TWI257689B - Method for improving transistor performance through reducing the salicide interface resistance - Google Patents
Method for improving transistor performance through reducing the salicide interface resistance Download PDFInfo
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- TWI257689B TWI257689B TW93135874A TW93135874A TWI257689B TW I257689 B TWI257689 B TW I257689B TW 93135874 A TW93135874 A TW 93135874A TW 93135874 A TW93135874 A TW 93135874A TW I257689 B TWI257689 B TW I257689B
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/66—Types of semiconductor device ; Multistep manufacturing processes therefor
- H01L29/68—Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
- H01L29/76—Unipolar devices, e.g. field effect transistors
- H01L29/772—Field effect transistors
- H01L29/78—Field effect transistors with field effect produced by an insulated gate
- H01L29/7842—Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate
- H01L29/7848—Field effect transistors with field effect produced by an insulated gate means for exerting mechanical stress on the crystal lattice of the channel region, e.g. using a flexible substrate the means being located in the source/drain region, e.g. SiGe source and drain
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic System or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/28—Manufacture of electrodes on semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/268
- H01L21/283—Deposition of conductive or insulating materials for electrodes conducting electric current
- H01L21/285—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation
- H01L21/28506—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers
- H01L21/28512—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic System
- H01L21/28518—Deposition of conductive or insulating materials for electrodes conducting electric current from a gas or vapour, e.g. condensation of conductive layers on semiconductor bodies comprising elements of Group IV of the Periodic System the conductive layers comprising silicides
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/82—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
- H01L21/822—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
- H01L21/8232—Field-effect technology
- H01L21/8234—MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
- H01L21/8238—Complementary field-effect transistors, e.g. CMOS
- H01L21/823807—Complementary field-effect transistors, e.g. CMOS with a particular manufacturing method of the channel structures, e.g. channel implants, halo or pocket implants, or channel materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/70—Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
- H01L21/77—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
- H01L21/78—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices
- H01L21/82—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components
- H01L21/822—Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices to produce devices, e.g. integrated circuits, each consisting of a plurality of components the substrate being a semiconductor, using silicon technology
- H01L21/8232—Field-effect technology
- H01L21/8234—MIS technology, i.e. integration processes of field effect transistors of the conductor-insulator-semiconductor type
- H01L21/8238—Complementary field-effect transistors, e.g. CMOS
- H01L21/823814—Complementary field-effect transistors, e.g. CMOS with a particular manufacturing method of the source or drain structures, e.g. specific source or drain implants or silicided source or drain structures or raised source or drain structures
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/06—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
- H01L29/0603—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by particular constructional design considerations, e.g. for preventing surface leakage, for controlling electric field concentration or for internal isolations regions
- H01L29/0642—Isolation within the component, i.e. internal isolation
- H01L29/0649—Dielectric regions, e.g. SiO2 regions, air gaps
- H01L29/0653—Dielectric regions, e.g. SiO2 regions, air gaps adjoining the input or output region of a field-effect device, e.g. the source or drain region
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/06—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
- H01L29/08—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions with semiconductor regions connected to an electrode carrying current to be rectified, amplified or switched and such electrode being part of a semiconductor device which comprises three or more electrodes
- H01L29/0843—Source or drain regions of field-effect devices
- H01L29/0847—Source or drain regions of field-effect devices of field-effect transistors with insulated gate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/12—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed
- H01L29/16—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by the materials of which they are formed including, apart from doping materials or other impurities, only elements of Group IV of the Periodic System
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- Y10S438/933—Germanium or silicon or Ge-Si on III-V
Description
1257689 (1) 九、發明說明 【發明所屬之技術領域】 本發明係關於一種高速半導體電晶體,且更特別而言 ,係關於藉由使用鍺化矽增加電晶體的效能和其改進的應 用方法。 【先前技術】 矽互補金屬氧化半導體(CMOS )技術爲一主要的微 電子技術。C Μ 0 S提供高可靠度、高度整合性、低電源耗 損、且非常有成本效益。對於低頻應用而言,C Μ 0 S仍舊 可保持爲主要技術。但是,對於較高速應用而言,如需要 高速電晶體開關速率的雷達和移動通訊裝置,在矽中的電 子和電洞移動率會限制CMOS裝置可使用的範圍。 習知的解決方式乃使用半導體化合物取代元素半導體 ,如週期表第IV族的矽和鍺。這些化合物可爲週期表第 II 族(Zn 和 Cd),第 III 族(B,Al,Ga,和 In ),第 IV 族(C,S i,和 G e ),第 V 族(P,A s,和 S b ),和 第 VI族(S,Se,和Te)的二元、三元、四元組合。一 般111 - V半導體包括砷化鎵(G a A s ),磷化鎵(G aP ), 和磷化銦(In P )。特別的,砷化鎵因爲具有1.4 3電子伏 特(eV )帶隙已廣泛的使用當成近紅外線的來源和感應器 ,和當成用於高速電子裝置的主要半導體。雖然對於矽 CMOS裝置具有速度上的改進,但是,GaAs對於多數應 用而言仍是成本禁止的。一個1 995年預測中指出在每平 (2) (2)1257689 方毫米中,矽CMOS的成本爲$〇·〇1,而GaAs磊晶成本爲 $2.00 。 一個新的方案,其提供了 G a A s速度上的優點並改善 矽C Μ 0 S的成本效益,乃使用鍺化矽(應變或不應變,通 常準確的表示爲Sii_xGex或簡單表示爲SiGe)和/或應 變矽。鍺具有4.2 %大晶格常數(例如原子間隔),其比 矽大。鍺化矽亦具有大晶格常數,其程度決定於鍺的百分 組成。當矽成長在鍺化矽上時,在適當條件下,矽晶格拉 緊以匹配鍺化矽在矽/鍺化矽介面上。當鍺化矽成長在矽 上時,在適當條件下,鍺化矽晶格受到壓縮。對於每一方 法而言,成長層(矽或鍺化矽)皆有其臨界厚度,超過此 厚度時,成長層會因爲晶格缺陷傳播而鬆弛。 於此有兩理由說明應變矽和鍺化矽爲何可提供包含其 的電晶體的改進速度特性。相較於元素矽,鍺具有較低電 子有效質量和較低的電洞有效質量(導致較高的電子移動 率和較高的電洞移動率)。鍺化矽化合物從構成物鍺之增 加移動率獲得此優點。再者,在矽或鍺化矽中引入的應變 (張力或壓縮)會產生各向異性構造,其會改變材料的導 電帶和價帶。當和具有不同帶隙的其它半導體層(如異質 層)結合時,導電帶和價帶的不連續性可受到設計以產生 量子井或內建電場以加速載子穿過異質層。 鍺化矽沉積可相當輕易的插入CMOS處理流程。例如 ’在成本上的唯一主要增加是添加了鍺化矽磊晶步驟。在 容易整合且可以鍺化矽進行帶隙工程下(例如,塊矽、塊 -6- (3) 1257689 鍺化矽、和其應變變體),可製造整體系統在一矽基底上 或絕緣體上矽(SOI )基底上。整合系統可包括光纖連接 、波導、光學偵測器、CMOS、異接面雙極電晶體、和量 卞裝置’所有皆在相问晶片上。 簡單的使用應變矽和/或鍺化矽不會馬上獲得優良的 裝置。由於所有的標準皆位移了,安裝應變矽和鍺化矽至 現在的半導體處理流程會產生一新的問題待解決。 【發明內容及實施方式】 以下說明用以改善電晶體效能的方法的實施例。這些 實施例將參考附圖詳細說明。雖然這些實施例與附圖一起 說明,但是其並非意在將其限制至附圖所示。相反的,本 發明意在涵蓋屬於本發明之精神和範疇之各種改變和修飾 ,因此,本發明之精神和範疇應由下述申請專利範圍界定 之。 本發明之一實施例藉由使用一矽鍺合金以用於源區和 汲區和一鎳矽鍺自動對準金屬矽化物(即,自動對準金屬 矽化物)層以形成源和汲區的接觸面,而降低一電晶體的 外部電阻。鍺化矽和鎳矽鍺金屬矽化物之介面基於介於鍺 化矽和金屬矽化物間的降低金屬半導體功函數和在鍺化矽 相對於矽中增加載子移動率而具有較低的特殊接觸電阻率 。此鍺化矽可受到摻雜以進一步改變其電特性。在電晶體 外部電阻之降低相等於電晶體在開關速度和電源耗損兩者 上的效能增加。 (4) (4)1257689 在1 947年產生的第一電晶體爲鍺。但是,由於其 〇 . 6 7電子伏特(相對於矽的1 . 1 1電子伏特)的窄帶隙’ 反向偏壓鍺p-n接面會呈現大的漏電流。如此會限制鍺之 操作溫度至低於1 0 0 °c。此外’其亦難以製造半導體處理 技術中所需要的鈍化層。例如,氧化鍺爲水溶性且在80 °c分解。相對於砂而言,需要更高級數成本的電子等級鍺 之品質已實質消除了元素鍺在現代半導體技術之應用。 但是,於此使用鍺相對於矽仍是具有優點的。例如, 在室溫下,鍺具有3 60 0cm2/V-s的電子移動率,相較於矽 的 1 3 5 0 cm2/V-s。更令人振奮的是鍺的電洞移動率爲 1800cm2/V-s,相較於矽的 480cm2/V-s。由於在 300K 下, 鍺具有 2.5 X 1 013cm_3的本質載子濃度,而矽爲1.5x 10] km·3,假設導電率和移動率總和與本質載子濃度的乘 積成比例,則鍺具有顯著的高導電率。如下進一步詳細說 明,電晶體的效能係相關於外部電阻。假設電阻率爲導電 率的反比,則使用較高導電材料會增加電晶體的效能。使 矽和鍺形成合金可提供此材料可利用半導體每一構成物的 優點。如下參考本發明的實施例所述,矽和鍺的半導體合 金提供了在某些半導體應用上的改進。 圖la顯示在開始產生一金屬氧化半導體(MOS)電 晶體的各種後續處理步驟後的基底橫截面圖。熟悉此項技 藝的人士可瞭解已發生那個處理步驟,因此省略對其之說 明。在本發明的實施例中,電晶體爲p型MOS或PMOS 。基底1 〇〇爲矽。一隔離屏蔽1 0 1當成一通道阻止器以防 -8- (5) (5)1257689 止在積體電路應用中介於接近陣列的電晶體間的寄生效應 。隔離屏蔽1 可爲例如以在基底1 0 0中蝕刻一溝和將該 溝充塡一沉積氧化隔離材料而形成的一淺溝隔離(s TI ) 區。一閘極1 02形成和圖型化在一絕緣體1 04上,閘極 1 02的組成爲例如多晶矽。閘極1 02的多晶矽可進一步預 摻雜。在閘極1 02的每一側,有一般以氮化矽形成的側壁 間隔器1 03。每一側壁間隔器1 03當成一硬掩模以用於後 續的自動對準處理步驟。對於熟悉此項技藝的人士而言, 側壁間隔器1 03可例如爲一硬掩模以用於在輕摻雜汲極電 晶體設計中的高劑量植入或會從側壁間隔獲得利益的其它 設計中。 經由圖1 a所示的處理步驟,上述處理爲本行技藝人 士所知悉的標準CMOS處理流程。在圖la後用於CMOS 的後續處理乃用於藉由離子植入而摻雜源區和汲區以產生 M0S電晶體的源和汲極。但是,在此時點上,本發明的 實施例和標準CMOS流程不同。在本發明的實施例中,鍺 化矽只使用於PMOS裝置。替代源和汲區植入(亦即,在 標準CMOS處理流程的後續步驟),晶圓的曝露表面覆蓋 以如Si02或Si3N4之介電層,如圖lb之介電層104所示 。使用已知的光微影法或相關圖型化技術圖型化介電層以 曝露PM0S裝置之源和汲區,如圖lc所示,而使NM0S 裝置完全的受到覆蓋。而後,以SF6基電漿蝕刻選擇性的 移除在P Μ 0 S裝置之源和汲區中的曝露矽基底1 〇 〇材料。 此蝕刻是選擇性的,即,其以比Si02或Si3N4之介電層 -9- (6) (6)1257689 105較高的速率移除塊矽基底1〇〇,而側壁間隔器103材 料當成蝕刻掩模。而後,受鈾刻的源和汲區選擇性的塡充 以鍺化矽(在一實施例中,在原處摻雜鍺化矽)。介電層 1 0 5當成源和汲區蝕刻的掩模,而後鍺化矽沉積以例如 HF基濕蝕刻移除。形成矽化物層以提供對 PMOS和 NMO S的源、汲、和閘區的接觸。而後,此晶圓進行剩餘 的CMOS處理步驟以產生從本發明之實施例獲益的裝置。 下述將說明本發明的實施例的更特別的處理技術。 圖2爲接續圖1 c從PM 0 S裝置的源和汲區移除基底 100矽的下切蝕刻201後的基底橫截面圖。蝕刻的輪廓爲 基底1 〇〇材料已從側壁間隔器1 03下方移除。在一實施例 中,下切蝕刻2 0 1延伸在閘極1 〇 2下方。下切蝕刻2 0 1的 下切點對於由本發明的實施例所產生的效能優點有實質的 影響。 特別的,如圖2所示,下切蝕刻20 1形成在基底1 〇〇 中沿著閘極1 02的側向相對側壁。在一實施例中,使用各 向同性鈾刻處理以形成下切蝕刻2 0 1。各向同性蝕刻不只 垂直蝕入基底’且亦在每一側壁間隔器1 03下方、且在一 實施例中爲在閘極1 0 2下方、水平(側向)蝕刻。此一側 向下切鈾刻可使用例如在使用包含SF6和氨的氣體混合化 學的平行板R F電漿蝕刻系統中的各向同性乾蝕刻處理且 在適於各向同性的處理條件下產生。此條件包括高壓和低 RF功率密度。在一實施例中,處理參數包括約9 00m T的 壓力,1 · 1 cm的間隙,1 〇〇w的RF功率,1 50sccm的氦氣 -10- (7) 1257689 流,和1 OOsccm的SF6氣體流。rf功率可在例如5〇w 2 00W間變化,而處理壓力可變化,但是必須大於 5 0 0 m T。在一實施例中,下切蝕刻2 〇 1在基底〗〇 〇表面 具有介於1〇〇和1500埃的最大垂直深度,且在基底1 /絕緣體104介面上,在閘極1〇2下方,水平或側向延 介於25至200埃。於此亦可依需要使用其它處理條件 蝕刻化學(例如濕蝕刻)以產生其它下切蝕刻的幾何輪 〇 不只此一蝕刻處理產生在每一側壁間隔器1 〇 3下方 和在此實施例中在閘極1 0 2下方的側向下切,且此蝕刻 學對絕緣體1 04氧化物和對側壁間隔器! 〇3氮化物材料 具有相當高的選擇性。以此方式,下切蝕刻不會蝕刻至 緣體和側壁間隔器1 0 3材料,且因此可保持其幾何輪廓 使用以形成下切鈾刻2 0 1的蝕刻化學進一步母微的 化。使用氧化蝕刻劑使一部份絕緣體1 0 4在下切蝕刻處 時曝露以變成比絕緣體1 04層未曝露部份厚。藉由增加 閘極1 02緣上的絕緣體1 04層的厚度,可降低在裝置的 端重Η區上的閘極緣漏電。在閘極1 〇 2緣上的較厚絕緣 1 04層有助於增加裝置的臨界電壓。 下切蝕刻2 0 1處理的進一步優點爲鈾刻率降低至每 約5至3 0埃會使矽基底的蝕刻內凹。以此幾何輪廓, MOS電晶體的關斷狀態時(低I〇ff),可達成大的 (冶金通道長度或實際通道長度),而當通道形成時, MOS電晶體啓動狀態下,可達成較小的Lmet。在啓動 至 約 下 00 伸 和 廓 化 亦 絕 〇 氧 理 在 尖 體 秒 在 丨ET 在 狀 -11 - (8) 1257689 態下的較小Lmet直接轉換成較小通道電阻且因此較高Ion 〇 圖3爲在圖2之下切蝕刻2 0 1源和汲區中沉積鍺化矽 3 0 1後的基底橫截面圖。如所示,鍺化较可表示成 Sil_xGex。X的範圍爲[0,1]從純矽至純鍺,且可調整以改 變導電率和帶隙爲一特別裝置所需要的。在一實施例中, x約爲0.1至0.4 (例如,在矽鍺合金中約10%至40 %原子 的鍺)。相關於矽鍺3 0 1合金的帶隙能量可以下式表示:
Eg ( X) = ( 1.155 - 0.43x + 0.0206x2) eV, 對於 0 < x < 0 · 8 5 ( 1 ),
Eg ( x ) = (2.010 - 1 ·27χ ) eV, 對於 0 · 8 5 < χ < 1 ( 2 )。 因此,在一實施例中,依照式(1 ),鍺化矽3 01的 帶隙能量對於1 〇%原子的鍺和40%原子的鍺而言分別爲約 介於 1 . 1 1 e V 和 0.9 9 e V。 鍺化矽3 0 1乃藉由選擇性磊晶沉積而沉積在由下切蝕 刻2 0 1所曝露且未由介電層1 0 5覆蓋的塊矽基底表面。鍺 化矽301結晶並未成長在Si02或Si3N4之介電層上。在此 實施例中,沉積技術爲降壓化學蒸氣沉積(CVD )磊晶沉 積。在其它實施例中,沉積技術包括大氣C V D磊晶和超 真空CVD磊晶。由於所沉積的鍺化矽301爲單晶,因此 每一沉積技術爲蒸氣相磊晶的特別型式。 在此實施例中,鍺化砂沉積方法爲C V D嘉晶。嘉晶 環境發生在介於600 °C至8 00 °C間,在壓力介於10至 -12- 1257689
7 6 0 t o r r間。Η 2或H e可使用當成一載體氣體。砂源先驅 氣體可爲 SiH2Cl,Si2H4,或 Si2H6。在此實施例中, GeH4爲鍺源先驅氣體。可添加HC1或Cl2當成鈾刻劑以 增加沉積的材料選擇性。在一實施例中,沉積在下切蝕刻 201源和汲區中的所得鍺化砂301具有厚度介於5 00至 2 0 0 0埃。在一實施例中,鍺化矽3 0 1沉積延伸在基底1 0 0 表面上。以此方式,鍺化矽3 01形成在基底1 00表面上和 下。藉由形成鍺化矽301在基底100表面上,會形成一上 升尖端,增加尖端導電率。因爲增加的導電率會改善裝置 效肯b 。 鍺化矽3 0 1可進一步受到摻雜以調整其電和化學性質 。此摻雜可使用各種摻雜劑和以各種摻雜技術。例如,鍺 化矽3 0 1可在原處摻雜p型雜質至摻雜濃度位準介於1 X 1018/cm3 至 3xl021/cm3,而較佳爲 lxl02Q/cm3。在一實 施例中,在產生一 PMOS裝置下,在磊晶時,藉由使用上 述先驅物和額外的B2H6先驅氣體當成硼摻雜劑源,鍺化 矽3 01在磊晶沉積時乃在原處受摻雜以硼。在原處摻雜鍺 化矽3 0 1的優點爲下切蝕刻2 0 1的下切特性在其已沉積在 由側壁間隔器所遮住的區域後難以摻雜鍺化矽3 0 1。角度 植入爲一可能的解決方式以摻雜由側壁間隔器所遮住的鍺 化矽,以降低所獲得的PMOS裝置的短通道效能。 在一實施例中,在鍺化矽3 0 1沉積時,部份添加的硼 摻雜劑在此時並未致動。亦即,在沉積硼原子在鍺化矽 3 0 1層中但並未替換入在提供有電洞(亦即,缺乏電子) -13- (10) (10)1257689 的晶格中的矽側後。在一實施例中,熱致動摻雜劑受到延 緩直到後續處理步驟,如此可降低熱需求和促成摻雜劑擴 散以致能形成一非常陡源/汲接面,改善裝置效能。 如所述,沉積的鍺化砂3 0 1具有大的晶格吊7數’其大 小決定於在鍺化矽3 0 1合金中的鍺原子百分比。當沉積在 基底1 0 0矽上時,鍺化矽3 0 1的晶格受壓縮以容納晶體成 長。在鍺化矽3 0 1源和汲區中的壓縮進一步在位於鍺化矽 301源和汲區間和在絕緣體104區下方(即MOS裝置的 通道)的基底1〇〇區中壓縮。此壓縮在通道區產生各向異 性原子構造,改變了通道材料的導電性和價帶。此壓縮應 力進一步降低在基底1 〇〇的通道區中的電洞有效質量,進 而增加電洞移動性。所增加的電洞移動性增加了所獲得之 MO S電晶體的飽和通道電流,藉以改善裝置效能。 圖4a、4b、和4c顯示在產生矽化物層時,圖3的基 底的橫截面圖。更特別而言,此層爲自動對準矽化物層。 熟悉此項技藝的人士可知矽化物層402乃藉由以標準濺鍍 技術(如物理蒸氣沉積或PVD)沉積一耐火金屬薄層在鍺 化矽3 0 1上,而接著以後續處理步驟產生金屬、矽、和鍺 矽化物合金而形成。矽化物403之不同在於矽化物合金的 半導體元件決定於閘極1 02的材料組成。 耐火金屬包括鈷、鈦、和鎳。在一實施例中,耐火金 屬爲鎳。耐火金屬的選擇需要考量不只電相容性,且亦需 考量和佔據下切蝕刻201源和汲區和在相同基底上對應於 Ν Μ Ο S裝置的曝露源、汲、和閘區之下疊鍺化矽3 01之機 -14- (11) (11)1257689 械和化學相容性。例如,矽化物層4 02必須連續且均勻以 降低介於矽化物層4 0 2和下層鍺化矽3 0 1間的介面電阻。 鎳傾向於和矽和鍺兩者均勻的反應’形成穩定的三元N i (SiGe )相,而鈷和鈦優先和矽反應,和隔離鍺化矽301 合金的鍺成份。再者,鈦和鈷基矽鍺矽化物相較於鎳矽鍺 矽化物具有降低熱穩定性。不適當的耐火金屬選擇會在矽 化物和半導體間產生一非理想介面,其會增加介面電阻, 而無關於電相容材料。 圖4a顯示在耐火金屬401表面層沉積後的圖3的基 底。如所示,在一實施例中,耐火金屬爲PVD鎳。PVD 鎳的沉積環境發生在介於 20 °C至 20(TC的溫度和小於 5 Omtorr的壓力下。鎳的厚度介於50至200埃。鎳沉積後 續爲一快速形成退火在3 2 5 °C至45 0 °C間小於或等於60秒 ,使用例如快速熱退火設備(RTA )。在形成退火時,在 鍺化矽3 01和閘極1 02上的耐火金屬40 1反應以分別形成 矽化物402和矽化物403,如圖4b所示。當鎳沉積在基 底1 00的整體曝露表面時,未反應的鎳(亦即,未與矽或 鍺化矽反應以形成矽化物的鎳,而其下層沉積在側壁間隔 器103氮化物或隔離區101上)使用例如熱H202和熱 H2S04混合物的濕蝕亥[J化學移除。而後在鍺化矽301源和 汲區和閘極1 0 2區上的剩餘反應鎳在4 0 0 °C至5 5 0 °C間進 行最終退火以完成鎳矽鍺矽化物4 0 2和矽化物4 0 3形成, 如圖4 c所示。如所知的,矽化物層可進一步覆蓋以例如 氮化鈦蓋以防止鎳矽鍺矽化物4〇2和矽化物4 03免於在後 -15- (12) 1257689 續處理步驟中氧化。 圖5至7顯示用於耐火金屬和源-汲區材料兩者的適 當材料選擇如何降低對應的接觸電阻率。圖5顯示用於塊 金屬,p型矽,和鍺化矽的能帶圖。金屬的費密(Fermi )能量表示爲。P型矽和鍺化矽的費密能量表示爲 EFSi和EFSiGe。如圖所示,雖然無需加以刻量,但是鍺化 矽的導電帶緣EFSi(3e些微低於矽的導電帶緣Ecsi。再者, 鍺化矽的價帶緣EvsiGe些微高於矽的價帶緣EVSi,且根據 在矽鍺合金中的鍺組成百分比而成比例的高。因此,鍺矽 合金的能帶隙小於矽的能帶隙,其程度、參考式(1 )和 (2 )、乃決定於在矽鍺合金中的鍺組成百分比。 圖6顯示相關於介於耐火金屬和p型矽間的接觸的帶 彎曲。需注意的是能量屏蔽的大小。以P型半導體而言, 對準在平衡下的費密位準造成在金屬側上的正電荷和在半 導體側上的負電荷。藉由產生在離子化受體由電洞餘留未 飽和的空乏區,半導體容納此負電荷。 圖7顯示相關於介於耐火金屬和鍺化矽3 0 1合金間的 接點的能帶彎曲。需再度注意的是能量屏蔽的大小。在此 例中,相較於P型矽,在矽鍺合金之能量屏蔽差異較高。 換言之’金屬-半導體功函數對於金屬·鍺化矽301接點相 對於金屬-P-型矽接點而言是較小的。用於接點的電流導 電乃由隧道效應所主宰。特殊的接觸電阻率關係如下: ⑶
Pcn (13) (13)1257689 在式(3 )中的顯著的變數爲金屬-半導體功函數φ B ,半導體摻雜Nsurf,和在半導體中的有效載子質量 如所示’在鍺化矽膜中的電洞的有效質量爲〇.34mG相對 於矽的〇 · 3 7 m 〇,其中m ^表示電子的剩餘質量。 特殊接觸電阻率等式(3)表示用於金屬-半導體介面 的特殊接觸電阻率主要決定於金屬-半導體功函數,在半 導體中的摻雜密度,和載子的有效質量。改變其變數之一 或其結合會影響特殊接觸電阻率。如所示,使用鍺化矽 301會降低金屬半導體功函數,和降低載子有效質量。在 一實施例中,參考圖3所示,鍺化矽受到進一步摻雜。 介於鍺化矽301和矽化物402間的介面可當成金屬-半導體歐姆接觸而進一步討論。首先,在介於砂化物和半 導體間的接點上的能量屏蔽必須從一量子機械觀點觀之。 如本行人士所知,波粒子二元性指示電子被處理當成一粒 子和一波以決定其如何表現。由矽化物-半導體介面所產 生的能量屏蔽可由電位屏蔽的精細厚度和高度所觀察到。 對於高於入射電子的能量之一給定的屏蔽和一給定的屏蔽 寬度,於此有可能電子會穿透屏蔽和出現在另一側。此種 隧道現象爲在固態電子傳導學中相當重要的架構。 更特別而言,接觸電阻率爲電流可多容易的穿過一金 屬-半導體介面的測量方式。如果是歐姆接觸,在介於矽 化物4 0 2和鍺化矽3 0 1間的例中,會有從一材料至另一材 料的多數載子的不受阻傳送。此亦可表示成線性電流-電 壓特性。在金屬-半導體介面的例中,導電架橇部份由接 -17- (14) 1257689 近接觸介面的半導體空乏區的寬度主宰。如果半導體受到 輕摻雜(例如’費密能量既非接近導電帶緣能量,亦非接 近價帶緣能量)’則空乏區變成足夠寬,而電子在兩接觸 材料間傳送的唯一方式即是藉由熱游子發射過最大屏蔽而 跳躍過電位屏蔽。替代的,如果半導體受到重摻雜(例如 ’費密能量靠近用於η型的導電帶緣能量,和接近用於p 型的價帶緣能量),則空乏區變成足夠窄,而因此場發射 ’或載子隧道現象即爲導電架構的主宰。場發射和熱游子 發射皆有助於穿過介面的導電,且可、例如由材料選擇和 摻雜而調整。 圖8顯示使用具有例如鎳矽鍺矽化物層4 02的鍺化矽 301源和汲區的本發明的一實施例。外部電阻Rext801爲 介於源(或汲)接點和本質電晶體的通道間的整體序列電 阻。介於鍺化矽3 0 1和矽化物402間的介面電阻爲整體序 列電阻的重要成份。藉由使用鍺化矽相對於使用用於源和 汲區的p型矽,可降低Rext 801。再者,適當的選擇矽化 物層402耐火金屬,在本實施例中爲鎳,可確保一化學的 和機械的相容金屬-半導體介面不會負面的助於Rext801, 如參考圖4所示。 熟悉此項技藝的人士可知,本發明所揭示的實施例藉 由使用新穎的材料選擇和處理技術,可降低介於鍺化矽源 和汲區間和它們相關的矽化物接點的特殊接觸電阻率。由 於接觸電阻率會影響電晶體的整體外部電阻率,因此,接 觸電阻率的降低有助於在電晶體之整體效能的增加。 -18- (15) (15)1257689 【圖式簡單說明】 圖1 a爲在閘極和氮化物間隔器形成後的基底橫截面 圖; 圖lb爲在沉積一介電膜在整個基底表面後的基底橫 截面圖; 圖1 c爲在圖型化和鈾刻介電膜以曝露源和汲區後的 基底橫截面圖; 圖2爲在源和汲區下切蝕刻後的基底橫截面圖; 圖3爲在下切源和汲區中沉積鍺化矽後的基底橫截面 圖; 圖4a爲在沉積一耐火金屬後的基底橫截面圖; 圖4b爲在退火以形成一金屬矽化物在鍺化矽源汲區 和閘區表面上後的基底橫截面圖; 圖4c爲在移除未反應的耐火金屬後的基底橫截面圖 圖5爲p型矽相對於鍺化矽的觸排構造圖; 圖6爲p型矽接觸一金屬的觸排構造圖; 圖7爲鍺化矽接觸一金屬的觸排構造圖;和 圖8爲表示金屬氧化物半導體電晶體的外部電阻( Rext)的基底橫截面圖。 【主要元件符號說明】 100 基底 •19- 1257689 (16) 10 1 隔離屏蔽 1 02 閘極 1 03 側壁間隔器 1 04 絕緣體 1 05 介電層 20 1 下切蝕刻 301 鍺化矽 40 1 耐火金屬 402 矽化物層 403 矽化物
Claims (1)
1257减1 :第 (1) 93135874 號專利申請案 中文申請專利範圍替換本 民國一95年1月 18曰修正 十、申請專利範圍
1 ·~種形成電晶體的方法,包含: 在一矽基底中蝕刻一源區和一汲區,其中該蝕刻具有 一下切輪廓; 沉積一矽鍺合金在該源區和汲區; 沉積鎳在矽鍺合金上;和 形成一鎳矽鍺金屬矽化物層,其中該鎳矽鍺金屬矽化 物爲自動對準。 2·如申請專利範圍第〗項之方法,其中該源區和汲區 在一絕緣層下方側向延伸。 3 ·如申請專利範圍第2項之方法,其中該源區和汲區 在一閘區下方側向延伸。 4·如申請專利範圍第3項之方法,其中該源區和汲區 在該閘區下方在2 5至2 0 0埃間側向延伸。 5 ·如申請專利範圍第1項之方法,其中該源區和汲區 在矽基底表面下方具有介於100至1 5 00埃間的垂直深度 6 ·如申請專利範圍第1項之方法,其中該触刻爲乾 SF6基礎蝕刻。 7·如申請專利範圍第1項之方法,其中該矽鍺合金具 有之鍺組成介於5%至50%間。 8·如申請專利範圍第7項之方法,其中該矽鍺合金具 有之鍺組成介於10%至40%間。 9·如申請專利範圍第8項之方法,其中該矽鍺合金具 (2) 1257689 有之鍺組成介於15%至30%間。 1 〇 ·如申請專利範圍第1項之方法,其中該砂鍺合金 之沉積爲蒸氣相磊晶沉積。 11.如申請專利範圍第1項之方法,其中該砂鍺合金 之沉積爲降壓化學蒸氣沉積。 1 2 ·如申請專利範圍第1項之方法,其中該砂鍺合金 之沉積爲大氣化學蒸氣沉積。 1 3 ·如申請專利範圍第I項之方法,其中該砂鍺合金 之沉積爲超高真空化學蒸氣沉積。 1 4 ·如申請專利範圍第1項之方法,其中沉積該矽鍺 合金之步驟進一步包含摻雜該合金。 1 5 ·如申請專利範圍第1 4項之方法,其中在沉積該砂 鍺合金時之該摻雜乃在原處進行。 1 6 ·如申請專利範圍第1 5項之方法,其中一慘雜劑爲 硼。 1 7 ·如申g靑專利範圍第1 6項之方法,其中該慘雜劑之 來源爲B2H6。 1 8 ·如申請專利範圍第1 6項之方法,其中該硼之摻雜 濃度位準介於lxl018/cm3和3xl〇2I/cm3間。 1 9 ·如申請專利範圍第1 8項之方法,其中該摻雜濃度 位準爲 lxl02G/cm3。 2 〇 .如申請專利範圍第1項之方法,其中鎳之厚度介 於5 0至2 0 0埃間。 2 1 ·如申請專利範圍第1項之方法,其中形成鎳矽鍺 -2 - (3) 1257689 金屬砍化物層之步驟進一步包含: 使基底在3 25 °C至450°C間的溫度退火小於或等於60 秒; 以熱H202和H2S04之濕蝕刻化學移除過多的鎳;和 使基底在400°C至5 5 0°C間的溫度退火。 22.—種半導體電晶體,包含: 一閘區; 一絕緣區,其位於閘區下方; 一源區,其相鄰一氧化區;和 一汲區,其相鄰該氧化區, 其中該源區和汲區包括一矽鍺合金和一鎳矽鍺金屬矽 化物層。 2 3.如申請專利範圍第22項之半導體電晶體,其中該 源區和汲區在一絕緣層下方側向延伸。 24.如申請專利範圍第23項之半導體電晶體,其中該 源區和汲區在一閘區下方側向延伸。 2 5.如申請專利範圍第24項之半導體電晶體,其中該 源區和汲區在該閘區下方在2 5至2 0 0埃間側向延伸。 26.如申請專利範圍第22項之半導體電晶體,其中該 源區和汲區在矽基底表面下方具有介於1〇〇至1500埃間 的垂直深度。 2 7.如申請專利範圍第22項之半導體電晶體,其中該 矽鍺合金具有之鍺組成介於5 °/。至5 0%間。 2 8.如申請專利範圍第27項之半導體電晶體,其中該 (4) 1257689 矽鍺合金具有之鍺組成介於10%至40%間。 29.如申請專利範圍第28項之半導體電晶體,其中該 矽鍺合金具有之鍺組成介於15%至3 0%間。 3 0.如申請專利範圍第22項之半導體電晶體,其中該 矽鍺合金受到摻雜。 3 1 ·如申請專利範圍第3 0項之半導體電晶體,其中在 沉積該矽鍺合金時,該矽鍺在原處受到摻雜。 32. 如申請專利範圍第31項之半導體電晶體,其中一 摻雜劑爲硼。 33. 如申請專利範圍第32項之半導體電晶體,其中該 摻雜劑之來源爲B2H6。 3 4.如申請專利範圍第32項之半導體電晶體,其中該 硼之摻雜濃度位準介於lxl〇18/cm3和3xl021/cm3間。 35.如申請專利範圍第34項之半導體電晶體,其中該 摻雜濃度位準爲lxl〇2()/cm3。 3 6.如申請專利範圍第22項之半導體電晶體,其中鎳 矽鍺金屬矽化物層爲自動對準。 3 7.—種形成電晶體的方法,包含: 在一矽基底中蝕刻一源區和一汲區,其中該蝕刻具有 一下切輪廓; 沉積一砂鍺合金在該源區和汲區’其中該砂鍺合金具 有之鍺組成介於15%至30%間; 以硼在原處摻雜矽鍺合金,其中硼摻雜濃度位準爲ϊ xlO20/ -4- (5) 1257689 沉積鎳在矽鍺合金上; 使基底在3 2 5 °C至4 5 0 °C間的溫度退火小於或等於6 0 秒; 以熱h2o2和H2S04之濕蝕刻化學移除過多的鎳;和 使基底在4 0 0 °C至5 5 0 °C間的溫度退火。 3 8 ·如申請專利範圍第3 7項之方法,其中該源區和汲 區在一絕緣層下方側向延伸。 3 9 .如申請專利範圍第3 8項之方法,其中該源區和汲 區在一閘區下方側向延伸。 40.如申請專利範圍第39項之方法,其中該源區和汲 區在該閘區下方在2 5至2 0 0埃間側向延伸。 4 1 ·如申請專利範圍第3 7項之方法,其中該源區和汲 區在矽基底表面下方具有介於100至1500埃間的垂直深 度。 42 ·如申請專利範圍第3 7項之方法,其中該蝕刻爲乾 SF6基礎蝕刻。 4 3 ·如申請專利範圔第3 7項之方法,其中該矽鍺合金 之沉積爲蒸氣相磊晶沉積。 44·如申請專利範圍第37項之方法,其中該矽鍺合金 之沉積爲降壓化學蒸氣沉積。 4 5 ·如申請專利範圍第3 7項之方法,其中該矽鍺合金 之沉積爲大氣化學蒸氣沉積。 4 6 .如申請專利範圍第3 7項之方法,其中該矽鍺合金 之沉積爲超高真空化學蒸氣沉積。
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US9680016B2 (en) | 2017-06-13 |
WO2005062366A1 (en) | 2005-07-07 |
KR100810776B1 (ko) | 2008-03-07 |
CN101677110B (zh) | 2012-09-05 |
US9876113B2 (en) | 2018-01-23 |
US9437710B2 (en) | 2016-09-06 |
US20160336447A1 (en) | 2016-11-17 |
US20080044968A1 (en) | 2008-02-21 |
US20150108546A1 (en) | 2015-04-23 |
TW200524090A (en) | 2005-07-16 |
CN101677110A (zh) | 2010-03-24 |
US7274055B2 (en) | 2007-09-25 |
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