CN100418735C - 制造剃刀刀架分配盒的方法 - Google Patents

制造剃刀刀架分配盒的方法 Download PDF

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CN100418735C
CN100418735C CNB2006100513686A CN200610051368A CN100418735C CN 100418735 C CN100418735 C CN 100418735C CN B2006100513686 A CNB2006100513686 A CN B2006100513686A CN 200610051368 A CN200610051368 A CN 200610051368A CN 100418735 C CN100418735 C CN 100418735C
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separating part
knife rest
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斯蒂芬·C·梅特卡夫
约翰·D·佩特里卡
罗伯特·A·特罗塔
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    • A45D27/225—Containers or carriers for storing shaving appliances for storing razor blade cartridges, e.g. after use
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    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
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    • B29C66/128—Stepped joint cross-sections
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    • B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
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Abstract

本发明提供了一种制造具有用于剃刀刀架(12)的部分(20)的分配盒(10)的方法，其包括以下步骤：提供一个具有一个底板(34)的塑料底部(28)和一个塑料顶部(30)，所述底部包括底部分隔部(36)，所述顶部包括顶部分隔部(42)，所述顶部和底部限定出用于容纳各剃刀刀架的所述部分(20)；以及牢固地将所述塑料底部(28)和所述塑料顶部(30)连接起来，由此各顶部分隔部(42)从各底部分隔部(36)延伸。

Description

制造剃刀刀架分配盒的方法
本申请是1998年2月18日递交的、发明名称为“分配与手柄联用的剃刀刀架”的中国专利申请No.98802684.8的分案申请。
技术领域
本发明涉及一种制造剃刀刀架分配盒的方法。
背景技术
通常，通过在刀架仍留在分配盒内时将手柄与刀架相连而从分配盒中取出剃刀刀架。接着，使用者利用手柄的杠杆作用克服摩擦或克服固定刀架体的突起的压配合地相对分配盒转动手柄并使刀架离开分配盒。当刀架属于与手柄铰接的那种类型的刀架时，使用者必须在对摩擦或压配合产生杠杆作用前超过铰接所允许的运动范围地转动所述手柄。
发明内容
根据本发明的一个方面，提供了一种制造具有用于剃刀刀架的部分的分配盒的方法，其特征在于以下步骤：提供一个具有一个底板的塑料底部和一个塑料顶部；所述底部包括底部分隔部，所述顶部包括顶部分隔部；所述顶部和底部限定出用于容纳各剃刀刀架的所述部分；以及牢固地将所述塑料底部和所述塑料顶部连接起来，由此各顶部分隔部从各底部分隔部延伸。
所述底部分隔部从所述底板延伸且大致垂直于所述底板，并限定出可容纳所述刀架的刀片单元的刀片单元安放区，以及所述顶部分隔部包括倾斜分隔部，它们与底板成锐角地伸离各底部分隔部的端部并限定出刀片单元在送至和离开刀片单元安放区时经过的且其中可安放刀架的刀架连接结构的倾斜区域。
所述连接步骤包括将所述底部和所述顶部超声波焊接在一起。
所述超声波焊接包括将相应的顶部分隔部和底部分隔部焊接在一起。
所述顶部分隔部将塑料顶部的相对的纵向侧壁相互连接在一起。
所述底部分隔部将塑料底部的相对的纵向侧壁相互连接在一起。
所述底部分隔部垂直于分配盒的纵向长度延伸。
通过所述塑料底部和顶部连接在一起，所述顶部分隔部和底部分隔部毗邻刀架容纳部分沿着从底板延伸穿过所述底部和顶部的一个方向相分离。
所述底部分隔部从所述底板延伸且大致垂直于所述底板，并限定出可容纳所述刀架的刀片单元的刀片单元安放区，以及所述顶部分隔部包括倾斜分隔部，它们与底板成锐角地伸离各底部分隔部。
所述倾斜分隔部与底板之间的角度不小于约30°。
塑料底部包括突出于底板上面的刀架座，以便将可容纳在刀架容纳部分中的所述刀架的刀片单元的部分与所述底板间隔开。
所述顶部分隔部包括相应的锁闩，以便保持可容纳在相应的刀架容纳部分中的刀架。
所述顶部分隔部包括不与塑料顶部的侧壁连接的部分，以便允许所述非连接部分的弯曲。
底板具有分别与各刀架容纳部分相关的排水孔。
本发明的实施例可能具有一个或多个以下的优点。轻松地将手柄与新刀架连接起来，而且刀架可在手柄与刀架连接的过程中自动脱离分配盒。使用刀片单元安放区和重叠的倾斜区域保证了沿分配盒底板的存放空间并根据预定的分配盒空间要求有效地安放刀架。非对称的手柄结构防止了使用者按错误取向将手柄连接在刀架上。这些特征可以具有以下的一个或多个特征：在手柄和刀架上的非对称连接区域，在刀架连接结构和手柄连接结构上的配合键/键槽结构，在手柄处于错误取向时被后倾斜分隔部挡住但在处于正确取向时不会被其挡住的手柄止动结构(如一侧上的推顶按钮或一个偏置的过渡部)。
附图说明
根据以下对本发明实施例的描述，本发明的其它特征和优点将变得一清二楚。
图1是本发明剃刀刀架分配盒的透视图。
图2是表示对准其上装上刀架以便使用的手柄(只示出了局部)的可替换的剃刀刀架的透视图。
图3是图1所示分配盒的平面图。
图4是沿图3的4-4线的图1所示分配盒的垂直截面图。
图5是图1所示分配盒的仰视图。
图6是图1所示分配盒的锁闩和倾斜分隔部的沿图4的6-6线的垂直截面图。
图7是在图2所示手柄的上端的手柄连接结构的平面图。
图8是图7所示手柄连接结构的立视图。
图8A是沿图8的8A-8A线的图7所示手柄连接结构的端部的垂直截面图。
图9是图2所示刀架的刀架连接结构的截面图。
图10示出了放在图1所示容纳部分的分隔部之间的图2所示刀架的位置。
图11-图16示出了刀架、分配盒部件、手柄在手柄与图1所示分配盒中的刀架相连时和相连的刀架与分配盒脱离时的位置。
具体实施方式
参见图1-图4，它们示出了一个刀架分配盒10(图1)，它用于安放剃刀刀架12(图2)，所述刀架分别具有与刀架连接结构16铰接的刀片单元14。分配盒10包括限定了刀架容纳部分20的外壳结构18和与容纳部分20有关的且用于将各刀架12保持在各容纳部分20中的锁闩22。容纳部分20是由刀架分隔部24、外壳结构18的侧壁26限定而成的。各刀架分隔部24在底部具有一个垂直的刀片单元分隔部36和一个位于其上方的倾斜分隔部42。
分配盒10由两个模塑部分28、30构成，它们在焊缝32处通过超声波焊接连接在一起(图4)。底部28具有垂直于刀片单元分隔部36的底板34和略微与侧壁26间隔开的等高刀架座38(图3和图4)。刀架座38成等高形状可支承并对准在刀片单元14端部外的刀架12上的夹头40(图2)，从而避免了保持在夹头40下方的刀片接触分配盒10。参见图5，可以看到底板34具有分别与各刀架容纳部分20有关的排水孔53。
参见图3和图4，顶部30具有倾斜分隔部42，它们分别具有一个延伸于侧壁26之间的下部44和两个不与侧壁26相连以便允许它们弯曲的上部46。或者，上部46可以与侧壁26相连；可以在侧壁26和上部46之间留有空间。上部46具有上表面47。在各倾斜分隔部42的两个上部46之间是一个锁闩22，它从下部44向上伸出。前壁48相似地在侧壁26之间具有下部50，两个自由竖起的上部52以及位于其间的锁闩22。上部46、52在锁闩22端部附近具有用于在连接和拆卸过程中容纳刀架连接结构和手柄连接结构的空间。
参见图6，穿过倾斜分隔部42的下部44和从其伸出的部分锁闩22的轴线56b与连接焊缝32及底板34的交角α为35°。角α应该不小于30°；约等于35°的值既保证了在分配盒10的长度方向上安置足够多的刀架(与在商品展示架上的标准间距有关)，又保证避免了分配盒10有不适当的厚度。即，可以通过将角α一直增大到90°来给刀架12提供附加的容纳部分20，但是分配盒又不会因此增厚。在刀片单元14相对刀架连接结构16倾斜定位时，约等于30°的值据信产生了一个允许触及刀架12的下限。锁闩22的自由端略微弯曲且其终点是锁闩凸轮结构54。这种结构具有一个由端面56和端面56和相邻表面之间的接合部58、60限定而成的凸轮随动件。一个相邻表面是止动面56a，它与穿过下部44的纵轴线56b的交角为90°。固定面62靠近止动面56a，它如以下将要描述的那样接触刀架连接结构16的锁定部82(图10)。
参见图2，手柄63具有笔直细长的把手部65和在把手部65上端的手柄连接结构64。通常，将手柄连接结构64的扁平延伸部66设计成嵌在刀架连接结构16的配合凹部67中(图9)，凹部和延伸部都成梯形。手柄连接结构64偏离把手部65且它通过过渡部71与把手部相连。手柄连接结构64具有由弹簧偏压的销61，它用于将铰接的刀片单元14偏压在横杆41的凸轮面上，所述手柄连接结构还具有用于使一个推顶头离开延伸部66的前端(图2未示出)以便从手柄63上顶出刀架12的按钮68。对刀架12的结构和其操作以及对手柄连接结构64、销61和横杆41上的凸轮面的相互配合、手柄63与刀架12的连接及其脱开的具体描述在1996年4月10日同时提交的序列号为08/630,437、名称为“剃刀和方法”的美国专利申请中记载了，这篇文献的内容在此引作参考，因此上述内容视为在本申请中完全公开。
先参见图7和图8，手柄63的手柄连接结构64具有手柄凸轮结构69，它具有在延伸部66被插入装在分配盒10(图11)内的刀架12的凹部67(图9)中时作用于锁闩22(图6)的凸轮随动结构54(表面56和接合部58、60)上的凸轮面70。如图8所示，凸轮面70与连接轴线72成锐角(约等于22°)。手柄连接结构64包括具有在凸轮面70的两侧大体成半圆形的部分76的台座部74，刀架连接结构16具有切口部80(图2、9)，它的形状适于容纳手柄连接结构64的台座部74。切口部80用作配合手柄63上的台座部74的键槽，从而确保了凸轮面70准确地对准锁闩22的凸轮随动结构以及在其与刀架12连接的过程中确保了手柄63正确取向。
如图8A所示，延伸部66在一个垂直于连接轴线72且穿过其外露表面的平面内具有非对称的形状(图7和图8)；在刀架12的刀架连接结构16中的凹部67(图9)在一个垂直于连接轴线72且穿过其配合的内表面的平面内具有相同的形状。如上述配合的台座部和切口部那样的非对称形状也促进了凸轮面70准确地对准锁闩22的凸轮随动件54以及在连接过程中手柄63和刀架12的准确定位。按钮68具有对准凸轮面70的凹陷区域73，从而当手柄63处于前倾取向时(图14)，形成了一个在手柄连接结构64与刀架12的刀架连接结构16连接时和在它们连接之后容纳锁闩22的空间。
参见图9，可以看到刀架连接结构16具有当手柄63沿连接轴线72移动时(图12、图13)容纳手柄63的凸轮面70的凹部78。刀架连接结构16还具有锁定部82，它位于凹部78的上表面与切口部80中心的接合处。当被固定在分配盒10中时，锁定部82接触锁闩22的固定面62(图6、图10)。刀架连接结构16还具有两个与手柄63上的两个凹窝85(图8)配合的卡销83。两个带支点79的臂77(在图9中只画出了一个臂和一个支点)伸离刀架连接结构16的端部，所述支点使臂与刀片单元14(图2)铰接，这一点在上述的美国专利申请08/630,437中已具体描述了。
在将刀架12装入各容纳部分20中时，各刀片单元14的底部受到分隔部42的上表面90(或倾斜后壁95的上表面)的引导(见图4和图10)，所述底部穿过倾斜区域92并进入刀片单元安放区94。(表面90因此包括分隔部42的上部46和下部44的上表面)。刀片单元14的底部也沿着刀架座38的上成形面受到引导并且以刀片单元前端压靠着刀片单元分隔部36地压在刀架座38上。如图4所示，刀架座具有一个初始基本水平的部分，它的后面是一个第一倾斜部分，再后面是角度更小的第二倾斜部分。如图10所示，铰接的刀架连接结构16被保持在这样一个位置上，其中锁闩22的固定面62接合刀架连接结构16的锁定部82。如上所述，刀架连接结构16相对刀片单元14可绕枢轴转动地安装。在图10中，刀片单元14相对刀架连接结构16处于最打开取向的转动极限，因此锁定部82不可能向下离开图10所示的位置并且由于固定面62的干涉而不可能向后(向右)移出区域92。在图10所示的刀架安放位置上，锁闩没有偏离开其不偏离位置，因此卡头22几乎没有力作用在刀架连接结构16上或作用力极小。如果锁闩22略微外偏，或者存在允许刀架连接结构16和刀片单元14略微打开更大的间隙，或者在锁定部82和固定面62之间有小间隙，则刀架连接结构16的锁定部82可以略微向后(向右)移动并接触固定面62的不同部位。但是，在锁闩22没有极度向外偏转的情况下(即在图10中向上)，防止了锁定部82通过锁闩22的止动面56a。
在使用时，当剃须者希望更换手柄63上的刀架12时，用按钮68推顶出原来的刀架12并丢掉它(或者将其装入分配盒10的空容纳部分20中，如以下将描述的那样)。接着，通过沿连接轴线72将延伸部66移入配合凹部67中而将分配盒10中的新刀架12与手柄63相连。图10示出了刀架连接结构16在安放过程中和与手柄63连接之前在分配盒10中的位置。图11示出了当手柄63上的凸轮面70第一次接触分配盒10上的锁闩22的卡头凸轮结构54时手柄连接结构64的位置。图12示出了当继续插入手柄连接结构64时锁闩22的初始偏转情况，图13示出了与刀架连接结构16相连的手柄连接结构64。
由于手柄63相对连接轴线72不对称，这一特征防止了使用者按错误的取向将手柄63和刀架12连接在一起。其中的两个特征是延伸部66的不对称形状和半圆形台座部74的配合键/键槽。这两个特征通过卡销83与凹窝85的接合防止了完全将延伸部66插入凹部67中，除非手柄63无论刀架是否在分配盒10中都相对刀架连接结构16处于正确的位置上(即不颠倒)。其它两个特征即按钮68和过渡部71防止了使用者因倾斜布置安放容纳部分20而甚至将手柄连接结构65插入到分配盒10中的刀架12附近。当手柄63处于图11所示的正确位置时，按钮68和过渡部71处于更靠近前倾斜分隔部42的连接轴线侧(见图1、图5、图11)，它们避开后倾斜分隔部42并且不受分配盒10上的任何结构的阻挡。如果使用者试图颠倒地连接手柄63与刀架12，则按钮68和过渡部71将位于最靠近后分隔部42的连接轴线侧且将受到它的阻挡。因此，由于采用了在分配盒10上的倾斜分隔部，按钮68和过渡部71起到了阻挡结构的作用，它们更易于使使用者在试图将手柄与分配盒10中的刀架12连接起来之前准确地定位手柄63。
假设手柄63处于如图11所示的正确位置，当手柄连接结构64沿连接轴线72移动时，凸轮面70接触锁闩22的凸轮随动结构54(图11)，随着继续沿连接轴线72的插入，凸轮面70向外偏压悬臂锁闩22的端部(图12)。当锁闩22外移时，它的悬臂先在底板附近弯曲(见图4、6)，并且止动面56a(图6)基本上沿其表面的平面(垂直于穿过下部44的纵轴线56b)移动。当继续沿连接轴线72插入手柄连接结构64时，锁闩22升高到台座部74上以到达一个松开位置，由此它在卡销83在图13所示连接位置上卡入凹窝85中之前或与此同时越过刀架结构。凹陷区域78提供了一个用于在连接位置上容纳凸轮面70的刀架连接结构16的区域。如果使用者此时使手柄63向上倾斜，或者使用者在连接或脱接时如此地倾斜手柄63，则锁闩22可继续偏转并跨在台座部74上方，进入按钮68的凹陷区域73(图14)，而没有损坏锁闩22的危险。
使用者接着通常沿与手柄在连接过程中移动轴线即连接轴线72相同的轴线从分配盒10中撤出手柄63和连接的刀架12。刀架从图13的初始连接位置移向图15的初始后撤位置并继续移向图16的继续后撤位置。由于成弹性悬臂结构的锁闩22在初始后撤过程中在锁闩压在刀架连接结构16的外侧上时仍处于偏转位置(图15、16)，所以锁闩22对刀架连接结构16施加一个偏压力。在图16的位置上，锁闩22接触刀架连接结构16的弯曲前表面100，由锁闩22施加的偏压力具有一个沿轴线72的分力，这有助于将连接的刀架推顶出分配盒10。
当手柄和与之相连的刀架继续向外离开图16所示位置时，刀片单元14经过锁闩22。如果锁闩22此时接触刀片单元14的背面，则锁闩22将压在刀片单元14背面的横杆41上(图2)，所示横杆垂直于刀片并对准锁定部82。锁闩22于是将不会被刀片单元14背面上的其它结构(如刀片单元14外壳的垂直部分)挡住。横杆41也给刀片单元14提供了强度并且它具有一个由受到弹簧偏压的销61作用的凸轮面。
当使用者希望在刀架12已用于剃须后更换它时，可以通过沿连接轴线72插入并用按钮68推顶出刀架而将刀架放回分配盒10。在推顶出刀架之前，锁闩22压在台座部74上。如果手柄在退出前向上倾斜(如图14所示)，则锁闩22将移入凹陷区域73中。刀架将在手柄63后撤时自动与锁闩22接合，并且锁闩22将在后撤过程中位于台座部74和凸轮面70下。留在分配盒10中的旧刀片单元14上的液体可以经排水孔53流出(图5)。
本发明的其它实施例落在权利要求书的范围中。

Claims (14)

1. 一种制造具有用于剃刀刀架(12)的部分(20)的分配盒(10)的方法，其特征在于以下步骤：
提供一个具有一个底板(34)的塑料底部(28)和一个塑料顶部(30)，
所述底部包括底部分隔部(36)，所述顶部包括顶部分隔部(42)，
所述顶部和底部限定出用于容纳各剃刀刀架的所述部分(20)，以及
牢固地将所述塑料底部(28)和所述塑料顶部(30)连接起来，由此各顶部分隔部(42)从各底部分隔部(36)延伸。
2. 如权利要求1所述的方法，其特征在于：
所述底部分隔部(36)从所述底板(34)延伸且大致垂直于所述底板，并限定出可容纳所述刀架(12)的刀片单元(14)的刀片单元安放区(94)，以及
所述顶部分隔部(42)包括倾斜分隔部(44)，它们与底板(34)成锐角地伸离各底部分隔部(36)的端部并限定出刀片单元(14)在送至和离开刀片单元安放区时经过的且其中可安放刀架(12)的刀架连接结构(16)的倾斜区域(92)。
3. 如权利要求1所述的方法，其特征在于：所述连接步骤包括将所述底部和所述顶部超声波焊接(32)在一起。
4. 如权利要求3所述的方法，其特征在于：所述超声波焊接包括将相应的顶部分隔部和底部分隔部(36，42)焊接在一起。
5. 如权利要求1所述的方法，其特征在于：所述顶部分隔部(42)将塑料顶部(30)的相对的纵向侧壁(26)相互连接在一起。
6. 如权利要求1所述的方法，其特征在于：所述底部分隔部(36)将塑料底部(28)的相对的纵向侧壁(26)相互连接在一起。
7. 如权利要求1所述的方法，其特征在于：所述底部分隔部(36)垂直于分配盒的纵向长度延伸。
8. 如权利要求1所述的方法，其特征在于：在所述塑料底部和顶部(28，30)连接在一起的情况下，所述顶部分隔部和底部分隔部(36，42)沿着从底板(34)延伸穿过所述底部和顶部的一个方向分离毗邻的刀架容纳部分(20)。
9. 如权利要求1所述的方法，其特征在于：所述底部分隔部(36)从所述底板(34)延伸且大致垂直于所述底板，并限定出可容纳所述刀架(12)的刀片单元(14)的刀片单元安放区(94)，以及
所述顶部分隔部(42)包括倾斜分隔部(44)，它们与底板(34)成锐角地伸离各底部分隔部(36)。
10. 如权利要求2所述的方法，其特征在于：所述倾斜分隔部(44)与底板(34)之间的角度不小于约30°。
11. 如权利要求1所述的方法，其特征在于：塑料底部(28)包括突出于底板(34)上面的刀架座(38)，以便将可容纳在刀架容纳部分(20)中的所述刀架(12)的刀片单元(14)的部分与所述底板(34)间隔开。
12. 如权利要求1所述的方法，其特征在于：所述顶部分隔部(42)包括相应的锁闩(22)，以便保持可容纳在相应的刀架容纳部分(20)中的刀架(12)。
13. 如权利要求1所述的方法，其特征在于：所述顶部分隔部(42)包括不与塑料顶部(30)的侧壁(26)连接的部分(46)，以便允许所述非连接部分(46)的弯曲。
14. 如权利要求1所述的方法，其特征在于：底板(34)具有分别与各刀架容纳部分(20)相关的排水孔(53)。
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