JP2014168477A - 多層菓子組成物を形成する方法 - Google Patents
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Abstract
【解決手段】(A)第1の供給ポートおよび第2の供給ポートを少なくとも有する共押出機116を提供することと、(B)連続的な多層状ロープ120を形成するために、第1の菓子組成物102を第2の菓子組成物104と共押出機116から共押出しすることであって、上記共押出しすることは、3つの連続する層を有する多層状ロープを押出すことを含み、第1の菓子組成物102は別々の層として押し出され、第2の菓子組成物104は中間層として押し出され、中間層は前記の第1の菓子組成物より得られた別々の層の間に挟まれることと、多層状ロープ120を共押出機116の下流で20℃から40℃に冷却し、サイジングし、ピースへと分離することとを含む。
【選択図】図1A
Description
本発明の例示的なシステムの実施形態の加工工程および機械が最初に説明され、次いで、より特定の実施形態のプロセスおよびシステムのより具体的な特徴が取り上げられる。さらに、非限定的で非網羅的な代替の構成も論じられることになろう。
ここまで、加工方法および対応する設備、ならびに多層状菓子組成物を加工するときのそれらに関連する困難および特徴の一般的な概説が論じられたので、プロセスおよび加工パラメータのより特定の例が論じられる。
当該ガム組成物の加工は、バッチ混合機108’の中で、しかし最も典型的には、別々の混合機の中で、ガムベースを約75℃〜約95℃の温度に融解させることによって始まるであろう。バッチ混合機108’は、約40℃〜55℃の温度に予熱されるであろう。次に、甘味料または粉末着色料を含めた粉末成分がバッチ混合機108’に加えられ、混合される。これらの粉末が混合された後、融解したガムベースが、融解した脂肪および液体甘味料と組み合わせて加えられるであろう。ある時間の間混合した後、香料が加えられる。撹拌の間、この混合物の温度は、上に示した40℃〜55℃の範囲の間に留まるべきである。粉末甘味料、着色料、ガムベース、脂肪、液体甘味料および香料を所定の期間混合した後、所望の粘稠度およびテキスチャに基づいて、酸に加えてさらなる長く続く香料および甘味料がバッチ混合機108’に加えられる。さらなる混合の後、ガム組成物102は仕上げられ、予備押出しされる準備が整う。
ガム組成物が加工される間に同時に、キャンディー組成物(「チューイーキャンディー組成物」とも呼ばれる)が加工されている。
2つの菓子組成物102、104(ガム組成物およびチューイーキャンディー組成物)が製造された後、菓子組成物102、104は多層状菓子組成物へと形成される。
104 第2の菓子組成物
116 共押出機
120 多層状ロープ
121 層
123 中間層
125 層
Claims (17)
- 多層菓子組成物を形成する方法であって、
第1の供給ポートおよび第2の供給ポートを少なくとも有する共押出機を提供することと、
第1の菓子組成物の少なくとも1つの層、および少なくとも1つの特徴において前記第1の菓子組成物とは異なる第2の菓子組成物の少なくとも1つの層から構成される連続的な多層状ロープを形成するために、前記第1の菓子組成物を前記第2の菓子組成物と前記共押出機から共押出しすることであって、前記共押出しすることは、3つの連続する層を有する多層状ロープを押出すことを含み、前記第1の菓子組成物は第1の層および第3の層として押し出され、前記第2の菓子組成物は第2の層として押し出され、前記第2の層は前記第1の層と第3の層との間に挟まれることと、
前記第1の層、前記第2の層及び前記第3の層を含む多層状ロープを前記共押出機の下流で20℃から40℃に冷却することと、
前記多層状ロープをサイジングすることと、
前記多層状ロープをピースへと分離することと
を含む、方法。 - 共押出しする前記工程に先立って、前記第1の菓子組成物を予備押出しする工程をさらに含む、請求項1に記載の方法。
- 前記第1の菓子組成物を前記第2の菓子組成物と共押出しする前記工程の後に、前記多層状ロープをポストコンディショニングする工程をさらに含む、請求項1または2に記載の方法。
- 前記多層状ロープをサイジングする工程は、ロープサイジングすることによって前記ロープを伸長させることを含み、前記ロープサイジングは、前記多層状ロープの反対側の上面および底面に作用する複数の連続的な逆回転するローラーの対に、前記多層状ロープを通すことを含み、前記ロープの伸長は、逆回転するローラーの各対における前記多層状ロープの線速度を増大させ、
前記多層状ロープの伸長は、前記ロープを長さ寸法に沿って線状に引き延ばし、前記ロープの厚さおよび幅を減少させ、前記厚さおよび幅は、前記ロープが前記ロープサイジングする工程の間に移動する長さおよび方向に垂直であり、前記ロープサイジングは、複数の連続的な逆回転するローラーの対によって実施され、ここで、前記ロープによって定められる進行路に沿って移動するとき、連続的なローラー対は、サイズが減少する、請求項1から3のいずれか1項に記載の方法。 - 前記共押出しする工程に先立って前記第1の菓子組成物を予備押出しすることを含む前記第1の菓子組成物を均質にする工程をさらに含み、前記予備押出しする工程は、再利用される部分が少なくとも2回以上予備押出しされるように、予備押出しされる菓子組成物の一部分を再利用することを含む、請求項1から4のいずれか1項に記載の方法。
- 前記共押出しする工程の後、前記多層状ロープは、幅および厚さを有し、前記幅および厚さはともに、互いにおよび前記ロープの長さに実質的に垂直であり、前記幅および前記厚さはともに、所望の最終の幅および所望の最終の厚さよりも大きい、請求項1から5のいずれか1項に記載の方法。
- 前記共押出しする工程は、前記第2の菓子組成物が前記第1の菓子組成物よりも低い粘度を有するように、多層状菓子組成物を共押出しすることを含み、
前記連続的な多層状ロープは、前記多層状菓子組成物の最終のピースの2つの寸法よりも大きい初期幅および初期厚さを有し、
前記サイジングする工程は、前記多層状ロープの流路に沿って前記多層状ロープを伸長することと、前記多層状ロープの幅および厚さの両方を収縮させることとを含む、前記多層状ロープをバルクサイジングすることを含む、請求項1から6のいずれか1項に記載の方法。 - 前記多層状ロープが前記共押出機を出るとき、前記第1の層、第2の層および第3の層は、各々、前記多層状ロープの末端で前記多層状ロープの断面の外周の一部分を画定する、請求項1から7のいずれか1項に記載の方法。
- 前記サイジングする工程は、前記多層状ロープをバルクサイジングすることを含み、
前記多層状ロープをバルクサイジングする前記工程の直前の前記第1の菓子組成物の温度は実質的に均一な温度である、請求項1から8のいずれか1項に記載の方法。 - 前記第1の菓子組成物は、前記共押出しする工程の直前に第1の温度を有し、前記第2の菓子組成物は、前記共押出しする工程の直前に第2の温度を有し、前記第1の温度と第2の温度との間の温度差は、1、2、3、4、5、6、7、8、9、10、11、12、13、14、15、16、17、18、19、または20℃未満である、請求項1から9のいずれか1項に記載の方法。
- 前記分離する工程は、前記多層状ロープを個々のピースへと分断することを含み、
前記第1の菓子組成物の第1の粘度は、前記多層状ロープを共押出しする工程に先立って前記第2の菓子組成物の第2の粘度に一致している、請求項1から6のいずれか1項に記載の方法。 - 前記第1の菓子組成物に、所望の粘度範囲内の第1の粘度を与えるために、前記多層状ロープを共押出しする工程に先立って、前記第1の菓子組成物を予備押出しする工程をさらに含む、請求項11に記載の方法。
- 前記第1の菓子組成物を製造するために、複数の成分を少なくとも1つの第1の混合機の中で混合することを含む、前記第1の菓子組成物を製造する工程と、
前記第2の菓子組成物を製造するために、複数の成分を少なくとも1つの第2の混合機の中で混合することを含む、前記第2の菓子組成物を製造する工程と、
をさらに含む、請求項1から請求項12のいずれか1項に記載の方法。 - 前記第1の菓子組成物はガム組成物であり、前記第2の菓子組成物はキャンディー組成物である、請求項1から13のいずれか1項に記載の方法。
- 付着防止加工助剤を前記多層状ロープに付与することをさらに含み、
前記サイジングする工程は、前記付着防止加工助剤を付与した後に行われ、
前記付着防止加工助剤を付与する工程は、前記第1の層と、第2の層と、第3の層との間の視覚的区別を10%以下だけ弱める、請求項1から14のいずれか1項に記載の方法。 - 前記第2の菓子組成物はキャンディー組成物である、請求項1から15のいずれか1項に記載の方法。
- 前記個々のピースが湾曲している少なくとも1つの表面を有するように、前記多層状ロープを、少なくとも1つの湾曲した表面を有するように形成する工程をさらに含む、請求項1から16のいずれか1項に記載の方法。
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CN102883621B (zh) | 2016-05-04 |
CN102883621A (zh) | 2013-01-16 |
MX2012004126A (es) | 2012-07-20 |
WO2011044373A3 (en) | 2011-08-25 |
JP2013507129A (ja) | 2013-03-04 |
US8920856B2 (en) | 2014-12-30 |
JP5876528B2 (ja) | 2016-03-02 |
EP3689150A1 (en) | 2020-08-05 |
EP2485601A4 (en) | 2014-08-13 |
EP2485601A2 (en) | 2012-08-15 |
US20120207875A1 (en) | 2012-08-16 |
WO2011044373A2 (en) | 2011-04-14 |
JP5547291B2 (ja) | 2014-07-09 |
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