JP2008177501A - 半導体装置の製造方法及び装置 - Google Patents
半導体装置の製造方法及び装置 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/4412—Details relating to the exhausts, e.g. pumps, filters, scrubbers, particle traps
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/455—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for introducing gases into reaction chamber or for modifying gas flows in reaction chamber
- C23C16/45523—Pulsed gas flow or change of composition over time
- C23C16/45525—Atomic layer deposition [ALD]
- C23C16/45527—Atomic layer deposition [ALD] characterized by the ALD cycle, e.g. different flows or temperatures during half-reactions, unusual pulsing sequence, use of precursor mixtures or auxiliary reactants or activations
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Abstract
【解決手段】半導体製造装置は、容量絶縁膜形成装置の反応室31に複数の排気管62〜65を接続し、反応室内の真空度をモニターする真空計60と、各排気管62〜65の真空度をモニターするための真空計61a〜61dと、各排気管毎に独立して排気量を調整するための圧力制御用回転式バルブ66〜69とを具備する。
【選択図】図1
Description
反応室内に配設され、前記半導体基板が設置されるステージと、
前記ステージの周辺に設けられ、排気量が個別に制御できる複数の排気管とを具備し、該排気管はそれぞれ、排気量を調整するためのバルブを備え、該バルブの開閉度が、該バルブの上流側に配置されて前記排気管内の真空度を計測する第1の真空計の計測値に依存して制御されることを特徴とする。
上記本発明の半導体製造装置を用い、容量絶縁膜の形成時に気相反応物の流れる方向を制御することを特徴とする。
図1は、本発明の第1の実施の形態に係る半導体製造装置におけるALD装置を示し、同図(a)はその上面図、同図(b)は図(a)のB−B線断面図である。本実施形態では、全ての成膜条件下においてガスの流れを全方位均一に制御できる容量絶縁膜形成が可能な半導体製造装置、特に枚様式原子層成長(ALD)装置の構造、及び、その容量絶縁膜形成方法について述べる。
図6(a)及び(b)はそれぞれ、本発明の第2の実施形態に係る半導体製造装置のALD装置を示す上面図、及び、そのB−B線における断面を示す断面図である。複数の排気管62〜65が接続され、各排気管62〜65が排気量調節用の真空計61a〜61dと圧力制御用回転式バルブ66〜69とを具備している点は、第1の実施形態と同じである。本実施形態は、圧力制御用回転式バルブ66〜69をバイパスするバイパスライン90a〜90dを具備する点において、第1の実施形態と異なる。このバイパスライン90a〜90dには、アイソレーションバルブ91a〜91dが取り付けられており、このバルブを開閉することで圧力制御用回転式バルブ66〜69の完全開放と同等の効果が得られる。
(1) ALD法を用いた成膜において、各ステップ毎にガスの流れを制御できるため、半導体基板全面に気相反応物を一様に供給することが可能になる。
(2) 上記(1)の効果により、気相反応物を排気する場合の排気速度が向上するため、半導体製造装置の処理能力が向上する。
(3) 上記(1)の効果により、容量絶縁膜の膜質が最適になる条件を用いることが可能になり、半導体装置(DRAMなど)の性能が向上する。
(4) 上記(1)の効果により、容量絶縁膜の特性が面内で一様となり、半導体装置(DRAMなど)の生産性が向上する。
32:半導体基板
33:シャワーヘッド
34:ステージヒーター
35:トリメチルアルミニウム導入管
36:オゾン導入管
37:試料搬入口
38:排気管
39:圧力制御用回転式バルブ
50:遮蔽板
60:反応室用真空計
61a,61b,61c,61d:排気管モニター用真空計
62,63,64,65:排気管
66,67,68,69:圧力制御用回転式バルブ
70:制御装置
90a,90b,90c,90d:バイパスライン
91a,91b,91c,91d:アイソレーションバルブ
Claims (19)
- 気相反応物を交互に反応室に送り、半導体基板上に原子層レベルで成膜を行う枚葉式原子層成長(ALD)装置であって、
反応室内に配設され、前記半導体基板が設置されるステージと、
前記ステージの周辺に設けられ、排気量が個別に制御できる複数の排気管とを具備し、該排気管はそれぞれ、排気量を調整するためのバルブを備え、該バルブの開閉度が、該バルブの上流側に配置されて前記排気管内の真空度を計測する第1の真空計の計測値に依存して制御されることを特徴とする半導体製造装置。 - 前記バルブが、圧力制御用回転式バルブであり、その開度が0度から90度の範囲で任意の値に制御されることを特徴とする、請求項1に記載の半導体製造装置。
- 前記圧力制御用回転式バルブの開閉度が、前記反応室内の真空度を計測する第2の真空計の計測値に更に依存して制御されることを特徴とする、請求項2に記載の半導体製造装置。
- 前記第2の真空計の計測値が所定の設定値になるように制御され、且つ、各排気管に流れ込む排気量が同じになるように前記圧力制御用回転式バルブの開閉度が個別に制御されることを特徴とする、請求項3に記載の半導体製造装置。
- 前記排気管にはそれぞれ、前記圧力制御用回転式バルブをバイパスするバイパスラインが付属することを特徴とする、請求項4に記載の半導体製造装置。
- 前記バイパスラインは、アイソレーションバルブを具備しており、該アイソレーションバルブの開閉が、前記第2の真空計の計測値に依存して制御されることを特徴とする、請求項5に記載の半導体製造装置。
- ALDの成膜に寄与するステップでは、前記アイソレーションバルブを閉じて圧力制御用回転式バルブにより気相反応物の流れを制御し、成膜に寄与しないステップでは、前記アイソレーションバルブを開放しバイパスラインを用いて排気することを特徴とする、請求項6に記載の半導体製造装置。
- 前記アイソレーションバルブを開放しバイパスラインを用いて排気している間に、圧力制御用回転式バルブの開閉度を次のステップの最適値に変更するよう制御することを特徴とする、請求項7に記載の半導体製造装置。
- 気相反応物を交互に反応室に送り、原子層レベルで成膜を順次に行う原子層成長(ALD)を用いて、半導体基板上にキャパシタの容量絶縁膜を形成する、半導体装置の製造方法において、
請求項2〜8の何れか一に記載の半導体製造装置を用い、容量絶縁膜の形成時に気相反応物の流れる方向を制御することを特徴とする半導体装置の製造方法。 - 前記容量絶縁膜を形成するプロセス条件作成時に、ALDの各ステップで気相反応物の流れを均一にするため、圧力制御用回転式バルブの開閉度最適化の手順を実施することを特徴とする、請求項9に記載の半導体装置の製造方法。
- 前記圧力制御用回転式バルブの開閉度最適化の手順で反応室に供給するガスは、実際の成膜に用いる気相反応物と同じであることを特徴とする、請求項10に記載の半導体装置の製造方法。
- 前記圧力制御用回転式バルブの開閉度最適化の手順で反応室に供給するガスは、半導体製造装置に接続されている任意のガスを用いることを特徴とする、請求項10に記載の半導体装置の製造方法。
- 前記容量絶縁膜形成時に、圧力制御用回転式バルブの開閉度最適化の手順で決定された開閉度最適値を、各ステップの開閉度設定パラメータとして使用し、各ステップの切り替わるタイミングに合わせて圧力制御用回転式バルブの開閉度を変更することを特徴とする、請求項10に記載の半導体装置の製造方法。
- 前記容量絶縁膜形成時に、圧力制御用回転式バルブの開閉度を各ステップの切り替わるタイミングに合わせて、反応室に設置された真空計の計測値と、各排気管毎に設置された真空計の計測値とを用いて、開閉度を制御することを特徴とする、請求項10に記載の半導体装置の製造方法。
- 前記容量絶縁膜形成時に、圧力制御用回転式バルブの開閉度最適化の手順で決定された開閉度最適値を各ステップの開閉度設定パラメータとして使用し、各ステップの切り替わるタイミングに合わせて圧力制御用回転式バルブの開閉度を最適値まで変更した後、反応室に設置された真空計の計測値と各排気管毎に設置された真空計の計測値とを用いて、開閉度を制御することを特徴とする、請求項10に記載の半導体装置の製造方法。
- 前記容量絶縁膜形成時の圧力制御用回転式バルブの開閉度の変更は、容量絶縁膜の成膜に寄与しないステップで行うことを特徴とする、請求項10に記載の半導体装置の製造方法。
- 前記容量絶縁膜形成時の圧力制御用回転式バルブの開閉度の変更は、容量絶縁膜の成膜に寄与しないステップの前後のステップで行うことを特徴とする、請求項10に記載の半導体装置の製造方法。
- 前記容量絶縁膜形成時の成膜に寄与しないステップの圧力制御用回転式バルブの開閉度を完全解放に設定することを特徴とする、請求項10に記載の半導体装置の製造方法。
- 前記容量絶縁膜形成時の成膜に寄与しないステップの圧力制御用回転式バルブの開閉度を、次のステップのバルブ開閉度最適値に設定することを特徴とする、請求項10に記載の半導体装置の製造方法。
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LAPS | Cancellation because of no payment of annual fees |