CN1976008A - 半导体器件中电容器的制造方法 - Google Patents
半导体器件中电容器的制造方法 Download PDFInfo
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- CN1976008A CN1976008A CNA2006101523079A CN200610152307A CN1976008A CN 1976008 A CN1976008 A CN 1976008A CN A2006101523079 A CNA2006101523079 A CN A2006101523079A CN 200610152307 A CN200610152307 A CN 200610152307A CN 1976008 A CN1976008 A CN 1976008A
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- gas
- dielectric layer
- annealing process
- supply
- yue
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- 238000000034 method Methods 0.000 title claims abstract description 74
- 239000003990 capacitor Substances 0.000 title claims abstract description 29
- 239000004065 semiconductor Substances 0.000 title claims abstract description 12
- 229910052760 oxygen Inorganic materials 0.000 claims abstract description 11
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims abstract description 5
- 239000001301 oxygen Substances 0.000 claims abstract description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 4
- VSZWPYCFIRKVQL-UHFFFAOYSA-N selanylidenegallium;selenium Chemical compound [Se].[Se]=[Ga].[Se]=[Ga] VSZWPYCFIRKVQL-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000007789 gas Substances 0.000 claims description 73
- 238000000137 annealing Methods 0.000 claims description 23
- 238000010926 purge Methods 0.000 claims description 14
- 230000007613 environmental effect Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 8
- 239000000758 substrate Substances 0.000 claims description 7
- 238000010521 absorption reaction Methods 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 4
- 238000002161 passivation Methods 0.000 claims description 4
- 239000004411 aluminium Substances 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 239000007769 metal material Substances 0.000 claims description 3
- YRAJNWYBUCUFBD-UHFFFAOYSA-N 2,2,6,6-tetramethylheptane-3,5-dione Chemical compound CC(C)(C)C(=O)CC(=O)C(C)(C)C YRAJNWYBUCUFBD-UHFFFAOYSA-N 0.000 claims description 2
- 229910010413 TiO 2 Inorganic materials 0.000 claims description 2
- 229910007926 ZrCl Inorganic materials 0.000 claims description 2
- 238000002156 mixing Methods 0.000 claims description 2
- 125000004213 tert-butoxy group Chemical group [H]C([H])([H])C(O*)(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 2
- KUAZQDVKQLNFPE-UHFFFAOYSA-N thiram Chemical compound CN(C)C(=S)SSC(=S)N(C)C KUAZQDVKQLNFPE-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical group [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims 2
- 230000007423 decrease Effects 0.000 claims 1
- 230000000630 rising effect Effects 0.000 claims 1
- 238000007669 thermal treatment Methods 0.000 claims 1
- 238000000231 atomic layer deposition Methods 0.000 abstract 2
- 239000010410 layer Substances 0.000 description 47
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 description 8
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000000576 coating method Methods 0.000 description 5
- 239000003989 dielectric material Substances 0.000 description 5
- 238000005229 chemical vapour deposition Methods 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 229910052786 argon Inorganic materials 0.000 description 3
- 239000012159 carrier gas Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
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- 238000010438 heat treatment Methods 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 3
- 238000005240 physical vapour deposition Methods 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- KJTLSVCANCCWHF-UHFFFAOYSA-N Ruthenium Chemical compound [Ru] KJTLSVCANCCWHF-UHFFFAOYSA-N 0.000 description 2
- MCMNRKCIXSYSNV-UHFFFAOYSA-N Zirconium dioxide Chemical compound O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 description 2
- 230000015556 catabolic process Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- MRELNEQAGSRDBK-UHFFFAOYSA-N lanthanum(3+);oxygen(2-) Chemical compound [O-2].[O-2].[O-2].[La+3].[La+3] MRELNEQAGSRDBK-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910021420 polycrystalline silicon Inorganic materials 0.000 description 2
- 229920005591 polysilicon Polymers 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 229910052707 ruthenium Inorganic materials 0.000 description 2
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- 208000011738 Lichen planopilaris Diseases 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- IVHJCRXBQPGLOV-UHFFFAOYSA-N azanylidynetungsten Chemical compound [W]#N IVHJCRXBQPGLOV-UHFFFAOYSA-N 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- CJNBYAVZURUTKZ-UHFFFAOYSA-N hafnium(iv) oxide Chemical compound O=[Hf]=O CJNBYAVZURUTKZ-UHFFFAOYSA-N 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 229910052741 iridium Inorganic materials 0.000 description 1
- GKOZUEZYRPOHIO-UHFFFAOYSA-N iridium atom Chemical compound [Ir] GKOZUEZYRPOHIO-UHFFFAOYSA-N 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000004767 nitrides Chemical class 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- SIWVEOZUMHYXCS-UHFFFAOYSA-N oxo(oxoyttriooxy)yttrium Chemical compound O=[Y]O[Y]=O SIWVEOZUMHYXCS-UHFFFAOYSA-N 0.000 description 1
- BPUBBGLMJRNUCC-UHFFFAOYSA-N oxygen(2-);tantalum(5+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[Ta+5].[Ta+5] BPUBBGLMJRNUCC-UHFFFAOYSA-N 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 208000011797 pustulosis palmaris et plantaris Diseases 0.000 description 1
- 238000004151 rapid thermal annealing Methods 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
- WOCIAKWEIIZHES-UHFFFAOYSA-N ruthenium(iv) oxide Chemical compound O=[Ru]=O WOCIAKWEIIZHES-UHFFFAOYSA-N 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 229910001936 tantalum oxide Inorganic materials 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02225—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer
- H01L21/0226—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process
- H01L21/02263—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase
- H01L21/02271—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition
- H01L21/0228—Forming insulating materials on a substrate characterised by the process for the formation of the insulating layer formation by a deposition process deposition from the gas or vapour phase deposition by decomposition or reaction of gaseous or vapour phase compounds, i.e. chemical vapour deposition deposition by cyclic CVD, e.g. ALD, ALE, pulsed CVD
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- H10B—ELECTRONIC MEMORY DEVICES
- H10B99/00—Subject matter not provided for in other groups of this subclass
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/22—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
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- C23C16/40—Oxides
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- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
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Abstract
一种制造半导体器件中电容器的方法,包括:形成底电极;利用原子层沉积(ALD)法在底电极上形成ZrxAlyOz介电层,其中ZrxAlyOz介电层包含分别以预定摩尔分数x、y和z混合的锆(Zr)组分、铝(Al)组分和氧(O)组分;以及在ZrxAlyOz介电层上形成顶电极。
Description
技术领域
本发明涉及制造半导体器件的方法,更具体涉及制造半导体器件中电容器的方法。
背景技术
随着半导体器件例如DRAM变得高度集成,单元尺寸和工作电压减小。因此,器件刷新时间通常被缩短,并且可经常发生软错误。为了克服这些缺点,需要研制具有25fF/单元或更高电容量并且漏电流减少的电容器。
通常,利用Si3N4作为介电材料形成在氮化物和氧化物(NO)结构中的电容器在大规模集成时在电容量方面是不利的。没有足够的面积以获得所需的电容。为了获得足够的电容,研制在单介电层中使用高K介电材料(例如氧化钽(Ta2O5)、氧化镧(La2O3)或氧化铪(HfO2))而不使用Si3N4的电容器结构。这种特定电容器结构被称为多晶硅-绝缘体-多晶硅(SIS)结构。
但是,使用Al2O3介电材料的SIS电容器结构在512M水平或更高水平的动态随机存取存储器(DRAMs)中可存在电容限制。因此,许多研究人员致力于研发其它电容器结构,例如使用氮化钛(TiN)电极的金属-绝缘体-金属(MIM)结构和HfO2/Al2O3或HfO2/Al2O3/HfO2介电结构。
当使用上述电容器结构时,期望的等价氧化物厚度(Tox)是约12。为了增加电容量而不减少氧化物厚度,可以利用3D电极结构增加电容器面积。在采用亚70nm水平金属互连技术的DRAM产品中,获得约25fF/单元或更高的单元电容量可以导致复杂的底电极结构。因此,如果不增大底电极结构的面积,则可能难以获得所需的电容。
近来,对MIM电容器结构的许多研究已经取得进展。这些MIM电容器结构利用贵金属例如钌(Ru)作为电极材料以及Ta2O5或HfO2作为单介电材料。
但是,如果等价氧化物厚度减小到约12或更小同时又采用Ru电极,则MIM电容器可能具有高漏电流,在某些情况下约为1fA/单元。因此,可能难以在采用亚70nm水平互连技术的具有512M或更高容量的RDAM中实现这种MIM电容器。
发明内容
本发明的实施方案涉及半导体器件中电容器的制造方法,其中使利用亚70nm水平互连技术实现的RDAM产品中的漏电流减少并且电容量增加。
根据本发明的实施方案,提供一种用于制造半导体器件中电容器的方法,包括:形成底电极;利用原子层沉积(ALD)法在底电极上形成ZrxAlyOz介电层,其中ZrxAlyOz介电层包含分别以预定摩尔分数x、y和z混合的锆(Zr)组分、铝(Al)组分和氧(O)组分;以及在ZrxAlyOz介电层上形成顶电极。
附图说明
图1是说明根据本发明实施方案的电容器结构的图示;
图2A-2C是说明根据本发明实施方案制造半导体器件中电容器的方法的横截面图;
图3是描述根据本发明实施方案基于原子层沉积(ALD)法形成ZrxAlyOz介电层的顺序操作的图示。
具体实施方式
下面将参考附图详细说明本发明的具体实施方案,其中在不同的附图中相同的标记数字表示相同的元件。
参考图1,ZrxAlyOz介电层16和顶电极17顺序形成在底电极15上。ZrxAlyOz介电层16含有受控摩尔分数的锆(Zr)、铝(Al)和氧(O)。而且,利用原子层沉积(ALD)法形成厚度约50-100的ZrxAlyOz介电层16。
在ZrxAlyOz介电层16中,“ZrxAlyOz”中的下标x、y和z表示Zr、Al和O的摩尔分数。当相加到一起时(即x+y+z),这些摩尔分数约为1。而且,x与y的比大约为1∶1-10∶1。这种比值表示ZrxAlyOz介电层16中Zr组分的摩尔分数范围可以从等于Al组分至10倍于Al组分。
参考图2A,在衬底11上形成层间绝缘层12,在该衬底11中已经形成包括位线和晶体管的底结构。蚀刻层间绝缘层12以形成暴露衬底11的结合区或连接塞多晶硅(landing plug polys(LPPs))的接触孔13。导电材料填充接触孔以形成存储节点接触14。
底电极材料形成在层间绝缘层12和存储节点接触14上。然后在底电极材料上实施化学机械抛光(CMP)工艺或回蚀刻工艺,以隔离并产生接触存储节点接触14的各个底电极15。
底电极15包括由下列任一物质构成的金属基材料:氮化钛(TiN)、氮化钽(TaN)、钨(W)、氮化钨(WN)、钌(Ru)、氧化钌(RuO2)、铱(Ir)、氧化铱(IrO2)或铂(Pt)。而且,形成厚度为约200-500的底电极15。除了如图2A中所示的圆柱形结构之外,底电极15还可以形成为其它的结构,例如凹形结构或叠层结构。
作为实例,如果底电极15采用TiN,则将TiCl4用作源材料和NH3作为反应气体。以约10sccm-1000sccm的流量分别提供源材料和反应气体。此时,反应室保持在约0.1Torr-10Torr,衬底11保持在约500℃-700℃。底电极15(即TiN层)形成约200-500的厚度。
在形成底电极15之后,在环境气体中实施退火过程,所述环境气体选自氮气(N2)、氢气(H2)、N2/H2、氧气(O2)、臭氧(O3)和氨(NH3)。实施退火过程以使底电极15致密化;去除底电极15中经常导致漏电流增加的残留物杂质;以及消除可引起不均匀电场分布的表面粗糙。
利用等离子体退火法、炉退火法或快速热退火法(RTP)来实施退火过程。在以下条件下实施等离子体退火过程约1-5分钟:以约100W-500W的射频(RF)功率产生等离子体;约0.1Torr-10Torr的压力;约5sccm-5000sccm的所选环境气体。炉退火过程利用约5sccm-5000sccm的所选环境气体在约200℃-500℃下实施。在约500℃-800℃的温度下、利用约5sccm-5000sccm的所选环境气体在腔室中实施RTP,其中腔室保持有约700torr-约760torr的上升压力或约1torr-约100torr的下降压力。
参考图2B,ZrxAlyOz介电层16形成在底电极15上。氧化锆(ZrO2)薄膜和氧化铝(Al2O3)薄膜混合在一起以形成ZrxAlyOz介电层16。具体地,通过实施原子层沉积(ALD)法获得ZrxAlyOz介电层16,这将参考图3详细说明。
参考图2C,顶电极17形成在ZrxAlyOz介电层16上。顶电极17包括TiN、TaN、W、WN、Ru、RuO2、Ir、IrO2或Pt。所示的电容器结构是MIM电容器结构。
作为实例,顶电极17可以是通过实施化学气相沉积(CVD)或物理气相沉积(PVD)获得的TiN层。对于CVD法,分别将TiCl4和NH3用作源材料和反应气体。分别以约10sccm-1000sccm的流量提供源材料和反应气体。此时,反应室保持在约0.1Torr-10Torr,衬底11保持在约500℃-600℃。TiN层(即顶电极17)形成约200-400的厚度。
之后,可以形成厚度约50-200的氧化物层或金属层。氧化物层通过实施ALD法形成并且可以包括诸如Al2O3、HfO2、Ta2O5、ZrO2、TiO2或La2O3的材料,金属层可以包括TiN。氧化物层或金属层形成为钝化层或缓冲层,以提高抵抗在实施后续集成过程的热处理和固化处理(末端加工)、湿蚀刻过程、封装过程和可靠性环境测试时可能产生的湿度、温度或电冲击的结构稳定性。例如,在环境气体例如H2、N2或N2/H2中实施热处理和固化处理。
图3是说明根据本发明实施方案基于原子层沉积(ALD)法形成ZrxAlyOz介电层的过程的图示。
如图所示,ALD法包括供应源气体、清除未反应部分的源气体、供应反应气体和清除未反应部分的反应气体。重复实施ALD法,直到形成预定厚度的ZrxAlyOz介电层。
更具体而言,供应源气体以吸附到目标物中,供应吹扫气体以清除未被吸附的过量源气体。然后,供应反应气体并使其与吸附的源气体反应,从而沉积所需的薄层。然后再次供应吹扫气体以清除未反应的部分反应气体。
通过实施ALD法的上述单元循环以获得ZrxAlyOz介电层,该单元循环包括供应Zr源气体、Al源气体,供应吹扫气体,供应反应气体,再次供应吹扫气体。重复单元循环直到ZrxAlyOz介电层的厚度为约50-100。此时,衬底保持约200℃-500℃,反应室保持约0.1Torr-1Torr。
Zr源气体选自ZrCl4、Zr[N(CH3)C2H5]4、Zr(O-tBu)4、Zr[N(CH3)2]4、Zr[N(C2H5)(CH3)]4、Zr[N(C2H5)2]4、Zr(TMHD)4、Zr(OiC3H7)3(TMTD)、Zr(OtBu)4或含Zr的化合物。利用载气例如氩气(Ar)将Zr源气体供应到反应室中,其中载气以约150sccm-250sccm的流量持续供应约0.1秒-10秒。
供应吹扫气体例如N2或Ar以清除未吸附的部分Zr源气体。吹扫气体以约200sccm-400sccm的流量持续供应约3秒-10秒。
Al源气体选自Al(CH3)3、Al(C2H5)3或含Al的化合物。利用载气例如氩气将Al源气体供应到反应室中。氩气以约20sccm-100sccm的流量持续供应约0.1秒-5秒。
再次供应吹扫气体例如N2或Ar以清除未反应的部分Al源气体。吹扫气体以约200sccm-400sccm的流量持续供应约3秒-10秒。
反应气体选自O3(浓度约100g/m3-500g/m3)、O2、O2等离子体、N2O、N2O等离子体或水蒸气。反应气体与Zr源气体和Al源气体反应,形成ZrxAlyOz介电层。反应气体以约100sccm-1000sccm的流量持续供应约3秒-10秒。
供应吹扫气体例如N2或Ar以清除残留在腔室中的未反应部分反应气体。吹扫气体以约50sccm-200sccm的流量持续供应约3秒-10秒。
重复实施上述ALD法单元循环直到ZrxAlyOz介电层达到约50-100的厚度。
在形成ZrxAlyOz介电层之后,在选自N2、H2、N2/H2、O2、O3和NH3的环境气体中实施退火过程。实施退火过程以使ZrxAlyOz介电层致密化;获得均匀的ZrxAlyOz介电层或使可引起漏电流的残留杂质挥发。还实施退火过程以减少其它介电层的表面粗糙度并去除微晶。
退火过程涉及等离子体退火过程、炉退火过程或RTP。等离子体退火过程在以下条件下实施约1-5分钟:以约100W-500W的射频(RF)功率产生等离子体;约0.1Torr-10Torr的压力;和约5sccm-5000sccm的所选环境气体。炉退火过程利用约5sccm-5000sccm的所选环境气体在约600℃-800℃下实施。RTP在约500℃-800℃的温度下、利用约5sccm-5000sccm的所选环境气体在腔室中实施,其中腔室保持有约700torr-约760torr的升压或约1torr-约100torr的降压。炉退火过程和RTP进一步增加ZrxAlyOz介电层的介电常数。
根据本发明的实施方案,ZrxAlyOz介电层被用作电容器的介电材料,并且这种方法在亚70nm级的DRAM电容器中实现了所需的电容量(例如约25fF/单元)、所需的漏电流(例如约0.5fF/单元或更低)和所需的击穿电压(例如约2.0V(1pA/单元时)或更高)。
通常,ZrO2薄层具有比Ta2O5薄层和HfO2薄层更高的带隙能(Eg)和介电常数(ε)。例如,ZrO2薄层具有约7.8eV的带隙能和约20-25的介电常数(ε);Ta2O5薄层具有约4.5eV的带隙能和约25的介电常数;HfO2薄层具有约5.7eV的带隙能和约20的介电常数。Al2O3薄层具有约8.7eV的带隙能和约9的介电常数并且具有比HfO2薄层更好的热稳定性。基于这些事实,与单介电结构的电容器相比,ZrxAlyOz介电层可以改进漏电流和热稳定性方面的缺陷,这是由于ZrxAlyOz介电层具有ZrO2薄层和Al2O3薄层的特征。
结果,ZrxAlyOz介电层的等价氧化物层厚度可以减少至约12或更小。因此。具有ZrxAlyOz介电层的电容器可以在亚70nm级DRAM产品中获得约30fF/单元或更高的高电容量。而且,如上所述,根据本发明实施方案的电容器可以获得更低的漏电流和所需的击穿电压,因此能够大规模生产。
另外,由于ZrxAlyOz介电层具有比单介电层例如HfO2更好的热稳定性,因此在形成电容器之后的集成过程中实施的高热处理期间,电特性退化的可能性更小。因此,电容器的耐久性和可靠性可以在利用亚70nm半导体技术(例如金属互连技术)实现的下一代存储器件中得到改进。
本申请包含与韩国专利申请No.KR 2005-0114367相关的主题,该申请于2005年11月28日提交韩国专利局,其全部内容通过引用并入本文。
虽然已经相对于一些实施方案描述了本发明,但是可以在不偏离如所附权利要求中限定的本发明精神和范围的情况下做出各种变化和修改,这对本领域技术人员而言是显而易见的。
Claims (20)
1.一种用于制造半导体器件中电容器的方法,该方法包括:
在半导体衬底上形成底电极;
利用原子层沉积(ALD)法在底电极上形成ZrxAlyOz介电层,其中ZrxAlyOz介电层包含分别以预定摩尔分数x、y和z混合的锆(Zr)组分、铝(Al)组分和氧(O)组分;和
在ZrxAlyOz介电层上形成顶电极。
2.权利要求1的方法,其中ZrxAlyOz介电层中摩尔分数x、y和z的总和约为1,其中Zr组分摩尔分数(x)与Al组分摩尔分数(y)之比为约1∶1-10∶1。
3.权利要求1的方法,其中形成ZrxAlyOz介电层包括:
在底电极上吸附Zr源气体;
供应第一吹扫气体以清除未吸附的部分Zr源气体;
使Al源气体吸附到提供在目标物上的Zr源气体上;
供应第二吹扫气体以清除未吸附的部分Al源气体;
供应反应气体,使其与提供在目标物上的Zr和Al源气体反应,由此形成ZrxAlyOz介电层;和
供应第三吹扫气体以清除未反应的部分反应气体。
4.权利要求3的方法,其中Zr源气体包括选自ZrCl4、Zr[N(CH3)C2H5]4、Zr(O-tBu)4、Zr[N(CH3)2]4、Zr[N(C2H5)(CH3)]4、Zr[N(C2H5)2]4、Zr(TMHD)4、Zr(OiC3H7)3(TMTD)、Zr(OtBu)4和含Zr的化合物中的一种。
5.权利要求3的方法,其中Al源气体包括选自Al(CH3)3、Al(C2H5)3或含Al的化合物中的一种。
6.权利要求3的方法,其中反应气体包括选自浓度约100gm-3-500gm-3的O3、O2、O2等离子体、N2O、N2O等离子体和水蒸气中的一种,其中所选反应气体以约100sccm-约1000sccm的流量持续供应约3秒-约10秒。
7.权利要求3的方法,其中第一、第二和第三吹扫气体包括N2气和Ar气中的一种。
8.权利要求3的方法,其中ZrxAlyOz介电层形成约50-约100的厚度。
9.权利要求3的方法,其中ZrxAlyOz介电层在约200℃-约500℃的衬底温度和约0.1Torr-约1Torr的腔室压力的条件下形成。
10.权利要求3的方法,还包括在形成ZrxAlyOz介电层之后实施退火过程。
11.权利要求10的方法,其中利用在下列条件下实施约1-约5分钟的等离子体退火过程来进行所述退火过程:环境气体包括选自N2、H2、N2/H2、NH3、N2O、N2/O2、O2和O3中的一种并以约5sccm-约5000sccm的流量供应;约200℃-约500℃的温度;以约100W-约500W的射频功率产生的等离子体;和约0.1Torr-约1Torr的压力。
12.权利要求10的方法,其中利用在下列条件下实施的快速热处理来进行所述退火过程:约500℃-约800℃的温度;约700torr-约760torr的上升腔压和约1torr-约100torr的下降腔压之一;以及以约5sccm-约5000sccm的流量供应选自N2、H2、N2/H2、NH3、N2O、N2/O2、O2和O3中的气体。
13.权利要求10的方法,其中利用在下列条件下实施的炉退火过程来进行所述退火过程:以约5sccm-约5000sccm的流量供应选自N2、H2、N2/H2、NH3、N2O、N2/O2、O2和O3中的气体;和约600℃-约800℃的温度。
14.权利要求1的方法,其中底电极和顶电极包括选自TiN、TaN、W、WN、Ru、RuO2、Ir、IrO2和Pt中的一种。
15.权利要求1的方法,还包括在形成底电极之后,在选自N2、H2、N2/H2、O2、O3和NH3的环境气体中实施退火过程。
16.权利要求1的方法,还包括在形成顶电极之后,利用ALD法在顶电极上形成钝化层。
17.权利要求16的方法,其中钝化层形成约50-约200的厚度。
18.权利要求16的方法,其中钝化层包括氧化物基材料和金属基材料中的一种。
19.权利要求18的方法,其中氧化物基材料包括选自Al2O3、HfO2、Ta2O5、ZrO2、TiO2和La2O3中的一种。
20.权利要求18的方法,其中金属基材料包括TiN。
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Cited By (2)
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CN107527806A (zh) * | 2017-09-29 | 2017-12-29 | 睿力集成电路有限公司 | 介电薄膜、介电层结构及制作方法 |
CN112086456A (zh) * | 2019-06-14 | 2020-12-15 | 三星电子株式会社 | 半导体存储器装置和制造该半导体存储器装置的方法 |
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KR100670747B1 (ko) | 2007-01-17 |
DE102006030707B4 (de) | 2011-06-22 |
TW200721389A (en) | 2007-06-01 |
US20070122967A1 (en) | 2007-05-31 |
ITMI20061269A1 (it) | 2007-05-29 |
CN100514606C (zh) | 2009-07-15 |
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