TW201419680A - 具有整合式射頻干擾保護的同軸電纜連接器 - Google Patents

具有整合式射頻干擾保護的同軸電纜連接器 Download PDF

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TW201419680A
TW201419680A TW102137009A TW102137009A TW201419680A TW 201419680 A TW201419680 A TW 201419680A TW 102137009 A TW102137009 A TW 102137009A TW 102137009 A TW102137009 A TW 102137009A TW 201419680 A TW201419680 A TW 201419680A
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coaxial cable
coupler
connector
cable connector
contact portion
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TWI578648B (zh
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Donald Andrew Burris
William Bernard Lutz
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Corning Gilbert Inc
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/648Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding  
    • H01R13/658High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
    • H01R13/6581Shield structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/622Screw-ring or screw-casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/38Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts
    • H01R24/40Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure having concentrically or coaxially arranged contacts specially adapted for high frequency
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R9/00Structural associations of a plurality of mutually-insulated electrical connecting elements, e.g. terminal strips or terminal blocks; Terminals or binding posts mounted upon a base or in a case; Bases therefor
    • H01R9/03Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections
    • H01R9/05Connectors arranged to contact a plurality of the conductors of a multiconductor cable, e.g. tapping connections for coaxial cables
    • H01R9/0524Connection to outer conductor by action of a clamping member, e.g. screw fastening means
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R2103/00Two poles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28Clamped connections, spring connections
    • H01R4/48Clamped connections, spring connections utilising a spring, clip, or other resilient member

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  • Coupling Device And Connection With Printed Circuit (AREA)

Abstract

本發明揭示一種用於將同軸電纜之末端耦接至端子的同軸電纜連接器。連接器具有:耦接器,該耦接器經適配以將連接器耦接至端子;主體,該主體與耦接器組合;及支柱,該支柱與耦接器及主體組合。支柱經適配以收納同軸電纜之末端。支柱具有整合式接觸部分,該整合式接觸部分與支柱之至少一部分為整體。當組合之耦接器與支柱提供產生RF屏蔽之至少一個迂迴路徑以使得同軸電纜連接器外部之RF信號衰減時,在不論連接器至端子之耦接的緊密性的情況下,經由同軸電纜連接器傳輸之電氣信號之完整性得以維持。

Description

具有整合式射頻干擾保護的同軸電纜連接器 【優先權聲明】
本申請案根據專利法主張2012年10月16日提出申請之美國申請案第13/653,095號之優先權權益,該申請案之內容為本案之依據且全文以引用之方式併入本文中。
【相關申請案】
本申請案係關於2011年8月5日提出申請之題為「Coaxial Cable Connector with Radio Frequency Interference and Grounding Shield」之美國申請案第13/198,765號,該申請案全部以引用之方式併入本文中。
本申請案係關於2012年10月16日提出申請之題為「Coaxial Cable Connector with Integral Continuity Contacting Portion」之美國申請案第13/652,969號,該申請案全部以引用之方式併入本文中。
本揭示案之技術係關於同軸電纜連接器,且詳言之,係關於一種提供整合式射頻干擾(RFI)屏蔽之同軸電纜連接器。
同軸電纜連接器(諸如,F型連接器)用以將同軸電纜附接至另一物體或電器,例如,電視機、DVD播放器、數據機或具有經適配以嚙合該連接器之端子的其他電子通信裝置。電器之端子包括內導體及周圍的外導體。
同軸電纜包括用於傳輸信號之中心導體。中心導體由介電質材料圍繞,且介電質材料由外導體圍繞,此外導體可呈導電箔及/或編織護套的形式。外導體通常維持在接地電位以屏蔽由中心導體傳輸之信號免受雜訊影響及維持信號路徑上之連續所要阻抗。外導體通常由塑膠電纜護套圍繞,該塑膠電纜護套使外導體電氣絕緣且機械地保護外導體。在將同軸連接器安裝至同軸電纜之末端上之前,通常剝落護套之末端部分以曝露外導體之末端部分來準備同軸電纜之末端。類似地,通常剝落介電質之部分來曝露中心導體之末端部分。
在行業內已知為「F連接器」的類型之同軸電纜連接器常常包括管狀支柱,該管狀支柱經設計以在同軸電纜之經準備末端處在介電質材料上方及同軸電纜之外導體下方滑動。若電纜之外導體包括編織護套,則曝露之編織護套通常在電纜護套上向後折疊。電纜護套及向後折疊之外導體大體上在管狀支柱之外部周圍延伸且通常收納於連接器之外主體中;連接器之此外主體通常固定地緊固至管狀支柱。耦接器通常旋轉地緊固在管狀支柱周圍且包括內螺紋區域,該內螺紋區域用於嚙合形成於電器端子之外導體上的外螺紋。
當將同軸電纜之末端連接至電視機、設備箱、數據 機、電腦或其他電器之端子時,在同軸電纜之外導體與電器端子之外導體之間實現可靠電氣連接十分重要。通常,常藉由確保連接器之耦接器完全緊固在電器之連接埠上方來實現此目標。當完全緊固時,連接器之管狀支柱之頭端直接嚙合電器埠之外導體之邊緣,藉此在電器埠之外導體與管狀支柱之間形成直接電氣接地連接;轉而,管狀支柱與同軸電纜之外導體嚙合。
隨著越來越多地使用一些CATV系統運營商向業主提供之自安裝套件,客戶投訴歸因於視訊系統之不良圖像品質及/或電腦/網際網路系統之不良資料效能而上升。另外,CATV系統運營商發現由於干擾射頻(「RF」)信號進入CATV系統運營商之系統而引起的上游資料問題。此類投訴導致CATV系統運營商必須派出技術員處理該問題。很多時候,技術員報告,問題之起因是由於F連接器配合變鬆,有時是由於業主對自安裝套件之不當安裝。不適當安裝的或鬆散的連接器可導致不良信號轉移,因為存在沿裝置之間的電氣路徑的不連續性,導致非所要RF信號進入,其中來自一或多個外部源之RF能量可進入連接器/電纜佈置,導致信號雜訊比問題,從而導致不可接受之圖像或資料效能。詳言之,RF信號可自無線裝置(諸如,手機、電腦等)進入CATV系統,尤其是在700MHz至800MHz之傳輸範圍中。
現階段技術之許多F連接器依賴於F公連接器界面與F母連接器界面之間的密切接觸。若由於某種原因,允許將連接器界面拉離彼此(諸如,在鬆散F公耦接器之情況下), 則可產生界面「間隙」。若未經另外保護,則此間隙可為如先前所述之RF進入點。
完全圍繞或包圍結構或裝置以保護結構或裝置免受RFI影響之屏蔽體通常被稱為「法拉第籠」。然而,當結構或裝置包含移動部件(諸如,在同軸連接器中所見)時,難以在給定結構內提供此RFI屏蔽。因此,歸因於將連接器耦接至相關埠所需之連接器組件之間的必要相對運動,形成以與法拉第籠類似之方式作用以防止RF信號進入與退出的連接器可能尤其具有挑戰性。歸因於組件之間的機械間隙的組件相對運動可產生干擾RF信號之進入或退出路徑,且進一步可妨礙提供可靠接地路徑所必要之組件之間的電氣通信與機械通信。當連接器需在不適當安裝(亦即,未緊固至相應埠)時運行時,更加難以嘗試屏蔽同軸電纜及使同軸電纜電氣接地。
美國專利第5,761,053號教示電磁干擾(electromagnetic interference;EMI)已被界定為來自電氣或電子設備之非所要傳導或輻射電氣干擾(包括暫態的),該等干擾可干擾其他電氣或電子設備之操作。此等干擾可發生於電磁頻譜中的任何一處。射頻干擾(RFI)常與電磁干擾可交換地使用,但射頻干擾更適當地受限於電磁頻譜之射頻部分,通常界定為介於24千赫(kHz)與240千兆赫(GHz)之間。屏蔽體被界定為插入於EMI/RFI源與所要保護區域之間的金屬配置或另外的導電配置。可提供此類屏蔽體以防止電磁能量自源輻射。另外,此類屏蔽體可防止外部電磁能量 進入屏蔽系統。實際上,此類屏蔽體一般採用電氣接地之導電殼體之形式。由此,EMI/RFI之能量無害地耗散到地面。因為EMI/RFI妨礙電子組件(諸如,積體電路(IC)晶片、IC封裝、混合組件及多晶片模組)之操作,所以已使用多種方法控制EMI/RFI以免電子組件受影響。最常用之方法為將「外罩」(該外罩將覆蓋電子組件)電氣接地至基板(諸如,印刷佈線板)。如所熟知,外罩為屏蔽體,該屏蔽體可呈導電殼體、金屬化罩蓋、小金屬箱、穿孔導電箱之形式,其中佈置空間以最小化給定頻段上之輻射,或者該屏蔽體可為任何其他形式的圍繞電子組件之導電表面。當將外罩安裝於基板上以使得外罩完全圍繞及包圍電子組件時,外罩常被稱為法拉第籠。目前,存在兩種主要的方法來在電子組件周圍形成法拉第籠以供屏蔽使用。第一種方法為將外罩焊接至接地片,該接地片圍繞印刷佈線板(PWB)上之電子組件。儘管焊接外罩提供優良電氣特性,但此方法常常為勞動密集的。又,在需要返修電子組件時,焊接之外罩難以移除。第二種方法為用適合的機械緊固件(例如,複數個螺釘或夾具)機械緊固外罩或其他外殼。通常,導電墊片材料常附接至外罩之底表面以確保與PWB上之接地片的良好電氣接觸。機械緊固外罩有助於電子組件之返修,但機械緊固件體積大且佔用PWB上之「寶貴空間」。」
同軸電纜連接器已嘗試藉由將連續性構件併入至同軸電纜連接器中以作為單獨組件來解決以上問題。就此而言,第1圖圖示連接器1000,該連接器1000具有耦接器2000、 單獨支柱3000、單獨連續性構件4000及主體5000。在連接器1000中,單獨連續性構件4000處於支柱3000與主體5000之間且接觸耦接器2000之至少一部分。耦接器2000較佳地由金屬(諸如黃銅)製成且鍍有導電材料(諸如鎳)。支柱3000較佳地由金屬(諸如黃銅)製成且鍍有導電材料(諸如錫)。單獨導電部件4000較佳地由金屬(諸如磷青銅)製成且鍍有導電材料(諸如錫)。主體5000較佳地由金屬(諸如黃銅)製成且鍍有導電材料(諸如鎳)。
本發明所揭示實施例包括同軸電纜連接器,該同軸電纜連接器具有內導體、圍繞內導體之介電質、圍繞介電質之外導體及圍繞外導體之護套且該護套用於將同軸電纜之末端耦接至設備連接埠。同軸電纜包含耦接器、主體及支柱。耦接器經適配以將連接器耦接至設備連接埠。耦接器及支柱提供組合同軸電纜連接器之RF屏蔽,以使得同軸電纜連接器外部之RF信號在至多約1000MHz之範圍內衰減至少約50dB。量測之轉移阻抗平均為約0.24歐姆。在不論連接器至設備連接埠之耦接的緊密性的情況下,維持經由同軸電纜連接器傳輸之電氣信號之完整性。
連接器外部之RF信號可理解為意謂進入連接器之RF信號。連接器外部之RF信號亦可理解為意謂自連接器退出之RF信號。耦接器可具有階梯,且支柱可具有凸緣、接觸部分及肩部。第一迂迴路徑可藉由階梯、凸緣、接觸部分及肩部建立。第一迂迴路徑衰減連接器外部之RF信號。
耦接器可具有螺紋部分,該螺紋部分經適配以與設備連接埠之螺紋部分連接。耦接器上之至少一個螺紋可具有螺距角,該螺距角不同於設備連接埠之至少一個螺紋之螺距角。耦接器之螺紋之螺距角可與設備連接埠之螺紋之螺距角相差約2度。耦接器之螺紋部分及設備連接埠之螺紋部分可建立第二迂迴路徑,且第二迂迴路徑可衰減連接器外部之RF信號。
在另一態樣中,本發明所揭示實施例包括同軸電纜連接器,該同軸電纜連接器具有內導體、圍繞內導體之介電質、圍繞介電質之外導體及圍繞外導體之護套且用於將同軸電纜之末端耦接至設備連接埠。同軸電纜包含耦接器、主體及支柱。支柱包括整合式接觸部分。接觸部分與支柱之至少一部分為整體。當組合之耦接器與支柱提供產生RF屏蔽之至少一個迂迴路徑以使得同軸電纜連接器外部之RF信號衰減時,在不論連接器至端子之耦接的緊密性的情況下,經由同軸電纜連接器傳輸之電氣信號之完整性得以維持。
同軸連接器外部之RF信號包含進入連接器之RF信號及自連接器退出之RF信號中之至少一者。RF信號在至多約1000MHz之範圍內衰減至少約50dB,且轉移阻抗平均為約0.24歐姆。至少一個迂迴路徑包含第一迂迴路徑及第二迂迴路徑。耦接器包含唇部及階梯,且支柱包含凸緣及肩部。第一迂迴路徑藉由階梯、唇部、凸緣、接觸部分及肩部中之至少一者建立。端子包含設備連接埠,且耦接器包含螺紋部分,該螺紋部分經適配以與設備連接埠之螺紋部分連接,且 耦接器之螺紋部分及設備連接埠之螺紋部分建立第二迂迴路徑。耦接器上之至少一個螺紋具有螺距角,該螺距角不同於設備連接埠之至少一個螺紋之螺距角。
在另一態樣中,本發明所揭示實施例包括同軸電纜連接器,該同軸電纜連接器具有內導體、圍繞內導體之介電質、圍繞介電質之外導體及圍繞外導體之護套且該護套用於將同軸電纜之末端耦接至設備連接埠。同軸電纜包含耦接器、主體及支柱。耦接器經適配以將連接器耦接至設備連接埠。耦接器具有階梯及螺紋部分,該螺紋部分經適配以與設備連接埠之螺紋部分連接。耦接器上之至少一個螺紋具有螺距角,該螺距角不同於設備連接埠之至少一個螺紋之螺距角。主體與耦接器組合。支柱與耦接器及主體組合且經適配以收納同軸電纜之末端。支柱包含凸緣、接觸部分及肩部。
第一迂迴路徑藉由階梯、凸緣、接觸部分及肩部建立。第二迂迴路徑藉由耦接器之螺紋部分及設備連接埠之螺紋部分建立。第一迂迴路徑及第二迂迴路徑提供組合同軸電纜連接器之RF屏蔽,其中同軸電纜連接器外部之RF信號在至多約1000MHz之範圍內衰減至少約50dB,且在不論連接器至設備連接埠之耦接之緊密性的情況下維持經由同軸電纜連接器傳輸之電氣信號之完整性。轉移阻抗平均為約0.24歐姆。另外,耦接器之螺紋之螺距角可與設備連接埠之螺紋之螺距角相差約2度。作為非限制性實例,耦接器之螺紋之螺距角可為約62度,且設備連接埠之螺紋之螺距角為約60度。
將在以下詳細描述中闡述額外特徵及優點,且對於 熟習此項技術者而言,該等額外特徵及優點將部分地自彼描述顯而易見或藉由實踐本文(包括詳細描述、申請專利範圍以及隨附圖式)中所描述之實施例而認識到。
應理解,以上一般描述與以下詳細描述兩者僅為示例性的,且意欲提供用於理解申請專利範圍之本質與特徵的概覽或框架。包括隨附圖式以提供進一步理解,且隨附圖式併入本說明書中並構成本說明書之一部分。圖式圖示一或多種實施例,且與描述一起用以解釋各種實施例之原理及操作。
100‧‧‧同軸電纜連接器
105‧‧‧第一末端/前端
110‧‧‧接觸部分
111‧‧‧同軸電纜連接器
112‧‧‧同軸電纜連接器
113‧‧‧同軸電纜連接器
114‧‧‧同軸電纜連接器
115‧‧‧同軸電纜連接器
116‧‧‧同軸電纜連接器
117‧‧‧同軸電纜連接器
118‧‧‧同軸電纜連接器
119‧‧‧同軸電纜連接器
195‧‧‧第二末端/後端
200‧‧‧耦接器
202‧‧‧表面部分
204‧‧‧螺紋
205‧‧‧前端
210‧‧‧中心通路
215‧‧‧唇部
216‧‧‧向前表面
217‧‧‧向後表面
220‧‧‧通孔
230‧‧‧孔
231‧‧‧切口
235‧‧‧孔
295‧‧‧後端
300‧‧‧支柱
301‧‧‧可移動支柱
305‧‧‧前端
310‧‧‧接觸部分
311‧‧‧壓痕
312‧‧‧凸緣
313‧‧‧弓形形狀
320‧‧‧環形部分
325‧‧‧通孔
330‧‧‧向後環狀表面
335‧‧‧帶倒鉤部分
340‧‧‧放大肩部
345‧‧‧肩部
395‧‧‧後端
400‧‧‧導電組件
402‧‧‧保持環
410‧‧‧接觸部分
500‧‧‧主體
505‧‧‧前端
510‧‧‧接觸部分
525‧‧‧中心通路
595‧‧‧後端
600‧‧‧壓縮環/護殼
605‧‧‧前端
625‧‧‧中心通路
695‧‧‧後端
700‧‧‧夾緊構件
705‧‧‧前端
725‧‧‧中心通路
795‧‧‧後端
800‧‧‧密封環
805‧‧‧整合式銷
900‧‧‧路徑
902‧‧‧路徑
904‧‧‧連接設備埠
906‧‧‧螺紋
1000‧‧‧連接器
2000‧‧‧耦接器
3000‧‧‧單獨支柱
4000‧‧‧單獨連續性構件
5000‧‧‧主體
θ‧‧‧角度
φ‧‧‧角度
第1圖為同軸電纜連接器之橫截面側視圖;第2圖為同軸連接器之示例性實施例之橫截面側視圖,該同軸連接器包含支柱,該支柱具有提供整合式RFI及接地屏蔽之接觸部分;第3A圖為呈局部組合狀態的第2圖之同軸電纜連接器的橫截面側視圖;第3B圖為與第3A圖中所圖示相比呈進一步組合狀態的第2圖之同軸電纜連接器之支柱的局部橫截面細節圖,且該圖圖示支柱之接觸部分開始形成為耦接器之輪廓;第3C圖為與第3A圖第3B圖中所圖示相比呈進一步組合狀態的第2圖之同軸電纜連接器之支柱的局部橫截面細節圖,且該圖圖示支柱之接觸部分繼續形成為耦接器之輪廓;第3D圖為與第3A圖第3B圖第3C圖中所圖示相比呈進一步組合狀態的第2圖之同軸電纜連接器之支柱 的局部橫截面細節圖,且該圖圖示支柱之接觸部分形成為耦接器之輪廓;第4A圖第2圖之同軸電纜連接器之支柱之局部橫截面視圖,在該同軸電纜連接器中,支柱部分插入至成形工具中;第4B圖第2圖之同軸電纜連接器之支柱的局部橫截面細節圖,在該同軸電纜連接器中,支柱相比使用成形工具之第4A圖中所圖示進一步插入至成形工具中,且該圖圖示支柱之接觸部分開始形成為成形工具之輪廓;第4C圖第2圖之同軸電纜連接器之支柱的局部橫截面細節圖,在該同軸電纜連接器中,支柱相比第4A圖第4B圖中所圖示進一步插入至成形工具中,該圖圖示支柱之接觸部分繼續形成為成形工具之輪廓;第4D圖第2圖之同軸電纜連接器之支柱之局部橫截面細節圖,在該同軸電纜連接器中,支柱完全插入至成形工具中,且該圖圖示支柱之接觸部分形成為成形工具之輪廓;第5A圖第5H圖為支柱之接觸部分之示例性實施例之示意性前視圖及示意性側視圖;第6圖為包含整合式銷之同軸電纜連接器之示例性實施例之橫截面視圖,該同軸電纜連接器處於組合狀態,其中主體具有形成為耦接器之輪廓的接觸部分;第6A圖第6圖所圖示同軸電纜連接器之橫截面視圖,該同軸電纜連接器處於部分組合狀態,該圖圖示經適 配以形成為耦接器之輪廓的主體之接觸部分;第7圖為包含整合式銷之同軸電纜連接器之示例性實施例之橫截面視圖,其中耦接器繞主體而非繞支柱旋轉,且接觸部分為壓入配合至主體及形成為耦接器之輪廓的組件之部分;第8圖為處於部分組合狀態且包含整合式銷之同軸電纜連接器之示例性實施例之橫截面視圖,其中耦接器繞主體而非繞支柱旋轉,且接觸部分為在主體中組件壓入位置及形成為耦接器之輪廓的部分;第8A圖為組件之前細節圖及側細節圖,該組件具有第8圖之同軸電纜連接器之接觸部分;第9圖為同軸電纜連接器之示例性實施例之橫截面視圖,該同軸電纜連接器包含無支柱配置及具有形成為耦接器之輪廓的接觸部分之主體;第10圖為同軸電纜連接器之示例性實施例之橫截面視圖,該同軸電纜連接器包含Hex Crimp主體及具有形成為耦接器之輪廓的接觸部分之支柱;第11圖第2圖之同軸電纜連接器之支柱之等角示意圖,其中支柱具有處於成形狀態之接觸部分;第12圖第2圖之同軸電纜連接器之支柱及耦接器之等角橫截面視圖,該圖圖示形成為耦接器之輪廓的支柱之接觸部分;第13圖為同軸電纜連接器之示例性實施例之橫截面視圖,該同軸電纜連接器具有耦接器,該耦接器具有形成 為支柱之輪廓的接觸部分;第14圖為同軸電纜連接器之示例性實施例之橫截面視圖,該同軸電纜連接器具有支柱,該支柱具有形成為耦接器之輪廓的接觸部分;第15圖為同軸電纜連接器之示例性實施例之橫截面視圖,該同軸電纜連接器具有支柱,該支柱具有形成為耦接器中之唇部後方朝向同軸電纜連接器之後部的輪廓的接觸部分;第16圖為同軸電纜連接器之示例性實施例之橫截面視圖,該同軸電纜連接器具有支柱,該支柱具有形成為耦接器中之唇部後方朝向同軸電纜連接器之後部的輪廓的接觸部分;第17圖為同軸電纜連接器之示例性實施例之橫截面視圖,該同軸電纜連接器具有主體,該主體具有形成為耦接器中之唇部後方朝向同軸電纜連接器之後部的輪廓的接觸部分;第18圖為同軸電纜連接器之示例性實施例之橫截面視圖,該同軸電纜連接器具有支柱,該支柱具有形成為具有切口的耦接器之輪廓的接觸部分;第18A圖為同軸電纜連接器之示例性實施例之局部橫截面視圖,該同軸電纜連接器具有支柱,該支柱具有形成為具有切口之耦接器之輪廓的接觸部分,其中準備好之同軸電纜插入同軸電纜連接器中;第19圖為同軸電纜連接器之示例性實施例之局部 截面視圖,該同軸電纜連接器具有可移動支柱,該可移動支柱具有接觸部分,其中支柱處於向前位置;第20圖第19圖之同軸電纜連接器之局部橫截面視圖,該同軸電纜連接器具有處於向後位置之可移動支柱及可移動支柱之接觸部分,該接觸部分形成為耦接器之輪廓;第21圖為組合同軸電纜連接器之示例性實施例之橫截面側視圖,該組合同軸電纜連接器在耦接器處提供迂回電氣路徑以形成用於RF保護之整合式法拉第籠;第22圖第21圖之組合同軸電纜連接器之局部橫截面細節圖,該圖圖示耦接器、支柱及主體之間的迂迴路徑及耦接器與設備連接埠之間的另一迂迴路徑;第23圖第22圖之耦接器、支柱及主體之局部橫截面細節圖。
第24圖為設備連接埠之螺紋及第22圖之組合同軸電纜連接器之耦接器之螺紋的局部橫截面細節圖;及第25圖第21圖中同軸電纜連接器之RF屏蔽之圖形表示,其中在以MHz計之頻率範圍內以dB量測RF屏蔽。
現將詳細參照實施例,該等實施例之實例圖示於隨附圖式中,隨附圖式中圖示一些而非全部實施例。事實上,概念可以許多不同形式體現,且該等概念在本文中不應被解釋為限制性的。更確切地說,提供該等實施例以使得本揭示案將滿足適用法律要求。在任何可能的時候,將使用相同元件符號指示相同組件或部件。
同軸電纜連接器用以將同軸電纜之經準備好末端耦接至電器之螺紋母設備連接埠。同軸電纜連接器可具有支柱、可移動支柱或可為無支柱的。但是在每一情況下,除在同軸連接器之導體與母設備連接埠之導體之間提供電氣與機械連接之外,同軸電纜連接器提供自同軸電纜之外導體至設備連接埠之接地路徑。外導體可為(例如)導電箔或編織護套。維持穩定之接地路徑保護防止非所要射頻(「RF」)信號進入,該等非所要射頻信號可降低電器之效能。當同軸電纜連接器歸因於在初始安裝時未緊固或歸因於在安裝後變鬆而未完全緊固到設備連接埠時,此舉尤其適用。
本發明所揭示實施例包括同軸電纜連接器,該同軸電纜連接器具有內導體、圍繞內導體之介電質、圍繞介電質之外導體及圍繞外導體之護套且該護套用於將同軸電纜之末端耦接至設備連接埠。同軸電纜包含耦接器、主體及支柱。耦接器經適配以將連接器耦接至設備連接埠。耦接器具有階梯及螺紋部分,該螺紋部分經適配以與設備連接埠之螺紋部分連接。耦接器上之至少一個螺紋具有螺距角,該螺距角不同於設備連接埠之至少一個螺紋之螺距角。主體與耦接器組合。支柱與耦接器及主體組合且經適配以收納同軸電纜之末端。支柱包含凸緣、接觸部分及肩部。接觸部分與支柱之至少一部分為整合式的且為整體。
第一迂迴路徑藉由階梯、凸緣、接觸部分及肩部建立。第二迂迴路徑藉由耦接器之螺紋部分及設備連接埠之螺紋部分建立。第一迂迴路徑及第二迂迴路徑提供組合同軸電 纜連接器之RF屏蔽,其中同軸電纜連接器外部之RF信號在至多約1000MHz之範圍內衰減至少約50dB,且在不論連接器至設備連接器之耦接之緊密性的情況下維持經由同軸電纜連接器傳輸之電氣信號之完整性。轉移阻抗平均為約0.24歐姆。另外,耦接器之螺紋之螺距角可與設備連接埠之螺紋之螺距角相差約2度。作為非限制性實例,耦接器之螺紋之螺距角可為約62度,且設備連接埠之螺紋之螺距角為約60度。
為此描述之目的,術語「向前」將用以指示朝向同軸電纜連接器之附接至端子(諸如電器設備埠)之部分的方向。術語「向後」將用以指示朝向同軸電纜連接器之收納同軸電纜之部分的方向。術語「端子」將用以指示任何類型之連接媒體,同軸電纜連接器可耦接到該連接媒體,該連接媒體例如電器設備埠、任何其他類型之連接埠或中間端接裝置。另外,為本文之目的,電氣連續性將意謂小於約3000毫歐姆的自同軸電纜之外導體至設備埠的DC接觸電阻。因此,大於約3000毫歐姆之DC接觸電阻將被認為指示同軸電纜之外導體與設備埠之間的路徑中的電氣不連續或開路。
現參照第2圖,圖示同軸電纜連接器100之示例性實施例。同軸電纜連接器100具有前端105、後端195、耦接器200、支柱300、主體500、護殼600及夾緊構件700。耦接器200至少部分地包含前端205、後端295、中心通路210、具有向前表面216及向後表面217之唇部215、由唇部215形成之通孔220及孔230。耦接器200較佳地由金屬(諸如黃銅)製成且鍍有導電材料(諸如鎳)。或者或另外,耦接器 200之所選表面可塗覆有導電或非導電塗層或潤滑劑或以上之組合。支柱300可為管狀的、至少部分地包含前端305、後端395及接觸部分310。在第2圖中,接觸部分310圖示為與支柱300整合形成且為整體之突出部。接觸部分310可(但並非必須)為徑向突出的。支柱300亦可包含放大肩部340、環形部分320、通孔325、向後環狀表面330及鄰近後端395之帶倒鉤部分335。支柱300較佳地由金屬(諸如黃銅)製成且鍍有導電材料(諸如錫)。另外,在示例性實施例中,材料可具有適合的彈簧特徵,該彈簧特徵允許接觸部分310為可撓的,如下文所描述。或者或另外,支柱300之所選表面可塗覆有導電或非導電塗層或潤滑劑或以上之組合。如上所述,接觸部分310與支柱300為整體,且接觸部分310提供經由連接器100至設備埠(第2圖中未圖示)之電氣連續性,連接器100可耦接至該設備埠。以此方式,支柱300提供經由連接器100之穩定接地路徑,且由此提供電磁屏蔽以保護防止RF信號之進入及退出。主體500至少部分地包含前端505、後端595及中心通路525。主體500較佳地由金屬(諸如黃銅)製成且鍍有導電材料(諸如鎳)。護殼600至少部分地包含前端605、後端695及中心通路625。護殼600較佳地由金屬(諸如黃銅)製成且鍍有導電材料(諸如鎳)。夾緊構件700至少部分地包含前端705、後端795及中心通路725。夾緊構件700較佳地由適合的聚合物材料(諸如縮醛或耐綸)製成。樹脂可選自熱塑性塑膠,該等熱塑性塑膠之特徵在於良好疲勞壽命、低濕度敏感性、對溶劑及化學品之高 抵抗力及良好電氣特性。
第2圖中,同軸電纜連接器100圖示為處於未附接、非壓縮狀態,同軸電纜未插入同軸電纜連接器100中。同軸電纜連接器100將同軸電纜之經準備好末端耦接至端子,諸如螺紋母設備電器連接埠(在第2圖中未圖示)。將參照第18A圖更詳細論述此情況。護殼600在主體500之後端595處可滑動地附接至主體500。耦接器200在耦接器200之後端295處附接至同軸電纜連接器100。耦接器200在藉由壓入配合手段嚙合主體500的同時可旋轉地附接至支柱300之前端305。支柱300之前端305位於耦接器200之中心通路210中,且支柱300具有經適配以延伸至同軸電纜中的後端395。鄰近後端395,支柱300具有自支柱300徑向向外延伸之帶倒鉤部分335。前端305處之放大肩部340在耦接器200內部延伸。放大肩部340包含環形部分320及向後環狀表面330。環形部分320藉由與耦接器200之通孔220間隙配合之手段允許耦接器200旋轉。向後環形表面330藉由嚙合唇部215之向前表面216限制耦接器200之向前軸向運動。同軸電纜連接器100亦可包括密封環800,該密封環800靜置於耦接器200內以在耦接器200與主體500之間形成密封。
接觸部分310可與支柱300為整體或為支柱300之成套部分。如此,接觸部分310及支柱300或支柱300之部分可由整塊材料構造。接觸部分310可在唇部215之向前表面216之前方位置處接觸耦接器200。以此方式,支柱300之接觸部分310在支柱300、耦接器200及主體500之間提供 導電路徑。此情況賦能經由同軸電纜連接器100自同軸電纜至端子的導電路徑,提供電氣接地及對RF進入與退出之屏蔽。接觸部分310為可成形以使得當組合同軸電纜連接器100時,接觸部分310可形成為耦接器200之輪廓。換言之,耦接器200形成或成型支柱300之接觸部分310。基於接觸部分310之材料,接觸部分310之形成及成型可具有某些彈性/塑膠特性。接觸部分310在同軸電纜連接器100之組件組合後變形,或替代地,支柱300之接觸部分310可為預成形的或部分預成形的以與耦接器200電氣接觸配合,如以下將參照第4A圖第4D圖更詳細解釋。以此方式,支柱300緊固於同軸電纜連接器100內,且接觸部分310在主體500與耦接器200之間建立導電路徑。進一步,歸因於接觸部分310之彈性/塑膠特性,導電路徑在不論端子上之同軸電纜連接器100之緊密性的情況下維持建立。此情況歸因於,不管同軸電纜連接器100之組件之間的任何空隙之大小如何,接觸部分310維持組件之間(在此情況下,支柱300與耦接器200之間)的機械接觸及電氣接觸。換言之,即使同軸電纜連接器100變鬆及/或部分地與端子分離,只要耦接器200與設備埠存在某一接觸,則接觸部分310與支柱300及耦接器200為整合式的且維持支柱300與耦接器200之間建立的導電路徑。儘管第2圖中之同軸電纜連接器100為具有支柱300的軸向壓縮型同軸連接器,但接觸部分310可為與任何類型之同軸電纜連接器及同軸電纜連接器之任何其他組件整合且為整體,本文將參照實施例論述該等組件之實例。然而,在所有此類 示例性實施例中,接觸部分310經由同軸電纜連接器100提供自同軸電纜連接器100收納之同軸電纜之外導體至端子之電氣連續性,而不需要獨立組件。另外,接觸部分310在不論耦接器與端子有多緊或多鬆的情況下提供電氣連續性。換言之,接觸部分310在不論及/或不考慮同軸電纜連接器100至端子之耦接的緊密性或是否足夠的情況下提供自同軸電纜之外導體至端子的電氣連續性。僅需耦接器200與端子接觸。
現參照第3A圖第3B圖第3C圖第3D圖,支柱300圖示為處於與耦接器200及主體500組合之不同狀態下。在第3A圖中,支柱300圖示為部分地與耦接器200及主體500組合,其中支柱300之接觸部分310(圖示為突出部)在耦接器200之外部及前方。接觸部分310可(但並非必須)徑向突出。在第3B圖中,接觸部分310已開始前進至耦接器200中,且接觸部分310開始形成為耦接器200之輪廓。如第3B圖中所圖示,接觸部分310正形成為弓形或至少部分弓形形狀。隨著支柱300進一步前進至耦接器200中,如第3C圖中所圖示,接觸部分310繼續形成為耦接器200之輪廓。當如第3D圖中所圖示地組合時,接觸部分310形成為耦接器200之輪廓且接觸地與孔230嚙合以用孔230適應公差變化。在第3D圖中,耦接器200具有逐漸減小之表面部分202。表面部分202以不損害接觸部分310之結構完整性且由此不損害接觸部分310之彈性/塑膠特性的方式在組合期間導引接觸部分310至接觸部分310之形成狀態。表面部分202可為或具有其他結構特徵(作為非限制性實例,彎曲邊緣)以導引 接觸部分310。接觸部分310在如上文所描述之形成狀態下的可撓或彈性性質允許耦接器200容易地旋轉且仍維持可靠導電路徑。應理解,基於接觸部分310之材料之彈性/塑膠特性,接觸部分310可成形且因此可處於未成形及成形狀態下。當同軸電纜連接器100組合時,接觸部分310自未成形狀態過渡至成形狀態。
現參照第4A圖第4B圖第4C圖第4D圖,支柱300圖示為處於插入成形工具900之不同狀態下。在第4A圖中,支柱300圖示為部分地插入成形工具900,其中支柱300之接觸部分310圖示為突出部。突出部可(但並非必須)徑向突出。在第4B圖中,接觸部分310已開始前進至成形工具900中。隨著接觸部分310前進至成形工具900中,接觸部分310開始可撓地形成為成形工具900之內部之輪廓。如第4B圖中所圖示,接觸部分310形成為弓形或至少部分弓形形狀。隨著支柱300進一步前進至成形工具900中,如第4C圖中所圖示,接觸部分310繼續形成為成形工具900之內部之輪廓。在如第4C圖中所圖示的插入之最後階段,接觸部分310完全形成為成形工具900之輪廓,且基於接觸部分310之材料之彈性/塑膠特性,接觸部分310已在形成過程中經歷變形但保持彈簧或彈性特徵。在接觸部分310之形成完成或部分完成後,支柱300自成形工具900移除且可隨後安裝於連接器100或其他類型之同軸電纜連接器中。將接觸部分310形成或成型為成形工具900之輪廓的此方式可用於幫助在後續製造過程中處理支柱300,例如電鍍。另外,使用 此方法使得可達成如第5A圖第5H圖所圖示之接觸部分310形成之各種配置。第5A圖為支柱300之示例性實施例之示意性側視圖,其中接觸部分310為徑向突出之突出部,該突出部完全環繞支柱300。在此視圖中,接觸部分310為可成形的但還未經形成以反映同軸電纜連接器或成形工具之輪廓。第5B圖第5圖之支柱300之示意性前視圖。第5C圖為支柱300之示例性實施例之示意性側視圖,其中接觸部分310具有多拐角配置。接觸部分310可為突出部且可(但並非必須)徑向突出。儘管在第5C圖中,接觸部分310圖示為具有三個拐角,但接觸部分310可具有任何數目之拐角配置,作為非限制性實例,具有兩個、三個、四個或更多拐角。在第5C圖中,接觸部分310可為可成形的但還未形成為反映同軸電纜連接器或成形工具之輪廓。第5D圖第5C圖之支柱300之示意性前視圖。第5E圖為支柱300之示意性側視圖,其中接觸部分310具有三拐角配置。在此視圖中,接觸部分310圖示為形成為接觸部分310朝向支柱300之前端305歪斜或傾斜之形狀。第5F圖第5E圖之支柱300之示意性前視圖。第5G圖為支柱300之示例性實施例之示意性側視圖,其中接觸部分310具有三拐角配置。在此視圖中,接觸部分310以不同於第5E圖中之方式形成,該方式在於接觸部分310中之壓痕311導致分段或減小之弓形形狀313第5H圖第5G圖之支柱300之示意性前視圖。
對於熟習此項技術者將顯而易見,第2圖第5H圖中所圖示之接觸部分310可與支柱300整合且為整體。另 外,接觸部分310可具有或為任何形狀,包括可與支柱300之其他部分齊平或對準之形狀,或接觸部分310可具有任何數目之配置(作為非限制性實例,自完全圓形至多拐角幾何圖形之範圍內的配置)且仍可執行接觸部分310之提供電氣連續性之功能。進一步,接觸部分310可為可成形的且形成為任何形狀或處於任何方向。
第6圖為包含整合式銷805之同軸電纜連接器110之示例性實施例之橫截面視圖,其中耦接器200繞主體500而非支柱300旋轉,且接觸部分510為自主體500而非支柱300的突出部、與主體500整合且為整體。就此而言,接觸部分510可為主體500之成套部分。如此,接觸部分510可與主體500或主體500之部分一起由整塊材料構造。同軸電纜連接器110經配置以容納同軸電纜。當耦接器200第6A圖中所圖示與主體500組合時,接觸部分510可形成為耦接器200之輪廓。第6A圖為處於部分組合狀態下之同軸電纜連接器110之示例性實施例之橫截面視圖。接觸部分510未形成為耦接器200之輪廓。將耦接器200與主體500組合以向後方式形成接觸部分510,該向後方式與如對於接觸部分310所圖示之向前方式相反。然而,如同接觸部分310,接觸部分510之材料具有某種彈性/塑膠特性,當接觸部分510形成時,該特性使得接觸部分510將按壓耦接器200之輪廓且維持與耦接器200之機械接觸及電氣接觸。以與先前關於接觸部分310所描述之相同方式,接觸部分510在不論同軸電纜連接器100至端子之耦接之緊密性或是否足夠且不論端子上之同軸 電纜連接器100之緊密性之情況下提供自同軸電纜之外導體至端子之電氣連續性。另外或或者,接觸部分310可懸臂支撐或附接在分段之僅一個末端處。
第7圖為包含整合式銷805及導電組件400之同軸電纜連接器111之示例性實施例之橫截面視圖。耦接器200繞主體500而非繞支柱旋轉,該支柱不存在於同軸電纜連接器111中。接觸部分410圖示為突出部且可與導電組件400整合及為整體,且自導電組件400徑向突出,該導電組件400壓入配合至主體500中。接觸部分410可為導電組件400之成套部分。如此,接觸部分410可與導電組件400或導電組件400之部分一起由整塊材料構造。如同接觸部分310,接觸部分410之材料具有某種彈性/塑料特性,在接觸部分410形成時,該特性使得當如先前所描述組合主體500與耦接器200時導電組件400插入耦接器200時,接觸部分410將按壓耦接器200之輪廓且維持與耦接器200之機械接觸及電氣接觸。
第8圖為包含整合式銷805及保持環402之同軸電纜連接器111之另一示例性實施例之橫截面視圖。耦接器200繞主體500而非支柱旋轉。接觸部分410可與保持環402整合且自保持環402徑向突出,該保持環402配合至主體500中形成的凹槽中。接觸部分410可為保持環402之成套部分。如此,接觸部分410可與保持環402或保持環402之部分一起由整塊材料構造。就此而言,第8A圖圖示保持環402之前視圖及側視圖。在第8A圖中,接觸部分410圖示為與保持環402整合且自保持環402徑向突出的三個突出部。如以上所論 述,接觸部分410之材料具有某種彈性/塑膠特性,在接觸部分410形成時,該特性使得在當如先前所描述組合主體500與耦接器200時保持環402插入耦接器200時,接觸部分410將按壓耦接器200之輪廓且維持與耦接器200之機械接觸及電氣接觸。
對於熟習此項技術者將顯而易見,第6圖第8A圖中所圖示之接觸部分410可與主體500整合或可附接至另一組件400402或為另一組件400402之部分。另外,接觸部分410可具有或為任何形狀,包括可與主體500及/或另一組件400402之其他部分齊平或對準之形狀,或接觸部分410可具有任何數目之配置,作為非限制性實例,具有自完全圓形至多拐角幾何圖形之範圍內的配置。
第9圖為同軸電纜連接器112之實施例之橫截面視圖,該同軸電纜連接器112為不具有支柱的壓縮型之連接器。換言之,該同軸電纜連接器112具有無支柱配置。耦接器200繞主體500而非支柱旋轉。主體500包含接觸部分510。接觸部分510與主體500整合。如此,接觸部分510可與主體500或主體500之部分一起由整塊材料構造。當耦接器200與主體500組合時,接觸部分510形成為耦接器200之輪廓。
第10圖為同軸電纜連接器113之實施例之橫截面視圖,該同軸電纜連接器113為hex-crimp型連接器。同軸電纜連接器113包含耦接器200、支柱300及主體500,支柱300具有接觸部分310。接觸部分310與支柱300整合且為整體。接觸部分310可與支柱300成套。如此,接觸部分310可與 支柱300及支柱300之部分一起由整塊材料構造。接觸部分310在耦接器200與主體500及支柱300組合時形成為耦接器200之輪廓。同軸電纜連接器113藉由用本行業中已知的一或多種工具徑向壓縮主體500之手段附接至同軸電纜。
第11圖第2圖中之同軸電纜連接器100之支柱300之等角示意圖,其中接觸部分310形成至耦接器(未圖示)之輪廓之一位置。
第12圖第2圖中之連接器100之支柱300與耦接器200之等角橫截面視圖,該耦接器200圖示為與支柱300組合。接觸部分310形成為耦接器200之輪廓。
第13圖為同軸電纜連接器114之實施例之橫截面視圖,該同軸電纜連接器114包含支柱300及具有接觸部分210之耦接器200。接觸部分210圖示為向內定向的突出部。接觸部分210與耦接器200整合且為整體,且當支柱300與耦接器200組合時,接觸部分210形成為支柱300之輪廓。接觸部分210可與耦接器200成套。如此,接觸部分210可與耦接器200或耦接器200之部分一起由整塊材料構造。接觸部分210在不論同軸電纜連接器114至端子之耦接之緊密性或是否足夠且不論端子上之同軸電纜連接器114之緊密性的情況下提供自同軸電纜之外導體至端子之電氣連續性。接觸部分210可具有或為任何形狀,包括可與耦接器200之其他部分齊平或對準之形狀,或接觸部分210可具有及/或形成為任何數目之配置,作為非限制性實例,具有自完全圓形至多拐角幾何形狀之範圍內的配置。
第14圖第15圖第16圖為具有支柱之同軸電纜連接器115之實施例之橫截面視圖,該支柱與如以上所描述包含接觸部分310之支柱300類似,以使得接觸部分310圖示為向外徑向突出,該接觸部分310在耦接器200之不同位置處形成為耦接器200之輪廓。另外,接觸部分310可接觸唇部215後方之耦接器200,例如,如第15圖第16圖中所圖示,該耦接器200可在唇部215之向後表面217之處,例如,如第15圖中所圖示。
第17圖為同軸電纜連接器116之實施例之橫截面視圖,該同軸電纜連接器116具有包含接觸部分310之主體500,其中接觸部分310圖示為自主體500之向外定向的突出部,該突出部形成為耦接器200
第18圖為同軸電纜連接器117之實施例之橫截面視圖,該同軸電纜連接器117具有帶有整合式接觸部分310之支柱300及帶有切口231之耦接器200。接觸部分310圖示為突出部,該突出部在切口231之位置處形成為耦接器200之輪廓。第18A圖第18圖中所圖示之同軸電纜連接器117之橫截面視圖,該同軸電纜連接器117具有插入同軸電纜連接器117之經準備好同軸電纜。主體500及支柱300收納同軸電纜(第18A圖)。支柱300在後端395處插入於同軸電纜之外導體與介電層之間。
第19圖為同軸電纜連接器118之實施例之局部橫截面視圖,該同軸電纜連接器118具有包含整合式接觸部分310之支柱301。可移動支柱301圖示為在向前位置中,其中接觸 部分310未由耦接器200之輪廓形成。第20圖第19圖中所圖示之同軸電纜連接器118之局部橫截面視圖,該同軸電纜連接器118具有在向後位置中之支柱301及形成為耦接器200之輪廓之接觸部分310
當結構或裝置包含移動部件(諸如,同軸電纜連接器)時,可能難以在給定結構內提供RFI屏蔽。歸因於將連接器耦接至設備埠所需之連接器組件之間的必要相對運動,提供充當法拉第籠以防止RF信號進入與退出的同軸電纜連接器可能尤其具有挑戰性。組件歸因於組件之間的機械間隙的相對運動可導致干擾RF信號之進入或退出路徑,且進一步可妨礙提供可靠接地路徑所必要之組件之間的電氣通信與機械通信。為克服此情況,同軸電纜連接器可併入一或多個迂迴路徑,該等迂迴路徑允許連接器組件之間的必要相對運動且仍抑制RF信號之進入或退出。此路徑與可移動地接觸耦接器之組件之整合式接地凸緣組合充當RF同軸連接器之有限空間內之可旋轉或可移動法拉第籠,該RF同軸連接器形成即使在經不適當安裝時也既屏蔽RFI又提供電氣接地之連接器。
就此而言,第21圖圖示同軸電纜連接器119,該同軸電纜連接器119具有前端105、後端195、耦接器200、支柱300、主體500、壓縮環600及夾緊構件700。耦接器200經適配以將同軸電纜連接器119耦接至端子,該端子包括設備連接埠。主體500與耦接器200及支柱300組合。支柱300經適配以收納同軸電纜之末端。耦接器200至少部分地包含前端205、後端295、中心通路210、唇部215、通孔220、孔 230及孔235。耦接器200較佳地由金屬(諸如黃銅)製成且鍍有導電材料(諸如鎳)。支柱300至少部分地包含前端305、後端395、接觸部分310、放大肩部340、環形部分320、通孔325、向後環狀表面330、肩部345及鄰近後端395之帶倒鉤部分335。支柱300較佳地由金屬(諸如黃銅)製成且鍍有導電材料(諸如錫)。接觸部分310與支柱300整合且為整體。接觸部分310提供穩定接地路徑且保護以免RF信號進入及退出。主體500至少部分地包含前端505、後端595及中心通路525。主體500較佳地由金屬(諸如黃銅)製成且鍍有導電材料(諸如鎳)。護殼600至少部分地包含前端605、後端695及中心通路625。護殼600較佳地由金屬(諸如黃銅)製成且鍍有導電材料(諸如鎳)。夾緊構件700至少部分地包含前端705、後端795及中心通路725。夾緊構件700較佳地由聚合物材料(諸如縮醛)製成。
儘管第21圖中之同軸電纜連接器119為具有支柱300之軸向壓縮型同軸電纜連接器,但接觸部分310可併入任何類型之同軸電纜連接器中。同軸電纜連接器119圖示為處於未附接、非壓縮狀態,同軸電纜未插入同軸電纜連接器119中。同軸電纜連接器119將同軸電纜之經準備好末端耦接至螺紋母設備電器連接埠(在第21圖中未圖示)。同軸電纜連接器119具有第一末端105及第二末端195。護殼600在主體500之後端595處可滑動地附接至同軸電纜連接器119。耦接器200在後端295處附接至同軸電纜連接器119。耦接器200可在藉由壓入配合手段嚙合主體500的同時旋轉地附接至支 柱300之前端305。接觸部分310與支柱300為整體構造,該構造由整塊材料以整體方式與支柱300一起形成或構造。支柱300可旋轉地嚙合耦接器200之中心通路210唇部215。以此方式,接觸部分310在支柱300、耦接器200與主體500之間提供導電路徑。此情況賦能經由同軸電纜連接器119自同軸電纜至設備連接埠的導電路徑,以提供電氣接地及對RF進入之屏蔽。消除如第1圖之連接器1000中所圖示之單獨連續性構件4000藉由消除組件之間的機械界面及電氣界面而改良DC接觸電阻且進一步藉由移除由具有較高電氣電阻特性之材料製成的組件而改良DC接觸電阻。
放大肩部340在前端305處延伸至耦接器200內部。放大肩部340包含凸緣312、接觸部分310、環形部分320、向後環狀表面330及肩部345。環形部分320允許耦接器200藉由與耦接器200之通孔220間隙配合之手段旋轉。向後環狀表面330藉由嚙合唇部215限制耦接器200之向前軸向運動。接觸部分310接觸唇部215前方之耦接器200。藉由在組合同軸電纜連接器119組件後利用耦接器200形成接觸部分310,接觸部分310可形成為與耦接器200接觸地配合。以此方式,接觸部分310緊固於同軸電纜連接器119內且建立與耦接器200之機械接觸及電氣接觸,且由此建立支柱300與耦接器200之間的導電路徑。進一步,接觸部分310在不論同軸電纜連接器119在電器設備連接埠上之緊密性的情況下維持與耦接器200之接觸配合(換言之,機械接觸及電氣接觸)。以此方式,即使在同軸電纜連接器119變鬆及/或與電 器設備連接埠分離時,接觸部分310仍與支柱300與耦接器200之間建立的導電路徑成整體。支柱300具有前端305及後端395。後端395經適配以延伸至同軸電纜中。鄰近後端395,支柱300具有自管狀支柱300徑向向外延伸之帶倒鉤部分335。參照第22圖,圖示兩個路徑900902,該等路徑900902圖示潛在RF洩漏路徑。同軸電纜連接器119包括用以增加經由路徑900902之RF進入或退出之衰減的結構。RF洩漏可經由穿過主體500處之耦接器200後端295及在唇部215與支柱300之間的路徑900發生。然而,如第23圖中所圖示,階梯235及肩部345與接觸部分310及凸緣312一起形成沿路徑900之迂迴路徑。耦接器200與支柱300之結構隔絕或實質上減少沿路徑900之潛在RF洩漏路徑,由此增加RF進入或退出信號之衰減。以此方式,耦接器200及支柱500提供RF屏蔽,以使得同軸電纜連接器119外部之RF信號衰減,以使得在不論連接器至設備連接埠904之耦接之緊密性的情況下維持經由同軸電纜連接器119傳輸之電氣信號之完整性。
再次參照第22圖,經由路徑902之RF洩漏可能沿著耦接器200之螺紋部分至設備連接埠904。當同軸電纜連接器119處於動態條件下(諸如,在震動或其他類型之外部誘導運動期間)時尤其如此。在該等條件下,當耦接器200之螺紋204及設備連接埠904之螺紋906變得同軸對準,從而減少或消除耦接器200與設備連接埠904之間的實體接觸時,可能失去電氣接地且RF進入路徑開放。藉由修改耦接器200螺紋204之形式,減輕耦接器200與設備連接埠904失去 接地接觸及經由路徑902開放RF進入路徑的趨勢,由此增加RF進入或退出信號之衰減。
耦接器200之螺紋204之結構可涉及各態樣,包括(但不限於)螺紋之節徑、螺紋之外徑、螺紋之內徑、螺距角「θ」、螺距深度及螺紋頂寬度以及螺紋根半徑。通常,耦接器200之螺紋204之螺距角「θ」經設計以盡可能匹配設備連接埠904之螺紋906之螺距角「Φ」。如第24圖中所圖示,螺距角「θ」可不同於螺距角「Φ」以減小耦接器200之螺紋204與設備連接埠904之螺紋906之間的界面間隙。以此方式,耦接器200之螺紋部分在接觸設備連接埠904之螺紋部分而隔絕或實質上減少沿路徑902之潛在RF洩漏路徑之前橫穿較短距離。通常,設備連接埠904之螺紋906角「Φ」設置為60度。作為非限制性實例,代替將耦接器200設計為具有角度為「θ」之螺紋204,角度「θ」可設置為約62度,該角度可提供如以上所論述之減小界面間隙。以此方式,耦接器200及支柱500提供RF屏蔽,以使得同軸電纜連接器119外部之RF信號衰減,以使得在不論連接器至設備連接埠904之耦接之緊密性的情況下維持經由同軸電纜連接器119傳輸之電氣信號之完整性。
通常,RF信號洩漏藉由以分貝(「dB」)表示之信號損失量量測。因此,「dB」係有關於有效RF屏蔽如何衰減RF信號。以此方式,可決定進入至同軸電纜連接器119中或自同軸電纜連接器119退出之RF信號,且由此決定同軸電纜連接器119之RF屏蔽衰減同軸電纜連接器119外部之RF信 號之能力。因此,「dB」之值越低,衰減越有效。作為實例,-20dB之RF屏蔽之量測將指示,與在傳輸源處相比,RF屏蔽將RF信號衰減了20dB。為本文之目的,同軸電纜連接器119外部之RF信號包括進入至同軸電纜連接器119中或自同軸電纜連接器119退出之RF信號中任一者或兩者。
現參照第25圖,圖示在0兆赫至1000兆赫(「MHz」)之範圍內同軸電纜連接器119之以「dB」計的比較RF屏蔽有效性。耦接器200經手指緊固於設備連接埠904上且隨後鬆開完整的兩圈。如第25圖中所圖示,針對所有頻率測試之同軸電纜連接器119之以「dB」計的RF屏蔽指示RF信號衰減大於50dB。
另外,RF信號屏蔽之有效性可藉由量測同軸電纜連接器之轉移阻抗決定。轉移阻抗為RF屏蔽之二次側上出現之縱向電壓與RF屏蔽中流動之電流之比率。若已知點洩漏源之屏蔽有效性,則可使用以下計算過程計算當量轉移阻抗值:SE=20 log Z-45.76(dB)
因此,使用此計算過程,同軸電纜連接器119之平均當量轉移阻抗為約0.24歐姆。如以上所論述,電氣連續性將意謂小於約3000毫歐姆的自同軸電纜之外導體至設備埠的DC接觸電阻。除藉由隔絕或減少經由路徑900902之RF洩漏增加RF信號之衰減外,可實質上減小DC接觸電阻。作為非限制性實例,DC接觸電阻可小於約100毫歐姆,且較佳地 小於50毫歐姆,且更佳地小於30毫歐姆,且更佳地小於10毫歐姆。
對於熟習此項技術者將顯而易見,可在不脫離所揭示實施例之精神與範疇之情況下做出各種修改與變化。因為熟習此項技術者可想到併入實施例之精神與實質的所揭示實施例之修改組合、子組合及變化,因此所揭示實施例應解釋為包括所附申請專利範圍及其等效物之範疇內的任何事物。
100‧‧‧同軸電纜連接器
105‧‧‧第一末端/前端
195‧‧‧第二末端/後端
200‧‧‧耦接器
205‧‧‧前端
210‧‧‧中心通路
215‧‧‧唇部
216‧‧‧向前表面
217‧‧‧向後表面
220‧‧‧通孔
230‧‧‧孔
295‧‧‧後端
300‧‧‧支柱
305‧‧‧前端
310‧‧‧接觸部分
320‧‧‧環形部分
325‧‧‧通孔
330‧‧‧向後環狀表面
335‧‧‧帶倒鉤部分
340‧‧‧放大肩部
395‧‧‧後端
500‧‧‧主體
505‧‧‧前端
525‧‧‧中心通路
595‧‧‧後端
600‧‧‧壓縮環/護殼
605‧‧‧前端
625‧‧‧中心通路
695‧‧‧後端
700‧‧‧夾緊構件
705‧‧‧前端
725‧‧‧中心通路
795‧‧‧後端
800‧‧‧密封環

Claims (9)

  1. 一種用於將一同軸電纜之一末端耦接至一設備連接埠之同軸電纜連接器,該同軸電纜包含一內導體、圍繞該內導體之一介電質、圍繞該介電質之一外導體及圍繞該外導體之一護套,該連接器包含:一耦接器,該耦接器經適配以將該連接器耦接至該設備連接埠;一主體,該主體與該耦接器組合,及一支柱,該支柱與該耦接器及該主體組合,其中該支柱經適配以收納一同軸電纜之一末端,且其中該支柱包含一整合式接觸部分,且其中該接觸部分與該支柱之至少一部分為整體,且其中當組合之該耦接器與支柱提供產生RF屏蔽之至少一個迂迴路徑以使得該同軸電纜連接器外部之RF信號衰減時,在不論該連接器至該端子之該耦接的緊密性的情況下,經由同軸電纜連接器傳輸之一電氣信號之完整性得以維持。
  2. 如請求項1所述之同軸電纜連接器,其中該同軸電纜連接器外部之RF信號包含進入該連接器之RF信號與自該連接器退出之RF信號中之至少一者。
  3. 如請求項1所述之同軸電纜連接器,其中RF信號在至多約1000MHz之一範圍內衰減至少約50dB。
  4. 如請求項1至3中任一項所述之同軸電纜連接器,其中一轉移阻抗平均為約0.24歐姆。
  5. 如請求項1所述之同軸電纜連接器,其中該至少一個迂迴路徑包含一第一迂迴路徑及一第二迂迴路徑。
  6. 如請求項5所述之同軸電纜連接器,其中該耦接器包含一唇部及一階梯,且該支柱包含一凸緣及一肩部,且其中該第一迂迴路徑藉由該階梯、該唇部、該凸緣、該接觸部分及該肩部中之至少一者建立。
  7. 如請求項5與6中任一項所述之同軸電纜連接器,其中該耦接器包含一螺紋部分,該螺紋部分經適配以與一設備連接埠之一螺紋部分連接,且其中該耦接器之該螺紋部分經配置以與該設備連接埠之該螺紋部分建立一第二迂迴路徑。
  8. 如請求項7所述之同軸電纜連接器,其中該耦接器上之至少一個螺紋具有一螺距角,該螺距角不同於該設備連接埠之至少一個螺紋之一螺距角。
  9. 如請求項8所述之同軸電纜連接器,其中該耦接器之該螺紋之該螺距角與該設備連接埠之該螺紋之該螺距角相差約2度。
TW102137009A 2012-10-16 2013-10-14 具有整合式射頻干擾保護的同軸電纜連接器 TWI578648B (zh)

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CN109768446B (zh) * 2017-11-10 2021-08-06 广濑电机株式会社 电连接器

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US9912105B2 (en) 2018-03-06
US20170302032A1 (en) 2017-10-19
US9722363B2 (en) 2017-08-01
US20140106613A1 (en) 2014-04-17
US9287659B2 (en) 2016-03-15
US10236636B2 (en) 2019-03-19
WO2014062499A1 (en) 2014-04-24
CA2888473A1 (en) 2014-04-24
US20160156134A1 (en) 2016-06-02
CA2888473C (en) 2021-02-16
EP2909894A1 (en) 2015-08-26
TWI578648B (zh) 2017-04-11
US20180145459A1 (en) 2018-05-24

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