WO2018079215A1 - 1液硬化型熱伝導性シリコーングリース組成物及び電子・電装部品 - Google Patents
1液硬化型熱伝導性シリコーングリース組成物及び電子・電装部品 Download PDFInfo
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- WO2018079215A1 WO2018079215A1 PCT/JP2017/036214 JP2017036214W WO2018079215A1 WO 2018079215 A1 WO2018079215 A1 WO 2018079215A1 JP 2017036214 W JP2017036214 W JP 2017036214W WO 2018079215 A1 WO2018079215 A1 WO 2018079215A1
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/12—Polysiloxanes containing silicon bound to hydrogen
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- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/50—Lubricating compositions characterised by the base-material being a macromolecular compound containing silicon
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- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/06—Preparatory processes
- C08G77/08—Preparatory processes characterised by the catalysts used
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- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
- C08G77/18—Polysiloxanes containing silicon bound to oxygen-containing groups to alkoxy or aryloxy groups
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- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/20—Polysiloxanes containing silicon bound to unsaturated aliphatic groups
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C08K5/00—Use of organic ingredients
- C08K5/56—Organo-metallic compounds, i.e. organic compounds containing a metal-to-carbon bond
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08K2201/00—Specific properties of additives
- C08K2201/001—Conductive additives
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- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/003—Additives being defined by their diameter
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/34—Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
- H01L23/36—Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
- H01L23/373—Cooling facilitated by selection of materials for the device or materials for thermal expansion adaptation, e.g. carbon
Definitions
- the present invention relates to a one-part curable heat conductive silicone grease composition, a method for applying the composition, and an electronic device using the composition.
- Thermally conductive silicone rubber composition thermally conductive silicone gel composition, thermally conductive silicone grease composition, one-part curable heat to efficiently dissipate heat as the mounted semiconductors become denser and highly integrated Conductive silicone grease compositions and the like have been developed and used. (Patent Documents 1 to 12). Moreover, it has become able to cope with severe heat dissipation conditions.
- a heat dissipation sheet using a heat conductive silicone rubber composition may be used as a heat countermeasure for semiconductor packages.
- Patent Document 12 since the silicone rubber composition as described in the same document has a high crosslinking density, if the surface in contact with the heat generating member has an inclination or unevenness, the silicone rubber composition A gap was generated between the heat generating member and the heat dissipation capability was affected. For this reason, in applications where heat is radiated from such a heat generating member, a heat-dissipating grease having a good surface followability and being thinly applied is suitable from the viewpoint of heat radiation performance efficiency and stability.
- the heat dissipating grease can be broadly divided into two types: a “non-curing type” that maintains the grease state without being cured, and a “curing type” that can be cured after compression to a desired thickness.
- “Non-curing type” heat radiation grease is generally easy to handle, as it can be stored at room temperature. However, since the semiconductor package expands and contracts due to the heat history of heat generation and cooling in the heat generating part, the "non-curing type” heat radiation grease flows out of the semiconductor package (pump-out) and voids are generated, resulting in high reliability. Undesirable from the point of view.
- curing type heat radiation grease can be hard to generate a pump-out or void basically by being cured after being deformed to a desired thickness. Thereby, the reliability of a semiconductor package can be improved.
- curable heat dissipating grease can be hard to generate a pump-out or void basically by being cured after being deformed to a desired thickness.
- Addition-curing heat radiation grease has been proposed as a heat countermeasure for semiconductor packages (Patent Document 13).
- the addition-curing type there are a one-component composition and a two-component composition, but the one-component composition is preferred from the viewpoint of workability such as complicated mixing.
- freezing or refrigeration storage is essential, and product management is difficult.
- curing it is necessary to heat the electronic device for a certain period of time after coating, which leads to a reduction in production efficiency due to complicated and long process steps.
- One of the objects of the present invention is to provide a one-part curable thermally conductive silicone grease composition that has excellent long-term storage stability at room temperature, excellent handling workability, and vertical retention in harsh temperature environments. There is. Another object of the present invention is to solve the problem of physical properties caused by using a fine particle catalyst in a silicone grease composition. One of the objects of the present invention is an effective application method of the composition. Another object of the present invention is to provide an electronic device having the composition.
- the one-component curable thermally conductive silicone grease composition that is one of the present invention has the following characteristics: (A) Organopolysiloxane having an aliphatic unsaturated hydrocarbon group bonded to at least one silicon atom in one molecule and a viscosity at 25 ° C.
- the one-part curable thermally conductive silicone grease composition which is one of the present invention has the following characteristics: (A) Organopolysiloxane having an aliphatic unsaturated hydrocarbon group bonded to at least one silicon atom in one molecule and a viscosity at 25 ° C.
- Hydrogen siloxane the number of silicon atom-bonded hydrogen atom groups in component (B) / the amount of aliphatic unsaturated hydrocarbon groups in component (A) is 0.2 to 3.0
- C Thermally conductive filler containing particles having an average particle size of 0.01 to 200 ⁇ m: 400 to 5,000 parts by mass
- D A fine particle catalyst having an average particle diameter of 0.01 to 10 ⁇ m made of a thermoplastic resin having a softening point of 40 ° C. to 200 ° C. containing 0.01% by mass or more of a platinum-based catalyst as platinum metal atoms: 01-20 parts by mass
- Curing controller A one-part curable heat conductive silicone grease composition comprising at least 0.001 to 5 parts by mass.
- a method for producing a one-component curable heat conductive silicone grease which is one of the present invention, is characterized in that the composition is heated at a temperature equal to or higher than the softening point of the component (D).
- the installation method of the heat conductive silicone grease composition which is one of the present invention is filled in a nozzle capable of one liquid curing type heat conduction discharge, and a part or all of the nozzle is above the softening point of the component (D). After heating at a temperature, the one-part curable heat conductive silicone grease composition is applied by being discharged from the nozzle.
- the manufacturing method of the heat radiating member which is one of this invention is characterized by including the said process.
- An electronic device includes the heat dissipation member.
- the one-component curable thermally conductive silicone grease composition of the present invention has long-term storage stability at room temperature and adaptability to temperature changes in the external environment. Thereby, for example, cracks do not occur even in a high temperature environment exceeding 80 ° C., and a high heat dissipation function can be exhibited even in a further high temperature environment. And it has slipperiness, dripping, and high workability in a vertical environment. Moreover, the physical property of a heat radiating member can be controlled easily and reliably by the coating method of this invention, without requiring another crosslinking reaction (heat-hardening) process.
- the electronic device of the present invention can stably exhibit a heat radiation function even under a severe temperature environment.
- the one-component curable thermally conductive silicone grease composition of the present invention will be described in detail.
- the grease composition refers to those having physical properties as grease after the crosslinking reaction (after curing), and in the present application, those having a complex elastic modulus of 0.01 MPa to 20 MPa.
- curing means a crosslinking reaction, and even if the viscosity increases, as indicated by the fact that the material after curing is grease, it does not necessarily become “hard” in terms of physical properties.
- Component (A) is an organosilane having an aliphatic unsaturated hydrocarbon group bonded to at least one silicon atom in one molecule and having a viscosity at 25 ° C. of 50 to 100,000 mPa ⁇ s. Polysiloxane.
- the aliphatic unsaturated hydrocarbon group bonded to the silicon atom of the organopolysiloxane is preferably a monovalent hydrocarbon group having an aliphatic unsaturated bond having 2 to 8 carbon atoms, particularly 2 to 6 carbon atoms. More preferably, it is an alkenyl group, and examples thereof include alkenyl groups such as vinyl group, allyl group, propenyl group, isopropenyl group, butenyl group, hexenyl group, cyclohexenyl group, and octenyl group. Particularly preferred is a vinyl group.
- the aliphatic unsaturated hydrocarbon group may be bonded to the silicon atom at the end of the molecular chain, may be bonded to the silicon atom in the middle of the molecular chain, or may be bonded to both.
- the organic group other than the aliphatic unsaturated hydrocarbon group bonded to the silicon atom of the organopolysiloxane includes an unsubstituted or substituted group having 1 to 18 carbon atoms, particularly 1 to 10 carbon atoms, particularly 1 to 8 carbon atoms.
- a monovalent hydrocarbon group not containing an aliphatic unsaturated bond is preferable.
- the organopolysiloxane has a viscosity at 25 ° C. of 50 to 100,000 mPa ⁇ s, preferably in the range of 60 to 20,000 mPa ⁇ s, particularly preferably in the range of 100 to 5,000 mPa ⁇ s. is there. This is obtained when the viscosity at 25 ° C. is less than the lower limit of the above range, but the viscosity of the resulting silicone composition is lowered, but the physical properties are lowered, while when the upper limit of the above range is exceeded. There exists a tendency for the handling workability
- the molecular structure of the organopolysiloxane is not particularly limited as long as it has the above properties, and examples thereof include linear, branched, partially branched, or linear structures having a cyclic structure, and resinous forms.
- examples thereof include linear, branched, partially branched, or linear structures having a cyclic structure, and resinous forms.
- those having a linear structure in which the main chain is composed of repeating diorganosiloxane units and both ends of the molecular chain are blocked with triorganosiloxy groups are preferred.
- the organopolysiloxane having a linear structure may partially have a branched structure or a cyclic structure. These organopolysiloxanes can be used alone or in combination of two or more.
- the component (B) is composed of an organohydrogensiloxane containing at least two silicon-bonded hydrogen atoms in one molecule.
- the composition has an effect as a cross-linking agent, and the silicon-bonded hydrogen atom in one molecule is 0.01 to 0.4% by mass.
- a monovalent hydrocarbon having no aliphatic unsaturated bond such as an alkyl group, a cycloalkyl group, an aryl group, an aralkyl group, or a halogenated alkyl group
- Examples of the group include an alkyl group and an aryl group, and a methyl group and a phenyl group are particularly preferable.
- the molecular structure of the component (B) is not particularly limited, and examples thereof include straight-chain, partially-branched straight-chain, branched-chain, cyclic, network-like, and dendritic, and are preferably straight-chain.
- the viscosity of component (B) at 25 ° C. is not particularly limited, but is preferably in the range of 1 to 10,000 mPa ⁇ s.
- the component (B) preferably contains an average of 0 to less than 3 hydrogen atoms bonded to non-terminal silicon atoms in one molecule. This is because when there are three or more non-terminal silicon atom-bonded hydrogen atoms, the crosslinking reaction proceeds too much and the desired complex elastic modulus and other effects cannot be obtained. Moreover, as one aspect of the present invention, when the average number of non-terminal silicon atom-bonded hydrogen atoms in the component (B) is 0 or more and less than 1, the component (A) is branched, partially branched, or It is preferable to have a linear or resinous organopolysiloxane having a cyclic structure.
- the component (B) when the average number of non-terminal silicon atom-bonded hydrogen atoms in the component (B) is 1 or more and less than 3, the component (A) is branched, partially branched, It is preferable to have an organopolysiloxane having a linear structure having a cyclic structure. Moreover, as one aspect of the present invention, when the average number of non-terminal silicon atom-bonded hydrogen atoms in the component (B) is 2 or more and less than 3, the organohydrogensiloxane constituting the component (B) is terminated. It is preferable that the number of silicon atom-bonded hydrogen atoms in the molecule is less than 2 on average.
- Examples of the component (B) include molecular chain both ends trimethylsiloxy group-capped methylhydrogensiloxane / dimethylsiloxane copolymer, molecular chain both ends dimethylhydrogensiloxy group-capped methylhydrogensiloxane / dimethylsiloxane copolymer, molecule 2 of chain end dimethylhydrogensiloxy group-blocked dimethylpolysiloxane, molecular chain both ends dimethylhydrogensiloxy group-blocked methylphenylpolysiloxane, molecular chain both ends dimethylhydrogensiloxy group-blocked diphenylpolysiloxane, and these organopolysiloxanes A mixture of two or more species is exemplified.
- the component (B) is a silicon atom-bonded hydrogen atom in one molecule within a range of 0.01 to 0.4% by mass, preferably within a range of 0.02 to 0.35. Particularly preferably, it is in the range of 0.05 to 0.3. This is because when the content of the component (B) is less than the lower limit of the above range, the handling workability of the resulting silicone composition tends to be remarkably reduced, and when the upper limit of the above range is exceeded, the resulting composition is After application, it tends to slip off when left vertically for a long time in a harsh temperature environment. *
- the content of the component (B) is such that the silicon atom-bonded hydrogen atoms in this component are within the range of 0.2 to 3.0 with respect to one alkenyl group in the component (A).
- a range of 0.3 to 2.5 is preferable, and a range of 0.4 to 2.2 is particularly preferable. This is because if the content of the component (B) is less than the lower limit of the above range, the composition obtained is likely to flow out (pumping out) from the semiconductor package, while the upper limit of the above range is exceeded. When it exceeds, when the composition obtained is left to stand for a long time in a severe temperature environment after application, the composition tends to slip off.
- the thermally conductive filler of component (C) is a component for imparting thermal conductivity to the present composition.
- the component (C) include metal oxides such as aluminum oxide, zinc oxide, magnesium oxide, titanium oxide, and beryllium oxide; metal hydroxides such as aluminum hydroxide and magnesium hydroxide; aluminum nitride, silicon nitride, and nitride Examples thereof include nitrides such as boron; carbides such as boron carbide, titanium carbide and silicon carbide; graphite such as graphite and graphite; metals such as aluminum, copper, nickel and silver, and mixtures thereof.
- the component (C) is preferably a metal oxide, metal hydroxide, nitride, carbide, or a mixture thereof, And at least one selected from the group consisting of aluminum oxide, crystalline silica, zinc oxide, magnesium oxide, titanium oxide, beryllium oxide, aluminum hydroxide, and magnesium hydroxide.
- the shape of (C) component is not specifically limited, For example, spherical shape, needle shape, flake shape, and indefinite shape are mentioned.
- a spherical or irregular shape Spherical aluminum oxide is ⁇ -alumina obtained mainly by high-temperature spraying or hydrothermal treatment of alumina hydrate.
- the spherical shape may be not only a true spherical shape but also a round shape.
- the average particle size of the component (C) is not limited, but is preferably 0.01 to 200 ⁇ m, more preferably 0.01 to 150 ⁇ m, and particularly 0.01 to 100 ⁇ m. preferable.
- the component (C) may be surface-treated with an organosilicon compound or a known surface treating agent in order to improve storage stability.
- organosilicon compound include methyltrimethoxysilane, vinyltrimethoxysilane, vinyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, and 3-aminopropyltrimethoxysilane.
- Alkoxysilanes such as 3-aminopropyltriethoxysilane and N- (2-aminoethyl) -3-aminopropyltrimethoxysilane; chlorosilanes such as methyltrichlorosilane, dimethyldichlorosilane and trimethylmonochlorosilane; hexamethyldisilazane Silazanes such as hexamethylcyclotrisilazane; molecular chain both ends silanol-blocked dimethylsiloxane oligomer, molecular chain both ends silanol-blocked dimethylsiloxane / methylvinylsiloxane copolymer Mer, both molecular chain terminals blocked with silanol groups methylvinylsiloxane oligomer and the siloxane oligomer such as both molecular chain terminals blocked with silanol groups methylphenylsiloxane oligomer.
- Examples of other surface treatment agents include organic metal compounds, organic metal complexes, fluorine-based organic compounds, organic compounds having a hydroxyl group, a carboxy group, and an amino group.
- As the surface treatment method for example, a method of directly mixing heat conductive particles and / or electrically conductive particles and these surface treatment agents (dry treatment method), these surface treatment agents are treated with toluene, methanol, heptane.
- an organic metal compound such as organic titanium, water, or the like is added to improve the treatment efficiency. It is preferable to do.
- the content of component (C) is in the range of 400 to 5,000 parts by weight, preferably in the range of 400 to 3,000 parts by weight, particularly preferably 100 parts by weight of component (A). Is in the range of 500 to 2,500 parts by mass. This is because when the content of the component (C) is less than the lower limit of the above range, the resulting silicone composition tends to have insufficient thermal conductivity, whereas when the content exceeds the upper limit of the above range, the resulting silicone is obtained. This is because the workability of the composition tends to be remarkably lowered.
- the component (D) fine particle catalyst is a catalyst for accelerating the curing of the present composition, and has a softening point of 40 to 200 ° C. containing 0.01% by mass or more of a platinum-based catalyst as a platinum metal atom. It consists of a certain thermoplastic resin.
- the average particle diameter is 0.01 to 500 ⁇ m, preferably 0.1 to 50 ⁇ m, and particularly preferably 0.1 to 10 ⁇ m. This is because it is difficult to produce a fine particle catalyst having an average particle diameter of less than 0.01 ⁇ m, and a fine particle catalyst having an average particle diameter exceeding 500 ⁇ m is not uniformly dispersed in the component (A), and This is because the curability becomes non-uniform.
- Examples of the structure of component (D) include a structure in which a platinum-based catalyst is dissolved or dispersed in a thermoplastic resin, and a microcapsule structure in which a platinum-based catalyst is included in a shell of a thermoplastic resin.
- Examples of this platinum-based catalyst include platinum fine powder, platinum black, platinum-supported silica fine powder, platinum-supported activated carbon, chloroplatinic acid, platinum tetrachloride, an alcohol solution of chloroplatinic acid, a complex of platinum and olefin, A complex of platinum and an alkenylsiloxane such as divinyltetramethyldisiloxane may be mentioned, and a divinyldisiloxane complex of platinum is particularly preferable.
- the content of the platinum-based catalyst in the component (D) is such an amount that the platinum metal atom is 0.01% by mass or more. This is because a fine particle catalyst made of a thermoplastic resin having a platinum-based catalyst content of less than 0.01% by mass as the platinum metal atom does not exhibit sufficient curing acceleration.
- the thermoplastic resin has a softening point in the range of 40 to 200 ° C, preferably in the range of 50 to 180 ° C, and more preferably in the range of 60 to 160 ° C. This is because when a fine particle catalyst made of a thermoplastic resin having a softening point of less than 40 ° C. is used, the storage stability of the resulting composition at room temperature is remarkably lowered, and this is a heat exceeding 200 ° C.
- thermoplastic resin examples include a siloxane unit represented by the formula: C 6 H 5 SiO 3/2 as a main component, and, in addition, a siloxane unit represented by the formula: (C 6 H 5 ) 2 SiO 2/2.
- a siloxane unit represented by the formula: CH 3 SiO 3/2 , a siloxane unit represented by the formula: (CH 3 ) 2 SiO 2/2 , a formula represented by CH 3 (CH 2 CH 2 ) SiO 2/2 Siloxane unit, thermoplastic silicone resin, acrylic resin, polycarbonate resin, polystyrene resin, methylcellulose resin, polysilane resin, nylon resin, polyester resin containing a siloxane unit represented by the formula: CH 3 (C 6 H 5 ) SiO 2/2 , Polypropylene resin and polyalkylene wax.
- the softening point of the thermoplastic resin can be determined by observing the softening state of the resin with a microscope on a hot plate that can be heated at a constant temperature.
- the resin preferably contains a siloxane unit in order to adjust heat resistance and softening point.
- Examples of the method for preparing component (D) include a vapor phase drying method in which a platinum-based catalyst and a thermoplastic resin are uniformly mixed and then granulated, and the thermoplastic resin is interfaced in the presence of the platinum-based catalyst.
- Polymerization method or in-situ polymerization method, coacervation method in the presence of platinum-based catalyst, submerged drying method, and fine particle catalyst with narrow particle size distribution can be prepared relatively easily Vapor phase drying or submerged drying is preferred. Since the platinum-based catalyst may adhere to the surface of the fine particle catalyst thus prepared, removal of these with a cleaning agent provides a thermally conductive silicone rubber composition having excellent storage stability. This is preferable.
- This cleaning agent does not dissolve the thermoplastic resin but preferably dissolves the platinum-based catalyst. Examples thereof include alcohols such as methyl alcohol and ethyl alcohol; and siloxane oligomers such as hexamethyldisiloxane.
- the amount of component (D) is within the range of 0.01 to 20 parts by weight, preferably 0.1 to 10 parts by weight, particularly preferably 1 to The range is 10 parts by mass. This is because if the component (D) is less than 0.01 parts by weight with respect to 100 parts by weight of the component (A), the curability of the resulting composition is significantly reduced, and this is 20 parts by weight. Even if it exceeds, curability does not change so much and becomes uneconomical.
- Component (E) is a curing control agent (that is, a hydrosilylation reaction control agent) for improving handling workability.
- a curing control agent that is, a hydrosilylation reaction control agent
- Examples of such component (E) include 2-methyl-3-butyn-2-ol, 3,5-dimethyl-1-hexyn-3-ol, 2-phenyl-3-butyn-2-ol, Acetylene compounds such as 1-ethynylcyclohexanol; Enyne compounds such as 3-methyl-3-penten-1-yne and 3,5-dimethyl-3-hexen-1-yne; 1,3,5,7-tetra Triazoles such as methyl-1,3,5,7-tetravinylcyclotetrasiloxane, 1,3,5,7-tetramethyl-1,3,5,7-tetrahexenylcyclototrasiloxane, benzotriazole, phosphine , Mercaptans, hydrazines and
- the content of these curing inhibitors depends on the curing conditions of the present composition. For example, it is in the range of 0.001 to 5 parts by mass, preferably in the range of 0.01 to 3 parts by mass, particularly preferably in the range of 0.01 to 5 parts by mass with respect to 100 parts by mass of the organopolysiloxane of component (A). 1 to 2 parts by mass.
- component (E) is less than the lower limit of the above range, the composition tends to be hardened in the heated coating nozzle, making it difficult to discharge, and the component (E) exceeds the upper limit of the range. This is because it tends to take unnecessary time to cure.
- the one-part curable thermally conductive silicone grease composition of the present invention is represented by a hydrolyzable organopolysiloxane compound represented by (F-1) and (F-2) described later. Either or both of the hydrolyzable organosilane compounds can be included.
- the hydrolyzable organopolysiloxane compound (F-1) and the hydrolyzable organosilane compound represented by (F-2) may exhibit the effect of treating the surface of the thermally conductive filler. . In addition, it may help to increase the filling of the filler or to suppress the sedimentation and separation of the filler in terms of storage stability at room temperature.
- Component (F-1) The component (F-1) is represented by the following general formula (1): Wherein R 1 is independently an unsubstituted or substituted monovalent hydrocarbon group, R 2 is independently a hydrogen atom, an alkyl group, an alkoxyalkyl group, an alkenyl group or an acyl group, and a is 5 to 250 And b is an integer of 1 to 3), and is an organopolysiloxane having a viscosity at 25 ° C. of 10 to 10,000 mPa ⁇ s.
- R 1 is independently an unsubstituted or substituted monovalent hydrocarbon group, and examples thereof include a linear alkyl group, a branched alkyl group, a cyclic alkyl group, an alkenyl group, an aryl group, an aralkyl group, Examples include halogenated alkyl groups.
- Examples of the linear alkyl group include a methyl group, an ethyl group, a propyl group, a hexyl group, and an octyl group.
- Examples of the branched alkyl group include isopropyl group, isobutyl group, tert-butyl group, and 2-ethylhexyl group.
- Examples of the cyclic alkyl group include a cyclopentyl group and a cyclohexyl group.
- Examples of the alkenyl group include a vinyl group and an allyl group.
- Examples of the aryl group include a phenyl group and a tolyl group.
- Examples of the aralkyl group include a 2-phenylethyl group and a 2-methyl-2-phenylethyl group.
- Examples of the halogenated alkyl group include a 3,3,3-trifluoropropyl group, a 2- (nonafluorobutyl) ethyl group, and a 2- (heptadecafluorooctyl) ethyl group.
- R 1 is preferably a methyl group or a phenyl group.
- R 2 is independently a hydrogen atom, an alkyl group, an alkoxyalkyl group, an alkenyl group, or an acyl group.
- alkyl group include linear alkyl groups, branched alkyl groups, and cyclic alkyl groups similar to those exemplified for R 1 .
- alkoxyalkyl group include a methoxyethyl group and a methoxypropyl group.
- the acyl group include an acetyl group and an octanoyl group.
- R 2 is preferably an alkyl group, particularly preferably a methyl group or an ethyl group.
- a is an integer of 5 to 250, preferably 5 to 200, more preferably an integer of 5 to 150.
- B is an integer of 1 to 3.
- component (F-1) for example, a compound represented by the formula: Dimethylpolysiloxane represented by the formula: Dimethylpolysiloxane represented by the formula: Dimethylpolysiloxane represented by the formula: A dimethylpolysiloxane-methylphenylsiloxane copolymer represented by the formula: And a dimethylpolysiloxane / diphenylsiloxane copolymer represented by the formula: [Component (F-2)]
- the component (F-2) is represented by the following general formula (2): R 3 c R 4 d Si ( OR 5) 4-cd (2) Wherein R 3 is independently an alkyl group having 6 to 15 carbon atoms, R 4 is independently an unsubstituted or substituted monovalent hydrocarbon group having 1 to 8 carbon atoms, and R 5 is independently And an alkyl group having 1 to 6 carbon atoms, c is an integer of 1 to 3, d is an integer of 0 to 2, provided that
- R 3 examples include hexyl group, octyl group, nonyl group, decyl group, dodecyl group, tetradecyl group, pentadecyl group and the like. If the number of carbon atoms is less than 6, the wettability with the thermally conductive filler (component (C)) tends to be insufficient, and if it is greater than 15, the component (F-2) is likely to solidify at room temperature. The handling tends to be inconvenient and the heat resistance of the resulting composition tends to decrease.
- R 4 is independently an unsubstituted or substituted monovalent hydrocarbon group having 1 to 8 carbon atoms, and specific examples thereof include a methyl group, an ethyl group, a propyl group, a hexyl group, an octyl group.
- Alkyl group such as a group; cycloalkyl group such as cyclopentyl group and cyclohexyl group; alkenyl group such as vinyl group and allyl group; aryl group such as phenyl group and tolyl group; 2-phenylethyl group and 2-methyl-2-phenyl Aralkyl groups such as ethyl group; halogenated hydrocarbon groups such as 3,3,3-trifluoropropyl group, 2- (nonafluorobutyl) ethyl group, p-chlorophenyl group and the like. preferable.
- R 5 is independently an alkyl group having 1 to 6 carbon atoms, and specific examples thereof include a methyl group, an ethyl group, a propyl group, a butyl group, a pentyl group, a hexyl group, and the like. An ethyl group is preferred.
- c is usually an integer of 1 to 3, particularly preferably 1.
- d is an integer of 0-2.
- c + d is an integer of 1 to 3.
- the content of component (F) is in the range of 0.05 to 20 parts by weight, preferably in the range of 0.05 to 10 parts by weight, more preferably 100 parts by weight of component (C). Is in the range of 0.1 to 10 parts by mass, and particularly preferably in the range of 0.1 to 5 parts by mass. This is because when the content of the component (F) is less than the lower limit of the above range, when the component (C) is contained in a large amount, the fluidity of the resulting silicone composition is decreased, or the resulting silicone composition This is because the component (C) tends to settle and separate during storage, whereas when the upper limit of the above range is exceeded, the physical properties of the resulting silicone composition tend to deteriorate.
- the one-component curable thermally conductive silicone grease composition of the present invention can contain fine silica powder as the (G) component.
- the silica fine powder of component (G) is a component that makes it difficult to slip off even if the composition is left standing vertically after coating.
- Examples of the component (G) include silica fine powders such as fumed silica and precipitated silica; silica fine powders obtained by hydrophobizing the surface of these silica fine powders with an organosilicon compound such as alkoxysilane, chlorosilane, or silazane. Is done.
- the particle size of the component (G) is not particularly limited, but the BET specific surface area is preferably 50 m 2 / g or more, and particularly preferably 100 m 2 / g or more.
- the content of component (G) is in the range of 0.1 to 10 parts by mass, preferably in the range of 0.5 to 10 parts by mass, relative to 100 parts by mass of component (A). This is because if the content of the component (G) is less than the lower limit of the above range, the resulting silicone composition tends to slip off when left vertically after being applied, whereas if it exceeds the upper limit of the above range. This is because the handling workability of the resulting silicone composition tends to be remarkably lowered.
- the composition contains a pigment, a dye, a fluorescent dye, a heat-resistant additive, a flame retardant, a plasticizer, and an adhesion-imparting agent as other optional components as long as the object of the present invention is not impaired. Also good.
- a polymer having no reactive group at the terminal or a polymer having condensation reaction activity may be contained. Examples include polydimethylsiloxane blocked with trimethylsiloxy at both ends, polydimethylsiloxane blocked with dimethylhydroxy at both ends, and polydimethylsiloxane blocked with trimethoxy at both ends.
- the one-component curable heat conductive silicone grease composition of the present invention and other optional components can be produced by mixing uniformly.
- the mixing method of each component of the organopolysiloxane composition may be a conventionally known method and is not particularly limited, but usually a uniform mixture is obtained by simple stirring.
- solid components, such as an inorganic filler are included as arbitrary components, mixing using a mixing apparatus is more preferable.
- Such a mixing device is not particularly limited, and examples thereof include a single-screw or twin-screw continuous mixer, a two-roll, a loss mixer, a Hobart mixer, a dental mixer, a planetary mixer, a kneader mixer, and a Henschel mixer.
- the one-part curable thermally conductive silicone grease composition of the present invention is interposed between electronic components such as transistors, ICs, memory elements, and other heat generating members and the cooling member, and transfers heat from the heat generating member to the cooling member. It can be suitably used for heat dissipation.
- the one-part curable heat conductive silicone grease composition of the present invention is preferably applied in a state where a part of the application nozzle is heated in advance. As a result, the one-part curable heat conductive silicone grease composition of the present invention gradually undergoes a crosslinking reaction even at room temperature, and can be used as a highly reliable heat dissipating material even under a severe temperature environment.
- the heating condition for applying the silicone composition of the present invention is not particularly limited as long as it is equal to or higher than the softening point of the component (D), but is usually 80 to 200 ° C., preferably 100 to 180 ° C. for 1 second. -30 minutes, preferably 10 seconds to 5 minutes. If it is less than the lower limit of the above range, the thermoplastic resin is not sufficiently melted and does not cure. Therefore, it is necessary to heat the electronic device after coating to melt the component (D) and cure it to a predetermined viscosity. On the other hand, if the upper limit of the above range is exceeded, the workability tends to deteriorate due to thickening and crosslinking reactions in the nozzle.
- the one-component curable thermally conductive silicone grease composition of the present invention can be crosslinked without being heated by a coating nozzle or can be crosslinked by heat generated from a heat generating member such as an electronic component.
- the complex elastic modulus after the crosslinking reaction is desirably in the range of 0.01 MPa to 20 MPa in the temperature range of ⁇ 40 ° C. to 150 ° C., preferably
- the pressure is 0.05 MPa to 10 MPa, more preferably 0.05 to 5 MPa.
- the one-part curable thermally conductive silicone grease composition of the present invention has high thermal conductivity and low viscosity at room temperature, so that it is excellent in handling workability. However, after heat application, it is reliable in a harsh environment. Therefore, it can be suitably used as a heat dissipating material for automobile control units.
- the one-part curable heat conductive silicone grease composition of the present invention has a viscosity measured at 25 ° C. of preferably 3.0 to 1,000 Pa ⁇ s, more preferably 10 to 500 Pa ⁇ s, particularly preferably. 50 Pa ⁇ s to 300 Pa ⁇ s.
- the viscosity can be obtained by adjusting the mixing
- the viscosity is a value at 25 ° C. measured using a TA Instruments rheometer (AR2000EX). (The geometry is a parallel plate with a diameter of 20 mm, the gap is 0.5 mm, and the share rate is 10.0 [1 / s].)
- an electronic component 1 is mounted on a circuit board 2, and a circuit on the circuit board 2 and an external lead 3 of the electronic component 1 are electrically connected.
- a via (VIA) hole is formed in the circuit board 2 in order to efficiently transmit heat generated from the electronic component 1.
- the electronic device of the present invention has a structure in which heat generated from the electronic component 1 is dissipated by the heat dissipating member 5 through the one-part curable heat conductive silicone grease composition 4.
- the thickness of the one-component curable thermally conductive silicone grease composition is not particularly limited, but is preferably in the range of 0.1 to 3 mm. In particular, as shown in FIG.
- the one-part curable heat conductive silicone grease composition of the present invention the installation method of the one-part curable heat conductive silicone grease, and the electronic device having the same will be described in detail with reference to examples.
- the viscosity, thermal conductivity, thermal shock reliability, complex elastic modulus, and storage stability at room temperature of the one-component curable thermally conductive silicone grease composition were measured as follows.
- the initial viscosity (Pa ⁇ s) at 25 ° C. of the one-component curable thermally conductive silicone grease composition was measured using a rheometer (AR2000EX) manufactured by TA Instruments. The geometry was measured using a parallel plate with a diameter of 20 mm under the conditions of a gap of 0.5 mm and a shear rate of 10.0 (1 / s). Further, the ratio of the viscosity at a shear rate of 1.0 to the viscosity at a shear rate of 10.0 was shown as a thixotropy ratio. The composition was heated at 120 ° C. for 5 minutes and then allowed to stand at room temperature for 1 hour, and the viscosity at a shear rate of 10.0 was measured with the same apparatus.
- the one-component curable heat conductive silicone grease composition was heated at 120 ° C. for 5 minutes and then allowed to stand at room temperature (25 ° C.) for 1 week.
- room temperature 25 ° C.
- the geometry used a parallel plate with a diameter of 20 mm, a gap of 1.00 mm, a strain of 1%, and a frequency of 1 Hz.
- the complex elastic modulus at ⁇ 40 ° C. was measured, and then the temperature was raised to 25 ° C. for measurement. Finally, the temperature was raised to 150 ° C. and measured.
- thermo conductivity In the same manner as the complex elastic modulus measurement, a one-part curable thermal conductive silicone grease composition was heated at 120 ° C. for 5 minutes, and then allowed to stand at room temperature for 1 week. 60 mm ⁇ 150 mm ⁇ 25 mm After defoaming, the surface was coated with a polyvinylidene chloride film having a thickness of 10 ⁇ m, and then the thermal conductivity (W / mK) was rapidly increased by Kyoto Electronics Industry Co., Ltd. through the film. It was measured by a conductivity measuring device (hot wire method).
- Thermal Shock Reliability of the one-part curable thermally conductive silicone grease composition was evaluated by the test method shown in FIGS. That is, a one-part curable heat conductive silicone grease composition is heated in a heating nozzle at 120 ° C. for 5 minutes, and then a predetermined amount of the composition 7 is applied on the copper plate 6, and then near both ends of the copper plate. With the spacer 8 having a thickness of 0.5 mm or 2.0 mm installed, the one-part curable thermally conductive silicone grease composition was sandwiched by a glass plate 9 so as to have a diameter of 2 cm. Then, the copper plate 6 and the glass plate 9 were fixed with the clip 10, and the test body was produced. One cycle of -40 ° C.
- the thermal shock test was performed 200 cycles, and the distance by which the one-part curable thermal conductive silicone grease composition slipped was measured. The distance that fell off was less than 1 mm, “ ⁇ ”, 1 to 3 mm was “ ⁇ ”, and the distance over 5 mm was “ ⁇ ”. Further, the appearance of the one-part curable heat conductive silicone grease composition after the test was observed, and the case where no pump-out or crack occurred was evaluated as “None”, and the case where it occurred was evaluated as “Generation”.
- the one-component curable heat conductive silicone grease composition was placed in a glass container, sealed and stored at 25 ° C., and the number of days until the viscosity doubled compared to the initial value was measured.
- each component used is as follows.
- the viscosity is a value measured with a rotational viscometer at 25 ° C.
- the following components for preparing the one-part curable heat conductive silicone grease composition of the present invention were prepared.
- Component A-1 Dimethylpolysiloxane having both ends blocked with dimethylvinylsilyl groups and a viscosity at 25 ° C. of 400 mPa ⁇ s Si—Vi content 0.44% by mass
- A-3 Dimethylpolysiloxane having both ends blocked with dimethylvinylsilyl groups and a viscosity of 40,000 mPa ⁇ s at 25 ° C.
- Component B-1 Hydrogen polysiloxane represented by the following average formula Si-H content 0.15 mass% 25 mPa ⁇ s
- B-2 Hydrogen polysiloxane represented by the following average formula Si-H content 0.10 mass% 20mPa ⁇ s
- B-3 Hydrogen polysiloxane represented by the following average formula Si-H content 0.12% by mass 15mPa ⁇ s
- B-4 Hydrogen polysiloxane represented by the following average formula Si-H content 0.73 mass% 5 mPa ⁇ s
- Component C-1 Zinc oxide fine powder having an average particle size of 0.12 ⁇ m
- C-2 Crushed alumina fine powder having an average particle size of 0.4 ⁇ m
- C-3 Crushed alumina fine powder having an average particle size of 1.2 ⁇ m
- C-4 spherical alumina fine powder having an average particle diameter of 4.0 ⁇ m
- C-5 round alumina fine powder having an average particle diameter of 20
- Si—H / Si—Vi (number ratio) is the ratio of the total number of SiH groups in the component (B) to the total number of alkenyl groups in the component (A).
- (A), (C), (F), (G), and (I) were mixed with a Ross mixer, and then heated and stirred at 150 ° C. for 1 hour under reduced pressure. Then, it cooled to 25 degreeC and returned to the normal pressure.
- the (D) component is added and mixed uniformly to prepare a one-part curable heat conductive silicone grease composition. did.
- the properties of this one-part curable heat conductive silicone grease composition and its cured product were measured, and the results are shown in Table 1.
- Example 1 In the same manner as in Example 1, except that the component (D) was not added, the entire components were mixed to prepare a one-part curable heat conductive silicone grease composition.
- Example 2 In Example 1, component (H) was mixed in place of component (D) to prepare a one-part curable heat conductive silicone grease composition.
- Example 3 A one-component curable heat conductive silicone grease composition was prepared by mixing in the same manner as in Example 1 except that the component (E) was not added. In Comparative Examples 1 to 3, the properties of this one-part curable heat conductive silicone grease composition and its cured product were also measured, and the results are shown in Table 1.
- the heat conductive silicone grease composition of the present invention can be stored for a long period of time at room temperature, and can be used even in a severe temperature environment. It can also be used in places where the installation surface is uneven or inclined.
- the heat dissipating member can be accurately installed easily and at low cost and reliably cured.
- semiconductors, electronic components, and electronic devices that use the heat-dissipating grease can withstand even a severe temperature environment with high reliability, and can be used in automobile control units and the like.
Abstract
Description
(A)一分子中に少なくとも1個のケイ素原子に結合する脂肪族不飽和炭化水素基を有し、25℃における粘度が50~100,000mPa・sであるオルガノポリシロキサン:100質量部、
(B)一分子中に少なくとも2個のケイ素原子結合水素原子を含有するオルガノハイドロジェンシロキサン:0.1~50質量部、
(C)平均粒子径が0.01~200μmの粒子径を含む熱伝導性充填材:400~5,000質量部、
(D)白金系触媒を白金金属原子として0.01質量%以上含有する軟化点が40℃~200℃である熱可塑性樹脂からなる平均粒子径が0.01~10μmである微粒子触媒:0.01~20質量部、
(E) 硬化制御剤:0.001~5質量部
から少なくともなり、硬化後に複素弾性率が25℃において0.01~20MPa以下である。
また、本発明のひとつである、1液硬化型熱伝導性シリコーングリース組成物は次の特徴を有する:
(A)一分子中に少なくとも1個のケイ素原子に結合する脂肪族不飽和炭化水素基を有し、25℃における粘度が50~100,000mPa・sであるオルガノポリシロキサン:100質量部、
(B)一分子中に少なくとも2個のケイ素原子結合水素原子を含有するオルガノハイドロジェンシロキサンであり、更に非末端ケイ素原子に結合した水素原子を一分子中平均で0以上3個未満含有するオルガノハイドロジェンシロキサン:(B)成分中のケイ素原子結合水素原子基の個数/(A)成分中の脂肪族不飽和炭化水素基の個数が、0.2~3.0になる量、
(C)平均粒子径が0.01~200μmの粒子径を含む熱伝導性充填材:400~5,000質量質量部、
(D)白金系触媒を白金金属原子として0.01質量%以上含有する軟化点が40℃~200℃である熱可塑性樹脂からなる平均粒子径が0.01~10μmである微粒子触媒:0.01~20質量部、
(E) 硬化制御剤:0.001~5質量部
から少なくともなる1液硬化型熱伝導性シリコーングリース組成物。
また、本発明のひとつである、1液硬化型熱伝導性シリコーングリースの製造方法は、上記組成物を(D)成分の軟化点以上の温度で加熱する、という特徴を有する。
本発明のひとつである熱伝導性シリコーングリース組成物の設置方法は、1液硬化型熱伝導吐出可能なノズル内に充填し、該ノズルの一部又は全部を(D)成分の軟化点以上の温度で加熱した後に、前記1液硬化型熱伝導性シリコーングリース組成物を該ノズルから吐出させて塗布するという特徴を有する。
また、本発明のひとつである放熱部材の製造方法は、上記工程を含むことを特徴とする。
本発明のひとつである電子装置は、上記放熱部材を有することを特徴とする。
グリース組成物とは、架橋反応後(硬化後)において、グリースとしての物性を有するものをいい、本願においては複素弾性率が0.01MPa~20MPaで規定されるものをいう。尚、「硬化」とは架橋反応を意味し、硬化後の物質がグリースであることが示しているように、粘性が増したとしても、必ずしも物性上「硬く」なるわけではない。
(A)成分は、一分子中に少なくとも1個のケイ素原子に結合する脂肪族不飽和炭化水素基を有し、25℃における粘度が、50~100,000mPa・sであるオルガノポリシロキサンである。
(B)成分は、一分子中に少なくとも2個のケイ素原子結合水素原子を含有するオルガノハイドロジェンシロキサンからなる。本組成物の架橋剤として効果を有し、一分子中のケイ素原子結合水素原子が0.01~0.4質量%である。(B)成分中のケイ素原子に結合している有機基としては、アルキル基、シクロアルキル基、アリール基、アラルキル基、ハロゲン化アルキル基等の脂肪族不飽和結合を有さない一価炭化水素基が例示され、好ましくは、アルキル基、アリール基であり、特に好ましくは、メチル基、フェニル基である。(B)成分の分子構造は特に限定されず、直鎖状、一部分岐を有する直鎖状、分岐鎖状、環状、網目状、樹枝状が例示され、好ましくは、直鎖状である。また、(B)成分の25℃における粘度は特に限定されないが、好ましくは、1~10,000mPa・sの範囲内である。
(C)成分の熱伝導性充填剤は本組成物に熱伝導性を付与するための成分である。(C)成分としては、例えば、酸化アルミニウム、酸化亜鉛、酸化マグネシウム、酸化チタン、酸化ベリリウム等の金属酸化物;水酸化アルミニウム、水酸化マグネシウム等の金属水酸化物;窒化アルミニウム、窒化ケイ素、窒化ホウ素等の窒化物;炭化ホウ素、炭化チタン、炭化ケイ素等の炭化物;グラファイト、黒鉛等の石墨;アルミニウム、銅、ニッケル、銀等の金属、およびこれらの混合物からなるのもが挙げられる。特に、得られるシリコーン組成物に電気絶縁性が必要な場合は、(C)成分としては、金属酸化物、金属水酸化物、窒化物、炭化物、またはこれらの混合物であることが好ましく、さらには、酸化アルミニウム、結晶性シリカ、酸化亜鉛、酸化マグネシウム、酸化チタン、酸化ベリリウム、水酸化アルミニウム、および水酸化マグネシウムからなる群より選ばれる少なくとも1種であることが好ましい。
(D)成分の微粒子触媒は本組成物の硬化を促進するための触媒であり、白金系触媒を白金金属原子として0.01質量%以上含有する軟化点が40~200℃である熱可塑性樹脂からなる。その平均粒子径が0.01~500μmであり、好ましくは0.1~50μmの範囲内であり、特に好ましくは0.1~10μmである。これは平均粒子径が0.01μm未満である微粒子触媒を製造することが困難であり、また、これが500μmをこえる微粒子触媒は、(A)成分中に均一に分散せず、得られる組成物の硬化性が不均一となるためである。(D)成分の構造としては、例えば、熱可塑性樹脂中に白金系触媒が溶解または分散している構造、熱可塑性樹脂の殻の中に白金系触媒が包含されたマイクロカプセル構造が挙げられる。この白金系触媒としては、例えば、白金微粉末、白金黒、白金坦持シリカ微粉末、白金坦持活性炭、塩化白金酸、四塩化白金、塩化白金酸のアルコール溶液、白金とオレフィンとの錯体、白金とジビニルテトラメチルジシロキサン等のアルケニルシロキサンとの錯体が挙げられ、特に白金のジビニルジシロキサン錯体であることが好ましい。(D)成分中に白金系触媒の含有量は、その白金金属原子が0.01質量%以上となる量である。これは、白金系触媒の含有量が、その白金金属原子として0.01質量%未満である熱可塑性樹脂からなる微粒子触媒は、十分な硬化促進を示さなくなるためである。また、この熱可塑性樹脂は軟化点が40~200℃の範囲内であり、好ましくは50~180℃の範囲内であり、より好ましくは60~160℃の範囲内である。これは、軟化点が40℃未満である熱可塑性樹脂からなる微粒子触媒を用いると、得られる組成物の室温下での保存安定性が著しく低下するためであり、また、これが200℃をこえる熱可塑性樹脂からなる微粒子触媒を用いると、得られる組成物の硬化性が著しく低下するためである。この熱可塑性樹脂としては、例えば、式:C6H5SiO3/2で示されるシロキサン単位を主成分とし、他に、式:(C6H5)2SiO2/2で示されるシロキサン単位、式:CH3SiO3/2で示されるシロキサン単位、式:(CH3)2SiO2/2で示されるシロキサン単位、式:CH3(CH2=CH2)SiO2/2で示されるシロキサン単位、式:CH3(C6H5)SiO2/2で示されるシロキサン単位を含有する熱可塑性シリコーン樹脂、アクリル樹脂、ポリカーボネート樹脂、ポリスチレン樹脂、メチルセルロース樹脂、ポリシラン樹脂、ナイロン樹脂、ポリエステル樹脂、ポリプロピレン樹脂、ポリアルキレンワックスが挙げられる。この熱可塑性樹脂の軟化点は一定温度で昇温できるホットプレート上でこの樹脂が軟化する状態を顕微鏡で観察することにより求められる。また、本発明の一態様として、この樹脂に、耐熱特性や軟化点を調整するためにシロキサン単位を含むことが好ましい。
(E)成分は取扱作業性を向上するための硬化制御剤(即ち、ヒドロシリル化反応制御剤)である。このような(E)成分としては、例えば、2-メチル-3-ブチン-2-オール、3,5-ジメチル-1-ヘキシン-3-オール、2-フェニル-3-ブチン-2-オール、1-エチニルシクロヘキサノール等のアセチレン系化合物;3-メチル-3-ペンテン-1-イン,3,5-ジメチル-3-ヘキセン-1-イン等のエンイン化合物;1,3,5,7-テトラメチル-1,3,5,7-テトラビニルシクロテトラシロキサン、1,3,5,7-テトラメチル-1,3,5,7-テトラヘキセニルシクロトトラシロキサン、ベンゾトリアゾール等のトリアゾール類,フォスフィン類,メルカプタン類,ヒドラジン類等が挙げられる。これらの硬化抑制剤の含有量は、本組成物の硬化条件に依る。例えば、(A)成分のオルガノポリシロキサン100質量部に対して0.001~5質量部の範囲内であり、好ましくは、0.01~3質量部の範囲であり、特に好ましくは、0.1~2質量部である。これは(E)成分が前記範囲の下限未満であると、加熱された塗布ノズル内で当該組成物が硬化して吐出が困難になる傾向があり、(E)成分が前記範囲の上限を超えると、硬化までに不必要な時間がかかる傾向があるからである。
本発明の1液硬化型熱伝導性シリコーングリース組成物は、後述する、(F-1)で表される加水分解性オルガノポリシロキサン化合物、及び(F-2)で表される加水分解性オルガノシラン化合物のいずれか又は両方を含むことができる。
[(F-1)成分](F-1)成分は、下記一般式(1)
[(F-2)成分](F-2)成分は、下記一般式(2):
R3 cR4 dSi(OR5)4-c-d (2)
(式中、R3は独立に炭素原子数6~15のアルキル基であり、R4は独立に非置換または置換の炭素原子数1~8の一価炭化水素基であり、R5は独立に炭素原子数1~6のアルキル基であり、cは1~3の整数であり、dは0~2の整数であり、ただし、c+dは1~3の整数である。)で表されるアルコキシシランである。
C8H17Si(OCH3)3、
C10H21Si(OCH3)3、
C12H25Si(OCH3)3、
C10H21Si(CH3)(OCH3)2、
C10H21Si(C6H5)(OCH3)2、
C10H21Si(CH3)(OC2H5)2、
C10H21Si(CH=CH2)(OCH3)2、
C10H21Si(CH2CH2CF3)(OCH3)2
等が挙げられる。
本発明の1液硬化型熱伝導性シリコーングリース組成物は(G)成分として、シリカ微粉末を含有することができる。 (G)成分のシリカ微粉末は、本組成物を塗布後、垂直に放置してもずれ落ち難くするための成分である。(G)成分としては、ヒュームドシリカ、沈降性シリカ等のシリカ微粉末;これらのシリカ微粉末の表面を、アルコキシシラン、クロロシラン、シラザン等の有機ケイ素化合物により疎水化処理したシリカ微粉末が例示される。(G)成分の粒子径は特に限定されないが、そのBET比表面積が50m2/g以上であることが好ましく、特には、100m2/g以上であることが好ましい。
1液硬化型熱伝導性シリコーングリース組成物をガラスの容器入れて封入し25℃で保存して、初期に比べ粘度が倍に増加するまでの日数を測定した。
まず、本発明の1液硬化型熱伝導性シリコーングリース組成物を調製する以下の各成分を用意した。
A-1:両末端がジメチルビニルシリル基で封鎖され、25℃における粘度が400mPa・sのジメチルポリシロキサン Si-Vi含有量 0.44質量%
A-2:式(CH3)2SiO2/2で表されるシロキサン単位 95モル%、式:CH3SiO3/2で表されるシロキサン単位 2.4モル%、式:(CH3)3SiO1/2で表されるシロキサン単位 2.0モル%、および式:(CH3)2(CH2=CH)SiO1/2で表されるシロキサン単位 0.6モル%からなり、25℃における粘度が350mPa・sのオルガノポリシロキサン Si-Vi含有量 0.22質量%
A-3:両末端がジメチルビニルシリル基で封鎖され、25℃における粘度が40,000mPa・sのジメチルポリシロキサン Si-Vi含有量 0.08質量%
(B)成分
B-1:下記平均式で表されるハイドロジェンポリシロキサン
B-2:下記平均式で表されるハイドロジェンポリシロキサン
Si-H含有量 0.10質量% 20mPa・s
B-3:下記平均式で表されるハイドロジェンポリシロキサン
B-4:下記平均式で表されるハイドロジェンポリシロキサン
(C)成分
C-1:平均粒子径0.12μmの酸化亜鉛微粉末
C-2:平均粒子径0.4μm破砕状アルミナ微粉末
C-3:平均粒子径1.2μmの破砕状アルミナ微粉末
C-4:平均粒子径4.0μmの球状アルミナ微粉末
C-5:平均粒子径20μmの丸み状アルミナ微粉末
C-6:平均粒子径35μmの球状アルミナ微粉末
(D)成分
D-1:白金錯体の1,3-ジビニルテトラメチルジシロキサンを白金金属原子として0.4質量%含有する軟化点が115℃であるメチルメタクリレート・ブチルメタクリレート共重合体(デュポン社製Elvacite2013)からなる平均粒子径が1.5μmである微粒子触媒
D-2:白金錯体の1,3-ジビニルテトラメチルジシロキサンを白金金属原子として0.4質量%含有する((C6H5)SiO3/2)0.78((CH3)3SiO1/2)0.22で示され軟化点が85℃である熱可塑性シリコーン樹脂からなる平均粒子径が1.2μmである微粒子触媒
(E)成分
E-1:トリス(1,1-ジメチルプロピンオキシ)メチルシラン
E-2:1-エチニル-1-シクロヘキサノール
(F)成分
F-1:下記式で表されるポリオルガノシロキサン
C10H21Si(OCH3)3 で表されるアルキルシラン
その他の成分
(G)成分
G:BET比表面積が200m2/gであり、ヘキサメチルジシラザンにより疎水化処理されたヒュームドシリカ
(H)成分
H:白金錯体の1 , 3 - ジビニルテトラメチルジシロキサンを上記A-1と同じジメチルポリシロキサンに溶解した溶液(白金金属原子として0.4質量%)
(I)成分
I:メチルトリメトキシシラン
[実施例1~6]、[比較例4、5]
上記(A)~(E)成分及びその他の成分を、下記表1に示す配合量に従い、下記に示す方法で配合して1液硬化型熱伝導性シリコーングリース組成物を調整した。なお、表1中のSi-H/Si-Vi(個数比)は(A)成分のアルケニル基の個数の合計に対する(B)成分中のSiH基の個数の合計の比である。
ロスミキサーにより、(A)、(C)、(F)、(G)、(I)を混合した後、減圧下、150℃で1時間加熱攪拌した。その後、25℃まで冷却し、常圧に戻した。つづいて、(B)、(E)、を加えて攪拌させた後、最後に、(D)成分を加えて均一になるように混合し、1液硬化型熱伝導性シリコーングリース組成物を調製した。この1液硬化型熱伝導性シリコーングリース組成物及びその硬化物の特性を測定し、それらの結果を表1に示した。
[比較例1]
実施例1において(D)成分を入れない以外は同様に、成分全体を混合して1液硬化型熱伝導性シリコーングリース組成物を調製した。
[比較例2]
実施例1において(D)成分の代わりに(H)成分を混合して1液硬化型熱伝導性シリコーングリース組成物を調製した。
[比較例3]
実施例1において(E)成分の入れない以外は同様に混合して1液硬化型熱伝導性シリコーングリース組成物を調製した。
比較例1~3においても、同様に、この1液硬化型熱伝導性シリコーングリース組成物及びその硬化物の特性を測定し、それらの結果を表1に示した。
2 回路基板
3 外部リード
4 熱硬化型伝導性シリコーン組成物
5 放熱部材
6 銅板
7 熱伝導性シリコーン組成物
8 スペーサー
9 ガラス板
10 クリップ
11 ディスペンス用ノズル
12 ノズル加熱ユニット
13 ノズル吐出口
Claims (10)
- (A)一分子中に少なくとも1個のケイ素原子に結合する脂肪族不飽和炭化水素基を有し、25℃における粘度が50~100,000mPa・sであるオルガノポリシロキサン:100質量部、
(B)一分子中に少なくとも2個のケイ素原子結合水素原子を含有するオルガノハイドロジェンシロキサン:0.1~50質量部、
(C)平均粒子径が0.01~200μmの粒子径を含む熱伝導性充填材:400~5,000質量部、
(D)白金系触媒を白金金属原子として0.01質量%以上含有する軟化点が40℃~200℃である熱可塑性樹脂からなる平均粒子径が0.01~10μmである微粒子触媒:0.01~20質量部、
(E) 硬化制御剤:0.001~5質量部
から少なくともなり、硬化後に複素弾性率が25℃において0.01MPa~20MPaである1液硬化型熱伝導性シリコーングリース組成物。 - (B)成分において、前記オルガノハイドロジェンシロキサンが非末端ケイ素原子結合水素原子を一分子中に平均で0以上3個未満含有する、請求項1に記載の1液硬化型熱伝導性シリコーングリース組成物。
- (A)一分子中に少なくとも1個のケイ素原子に結合する脂肪族不飽和炭化水素基を有し、25℃における粘度が50~100,000mPa・sであるオルガノポリシロキサン:100質量部、
(B)一分子中に少なくとも2個のケイ素原子結合水素原子を含有するオルガノハイドロジェンシロキサンが、非末端ケイ素原子結合水素原子を一分子中に平均で0以上3個未満含有するオルガノハイドロジェンシロキサン:(B)成分中のケイ素原子結合水素原子基の個数/(A)成分中の脂肪族不飽和炭化水素基の個数が、0.2~3.0になる量、
(C)平均粒子径が0.01~200μmの粒子径を含む熱伝導性充填材:400~5,000質量部、
(D)白金系触媒を白金金属原子として0.01質量%以上含有する軟化点が40℃~200℃である熱可塑性樹脂からなる平均粒子径が0.01~10μmである微粒子触媒:0.01~20質量部、
(E) 硬化制御剤:0.001~5質量部
から少なくともなる1液硬化型熱伝導性シリコーングリース組成物。 - (F)成分として、
下記一般式(F-1):
(式中、R1は独立に非置換または置換の一価炭化水素基であり、R2は独立に水素原子、アルキル基、アルコキシアルキル基、アルケニル基またはアシル基であり、aは5~250の整数であり、bは1~3の整数である。)で表され、25℃における粘度が10~10,000mP・s未満であるオルガノポリシロキサン: (B)成分100質量部に対して0.05~20質量部
及び/又は、下記一般式(F-2)
(F-2):下記一般式(2):
R3 cR4 dSi(OR5)4-c-d (2)
(式中、R3は独立に炭素原子数6~15のアルキル基であり、R4は独立に非置換または置換の炭素原子数1~8の一価炭化水素基であり、R5は独立に炭素原子数1~6のアルキル基であり、cは1~3の整数であり、dは0~2の整数であり、ただし、c+dは1~3の整数である。)で表されるアルコキシシラン:
(B)成分100質量部に対して0.05~20質量部
からなる少なくともなるポリオルガノシロキサン、または、シラン化合物
を有する請求項1乃至3のいずれか一項に記載の1液硬化型熱伝導性グリース組成物。 - (G)シリカ微粉末: 0.1~10質量部を有する請求項1乃至4のいずれか1項に記載の1液硬化型熱伝導性シリコーングリース組成物。
- 請求項1乃至5のいずれか1項に記載の1液硬化型熱伝導性シリコーングリース組成物を(D)成分の軟化点以上の温度で加熱して得る、-40℃~150℃の温度範囲における複素弾性率が0.01MPa~20MPaという特徴を有する1液硬化型熱伝導性シリコーングリースの製造方法。
- 請求項1乃至5のいずれか1項に記載の1液硬化型熱伝導性シリコーングリース組成物を吐出可能なノズル内に充填し、該ノズルの一部又は全部を(D)成分の軟化点以上の温度で加熱した後に、前記1液硬化型熱伝導性シリコーングリース組成物を該ノズルから吐出させて塗布することを特徴とする、1液硬化型熱伝導性シリコーングリース組成物の設置方法。
- 請求項6の工程を含むことを特徴とする放熱部材の製造方法。
- 電子部品または該電子部品を搭載した回路基板に請求項1乃至5のいずれか1項に記載の1液硬化型熱伝導性シリコーングリース組成物の硬化物を介して放熱部材を設けてなる電子装置。
- 0.1~3mmの厚さを有する前記1液硬化型熱伝導性シリコーングリース組成物の硬化物が前記回路基板と前記放熱部材とで垂直に狭持された状態で使用されることを特徴とする、請求項9に記載の電子装置。
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CN201780066916.9A CN109890900B (zh) | 2016-10-31 | 2017-10-05 | 单组分可固化型导热硅脂组合物和电子/电气组件 |
KR1020197013200A KR102203924B1 (ko) | 2016-10-31 | 2017-10-05 | 1액 경화형 열 전도성 실리콘 그리스 조성물 및 전자/전장 부품 |
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JP2018503274A JP6531238B2 (ja) | 2016-10-31 | 2017-10-05 | 1液硬化型熱伝導性シリコーングリース組成物及び電子・電装部品 |
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Also Published As
Publication number | Publication date |
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US20190345291A1 (en) | 2019-11-14 |
EP3533837A4 (en) | 2020-07-08 |
TW201829623A (zh) | 2018-08-16 |
CN109890900A (zh) | 2019-06-14 |
JPWO2018079215A1 (ja) | 2018-11-01 |
US11319412B2 (en) | 2022-05-03 |
JP6531238B2 (ja) | 2019-06-19 |
EP3533837A1 (en) | 2019-09-04 |
KR20190075081A (ko) | 2019-06-28 |
TWI755437B (zh) | 2022-02-21 |
CN109890900B (zh) | 2022-01-14 |
KR102203924B1 (ko) | 2021-01-18 |
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