TW201806101A - 封裝結構及其製造方法 - Google Patents
封裝結構及其製造方法 Download PDFInfo
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- TW201806101A TW201806101A TW106113221A TW106113221A TW201806101A TW 201806101 A TW201806101 A TW 201806101A TW 106113221 A TW106113221 A TW 106113221A TW 106113221 A TW106113221 A TW 106113221A TW 201806101 A TW201806101 A TW 201806101A
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Abstract
本發明提供一種封裝結構及其製造方法。封裝結構包括重佈線路層、至少一第一晶粒、多個導電端子、第一密封體、多個焊球、多個第二晶粒以及第二密封體。重佈線路層具有第一表面以及相對於第一表面的第二表面。第一晶粒以及導電端子與重佈線路層電性連接且位於重佈線路層的第一表面上。第一密封體密封第一晶粒以及導電端子且暴露出導電端子的至少一部分。焊球與導電端子電性連接且位於被第一密封體暴露出的導電端子上。第二晶粒與重佈線路層電性連接且位於重佈線路層的第二表面上。第二密封體密封第二晶粒。
Description
本發明是有關於一種封裝結構及其製造方法,且特別是有關於一種具有在重佈線路層的兩面皆配置有晶粒的封裝結構。
為了使得電子產品能達到輕薄短小的設計,半導體封裝技術亦跟著日益進展,以發展出符合小體積、重量輕、高密度以及在市場上具有高競爭力等要求的產品。舉例來說,為了使得電子產品較薄,通常會希望提供具有較小厚度的高密度封裝結構。因此,如何在封裝結構微型化的同時還能夠維持封裝結構中所密封的晶片數目成為本領域的技術人員的一大挑戰。
本發明提供一種封裝結構及其製造方法,能夠有效地減小其尺寸。
本發明提供一種封裝結構,其包括重佈線路層、至少一第一晶粒、多個導電端子、第一密封體、多個焊球、多個第二晶粒以及第二密封體。重佈線路層具有第一表面以及相對於第一表面的第二表面。第一晶粒以及導電端子與重佈線路層電性連接且位於重佈線路層的第一表面上。第一密封體密封第一晶粒以及導電端子且暴露出導電端子的至少一部分。焊球與導電端子電性連接且位於被第一密封體暴露出的導電端子上。第二晶粒與重佈線路層電性連接且位於重佈線路層的第二表面上。第二密封體密封第二晶粒。
本發明提供一種封裝結構的製造方法,其至少包括以下步驟。在載板上形成重佈線路層。重佈線路層具有第一表面以及相對於第一表面的第二表面,且重佈線路層的第二表面面向載板。在重佈線路層的第一表面上形成多個導電端子以及至少一第一晶粒。藉由第一密封體密封第一晶粒以及導電端子,且第一密封體暴露出導電端子的至少一部分。將重佈線路層的第二表面與載板分離。在重佈線路層的第二表面上形成多個第二晶粒。藉由第二密封體密封第二晶粒。在被第一密封體暴露出的導電端子上形成多個焊球。
本發明提供一種封裝結構的製造方法,其至少包括以下步驟。在載板上形成至少一第一晶粒。藉由第一密封體密封第一晶粒。在第一密封體上形成重佈線路層。重佈線路層具有第一表面以及相對於第一表面的第二表面。重佈線路層的第一表面面向第一密封體。將第一密封體以及第一晶粒與載板分離。在重佈線路層的第二表面上形成多個第二晶粒。藉由第二密封體密封第二晶粒。在重佈線路層的第一表面上形成多個導電端子。
基於上述,在本發明的封裝結構中,晶粒形成在重佈線路層的兩個表面上。因此,具有較厚厚度的基板在本發明的封裝結構中可以被省略。除此之外,由於至少一個晶粒是藉由覆晶(flip-chip)的方式形成於相對於其他晶粒的另外一面,故所述至少一個晶粒可以被研磨至任意厚度。另一方面,所述至少一個晶粒可以與導電端子共面(coplanar)。因此,封裝結構的厚度能夠被減薄,藉此達到封裝結構的微型化。
為讓本發明的上述特徵和優點能更明顯易懂,下文特舉實施例,並配合所附圖式作詳細說明如下。
圖1A至圖1I是依據本發明一實施例的封裝結構10的製造方法的剖面示意圖。請參照圖1A,在載板100上形成重佈線路層(redistribution layer;RDL)200。載板100例如是玻璃基板或是玻璃支撐板材。然而,本發明不限於此。其他合適的基板材料也可以作為載板100,只要所述材料能夠承載在其之上所形成的封裝結構且能夠承受後續的製程即可。重佈線路層200具有第一表面202以及相對於第一表面202的第二表面204。第二表面204面向載板100。在一些實施例中,第二表面204可以與載板100直接接觸。然而,在一些替代性實施例中,為了增加在後續製程中重佈線路層200從載板100的剝離性(releasibility),可以在重佈線路層200的第二表面204以及載板100之間配置剝離層(de-bonding layer;未繪示)。剝離層例如是光熱轉換(light to heat conversion;LTHC)離型層或是其他合適的離型層。重佈線路層200被劃分為多個晶粒連接區DR以及多個接觸區CR,且接觸區CR環繞晶粒連接區DR。重佈線路層200包括第一金屬層206、第二金屬層208、第三金屬層214、多個導孔栓塞(via plug)結構210以及介電層212。第一金屬層206、第二金屬層208、第三金屬層214以及導孔栓塞結構210嵌入於介電層212中。然而,介電層212暴露出第一金屬層206、第二金屬層208以及第三金屬層214的至少一部分,用以作為之後的電性連接等目的。在一些實施例中,第一金屬層206以及第三金屬層214為藉由相同的製程所形成的相同金屬層。除此之外,第一金屬層206以及第二金屬層208位於接觸區CR中而第三金屬層214位於晶粒連接區DR中。第一金屬層206、第二金屬層208以及第三金屬層214藉由導孔栓塞結構210而彼此電性耦接。值得注意的是,為了簡單起見,在圖1A中的重佈線路層200的部分金屬層並未被繪示出。然而,在一些替代性實施例中,除了第一金屬層206、第二金屬層208以及第三金屬層214之外,重佈線路層200可以依據電路設計而包括額外的金屬層嵌入於介電層212中。重佈線路層200具有10微米至100微米的厚度。由於重佈線路層200相較於傳統上習知的基板來說較薄,故本發明的重佈線路層200不同於基板。
請參照圖1B,在重佈線路層200的第一表面202的接觸區CR中形成多個導電端子300a。在本實施例中,導電端子300a為導電凸塊(conductive bump)。然而,本發明並不限於此。導電端子300a可以由其他可能的形式呈現或為其他可能的形狀,而關於其他類型的導電端子300a的細節會在後述的實施例中描述。導電端子(導電凸塊)300a可以藉由植球製程(ball placement process)形成。舉例來說,將具有多個開口的模板(stencil)提供在重佈線路層200的第一表面202上,且模板的開口對應重佈線路層200的第一金屬層206設置。接著,將助焊劑(flux)印在被模板的開口所暴露出的第一金屬層206上。之後,將導電球體(舉例來說,焊球、金球、銅球、鎳球或類似球體)置放於模板上。藉由對導電球體施加特定的震盪頻率(vibration frequency),導電球體會掉入模板的開口中。在此之後,可以執行回焊(reflow)製程,以加強導電球體以及第一金屬層206之間的接合,並形成導電端子300a。導電端子300a與重佈線路層200的第一金屬層206電性連接。
請參照圖1C,在重佈線路層200的第一表面202的晶粒連接區DR中形成多個第一晶粒400。由於接觸區CR環繞晶粒連接區DR,在接觸區CR中形成的導電端子300a亦環繞第一晶粒400。第一晶粒400藉由覆晶(flip-chip)的方式連接至第三金屬層214,以與重佈線路層200電性連接。換言之,每一第一晶粒400的主動表面藉由凸塊402接合至重佈線路層200的第三金屬層214。除此之外,可以在第一晶粒400以及重佈線路層200之間的空隙形成底部填充膠(underfill)404以增強接合程序的信賴性。第一晶粒400例如是特殊應用積體電路(Application-Specific Integrated Circuit;ASIC)。然而,本發明不限於此。其他合適的主動元件也可以被作為第一晶粒400使用。除此之外,值得注意的是,雖然在圖1C中繪示了每一晶粒連接區DR中只有一個第一晶粒400,但每一晶粒連接區DR中的第一晶粒400的數目並不限於此。在其他實施例中,多個第一晶粒400可以在每一晶粒連接區DR中彼此相互堆疊。由於第三金屬層214與第一金屬層206電性連接,故第一晶粒400藉由凸塊402、第三金屬層214以及第一金屬層206與導電端子300a電性連接。
請參照圖1D以及圖1E,在重佈線路層200的第一表面202上形成第一密封體502以密封第一晶粒400以及導電端子300a。請參照圖1D,在第一晶粒400以及導電端子300a上形成密封材料500。第一晶粒400以及導電端子300a被密封材料500完全密封住。在一些實施例中,密封材料500可以是藉由模塑製程(molding process)所形成的模塑化合物(molding compound)。然而,在一些替代性實施例中,密封材料500可以是由例如是環氧樹脂(epoxy)或其他合適樹脂等絕緣材料所形成。密封材料500具有厚度t1且第一晶粒400具有厚度t2。接著,將密封材料500的厚度t1以及第一晶粒400的厚度t2分別減薄為厚度t3以及厚度t4,以形成暴露出導電端子300a的至少一部分的第一密封體502。在一些實施例中,厚度t1以及厚度t2可以藉由研磨來減薄。舉例來說,可以使用化學機械研磨(chemical mechanical polishing;CMP)。值得注意的是,在本實施例中,如圖1D所示,第一晶粒400高於導電端子300a。因此,為了要暴露出導電端子300a,第一晶粒400會被研磨到。然而,在一些替代性實施例中,當第一晶粒400比導電端子300a矮時,第一晶粒400的研磨為選擇性的。除此之外,由於每一第一晶粒400的主動表面朝下,故第一晶粒400可以被研磨到需求的厚度而不會影響到其電性性能。值得注意的是,第一晶粒400的厚度t4並不被特別限定,且厚度t4可以依據每一晶粒連接區DR中的第一晶粒400的數目而變化。第一晶粒400的研磨可以幫助整個封裝結構的厚度薄化,藉以達成封裝微型化的目的。值得注意的是,在本實施例中,密封第一晶粒400以及密封導電端子300a的步驟為同時執行。然而,在一些替代性實施例中,密封第一晶粒400以及密封導電端子300a的步驟可以在不同的製造步驟中進行,且其細節將會在後述的實施例中解說。
請參照圖1F,將重佈線路層200的第二表面204與載板100分離。舉例來說,重佈線路層200可以藉由化學蝕刻的方式與載板100分離。或者,如上所述,可以在重佈線路層200的第二表面204以及載板100之間配置剝離層(未繪示)。因此,可對剝離層施加外部能量(例如紫外線(UV)雷射、可見光或熱能)以使得重佈線路層200從載板100剝離。除此之外,可以對第一金屬層206、第二金屬層208以及第三金屬層214進行無電鍍鎳浸金(electroless nickel immersion gold;ENIG)鍍覆製程以加強在後續製程中的電性連接信賴性。
請參照圖1G,將圖1F所繪示的結構翻面,以使得第二表面204朝上。在重佈線路層200的第二表面204上形成多個第二晶粒600以及多個被動元件700。第二晶粒600形成於晶粒連接區DR中而被動元件700形成於接觸區CR中。第二晶粒600例如是NAND快閃記憶體等記憶體裝置。然而,本發明不限於此。其他合適的晶片也可被作為第二晶粒600使用。晶粒貼合膜(die attach film;DAF;未繪示)可以形成於第二晶粒600以及重佈線路層200之間,以加強第二晶粒600以及重佈線路層200之間的黏著力。第二晶粒600藉由導線(wire)602與重佈線路層200的第二金屬層208電性連接。換言之,第二晶粒600藉由導線602、第二金屬層208、導孔栓塞結構210以及第一金屬層206與導電端子300a電性連接。被動元件700在位於接觸區CR的第二金屬層208上形成。在一些實施例中,被動元件700對應導電端子300a設置。然而,本發明不限於此。被動元件700可以依據任何方式配置,只要被動元件700與重佈線路層200的第二金屬層208電性連接即可。類似於第二晶粒600,被動元件700也與導電端子300a電性連接。被動元件700例如是電容器、電阻器、電感器、保險絲(fuse)或是天線(antenna)。
請參照圖1H至圖1I,形成第二密封體800以密封第二晶粒600以及被動元件700。類似於第一密封體502,第二密封體800也是由模塑化合物或是絕緣材料所形成。除此之外,在導電端子300a上形成多個焊球900a,以增進與其他封裝結構的電性連接。類似於導電端子300a,焊球900a也可以藉由植球製程來形成。如上所述,導電端子300a的至少一部分被第一密封體502暴露出。因此,焊球900a形成於導電端子300a被暴露出的部分以達到電性連接的目的。在此,封裝結構陣列10a的製造過程實質上已完成。之後,對封裝結構陣列10a執行切割或單一化(singulation)製程,以形成如圖1I所示的多個封裝結構10。切割或單一化製程例如包括利用旋轉刀片或是雷射光切割。
請參照圖1I,第一晶粒400以及第二晶粒600分別形成於重佈線路層200的第一表面202以及第二表面204上。因此,具有較厚厚度的基板在封裝結構10中可以被省略。除此之外,由於第一晶粒400是藉由覆晶的方式配置,故第一晶粒400可以被研磨至任意厚度。另一方面,如圖1I所示,第一晶粒400與導電端子300a共面(coplanar)。因此,封裝結構10的厚度能夠被有效地減少,藉此達到封裝結構10的微型化。
圖2A至圖2K是依據本發明一實施例的封裝結構20的製造方法的剖面示意圖。本實施例與圖1A至圖1I的實施例相似,而差異點在於在本實施例中,導電端子300b為導電柱(conductive pillar)。
請參照圖2A,在載板100上形成重佈線路層200。載板100以及重佈線路層200類似於圖1A的實施例,故在此不再贅述。請參照圖2B,在重佈線路層200的第一表面202上形成晶種層310。晶種層310的材料例如是銅、焊料、金、鎳或其合金。晶種層310的形成方法例如是無電電鍍(electroless plating)製程、化學鍍(chemical plating)製程、熱蒸鍍(thermal evaporation)製程或濺鍍(sputtering)製程。接著,在晶種層310上形成光阻PR。光阻PR為經圖案化的膜層且具有暴露出部分晶種層310的開口OP。舉例來說,被光阻PR的開口OP暴露出的部分晶種層310對應第一金屬層206的位置。光阻PR例如包括感光性樹脂或是其他感光性材料。
請參照圖2C,在光阻PR的開口OP中填入導電材料320。換言之,導電材料320形成在被光阻PR暴露出的晶種層310上。導電材料320例如包括焊膏(solder paste)、金、銅、鎳或其他導電部材。
請參照圖2D,將光阻PR以及被導電材料320暴露出的晶種層310移除,以在第一金屬層206上形成導電端子(導電柱)300b。換言之,藉由移除光阻PR以及被光阻PR所覆蓋的晶種層310形成導電端子300b。因此,部分的晶種層310以及導電材料320構成導電端子300b。導電端子300b例如是包括焊料柱、金柱、銅柱、鎳柱或類似柱體。
請參照圖2E至圖2J,其所繪示的製程類似於圖1C至圖1H的製程,故在此不再贅述。請參照圖2J,在本實施例中,在導電端子300b上形成多個焊球900b,以增進與其他封裝結構的電性連接。焊球900b是藉由植球製程形成在被第一密封體502暴露出的導電端子300b上。類似於圖1H的封裝結構陣列10a,亦對封裝結構陣列20a執行單一化製程,以形成如圖2K所示的多個封裝結構20。
請參照圖2K,第一晶粒400以及第二晶粒600分別形成於重佈線路層200的第一表面202以及第二表面204上。因此,具有較厚厚度的基板在封裝結構20中可以被省略。除此之外,由於第一晶粒400是藉由覆晶的方式配置,故第一晶粒400可以被研磨至任意厚度。另一方面,如圖2K所示,第一晶粒400與導電端子300b共面。因此,封裝結構20的厚度能夠被有效地減少,藉此達到封裝結構20的微型化。
圖3A至圖3I是依據本發明一實施例的封裝結構30的製造方法的剖面示意圖。本實施例與圖1A至圖1I的實施例相似,而差異點在於在本實施例中,導電端子300c為模塑通孔(through molding via;TMV)。也就是說,導電端子300c在第一密封體502密封第一晶粒400之後形成。
請參照圖3A,在載板100上形成重佈線路層200。載板100以及重佈線路層200類似於圖1A的實施例,故在此不再贅述。請參照圖3B至圖3G,其所繪示的製程類似於圖1C至圖1H的製程,但省略了導電端子300a(如圖1B所示)以及焊球900a(如圖1H所示)的形成。換言之,請參照圖3C,密封材料500僅形成在第一晶粒400上。請參照圖3G,類似於圖1H的封裝結構陣列10a,在本實施例中亦對封裝結構陣列30a執行單一化製程。
接著,請參照圖3H,在第一密封體502中形成多個開口O。在一些實施例中,開口O對應第一金屬層206形成。開口O可以藉由鑽孔(drilling)製程形成。舉例來說,可以對第一密封體502執行雷射鑽孔(laser drilling)或是機械鑽孔(mechanical drilling)製程以產生開口O。由於開口O對應第一金屬層206,開口O位於接觸區CR中。
請參照圖3I,在開口O中填入導電材料以在重佈線路層200的第一表面202上形成導電端子300c。由於本實施例的導電端子300c是藉由在開口O中填入導電材料所形成,故導電端子300c可以被稱為模塑通孔。除此之外,在本實施例中,在導電端子300c上形成多個焊球900c,以增進與其他封裝結構的電性連接。焊球900c是藉由植球製程形成在被第一密封體502暴露出的導電端子300c上。
請參照圖3I,第一晶粒400以及第二晶粒600分別形成於重佈線路層200的第一表面202以及第二表面204上。因此,具有較厚厚度的基板在封裝結構30中可以被省略。除此之外,由於第一晶粒400是藉由覆晶的方式配置,故第一晶粒400可以被研磨至任意厚度。另一方面,如圖3I所示,第一晶粒400與導電端子300c共面。因此,封裝結構30的厚度能夠被有效地減少,藉此達到封裝結構30的微型化。
圖4A至圖4J是依據本發明一實施例的封裝結構的製造方法的剖面示意圖。在一些實施例中,類似於封裝結構30的封裝結構40(如圖4J所示)也可以是藉由如圖4A至圖4J的方法所製成。值得注意的是,在圖4A至圖4J的實施例中,與圖3A至圖3I類似的元件用相同的標號表示,且省略其描述。
請參照圖4A,在載板100上形成多個第一晶粒400。每一第一晶粒400具有多個凸塊402,以與後續形成的其他元件電性連接。載板100被劃分為多個晶粒連接區DR以及多個接觸區CR,且接觸區CR環繞晶粒連接區DR。第一晶粒400形成於晶粒連接區DR中。值得注意的是,圖4A中所繪示的凸塊402的形狀僅為例示,而凸塊402的具體形狀不限於此。在一些實施例中,凸塊402例如是導電柱而並非是如同圖4A所繪示的球狀。舉例來說,凸塊402可以是銅柱(copper pillar),故可以不需要錫銀。在一些實施例中,每一第一晶粒400具有重佈線路結構(未繪示)埋在第一晶粒400的上表面中,且第一晶粒400的重佈線路結構與凸塊402電性連接。在一些實施例中,載板100與第一晶粒400之間具有晶片貼合膜(die attached film;DAF;未繪示),以增強載板100與第一晶粒400彼此之間的黏著力。
請參照圖4B,在載板100以及第一晶粒400上形成第一密封體502以密封第一晶粒400。舉例來說,可以先在載板100上形成密封材料(未繪示),以密封第一晶粒400。接著,將密封材料的厚度減薄,以暴露出凸塊402並形成第一密封體502。在一些實施例中,可以使用化學機械研磨(chemical mechanical polishing;CMP)減薄密封材料的厚度,以使得第一密封體502的上表面會與凸塊402的上表面共面(coplanar)。在一些實施例中,可以進一步微蝕刻凸塊402,以使得凸塊402的上表面略低於第一密封體502的上表面,進而增進在後續步驟中形成在凸塊402以及第一密封體502上的元件的黏著力。
請參照圖4C,在第一密封體502上形成重佈線路層200。重佈線路層200具有第一表面202以及相對於第一表面202的第二表面204。第一表面202面向第一密封體502。重佈線路層200包括第一金屬層206、第二金屬層208、第三金屬層214、多個導孔栓塞(via plug)結構210以及介電層212。第一金屬層206、第二金屬層208、第三金屬層214以及導孔栓塞結構210嵌入於介電層212中。然而,介電層212暴露出第一金屬層206、第二金屬層208以及第三金屬層214的至少一部分,用以作為電性連接等目的。在一些實施例中,第一金屬層206以及第三金屬層214為藉由相同的製程所形成的相同金屬層。除此之外,第一金屬層206以及第二金屬層208位於接觸區CR中而第三金屬層214位於晶粒連接區DR中。如圖4C所示,第三金屬層214與凸塊402電性連接。第一金屬層206、第二金屬層208以及第三金屬層214藉由導孔栓塞結構210而彼此電性耦接。在一些實施例中,第一密封體502以及重佈線路層200的整體厚度約為250微米。值得注意的是,為了簡單起見,在圖4C中的重佈線路層200的部分金屬層並未被繪示出。然而,在一些替代性實施例中,除了第一金屬層206、第二金屬層208以及第三金屬層214之外,重佈線路層200可以依據電路設計而包括額外的金屬層嵌入於介電層212中。
請參照圖4D,將第一密封體502以及第一晶粒400與載板100分離。舉例來說,可以藉由化學蝕刻的方式將第一密封體502以及第一晶粒400與載板100分離。或者,可以在第一密封體502以及第一晶粒400與載板100之間配置剝離層(未繪示)。因此,可對剝離層施加外部能量(例如紫外線(UV)雷射、可見光或熱能)以使得第一密封體502以及第一晶粒400從載板100剝離。接著,對圖4D所繪示的結構進行切割或單一化(singulation)製程,以形成如圖4E所示的結構。
請參照圖4F,在重佈線路層200的第二表面204上形成多個第二晶粒600以及多個被動元件700。第二晶粒600形成於晶粒連接區DR中而被動元件700形成於接觸區CR中。晶粒貼合膜(未繪示)可以形成於第二晶粒600以及重佈線路層200之間,以加強第二晶粒600以及重佈線路層200之間的黏著力。第二晶粒600藉由導線(wire)602與重佈線路層200的第二金屬層208電性連接。被動元件700形成在位於接觸區CR的第二金屬層208上。
請參照圖4G,形成第二密封體800以密封第二晶粒600以及被動元件700。請參照圖4H,將第一密封體502以及第一晶粒400的厚度減薄。舉例來說,可以藉由機械研磨(Mechanical grinding)、化學機械研磨(Chemical-Mechanical Polishing,CMP)、蝕刻或其他合適的製程來將第一密封體502以及第一晶粒400的厚度減薄。由於第一晶粒400的主動表面是朝向重佈線路層200的第一表面202,故研磨掉的部分實際上為第一晶粒400的非主動表面。因此,就算部分的非主動表面被移除也不會影響到第一晶粒400的性能。在一些實施例中,減薄後的第一密封體502以及重佈線路層200的整體厚度約為150微米。
請參照圖4I,在第一密封體502中形成多個開口O,以暴露出重佈線路層200的第一表面202。在一些實施例中,開口O對應第一金屬層206形成。開口O可以藉由鑽孔(drilling)製程形成。舉例來說,可以對第一密封體502執行雷射鑽孔(laser drilling)或是機械鑽孔(mechanical drilling)製程以產生開口O。由於開口O對應第一金屬層206,開口O位於接觸區CR中。
請參照圖4J,在開口O中填入導電材料以在重佈線路層200的第一表面202上形成導電端子300d。由於本實施例的導電端子300d是藉由在開口O中填入導電材料所形成,故導電端子300d可以被稱為模塑通孔。除此之外,在本實施例中,在導電端子300d上形成多個焊球900d,以增進與其他封裝結構的電性連接。焊球900d是藉由植球製程形成在被第一密封體502暴露出的導電端子300d上。
請參照圖3J,第一晶粒400以及第二晶粒600分別形成於重佈線路層200的第一表面202以及第二表面204上。因此,具有較厚厚度的基板在封裝結構30中可以被省略。因此,封裝結構40的厚度能夠被有效地減少,藉此達到封裝結構40的微型化。除此之外,由於圖4A至圖4J的製程較為簡單,故亦會節省製造成本。
綜上所述,在本發明的封裝結構中,晶粒形成在重佈線路層的兩個表面上。因此,具有較厚厚度的基板在本發明的封裝結構中可以被省略。除此之外,由於至少一個晶粒是藉由覆晶的方式形成於相對於其他晶粒的另外一面,故所述至少一個晶粒可以被研磨至任意厚度。另一方面,所述至少一個晶粒可以與導電端子共面。因此,封裝結構的厚度能夠被減薄,藉此達到封裝結構的微型化。
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。
10、20、30、40‧‧‧封裝結構
10a、20a、30a‧‧‧封裝結構陣列
100‧‧‧載板
200‧‧‧重佈線路層
202‧‧‧第一表面
204‧‧‧第二表面
206‧‧‧第一金屬層
208‧‧‧第二金屬層
210‧‧‧導孔栓塞結構
212‧‧‧介電層
214‧‧‧第三金屬層
300a、300b、300c、300d‧‧‧導電端子
310‧‧‧晶種層
320‧‧‧導電材料
400‧‧‧第一晶粒
402‧‧‧凸塊
404‧‧‧底部填充膠
500‧‧‧密封材料
502‧‧‧第一密封體
600‧‧‧第二晶粒
602‧‧‧導線
700‧‧‧被動元件
800‧‧‧第二密封體
900a、900b、900c、900d‧‧‧焊球
CR‧‧‧接觸區
DR‧‧‧晶粒連接區
PR‧‧‧光阻
OP、O‧‧‧開口
t1、t2、t3、t4‧‧‧厚度
10a、20a、30a‧‧‧封裝結構陣列
100‧‧‧載板
200‧‧‧重佈線路層
202‧‧‧第一表面
204‧‧‧第二表面
206‧‧‧第一金屬層
208‧‧‧第二金屬層
210‧‧‧導孔栓塞結構
212‧‧‧介電層
214‧‧‧第三金屬層
300a、300b、300c、300d‧‧‧導電端子
310‧‧‧晶種層
320‧‧‧導電材料
400‧‧‧第一晶粒
402‧‧‧凸塊
404‧‧‧底部填充膠
500‧‧‧密封材料
502‧‧‧第一密封體
600‧‧‧第二晶粒
602‧‧‧導線
700‧‧‧被動元件
800‧‧‧第二密封體
900a、900b、900c、900d‧‧‧焊球
CR‧‧‧接觸區
DR‧‧‧晶粒連接區
PR‧‧‧光阻
OP、O‧‧‧開口
t1、t2、t3、t4‧‧‧厚度
圖1A至圖1I是依據本發明一實施例的封裝結構的製造方法的剖面示意圖。 圖2A至圖2K是依據本發明一實施例的封裝結構的製造方法的剖面示意圖。 圖3A至圖3I是依據本發明一實施例的封裝結構的製造方法的剖面示意圖。 圖4A至圖4J是依據本發明一實施例的封裝結構的製造方法的剖面示意圖。
10‧‧‧封裝結構
200‧‧‧重佈線路層
202‧‧‧第一表面
204‧‧‧第二表面
206‧‧‧第一金屬層
208‧‧‧第二金屬層
210‧‧‧導孔栓塞結構
212‧‧‧介電層
214‧‧‧第三金屬層
300a‧‧‧導電端子
400‧‧‧第一晶粒
402‧‧‧凸塊
404‧‧‧底部填充膠
502‧‧‧第一密封體
600‧‧‧第二晶粒
602‧‧‧導線
700‧‧‧被動元件
800‧‧‧第二密封體
900a‧‧‧焊球
CR‧‧‧接觸區
DR‧‧‧晶粒連接區
Claims (10)
- 一種封裝結構,包括: 重佈線路層,其具有第一表面以及相對於所述第一表面的第二表面; 至少一第一晶粒以及多個導電端子,其中所述第一晶粒以及所述導電端子與所述重佈線路層電性連接,且所述第一晶粒以及所述導電端子位於所述重佈線路層的所述第一表面上; 第一密封體,密封所述第一晶粒以及所述導電端子,其中所述第一密封體暴露出所述導電端子的至少一部分; 多個焊球,與所述導電端子電性連接,其中所述焊球位於被所述第一密封體暴露出的所述導電端子上; 多個第二晶粒,與所述重佈線路層電性連接且位於所述重佈線路層的所述第二表面上;以及 第二密封體,密封所述第二晶粒。
- 如申請專利範圍第1項所述的封裝結構,更包括多個被動元件,所述被動元件位於所述重佈線路層的所述第二表面上且對應所述導電端子設置。
- 如申請專利範圍第1項所述的封裝結構,其中所述第二晶粒彼此堆疊。
- 如申請專利範圍第1項所述的封裝結構,其中所述第一晶粒以覆晶(flip-chip)方式與所述重佈線路層電性連接。
- 一種封裝結構的製造方法,包括: 在載板上形成重佈線路層,其中所述重佈線路層具有第一表面以及相對於所述第一表面的第二表面,且所述重佈線路層的所述第二表面面向所述載板; 在所述重佈線路層的所述第一表面上形成多個導電端子; 在所述重佈線路層的所述第一表面上形成至少一第一晶粒; 藉由第一密封體密封所述第一晶粒; 藉由第一密封體密封所述導電端子,其中所述第一密封體暴露出所述導電端子的至少一部分; 將所述重佈線路層的所述第二表面與所述載板分離; 在所述重佈線路層的所述第二表面上形成多個第二晶粒; 藉由第二密封體密封所述第二晶粒;以及 在被所述第一密封體暴露出的所述導電端子上形成多個焊球。
- 一種封裝結構的製造方法,包括: 在載板上形成至少一第一晶粒; 藉由第一密封體密封所述第一晶粒; 在所述第一密封體上形成重佈線路層,其中所述重佈線路層具有第一表面以及相對於所述第一表面的第二表面,且所述重佈線路層的所述第一表面面向所述第一密封體; 將所述第一密封體以及所述第一晶粒與所述載板分離; 在所述重佈線路層的所述第二表面上形成多個第二晶粒; 藉由第二密封體密封所述第二晶粒;以及 在所述重佈線路層的所述第一表面上形成多個導電端子。
- 如申請專利範圍第6項所述的封裝結構的製造方法,其中在所述第一表面上形成所述導電端子的步驟包括: 在所述第一密封體中形成多個開口以暴露出所述重佈線路層的所述第一表面;以及 在所述開口中形成所述導電端子。
- 如申請專利範圍第6項所述的封裝結構的製造方法,其中密封所述第一晶粒的步驟在形成所述導電端子的步驟之前執行。
- 如申請專利範圍第6項所述的封裝結構的製造方法,其中密封所述第一晶粒的步驟包括: 在所述第一晶粒上形成密封材料;以及 減薄所述密封材料的厚度,以暴露出所述第一晶粒的至少一部分。
- 如申請專利範圍第6項所述的封裝結構的製造方法,其中在分離所述第一密封體以及所述第一晶粒與所述載板之後,更包括: 減薄所述密封材料以及所述第一晶粒的厚度。
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2016
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2017
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- 2017-04-20 US US15/491,982 patent/US9831219B2/en not_active Expired - Fee Related
- 2017-04-20 CN CN201710261068.9A patent/CN107424938A/zh active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI680553B (zh) * | 2018-10-26 | 2019-12-21 | 英屬開曼群島商鳳凰先驅股份有限公司 | 半導體封裝結構及其製作方法 |
CN111106096A (zh) * | 2018-10-26 | 2020-05-05 | 凤凰先驱股份有限公司 | 半导体封装结构及其制作方法 |
CN111106096B (zh) * | 2018-10-26 | 2024-01-05 | 恒劲科技股份有限公司 | 半导体封装结构及其制作方法 |
Also Published As
Publication number | Publication date |
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TWI644403B (zh) | 2018-12-11 |
US9831219B2 (en) | 2017-11-28 |
CN107424938A (zh) | 2017-12-01 |
US9659911B1 (en) | 2017-05-23 |
US20170309597A1 (en) | 2017-10-26 |
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