WO2018100412A1 - Improvements in thermal transfer printing - Google Patents

Improvements in thermal transfer printing Download PDF

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Publication number
WO2018100412A1
WO2018100412A1 PCT/IB2016/057226 IB2016057226W WO2018100412A1 WO 2018100412 A1 WO2018100412 A1 WO 2018100412A1 IB 2016057226 W IB2016057226 W IB 2016057226W WO 2018100412 A1 WO2018100412 A1 WO 2018100412A1
Authority
WO
WIPO (PCT)
Prior art keywords
particles
imaging surface
imaging
transfer member
coating
Prior art date
Application number
PCT/IB2016/057226
Other languages
English (en)
French (fr)
Inventor
Benzion Landa
Sagi Abramovitch
Amit HAVIV
Ofer Aknin
Yaakov VALDMAN
Michael Nagler
Original Assignee
Landa Labs (2012) Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Landa Labs (2012) Ltd filed Critical Landa Labs (2012) Ltd
Priority to US16/464,782 priority Critical patent/US10913835B2/en
Priority to EP16816749.2A priority patent/EP3548292B1/en
Priority to CN201680091297.4A priority patent/CN110023092B/zh
Priority to PCT/IB2016/057226 priority patent/WO2018100412A1/en
Priority to JP2019528856A priority patent/JP2020513355A/ja
Priority to CA3044935A priority patent/CA3044935C/en
Priority to JP2019528852A priority patent/JP7430378B2/ja
Priority to US16/465,041 priority patent/US10815360B2/en
Priority to CA3044937A priority patent/CA3044937C/en
Priority to PCT/IB2017/057535 priority patent/WO2018100528A2/en
Priority to PCT/IB2017/057556 priority patent/WO2018100541A1/en
Priority to CN201780073996.0A priority patent/CN110023094B/zh
Priority to CN201780074272.8A priority patent/CN110035903B/zh
Priority to EP17818291.1A priority patent/EP3548562B1/en
Priority to JP2019528846A priority patent/JP7056962B2/ja
Priority to JP2019528853A priority patent/JP7171056B2/ja
Priority to CN201780073984.8A priority patent/CN110023093B/zh
Priority to PCT/IB2017/057557 priority patent/WO2018100542A1/en
Priority to CA3044936A priority patent/CA3044936C/en
Priority to EP17822454.9A priority patent/EP3548293B1/en
Priority to CN201780074345.3A priority patent/CN110023411B/zh
Priority to EP17842421.4A priority patent/EP3548294B1/en
Priority to CN202210561433.9A priority patent/CN114854209B/zh
Priority to JP2019528892A priority patent/JP6843452B2/ja
Priority to PCT/IB2017/057542 priority patent/WO2018100530A1/en
Priority to EP24157851.7A priority patent/EP4344894A3/en
Priority to EP17818290.3A priority patent/EP3548297A1/en
Publication of WO2018100412A1 publication Critical patent/WO2018100412A1/en
Priority to US16/424,721 priority patent/US11390103B2/en
Priority to US16/424,712 priority patent/US10606191B2/en
Priority to US16/425,559 priority patent/US11104779B2/en
Priority to US16/795,221 priority patent/US10870742B2/en
Priority to US17/018,737 priority patent/US11312168B2/en
Priority to US17/060,093 priority patent/US11298965B2/en
Priority to US17/386,383 priority patent/US11642905B2/en
Priority to US17/673,179 priority patent/US20220169059A1/en
Priority to US17/673,123 priority patent/US11745496B2/en
Priority to US17/844,119 priority patent/US11975552B2/en
Priority to JP2022181578A priority patent/JP2023022084A/ja

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00—Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/30—Arrangements for collecting, re-using or eliminating excess spraying material comprising enclosures close to, or in contact with, the object to be sprayed and surrounding or confining the discharged spray or jet but not the object to be sprayed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J11/00—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form
    • B41J11/0015—Devices or arrangements  of selective printing mechanisms, e.g. ink-jet printers or thermal printers, for supporting or handling copy material in sheet or web form for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing
    • B41J11/002—Curing or drying the ink on the copy materials, e.g. by heating or irradiating
    • B41J11/0024—Curing or drying the ink on the copy materials, e.g. by heating or irradiating using conduction means, e.g. by using a heated platen
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/005—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material
    • B41J2/0057—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by bringing liquid or particles selectively into contact with a printing material where an intermediate transfer member receives the ink before transferring it on the printing material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/435—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
    • B41J2/447—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material using arrays of radiation sources
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
    • B41M5/03—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet by pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/382—Contact thermal transfer or sublimation processes
    • B41M5/38207—Contact thermal transfer or sublimation processes characterised by aspects not provided for in groups B41M5/385 - B41M5/395
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    • B41M5/50—Recording sheets characterised by the coating used to improve ink, dye or pigment receptivity, e.g. for ink-jet or thermal dye transfer recording
    • B41M5/52—Macromolecular coatings
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
    • C08G77/04—Polysiloxanes
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    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K3/36—Silica
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/54—Silicon-containing compounds
    • C08K5/541—Silicon-containing compounds containing oxygen
    • C08K5/5415—Silicon-containing compounds containing oxygen containing at least one Si—O bond
    • C08K5/5419—Silicon-containing compounds containing oxygen containing at least one Si—O bond containing at least one Si—C bond
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00—Use of organic ingredients
    • C08K5/54—Silicon-containing compounds
    • C08K5/544—Silicon-containing compounds containing nitrogen
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C1/00—Treatment of specific inorganic materials other than fibrous fillers; Preparation of carbon black
    • C09C1/44—Carbon
    • C09C1/48—Carbon black
    • C09C1/56—Treatment of carbon black ; Purification
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09C—TREATMENT OF INORGANIC MATERIALS, OTHER THAN FIBROUS FILLERS, TO ENHANCE THEIR PIGMENTING OR FILLING PROPERTIES ; PREPARATION OF CARBON BLACK  ; PREPARATION OF INORGANIC MATERIALS WHICH ARE NO SINGLE CHEMICAL COMPOUNDS AND WHICH ARE MAINLY USED AS PIGMENTS OR FILLERS
    • C09C3/00—Treatment in general of inorganic materials, other than fibrous fillers, to enhance their pigmenting or filling properties
    • C09C3/10—Treatment with macromolecular organic compounds
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00—Apparatus for electrographic processes using a charge pattern
    • G03G15/14—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base
    • G03G15/16—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer
    • G03G15/1605—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer using at least one intermediate support
    • G03G15/162—Apparatus for electrographic processes using a charge pattern for transferring a pattern to a second base of a toner pattern, e.g. a powder pattern, e.g. magnetic transfer using at least one intermediate support details of the the intermediate support, e.g. chemical composition
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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    • G03G15/32—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 in which the charge pattern is formed dotwise, e.g. by a thermal head
    • G03G15/326—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 in which the charge pattern is formed dotwise, e.g. by a thermal head by application of light, e.g. using a LED array
    • G—PHYSICS
    • G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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    • G03G15/22—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20
    • G03G15/34—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 in which the powder image is formed directly on the recording material, e.g. by using a liquid toner
    • G03G15/342—Apparatus for electrographic processes using a charge pattern involving the combination of more than one step according to groups G03G13/02 - G03G13/20 in which the powder image is formed directly on the recording material, e.g. by using a liquid toner by forming a uniform powder layer and then removing the non-image areas
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    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
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    • B05B1/14—Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means with multiple outlet openings; with strainers in or outside the outlet opening
    • B05B1/20—Arrangements of several outlets along elongated bodies, e.g. perforated pipes or troughs, e.g. spray booms; Outlet elements therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B05B13/0207—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the work being an elongated body, e.g. wire or pipe
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • B05B13/0228—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being rotative
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
    • B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
    • B41J2/435—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
    • B41J2/447—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material using arrays of radiation sources
    • B41J2/45—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material using arrays of radiation sources using light-emitting diode [LED] or laser arrays
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M2205/00—Printing methods or features related to printing methods; Location or type of the layers
    • B41M2205/06—Printing methods or features related to printing methods; Location or type of the layers relating to melt (thermal) mass transfer
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
    • B41M5/0256—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet the transferable ink pattern being obtained by means of a computer driven printer, e.g. an ink jet or laser printer, or by electrographic means
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01P—INDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
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    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
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    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Definitions

  • the present disclosure relates to a printing method and apparatus for coating selected regions of a surface of a substrate with a film of a thermoplastic material. Compositions related thereto and methods of manufacturing the same are also disclosed.
  • Thermal transfer typewriters are known that employ a ribbon carrying a polymeric ink film.
  • the ribbon is equivalent to the ink ribbon used in a conventional typewriter and ink is transferred from it onto a substrate (usually paper) not by impact but by means of a thermal print head that heats only the regions of the ribbon from which the ink is to be transferred to the paper.
  • a substrate usually paper
  • thermal print head that heats only the regions of the ribbon from which the ink is to be transferred to the paper.
  • Such typewriters achieve printing of high quality but are wasteful, and therefore costly to operate, because at the time that a ribbon needs to be discarded, most of its surface is still coated with ink that has not been transferred to a printing substrate.
  • the aim of the present disclosure is inter alia to provide a printing apparatus and method that operate on the same principle of thermal transfer of an ink film, formed of one or more thermoplastic or film forming particles, to the printing substrate but that is less wasteful, capable of printing images of high quality.
  • a method of thermal transfer printing onto selected regions of a surface of a substrate comprises the steps of: a) providing a transfer member having an imaging surface, b) coating the imaging surface of the transfer member with individual particles formed of, or coated with, a thermoplastic polymer, c) removing substantially all particles that are not in direct contact with the imaging surface to leave a uniform monolayer particle coating on the imaging surface, d) applying energy to selected regions of the coated imaging surface to heat and render tacky the particles within the selected regions, and e) pressing at least a portion of the coated imaging surface and at least a corresponding portion of the substrate surface against one another, either during or after application of energy, to cause transfer to the surface of the substrate of only the regions of the particle coating that have been rendered tacky.
  • steps b) and c) are repeated to apply a fresh monolayer coating of particles at least to the selected regions from which the previously applied monolayer coating was transferred to the substrate surface in step e), so as to leave the imaging surface again uniformly coated with a monolayer of particles for printing onto a subsequent substrate surface.
  • steps b) and c) may comprise
  • a printing apparatus for printing a film made of a thermoplastic material onto selected regions of a surface of a substrate, the apparatus comprising a) a cyclically movable endless transfer member having an imaging surface, b) a coating station at which particles made of, or coated with, a thermoplastic polymer are applied to the imaging surface and at which particles not in direct contact with the imaging surface are removed from, or fail to adhere to, the imaging surface, so that a substantially uniform monolayer particle coating is formed on the imaging surface, c) an imaging station at which energy is applied to selected regions of the coated imaging surface to heat and render tacky the particles within the selected regions, and d) an impression station at which at least a portion of the coated imaging surface and at least a corresponding portion of the surface of the substrate are pressed against one another, either during or after application of energy, to cause transfer to the surface of the substrate of a tacky film formed on the selected regions of the imaging surface by exposure of the monolayer particle coating to radiation.
  • the particle coating on the imaging surface is replenished to provide a uniform monolayer by application of fresh particles at least to regions of the imaging surface that have been depleted of particles.
  • the afore-described apparatus may also be interchangeably referred to as a printing apparatus or a printing system.
  • the imaging surface may also be referred to and regarded as a donor surface, and may be disposed on a drum or an endless belt.
  • tacky and “sufficiently tacky” as used herein are not intended to mean that the particle coating is necessarily tacky to the touch but only that it is softened sufficiently to enable its adhesion to the surface of a substrate when pressed against it in the impression station 18.
  • the tacky particles or regions of particles rendered tacky are believed to form individual films or contiguous films which following their transfer to a printing substrate may optionally yield thinner films, as a result of the pressure being applied upon contacting of the imaging surface (or part thereof) to the substrate (or a corresponding part thereof) and/or of the optional further processing (e.g., drying, curing, etc.) of the transferred films.
  • the particles in the coating station, can be directly applied to the imaging surface by jetting, for instance by using one or more spray heads.
  • the particles can be applied to an intermediate applicator and from it to the imaging surface.
  • the latter type of application is said to be indirect and both direct and indirect application of particles to the imaging surface are encompassed in the present disclosure. It is to be understood that direct or indirect application of particles to the imaging surface may take place either for the initial coating of the imaging surface with a monolayer of individual particles or for the replenishment of the monolayer in selected regions (e.g., previously depleted by transfer or scraping of the entire surface), or for both.
  • particles that adhere to the imaging surface more strongly than they do to one another are utilized. This results in an applied layer that is substantially a monolayer of individual particles. Stated differently, the layer is only one particle deep over a major proportion of the area of the imaging surface and most, if not all, of the particles have at least some direct contact with the imaging surface.
  • the resulting thickness of the monolayer (in the direction perpendicular to the surface) would approximately correspond to the thickness of the particle. If the particles have a globular shape, then the thickness of the monolayer will be commensurate with the diameter of the sphere. Hence the average thickness of a monolayer at the time of coating of the imaging surface can be approximated by the average thickness or equivalent diameter of the individual particles forming it, depending on their shape.
  • the thickness of the monolayer can also amount to a low multiple of the dimension of the constituting particles, depending on the type of overlap, for instance on the relative angles the particles may form with one another and/or with the imaging surface and/or the extent of the overlap and/or the extent of packing etc.
  • a monolayer may therefore have, in only some regions, a maximum thickness (T) corresponding to about one-fold, or about two-fold, or about threefold, or any intermediate value, of a thinnest dimension characteristic to the particles involved (e.g., up to three-fold the thickness of the particles for flake shaped ones and up to two-fold the particle equivalent diameter of near spherical ones).
  • the creation of the monolayer occurs for the same reason that an adhesive tape, when used to pick up a powder from a surface, will only pick up one layer of powder particles.
  • the adhesive tape When the adhesive tape is fresh, the powder will stick to the adhesive until it covers the entire tape surface.
  • the tape cannot be used to pick up any more powder because the powder particles will not stick strongly to one another and can simply be brushed off or blown away from the tape.
  • the monolayer herein is formed from the particles in sufficient contact with the imaging surface and is therefore typically a single particle thick. Contact is considered sufficient when it allows the particle to remain attached to the imaging surface at the exit of the coating station, e.g., following surplus extraction, drying, or any other like step that is described in more detail herein.
  • the monolayer is believed to be formed essentially from particles in direct contact with the imaging surface, some particles may become tightly packed by adjacent particles and might remain part of the monolayer at the exit side of the coating apparatus even if not in direct contact with the imaging surface, possibly mildly protruding from the layer. Conceivably, a portion of such minority of non-surface contacting particles may differently absorb radiation, and could eventually transfer to a printing substrate as a result of their cohesivity with adjacent particles, which would be exposed to a greater extent to the intended "energy dose" or effect of the received radiation. In some embodiments, in any portion or field-of-view, the percentage of particles having no direct contact with the imaging surface out of the number of particles being in contact with this surface is of 15% or less, or of less than 10%) or even of less than 5%.
  • the monolayer of individual particles on the imaging surface forms a sufficiently continuous layer of particles.
  • the monolayer is sufficiently continuous if upon exposure to radiation at the imaging station, the adjacent particles can fuse to form a transferable film.
  • an area coverage of at least about 40%, and at most about 50%, or at most about 60%>, or even at most about 70% may suffice.
  • the monolayer of particles on the imaging surface may need to form a substantially continuous layer.
  • substantially continuous it is meant that at least 70% of the area is covered by particles, or at least 80%, or at least 90%, or even at least 95%.
  • a particle being an ideal sphere having a diameter of 2 ⁇
  • such particle would therefore have an initial volume of about 4.19 ⁇ 3 and a planar projection of about 3.14 ⁇ 2 .
  • a particle upon application of energy such a particle melts to form a disc of the same volume but having a thickness of about 0.5 ⁇ , then such a disc would have a diameter of about 3.3 ⁇ , covering an area of about 8.38 ⁇ 2 .
  • the initial area coverage which needs to be such that a transferable film, possibly a contiguous one, is ultimately formed, depends, among other things, on the size distribution of the particles, on the specific material used for the particles, on their specific rheological parameters, such as temperature dependent surface tension, viscosity and temporal fluid behavior, and like factors depending on the chemical and/or physical properties of the particles per se. Properties of the imaging surface may also contribute to this matter (e.g. , facilitating or hampering sufficient contact and/or spreading to contiguity).
  • process parameters such as the operating conditions of the coating station, the distribution of the particles on the imaging surface (an essentially homogeneous one being advantageous), the energy density of the radiation received by the particles and/or imaging surface at the imaging station, the pressure at the transfer point at the impression station, can also affect the end-result (e.g. , facilitating the spreading and/or merging of the irradiated particles so as to create a film of a desired thickness) thus modify the prerequisites.
  • the percentage of an area covered by particles out of a specific target surface can be assessed by numerous methods known to skilled persons, including by determination of optical density possibly in combination with the establishment of a calibration curve of known coverage densities, by measurement of transmitted light if either the particles or the substrate are sufficiently transparent, or conversely, by measurement of reflected light, for instance if the particles are reflective (e.g. , comprising a reflective material coated by a thermoplastic polymer).
  • a method of determining the percentage area of a surface of interest covered by particles is hereinafter described. Squared samples having 1cm edges can be cut from the surface being studied (e.g., from the imaging surface or from the printed substrate).
  • the samples can be analyzed by microscopy (either laser confocal microscopy (e.g., using Olympus®, LEXT OLS30ISU) or optical microscopy (e.g., using Olympus® BX61 U-LH100-3)) at a magnification of up to x 100 (yielding a field of view of at least about 128.9 ⁇ x 128.6 ⁇ ).
  • At least three representative images can be captured in reflectance mode for each sample having an opaque substrate (e.g., paper).
  • the captured images can be analyzed using ImageJ, a public domain Java image processing program developed by the National Institute of Health (NIH), USA.
  • the images are displayed in 8-bit, gray scale, the program being instructed to propose a threshold value of reflectance differentiating between the reflective particles (lighter pixels) and the interstices that may exist between neighboring or adj acent particles (such voids appearing as darker pixels).
  • a trained operator may adjust, if needed, the proposed threshold value, but typically confirms it.
  • the image analysis program then proceeds to measure the amount of pixels representing the particles and the amount of pixels representing the uncovered areas of the intra-particle voids, from which the percent area of coverage can be readily calculated. Measurements done on the different image sections of the same sample are averaged.
  • optical surface coverage When the samples are on a transparent substrate (e.g., printed on a translucent plastic foil), a similar analysis can be done in transmittance mode, the particles appearing as darker pixels and the voids as lighter ones. Results obtained by such method, or by any substantially similar analytical techniques known to those of skill in the art, are referred to as optical surface coverage, which can be expressed as a percentage or as a ratio.
  • the polymer film resulting from the conversion of the monolayer of particles by exposure to radiation has a thickness of 2 ⁇ or less, or of less than 1 ⁇ , or even of less than 750 nm. In other embodiments, the thickness of the polymer film is of 100 nm or more, or of more than 200 nm, or even of more than 300 nm. The thickness of the polymer film may be in the range of 300nm-l,000nm, or of 500nm-l,500nm, or of 600nm- 800nm, or of 700nm-l,000nm.
  • thermoplastic particles have a particle size of less than 10 ⁇ , or less than 5 ⁇ , or less than 1 ⁇ , or within the range of 100 nm to 4 ⁇ , or 300 nm to 1 ⁇ , or 500 nm to 1.5 ⁇ .
  • the affinity of the energized/heated tacky particles needs to be greater to the substrate than to the imaging surface. Moreover this relatively higher affinity of the tacky particle to the substrate in the selected regions shall also be greater than the affinity of the bare substrate to the particles not rendered tacky.
  • a substrate is termed "bare” if lacking any desired image pattern to be printed by the present method or apparatus. Though the bare substrate should for most purposes have substantially no affinity to the thermoplastic particles, to enable the selective affinity of the tacky ones, some residual affinity can be tolerated (e.g., if not visually detectable) or even desired for particular printing effects. Undesired transfer of particles to areas of the bare substrate is also termed parasite or parasitic transfer.
  • Such gradient of affinities between the particles (before and after heating), the fluid carrying the native particles, the imaging surface, the printing substrate, any such element of the method can be modulated by selection of suitable materials or characteristics, such as hydrophobicity, hydrophilicity, charge, polarity and any such properties known to affect interaction between any two elements.
  • suitable materials or characteristics such as hydrophobicity, hydrophilicity, charge, polarity and any such properties known to affect interaction between any two elements.
  • the imaging surface may be hydrophobic.
  • the imaging surface is compatible with the energy intermittently applied by the imaging station to heat desired selected areas.
  • compatible it is meant for instance, that if the energy is electromagnetic (EM) radiant energy, such as a laser beam, the imaging surface is relatively resistant and/or inert to the radiation at the irradiated frequency/wavelength range, and/or able to absorb or reflect the radiation, and/or able to conduct or insulate the heat that can be generated by the radiation.
  • EM electromagnetic
  • thermoplastic particles may themselves be hydrophobic.
  • the relative affinity between the particles in their different states and the imaging surface can be based on hydrophobic-hydrophobic interactions.
  • thermoplastic particles and/or the imaging surface can alternatively and additionally achieve desired relative affinity one to another (and to any other fluid or surface suitable for a printing process according to present teachings) by way of charge-based interactions.
  • positively charged particles may favor negatively charged surfaces.
  • the relative affinity between the particles in their different states and the imaging surface can be based on charge-charge interactions.
  • the coating station may suitably comprise: at least one spray head for applying directly or indirectly to the imaging surface a fluid stream within which the thermoplastic particles are suspended, a housing surrounding the spray head(s) and defining an interior plenum for confining the fluid stream, the housing having a rim adjacent the imaging surface that is configured to prevent egress of particles from a sealing gap defined between the rim of the housing and the surface to be coated, and a suction source connected to the housing to extract from the plenum the sprayed fluid and particles suspended in the sprayed fluid, the suction source being operative to extract substantially all particles that are not in direct contact with the imaging surface, so as to leave only a single particle layer adhering to the imaging surface on exiting the apparatus.
  • the coating station may optionally further comprise temperature controlling elements such as a heater and/or a cooler, so as to desirably adjust the temperature of the imaging surface.
  • the temperature of the imaging surface can be raised above ambient temperature, the temperature increase being brought about by a heater.
  • the heater is positioned on the exit side or downstream of the coating station.
  • the temperature of the outer surface of the imaging surface can be greater than 30°C, or greater than 40°C or even greater than 50°C, but typically lower than 80°C, or even no more than 70°C.
  • the temperature of the imaging surface can be lowered, the temperature reduction being brought about by a cooler, such as a cold air blower or a cold plate, by way of example.
  • the cooler may be positioned on the entry side or upstream of the coating station.
  • the temperature of the outer surface of the imaging surface can be less than 40°C, or less than 30°C, or even less than 20°C, but typically above 0°C, or even above 10°C.
  • the imaging surface is cooled prior to arriving at the coating station and heated after leaving the coating the station.
  • the imaging system may comprise a device for projecting individually controllable laser beams onto the imaging surface as the imaging surface moves in a reference X-direction relative to the device, the device including a plurality of semiconductor chips mounted on a support in such a manner that, when activated continuously, the emitted laser beams trace across the imaging surface a set of parallel lines that extend in the X-direction and are substantially uniformly spaced in the Y-direction.
  • each semiconductor chip of the imaging device comprises a plurality of laser beam emitting elements arranged in a two dimensional main array of M rows and N columns ( ⁇ ), the elements in each row having a uniform spacing A r and the elements in each column having a uniform spacing a c , the imaging device further comprising a lens system for focusing the emitted laser beams onto the particle coated imaging surface.
  • the lens system can have a plurality of lens elements, each associated with a respective one of the chips, and may comprise, in some embodiments, a gradient-index (GRIN) rod.
  • the chips are mounted on a support in such a manner that when nominally placed, each pair of chips that are adjacent one another in a reference Y-direction, transverse to the X-direction, are offset from one another in the X-direction, and such that the center of laser beam emitting elements from the main arrays of both chips in the pair are nominally uniformly spaced in the Y-direction, without overlap in the Y-direction between the beam emitting elements of the adjacent chips.
  • the emitted laser beams of the respective main arrays of the two chips of the pair would trace on the imaging surface a set of parallel lines that extend in the X-direction and that are nominally uniformly spaced in the Y-direction.
  • the lines traceable by emitting elements of the first chip would not interlace with the lines traceable by emitting elements of the second chip.
  • the term "nominally”, should be construed to denote the desired spatial relationship when the chips or other relevant elements are disposed at their intended placing.
  • different aspects of the invention allow for displacements that diverge from that nominal position within such tolerance, and for compensating for such displacement.
  • beam should be considered as relating primarily to the center of the beam, unless otherwise indicated or clear from the context.
  • the uniform spacing A r and a c relate to the distance between the centers of the laser beam emitting elements.
  • each chip in addition to the M rows and N columns of elements of the main array, each chip comprises at least one additional column on at least one side of the main array, each such additional column containing at least one selectively operable laser emitting element disposed for tracing at least one additional line that lies between the two sets of ⁇ lines.
  • This element also termed the additional element or the alignment element, is thus capable of compensating for some misalignment in the Y-direction in the relative positioning of the adjacent chips on the support. If adjacent chips are correctly aligned, the elements of the additional columns will be redundant and will not be energized.
  • the additional elements can introduce additional lines to fill that gap at a position approximating the uniform spacing of the lines traced by the main ⁇ arrays.
  • the spacing between adjacent lines in the set will be equal to A M, namely the spacing of the adjacent elements in each row divided by the number of rows.
  • the total number of lines traced by the two chips will equal 2 ⁇ , namely twice the product of the number of rows and the number of columns in each chip, if the chips have equal numbers of rows and columns respectively.
  • the laser radiation centered on each line traced in the X-direction would have a non-uniform energy profile which typically, but not necessarily, approaches a Gaussian intensity distribution.
  • the spot size traced can be made large enough so that the energy traced by one laser element overlaps the area traced by an adjacent element and the intensity combination of the two beams, as well as the control over the amplitude of one or both beams, offers a combined intensity profile whose maximum may be moved between the two adjacent traced lines by controlling the relative intensity, and/or timing, thus placing an intermediate line traced at a selectable position between the two original line centers.
  • this effect is thermally dynamic and additive provided that the adjacent spots are irradiated within a finite time of each other.
  • the imaging surface should not have time to dissipate the energy of the first laser pulse in the interval between the two laser pulses.
  • some of the elements of the main arrays can be switched off and if necessary replaced by an element of the additional columns to maintain the appearance of a raster with uniformly spaced lines.
  • the interaction of energies from nearby laser elements within the main array can also be used in a same manner to compensate for missing or inoperative elements in a gap between them.
  • magnification M 0 whose absolute value is greater than or equal to one (1), however magnification lower than one (1) is also explicitly considered. It was found to be even more advantageous if the magnification M 0 was substantially equal to +1, as that would ensure that the laser elements can be spaced adequately on the chip even for high resolution systems. Stated differently, the image of the array of laser elements on the imaging surface (i.e. an array of dots) would have the same size as the array on the chip, though it may be inverted with a magnification of -1.
  • the position of the illuminated laser spot on the imaging surface will remain unchanged, as it only depends on the position of the laser emitting element on the laser array chip.
  • the former elements can be positioned with very high accuracy on every laser array chip using standard semiconductor manufacturing techniques.
  • each light path may comprise two or more lens elements arranged in series, the separate elements being coupled to one another by reflecting elements, such as by mirrors or prisms, so as to produce the same effect as a lens element.
  • the use of multiple lens elements is to allow the light path to be folded so as to simplify packaging, where the fold is in the space where a beam emitted by the laser elements is substantially individually collimated. For this reason, the separate elements will not typically be aligned with one another in a straight line.
  • a laser beam emitted from the same element on a chip can target a similar location on the imaging surface, whether conveyed by an integral lens element (e.g., a single "straight" GRIN rod) or by a series of lens elements (e.g., two or more GRIN rods, with the light being "folded” and directed from each to the next by an associated or common reflecting element).
  • an integral lens element e.g., a single "straight" GRIN rod
  • a series of lens elements e.g., two or more GRIN rods, with the light being "folded” and directed from each to the next by an associated or common reflecting element.
  • a reflecting member such as a prism or mirror which is optionally common to all the chips may serve to direct the laser beams from one GRIN rod element to the next in each series.
  • the reflecting member it is desirable for the reflecting member to be on a facet of a folding prism made of a material, typically a glass, having a higher refractive index than the highest refractive index in the GRIN rods.
  • the higher index of refraction of the prism will limit the angular divergence of the collimated beams and allow larger separation between the sequential GRIN rod segments.
  • a suitable light path folding prism can be for example a right angle prism, the folding face of the prism being a reflecting surface.
  • Other types of reflecting members and folding angles can be used depending on the geometry of the system and the direction to be given to beams in the series.
  • imaging surface and the coating station Any relative movement of the imaging surface and the coating station is considered equivalent to a movement of the imaging surface.
  • An imaging surface and transfer member suitable for the above-mentioned printing method and apparatus are also disclosed.
  • a transfer member for receiving ink particles, and for transferring the ink particles as an ink image to a printing substrate, the transfer member comprising:
  • an imaging layer disposed on and adherent to the support layer, the imaging layer comprising:
  • the carbon black particles being dispersed within the silicone matrix such that an average measured particle size (D50) is at most 400nm; wherein a concentration of the carbon black particles within the silicone matrix is at least 0.01%, by weight.
  • the silicone matrix is an addition-cure silicone matrix.
  • the silicone matrix is a condensation-cure silicone matrix.
  • the carbon black particles have at least one, preferably both, of the following structural properties:
  • the oxygen content as provided in the specification is expressed in weight per weight of the carbon black particles, and can be converted to atomic percent by multiplying by a factor of 0.75.
  • At least 80% of the carbon black particles, by number, are disposed at a normal distance of at least 0.05 ⁇ , at least ⁇ . ⁇ ⁇ , at least 0.2 ⁇ , at least 0.3 ⁇ , at least 0.5 ⁇ , or at least ⁇ . ⁇ , from the release surface.
  • the transfer member is opaque.
  • the imaging layer further comprises a conformable layer.
  • the conformable layer is directly adherent to the support layer.
  • the imaging layer includes the conformable layer, which is adherent to or directly adherent to the support layer.
  • the conformable layer has a hardness of up to 50 Shore A.
  • the conformable layer has a hardness within a range of 5 to 50, 10 to 30, 10 to 40, 10 to 50, 15 to 50, 20 to 40, or 20 to 50 Shore A.
  • the support layer includes a compressible layer.
  • the compressible layer is disposed between the imaging layer and a base layer of the support layer.
  • the compressible layer includes a compressible elastomer.
  • the compressible layer includes a sponge or foam structure.
  • the transfer member is adapted and dimensioned such that the transfer member has a compressibility of 100-500 ⁇ , 100-400 ⁇ , 100-300 ⁇ , 150-300 ⁇ , or 150-250 ⁇ in a direction normal to the imaging layer.
  • the compressible layer has a compressibility of 10-80% in a direction normal to the large plane of the compressible layer.
  • the transfer member is substantially transparent.
  • the silicone matrix contains tin.
  • the silicone matrix contains platinum.
  • curable composition comprising:
  • the carbon black particles having an average primary particle size (D50) of at most lOOnm; the carbon black particles being dispersed within the elastomer such that an average measured particle size (D50) is at most 400nm;
  • a concentration of the carbon black particles within the composition is at least 0.01%, by weight
  • the carbon black particles having at least one of the following structural properties:
  • curable composition comprising:
  • a silicone surfactant miscible with the curable silicone elastomer, for facilitating dispersion of the carbon black particles within the curable silicone elastomer; the carbon black particles having an average primary particle size (D50) of at most lOOnm; the carbon black particles being dispersed within the elastomer such that an average measured particle size (D50) is at most 400nm;
  • a concentration of the carbon black particles within the composition is at least 0.01%, by weight
  • the carbon black particles having at least one of the following structural properties:
  • a silicone surfactant miscible with the curable silicone elastomer, for facilitating dispersion of the carbon black particles within the curable silicone elastomer; the carbon black particles having an average primary particle size (D50) of at most lOOnm; the carbon black particles being dispersed within the elastomer such that an average measured particle size (D50) is at most 400nm;
  • a concentration of the carbon black particles within the composition is at least 0.01%, by weight
  • the silicone surfactant including a material preferably selected from the group consisting of an amino-silicone and a silicone acrylate.
  • the silicone surfactant contains amino-silicone. In some embodiments, the amino-silicone of the silicone surfactant has an amine number within a range of 8 to 40.
  • the amine number is at least 10, at least 12, at least 15, at least 20, or at least 25.
  • the amine number is at most 37, at most 35, at most 32, or at most 30.
  • the amino-silicone includes a mono-amine terminated amino silicone.
  • the silicone surfactant contains silicone acrylate.
  • a concentration of acrylate within the silicone surfactant is at least 0.5%, by weight.
  • the concentration of acrylate is within a range of 0.5% to 75%, 0.5% to 60%, 0.5% to 50%, 0.5% to 20%, 2.5% to 75%, 2.5% to 60%, 2.5% to 40%, 5% to 75%, 5% to 60% or 5% to 40%.
  • the curable silicone elastomer is an addition-curable silicone elastomer. In some embodiments, the curable silicone elastomer is a condensation-curable silicone elastomer.
  • the concentration of the carbon black particles within the composition is at least 0.03%, at least 0.1%>, at least 0.25%, at least 0.5%, at least 1%, at least 1.5%, at least 2%, or at least 3%, by weight.
  • the concentration of the carbon black particles within the composition is at most 30%, at most 20%, at most 15%, at most 12%, at most 10%, at most 8%), at most 6%, at most 5%, or at most 4%, by weight.
  • the concentration of the carbon black particles within the composition is within a range of 0.1% to 25%, 0.1% to 20%, 0.1% to 15%, 0.1% to 10%, 0.3% to 25%, 0.3% to 10%, 0.5% to 15%, or 0.5% to 12%, or 1% to 15%.
  • the average measured particle size (D50) is at most 350 nm, at most 300 nm, at most 250 nm, at most 200 nm, at most 150 nm, at most 120 nm, or at most 100 nm.
  • the volatile content is at least 7%, at least 10%, at least 12%, at least 15%), or at least 20%, by weight, of the carbon black particles.
  • the volatile content is at most 40%, at most 35%, at most 30%, at most 27%o, or at most 25%, by weight, of the carbon black particles.
  • the volatile content of the carbon black particles is within a range of 5% to 40%, 5% to 30%, 5% to 25%, 7% to 30%, 10% to 30%, or 10% to 25%, by weight.
  • the oxygen content of the carbon black particles is at least 5%, at least 6%), at least 7%, at least 8%, or at least 10%.
  • the oxygen content of the carbon black particles is at most 25%, at most 20%), at most 18%, at most 15%, or at most 13%.
  • a cured composition comprising:
  • the carbon black particles having an average primary particle size (D50) of at most lOOnm; the carbon black particles being dispersed within the matrix such that an average measured particle size (D50) is at most 400nm;
  • a concentration of the carbon black particles within the matrix is at least 0.01%, by weight
  • the carbon black particles having at least one of the following structural properties:
  • e) optionally, prior to d), applying the final dispersed mixture on a surface so as to form a layer of desired (pre-determined) thickness, or within a mold so as to form an object substantially having a shape conforming to the mold.
  • the curing is addition-curing.
  • the curing is condensation-curing.
  • the initial carbon black particles have at least one, preferably at least two, or all three of the following structural properties:
  • the curable composition further comprises a platinum catalyst adapted to catalyze an addition-cure reaction whereby the reactive curable silicone elastomer forms a polymeric matrix containing the carbon black particles.
  • the curable composition further comprises a tin catalyst adapted to catalyze a condensation-cure reaction whereby the reactive curable silicone elastomer forms a polymeric matrix containing the carbon black particles.
  • the carbon black particles are adapted and the silicone surfactant is selected such that the average measured particle size concentration (D50) is maintained within 10% over the course of at least 2 months, at least 3 months, at least 4 months, at least 6 months, or at least 12 months.
  • D50 average measured particle size concentration
  • the average measured particle size concentration (D50) of the carbon black particles is maintained within 8%, within 6%, within 4%, or within 2% over the course of at least 2 months, at least 3 months, at least 4 months, at least 6 months, or at least 12 months.
  • the method further comprises aging the dispersion for at least 6 months, at least 9 months, at least 12 months, at least 18 months, or at least 24 months, while maintaining the average measured particle size concentration (D50) within 10%, within 8%, within 6%, within 4%, or within 2%.
  • the afore-mentioned carbon black containing composition or method of preparing the same can have a wide range of applications in a variety of industrial fields (e.g., in fields where CB can serve for its mechanical properties, for its heat conductive properties, for its electrical conductive properties, and any such known properties of this material).
  • the carbon black containing composition or method of preparing the same can be used for the preparation of transfer members for the printing industry, whether digital or traditional.
  • the carbon black containing composition or method of preparing the same can be used for the preparation of radiation absorbing layers or imaging surfaces of transfer members for the printing method and apparatus according to the present teachings.
  • Figure 1 depicts schematically a first embodiment of a printing system
  • Figure 2 depicts schematically a second embodiment of a printing system
  • Figure 3 shows part of an imaging device comprising a set of VCSEL chips mounted on a support, according to one embodiment
  • Figure 4 is a schematic representation of the laser emitting elements of two VCSEL chips and the lines that they can trace on a relatively moving imaging surface;
  • Figure 5 is a schematic representation that demonstrates in one pair of rows the alignment between the VCSEL chips and the GRIN rods used as lenses to focus the emitted laser beams onto the imaging surface;
  • Figure 6 is a schematic representation of a transfer member "opaque" to radiation of laser emitting elements, which can be used in printing systems according to some embodiments of the invention, as illustrated in Figure 1 and Figure 2;
  • Figure 7 is a schematic representation of a transfer member "transparent" to radiation of laser emitting elements according to some embodiments of the invention.
  • Figure 8 is a schematic representation of a digital printing system using a transfer member as shown in Figure 7, panel B showing a magnified detailed view of the impression nip area illustrated as part of the system in panel A;
  • Figure 9 is a schematic representation of an alternative embodiment of a digital printing system as exemplified in Figure 8.
  • Figure 1 shows a drum 10 having an outer surface 12 that serves as an imaging surface.
  • the drum rotates clockwise, as represented by an arrow, it passes beneath a coating station 14 where it acquires a monolayer coating of fine particles.
  • the imaging surface 12 passes beneath an imaging station 16 where energy is applied to selected regions of the imaging surface 12 to heat and render tacky the particle coating on the selected regions of the imaging surface 12.
  • the energy is applied by exposing the selected regions of the imaging surface 12 to laser radiation.
  • heat may be applied to the imaging surface using a thermal print head, for example of the type used in thermal transfer printers, in thermal contact with the rear side of the drum 10, that is to say the side opposite to the particle coated imaging surface.
  • a thermal print head applies energy by conduction of heat through the transfer member.
  • radiant energy may be applied to the rear side of the transfer member, provided that the transfer member is made of materials transparent to the radiation.
  • the imaging surface 12 passes through an impression station 18, having a nip indicated by an arrow, where a substrate 20 is compressed between the drum 10 and an impression cylinder 22.
  • the pressure applied at the impression station 18 causes the selected regions of the coating on the imaging surface 12 that have been rendered tacky by exposure to laser radiation in the imaging station 16, to transfer from the imaging surface 12 to the substrate 20.
  • the regions on the imaging surface 12 corresponding to the selected tacky areas transferred to the substrate 20 consequently become exposed, being depleted by the transfer of particles.
  • the imaging surface 12 can then complete its cycle by returning to the coating station 14 where a fresh monolayer particle coating is applied only to the exposed regions from which the previously applied particles were transferred to the substrate 20 in the impression station 18.
  • the substrate also termed printing substrate, may be made of various materials (e.g., paper, cardboard, plastics, fabrics etc.), some optionally existing in coated and uncoated form depending on desired characteristics, and can be supplied to the impression station in different forms (e.g., as sheets or continuous webs).
  • thermoplastic polymeric particles selectively heated for transfer to the substrate are said to form a film, or as further detailed hereinafter a polymer film.
  • film indicates that each spot of particle(s) exposed on the imaging surface may form a thin layer or coating of material, which may be flexible at least until transfer to the substrate at the impression station.
  • film should not be taken to mean that spots of adjacent particles that are heated at the imaging station are to transfer collectively as a continuous coating. It is believed that a thin film formed on the imaging surface (i.e. by one or more adjacent particles sufficiently exposed to a laser beam) may at most retain its thickness or become even thinner upon impression.
  • the printing apparatus and method according to the present teachings advantageously enable the printing on a substrate of a thin layer of particles that have been rendered tacky.
  • the printed film can have a thickness of 1 micrometer or less, or of no more than 800 nm, or of no more than 600 nm, or of no more than 400 nm, or of no more than 200 nm, or even of no more than 100 nm.
  • the coating station 14 may comprise a plurality of spray heads 1401 that are aligned with each other along the axis of the drum 10 and only one is therefore seen in the section of Figure 1.
  • the sprays 1402 of the spray heads are confined within a bell housing 1403, of which the lower rim 1404 is shaped to conform closely to the imaging surface leaving only a narrow gap between the bell housing 1403 and the drum 10.
  • the spray heads 1401 are connected to a common supply rail 1405 which supplies to the spray heads 1401 a pressurized fluid carrier (gaseous or liquid) having suspended within it the fine particles to be used in coating the imaging surface 12. If needed the suspended particles may be regularly or constantly mixed, in particular before their supply to the spray head(s).
  • the particles may be circulated in the coating apparatus at any suitable flow rate, generally not exceeding 50 liter/min, and by way of example within a flow rate range of 0.1 to 10 liter/minute, or in the range of 0.3 to 3 liter/min.
  • the fluid and the surplus particles from the sprays heads 1401, which are confined within a plenum 1406 formed by the inner space of the housing 1403, are extracted through an outlet pipe 1407, which is connected to a suitable suction source represented by an arrow, and can be recycled back to the spray heads 1401.
  • spray heads any other type of nozzle or orifice along the common supply pipe or conduit allowing applying the fluid suspended particles are encompassed.
  • the coating station may comprise a rotatable applicator 1420 operative to wipe the fluid and suspended particles onto the surface.
  • the applicator 1420 may for example be a cylindrical sponge or it may comprise a plurality of flexible strips extending radially from a rotatable axle.
  • the material of the spongy roller or the strips is to be "relatively soft", selected so as to wipe the particles on the imaging surface 12, without affecting the integrity of the coat thereupon formed, in other words without scratching the layer of particles.
  • the surface of the applicator, or of its bristles or stripes may suitably comprise a closed cell foam (such as closed cell polyethylene, closed cell PVA or closed cell silicone); or a relatively soft open cell foam (such as a polyurethane foam); or a fabric, such as cotton, silk or ultra high molecular weight polyethylene (UHMWPE) fabric.
  • a closed cell foam such as closed cell polyethylene, closed cell PVA or closed cell silicone
  • a relatively soft open cell foam such as a polyurethane foam
  • a fabric such as cotton, silk or ultra high molecular weight polyethylene (UHMWPE) fabric.
  • UHMWPE ultra high molecular weight polyethylene
  • the fluid comprising the suspended particles may be supplied externally to the applicator 1420, in the manner shown in Figure 2, as a spray or a jet 1420 from nozzles 1401, which may be embodied as simply as holes in the wall of a pipe, but more precise and/or evenly distributing embodiments are also considered.
  • the fluid and suspended particles may be supplied internally.
  • the fluid may be provided by a supply duct, or spray, positioned within the applicator, for instance, within or in parallel with the axis 1421, and diffuse through the material of the applicator 1420 towards its external surface.
  • the particle supply system is a conduit for supplying the required particles, and may be implemented internally to the printing device or to a coating housing therewithin, or as an external supply system which transports appropriate particles to the coating device.
  • the applicator may serve to remove, at least partially, any particles that are not in direct contact with the imaging surface and optionally at least partially flatten the particles coated on the surface as a monolayer.
  • a monolayer of particles facilitates the targeted delivery of radiation, in embodiments where the particles are heated by laser light as emitted by the laser elements of the imaging station. This may ease the control of the imaging device, as the selectively irradiated particles reside on a single defined layer, which may facilitate focusing the laser radiation to form upon transfer to a substrate a dot of approximately even thickness and/or relatively defined contour.
  • the imaging surface may be a heat absorbing substrate or made of a suitably heat absorbing material, thus easing the transfer of energy from the imaging surface to the polymer particle(s) to render them tacky. It should be mentioned that because of the very small thickness of the particles, most of the laser energy can pass through them without being absorbed. Instead of heating the particles directly, the laser radiation tends instead to heat the imaging surface and the particles are heated indirectly.
  • the intermediate applicator 1420 (e.g., roller or brush) rotates about its axis, it applies the particles upon contact with imaging surface 12 of drum 10.
  • the outer surface of the applicator need not have the same linear velocity as the imaging surface and it can, for instance, be up to about ten-times higher. It may rotate in the same direction as drum 10 or in counter-direction.
  • the applicator may be independently driven by a motor, or driven by drum 10 by gears, belts, friction, and the like.
  • the surplus extraction system that serves to remove any particles that are not in direct contact with the surface, is configured similarly to the applicator.
  • the fluid that is externally or internally supplied to the applicator-like surplus extraction element, to serve as a remover of excess particles does not itself have any particles suspended within it.
  • the fluid of the surplus extraction system which may be regarded as a cleaning device, may be the same or different from the fluid in which the particles are suspended for the application device. For instance, particles may be applied while suspended in water or any other aqueous medium, and excess thereof may be removed by the same aqueous medium or by a different fluid, such as by an air stream.
  • the simplest form of seal is a wiper blade 1408.
  • a seal makes physical contact with the imaging surface and could score the applied coating if used on the exit side of the housing 1403, that is to say the side downstream of the spray heads 1401. For this reason, if such a seal is used, it is preferred for it to be located only upstream of the spray heads 1401 and/or at the axial ends of the housing 1403.
  • upstream and downstream as used herein are referenced to points on the imaging surface 12 as it cycles through the different stations.
  • Figures 1 and 2 also show how egress of the fluid within which the particles are suspended from the sealing gap between the housing 1403 and the drum 10 can be prevented without a member contacting the imaging surface 12.
  • a gallery 1409 extending in the present illustration around the entire circumference of the housing 1403 is connected by a set of fine passages 1410 extending around the entire rim of the housing 1403 to establish fluid communication between the gallery 1409 and the sealing gap.
  • the gallery 1409 is connected to a suction source of a surplus extraction system, which may be the same suction source as is connected to the outlet 1407 or a different one.
  • the gallery 1409 serves to extract fluid passing through the gap before it exits the housing 1403.
  • the low pressure also sucks off the drum 10 any particles that are not in direct contact with the imaging surface 12 and, if the sprayed fluid is a liquid, it also sucks off surplus liquid to at least partially dry the coating before it leaves the coating station 14.
  • Surplus liquid can alternatively and additionally be removed by a liquid extracting roller (e.g., having a liquid absorbing surface) positioned on the exit side of the coating apparatus.
  • any such elements directed at drying the particle coating can be internal to the coating device 14 (i.e., within plenum 1406 of housing 1403), or can alternatively be positioned downstream of the coating station, as long as it remains upstream of a station where the coating needs to be substantially dry.
  • the drying element if present, is advantageously compatible with the particle layer, and for instance does not negatively affect the particles and/or the integrity of the layer formed therefrom.
  • the gallery 1409 is connected to a source of gas at a pressure higher than the pressure in the plenum 1406.
  • the plenum 1406 may be at a pressure either above or below the ambient atmospheric pressure.
  • the gallery 1409 may be connected to a gas supply, preferably air, that is pressurized at higher pressure than the plenum pressure. In this case, air will be forced into the sealing gap under pressure through the passages 1410 and will split into two streams. One stream will flow towards the plenum 1406 and will prevent egress of the fluid within which the particles are suspended.
  • That stream will also dislodge and/or entrain particles not in direct contact with the imaging surface and assist in at least partially drying the coating if the carrier fluid is a liquid.
  • the second stream will escape from the coating station without presenting a problem as it is only clean air without any suspended particles.
  • the second gas stream may also assist in further drying of the particle coating on the imaging surface 12 before it leaves the coating station 14. If desired, the gas stream can be heated to facilitate such drying.
  • the afore-mentioned gallery 1409 does not extend around the entire circumference of the housing, so as to seal the plenum chamber on all sides. It can be a "partial" gallery or a combination of one or more air knives (with negative or positive flow) positioned either downstream or upstream of the spray head(s) and/or intermediate applicator(s) in parallel to the axis of the drum and/or on the lateral edges of the spray heads and/or applicators in a direction perpendicular to the axis of the drum.
  • a "partial" gallery on the exit side may, in some embodiments, serve as gas blower (e.g., cold or hot air) additionally or alternatively facilitating the drying of the particles, in which case the passages 1410 may be dimensioned to provide sufficient flow rate.
  • gas blower e.g., cold or hot air
  • a heater 1424 allowing the temperature of the particle layer and the imaging surface to be raised before it reaches the imaging station 16.
  • the temperature of the particles and the imaging surface may be raised by the heater from ambient temperature to above 30°C, or 40°C or even 50°C, so as to reduce the amount of further energy, such as laser energy, that is needed to render the particles tacky.
  • the heating provided by the heater 1424 should not itself render the particles tacky and should not raise their temperature to above 80°C or possibly to above 70°C.
  • Such heating of the particles and imaging surface may be further facilitated by using a fluid carrier at an elevated temperature.
  • a cooler 1422 allowing lowering the temperature of the imaging surface 12 before the previously exposed regions of the particle layer are replenished in. It is believed that an imaging surface at a temperature of less than 40°C, or less than 30°C, or even less than 20°C, but typically above 0°C, or even above 10°C, can reduce the temperature of the particles neighboring the exposed regions so that by the time the imaging surface is being replenished, the so-cooled particles may have no or reduced "residual tackiness", that is to say a partial softening insufficient for a subsequent step (e.g., transfer to a printing substrate).
  • the cooled coating behaves in the same manner as the particles freshly deposited on the exposed regions of the imaging surface. In this manner, only particles selectively directly and/or indirectly targeted by any laser element of a chip of an imaging device as herein disclosed would become sufficiently tacky for transfer to a printing substrate.
  • indirect targeting of a particle indicates that a laser beam emitting element, or any other source of thermal energy, may target a radiation absorbing layer or the imaging surface underneath the targeted particle. Such cooling of the particles and imaging surface may be further facilitated by using a fluid carrier at decreased temperature.
  • drum 10 may be temperature controlled by suitable coolers / heaters internal to the drum, such temperature controlling arrangements being operated, if present, in a manner allowing the outer surface of the imaging surface, or portions thereof, to be maintained at any desired temperature.
  • the shape and composition of the coating particles will depend in practice on the nature of the effect to be applied to the surface of the substrate 20.
  • the particles may conveniently be formed of a pigmented thermoplastic polymer, hence are also referred to as polymer particles.
  • Polymers and/or pigments associated therewith able to heat up and soften as a response to the irradiation wavelength of the laser beam emitting elements can be suitable. This need not be construed as limiting, as alternatively (and additionally) the particles may be rendered tacky by the laser elements as a result of the heating up of the imaging surface upon which they are applied.
  • the particles For printing of high quality, it is desirable for the particles to be as fine as possible to minimize the interstices between particles of the applied monolayer coating.
  • the particle size is dependent upon the desired image resolution and for some applications a particle size of 10 micrometer ( ⁇ ) or possibly even larger may prove adequate. However, for improved image quality, it is preferred for the particle size to be a few micrometers and more preferably less than about 1 ⁇ .
  • suitable particles can have an average diameter between 100 nm and 4 ⁇ , 300 nm and 1 ⁇ , in particular between 500 nm and 1.5 ⁇ . On account of the manner in which such particles are produced, they are likely to be substantially spherical but that is not essential and they may be shaped as platelets.
  • particle selection and ideal size determination will depend upon the intended use of the particles, the effect sought (e.g., visual effect in the case of printing), and the operating conditions of the relevant coating and imaging stations. Optimization of the parameters may be done empirically, by routine experimentation, by one of ordinary skill in the art.
  • particles e.g., thermoplastic particles serving to form an image as herein discussed, reinforcement particles or any other fillers serving in the manufacturing of the transfer member, radiation absorbing particles, such as CB, and any like particles, as detailed in other sections of the disclosure
  • thermoplastic particles serving to form an image as herein discussed
  • reinforcement particles or any other fillers serving in the manufacturing of the transfer member
  • radiation absorbing particles such as CB, and any like particles, as detailed in other sections of the disclosure
  • sizes may be characterized by their length, width, thickness, diameter, or any such representative measurement of their X-, Y- and Z- dimensions.
  • sizes are provided as average of the population of particles and can be determined by any technique known in the art, such as microscopy and Dynamic Light Scattering (DLS).
  • DLS techniques the particles are approximated to spheres of equivalent behavior and the size can be provided in terms of hydrodynamic diameter. DLS also allows assessing the size distribution of a population.
  • particles having a size of, for instance, 10 ⁇ or less have at least one dimension smaller than 10 ⁇ , and possibly two or even three, depending on shape. Though not essential, the particles may preferably be uniformly shaped and/or within a symmetrical distribution relative to a median value of the population and/or within a relatively narrow size distribution.
  • a particle size distribution is said to be relatively narrow if at least one of the two following conditions applies: A) the difference between the hydrodynamic diameter of 90% of the particles and the hydrodynamic diameter of 10% of the particles is equal to or less than 150 nm, or equal to or less than 100 nm, or equal to or less than 50 nm, which can be mathematically expressed by: (D90 - D10) ⁇ 150 nm and so on; and/or
  • D10, D50 and D90 can be assessed by number of particles in the population, in which case they may be provided as D N 10, D N 50 and D N 90, or by volume of particles, in which case they may be provided as D v 10, D v 50 and D v 90.
  • the foregoing measurements can be obtained by DLS techniques when the samples to be studied are suitably fluid. However, when the particles under study are in viscous media or in cured matrices, then typically such measurements are performed by microscopy.
  • D50 which can also be termed the "average measured particle size” may refer, depending on the measuring method most suited to the particles being considered and their media, either to D v 50 (by DLS and the like) or to the volume average size of particles found in a field of view of a microscope adapted to analyze in the scale of the particles. D50 measurements can relate, when applicable, to primary particle size or to secondary particle size.
  • having a relatively heterogeneously sized population of coating particles may allow relatively smaller particles to reside in interstices formed by relatively larger particles.
  • the particles may be characterized by an aspect ratio, i.e., a dimensionless ratio between the smallest dimension of the particle and the longest dimension or equivalent diameter in the largest plane orthogonal to the smallest dimension, as relevant to their shape.
  • the equivalent diameter (Deq) is defined by the arithmetical average between the longest and shortest dimensions of that largest orthogonal plane.
  • Particles having an almost spherical shape are characterized by an aspect ratio of approximately 1 : 1, whereas rod-like particles can have higher aspect ratios and flake-like particles can even have an aspect ratio of at least 1 : 100.
  • Such characteristic dimensions are generally provided by the suppliers of such particles and can be assessed on a number of representative particles by methods known in the art, such as microscopy, including, in particular, by light microscope for particles of several microns or down to estimated dimensions of about 200 nm, by scanning electron microscope SEM for smaller particles having dimensions of less than 200 nm (SEM being in particular suitable for the planar dimensions) and/or by focused ion beam FIB (preferably for the thickness and length (long) dimensions of nanoparticles). While selecting a representative particle, or a group of representative particles, that may accurately characterize the population ⁇ e.g., by diameter, longest dimension, thickness, aspect ratio and like characterizing measures of the particles), it will be appreciated that a more statistical approach may be desired.
  • a field of view of the image-capturing instrument e.g., light microscope, SEM, FIB-SEM etc.
  • the magnification is adjusted such that at least 5 particles, at least 10 particles, at least 20 particles, or at least 50 particles are disposed within a single field of view.
  • the field of view should be a representative field of view as assessed by one skilled in the art of microscopic analysis.
  • the average value characterizing such a group of particles in such a field of view is obtained by volume averaging.
  • D v 50 ⁇ [(Oeq(m) ⁇ /m] , wherein m represents the number of particles in the field of view and the summation is performed over all m particles.
  • the coating particles can be hydrophobic with different degrees, if any, of hydrophilicity. As the balance between the hydrophobic and hydrophilic nature of the particles may shift with time, the process is expected to remain efficient if the hydrophobic nature of the particles predominates. In the present disclosure such particles are said to be hydrophobic or substantially hydrophobic. It is envisaged that the particles will be carried by either a gaseous or a liquid fluid when they are sprayed onto the imaging surface or upon the intermediate applicator(s). When the particles are suspended in a liquid, in order both to reduce cost and minimize environmental pollution, it is desirable for the liquid to be aqueous.
  • the polymer used to form the particles prefferably be hydrophobic, so that blowing a gas stream over the coating will both serve to dislodge and/or entrain particles not in direct contact with the imaging surface and to dry the coating on the imaging surface, at least partially.
  • the substrate 20 it is possible to apply to the substrate 20 an effect similar to foil blocking, where the printed image transferred to the substrate has metal-like reflectivity.
  • This may be achieved using particles that are metallic or metal -like (e.g., made of a polymeric or ceramic material having a metallic appearance) and are coated with a clear thermoplastic polymer. Because of the manner in which metallic particles are produced (commonly by milling), they tend to be flat platelets and though not essential this enables highly reflective coatings of near mirror quality to be achieved. Such particles lend themselves to being burnished or polished which may be carried out while they are on the imaging surface 12 either by the use of high pressure during the spraying or by a burnishing roller.
  • a burnishing roller may be positioned downstream of the spray heads or other particle applicator. Burnishing is of particular advantage when operating the spray head(s) of the coating apparatus at relative low pressure and/or when including an intermediate applicator.
  • a burnisher may be positioned in the same housing as previously described or in a separate housing. Burnishing of the monolayer of particles is advantageously carried out, when desired, before the coating reaches the imaging station, i.e. while the particles are still on the imaging surface, but this need not be necessarily be the case as some printing system may benefit from burnishing of the particles following their transfer to the substrate.
  • Burnishing may be carried out with a dry roller or with a wet roller ⁇ e.g., impregnated and/or washed with the particles' vehicle, for instance water).
  • a wet roller e.g., impregnated and/or washed with the particles' vehicle, for instance water.
  • an intermediate applicator it may, in addition to applying the particles to the imaging surface, also at least partly burnish them.
  • the outer surface of the optional burnishing roller may rotate at a linear speed different than that of the imaging surface of the drum and/or of the outer surface of an intermediate applicator, if present. It can rotate in the same or counter-direction relative to the drum.
  • the particle carrier is the particle carrier
  • the particle carrier that is to say the fluid within which the coating particles are suspended, may be either a liquid or a gas. If liquid, the carrier is preferably water based and if gaseous the carrier is preferably air. In the interest of economy, surplus particles extracted ⁇ e.g., sucked) from the interior of the plenum of a housing may be recycled to the supply and/or applicator device.
  • the imaging surface 12 in some embodiments is a hydrophobic surface, made typically of an elastomer that can be tailored to have properties as herein disclosed, generally prepared from a silicone-based material.
  • the silicone-based matrix and layer therefrom may have any thickness and/or hardness suitable to bond the intended particles.
  • the suitable hardness is to provide a strong bond to the particles when they are applied to the imaging surface 12 in the coating station 14, the bond being stronger than the tendency of the particles to adhere to one another. It is believed that for relatively thin imaging surfaces ⁇ e.g., 100 ⁇ or less), the silicone-based material may have a medium to low hardness; whereas for relatively thick imaging surfaces ⁇ e.g., up to about 1 mm), the silicone-based material may have a relatively high hardness.
  • a relatively high hardness between about 60 Shore A and about 80 Shore A is suitable for the imaging surface.
  • a medium- low hardness of less than 60, 50, 40, 30, 20 or even 10 Shore A is satisfactory.
  • the imaging surface has a hardness of about 30-40 Shore A, a lower hardness believed to be preferable for spherical particles.
  • the hardness is of at least 5 Shore A.
  • the hydrophobicity enables the tacky film created by exposing the particles to radiation to transfer cleanly to the substrate without splitting.
  • a surface is said to be hydrophobic when the angle formed by the meniscus at the liquid/air/solid interface, also termed wetting angle or contact angle, exceeds 90°, the reference liquid being typically distilled water.
  • an imaging surface suitable for use with a printing system herein disclosed can be flexible enough to be mounted on a drum, appropriately extendible or inextensible if to be mounted as a belt, have sufficient abrasion resistance and/or resilience, be inert to the particles and/or fluids being employed, and/or be resistant to any operating condition of relevance (e.g., irradiation, pressure, heat, tension, and the like).
  • the composition forming the outer coat of the imaging surface can be able to absorb radiant energy at the wavelength of the laser emitting elements.
  • the release layer preferably absorbs over at least such portion of the NIR spectrum.
  • the heating up of the imaging surface outermost layer can assist in the softening of the particles disposed thereupon, sufficient heating rendering the particles suitably tacky so as to transfer to a printing substrate upon impression.
  • the desired tackiness can be achieved by using particles comprising a polymer and/or a pigment being tuned to the wavelengths of the laser elements of the imaging device, so as to directly heat up and soften upon exposure to the laser, and by selecting a suitable imaging surface.
  • the material forming the outer coat of the surface is such that it may absorb over a relatively wide range of laser wavelengths, compatible with different types of particles, each eventually having a different sub-range, even minute ones, of laser absorbance.
  • Carbon black (CB) which has a broad absorption and is a strong absorber in the NIR region, can be used to provide desired corresponding properties to the absorbing layer of the imaging surface. Incorporation of carbon black into silicone-based layers may also contribute to the thermal conductivity of the imaging surface and allows to modulate it, if and as desired.
  • Silicone-based elastomers comprising CB particles and methods of preparing the same are detailed in the following sections.
  • the imaging surface 12 in the drawing is the outer surface of a drum 10, which can be either directly cast thereupon or mounted as a sleeve separately manufactured. This, however, is not essential as it may alternatively be the surface of an endless transfer member having the form of a belt guided over guide rollers and maintained under an appropriate tension at least while it passes through the coating station. Additional architectures may allow the imaging surface 12 and the coating station 14 to be in relative movement one with the other. For instance, the imaging surface may form a movable plan which can repeatedly pass beneath a static coating station, or form a static plan, the coating station repeatedly moving from one edge of the plan to the other so as to entirely cover the imaging surface with particles.
  • both the imaging surface and the coating station may be moving with respect to one another and with respect to a static point in space so as to reduce the time it may take to achieve entire coating of the imaging surface with the particles dispensed by the coating station.
  • All such forms of imaging surfaces can be said to be movable (e.g., rotatably, cyclically, endlessly, repeatedly movable or the like) with respect to the coating station where any such imaging surface can be coated with particles (or replenished with particles in exposed regions).
  • the transfer member may comprise in addition to the imaging surface, on the side opposite the release layer, a body.
  • the transfer member body may comprise different layers each providing to the overall transfer member one or more desired property selected, for instance, from mechanical resistivity, thermal conductivity, compressibility (e.g., to improve "macroscopic” contact between the imaging surface and the impression cylinder), conformability (e.g., to improve "microscopic” contact between the imaging surface and the printing substrate on the impression cylinder) and any such characteristic readily understood by persons skilled in the art of printing transfer members.
  • the imaging surface may harbor more than the release ability it can provide to the irradiated tacky thermoplastic particles to transfer and the radiation related functionality (e.g., radiation absorbing properties) which can facilitate the process of rendering tacky the particles selectively subjected to irradiation.
  • the imaging surface can, for instance, be made of a material providing sufficient conformability, integrating the "conformable layer", or “conformational layer”, to its "release layer” and “radiation absorbing layer” functionalities. Conversely, the latter two functions may be provided by two distinct layers, the release layer (which will be in contact with the particles) and an underneath radiation absorbing layer.
  • an imaging surface can be a single/unique layer encompassing at least both release and radiation derived functions, optionally supplemented by conformational ability during impression.
  • the imaging layer may be formed from at least two distinct layers selected from the group comprising release layers, radiation absorbing layers and conformable layers.
  • the imaging surface consists of the three afore-mentioned types of layers (named by their predominant function), then it may be preferred to have them ordered such that the release layer may contact the particles, the radiation absorbing layer would be next (reducing the distance with the particles on the imaging surface outer side) and the conformational layer would be last, this layer being typically attachable or attached to a support.
  • the support as mentioned, can be rigid (e.g., the surface of a drum or any like mechanical part) or flexible (e.g., the body of a belt).
  • the transfer member can be substantially transparent or opaque, with respect to the wavelengths of the source of energy imparted thereto.
  • a transfer member is advantageously "transparent” or “opaque” over a similar range. Assuming for instance, a laser emitting in the range of 800 nm to 2,000 nm or a portion thereof, this radiation source being positioned on the "rear side" of the transfer member opposite to the imaging surface, a “transparent” member would allow sufficient progression of such beam from the rear side across member thickness, or at least until such beam reaches the radiation absorbing layer of the transfer member, over at least the same portion of the range.
  • an "opaque" member would block or reduce such beam progression to an extent the radiation absorbing layer can no longer enable softening of the particles to a point they are tacky enough for transfer.
  • a transfer member that is opaque when irradiated from its rear side can be transparent when subjected to irradiation from the imaging surface side, which may also be referred to as the front side. Differing index of refraction between layers of the transfer member may also determine the transfer characteristic of such member.
  • the characteristics of transparent and opaque transfer members, their respective transparency or lack thereof being considered in the context of irradiation from the rear side, are discussed in more details below.
  • An opaque transfer member 600 is schematically illustrated in Figure 6 by way of an exemplary cross-section through its layers.
  • a source of irradiation 640 and a single particle 650 which for clarity are not drawn to scale, are shown to illustrate how transfer member 600 can be used in a printing system according to some embodiments of the invention.
  • the uppermost layer 602 represents a release layer capable of transiently retaining the particles until they are selectively softened for release
  • 604 represents a layer capable of harvesting the radiation to enable the particles softening (e.g., a radiation absorbing layer)
  • 606 represents a conformational layer capable of facilitating contact between the release layer and particles thereupon and the topography of the surface of the printing substrate during transfer at an impression station
  • 608 represents a compressible layer capable of facilitating contact between the transfer member and the printing substrate
  • 610 represents a support layer for all the afore-said layers which can jointly form a desired opaque transfer member 600.
  • the imaging surface 12 can be formed of a single imaging layer 620 integrating the functions of layer 602 and 604 or the functions of layers 602, 604 and 606, the remaining layers forming the body 630 of the opaque transfer member 600.
  • the hardness of the imaging layer 620 and or of its constituting layers, if separate, is relatively low.
  • each of 602, 604, 606, and 620 may have a hardness of 50 Shore A or less, 40 Shore A or less, 30 Shore A or less and 20 Shore A or less; and of at least 5 shore A.
  • a release layer 602 can have, in some embodiments, a thickness of 3 ⁇ or less, of 2 ⁇ or less, or between 0.5 ⁇ and 1.5 ⁇ .
  • a release layer 602 can be made of any material capable of providing sufficient adhesion to native (non-tacky) particles and enough release to particles soften by irradiation to selectively transfer.
  • High release elastomers provide a variety of suitable candidates, including but not limited to liquid silicone resins (LSR,) room temperature vulcanization (RTV) silicones, polydialkyl siloxanes (PDAS), including for instance polydimethyl siloxanes (PDMS) silicones, which can be, if needed, further functionalized by desired reactive groups (e.g., amine groups, vinyl groups, silane or silanol groups, alkoxy groups, amide groups, acrylate groups etc., and combinations thereof, as known in the art of silicones) to produce functionalized silicones.
  • desired reactive groups e.g., amine groups, vinyl groups, silane or silanol groups, alkoxy groups, amide groups, acrylate groups etc., and combinations thereof, as known in the art of silicones
  • silicone is used broadly to include such functionalized silicones, unless explicit or evident to the contrary.
  • silicone While generally encompassed by the term “silicone”, such functionalized silicones may also be referred to as “silicone-based" polymers. Some functions can be cross-linkable moieties, while others may provide different desired properties to the elastomer. Additionally, the function of the elastomer is non-reactive and can be based on atoms such as fluor. These elastomers can be classified into addition-curable silicones and condensation-curable silicones, some chemical families enabling both curing methods.
  • a release layer can additionally reduce or prevent parasitic transfer.
  • the release layer 602, of an opaque transfer member 600 is preferably devoid or substantially devoid of fillers that may interfere with the activity of the CB particles of the radiation absorbing layer 604, over the range of radiation to which a transfer member formed therefrom would be subjected.
  • a similarly "passive" behavior is likewise desirable for a release layer 702 of a transparent transfer member 700.
  • a release layer may, in some embodiments, additionally benefit from non- scattering properties.
  • Non-limiting examples of addition-curable silicone (ACS) include LSR and addition- curable RTV, PDAS and PDMS silicones, whether or not further functionalized.
  • ACS elastomers are cross-linked to form a matrix in presence of cross-linkers and any such agent (e.g., a platinum catalyst) promoting the bridging of the polymers, any and all such agents being termed herein "addition curing" agent(s).
  • the ACS is a vinyl- functionalized silicone, which may be cured in presence of at least one addition-curing agent, under any curing conditions suitable for said materials.
  • Non-limiting examples of condensation-curable silicones include condensation- curable RTV, PDAS and PDMS silicones, whether or not further functionalized.
  • CCS elastomers can be cross-linked to form a matrix in absence of additional cross-linkers, such effect being provided by suitable moieties or functional groups on the silicone backbone.
  • condensation curing may further require a catalyst (e.g., a tin catalyst) and any such agent promoting the condensation of suitable moieties of the polymers, any and all such agents being termed herein "condensation curing" agent(s).
  • the CCS is a silanol-functionalized silicone, in a particular embodiment a silanol-terminated silicone.
  • the silanol functionalized CCS may be cured in presence of at least one condensation-curing agent, under any curing conditions suitable for said materials.
  • the CCS is a reactive amino-silicone.
  • Addition curing agents and condensation curing agents respectively suitable for the curing of ACS and CCS elastomers are known and need not be further detailed herein.
  • curing conditions for such materials are known to the skilled person and may, if needed, readily be optimized for any particular use by routine experimentation.
  • a radiation absorbing layer 604 can have, in some embodiments, a thickness of 25 ⁇ or less, or between 2 ⁇ and 20 ⁇ , or between 2 ⁇ and 10 ⁇ .
  • a radiation absorbing layer 604 can be made of any powder or elastomeric material capable of absorbing the radiation emitted by the laser elements of the imaging device, generating enough heat and/or for a sufficient duration so as to satisfactorily transfer heat to the imaging surface and the particles thereupon.
  • the materials forming such layer, and more generally the transfer member allow the heat generated by the application of energy by the imaging device to dissipate rapidly enough for the heating of the thermoplastic particles to be time and/or spot specific (e.g., enabling the formation of a desired pixel).
  • Elastomers having a high absorbing ability (e.g., >0.1 Abs/ ⁇ ) in the range of relevance, such as black silicone rubbers, are considered advantageous from a manufacturing standpoint.
  • a radiation absorbing layer can be made of PDMS loaded with either carbon black, carbon nanotubes, silicon carbides, iron oxides, laser dyes and the like.
  • a conformational layer 606 can have, in some embodiments, a thickness between 100 ⁇ and 150 ⁇ , or between 120 ⁇ and 150 ⁇ , or between 130 ⁇ and 140 ⁇ .
  • a conformational layer 606 can be made of any suitable elastomer, including for instance the afore-mentioned LSR, RTV, PDAS and PDMS silicones, whether or not further functionalized.
  • each of the layers is preferably made of an elastomer and composition compatible with the elastomeric composition of the adjacent layer.
  • Layers' compositions are deemed compatible when the materials composing a first layer do not prevent or otherwise affect the formation or function of an adjacent second layer.
  • layers prepared either by addition-curing or by condensation- curing are more likely to be compatible with layers prepared by the same curing method. If transfer members are to include a layer prepared by addition-curing and a neighboring layer prepared by condensation-curing, then such layers would be separated by a blocking layer preventing the mutual negative effects of one on the other.
  • Layer compositions can be further compatible if materials composing a first layer can positively interact with materials composing a second layer, by way of example, if the compositions of the two adjacent layers can promote some cross-linking at their interface facilitating their attachment one to another. This latter aspect of compatibility is however not essential, since distinct layers can be attached one to another by way of suitable adhesives or priming compositions.
  • the adhesive compositions capable of bonding adjacent layers are preferably transparent.
  • the distinct layers forming the imaging surface are made of silicones of the same chemical family, even if different compounds of the same family are used.
  • a number of layers can comprise cross-linkable PDAS or PDMS silicones which may however vary in cross-linkable functionalization, number of cross-linkable functional groups or molecular units, molecular weight, hardness and any such parameter generally characterizing such polymers.
  • imaging layer 620 can have, in some embodiments, a thickness between 5 ⁇ and 25 ⁇ , or between 5 ⁇ and 20 ⁇ , or between 5 ⁇ and 10 ⁇ . In embodiments where the imaging surface 12 is in the form of a single/unique imaging layer 620 combining 602, 604 and 606, such imaging layer 620 can have, in some embodiments, a thickness between 100 ⁇ and 150 ⁇ , or between 120 ⁇ and 150 ⁇ , or between 130 ⁇ and 150 ⁇ . Such a layer would incorporate the materials suitable for its "constituent" layers in similar amounts or proportions, as described above for some embodiments of the invention.
  • a compressible layer 608 can have, in some embodiments, a thickness between 300 ⁇ and 400 ⁇ , or between 300 ⁇ and 350 ⁇ , or between 300 ⁇ and 320 ⁇ .
  • the compressibility such layer can provide to the opaque transfer member 600 is typically of at least 50 ⁇ , at least 100 ⁇ , at least 150 ⁇ , or at least 200 ⁇ .
  • the compressibility in some embodiments, needs not to exceed 250 ⁇ , of the transfer member total thickness.
  • a compressible layer 608 can be made of any suitable compressible elastomer, such as providing a sponge- or foam-like structure.
  • a compressible layer provides for at least part of the desired compressibility of a transfer member which improves transfer of tacky particles to the substrate.
  • a compressible layer may improve the contact between the imaging layer and the substrate by adapting the imaging surface to inherent topographical variations of the substrate.
  • a compressible layer is made of any suitable compressible material or compressible combination of materials, having mechanical and optionally thermal properties suitable for the operability of the transfer member.
  • a compressible layer comprises (or even consists of) a material selected from the group consisting of room temperature vulcanization RTV and RTV2, liquid silicone LSR, Vinyl Methyl Silicone (VMQ), Phenyl Silicone Rubber (PMQ, PVMQ), fluorosilicone rubber (FMQ, FMVQ), alkyl acrylate copolymer (ACM), ethylene propylene diene monomer (EPDM) rubber, nitrile rubber, void- comprising hydrogenated nitrile butadiene rubber, S-cured and/or peroxide cured rubbers, open-cell rubbers, saturated open-cell rubbers, closed-cell rubbers and combinations thereof.
  • the rubber is a nitrile rubber having 40-60% (by volume) small voids.
  • the nitrile rubber is a void-comprising hydrogenated nitrile butadiene rubber (HNBR).
  • HNBR hydrogenated nitrile butadiene rubber
  • such support can be a flexible one.
  • a support layer 610 can have, in some embodiments, a thickness between 250 ⁇ and 350 ⁇ , or between 250 ⁇ and 300 ⁇ , or between 250 ⁇ and 270 ⁇ .
  • the opaque transfer member can be devoid of a compressible layer.
  • the compressibility desired at an impression nip can be provided by an element external to the transfer member.
  • a transfer member lacking a compressible layer can be used in association with an impression cylinder or any other pressure roller having such a layer as an outer compressible surface. Examples of Imaging Surfaces
  • the imaging surfaces prepared according to the above principles were hydrophobic surfaces made of an elastomer comprising silicone polymers cross-linked by addition curing.
  • the elastomeric composition forming this outer surface included an absorbing material or absorbing filler able to absorb radiation (e.g., radiation from laser beams) and to transfer heat generated thereby to the imaging surface with sufficient efficiency so as to soften the thermoplastic particles positioned thereupon to an extent they are rendered tacky enough to selectively transfer to a printing substrate.
  • Exemplary fluid compositions for an imaging surface including such a radiation absorbing layer were formulated by dispersing carbon black (CB) in compatible silicone-based polymers as detailed herein-below.
  • a "compatible" set of materials for any particular composition or formulation means that the presence of any such compatible compound does not negatively affect the efficacy of any other compound for any step of preparation or in the final composition.
  • Compatibility can be chemical, physical or both.
  • a surfactant suitable to disperse carbon black into a curable silicone fluid would be compatible both with the carbon black material and with the silicone polymers to be cured (as well as with any other agent required to perfect such curing; all collectively generally termed the "silicone media"). While in the description provided below, several dispersing methods are disclosed, these are not meant to be limiting.
  • Suitable equipment may include an ultrasonic disperser, a sand mill, an attritor media grinding mill, a pearl mill, a super mill, a ball mill, an impeller, a dispenser, an horizontal agitator KD mill, a colloid mill, a dynatron, a three-roll mill and a press kneader, to name a few.
  • CB materials may be suitable, among other functions, as an absorbing material for an imaging surface according to the present teachings.
  • the content of oxygen atoms on the surface of the carbon atoms may be selected or adjusting to amount within a range of 5 to 20 atomic percent, and/or by selecting or adjusting the content of volatile components in the carbon black to constitute from about 10% to 25% by weight of the powder, the dispersibility of the CB and/or the stability of the dispersion may be appreciably improved.
  • a stably dispersed CB may facilitate the preparation of an imaging surface or an absorbing layer so as to obtain a substantially uniform absorbing capacity over the entire surface thereof, even if absorbance may occur in fact underneath the outermost surface and nominal absorbance varies along the depth/thickness of the transfer member.
  • An even behavior of the transfer member e.g., to absorb radiation, to absorb thermal energy, to transfer heat, etc. is desirable to achieve quality printing.
  • atomic % for the surface oxygen relates to the ratio of the number of oxygen atoms (O) to the number of carbon atoms (C): (O/C)x l00% existing on a surface of the carbon black particles (including at any detectable depth in an interior portion of the particle).
  • XPS X-ray photoelectron spectroscopy
  • FTIR Fourier transform infrared spectroscopy
  • ESA electron spectroscopy for chemical analysis
  • a CB material can be oxidatively-treated to increase the atomic % of oxygen on its surface.
  • suitable oxidizing agents include ozone, hydrogen peroxide, nitric acids, and hypochlorous acids.
  • the carbon black can be oxidized, for instance, with ozone or an ozone-containing gas at ambient temperature.
  • hypohalous acid salt including, for instance, sodium hypochlorite and potassium hypochlorite.
  • a typical preparation involves mixing the carbon black powder with hypohalous acids or salts thereof, preferably in an aqueous medium, and stirring the mixture for 1-24 hours at a temperature of room temperature to about 90°C, elevated temperatures of 50°C or more being advantageous.
  • the powder is then separated from the slurry, washed to remove unreacted oxidizing agent and allowed to dry.
  • the degree of oxidation may be controlled by adjusting the concentration of the oxidizing agent, the ratio of the carbon black particles to the oxidizing agent, the oxidation temperature, the oxidation time, the stirring speed, and the like.
  • the amount of oxygen on the CB surface (whether oxidatively-treated or not) is preferably 5 atomic % or more, 7.5 atomic % or more, or 10 atomic % or more, from the viewpoint of dispersion suitability.
  • Examples of a carbon black having an amount of oxygen of less than 5 atomic %, which may therefore benefit from being oxidatively-treated to be rendered suitable include carbon black manufactured by a known method such as the contact method, furnace method, or thermal method.
  • low surface oxygen CB examples include Raven 5750, Raven 5250, Raven 2000, Raven 1500, Raven 1250, Raven 1200, Raven 1190 ULTRAII, Raven 1170, Raven 1255, Raven 1080, Raven 1060, and Raven 700 (all manufactured by Columbian Chemicals Company), Regal 400R, Regal 330R, Regal 660R, Mogul L, Black Pearls L, Monarch 700, Monarch 800, Monarch 880, Monarch 900, Monarch 1000, Monarch 1100, Monarch 1300, and Monarch 1400 (all manufactured by Cabot Corporation), Color Black FW1 (pH 3.5, BET surface area 320 m 2 /g), Color Black 18, Color Black SI 50, Color Black S160, Color Black S170, Printex 35, Printex U, Printex V, Printex 140U, Printex 140V, NiPex ® 180-IQ, NiPex ® 170-IQ (all manufactured by Evonik Degussa Corporation), No.
  • the carbon black having an amount of surface oxygen of 5 atomic % or more may be, in addition to being prepared by oxidative treatment as mentioned, a commercially available product. Specific examples thereof include Color Black FW2 (amount of volatile material 16.5wt.%, OAN 155 cc/lOOg, pH 2.5, BET 350 m 2 /g, PPS 13 nm), Colour Black FW 182 (amount of surface oxygen: 12 atomic %, amount of volatile material 20wt.%, OAN 142 cc/lOOg, pH 2.5, BET 550 m 2 /g, PPS 15 nm), Colour Black FW 200 (amount of surface oxygen: 12 atomic %, amount of volatile material 20wt.%, OAN 160 cc/lOOg, pH 2.5, BET 550 m 2 /g, PPS 13 nm), NiPex® 150 (amount of volatile material 10wt.%, OAN 120 cc/lOOg, pH 4.0, BET 175 m
  • the level of oxidation of the CB material can be estimated by Raman spectroscopy (e.g., using LabRAM HR Evolution, Horiba Scientific). This technique allows determining the D-band and G-band peaks of the compound under study for predetermined excitation laser wavelengths (e.g., in the range of 488 nm to 647 nm), laser powers (e.g., 40mW) and integration times (e.g., of 10s to 120s). Temperature can be controlled to reduce black noise (e.g., by cooling the detector). The Raman peak intensities can be obtained, an integrated software further allowing baseline correction. It is then possible to compute the Raman peak intensity ratio of the D-band and G-band, respectively I D and 3 ⁇ 4.
  • the spectral behavior and resulting band ratio can be empirically correlated with the level of oxidation of the elemental carbon materials.
  • a relatively low D-band to G-band ratio indicates that the CB is less oxidized than a CB having a relatively higher D-Band to G-Band ratio, all other structural properties of the CB being similar.
  • an I D /IG ratio of 0.8 or more, 1.0 or more, 1.2 or more indicates that the CB material is relatively oxidized as desired in some embodiments of the invention.
  • Such Raman spectra can be unaffected in the bands of interest by some elastomer matrices (notably PDMS), so that the method advantageously provides a non-destructive technique to assess CB characteristics within a cured composition.
  • the content of the CB particles in the imaging surface may advantageously be sufficient to achieve the desired radiation absorption, heat transfer, selective tackiness of the particles, which effects may in turn depend on a variety of operating conditions of a printing system in which such transfer member would be used.
  • the carbon black is present in the layer forming the imaging surface or in the radiation absorbing layer at a concentration between 0.5% and 20% by weight of the cured layer, or from lwt.% to 15wt.%, or from 2wt.% to 10wt.%, or from lwt.% to 7.5wt.%, or from 5wt.% to 20wt.%, or from 10wt.% to 20wt.%, or from 15wt.% to 20wt.%.
  • the desired amount of CB in the elastomer matrix may vary according to the desired effect.
  • concentrations as low as 0.01wt.% to 3wt.% or even in the range of 0.05wt.% to 1.5wt.% may suffice to confer electrical conduction to the matrix, assuming the bulk CB material is suitable to provide such an electrical conduction.
  • the pH of an aqueous dispersion of the CB can preferably be in an acidic to around neutral range, for instance from pH 2.0 to pH 8.5, from pH 2.5 to pH 7.5, and advantageously, in a relatively acidic range from pH 2.0 to pH 5.5, or from pH 2.0 to pH 4.5, or from pH 2.5 to pH 4.0, or from pH 2.0 to pH 3.5.
  • the pH of a CB dispersion of pre- determined concentration can be measured with any suitably calibrated pH-meter equipment, for instance, according to ISO 787-9.
  • a 4wt.% CB dispersion (in 1 : 1 distilled watenmethanol) can be stirred for 5 minutes with a magnetic stirrer at about 600-1,000 rpm, whilst the pre-calibrated pH electrode is immersed in the tested dispersion. The reading of the pH value is taken one minute after switching off the stirrer.
  • a dibutyl phthalate (DBP) absorption value of the CB material is not particularly limited, but is typically from about 50 mL/lOOg to about 200 mL/lOOg, or from 100 mL/lOOg to 200 mL/lOOg, or from 150 mL/lOOg to 200 mL/lOOg.
  • DBP values, or similar Oil Absorption Numbers (OAN) are provided by the CB manufacturers, but can be independently determined by known methods such as according to JIS K6621 A method or ASTM D 2414-65T.
  • Carbon black particles can be further characterized by specific surface area measurements, the most prevalent methods including cetyltrimethylammonium bromide adsorption (CTAB), iodine adsorption and nitrogen adsorption.
  • CTAB cetyltrimethylammonium bromide adsorption
  • iodine iodine adsorption
  • nitrogen adsorption iodine adsorption
  • a specific surface area of the CB material is not particularly limited, but when determined by BET nitrogen absorption techniques, is preferably from 50 m 2 /g to 650 m 2 /g, or from 100 m 2 /g to 550 m 2 /g. Generally such BET values are provided by the CB manufacturers, but can be independently determined by known methods such as according to ASTM D3037.
  • the substantially even dispersion / uniform absorbing capability described hereinabove can be facilitated by using CB in the formed layer having an average particle size of less than one micrometer.
  • Such dimensions are preferred not only with respect to primary particle size (PPS), but also for secondary particle size (SPS), which may result from agglomeration of such primary particles.
  • PPS primary particle size
  • SPS secondary particle size
  • Particles, both primary and secondary, having an average particle size of less than half the wavelength of the emitted beam are further preferred, as scattering is accordingly reduced.
  • CB particles having an average particle size of less than 500 nanometers, less than 400 nm, less than 300 nm or less than 200 nm are favored.
  • CB particles having an average size typically a primary particle size (PPS), of 100 nm or less are deemed in the nano-range, primary particles having an average size of 80 nm or less, 60 nm or less, 40 nm or less, or 30 nm or less, being particularly preferred for close particle packing.
  • the CB particles have an average PPS of 5 nm or more, or 10 nm or more, or 15 nm or more.
  • the size of the particles, predominantly of the primary particles may affect their ability to closely pack within the elastomer, relatively small particles being capable of higher packing density than their relatively larger counterparts.
  • a lower amount of relatively small particles may achieve a similar CB density as a higher amount of relatively large particles.
  • the particles may segregate and form a gradient-like distribution across the layer thickness. Larger CB secondary particles may tend to more rapidly migrate and accumulate towards the bottom of the layer, while relatively smaller particles may follow such a trend, if at all, at a slower pace, hence remaining in relatively higher concentration in the upper section of the layer.
  • “bottom” and “top” sections of the layer relate to their orientation during curing, and not necessarily when installed and in operation in a printing system.
  • Such a segregation of the particles forming inner strata of particle distribution along the depth of the imaging surface may be advantageous if a sufficient thickness of the upper section becomes substantially devoid of CB particles.
  • This "top stratum" can serve as a release layer, the absence of particles increasing its smoothness.
  • a relatively high smoothness of the releasing surface of the imaging layer can be desirable.
  • Smooth surfaces generally display an arithmetical mean deviation R a of less than 1 micrometer. In some embodiments, the surface roughness R a of the imaging surface is less than 0.5 ⁇ , or less than 0.2 ⁇ , or less than 0.1 ⁇ .
  • PPS primary particle size
  • SPS secondary particle size
  • the CB particles may have any suitable aspect ratio, i.e., a dimensionless ratio between the smallest dimension of the particle and the longest dimension in the largest plane orthogonal to the smallest dimension.
  • the carbon black primary particles are approximately spherical and can have an aspect ratio in the range of 0.2: 1 to 1 :5, or 0.5: 1 to 1 :2.
  • Secondary particles of CB which may agglomerate therefrom are not necessarily spherical, still their aspect ratio can be in the range of 0.1 : 1 to 1 : 10, 0.2: 1 to 1 :5, or 0.5: 1 to 1 :2.
  • the carbon black primary particles may preferably be uniformly shaped and/or within a symmetrical distribution relative to a median value of the population.
  • the carbon black secondary particles are within a relatively narrow particle size distribution, such narrow PSD being advantageously maintained in the cured silicone elastomer.
  • a silicone surfactant having good heat stability and compatibility with dimethyl silicone fluids was poured into a spinning tree-roll mill grinding machine (Model JRS230, manufactured by Changzhou Longxin Machinery Co. Ltd.), and operated for up to about one hour, at room temperature ⁇ circa 23°C).
  • the speed was adapted to the viscosity of the paste as the milling process proceeds, such that the speed was in the range 100-800 rpm.
  • One such surfactant was a functional pendant amine / dimethyl silicone copolymer having an amine number of 8 and a viscosity at 25°C of about 3700 cSt (GP-342, Genesee Polymers Corporation) which was added in an amount of 375 grams (g) so as to constitute 37.5% by weight of the total composition (wt.%).
  • Carbon Black nano-powder Cold Black FW 182, Orion Engineered Carbons, CAS No. 1333-86-4, 20wt.% volatile matter, pH 2.5, 550 m 2 /g BET Surface, PPS 15 nm
  • the dried CB powder were slowly added to the silicone fluid, such amount of CB constituting 25wt.% of the final composition.
  • the powder initially mixed with the surfactant mainly consisted of larger agglomerates, aggregates or chunks of CB having size of above 5 ⁇ or even greater than 10 ⁇ , as estimated by microscope techniques.
  • the CB- surfactant mixture was milled until the CB powder was sufficiently size-reduced to be homogeneously dispersed in the silicone fluid and a black, high viscosity mass was obtained.
  • Such size reduction (as well as any other step of the process) was performed under a controlled temperature environment at a temperature suitable to the most heat-sensitive of the materials employed.
  • amino silicones set such threshold of heat-sensitivity, loosing their activity at temperatures of about 70°C or more.
  • the size-reduction step involving the amino silicone surfactant was performed under controlled temperature of about 50°C.
  • the CB primary particles formed approximately spherical agglomerates and the average size (e.g., diameter) of such CB secondary particles following this step was of about 200-400 nanometers, as estimated by image analysis of the cured layer later obtained under light microscope.
  • a top view picture was captured by scanning electron microscope (SEM; FEI MagellanTM 400 operated in tunneling mode) and at least 10 particles deemed by a trained operator to represent the majority of the CB population, such particles forming a representative set, were measured.
  • SEM scanning electron microscope
  • FEI MagellanTM 400 operated in tunneling mode at least 10 particles deemed by a trained operator to represent the majority of the CB population, such particles forming a representative set, were measured.
  • amine groups of the amino-silicone surfactant bind to carboxy moieties of the carbon black, sufficiently enveloping the CB particles so as to reduce or prevent their agglomeration.
  • Carbon black need not necessarily be functionalized with organic carboxylic acid, as oxygen absorbed on its surface behaves in a similar manner.
  • a mixture of vinyl functional polydimethyl siloxane (Polymer XP RV 5000, Evonik® Hanse, CAS No. 68083-18-1) containing a small amount of the same GP-342 surfactant (9: 1 ratio by weight, respectively) was separately prepared with a high-shear homogenizer (T 50 digital Ultra-Turrax® equipped with R50 stirring shaft, IKA®-Werke GmbH) operated for about twenty minutes at a controlled temperature of 20°C and at 10,000 rpm.
  • a high-shear homogenizer T 50 digital Ultra-Turrax® equipped with R50 stirring shaft, IKA®-Werke GmbH
  • the presence of additional surfactant in the curable fluid prevents or reduces migration of this amine silicone polymer from the carbon particles to the vinyl functional PDMS, which diffusion, if overly extensive, could cause undesired agglomeration/aggregation/floculation of the carbon black particles.
  • the mixture comprising the vinyl functional PDMS was added to the black mass in an amount of about 375g, so as to provide the remaining 37.5wt.% of the composition. The addition was performed in step-wise fashion under continuous milling at the same conditions, until the black mass turned into a high-viscosity, shiny black paste (typically within 1 hour) having a high concentration of carbon black.
  • the black silicone paste prepared as above-detailed was diluted to a concentration of 5 wt.% CB or less. Dilution was performed with a "Silicone premix" which was prepared as follows: a vinyl-terminated polydimethylsiloxane 5000 cSt (DMS V35, Gelest®, CAS No. 68083-19-2) in an amount of about 50wt.%, a vinyl functional polydimethyl siloxane containing both terminal and pendant vinyl groups (Polymer XP RV 5000, Evonik® Hanse, CAS No.
  • VQM Resin-146 Gelest®, CAS No. 68584- 83-8
  • VQM Resin-146 Gelest®, CAS No. 68584- 83-8
  • the concentrated black paste was mixed with the silicone premix to reduce the CB concentration to 5 wt.% CB, as follows: GP-342 was added to the silicone premix so that their respective concentrations were 8 wt.% and 72wt.% of the final diluted composition.
  • the concentrated black paste was added so as to constitute 20wt.% of the diluted composition, all these additions being performed under continuous stirring with a high-shear homogenizer (T 50 digital Ultra- Turrax® - IKA) at a controlled temperature of 20°C and at 10,000 rpm. The stirring was maintained for approximately two hours until the diluted black PDMS silicone mixture was homogeneous (e.g., no black chunks or aggregates were observed).
  • Different final concentrations of carbon black were similarly prepared by accordingly adjusting the quantities of the afore-mentioned stock fluids or pastes. Curing step
  • a diluted black PDMS silicone mixture as above-prepared can be rendered curable by the addition of: at least one catalyst, typically in an amount of about 0.0005wt.% to 0.2wt.%, or about 0.05wt.% to about 0.2wt.% of the total curable composition, at least one retardant or curing inhibitor to better control the curing conditions and progression, typically in an amount of about 0.1wt.% to 10wt.%, or from about lwt.% to 10wt.% and finally, at least one reactive cross-linker, typically in an amount of about 0.5wt.% to 15wt.%, or from about 5wt.% to 15wt.%, the addition of the reactive cross-linker initiating the addition curing of the black PDMS mixture.
  • at least one catalyst typically in an amount of about 0.0005wt.% to 0.2wt.%, or about 0.05wt.% to about 0.2wt.% of the total curable composition
  • at least one retardant or curing inhibitor
  • the above-described 5wt.% CB diluted black PDMS silicone mixture was rendered curable by the addition of: a platinum catalyst, such as a platinum divinyltetramethyl- disiloxane complex (SIP 6831.2, Gelest®, CAS No. 68478-92-2) in an amount of about 0. lwt.%, a retardant, such as Inhibitor 600 of Evonik® Hanse, in an amount of about 3.7wt.%, and finally, a reactive cross-linker, such as a methyl-hydrosiloxane-dimethylsiloxane copolymer (HMS 301, Gelest®, CAS No. 68037-59-2) in an amount of about 8.7wt.% of the total curable composition.
  • a platinum catalyst such as a platinum divinyltetramethyl- disiloxane complex (SIP 6831.2, Gelest®, CAS No. 68478-92-2
  • a retardant such as Inhibitor 600
  • This addition-curable composition was shortly thereafter applied upon the desired mechanical support (e.g., upon a transparent or non-transparent body) with an automatic film applicator (Model: BGD281, Shanghai Jiuran Instrument Equipment Co., Ltd.) operated at 5- 100 mm/s draw-down speed, the layers so applied forming predetermined thicknesses in the range of 5-200 micrometers.
  • an automatic film applicator Model: BGD281, Shanghai Jiuran Instrument Equipment Co., Ltd.
  • a sheet of polyethylene terephthalate (PET, 100 & 150 micrometer thickness from Jolybar Ltd.) was used, such support being optionally pre- treated (e.g., by corona or with a priming substance) to further the adherence, to its support, of the material including the radiation absorbing layer.
  • Corona treatment when applied to the body, included an exposure of about 20 minutes to UV-irradiation (Ultraviolet Ozone Cleaning System T10X10/OES/E, supplied by UVOCS® Inc.).
  • a priming substance when used to pre-treat the body, can comprise 2.5wt.% tetra n-propyl silicate (CAS No.
  • the priming substance can be applied by wiping the surface of the recipient layer / body with a clean laboratory fabric soaked with the priming fluid.
  • Transparent supports can be made of any optically clear suitable material (e.g., silicones such as polysiloxanes, polyethylenes, such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), polyacrylates, such as poly(methylacrylate) (PMA) and poly(methyl methacrylate) (PMMA), polyurethanes (PU), polycarbonates (PC), polyvinyls, such as polyvinyl chloride (PVC), polyvinyl alcohol and polyvinyl acetate, polyesters, polystyrenes including acrylonitrile-butadiene-styrene copolymer, polyolefins (PO), fluoro- polymers, polyamides, polyimides, polysulfones or the like, copolymers thereof or blends thereof.
  • any optically clear suitable material e.g., silicones such as polysiloxanes, polyethylenes, such as polyethylene terephthalate (PET) and polyethylene
  • a material is said to be optically clear if it allows light to pass through the material without being scattered (ideally 100% transmission). While transparency is generally assessed with respect to visible light, in the present context a material would be suitably transparent if having a transparency/transmission of at least 85%, at least 90% or at least 95% to the wavelengths of relevance to the emitting beams used in any particular system. Transparency can be assessed by measuring the optical transmittance of a predetermined thin sample of the material (e.g., a flat square having edges of 1 cm and a thickness of 0.2-2 mm, or more if desired for elements external to the transfer member) using a spectrophotometer, over the wavelength range of relevance.
  • a predetermined thin sample of the material e.g., a flat square having edges of 1 cm and a thickness of 0.2-2 mm, or more if desired for elements external to the transfer member
  • a refractive index (RI) of about 1.35 to 1.45 indicates an optically clear / transparent material.
  • Each layer of a transparent transfer member through which radiation should progress should have similar or same RI values and/or transparency properties, so as to constitute a multi-layered transfer member having preferably even such characteristics across its thickness. Such properties are considered similar if within ⁇ 5%, or within ⁇ 2%, or even within ⁇ 0.5%.
  • the refractive index (RI) of materials is generally provided by the manufacturers, but can be independently assessed by methods known to the skilled person.
  • fluid materials e.g., un cured / pre-cured silicones
  • ASTM D1218 may be suitable, while solid materials can be tested according to ASTM D542.
  • a compressible element external to the transfer member can be used instead of an internal compressible layer.
  • the compressible element needs to be transparent at least to the same extent.
  • Transparent supports, layers thereof, or external elements preferably have a yellowness index of 1 or less.
  • the black polydimethyl siloxanes mixture whether applied on a pre-treated body or on a non-pre-treated body, was cured for two hours at 70°C in a ventilated oven (UT 12 P, Thermo Scientific Heraeus ® Heating and Drying Ovens), followed by one hour post-curing at 120-140°C to achieve a full cure and stable bonding of the layer to the support.
  • the amount should be enough to envelop the CB particles and prevent, reduce or delay their agglomeration/aggregation; on the other hand, an excess amount should be avoided to prevent, reduce or delay any deleterious effect on addition curing that such unbound amino silicones may have.
  • a suitable concentration of amino silicones may depend on the type of CB particles and silicone media, as well as on the relative concentrations of the carbon black and curable silicone. This concentration may be determined by routine experimentation.
  • the weight-per-weight ratio between the carbon black and its dispersant is from 0.4: 1 to 2: 1, from 0.7: 1 to 1.8: 1, or 0.9: 1 to 1.6: 1, or approximately 1 : 1 or 1 : 1.5.
  • Amino silicones having a relatively low number of amine moieties may be advantageous in achieving this balance.
  • Mono-amines may be preferred, in particular when the amine moiety is terminally positioned. Without wishing to be bound by any particular theory, it is believed that once attached to carbon black, a terminal mono-amine is hindered and thus unavailable to negatively affect curing.
  • the surprising efficacy of the amino silicone was further corroborated with the preparation of a first comparative formulation similar to the above, in which the amino silicone was replaced by a dispersant of a different chemical family known for its expected suitability with CB: a polyglycerin-modified silicone KF-6106, supplied by Shin-Etsu Chemical Co.
  • This conventional surfactant failed to satisfactorily disperse the CB particles of the present formulation.
  • a commercially available concentrated CB paste (Akrosperse 20-MI-005, 50%wt CB, Akrochem Corporation) was mixed with the same ACS PDMS (DMS V35) in respective amounts yielding a 5wt.% final CB concentration.
  • the CB paste was used as supplied, without addition of any surfactant of any type.
  • the mixture was dispersed using the spinning tree-roll mill similarly operated. Following this control process, the CB displayed relatively large aggregates (-0.5-1.5 ⁇ , as microscopically assessed), which were at least two-fold larger than the secondary particles formed using the present formulation and method.
  • acrylate functions of silicone acrylates can achieve similar CB dispersion.
  • Exemplary silicone acrylates were formulated in a PDMS matrix as above-detailed, with minor modifications, such as the amount of the carbon black being of only 3wt.% instead of previously described 5wt.%.
  • an acrylate content of at least 0.5wt.% in the silicone surfactant is believed to be satisfactory, higher contents of more than 5wt.% being deemed preferable. It is believed that higher amount of an active moiety of a surfactant on any given backbone may allow reducing the amount of surfactant necessary for the dispersion of same amount of CB particles.
  • the content of acrylate in the silicone surfactants is typically provided by their suppliers, but can be determined by standard measuring procedures.
  • CB Cold Black FW 182, Orion Engineered Carbons
  • amino silicone surfactant BYK LP X 21879, having an amine number of about 35, BYK Additives & Instruments
  • xylene AR having a boiling point of about 138.4°C, CAS No. 1330-20-7, Bio-Lab Ltd.
  • the CB powder was dried for at least two hours at 120°C before being mixed with the silicone surfactant.
  • the dispersion was carried out in an attritor bead mill (Attritor HD-01, Union Process ® ) with stainless steel beads of about 4.76 mm (SS 302 3/16 inch beads, Glen Mills Inc.) at 700 rpm until the CB particles reached an average SPS (e.g., as assessed by D50) of less than 100 nm, generally of about 70 nm, which typically required about 1.5-2.5 hours, depending on the batch size.
  • the size reduction was performed under controlled temperature of 50°C.
  • the size distribution was then assessed by DLS (Malvern Zetasizer Nano S) on a sample comprising about 0.1wt.% of CB and the surfactant-dispersed CB particles were found to be in the nano-range (having a D v 10 of about 48 nm, a D v 50 of about 74 nm, and a D v 90 of about 139 nm).
  • the CB dispersion was added to a two-part LSR silicone fluid, the relative amount of the added dispersion depending on the desired final amount of CB in the matrix.
  • the CB concentrations per weight of the final matrix i.e. excluding the volatile solvent
  • the according weight of CB dispersions i.e. about 6g, 12g and so on
  • the stock was diluted in excess volatile solvent, xylene in the present case, typically at a weight per weight ratio of at least 1 :4, for instance at 1 :9 wt./wt.
  • the CB particles in the diluted silicone matrix appeared to remain stably dispersed, as assessed by light microscopy.
  • the diluted CB - LSR - xylene suspension was applied to a smooth releasable support (e.g., non-treated PET sheet) by spray coating using an air pressure brush.
  • Alternative application methods are possible (e.g., rod coating and the like).
  • partial curing of the silicone matrix may proceed at 120°C (taking about 0.5-1 hour, depending on layer thickness)
  • such step can be accelerated by raising the temperature (e.g., reducing curing duration to about 20 minutes if cured at 140°C).
  • a clear silicone layer (due to serve as a conformational layer) was then cast on top of such a partially cured radiation absorbing layer / imaging layer.
  • One such silicone overcoat was a two-component clear liquid silicone, QSil 213, commercially available from Quantum Silicones.
  • the resulting PET-supported layers were further partially cured at about 100°C for approximately 1-2 hours.
  • the PET support was then peeled away and the two layers inverted so as to have the CB-loaded radiation absorbing layer facing up and the clear conformational layer facing down, the latter layer being then attached to the desired support (e.g., a transparent support) by any suitable method.
  • the attachment of such layers to the support contributed to the completion of the curing of the imaging surface.
  • This alternative procedure allows the preparation of a silicone matrix having a relatively high load of carbon black particles, such particles having the advantage, as in the previously described method, of being in the sub-micron range and even predominantly in the nano- range.
  • the present procedure alternatively involves condensation-curing of cross- linkable condensation-curable silicones.
  • the CB material was dried (at least two hours at 120°, then size reduced in presence of a silicone surfactant.
  • 50g of CB Cold Black FW 182
  • 50g of amino silicone surfactant BYK LP X 21879
  • HMDSO hexamethydisiloxane
  • the dispersion was carried out for 4 hours in an attritor bead mill with stainless steel beads of about 4.76 mm (as previously described) at 700 rpm until the CB particles reached an average SPS (e.g., as assessed by D50) of about 90 nm, as assessed by DLS.
  • the size reduction was performed under controlled temperature of 20°C.
  • the size distribution was then assessed by DLS (Malvern Zetasizer Nano S) on a sample comprising about 0.1wt.% of CB and the surfactant-dispersed CB particles were found to be in the nano-range (having a D v 10 of about 52 nm, a D v 50 of about 91 nm, and a D N 90 of about 211 nm).
  • the CB dispersion was added to a silanol-terminated polydimethyl- siloxane, the relative amounts of the added dispersion depending on the desired final amount of CB in the matrix.
  • the CB concentrations per weight of the final matrix were about 5.5wt.%, 12.5wt.% and 21.4wt.%.
  • the according weight of CB dispersions i.e. 40g, 80g and 120g was added to silanol-terminated PDMS (DMS S-27, 700- 800 cSt, Gelest ® ) in respective amounts of 160g, 120g and 80 gr.
  • the resulting CB silicone fluid was mixed for about ninety minutes in the attritor under the same conditions (700 rpm and 20°C) resulting in a black mass of condensation-curable PDMS.
  • CB-dispersed in the curable silicone were added lg of cross-linker (ethylpolysilicate PSI023, Gelest ® or ethylsilicate 48, Colcoat) and 0.05g of tin catalyst (dioctyl tin bis(acetylacetonate) Tin Kat ® 223, CAS No. 54068-28-9, TIB).
  • cross-linker ethylpolysilicate PSI023, Gelest ® or ethylsilicate 48, Colcoat
  • tin catalyst dioctyl tin bis(acetylacetonate) Tin Kat ® 223, CAS No. 54068-28-9, TIB
  • the silicone layer was applied by a rod wire at predetermined thicknesses of up to about 40 ⁇ (including layers of 5 ⁇ and 20 ⁇ ) and allowed to cure at ambient conditions (circa 23°C and 30-60% RH) for about 12-24 hrs.
  • the partly cured structure was transferred to an oven for 2hrs at 120-140°C, for post-curing.
  • the pattern of dispersion of the CB particles in the condensation-cured silicone matrix was assessed by light microscopy as previously detailed and found stable.
  • the conventional formulations lack CB particles having suitable properties, and/or appropriate amounts and/or suitable agents able to prevent the reagglomeration of primary particles that may be transiently obtained during any such milling.
  • the sample of interest was cast on a smooth support, such as a glass slide, and leveled by rod coating to a known thickness and cured, the cured layer having generally a thickness of at least 2 ⁇ , as established by confocal microscopy.
  • the cured layer was gently separated from its casting support and placed in a film holder suitable for subsequent measurements.
  • the optical absorbance of such samples was measured with a spectrophotometer over a range of at least 300 nm to 1200 nm (Cary 5000, UV-Vis-NIR spectrophotometer from Agilent Technologies).
  • the drop in absorbance between the two sides of the film was normalized to the thickness of the tested samples and the absorbance of such layers per micrometer of thickness (Abs/ ⁇ ) was calculated.
  • CB particles dispersed according to the various methods herein disclosed provided comparable absorbing properties per micrometer depth of layer, such absorbance generally decreasing as the wavelengths increased.
  • the methods of preparation and resulting layers were exemplified with three types of silicone polymers, two types of curing method and two types of amino silicones, see items 1-3 for addition curing of ACS PDMS, items 6-11 for addition curing of ACS LSR and items 12-13 for condensation curing of CCS PDMS. These examples also represent different types of interactions between the silicone surfactants and the CB particles.
  • Amino silicone surfactants are expected to form acid-base relationship or amine-epoxy interactions. Silicone acrylate surfactants are believed to form dipole:dipole interactions.
  • CB concentration dependent patterns can readily be established by the skilled person, whom can elect desired CB loading as per peak of optimal activity and/or intended use. For all practical purposes, it is believed that carbon black presence in curable or cured silicone compositions needs not to exceed 30wt.%, being often of no more than 25wt.%.
  • a support layer 610 for a opaque body typically includes an elastomer reinforced by any suitable solid reinforcement material, such as particles or fibers which can act as mechanical fillers, or a fabric impregnated with such an elastomer.
  • Solid reinforcement materials generally are in an amount not exceeding 10% by weight of such support layer. Fibers are generally in the range of about 50 to about 200 ⁇ , while particles typically do not exceed 10 ⁇ in average size.
  • the reinforcement material may consist of, or consist essentially of, one type of solid mechanical filler, in some embodiments the body may comprise both reinforcement particles and fibers in any desired proportion.
  • the fibers comprise a material selected from the group consisting of organic fibers, meta-aramid, para-aramid, polyamide, nylon fibers, polyester fibers, high density polyethylene fibers, natural fibers, cotton fibers, inorganic fibers, glass fibers, carbon- based fibers, ceramic fibers, metal fibers and combinations thereof.
  • the fibers are surface-treated fibers, which surface treatment increases adhesion of the fibers.
  • the elastomer embedding the fibers is of silicone
  • vinyl silanes may, for instance, be suitable to surface-treat the fibers.
  • isothiocyanate silane or polyol silane can be suitable to surface-treat the fibers.
  • the fibers constitute a fabric.
  • the fabric has a thickness of not less than 50 micrometers and not more than 200 micrometers.
  • the fabric is 1-ply or at least 1 -ply, in some at least 2-ply, in some at least 3- ply, and in some embodiments at least 4-ply.
  • fabrics made of thin fibers e.g., of up to 1 mm thickness, or of up to 0.8 mm thickness, or of up to 0.6 mm thickness, or of up to 0.4 mm thickness, or even of up to 0.2 mm thickness
  • the yarn density can be expressed by the number of threads in the warp and weft direction of the fabric per unit length.
  • the number of threads in any given direction can be as low as about 10 per cm and as high as about 20 or even 30 per cm.
  • the number of threads in each directions may be equal (e.g., 10* 10) or may not be equal (e.g., 9*8, 12* 10, 16* 15, 17* 12, 19* 13, 19* 12, or 19* 10).
  • the fabric is a non-woven fabric. In some embodiments, the fabric is a woven fabric.
  • the fibers are oriented fibers.
  • the fibers are uni-directionally oriented, typically in parallel to the direction of movement of the transfer member to reduce stretching. This direction may also be termed the printing direction.
  • the fibers are bi-directionally oriented, typically some oriented in parallel (0°) and some perpendicularly (90°) to the printing direction.
  • the fibers are three-directionally oriented, typically some oriented in parallel (0°), some perpendicularly (90°) and some either at 45° or -45° to the printing direction.
  • the fibers are four-directionally oriented, typically some oriented in parallel (0°), some perpendicularly (90°), some at 45° and some at -45° to the printing direction.
  • the fibers may be attached one to another to form an unwoven or woven fabric ply. Fibers may be woven by any suitable weaving method of interlacing warp (0°) and weft (90°) fibers.
  • Standard patterns include plain weave (wherein each warp fiber passes alternately under and over each weft fiber); basket weave (wherein two or more warp fibers alternately interlace with two or more weft fibers); and twill weave (wherein one or more warp fibers alternately weave over and under two or more weft fibers in a regular repeated manner), including satin weave, for which the number of fibers crossed and passed under is typically above four.
  • Plain weave advantageously permits high yarn density and smooth finished surfaces.
  • a fabric may be further characterized by its weight per surface, typically expressed in grams per square meter. Fabrics having a weight per unit area between about 180 g/m 2 and about 1000 g/m 2 can be suitable for the formation of a opaque body.
  • Elastomers suitable to embed such solid reinforcement materials or optionally impregnate them if in the form of a fabric can be selected from the group consisting of room temperature vulcanization RTV and RTV2 silicones, liquid silicone rubber LSR, Vinyl Methyl Silicone (VMQ), Phenyl Silicone Rubber (PMQ, PVMQ), fluorosilicone rubber (FMQ, FMVQ)), alkyl acrylate copolymer rubbers (ACM), ethylene propylene diene monomer rubber (EPDM), fluoroelastomer polymers (FKM), nitrile butadiene rubber ( BR), ethylene acrylic elastomer (EAM), and hydrogenated nitrile butadiene rubber (UNBR).
  • RTV and RTV2 silicones liquid silicone rubber LSR, Vinyl Methyl Silicone (VMQ), Phenyl Silicone Rubber (PMQ, PVMQ), fluorosilicone rubber (FMQ, FMVQ)
  • ACM alkyl acrylate copo
  • the elastomer elected for the support layer may additionally provide desired friction property, depending on the use to be made of the transfer member in any particular printing system.
  • desired friction property can be desired if the transfer member is to be mounted on a drum, while low friction properties can be preferred were the transfer member to slide on static elements.
  • High friction properties can be provided, for example, by silicone rubbers, while FKM rubbers generally yield low friction surfaces.
  • an adhesive layer (not shown in Figure 6), can be used to attach the layers of the transfer member.
  • Such layers have a thickness which may depend on the roughness of the recipient layer, for relatively smooth recipient body, the adhesive layer can have a thickness typically not exceeding 10 ⁇ .
  • Any suitable adhesive can be used, its composition being compatible with the layers to be attached thereby.
  • the adhesive layer, as any other layers of the transfer member is preferably adapted to the working conditions to which the transfer member is subjected in operation of the printing system.
  • An adhesive layer can be made of silicones, polyurethanes, and such known flexible elastomeric adhesive materials. Such examples are not limiting, materials suitable to adhere elastomers one to another being known and in no need of being further detailed herein.
  • a priming layer can be used, the composition of which depends on the layers to be bound. Such layers typically have a thickness of 1 ⁇ or less. Suitable materials include silanes, titanates and other such sizing agents.
  • adhesive layers or priming layers are not necessary, the attachment of one layer to another being achieved by co-curing of the two layers, at least one of which would have been previously partially cured.
  • a opaque transfer member 600 formed by combinations of afore-described layers, including a flexible support layer, can have, in some embodiments, a thickness between 650 ⁇ and 900 ⁇ , or between 620 ⁇ and 800 ⁇ , or between 630 ⁇ and 640 ⁇ . If mounted on a rigid support, such ranges may be reduced by about 250 ⁇ .
  • the penetration of the laser beam energy through the layers is less of a concern as long as the relevant range of wavelengths can sufficiently pass the release layer 602 to front-side "activate" the radiation absorbing layer 604, allowing enough heat to travel back toward the imaging surface so as to soften the particles rendering them sufficiently tacky for transfer, when desired. Therefore, while all said layers can be transparent as far as radiation progression is concerned, they are typically opaque, as customary for conventional printing blankets known in the art.
  • An exemplary opaque transfer member 600 was prepared as follows. An imaging surface comprising 5wt.% CB dispersed in PDMS with an amino silicone surfactant was prepared as previously described according to the first exemplary procedure. A series of layers of about 5 ⁇ to about 20 ⁇ were applied with a wire rod to an opaque body consisting of a 200 ⁇ conformational layer, a 350 ⁇ compressible layer and a 300 ⁇ fabric-reinforced support layer. These exemplary transfer members were used in a printing system according to one embodiment of the present invention. In an alternative experiment, the imaging surface was separately prepared on PET, inversed and adhered through the surface previously facing air to a body consisting of the same afore-mentioned layers. Transparent transfer member
  • a transparent transfer member is schematically illustrated in Figure 7 by way of an exemplary cross-section through its layers.
  • a source of irradiation 640 and a single particle 650 which for clarity are not drawn to scale, are shown to illustrate how transfer member 700 can be used in a printing system according to some embodiments of the invention.
  • 702 represents a release layer capable of transiently retaining the particles until they are selectively softened for release, which needs not be transparent as the layers to be below described and can in principle be similar to previously discussed 602.
  • the imaging surface 12 can be formed of a single/unique imaging layer 720 integrating the functions of 702 and 704 or the functions of 702, 704 and 706, the remaining layer 710 representing a support layer for all the afore-said layers which can jointly form a desired transparent transfer member 700.
  • the hardness of the imaging layer 720 of a transparent transfer member 700, or of the layers forming the imaging surface 12, if separate, can be relatively low.
  • each of 702, 704, 706, and 720 may have a hardness of 50 Shore A or less, 40 Shore A or less, 30 Shore A or less and 20 Shore A or less and of at least 5 shore A.
  • layers 704, 706 and 710 of a transparent transfer member 700 need to allow sufficient penetration of the relevant range of wavelengths to "activate" the radiation absorbing layer 704 from the rear side of the transfer member, allowing enough heat to travel forward toward the imaging surface so as to soften the particles rendering them sufficiently tacky for transfer, when desired.
  • a transparent transfer member can hypothetically include a transparent compressibility layer, materials known for their high compressibility (e.g., having a relatively porous structure) are generally opaque and would hamper sufficient progression of radiation across member thickness (hence operability of the imaging surface).
  • a transparent compressible layer of porous structure may have a thickness of 300 ⁇ able to compress down to 100 ⁇ under the pressure conditions applicable at the impression station
  • a transparent compressible layer may require a thickness of 4 mm to enable similar compressibility of about 200 ⁇ , assuming the transparent elastomer has approximately 5% compressibility under same conditions.
  • Such prospective thicknesses of a transparent compressible layer may be significantly higher than all other layers combined, so that the inclusion of such a transparent compressible layer can be tolerated only if the transparent transfer member is mounted or casted on a transparent rigid support (e.g., a transparent drum or a transparent bar).
  • a transparent rigid support e.g., a transparent drum or a transparent bar.
  • thick compressible layers may negatively affect the flexibility of a transparent member based on a transparent flexible support.
  • the compressibility function is now "external" to the transfer member, such property being provided in printing systems relying on a transparent transfer member 700 by a compressible element 708, as illustrated in Figures 7 and 8.
  • a transparent lubricant 730 is typically used in the gap formed between the rear side of the support layer 710 and the compressible element 708.
  • Arrows 740 illustrate how pressure forces (e.g., as applied at an impression station in a direction opposite to the arrows) may affect the shape of the compressible element 708, as schematically shown by the dotted contour.
  • a release layer 702 can have, in some embodiments, a thickness of no more than 3 ⁇ , generally between 1 ⁇ and 2 ⁇ .
  • a release layer 702 can be made of the same ACS or CCS elastomers previously detailed for the opaque transfer member.
  • a release layer 702 is made of cross-linkable PDAS and PDMS silicones, the silicone backbone bearing any moiety suitable for the desired curing method. In some embodiments, such silicones are fluorinated to any suitable extent.
  • the release layer 702 of the transparent transfer member is preferably devoid of fillers that may negatively affect the activity of the CB particles of the radiation absorbing layer 704.
  • a radiation absorbing layer 704 can have, in some embodiments, a thickness of no more than 25 ⁇ , generally between 15 ⁇ and 20 ⁇ .
  • a radiation absorbing layer 704 can be made of the same ACS or CCS elastomers previously detailed for the opaque transfer member.
  • a release layer 702 is made of cross-linkable PDAS and PDMS silicones, the silicone backbone bearing any moiety suitable for the desired curing method.
  • a transparent conformational layer 706 can have, in some embodiments, a thickness of no more than 150 ⁇ , generally between 100 ⁇ and 120 ⁇ .
  • a transparent conformational layer 706 can be made of transparent ACS or CCS curable silicones or of polyurethanes. As already discussed for release layers 602 and 702, the materials suitable for the preparation of transparent layers are preferably devoid of fillers that may reduce or prevent the absorption of the energy by the radiation absorbing layer at the operating wavelengths of the imaging device / printing system. Stated differently, the transparent conformational layer should have a refractive index identical or similar (e.g., within ⁇ 5% or even ⁇ 0.5%) to the RI of the matrix of the radiation absorbing layer (without its CB contents).
  • imaging layer 720 can have, in some embodiments, a thickness of no more than 15 ⁇ , generally between 1 ⁇ and 10 ⁇ , or between 2 ⁇ and 5 ⁇ .
  • a layer would incorporate the materials suitable for its "constituent" layers in similar amounts or proportions, as described herein for some embodiments of the invention, materials blended for the sake of release functionality will preferably be transparent.
  • the imaging surface 12 further comprise layer 706 in the single/unique imaging layer 720
  • such imaging layer 720 can have, in some embodiments, a thickness of no more than 100 ⁇ .
  • a transparent support layer 710 can have, in some embodiments, a thickness between 400 ⁇ and 600 ⁇ , or 450 ⁇ and 550 ⁇ , or between 480 ⁇ and 520 ⁇ .
  • a transparent support layer 710 can be made of PET, thermoplastic polyurethanes (TPU), silicones or any other suitable material, such materials being preferably devoid of any filler able to interfere with the desired operability of the radiation absorbing layer.
  • a transparent transfer member 700 formed by combinations of afore-described layers can have, in some embodiments, a thickness between 500 ⁇ and 1000 ⁇ , or between 500 ⁇ and 900 ⁇ , or between 600 ⁇ and 800 ⁇ .
  • a compressible element 708 can, in some embodiments, be external to the transparent transfer member, the compressibility it should provide when combined in operation with the transfer member 700 is typically of at least 50 ⁇ , at least 100 ⁇ , at least 150 ⁇ , or at least 200 ⁇ .
  • the compressibility in some embodiments, needs not to exceed 500 ⁇ , and is generally no greater than 400 ⁇ or 300 ⁇ .
  • a compressible element 708 can be made of silicones or polyurethanes. In some embodiments, such materials are selected to provide a similar RI as the transfer member, even if physically separated therefrom, so as to maintain a substantially uniform RI along the optical path travelled by the laser beams.
  • the imaging device 16 in Figure 1 is composed of a support 1601 carrying an array of chips 1602 each having an arrangement of individually controllable laser sources capable of emitting laser beams.
  • the laser beam emitting elements can be of the vertical cavity surface emitting laser (VCSEL) type, forming VCSEL chips, other types of laser sources may be equivalently utilized.
  • VCSEL vertical cavity surface emitting laser
  • certain types of lasers such as C0 2 type and others may be better suited for certain embodiments.
  • the term VCSEL should be construed as encompassing any such laser sources.
  • the chips 1602 can be individually or collectively associated with an array of corresponding lenses 1603 that focus the laser beams on the imaging surface 12.
  • Figures 3 to 5 provide more details on the chips according to certain embodiments of the invention and on the manner in which they can be mounted on the support and aligned with the lenses 1603.
  • the laser beam emitting elements can be of high power, where the total power required can be of tens or hundreds of milliwatt (mW).
  • the energy beams can provide powers of up to 10 mW, 100 mW and even 250 mW or higher.
  • the laser beam emitting elements can coherently emit light in a range of wavelengths from about 400 nm to about 12 ⁇ , or up to about 10 ⁇ , or up to about 8 ⁇ , or up to about 3 ⁇ , or up to about 1.4 ⁇ .
  • Such range includes regions generally known as Near Infra Red (NIR, -0.75-1.4 ⁇ , 214-400 THz, 886-1653 meV), Short- Wavelength Infra Red (SWIR, ⁇ 1.4-3 ⁇ 100-214 THz, 413-886 meV ), Mid- Wavelength Infra Red (MWIR), also called Intermediate Infra Red (IIR, 3-8 ⁇ , 37-100 THz 155-413 meV), and Long- Wavelength Infra Red (LWIR, 8-15 ⁇ , 20-37 THz, 83-155 meV) also known as thermal infrared.
  • the laser beam emitting elements are NIR lasers.
  • laser beam emitting elements exist, some being more suitable for a particular range of wavelengths.
  • semiconductor lasers are commercially available as laser diodes capable of emitting at wavelengths from 375 nm to 3,500 nm, covering most of NIR and SWIR regions of the spectrum.
  • Gas lasers can emit over various area of the spectrum, depending on the elected gas and some optical design.
  • Commercial carbon dioxide (C0 2 ) lasers for instance, can emit tens of thousands of watts in the thermal infrared region at 10.6 ⁇ .
  • the imaging station 16 provides a way of selecting the regions of the particle coating applied to the imaging surface 12 that will transfer to the substrate 20 at the impression station 18.
  • the imaging station 16 comprises a support 1601 carrying an array of laser sources such as VCSEL chips 1602 that are optionally arranged in pair(s) of rows in positions that are accurately predetermined relative to one another (e.g., in a staggered manner providing laser sources suitable to target points along the entire width of the substrate, within nominal distance and tolerances of one another, and the like).
  • Laser beams emitted by the chips 1602 are focused by lens system 1603, which may conveniently have a magnification of +1 or -1, though magnifications having an absolute value greater or lower than one (1) are also explicitly considered.
  • the lens system may be constructed as two or more corresponding rows of GRIN (Gradient Index) rod lenses (each chip 1602, and all laser elements thereupon, being associated with a corresponding focusing lens 1603).
  • Signals supplied to the chips for the activation of one or more laser element are synchronized with the rotation of the drum so as to allow a high resolution image to be traced on the imaging surface 12 by the emitted laser beams.
  • the effect of the irradiation of each pixel by a laser beam is to make the particle at that pixel tacky so that it may later transfer to the substrate 20 when it is pressed against it at the impression station 18.
  • the presence of a plurality of laser emitting elements facilitates the formation of an image comprising various pixels (picture elements) or lines thereof.
  • each laser affects the resulting size of the film transferred to the substrate surface to form a desired image, an intermittent or continuing activation of one laser element being for instance capable of respectively tracing an individual pixel or a line of pixels in the image area of an imaging surface in relative motion.
  • the laser emitting elements are switched on and off as needed to provide the required image on the imaging surface, as continuous operation of all laser beams would result in a substantially uniformly irradiated surface.
  • Figure 3 shows the support 1601 on which are mounted a plurality of VCSEL chips 1602 arranged in two rows in accurately predetermined positions relative to one another, as will be described in more detail by reference to Figure 4.
  • the support 1601 is a rigid and in some embodiments at least partially hollow elongate body fitted with connectors 1634 to allow a cooling fluid to flow through its internal cavity to cope with the significant amount of heat that may be generated by the chips 1602.
  • the body of the support may be made of an electrically insulating material, such as a suitable ceramic, or it may be made of a metal and at least its surface on which the chips 1602 are mounted may be coated with an electrical insulator. This enables a circuit board made of thin film conductors (not shown in the drawing) to be formed on the surface.
  • the chips 1602 are soldered to contact pads on this circuit board and a connector 1632 projecting from the lower edge of the support 1601 allows control and power signals to be applied to the chips 1602.
  • the laser emitting elements 1640 of each chip 1602 are individually addressable and are spaced apart sufficiently widely to minimize thermal interference with one another.
  • FIG 4 shows schematically, and to a much enlarged scale, the relative positioning of two laser emitting element arrays of chips 1602a and 1602b that are adjacent one another in the Y-direction but are located in different rows.
  • Each of the chips has a main array of M by N laser emitting elements 1640, as previously described, which are represented by circular dots.
  • M and N are equal, there being nine rows and nine columns. Having equal numbers of rows and columns in each chip permits the design of the optics to be optimised.
  • the spacing between the elements in a row, designated A r , and the spacing between the elements in a column, designate a c are shown as being different from one another but they may be the same.
  • the array is shown as being slightly skewed so that the columns and rows are not perpendicular to one another. Instead, the rows lie parallel to the Y- direction while the columns are at a slight angle to the X-direction (i.e., to the rows).
  • This enables lines, such as the lines 1644, traced by the elements 1640 on the imaging surface, if energized continuously, to be sufficiently close together to allow high resolution images to be printed.
  • Figure 4 shows that the element at the end of each row traces a line that is a distance A/M away from the line traced by the corresponding element of each adjacent row, the separation between these lines being the image resolution I r .
  • corresponding elements it is meant that the individual laser emitting elements of the ⁇ main array should occupy the same row and/or column positions with respect to elements of adjacent columns and/or rows within their respective chips. In the context of adjacent chips, corresponding elements occupy the same row and column position within their respective main arrays.
  • the elements lie in a square array where the columns are perpendicular to the rows.
  • the chips would need to be mounted askew on their support and compensation would need to be applied to the timing of the control signals used to energize the individual elements.
  • the nominal positioning of the array 1602b is such that the line traced by its bottom left element 1640 should ideally also be spaced from the line traced by the top right element of the array 1602a by a distance equal to A M. Therefore when all the elements 1640 of both arrays of chips 1602a and 1602b are energized, they will trace 2 ⁇ lines that will all be evenly spaced apart by a distance A M between adjacent lines, without any gaps.
  • the array could include additional rows of laser emitting elements 1640, but it is alternatively possible to compensate for a defective element by increasing the intensity of the laser beams generated by the laser emitting elements that trace the two adj acent parallel lines.
  • each chip has at least one additional column that is arranged along the Y-direction on the side of the main array, the additional column containing at least one laser beam emitting element 1642.
  • These further elements 1642 are represented in Figure 4 by stars, to distinguish them from the main array elements 1640.
  • at least two such additional columns each of one element 1642 are provided, at least one column disposed in Y direction on each side of the main M by N array.
  • the additional laser elements 1642 of the additional columns on one or both sides of each main array can be positioned at a distance of 1/2 or 1/3 the spacing between traced lines that can be imaged by the lenses onto the imaging surface.
  • additional elements could be placed in the gap between two arrays that nominally spans a distance of A M so that higher sensitivity is achieved in correcting the spacing errors between adjacent arrays.
  • any additional element 1642 of an additional column can be positioned in the column at any desired distance from the edge element of the main array, the distance in the Y-direction depending on the total numbers of additional elements / additional columns each two sets of main arrays of a pair of chips to be aligned would bound.
  • each additional element can be spaced from the edge element of the main arrays or from one another in the Y-direction by a distance equal to A r /(n+l), namely the spacing of the adjacent elements in each row divided by one more than the number of additional elements in the gap.
  • the additional elements can either be aligned with a row of elements of their respective main arrays or positioned at any desired intermediate position above or below such rows.
  • the positioning of an additional element 1642 with respect to adjacent elements of the main array shall minimize thermal interference.
  • the additional element or elements may be disposed at any position along the X-direction of the chip.
  • n elements 1642 positioned in any of the additional columns on one or both sides of the main array can correct for alignment errors of up to about a l/( «+l) of the nominal spacing between the edge elements of two adjacent chips.
  • the edge elements of the two chips are at a distance of 20 ⁇ (micrometers) in the Y-direction, and there is a single additional laser emitting element on adjacent sides of each array, such elements may correct a spacing error of up to about one third of the nominal spacing, in the exemplified case approximately 7 ⁇ . Any positional deviation from the desired position on the chip ⁇ e.g., with respect to its edges) or nominal distance between elements not exceeding 10%, is considered within tolerances, however in most cases due to the high precision of the semiconductor manufacturing methods, such errors are unlikely.
  • these elements 1642 trace additional lines 1646 between the two sets of evenly spaces parallel lines 1644a and 1644b traced by the elements 1640 of the two chips 1602a and 1602b, respectively.
  • One of the additional lines 1646 is spaced by a distance A r /3M from the last adj acent line 1644a traced, for example, by the main array of chip 1602a in Figure 4 and the other is spaced by a distance A r /3M from the first adj acent line 1644b traced, for example, by the main array of the chip 1602b.
  • these elements 1642 can be energized in addition to, or instead of some of, the elements 1640 of the main arrays to compensate for any misalignment between the arrays that tends to create a stripe in the printed image, be it a gap or a dark line resulting from an unintentional overlap.
  • the two additional elements 1642 in the present embodiment of the disclosure are shown in Figure 4 as tracing two separate lines 1646, the energies of these two elements can be combined on the imaging surface to form a single line of which the position is controllable by appropriate setting of the energies emitted by each of the additional elements 1646.
  • FIG. 5 shows arrays of seven adjacent chips 1602 each shown lined up with a respective lens 1603. Additional laser elements 1642, on each side of the main array, are also schematically illustrated in the figure.
  • Each lens 1603 is constructed as a GRIN (Gradient- Index) rod, this being a known type of lens that is shaped as a cylinder having a radially graduated refractive index.
  • GRIN Gradient- Index
  • the respective centers of corresponding elements of any three bi-directionally adjacent chips 1602 lie nominally on the apices of an equilateral triangle, three such triangles designated 1650 being shown in the drawing. It will be noted that all the triangles 1650 are congruent.
  • the diameter of the GRIN rods is now selected to equal 2 ⁇ ⁇ , which is the length of the sides of the equilateral triangles 1650, or the nominal distance between the centers of corresponding laser emitting elements of adjacent VCSEL chips 1602 in the same row, then when stacked in their most compact configurations, after aligning the lens array to the Y- direction over the chips, the lenses 1603 will automatically align correctly with their respective chip.
  • the lens 1603 has been schematically illustrated in Figure 1 (side view) and
  • Figure 5 cross section view
  • the laser beams of each chip can be transmitted by a series of lenses.
  • the single GRIN rod 1603 is replaced by two mutually inclined GRIN rods 1603a and 1603b and the light from one is directed to the other by a reflecting member which in the example of Figure 2 is embodied by a prism 1603c of high refractive index glass, so that the light follows a folded path.
  • a reflecting member which in the example of Figure 2 is embodied by a prism 1603c of high refractive index glass, so that the light follows a folded path.
  • other reflecting members such as mirrors and the like may be utilized.
  • Such a configuration enables coating stations in a colour printing system to be arranged closer to one another in a more compact configuration and allows the irradiation of the coating on the imaging surface 12 to take place nearer the nip 18 of the impression station.
  • Such a folded light path can adopt different configurations while fulfilling all the requirements of magnification and light transmission.
  • the length of the GRIN rods is preferably selected such that light beams are individually collimated on leaving the rods 1603a and entering the rods 1603b as shown by the light rays drawn in Figure 2.
  • the radiation guided by GRIN rod 1603a may be captured by the corresponding GRIN rod 1603b which can collect the collimated light emerging from rod 1603a on the same light path and focus it at a distance WDi from the distal end of the second GRIN rod 1603b.
  • the magnification should be considered substantially equal to its nominal value if within ⁇ 0.5% or even 1% or 2%.
  • the intensity of the laser beam emitted by each laser element of a chip may be adjustable either continuously (in an analogue manner) or in discrete steps (digitally).
  • the chips may include D/A converters so as to receive digital control signals.
  • the laser beam intensity may be controllably adjusted in a plurality of discrete steps, such as 2, 4, 8, 16, 32, and the like, and in some embodiments individual laser beam sources may be controllably set to emit up to 4096 levels or more.
  • the lowermost level of energy is defined as 0, where the individual laser element is not activated, the uppermost level of energy can be defined as 1.
  • the distinct intermediate levels therebetween may be considered analogous in the field of printing to "grey levels", each level providing for a gradually distinct intensity (e.g., shade when considering a colored output).
  • grey levels each level providing for a gradually distinct intensity (e.g., shade when considering a colored output).
  • level 0 would result in lack of impression (e.g., leaving a substrate bare or white if originally so) and level 1 would result in transfer of a tacky film formed by a particle irradiated at maximum energy (e.g., forming a full black dot in the event the particles are so colored).
  • levels 1/16, 2/16, 3/16 and so on would correspond to increasingly stronger shades of grey, comprised between white (0) and black (1).
  • the energy levels are evenly spaced.
  • the individually controllable laser elements of a chip can emit laser beams having variable energy that can be modulated in a continuous analogue manner.
  • Printing systems and methods incorporating such an imaging station further comprise control devices able to individually control the laser elements and the beams proj ected therefrom onto a moving imaging surface.
  • each dot is symmetrical with tapering sides.
  • the exact profile is not important as the distribution may be Gaussian, sinusoidal or even an inverted V.
  • the peak intensity increases, the base widens and the area of intersection of the profile with a threshold at which the particle coating is rendered tacky also increases in diameter.
  • a consequence of this energy distribution is that points of the imaging surface that are not in alignment with the centerline of any one laser emitting element will receive energy from adjacent elements. It is possible for two nearby elements to be energized to below the level needed to render coating particles on the centerline of the elements tacky, yet for the cumulative energy in the region of overlap between the two centerlines to rise above the level necessary to render the coating particles tacky.
  • At least one pair of laser elements are controlled in such a manner that their energies are combined on the imaging surface to increase the temperature of the imaging surface above a predetermined threshold at a point intermediate the centers of the images of the two laser elements on the imaging surface, without raising the temperature of the imaging surface at at least one of the centers of the images of the two laser elements above the latter threshold.
  • the imaging station 16 is shown in Figures 1 and 2 as being located upstream of the impression station and in an embodiment having such a configuration, it is important to ensure that the film on the imaging surface 12 does not lose its tackiness during transit between the imaging station and the impression station. This may be achieved by positioning the imaging station as closely as possible to the impression station.
  • the imaging system of Figure 2 that has a folded light path, assists in this respect.
  • imaging and impressions stations it is alternatively possible to combine the imaging and impressions stations and to selectively heat the imaging surface 12 substantially at the same time as it is pressed against the substrate.
  • This may be achieved, for example, by forming the drum 10 of a transparent material and locating the imaging system 16 within the drum or externally to the drum and across it at a position "facing" the impression station.
  • transparent it is meant that the material of the drum and/or of the imaging surface does not significantly affect the irradiation of the selected particles and/or allow the transfer of sufficient power to render them tacky.
  • the digital printing system shown in Figure 1 or Figure 2 can only print in one color but multicolor printing can be achieved by passing the same substrate successively through multiple arrangements of coating, imaging and impression stations that are synchronized and/or in registration with one another and each printing a different color.
  • a treating station can be, for instance, a cooler able to reduce the temperature of the substrate on its exit of a previous impression station.
  • some transferred films may retain some residual tackiness to a degree that may impair a subsequent transfer of different particles, it may be advantageous to eliminate such residual tackiness by cooling of the film transferred to the substrate.
  • the elimination of any residual tackiness, or its reduction to a level not affecting the process can alternatively be achieved by a treating station being a curing station.
  • a printing system may include a perfecting system allowing double-sided printing.
  • perfecting can be addressed at the level of the substrate transport system, which may for example revert a substrate to a side not yet printed on and refeed the unprinted side of the substrate to the same treating and impressions stations having served to print the first side.
  • perfecting can be addressed by including two separate impression stations (and their respective upstream or downstream stations), each impression station enabling printing on a different side of the same substrate.
  • the substrate The printing system shown in the drawing is not restricted to any particular type of substrate.
  • the substrate may be individual sheets of paper or card or it may have the form of a continuous web. Because of the manner in which a thin film of softened polymeric particles is applied to the substrate, the film tends to reside on the surface of the substrate. This allows printing of high quality to be achieved on paper of indifferent quality.
  • the material of the substrate need not be fibrous and may instead be any type of surface, for example a plastics film or a rigid board.
  • the impression station illustrated in Figures 1 and 2 comprises only a smooth impression cylinder 22 that is pressed against the drum 10 and its outer imaging surface 12.
  • the transfer member can be opaque (e.g., as described for 600 an example of which being illustrated in Figure 6), the particles being subjected to radiation from the front side of the imaging surface.
  • the impression cylinder 22 may form part of a substrate transport system, in which case it may be equipped with grippers for engaging the leading edge of individual substrate sheets. In other than digital printing systems, the impression cylinder may have an embossed surface to select the regions of the particle coating to be transferred to the substrate 20.
  • FIG 8 an alternative configuration is schematically illustrated, in which the particles can be subjected to imparted energy, represented in the figure by way of example as laser radiation, from the rear side of the imaging surface.
  • Such a configuration can also be used when using a thermal print heat to apply energy to the imaging surface by direct thermal contact with the rear side of the transfer member.
  • the transfer member needs be transparent (e.g., as described for 700 an example of which being illustrated in Figure 7).
  • a coating station 14 can coat the imaging surface of a transparent transfer member 700 - being illustrated as an endless belt - with thermoplastic particles.
  • the transfer member can continuously (or intermittently) circulate over a driving drum 30, serving at the coating station a purpose similar to previously described drum 10, and over guide rollers 40.
  • An imaging station 16 positioned within the perimeter formed by the continuous belt is schematically shown.
  • the laser beams emitted by an imaging device at such a station are projecting towards the rear side of a run of the transfer member passing along the gap formed between guide rollers 40.
  • the imaging device comprises a stationary compressible element 708, which can contact the rear side of the transfer member at the impression station. While in the present illustration, two guide rollers 40 bound the run of transfer member subjected to the imaging device 16 and contacting its compressible element 708, this should not be construed as limiting, as one or more guide rollers or smooth sliders may be used for this effect.
  • Figure 8B schematically shows a view of this exemplary printing system at the impression nip 18, to an enlarged scale.
  • the transfer member 700 comes into contact with a printing substrate 20 and an impression cylinder 22.
  • the compressible element 708 of the imaging device may contact a multi-layered transfer member, the thermoplastic particles (not shown) being positioned on the outer imaging surface (facing the printing substrate).
  • a transparent lubricant 730 can be used to facilitate the sliding of the transfer member rear side over the compressible element 708.
  • the thickness of a compressible element 708 and of the layers forming a transparent transfer member to be used therewith are selected so as allow the radiation emitted by any laser element of a chip of an imaging device to target the radiation absorbing layer 704, or any sufficiently adjacent strata, of the member to permit sufficient radiation absorbance, and subsequent heat delivery to the thermoplastic particles.
  • FIG 9 an alternative configuration of rear side irradiation of particles positioned on an imaging surface through a transparent transfer member, is schematically illustrated.
  • the transparent transfer member 700 can be as described, an example of which being illustrated in Figure 7.
  • the compressible element previously shown as 708 in Figure 8 is no longer associated with the imaging device 16', but with a separate pressure applicator 90, the compressible segment of which, identified as 92, serves a similar purpose as previous 708. While similar concerns may apply, for instance, a lubricant can be used to facilitate the sliding of the transfer member rear side over the compressible segment 92 of the pressure applicator 90, the compressible segment 92 is now relieved from certain constraints of previous 708.
  • the compressible material forming such segment needs not necessarily be transparent, permitting the use a wider range of elastomers.
  • the segment 94 contacting the transfer member rear side no longer needs to be as compressible, but mainly transparent to enable sufficient progression of the laser beams towards the imaging surface.
  • segment 94 can be made of a variety of materials, including, for example, glass and transparent plastics, such as acryl. Such materials are typically preferable, as far as choice and optical imaging quality are concerned, over compressible transparent elastomers from which previous compressible element 708 would be formed. In the embodiment illustrated in Figure 9, irradiation takes place immediately upstream of the impression nip.
  • a transparent lubricant 730 preferably does not affect the optical path of the emitted radiation.
  • it is inert with respect to the elements, the respective slide of which it can promote.
  • a compatible lubricant does not swell or otherwise modify the dimensions and/or any other desired property of the transfer member or of the compressible element or of the pressure generator in a manner that would render any of them inoperative in the printing system.
  • Positional or motional terms such as “upper”, “lower”, “right”, “left”, “bottom”, “below”, “lowered”, “low”, “top”, “above”, “elevated”, “high”, “vertical”, “horizontal”, “front”, “back”, “backward”, “forward”, “upstream” and “downstream”, as well as grammatical variations thereof, may be used herein for exemplary purposes only, to illustrate the relative positioning, placement or displacement of certain components, to indicate a first and a second component in present illustrations or to do both.
  • Such terms do not necessarily indicate that, for example, a "bottom” component is below a “top” component, as such directions, components or both may be flipped, rotated, moved in space, placed in a diagonal orientation or position, placed horizontally or vertically, or similarly modified.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • General Engineering & Computer Science (AREA)
  • Engineering & Computer Science (AREA)
  • Toxicology (AREA)
  • General Health & Medical Sciences (AREA)
  • Optics & Photonics (AREA)
  • Thermal Transfer Or Thermal Recording In General (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Pigments, Carbon Blacks, Or Wood Stains (AREA)
  • Ink Jet (AREA)
  • Inks, Pencil-Leads, Or Crayons (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Printing Methods (AREA)
  • Impression-Transfer Materials And Handling Thereof (AREA)
  • Electronic Switches (AREA)
  • Decoration By Transfer Pictures (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Rotary Presses (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)
  • Printers Or Recording Devices Using Electromagnetic And Radiation Means (AREA)
PCT/IB2016/057226 2016-11-30 2016-11-30 Improvements in thermal transfer printing WO2018100412A1 (en)

Priority Applications (38)

Application Number Priority Date Filing Date Title
US16/464,782 US10913835B2 (en) 2016-11-30 2016-11-30 Thermal transfer printing
EP16816749.2A EP3548292B1 (en) 2016-11-30 2016-11-30 Improvements in thermal transfer printing
CN201680091297.4A CN110023092B (zh) 2016-11-30 2016-11-30 热转印打印的改进
PCT/IB2016/057226 WO2018100412A1 (en) 2016-11-30 2016-11-30 Improvements in thermal transfer printing
JP2019528856A JP2020513355A (ja) 2016-11-30 2016-11-30 熱転写印刷における改良
EP17822454.9A EP3548293B1 (en) 2016-11-30 2017-11-30 Thermal conduction transfer printing
CN202210561433.9A CN114854209B (zh) 2016-11-30 2017-11-30 制备包含炭黑的组合物的方法
US16/465,041 US10815360B2 (en) 2016-11-30 2017-11-30 Thermal conduction transfer printing
CA3044937A CA3044937C (en) 2016-11-30 2017-11-30 Methods for preparing compositions comprising carbon black
PCT/IB2017/057535 WO2018100528A2 (en) 2016-11-30 2017-11-30 Thermal transfer printing
PCT/IB2017/057556 WO2018100541A1 (en) 2016-11-30 2017-11-30 Transfer member for printing systems
CN201780073996.0A CN110023094B (zh) 2016-11-30 2017-11-30 用于打印系统的转印构件
CN201780074272.8A CN110035903B (zh) 2016-11-30 2017-11-30 热转印打印
EP17818291.1A EP3548562B1 (en) 2016-11-30 2017-11-30 Method for preparing compositions comprising carbon black
JP2019528846A JP7056962B2 (ja) 2016-11-30 2017-11-30 熱転写印刷
JP2019528853A JP7171056B2 (ja) 2016-11-30 2017-11-30 印刷システム用の転写部材
CN201780073984.8A CN110023093B (zh) 2016-11-30 2017-11-30 热传导转印打印
PCT/IB2017/057557 WO2018100542A1 (en) 2016-11-30 2017-11-30 Methods for preparing compositions comprising carbon black
CA3044936A CA3044936C (en) 2016-11-30 2017-11-30 Transfer member for printing systems
CA3044935A CA3044935C (en) 2016-11-30 2017-11-30 Thermal transfer printing
CN201780074345.3A CN110023411B (zh) 2016-11-30 2017-11-30 制备包含炭黑的组合物的方法
EP17842421.4A EP3548294B1 (en) 2016-11-30 2017-11-30 Thermal transfer printing
JP2019528852A JP7430378B2 (ja) 2016-11-30 2017-11-30 熱伝導転写印刷
JP2019528892A JP6843452B2 (ja) 2016-11-30 2017-11-30 カーボンブラックを含む組成物を調製する方法
PCT/IB2017/057542 WO2018100530A1 (en) 2016-11-30 2017-11-30 Thermal conduction transfer printing
EP24157851.7A EP4344894A3 (en) 2016-11-30 2017-11-30 Methods for preparing compositions comprising carbon black
EP17818290.3A EP3548297A1 (en) 2016-11-30 2017-11-30 Transfer member for printing systems
US16/424,721 US11390103B2 (en) 2016-11-30 2019-05-29 Methods for preparing compositions comprising carbon black
US16/424,712 US10606191B2 (en) 2016-11-30 2019-05-29 Transfer member for printing systems
US16/425,559 US11104779B2 (en) 2016-11-30 2019-05-29 Thermal transfer printing
US16/795,221 US10870742B2 (en) 2016-11-30 2020-02-19 Transfer member for printing systems
US17/018,737 US11312168B2 (en) 2016-11-30 2020-09-11 Thermal conduction transfer printing
US17/060,093 US11298965B2 (en) 2016-11-30 2020-10-01 Transfer member for printing systems
US17/386,383 US11642905B2 (en) 2016-11-30 2021-07-27 Thermal transfer printing
US17/673,179 US20220169059A1 (en) 2016-11-30 2022-02-16 Thermal transfer printing
US17/673,123 US11745496B2 (en) 2016-11-30 2022-02-16 Thermal conduction transfer printing
US17/844,119 US11975552B2 (en) 2016-11-30 2022-06-20 Methods for preparing compositions comprising carbon black
JP2022181578A JP2023022084A (ja) 2016-11-30 2022-11-14 熱伝導転写印刷

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PCT/IB2017/057535 WO2018100528A2 (en) 2016-11-30 2017-11-30 Thermal transfer printing
PCT/IB2017/057542 WO2018100530A1 (en) 2016-11-30 2017-11-30 Thermal conduction transfer printing
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PCT/IB2017/057542 WO2018100530A1 (en) 2016-11-30 2017-11-30 Thermal conduction transfer printing
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JP2020500744A (ja) 2020-01-16
US20190330476A1 (en) 2019-10-31
JP7171056B2 (ja) 2022-11-15
US10913835B2 (en) 2021-02-09
EP3548562B1 (en) 2024-02-21
JP7430378B2 (ja) 2024-02-13
CN110035903A (zh) 2019-07-19
CN110023411B (zh) 2022-06-14
US11642905B2 (en) 2023-05-09
CN110023092B (zh) 2021-08-20
EP3548292A1 (en) 2019-10-09
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EP3548562A1 (en) 2019-10-09
US20200406657A1 (en) 2020-12-31
CN110023094A (zh) 2019-07-16
EP3548292B1 (en) 2024-02-21
US20190322099A1 (en) 2019-10-24
JP2020500975A (ja) 2020-01-16
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