US20170119047A1 - Article for Use with Apparatus for Heating Smokable Material - Google Patents

Article for Use with Apparatus for Heating Smokable Material Download PDF

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Publication number
US20170119047A1
US20170119047A1 US14/927,532 US201514927532A US2017119047A1 US 20170119047 A1 US20170119047 A1 US 20170119047A1 US 201514927532 A US201514927532 A US 201514927532A US 2017119047 A1 US2017119047 A1 US 2017119047A1
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US
United States
Prior art keywords
heating
heater
smokable material
article
iron
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Abandoned
Application number
US14/927,532
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English (en)
Inventor
Thomas P. Blandino
Andrew P. Wilke
James J. Frater
Benjamin J. Paprocki
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
British American Tobacco Investments Ltd
Original Assignee
British American Tobacco Investments Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=57389381&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=US20170119047(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by British American Tobacco Investments Ltd filed Critical British American Tobacco Investments Ltd
Priority to US14/927,532 priority Critical patent/US20170119047A1/en
Assigned to BRITISH AMERICAN TOBACCO (INVESTMENTS) LIMITED reassignment BRITISH AMERICAN TOBACCO (INVESTMENTS) LIMITED ASSIGNMENT OF ASSIGNORS INTEREST (SEE DOCUMENT FOR DETAILS). Assignors: BB7, LLC, BLANDINO, THOMAS P., FRATER, JAMES J., PAPROCKI, BENJAMIN J., WILKE, ANDREW P.
Priority to PCT/EP2016/075739 priority patent/WO2017072149A1/en
Priority to MYPI2018701474A priority patent/MY185583A/en
Priority to AU2016344645A priority patent/AU2016344645B2/en
Priority to RU2018115288A priority patent/RU2687757C1/ru
Priority to KR1020217020669A priority patent/KR20210084705A/ko
Priority to CN201680063457.4A priority patent/CN108348010A/zh
Priority to EP16798651.2A priority patent/EP3367830B1/en
Priority to JP2018521547A priority patent/JP6733878B2/ja
Priority to KR1020187012355A priority patent/KR102061674B1/ko
Priority to CA3003522A priority patent/CA3003522A1/en
Priority to BR112018008589A priority patent/BR112018008589A2/pt
Priority to RU2019112521A priority patent/RU2823091C2/ru
Priority to US15/772,386 priority patent/US20180317553A1/en
Priority to KR1020197038229A priority patent/KR20200001606A/ko
Publication of US20170119047A1 publication Critical patent/US20170119047A1/en
Priority to HK18115509.2A priority patent/HK1256472A1/zh
Priority to JP2020067569A priority patent/JP7222167B2/ja
Priority to JP2020183056A priority patent/JP7527934B2/ja
Priority to RU2020135860A priority patent/RU2809662C2/ru
Priority to US17/187,077 priority patent/US11825870B2/en
Priority to JP2022107307A priority patent/JP7520918B2/ja
Priority to US18/489,115 priority patent/US20240041095A1/en
Abandoned legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F47/00Smokers' requisites not otherwise provided for
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24CMACHINES FOR MAKING CIGARS OR CIGARETTES
    • A24C5/00Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
    • A24C5/01Making cigarettes for simulated smoking devices
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D3/00Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
    • A24D3/17Filters specially adapted for simulated smoking devices
    • A24F47/008
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24DCIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
    • A24D1/00Cigars; Cigarettes
    • A24D1/20Cigarettes specially adapted for simulated smoking devices
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B6/00Heating by electric, magnetic or electromagnetic fields
    • H05B6/02Induction heating
    • H05B6/10Induction heating apparatus, other than furnaces, for specific applications
    • H05B6/105Induction heating apparatus, other than furnaces, for specific applications using a susceptor
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20Devices using solid inhalable precursors
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • A24F40/465Shape or structure of electric heating means specially adapted for induction heating
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2206/00Aspects relating to heating by electric, magnetic, or electromagnetic fields covered by group H05B6/00
    • H05B2206/02Induction heating
    • H05B2206/023Induction heating using the curie point of the material in which heating current is being generated to control the heating temperature

Definitions

  • Embodiments relate to apparatus for heating smokable material to volatilize at least one component of the smokable material, to articles for use with such apparatus, to systems comprising such apparatus and such articles, and to methods of manufacturing products comprising heaters for use in heating smokable material to volatilize at least one component of the smokable material.
  • Smoking articles such as cigarettes, cigars and the like burn tobacco during use to create tobacco smoke. Attempts have been made to provide alternatives to these articles by creating products that release compounds without combusting. Examples of such products are so-called “heat not burn” products or tobacco heating devices or products, which release compounds by heating, but not burning, material.
  • the material may be, for example, tobacco or other non-tobacco products, which may or may not contain nicotine.
  • a first aspect of embodiments provides a method of manufacturing a product comprising a heater for use in heating smokable material to volatilize at least one component of the smokable material, the method comprising:
  • a heater comprising heating material, wherein the heating material is heatable by penetration with a varying magnetic field, and wherein the heating material has a Curie point temperature selected on the basis of the determined maximum temperature.
  • the Curie point temperature is equal to or less than the maximum temperature.
  • the maximum temperature is less than the combustion temperature of the smokable material to be heated by the heater in use.
  • the combustion temperature of the smokable material is the autoignition temperature or kindling point of the smokable material.
  • the Curie point temperature is no more than 350 degrees Celsius.
  • the Curie point temperature may be less than 350 degrees Celsius, less than 325 degrees Celsius, less than 300 degrees Celsius, less than 280 degrees Celsius, less than 260 degrees Celsius, less than 240 degrees Celsius, or less than 220 degrees Celsius.
  • the method comprises forming an article comprising the heater and smokable material to be heated by the heater in use.
  • the smokable material comprises tobacco and/or one or more humectants.
  • the method comprises providing that the heater is in contact with the smokable material.
  • a maximum temperature to which the heater is heatable by penetration with the varying magnetic field in use is exclusively determined by the Curie point temperature of the heating material.
  • the heating material comprises one or more materials selected from the group consisting of: iron; an alloy comprising iron; an alloy comprising iron and nickel; an alloy comprising iron and nickel and chromium; an alloy comprising iron and nickel and chromium and manganese; an alloy comprising iron and nickel and chromium and manganese and silicon; and stainless steel.
  • the heater consists entirely, or substantially entirely, of the heating material.
  • a second aspect of embodiments provides an article for use with apparatus for heating smokable material to volatilize at least one component of the smokable material, the article comprising:
  • a heater for heating the smokable material wherein the heater comprises heating material that is heatable by penetration with a varying magnetic field, and wherein the heating material has a Curie point temperature that is less than the combustion temperature of the smokable material.
  • the combustion temperature of the smokable material is the autoignition temperature or kindling point of the smokable material.
  • the heating material is in contact with the smokable material.
  • the Curie point temperature is no more than 350 degrees Celsius.
  • the Curie point temperature may be less than 350 degrees Celsius, less than 325 degrees Celsius, less than 300 degrees Celsius, less than 280 degrees Celsius, less than 260 degrees Celsius, less than 240 degrees Celsius, or less than 220 degrees Celsius.
  • the heating material comprises one or more materials selected from the group consisting of: iron; an alloy comprising iron; an alloy comprising iron and nickel; an alloy comprising iron and nickel and chromium; an alloy comprising iron and nickel and chromium and manganese; an alloy comprising iron and nickel and chromium and manganese and silicon; and stainless steel.
  • the smokable material comprises tobacco and/or one or more humectants.
  • the heater consists entirely, or substantially entirely, of the heating material.
  • a third aspect of embodiments provides apparatus for heating smokable material to volatilize at least one component of the smokable material, the apparatus comprising:
  • a heating zone for receiving an article comprising smokable material
  • the heater comprises heating material that is heatable by penetration with a varying magnetic field
  • a magnetic field generator for generating a varying magnetic field that penetrates the heating material
  • a maximum temperature to which the heater is heatable by penetration with the varying magnetic field in use is exclusively determined by a Curie point temperature of the heating material.
  • the Curie point temperature is no more than 350 degrees Celsius.
  • the Curie point temperature may be less than 350 degrees Celsius, less than 325 degrees Celsius, less than 300 degrees Celsius, less than 280 degrees Celsius, less than 260 degrees Celsius, less than 240 degrees Celsius, or less than 220 degrees Celsius.
  • the heating material comprises one or more materials selected from the group consisting of: iron; an alloy comprising iron; an alloy comprising iron and nickel; an alloy comprising iron and nickel and chromium; an alloy comprising iron and nickel and chromium and manganese; an alloy comprising iron and nickel and chromium and manganese and silicon; and stainless steel.
  • the heater consists entirely, or substantially entirely, of the heating material.
  • a fourth aspect of embodiments provides a system, comprising:
  • the article comprises smokable material and a heater for heating the smokable material, wherein the heater is formed of heating material that is heatable by penetration with a varying magnetic field, and wherein the heating material has a Curie point temperature that is less than the combustion temperature of the smokable material;
  • the apparatus comprises a heating zone for receiving the article, and a magnetic field generator for generating a varying magnetic field that penetrates the heating material when the article is in the heating zone.
  • the article of the system may have any one or more of the features discussed above as being present in respective exemplary embodiments of the article of the second aspect.
  • a fifth aspect of embodiments provides a system, comprising:
  • the article comprises smokable material
  • the apparatus comprises:
  • a maximum temperature to which the heater is heatable by penetration with the varying magnetic field in use is exclusively determined by a Curie point temperature of the heating material.
  • the article of the system is the article of the second aspect of embodiments.
  • the article of the system may have any one or more of the features discussed above as being present in respective exemplary embodiments of the article of the second aspect.
  • FIG. 1 shows a schematic perspective view of an example of an article for use with apparatus for heating smokable material to volatilize at least one component of the smokable material.
  • FIG. 2 shows a schematic cross-sectional view of the article of FIG. 1 .
  • FIG. 3 shows a schematic cross-sectional view of an example of apparatus for heating smokable material to volatilize at least one component of the smokable material.
  • FIG. 4 is a flow diagram showing an example of a method of manufacturing an article for use with apparatus for heating smokable material to volatilize at least one component of the smokable material.
  • FIG. 5 is a flow diagram showing an example of a method of manufacturing apparatus for heating smokable material to volatilize at least one component of the smokable material.
  • the term “smokable material” includes materials that provide volatilized components upon heating, typically in the form of vapor or an aerosol.
  • “Smokable material” may be a non-tobacco-containing material or a tobacco-containing material.
  • “Smokable material” may, for example, include one or more of tobacco per se, tobacco derivatives, expanded tobacco, reconstituted tobacco, tobacco extract, homogenized tobacco or tobacco substitutes.
  • the smokable material can be in the form of ground tobacco, cut rag tobacco, extruded tobacco, reconstituted tobacco, reconstituted smokable material, liquid, gel, gelled sheet, powder, or agglomerates, or the like.
  • “Smokable material” also may include other, non-tobacco, products, which, depending on the product, may or may not contain nicotine. “Smokable material” may comprise one or more humectants, such as glycerol or propylene glycol.
  • heating material or “heater material” refers to material that is heatable by penetration with a varying magnetic field.
  • Induction heating is a process in which an electrically-conductive object is heated by penetrating the object with a varying magnetic field.
  • An induction heater may comprise an electromagnet and a device for passing a varying electrical current, such as an alternating current, through the electromagnet.
  • a varying electrical current such as an alternating current
  • the electromagnet and the object to be heated are suitably relatively positioned so that the resultant varying magnetic field produced by the electromagnet penetrates the object, one or more eddy currents are generated inside the object.
  • the object has a resistance to the flow of electrical currents. Therefore, when such eddy currents are generated in the object, their flow against the electrical resistance of the object causes the object to be heated. This process is called Joule, ohmic, or resistive heating.
  • An object that is capable of being inductively heated is known as a susceptor.
  • Magnetic hysteresis heating is a process in which an object made of a magnetic material is heated by penetrating the object with a varying magnetic field.
  • a magnetic material can be considered to comprise many atomic-scale magnets, or magnetic dipoles. When a magnetic field penetrates such material, the magnetic dipoles align with the magnetic field. Therefore, when a varying magnetic field, such as an alternating magnetic field, for example as produced by an electromagnet, penetrates the magnetic material, the orientation of the magnetic dipoles changes with the varying applied magnetic field. Such magnetic dipole reorientation causes heat to be generated in the magnetic material.
  • the Curie point temperature is the temperature at which certain magnetic materials undergo a sharp change in their magnetic properties. It is understood that the Curie point temperature is the temperature below which there is spontaneous magnetization in the absence of an externally applied magnetic field, and above which the material is paramagnetic.
  • the Curie point temperature is the magnetic transformation temperature of a ferromagnetic material between its ferromagnetic and paramagnetic phase. When such a magnetic material reaches its Curie point temperature, its magnetic permeability reduces or ceases, and the ability of the material to be heated by penetration with a varying magnetic field also reduces or ceases. That is, it may not be possible to heat the material above its Curie point temperature by magnetic hysteresis heating.
  • the magnetic material is electrically-conductive, then the material may still be heatable, to a lesser extent, by penetration with a varying magnetic field above the Curie point temperature by Joule heating. However, if the magnetic material is non-electrically-conductive, then heating of the material above its Curie point temperature by penetration with a varying magnetic field may be hindered or even impossible.
  • the article 1 comprises smokable material 10 , a heater 20 for heating the smokable material 10 , and a cover 30 that encircles the smokable material 10 and the heater 20 .
  • the heater 20 comprises heating material that is heatable by penetration with a varying magnetic field. Example such heating materials are discussed elsewhere herein.
  • the article 1 is for use with apparatus for heating the smokable material 10 to volatilize at least one component of the smokable material 10 without burning the smokable material 10 .
  • the article 1 is elongate and cylindrical with a substantially circular cross section in a plane normal to a longitudinal axis of the article 1 .
  • the article 1 may have a cross section other than circular and/or not be elongate and/or not be cylindrical.
  • the article 1 may have proportions approximating those of a cigarette.
  • the heater 20 is elongate and extends along a longitudinal axis that is substantially aligned with a longitudinal axis of the article 1 . This can help to provide more uniform heating of the smokable material 10 in use, and can also aid manufacturing of the article 1 .
  • the aligned axes are coincident. In a variation to this embodiment, the aligned axes may be parallel to each other. However, in other embodiments, the axes may be oblique to each other.
  • the heater 20 extends to opposite longitudinal ends of the mass of smokable material 10 . This can help to provide more uniform heating of the smokable material 10 in use, and can also aid manufacturing of the article 1 . However, in other embodiments, the heater 20 may not extend to either of the opposite longitudinal ends of the mass of smokable material 10 , or may extend to only one of the longitudinal ends of the mass of smokable material 10 and be spaced from the other of the longitudinal ends of the mass of smokable material 10 .
  • the heater 20 is within the smokable material 10 .
  • the smokable material 10 may be on only one side of the heater 20 , for example.
  • the heating material of the heater 20 is in contact with the smokable material 10 .
  • the heating material may be kept out of contact with the smokable material 10 .
  • the article 1 may comprise a thermally-conductive barrier that is free of heating material and that spaces the heater 20 from the smokable material 10 .
  • the thermally-conductive barrier may be a coating on the heater 20 . The provision of such a barrier may be advantageous to help to dissipate heat to alleviate hot spots in the heating material.
  • the heater 20 of this embodiment has two opposing major surfaces joined by two minor surfaces. Therefore, the depth or thickness of the heater 20 is relatively small as compared to the other dimensions of the heater 20 .
  • the heating material may have a skin depth, which is an exterior zone within which most of an induced electrical current and/or induced reorientation of magnetic dipoles occurs. By providing that the heating material has a relatively small thickness, a greater proportion of the heating material may be heatable by a given varying magnetic field, as compared to heating material having a depth or thickness that is relatively large as compared to the other dimensions of the heating material. Thus, a more efficient use of material is achieved and, in turn, costs are reduced.
  • the heater 20 may have a cross-section that is a shape other than rectangular, such as circular, elliptical, annular, polygonal, square, triangular, star-shaped, radially-finned, or the like.
  • the cover 30 of the article 1 helps to maintain the relative positions of the smokable material 10 and the heater 20 .
  • the cover 30 may be made of any suitable material, such as paper, card, a plastics material, or the like. Overlapping portions of the cover 30 may be adhered to each other to help maintain the shape of the cover 30 and the article 1 as a whole. In some embodiments, the cover 30 may take a different form or be omitted.
  • the Curie point temperature of a material is determined or controlled by the chemical composition of the material. Modern technology allows adjustment of the composition of a material to provide the material with a preset Curie point temperature. Some example heating materials that could be used in embodiments, along with their approximate Curie point temperatures, are as shown in Table 1, below.
  • the % values given for the above various alloys of Ni and Fe may be % wt values.
  • Low Curie temperature material for induction heating self - temperature controlling system T. Todaka et al.; Journal of Magnetism and Magnetic Materials 320 (2008) e702-e707, presents low Curie temperature magnetic materials for induction heating.
  • the materials are alloys based on SUS430 (a grade of stainless steel), could be used in embodiments, and are shown in Table 2, below, along with their approximate Curie point temperatures.
  • the chemical composition of the heating material of the heater 20 has been carefully and intentionally set, selected or provided so that the heating material has a Curie point temperature that is less than the combustion temperature of the smokable material 10 .
  • the combustion temperature may be the autoignition temperature or kindling point of the smokable material 10 . That is, the lowest temperature at which the smokable material 10 will spontaneously ignite in normal atmosphere without an external source of ignition, such as a flame or spark.
  • the ability to further heat the heater 20 by penetration with a varying magnetic field is reduced or removed.
  • the heating material is electrically-conductive, Joule heating may still be effected by penetrating the heating material with a varying magnetic field.
  • the heating material is non-electrically-conductive, depending on the chemical composition of the heating material, such further heating by penetration with a varying magnetic field may be impossible.
  • this inherent mechanism of the heating material of the heater 20 may be used to limit or prevent further heating of the heater 20 , so as to help avoid the temperature of the adjacent smokable material 10 from reaching a magnitude at which the smokable material 10 burns or combusts.
  • the chemical composition of the heater 20 may help enable the smokable material 10 to be heated sufficiently to volatilize at least one component of the smokable material 10 without burning the smokable material 10 . In some embodiments, this may also help to prevent overheating of the apparatus with which the article 1 is being used, and/or help to prevent part(s), such as the cover 30 or an adhesive, of the article 1 being damaged by excessive heat during use of the article 1 .
  • the chemical composition of the heating material may be provided so that the Curie point temperature is no more than X degrees Celsius.
  • the combustion temperature of the smokable material 10 is greater than 350 degrees Celsius
  • the chemical composition of the heating material may be provided so that the Curie point temperature is no more than 350 degrees Celsius.
  • the Curie point temperature may be, for example, less than 350 degrees Celsius, less than 325 degrees Celsius, less than 300 degrees Celsius, less than 280 degrees Celsius, less than 260 degrees Celsius, less than 240 degrees Celsius, or less than 220 degrees Celsius.
  • the ability of the heating material to be heated by penetration with a varying magnetic field by magnetic hysteresis heating may return when the temperature of the heating material has dropped below the Curie point temperature.
  • the heater 20 may consist entirely, or substantially entirely, of the heating material.
  • the heating material may comprise, for example, one or more materials selected from the group consisting of: iron; an alloy comprising iron; an alloy comprising iron and nickel; an alloy comprising iron and nickel and chromium; an alloy comprising iron and nickel and chromium and manganese; an alloy comprising iron and nickel and chromium and manganese and silicon; and stainless steel.
  • the heater of the product may comprise a first portion of heating material that has a first Curie point temperature, and a second portion of heating material that has a second Curie point temperature that is different to the first Curie point temperature.
  • the second Curie point temperature may be higher than the first Curie point temperature.
  • the second portion of heating material may thus be permitted to reach a higher temperature than the first portion of heating material when both are penetrated by a varying magnetic field. This may help progressive heating of the smokable material 10 , and thus progressive generation of vapor, to be achieved.
  • Both the first and second Curie point temperatures may be less than the combustion temperature of the smokable material 10 .
  • FIG. 4 there is shown a flow diagram showing an example of a method of manufacturing a product for use in heating smokable material to volatilize at least one component of the smokable material, according to an embodiment.
  • the article 1 of FIGS. 1 and 2 may be made according to this method.
  • the method 400 comprises determining 401 a maximum temperature to which a heater is to be heated in use.
  • This determining 401 may comprise, for example, determining the combustion temperature of the smokable material 10 to be heated by the heater 20 in use, and then determining the maximum temperature on the basis of that combustion temperature.
  • the maximum temperature may be less than the combustion temperature of the smokable material 10 , for the reasons discussed above.
  • the determining 401 may additionally or alternatively comprise determining a maximum temperature to which other part(s), such as a cover or an adhesive, of the article may be subjected in use without incurring damage, and then determining the maximum temperature on the basis of that temperature.
  • the maximum temperature may be less than the temperature to which the part(s) may be safely subjected in use.
  • the determining 401 may additionally or alternatively comprise determining a maximum temperature to which the smokable material 10 is to be heated on the basis of desired sensory properties, and then determining the maximum temperature on the basis of that temperature. For example, at different temperatures different components of the smokable material 10 may be volatilized.
  • the method 400 further comprises providing 402 a heater 20 comprising heating material, wherein the heating material is heatable by penetration with a varying magnetic field, and wherein the heating material has a Curie point temperature selected or determined on the basis of, or in dependence on, the maximum temperature determined at 401 .
  • the providing 402 may comprise, for example, manufacturing the heater 20 from suitable heating material.
  • the method may comprise adjusting the composition of the heating material during manufacture of the heater 20 .
  • the providing 402 may comprise selecting the heater 20 from a plurality of heaters 20 , wherein the plurality of heaters 20 are made of heating material having respective different Curie point temperatures.
  • the Curie point temperature of the heating material of the heater 20 provided in 402 may, for example, be equal to the maximum temperature determined in 401 , or may be less than the maximum temperature determined in 401 .
  • the heater 20 provided in 402 may consists entirely, or substantially entirely, of the heating material.
  • the heating material may comprise or consist of any one or more of the available heating materials discussed above, for example.
  • the method then comprises forming 403 an article, such as the article 1 of FIGS. 1 and 2 , comprising the heater 20 and smokable material 10 to be heated by the heater 20 in use.
  • the forming 403 may comprise providing that the heater 20 is in contact with the smokable material 10 , as is the case in the article 1 of FIGS. 1 and 2 .
  • the smokable material 10 may be out of contact with the heater 20 and yet still be heatable by the heater 20 .
  • the method 400 may additionally or alternatively comprise encircling or covering the smokable material 10 and the heater 20 with a cover, such as the cover 30 of the article 1 shown in FIGS. 1 and 2 .
  • the above-described article 1 and described variants thereof may be used with apparatus for heating the smokable material 10 to volatilize at least one component of the smokable material 10 without burning the smokable material 10 .
  • Any one of the article(s) 1 and such apparatus may be provided together as a system.
  • the system may take the form of a kit, in which the article 1 is separate from the apparatus.
  • the system may take the form of an assembly, in which the article 1 is combined with the apparatus.
  • the apparatus of the system comprises a heating zone for receiving the article 1 , and a magnetic field generator for generating a varying magnetic field that penetrates the heating material when the article 1 is in the heating zone.
  • the apparatus 100 comprises a heating zone 111 for receiving an article comprising smokable material; a heater 115 for heating the heating zone 111 , wherein the heater 115 comprises heating material that is heatable by penetration with a varying magnetic field; and a magnetic field generator 112 for generating a varying magnetic field that penetrates the heating material of the heater 115 .
  • a maximum temperature to which the heater 115 is heatable by penetration with the varying magnetic field in use is exclusively determined by a Curie point temperature of the heating material of the heater 115 .
  • the apparatus 100 is for use with an article that comprises smokable material.
  • the apparatus 100 is for heating the smokable material to volatilize at least one component of the smokable material without burning the smokable material.
  • the article may comprise heating material, such as the article 1 of FIGS. 1 and 2 , or may be free of heating material.
  • the apparatus 100 of this embodiment comprises a body 110 and a mouthpiece 120 .
  • the mouthpiece 120 may be made of any suitable material, such as a plastics material, cardboard, cellulose acetate, paper, metal, glass, ceramic, or rubber.
  • the mouthpiece 120 defines a channel 122 therethrough.
  • the mouthpiece 120 is locatable relative to the body 110 so as to cover an opening into the heating zone 111 .
  • the channel 122 of the mouthpiece 120 is in fluid communication with the heating zone 111 .
  • the channel 122 acts as a passageway for permitting volatilized material to pass from an article inserted in the heating zone 111 to an exterior of the apparatus 100 .
  • the mouthpiece 120 of the apparatus 100 is releasably engageable with the body 110 so as to connect the mouthpiece 120 to the body 110 .
  • the mouthpiece 120 and the body 110 may be permanently connected, such as through a hinge or flexible member.
  • the mouthpiece 120 of the apparatus 100 may be omitted.
  • the apparatus 100 may define an air inlet that fluidly connects the heating zone 111 with the exterior of the apparatus 100 .
  • Such an air inlet may be defined by the body 110 of the apparatus 100 and/or by the mouthpiece 120 of the apparatus 100 .
  • a user may be able to inhale the volatilized component(s) of the smokable material by drawing the volatilized component(s) through the channel 122 of the mouthpiece 120 . As the volatilized component(s) are removed from the article, air may be drawn into the heating zone 111 via the air inlet of the apparatus 100 .
  • the body 110 comprises the heating zone 111 .
  • the heating zone 111 comprises a recess 111 for receiving at least a portion of the article.
  • the heating zone 111 may be other than a recess, such as a shelf, a surface, or a projection, and may require mechanical mating with the article in order to co-operate with, or receive, the article.
  • the heating zone 111 is elongate, and is sized and shaped to receive the article. In this embodiment, the heating zone 111 accommodates the whole article. In other embodiments, the heating zone 111 may be dimensioned to receive only a portion of the article.
  • the magnetic field generator 112 comprises an electrical power source 113 , a coil 114 , a device 116 for passing a varying electrical current, such as an alternating current, through the coil 114 , a controller 117 , and a user interface 118 for user-operation of the controller 117 .
  • the electrical power source 113 is a rechargeable battery.
  • the electrical power source 113 may be other than a rechargeable battery, such as a non-rechargeable battery, a capacitor, a battery-capacitor hybrid, or a connection to a mains electricity supply.
  • the coil 114 may take any suitable form.
  • the coil 114 is a helical coil of electrically-conductive material, such as copper.
  • the magnetic field generator 112 may comprise a magnetically permeable core around which the coil 114 is wound. Such a magnetically permeable core concentrates the magnetic flux produced by the coil 114 in use and makes a more powerful magnetic field.
  • the magnetically permeable core may be made of iron, for example.
  • the magnetically permeable core may extend only partially along the length of the coil 114 , so as to concentrate the magnetic flux only in certain regions.
  • the coil 114 is in a fixed position relative to the heater 115 and the heating zone 111 .
  • the coil 114 encircles the heater 115 and the heating zone 111 .
  • the coil 114 extends along a longitudinal axis that is substantially aligned with a longitudinal axis A-A of the heating zone 111 .
  • the aligned axes are coincident.
  • the aligned axes may be parallel to each other. However, in other embodiments, the axes may be oblique to each other.
  • the coil 114 extends along a longitudinal axis that is substantially coincident with a longitudinal axis of the heater 115 .
  • the longitudinal axes of the coil 114 and the heater 115 may be aligned with each other by being parallel to each other, or may be oblique to each other.
  • the device 116 for passing a varying current through the coil 114 is electrically connected between the electrical power source 113 and the coil 114 .
  • the controller 117 also is electrically connected to the electrical power source 113 , and is communicatively connected to the device 116 to control the device 116 . More specifically, in this embodiment, the controller 117 is for controlling the device 116 , so as to control the supply of electrical power from the electrical power source 113 to the coil 114 .
  • the controller 117 comprises an integrated circuit (IC), such as an IC on a printed circuit board (PCB). In other embodiments, the controller 117 may take a different form.
  • the apparatus may have a single electrical or electronic component comprising the device 116 and the controller 117 .
  • the controller 117 is operated in this embodiment by user-operation of the user interface 118 .
  • the user interface 118 is located at the exterior of the body 110 .
  • the user interface 118 may comprise a push-button, a toggle switch, a dial, a touchscreen, or the like.
  • the user interface 118 may be remote and connected to the rest of the apparatus wirelessly, such as via Bluetooth.
  • operation of the user interface 118 by a user causes the controller 117 to cause the device 116 to cause an alternating electrical current to pass through the coil 114 , so as to cause the coil 114 to generate an alternating magnetic field.
  • the coil 114 and the heater 115 of the apparatus 100 are suitably relatively positioned so that the alternating magnetic field produced by the coil 114 penetrates the heating material of the heater 115 .
  • the heating material of the heater 115 is an electrically-conductive material, this may cause the generation of one or more eddy currents in the heating material.
  • the flow of eddy currents in the heating material against the electrical resistance of the heating material causes the heating material to be heated by Joule heating.
  • the heating material is made of a magnetic material, and so the orientation of magnetic dipoles in the heating material changes with the changing applied magnetic field, which causes heat to be generated in the heating material.
  • a maximum temperature to which the heater 115 of the apparatus 100 is heatable by penetration with the varying magnetic field in use is exclusively determined by a Curie point temperature of the heating material of the heater 115 . That is, the apparatus 100 may be free of any other system for limiting the temperature to which the heater 115 is heatable to below the maximum temperature.
  • the chemical composition of the heating material of the heater 115 of the apparatus 100 has been carefully and intentionally set, selected or provided so that the heating material has a Curie point temperature that is less than the combustion temperature of the smokable material in an article to be used with the apparatus 100 . Accordingly, when the temperature of the heater 115 in use reaches the Curie point temperature, the ability to further heat the heater 115 by penetration with a varying magnetic field is reduced or removed, as discussed above.
  • this inherent mechanism of the heating material of the heater 115 may be used to limit or prevent further heating of the heater 115 , so as to help avoid the temperature of the heating zone 111 and an article located therein from reaching a magnitude at which the smokable material of the article burns or combusts.
  • the chemical composition of the heater 115 may help enable the smokable material to be heated sufficiently to volatilize at least one component of the smokable material without burning the smokable material. In some embodiments, this may also help to prevent overheating of the apparatus 100 or damage to components of the apparatus, such as the magnetic field generator 112 .
  • the ability of the heating material to be heated by penetration with a varying magnetic field by magnetic hysteresis heating may return when the temperature of the heating material has dropped below the Curie point temperature.
  • the chemical composition of the heating material may be provided so that the Curie point temperature is no more than X degrees Celsius.
  • the combustion temperature of the smokable material is greater than 350 degrees Celsius
  • the chemical composition of the heating material may be provided so that the Curie point temperature is no more than 350 degrees Celsius.
  • the Curie point temperature may be, for example, less than 350 degrees Celsius, less than 325 degrees Celsius, less than 300 degrees Celsius, less than 280 degrees Celsius, less than 260 degrees Celsius, less than 240 degrees Celsius, or less than 220 degrees Celsius.
  • the heater 115 may consist entirely, or substantially entirely, of the heating material.
  • the heating material may comprise, for example, one or more materials selected from the group consisting of: iron; an alloy comprising iron; an alloy comprising iron and nickel; an alloy comprising iron and nickel and chromium; an alloy comprising iron and nickel and chromium and manganese; an alloy comprising iron and nickel and chromium and manganese and silicon; and stainless steel.
  • the apparatus 100 may comprise more than one coil.
  • the plurality of coils of the apparatus 100 could be operable to provide progressive heating of the smokable material 10 in an article 1 , and thereby progressive generation of vapor.
  • one coil may be able to heat a first region of the heating material relatively quickly to initialize volatilization of at least one component of the smokable material 10 and formation of a vapor in a first region of the smokable material 10 .
  • Another coil may be able to heat a second region of the heating material relatively slowly to initialize volatilization of at least one component of the smokable material 10 and formation of a vapor in a second region of the smokable material 10 .
  • a vapor is able to be formed relatively rapidly for inhalation by a user, and vapor can continue to be formed thereafter for subsequent inhalation by the user even after the first region of the smokable material 10 may have ceased generating vapor.
  • the initially-unheated second region of smokable material 10 could act as a heat sink, to reduce the temperature of created vapor or make the created vapor mild, during heating of the first region of smokable material 10 .
  • the apparatus 100 may have a sensor for detecting a Curie-related change in magnetism of the heater 20 , 115 .
  • the sensor may be communicatively-connected to the controller 117 .
  • the controller 117 may be configured to control the device 116 to cause the generation of the varying magnetic field to be halted or changed, on the basis of a signal received at the controller 117 from the sensor.
  • the apparatus 100 may have an amplifier for amplifying the Curie-related change in magnetism of the heater 20 , 115 of the article 1 or apparatus 100 .
  • the coil 114 may be configured or arranged so that a change in a property of the coil 114 in response to the Curie-related change in magnetism of the heater 20 , 115 is large.
  • the impedance of the coil 114 may be matched with the impedance of the heater 20 , 115 , to result in a Curie-related event being more reliably detectable.
  • FIG. 5 there is shown a flow diagram showing an example of a method of manufacturing a product for use in heating smokable material to volatilize at least one component of the smokable material, according to an embodiment.
  • the apparatus 100 of FIG. 3 may be made according to this method.
  • the method 500 comprises determining 501 a maximum temperature to which a heater is to be heated in use.
  • the determining 501 may comprise, for example, determining the combustion temperature of smokable material to be heated by the heater 115 in use, and then determining the maximum temperature on the basis of that combustion temperature.
  • the maximum temperature may be less than the combustion temperature of the smokable material, for the reasons discussed above.
  • the determining 501 may additionally or alternatively comprise determining a maximum comfortable temperature to which the exterior of the apparatus 100 is to be permitted to reach in use while still being comfortable to hold by a user, and then determining the maximum temperature on the basis of that temperature.
  • the determining 501 may additionally or alternatively comprise determining a maximum temperature to which components, such as electrical components, of the apparatus 100 may be subjected in use without incurring damage, and then determining the maximum temperature on the basis of that temperature.
  • the method further comprises providing 502 a heater 115 comprising heating material, wherein the heating material is heatable by penetration with a varying magnetic field, and wherein the heating material has a Curie point temperature selected or determined on the basis of, or in dependence on, the maximum temperature determined at 501 .
  • the providing 502 may comprise, for example, manufacturing the heater 115 from suitable heating material.
  • the method may comprise adjusting the composition of the heating material during manufacture of the heater 115 .
  • the providing 502 may comprise selecting the heater 115 from a plurality of heaters 115 , wherein the plurality of heaters 115 are made of heating material having respective different Curie point temperatures.
  • the Curie point temperature of the heating material of the heater 115 provided in 502 may, for example, be equal to the maximum temperature determined in 501 , or may be less than the maximum temperature determined in 501 .
  • the heater 115 provided in 502 may consists entirely, or substantially entirely, of the heating material.
  • the heating material may comprise or consist of any one or more of the available heating materials discussed above, for example.
  • the method then comprises forming 503 apparatus, such as the apparatus 100 of FIG. 3 , that comprises a heating zone 111 for receiving an article comprising smokable material, the heater 115 for heating the heating zone 111 , and a magnetic field generator 112 for generating a varying magnetic field that penetrates the heating material, wherein a maximum temperature to which the heater 115 is heatable by penetration with the varying magnetic field in use is exclusively determined by the Curie point temperature of the heating material.
  • 403 of the method 400 of FIG. 4 , and/or 503 of the method 500 of FIG. 5 may be omitted.
  • the product made using the method may be a component or system for future incorporation into apparatus for heating smokable material to volatilize at least one component of the smokable material.
  • the product made using the method may be a component or system for future incorporation into an article for use with such apparatus.
  • a product such as the article 1 of FIGS. 1 and 2 or the apparatus 100 of FIG. 3 , may be provided with an automatic mechanism for limiting the temperature to which a heater 20 , 115 of the product is heatable by penetration with a varying magnetic field.
  • the heating material may have a skin depth, which is an exterior zone within which most of an induced electrical current and/or induced reorientation of magnetic dipoles occurs.
  • a skin depth is an exterior zone within which most of an induced electrical current and/or induced reorientation of magnetic dipoles occurs.
  • a component comprising the heating material may comprise discontinuities or holes therein. Such discontinuities or holes may act as thermal breaks to control the degree to which different regions of the smokable material 10 are heated in use. Areas of the heating material with discontinuities or holes therein may be heated to a lesser extent that areas without discontinuities or holes. This may help progressive heating of the smokable material 10 , and thus progressive generation of vapor, to be achieved. Such discontinuities or holes may, on the other hand, be used to optimize the creation of complex eddy currents in use.
  • the smokable material 10 comprises tobacco.
  • the smokable material 10 may consist of tobacco, may consist substantially entirely of tobacco, may comprise tobacco and smokable material other than tobacco, may comprise smokable material other than tobacco, or may be free of tobacco.
  • the smokable material 10 may comprise a vapor or aerosol forming agent or a humectant, such as glycerol, propylene glycol, triacetin, or diethylene glycol.
  • the article 1 is a consumable article. Once all, or substantially all, of the volatilizable component(s) of the smokable material 10 in the article 1 has/have been spent, the user may remove the article 1 from the apparatus and dispose of the article 1 . The user may subsequently re-use the apparatus with another of the articles 1 .
  • the article 1 may be non-consumable, and the apparatus and the article 1 may be disposed of together once the volatilizable component(s) of the smokable material 10 has/have been spent.
  • the apparatus 100 discussed above is sold, supplied or otherwise provided separately from the articles with which the apparatus 100 is usable.
  • the apparatus 100 and one or more of the articles may be provided together as a system.
  • the article 1 discussed above is sold, supplied or otherwise provided separately from the apparatus with which the article 1 is usable.
  • one or more of the articles 1 may be provided together with the apparatus as a system.
  • Such systems may be in the form of a kit or an assembly, possibly with additional components, such as cleaning utensils.
  • Embodiments could be implemented in a system comprising any one of the articles discussed herein, and any one of the apparatuses discussed herein. Heat generated in the heating material of the apparatus could be transferred to the article to heat, or further heat, the smokable material therein when the portion of the article is in the heating zone.
  • Some of the products discussed herein may be considered smoking industry products.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Hard Magnetic Materials (AREA)
  • General Induction Heating (AREA)
  • Resistance Heating (AREA)
  • Thermotherapy And Cooling Therapy Devices (AREA)
US14/927,532 2015-10-30 2015-10-30 Article for Use with Apparatus for Heating Smokable Material Abandoned US20170119047A1 (en)

Priority Applications (22)

Application Number Priority Date Filing Date Title
US14/927,532 US20170119047A1 (en) 2015-10-30 2015-10-30 Article for Use with Apparatus for Heating Smokable Material
US15/772,386 US20180317553A1 (en) 2015-10-30 2016-10-26 Article for use with apparatus for heating smokable material
KR1020197038229A KR20200001606A (ko) 2015-10-30 2016-10-26 흡연 가능 재료를 가열하기 위한 장치와 함께 사용하는 물품
KR1020187012355A KR102061674B1 (ko) 2015-10-30 2016-10-26 흡연가능 재료를 가열하기 위한 장치와 함께 사용하는 물품
RU2019112521A RU2823091C2 (ru) 2015-10-30 2016-10-26 Изделие для использования с устройством для нагревания курительного материала
AU2016344645A AU2016344645B2 (en) 2015-10-30 2016-10-26 Article for use with apparatus for heating smokable material
RU2018115288A RU2687757C1 (ru) 2015-10-30 2016-10-26 Изделие для использования с устройством для нагревания курительного материала
KR1020217020669A KR20210084705A (ko) 2015-10-30 2016-10-26 흡연 가능 재료를 가열하기 위한 장치와 함께 사용하는 물품
CN201680063457.4A CN108348010A (zh) 2015-10-30 2016-10-26 与用于加热可抽吸材料的设备一起使用的制品
EP16798651.2A EP3367830B1 (en) 2015-10-30 2016-10-26 Article for use with apparatus for heating smokable material
JP2018521547A JP6733878B2 (ja) 2015-10-30 2016-10-26 喫煙材を加熱するための装置とともに使用するための物品
PCT/EP2016/075739 WO2017072149A1 (en) 2015-10-30 2016-10-26 Article for use with apparatus for heating smokable material
CA3003522A CA3003522A1 (en) 2015-10-30 2016-10-26 Article for use with apparatus for heating smokable material
BR112018008589A BR112018008589A2 (pt) 2015-10-30 2016-10-26 método de fabricação de um produto que compreende um aquecedor, artigo para uso com aparelhos para aquecimento de material fumável, aparelho para aquecer o material fumável
MYPI2018701474A MY185583A (en) 2015-10-30 2016-10-26 Article for use with apparatus for heating smokable material
HK18115509.2A HK1256472A1 (zh) 2015-10-30 2018-12-04 與用於加熱可抽吸材料的設備一起使用的製品
JP2020067569A JP7222167B2 (ja) 2015-10-30 2020-04-03 喫煙材を加熱するための装置とともに使用するための物品
JP2020183056A JP7527934B2 (ja) 2015-10-30 2020-10-30 喫煙材を加熱するための装置とともに使用するための物品
RU2020135860A RU2809662C2 (ru) 2015-10-30 2020-10-30 Изделие для использования с устройством для нагревания курительного материала, устройство для нагревания курительного материала, система, содержащая указанные изделие и устройство, способ изготовления изделия, содержащего нагреватель для нагревания курительного материала
US17/187,077 US11825870B2 (en) 2015-10-30 2021-02-26 Article for use with apparatus for heating smokable material
JP2022107307A JP7520918B2 (ja) 2015-10-30 2022-07-01 喫煙材を加熱するための装置とともに使用するための物品
US18/489,115 US20240041095A1 (en) 2015-10-30 2023-10-18 Article for use with apparatus for heating smokable material

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US14/927,532 US20170119047A1 (en) 2015-10-30 2015-10-30 Article for Use with Apparatus for Heating Smokable Material

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US15/772,386 Continuation US20180317553A1 (en) 2015-10-30 2016-10-26 Article for use with apparatus for heating smokable material
PCT/EP2016/075739 Continuation WO2017072149A1 (en) 2015-10-30 2016-10-26 Article for use with apparatus for heating smokable material

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US20170119047A1 true US20170119047A1 (en) 2017-05-04

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US14/927,532 Abandoned US20170119047A1 (en) 2015-10-30 2015-10-30 Article for Use with Apparatus for Heating Smokable Material
US15/772,386 Abandoned US20180317553A1 (en) 2015-10-30 2016-10-26 Article for use with apparatus for heating smokable material
US17/187,077 Active 2035-12-06 US11825870B2 (en) 2015-10-30 2021-02-26 Article for use with apparatus for heating smokable material
US18/489,115 Pending US20240041095A1 (en) 2015-10-30 2023-10-18 Article for use with apparatus for heating smokable material

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US17/187,077 Active 2035-12-06 US11825870B2 (en) 2015-10-30 2021-02-26 Article for use with apparatus for heating smokable material
US18/489,115 Pending US20240041095A1 (en) 2015-10-30 2023-10-18 Article for use with apparatus for heating smokable material

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US (4) US20170119047A1 (ja)
EP (1) EP3367830B1 (ja)
JP (4) JP6733878B2 (ja)
KR (3) KR20210084705A (ja)
CN (1) CN108348010A (ja)
AU (1) AU2016344645B2 (ja)
BR (1) BR112018008589A2 (ja)
CA (1) CA3003522A1 (ja)
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US11825870B2 (en) 2023-11-28
AU2016344645A1 (en) 2018-05-10
RU2020135860A (ru) 2022-05-04
KR20210084705A (ko) 2021-07-07
US20220015408A1 (en) 2022-01-20
JP2020115877A (ja) 2020-08-06
JP7222167B2 (ja) 2023-02-15
JP2022126873A (ja) 2022-08-30
EP3367830A1 (en) 2018-09-05
JP2019501633A (ja) 2019-01-24
KR20200001606A (ko) 2020-01-06
US20240041095A1 (en) 2024-02-08
HK1256472A1 (zh) 2019-09-27
MY185583A (en) 2021-05-24
JP7520918B2 (ja) 2024-07-23

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