WO2021103633A1 - 一种用于规则的长条形物料的送料切割一体设备 - Google Patents

一种用于规则的长条形物料的送料切割一体设备 Download PDF

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Publication number
WO2021103633A1
WO2021103633A1 PCT/CN2020/106194 CN2020106194W WO2021103633A1 WO 2021103633 A1 WO2021103633 A1 WO 2021103633A1 CN 2020106194 W CN2020106194 W CN 2020106194W WO 2021103633 A1 WO2021103633 A1 WO 2021103633A1
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WO
WIPO (PCT)
Prior art keywords
conveying
module
feeding
cutting
clamping
Prior art date
Application number
PCT/CN2020/106194
Other languages
English (en)
French (fr)
Inventor
梁忠伟
吴俊�
庾在海
杨景豪
刘晓初
吴子轩
范立维
Original Assignee
广州大学
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广州大学 filed Critical 广州大学
Priority to AU2020389903A priority Critical patent/AU2020389903B2/en
Publication of WO2021103633A1 publication Critical patent/WO2021103633A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/06—Grinders for cutting-off
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00—Other grinding machines or devices
    • B24B27/06—Grinders for cutting-off
    • B24B27/0683—Accessories therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B24—GRINDING; POLISHING
    • B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00—Component parts such as frames, beds, carriages, headstocks
    • B24B41/06—Work supports, e.g. adjustable steadies
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the invention relates to long strip material processing equipment, in particular to an integrated equipment for feeding and cutting regular long strip materials.
  • the long-shaped materials such as pipes such as round tubes
  • the pipes are generally manually placed one by one in a specific position on the processing machinery and equipment, and one at a time After the pipe material, the second pipe material can be put in after the processing is completed, which will greatly waste manpower and material resources, high production cost, and it is difficult to obtain high production efficiency.
  • the purpose of the present invention is to overcome the above-mentioned problems and provide an integrated feeding and cutting equipment for regular long strip materials.
  • the integrated feeding and cutting equipment can realize fully automatic feeding, conveying, cutting and unloading operations, reducing Manual labor intensity can effectively improve production efficiency.
  • An integrated device for feeding and cutting regular long strip materials It includes a loading module for sending out stacked materials, an intermediate conveying module for conveying the materials sent by the loading module, and The cutting module for cutting the material and the unloading module for conveying the cut material downward, the loading module is arranged on one side of the conveying channel of the middle conveying module, along the conveying direction perpendicular to the middle conveying module Send the material to the conveying channel of the intermediate conveying module in the direction; the intermediate conveying module pushes the material to the cutting module along the extending direction of the material;
  • the loading module includes a storage belt for storing materials and a feeding driving mechanism for driving and changing the posture of the storage belt, and one end of the storage belt near the intermediate conveying module bypasses the first supporting point. After being fixed on the frame, the other end is fixedly connected with the feeding drive mechanism after bypassing the second supporting point.
  • the position of the second supporting point is higher than that of the first supporting point, and the material is placed in
  • the storage belt is located on the storage part between the first support point and the second support point;
  • the loading drive mechanism includes a loading drive motor and at least two auxiliary drive swing arms, the bottom of the auxiliary drive swing arm The end is hinged on the frame, and the top end is fixedly connected to the storage belt;
  • the feeding drive motor is connected to the hinge shaft at the bottom end of the auxiliary drive swing arm through a rotating connection structure;
  • the intermediate conveying module includes a pushing mechanism and a conveying channel.
  • the material slides down onto the conveying channel after passing the first supporting point.
  • the pushing mechanism acts on the end of the material away from the cutting module and pushes it into the cutting module;
  • the cutting module includes a cutting machine and a clamping mechanism.
  • the clamping mechanism includes a fixed clamping mechanism for clamping the material for stable cutting by the cutting machine and a fixed length for conveying the material under the grinding wheel of the cutting machine
  • the fixed clamping mechanism is located in front of the dynamic clamping mechanism along the material conveying direction; both the fixed clamping mechanism and the dynamic clamping mechanism are provided with clamps located on the same line as the conveying channel Tight groove
  • a downwardly inclined intermediate material passage is provided between the blanking module and the cutting module, and the material falls into the intermediate material passage after being cut by the cutting machine;
  • the blanking module includes a blanking channel and a material conveying
  • the ejection mechanism and the discharging channel are respectively arranged on both sides of the blanking conveying mechanism, and the discharging mechanism pushes the material on the blanking conveying mechanism to the next station along a direction perpendicular to the material.
  • the staff When working, the staff first store the materials (materials with regular sides, such as round tubes or polygonal prism tubes, etc.) on the storage belt, and then the feeding drive motor drives the auxiliary drive swing arm away from the middle conveying module , So that the auxiliary drive swing arm swings outwards around the hinged shaft, thereby pulling the storage belt to extend beyond the second support point, where, as the storage belt stretches out, the storage section gradually lifts upward and is stacked on the storage belt
  • the material on the upper side also rises; when the height of the material rises above the first supporting point, the material will slide (roll) across the first supporting point in the direction of the middle conveying module until it moves into the conveying channel in the middle conveying module .
  • the pushing mechanism is placed on the end of the material away from the cutting module and pushes toward the cutting module so that the front end of the material passes through the clamping grooves on the movable clamping mechanism and the fixed clamping mechanism successively; then the movable clamping mechanism Clamp the material and move to the direction of the fixed clamping mechanism, so that the front end of the material continues to move relative to the clamping groove of the fixed clamping mechanism until the length of the material extending outside reaches the predetermined length.
  • the cutting machine drives the high-speed rotating grinding wheel close to the material, so that the grinding wheel cuts the material; the cut and separated small pieces of material fall into the intermediate material passage, and then slide down from the downwardly inclined intermediate material passage to the unloading conveying mechanism ,
  • the separated materials are transported forward by the feeding and conveying mechanism.
  • the ejection mechanism pushes the material on the feeding mechanism along the direction perpendicular to the material, so that the material is transferred to the next station through the feeding channel.
  • the movable clamping mechanism continues to clamp the material and push forward, repeating the above-mentioned cutting and blanking process. Repeat the above process until all the materials on the storage belt of this round have been processed.
  • the storage part gradually straightens from an arc to a straight shape.
  • the storage between the first support point and the second support point The material part is stretched to a straight line, and the auxiliary drive swing arm swings outward to the farthest point, and its top rotates to the lowest position, thereby avoiding the placing mechanism, which can reduce the height of the placing, which greatly facilitates the next round of placing the material to the storage belt on.
  • the gravity of the material directly acts on the storage section of the storage belt, prompting the storage section to move toward The sagging causes the storage belt to recycle inward, thereby exerting a resetting force on the auxiliary drive swing arm, which can effectively reduce the resetting driving force of the feeding drive motor.
  • the feeding drive motor only needs to provide part of the driving force. Conducive to saving power.
  • the loading drive motor drives the auxiliary drive swing arm to swing outward to lift the material
  • the auxiliary drive swing arm rotates outwards and downwards from a vertical or close to vertical state, and its own center of gravity gradually changes, so that the auxiliary drive swing arm can be moved.
  • the own gravity is converted into the driving force used to drive the storage belt, which can also reduce the power output of the feeding driving motor, thereby saving electric energy.
  • adjusting the gravity of the auxiliary transmission swing arm can completely realize the lifting of the material or the resetting of the auxiliary transmission swing arm without the help of external force.
  • the second support point is the connection point between the auxiliary drive swing arm and the storage belt
  • the first support point is the connection point between the frame and the storage belt.
  • the frame is provided with at least two support columns arranged along the arrangement direction of the auxiliary transmission swing arm at one end of the frame close to the auxiliary transmission swing arm, and the upper end of the support column is transversely provided with a support
  • the storage belt is fixedly connected to the auxiliary transmission swing arm after passing over the supporting rod; the part where the supporting rod contacts the storage belt constitutes the second supporting point.
  • multiple sets of single-row height-limiting mechanisms for restricting the passage of single-row materials are provided between the first support point and the conveying channel, and the single-row height-limiting mechanism includes an upper limit plate and a lower limit plate , Between the upper limit plate and the lower limit plate is provided a height limit channel that slopes downward from the first support point to the conveying channel.
  • the end of the height-limiting channel is provided with a limiting boss protruding in the channel, and one side of the limiting boss is provided with a jacking mechanism, the jacking mechanism including a jacking member and a jacking drive mechanism.
  • the jacking mechanism including a jacking member and a jacking drive mechanism.
  • the jacking drive mechanism drives the jacking piece out of the limit channel and reaches the conveying channel. This can be done one by one. Complete the conveying work to prevent multiple materials from entering the conveying channel at the same time.
  • the jacking drive mechanism is composed of a jacking drive cylinder, and the jacking member is vertically fixed on a telescopic rod of the jacking drive cylinder.
  • the intermediate conveying module further includes at least two sets of supporting sliding mechanisms, the supporting sliding mechanism includes two rotatably arranged pulleys, the two pulleys are symmetrically inclined and arranged in a V-shaped structure, and the supporting The V-shaped structure of the sliding mechanism is arranged in a straight line to jointly form the conveying channel; when the material of the pushing mechanism is pushed, the pulley can be slidingly supported, which greatly reduces the friction of the material movement.
  • the push mechanism includes a push arm and a push drive mechanism, the push drive mechanism includes a push drive motor and a push drive assembly, and the push drive assembly includes a timing belt assembly and a screw drive assembly;
  • the screw drive assembly includes a screw rod and a screw nut, the screw rod is arranged in parallel on one side of the conveying channel, and both ends are rotatably connected to the frame; the push arm is fixedly connected to the screw nut;
  • the timing belt assembly includes a driving pulley, a driven pulley, and a timing belt surrounding the driving pulley and the driven pulley.
  • the driving pulley is arranged on the output shaft of the pushing drive motor.
  • the wheel is fixedly provided with one end of the screw rod.
  • a transverse guide structure is provided between the screw nut and the frame, and the transverse guide structure includes a guide rail and a sliding block.
  • the dynamic clamping mechanism includes a dynamic clamping assembly and a transverse drive mechanism for driving the clamping assembly to move closer to or away from the fixed clamping mechanism
  • the dynamic clamping assembly includes a first mounting frame , A first clamping plate and a first clamping driving member, the top surface of the first mounting frame is provided with a V-shaped clamping groove, and the first clamping driving member drives the first clamping plate to approach or move away from the clamping groove.
  • the first clamping plate is connected to the driving end of the first clamping driving member through the first guide column downward through the first mounting frame.
  • the lateral drive mechanism includes a lateral drive motor and a lateral drive assembly
  • the lateral drive assembly is a screw drive assembly
  • a nut of the screw drive assembly is fixedly connected to the mounting frame.
  • the fixed clamping mechanism includes a fixed clamping assembly
  • the fixed clamping assembly includes a second mounting frame, a second clamping plate, and a second clamping drive member
  • the top of the second mounting frame The surface is also provided with a V-shaped clamping groove
  • the second clamping driving member drives the second clamping plate to approach or move away from the clamping groove.
  • the first clamping driving member and the second clamping driving member are both driving hydraulic cylinders
  • the first guide post and the second guide post are connected to the telescopic rod of the driving hydraulic cylinder.
  • the fixed clamping components are in two groups, and they are arranged in a straight line in front of the conveying channel.
  • the blanking conveying mechanism includes a conveyor belt and a blanking drive motor, and a baffle for blocking the cut flow is provided above the upper surface of the conveyor belt.
  • the ejection mechanism includes a push plate and an ejection drive member, the push plate is connected to the drive end of the ejection drive member, and the drive defense line of the ejection drive member and the conveyance of the unloading conveying mechanism The direction is vertical.
  • the pushing-out driving member may be a driving air cylinder, and the push plate can be fixed on the telescopic rod of the driving air cylinder.
  • the blanking channel is composed of two blanking plates arranged obliquely, and the two blanking plates can move relative to each other to change the width of the blanking channel.
  • the present invention has the following beneficial effects:
  • the feeding and cutting integrated equipment in the present invention can realize fully automatic feeding, conveying, cutting and unloading operations, reduce manual labor intensity, and effectively improve production efficiency.
  • the feeding drive motor drives the auxiliary drive swing arm to swing outward to lift the material, that is, the auxiliary drive swing arm rotates from a vertical state or close to a vertical state, and its own center of gravity gradually changes. Therefore, the gravity of the auxiliary drive swing arm can be converted into the driving force for driving the storage belt, which can also reduce the power output of the feeding drive motor, reduce the load of the feeding drive motor, and save electric energy.
  • the gravity of the material directly acts on the storage section of the storage belt, prompting the storage section to move toward The sagging causes the storage belt to recycle inward, thereby exerting a resetting force on the auxiliary drive swing arm, which can effectively reduce the resetting driving force of the feeding drive motor.
  • the feeding drive motor only needs to provide part of the driving force. Conducive to saving power.
  • adjusting the gravity of the auxiliary drive swing arm can completely realize the lifting of materials or the resetting of the auxiliary drive swing arm without the help of external force.
  • Figures 1-2 are three-dimensional schematic diagrams of two different perspectives of one embodiment of the integrated device for feeding and cutting long strip materials in the present invention.
  • Fig. 3 is a schematic diagram of the three-dimensional structure of the loading module and the intermediate conveying module in the present invention.
  • Figure 4-6 is the side view of the loading module and the intermediate conveying module in the present invention, where Figure 4 is the side view when preparing for loading, Figure 5 is the side view of the storage belt lifting upwards, and Figure 6 is the side view of the material from Side view of the transfer out on the storage belt.
  • Fig. 7 is a partial view of the intermediate conveying module in the present invention.
  • FIG. 8 is a schematic diagram of the three-dimensional structure of the cutting module in the present invention.
  • Figures 9-11 are side views of the cutting module in the present invention, wherein Figure 9-10 is a side view of the material being transported forward, and Figure 11 is a side view of the cutting machine cutting the material.
  • Fig. 12 is a schematic diagram of the three-dimensional structure of the blanking module in the present invention.
  • Figure 13 is a side view of another embodiment of the loading module and the intermediate conveying module in the present invention.
  • the integrated feeding and cutting equipment for regular long strip materials in this embodiment includes a loading module for sending stacked materials a, and materials used for sending out the loading module a: an intermediate conveying module for conveying, a cutting module for cutting material a, and a blanking module for conveying the cut material a downwards; the loading module is arranged on one of the conveying channels of the intermediate conveying module Side, the material a is sent to the conveying channel of the intermediate conveying module along a direction perpendicular to the conveying direction of the intermediate conveying module; the intermediate conveying module pushes the material a to the cutting module along the extending direction of the material a.
  • the loading module includes a storage belt 1 for storing material a and a loading drive mechanism for driving and changing the posture of the storage belt 1.
  • the storage belt 1 is close to the intermediate conveying module
  • One end of the second supporting point b is fixed on the frame 2 after bypassing the second supporting point c, and the other end is fixedly connected to the feeding driving mechanism after bypassing the second supporting point c.
  • the second supporting point c is located higher than the first The position of the supporting point b, the material a is placed on the storage part of the storage belt 1 between the first supporting point b and the second supporting point c;
  • the feeding driving mechanism includes a feeding driving motor 3 and at least two auxiliary transmission swing arms 4 (the number of auxiliary transmission swing arms 4 in this embodiment is three, of course, it can also be two, four or more), the bottom end of the auxiliary transmission swing arm 4 is hinged on On the frame 2, the top end is fixedly connected to the storage belt 1; the feeding drive motor 3 is connected to the hinged shaft at the bottom end of the auxiliary drive swing arm 4 through a rotating connection structure.
  • the rotating connection structure can be a synchronous gear structure or a synchronous With structure.
  • the intermediate conveying module includes a pushing mechanism and a conveying channel.
  • the material a slides down onto the conveying channel after passing the first support point b.
  • the pushing mechanism acts on the end of the material a away from the cutting module. And push it into the cutting module.
  • the cutting module includes a cutting machine 5 and a clamping mechanism.
  • the clamping mechanism includes a fixed clamping mechanism 7 for clamping the material a so that the cutting machine 5 performs stable cutting and a fixed clamping mechanism 7 for stable cutting.
  • the fixed clamping mechanism 7 is located in front of the dynamic clamping mechanism 6 along the direction of conveying the material a to the movable clamping mechanism 6 under the grinding wheel of the cutting machine 5; the fixed clamping mechanism 7 and
  • the movable clamping mechanism 6 is provided with clamping grooves located on the same straight line as the conveying channel.
  • a downwardly inclined intermediate material passage 8 is provided between the unloading module and the cutting module, and the material a falls into the intermediate material passage 8 after being cut by the cutting machine 5;
  • the material module includes a blanking channel 9, a blanking conveying mechanism, and an ejecting mechanism.
  • the pushing mechanism and the blanking channel 9 are respectively arranged on both sides of the blanking conveying mechanism, and the ejecting mechanism discharges the material along a direction perpendicular to the material a. The material a on the conveying mechanism is pushed to the next station.
  • one end of the frame 2 close to the auxiliary drive swing arm 4 is provided with support uprights 10 arranged along the arrangement direction of the auxiliary drive swing arms 4, and the number of the support uprights 10 is the same as the number of the auxiliary drive swing arms 4
  • the upper end of the support rod 11 is set across the support rod 11, and the storage belt 1 is fixedly connected to the auxiliary transmission swing arm 4 after crossing the support rod 11; the contact part of the support rod 11 and the storage belt 1 constitutes the Mentioned second support point c.
  • the supporting rod 11 is one, which penetrates through a plurality of supporting uprights 10 at the same time. By setting the supporting rod 11, the position of the second supporting point c is fixed, so as to ensure that the material storage belt 1 lifts the material a relatively stably, and the length of the auxiliary transmission swing arm 4 can be shortened.
  • the single-row height-limiting mechanisms in this embodiment are three groups, Of course, it can also be two groups, four groups or even more
  • the single-row height limiting mechanism includes an upper limit plate 12 and a lower limit plate 13, and the upper limit plate 12 and the lower limit plate 13 are provided between the upper limit plate 12 and the lower limit plate 13 for conveying from the first supporting point b
  • the end of the height-limiting channel 14 is provided with a limiting boss 15 protruding in the channel, and one side of the limiting boss 15 is provided with a lifting mechanism, which includes a lifting member 16 and Lifting drive mechanism.
  • a lifting mechanism which includes a lifting member 16 and Lifting drive mechanism.
  • the jacking driving mechanism is composed of a jacking driving cylinder 17, and the jacking member 16 is vertically fixed on a telescopic rod of the jacking driving cylinder 17.
  • the jacking drive mechanism can also be constituted by other drive mechanisms that can achieve vertical drive.
  • the intermediate conveying module also includes at least two groups of supporting sliding mechanisms (the supporting sliding mechanisms in this embodiment are three groups, of course, there can also be two, four or more groups), the supporting sliding mechanisms It includes two rotatably arranged pulleys 18, the two pulleys 18 are symmetrically inclined and arranged in a V-shaped structure.
  • the V-shaped structures of the supporting sliding mechanism are arranged in a straight line to form the conveying channel; when the material a of the pushing mechanism is pushed , The pulley 18 can carry out sliding support, which greatly reduces the frictional force of the movement of the material a.
  • the push mechanism includes a push arm 20 and a push drive mechanism
  • the push drive mechanism includes a push drive motor 21 and a push drive assembly
  • the push drive assembly includes a timing belt assembly and a screw drive assembly
  • the screw drive assembly includes a screw rod and a screw nut, the screw rod is arranged in parallel on one side of the conveying channel, and both ends are rotatably connected to the frame 2;
  • the push arm 20 is fixedly connected to the screw nut;
  • the timing belt assembly includes a driving pulley, a driven pulley, and a timing belt surrounding the driving pulley and the driven pulley.
  • the driving pulley is arranged on the output shaft of the pushing drive motor 21, and the driven belt
  • the wheel is fixedly provided with one end of the screw rod.
  • the pushing transmission assembly can also be composed of a rack and pinion structure.
  • a transverse guide structure is provided between the screw nut and the frame 2, and the transverse guide structure includes a guide rail and a sliding block.
  • the dynamic clamping mechanism 6 includes a dynamic clamping assembly and a transverse drive mechanism for driving the clamping assembly close to or away from the fixed clamping mechanism 7.
  • the dynamic clamping assembly includes a first mounting frame 6 -1.
  • the first clamping plate 6-2 and the first clamping driving member 6-3, the top surface of the first mounting frame 6-1 is provided with a V-shaped clamping groove, and the first clamping driving member 6 -3 Drive the first clamping plate 6-2 close to or away from the clamping groove.
  • first clamping plate 6-2 is connected to the driving end of the first clamping driving member 6-3 through the first mounting frame 6-1 through the first guide post.
  • the lateral drive mechanism includes a lateral drive motor 22 and a lateral drive assembly.
  • the lateral drive assembly is a screw drive assembly, and the nut of the screw drive assembly is fixedly connected to the mounting frame.
  • the transverse transmission assembly can also be composed of a rack and pinion structure.
  • the fixed clamping components are in two groups and are arranged in a straight line in front of the conveying channel;
  • the fixed clamping mechanism 7 includes a fixed clamping component, and the fixed clamping component includes a second mounting frame 7-1 ,
  • the second clamping plate 7-2 and the second clamping driving member 7-3, the top surface of the second mounting frame 7-1 is also provided with a V-shaped clamping groove, the second clamping driving member 7- 3 Drive the second clamping plate 7-2 close to or away from the clamping groove.
  • first clamping driving member 6-3 and the second clamping driving member 7-3 are both driving hydraulic cylinders, and the first guiding column and the second guiding column are connected to the telescopic rod of the driving hydraulic cylinder.
  • it can also be constituted by a drive cylinder.
  • the feeding and conveying mechanism includes a conveyor belt 23 and a feeding drive motor 24, and the upper surface of the conveyor belt 23 is provided with a device for blocking the flow after cutting. Baffle 25.
  • the ejection mechanism includes a push plate 26 and an ejection drive member 27, the push plate 26 is connected to the drive end of the ejection drive member 27, the drive defense line of the ejection drive member 27 and the conveying of the unloading conveying mechanism
  • the direction is vertical.
  • the pushing-out driving member 27 may be a driving air cylinder, and the push plate 26 can be fixed on the telescopic rod of the driving air cylinder.
  • the blanking channel 9 is composed of two blanking plates 28 arranged obliquely, and the two blanking plates 28 can move relative to each other to change the width of the blanking channel 9.
  • the staff When working, the staff first stores the material a (such as round pipes, etc.) on the storage belt 1, and the loading drive motor 3 drives the auxiliary drive swing arm 4 in a direction away from the intermediate conveying module, so that the auxiliary drive swing arm 4 Swing outwards around the hinged shaft, thereby pulling the storage belt 1 to extend beyond the second support point c. As the storage belt 1 is stretched outward, the storage part gradually rises upward, and the storage belt 1 is stacked on the storage belt 1.
  • material a such as round pipes, etc.
  • Material a also rises, as shown in Figure 4-5; when the height of material a rises above the first support point b, material a will cross the first support point b and slide (roll) in the direction of the middle conveying module until it moves To the conveying channel in the intermediate conveying module, as shown in Figure 6.
  • the pushing mechanism is pushed against the end of the material a away from the cutting module, and pushes toward the cutting module, so that the front end of the material a passes through the clamping grooves on the movable clamping mechanism 6 and the fixed clamping mechanism 7 successively;
  • the movable clamping mechanism 6 clamps the material a and moves in the direction of the fixed clamping mechanism 7, so that when the front end of the material a continues to move relative to the clamping groove of the fixed clamping mechanism 7, until the length of the material a extends outside Reach the predetermined length, as shown in Figure 9-11.
  • the cutting machine 5 drives the high-speed rotating grinding wheel close to the material a, so that the grinding wheel cuts the material a; the cut and separated small pieces of material a fall into the intermediate material passage 8, and then slide down from the downwardly inclined intermediate material passage 8
  • the separated material a is conveyed forward by the unloading conveying mechanism.
  • the ejection mechanism pushes the material a on the feeding conveying mechanism along a direction perpendicular to the material a, so that the material a is transferred to the next station through the feeding channel 9.
  • the movable clamping mechanism 6 continues to clamp the material a and push forward, repeating the above-mentioned cutting and blanking process. Repeat the above process until all the materials a on the material storage belt 1 of this round have been processed.
  • the storage part gradually straightens from an arc to a linear shape.
  • the first support point b and the second support The storage part between point c is stretched to a straight line, and the auxiliary drive swing arm 4 swings outward to the farthest point, and its top end rotates to the lowest position, thereby avoiding the placing mechanism, which can reduce the height of the placing, which greatly facilitates the next step.
  • the wheel material a is put on the storage belt 1.
  • the loading drive motor 3 drives the auxiliary drive swing arm 4 to swing outward to lift the material a
  • the auxiliary drive swing arm 4 rotates outwards and downwards from a vertical state or a nearly vertical state, and its own center of gravity gradually changes, so that the The gravity of the auxiliary drive swing arm 4 itself is converted into a driving force for driving the storage belt 1, so that the power output of the feeding driving motor 3 can also be reduced, thereby saving electric energy.
  • adjusting the gravity of the auxiliary transmission swing arm 4 can completely realize the lifting of the material a or the resetting of the auxiliary transmission swing arm 4 without resorting to external force.
  • the difference from Embodiment 1 is that the second supporting point c in this embodiment is the connection point between the auxiliary drive swing arm 4 and the storage belt 1, and the first supporting point b is the frame 2 and the storage belt.
  • the connection point of strip 1. In this way, the two ends of the storage belt 1 are directly fixed between the frame 2 and the top end of the auxiliary drive swing arm 4, and the structure is simple.
  • Embodiment 1 The difference from Embodiment 1 is that there are multiple support rods 11, which are the same as the number of support posts 10. In this embodiment, the support rods 11 are three separately arranged.

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  • Sawing (AREA)

Abstract

一种用于规则的长条形物料的送料切割一体设备，包括上料模块、中间输送模块、切割模块和下料模块，上料模块包括储料带（1）和上料驱动机构，储料带（1）靠近中间输送模块的一端绕过第一支撑点（b）后固定在机架（2）上，另一端绕过第二支撑点（c）后与上料驱动机构固定连接，第二支撑点（c）高于第一支撑点（b），物料（a）放置在储料带（1）的储料部上；上料驱动机构包括上料驱动电机（3）和辅助传动摆臂（4），辅助传动摆臂（4）的底端铰接在机架（2）上，顶端与储料带（1）固定连接；上料驱动电机（3）驱动辅助传动摆臂（4）转动；切割模块包括切割机（5）和夹紧机构；该送料切割一体设备能够实现全自动的上料、传送、切割以及下料操作，降低人工的劳动强度，提高生产效率。

Description

一种用于规则的长条形物料的送料切割一体设备 技术领域
本发明涉及长条形物料加工设备，具体涉及一种用于规则的长条形物料的送料切割一体设备。
 背景技术
在生产制造车间中，常常需要对长条形的物料（例如圆管等管材）进行加工，将其输送至不同的加工工位，其中，在进行具体的下游制造或组合装配工序之前，一般会将长条形的物料进行定长切割，从而获得想要的尺寸较短的物料，继而正对该切割后的物料进行进一步的加工或装配。
由于长条形的物料（例如圆管等管材）具有较长的尺寸，在进行上料时，一般通过人工将管材逐根放置于进行加工的机械设备上的特定位置，而且每次放置一根管材后，待加工完成才能再放入第二根管材，这样会大大浪费人力和物力，生产成本高，且难以获得较高的生产效率。
 技术问题
本发明的目的在于克服上述存在的问题，提供一种用于规则的长条形物料的送料切割一体设备，该送料切割一体设备能够实现全自动的上料、传送、切割以及下料操作，降低人工的劳动强度，可以有效地提高生产效率。
 技术解决方案
本发明的目的通过以下技术方案实现：
一种用于规则的长条形物料的送料切割一体设备，包括用于将堆放的物料发送出去的上料模块、用于将上料模块发送出来的物料进行输送的中间输送模块、用于对物料进行切割的切割模块和用于将切割好的物料往下传送的下料模块，所述上料模块设置在中间输送模块的输送通道的一侧，沿着与中间输送模块的输送方向垂直的方向将物料发送至中间输送模块的输送通道上；所述中间输送模块沿着物料的延伸方向将物料推送至切割模块处；
其中，所述上料模块包括用于储放物料的储料带和用于驱动改变储料带的姿态的上料驱动机构，所述储料带靠近中间输送模块的一端绕过第一支撑点后固定在机架上，另一端绕过第二支撑点后与上料驱动机构固定连接，所述第二支撑点所处的位置高于第一支撑点所处的位置，所述物料放置在储料带的位于第一支撑点和第二支撑点之间的储料部上；所述上料驱动机构包括上料驱动电机和至少两个辅助传动摆臂，所述辅助传动摆臂的底端铰接在机架上，顶端与所述储料带固定连接；所述上料驱动电机通过转动连接结构与辅助传动摆臂底端的铰接轴连接；
所述中间输送模块包括推送机构和输送通道，所述物料越过第一支撑点后，滑落至输送通道上，所述推送机构作用在物料远离切割模块的一端，并将其进行推送切割模块中；
所述切割模块包括切割机和夹紧机构，所述夹紧机构包括用于对物料进行夹紧以便切割机进行稳定切割的定夹紧机构和用于定长将物料输送至切割机的砂轮下方的动夹紧机构，沿着物料输送的方向，所述定夹紧机构位于动夹紧机构之前；所述定夹紧机构和动夹紧机构上均设有与输送通道位于同一直线上的夹紧槽；
所述下料模块与切割模块之间设有往下倾斜的中间过料通道，所述物料经过切割机切割后落到中间过料通道中；所述下料模块包括下料通道、下料输送机构和推出机构，所述推出机构和下料通道分别设置在下料输送机构的两侧，所述推出机构沿着与物料垂直的方向将下料输送机构上的物料推送至下一个工位。
上述送料切割一体设备的工作原理是：
工作时，工作人员先将物料（具有规则的侧面的物料，例如圆管或多边棱柱管等）储放在储料带上后，上料驱动电机往远离中间输送模块的方向驱动辅助传动摆臂，使得辅助传动摆臂绕着铰接轴往外摆动，从而拉动储料带越过第二支撑点往外延伸，其中，随着储料带往外拉伸，储料部逐渐往上提升，堆放在储料带上的物料也随着上升；当物料的高度上升超过第一支撑点时，物料会跨过第一支撑点往中间输送模块的方向滑动（滚动），直到移动至中间输送模块中的输送通道中。接着，推送机构顶在物料远离切割模块的端部，并往切割模块的方向进行推送，使得物料的前端先后穿过动夹紧机构和定夹紧机构上的夹紧槽；然后动夹紧机构对物料进行夹紧，并往定夹紧机构的方向移动，使得当物料的前端相对与定夹紧机构的夹紧槽继续移动，直至物料延伸在外的长度达到预定的长度。然后，切割机驱动高速转动的砂轮靠近物料，使得砂轮对物料进行切割；被切割分离的小段物料落到中间过料通道中，继而从往下倾斜的中间过料通道滑落至下料输送机构上，由下料输送机构对分隔后的物料往前进行输送。输送至特定位置后，推出机构沿着与物料垂直的方向对下料输送机构上的物料进行推送，使得物料经过下料通道转移至下一个工位中。其中，前一段的物料切割分离后，动夹紧机构继续夹紧物料往前推送，重复上述的切割和下料过程。重复上述过程，直至将本轮储料带上的全部物料处理完毕。
进一步，随着储料带上的物料减少，储料部逐渐由弧形拉直为直线形，当储料带上的全部物料发送完毕，在第一支撑点和第二支撑点之间的储料部拉伸为直线，而辅助传动摆臂往外摆动至最远点，其顶端转动至最低位置，从而避让投放机构，这样可以降低投放的高度，大大地方便下一轮物料投放至储料带上。而且，当下一轮物料放置在储料带（此时储料带为拉直状态或接近拉直状态）上时，物料的重力直接作用在储料带的储料部上，促使储料部往下垂，使得储料带往内回收，从而对辅助传动摆臂施加复位的作用力，这样可以有效减小上料驱动电机的复位驱动力，上料驱动电机只需提供部分的驱动力即可，有利于节省电能。另外，在上料驱动电机驱动辅助传动摆臂往外摆动提升物料时，辅助传动摆臂由竖直的状态或接近竖直的状态往外下转动，自身的重心逐渐改变，从而可以将辅助传动摆臂自身的重力转为用于驱动储料带的驱动力，这样同样可以降低上料驱动电机的动力输出，从而节省电能。具体地，针对不同材质和大小的物料，调整辅助传动摆臂的自身重力，完全可以实现不用借助外力即可实现物料的提升或辅助传动摆臂的复位。
本发明的一个优选方案，其中，所述第二支撑点为辅助传动摆臂与储料带的连接点，所述第一支撑点为机架与储料带的连接点。这样，储料带的两端直接固定在机架和辅助传动摆臂的顶端之间，结构简单。
本发明的一个优选方案，其中，所述机架靠近辅助传动摆臂的一端设有至少两个沿着辅助传动摆臂的排列方向排列的支撑立柱，所述支撑立柱的上端横穿设置有支撑杆，所述储料带越过支撑杆后固定连接在辅助传动摆臂上；所述支撑杆与储料带接触的部位构成所述第二支撑点。通过设置支撑杆，使得第二支撑点的位置固定不变，从而保证储料带比较稳定地对物料进行提升。
优选地，所述支撑杆为一个，同时贯穿于多个支撑立柱。
本发明的一个优选方案，其中，所述第一支撑点与输送通道之间设有多组用于限制单排物料通过的单排限高机构，该单排限高机构包括上限板和下限板，所述上限板和下限板之间设有自第一支撑点往输送通道往下倾斜的限高通道。通过上述结构，当物料所处的高度超过第一支撑点后，会呈单排且有序地从限高通道移动至输送通道，从而输送通道依次将物料输送至切割模块中。
优选地，所述限高通道的末端设有凸起在通道中的限位凸台，所述限位凸台的一侧设有顶升机构，该顶升机构包括顶升件和顶升驱动机构。在工作时，当物料通过限高通道时，会被限位凸台挡在限位通道中，由顶升驱动机构驱动顶升件将其顶出限位通道，到达输送通道中，这样可以逐一完成输送工作，防止多个物料同时进入输送通道中。具体地，所述顶升驱动机构由顶升驱动气缸构成，所述顶升件竖向地固定在顶升驱动气缸的伸缩杆上。
本发明的一个优选方案，其中，所述中间输送模块还包括至少两组支承滑动机构，所述支承滑动机构包括两个转动设置的滑轮，两个滑轮对称倾斜设置为V形结构，所述支承滑动机构的V形结构直线排列，共同构成所述输送通道；所述推送机构地物料进行推送时，滑轮可以进行滑动支撑，大大减小物料移动的摩擦力。
本发明的一个优选方案，其中，所述推送机构包括推送臂和推送驱动机构，所述推送驱动机构包括推送驱动电机和推送传动组件，所述推送传动组件包括同步带组件和丝杆传动组件；所述丝杆传动组件包括丝杆和丝杆螺母，所述丝杆平行设置在输送通道的一侧，两端转动连接在机架上；所述推送臂固定连接在丝杆螺母上；
所述同步带组件包括主动带轮、从动带轮以及环绕在主动带轮和从动带轮上的同步带，所述主动带轮设置在推送驱动电机的输出轴上，所述从动带轮固定设置丝杆的一端。
优选地，所述丝杆螺母与机架之间设有横向导向结构，该横向导向结构包括导轨和滑块。
本发明的一个优选方案，其中，所述动夹紧机构包括动夹紧组件以及用于驱动夹紧组件靠近或远离定夹紧机构的横向驱动机构，所述动夹紧组件包括第一安装架、第一夹板以及第一夹紧驱动件，所述第一安装架的顶部表面设有V形的夹紧槽，所述第一夹紧驱动件驱动第一夹板靠近或远离夹紧槽。
优选地，所述第一夹板通过第一导向柱往下穿过第一安装架连接在第一夹紧驱动件的驱动端上。
优选地，所述横向驱动机构包括横向驱动电机和横向传动组件，所述横向传动组件为丝杆传动组件，该丝杆传动组件的螺母固定连接在安装架上。
本发明的一个优选方案，其中，所述定夹紧机构包括定夹紧组件，该定夹组件包括第二安装架、第二夹板以及第二夹紧驱动件，所述第二安装架的顶部表面也设有V形的夹紧槽，所述第二夹紧驱动件驱动第二夹板靠近或远离夹紧槽。具体地，所述第一夹紧驱动件和第二夹紧驱动件均为驱动液压缸，第一导向柱和第二导向柱连接在驱动液压缸的伸缩杆上。
优选地，所述定夹紧组件为两组，且直线排列在输送通道的前方。
本发明的一个优选方案，其中，所述下料输送机构包括输送带和下料驱动电机，所述输送带的上表面上方设有用于对切割后的物流进行阻挡的挡板。
本发明的一个优选方案，其中，所述推出机构包括推板和推出驱动件，所述推板连接在推出驱动件的驱动端上，所述推出驱动件的驱动防线与下料输送机构的输送方向垂直。具体地，所述推出驱动件可以为驱动气缸，将推板固定在驱动气缸的伸缩杆上即可。
本发明的一个优选方案，其中，所述下料通道由两个倾斜设置的下料板构成，两个下料板可相对彼此移动，改变下料通道的宽度。
 有益效果
本发明与现有技术相比具有以下有益效果：
1、本发明中的送料切割一体设备能够实现全自动的上料、传送、切割以及下料操作，降低人工的劳动强度，可以有效地提高生产效率。
2、在上料的过程中，上料驱动电机驱动辅助传动摆臂往外摆动提升物料，亦即辅助传动摆臂由竖直的状态或接近竖直的状态往外下转动，自身的重心逐渐改变，从而可以将辅助传动摆臂自身的重力转为用于驱动储料带的驱动力，这样同样可以降低上料驱动电机的动力输出，减小上料驱动电机的负荷，同时可以节省电能。
3、当储料带上的全部物料发送完毕，在第一支撑点和第二支撑点之间的储料部拉伸为直线状态，此时辅助传动摆臂往外摆动至最远点，其顶端转动至最低位置，从而避让投放机构，这样可以降低投放的高度，大大地方便下一轮物料投放至储料带上。而且，当下一轮物料放置在储料带（此时储料带为拉直状态或接近拉直状态）上时，物料的重力直接作用在储料带的储料部上，促使储料部往下垂，使得储料带往内回收，从而对辅助传动摆臂施加复位的作用力，这样可以有效减小上料驱动电机的复位驱动力，上料驱动电机只需提供部分的驱动力即可，有利于节省电能。
4、针对不同材质和大小的物料，调整辅助传动摆臂的自身重力，完全可以实现不用借助外力即可实现物料的提升或辅助传动摆臂的复位。
 附图说明
图1-2为本发明中的长条形物料的送料切割一体设备的其中一种实施方式的两个不同视角的立体结构示意图。
图3为本发明中的上料模块和中间输送模块的立体结构示意图。
图4-6本发明中的上料模块和中间输送模块的侧视图，其中，图4为准备上料时的侧视图，图5为储料带往上提升的侧视图，图6为物料从储料带上转移出去的侧视图。
图7为本发明中的中间输送模块的局部视图。
图8为本发明中的切割模块的立体结构示意图。
图9-11为本发明中的切割模块的侧视图，其中，图9-10为物料往前输送的侧视图，图11为切割机对物料进行切割的侧视图。
图12为本发明中的下料模块的立体结构示意图。
图13为本发明中的上料模块和中间输送模块的另一种实施方式的侧视图，
 本发明的实施方式
为了使本领域的技术人员很好地理解本发明的技术方案，下面结合实施例和附图对本发明作进一步描述，但本发明的实施方式不仅限于此。
实施例1
参见图1-2，本实施例中的用于规则的长条形物料的送料切割一体设备，包括用于将堆放的物料a发送出去的上料模块、用于将上料模块发送出来的物料a进行输送的中间输送模块、用于对物料a进行切割的切割模块和用于将切割好的物料a往下传送的下料模块，所述上料模块设置在中间输送模块的输送通道的一侧，沿着与中间输送模块的输送方向垂直的方向将物料a发送至中间输送模块的输送通道上；所述中间输送模块沿着物料a的延伸方向将物料a推送至切割模块处。
参见图1-6，所述上料模块包括用于储放物料a的储料带1和用于驱动改变储料带1的姿态的上料驱动机构，所述储料带1靠近中间输送模块的一端绕过第一支撑点b后固定在机架2上，另一端绕过第二支撑点c后与上料驱动机构固定连接，所述第二支撑点c所处的位置高于第一支撑点b所处的位置，所述物料a放置在储料带1的位于第一支撑点b和第二支撑点c之间的储料部上；所述上料驱动机构包括上料驱动电机3和至少两个辅助传动摆臂4（本实施例中辅助传动摆臂4为三个，当然也可以为两个、四个甚至更多），所述辅助传动摆臂4的底端铰接在机架2上，顶端与所述储料带1固定连接；所述上料驱动电机3通过转动连接结构与辅助传动摆臂4底端的铰接轴连接，该转动连接结构可以为同步齿轮结构或同步带结构。
参见图1-6，所述中间输送模块包括推送机构和输送通道，所述物料a越过第一支撑点b后，滑落至输送通道上，所述推送机构作用在物料a远离切割模块的一端，并将其进行推送切割模块中。
参见图1-6，所述切割模块包括切割机5和夹紧机构，所述夹紧机构包括用于对物料a进行夹紧以便切割机5进行稳定切割的定夹紧机构7和用于定长将物料a输送至切割机5的砂轮下方的动夹紧机构6，沿着物料a输送的方向，所述定夹紧机构7位于动夹紧机构6之前；所述定夹紧机构7和动夹紧机构6上均设有与输送通道位于同一直线上的夹紧槽。
参见图1-6，所述下料模块与切割模块之间设有往下倾斜的中间过料通道8，所述物料a经过切割机5切割后落到中间过料通道8中；所述下料模块包括下料通道9、下料输送机构和推出机构，所述推出机构和下料通道9分别设置在下料输送机构的两侧，所述推出机构沿着与物料a垂直的方向将下料输送机构上的物料a推送至下一个工位。
参见图4-6，所述机架2靠近辅助传动摆臂4的一端设有沿着辅助传动摆臂4的排列方向排列的支撑立柱10，所述支撑立柱10的数量与辅助传动摆臂4的数量相同，其上端横穿设置有支撑杆11，所述储料带1越过支撑杆11后固定连接在辅助传动摆臂4上；所述支撑杆11与储料带1接触的部位构成所述第二支撑点c。所述支撑杆11为一个，同时贯穿于多个支撑立柱10。通过设置支撑杆11，使得第二支撑点c的位置固定不变，从而保证储料带1比较稳定地对物料a进行提升，可以减短辅助传动摆臂4的长度。
参见图4-7，所述第一支撑点b与输送通道之间设有多组用于限制单排物料a通过的单排限高机构（本实施例中单排限高机构为三组，当然也可以为两组、四组甚至更多），该单排限高机构包括上限板12和下限板13，所述上限板12和下限板13之间设有自第一支撑点b往输送通道往下倾斜的限高通道14。通过上述结构，当物料a所处的高度超过第一支撑点b后，会呈单排且有序地从限高通道14移动至输送通道，从而输送通道依次将物料a输送至切割模块中。
进一步，所述限高通道14的末端设有凸起在通道中的限位凸台15，所述限位凸台15的一侧设有顶升机构，该顶升机构包括顶升件16和顶升驱动机构。在工作时，当物料a通过限高通道14时，会被限位凸台15挡在限位通道中，由顶升驱动机构驱动顶升件16将其顶出限位通道，到达输送通道中，这样可以逐一完成输送工作，防止多个物料a同时进入输送通道中。具体地，所述顶升驱动机构由顶升驱动气缸17构成，所述顶升件16竖向地固定在顶升驱动气缸17的伸缩杆上。当然，顶升驱动机构也可以由其他能够实现竖向驱动的驱动机构构成。
参见图4-7，所述中间输送模块还包括至少两组支承滑动机构（本实施例中支承滑动机构为三组，当然也可以为两组、四组甚至更多），所述支承滑动机构包括两个转动设置的滑轮18，两个滑轮18对称倾斜设置为V形结构，所述支承滑动机构的V形结构直线排列，共同构成所述输送通道；所述推送机构地物料a进行推送时，滑轮18可以进行滑动支撑，大大减小物料a移动的摩擦力。
参见图3-6，所述推送机构包括推送臂20和推送驱动机构，所述推送驱动机构包括推送驱动电机21和推送传动组件，所述推送传动组件包括同步带组件和丝杆传动组件；所述丝杆传动组件包括丝杆和丝杆螺母，所述丝杆平行设置在输送通道的一侧，两端转动连接在机架2上；所述推送臂20固定连接在丝杆螺母上；所述同步带组件包括主动带轮、从动带轮以及环绕在主动带轮和从动带轮上的同步带，所述主动带轮设置在推送驱动电机21的输出轴上，所述从动带轮固定设置丝杆的一端。当然，所述推送传动组件也可以由齿轮齿条结构组成。
进一步，所述丝杆螺母与机架2之间设有横向导向结构，该横向导向结构包括导轨和滑块。
参见图8-11，所述动夹紧机构6包括动夹紧组件以及用于驱动夹紧组件靠近或远离定夹紧机构7的横向驱动机构，所述动夹紧组件包括第一安装架6-1、第一夹板6-2以及第一夹紧驱动件6-3，所述第一安装架6-1的顶部表面设有V形的夹紧槽，所述第一夹紧驱动件6-3驱动第一夹板6-2靠近或远离夹紧槽。
进一步，所述第一夹板6-2通过第一导向柱往下穿过第一安装架6-1连接在第一夹紧驱动件6-3的驱动端上。
具体地，所述横向驱动机构包括横向驱动电机22和横向传动组件，所述横向传动组件为丝杆传动组件，该丝杆传动组件的螺母固定连接在安装架上。当然，所述横向传动组件也可以由齿轮齿条结构组成。
参见图8-11，所述定夹紧组件为两组，且直线排列在输送通道的前方；所述定夹紧机构7包括定夹紧组件，该定夹组件包括第二安装架7-1、第二夹板7-2以及第二夹紧驱动件7-3，所述第二安装架7-1的顶部表面也设有V形的夹紧槽，所述第二夹紧驱动件7-3驱动第二夹板7-2靠近或远离夹紧槽。
具体地，所述第一夹紧驱动件6-3和第二夹紧驱动件7-3均为驱动液压缸，第一导向柱和第二导向柱连接在驱动液压缸的伸缩杆上。当然，也可以由驱动气缸构成。
参见图12，本发明的一个优选方案，其中，所述下料输送机构包括输送带23和下料驱动电机24，所述输送带23的上表面上方设有用于对切割后的物流进行阻挡的挡板25。
参见图12，所述推出机构包括推板26和推出驱动件27，所述推板26连接在推出驱动件27的驱动端上，所述推出驱动件27的驱动防线与下料输送机构的输送方向垂直。具体地，所述推出驱动件27可以为驱动气缸，将推板26固定在驱动气缸的伸缩杆上即可。
进一步，所述下料通道9由两个倾斜设置的下料板28构成，两个下料板28可相对彼此移动，改变下料通道9的宽度。
参见图1-12，上述送料切割一体设备的工作原理是：
工作时，工作人员先将物料a（例如圆管等）储放在储料带1上后，上料驱动电机3往远离中间输送模块的方向驱动辅助传动摆臂4，使得辅助传动摆臂4绕着铰接轴往外摆动，从而拉动储料带1越过第二支撑点c往外延伸，其中，随着储料带1往外拉伸，储料部逐渐往上提升，堆放在储料带1上的物料a也随着上升，如图4-5；当物料a的高度上升超过第一支撑点b时，物料a会跨过第一支撑点b往中间输送模块的方向滑动（滚动），直到移动至中间输送模块中的输送通道中，如图6。接着，推送机构顶在物料a远离切割模块的端部，并往切割模块的方向进行推送，使得物料a的前端先后穿过动夹紧机构6和定夹紧机构7上的夹紧槽；然后动夹紧机构6对物料a进行夹紧，并往定夹紧机构7的方向移动，使得当物料a的前端相对与定夹紧机构7的夹紧槽继续移动，直至物料a延伸在外的长度达到预定的长度，如图9-11。然后，切割机5驱动高速转动的砂轮靠近物料a，使得砂轮对物料a进行切割；被切割分离的小段物料a落到中间过料通道8中，继而从往下倾斜的中间过料通道8滑落至下料输送机构上，由下料输送机构对分隔后的物料a往前进行输送。输送至特定位置后，推出机构沿着与物料a垂直的方向对下料输送机构上的物料a进行推送，使得物料a经过下料通道9转移至下一个工位中。其中，前一段的物料a切割分离后，动夹紧机构6继续夹紧物料a往前推送，重复上述的切割和下料过程。重复上述过程，直至将本轮储料带1上的全部物料a处理完毕。
进一步，随着储料带1上的物料a减少，储料部逐渐由弧形拉直为直线形，当储料带1上的全部物料a发送完毕，在第一支撑点b和第二支撑点c之间的储料部拉伸为直线，而辅助传动摆臂4往外摆动至最远点，其顶端转动至最低位置，从而避让投放机构，这样可以降低投放的高度，大大地方便下一轮物料a投放至储料带1上。而且，当下一轮物料a放置在储料带1（此时储料带1为拉直状态或接近拉直状态）上时，物料a的重力直接作用在储料带1的储料部上，促使储料部往下垂，使得储料带1往内回收，从而对辅助传动摆臂4施加复位的作用力，这样可以有效减小上料驱动电机3的复位驱动力，上料驱动电机3只需提供部分的驱动力即可，有利于节省电能。另外，在上料驱动电机3驱动辅助传动摆臂4往外摆动提升物料a时，辅助传动摆臂4由竖直的状态或接近竖直的状态往外下转动，自身的重心逐渐改变，从而可以将辅助传动摆臂4自身的重力转为用于驱动储料带1的驱动力，这样同样可以降低上料驱动电机3的动力输出，从而节省电能。具体地，针对不同材质和大小的物料a，调整辅助传动摆臂4的自身重力，完全可以实现不用借助外力即可实现物料a的提升或辅助传动摆臂4的复位。
实施例2
参见图13，与实施例1不同的是，本实施例中的第二支撑点c为辅助传动摆臂4与储料带1的连接点，所述第一支撑点b为机架2与储料带1的连接点。这样，储料带1的两端直接固定在机架2和辅助传动摆臂4的顶端之间，结构简单。
实施例3
与实施例1不同的是，所述支撑杆11为多个，与支撑立柱10的数量相同，本实施例中，支撑杆11为三个分立设置的。
上述为本发明较佳的实施方式，但本发明的实施方式并不受上述内容的限制，其他的任何未背离本发明的精神实质与原理下所做的改变、修饰、替代、组合、简化，均应为等效的置换方式，都包含在本发明的保护范围之内。

Claims (10)

  1. 一种用于规则的长条形物料的送料切割一体设备，其特征在于，包括用于将堆放的物料发送出去的上料模块、用于将上料模块发送出来的物料进行输送的中间输送模块、用于对物料进行切割的切割模块和用于将切割好的物料往下传送的下料模块，所述上料模块设置在中间输送模块的输送通道的一侧，沿着与中间输送模块的输送方向垂直的方向将物料发送至中间输送模块的输送通道上；所述中间输送模块沿着物料的延伸方向将物料推送至切割模块处；
    其中，所述上料模块包括用于储放物料的储料带和用于驱动改变储料带的姿态的上料驱动机构，所述储料带靠近中间输送模块的一端绕过第一支撑点后固定在机架上，另一端绕过第二支撑点后与上料驱动机构固定连接，所述第二支撑点所处的位置高于第一支撑点所处的位置，所述物料放置在储料带的位于第一支撑点和第二支撑点之间的储料部上；所述上料驱动机构包括上料驱动电机和至少两个辅助传动摆臂，所述辅助传动摆臂的底端铰接在机架上，顶端与所述储料带固定连接；所述上料驱动电机通过转动连接结构与辅助传动摆臂底端的铰接轴连接；
    所述中间输送模块包括推送机构和输送通道，所述物料越过第一支撑点后，滑落至输送通道上，所述推送机构作用在物料远离切割模块的一端，并将其进行推送切割模块中；
    所述切割模块包括切割机和夹紧机构，所述夹紧机构包括用于对物料进行夹紧以便切割机进行稳定切割的定夹紧机构和用于定长将物料输送至切割机的砂轮下方的动夹紧机构，沿着物料输送的方向，所述定夹紧机构位于动夹紧机构之前；所述定夹紧机构和动夹紧机构上均设有与输送通道位于同一直线上的夹紧槽；
    所述下料模块与切割模块之间设有往下倾斜的中间过料通道，所述物料经过切割机切割后落到中间过料通道中；所述下料模块包括下料通道、下料输送机构和推出机构，所述推出机构和下料通道分别设置在下料输送机构的两侧，所述推出机构沿着与物料垂直的方向将下料输送机构上的物料推送至下一个工位。
  2. 根据权利要求2所述的用于规则的长条形物料的送料切割一体设备，其特征在于，所述机架靠近辅助传动摆臂的一端设有至少两个沿着辅助传动摆臂的排列方向排列的支撑立柱，所述支撑立柱的上端横穿设置有支撑杆，所述储料带越过支撑杆后固定连接在辅助传动摆臂上；所述支撑杆与储料带接触的部位构成所述第二支撑点。
  3. 根据权利要求1所述的用于规则的长条形物料的送料切割一体设备，其特征在于，所述第一支撑点与输送通道之间设有多组用于限制单排物料通过的单排限高机构，该单排限高机构包括上限板和下限板，所述上限板和下限板之间设有自第一支撑点往输送通道往下倾斜的限高通道。
  4. 根据权利要求3所述的用于规则的长条形物料的送料切割一体设备，其特征在于，所述限高通道的末端设有凸起在通道中的限位凸台，所述限位凸台的一侧设有顶升机构，该顶升机构包括顶升件和顶升驱动机构。
  5. 根据权利要求1所述的用于规则的长条形物料的送料切割一体设备，其特征在于，所述中间输送模块还包括至少两组支承滑动机构，所述支承滑动机构包括两个转动设置的滑轮，两个滑轮对称倾斜设置为V形结构，所述支承滑动机构的V形结构直线排列，共同构成所述输送通道；所述推送机构地物料进行推送时，滑轮进行滑动支撑。
  6. 根据权利要求1-5任一项所述的用于规则的长条形物料的送料切割一体设备，其特征在于，所述推送机构包括推送臂和推送驱动机构，所述推送驱动机构包括推送驱动电机和推送传动组件，所述推送传动组件包括同步带组件和丝杆传动组件；所述丝杆传动组件包括丝杆和丝杆螺母，所述丝杆平行设置在输送通道的一侧，两端转动连接在机架上；所述推送臂固定连接在丝杆螺母上；
    所述同步带组件包括主动带轮、从动带轮以及环绕在主动带轮和从动带轮上的同步带，所述主动带轮设置在推送驱动电机的输出轴上，所述从动带轮固定设置丝杆的一端。
  7. 根据权利要求1-5任一项所述的用于规则的长条形物料的送料切割一体设备，其特征在于，所述动夹紧机构包括动夹紧组件以及用于驱动夹紧组件靠近或远离定夹紧机构的横向驱动机构，所述动夹紧组件包括第一安装架、第一夹板以及第一夹紧驱动件，所述第一安装架的顶部表面设有V形的夹紧槽，所述第一夹紧驱动件驱动第一夹板靠近或远离夹紧槽；所述第一夹板通过第一导向柱往下穿过第一安装架连接在第一夹紧驱动件的驱动端上。
  8. 根据权利要求1-5任一项所述的用于规则的长条形物料的送料切割一体设备，其特征在于，所述定夹紧机构包括定夹紧组件，该定夹组件包括第二安装架、第二夹板以及第二夹紧驱动件，所述第二安装架的顶部表面也设有V形的夹紧槽，所述第二夹紧驱动件驱动第二夹板靠近或远离夹紧槽。
  9. 根据权利要求1-5任一项所述的用于规则的长条形物料的送料切割一体设备，其特征在于，所述下料输送机构包括输送带和下料驱动电机，所述输送带的上表面上方设有用于对切割后的物流进行阻挡的挡板。
  10. 根据权利要求1-5任一项所述的用于规则的长条形物料的送料切割一体设备，其特征在于，所述下料通道由两个倾斜设置的下料板构成，两个下料板可相对彼此移动，改变下料通道的宽度。
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