFFAOYSA-N 0.000 claims description 2
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 claims description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 claims description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 2
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 claims description 2
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 2
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 claims description 2
- YACLQRRMGMJLJV-UHFFFAOYSA-N chloroprene Chemical compound ClC(=C)C=C YACLQRRMGMJLJV-UHFFFAOYSA-N 0.000 claims description 2
- 229930016911 cinnamic acid Natural products 0.000 claims description 2
- 235000013985 cinnamic acid Nutrition 0.000 claims description 2
- LDHQCZJRKDOVOX-NSCUHMNNSA-N crotonic acid Chemical compound C\C=C\C(O)=O LDHQCZJRKDOVOX-NSCUHMNNSA-N 0.000 claims description 2
- IEPRKVQEAMIZSS-AATRIKPKSA-N diethyl fumarate Chemical compound CCOC(=O)\C=C\C(=O)OCC IEPRKVQEAMIZSS-AATRIKPKSA-N 0.000 claims description 2
- ZWWQRMFIZFPUAA-UHFFFAOYSA-N dimethyl 2-methylidenebutanedioate Chemical compound COC(=O)CC(=C)C(=O)OC ZWWQRMFIZFPUAA-UHFFFAOYSA-N 0.000 claims description 2
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 claims description 2
- 239000001530 fumaric acid Substances 0.000 claims description 2
- XLYMOEINVGRTEX-UHFFFAOYSA-N fumaric acid monoethyl ester Natural products CCOC(=O)C=CC(O)=O XLYMOEINVGRTEX-UHFFFAOYSA-N 0.000 claims description 2
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 claims description 2
- 239000011976 maleic acid Substances 0.000 claims description 2
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 claims description 2
- 229940074369 monoethyl fumarate Drugs 0.000 claims description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 claims description 2
- HJWLCRVIBGQPNF-UHFFFAOYSA-N prop-2-enylbenzene Chemical compound C=CCC1=CC=CC=C1 HJWLCRVIBGQPNF-UHFFFAOYSA-N 0.000 claims description 2
- LDHQCZJRKDOVOX-UHFFFAOYSA-N trans-crotonic acid Natural products CC=CC(O)=O LDHQCZJRKDOVOX-UHFFFAOYSA-N 0.000 claims description 2
- 150000001875 compounds Chemical class 0.000 claims 3
- 230000007423 decrease Effects 0.000 claims 1
- 150000004820 halides Chemical class 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 239000000049 pigment Substances 0.000 description 7
- 238000006116 polymerization reaction Methods 0.000 description 7
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 6
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 4
- 239000004927 clay Substances 0.000 description 4
- 239000003995 emulsifying agent Substances 0.000 description 4
- 239000000839 emulsion Substances 0.000 description 4
- 238000002360 preparation method Methods 0.000 description 4
- 239000004094 surface-active agent Substances 0.000 description 4
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 3
- -1 aliphatic sulfonic acid salts Chemical class 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 3
- 235000017557 sodium bicarbonate Nutrition 0.000 description 3
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 239000002270 dispersing agent Substances 0.000 description 2
- WNAHIZMDSQCWRP-UHFFFAOYSA-N dodecane-1-thiol Chemical compound CCCCCCCCCCCCS WNAHIZMDSQCWRP-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 239000004615 ingredient Substances 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 2
- HJUGFYREWKUQJT-UHFFFAOYSA-N tetrabromomethane Chemical compound BrC(Br)(Br)Br HJUGFYREWKUQJT-UHFFFAOYSA-N 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- PAAZPARNPHGIKF-UHFFFAOYSA-N 1,2-dibromoethane Chemical compound BrCCBr PAAZPARNPHGIKF-UHFFFAOYSA-N 0.000 description 1
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- ZJCZFAAXZODMQT-UHFFFAOYSA-N 2-methylpentadecane-2-thiol Chemical compound CCCCCCCCCCCCCC(C)(C)S ZJCZFAAXZODMQT-UHFFFAOYSA-N 0.000 description 1
- AGBXYHCHUYARJY-UHFFFAOYSA-N 2-phenylethenesulfonic acid Chemical compound OS(=O)(=O)C=CC1=CC=CC=C1 AGBXYHCHUYARJY-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 239000004342 Benzoyl peroxide Substances 0.000 description 1
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 1
- KWIUHFFTVRNATP-UHFFFAOYSA-N Betaine Natural products C[N+](C)(C)CC([O-])=O KWIUHFFTVRNATP-UHFFFAOYSA-N 0.000 description 1
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- BWGNESOTFCXPMA-UHFFFAOYSA-N Dihydrogen disulfide Chemical compound SS BWGNESOTFCXPMA-UHFFFAOYSA-N 0.000 description 1
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical compound SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 1
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical group OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 1
- 229920000881 Modified starch Polymers 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- KWIUHFFTVRNATP-UHFFFAOYSA-O N,N,N-trimethylglycinium Chemical compound C[N+](C)(C)CC(O)=O KWIUHFFTVRNATP-UHFFFAOYSA-O 0.000 description 1
- CNCOEDDPFOAUMB-UHFFFAOYSA-N N-Methylolacrylamide Chemical compound OCNC(=O)C=C CNCOEDDPFOAUMB-UHFFFAOYSA-N 0.000 description 1
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- 150000005215 alkyl ethers Chemical class 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- 229910021502 aluminium hydroxide Inorganic materials 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
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- 230000006399 behavior Effects 0.000 description 1
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- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 description 1
- 235000021240 caseins Nutrition 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H19/00—Coated paper; Coating material
- D21H19/36—Coatings with pigments
- D21H19/44—Coatings with pigments characterised by the other ingredients, e.g. the binder or dispersing agent
- D21H19/56—Macromolecular organic compounds or oligomers thereof obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D21H19/58—Polymers or oligomers of diolefins, aromatic vinyl monomers or unsaturated acids or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/38—Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F236/00—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds
- C08F236/02—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds
- C08F236/04—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated
- C08F236/10—Copolymers of compounds having one or more unsaturated aliphatic radicals, at least one having two or more carbon-to-carbon double bonds the radical having only two carbon-to-carbon double bonds conjugated with vinyl-aromatic monomers
Definitions
- This invention relates to a copolymer latex suitable for use as a binder in a paper coating composition having good blister resistance and print gloss.
- Pigment-coated paper using a copolymer latex as a binder has various excellent properties such as whiteness, gloss, water resistance and adhesion strength, and therefore has been used in increasing amounts with the wide-spread use of offset rotary presses.
- Blister resistance is one important property required of copolymer latices used in coated paper for offset rotary printing.
- One known method of improving the blister resistance is to control the amount of a gel in the copolymer latex (U.S. Pat. No. 3,970,629).
- the amount of the gel is decreased by simply increasing the amount of the molecular weight modifiers used, the blister resistance of the copolymer latex is improved but its print gloss and adhesion strength are reduced.
- the present inventors studied the method of using the molecular weight modifier in order to remove such an imbalance between blister resistance and print gloss, and have found that by using a special method of adding the modifier, the blister resistance and print gloss are improved and the adhesion strength can be fully retained even when the amount of gel as a whole remains the same.
- a process for producing a copolymer latex for use as a binder in a paper coating composition by emulsion polymerization while monomers and a molecular weight modifier are continuously introduced into a reactor characterized in that
- the molecular weight modifier is used in an amount of X o parts by weight (in which 0 ⁇ X o ⁇ 10) per 100 parts by weight of a monomeric mixture composed of (1) 20 to 50% by weight of an aliphatic conjugated diene monomer, (2) 15 to 70% by weight of a vinyl aromatic monomer, (3) 5 to 40% by weight of an alkyl ester of an ethylenically unsaturated carboxylic acid, (4) 0.5 to 10% by weight of an ethylenically unsaturated acid monomer, and (5) 0 to 30% by weight of a vinyl cyanide monomer, and
- the molecular weight modifier is continuously added so that with the amount of the molecular weight modifier added per unit time at any time t in a time period of adding the monomers and the molecular weight modifier being X(t) parts by weight (per 100 parts by weight of the monomeric mixture added per unit time; on the same basis hereinafter), the following conditions are satisfied,
- X(t) takes a minimum value of Xmin parts by weight and a maximum value of Xmax parts by weight within said time period of addition
- the characteristic feature of the present invention is that the amount of the molecular weight modifier is continuously changed when a copolymer latex is produced by polymerizing the aforesaid monomeric mixture while continuously adding the monomeric mixture and molecular weight modifier into the reactor.
- FIGS. 1 to 6 are graphs showing examples of the method of adding the molecular weight modifier in accordance with this invention.
- FIGS. 7 to 15 graphs showing the behaviors of adding the molecular weight modifier during the production of copolymer latices in Example 1.
- the ordinate represents the amount in parts by weight of the molecular weight modifier added and the abscissa, the addition time in hours.
- the amount of the molecular weight modifier (the percentage based on the amount of the monomeric mixture simultaneously added) to be continuously introduced into the reactor should be changed with the lapse of time so that as shown in FIGS. 1 to 6, it has a maximum value (Xmax) and a minimum value (Xmin) between the start of addition and the end of addition.
- the Xmin and Xmax may be at the time of starting and the time of ending respectively of the time period of addition (FIGS. 1 and 2), or may be reverse (FIGS. 3 and 4). Or both of X min and X max, or one of them, may be in an intermediate portion in the time period of addition (FIGS. 5 and 6).
- copolymer latex in accordance with this invention obtained by using such a special method of adding the molecular weight modifier gives to a paper coating composition an effect of improving the balance between excellent blister resistance and print gloss which cannot be achieved by copolymer latices obtained by conventional methods, for example by a method in which all of the modifier is added at the start of polymerization, a method in which a part of the modifier is added at the start of polymerization and the remainder toward the end of polymerization, or a method in which the modifiers is uniformly added throughout the period of polymerization.
- Examples of the aliphatic conjugated diene monomer (1) constituting the copolymer latex in accordance with this invention are 1,3-butadiene, 2-methyl-1,3-butadiene and 2-chloro-1,3-butadiene.
- This monomer (1) is a component which gives a moderate degree of flexibility to the copolymer latex. If its amount is less than 20% by weight based on the entire monomeric mixture, the copolymer latex has an increased glass transition temperature and therefore poor film-formability, and is also reduced in adhesion strength. If its amount exceeds 50% by weight, the water resistance of the copolymer latex is reduced.
- the amount of the monomer (1) is 25 to 40% by weight.
- Examples of the vinyl aromatic monomer (2) are styrene, alpha-methylstyrene and vinyltoluene.
- the monomer (2) gives a moderate degree of hardness to the copolymer latex, and water resistance of the coated paper which is important during offset printing. If the amount of the monomer (2) in the entire monomeric mixture is less than 15% by weight, the water resistance of the coated paper is insufficient. If it exceeds 75% by weight, the copolymer latex has poor film formability and reduced adhesion strength. Preferably, its amount is 30 to 60% by weight.
- alkyl ester of an ethylenically unsaturated carboxylic acid (3) examples include methyl acrylate, methyl methacrylate, ethyl acrylate, ethyl methacrylate, butyl acrylate, 2-ethylhexyl acrylate, monoethyl fumarate, diethyl fumarate, monoethyl itaconate, dimethyl itaconate, monobutyl fumarate, and monopropyl maleate.
- the monomer (3) is a component which gives a moderate degree of hardness to the copolymer latex and improves ink transfer. If its amount is less than 5% based on the entire monomeric mixture, the ink transfer property of the coated paper is insufficient. If it exceeds 40% by weight, the copolymer latex has reduced water resistance and adhesion.
- the preferred amount of the monomer (3) is 5 to 25% by weight.
- Examples of the ethylenically unsaturated acid monomer (4) include unsaturated carboxylic acids such as acrylic acid, methacrylic acid, crotonic acid, cinnamic acid, itaconic acid, fumaric acid and maleic acid, and unsaturated sulfonic acids such as styrenesulfonic acid.
- the monomer (4) is a component which increases the adhesion of the copolymer latex to pigments and raw paper and simultaneously improves the mechanical stability of the copolymer latex. If the amount of the monomer (4) is less than 0.5% by weight, it is difficult to achieve the purpose of using it. If it exceeds 10% by weight, the copolymer latex has alkali-thickening property. Hence, the copolymer latex has unsatisfactory handlability and reduced water resistance.
- the preferred amount of the monomer (4) is 1 to 5% by weight.
- Examples of the vinyl cyanide monomer (5) include acrylonitrile, alpha-chloroacrylonitrile, methacrylonitrile and alpha-ethylacrylonitrile.
- the monomer (5) is a component which improves the gloss of coated paper. If it exceeds 30% by weight based on the entire monomeric mixture, the adhesion to pigments and raw paper and ink transfer property of the coated paper are markedly reduced.
- Another monomer may be used in an amount of up to 10% by weight based on the entire monomeric mixture in addition to the monomers (1) to (5) mentioned above.
- Examples include ethylenically unsaturated carboxylic acid amides and N-substituted products thereof, such as acrylamide, methacrylamide and N-methylolacrylamide; unsaturated alcohols such as allyl alcohol; and functional alkyl ester compounds such as beta-hydroxyethyl acrylate and glycidyl methacrylate.
- the monomers must be added continuously to the polymerization system by various methods.
- the monomeric mixture is continuously introduced into the reactor; or the monomeric mixture is divided into two or more monomeric mixtures having varied monomer compositions and the divided monomeric mixtures are continuously added to the reactor.
- the known emulsion polymerization method may be followed.
- the monomeric mixture is used after emulsifying it with an emulsifier.
- the emulsifier examples include anionic surface-active agents such as sulfuric acid esters or higher alcohols, alkylbenzenesulfonic acid salts and aliphatic sulfonic acid salts; nonionic surface-active agents such as alkyl esters, alkylphenyl ethers and alkyl ethers of polyethylene glycols; and amphoteric surface-active agents such as betaine. These emulsifiers may be used singly or in combination. In view of the water resistance of the copolymer latex to be obtained, the amount of the emulsifier is desirably not more than 1% by weight.
- polymerization initiators there may be used, for example, water-soluble initiators such as potassium persulfate and ammonium persulfate, redox initiators and oil-soluble initiators such as benzoyl peroxide and azobisisobutyronitrile.
- molecular weight modifiers examples include mercaptans such as octylmercaptan, n-dodecylmercaptan, t-dodecylmercaptan, n-tetradecylmercaptan, t-tetradecylmercaptan, n-hexadecylmercaptan and t-hexadecylmercaptan; sulfides such as tetraethyl thiuram sulfide, dipentamethylenethiuram hexasulfide and diisopropylxanthogene disulfide; and alkyl halides such as carbon tetrachloride, methyl chloride, carbon tetrabromide and ethylene bromide. These modifiers may be used singly or in combination.
- Pigments which can be used to prepare a paper coating composition by mixing it with the copolymer latex of this invention include, for example, mineral pigments such as clay, calcium carbonate, aluminium hydroxide, titanium white, barium sulfate, satin white and talc, and organic pigments such as polystyrene and phenolic resins. Clay, particularly kaolinite clay, is preferred.
- the copolymer latex obtained by this invention may be used, if required, together with another binder, for example, water-soluble polymers such as starch, casein, polyvinyl alcohol, methyl cellulose, carboxymethyl cellulose and sodium alginate; and latices such as a styrene/butadiene copolymer latex, a methyl methacrylate/butadiene copolymer latex, a polyvinyl acetate latex and an acrylate copolymer latex.
- water-soluble polymers such as starch, casein, polyvinyl alcohol, methyl cellulose, carboxymethyl cellulose and sodium alginate
- latices such as a styrene/butadiene copolymer latex, a methyl methacrylate/butadiene copolymer latex, a polyvinyl acetate latex and an acrylate copolymer latex.
- the copolymer latex of this invention may be used usually in an amount of 2 to 40% by weight based on the total amount (solids) of the pigment and binder.
- the paper coating composition may further include a pigment dispersant, a viscosity adjusting agent, a water holding agent, a water-proofing agent, a dye, a fluorescent dye, a lubricant, a pH adjusting agent, a defoamer, a surface-active agent, an antiseptic agent, if required.
- a tank equipped with a stirrer was charged with the following ingredients to form a monomer emulsion.
- the inside of the autoclave was heated to 80° C., and the above monomer emulsion was continuously added to the autoclave uniformly over the course of 6 hours. Simultaneously, 1.0 part by weight in total of t-dodecylmercaptan was continuously introduced into the autoclave over the course of 6 hours so that the amount X(t) of dodecylmercaptan per 100 parts of the monomers added per unit time continuously changed as shown in FIGS. 7 to 12, or was continuously added at a constant rate (FIG. 13) or at two different rates (FIGS. 14 and 15).
- the copolymer latices obtained are designated as latices A to F (invention) and latices G to I (comparison).
- Copolymer latices were produced by polymerization while continuously adding emulsions in two steps as shown in Table 1. After the addition in the first step, the addition in the second step was immediately started. Otherwise, the same procedure as in Example 1 was repeated.
- a paper coating composition of the following recipe was prepared by using each of the copolymer latices A to K.
- composition was coated on a sheet of raw paper by a blade coater at a rate of 14 g/m 2 , and immediately then, dried in hot air at 130° C. for 20 seconds at a speed of 1 m/sec.
- the coated paper was conditioned for one day at a temperature of 20° C. and a relative humidity of 65%, and supercalendered twice at a temperature of 60° C. and a linear pressure of 100 kg/cm to prepare a sample.
- Offset ink (having a high tack) was printed on the sample five times using an RI tester (supplied by Akira Seisakusho). The degree of pick was observed visually, and rated by a 5-point method where point 5 means that the adhesion strength is sufficiently strong and point 1 means that the adhesion strength is quite weak.
- test sample was prepared in accordance with TAPPI Standard T-526, and dipped for about 3 seconds in each of silicone oil baths kept at various temperatures. The sample was dried and observed for the oocurrence of blisters. By this procedure, the lowest temperature at which blisters formed was determined.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Health & Medical Sciences (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Paper (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Polymerisation Methods In General (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP59-182035 | 1984-08-31 | ||
JP59182035A JPS6163794A (ja) | 1984-08-31 | 1984-08-31 | 紙塗被用組成物 |
Related Parent Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US06770060 Continuation | 1985-08-28 |
Publications (1)
Publication Number | Publication Date |
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US4831078A true US4831078A (en) | 1989-05-16 |
Family
ID=16111193
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US07/220,394 Expired - Lifetime US4831078A (en) | 1984-08-31 | 1988-07-19 | Process for producing copolymer latex |
Country Status (4)
Country | Link |
---|---|
US (1) | US4831078A (enrdf_load_stackoverflow) |
JP (1) | JPS6163794A (enrdf_load_stackoverflow) |
DE (1) | DE3531103C2 (enrdf_load_stackoverflow) |
FR (1) | FR2569704B1 (enrdf_load_stackoverflow) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5130368A (en) * | 1989-10-16 | 1992-07-14 | The B. F. Goodrich Company | Colloidal polymeric compositions for fibrous substrate saturation |
US5629047A (en) * | 1990-08-06 | 1997-05-13 | Gencorp Inc. | Method of making functionalized styrene butadiene type latex binders |
CN111253511A (zh) * | 2020-01-19 | 2020-06-09 | 杭州龙驹合成材料有限公司 | 一种高强度造纸底涂胶乳及其生产工艺 |
Families Citing this family (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS6312614A (ja) * | 1986-07-02 | 1988-01-20 | Asahi Chem Ind Co Ltd | 共重合体ラテツクス及びこれを用いた接着剤 |
JP2605344B2 (ja) * | 1987-05-29 | 1997-04-30 | 日本合成ゴム株式会社 | 紙塗被組成物 |
JPH01192897A (ja) * | 1988-01-22 | 1989-08-02 | Japan Synthetic Rubber Co Ltd | グラビア印刷用紙塗工組成物 |
JPH01201599A (ja) * | 1988-02-04 | 1989-08-14 | Japan Synthetic Rubber Co Ltd | グラビア印刷用塗工紙の製造方法 |
JP2555294B2 (ja) * | 1989-06-30 | 1996-11-20 | 日本合成ゴム株式会社 | 紙塗被組成物 |
JP2615249B2 (ja) * | 1990-06-07 | 1997-05-28 | 旭化成工業株式会社 | ジエン系共重合体ラテックスの製造方法 |
JPH05171096A (ja) * | 1991-12-20 | 1993-07-09 | Asahi Chem Ind Co Ltd | 顔料組成物 |
JP3283311B2 (ja) * | 1992-12-25 | 2002-05-20 | 三井化学株式会社 | 紙塗工用組成物及び該組成物を塗工して得られる塗工紙 |
US5700852A (en) * | 1994-04-06 | 1997-12-23 | Japan Synthetic Rubber Co., Ltd. | Paper coating composition |
KR100335641B1 (ko) * | 2000-02-21 | 2002-05-08 | 강석주 | 고속 인쇄용 도공지에 사용되는 고 접착력 라텍스의제조방법 |
EP2289991A1 (en) * | 2009-08-26 | 2011-03-02 | University Of Waterloo | Nano-sized diene-based polymer latex particles |
KR102365019B1 (ko) * | 2014-03-27 | 2022-02-17 | 제온 코포레이션 | 니트릴기 함유 공중합체 고무, 가교성 고무 조성물 및 고무 가교물 |
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- 1985-08-30 DE DE3531103A patent/DE3531103C2/de not_active Expired - Fee Related
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Publication number | Priority date | Publication date | Assignee | Title |
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US5130368A (en) * | 1989-10-16 | 1992-07-14 | The B. F. Goodrich Company | Colloidal polymeric compositions for fibrous substrate saturation |
US5629047A (en) * | 1990-08-06 | 1997-05-13 | Gencorp Inc. | Method of making functionalized styrene butadiene type latex binders |
CN111253511A (zh) * | 2020-01-19 | 2020-06-09 | 杭州龙驹合成材料有限公司 | 一种高强度造纸底涂胶乳及其生产工艺 |
CN111253511B (zh) * | 2020-01-19 | 2023-01-03 | 杭州龙驹合成材料有限公司 | 一种高强度造纸底涂胶乳及其生产工艺 |
Also Published As
Publication number | Publication date |
---|---|
FR2569704B1 (fr) | 1988-11-04 |
FR2569704A1 (fr) | 1986-03-07 |
JPS6163794A (ja) | 1986-04-01 |
JPH0342360B2 (enrdf_load_stackoverflow) | 1991-06-26 |
DE3531103A1 (de) | 1986-04-10 |
DE3531103C2 (de) | 1994-09-08 |
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