WO2020189358A1 - 硬化性樹脂組成物、硬化膜、積層体、硬化膜の製造方法、半導体デバイス、及び、ポリマー前駆体 - Google Patents
硬化性樹脂組成物、硬化膜、積層体、硬化膜の製造方法、半導体デバイス、及び、ポリマー前駆体 Download PDFInfo
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/085—Photosensitive compositions characterised by adhesion-promoting non-macromolecular additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
- C08G73/1025—Preparatory processes from tetracarboxylic acids or derivatives and diamines polymerised by radiations
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1067—Wholly aromatic polyimides, i.e. having both tetracarboxylic and diamino moieties aromatically bound
- C08G73/1071—Wholly aromatic polyimides containing oxygen in the form of ether bonds in the main chain
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/22—Polybenzoxazoles
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D179/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09D161/00 - C09D177/00
- C09D179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09D179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J179/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen, with or without oxygen, or carbon only, not provided for in groups C09J161/00 - C09J177/00
- C09J179/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C09J179/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/029—Inorganic compounds; Onium compounds; Organic compounds having hetero atoms other than oxygen, nitrogen or sulfur
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/032—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders
- G03F7/037—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with binders the binders being polyamides or polyimides
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/30—Imagewise removal using liquid means
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/26—Processing photosensitive materials; Apparatus therefor
- G03F7/40—Treatment after imagewise removal, e.g. baking
Definitions
- the present invention relates to a curable resin composition, a cured film, a laminate, a method for producing a cured film, a semiconductor device, and a polymer precursor.
- a resin obtained by cyclizing and curing a polymer precursor such as a polyimide resin or a polybenzoxazole resin (hereinafter, the polyimide resin precursor and the polybenzoxazole resin precursor are collectively referred to as a "heterocycle-containing polymer precursor").
- a polymer precursor such as a polyimide resin or a polybenzoxazole resin
- the polyimide resin precursor and the polybenzoxazole resin precursor are collectively referred to as a "heterocycle-containing polymer precursor”
- a semiconductor device for mounting include use as a material for an insulating film or a sealing material, or as a protective film. It is also used as a base film and coverlay for flexible substrates.
- the heterocycle-containing polymer precursor is used in the form of a curable resin composition containing the heterocycle-containing polymer precursor.
- a curable resin composition is applied to a substrate by, for example, coating, and then the heterocyclic-containing polymer precursor is cyclized by heating or the like to form a cured resin on the substrate.
- the curable resin composition can be applied by a known coating method or the like, for example, there is a high degree of freedom in designing the shape, size, application position, etc. of the curable resin composition to be applied. It can be said that it has excellent adaptability.
- industrial application development of curable resin compositions containing heterocyclic-containing polymer precursors is expected more and more.
- Patent Document 1 contains a polyamic acid having a repeating unit having a specific structure and a low-temperature curing accelerator that accelerates the curing of the polyamic acid at a low temperature (however, excluding those containing an acid anhydride). ),
- the above-mentioned low-temperature curing accelerator is substituted or unsubstituted imidazole, pyrazole, triazole, tetrazole, benzoimidazole, naphthoimidazole, indazole, benzotriazole, purine, imidazoline, pyrazoline, pyridine, quinoline, isoquinoline, dipyridyl, diquinolyl, pyridazine.
- the acid dissociation index pKa of the proton complex in at least one aqueous solution selected from the group consisting of the nitrogen-containing heterocyclic compound selected from the group consisting of hexamethylenetetramine and the N-oxide compound of these nitrogen-containing compounds is 0. Described are polyimide precursor compositions characterized by being a substituted or unsubstituted nitrogen-containing heterocyclic compound (AC1) of ⁇ 8.
- curable resin composition containing a heterocyclic-containing polymer precursor such as a polyimide precursor, it is desired to provide a curable resin composition having excellent metal adhesion of the obtained cured product.
- a heterocyclic-containing polymer precursor such as a polyimide precursor
- One embodiment of the present invention is a curable resin composition having excellent metal adhesion of the obtained cured film, a cured film obtained by curing the curable resin composition, a laminate containing the cured film, and the cured film. It is an object of the present invention to provide a manufacturing method and a semiconductor device including the cured film or the laminate. In addition, another embodiment of the present invention is aimed at providing a novel polymer precursor.
- ⁇ 1> Containing at least one polymer precursor selected from the group consisting of a polyimide precursor and a polybenzoxazole precursor.
- the polymer precursor has a heterocyclic structure containing two or more nitrogen atoms.
- the acid value of the polymer precursor is 1 mmol / g or less.
- ⁇ 2> The curing according to ⁇ 1>, wherein the content of the heterocyclic structure containing two or more nitrogen atoms contained in the polymer precursor is 0.01 to 1 mmol / g with respect to the total solid content of the composition. Sex resin composition.
- the structure including the above heterocyclic structure at least one structure selected from the group consisting of the structure represented by the following formula (A-1) and the structure represented by the following formula (A-2).
- X 1 and X 2 represent a single bond or a divalent linking group
- R 1 represents a hydrogen atom, an amino group or a hydrocarbon group
- R 2 Represents a hydrogen atom or a hydrocarbon group
- R 3 represents a hydrogen atom, an alkyl group, an aryl group, an amino group, a carboxy group or a hydroxy group.
- * Represents the binding site with other structures in the polymer precursor.
- ⁇ 5> The curing according to ⁇ 4>, wherein the structure represented by the above formula (A-1) or the structure represented by the above formula (A-2) is bonded to a repeating unit containing the terminal of the polymer precursor.
- ⁇ 6> The curable resin according to any one of ⁇ 1> to ⁇ 5>, further comprising a photopolymerization initiator and at least one compound selected from the group consisting of an onium salt and a thermobase generator. Composition.
- ⁇ 7> The curable resin composition according to any one of ⁇ 1> to ⁇ 6>, which is used for forming an interlayer insulating film for a rewiring layer.
- ⁇ 8> A cured film obtained by curing the curable resin composition according to any one of ⁇ 1> to ⁇ 7>.
- ⁇ 9> A laminate containing two or more layers of the cured film according to ⁇ 8> and containing a metal layer between any of the cured films.
- a method for producing a cured film which comprises a film forming step of applying the curable resin composition according to any one of ⁇ 1> to ⁇ 7> to a substrate to form a film.
- the method for producing a cured film according to ⁇ 10> which comprises an exposure step of exposing the film and a developing step of developing the film.
- ⁇ 12> The method for producing a cured film according to ⁇ 10> or ⁇ 11>, which comprises a heating step of heating the film at 50 to 450 ° C.
- a semiconductor device including the cured film according to ⁇ 8> or the laminate according to ⁇ 9>.
- ⁇ 14> At least one polymer precursor selected from the group consisting of a polyimide precursor and a polybenzoxazole precursor. It has a repeating unit represented by the following formula (PI-B1) or a repeating unit represented by the following formula (PB-B1).
- Acid value is 1 mmol / g or less, Polymer precursor; Wherein (PI-B1) and Formula (PB-B1), A 1 and A 2 each independently represent an oxygen atom or -NH-, R 111 represents a divalent organic group, R 115 is, Representing a tetravalent organic group, R 113 and R 114 independently represent a hydrogen atom or a monovalent organic group, and * P1 and * P2 each independently represent a bonding site with another structure. At least one of R 113 and R 114 has a heterocyclic structure containing two or more nitrogen atoms, * P1 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms, or R 113 and R 114.
- At least one of them has a heterocyclic structure containing two or more nitrogen atoms
- * P1 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms
- R 121 represents a divalent organic group.
- R 122 represent a tetravalent organic group
- R 123 and R 124 each independently represent a hydrogen atom or a monovalent organic group
- * B1 and * B2 independently represent other structures.
- R 124 and R 123 has a heterocyclic structure containing two or more nitrogen atoms, or * B2 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms, or At least one of R 124 and R 123 has a heterocyclic structure containing two or more nitrogen atoms, and * B2 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms.
- a curable resin composition having excellent metal adhesion of the obtained cured film, a cured film obtained by curing the curable resin composition, a laminate containing the cured film, and the curing A method for producing a film and a semiconductor device including the cured film or the laminate are provided. Also, according to another embodiment of the present invention, a novel polymer precursor is provided.
- the present invention is not limited to the specified embodiments.
- the numerical range represented by the symbol "-" means a range including the numerical values before and after "-" as the lower limit value and the upper limit value, respectively.
- the term "process” means not only an independent process but also a process that cannot be clearly distinguished from other processes as long as the desired action of the process can be achieved.
- the notation not describing substitution and non-substitution also includes a group having a substituent (atomic group) as well as a group having no substituent (atomic group).
- the "alkyl group” includes not only an alkyl group having no substituent (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
- exposure includes not only exposure using light but also exposure using particle beams such as an electron beam and an ion beam. Examples of the light used for exposure include the emission line spectrum of a mercury lamp, far ultraviolet rays typified by an excimer laser, extreme ultraviolet rays (EUV light), X-rays, active rays such as electron beams, or radiation.
- (meth) acrylate means both “acrylate” and “methacrylate”, or either
- (meth) acrylic means both “acrylic” and “methacrylic", or
- (meth) acryloyl means both “acryloyl” and “methacrylic", or either.
- Me in the structural formula represents a methyl group
- Et represents an ethyl group
- Bu represents a butyl group
- Ph represents a phenyl group.
- the total solid content means the total mass of all the components of the composition excluding the solvent.
- the solid content concentration is the mass percentage of other components excluding the solvent with respect to the total mass of the composition.
- the weight average molecular weight (Mw) and the number average molecular weight (Mn) are defined as polystyrene-equivalent values according to gel permeation chromatography (GPC measurement) unless otherwise specified.
- GPC measurement gel permeation chromatography
- the weight average molecular weight (Mw) and the number average molecular weight (Mn) for example, HLC-8220GPC (manufactured by Tosoh Corporation) is used, and guard columns HZ-L, TSKgel Super HZM-M, and TSKgel are used as columns. It can be obtained by using Super HZ4000, TSKgel Super HZ3000, and TSKgel Super HZ2000 (manufactured by Tosoh Corporation).
- the direction in which the layers are stacked on the base material is referred to as "upper", or if there is a photosensitive layer, the direction from the base material to the photosensitive layer is referred to as “upper”.
- the opposite direction is referred to as "down”.
- the composition may contain, as each component contained in the composition, two or more kinds of compounds corresponding to the component.
- the content of each component in the composition means the total content of all the compounds corresponding to the component.
- the physical property values are values under the conditions of a temperature of 23 ° C. and an atmospheric pressure of 101,325 Pa (1 atm) unless otherwise specified.
- the combination of preferred embodiments is a more preferred embodiment.
- the curable resin composition of the present invention (hereinafter, also simply referred to as “the composition of the present invention”) comprises at least one polymer precursor selected from the group consisting of a polyimide precursor and a polybenzoxazole precursor.
- the polymer precursor has a heterocyclic structure containing two or more nitrogen atoms, and the acid value of the polymer precursor is 1 mmol / g or less.
- the polymer precursor having a heterocyclic structure containing two or more nitrogen atoms and having an acid value of 1 mmol / g or less of the polymer precursor is also referred to as a “specific polymer precursor”.
- the curable resin composition of the present invention further contains at least one compound selected from the group consisting of a photopolymerization initiator described later and an onium salt and a thermosetting agent described later.
- the curable resin composition of the present invention is excellent in metal adhesion of the obtained cured film.
- the mechanism by which the above effect is obtained is not clear, but the interaction between a metal such as copper and a heterocyclic structure containing two or more nitrogen atoms improves the adhesion between the metal such as copper and the cured film. It is speculated that it may be. Further, by introducing the heterocyclic structure into the polymer precursor, the interaction between the polymers is increased and the chemical penetration into the cured film is suppressed, so that the chemical resistance of the obtained cured film is likely to be improved. Conceivable.
- the acid value of the polymer precursor is 1 mmol / g or less
- the cyclization of the polymer is likely to proceed, and it is considered that the chemical resistance is likely to be improved.
- the acid value is 1 mmol / g or less
- the chemical resistance is improved because the penetration of alkali contained in the chemical is suppressed.
- the acid value of the polymer precursor is 1 mmol / g or less and the polymer precursor contains a heterocyclic structure containing two or more nitrogen atoms, mutual seating between the polymers is improved, and the chemicals are used. It is considered that the chemical resistance is improved because it suppresses the penetration of alkali contained in.
- the storage stability of the curable resin composition itself is likely to be improved by forming a salt in equilibrium with the acid in the polymer precursor and stabilizing the pH in the storage solution by the buffer effect. ..
- Patent Document 1 does not describe or suggest a polymer precursor having a heterocyclic structure containing two or more nitrogen atoms. Further, the cured film obtained by curing the curable resin composition in Patent Document 1 has a problem that the metal adhesion is low.
- the curable resin composition of the present invention contains a specific polymer precursor.
- the specific polymer precursor has a heterocyclic structure containing two or more nitrogen atoms.
- the content of the heterocyclic structure containing two or more nitrogen atoms contained in the specific polymer precursor shall be 0.01 to 1 mmol / g with respect to the total solid content of the composition from the viewpoint of further improving the metal adhesion. Is preferable, 0.02 to 0.8 mmol / g is preferable, and 0.03 to 0.5 mmol / g is more preferable.
- the specific polymer precursor may have only one kind of heterocyclic structure as the heterocyclic structure, or may have two or more kinds of heterocyclic structures having different structures. When the specific polymer precursor has two or more kinds of heterocyclic structures, the content of the heterocyclic structure is the total content of all the heterocyclic structures in the specific polymer precursor.
- the heterocyclic structure containing two or more nitrogen atoms is preferably a heterocyclic structure containing two or more nitrogen atoms as ring members, and is a heterocyclic structure containing two or more nitrogen atoms as monocyclic ring members. Is more preferable.
- the heterocyclic structure containing two or more nitrogen atoms as a ring member of a monocycle refers to, for example, a ring structure (triazole ring structure) represented by the following formula (AA-1), and the following formula (AA-2). It does not include a fused ring formed by condensing two or more monocycles containing only one nitrogen atom as a ring member, such as the ring structure represented by (1,8-naphthylidine ring structure).
- a ring structure containing as a ring member of a ring and further having a condensed ring shall be included in a heterocyclic structure containing two or more nitrogen atoms as a ring member of a single ring.
- the heterocyclic structure containing two or more nitrogen atoms is preferably an aromatic ring structure.
- the heterocyclic structure containing two or more nitrogen atoms may be a condensed ring structure, a crosslinked ring structure, a spiro ring structure, or the like, but a monocyclic structure is preferable.
- the number of ring members of a single ring containing two or more nitrogen atoms is preferably 5 to 10, more preferably 5 to 6, and even more preferably 5. ..
- the number of ring members of a single ring containing two or more nitrogen atoms is, for example, 5 for a ring structure represented by the above formula (AA-1) and a ring structure represented by the above formula (AA-3). If there is 6, it is 5 or 6 if it is a ring structure represented by the above formula (AA-4).
- the heterocyclic structure containing two or more nitrogen atoms may have a heteroatom other than the nitrogen atom (heteroatom), but preferably does not have a heteroatom other than the nitrogen atom.
- heterocyclic structure containing two or more nitrogen atoms examples include an imidazole ring structure, a pyrazole ring structure, a triazole ring structure, a tetrazole ring structure, a pyrazine ring structure, a pyrimidine ring structure, a pyridazine ring structure, and 1,2,3-triazine ring structures.
- 1,2,4-triazine ring structure 1,3,5-triazine ring structure, 1,2,3,4-tetrazine ring structure, 1,2,3,5-tetrazine ring structure, 1,2,4 5-Tetrazine ring structure, imidazolidine ring structure, pyrazolidine ring structure, piperazine ring structure, fused ring structure containing these monocycles, crosslinked ring structure containing these monocycles, and spiro ring structure containing these monocycles.
- At least one ring structure selected from the group consisting of is mentioned, and at least one ring structure selected from the group consisting of a triazole ring structure and a tetrazole ring structure is more preferable, and storage stability of the curable resin composition is more preferable. From the viewpoint of, the tetrazole ring structure is more preferable. If tautomers are present in these ring structures, they may be included.
- One of the preferred embodiments of the specific polymer precursor is an embodiment in which the structure containing a heterocyclic structure containing two or more nitrogen atoms is bonded to a repeating unit containing the terminal of the specific polymer precursor.
- the specific polymer precursor is at least one selected from the group consisting of a structure represented by the following formula (A-1) and a structure represented by the following formula (A-2) as a structure containing the above heterocyclic structure. It preferably contains the structure of the species.
- X 1 and X 2 represent a single bond or a divalent linking group
- R 1 represents a hydrogen atom, an amino group or a hydrocarbon group
- R 2 Represents a hydrogen atom or a hydrocarbon group
- R 3 represents a hydrogen atom, an alkyl group, an aryl group, an amino group, a carboxy group or a hydroxy group.
- * Represents a binding site with another structure in a specific polymer precursor.
- X 1 is preferably a divalent linking group, preferably an alkylene group having 1 to 20 carbon atoms, more preferably an alkylene group having 1 to 4 carbon atoms, and an arylene.
- Group preferably an aryl group having 6 to 20 carbon atoms, more preferably a phenylene group
- an amide group preferably an aryl group having 6 to 20 carbon atoms, more preferably a phenylene group
- an ether group preferably an alkylene group having 1 to 20 carbon atoms, more preferably an alkylene group having 1 to 4 carbon atoms, and an arylene.
- linking chain length of X 1 is preferably from 0 to 20, 0 to 8 is more preferable.
- R 1 represents a hydrogen atom, an amino group or a hydrocarbon group, and a hydrogen atom or an alkyl group is preferable from the viewpoint of adhesion of the curable resin composition.
- hydrocarbon group an alkyl group or an aryl group is preferable, and a certain cutting spirit is more preferable.
- alkyl group an alkyl group having 1 to 20 carbon atoms is preferable, and an alkyl group having 1 to 4 carbon atoms is more preferable.
- aryl group an aryl group having 6 to 20 carbon atoms is preferable, and a phenyl group is more preferable.
- Z 1 is preferably a nitrogen atom from the viewpoint of storage stability of the curable resin composition.
- R 3 is preferably a hydrogen atom, an alkyl group, or an aryl group from the viewpoint of storage stability and curability of the curable resin composition, and the hydrogen atom is More preferred.
- X 2 is preferably a divalent linking group, preferably an alkylene group having 1 to 20 carbon atoms, more preferably an alkylene group having 1 to 4 carbon atoms, and an arylene.
- Group preferably an aryl group having 6 to 20 carbon atoms, more preferably a phenylene group
- R 2 represents a hydrogen atom or a hydrocarbon group, and from the viewpoint of metal adhesion, a hydrogen atom or an alkyl group having 1 to 20 carbon atoms is preferable, and a hydrogen atom or an alkyl group having 1 to 8 carbon atoms is preferable. Alkyl groups are more preferred, and hydrogen atoms are even more preferred.
- Z 2 is preferably a nitrogen atom from the viewpoint of storage stability of the curable resin composition.
- R 3 is preferably a hydrogen atom, an alkyl group or an aryl group, and the hydrogen atom is preferably from the viewpoint of storage stability and curability of the curable resin composition. More preferred.
- Examples of the structure including a heterocyclic structure containing two or more nitrogen atoms include a structure represented by the following formula. In the formula below, * represents the binding site with other structures in the specific polymer precursor.
- the structure represented by the above formula (A-1) or the structure represented by the above formula (A-2) is preferably bound to a repeating unit containing the terminal of the specific polymer precursor.
- the specific polymer precursor has at least two repeating units including terminals, and at least one of them has a structure represented by the above formula (A-1) or a structure represented by the above formula (A-2). It is preferable to combine.
- the specific polymer precursor will be described later as an embodiment in which the structure represented by the above formula (A-1) or the structure represented by the above formula (A-2) is bound to a repeating unit containing the terminal of the specific polymer precursor.
- a mode including a repeating unit represented by the formula (PI-A2) or the formula (PB-A2) of the above is preferably mentioned.
- the specific polymer precursor is a repeating unit represented by the following formula (PI-A1) or a repeating unit represented by the following formula (PB-A1) as a repeating unit having a heterocyclic structure containing two or more nitrogen atoms. It is preferable to have.
- a 1 and A 2 each independently represent an oxygen atom or -NH-
- R 111 represents a divalent organic group
- R 115 is, Representing a tetravalent organic group
- R 113 and R 114 independently represent a hydrogen atom or a monovalent organic group
- * P1 and * P2 each independently represent a bonding site with another structure.
- At least one of R 113 and R 114 has a heterocyclic structure containing two or more nitrogen atoms
- * P1 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms, or R 113 and R 114.
- At least one of them has a heterocyclic structure containing two or more nitrogen atoms
- * P1 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms
- R 121 represents a divalent organic group.
- R 122 represent a tetravalent organic group
- R 123 and R 124 each independently represent a hydrogen atom or a monovalent organic group
- * B1 and * B2 independently represent other structures.
- R 124 and R 123 Representing a bond site, at least one of R 124 and R 123 has a heterocyclic structure containing two or more nitrogen atoms, or * B2 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms, or At least one of R 124 and R 123 has a heterocyclic structure containing two or more nitrogen atoms, and * B2 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms.
- a 1 , A 2 , R 111 and R 115 are synonymous with A 1 , A 2 , R 111 and R 115 in the formula (1) described later, respectively, and the preferred embodiments are also the same. Is.
- R 113 when R 113 does not have a heterocyclic structure containing two or more nitrogen atoms, R 113 has the same meaning as R 113 in the formula (1) described later, and the preferred embodiment is also the same.
- the structure represented by -A 2- R 113 in the formula (PI-A1) when R 113 has a heterocyclic structure containing two or more nitrogen atoms, the structure represented by -A 2- R 113 in the formula (PI-A1) is the above-mentioned formula (A).
- a structure represented by -1) or a structure represented by the above formula (A-2) is preferable.
- R 114 when R 114 does not have a heterocyclic structure containing two or more nitrogen atoms, R 114 is synonymous with R 114 in the formula (1) described later, and the preferred embodiment is also the same.
- R 114 if the R 114 has a heterocyclic structure containing a nitrogen atom of 2 or more, the structure represented by -A 1 -R 114 in the formula (PI-A1) is the above formula (A A structure represented by -1) or a structure represented by the formula (A-2) is preferable.
- * P1 and * P2 are structures represented by the above formula (A-1) or a structure represented by the above formula (A-2). It is preferable to directly bond with.
- * P2 is preferably combined with * 1 in the formula (1) described later.
- the repeating unit represented by the formula (PI-A1) may be the repeating unit represented by the following formula (PI-A2).
- the specific polymer precursor preferably has a repeating unit represented by the following formula (PI-A2) at the end.
- a 1 , A 2 , R 111 , R 113 , R 114 , R 115 and * P 2 are A 1 , A 2 , R 111 and R 113 in the formula (1) described later, respectively. , R 114 , R 115 and * P2 , and preferred embodiments are also the same.
- R P1 is preferably a structure represented by the above formula (A-1) or a structure represented by the above formula (A-2).
- R 121 and R 122 have the same meaning as R 121 and R 122 in the formula (2) described later, respectively, and the preferred embodiments are also the same.
- R 123 when R 123 does not have a heterocyclic structure containing two or more nitrogen atoms, R 123 is synonymous with R 123 in the formula (2) described later, and the preferred embodiment is also the same.
- the structure represented by -OR 123 in the formula (PB-A2) when R 123 has a heterocyclic structure containing two or more nitrogen atoms, is the above-mentioned formula (A-A-).
- the structure represented by 1) or the structure represented by the above formula (A-2) is preferable.
- R 124 when R 124 does not have a heterocyclic structure containing two or more nitrogen atoms, R 124 is synonymous with R 124 in the formula (2) described later, and the preferred embodiment is also the same.
- the structure represented by -OR 124 in the formula (PB-A2) when R 124 has a heterocyclic structure containing two or more nitrogen atoms, is the above-mentioned formula (A-A-).
- the structure represented by 1) or the structure represented by the above formula (A-2) is preferable.
- * B2 is a structure represented by the above formula (A-1) or a structure represented by the above formula (A-2). It is preferable to directly bond with. * B1 is preferably combined with * 2 in the formula (2) described later. * When P1 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms, the repeating unit represented by the formula (PB-A1) may be the repeating unit represented by the following formula (PB-A2). preferable.
- the specific polymer precursor preferably has a repeating unit represented by the following formula (PB-A2) at the end.
- R 122 , R 121 , and R 123 are synonymous with R 122 , R 121 , and R 123 in the formula (2) described later, respectively, and the preferred embodiments are also the same. ..
- RP2 is preferably a structure represented by the above formula (A-1) or a structure represented by the above formula (A-2).
- the specific polymer precursor preferably has a repeating unit represented by the following formula (1) as another repeating unit.
- a 1 and A 2 independently represent an oxygen atom or -NH-
- R 111 represents a divalent organic group
- R 115 represents a tetravalent organic group
- R 113 and R 114 each independently represent a hydrogen atom or a monovalent organic group
- * 1 and * 2 each independently represent a bonding site with another structure.
- a 1 and A 2 each independently represent an oxygen atom or -NH-
- R 111 represents a divalent organic group
- R 115 represents a tetravalent organic group
- R 113 and R 114 each independently represent a hydrogen atom or a monovalent organic group.
- a 1 and A 2- A 1 and A 2 in the formula (1) independently represent an oxygen atom or ⁇ NH—, and an oxygen atom is preferable.
- -R 111- R 111 in the formula (1) represents a divalent organic group.
- the divalent organic group include a linear or branched aliphatic group, a cyclic aliphatic group, an aromatic group, a heteroaromatic group, or a group in which two or more of these are combined, and the number of carbon atoms is exemplified.
- the group combined as described above is preferable, and an aromatic group having 6 to 20 carbon atoms is more preferable.
- R 111 in formula (1) is preferably derived from diamine.
- diamine used for producing the specific polymer precursor include linear or branched-chain aliphatic, cyclic aliphatic or aromatic diamines. Only one type of diamine may be used, or two or more types may be used.
- the diamine is a linear aliphatic group having 2 to 20 carbon atoms, a branched or cyclic aliphatic group having 3 to 20 carbon atoms, an aromatic group having 6 to 20 carbon atoms, or these. It is preferably a diamine containing two or more combined groups, and more preferably a diamine containing an aromatic group having 6 to 20 carbon atoms. Examples of aromatic groups include the following.
- diamine examples include 1,2-diaminoethane, 1,2-diaminopropane, 1,3-diaminopropane, 1,4-diaminobutane, 1,6-diaminohexane; 1,2- or 1 , 3-Diaminocyclopentane, 1,2-, 1,3- or 1,4-diaminocyclohexane, 1,2-, 1,3- or 1,4-bis (aminomethyl) cyclohexane, bis- (4-) Aminocyclohexyl) methane, bis- (3-aminocyclohexyl) methane, 4,4'-diamino-3,3'-dimethylcyclohexylmethane or isophoronediamine; meta or paraphenylenediamine, diaminotoluene, 4,4'-or 3 , 3'-diaminobiphenyl, 4,4'-diaminodiphenyl ether,
- diamines (DA-1) to (DA-18) shown below are also preferable.
- a diamine having at least two alkylene glycol units in the main chain is also mentioned as a preferable example.
- a diamine containing two or more of one or both of an ethylene glycol chain and a propylene glycol chain in one molecule is preferable, and a diamine containing no aromatic ring is preferable.
- Specific examples include Jeffamine (registered trademark) KH-511, Jeffamine (registered trademark) ED-600, Jeffamine (registered trademark) ED-900, Jeffamine (registered trademark) ED-2003, and Jeffamine (registered trademark).
- EDR-148 Jeffamine (registered trademark) EDR-176, D-200, D-400, D-2000, D-4000 (trade name, manufactured by HUNTSMAN), 1- (2- (2- (2)) -Aminopropoxy) ethoxy) propoxy) propane-2-amine, 1- (1- (1- (2-aminopropoxy) propoxy-2-yl) oxy) propane-2-amine, etc., but are limited to these. Not done.
- x, y, and z are arithmetic mean values.
- R 111 in the formula (1) from the viewpoint of flexibility of the cured film obtained, -Ar 0 -L 0 -Ar 0 - is preferably represented by.
- Ar 0 is independently an aromatic hydrocarbon group (preferably 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, particularly preferably 6 to 10 carbon atoms), and a phenylene group is preferable.
- the preferred range of L 0 is synonymous with A above.
- R 111 in the formula (1) is preferably a divalent organic group represented by the following formula (51) or the formula (61).
- a divalent organic group represented by the formula (61) is more preferable from the viewpoint of i-ray transmittance and availability.
- R 50 to R 57 are independently hydrogen atoms, fluorine atoms or monovalent organic groups, and at least one of R 50 to R 57 is a fluorine atom, a methyl group, a fluoromethyl group, It is a difluoromethyl group or a trifluoromethyl group, and * independently represents a binding site with another structure.
- the monovalent organic group of R 50 to R 57 includes an unsubstituted alkyl group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms) and 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms). Examples thereof include an alkyl fluoride group.
- R 58 and R 59 are independently fluorine atoms, fluoromethyl groups, difluoromethyl groups, or trifluoromethyl groups, respectively.
- Examples of the diamine compound giving the structure of the formula (51) or (61) include dimethyl-4,4'-diaminobiphenyl, 2,2'-bis (trifluoromethyl) -4,4'-diaminobiphenyl, 2,2. Examples thereof include'-bis (fluoro) -4,4'-diaminobiphenyl and 4,4'-diaminooctafluorobiphenyl. One of these may be used, or two or more thereof may be used in combination.
- -R 115- R 115 in the formula (1) represents a tetravalent organic group.
- a tetravalent organic group containing an aromatic ring is preferable, and a group represented by the following formula (5) or formula (6) is more preferable.
- R 112 is synonymous with A and has the same preferred range. * Independently represent a binding site with another structure.
- tetravalent organic group represented by R 115 in the formula (1) include a tetracarboxylic acid residue remaining after removing the acid dianhydride group from the tetracarboxylic dianhydride. Only one type of tetracarboxylic dianhydride may be used, or two or more types may be used.
- the tetracarboxylic dianhydride is preferably a compound represented by the following formula (7).
- R 115 represents a tetravalent organic group.
- R 115 has the same meaning as R 115 in formula (1).
- tetracarboxylic dianhydride examples include pyromellitic acid, pyromellitic dianhydride (PMDA), 3,3', 4,4'-biphenyltetracarboxylic dianhydride, 3,3', 4 , 4'-diphenylsulfide tetracarboxylic dianhydride, 3,3', 4,4'-diphenylsulfonetetracarboxylic dianhydride, 3,3', 4,4'-benzophenonetetracarboxylic dianhydride, 3,3', 4,4'-diphenylmethanetetracarboxylic dianhydride, 2,2', 3,3'-diphenylmethanetetracarboxylic dianhydride, 2,3,3', 4'-biphenyltetracarboxylic acid Dihydride, 2,3,3', 4'-benzophenonetetracarboxylic dianhydride, 4,4'-oxy
- DAA-1 to DAA-5 tetracarboxylic dianhydrides
- DAA-5 tetracarboxylic dianhydrides
- R 113 and R 114- R 113 and R 114 in the formula (1) independently represent a hydrogen atom or a monovalent organic group. At least one of R 113 and R 114 preferably contains a radically polymerizable group, and more preferably both contain a radically polymerizable group.
- the radically polymerizable group include a group capable of a cross-linking reaction by the action of a radical, and a preferable example thereof is a group having an ethylenically unsaturated bond.
- Examples of the group having an ethylenically unsaturated bond include a vinyl group, an allyl group, a (meth) acryloyl group, and a group represented by the following formula (III).
- R200 represents a hydrogen atom or a methyl group, and a methyl group is preferable.
- R 201 is an alkylene group having 2 to 12 carbon atoms, -CH 2 CH (OH) CH 2- or a (poly) oxyalkylene group having 4 to 30 carbon atoms (the alkylene group has 1 carbon atom).
- ⁇ 12 is preferable, 1 to 6 is more preferable, 1 to 3 is particularly preferable; the number of repetitions is preferably 1 to 12, 1 to 6 is more preferable, and 1 to 3 is particularly preferable).
- the (poly) oxyalkylene group means an oxyalkylene group or a polyoxyalkylene group.
- R 201 examples include ethylene group, propylene group, trimethylene group, tetramethylene group, 1,2-butandyl group, 1,3-butandyl group, pentamethylene group, hexamethylene group, octamethylene group, dodecamethylene group. , -CH 2 CH (OH) CH 2-, and more preferably ethylene group, propylene group, trimethylene group, -CH 2 CH (OH) CH 2- .
- R 200 is a methyl group and R 201 is an ethylene group.
- * represents a binding site with another structure.
- Arylalkyl groups and the like can be mentioned. Specific examples thereof include an aromatic group having an acid group having 6 to 20 carbon atoms and an arylalkyl group having an acid group having 7 to 25 carbon atoms. More specifically, a phenyl group having an acid group and a benzyl group having an acid group can be mentioned.
- the acid group is preferably a hydroxy group. That is, R 113 or R 114 is preferably a group having a hydroxy group.
- a substituent that improves the solubility of the developing solution is preferably used.
- R 113 or R 114 is a hydrogen atom, 2-hydroxybenzyl, 3-hydroxybenzyl and 4-hydroxybenzyl from the viewpoint of solubility in an aqueous developer.
- R 113 or R 114 is preferably a monovalent organic group.
- a monovalent organic group a linear or branched alkyl group, a cyclic alkyl group, or an aromatic group is preferable, and an alkyl group substituted with an aromatic group is more preferable.
- the number of carbon atoms of the alkyl group is preferably 1 to 30 (3 or more in the case of a cyclic group).
- the alkyl group may be linear, branched or cyclic. Examples of the linear or branched alkyl group include methyl group, ethyl group, propyl group, butyl group, pentyl group, hexyl group, heptyl group, octyl group, nonyl group, decyl group, dodecyl group, tetradecyl group and octadecyl group.
- the cyclic alkyl group may be a monocyclic cyclic alkyl group or a polycyclic cyclic alkyl group.
- Examples of the monocyclic cyclic alkyl group include a cyclopropyl group, a cyclobutyl group, a cyclopentyl group, a cyclohexyl group, a cycloheptyl group and a cyclooctyl group.
- Examples of the polycyclic cyclic alkyl group include an adamantyl group, a norbornyl group, a bornyl group, a phenyl group, a decahydronaphthyl group, a tricyclodecanyl group, a tetracyclodecanyl group, a camphoroyl group, a dicyclohexyl group and a pinenyl group. Can be mentioned. Further, as the alkyl group substituted with an aromatic group, a linear alkyl group substituted with an aromatic group described below is preferable.
- aromatic group examples include a substituted or unsubstituted aromatic hydrocarbon group (the cyclic structure constituting the group includes a benzene ring, a naphthalene ring, a biphenyl ring, a fluorene ring, a pentalene ring, an inden ring, and azulene.
- the cyclic structure constituting the group includes a benzene ring, a naphthalene ring, a biphenyl ring, a fluorene ring, a pentalene ring, an inden ring, and azulene.
- the cyclic structure constituting the group includes a fluorene ring, a pyrrole ring, a furan ring, a thiophene ring, an imidazole ring, an oxazole ring, a thiazole ring, a pyridine ring, a pyrazine ring, a pyrimidine ring, a pyridazine ring, an indolin ring, an indol ring, and a benzofuran.
- Ring benzothiophene ring, isobenzofuran ring, quinolysin ring, quinoline ring, phthalazine ring, naphthylidine ring, quinoxaline ring, quinoxazoline ring, isoquinoline ring, carbazole ring, phenanthridin ring, acredin ring, phenanthrolin ring, thiantolen ring, chromium ring , Xanthene ring, phenoxatiin ring, phenothiazine ring or phenazine ring).
- the specific polymer precursor has a fluorine atom in the repeating unit.
- the fluorine atom content in the polyimide precursor is preferably 10% by mass or more, more preferably 20% by mass or more. There is no particular upper limit, but 50% by mass or less is practical.
- an aliphatic group having a siloxane structure may be copolymerized in a repeating unit represented by the formula (1).
- the diamine component include bis (3-aminopropyl) tetramethyldisiloxane and bis (paraaminophenyl) octamethylpentasiloxane.
- the repeating unit represented by the formula (1) is preferably a repeating unit represented by the formula (1-A) or the formula (1-B).
- a 11 and A 12 represent an oxygen atom or -NH-
- R 111 and R 112 each independently represent a divalent organic group
- R 113 and R 114 independently represent a hydrogen atom or 1 Representing a valent organic group
- at least one of R 113 and R 114 is preferably a group containing a radically polymerizable group, more preferably a radically polymerizable group, and * 1 and * 2 are independent of each other.
- a 11 , A 12 , R 111 , R 113 , R 114 , * 1 and * 2 , respectively, are A 1 , A 2 , R 111 , R 113 , R 114 , * 1 and * 1 , respectively, in equation (1). It is synonymous with the preferable range of * 2 .
- R 112 has the same meaning as R 112 in formula (5), and more preferably among others oxygen atoms.
- the bonding position of the carbonyl group to the benzene ring in the formula is preferably 4, 5, 3', 4'in the formula (1-A). In formula (1-B), it is preferably 1, 2, 4, 5.
- the repeating unit represented by the formula (1) may be one kind, or two or more kinds. Further, the structural isomer of the repeating unit represented by the formula (1) may be contained. Further, the specific polymer precursor containing the repeating unit represented by the formula (1) may contain other kinds of repeating units in addition to the repeating unit of the above formula (1).
- the specific polymer precursor containing the repeating unit represented by the formula (1) in the present invention 50 mol% or more, more 70 mol% or more, particularly 90 mol% or more of all the repeating units is the formula ( A specific polymer precursor which is a repeating unit represented by 1) is exemplified. As an upper limit, 100 mol% or less is practical.
- the weight average molecular weight (Mw) of the specific polymer precursor containing the repeating unit represented by the formula (1) is preferably 2,000 to 500,000, more preferably 5,000 to 100,000. More preferably, it is 10,000 to 50,000.
- the number average molecular weight (Mn) is preferably 800 to 250,000, more preferably 2,000 to 50,000, and even more preferably 4,000 to 25,000.
- the degree of dispersion of the molecular weight of the specific polymer precursor containing the repeating unit represented by the formula (1) is preferably 1.5 to 3.5, and more preferably 2 to 3.
- the degree of dispersion of the molecular weight means a value obtained by dividing the weight average molecular weight by the number average molecular weight (weight average molecular weight / number average molecular weight).
- the specific polymer precursor containing the repeating unit represented by the formula (1) is obtained by reacting a dicarboxylic acid or a dicarboxylic acid derivative with a diamine.
- the dicarboxylic acid or the dicarboxylic acid derivative is obtained by halogenating it with a halogenating agent and then reacting it with a diamine.
- the organic solvent may be one kind or two or more kinds.
- the organic solvent can be appropriately determined depending on the raw material, and examples thereof include pyridine, diethylene glycol dimethyl ether (diglyme), N-methylpyrrolidone and N-ethylpyrrolidone.
- the specific polymer precursor in the reaction solution can be precipitated in water, and the polyimide precursor such as tetrahydrofuran can be dissolved in a soluble solvent to precipitate a solid.
- the specific polymer precursor preferably contains a repeating unit represented by the following formula (2) as another repeating unit.
- R 121 represents a divalent organic group
- R 122 represents a tetravalent organic group
- R 123 and R 124 independently represent a hydrogen atom or a monovalent organic group.
- * 1 and * 2 each independently represent a binding site with another structure.
- R 121 represents a divalent organic group.
- the divalent organic group includes an aliphatic group (preferably 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, particularly preferably 1 to 6 carbon atoms) and an aromatic group (preferably 6 to 22 carbon atoms, 6 to 14 carbon atoms). Is more preferable, and 6 to 12 is particularly preferable).
- the aromatic group constituting R 121 include R 111 of the above formula (1).
- the aliphatic group a linear aliphatic group is preferable.
- R 121 is preferably derived from 4,4'-oxydibenzoyl chloride.
- R 122 represents a tetravalent organic group.
- the tetravalent organic group has the same meaning as R 115 in the above formula (1), and the preferable range is also the same.
- R 122 is preferably derived from 2,2'-bis (3-amino-4-hydroxyphenyl) hexafluoropropane.
- R 123 and R 124 independently represent a hydrogen atom or a monovalent organic group, and have the same meaning as R 113 and R 114 in the above formula (1), and the preferable range is also the same.
- the specific polymer precursor containing the repeating unit represented by the formula (2) may contain other types of repeating units in addition to the repeating unit of the above formula (2).
- the specific polymer precursor precursor containing the repeating unit represented by the formula (2) has another diamine residue represented by the following formula (SL) in that the occurrence of warpage of the cured film due to ring closure can be suppressed. It is preferable to further include it as a kind of repeating unit.
- R 1s is a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms), and R 2s.
- Is a hydrocarbon group having 1 to 10 carbon atoms (preferably 1 to 6 carbon atoms, more preferably 1 to 3 carbon atoms), and at least one of R 3s , R 4s , R 5s , and R 6s is aromatic.
- a group preferably 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, particularly preferably 6 to 10 carbon atoms
- the rest are hydrogen atoms or 1 to 30 carbon atoms (preferably 1 to 18 carbon atoms).
- the a structure and the b structure may be block polymerization or random polymerization.
- the a structure is 5 to 95 mol%
- the b structure is 95 to 5 mol%
- a + b is 100 mol%.
- preferred Z includes those in which R 5s and R 6s in the b structure are phenyl groups.
- the molecular weight of the structure represented by the formula (SL) is preferably 400 to 4,000, more preferably 500 to 3,000.
- the molecular weight can be determined by commonly used gel permeation chromatography. By setting the molecular weight in the above range, the elastic modulus of the specific polymer precursor containing the repeating unit represented by the formula (2) after dehydration ring closure is lowered, and the effect of suppressing warpage and the effect of improving solubility are compatible. can do.
- the alkali solubility of the curable resin composition is improved.
- a tetracarboxylic acid residue include the example of R 115 in the formula (1).
- the weight average molecular weight (Mw) of the specific polymer precursor containing the repeating unit represented by the formula (2) is preferably 2,000 to 500,000, more preferably 5,000 to 100,000. More preferably, it is 10,000 to 50,000.
- the number average molecular weight (Mn) is preferably 800 to 250,000, more preferably 2,000 to 50,000, and even more preferably 4,000 to 25,000.
- the degree of dispersion of the molecular weight of the specific polymer precursor containing the repeating unit represented by the formula (2) is preferably 1.5 to 3.5, more preferably 2 to 3.
- the acid value of the specific polymer precursor is 1 mmol / g or less, preferably 0.5 mmol / g or less, and more preferably 0.3 mmol / g or less.
- the lower limit of the acid value is not particularly limited, and may be 0 mmol / g or more.
- the acid value refers to the amount (mmol) of acid groups contained in 1 g of the specific polymer precursor.
- the acid group refers to a group that is neutralized by an alkali having a pH of 12 or higher (for example, sodium hydroxide). Further, the acid group is preferably a group having a pKa of 10 or less.
- the acid value is measured by a known method, for example, by the method described in JIS K 0070: 1992.
- the specific polymer precursor is a polyimide precursor or a polybenzoxazole precursor.
- the specific polymer precursor is a polyimide precursor, it is preferably a polyimide precursor containing a repeating unit represented by the formula (1), and the repeating unit represented by the formula (1) and the formula (PI-A1). It is more preferable that the polyimide precursor contains the repeating unit represented by the formula (1), and the polyimide precursor containing the repeating unit represented by the formula (1) and the repeating unit represented by the formula (PI-A2). More preferred.
- the specific polymer precursor is a polybenzoxazole precursor
- it is preferably a polybenzoxazole precursor containing a repeating unit represented by the formula (2), and the repeating unit and the formula (2) represented by the formula (2). It is more preferable that it is a polybenzoxazole precursor containing a repeating unit represented by PB-A1), and a poly containing a repeating unit represented by the formula (2) and a repeating unit represented by the formula (PB-A2). More preferably, it is a benzoxazole precursor.
- Specific examples of the specific polymer precursor include PI-1 to PI-6 used in Examples described later.
- the specific polymer precursor is synthesized, for example, by the synthetic method shown in the synthetic examples in Examples described later. Specifically, for example, it is obtained by reacting a dicarboxylic acid or a dicarboxylic acid derivative with a diamine, and reacting a compound having a heterocyclic structure having two or more nitrogen atoms and an amino group during or after the reaction.
- the dicarboxylic acid or the dicarboxylic acid derivative is halogenated with a halogenating agent and then reacted with a compound having a heterocyclic structure having two or more diamines and nitrogen atoms and an amino group.
- the compound having a heterocyclic structure having two or more nitrogen atoms and an amino group is not particularly limited, but for example, 1- (4-aminobenzyl) -1,2,4-triazole, (1H-tetrazole-5-ylmethyl). ) Amine, 2-aminopyrimidine and the like can be mentioned. Further, for example, a tetracarboxylic acid or a tetracarboxylic acid derivative may be reacted with a compound having a heterocyclic structure having two or more nitrogen atoms and an amino group, and then the reaction product and the diamine may be reacted.
- the tetracarboxylic acid or the tetracarboxylic acid derivative may be further reacted with the compound having a hydroxy group and a radically polymerizable group, and then the reaction product and the diamine may be reacted.
- the reaction of the tetracarboxylic acid or tetracarboxylic acid derivative with the compound having a hydroxy group and a radically polymerizable group has a heterocyclic structure having two or more amino groups and nitrogen atoms with the tetracarboxylic acid or tetracarboxylic acid derivative. It may be carried out at any stage before, during, or after the reaction with the compound or the like.
- the content of the specific polymer precursor in the curable resin composition of the present invention is 20% by mass or more with respect to the total solid content of the curable resin composition from the viewpoint of improving the metal adhesion of the obtained cured film. Is more preferable, 30% by mass or more is more preferable, and 40% by mass or more is further preferable.
- the upper limit of the content is preferably 99.5% by mass or less, more preferably 99% by mass or less, and 98% by mass, from the viewpoint of improving the resolution of the curable resin composition. It is more preferably less than or equal to 97% by mass or less, and even more preferably 95% by mass or less.
- the curable resin composition of the present invention may contain only one type of specific polymer precursor, or may contain two or more types. When two or more types are included, the total amount is preferably in the above range.
- the curable resin composition of the present invention is different from the above-mentioned specific polymer precursor, and does not have a heterocycle containing two or more nitrogen atoms, and is another heterocycle-containing polymer precursor (hereinafter, simply "another polymer precursor”). ”) May be included.
- the curable resin composition of the present invention preferably contains, as the other polymer precursor, at least one precursor selected from the group consisting of a polyimide precursor and a polybenzoxazole precursor, and the polyimide precursor is used. It is more preferable to include it.
- the polyimide precursor preferably has the repeating unit represented by the formula (1) in the above-mentioned specific polymer precursor.
- the repeating unit represented by the formula (1) may be one kind, but may be two or more kinds. Further, the structural isomer of the repeating unit represented by the formula (1) may be contained. Further, the polyimide precursor may contain other types of repeating units in addition to the repeating units of the above formula (1).
- the polyimide precursor in the present invention 50 mol% or more, more 70 mol% or more, particularly 90 mol% or more of all the repeating units are the repeating units represented by the formula (1). Is exemplified. As an upper limit, 100 mol% or less is practical.
- the weight average molecular weight (Mw) of the polyimide precursor is preferably 2,000 to 500,000, more preferably 5,000 to 100,000, and further preferably 10,000 to 50,000.
- the number average molecular weight (Mn) is preferably 800 to 250,000, more preferably 2,000 to 50,000, and even more preferably 4,000 to 25,000.
- the degree of dispersion of the molecular weight of the polyimide precursor is preferably 1.5 to 3.5, more preferably 2 to 3.
- the polyimide precursor is obtained by reacting a dicarboxylic acid or a dicarboxylic acid derivative with a diamine.
- the dicarboxylic acid or the dicarboxylic acid derivative is obtained by halogenating it with a halogenating agent and then reacting it with a diamine.
- the organic solvent may be one kind or two or more kinds.
- the organic solvent can be appropriately determined depending on the raw material, and examples thereof include pyridine, diethylene glycol dimethyl ether (diglyme), N-methylpyrrolidone and N-ethylpyrrolidone.
- the polyimide precursor in the reaction solution can be precipitated in water, and the polyimide precursor such as tetrahydrofuran can be dissolved in a soluble solvent to precipitate a solid.
- the polybenzoxazole precursor preferably contains a repeating unit represented by the above formula (2).
- polybenzoxazole precursor may contain other types of repeating units in addition to the repeating units of the above formula (2).
- the polybenzoxazole precursor preferably further contains a diamine residue represented by the above formula (SL) as another type of repeating unit in that the occurrence of warpage of the cured film due to ring closure can be suppressed.
- SL diamine residue represented by the above formula (SL) as another type of repeating unit in that the occurrence of warpage of the cured film due to ring closure can be suppressed.
- the tetracarboxylic dianhydride is further provided in that it improves the alkali solubility of the curable resin composition. It is preferable that the tetracarboxylic acid residue remaining after the removal of the acid dianhydride group from the product is contained as a repeating unit. Examples of such a tetracarboxylic acid residue include the example of R 115 in the formula (1).
- the weight average molecular weight (Mw) of the polybenzoxazole precursor is preferably 2,000 to 500,000, more preferably 5,000 to 100,000, still more preferably 10,000 to 50,000. is there.
- the number average molecular weight (Mn) is preferably 800 to 250,000, more preferably 2,000 to 50,000, and even more preferably 4,000 to 25,000.
- the degree of dispersion of the molecular weight of the polybenzoxazole precursor is preferably 1.5 to 3.5, more preferably 2 to 3.
- the content of the other polymer precursors may be 0.01% by mass or more based on the total solid content of the curable resin composition. It is preferably 0.01% by mass or more, more preferably 1% by mass or more, further preferably 2% by mass or more, further preferably 5% by mass or more, and 10% by mass. It is even more preferably mass% or more.
- the content of the other polymer precursor in the curable resin composition of the present invention is preferably 99.5% by mass or less, preferably 99% by mass or less, based on the total solid content of the curable resin composition. It is more preferably 98% by mass or less, further preferably 97% by mass or less, and even more preferably 95% by mass or less.
- the curable resin composition of the present invention may contain only one type of other polymer precursor, or may contain two or more types. When two or more types are included, the total amount is preferably in the above range.
- the curable resin composition of the present invention preferably contains an onium salt.
- the type of onium salt and the like are not particularly specified, but ammonium salt, iminium salt, sulfonium salt, iodonium salt and phosphonium salt are preferably mentioned. Among these, ammonium salt or iminium salt is preferable from the viewpoint of high thermal stability, and sulfonium salt, iodonium salt or phosphonium salt is preferable from the viewpoint of compatibility with the polymer.
- the onium salt is a salt of a cation and an anion having an onium structure, and the cation and the anion may or may not be bonded via a covalent bond. .. That is, the onium salt may be an intermolecular salt having a cation portion and an anion portion in the same molecular structure, or a cation molecule and an anion molecule, which are separate molecules, are ionically bonded. It may be an intermolecular salt, but it is preferably an intermolecular salt. Further, in the photosensitive resin composition of the present invention, the cation portion or the cation molecule and the anion portion or the anion molecule may be bonded or dissociated by an ionic bond.
- an ammonium cation, a pyridinium cation, a sulfonium cation, an iodonium cation or a phosphonium cation is preferable, and at least one cation selected from the group consisting of a tetraalkylammonium cation, a sulfonium cation and an iodonium cation is more preferable.
- the onium salt used in the present invention may be a thermobase generator.
- the thermal base generator refers to a compound that generates a base by heating, and examples thereof include an acidic compound that generates a base when heated to 40 ° C. or higher.
- ammonium salt means a salt of an ammonium cation and an anion.
- R 1 to R 4 independently represent a hydrogen atom or a hydrocarbon group, and at least two of R 1 to R 4 may be bonded to each other to form a ring.
- R 1 to R 4 are each independently preferably a hydrocarbon group, more preferably an alkyl group or an aryl group, and an alkyl group having 1 to 10 carbon atoms or 6 to 6 carbon atoms. It is more preferably 12 aryl groups.
- R 1 to R 4 may have a substituent, and examples of the substituent include a hydroxy group, an aryl group, an alkoxy group, an aryloxy group, an arylcarbonyl group, an alkylcarbonyl group, an alkoxycarbonyl group and an aryloxy group. Examples thereof include a carbonyl group and an acyloxy group.
- the ring may contain a hetero atom. Examples of the hetero atom include a nitrogen atom.
- the ammonium cation is preferably represented by any of the following formulas (Y1-1) and (Y1-2).
- R 101 represents an n-valent organic group
- R 1 has the same meaning as R 1 in the formula (101)
- Ar 101 and Ar 102 are each independently , Represents an aryl group
- n represents an integer of 1 or more.
- R 101 is preferably an aliphatic hydrocarbon, an aromatic hydrocarbon, or a group obtained by removing n hydrogen atoms from a structure in which these are bonded, and has 2 to 30 carbon atoms. More preferably, it is a group obtained by removing n hydrogen atoms from the saturated aliphatic hydrocarbon, benzene or naphthalene.
- n is preferably 1 to 4, more preferably 1 or 2, and even more preferably 1.
- Ar 101 and Ar 102 are preferably phenyl groups or naphthyl groups, respectively, and more preferably phenyl groups.
- the anion in the ammonium salt one selected from a carboxylic acid anion, a phenol anion, a phosphoric acid anion and a sulfate anion is preferable, and a carboxylic acid anion is more preferable because both salt stability and thermal decomposability can be achieved.
- the ammonium salt is more preferably a salt of an ammonium cation and a carboxylic acid anion.
- the carboxylic acid anion is preferably a divalent or higher carboxylic acid anion having two or more carboxy groups, and more preferably a divalent carboxylic acid anion.
- the stability, curability and developability of the photosensitive resin composition can be further improved.
- the stability, curability and developability of the photosensitive resin composition can be further improved.
- the stability, curability and developability of the photosensitive resin composition can be further improved.
- the carboxylic acid anion is preferably represented by the following formula (X1).
- EWG represents an electron-attracting group.
- the electron-attracting group means that the substituent constant ⁇ m of Hammett shows a positive value.
- ⁇ m is a review article by Yusuke Tono, Journal of Synthetic Organic Chemistry, Vol. 23, No. 8 (1965), p. It is described in detail in 631-642.
- the EWG is preferably a group represented by the following formulas (EWG-1) to (EWG-6).
- R x1 to R x3 independently represent a hydrogen atom, an alkyl group, an alkenyl group, an aryl group, a hydroxy group or a carboxy group, and Ar is an aromatic group. Represents.
- the carboxylic acid anion is preferably represented by the following formula (XA).
- L 10 represents a single bond or an alkylene group, an alkenylene group, an aromatic group, -NR X - represents and divalent connecting group selected from the group consisting a combination thereof, R X is , Hydrogen atom, alkyl group, alkenyl group or aryl group.
- carboxylic acid anion examples include maleic acid anion, phthalate anion, N-phenyliminodiacetic acid anion and oxalate anion.
- the onium salt in the present invention contains an ammonium cation as a cation, and the onium salt is an anion from the viewpoint that the cyclization of the specific precursor is easily performed at a low temperature and the storage stability of the photosensitive resin composition is easily improved.
- the lower limit of pKa is not particularly limited, but it is preferably -3 or more, preferably -2 or more, from the viewpoint that the generated base is not easily neutralized and the cyclization efficiency of the specific precursor or the like is improved. Is more preferable.
- the above pKa includes Determination of Organic Strategies by Physical Methods (authors: Brown, HC, McDaniel, D.H., Hafliger, O., Nachod, FC See Nachod, F.C .; Academic Press, New York, 1955) and Data for Biochemical Research (Author: Dawson, RMC et al; Oxford, Clarendon Press, 19). Can be done. For compounds not described in these documents, the values calculated from the structural formulas using ACD / pKa (manufactured by ACD / Labs) software shall be used.
- ammonium salt examples include the following compounds, but the present invention is not limited thereto.
- the iminium salt means a salt of an iminium cation and an anion.
- the anion the same as the anion in the above-mentioned ammonium salt is exemplified, and the preferred embodiment is also the same.
- a pyridinium cation is preferable.
- a cation represented by the following formula (102) is also preferable.
- R 5 and R 6 each independently represent a hydrogen atom or a hydrocarbon group
- R 7 represents a hydrocarbon group
- at least two of R 5 to R 7 are bonded to each other to form a ring. It may be formed.
- R 5 and R 6 have the same meaning as R1 to R4 in the above formula (101), and the preferred embodiment is also the same.
- R 7 preferably combines with at least one of R 5 and R 6 to form a ring.
- the ring may contain a heteroatom. Examples of the hetero atom include a nitrogen atom. Further, as the ring, a pyridine ring is preferable.
- the iminium cation is preferably represented by any of the following formulas (Y1-3) to (Y1-5).
- R 101 represents an n-valent organic group
- R 5 has the same meaning as R 5 in the formula (102)
- R 7 is R in the formula (102) Synonymous with 7
- n and m represent integers of 1 or more.
- R 101 is preferably an aliphatic hydrocarbon, an aromatic hydrocarbon, or a group obtained by removing n hydrogen atoms from the structure to which these are bonded, and has 2 to 30 carbon atoms.
- n is preferably 1 to 4, more preferably 1 or 2, and even more preferably 1.
- m is preferably 1 to 4, more preferably 1 or 2, and even more preferably 1.
- iminium salt examples include the following compounds, but the present invention is not limited thereto.
- the sulfonium salt means a salt of a sulfonium cation and an anion.
- the anion the same as the anion in the above-mentioned ammonium salt is exemplified, and the preferred embodiment is also the same.
- sulfonium cation a tertiary sulfonium cation is preferable, and a triarylsulfonium cation is more preferable. Further, as the sulfonium cation, a cation represented by the following formula (103) is preferable.
- R 8 to R 10 each independently represent a hydrocarbon group.
- Each of R 8 to R 10 is preferably an alkyl group or an aryl group independently, more preferably an alkyl group having 1 to 10 carbon atoms or an aryl group having 6 to 12 carbon atoms, and 6 to 12 carbon atoms. It is more preferably an aryl group, and even more preferably a phenyl group.
- R 8 to R 10 may have a substituent, and examples of the substituent include a hydroxy group, an aryl group, an alkoxy group, an aryloxy group, an arylcarbonyl group, an alkylcarbonyl group, an alkoxycarbonyl group and an aryloxy group.
- Examples thereof include a carbonyl group and an acyloxy group.
- an alkyl group or an alkoxy group as the substituent, more preferably to have a branched alkyl group or an alkoxy group, and a branched alkyl group having 3 to 10 carbon atoms or a branched alkyl group having 1 to 10 carbon atoms. It is more preferable to have 10 alkoxy groups.
- R 8 to R 10 may be the same group or different groups, but from the viewpoint of synthetic suitability, they are preferably the same group.
- the iodonium salt means a salt of an iodonium cation and an anion.
- the anion the same as the anion in the above-mentioned ammonium salt is exemplified, and the preferred embodiment is also the same.
- iodonium cation a diallyl iodonium cation is preferable. Further, as the iodonium cation, a cation represented by the following formula (104) is preferable.
- R 11 and R 12 each independently represent a hydrocarbon group.
- R 11 and R 12 are each independently preferably an alkyl group or an aryl group, more preferably an alkyl group having 1 to 10 carbon atoms or an aryl group having 6 to 12 carbon atoms, and 6 to 12 carbon atoms. It is more preferably an aryl group, and even more preferably a phenyl group.
- R 11 and R 12 may have a substituent, and examples of the substituent include a hydroxy group, an aryl group, an alkoxy group, an aryloxy group, an arylcarbonyl group, an alkylcarbonyl group, an alkoxycarbonyl group, and an aryloxy group.
- Examples thereof include a carbonyl group and an acyloxy group.
- R 11 and R 12 may be the same group or different groups, but from the viewpoint of synthetic suitability, they are preferably the same group.
- the phosphonium salt means a salt of a phosphonium cation and an anion.
- the anion the same as the anion in the above-mentioned ammonium salt is exemplified, and the preferred embodiment is also the same.
- a quaternary phosphonium cation is preferable, and examples thereof include a tetraalkylphosphonium cation and a triarylmonoalkylphosphonium cation. Further, as the phosphonium cation, a cation represented by the following formula (105) is preferable.
- R 13 to R 16 independently represent a hydrogen atom or a hydrocarbon group.
- Each of R 13 to R 16 is preferably an alkyl group or an aryl group independently, more preferably an alkyl group having 1 to 10 carbon atoms or an aryl group having 6 to 12 carbon atoms, and 6 to 12 carbon atoms. It is more preferably an aryl group, and even more preferably a phenyl group.
- R 13 to R 16 may have a substituent, and examples of the substituent include a hydroxy group, an aryl group, an alkoxy group, an aryloxy group, an arylcarbonyl group, an alkylcarbonyl group, an alkoxycarbonyl group and an aryloxy group.
- Examples thereof include a carbonyl group and an acyloxy group.
- R 13 to R 16 may be the same group or different groups, but from the viewpoint of synthetic suitability, they are preferably the same group.
- the content of the onium salt is preferably 0.1 to 50% by mass with respect to the total solid content of the photosensitive resin composition of the present invention.
- the lower limit is more preferably 0.5% by mass or more, further preferably 0.85% by mass or more, and even more preferably 1% by mass or more.
- the upper limit is more preferably 30% by mass or less, further preferably 20% by mass or less, further preferably 10% by mass or less, 5% by mass or less, or 4% by mass or less.
- the onium salt one kind or two or more kinds can be used. When two or more types are used, the total amount is preferably in the above range.
- the curable resin composition of the present invention may contain a thermal base generator.
- the thermobase generator may be a compound corresponding to the above-mentioned onium salt, or may be a thermobase generator other than the above-mentioned onium salt.
- examples of other thermobase generators include nonionic thermobase generators.
- Examples of the nonionic thermobase generator include compounds represented by the formula (B1) or the formula (B2).
- Rb 1 , Rb 2 and Rb 3 are independently organic groups, halogen atoms or hydrogen atoms having no tertiary amine structure. However, Rb 1 and Rb 2 do not become hydrogen atoms at the same time. Further, none of Rb 1 , Rb 2 and Rb 3 has a carboxy group.
- the tertiary amine structure refers to a structure in which all three bonds of a trivalent nitrogen atom are covalently bonded to a hydrocarbon-based carbon atom. Therefore, this does not apply when the bonded carbon atom is a carbon atom forming a carbonyl group, that is, when an amide group is formed together with a nitrogen atom.
- Rb 1 , Rb 2 and Rb 3 contains a cyclic structure, and it is more preferable that at least two contain a cyclic structure.
- the cyclic structure may be either a monocyclic ring or a condensed ring, and a monocyclic ring or a condensed ring in which two monocyclic rings are condensed is preferable.
- the single ring is preferably a 5-membered ring or a 6-membered ring, and preferably a 6-membered ring.
- a cyclohexane ring and a benzene ring are preferable, and a cyclohexane ring is more preferable.
- Rb 1 and Rb 2 are hydrogen atoms, alkyl groups (preferably 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, further preferably 3 to 12 carbon atoms), and alkenyl groups (preferably 2 to 24 carbon atoms). , 2-18 is more preferred, 3-12 is more preferred), aryl groups (6-22 carbons are preferred, 6-18 are more preferred, 6-10 are more preferred), or arylalkyl groups (7 carbons). ⁇ 25 is preferable, 7 to 19 is more preferable, and 7 to 12 is even more preferable). These groups may have substituents as long as the effects of the present invention are exhibited. Rb 1 and Rb 2 may be coupled to each other to form a ring.
- Rb 1 and Rb 2 are particularly linear, branched, or cyclic alkyl groups that may have substituents (preferably 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, still more preferably 3 to 12 carbon atoms). It is more preferably a cycloalkyl group which may have a substituent (preferably 3 to 24 carbon atoms, more preferably 3 to 18 carbon atoms, still more preferably 3 to 12 carbon atoms) and having a substituent.
- a cyclohexyl group which may be used is more preferable.
- an alkyl group preferably 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, further preferably 3 to 12 carbon atoms
- an aryl group preferably 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, 6 to 6.
- alkoxy group (2 to 24 carbon atoms are preferable, 2 to 12 is more preferable, 2 to 6 is more preferable
- arylalkyl group (7 to 23 carbon atoms is preferable, 7 to 19 is more preferable).
- an arylalkenyl group (8 to 24 carbon atoms is preferable, 8 to 20 is more preferable, 8 to 16 is more preferable), and an alkoxyl group (1 to 24 carbon atoms is preferable, 2 to 2 to 24).
- 18 is more preferable, 3 to 12 is more preferable), an aryloxy group (6 to 22 carbon atoms is preferable, 6 to 18 is more preferable, 6 to 12 is more preferable), or an arylalkyloxy group (7 to 12 carbon atoms is more preferable).
- 23 is preferable, 7 to 19 is more preferable, and 7 to 12 is further preferable).
- a cycloalkyl group (preferably having 3 to 24 carbon atoms, more preferably 3 to 18 carbon atoms, still more preferably 3 to 12 carbon atoms), an arylalkenyl group, and an arylalkyloxy group are preferable.
- Rb 3 may further have a substituent as long as the effects of the present invention are exhibited.
- the compound represented by the formula (B1) is preferably a compound represented by the following formula (B1-1) or the following formula (B1-2).
- Rb 11 and Rb 12 , and Rb 31 and Rb 32 are the same as Rb 1 and Rb 2 in the formula (B1), respectively.
- Rb 13 has an alkyl group (preferably 1 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, further preferably 3 to 12 carbon atoms) and an alkenyl group (preferably 2 to 24 carbon atoms, more preferably 2 to 18 carbon atoms, 3 to 12 carbon atoms). Is more preferable), an aryl group (preferably 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, further preferably 6 to 12 carbon atoms), an arylalkyl group (preferably 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms). 7 to 12 is more preferable), and a substituent may be provided as long as the effects of the present invention are exhibited. Of these, Rb 13 is preferably an arylalkyl group.
- Rb 33 and Rb 34 independently have a hydrogen atom, an alkyl group (preferably 1 to 12 carbon atoms, more preferably 1 to 8 carbon atoms, still more preferably 1 to 3 carbon atoms), and an alkenyl group (preferably 2 to 12 carbon atoms). , 2 to 8 are more preferable, 2 to 3 are more preferable), aryl groups (6 to 22 carbon atoms are preferable, 6 to 18 are more preferable, 6 to 10 are more preferable), arylalkyl groups (7 to 7 carbon atoms are more preferable). 23 is preferable, 7 to 19 is more preferable, and 7 to 11 is further preferable), and a hydrogen atom is preferable.
- Rb 35 has an alkyl group (preferably 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, further preferably 3 to 8 carbon atoms) and an alkenyl group (preferably 2 to 12 carbon atoms, more preferably 2 to 10 carbon atoms, 3 to 10 carbon atoms). 8 is more preferable), aryl group (6 to 22 carbon atoms is preferable, 6 to 18 is more preferable, 6 to 12 is more preferable), arylalkyl group (7 to 23 carbon atoms is preferable, 7 to 19 is more preferable). , 7-12 is more preferable), and an aryl group is preferable.
- the compound represented by the formula (B1-1) is also preferable.
- Rb 11 and Rb 12 have the same meanings as Rb 11 and Rb 12 in the formula (B1-1).
- Rb 15 and Rb 16 are a hydrogen atom, an alkyl group (preferably 1 to 12 carbon atoms, more preferably 1 to 6 carbon atoms, further preferably 1 to 3 carbon atoms), and an alkenyl group (preferably 2 to 12 carbon atoms, 2 to 6 carbon atoms). More preferably, 2 to 3 are more preferable), aryl group (6 to 22 carbon atoms are preferable, 6 to 18 is more preferable, 6 to 10 is more preferable), arylalkyl group (7 to 23 carbon atoms is preferable, 7).
- Rb 17 has an alkyl group (preferably 1 to 24 carbon atoms, more preferably 1 to 12 carbon atoms, further preferably 3 to 8 carbon atoms) and an alkenyl group (preferably 2 to 12 carbon atoms, more preferably 2 to 10 carbon atoms, 3 to 8 carbon atoms). Is more preferable), an aryl group (preferably 6 to 22 carbon atoms, more preferably 6 to 18 carbon atoms, further preferably 6 to 12 carbon atoms), an arylalkyl group (preferably 7 to 23 carbon atoms, more preferably 7 to 19 carbon atoms). 7 to 12 is more preferable), and an aryl group is particularly preferable.
- the molecular weight of the nonionic thermobase generator is preferably 800 or less, more preferably 600 or less, and even more preferably 500 or less.
- the lower limit is preferably 100 or more, more preferably 200 or more, and even more preferably 300 or more.
- the following compounds can be mentioned as specific examples of the compound which is a thermal base generator or other specific examples of the thermal base generator.
- the content of the thermal base generator is preferably 0.1 to 50% by mass with respect to the total solid content of the curable resin composition of the present invention.
- the lower limit is more preferably 0.5% by mass or more, and further preferably 1% by mass or more.
- the upper limit is more preferably 30% by mass or less, further preferably 20% by mass or less.
- the thermobase generator one kind or two or more kinds can be used. When two or more types are used, the total amount is preferably in the above range.
- the curable resin composition of the present invention preferably contains a photopolymerization initiator.
- the photopolymerization initiator is preferably a photoradical polymerization initiator.
- the photoradical polymerization initiator is not particularly limited and may be appropriately selected from known photoradical polymerization initiators.
- a photoradical polymerization initiator having photosensitivity to light rays in the ultraviolet region to the visible region is preferable.
- it may be an activator that produces an active radical by causing some action with the photoexcited sensitizer.
- the photoradical polymerization initiator contains at least one compound having a molar extinction coefficient of at least about 50 L ⁇ mol -1 ⁇ cm -1 within the range of about 300 to 800 nm (preferably 330 to 500 nm). Is preferable.
- the molar extinction coefficient of a compound can be measured using a known method. For example, it is preferable to measure at a concentration of 0.01 g / L using an ethyl acetate solvent with an ultraviolet-visible spectrophotometer (Cary-5 spectrophotometer manufactured by Varian).
- a known compound can be arbitrarily used as the photoradical polymerization initiator.
- halogenated hydrocarbon derivatives for example, compounds having a triazine skeleton, compounds having an oxadiazole skeleton, compounds having a trihalomethyl group, etc.
- acylphosphine compounds such as acylphosphine oxide, hexaarylbiimidazole, oxime derivatives and the like.
- paragraphs 0165 to 0182 of JP2016-027357 and paragraphs 0138 to 0151 of International Publication No. 2015/199219 can be referred to, and the contents thereof are incorporated in the present specification.
- Examples of the ketone compound include the compounds described in paragraph 0087 of JP-A-2015-087611, the contents of which are incorporated in the present specification.
- KayaCure DETX manufactured by Nippon Kayaku Co., Ltd.
- Nippon Kayaku Co., Ltd. is also preferably used.
- a hydroxyacetophenone compound, an aminoacetophenone compound, and an acylphosphine compound can also be preferably used. More specifically, for example, the aminoacetophenone-based initiator described in JP-A-10-291969 and the acylphosphine oxide-based initiator described in Japanese Patent No. 4225898 can also be used.
- IRGACURE 184 (IRGACURE is a registered trademark)
- DAROCUR 1173 As the hydroxyacetophenone-based initiator, IRGACURE 184 (IRGACURE is a registered trademark), DAROCUR 1173, IRGACURE 500, IRGACURE-2959, and IRGACURE 127 (trade names: all manufactured by BASF) can be used.
- aminoacetophenone-based initiator commercially available products IRGACURE 907, IRGACURE 369, and IRGACURE 379 (trade names: all manufactured by BASF) can be used.
- the compound described in JP-A-2009-191179 in which the absorption maximum wavelength is matched with a wavelength light source such as 365 nm or 405 nm, can also be used.
- acylphosphine-based initiator examples include 2,4,6-trimethylbenzoyl-diphenyl-phosphine oxide. Further, commercially available products such as IRGACURE-819 and IRGACURE-TPO (trade names: both manufactured by BASF) can be used.
- metallocene compound examples include IRGACURE-784 (manufactured by BASF).
- An oxime compound is more preferable as the photoradical polymerization initiator.
- the exposure latitude can be improved more effectively.
- the oxime compound is particularly preferable because it has a wide exposure latitude (exposure margin) and also acts as a photocuring accelerator.
- the compound described in JP-A-2001-233842 the compound described in JP-A-2000-080068, and the compound described in JP-A-2006-342166 can be used.
- Preferred oxime compounds include, for example, compounds having the following structures, 3-benzoyloxyiminobutane-2-one, 3-acetoxyiminobutane-2-one, 3-propionyloxyiminobutane-2-one, 2-acetoxy. Iminopentan-3-one, 2-acetoxyimino-1-phenylpropan-1-one, 2-benzoyloxyimino-1-phenylpropane-1-one, 3- (4-toluenesulfonyloxy) iminobutane-2-one , And 2-ethoxycarbonyloxyimino-1-phenylpropan-1-one and the like.
- an oxime compound (oxime-based photopolymerization initiator) as the photoradical polymerization initiator.
- IRGACURE OXE 01 IRGACURE OXE 02, IRGACURE OXE 03, IRGACURE OXE 04 (above, manufactured by BASF), ADEKA PUTMER N-1919 (manufactured by ADEKA Corporation, Japanese Patent Application Laid-Open No. 2012-014052).
- the radical polymerization initiator 2) is also preferably used.
- TR-PBG-304 manufactured by Changzhou Powerful Electronics New Materials Co., Ltd.
- Adeka Arkuru's NCI-831 and Adeka Arkuru's NCI-930 can also be used.
- DFI-091 manufactured by Daito Chemix Corp.
- an oxime compound having a fluorine atom examples include compounds described in JP-A-2010-262028, compounds 24, 36-40 described in paragraph 0345 of JP-A-2014-500852, and JP-A-2013. Examples thereof include the compound (C-3) described in paragraph 0101 of JP-A-164471.
- Examples of the most preferable oxime compound include an oxime compound having a specific substituent shown in JP-A-2007-269779 and an oxime compound having a thioaryl group shown in JP-A-2009-191061.
- the photoradical polymerization initiator includes a trihalomethyltriazine compound, a benzyldimethylketal compound, an ⁇ -hydroxyketone compound, an ⁇ -aminoketone compound, an acylphosphine compound, a phosphine oxide compound, a metallocene compound, an oxime compound, and a triaryl.
- a trihalomethyltriazine compound Selected from the group consisting of imidazole dimer, onium salt compound, benzothiazole compound, benzophenone compound, acetophenone compound and its derivative, cyclopentadiene-benzene-iron complex and its salt, halomethyloxaziazole compound, 3-aryl substituted coumarin compound. Compounds are preferred.
- More preferable photoradical polymerization initiators are trihalomethyltriazine compounds, ⁇ -aminoketone compounds, acylphosphine compounds, phosphine oxide compounds, metallocene compounds, oxime compounds, triarylimidazole dimers, onium salt compounds, benzophenone compounds and acetophenone compounds.
- At least one compound selected from the group consisting of trihalomethyltriazine compounds, ⁇ -aminoketone compounds, oxime compounds, triarylimidazole dimers, and benzophenone compounds is more preferable, and metallocene compounds or oxime compounds are even more preferable, and oxime compounds are even more preferable. Is even more preferable.
- the photoradical polymerization initiator is N, N'-tetraalkyl-4,4'-diaminobenzophenone, 2-benzyl such as benzophenone, N, N'-tetramethyl-4,4'-diaminobenzophenone (Michler ketone).
- 2-benzyl such as benzophenone
- benzoin ether compounds such as benzoin alkyl ether
- benzoin compounds such as benzoin and alkyl benzoin
- benzyl derivatives such as benzyl dimethyl ketal.
- a compound represented by the following formula (I) can also be used.
- R I00 is an alkyl group having 1 to 20 carbon atoms, an alkyl group having 2 to 20 carbon atoms interrupted by one or more oxygen atoms, an alkoxy group having 1 to 12 carbon atoms, a phenyl group, and the like.
- R I01 is a group represented by formula (II), the same as R I00
- the groups, R I02 to R I04, are independently alkyls having 1 to 12 carbon atoms, alkoxy groups having 1 to 12 carbon atoms, or halogens, respectively.
- R I05 to R I07 are the same as R I 02 to R I 04 of the above formula (I).
- the compounds described in paragraphs 0048 to 0055 of International Publication No. 2015/1254669 can also be used.
- the content thereof is preferably 0.1 to 30% by mass, more preferably 0.1 to 20% by mass, based on the total solid content of the curable resin composition of the present invention. It is more preferably 0.5 to 15% by mass, and even more preferably 1.0 to 10% by mass. Only one type of photopolymerization initiator may be contained, or two or more types may be contained. When two or more kinds of photopolymerization initiators are contained, the total is preferably in the above range.
- the curable resin composition of the present invention may contain a thermal polymerization initiator as the polymerization initiator, and may particularly contain a thermal radical polymerization initiator.
- a thermal radical polymerization initiator is a compound that generates radicals by heat energy to initiate or accelerate the polymerization reaction of a polymerizable compound. By adding the thermal radical polymerization initiator, the polymerization reaction of the heterocyclic polymer precursor can be promoted together with the cyclization of the heterocyclic polymer precursor, so that higher heat resistance can be achieved.
- thermal radical polymerization initiator examples include compounds described in paragraphs 0074 to 0118 of JP-A-2008-063554.
- the content thereof is preferably 0.1 to 30% by mass, more preferably 0.1 to 20% by mass, based on the total solid content of the curable resin composition of the present invention. %, More preferably 5 to 15% by mass. Only one type of thermal radical polymerization initiator may be contained, or two or more types may be contained. When two or more types of thermal radical polymerization initiators are contained, the total is preferably in the above range.
- the curable resin composition of the present invention preferably contains a polymerizable compound.
- a radically polymerizable compound can be used as the polymerizable compound.
- the radically polymerizable compound is a compound having a radically polymerizable group.
- examples of the radically polymerizable group include groups having an ethylenically unsaturated bond such as a vinyl group, an allyl group, a vinylphenyl group, and a (meth) acryloyl group.
- the radically polymerizable group is preferably a (meth) acryloyl group, and more preferably a (meth) acryloyl group from the viewpoint of reactivity.
- the number of radically polymerizable groups contained in the radically polymerizable compound may be one or two or more, but the radically polymerizable compound preferably has two or more radically polymerizable groups, and preferably has three or more radically polymerizable groups. More preferred.
- the upper limit is preferably 15 or less, more preferably 10 or less, and even more preferably 8 or less.
- the molecular weight of the radically polymerizable compound is preferably 2,000 or less, more preferably 1,500 or less, and even more preferably 900 or less.
- the lower limit of the molecular weight of the radically polymerizable compound is preferably 100 or more.
- the curable resin composition of the present invention preferably contains at least one bifunctional or higher functional radical polymerizable compound containing two or more radical polymerizable groups, and is preferably a trifunctional or higher functional radical polymerizable compound. It is more preferable to contain at least one kind. Further, it may be a mixture of a bifunctional radical polymerizable compound and a trifunctional or higher functional radical polymerizable compound.
- the number of functional groups of a bifunctional or higher functional polymerizable monomer means that the number of radically polymerizable groups in one molecule is two or more.
- the radically polymerizable compound examples include unsaturated carboxylic acids (for example, acrylic acid, methacrylic acid, itaconic acid, crotonic acid, isocrotonic acid, maleic acid, etc.), esters thereof, and amides, and preferred examples thereof.
- an addition reaction product of an unsaturated carboxylic acid ester or amide having a nucleophilic substituent such as a hydroxy group, an amino group or a sulfanyl group with a monofunctional or polyfunctional isocyanate or an epoxy, or a monofunctional or polyfunctional group.
- a dehydration condensation reaction product with a functional carboxylic acid is also preferably used.
- an addition reaction product of an unsaturated carboxylic acid ester or amide having a parentionic substituent such as an isocyanate group or an epoxy group with a monofunctional or polyfunctional alcohol, amines or thiols, and a halogeno group.
- Substitution reactions of unsaturated carboxylic acid esters or amides having a releasable substituent such as tosyloxy group and monofunctional or polyfunctional alcohols, amines and thiols are also suitable.
- a compound having a boiling point of 100 ° C. or higher under normal pressure is also preferable.
- examples are polyethylene glycol di (meth) acrylate, trimethyl ethanetri (meth) acrylate, neopentyl glycol di (meth) acrylate, pentaerythritol tri (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol.
- a compound obtained by adding ethylene oxide or propylene oxide to a functional alcohol and then (meth) acrylated, is described in JP-A-48-041708, JP-A-50-006034, and JP-A-51-0371993.
- Urethane (meth) acrylates such as those described in JP-A-48-064183, JP-A-49-043191, and JP-A-52-030490, the polyester acrylates, epoxy resins and (meth) acrylics. Examples thereof include polyfunctional acrylates and methacrylates such as epoxy acrylates which are reaction products with acids, and mixtures thereof. Further, the compounds described in paragraphs 0254 to 0257 of JP-A-2008-292970 are also suitable.
- a polyfunctional (meth) acrylate obtained by reacting a polyfunctional carboxylic acid with a cyclic ether group such as glycidyl (meth) acrylate and a compound having an ethylenically unsaturated bond can also be mentioned.
- a preferable radically polymerizable compound other than the above it has a fluorene ring and has an ethylenically unsaturated bond, which is described in JP-A-2010-160418, JP-A-2010-129825, Patent No. 4364216 and the like. It is also possible to use a compound having two or more groups having the above, or a cardo resin.
- the compound described in Japanese Patent Application Laid-Open No. 10-062986 together with specific examples as formulas (1) and (2) after addition of ethylene oxide or propylene oxide to a polyfunctional alcohol is also (meth) acrylated. It can be used as a radically polymerizable compound.
- radically polymerizable compound examples include dipentaerythritol triacrylate (commercially available KAYARAD D-330; manufactured by Nippon Kayaku Co., Ltd.) and dipentaerythritol tetraacrylate (commercially available KAYARAD D-320; Nihon Kayaku).
- SR-494 which is a tetrafunctional acrylate having four ethyleneoxy chains manufactured by Sartmer
- SR-209 which is a bifunctional methacrylate having four ethyleneoxy chains.
- DPCA-60 a hexafunctional acrylate having 6 pentyleneoxy chains manufactured by Nippon Kayaku Co., Ltd., TPA-330, a trifunctional acrylate having 3 isobutyleneoxy chains, urethane oligomer UAS- 10, UAB-140 (manufactured by Nippon Paper Co., Ltd.), NK ester M-40G, NK ester 4G, NK ester M-9300, NK ester A-9300, UA-7200 (manufactured by Shin-Nakamura Chemical Industry Co., Ltd.), DPHA-40H ( Nippon Kayaku Co., Ltd.), UA-306H, UA-306T, UA-306I, AH-600, T-600, AI-600 (manufactured by Kyoeisha Chemical Co., Ltd.), Blemmer PME400 (manufactured by Nichiyu Co., Ltd.), etc. Can be mentioned.
- Examples of the radically polymerizable compound include urethane acrylates as described in JP-A-48-041708, JP-A-51-0371993, JP-A-02-032293, and JP-A-02-016765.
- Urethane compounds having an ethylene oxide-based skeleton described in Japanese Patent Publication No. 58-049860, Japanese Patent Publication No. 56-017654, Japanese Patent Publication No. 62-039417, and Japanese Patent Publication No. 62-039418 are also suitable.
- radically polymerizable compound compounds having an amino structure or a sulfide structure in the molecule described in JP-A-63-277653, JP-A-63-260909, and JP-A-01-105238 are used. It can also be used.
- the radically polymerizable compound may be a radically polymerizable compound having an acid group such as a carboxy group or a phosphoric acid group.
- the radically polymerizable compound having an acid group is preferably an ester of an aliphatic polyhydroxy compound and an unsaturated carboxylic acid, and an acid is obtained by reacting an unreacted hydroxy group of the aliphatic polyhydroxy compound with a non-aromatic carboxylic acid anhydride.
- a radically polymerizable compound having a group is more preferable.
- the aliphatic polyhydroxy compound in a radical polymerizable compound in which an unreacted hydroxy group of an aliphatic polyhydroxy compound is reacted with a non-aromatic carboxylic acid anhydride to give an acid group, is pentaerythritol or dipenta. It is a compound that is erythritol.
- examples of commercially available products include M-510 and M-520 as polybasic acid-modified acrylic oligomers manufactured by Toagosei Co., Ltd.
- the preferable acid value of the radically polymerizable compound having an acid group is 0.1 to 40 mgKOH / g, and particularly preferably 5 to 30 mgKOH / g.
- the acid value of the radically polymerizable compound is within the above range, it is excellent in manufacturing handleability and further excellent in developability. Moreover, the polymerizable property is good.
- the acid value is measured according to the description of JIS K 0070: 1992.
- a monofunctional radically polymerizable compound can be preferably used as the radically polymerizable compound from the viewpoint of suppressing warpage associated with controlling the elastic modulus of the cured film.
- the monofunctional radically polymerizable compound include n-butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, butoxyethyl (meth) acrylate, carbitol (meth) acrylate, and cyclohexyl (meth).
- Acrylate derivatives N-vinyl compounds such as N-vinylpyrrolidone and N-vinylcaprolactam, and allyl compounds such as allylglycidyl ether, diallyl phthalate, and triallyl trimellitate are preferably used.
- the monofunctional radical polymerizable compound a compound having a boiling point of 100 ° C. or higher under normal pressure is also preferable in order to suppress volatilization before exposure.
- the curable resin composition of the present invention can further contain a polymerizable compound other than the radically polymerizable compound described above.
- a polymerizable compound other than the above-mentioned radically polymerizable compound include a compound having a hydroxymethyl group, an alkoxymethyl group or an acyloxymethyl group; an epoxy compound; an oxetane compound; and a benzoxazine compound.
- R 104 represents an organic group having a t-valence of 1 to 200 carbon atoms
- R 105 is a group represented by -OR 106 or -OCO-R 107.
- R 106 indicates a hydrogen atom or an organic group having 1 to 10 carbon atoms
- R 107 indicates an organic group having 1 to 10 carbon atoms.
- R 404 represents a divalent organic group having 1 to 200 carbon atoms
- R 405 represents a group represented by -OR 406 or -OCO-R 407
- R 406 is a hydrogen atom or carbon.
- R 407 indicates an organic group having 1 to 10 carbon atoms.
- U in the formula represents an integer of 3 to 8
- R 504 represents a u-valent organic group having 1 to 200 carbon atoms
- R 505 represents a group represented by -OR 506 or -OCO-R 507.
- R 506 represents a hydrogen atom or an organic group having 1 to 10 carbon atoms
- R 507 represents an organic group having 1 to 10 carbon atoms.
- Specific examples of the compound represented by the formula (AM4) include 46DMOC, 46DMOEP (trade name, manufactured by Asahi Organic Materials Industry Co., Ltd.), DML-MBPC, DML-MBOC, DML-OCHP, DML-PCHP, DML.
- Specific examples of the compound represented by the formula (AM5) include TriML-P, TriML-35XL, TML-HQ, TML-BP, TML-pp-BPF, TML-BPA, TMOM-BP, HML-TPPHBA, and the like.
- HML-TPHAP, HMOM-TPPHBA, HMOM-TPHAP (trade name, manufactured by Honshu Chemical Industry Co., Ltd.), TM-BIP-A (trade name, manufactured by Asahi Organic Materials Industry Co., Ltd.), NIKALAC MX-280, Examples thereof include NIKALAC MX-270 and NIKALAC MW-100LM (above, trade name, manufactured by Sanwa Chemical Co., Ltd.).
- the epoxy compound is preferably a compound having two or more epoxy groups in one molecule.
- the epoxy group undergoes a cross-linking reaction at 200 ° C. or lower, and the dehydration reaction derived from the cross-linking does not occur, so that film shrinkage is unlikely to occur. Therefore, the inclusion of the epoxy compound is effective in suppressing low-temperature curing and warpage of the curable resin composition.
- the epoxy compound preferably contains a polyethylene oxide group.
- the polyethylene oxide group means that the number of repeating units of ethylene oxide is 2 or more, and the number of repeating units is preferably 2 to 15.
- epoxy compounds include bisphenol A type epoxy resin; bisphenol F type epoxy resin; alkylene glycol type epoxy resin such as propylene glycol diglycidyl ether; polyalkylene glycol type epoxy resin such as polypropylene glycol diglycidyl ether; polymethyl (glycidi).
- epoxy groups include, but are not limited to, epoxy group-containing silicones such as loxypropyl) siloxane.
- Epicron® 850-S Epicron® HP-4032, Epicron® HP-7200, Epicron® HP-820, Epicron® HP-4700, Epicron® EXA-4710, Epicron® HP-4770, Epicron® EXA-859CRP, Epicron® EXA-1514, Epicron® EXA-4880, Epicron® EXA-4850-150, Epicron EXA-4850-1000, Epicron (registered trademark) EXA-4816, Epicron (registered trademark) EXA-4822 (trade name, manufactured by DIC Co., Ltd.), Rica Resin (registered trademark) BEO-60E (Product name, Shin Nihon Rika Co., Ltd.), EP-4003S, EP-4000S (trade name, manufactured by ADEKA Co., Ltd.) and the like.
- an epoxy resin containing a polyethylene oxide group is preferable because it is excellent in suppressing warpage and heat resistance.
- Epicron® EXA-4880, Epicron® EXA-4822, and Ricaresin® BEO-60E are preferred because they contain a polyethylene oxide group.
- oxetane compound compound having an oxetanyl group
- the oxetane compound include compounds having two or more oxetane rings in one molecule, 3-ethyl-3-hydroxymethyloxetane, 1,4-bis ⁇ [(3-ethyl-3-oxetanyl) methoxy] methyl ⁇ benzene, and the like.
- examples thereof include 3-ethyl-3- (2-ethylhexylmethyl) oxetane, 1,4-benzenedicarboxylic acid-bis [(3-ethyl-3-oxetanyl) methyl] ester and the like.
- the Aron Oxetane series manufactured by Toagosei Co., Ltd. (for example, OXT-121, OXT-221, OXT-191, OXT-223) can be preferably used, and these can be used alone or Two or more kinds may be mixed.
- benzoxazine compound Preferred examples of the benzoxazine compound are BA type benzoxazine, Bm type benzoxazine (above, trade name, manufactured by Shikoku Kasei Kogyo Co., Ltd.), benzoxazine adduct of polyhydroxystyrene resin, phenol novolac type dihydrobenzo.
- Oxazine compounds can be mentioned. These may be used alone or in combination of two or more.
- the content thereof is preferably more than 0% by mass and 60% by mass or less with respect to the total solid content of the curable resin composition of the present invention.
- the lower limit is more preferably 5% by mass or more.
- the upper limit is more preferably 50% by mass or less, and further preferably 30% by mass or less.
- One type of polymerizable compound may be used alone, or two or more types may be mixed and used. When two or more types are used in combination, the total amount is preferably in the above range.
- the curable resin composition of the present invention preferably contains a solvent.
- a solvent a known solvent can be arbitrarily used.
- the solvent is preferably an organic solvent.
- the organic solvent include compounds such as esters, ethers, ketones, aromatic hydrocarbons, sulfoxides, and amides.
- esters include ethyl acetate, -n-butyl acetate, isobutyl acetate, amyl formate, isoamyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, ⁇ -butyrolactone, and ⁇ -caprolactone.
- alkylalkyloxyacetate eg, methyl alkyloxyacetate, ethyl alkyloxyacetate, butyl alkyloxyacetate (eg, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, etc. )
- 3-alkyloxypropionate alkyl esters eg, methyl 3-alkyloxypropionate, ethyl 3-alkyloxypropionate, etc.
- 2-alkyloxypropionate alkyl esters eg, methyl 2-alkyloxypropionate, ethyl 2-alkyloxypropionate, propyl 2-alkyloxypropionate
- Etc. eg, methyl 2-methoxypropionate, ethyl 2-methoxypropionate, propyl 2-methoxypropionate, methyl 2-ethoxypropionate, ethyl 2-ethoxypropionate
- 2-alkyloxy-2-methylpropionate etc.
- Methyl acid and ethyl 2-alkyloxy-2-methylpropionate eg, methyl 2-methoxy-2-methylpropionate, ethyl 2-ethoxy-2-methylpropionate, etc.
- methyl pyruvate, ethyl pyruvate, pyruvin Suitable examples include propyl acid acid, methyl acetoacetate, ethyl acetoacetate, methyl 2-oxobutate, ethyl 2-oxobutate and the like.
- ethers include diethylene glycol dimethyl ether, tetrahydrofuran, ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, methyl cellosolve acetate, ethyl cellosolve acetate, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monobutyl ether, propylene glycol monomethyl ether, and propylene glycol.
- Suitable examples include monomethyl ether acetate, propylene glycol monoethyl ether acetate, and propylene glycol monopropyl ether acetate.
- ketones for example, methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone and the like are preferable.
- aromatic hydrocarbons for example, toluene, xylene, anisole, limonene and the like are preferable.
- sulfoxides for example, dimethyl sulfoxide is preferable.
- N-methyl-2-pyrrolidone N-ethyl-2-pyrrolidone
- N, N-dimethylacetamide N, N-dimethylformamide and the like are preferable.
- the solvent is preferably a mixture of two or more types from the viewpoint of improving the properties of the coated surface.
- the mixed solvent to be mixed is preferable.
- the combined use of dimethyl sulfoxide and ⁇ -butyrolactone is particularly preferred.
- the content of the solvent is preferably such that the total solid content concentration of the curable resin composition of the present invention is 5 to 80% by mass, and is preferably 5 to 75% by mass. It is more preferable that the amount is 10 to 70% by mass, and more preferably 40 to 70% by mass.
- the solvent content may be adjusted according to the desired thickness and coating method.
- the solvent may contain only one type, or may contain two or more types. When two or more kinds of solvents are contained, the total is preferably in the above range.
- the curable resin composition of the present invention preferably further contains a migration inhibitor.
- a migration inhibitor By including the migration inhibitor, it is possible to effectively suppress the movement of metal ions derived from the metal layer (metal wiring) into the curable resin composition layer.
- the migration inhibitor is not particularly limited, but is a heterocycle (pyran ring, furan ring, thiophene ring, imidazole ring, oxazole ring, thiazole ring, pyrazole ring, isoxazole ring, isothiazole ring, tetrazole ring, pyridine ring, etc.
- triazole-based compounds such as 1,2,4-triazole and benzotriazole
- tetrazole-based compounds such as 1H-tetrazole and 5-phenyltetrazole can be preferably used.
- an ion trap agent that traps anions such as halogen ions can also be used.
- Examples of other migration inhibitors include rust preventives described in paragraph 0094 of JP2013-015701, compounds described in paragraphs 0073 to 0076 of JP2009-283711, and JP2011-059656.
- the compounds described in paragraph 0052, the compounds described in paragraphs 0114, 0116 and 0118 of JP2012-194520A, the compounds described in paragraph 0166 of International Publication No. 2015/199219, and the like can be used.
- the migration inhibitor include the following compounds.
- the content of the migration inhibitor is preferably 0.01 to 5.0% by mass with respect to the total solid content of the curable resin composition, and is 0. It is more preferably 0.05 to 2.0% by mass, and further preferably 0.1 to 1.0% by mass.
- the migration inhibitor may be only one type or two or more types. When there are two or more types of migration inhibitors, the total is preferably in the above range.
- the curable resin composition of the present invention preferably contains a polymerization inhibitor.
- polymerization inhibitor examples include hydroquinone, p-methoxyphenol, di-tert-butyl-p-cresol, pyrogallol, p-tert-butylcatechol, 1,4-benzoquinone, diphenyl-p-benzoquinone, 4,4'.
- -Thiobis (3-methyl-6-tert-butylphenol), 2,2'-methylenebis (4-methyl-6-tert-butylphenol), N-nitroso-N-phenylhydroxyamine aluminum salt, phenothiazine, N-nitrosodiphenylamine , N-phenylnaphthylamine, ethylenediamine tetraacetic acid, 1,2-cyclohexanediamine tetraacetic acid, glycol etherdiamine tetraacetic acid, 2,6-di-tert-butyl-4-methylphenol, 5-nitroso-8-hydroxyquinoline, 1 -Nitroso-2-naphthol, 2-nitroso-1-naphthol, 2-nitroso-5- (N-ethyl-N-sulfopropylamino) phenol, N-nitroso-N- (1-naphthyl) hydroxyamine ammonium salt, Bis (4-hydroxy-3,5-ter
- the content of the polymerization inhibitor shall be 0.01 to 5% by mass with respect to the total solid content of the curable resin composition of the present invention. Is more preferable, 0.02 to 3% by mass is more preferable, and 0.05 to 2.5% by mass is further preferable.
- the polymerization inhibitor may be only one type or two or more types. When there are two or more types of polymerization inhibitors, the total is preferably in the above range.
- the curable resin composition of the present invention preferably contains a metal adhesiveness improving agent for improving the adhesiveness with a metal material used for electrodes, wiring and the like.
- a metal adhesiveness improving agent for improving the adhesiveness with a metal material used for electrodes, wiring and the like.
- the metal adhesiveness improving agent include a silane coupling agent.
- silane coupling agent examples include the compounds described in paragraph 0167 of International Publication No. 2015/199219, the compounds described in paragraphs 0062 to 0073 of JP-A-2014-191002, paragraphs of International Publication No. 2011/080992.
- Examples include the compounds described in paragraph 0055. It is also preferable to use two or more different silane coupling agents as described in paragraphs 0050 to 0058 of JP2011-128358A. Further, it is also preferable to use the following compounds as the silane coupling agent.
- Et represents an ethyl group.
- the compounds described in paragraphs 0046 to 0049 of JP2014-186186A and the sulfide compounds described in paragraphs 0032 to 0043 of JP2013-072935 can also be used. ..
- the content of the metal adhesion improver is preferably 0.1 to 30 parts by mass, more preferably 0.5 to 15 parts by mass, and further, with respect to 100 parts by mass of the heterocyclic polymer precursor. It is preferably in the range of 0.5 to 5 parts by mass. When it is at least the above lower limit value, the adhesiveness between the cured film and the metal layer after the curing step is good, and when it is at least the above upper limit value, the heat resistance and mechanical properties of the cured film after the curing step are good.
- the metal adhesiveness improving agent may be only one kind or two or more kinds. When two or more types are used, the total is preferably in the above range.
- the curable resin composition of the present invention contains various additives such as a thermoacid generator, a sensitizer such as N-phenyldiethanolamine, and a chain transfer agent, if necessary, as long as the effects of the present invention are not impaired.
- additives such as a thermoacid generator, a sensitizer such as N-phenyldiethanolamine, and a chain transfer agent, if necessary, as long as the effects of the present invention are not impaired.
- Surfactants, higher fatty acid derivatives, inorganic particles, curing agents, curing catalysts, fillers, antioxidants, ultraviolet absorbers, antiaggregating agents and the like can be blended.
- the total blending amount is preferably 3% by mass or less of the solid content of the curable resin composition.
- the curable resin composition of the present invention may contain a sensitizer.
- the sensitizer absorbs specific active radiation and enters an electronically excited state.
- the sensitizer in the electron-excited state comes into contact with the thermal curing accelerator, the thermal radical polymerization initiator, the photoradical polymerization initiator, and the like, and acts such as electron transfer, energy transfer, and heat generation occur.
- the thermal curing accelerator, the thermal radical polymerization initiator, and the photoradical polymerization initiator undergo a chemical change and decompose to generate radicals, acids, or bases.
- the sensitizer include sensitizers such as N-phenyldiethanolamine.
- the content of the sensitizer may be 0.01 to 20% by mass with respect to the total solid content of the curable resin composition of the present invention. It is preferably 0.1 to 15% by mass, more preferably 0.5 to 10% by mass.
- the sensitizer may be used alone or in combination of two or more.
- the curable resin composition of the present invention may contain a chain transfer agent.
- Chain transfer agents are defined, for example, in the Polymer Dictionary, Third Edition (edited by the Society of Polymer Science, 2005), pp. 683-684.
- As the chain transfer agent for example, a group of compounds having SH, PH, SiH, and GeH in the molecule is used. They can donate hydrogen to low-activity radicals to generate radicals, or they can be oxidized and then deprotonated to generate radicals.
- a thiol compound can be preferably used.
- the content of the chain transfer agent is 0.01 to 20 parts by mass with respect to 100 parts by mass of the total solid content of the curable resin composition of the present invention.
- 1 to 10 parts by mass is more preferable, and 1 to 5 parts by mass is further preferable.
- the chain transfer agent may be only one kind or two or more kinds. When there are two or more types of chain transfer agents, the total is preferably in the above range.
- Each type of surfactant may be added to the curable resin composition of the present invention from the viewpoint of further improving the coatability.
- the surfactant various types of surfactants such as fluorine-based surfactants, nonionic surfactants, cationic surfactants, anionic surfactants, and silicone-based surfactants can be used.
- the following surfactants are also preferable.
- the parentheses indicating the structural units of the main chain represent the content (mol%) of each structural unit
- the parentheses indicating the structural units of the side chain represent the number of repetitions of each structural unit.
- the surfactant the compound described in paragraphs 0159 to 0165 of International Publication No. 2015/199219 can also be used.
- the content of the surfactant is 0.001 to 2.0% by mass based on the total solid content of the curable resin composition of the present invention. It is preferably 0.005 to 1.0% by mass, more preferably 0.005 to 1.0% by mass. Only one type of surfactant may be used, or two or more types may be used. When there are two or more types of surfactant, the total is preferably in the above range.
- the curable resin composition of the present invention has a curable resin composition in the process of drying after application by adding a higher fatty acid derivative such as behenic acid or behenic acid amide in order to prevent polymerization inhibition due to oxygen. It may be unevenly distributed on the surface of an object.
- a higher fatty acid derivative such as behenic acid or behenic acid amide
- the content of the higher fatty acid derivative is 0.1 to 10% by mass with respect to the total solid content of the curable resin composition of the present invention. Is preferable. Only one type of higher fatty acid derivative may be used, or two or more types may be used. When there are two or more higher fatty acid derivatives, the total is preferably in the above range.
- the water content of the curable resin composition of the present invention is preferably less than 5% by mass, more preferably less than 1% by mass, and even more preferably less than 0.6% by mass from the viewpoint of coating surface properties.
- the metal content of the curable resin composition of the present invention is preferably less than 5 mass ppm (parts per million), more preferably less than 1 mass ppm, and even more preferably less than 0.5 mass ppm, from the viewpoint of insulating properties.
- the metal include sodium, potassium, magnesium, calcium, iron, chromium, nickel and the like. When a plurality of metals are contained, it is preferable that the total of these metals is in the above range.
- a raw material having a low metal content is selected as a raw material constituting the curable resin composition of the present invention.
- Methods such as filtering the raw materials constituting the curable resin composition of the present invention with a filter, lining the inside of the apparatus with polytetrafluoroethylene or the like, and performing distillation under conditions in which contamination is suppressed as much as possible can be mentioned. be able to.
- the curable resin composition of the present invention preferably has a halogen atom content of less than 500 mass ppm, more preferably less than 300 mass ppm, and more preferably 200 mass ppm from the viewpoint of wiring corrosiveness. Less than ppm is more preferred. Among them, those existing in the state of halogen ions are preferably less than 5 mass ppm, more preferably less than 1 mass ppm, and even more preferably less than 0.5 mass ppm.
- the halogen atom include a chlorine atom and a bromine atom. It is preferable that the total amount of chlorine atom and bromine atom, or chlorine ion and bromine ion is in the above range, respectively.
- a conventionally known storage container can be used as the storage container for the curable resin composition of the present invention.
- a multi-layer bottle having the inner wall of the container composed of 6 types and 6 layers of resin and 6 types of resin are used. It is also preferable to use a bottle having a layered structure. Examples of such a container include the container described in JP-A-2015-123351.
- the curable resin composition of the present invention can be prepared by mixing the above components.
- the mixing method is not particularly limited, and a conventionally known method can be used.
- the filter pore diameter is preferably 1 ⁇ m or less, more preferably 0.5 ⁇ m or less, and even more preferably 0.1 ⁇ m or less.
- the filter material is preferably polytetrafluoroethylene, polyethylene or nylon.
- the filter may be one that has been pre-cleaned with an organic solvent.
- a plurality of types of filters may be connected in series or in parallel. When a plurality of types of filters are used, filters having different pore diameters or materials may be used in combination. In addition, various materials may be filtered a plurality of times.
- circulation filtration When filtering a plurality of times, circulation filtration may be used. Moreover, you may pressurize and perform filtration. When pressurizing and filtering, the pressurizing pressure is preferably 0.05 MPa or more and 0.3 MPa or less.
- impurities may be removed using an adsorbent. Filter filtration and impurity removal treatment using an adsorbent may be combined.
- adsorbent a known adsorbent can be used. Examples thereof include inorganic adsorbents such as silica gel and zeolite, and organic adsorbents such as activated carbon.
- the curable resin composition of the present invention is preferably used for forming an interlayer insulating film for a rewiring layer. In addition, it can also be used for forming an insulating film of a semiconductor device, forming a stress buffer film, and the like.
- the cured film of the present invention is obtained by curing the curable resin composition of the present invention.
- the film thickness of the cured film of the present invention can be, for example, 0.5 ⁇ m or more, and can be 1 ⁇ m or more. Further, the upper limit value can be 100 ⁇ m or less, and can be 30 ⁇ m or less.
- the cured film of the present invention may be laminated in two or more layers, and further in three to seven layers to form a laminated body. It is preferable that the laminate of the present invention contains two or more cured films and includes a metal layer between any of the cured films. For example, a laminate containing at least a layer structure in which three layers of a first cured film, a metal layer, and a second cured film are laminated in this order is preferable.
- the first cured film and the second cured film are both cured films of the present invention.
- both the first cured film and the second cured film are curable of the present invention.
- a preferred embodiment is a film formed by curing the resin composition.
- the curable resin composition of the present invention used for forming the first cured film and the curable resin composition of the present invention used for forming the second cured film have the same composition.
- the compositions may be present or have different compositions, but from the viewpoint of production suitability, the compositions having the same composition are preferable.
- Such a metal layer is preferably used as a metal wiring such as a rewiring layer.
- Examples of applicable fields of the cured film of the present invention include an insulating film for a semiconductor device, an interlayer insulating film for a rewiring layer, a stress buffer film, and the like.
- a sealing film, a substrate material (base film or coverlay of a flexible printed circuit board, an interlayer insulating film), or an insulating film for mounting purposes as described above may be patterned by etching. For these applications, for example, Science & Technology Co., Ltd.
- the cured film in the present invention can also be used for manufacturing a plate surface such as an offset plate surface or a screen plate surface, using it for etching molded parts, and manufacturing a protective lacquer and a dielectric layer in electronics, particularly microelectronics.
- the method for producing a cured film of the present invention includes a film forming step of applying the curable resin composition of the present invention to a substrate to form a film. Is preferable. Further, the method for producing a cured film of the present invention further includes the film forming step, and further includes an exposure step for exposing the film and a developing step for developing the film (developing the film). Is more preferable. Further, the method for producing a cured film of the present invention further includes the film forming step (and the developing step if necessary), and further includes a heating step of heating the film at 50 to 450 ° C. preferable.
- Exposure step of exposing the film after the film forming step (c) Exposure Development step of developing the developed film
- the method for producing a laminate according to a preferred embodiment of the present invention includes the method for producing a cured film of the present invention.
- the method for producing the laminated body of the present embodiment is the step (a), the steps (a) to (c), or (a) after the cured film is formed according to the above-mentioned method for producing the cured film. )-(D).
- a laminated body can be obtained.
- the production method according to a preferred embodiment of the present invention includes a film forming step (layer forming step) in which the curable resin composition is applied to a substrate to form a film (layered).
- the type of base material can be appropriately determined depending on the application, but semiconductor-made base materials such as silicon, silicon nitride, polysilicon, silicon oxide, and amorphous silicon, quartz, glass, optical film, ceramic material, and thin-film deposition film, There are no particular restrictions on magnetic films, reflective films, metal substrates such as Ni, Cu, Cr, and Fe, paper, SOG (Spin On Glass), TFT (thin film) array substrates, and electrode plates of plasma display panels (PDPs).
- a semiconductor-made base material is particularly preferable, and a silicon base material is more preferable.
- a plate-shaped base material (board) is used as the base material.
- the resin layer or the metal layer serves as a base material.
- Coating is preferable as a means for applying the curable resin composition to the base material.
- the means to be applied include a dip coating method, an air knife coating method, a curtain coating method, a wire bar coating method, a gravure coating method, an extrusion coating method, a spray coating method, a spin coating method, and a slit coating method.
- the inkjet method and the like are exemplified. From the viewpoint of the uniformity of the thickness of the curable resin composition layer, a spin coating method, a slit coating method, a spray coating method, and an inkjet method are more preferable.
- a resin layer having a desired thickness can be obtained by adjusting an appropriate solid content concentration and coating conditions according to the method. Further, the coating method can be appropriately selected depending on the shape of the substrate.
- a spin coating method, a spray coating method, an inkjet method, etc. are preferable, and for a rectangular substrate, a slit coating method or a spray coating method is preferable.
- the method, the inkjet method and the like are preferable.
- the spin coating method for example, it can be applied at a rotation speed of 500 to 2,000 rpm (revolutions per minute) for about 10 seconds to 1 minute. It is also possible to apply a method of transferring a coating film previously formed on a temporary support by the above-mentioned application method onto a substrate.
- the transfer method the production method described in paragraphs 0023, 0036 to 0051 of JP-A-2006-023696 and paragraphs 096 to 0108 of JP-A-2006-047592 can be preferably used in the present invention.
- the production method of the present invention may include a step of forming the film (curable resin composition layer), followed by a film forming step (layer forming step), and then drying to remove the solvent.
- the preferred drying temperature is 50 to 150 ° C, more preferably 70 ° C to 130 ° C, still more preferably 90 ° C to 110 ° C.
- the drying time is exemplified by 30 seconds to 20 minutes, preferably 1 minute to 10 minutes, and more preferably 3 minutes to 7 minutes.
- the production method of the present invention may include an exposure step of exposing the film (curable resin composition layer).
- the amount of exposure is not particularly determined as long as the curable resin composition can be cured, but for example, it is preferable to irradiate 100 to 10,000 mJ / cm 2 in terms of exposure energy at a wavelength of 365 nm, and 200 to 8,000 mJ /. It is more preferable to irradiate with cm 2 .
- the exposure wavelength can be appropriately determined in the range of 190 to 1,000 nm, preferably 240 to 550 nm.
- the exposure wavelengths are (1) semiconductor laser (wavelength 830 nm, 532 nm, 488 nm, 405 nm, etc.), (2) metal halide lamp, (3) high-pressure mercury lamp, g-ray (wavelength 436 nm), h.
- the curable resin composition of the present invention is particularly preferably exposed to a high-pressure mercury lamp, and above all, to be exposed to i-rays. As a result, particularly high exposure sensitivity can be obtained.
- the production method of the present invention may include a developing step of performing a developing treatment on the exposed film (curable resin composition layer). By performing the development, the unexposed portion (non-exposed portion) is removed.
- the developing method is not particularly limited as long as a desired pattern can be formed, and for example, a developing method such as paddle, spray, immersion, or ultrasonic wave can be adopted.
- the developer can be used without particular limitation as long as the unexposed portion (non-exposed portion) is removed.
- the developer preferably contains an organic solvent, and more preferably the developer contains 90% or more of the organic solvent.
- the developer preferably contains an organic solvent having a ClogP value of -1 to 5, and more preferably contains an organic solvent having a ClogP value of 0 to 3.
- the ClogP value can be obtained as a calculated value by inputting a structural formula in ChemBioDraw.
- Organic solvents include, for example, ethyl acetate, -n-butyl acetate, amyl formate, isoamyl acetate, isobutyl acetate, butyl propionate, isopropyl butyrate, ethyl butyrate, butyl butyrate, methyl lactate, ethyl lactate, ⁇ -butyrolactone.
- alkylalkyloxyacetate eg, methyl alkyloxyacetate, ethyl alkyloxyacetate, butyl alkyloxyacetate (eg, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, Ethyl ethoxyacetate, etc.)
- 3-alkyloxypropionate alkyl esters eg, methyl 3-alkyloxypropionate, ethyl 3-alkyloxypropionate, etc.
- Ke As tons for example, methyl ethyl ketone, cyclohexanone, cyclopentanone, 2-heptanone, 3-heptanone, N-methyl-2-pyrrolidone, etc., and as aromatic hydrocarbons, for example, toluene, xylene, anisole, limonene, etc.
- Dimethyl sulfoxide is preferably mentioned as the sulfoxides.
- cyclopentanone and ⁇ -butyrolactone are particularly preferable, and cyclopentanone is more preferable.
- the developing solution preferably contains 50% by mass or more of an organic solvent, more preferably 70% by mass or more of an organic solvent, and further preferably 90% by mass or more of an organic solvent. Further, the developing solution may be 100% by mass of an organic solvent.
- the development time is preferably 10 seconds to 5 minutes.
- the temperature of the developing solution at the time of development is not particularly specified, but is usually 20 to 40 ° C.
- the rinsing is preferably performed with a solvent different from that of the developing solution. For example, it can be rinsed with a solvent contained in the curable resin composition.
- the rinsing time is preferably 5 seconds to 1 minute.
- the production method of the present invention preferably includes a heating step (heating step) of heating the developed film at 50 to 450 ° C.
- the heating step is preferably included after the film forming step (layer forming step), the drying step, and the developing step.
- the heating step for example, the above-mentioned thermal base generator decomposes to generate a base, and the cyclization reaction of the heterocyclic polymer precursor proceeds.
- the curable resin composition of the present invention may contain a radically polymerizable compound other than the heterocyclic polymer precursor, but may also cure a radically polymerizable compound other than the unreacted heterocyclic polymer precursor. It can be advanced in this step.
- the heating temperature (maximum heating temperature) of the layer in the heating step is preferably 50 ° C. or higher, more preferably 80 ° C. or higher, further preferably 140 ° C. or higher, and 150 ° C. or higher. Is particularly preferable, 160 ° C. or higher is more preferable, and 170 ° C. or higher is most preferable.
- the upper limit is preferably 450 ° C. or lower, more preferably 350 ° C. or lower, further preferably 250 ° C. or lower, and particularly preferably 220 ° C. or lower.
- the heating is preferably performed at a heating rate of 1 to 12 ° C./min from the temperature at the start of heating to the maximum heating temperature, more preferably 2 to 10 ° C./min, and even more preferably 3 to 10 ° C./min.
- a heating rate of 1 to 12 ° C./min from the temperature at the start of heating to the maximum heating temperature, more preferably 2 to 10 ° C./min, and even more preferably 3 to 10 ° C./min.
- the temperature at the start of heating is preferably 20 ° C. to 150 ° C., more preferably 20 ° C. to 130 ° C., and even more preferably 25 ° C. to 120 ° C.
- the temperature at the start of heating refers to the temperature at which the process of heating to the maximum heating temperature is started.
- the temperature of the film (layer) after drying is higher than, for example, the boiling point of the solvent contained in the curable resin composition. It is preferable to gradually raise the temperature from a temperature as low as 30 to 200 ° C.
- the heating time (heating time at the maximum heating temperature) is preferably 10 to 360 minutes, more preferably 20 to 300 minutes, and even more preferably 30 to 240 minutes.
- the heating temperature is preferably 180 ° C. to 320 ° C., more preferably 180 ° C. to 260 ° C., from the viewpoint of adhesion between layers of the cured film.
- the reason is not clear, but it is considered that the ethynyl groups of the heterocyclic polymer precursors between the layers are undergoing a cross-linking reaction at this temperature.
- Heating may be performed in stages. As an example, the temperature is raised from 25 ° C. to 180 ° C. at 3 ° C./min and held at 180 ° C. for 60 minutes, the temperature is raised from 180 ° C. to 200 ° C. at 2 ° C./min, and held at 200 ° C. for 120 minutes. , Etc. may be performed.
- the heating temperature as the pretreatment step is preferably 100 to 200 ° C., more preferably 110 to 190 ° C., and even more preferably 120 to 185 ° C. In this pretreatment step, it is also preferable to perform the treatment while irradiating with ultraviolet rays as described in US Pat. No. 9,159,547.
- the pretreatment step is preferably performed in a short time of about 10 seconds to 2 hours, more preferably 15 seconds to 30 minutes.
- the pretreatment may be performed in two or more steps.
- the pretreatment step 1 may be performed in the range of 100 to 150 ° C.
- the pretreatment step 2 may be performed in the range of 150 to 200 ° C.
- cooling may be performed after heating, and the cooling rate in this case is preferably 1 to 5 ° C./min.
- the heating step is preferably performed in an atmosphere having a low oxygen concentration by flowing an inert gas such as nitrogen, helium, or argon from the viewpoint of preventing decomposition of the heterocyclic polymer precursor.
- the oxygen concentration is preferably 50 ppm (volume ratio) or less, and more preferably 20 ppm (volume ratio) or less.
- the production method of the present invention preferably includes a metal layer forming step of forming a metal layer on the surface of the film (curable resin composition layer) after the development treatment.
- metal layer existing metal types can be used without particular limitation, and copper, aluminum, nickel, vanadium, titanium, chromium, cobalt, gold and tungsten are exemplified, copper and aluminum are more preferable, and copper is preferable. More preferred.
- the method for forming the metal layer is not particularly limited, and an existing method can be applied.
- the methods described in JP-A-2007-157879, JP-A-2001-521288, JP-A-2004-214501, and JP-A-2004-101850 can be used.
- photolithography, lift-off, electrolytic plating, electroless plating, etching, printing, and a method combining these can be considered. More specifically, a patterning method combining sputtering, photolithography and etching, and a patterning method combining photolithography and electroplating can be mentioned.
- the thickness of the metal layer is preferably 0.1 to 50 ⁇ m, more preferably 1 to 10 ⁇ m at the thickest portion.
- the production method of the present invention preferably further includes a laminating step.
- the laminating step (a) film forming step (layer forming step), (b) exposure step, (c) developing step, and (d) heating step are performed again on the surface of the cured film (resin layer) or metal layer. , A series of steps including performing in this order. However, the mode may be such that only the film forming step (a) is repeated. Further, (d) the heating step may be performed collectively at the end or the middle of the lamination. That is, the steps (a) to (c) may be repeated a predetermined number of times, and then the heating of (d) may be performed to cure the laminated curable resin composition layers all at once.
- the (c) developing step may include (e) a metal layer forming step, and even if the heating is performed each time (d), the steps of (d) are collectively performed after laminating a predetermined number of times. Heating may be performed. Needless to say, the laminating step may further include the drying step, the heating step, and the like as appropriate.
- the surface activation treatment step may be further performed after the heating step, the exposure step, or the metal layer forming step.
- An example of the surface activation treatment is plasma treatment.
- the laminating step is preferably performed 2 to 5 times, more preferably 3 to 5 times.
- the resin layer is 3 or more and 7 or less, such as a resin layer / metal layer / resin layer / metal layer / resin layer / metal layer, and more preferably 3 or more and 5 or less.
- a cured film (resin layer) of the curable resin composition so as to cover the metal layer after the metal layer is provided.
- Examples thereof include an embodiment in which the steps, (b) exposure steps, (c) development steps, and (e) metal layer forming steps are repeated in this order, and (d) heating steps are collectively provided at the end or in the middle.
- the present invention also discloses a semiconductor device having the cured film or laminate of the present invention.
- the semiconductor device in which the curable resin composition of the present invention is used to form the interlayer insulating film for the rewiring layer the description in paragraphs 0213 to 0218 and the description in FIG. 1 of JP-A-2016-0273557 are referred to. Yes, these contents are incorporated herein.
- the polymer precursor of the present invention is at least one polymer precursor selected from the group consisting of a polyimide precursor and a polybenzoxazole precursor. It has a repeating unit represented by the following formula (PI-B1) or a repeating unit represented by the following formula (PB-B1).
- the acid value is 1 mmol / g or less.
- a 1 and A 2 each independently represent an oxygen atom or -NH-
- R 111 represents a divalent organic group
- R 115 is, Representing a tetravalent organic group
- R 113 and R 114 independently represent a hydrogen atom or a monovalent organic group
- * P1 and * P2 each independently represent a bonding site with another structure.
- At least one of R 113 and R 114 has a heterocyclic structure containing two or more nitrogen atoms
- * P1 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms, or R 113 and R 114.
- At least one of them has a heterocyclic structure containing two or more nitrogen atoms
- * P1 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms
- R 121 represents a divalent organic group.
- R 122 represent a tetravalent organic group
- R 123 and R 124 each independently represent a hydrogen atom or a monovalent organic group
- * B1 and * B2 independently represent other structures.
- R 124 and R 123 Representing a bond site, at least one of R 124 and R 123 has a heterocyclic structure containing two or more nitrogen atoms, or * B2 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms, or At least one of R 124 and R 123 has a heterocyclic structure containing two or more nitrogen atoms, and * B2 is bonded to a structure containing a heterocyclic structure containing two or more nitrogen atoms.
- formulas (PI-B1) and formulas (PB-B1) A 1 , A 2 , R 111 , R 115 , R 113 , R 114 , * P1 , * P2 , R 121 , R 122 , R 123 , R 124. , * B1 and * B2 respectively, formulas (PI-A1) and a 1 in the formula (PB-A1), a 2 , R 111, R 115, R 113, R 114, * P1, * P2, R 121 , R 122 , R 123 , R 124 , * B1 and * B2 , and the preferred embodiments are also the same.
- the heterocyclic structure containing two or more nitrogen atoms is preferably bonded to a repeating unit containing the terminal of the specific polymer precursor.
- the polymer precursor of the present invention is preferably used as a polymer precursor in a curable resin composition. Further, in a composition in which a conventional polyimide precursor or a conventional polybenzoxazole precursor is used, for example, a composition for an interlayer insulating film, the conventional polyimide precursor or the conventional polybenzoxazole precursor is not particularly limited. Part or all of it can be used in place of the polymer precursor of the present invention. Since the cured product of the composition containing the polymer precursor of the present invention has excellent metal adhesion, the polymer precursor of the present invention is a component in the composition for forming a cured product in contact with a metal, for example, an insulating film. It is considered that it is preferably used.
- the weight average molecular weight (Mw) of PI-1 was 21,500, and the number average molecular weight (Mn) was 10,500.
- the acid value of PI-1 was 0.08 mmol / g.
- the structure of PI-1 is presumed to be the structure represented by the following formula (PI-1).
- PI-1 the square brackets indicate that the structure inside the square brackets is a repeating unit, and * at one of the ends of the above repeating units is represented by the formula (PI-1-T). It shows that it is directly combined with * in the structure to be.
- ⁇ Synthesis example 2 Synthesis of PI-2> 21.2 g (68.1 mmol) of oxydiphthalic dianhydride was suspended in 100 mL of diethylene glycol dimethyl ether while removing water in a drying reactor equipped with a flat bottom joint equipped with a stirrer, condenser and internal thermometer. It was. 18.2 g (139 mmol) of 2-hydroxyethyl methacrylate, 0.05 g of hydroquinone and 10.7 g (303 mmol) of pyridine were subsequently added and stirred at a temperature of 60 ° C. for 4 hours. The mixture was then cooled to ⁇ 10 ° C.
- the weight average molecular weight (Mw) of PI-2 was 22,500, and the number average molecular weight (Mn) was 11,200.
- the acid value of PI-2 was 0.07 mmol / g.
- the structure of PI-2 is presumed to be the structure represented by the following formula (PI-2).
- PI-2 the square brackets indicate that the structure inside the square brackets is a repeating unit, and * at one of the ends of the above repeating units is represented by the formula (PI-2-T). It shows that it is directly combined with * in the structure to be.
- the weight average molecular weight (Mw) of PI-3 was 22,500, and the number average molecular weight (Mn) was 11,200.
- the acid value of PI-3 was 0.08 mmol / g.
- the structure of PI-3 is presumed to be the structure represented by the following formula (PI-3).
- the square brackets indicate that the structure inside the square brackets is a repeating unit, and * at one of the ends of the above repeating units is represented by the formula (PI-3-T). It shows that it is directly combined with * in the structure to be.
- the polyimide precursor resin was then precipitated in 4 liters of water and the water-polyimide precursor resin mixture was stirred at a rate of 500 rpm for 15 minutes.
- the polyimide precursor resin was filtered off, stirred again in 4 liters of water for 30 minutes and filtered again. Then, the obtained polyimide precursor resin was dried under reduced pressure at 40 ° C. for 2 days to obtain PI-4.
- the weight average molecular weight (Mw) of PI-4 was 23,700, and the number average molecular weight (Mn) was 12,100.
- the acid value of PI-4 was 0.09 mmol / g.
- the structure of PI-4 is presumed to be the structure represented by the following formula (PI-4).
- the square brackets indicate that the structure inside the square brackets is a repeating unit, and * at one of the ends of the above repeating units is represented by the formula (PI-4-T). It shows that it is directly combined with * in the structure to be.
- the polyimide precursor resin was then precipitated in 4 liters of water and the water-polyimide precursor resin mixture was stirred at a rate of 500 rpm for 15 minutes.
- the polyimide precursor resin was filtered off, stirred again in 4 liters of water for 30 minutes and filtered again. Then, the obtained polyimide precursor resin was dried under reduced pressure at 40 ° C. for 2 days to obtain PI-5.
- the weight average molecular weight (Mw) of PI-5 was 21,700, and the number average molecular weight (Mn) was 11,100.
- the acid value of PI-5 was 0.08 mmol / g.
- the structure of PI-5 is presumed to be the structure represented by the following formula (PI-5).
- the square brackets indicate that the structure inside the square brackets is a repeating unit, and * at one of the ends of the above repeating units is represented by the formula (PI-5-T). It shows that it is directly combined with * in the structure to be.
- Mw weight average molecular weight
- Mn number average molecular weight
- the acid value of PI-6 was 0.15 mmol / g.
- the structure of PI-6 is presumed to be the structure represented by the following formula (PI-6).
- the square brackets indicate that the structure inside the square brackets is a repeating unit, and PI-6 is considered to be a structure in which the two repeating units shown in the equation (PI-6) are randomly combined.
- CA-1 The structure of CA-1 is presumed to be the structure represented by the following formula (CA-1).
- CA-1 the square brackets indicate that the structure inside the square brackets is a repeating unit, and * at one of the ends of the above repeating units is represented by the formula (CA-1-T). It shows that it is directly combined with * in the structure to be.
- a white precipitate of pyridinium hydrochloride was obtained.
- the mixture was then warmed to room temperature, stirred for 2 hours and then added 9.7 g (123 mmol) of pyridine and 25 mL of N-methylpyrrolidone (NMP) to give a clear solution.
- NMP N-methylpyrrolidone
- 11.8 g (58.7 mmol) of 4,4'-diaminodiphenyl ether dissolved in 100 mL of NMP was added dropwise to the obtained transparent solution over 1 hour. Viscosity increased while adding 4,4'-diaminodiphenyl ether.
- the polyimide precursor resin was then precipitated in 4 liters of water and the water-polyimide precursor resin mixture was stirred at a rate of 500 rpm for 15 minutes.
- the polyimide precursor resin was filtered off, stirred again in 4 liters of water for 30 minutes and filtered again. Then, the obtained polyimide precursor resin was dried under reduced pressure at 45 ° C. for 3 days.
- the comparative polymer CA-2 does not have a heterocyclic structure containing two or more nitrogen atoms and does not correspond to a specific polymer precursor.
- Examples and Comparative Examples> In each example, the components listed in Table 1 below were mixed to obtain each curable resin composition. Further, in each comparative example, the components shown in Table 1 below were mixed to obtain each comparative composition. The obtained curable resin composition and comparative composition were pressure-filtered through a filter made of polytetrafluoroethylene having a pore width of 0.8 ⁇ m.
- Table 1 the numerical value in the column of "parts by mass” indicates the content (parts by mass) of each component. Further, in Table 1, the description of "-" indicates that the corresponding component is not contained.
- DMSO / GBL dimethyl sulfoxide-GBL: ⁇ -butyrolactone-ethyl lactate-NMP: N-methylpyrrolidone
- GBL 20: 80 (mass ratio). It shows that it was mixed.
- OXE-1 IRGACURE OXE 01 (manufactured by BASF)
- OXE-2 IRGACURE OXE 02 (manufactured by BASF)
- the curable resin composition or the comparative composition prepared in each Example and Comparative Example is applied in layers on a copper substrate by a spin coating method to obtain a curable resin composition layer or a comparative composition layer. Formed.
- the obtained curable resin composition layer or the copper substrate on which the comparative composition layer was formed was dried on a hot plate at 100 ° C. for 5 minutes, and a uniform curable resin composition having a thickness of 20 ⁇ m was placed on the copper substrate. It was used as a layer or a composition layer for comparison.
- a 100 ⁇ m square non-masked portion was formed on the curable resin composition layer or the comparative composition layer on the copper substrate by using a stepper (Nikon NSR 2005 i9C) with an exposure energy of 500 mJ / cm 2 . It was exposed by i-line using a photomask and then developed with cyclopentanone for 60 seconds to obtain a 100 ⁇ m square resin layer. Further, the temperature is raised at a heating rate of 10 ° C./min under a nitrogen atmosphere, and after reaching the temperature described in the "Temperature” column of "Curing conditions” in Table 1, this temperature is maintained for 3 hours. , A resin film 2 was obtained.
- Shear force was measured on a 100 ⁇ m square resin film 2 on a copper substrate in an environment of 25 ° C. and 65% relative humidity (RH) using a bond tester (CondorSigma, manufactured by XYZTEC). Then, it was evaluated according to the following evaluation criteria. The evaluation results are shown in Table 2. It can be said that the larger the shearing force, the better the metal adhesion (copper adhesion) of the cured film.
- A The shearing force exceeded 40 gf.
- B The shearing force was more than 35 gf and 40 gf or less.
- C The shearing force was more than 30 gf and 35 gf or less.
- D The shearing force was more than 25 gf and 30 gf or less.
- E The shearing force was 25 gf or less. Further, 1 gf is 0.00980665N.
- Film thickness change rate (%) (pre-aging film thickness-post-aging film thickness) / pre-aging film thickness x 100
- the film thickness change rate was less than 10%.
- B The film thickness change rate was 10% or more and less than 15%.
- C The film thickness change rate was 15% or more and less than 20%.
- D The rate of change in film thickness was 20% or more.
- Each curable resin composition or comparative composition prepared in each Example and Comparative Example was applied on a silicon wafer by a spin coating method to form a curable resin composition layer.
- the silicon wafer to which the obtained curable resin composition layer was applied was dried on a hot plate at 100 ° C. for 5 minutes to form a curable resin composition layer having a uniform thickness of 15 ⁇ m on the silicon wafer.
- the curable resin composition layer on the silicon wafer was exposed to an exposure energy of 500 mJ / cm 2 using a stepper (Nikon NSR 2005 i9C), and the exposed curable resin composition layer (resin layer) was exposed to a nitrogen atmosphere.
- the temperature was raised at a heating rate of 10 ° C./min and heated at the temperatures and times shown in Table 1 to obtain a cured layer (resin layer) of the curable resin composition layer.
- the obtained resin layer was immersed in the following chemical solution under the following conditions, and the dissolution rate was calculated.
- Chemical solution Mixture of dimethyl sulfoxide (DMSO) and 25 mass% tetramethylammonium hydroxide (TMAH) aqueous solution at 90:10 (mass ratio)
- Evaluation conditions Immerse the resin layer in the chemical solution at 75 ° C. for 15 minutes before and after. The film thicknesses were compared and the dissolution rate (nm / min) was calculated. The evaluation was performed according to the following evaluation criteria, and the evaluation results are shown in Table 2.
- the dissolution rate was less than 200 nm / min.
- B The dissolution rate was 200 nm / min or more and less than 300 nm / min.
- C The dissolution rate was 300 nm / min or more and less than 400 nm / min.
- D The dissolution rate was 400 nm / min or more.
- the curable resin composition containing the specific polymer precursor according to the present invention is excellent in metal adhesion (copper adhesion) of the obtained cured film.
- the comparative compositions according to Comparative Examples 1 to 3 do not contain a specific polymer precursor. It can be seen that the comparative compositions according to Comparative Examples 1 to 3 are inferior in metal adhesion (copper adhesion).
- Example 101 The curable resin composition according to Example 1 was spun and applied to the surface of a resin base material on which a thin copper layer was formed so that the film thickness was 20 ⁇ m.
- the curable resin composition applied to the resin substrate was dried at 100 ° C. for 2 minutes and then exposed using a stepper (NSR1505 i6, manufactured by Nikon Corporation). The exposure was performed through a mask of a square pattern (a square pattern having a length of 100 ⁇ m and a width of 100 ⁇ m, and the number of repetitions was 10) at a wavelength of 365 nm and an exposure amount of 400 mJ / cm2 to create a square remaining pattern.
- the interlayer insulating film for the rewiring layer was excellent in adhesion between the thin copper layer and the layer of the curable resin composition after curing, and was also excellent in insulating property. Moreover, when a semiconductor device was manufactured using these interlayer insulating films for the rewiring layer, it was confirmed that the semiconductor device operated without any problem.
Abstract
Description
また、本発明の別の一実施態様は、新規なポリマー前駆体を提供することを目的とする。
<1> ポリイミド前駆体及びポリベンゾオキサゾール前駆体よりなる群から選ばれた少なくとも1種のポリマー前駆体を含み、
上記ポリマー前駆体が窒素原子を2以上含む複素環構造を有し、
上記ポリマー前駆体の酸価が1mmol/g以下である、
硬化性樹脂組成物。
<2> 上記ポリマー前駆体に含まれる窒素原子を2以上含む複素環構造の含有量が、組成物の全固形分に対し、0.01~1mmol/gである、<1>に記載の硬化性樹脂組成物。
<3> 上記複素環構造として、トリアゾール環構造及びテトラゾール環構造よりなる群から選ばれた少なくとも1種の環構造を含む、<1>又は<2>に記載の硬化性樹脂組成物。
<4> 上記複素環構造を含む構造として、下記式(A-1)で表される構造、及び、下記式(A-2)で表される構造よりなる群から選ばれる少なくとも1種の構造を含む、<1>~<3>のいずれか1つに記載の硬化性樹脂組成物;
<5> 上記式(A-1)で表される構造又は上記式(A-2)で表される構造が、ポリマー前駆体の末端を含む繰返し単位に結合する、<4>に記載の硬化性樹脂組成物。
<6> 光重合開始剤、並びに、オニウム塩及び熱塩基発生剤よりなる群から選ばれた少なくとも一種の化合物を更に含む、<1>~<5>のいずれか1つに記載の硬化性樹脂組成物。
<7> 再配線層用層間絶縁膜の形成に用いられる、<1>~<6>のいずれか1つに記載の硬化性樹脂組成物。
<8> <1>~<7>のいずれか1つに記載の硬化性樹脂組成物を硬化してなる硬化膜。
<9> <8>に記載の硬化膜を2層以上含み、上記硬化膜同士のいずれかの間に金属層を含む積層体。
<10> <1>~<7>のいずれか1つに記載の硬化性樹脂組成物を基材に適用して膜を形成する膜形成工程を含む、硬化膜の製造方法。
<11> 上記膜を露光する露光工程及び上記膜を現像する現像工程を含む、<10>に記載の硬化膜の製造方法。
<12> 上記膜を50~450℃で加熱する加熱工程を含む、<10>又は<11>に記載の硬化膜の製造方法。
<13> <8>に記載の硬化膜又は<9>に記載の積層体を含む、半導体デバイス。
<14> ポリイミド前駆体及びポリベンゾオキサゾール前駆体よりなる群から選ばれた少なくとも1種のポリマー前駆体であって、
下記式(PI-B1)で表される繰返し単位、又は、下記式(PB-B1)で表される繰返し単位を有し、
酸価が1mmol/g以下である、
ポリマー前駆体;
<15> 上記窒素原子を2以上含む複素環構造を含む構造が、ポリマー前駆体の末端を含む繰返し単位に結合する、<14>に記載の硬化性樹脂組成物。
また、本発明の別の一実施態様によれば、新規なポリマー前駆体が提供される。
本明細書において「~」という記号を用いて表される数値範囲は、「~」の前後に記載される数値をそれぞれ下限値及び上限値として含む範囲を意味する。
本明細書において「工程」との語は、独立した工程だけではなく、その工程の所期の作用が達成できる限りにおいて、他の工程と明確に区別できない工程も含む意味である。
本明細書における基(原子団)の表記において、置換及び無置換を記していない表記は、置換基を有しない基(原子団)と共に置換基を有する基(原子団)をも包含する。例えば、「アルキル基」とは、置換基を有しないアルキル基(無置換アルキル基)のみならず、置換基を有するアルキル基(置換アルキル基)をも包含する。
本明細書において「露光」とは、特に断らない限り、光を用いた露光のみならず、電子線、イオンビーム等の粒子線を用いた露光も含む。また、露光に用いられる光としては、水銀灯の輝線スペクトル、エキシマレーザーに代表される遠紫外線、極紫外線(EUV光)、X線、電子線等の活性光線又は放射線が挙げられる。
本明細書において、「(メタ)アクリレート」は、「アクリレート」及び「メタクリレート」の両方、又は、いずれかを意味し、「(メタ)アクリル」は、「アクリル」及び「メタクリル」の両方、又は、いずれかを意味し、「(メタ)アクリロイル」は、「アクリロイル」及び「メタクリロイル」の両方、又は、いずれかを意味する。
本明細書において、構造式中のMeはメチル基を表し、Etはエチル基を表し、Buはブチル基を表し、Phはフェニル基を表す。
本明細書において、全固形分とは、組成物の全成分から溶剤を除いた成分の総質量をいう。また本明細書において、固形分濃度とは、組成物の総質量に対する、溶剤を除く他の成分の質量百分率である。
本明細書において、重量平均分子量(Mw)及び数平均分子量(Mn)は、特に述べない限り、ゲル浸透クロマトグラフィ(GPC測定)に従い、ポリスチレン換算値として定義される。本明細書において、重量平均分子量(Mw)及び数平均分子量(Mn)は、例えば、HLC-8220GPC(東ソー(株)製)を用い、カラムとしてガードカラムHZ-L、TSKgel Super HZM-M、TSKgel Super HZ4000、TSKgel Super HZ3000、TSKgel Super HZ2000(東ソー(株)製)を用いることによって求めることができる。それらの分子量は特に述べない限り、溶離液としてTHF(テトラヒドロフラン)を用いて測定したものとする。また、GPC測定における検出は特に述べない限り、UV線(紫外線)の波長254nm検出器を使用したものとする。
本明細書において、積層体を構成する各層の位置関係について、「上」又は「下」と記載したときには、注目している複数の層のうち基準となる層の上側又は下側に他の層があればよい。すなわち、基準となる層と上記他の層の間に、更に第3の層や要素が介在していてもよく、基準となる層と上記他の層は接している必要はない。また、特に断らない限り、基材に対し層が積み重なっていく方向を「上」と称し、又は、感光層がある場合には、基材から感光層へ向かう方向を「上」と称し、その反対方向を「下」と称する。なお、このような上下方向の設定は、本明細書中における便宜のためであり、実際の態様においては、本明細書における「上」方向は、鉛直上向きと異なることもありうる。
本明細書において、特段の記載がない限り、組成物は、組成物に含まれる各成分として、その成分に該当する2種以上の化合物を含んでもよい。また、特段の記載がない限り、組成物における各成分の含有量とは、その成分に該当する全ての化合物の合計含有量を意味する。
本明細書において、物性値は、特に述べない限り、温度23℃及び気圧101,325Pa(1気圧)の条件下での値である。
本明細書において、好ましい態様の組み合わせは、より好ましい態様である。
本発明の硬化性樹脂組成物(以下、単に、「本発明の組成物」ともいう。)は、ポリイミド前駆体及びポリベンゾオキサゾール前駆体よりなる群から選ばれた少なくとも1種のポリマー前駆体を含み、上記ポリマー前駆体が窒素原子を2以上含む複素環構造を有し、上記ポリマー前駆体の酸価が1mmol/g以下である。
以下、窒素原子を2以上含む複素環構造を有すし、上記ポリマー前駆体の酸価が1mmol/g以下である上記ポリマー前駆体を「特定ポリマー前駆体」ともいう。
また、本発明の硬化性樹脂組成物は、後述する光重合開始剤、並びに、後述するオニウム塩及び熱塩基発生剤よりなる群から選ばれた少なくとも一種の化合物を更に含むことが好ましい。
上記効果が得られるメカニズムは定かではないが、銅等の金属と、窒素原子を2以上含む複素環構造とが相互作用することにより、銅等の金属と硬化膜との密着性が向上するのではないかと推測される。
また、複素環構造をポリマー前駆体に導入する事で、ポリマー間の相互作用が増大し、硬化膜への薬品浸透が抑制されることにより、得られる硬化膜の耐薬品性が向上しやすいと考えられる。
更に、上記ポリマー前駆体の酸価が1mmol/g以下であることにより、ポリマーの環化が進行しやすくなるため、耐薬品性が向上しやすいと考えられる。
また、酸価が1mmol/g以下であることにより、薬品に含まれるアルカリ浸透を抑制する為、耐薬品性が向上すると考えられる。
加えて、上記ポリマー前駆体の酸価が1mmol/g以下であり、かつ、上記ポリマー前駆体が窒素原子を2以上含む複素環構造を含むことにより、ポリマー間の相互座用が向上し、薬品に含まれるアルカリ浸透を抑制する為、耐薬品性が向上すると考えられる。
更に、ポリマー前駆体中の酸との平衡で塩を形成し、バッファー効果により、保存液中のpHを安定化させることにより、硬化性樹脂組成物自体の保存安定性も向上しやすいと考えられる。
本発明の硬化性樹脂組成物は、特定ポリマー前駆体を含む。
特定ポリマー前駆体は、窒素原子を2以上含む複素環構造を有する。
特定ポリマー前駆体に含まれる窒素原子を2以上含む複素環構造の含有量は、金属密着性をより向上する観点から、組成物の全固形分に対し、0.01~1mmol/gであることが好ましく、0.02~0.8mmol/gであることが好ましく、0.03~0.5mmol/gであることが更に好ましい。
特定ポリマー前駆体は、複素環構造として、1種のみの複素環構造を有していてもよいし、構造が異なる2種以上の複素環構造を有していてもよい。特定ポリマー前駆体が2種以上の複素環構造を有する場合、上記複素環構造の含有量は、特定ポリマー前駆体における全ての複素環構造の合計含有量である。
2つ以上の窒素原子を単環の環員として含む複素環構造とは、たとえば下記式(AA-1)により表される環構造(トリアゾール環構造)等をいい、下記式(AA-2)により表される環構造(1,8-ナフチリジン環構造)のような、1つのみの窒素原子を環員として含む2以上の単環が縮合して形成される縮合環は含まれないものとする。
また、下記式(AA-3)により表される環構造(キナゾリン環構造)、又は、式(AA-4)により表される環構造(プリン環構造)のような、2つの窒素原子を単環の環員として含み、更に縮合環を有する環構造は、2つ以上の窒素原子を単環の環員として含む複素環構造に含まれるものとする。
また、窒素原子を2以上含む複素環構造は、縮合環構造、架橋環構造、スピロ環構造等であってもよいが、単環構造であることが好ましい。
窒素原子を2以上含む複素環構造における、窒素原子を2以上含む単環の環員数は、5~10であることが好ましく、5~6であることがより好ましく、5であることがより好ましい。
窒素原子を2以上含む単環の環員数とは、例えば、上述の式(AA-1)で表される環構造であれば5、上述の式(AA-3)で表される環構造であれば6、上述の式(AA-4)で表される環構造であれば5又は6である。
また、窒素原子を2以上含む複素環構造は、窒素原子以外の複素原子(ヘテロ原子)を有していてもよいが、窒素原子以外の複素原子を有しないことが好ましい。
特定ポリマー前駆体の好ましい態様の1つとして、上記窒素原子を2以上含む複素環構造を含む構造が、特定ポリマー前駆体の末端を含む繰返し単位に結合する態様が挙げられる。
特定ポリマー前駆体は、上記複素環構造を含む構造として、下記式(A-1)で表される構造、及び、下記式(A-2)で表される構造よりなる群から選ばれる少なくとも1種の構造を含むことが好ましい。
本明細書において、「式(A-1)で表される構造」の記載は、Z1が=CR3-である場合、式(A-1)で表される構造と式(A-1’)で表される構造の両方をいい、「式(A-2)で表される構造」の記載は、Z2が=CR3-である場合、式(A-2)で表される構造と式(A-2’)で表される構造の両方をいう。
式(A-1)中、X1は2価の連結基であることが好ましく、アルキレン基(好ましくは炭素数1~20のアルキレン基、より好ましくは炭素数1~4のアルキレン基)、アリーレン基(好ましくは炭素数6~20のアリール基、より好ましくはフェニレン基)、アミド基(-NH-C(=O)-)、エステル基(-O-C(=O)-)、エーテル基(-O-)、アミノ基(-NRN-、RNは水素原子、アルキル基又はアリール基であり、炭素数1~20のアルキル基又はフェニル基が好ましい)、又は、これらを2以上組み合わせた基であることがより好ましい。これらの2価の連結基は、合成方法等を考慮して選択すればよい。
また、X1の連結鎖長(X1が結合する炭素原子と*との間に存在する原子数のうち最小の数)は、0~20が好ましく、0~8がより好ましい。
式(A-1)中、R1は水素原子、アミノ基又は炭化水素基を表し、硬化性樹脂組成物の密着の観点からは、水素原子又はアルキル基が好ましい。
上記炭化水素基としては、アルキル基又はアリール基が好ましく、ある切る気がより好ましい。アルキル基としては、炭素数1~20のアルキル基が好ましく、炭素数1~4のアルキル基がより好ましい。アリール基としては、炭素数6~20のアリール基が好ましく、フェニル基がより好ましい。
式(A-1)中、Z1は硬化性樹脂組成物の保存安定性の観点からは、窒素原子であることが好ましい。
また、Z1が=CR3-である場合、硬化性樹脂組成物の保存安定性及び硬化性の観点からは、R3は水素原子、アルキル基又はアリール基であることが好ましく、水素原子がより好ましい。
式(A-2)中、X2は2価の連結基であることが好ましく、アルキレン基(好ましくは炭素数1~20のアルキレン基、より好ましくは炭素数1~4のアルキレン基)、アリーレン基(好ましくは炭素数6~20のアリール基、より好ましくはフェニレン基)、アミド基(-NH-C(=O)-)、エステル基(-O-C(=O)-)、エーテル基(-O-)、カルボニル基(-C(=O)-)、アミノ基(-NRN-、RNは水素原子、アルキル基又はアリール基であり、炭素数1~20のアルキル基又はフェニル基が好ましい)、又は、これらを2以上組み合わせた基であることがより好ましい。これらの2価の連結基は、合成方法等を考慮して選択すればよい。
また、X2の連結鎖長(X2が結合する窒素原子と*との間に存在する原子数のうち最小の数)は、1~10が好ましく、1~6がより好ましい。
式(A-2)中、R2は水素原子又は炭化水素基を表し、金属密着性の観点からは、水素原子又は炭素数1~20のアルキル基が好ましく、水素原子又は炭素数1~8のアルキル基がより好ましく、水素原子が更に好ましい。
式(A-2)中、Z2は硬化性樹脂組成物の保存安定性の観点からは、窒素原子であることが好ましい。
また、Z2が=CR3-である場合、硬化性樹脂組成物の保存安定性及び硬化性の観点からは、R3は水素原子、アルキル基又はアリール基であることが好ましく、水素原子がより好ましい。
特定ポリマー前駆体は、末端を含む繰返し単位を少なくとも2つ有するが、そのうちの少なくとも1つに上記式(A-1)で表される構造又は上記式(A-2)で表される構造が結合することが好ましい。
上記式(A-1)で表される構造又は上記式(A-2)で表される構造が、特定ポリマー前駆体の末端を含む繰返し単位に結合する態様としては、特定ポリマー前駆体が後述の式(PI-A2)又は式(PB-A2)により表される繰返し単位を含む態様が好ましく挙げられる。
特定ポリマー前駆体は、窒素原子を2以上含む複素環構造を有する繰返し単位として、下記式(PI-A1)で表される繰返し単位、又は、下記式(PB-A1)で表される繰返し単位を有することが好ましい。
式(PI-A1)中、A1、A2、R111及びR115は、それぞれ、後述する式(1)におけるA1、A2、R111及びR115と同義であり、好ましい態様も同様である。
式(PI-A1)中、R113が窒素原子を2以上含む複素環構造を有しない場合、R113は後述する式(1)におけるR113と同義であり、好ましい態様も同様である。
式(PI-A1)中、R113が窒素原子を2以上含む複素環構造を有する場合、式(PI-A1)中の-A2-R113で表される構造が、上述の式(A-1)で表される構造又は上述の式(A-2)で表される構造であることが好ましい。
式(PI-A1)中、R114が窒素原子を2以上含む複素環構造を有しない場合、R114は後述する式(1)におけるR114と同義であり、好ましい態様も同様である。
式(PI-A1)中、R114が窒素原子を2以上含む複素環構造を有する場合、式(PI-A1)中の-A1-R114で表される構造が、上述の式(A-1)で表される構造又は式(A-2)で表される構造であることが好ましい。
*P1が窒素原子を2以上含む複素環構造を含む構造と結合する場合、*P1は上述の式(A-1)で表される構造又は上述の式(A-2)で表される構造と直接結合することが好ましい。
*P2は、後述する式(1)における*1と結合することが好ましい。
*P1が窒素原子を2以上含む複素環構造を含む構造と結合する場合、式(PI-A1)で表される繰返し単位は下記式(PI-A2)で表される繰返し単位であることが好ましい。特定ポリマー前駆体は、下記式(PI-A2)で表される繰返し単位を末端に有することが好ましい。
式(PI-A2)中、RP1は上述の式(A-1)で表される構造又は上述の式(A-2)で表される構造であることが好ましい。具体的には、式(A-1)で表される構造又は上述の式(A-2)で表される構造における*と、式(PI-A2)におけるRP1が結合する-C(=O)-に含まれる炭素原子と、が直接結合する態様が挙げられる。
式(PB-A2)中、R121及びR122は、それぞれ、後述する式(2)におけるR121及びR122と同義であり、好ましい態様も同様である。
式(PB-A2)中、R123が窒素原子を2以上含む複素環構造を有しない場合、R123は後述する式(2)におけるR123と同義であり、好ましい態様も同様である。
式(PB-A2)中、R123が窒素原子を2以上含む複素環構造を有する場合、式(PB-A2)中の-O-R123で表される構造が、上述の式(A-1)で表される構造又は上述の式(A-2)で表される構造であることが好ましい。
式(PB-A2)中、R124が窒素原子を2以上含む複素環構造を有しない場合、R124は後述する式(2)におけるR124と同義であり、好ましい態様も同様である。
式(PB-A2)中、R124が窒素原子を2以上含む複素環構造を有する場合、式(PB-A2)中の-O-R124で表される構造が、上述の式(A-1)で表される構造又は上述の式(A-2)で表される構造であることが好ましい。
*B2が窒素原子を2以上含む複素環構造を含む構造と結合する場合、*B2は上述の式(A-1)で表される構造又は上述の式(A-2)で表される構造と直接結合することが好ましい。
*B1は、後述する式(2)における*2と結合することが好ましい。
*P1が窒素原子を2以上含む複素環構造を含む構造と結合する場合、式(PB-A1)で表される繰返し単位は下記式(PB-A2)で表される繰返し単位であることが好ましい。特定ポリマー前駆体は、下記式(PB-A2)で表される繰返し単位を末端に有することが好ましい。
式(PB-A2)中、RP2は上述の式(A-1)で表される構造又は上述の式(A-2)で表される構造であることが好ましい。具体的には、式(A-1)で表される構造又は上述の式(A-2)で表される構造における*と、式(PB-A2)におけるRP2が結合する-C(=O)-に含まれる炭素原子と、が直接結合する態様が挙げられる。
得られる硬化膜の膜強度の観点からは、特定ポリマー前駆体は、他の繰り返し単位として、下記式(1)で表される繰返し単位を有することが好ましい。
式(1)におけるA1及びA2は、それぞれ独立に、酸素原子又は-NH-を表し、酸素原子が好ましい。
式(1)におけるR111は、2価の有機基を表す。2価の有機基としては、直鎖状又は分岐鎖状の脂肪族基、環状の脂肪族基、及び芳香族基、複素芳香族基、又はこれらを2以上組み合わせた基が例示され、炭素数2~20の直鎖の脂肪族基、炭素数3~20の分岐の脂肪族基、炭素数3~20の環状の脂肪族基、炭素数6~20の芳香族基、又は、これらを2以上組み合わせた基が好ましく、炭素数6~20の芳香族基がより好ましい。
式(1)におけるR115は、4価の有機基を表す。4価の有機基としては、芳香環を含む4価の有機基が好ましく、下記式(5)又は式(6)で表される基がより好ましい。
式(1)におけるR113及びR114はそれぞれ独立に、水素原子又は1価の有機基を表す。R113及びR114の少なくとも一方がラジカル重合性基を含むことが好ましく、両方がラジカル重合性基を含むことがより好ましい。ラジカル重合性基としては、ラジカルの作用により、架橋反応することが可能な基であって、好ましい例として、エチレン性不飽和結合を有する基が挙げられる。
好適なR201の例は、エチレン基、プロピレン基、トリメチレン基、テトラメチレン基、1,2-ブタンジイル基、1,3-ブタンジイル基、ペンタメチレン基、ヘキサメチレン基、オクタメチレン基、ドデカメチレン基、-CH2CH(OH)CH2-が挙げられ、エチレン基、プロピレン基、トリメチレン基、-CH2CH(OH)CH2-がより好ましい。
特に好ましくは、R200がメチル基で、R201がエチレン基である。
式(III)中、*は他の構造との結合部位を表す。
本発明における特定ポリマー前駆体の好ましい実施形態として、R113又はR114の1価の有機基として、1、2又は3つの、好ましくは1つの酸基を有する、脂肪族基、芳香族基及びアリールアルキル基などが挙げられる。具体的には、酸基を有する炭素数6~20の芳香族基、酸基を有する炭素数7~25のアリールアルキル基が挙げられる。より具体的には、酸基を有するフェニル基及び酸基を有するベンジル基が挙げられる。酸基は、ヒドロキシ基が好ましい。すなわち、R113又はR114はヒドロキシ基を有する基であることが好ましい。
R113又はR114が表す1価の有機基としては、現像液の溶解度を向上させる置換基が好ましく用いられる。
本明細書において、分子量の分散度とは、重量平均分子量を数平均分子量により除した値(重量平均分子量/数平均分子量)をいう。
式(2)中、R121は、2価の有機基を表す。2価の有機基としては、脂肪族基(炭素数1~24が好ましく、1~12がより好ましく、1~6が特に好ましい)及び芳香族基(炭素数6~22が好ましく、6~14がより好ましく、6~12が特に好ましい)の少なくとも一方を含む基が好ましい。R121を構成する芳香族基としては、上記式(1)のR111の例が挙げられる。上記脂肪族基としては、直鎖の脂肪族基が好ましい。R121は、4,4’-オキシジベンゾイルクロリドに由来することが好ましい。
式(2)中、R122は、4価の有機基を表す。4価の有機基としては、上記式(1)におけるR115と同義であり、好ましい範囲も同様である。R122は、2,2'-ビス(3-アミノ-4-ヒドロキシフェニル)ヘキサフルオロプロパンに由来することが好ましい。
R123及びR124は、それぞれ独立に、水素原子又は1価の有機基を表し、上記式(1)におけるR113及びR114と同義であり、好ましい範囲も同様である。
特定ポリマー前駆体の酸価は、1mmol/g以下であり、0.5mmol/g以下であることが好ましく、0.3mmol/g以下であることがより好ましい。
上記酸価の下限は特に限定されず、0mmol/g以上であればよい。
本発明において、酸価とは、特定ポリマー前駆体1gに含まれる酸基の量(mmol)をいう。
上記酸基とは、pH12以上のアルカリ(例えば水酸化ナトリウム)により、中和される基をいう。また、上記酸基は、pKaが10以下である基であることが好ましい。
上記酸価は、公知の方法により測定され、例えば、JIS K 0070:1992に記載の方法により測定される。
特定ポリマー前駆体は、ポリイミド前駆体又はポリベンゾオキサゾール前駆体である。
特定ポリマー前駆体がポリイミド前駆体である場合、式(1)で表される繰返し単位を含むポリイミド前駆体であることが好ましく、式(1)で表される繰返し単位及び式(PI-A1)で表される繰返し単位を含むポリイミド前駆体であることがより好ましく、式(1)で表される繰返し単位及び式(PI-A2)で表される繰返し単位を含むポリイミド前駆体であることが更に好ましい。
特定ポリマー前駆体がポリベンゾオキサゾール前駆体である場合、式(2)で表される繰返し単位を含むポリベンゾオキサゾール前駆体であることが好ましく、式(2)で表される繰返し単位及び式(PB-A1)で表される繰返し単位を含むポリベンゾオキサゾール前駆体であることがより好ましく、式(2)で表される繰返し単位及び式(PB-A2)で表される繰返し単位を含むポリベンゾオキサゾール前駆体であることが更に好ましい。
特定ポリマー前駆体の具体例としては、後述の実施例において使用したPI-1~PI-6が挙げられる。
特定ポリマー前駆体は、例えば、後述の実施例における合成例に示した合成方法により合成される。
具体的には、例えば、ジカルボン酸又はジカルボン酸誘導体とジアミンとを反応させ、反応中又は反応後に、窒素原子を2以上有する複素環構造及びアミノ基を有する化合物等を反応させることにより得られる。
好ましくは、上記ジカルボン酸又はジカルボン酸誘導体を、ハロゲン化剤を用いてハロゲン化させた後、ジアミン並びに窒素原子を2以上有する複素環構造及びアミノ基を有する化合物と反応させて得られる。
窒素原子を2以上有する複素環構造及びアミノ基を有する化合物としては、特に限定されないが、例えば、1-(4-アミノベンジル)-1,2,4-トリアゾール、(1H-テトラゾール-5-イルメチル)アミン、2-アミノピリミジン等が挙げられる。
また、例えば、テトラカルボン酸又はテトラカルボン酸誘導体と、窒素原子を2以上有する複素環構造及びアミノ基を有する化合物等と、を反応させた後に、反応物とジアミンとを反応させてもよい。必要に応じて、テトラカルボン酸又はテトラカルボン酸誘導体と、ヒドロキシ基及びラジカル重合性基を有する化合物と、を更に反応させ、その後、反応物とジアミンとを反応させてもよい。上記テトラカルボン酸又はテトラカルボン酸誘導体と、ヒドロキシ基及びラジカル重合性基を有する化合物と、の反応は、テトラカルボン酸又はテトラカルボン酸誘導体と、アミノ基及び窒素原子を2以上有する複素環構造を有する化合物等と、の反応前、反応中、反応後のいずれの段階で行ってもよい。
本発明の硬化性樹脂組成物における、特定ポリマー前駆体の含有量は、得られる硬化膜の金属密着性を向上する観点からは、硬化性樹脂組成物の全固形分に対し、20質量%以上であることが好ましく、30質量%以上であることがより好ましく、40質量%以上であることが更に好ましい。
上記含有量の上限としては、硬化性樹脂組成物の解像性を向上する観点からは、99.5質量%以下であることが好ましく、99質量%以下であることがより好ましく、98質量%以下であることが更に好ましく、97質量%以下であることが一層好ましく、95質量%以下であることがより一層好ましい。
本発明の硬化性樹脂組成物は、上述した特定ポリマー前駆体とは異なる、窒素原子を2以上含む複素環を有しない、他の複素環含有ポリマー前駆体(以下、単に「他のポリマー前駆体」ともいう。)を含んでもよい。
本発明の硬化性樹脂組成物は、上記他のポリマー前駆体として、ポリイミド前駆体及びポリベンゾオキサゾール前駆体よりなる群から選ばれた少なくとも1種の前駆体を含むことが好ましく、ポリイミド前駆体を含むことがより好ましい。
得られる硬化膜の膜強度の観点からは、ポリイミド前駆体は、上述した特定ポリマー前駆体における、式(1)で表される繰返し単位を有することが好ましい。
ポリベンゾオキサゾール前駆体は、上述の式(2)で表される繰返し単位を含むことが好ましい。
本発明の硬化性樹脂組成物は、オニウム塩を含むことが好ましい。
オニウム塩の種類等は特に定めるものではないが、アンモニウム塩、イミニウム塩、スルホニウム塩、ヨードニウム塩又はホスホニウム塩が好ましく挙げられる。
これらの中でも、熱安定性が高い観点からはアンモニウム塩又はイミニウム塩が好ましく、ポリマーとの相溶性の観点からはスルホニウム塩、ヨードニウム塩又はホスホニウム塩が好ましい。
すなわち、オニウム塩は、同一の分子構造内に、カチオン部と、アニオン部と、を有する分子内塩であってもよいし、それぞれ別分子であるカチオン分子と、アニオン分子と、がイオン結合した分子間塩であってもよいが、分子間塩であることが好ましい。また、本発明の感光性樹脂組成物において、上記カチオン部又はカチオン分子と、上記アニオン部又はアニオン分子と、はイオン結合により結合されていてもよいし、解離していてもよい。
オニウム塩におけるカチオンとしては、アンモニウムカチオン、ピリジニウムカチオン、スルホニウムカチオン、ヨードニウムカチオン又はホスホニウムカチオンが好ましく、テトラアルキルアンモニウムカチオン、スルホニウムカチオン及びヨードニウムカチオンよりなる群から選択される少なくとも1種のカチオンがより好ましい。
熱塩基発生剤とは、加熱により塩基を発生する化合物をいい、例えば、40℃以上に加熱すると塩基を発生する酸性化合物等が挙げられる。
本発明において、アンモニウム塩とは、アンモニウムカチオンと、アニオンとの塩を意味する。
アンモニウムカチオンとしては、第四級アンモニウムカチオンが好ましい。
また、アンモニウムカチオンとしては、下記式(101)で表されるカチオンが好ましい。
R1~R4の少なくとも2つはそれぞれ結合して環を形成する場合、上記環はヘテロ原子を含んでもよい。上記ヘテロ原子としては、窒素原子が挙げられる。
式(Y1-1)において、R101は、脂肪族炭化水素、芳香族炭化水素、又は、これらが結合した構造からn個の水素原子を除いた基であることが好ましく、炭素数2~30の飽和脂肪族炭化水素、ベンゼン又はナフタレンからn個の水素原子を除いた基であることがより好ましい。
式(Y1-1)において、nは1~4であることが好ましく、1又は2であることがより好ましく、1であることが更に好ましい。
式(Y1-2)において、Ar101及びAr102はそれぞれ独立に、フェニル基又はナフチル基であることが好ましく、フェニル基がより好ましい。
アンモニウム塩におけるアニオンとしては、カルボン酸アニオン、フェノールアニオン、リン酸アニオン及び硫酸アニオンから選ばれる1種が好ましく、塩の安定性と熱分解性を両立させられるという理由からカルボン酸アニオンがより好ましい。すなわち、アンモニウム塩は、アンモニウムカチオンとカルボン酸アニオンとの塩がより好ましい。
カルボン酸アニオンは、2個以上のカルボキシ基を持つ2価以上のカルボン酸のアニオンが好ましく、2価のカルボン酸のアニオンがより好ましい。この態様によれば、感光性樹脂組成物の安定性、硬化性及び現像性をより向上できる。特に、2価のカルボン酸のアニオンを用いることで、感光性樹脂組成物の安定性、硬化性及び現像性を更に向上できる。
σmが正の値を示す置換基の例としては、CF3基(σm=0.43)、CF3C(=O)基(σm=0.63)、HC≡C基(σm=0.21)、CH2=CH基(σm=0.06)、Ac基(σm=0.38)、MeOC(=O)基(σm=0.37)、MeC(=O)CH=CH基(σm=0.21)、PhC(=O)基(σm=0.34)、H2NC(=O)CH2基(σm=0.06)などが挙げられる。なお、Meはメチル基を表し、Acはアセチル基を表し、Phはフェニル基を表す(以下、同じ)。
上記pKaの下限は特に限定されないが、発生する塩基が中和されにくく、特定前駆体などの環化効率を良好にするという観点からは、-3以上であることが好ましく、-2以上であることがより好ましい。
上記pKaとしては、Determination of Organic Structures by Physical Methods(著者:Brown, H. C., McDaniel, D. H., Hafliger, O., Nachod, F. C.; 編纂:Braude, E. A., Nachod, F. C.; Academic Press, New York, 1955)や、Data for Biochemical Research(著者:Dawson, R.M.C.et al; Oxford, Clarendon Press, 1959)に記載の値を参照することができる。これらの文献に記載の無い化合物については、ACD/pKa(ACD/Labs製)のソフトを用いて構造式より算出した値を用いることとする。
本発明において、イミニウム塩とは、イミニウムカチオンと、アニオンとの塩を意味する。アニオンとしては、上述のアンモニウム塩におけるアニオンと同様のものが例示され、好ましい態様も同様である。
式(102)中、R5及びR6は上述の式(101)におけるR1~R4と同義であり、好ましい態様も同様である。
式(102)中、R7はR5及びR6の少なくとも1つと結合して環を形成することが好ましい。上記環はヘテロ原子を含んでもよい。上記ヘテロ原子としては、窒素原子が挙げられる。また、上記環としてはピリジン環が好ましい。
式(Y1-3)において、R101は、脂肪族炭化水素、芳香族炭化水素、又は、これらが結合した構造からn個の水素原子を除いた基であることが好ましく、炭素数2~30の飽和脂肪族炭化水素、ベンゼン又はナフタレンからn個の水素原子を除いた基であることがより好ましい。
式(Y1-3)において、nは1~4であることが好ましく、1又は2であることがより好ましく、1であることが更に好ましい。
式(Y1-5)において、mは1~4であることが好ましく、1又は2であることがより好ましく、1であることが更に好ましい。
本発明において、スルホニウム塩とは、スルホニウムカチオンと、アニオンとの塩を意味する。アニオンとしては、上述のアンモニウム塩におけるアニオンと同様のものが例示され、好ましい態様も同様である。
スルホニウムカチオンとしては、第三級スルホニウムカチオンが好ましく、トリアリールスルホニウムカチオンがより好ましい。
また、スルホニウムカチオンとしては、下記式(103)で表されるカチオンが好ましい。
R8~R10はそれぞれ独立に、アルキル基又はアリール基であることが好ましく、炭素数1~10のアルキル基又は炭素数6~12のアリール基であることがより好ましく、炭素数6~12のアリール基であることが更に好ましく、フェニル基であることが更に好ましい。
R8~R10は置換基を有していてもよく、置換基の例としては、ヒドロキシ基、アリール基、アルコキシ基、アリールオキシ基、アリールカルボニル基、アルキルカルボニル基、アルコキシカルボニル基、アリールオキシカルボニル基、アシルオキシ基等が挙げられる。これらの中でも、置換基として、アルキル基、又は、アルコキシ基を有することが好ましく、分岐アルキル基又はアルコキシ基を有することがより好ましく、炭素数3~10の分岐アルキル基、又は、炭素数1~10のアルコキシ基を有することが更に好ましい。
R8~R10は同一の基であっても、異なる基であってもよいが、合成適性上の観点からは、同一の基であることが好ましい。
本発明において、ヨードニウム塩とは、ヨードニウムカチオンと、アニオンとの塩を意味する。アニオンとしては、上述のアンモニウム塩におけるアニオンと同様のものが例示され、好ましい態様も同様である。
R11及びR12はそれぞれ独立に、アルキル基又はアリール基であることが好ましく、炭素数1~10のアルキル基又は炭素数6~12のアリール基であることがより好ましく、炭素数6~12のアリール基であることが更に好ましく、フェニル基であることが更に好ましい。
R11及びR12は置換基を有していてもよく、置換基の例としては、ヒドロキシ基、アリール基、アルコキシ基、アリールオキシ基、アリールカルボニル基、アルキルカルボニル基、アルコキシカルボニル基、アリールオキシカルボニル基、アシルオキシ基等が挙げられる。これらの中でも、置換基として、アルキル基、又はアルコキシ基を有することが好ましく、分岐アルキル基又はアルコキシ基を有することがより好ましく、炭素数3~10の分岐アルキル基、又は、炭素数1~10のアルコキシ基を有することが更に好ましい。
R11及びR12は同一の基であっても、異なる基であってもよいが、合成適性上の観点からは、同一の基であることが好ましい。
本発明において、ホスホニウム塩とは、ホスホニウムカチオンと、アニオンとの塩を意味する。アニオンとしては、上述のアンモニウム塩におけるアニオンと同様のものが例示され、好ましい態様も同様である。
ホスホニウムカチオンとしては、第四級ホスホニウムカチオンが好ましく、テトラアルキルホスホニウムカチオン、トリアリールモノアルキルホスホニウムカチオン等が挙げられる。
また、ホスホニウムカチオンとしては、下記式(105)で表されるカチオンが好ましい。
R13~R16はそれぞれ独立に、アルキル基又はアリール基であることが好ましく、炭素数1~10のアルキル基又は炭素数6~12のアリール基であることがより好ましく、炭素数6~12のアリール基であることが更に好ましく、フェニル基であることが更に好ましい。
R13~R16は置換基を有していてもよく、置換基の例としては、ヒドロキシ基、アリール基、アルコキシ基、アリールオキシ基、アリールカルボニル基、アルキルカルボニル基、アルコキシカルボニル基、アリールオキシカルボニル基、アシルオキシ基等が挙げられる。これらの中でも、置換基として、アルキル基、又はアルコキシ基を有することが好ましく、分岐アルキル基又はアルコキシ基を有することがより好ましく、炭素数3~10の分岐アルキル基、又は、炭素数1~10のアルコキシ基を有することが更に好ましい。
R13~R16は同一の基であっても、異なる基であってもよいが、合成適性上の観点からは、同一の基であることが好ましい。
オニウム塩は、1種又は2種以上を用いることができる。2種以上を用いる場合は、合計量が上記範囲であることが好ましい。
本発明の硬化性樹脂組成物は、熱塩基発生剤を含んでもよい。
熱塩基発生剤は、上述のオニウム塩に該当する化合物であってもよいし、上述のオニウム塩以外の他の熱塩基発生剤であってもよい。
他の熱塩基発生剤としては、ノニオン系熱塩基発生剤が挙げられる。
ノニオン系熱塩基発生剤としては、式(B1)又は式(B2)で表される化合物が挙げられる。
Rb13はアルキル基(炭素数1~24が好ましく、2~18がより好ましく、3~12が更に好ましい)、アルケニル基(炭素数2~24が好ましく、2~18がより好ましく、3~12が更に好ましい)、アリール基(炭素数6~22が好ましく、6~18がより好ましく、6~12が更に好ましい)、アリールアルキル基(炭素数7~23が好ましく、7~19がより好ましく、7~12が更に好ましい)であり、本発明の効果を奏する範囲で置換基を有していてもよい。中でも、Rb13はアリールアルキル基が好ましい。
Rb15及びRb16は水素原子、アルキル基(炭素数1~12が好ましく、1~6がより好ましく、1~3が更に好ましい)、アルケニル基(炭素数2~12が好ましく、2~6がより好ましく、2~3が更に好ましい)、アリール基(炭素数6~22が好ましく、6~18がより好ましく、6~10が更に好ましい)、アリールアルキル基(炭素数7~23が好ましく、7~19がより好ましく、7~11が更に好ましい)であり、水素原子又はメチル基が好ましい。
Rb17はアルキル基(炭素数1~24が好ましく、1~12がより好ましく、3~8が更に好ましい)、アルケニル基(炭素数2~12が好ましく、2~10がより好ましく、3~8が更に好ましい)、アリール基(炭素数6~22が好ましく、6~18がより好ましく、6~12が更に好ましい)、アリールアルキル基(炭素数7~23が好ましく、7~19がより好ましく、7~12が更に好ましい)であり、中でもアリール基が好ましい。
本発明の硬化性樹脂組成物は、光重合開始剤を含むことが好ましい。
光重合開始剤は、光ラジカル重合開始剤であることが好ましい。光ラジカル重合開始剤としては、特に制限はなく、公知の光ラジカル重合開始剤の中から適宜選択することができる。例えば、紫外線領域から可視領域の光線に対して感光性を有する光ラジカル重合開始剤が好ましい。また、光励起された増感剤と何らかの作用を生じ、活性ラジカルを生成する活性剤であってもよい。
本発明の硬化性樹脂組成物は、重合開始剤として熱重合開始剤を含んでもよく、とくに熱ラジカル重合開始剤を含んでもよい。熱ラジカル重合開始剤は、熱のエネルギーによってラジカルを発生し、重合性を有する化合物の重合反応を開始又は促進させる化合物である。熱ラジカル重合開始剤を添加することによって、複素環含有ポリマー前駆体の環化と共に、複素環含有ポリマー前駆体の重合反応を進行させることもできるので、より高度な耐熱化が達成できることとなる。
〔ラジカル重合性化合物〕
本発明の硬化性樹脂組成物は重合性化合物を含むことが好ましい。
重合性化合物としては、ラジカル重合性化合物を用いることができる。ラジカル重合性化合物は、ラジカル重合性基を有する化合物である。ラジカル重合性基としては、ビニル基、アリル基、ビニルフェニル基、(メタ)アクリロイル基などのエチレン性不飽和結合を有する基が挙げられる。ラジカル重合性基は、(メタ)アクリロイル基が好ましく、反応性の観点からは、(メタ)アクリロキシ基がより好ましい。
本発明の硬化性樹脂組成物は、上述したラジカル重合性化合物以外の重合性化合物を更に含むことができる。上述したラジカル重合性化合物以外の重合性化合物としては、ヒドロキシメチル基、アルコキシメチル基又はアシルオキシメチル基を有する化合物;エポキシ化合物;オキセタン化合物;ベンゾオキサジン化合物が挙げられる。
ヒドロキシメチル基、アルコキシメチル基又はアシルオキシメチル基を有する化合物としては、下記式(AM1)、(AM4)又は(AM5)で示される化合物が好ましい。
エポキシ化合物としては、一分子中にエポキシ基を2以上有する化合物であることが好ましい。エポキシ基は、200℃以下で架橋反応し、かつ、架橋に由来する脱水反応が起こらないため膜収縮が起きにくい。このため、エポキシ化合物を含有することは、硬化性樹脂組成物の低温硬化及び反りの抑制に効果的である。
オキセタン化合物としては、一分子中にオキセタン環を2つ以上有する化合物、3-エチル-3-ヒドロキシメチルオキセタン、1,4-ビス{[(3-エチル-3-オキセタニル)メトキシ]メチル}ベンゼン、3-エチル-3-(2-エチルヘキシルメチル)オキセタン、1,4-ベンゼンジカルボン酸-ビス[(3-エチル-3-オキセタニル)メチル]エステル等を挙げることができる。具体的な例としては、東亞合成株式会社製のアロンオキセタンシリーズ(例えば、OXT-121、OXT-221、OXT-191、OXT-223)が好適に使用することができ、これらは単独で、又は2種以上混合してもよい。
ベンゾオキサジン化合物は、開環付加反応に由来する架橋反応のため、硬化時に脱ガスが発生せず、更に熱収縮を小さくして反りの発生が抑えられることから好ましい。
本発明の硬化性樹脂組成物は、溶剤を含有することが好ましい。溶剤は、公知の溶剤を任意に使用できる。溶剤は有機溶剤が好ましい。有機溶剤としては、エステル類、エーテル類、ケトン類、芳香族炭化水素類、スルホキシド類、アミド類などの化合物が挙げられる。
本発明の硬化性樹脂組成物は、更にマイグレーション抑制剤を含むことが好ましい。マイグレーション抑制剤を含むことにより、金属層(金属配線)由来の金属イオンが硬化性樹脂組成物層内へ移動することを効果的に抑制可能となる。
本発明の硬化性樹脂組成物は、重合禁止剤を含むことが好ましい。
本発明の硬化性樹脂組成物は、電極や配線などに用いられる金属材料との接着性を向上させるための金属接着性改良剤を含んでいることが好ましい。金属接着性改良剤としては、シランカップリング剤などが挙げられる。
本発明の硬化性樹脂組成物は、本発明の効果を損なわない範囲で、必要に応じて、各種の添加物、例えば、熱酸発生剤、N-フェニルジエタノールアミンなどの増感剤、連鎖移動剤、界面活性剤、高級脂肪酸誘導体、無機粒子、硬化剤、硬化触媒、充填剤、酸化防止剤、紫外線吸収剤、凝集防止剤等を配合することができる。これらの添加剤を配合する場合、その合計配合量は硬化性樹脂組成物の固形分の3質量%以下とすることが好ましい。
本発明の硬化性樹脂組成物は、増感剤を含んでいてもよい。増感剤は、特定の活性放射線を吸収して電子励起状態となる。電子励起状態となった増感剤は、熱硬化促進剤、熱ラジカル重合開始剤、光ラジカル重合開始剤などと接触して、電子移動、エネルギー移動、発熱などの作用が生じる。これにより、熱硬化促進剤、熱ラジカル重合開始剤、光ラジカル重合開始剤は化学変化を起こして分解し、ラジカル、酸又は塩基を生成する。
増感剤としては、N-フェニルジエタノールアミン等の増感剤が挙げられる。
また、増感剤としては、増感色素を用いてもよい。
増感色素の詳細については、特開2016-027357号公報の段落0161~0163の記載を参酌でき、この内容は本明細書に組み込まれる。
本発明の硬化性樹脂組成物は、連鎖移動剤を含有してもよい。連鎖移動剤は、例えば高分子辞典第三版(高分子学会編、2005年)683-684頁に定義されている。連鎖移動剤としては、例えば、分子内にSH、PH、SiH、及びGeHを有する化合物群が用いられる。これらは、低活性のラジカルに水素を供与して、ラジカルを生成するか、若しくは、酸化された後、脱プロトンすることによりラジカルを生成しうる。特に、チオール化合物を好ましく用いることができる。
本発明の硬化性樹脂組成物には、塗布性をより向上させる観点から、各種類の界面活性剤を添加してもよい。界面活性剤としては、フッ素系界面活性剤、ノニオン系界面活性剤、カチオン系界面活性剤、アニオン系界面活性剤、シリコーン系界面活性剤などの各種類の界面活性剤を使用できる。また、下記界面活性剤も好ましい。下記式中、主鎖の構成単位を示す括弧は各構成単位の含有量(モル%)を、側鎖の構成単位を示す括弧は各構成単位の繰り返し数をそれぞれ表す。
本発明の硬化性樹脂組成物は、酸素に起因する重合阻害を防止するために、ベヘン酸やベヘン酸アミドのような高級脂肪酸誘導体を添加して、塗布後の乾燥の過程で硬化性樹脂組成物の表面に偏在させてもよい。
本発明の硬化性樹脂組成物の水分含有量は、塗布面性状の観点から、5質量%未満が好ましく、1質量%未満がより好ましく、0.6質量%未満が更に好ましい。
本発明の硬化性樹脂組成物は、上記各成分を混合して調製することができる。混合方法は特に限定はなく、従来公知の方法で行うことができる。
フィルターを用いたろ過の他、吸着材を用いた不純物の除去処理を行ってもよい。フィルターろ過と吸着材を用いた不純物除去処理とを組み合わせてもよい。吸着材としては、公知の吸着材を用いることができる。例えば、シリカゲル、ゼオライトなどの無機系吸着材、活性炭などの有機系吸着材が挙げられる。
本発明の硬化性樹脂組成物は、再配線層用層間絶縁膜の形成に用いられることが好ましい。
また、その他、半導体デバイスの絶縁膜の形成、又は、ストレスバッファ膜の形成等にも用いることができる。
次に、硬化膜、積層体、半導体デバイス、及びそれらの製造方法について説明する。
更に、本発明の硬化膜の製造方法は、上記膜形成工程を含み、かつ、上記膜を露光する露光工程及び上記膜を現像する(上記膜に対して現像処理を行う)現像工程を更に含むことがより好ましい。
更に、本発明の硬化膜の製造方法は、上記膜形成工程(及び、必要に応じて上記現像工程)を含み、かつ、上記膜を50~450℃で加熱する加熱工程を更に含むことがより好ましい。
具体的には、以下の(a)~(d)の工程を含むことも好ましい。
(a)硬化性樹脂組成物を基材に適用して膜(硬化性樹脂組成物層)を形成する膜形成工程
(b)膜形成工程の後、膜を露光する露光工程
(c)露光された上記膜に対して現像処理を行う現像工程
(d)現像された上記膜を50~450℃で加熱する加熱する加熱工程
上記加熱工程において加熱することにより、露光で硬化した樹脂層を更に硬化させることができる。この加熱工程で、例えば上述の熱塩基発生剤が分解し、十分な硬化性が得られる。
<膜形成工程(層形成工程)>
本発明の好ましい実施形態に係る製造方法は、硬化性樹脂組成物を基材に適用して膜(層状)にする、膜形成工程(層形成工程)を含む。
また、基材としては、例えば板状の基材(基板)が用いられる。
また、あらかじめ仮支持体上に上記付与方法によって付与して形成した塗膜を、基材上に転写する方法を適用することもできる。
転写方法に関しては特開2006-023696号公報の段落0023、0036~0051や、特開2006-047592号公報の段落0096~0108に記載の作製方法を本発明においても好適に用いることができる。
本発明の製造方法は、上記膜(硬化性樹脂組成物層)を形成後、膜形成工程(層形成工程)の後に、溶剤を除去するために乾燥する工程を含んでいてもよい。好ましい乾燥温度は50~150℃で、70℃~130℃がより好ましく、90℃~110℃が更に好ましい。乾燥時間としては、30秒~20分が例示され、1分~10分が好ましく、3分~7分がより好ましい。
本発明の製造方法は、上記膜(硬化性樹脂組成物層)を露光する露光工程を含んでもよい。露光量は、硬化性樹脂組成物を硬化できる限り特に定めるものではないが、例えば、波長365nmでの露光エネルギー換算で100~10,000mJ/cm2照射することが好ましく、200~8,000mJ/cm2照射することがより好ましい。
本発明の製造方法は、露光された膜(硬化性樹脂組成物層)に対して、現像処理を行う現像工程を含んでもよい。現像を行うことにより、露光されていない部分(非露光部)が除去される。現像方法は、所望のパターンを形成できれば特に制限は無く、例えば、パドル、スプレー、浸漬、超音波等の現像方法が採用可能である。
本発明の製造方法は、現像された上記膜を50~450℃で加熱する加熱する工程(加熱工程)を含むことが好ましい。
加熱工程は、膜形成工程(層形成工程)、乾燥工程、及び現像工程の後に含まれることが好ましい。加熱工程では、例えば上述の熱塩基発生剤が分解することにより塩基が発生し、複素環含有ポリマー前駆体の環化反応が進行する。また、本発明の硬化性樹脂組成物は複素環含有ポリマー前駆体以外のラジカル重合性化合物を含んでいてもよいが、未反応の複素環含有ポリマー前駆体以外のラジカル重合性化合物の硬化などもこの工程で進行させることができる。加熱工程における層の加熱温度(最高加熱温度)としては、50℃以上であることが好ましく、80℃以上であることがより好ましく、140℃以上であることが更に好ましく、150℃以上であることが特に好ましく、160℃以上であることが一層好ましく、170℃以上であることが最も好ましい。上限としては、450℃以下であることが好ましく、350℃以下であることがより好ましく、250℃以下であることが更に好ましく、220℃以下であることが特に好ましい。
本発明の製造方法は、現像処理後の膜(硬化性樹脂組成物層)の表面に金属層を形成する金属層形成工程を含んでいることが好ましい。
本発明の製造方法は、更に、積層工程を含むことが好ましい。
本発明のポリマー前駆体は、ポリイミド前駆体及びポリベンゾオキサゾール前駆体よりなる群から選ばれた少なくとも1種のポリマー前駆体であって、
下記式(PI-B1)で表される繰返し単位、又は、下記式(PB-B1)で表される繰返し単位を有し、
酸価が1mmol/g以下である。
本発明のポリマー前駆体は、硬化性樹脂組成物におけるポリマー前駆体として用いられることが好ましい。
また、例えば層間絶縁膜用の組成物など、従来のポリイミド前駆体又は従来のポリベンゾオキサゾール前駆体が用いられる組成物において、特に制限なく、従来のポリイミド前駆体又は従来のポリベンゾオキサゾール前駆体の一部又は全部を本発明のポリマー前駆体に置き換えて用いることができる。
本発明のポリマー前駆体を含む組成物の硬化物は金属密着性に優れるため、本発明のポリマー前駆体は、例えば、絶縁膜などの、金属と接する硬化物を形成するための組成物における成分として、好適に用いられると考えられる。
<合成例1:PI-1の合成>
撹拌機、コンデンサー及び内部温度計を取りつけた平底ジョイントを備えた乾燥反応器中で水分を除去しながら、オキシジフタル酸二無水物21.2g(68.1ミリモル)をジエチレングリコールジメチルエーテル100mL中に懸濁させた。2-ヒドロキシエチルメタクリレート18.2g(139ミリモル)、ヒドロキノン0.05g及びピリジン10.7g(303ミリモル)を続いて添加し、60℃の温度で4時間撹拌した。次いで、混合物を-10℃まで冷却した後、塩化チオニル16.6g(138ミリモル)を90分かけて滴下した。ピリジニウムヒドロクロリドの白色沈澱が得られた。次いで、混合物を0℃まで昇温した後、2時間撹拌し、次いで、ピリジン23.9g(123ミリモル)及びN-メチルピロリドン(NMP)25mLを添加し、透明溶液を得た。次いで、得られた透明溶液に、4,4’-ジアミノジフェニルエーテル12.3g(612ミリモル)をNMP100mL中に溶解させたものを、1時間かけて滴下により添加した。4,4’-ジアミノジフェニルエーテルを添加している間、粘度が増加した。次いで、1-(4-アミノベンジル)-1,2,4-トリアゾール1.74g(10ミリモル)を加え、混合物を2時間撹拌した後、エタノール20mLを30分かけて滴下し、室温まで昇温した。次いで、4リットルの水の中でポリイミド前駆体樹脂を沈殿させ、水-ポリイミド前駆体樹脂混合物を500rpmの速度で15分間撹拌した。ポリイミド前駆体樹脂を濾過して除き、4リットルの水の中で再度30分間撹拌し再び濾過した。次いで、得られたポリイミド前駆体樹脂を減圧下で、40℃で2日間乾燥し、PI-1を得た。PI-1の重量平均分子量(Mw)は21,500であり、数平均分子量(Mn)は10,500であった。
また、PI-1の酸価は0.08mmol/gであった。
PI-1の構造は下記式(PI-1)により表される構造であると推測される。
式(PI-1)中、角括弧は角括弧内の構造が繰返し単位であることを示しており、上記繰返し単位のうち末端の一つにおける*が、式(PI-1-T)により表される構造における*と直接結合することを示している。
撹拌機、コンデンサー及び内部温度計を取りつけた平底ジョイントを備えた乾燥反応器中で水分を除去しながら、オキシジフタル酸二無水物21.2g(68.1ミリモル)をジエチレングリコールジメチルエーテル100mL中に懸濁させた。2-ヒドロキシエチルメタクリレート18.2g(139ミリモル)、ヒドロキノン0.05g及びピリジン10.7g(303ミリモル)を続いて添加し、60℃の温度で4時間撹拌した。次いで、混合物を-10℃まで冷却した後、塩化チオニル16.6g(138ミリモル)を90分かけて滴下した。ピリジニウムヒドロクロリドの白色沈澱が得られた。次いで、混合物を0℃まで昇温した後、2時間撹拌し、次いで、ピリジン23.9g(123ミリモル)及びN-メチルピロリドン(NMP)25mLを添加し、透明溶液を得た。次いで、得られた透明溶液に、4,4’-ジアミノジフェニルエーテル12.3g(612ミリモル)をNMP100mL中に溶解させたものを、1時間かけて滴下により添加した。4,4’-ジアミノジフェニルエーテルを添加している間、粘度が増加した。次いで、(1H-テトラゾール-5-イルメチル)アミン0.99g(10ミリモル)を加え、混合物を2時間撹拌した後、エタノール20mLを30分かけて滴下し、室温まで昇温した。次いで、4リットルの水の中でポリイミド前駆体樹脂を沈殿させ、水-ポリイミド前駆体樹脂混合物を500rpmの速度で15分間撹拌した。ポリイミド前駆体樹脂を濾過して除き、4リットルの水の中で再度30分間撹拌し再び濾過した。次いで、得られたポリイミド前駆体樹脂を減圧下で、40℃で2日間乾燥し、PI-2を得た。PI-2の重量平均分子量(Mw)は22,500であり、数平均分子量(Mn)は11,200であった。
また、PI-2の酸価は0.07mmol/gであった。
PI-2の構造は下記式(PI-2)により表される構造であると推測される。
式(PI-2)中、角括弧は角括弧内の構造が繰返し単位であることを示しており、上記繰返し単位のうち末端の一つにおける*が、式(PI-2-T)により表される構造における*と直接結合することを示している。
撹拌機、コンデンサー及び内部温度計を取りつけた平底ジョイントを備えた乾燥反応器中で水分を除去しながら、オキシジフタル酸二無水物21.2g(68.1ミリモル)をジエチレングリコールジメチルエーテル100mL中に懸濁させた。2-ヒドロキシエチルメタクリレート18.2g(139ミリモル)、ヒドロキノン0.05g及びピリジン10.7g(303ミリモル)を続いて添加し、60℃の温度で4時間撹拌した。次いで、混合物を-10℃まで冷却した後、塩化チオニル16.6g(138ミリモル)を90分かけて滴下した。ピリジニウムヒドロクロリドの白色沈澱が得られた。次いで、混合物を0℃まで昇温した後、2時間撹拌し、次いで、ピリジン23.9g(123ミリモル)及びN-メチルピロリドン(NMP)25mLを添加し、透明溶液を得た。次いで、得られた透明溶液に、4,4’-ジアミノジフェニルエーテル12.3g(612ミリモル)をNMP100mL中に溶解させたものを、1時間かけて滴下により添加した。4,4’-ジアミノジフェニルエーテルを添加している間、粘度が増加した。次いで、2-アミノピリミジン0.95g(10ミリモル)を加え、混合物を2時間撹拌した後、エタノール20mLを30分かけて滴下し、室温まで昇温した。次いで、4リットルの水の中でポリイミド前駆体樹脂を沈殿させ、水-ポリイミド前駆体樹脂混合物を500rpmの速度で15分間撹拌した。ポリイミド前駆体樹脂を濾過して除き、4リットルの水の中で再度30分間撹拌し再び濾過した。次いで、得られたポリイミド前駆体樹脂を減圧下で、40℃で2日間乾燥し、PI-3を得た。PI-3の重量平均分子量(Mw)は22,500であり、数平均分子量(Mn)は11,200であった。
また、PI-3の酸価は0.08mmol/gであった。
PI-3の構造は下記式(PI-3)により表される構造であると推測される。
式(PI-3)中、角括弧は角括弧内の構造が繰返し単位であることを示しており、上記繰返し単位のうち末端の一つにおける*が、式(PI-3-T)により表される構造における*と直接結合することを示している。
撹拌機、コンデンサー及び内部温度計を取りつけた平底ジョイントを備えた乾燥反応器中で水分を除去しながら、14.06g(64.5ミリモル)のピロメリット酸二無水物(140℃で12時間乾燥した)と、16.8g(129ミリモル)の2-ヒドロキシエチルメタクリレートと、0.05gのハイドロキノンと、20.4gのピリジン(258ミリモル)と、100gのジエチレングリコールジメチルエーテルを混合し、60℃の温度で6時間撹拌した。次いで、得られた混合物を-10℃まで冷却し、次いで、混合物を-10℃まで冷却した後、塩化チオニル16.1g(135.5ミリモル)を90分かけて滴下した。ピリジニウムヒドロクロリドの白色沈澱が得られた。次いで、混合物を0℃まで昇温した後、2時間撹拌し、次いで、ピリジン9.7g(123ミリモル)及びN-メチルピロリドン(NMP)25mLを添加し、透明溶液を得た。次いで、得られた透明溶液に、4,4’-ジアミノ-2,2’-ジメチルビフェニル12.5g(58.7ミリモル)をNMP100mL中に溶解させたものを、1時間かけて滴下により添加した。4,4’-ジアミノジフェニルエーテルを添加している間、粘度が増加した。次いで、(1H-テトラゾールー5―イルメチル)アミン0.85g(8.6ミリモル)を加え、混合物を2時間撹拌した後、エタノール20mLを30分かけて滴下し、室温まで昇温した。次いで、4リットルの水の中でポリイミド前駆体樹脂を沈殿させ、水-ポリイミド前駆体樹脂混合物を500rpmの速度で15分間撹拌した。ポリイミド前駆体樹脂を濾過して除き、4リットルの水の中で再度30分間撹拌し再び濾過した。次いで、得られたポリイミド前駆体樹脂を減圧下で、40℃で2日間乾燥し、PI-4を得た。PI-4の重量平均分子量(Mw)は23,700であり、数平均分子量(Mn)は12,100であった。
また、PI-4の酸価は0.09mmol/gであった。
PI-4の構造は下記式(PI-4)により表される構造であると推測される。
式(PI-4)中、角括弧は角括弧内の構造が繰返し単位であることを示しており、上記繰返し単位のうち末端の一つにおける*が、式(PI-4-T)により表される構造における*と直接結合することを示している。
撹拌機、コンデンサー及び内部温度計を取りつけた平底ジョイントを備えた乾燥反応器中で水分を除去しながら、9.49g(32.25ミリモル)のジフェニル-3,3’,4,4’-テトラカルボン酸二無水物と、10.1g(32.25ミリモル)のオキシジフタル酸二無水物と、16.8g(129ミリモル)の2-ヒドロキシエチルメタクリレートと、0.05gのハイドロキノンと、20.4gのピリジン(258ミリモル)と、100gのジエチレングリコールジメチルエーテルを混合し、60℃の温度で6時間撹拌した。次いで、得られた混合物を-10℃まで冷却し、次いで、混合物を-10℃まで冷却した後、塩化チオニル16.1g(135.5ミリモル)を90分かけて滴下した。ピリジニウムヒドロクロリドの白色沈澱が得られた。次いで、混合物を0℃まで昇温した後、2時間撹拌し、次いで、ピリジン9.7g(123ミリモル)及びN-メチルピロリドン(NMP)25mLを添加し、透明溶液を得た。次いで、得られた透明溶液に、4,4’-ジアミノ-2,2’-ジメチルビフェニル12.5g(58.7ミリモル)をNMP100mL中に溶解させたものを、1時間かけて滴下により添加した。4,4’-ジアミノジフェニルエーテルを添加している間、粘度が増加した。次いで、(1H-テトラゾールー5―イルメチル)アミン0.85g(8.6ミリモル)を加え、混合物を2時間撹拌した後、エタノール20mLを30分かけて滴下し、室温まで昇温した。次いで、4リットルの水の中でポリイミド前駆体樹脂を沈殿させ、水-ポリイミド前駆体樹脂混合物を500rpmの速度で15分間撹拌した。ポリイミド前駆体樹脂を濾過して除き、4リットルの水の中で再度30分間撹拌し再び濾過した。次いで、得られたポリイミド前駆体樹脂を減圧下で、40℃で2日間乾燥し、PI-5を得た。PI-5の重量平均分子量(Mw)は21,700であり、数平均分子量(Mn)は11,100であった。
また、PI-5の酸価は0.08mmol/gであった。
PI-5の構造は下記式(PI-5)により表される構造であると推測される。
式(PI-5)中、角括弧は角括弧内の構造が繰返し単位であることを示しており、上記繰返し単位のうち末端の一つにおける*が、式(PI-5-T)により表される構造における*と直接結合することを示している。
撹拌機、コンデンサー及び内部温度計を取りつけた平底ジョイントを備えた乾燥反応器中で水分を除去しながら、オキシジフタル酸二無水物21.2g(68.1ミリモル)、及び、1-(4-アミノベンジル)-1,2,4-トリアゾール1.74g(10ミリモル)をジエチレングリコールジメチルエーテル120mL中に懸濁させた。2-ヒドロキシエチルメタクリレート18.2g(139ミリモル)、ヒドロキノン0.05g及びピリジン10.7g(303ミリモル)を続いて添加し、60℃の温度で4時間撹拌した。次いで、混合物を-10℃まで冷却した後、塩化チオニル16.6g(138ミリモル)を90分かけて滴下した。ピリジニウムヒドロクロリドの白色沈澱が得られた。次いで、混合物を0℃まで昇温した後、2時間撹拌し、次いで、ピリジン23.9g(123ミリモル)及びN-メチルピロリドン(NMP)25mLを添加し、透明溶液を得た。次いで、得られた透明溶液に、4,4’-ジアミノジフェニルエーテル12.3g(612ミリモル)をNMP100mL中に溶解させたものを、1時間かけて滴下により添加した。4,4’-ジアミノジフェニルエーテルを添加している間、粘度が増加した。次いで、エタノール30mLを30分かけて滴下し、室温まで昇温した。次いで、4リットルの水の中でポリイミド前駆体樹脂を沈殿させ、水-ポリイミド前駆体樹脂混合物を500rpmの速度で15分間撹拌した。ポリイミド前駆体樹脂を濾過して除き、4リットルの水の中で再度30分間撹拌し再び濾過した。次いで、得られたポリイミド前駆体樹脂を減圧下で、40℃で2日間乾燥し、PI-6を得た。PI-6の重量平均分子量(Mw)は20,500であり、数平均分子量(Mn)は10,100であった。
また、PI-6の酸価は0.15mmol/gであった。
PI-6の構造は下記式(PI-6)により表される構造であると推測される。角括弧は角括弧内の構造が繰返し単位であることを示しており、PI-6は式(PI-6)に示した2つの繰り返し単位がランダムに結合した構造であると考えられる。
撹拌機、コンデンサー及び内部温度計を取りつけた平底ジョイントを備えた乾燥反応器中で水分を除去しながら、オキシジフタル酸二無水物21.2g(68.1ミリモル)をジエチレングリコールジメチルエーテル100mL中に懸濁させた。2-ヒドロキシエチルメタクリレート18.2g(139ミリモル)、ヒドロキノン0.05g及びピリジン10.7g(303ミリモル)を続いて添加し、60℃の温度で4時間撹拌した。次いで、混合物を-10℃まで冷却した後、塩化チオニル16.6g(138ミリモル)を90分かけて滴下した。ピリジニウムヒドロクロリドの白色沈澱が得られた。次いで、混合物を0℃まで昇温した後、2時間撹拌し、次いで、ピリジン23.9g(123ミリモル)及びN-メチルピロリドン(NMP)25mLを添加し、透明溶液を得た。次いで、得られた透明溶液に、4,4’-ジアミノジフェニルエーテル12.3g(612ミリモル)をNMP100mL中に溶解させたものを、1時間かけて滴下により添加した。4,4’-ジアミノジフェニルエーテルを添加している間、粘度が増加した。次いで、3-ピリジンメタノール0.97g(8.6ミリモル)を加え、混合物を2時間撹拌した後、エタノール20mLを30分かけて滴下し、室温まで昇温した。次いで、4リットルの水の中でポリイミド前駆体樹脂を沈殿させ、水-ポリイミド前駆体樹脂混合物を500rpmの速度で15分間撹拌した。ポリイミド前駆体樹脂を濾過して除き、4リットルの水の中で再度30分間撹拌し再び濾過した。次いで、得られたポリイミド前駆体樹脂を減圧下で、40℃で2日間乾燥し、CA-1を得た。CA-1の重量平均分子量(Mw)は23,200であり、数平均分子量(Mn)は11,900であった。
CA-1の構造は下記式(CA-1)により表される構造であると推測される。
式(CA-1)中、角括弧は角括弧内の構造が繰返し単位であることを示しており、上記繰返し単位のうち末端の一つにおける*が、式(CA-1-T)により表される構造における*と直接結合することを示している。
撹拌機、コンデンサー及び内部温度計を取りつけた平底ジョイントを備えた乾燥反応器中で水分を除去しながら、オキシジフタル酸二無水物20.0g(64.5ミリモル)をジグリム140mL中に懸濁させた。2-ヒドロキシエチルメタクリレート16.8g(129ミリモル)、ヒドロキノン0.05g及びピリジン10.7g(135ミリモル)を続いて添加し、60℃の温度で18時間撹拌した。次いで、混合物を-20℃まで冷却した後、塩化チオニル16.1g(135.5ミリモル)を90分かけて滴下した。ピリジニウムヒドロクロリドの白色沈澱が得られた。次いで、混合物を室温まで温め、2時間撹拌した後、ピリジン9.7g(123ミリモル)及びN-メチルピロリドン(NMP)25mLを添加し、透明溶液を得た。次いで、得られた透明溶液に、4,4’-ジアミノジフェニルエーテル11.8g(58.7ミリモル)をNMP100mL中に溶解させたものを、1時間かけて滴下により添加した。4,4’-ジアミノジフェニルエーテルを添加している間、粘度が増加した。次いで、メタノール5.6g(17.5ミリモル)と3,5-ジ-tert-ブチル-4-ヒドロキシトルエン0.05gを加え、混合物を2時間撹拌した。次いで、4リットルの水の中でポリイミド前駆体樹脂を沈殿させ、水-ポリイミド前駆体樹脂混合物を500rpmの速度で15分間撹拌した。ポリイミド前駆体樹脂を濾過して除き、4リットルの水の中で再度30分間撹拌し再び濾過した。次いで、得られたポリイミド前駆体樹脂を減圧下で、45℃で3日間乾燥した。このポリイミド前駆体CA-2の分子量は、Mw=23,500、Mn=8,800であった。
比較用ポリマーCA-2は、窒素原子を2以上含む複素環構造を有しておらず、特定ポリマー前駆体には該当しない。
各実施例において、それぞれ、下記表1に記載の成分を混合し、各硬化性樹脂組成物を得た。また、各比較例において、それぞれ、下記表1に記載の成分を混合し、各比較用組成物を得た。得られた硬化性樹脂組成物及び比較用組成物を、細孔の幅が0.8μmのポリテトラフルオロエチレン製フィルターを通して加圧ろ過した。
表1中、「質量部」の欄の数値は各成分の含有量(質量部)を示している。
また、表1中、「-」の記載は該当する成分を含有していないことを示している。
表1中、「窒素原子を2以上含む基の含有量(mmol)」の欄には、「組成物の全固形分に対する、上記ポリマー前駆体に含まれる窒素原子を2以上含む複素環構造の含有量」の値を記載した。
・PI-1~PI-6:上記で合成したPI-1~PI-6
・PB-1:上記で合成したPB-1
・CA-1:上記で合成したCA-1
・DMSO:ジメチルスルホキシド
・GBL:γ-ブチロラクトン
・乳酸エチル
・NMP:N-メチルピロリドン
表1中、DMSO/GBLの記載は、DMSOとGBLをDMSO:GBL=20:80(質量比)の割合で混合したことを示している。
表1中、NMP/乳酸エチルの記載は、NMPと乳酸エチルとをNMP:乳酸エチル=80:20(質量比)の割合で混合したことを示している。
・OXE-1:IRGACURE OXE 01(BASF社製)
・OXE-2:IRGACURE OXE 02(BASF社製)
・SR-209:SR-209(サートマー社製)
・SR-231:SR-231(サートマー社製)
・SR-239:SR-239(サートマー社製)
・SR-268:SR-268(サートマー社製)
・F-1:1,4-ベンゾキノン
・F-2:4-メトキシフェノール
・F-3:1,4-ジヒドロキシベンゼン
・F-4:2-ニトロソ-1-ナフト-ル(東京化成工業(株)製)
・H-1:1H-テトラゾール
・H-2:1,2,4-トリアゾール
・H-3:5-フェニルテトラゾール
・J-1:N-フェニルジエタノールアミン(東京化成工業(株)製)
各実施例及び比較例において、それぞれ、調製した硬化性樹脂組成物又は比較用組成物を用いて、金属密着性、耐薬品性及び、保存安定性の評価を行った。
各評価における評価方法の詳細を下記に記載する。
各実施例及び比較例において調製した硬化性樹脂組成物又は比較用組成物を、それぞれ、銅基板上にスピンコート法により層状に適用して、硬化性樹脂組成物層又は比較用組成物層を形成した。得られた硬化性樹脂組成物層又は比較用組成物層を形成した銅基板をホットプレート上で、100℃で5分間乾燥し、銅基板上に20μmの厚さの均一な硬化性樹脂組成物層又は比較用組成物層とした。銅基板上の硬化性樹脂組成物層又は比較用組成物層を、ステッパー(Nikon NSR 2005 i9C)を用いて、500mJ/cm2の露光エネルギーで100μm四方の正方形状の非マスク部が形成されたフォトマスクを使用してi線により露光し、その後シクロペンタノンで60秒間現像して、100μm四方の正方形状の樹脂層を得た。さらに、窒素雰囲気下で、10℃/分の昇温速度で昇温し、表1の「硬化条件」の「温度」の欄に記載された温度に達した後、この温度を3時間維持し、樹脂膜2を得た。
銅基板上の100μm四方の正方形状の樹脂膜2に対して、25℃、65%相対湿度(RH)の環境下にて、ボンドテスター(XYZTEC社製、CondorSigma)を用いて、せん断力を測定し、下記評価基準に従って評価した。評価結果は表2に記載した。せん断力が大きければ大きいほど硬化膜の金属密着性(銅密着性)に優れるといえる。
A:せん断力が40gfを超えた。
B:せん断力が35gfを超えて40gf以下であった。
C:せん断力が30gfを超えて35gf以下であった。
D:せん断力が25gfを超えて30gf以下であった。
E:せん断力が25gf以下であった。
また、1gfは0.00980665Nである。
「硬化条件」の「温度」の欄に記載された温度で3時間維持した後に、60℃の恒温槽で1000時間経過させた以外は、上述の金属密着性の評価における評価方法と同様の評価方法及び評価基準に従って、加熱後の金属密着性の評価を行った。評価結果は表2に記載した。せん断力が大きければ大きいほど硬化膜の金属密着性(銅密着性)に優れるといえる。
-経時前膜厚の測定-
各実施例及び比較例において調製した各硬化性樹脂組成物又は比較用組成物を、それぞれ、スピンコート法でシリコンウェハ上に適用して硬化性樹脂組成物層又は比較用組成物層を形成した。得られた硬化性樹脂組成物層又は比較用組成物層を適用したシリコンウェハをホットプレート上で、100℃で5分間乾燥し、シリコンウェハ上に厚さの均一な約15μmの厚さの硬化性樹脂組成物層又は比較用組成物層を得た。この値(15μm)を経時前膜厚とした。
ガラス容器に入れて密閉し、遮光された25℃の環境下に14日間静置した後、経時前膜厚を求めたときと同じ回転数を用いてスピンコート法でシリコンウェハ上に適用して硬化性樹脂組成物層又は比較用組成物層を形成した。得られた硬化性樹脂組成物層又は比較用組成物層を適用したシリコンウェハをホットプレート上で、100℃で5分間乾燥し、シリコンウェハ上に厚さの均一な硬化性樹脂組成物層又は比較用組成物層を得た。得られた硬化性樹脂組成物層又は比較用組成物の膜厚を上記と同様によって測定し、この値を経時後膜厚とした。
以下の式により、膜厚変化率を算出し、下記評価基準に従って評価した。評価結果は表2に記載した。膜厚変化率が小さいほど、保存安定性に優れるといえる。
膜厚変化率(%) = (経時前膜厚-経時後膜厚)/経時前膜厚×100
A 膜厚変化率が10%未満であった。
B 膜厚変化率が10%以上15%未満であった。
C 膜厚変化率が15%以上20%未満であった。
D 膜厚変化率が20%以上であった。
各実施例及び比較例において調製した各硬化性樹脂組成物又は比較用組成物を、それぞれ、シリコンウェハ上にスピンコート法により適用し、硬化性樹脂組成物層を形成した。得られた硬化性樹脂組成物層を適用したシリコンウェハをホットプレート上で、100℃で5分間乾燥し、シリコンウェハ上に15μmの均一な厚さの硬化性樹脂組成物層を形成した。シリコンウェハ上の硬化性樹脂組成物層を、ステッパー(Nikon NSR 2005 i9C)を用いて、500mJ/cm2の露光エネルギーで露光し、露光した硬化性樹脂組成物層(樹脂層)を、窒素雰囲気下で、10℃/分の昇温速度で昇温し、表1に記載の温度および時間で加熱して、硬化性樹脂組成物層の硬化層(樹脂層)を得た。
得られた樹脂層について下記の薬液に下記の条件で浸漬し、溶解速度を算定した。
薬液:ジメチルスルホキシド(DMSO)と25質量%のテトラメチルアンモニウムヒドロキシド(TMAH)水溶液の90:10(質量比)の混合物
評価条件:薬液中で樹脂層を75℃で15分間浸漬して前後の膜厚を比較し、溶解速度(nm/分)を算出した。
評価は下記評価基準に従って行い、評価結果は表2に記載した。
A 溶解速度が200nm/分未満であった。
B 溶解速度が200nm/分以上300nm/分未満であった。
C 溶解速度が300nm/分以上400nm/分未満であった。
D 溶解速度が400nm/分以上であった。
比較例1~3に係る比較用組成物は、特定ポリマー前駆体を含有しない。この比較例1~3に係る比較用組成物は、金属密着性(銅密着性)に劣ることが分かる。
実施例1に記載の硬化性樹脂組成物を、銅薄層が形成された樹脂基材の表面に膜厚が 20μmとなるようにスピニングして塗布した。樹脂基材に塗布した硬化性樹脂組成物を、100℃で2分間乾燥した後、ステッパー(ニコン製、NSR1505 i6)を用いて露光した。露光は正方形パターン(長さ100μm、幅100μmの正方形パターン、繰り返し数10)のマスクを介して、波長365nmで400mJ/cm2の露光量で行い正方形残しパターンを作成した。露光の後、シクロペンタノンで30秒間現像し、PGMEAで20秒間リンスし、パターンを得た。
次いで、230℃で3時間加熱し、再配線層用層間絶縁膜を形成した。この再配線層用層間絶縁膜は、銅薄層と硬化後の硬化性樹脂組成物の層の間の密着性に優れ、また、絶縁性に優れていた。また、これらの再配線層用層間絶縁膜を使用して半導体デバイスを製造したところ、問題なく動作することを確認した。
Claims (15)
- ポリイミド前駆体及びポリベンゾオキサゾール前駆体よりなる群から選ばれた少なくとも1種のポリマー前駆体を含み、
前記ポリマー前駆体が窒素原子を2以上含む複素環構造を有し、
前記ポリマー前駆体の酸価が1mmol/g以下である、
硬化性樹脂組成物。 - 前記ポリマー前駆体に含まれる窒素原子を2以上含む複素環構造の含有量が、組成物の全固形分に対し、0.01~1mmol/gである、請求項1に記載の硬化性樹脂組成物。
- 前記複素環構造として、トリアゾール環構造及びテトラゾール環構造よりなる群から選ばれた少なくとも1種の環構造を含む、請求項1又は2に記載の硬化性樹脂組成物。
- 前記式(A-1)で表される構造又は前記式(A-2)で表される構造が、ポリマー前駆体の末端を含む繰返し単位に結合する、請求項4に記載の硬化性樹脂組成物。
- 光重合開始剤、並びに、オニウム塩及び熱塩基発生剤よりなる群から選ばれた少なくとも一種の化合物を更に含む、請求項1~5のいずれか1項に記載の硬化性樹脂組成物。
- 再配線層用層間絶縁膜の形成に用いられる、請求項1~6のいずれか1項に記載の硬化性樹脂組成物。
- 請求項1~7のいずれか1項に記載の硬化性樹脂組成物を硬化してなる硬化膜。
- 請求項8に記載の硬化膜を2層以上含み、前記硬化膜同士のいずれかの間に金属層を含む積層体。
- 請求項1~7のいずれか1項に記載の硬化性樹脂組成物を基材に適用して膜を形成する膜形成工程を含む、硬化膜の製造方法。
- 前記膜を露光する露光工程及び前記膜を現像する現像工程を含む、請求項10に記載の硬化膜の製造方法。
- 前記膜を50~450℃で加熱する加熱工程を含む、請求項10又は11に記載の硬化膜の製造方法。
- 請求項8に記載の硬化膜又は請求項9に記載の積層体を含む、半導体デバイス。
- ポリイミド前駆体及びポリベンゾオキサゾール前駆体よりなる群から選ばれた少なくとも1種のポリマー前駆体であって、
下記式(PI-B1)で表される繰返し単位、又は、下記式(PB-B1)で表される繰返し単位を有し、
酸価が1mmol/g以下である、
ポリマー前駆体;
- 前記窒素原子を2以上含む複素環構造を含む構造が、ポリマー前駆体の末端を含む繰返し単位に結合する、請求項14に記載の硬化性樹脂組成物。
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WO2022196524A1 (ja) * | 2021-03-16 | 2022-09-22 | 富士フイルム株式会社 | 樹脂組成物、硬化物、積層体、硬化物の製造方法、及び、半導体デバイス |
WO2022210532A1 (ja) * | 2021-03-30 | 2022-10-06 | 富士フイルム株式会社 | 樹脂組成物、硬化物、積層体、硬化物の製造方法、及び、半導体デバイス、並びに、ポリイミド前駆体及びその製造方法 |
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