JP6367658B2 - プラズマアシストプロセスにより酸化膜を生成する方法 - Google Patents
プラズマアシストプロセスにより酸化膜を生成する方法 Download PDFInfo
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Description
酸素プラズマ(参照例1)および二酸化炭素プラズマ(参照例2)によって引き起こされる酸化度を評価するために、前駆体を供給せず(酸化膜を堆積させず)に剥き出しのSi基板を酸素プラズマおよび二酸化炭素プラズマのそれぞれに曝露し、各プラズマによる酸化度を、プラズマによる剥き出しのSi基板の表面の酸化によって生成されたSiOの厚さに基づいて加速度的に評価した。酸化膜の堆積において、少なくとも堆積プロセスの開始において、参照例1および2に観察されるものと同様の現象が発生すると考えられる。
図4に示した装置を使用して、酸化膜を以下の表4に示した条件下でPEALDによって基板上に堆積させた。比較例1および2において酸化ガスとしてO2を使用したのに対して、実施例1および2において酸化ガスとしてCO2を使用し、比較例1および実施例1において、前駆体パージ時間は0.8秒であったのに対して、比較例2および実施例2において前駆体パージ時間は0.1秒であった。
図4に示した装置を使用して以下の表5に示した条件下でPECVD(前駆体をプラズマに曝露した)によって酸化膜を基板に堆積させた。比較例3においてO2を酸化ガスとして使用したのに対して、実施例3においてCO2を酸化ガスとして使用した。
ボトルを50℃に加熱した(それにより前駆体の供給は増加する)ことを除いて、実施例2と同じ条件下でPEALDによって酸化膜を基板上に堆積させた。結果として、成長速度は0.132nm/サイクルに増加した。しかしながら、検出された粒子の数は10未満であり、短いパージ時間(0.1秒)を維持しながら供給が増加した場合でさえも、検出された粒子の数は極めて低いままであり得ることが示される。
酸素(参照例3)および二酸化炭素(参照例4)を使用してプラズマ点火範囲を評価するために、10W、15W、20W、および25WのRFパワーがそれぞれの行列に印加された場合、圧力[Pa]である垂直軸(行はそれぞれ222、250、300、400、500、600、700、および800Paに対応する)および電極間の間隔[mm]である水平軸(列はそれぞれ9.5、11、12、13、14、15、および16mmに対応する)によって各々定義される複数の行列に基づいて、図4に示した装置を使用して点火状態を検査した。結果を図3に示す。各行列における各セルは、点火失敗なしを最も明るく表し、50回の点火失敗の発生を最も暗く表したグレースケールを使用した50回の試行回数ごとの点火失敗の数を示す。図3に示したように、酸素と二酸化炭素との間で点火性に顕著な相違は存在せず、二酸化炭素は酸素を使用したプラズマの点火と同様にプラズマを点火できることを示す。
Claims (9)
- プラズマアシストプロセスによって酸化膜を生成する方法であって、
(i)プラズマでない酸素、CxOy、およびNxOy(xおよびyは自然数である)のどれに対しても反応しない前駆体を、基板が配置される反応空間に供給するステップと、
(ii)前記反応空間において前記前駆体をCxOyおよび/またはNxOyのプラズマに曝露するステップと、
(iii)前記前駆体および前記プラズマを使用して前記基板上に酸化膜を生成するステップと
を含み、
前記プラズマアシストプロセスは、プラズマエンハンスト原子層堆積(PEALD)であり、
ステップ(i)は(ia)前記基板上で前記前駆体を吸着するために前記前駆体を前記反応空間に供給し、続いて吸着されていない前駆体を前記基板から取り除くためにパージするステップを含み、
ステップ(ii)は(iia)吸着された前駆体に対して表面反応を引き起こすように前記吸着された前駆体をプラズマに曝露し、続いて反応していない成分を前記基板から取り除くためにパージするステップを含み、
ステップ(ia)におけるパージのステップを、吸着されていない前駆体がすべて除去される前に停止する、方法。 - 前記前駆体が、Si、Ti、またはGeを含有し、前記酸化膜が、SiO、TiO、またはGeOによって実質的に構成される、請求項1に記載の方法。
- 前記前駆体が、有機アミノシランである、請求項2に記載の方法。
- 前記CxOyおよび/またはNxOyのプラズマが、CO2プラズマである、請求項1に記載の方法。
- ステップ(ia)および(iia)は、それぞれ1回のサイクルからなり、ステップ(iii)の酸化膜を生成するために反復される、請求項1に記載の方法。
- 前記プラズマが、RFパワーを前記反応空間に印加することによって前記反応空間において生成される、請求項1に記載の方法。
- CxOyおよび/またはNxOyが、ステップ(i)から(iii)の間を通して前記反応空間に連続して供給される、請求項6に記載の方法。
- ステップ(ii)において、酸素プラズマが前記反応空間にさらに加えられる、請求項1に記載の方法。
- ステップ(ii)において、酸素プラズマが前記反応空間において使用されない、請求項1に記載の方法。
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US14/031,982 | 2013-09-19 | ||
US14/031,982 US9284642B2 (en) | 2013-09-19 | 2013-09-19 | Method for forming oxide film by plasma-assisted processing |
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