WO2017150218A1 - 環状オレフィン共重合体組成物およびその架橋体 - Google Patents
環状オレフィン共重合体組成物およびその架橋体 Download PDFInfo
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0807—Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
- C08L23/0815—Copolymers of ethene with aliphatic 1-olefins
- C08L23/0823—Copolymers of ethene with aliphatic cyclic olefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
- B32B27/325—Layered products comprising a layer of synthetic resin comprising polyolefins comprising polycycloolefins
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- C08G61/00—Macromolecular compounds obtained by reactions forming a carbon-to-carbon link in the main chain of the macromolecule
- C08G61/02—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes
- C08G61/04—Macromolecular compounds containing only carbon atoms in the main chain of the macromolecule, e.g. polyxylylenes only aliphatic carbon atoms
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- C08J3/24—Crosslinking, e.g. vulcanising, of macromolecules
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/24—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
- C08J5/241—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres
- C08J5/244—Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs using inorganic fibres using glass fibres
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
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- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
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- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
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- C08L45/00—Compositions of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Compositions of derivatives of such polymers
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D123/00—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
- C09D123/02—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
- C09D123/04—Homopolymers or copolymers of ethene
- C09D123/08—Copolymers of ethene
- C09D123/0807—Copolymers of ethene with unsaturated hydrocarbons only containing more than three carbon atoms
- C09D123/0815—Copolymers of ethene with aliphatic 1-olefins
- C09D123/0823—Copolymers of ethene with aliphatic cyclic olefins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D123/00—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers
- C09D123/02—Coating compositions based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
- C09D123/16—Elastomeric ethene-propene or ethene-propene-diene copolymers, e.g. EPR and EPDM rubbers
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K1/00—Printed circuits
- H05K1/02—Details
- H05K1/03—Use of materials for the substrate
- H05K1/0313—Organic insulating material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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- C08J2345/00—Characterised by the use of homopolymers or copolymers of compounds having no unsaturated aliphatic radicals in side chain, and having one or more carbon-to-carbon double bonds in a carbocyclic or in a heterocyclic ring system; Derivatives of such polymers
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2312/00—Crosslinking
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2314/00—Polymer mixtures characterised by way of preparation
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/06—Polystyrene
Definitions
- the present invention relates to a cyclic olefin copolymer composition and a crosslinked product thereof.
- Examples of the resin material used for such a circuit board include cyclic olefin copolymers obtained by copolymerizing dienes described in Patent Document 1 and Patent Document 2.
- Patent Document 1 and Patent Document 2 disclose that a sheet obtained by crosslinking a cyclic olefin copolymer obtained by copolymerizing a specific diene compound with an organic peroxide or the like exhibits excellent dielectric properties.
- Patent Document 3 discloses a resin composition containing a cyclic olefin copolymer obtained by copolymerizing a specific diene compound and various resins. However, Patent Document 3 does not disclose a specific measure for improving the dielectric characteristics.
- the present invention has been made in view of the above circumstances, and provides a cyclic olefin copolymer composition capable of obtaining a crosslinked product having excellent dielectric properties and heat resistance in a high-frequency region suitable for circuit boards and the like. Is.
- the present inventors are required for a circuit board by mixing a specific cyclic olefin copolymer with a cyclic olefin copolymer obtained by copolymerizing a specific diene compound.
- the inventors have found that the dielectric properties in the high frequency region are improved while satisfying the heat resistance, and have completed the present invention.
- the present invention is as follows.
- a cyclic olefin copolymer (m); A cyclic olefin copolymer (n) different from the cyclic olefin copolymer (m), A cyclic olefin copolymer composition comprising:
- the cyclic olefin copolymer (m) is (A) a repeating unit derived from one or more olefins represented by the following general formula (I); (B) one or more cyclic non-conjugated diene-derived repeating units represented by the following general formula (III): (C) a repeating unit derived from one or more cyclic olefins represented by the following general formula (V),
- the total number of repeating units in the cyclic olefin copolymer (m) is 100 mol%
- the content of the repeating unit (A) derived from the olefin is from 10 mol% to 90 mol%
- R 300 represents a hydrogen atom or a linear or branched hydrocarbon group having 1 to 29 carbon atoms.
- u is 0 or 1
- v is 0 or a positive integer
- w is 0 or 1
- R 61 to R 76 and R a1 and R b1 are the same as each other. It may be different and is a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or 6 to 6 carbon atoms.
- R 20 is an aromatic hydrocarbon group
- R 104 is a hydrogen atom or an alkyl group having 1 to 10 carbon atoms
- t is a positive integer of 0 to 10
- R 75 and R 76 are bonded to each other.
- a monocyclic ring or a polycyclic ring may be formed.
- u is 0 or 1
- v is 0 or a positive integer
- w is 0 or 1
- R 61 to R 78 and R a1 and R b1 may be the same as each other.
- the cyclic nonconjugated diene constituting the repeating unit (B) derived from the above cyclic nonconjugated diene is 5-vinyl-2-norbornene or 8-vinyl-9-methyltetracyclo [4.4.0.1 2,5 .
- the cyclic olefin constituting the repeating unit (C) derived from the cyclic olefin is bicyclo [2.2.1] -2-heptene or tetracyclo [4.4.0.1 2,5 .
- a circuit board comprising an electrical insulating layer comprising the crosslinked product according to [9] above, and a conductor layer provided on the electrical insulating layer.
- An electronic device comprising the circuit board according to [12] above.
- a prepreg comprising the cyclic olefin copolymer composition according to any one of [1] to [7] above and a sheet-like fiber base material.
- [15] A foam obtained by crosslinking and foaming the cyclic olefin copolymer composition according to any one of [1] to [7].
- [16] A multilayer molded article or multilayer laminate film in which the cyclic olefin copolymer composition according to any one of [1] to [7] is formed on a surface layer with a thickness of 100 ⁇ m or less.
- a cyclic olefin copolymer composition capable of obtaining a crosslinked product excellent in dielectric properties and heat resistance in a high-frequency region suitable for circuit boards and the like.
- the cyclic olefin copolymer composition of this embodiment contains a cyclic olefin copolymer (m) and a cyclic olefin copolymer (n) different from the cyclic olefin copolymer (m).
- the cyclic olefin copolymer (m ) Is 5% by mass or more and 95% by mass or less, preferably 10% by mass or more and 90% by mass or less, more preferably 20% by mass or more and 80% by mass or less, and further preferably 25% by mass or more and 75% by mass or less.
- the content of the cyclic olefin copolymer (n) is 5% by mass to 95% by mass, preferably 10% by mass to 90% by mass, more preferably 20% by mass to 80% by mass, and still more preferably 25% by mass. % To 75% by mass.
- each component will be specifically described.
- the cyclic olefin copolymer (m) of the present embodiment is represented by (A) one or more olefin-derived repeating units represented by the following general formula (I), and (B) the following general formula (III). And (C) a repeating unit derived from one or more cyclic olefins represented by the following general formula (V).
- R 300 represents a hydrogen atom or a linear or branched hydrocarbon group having 1 to 29 carbon atoms.
- R 61 to R 76 and R a1 and R b1 may be the same or different from each other, and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, carbon A cycloalkyl group having 3 to 15 atoms or an aromatic hydrocarbon group having 6 to 20 carbon atoms, R 104 is a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and t is a positive number of 0 to 10 R 75 and R 76 may be bonded to each other to form a monocyclic or polycyclic ring.
- R 61 to R 78 and R a1 and R b1 may be the same or different from each other, and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, A cycloalkyl group having 3 to 15 carbon atoms or an aromatic hydrocarbon group having 6 to 20 carbon atoms, and R 75 to R 78 may be bonded to each other to form a monocyclic or polycyclic ring.
- the content of the olefin-derived repeating unit (A) is 10 mol%. 90 mol% or less, preferably 15 mol% or more and 85 mol% or less, more preferably 20 mol% or more and 80 mol% or less, still more preferably 30 mol% or more and 80 mol% or less, and even more preferably 35 mol% or more and 80 mol% or less.
- the content of the repeating unit (B) derived from the cyclic nonconjugated diene is 1 mol% or more and 40 mol% or less, preferably 2 mol% or more and 35 mol%. %, More preferably 3 mol% or more and 30 mol% or less, and the content of the repeating unit (C) derived from the cyclic olefin is 1 mol% or more and 30 mol% or less.
- the crosslinked product obtained from the cyclic olefin copolymer composition has excellent temporal stability of dielectric properties and heat resistance. Excellent in properties. Furthermore, a crosslinked product (Q) excellent in mechanical properties, dielectric properties, transparency and gas barrier properties can be obtained. In other words, a crosslinked product (Q) having an excellent balance of these physical properties can be obtained.
- the olefin monomer which is one of the copolymerization raw materials of the cyclic olefin copolymer (m) is a monomer which gives an skeleton represented by the above formula (I) by addition copolymerization, and is represented by the following general formula (Ia). Olefin.
- R 300 represents a hydrogen atom or a linear or branched hydrocarbon group having 1 to 29 carbon atoms.
- the olefin represented by the general formula (Ia) include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl-1-pentene, and 3-ethyl.
- ethylene and propylene are preferable, and ethylene is particularly preferable from the viewpoint of obtaining a crosslinked body (Q) having more excellent heat resistance, mechanical properties, dielectric properties, transparency, and gas barrier properties.
- Two or more types of olefin monomers represented by the above formula (Ia) may be used.
- the cyclic non-conjugated diene monomer which is one of the copolymer raw materials of the cyclic olefin copolymer (m), is addition-copolymerized to form the structural unit represented by the above formula (III).
- a cyclic nonconjugated diene represented by the following general formula (IIIa) corresponding to the above general formula (III) is used.
- u is 0 or 1
- v is 0 or a positive integer, preferably 0 or more and 2 or less, more preferably 0 or 1
- w is 0 or 1.
- R 61 to R 76 and R a1 and R b1 may be the same or different from each other, and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, A cycloalkyl group having 3 to 15 carbon atoms or an aromatic hydrocarbon group having 6 to 20 carbon atoms, R 104 is a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, and t is 0 to 10 It is a positive integer, and R 75 and R 76 may be bonded to each other to form a monocycle or polycycle.
- the cyclic nonconjugated diene represented by the general formula (IIIa) is not particularly limited, and examples thereof include cyclic nonconjugated dienes represented by the following chemical formula. Of these, 5-vinyl-2-norbornene, 8-vinyl-9-methyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene is preferred, and 5-vinyl-2-norbornene is particularly preferred.
- the cyclic non-conjugated diene represented by the general formula (IIIa) can be specifically represented by the following general formula (IIIb).
- n is an integer of 0 to 10
- R 1 is a hydrogen atom or an alkyl group having 1 to 10 carbon atoms
- R 2 is a hydrogen atom or an alkyl group having 1 to 5 carbon atoms. It is.
- the cyclic olefin copolymer (m) of this embodiment contains a structural unit derived from the cyclic non-conjugated diene represented by the general formula (III), so that the side chain portion, that is, the main chain of the copolymer other than It is characterized by having a double bond in the part.
- the cyclic olefin monomer which is one of the copolymer raw materials of the cyclic olefin copolymer (m) is addition-copolymerized to form the structural unit represented by the above formula (V).
- a cyclic olefin monomer represented by the following general formula (Va) corresponding to the above general formula (V) is used.
- u is 0 or 1
- v is 0 or a positive integer, preferably 0 or more and 2 or less, more preferably 0 or 1
- w is 0 or 1.
- R 61 to R 78 and R a1 and R b1 may be the same or different from each other, and are a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, A cycloalkyl group having 3 to 15 carbon atoms or an aromatic hydrocarbon group having 6 to 20 carbon atoms, and R 75 to R 78 may be bonded to each other to form a monocyclic or polycyclic ring. .
- the compound as described in international publication 2006/118261 can be used.
- the cyclic olefin represented by the general formula (Va) include bicyclo [2.2.1] -2-heptene (also referred to as norbornene), tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene (also referred to as tetracyclododecene) is preferred, and tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-dodecene is more preferred.
- these cyclic olefins have a rigid ring structure, it is easy to maintain the elastic modulus of the copolymer and the crosslinked product, and since they do not contain a heterogeneous double bond structure, there is an advantage that the crosslinking can be easily controlled.
- the solubility of the cyclic olefin copolymer (m) in the solvent can be improved. Since it improves more, a moldability becomes favorable and the yield of a product improves.
- the cyclic olefin copolymer (m) is derived from (A) one or more olefin-derived repeating units represented by the general formula (I), and (B) a cyclic non-conjugated diene represented by the general formula (III).
- the repeating unit and (C) one or more cyclic olefin-derived repeating units represented by the general formula (V)
- the cyclic non-conjugated diene represented by the general formula (III) and the general formula (V) It may be composed of cyclic olefins other than cyclic olefins and / or repeating units derived from chain polyenes.
- an olefin monomer represented by the general formula (Ia), a cyclic non-conjugated diene monomer represented by the general formula (IIIa), and a general formula (Va) In addition to the cyclic olefin monomer represented, the cyclic non-conjugated diene monomer represented by the general formula (IIIa) and the cyclic olefin monomer other than the cyclic olefin monomer represented by the general formula (Va) and / or a chain polyene monomer Can be used.
- Such a cyclic olefin monomer and a chain polyene monomer are a cyclic olefin represented by the following general formula (VIa) or (VIIa), or a chain polyene represented by the following general formula (VIIIa). Two or more different cyclic olefins and chain polyenes may be used.
- R 81 R 99 which may be the same or different
- R 100 and R 101 may be the same or different from each other, and each represents a hydrogen atom or a hydrocarbon group having 1 to 5 carbon atoms, and f is 1 ⁇ f ⁇ 18.
- R 201 to R 206 may be the same or different from each other, and are a hydrogen atom or a hydrocarbon group having 1 to 20 carbon atoms, and P is a straight chain having 1 to 20 carbon atoms. Or it is a branched hydrocarbon group and may contain a double bond and / or a triple bond.
- chain polyene represented by the general formula (VIIIa) include 1,4-hexadiene, 3-methyl-1,4-hexadiene, 4-methyl-1,4-hexadiene, and 5-methyl-1 , 4-hexadiene, 4,5-dimethyl-1,4-hexadiene, 7-methyl-1,6-octadiene, DMDT, 1,3-butadiene, 1,5-hexadiene and the like.
- a cyclizable polyene cyclized from a polyene such as 1,3-butadiene and 1,5-hexadiene may also be used.
- the cyclic olefin copolymer (m) is a structural unit derived from a chain polyene represented by the general formula (VIIIa), or a cyclic non-conjugated diene represented by the general formula (III) and the general formula (V).
- a structural unit derived from a cyclic olefin other than the cyclic olefin eg, general formula (VIa), general formula (VIIa)
- the content of the structural unit is represented by the above general formula (I).
- the amount is usually from 0.1 to 100 mol%, preferably from 0.1 to 50 mol%, based on the total number of moles of the derived repeating unit.
- the olefin monomer represented by the general formula (I), the cyclic olefin represented by the general formula (VIa) or (VIIa), and the chain polyene represented by the general formula (VIIIa) are used.
- the effects of the present invention can be obtained, and the solubility of the cyclic olefin copolymer in the solvent is further improved, so that the moldability is improved and the yield of the product is improved.
- the cyclic olefin represented by the general formula (VIa) or (VIIa) is preferable.
- these cyclic olefins have a rigid ring structure, it is easy to maintain the elastic modulus of the copolymer and the crosslinked product, and since they do not contain a heterogeneous double bond structure, there is an advantage that the crosslinking can be easily controlled.
- the cyclic olefin copolymer (m) can control the comonomer content and the glass transition point (Tg) according to the charge ratio of the monomers according to the intended use.
- the Tg of the cyclic olefin copolymer (m) is usually 300 ° C. or lower, preferably 250 ° C. or lower, more preferably 200 ° C. or lower, still more preferably 170 ° C. or lower, and particularly preferably 150 ° C. or lower.
- the melt moldability of the cyclic olefin copolymer (m) and the solubility in a solvent for varnishing are improved.
- the intrinsic viscosity [ ⁇ ] of the cyclic olefin copolymer (m) measured in decalin at 135 ° C. is usually 0.10 to 15 dl / g, preferably 0.10 to 5 dl / g, more preferably 0.15. It is in the range of 3 dl / g.
- the intrinsic viscosity [ ⁇ ] is not more than the above upper limit value, the moldability is improved. Further, when the intrinsic viscosity [ ⁇ ] is not less than the above lower limit, the heat resistance and mechanical properties of the crosslinked product (Q) obtained by crosslinking the cyclic olefin copolymer composition are improved.
- the intrinsic viscosity [ ⁇ ] of the cyclic olefin copolymer (m) can be controlled by polymerization conditions such as a polymerization catalyst, a cocatalyst, the amount of H 2 added, and a polymerization temperature.
- the cyclic olefin copolymer (m) can be produced, for example, according to the production method of the cyclic olefin copolymer described in paragraphs 0075 to 0219 of International Publication No. 2012/046443. Details are omitted here.
- the cyclic olefin copolymer (n) is a cyclic olefin copolymer different from the cyclic olefin copolymer (m). Specifically, the cyclic olefin copolymer (n) contains at least one selected from ethylene or a copolymer (n1) of an ⁇ -olefin and a cyclic olefin and a ring-opened polymer (n2) of the cyclic olefin. .
- the cyclic olefin copolymer composition of the present embodiment contains the cyclic olefin copolymer (n), thereby further improving the dielectric properties of the crosslinked product obtained by crosslinking the cyclic olefin copolymer composition.
- the copolymer (n1) does not contain a repeating unit derived from the cyclic non-conjugated diene represented by the general formula (III).
- the said copolymer (n1) does not contain the repeating unit derived from the cyclic
- annular nonconjugated diene represented by the said general formula (III) means the sum total of the repeating unit in the said copolymer (n1).
- the number of moles is 100 mol%, it means that the content of the repeating unit derived from the cyclic nonconjugated diene represented by the general formula (III) is 0.05 mol% or less.
- copolymer (n1) of ethylene or ⁇ -olefin and cyclic olefin for example, the polymers described in paragraphs 0030 to 0123 of International Publication No. 2008/047468 can be used.
- a polymer having an alicyclic structure in at least a part of repeating structural units (hereinafter, also simply referred to as “polymer having an alicyclic structure”), and an alicyclic ring in at least a part of the repeating units of the polymer.
- Any polymer having a group structure may be used, and specifically, a polymer having one or more types of structures represented by the following general formula (3) is preferably included.
- x and y represent copolymerization ratios and are real numbers satisfying 0/100 ⁇ y / x ⁇ 95/5.
- X and y are on a molar basis.
- n represents the number of substitutions of the substituent Q, and is a real number of 0 ⁇ n ⁇ 2.
- R a is a 2 + n-valent group selected from the group consisting of hydrocarbon groups having 2 to 20 carbon atoms.
- R b is a monovalent group selected from the group consisting of a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms.
- R c is a tetravalent group selected from the group consisting of hydrocarbon groups having 2 to 10 carbon atoms.
- R d is a monovalent group selected from the group consisting of a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms.
- R a , R b , R c and Q may be one kind, or may have two or more kinds in any ratio.
- the structure of Ra may be used alone or in combination of two or more.
- p is an integer of 0-2.
- the copolymer (n1) of ethylene or ⁇ -olefin and a cyclic olefin is a cyclic olefin copolymer represented by the following general formula (4).
- it is composed of ethylene or a structural unit (A) derived from a linear or branched ⁇ -olefin having 3 to 30 carbon atoms and a structural unit (B) derived from a cyclic olefin.
- R a is a divalent group selected from the group consisting of hydrocarbon groups having 2 to 20 carbon atoms.
- R b is a monovalent group selected from the group consisting of a hydrogen atom or a hydrocarbon group having 1 to 10 carbon atoms.
- Each of R a and R b may be one type, or may have two or more types in any proportion.
- x and y represent copolymerization ratios and are real numbers satisfying 5/95 ⁇ y / x ⁇ 95/5. Preferably 50/50 ⁇ y / x ⁇ 95/5, and more preferably 55/45 ⁇ y / x ⁇ 80/20.
- x and y are on a molar basis.
- the copolymer (n1) of ethylene or ⁇ -olefin and a cyclic olefin is preferably a copolymer comprising ethylene and a cyclic olefin, and the cyclic olefin is bicyclo [2.2.1] -2-heptene or tetracyclo [4. 4.0.1 2,5 .
- the copolymer (n1) of ethylene or ⁇ -olefin and cyclic olefin is a polymer having one or more structures represented by the above general formula (3) or the above general formula (4).
- the expressed cyclic olefin copolymer may be a hydrogenated polymer.
- copolymer (n1) of ethylene or ⁇ -olefin and a cyclic olefin a copolymer of an ⁇ -olefin having 4 to 12 carbon atoms and a cyclic olefin is also preferable.
- a copolymer of an ⁇ -olefin having 4 to 12 carbon atoms and a cyclic olefin for example, polymers described in paragraphs 0056 to 0070 of International Publication No. 2015/178145 can be used.
- Examples of the cyclic olefin constituting the copolymer of the ⁇ -olefin having 4 to 12 carbon atoms and the cyclic olefin include norbornene and substituted norbornene, and norbornene is preferable.
- the said cyclic olefin can be used individually by 1 type or in combination of 2 or more types.
- the substituted norbornene is not particularly limited, and examples of the substituent that the substituted norbornene has include a halogen atom, a monovalent or divalent hydrocarbon group.
- Specific examples of the substituted norbornene include those represented by the following general formula (A).
- R 1 to R 12 in the general formula (A) may be the same or different from each other, and are selected from the group consisting of a hydrogen atom, a halogen atom, and a hydrocarbon group.
- R 1 to R 8 include, for example, a hydrogen atom; a halogen atom such as fluorine, chlorine and bromine; an alkyl group having 1 to 20 carbon atoms, and these may be different from each other. , May be partially different or all may be the same.
- R 9 to R 12 include, for example, a hydrogen atom; a halogen atom such as fluorine, chlorine and bromine; an alkyl group having 1 to 20 carbon atoms; a cycloalkyl group such as a cyclohexyl group; a phenyl group and tolyl Group, ethylphenyl group, isopropylphenyl group, naphthyl group, anthryl group and the like substituted or unsubstituted aromatic hydrocarbon group; benzyl group, phenethyl group, and other aralkyl groups in which an alkyl group is substituted with an aryl group These may be different from each other, may be partially different, or all may be the same.
- R 9 and R 10 or R 11 and R 12 are integrated to form a divalent hydrocarbon group
- alkylidene groups such as an ethylidene group, a propylidene group, and an isopropylidene group. Can be mentioned.
- the formed ring may be monocyclic or polycyclic, or may be a polycyclic ring having a bridge.
- a ring having a double bond, or a ring composed of a combination of these rings may be used.
- these rings may have a substituent such as a methyl group.
- substituted norbornene represented by the general formula (A) include 5-methyl-bicyclo [2.2.1] hept-2-ene, 5,5-dimethyl-bicyclo [2.2.1] hepta- 2-ene, 5-ethyl-bicyclo [2.2.1] hept-2-ene, 5-butyl-bicyclo [2.2.1] hept-2-ene, 5-ethylidene-bicyclo [2.2.
- dodec-3-ene also simply referred to as tetracyclododecene
- 8-methyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] dodec-3-ene 8-ethyltetracyclo [4.4.0.1 2,5 . 1 7,10 ] dodec-3-ene
- 8-methylidenetetracyclo 4.4.0.1 2,5 . 1 7,10 ] dodec-3-ene
- 8-ethylidenetetracyclo 4.4.0.1 2,5 . 1 7,10
- dodec-3-ene 8-vinyltetracyclo [4,4.0.1 2,5 .
- alkyl-substituted norbornene eg, bicyclo [2.2.1] hept-2-ene substituted with one or more alkyl groups
- alkylidene-substituted norbornene eg, bicyclo substituted with one or more alkylidene groups
- [2.2.1] hept-2-ene) preferably 5-ethylidene-bicyclo
- hept-2-ene common name: 5-ethylidene-2-norbornene, or simply ethylidene norbornene Is particularly preferred.
- Examples of the ⁇ -olefin having 4 to 12 carbon atoms constituting the copolymer of the ⁇ -olefin having 4 to 12 carbon atoms and the cyclic olefin include, for example, at least an ⁇ -olefin having 4 to 12 carbon atoms and a halogen atom. Examples thereof include ⁇ -olefins having 4 to 12 carbon atoms having one kind of substituent, and ⁇ -olefins having 4 to 12 carbon atoms are preferable.
- the ⁇ -olefin having 4 to 12 carbon atoms is not particularly limited.
- Examples include 3-ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene and the like. Of these, 1-hexene, 1-octene and 1-decene are preferable.
- the copolymer of an ⁇ -olefin having 4 to 12 carbon atoms and a cyclic olefin according to the present embodiment has 4 to 12 carbon atoms when the total number of repeating units contained in the copolymer is 100 mol%.
- the proportion of the repeating unit derived from ⁇ -olefin is preferably 10 mol% or more and 90 mol% or less, more preferably 15 mol% or more and 80 mol% or less, and further preferably 20 mol% or more and 70 mol% or less.
- the copolymer of ⁇ -olefin having 4 to 12 carbon atoms and cyclic olefin according to the present embodiment is derived from cyclic olefin when the total number of repeating units contained in the copolymer is 100 mol%.
- the ratio of the repeating unit is preferably 10 mol% or more and 90 mol% or less, more preferably 20 mol% or more and 85 mol% or less, and further preferably 30 mol% or more and 80 mol% or less.
- the conditions of the polymerization step for obtaining a copolymer of an ⁇ -olefin having 4 to 12 carbon atoms and a cyclic olefin are not particularly limited as long as a desired copolymer is obtained, and known conditions can be used.
- the polymerization temperature, polymerization pressure, polymerization time, etc. are appropriately adjusted.
- a cyclic olefin ring-opening polymer (n2) can be used as the cyclic olefin copolymer (n).
- the ring-opening polymer (n2) of the cyclic olefin include, for example, a ring-opening polymer of a norbornene-based monomer and a ring-opening weight of the norbornene-based monomer and another monomer capable of ring-opening copolymerization therewith. And hydrides thereof, and the like.
- norbornene-based monomer examples include bicyclo [2.2.1] hept-2-ene (common name: norbornene) and its derivatives (having a substituent in the ring), tricyclo [4.3.01, 6.12,5] deca-3,7-diene (common name dicyclopentadiene) and derivatives thereof, 7,8-benzotricyclo [4.3.0.12,5] dec-3-ene (common name) Methanotetrahydrofluorene: 1,4-methano-1,4,4a, 9a-tetrahydrofluorene) and its derivatives, tetracyclo [4.4.0.1 2,5 .
- -3-dodecene (common name: tetracyclododecene) and its derivatives.
- substituent substituted on the ring of these derivatives include an alkyl group, an alkylene group, a vinyl group, an alkoxycarbonyl group, and an alkylidene group.
- a substituent can have 1 piece or 2 or more pieces.
- the derivative having a substituent in the ring include 8-methoxycarbonyl-tetracyclo [4.4.0.1 2,5 . 1 7,10 ] dodec-3-ene, 8-methyl-8-methoxycarbonyl-tetracyclo [4.4.0.1 2,5 .
- a ring-opening polymer of a norbornene-based monomer, or a ring-opening polymer of a norbornene-based monomer and another monomer capable of ring-opening copolymerization with a monomer component is a known ring-opening polymerization. It can be obtained by polymerization in the presence of a catalyst.
- a catalyst comprising a metal halide such as ruthenium or osmium, a nitrate or an acetylacetone compound, and a reducing agent; a metal halide such as titanium, zirconium, tungsten or molybdenum or an acetylacetone compound
- a catalyst comprising an organoaluminum compound; and the like can be used.
- monomers capable of ring-opening copolymerization with norbornene monomers include monocyclic olefin monomers such as cyclohexene, cycloheptene, and cyclooctene.
- a hydride of a ring-opening polymer of a norbornene monomer or a hydride of a ring-opening polymer of a norbornene monomer and another monomer capable of ring-opening copolymerization with the ring-opening polymer is usually the above-mentioned ring-opening polymer. It can be obtained by adding a known hydrogenation catalyst containing a transition metal such as nickel or palladium to the polymer solution and hydrogenating the carbon-carbon unsaturated bond.
- the cyclic olefin copolymer (n) may be used alone or in combination of two or more.
- the cyclic olefin copolymer composition of the present embodiment may further contain an elastomer from the viewpoint of improving the dielectric properties in the high frequency region while improving the mechanical properties of the obtained crosslinked product. From the viewpoint of improving the dielectric properties in the high frequency region while improving the mechanical properties of the resulting crosslinked product, when the elastomer content is 100 parts by mass of the entire cyclic olefin copolymer composition, It is preferable that they are 1 mass part or more and 50 mass parts or less.
- the elastomer preferably includes, for example, one or more selected from styrene elastomers, ethylene / propylene elastomers, and diene elastomers.
- Styrenic elastomers include, for example, styrene / conjugated diene block copolymer resins (such as butadiene and isoprene as conjugated dienes), hydrogenated products of styrene / conjugated diene block copolymer resins (such as butadiene and isoprene as conjugated dienes), styrene ⁇ Conjugated dienes and styrene triblock copolymer resins (conjugated diene such as butadiene and isoprene), hydrogenated products of styrene, conjugated dienes and styrene triblock copolymer resins (conjugated dienes such as butadiene and isoprene), etc.
- styrene / conjugated diene block copolymer resins such as butadiene and isoprene as conjugated dienes
- Examples of the ethylene / propylene elastomer include ethylene / propylene rubber and ethylene / propylene / diene rubber.
- Examples of the diene elastomer include polybutadiene, polyisoprene, styrene / butadiene rubber, butadiene rubber, isoprene rubber, chloroprene rubber, acrylonitrile / butadiene rubber, and the like.
- additives may be added to the cyclic olefin copolymer composition of the present embodiment according to the purpose.
- the addition amount of the additive is appropriately selected according to the use within a range not impairing the object of the present invention.
- the additives include heat stabilizers, weather stabilizers, radiation resistant agents, plasticizers, lubricants, mold release agents, nucleating agents, friction wear improvers, flame retardants, foaming agents, antistatic agents, colorants, anti-proofing agents.
- additives include one or more additives selected from the group consisting of a clouding agent, an antiblocking agent, an impact resistance agent, a surface wetting improver, a filler, a hydrochloric acid absorbent, and a metal deactivator.
- heat stabilizer examples include tris (2,4-di-tert-butylphenyl) phosphite, bis [2,4-bis (1,1-dimethylethyl) -6-methylphenyl] ethyl ester phosphorus Acid, tetrakis (2,4-di-tert-butylphenyl) [1,1-biphenyl] -4,4′-diylbisphosphonite, and bis (2,4-di-tert-butylphenyl) pentaerythritol Phosphite heat stabilizers such as diphosphite; lactone heat stabilizers such as reaction products of 3-hydroxy-5,7-di-tert-butyl-furan-2-one and o-xylene; 3, 3 ', 3 ", 5,5', 5" -hexa-tert-butyl-a, a ', a "-(methylene-2,4,6-triyl) tri-
- hindered phenol-based heat stabilizers examples thereof include hindered phenol-based heat stabilizers, sulfur-based heat stabilizers, amine-based heat stabilizers, etc. In addition, these can be used alone or in combination of two or more. A heat resistance stabilizer and a hindered phenol heat resistance stabilizer are preferred.
- weather resistance stabilizer one or more compounds selected from light stabilizers, antioxidants, ultraviolet absorbers and the like can be used.
- Examples of the light stabilizer include 2,2,6,6-tetramethyl-4-piperidyl stearate, 1,2,2,6,6-pentamethyl-4-piperidyl stearate, 2,2,6, 6-tetramethyl-4-piperidylbenzoate, N- (2,2,6,6-tetramethyl-4-piperidyl) dodecylsuccinimide, 1-[(3,5-ditert-butyl-4-hydroxyphenyl) ) Propionyloxyethyl] -2,2,6,6-tetramethyl-4-piperidyl- (3,5-ditert-butyl-4-hydroxyphenyl) propionate, bis (1,2,2,6,6- Pentamethyl-4-piperidyl) sebacate, bis (1,2,2,6,6-pentamethyl-4-piperidyl) -2-butyl-2- (3,5-ditert-butyl-4-hydroxybenzyl) Malonate, N, N′-bis (2,2,6,6-te
- antioxidants examples include phenol-based antioxidants, phosphorus-based antioxidants, sulfur-based antioxidants, and thioether-based antioxidants.
- phenol antioxidant examples include 2-t-butyl-6- (3-t-butyl-2-hydroxy-5-methylbenzyl) -4-methylphenyl acrylate, 2,4-di-t- Aryl-6- (1- (3,5-di-t-amyl-2-hydroxyphenyl) ethyl) phenyl acrylate and other acrylates described in JP-A Nos.
- Examples of the phosphorus antioxidant include triphenyl phosphite, diphenylisodecyl phosphite, phenyl diisodecyl phosphite, tris (nonylphenyl) phosphite, tris (dinonylphenyl) phosphite, tris (2,4- Di-t-butylphenyl) phosphite, tris (2-t-butyl-4-methylphenyl) phosphite, tris (cyclohexylphenyl) phosphite, 2,2-methylenebis (4,6-di-t-butylphenyl) ) Octyl phosphite, 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, 10- (3,5-di-t-butyl-4-hydroxybenzyl) -9,10-dihydro- 9-oxa-10-pho
- monophosphite compounds are preferable, and tris (nonylphenyl) phosphite, tris (dinonylphenyl) phosphite, tris (2,4-di-t-butylphenyl) phosphite and the like are particularly preferable.
- sulfur antioxidant examples include dilauryl 3,3-thiodipropionate, dimyristyl 3,3′-thiodipropionate, distearyl 3,3-thiodipropionate, lauryl stearyl 3,3-thiol.
- Dipropionate pentaerythritol-tetrakis- ( ⁇ -lauryl-thio-propionate), 3,9-bis (2-dodecylthioethyl) -2,4,8,10-tetraoxaspiro [5,5] undecane, etc. Is mentioned.
- thioether-based antioxidant examples include tetrakis ⁇ methylene-3- (laurylthio) propionate ⁇ methane, bis [methyl-4- ⁇ 3-n-alkyl (C12 or C14) thiopropionionyl ⁇ -5-t. -Butylphenyl] sulfide, ditridecyl-3,3′-thiodipropionate and the like.
- UV absorber examples include benzophenone UV absorbers, salicylic acid UV absorbers, benzotriazole UV absorbers, acrylate UV absorbers, and metal complex UV absorbers.
- benzophenone ultraviolet absorber examples include 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-methoxybenzophenone-5-sulfonic acid trihydrate, and 2-hydroxy-4.
- -Octyloxybenzophenone, 4-dodecaloxy-2-hydroxybenzophenone, 4-benzyloxy-2-hydroxybenzophenone, 2,2 ', 4,4'-tetrahydroxybenzophenone, 2,2'-dihydroxy-4,4'- Examples include dimethoxybenzophenone.
- salicylic acid-based ultraviolet absorber examples include phenylsalicylate, 4-t-butylphenyl-2-hydroxybenzoate, phenyl-2-hydroxybenzoate, 2,4-di-t-butylphenyl-3,5- Examples thereof include di-t-butyl-4-hydroxybenzoate and hexadecyl-3,5-di-t-butyl-4-hydroxybenzoate.
- benzotriazole ultraviolet absorber examples include 2- (2-hydroxy-5-methylphenyl) 2H-benzotriazole, 2- (3-t-butyl-2-hydroxy-5-methylphenyl) -5- Chloro-2H-benzotriazole, 2- (3,5-di-t-butyl-2-hydroxyphenyl) -5-chloro-2H-benzotriazole, 2- (3,5-di-t-butyl-2- Hydroxyphenyl) -2H-benzotriazole, 5-chloro-2- (3,5-di-t-butyl-2-hydroxyphenyl) -2H-benzotriazole, 2- (3,5-di-t-amyl- 2-hydroxyphenyl) -2H-benzotriazole, 2- (2-hydroxy-5-t-octylphenyl) -2H-benzotriazole, 2- (2-hydro Ci-4-octylphenyl) -2H-benzotriazole, 2- (2H-benzo
- acrylate ultraviolet absorber examples include ethyl-2-cyano-3,3-diphenyl acrylate, 2′-ethylhexyl-2-cyano-3,3-diphenyl acrylate, and the like.
- a complex salt of nickel or cobalt is usually used. Specifically, nickel [2,2′thiobis (4-t-octyl) phenolate] normal butylamine, nickel dibutyldithiocarbamate, nickel bis [o-ethyl-3,5- (di-t-butyl-4-) Hydroxybenzyl)] phosphate, cobalt dicyclohexyldithiophosphate, [1-phenyl, 3-methyl, 4-decanonyl, pyrazolate (5) 2] nickel and the like.
- the radiation-resistant agent examples include rosin, rosin derivatives (for example, modified rosins such as hydrogenated rosin, disproportionated rosin, and polymerized rosin, and modified rosin esters thereof), terpene resins, terpene phenol resins, aromatic modifications Examples include terpene resins, hydrogenated terpene resins, aliphatic petroleum resins, aromatic petroleum resins, copolymerized petroleum resins, alicyclic petroleum resins, hydrogenated petroleum resins, and alkylphenol resins.
- rosin rosin derivatives
- modified rosins such as hydrogenated rosin, disproportionated rosin, and polymerized rosin, and modified rosin esters thereof
- terpene resins terpene phenol resins
- aromatic modifications examples include terpene resins, hydrogenated terpene resins, aliphatic petroleum resins, aromatic petroleum resins, copolymerized petroleum resins, alicyclic petroleum resins, hydrogen
- plasticizer examples include tricresyl phosphate, trixyl phosphate, triphenyl phosphate, triethyl phenyl phosphate, diphenyl cresyl phosphate, monophenyl dicresyl phosphate, dicresyl monoxylenyl phosphate.
- Arylalkyl phosphates diphenylmonoxylenyl phosphates, morphophosphates, trioctyl phosphates, tris (isopropylphenyl) phosphates and other phosphate triester plasticizers; dimethyl phthalate, diethyl phthalate, phthalic acid Phthal such as dibutyl, diheptyl phthalate, di-n-octyl phthalate, di-2-ethylhexyl phthalate, diisononyl phthalate, octyldecyl phthalate, butyl benzyl phthalate Ester plasticizers; Fatty acid monobasic acid ester plasticizers such as butyl oleate and glycerin monooleate; Dibutyl adipate and di-n-fatty acid dibasic acid ester plasticizers; Dihydric alcohol ester plasticizers Agents; oxyester plasticizers and the like
- the lubricant examples include waxes, oils, caprins, lauric acid, myristic acid, palmitic acid, margaric acid, stearic acid, arachidic acid, behenic acid and other higher fatty acids or metal salts thereof, that is, lithium salts, Calcium salt, sodium salt, magnesium salt, potassium salt, etc., aliphatic alcohols such as palmitic alcohol, cetyl alcohol, stearyl alcohol, caproic acid amide, caprylic acid amide, capric acid amide, lauric acid amide, myristic acid amide, palmitic acid Examples thereof include aliphatic amides such as acid amides and stearic acid amides, esters of fatty acids and alcohols, fluoroalkylcarboxylic acids or metal salts thereof, and fluorine compounds such as metal salts of fluoroalkylsulfonic acids.
- waxes examples include montan wax, peat wax, ozokerite / ceresin wax, mineral wax such as petroleum wax, polyolefin wax such as polyethylene wax and polypropylene wax, Fischer-Tropsch wax, chemically modified hydrocarbon wax, substituted amide. Synthetic waxes such as waxes, plant waxes, animal waxes and the like can be mentioned.
- oils include aromatic oils, naphthenic oils, mineral oils of paraffinic oils, natural and synthetic oils such as vegetable oils and silicone oils.
- dimethylpolysiloxane having a viscosity of 10 to 5000 cSt, preferably 500 cSt can be used.
- Examples of the release agent include lower (C1-4) alcohol esters of higher fatty acids (such as butyl stearate), polyhydric alcohol esters of fatty acids (C4-30) (such as hardened castor oil), glycol esters of fatty acids, Examples thereof include liquid paraffin.
- lower (C1-4) alcohol esters of higher fatty acids such as butyl stearate
- polyhydric alcohol esters of fatty acids C4-30
- hardened castor oil such as hardened castor oil
- glycol esters of fatty acids examples thereof include liquid paraffin.
- nucleating agent examples include sodium-2,2′-methylenebis (4,6-di-t-butylphenyl) phosphate and [-2,2′-methylenebis (4,6-di-t-butylphosphate).
- Phenyl)] dihydroxyoxyaluminum bis [phosphate-2,2′-methylenebis (4,6-di-t-butylphenyl)] hydroxyaluminum, tris [phosphate-2,2′-methylenebis (4,6 -Di-tert-butylphenyl)] aluminum, sodium-bis (4-tert-butylphenyl) phosphate, benzoic acid metal salts such as sodium benzoate, pt-butylaluminum benzoate, 1,3: 2,4 -Bis (O-benzylidene) sorbitol, 1,3: 2,4-bis (O-methylbenzylidene) sorbitol, 1,3: 2,4-bis (O-ethylben
- friction wear improver examples include resin fillers such as ultrahigh molecular weight polyethylene filler, PTFE filler, and polyimide filler, and inorganic fillers such as boron nitride filler and aluminum nitride filler.
- a halogen flame retardant for example, a halogen flame retardant, a phosphorus flame retardant, a nitrogen-containing flame retardant, or an antimony flame retardant can be used.
- a halogen flame retardant various chlorine and bromine flame retardants can be used.
- Examples of the phosphorus flame retardant include tris (chloroethyl) phosphate, tris (2,3-dichloropropyl) phosphate, tris (2-chloropropyl) phosphate, tris (2,3-bromopropyl) phosphate, tris (bromo).
- Halogenated phosphoric acids such as chloropropyl) phosphate, 2,3-dibromopropyl-2,3-chloropropyl phosphate, tris (tribromophenyl) phosphate, tris (dibromophenyl) phosphate, tris (tribromoneopentyl) phosphate Ester flame retardants; Aliphatic phosphate esters such as trimethyl phosphate, triethyl phosphate, tributyl phosphate, trioctyl phosphate, tributoxyethyl phosphate; triphenyl phosphate, cresyl di Phenyl phosphate, dicresyl phenyl phosphate, tricresyl phosphate, trixylenyl phosphate, xylenyl diphenyl phosphate, tri (isopropylphenyl) phosphate, isopropylphenyl diphenyl phosphate, di
- nitrogen-containing flame retardant examples include melamine cyanurate, isocyanuric acid, tris (2-hydroxyethyl) isocyanurate, triallyl isocyanurate, tris (2,3-epoxypropyl) isocyanurate, guanidine hydrochloride, guanidine nitrate, phosphoric acid Guanidine, guanidine sulfate, guanidine sulfamate, guanidine tetraborate, guanidine carbonate, guanyl urea phosphate, guanyl urea sulfate, melamine, melamine melam melem, melamine cyanurate, melamine phosphate, melamine pyrophosphate, melamine polyphosphate, polylin Examples include melamine acid, melam, melem, and melamine sulfate.
- antimony flame retardant examples include antimony oxide, antimony trioxide, antimony pentoxide, anti
- foaming agents generally used for foam molding of rubber can be widely used. Specifically, sodium bicarbonate, sodium carbonate, ammonium bicarbonate, ammonium carbonate, ammonium nitrite, etc.
- Inorganic foaming agents nitroso compounds such as N, N'-dimethyl-N, N'-dinitrosoterephthalamide, N, N'-dinitrosopentamethylenetetramine, azodicarbonamide, azobisisobutyronitrile, azocyclohexyl Azo compounds such as nitrile, azodiaminobenzene, barium azodicarboxylate, sulfonyl such as benzenesulfonyl hydrazide, toluenesulfonyl hydrazide, p, p'-oxybis (benzenesulfonyl hydrazide), diphenylsulfone-3,3'-disulfonyl hydr
- antistatic agent and the antifogging agent examples include a cationic surfactant, an anionic surfactant, an amphoteric surfactant, and a nonionic surfactant.
- cationic surfactant examples include tetraalkylammonium salts such as lauryltrimethylammonium chloride and stearyltrimethylammonium chloride.
- anionic surfactant examples include sodium decane sulfonate, sodium indecane sulfonate, sodium dodecane sulfonate, sodium tridencan sulfonate, sodium tetradecane sulfonate, sodium pentadencan sulfonate, and sodium hexadecane sulfonate.
- amphoteric surfactant examples include betaine compounds such as lauryl betaine, stearyl betaine, laurylamidopropyl betaine, stearylamidopropyl betaine, dimethylamine oxide compounds such as lauryl dimethylamine oxide and stearyl dimethylamine oxide, N-stearyl- Examples include alanine compounds such as ⁇ -alaninate and N-lauryl- ⁇ -alaninate.
- nonionic surfactant examples include lauric acid monoglyceride, palmitic acid monoglyceride, stearic acid monoglyceride, oleic acid monoglyceride, behenic acid monoglyceride, caprylic acid monoglyceride, coconut fatty acid monoglyceride, lauric acid diglyceride, palmitic acid diglyceride, and stearic acid diglyceride.
- Oleic acid diglyceride behenic acid diglyceride, caprylic acid diglyceride, palm fatty acid diglyceride, lauric acid triglyceride, palmitic acid triglyceride, stearic acid triglyceride, oleic acid triglyceride, behenic acid triglyceride, caprylic acid triglyceride, coconut fatty acid triglyceride, pentaerythritol monolaurate , Pentaerythritol fatty acid esters such as antaerythritol monostearate, pentaerythritol dilaurate, pentaerythritol distearate, pentaerythritol tristearate, pentaerythritol tetrastearate, pentaerythritol tetralaurate, sorbitol monolaurate, sorbitol monostearate,
- colorant for example, various natural and synthetic dyes and various inorganic and organic pigments can be arbitrarily used.
- anti-blocking agent examples include particulate inorganic compounds such as silica, alumina, alumina silicate, diatomaceous earth, and particulate organic compounds such as polyethylene, crosslinked polyethylene, polymethyl methacrylate, and crosslinked polymethyl methacrylate.
- the impact resistance agent various materials such as a (meth) acrylate impact impact agent having a core-shell structure can be used.
- Examples of the surface wetting improver include silane coupling agents such as vinyltrimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-methacryloxypropyltrimethoxysilane, and 3-aminopropyltrimethoxysilane. It is done.
- Examples of the filler include inorganic fillers and organic fillers.
- Examples of the inorganic filler include silica, diatomaceous earth, alumina, titanium oxide, magnesium oxide, pumice powder, pumice balloon, aluminum hydroxide, magnesium hydroxide, basic magnesium carbonate, dolomite, calcium sulfate, and potassium titanate. , Barium sulfate, calcium sulfite, talc, clay, mica, asbestos, calcium silicate, montmorillonite, bentonite, graphite, aluminum powder, molybdenum sulfide and the like. These may be used alone or in combination of two or more.
- organic filler examples include starch and derivatives thereof, cellulose and derivatives thereof, pulp and derivatives thereof, paper and derivatives thereof, flour, okara, bran, coconut shell, coffee cake, protein, phthalic acid, fat Group polybasic acid-based, glycerin-based, citric acid-based, glycol-based, and olefin-based low molecular weight materials, polyethylene terephthalate fiber, polyethylene naphthalate fiber, aramid fiber and the like.
- hydrochloric acid absorbent examples include higher fatty acid metal salts. Specifically, sodium stearate, magnesium stearate, calcium stearate, zinc stearate, lithium stearate, barium stearate, aluminum stearate, sodium 12-hydroxystearate, calcium 12-hydroxystearate, 12-hydroxystearic acid Examples include magnesium and zinc 12-hydroxystearate. Moreover, epoxy compounds such as epoxidized octyl stearate and epoxidized soybean oil; and inorganic compounds such as magnesium hydroxide, calcium hydroxide and hydrotalnite.
- metal deactivator examples include N, N′-diphenyloxamide, N-salicyl-N′-salicyloylhydrazine, N, N′-bis (salicyloyl) hydrazine, N, N′-bis ( 3,5-di-t-butyl-4-hydroxyphenylpropionyl) hydrazine, 3-salicyloylamino-1,2,4-triazole, bis (benzylidene) oxalyl dihydrazide, oxanilide, isophthaloyl dihydrazide, sebacoyl bis Examples thereof include phenyl hydrazide, N, N′-bis (salicyloyl) oxalyl dihydrazide, N, N′-bis (salicyloyl) thiopropionyl dihydrazide and the like.
- the preparation method of the cyclic olefin copolymer composition of this embodiment mixes cyclic olefin copolymer (m), cyclic olefin copolymer (n), an elastomer as needed, and various additives.
- a mixing method a method of melt blending with an extruder or the like, or a suitable solvent such as a saturated hydrocarbon such as heptane, hexane, decane or cyclohexane; dissolved in an aromatic hydrocarbon such as toluene, benzene or xylene, A solution blending method performed by dispersing can be employed.
- the cyclic olefin copolymer composition of this embodiment can be made into a varnish by mixing with a solvent.
- the solvent for preparing the varnish is not particularly limited as long as it does not impair the solubility or affinity for the cyclic olefin copolymer (m) and the cyclic olefin copolymer (n).
- the solvent is, for example, saturated hydrocarbons such as heptane, hexane, octane, decane; alicyclic hydrocarbons such as cyclohexane, methylcyclohexane, decahydronaphthalene; aroma such as toluene, benzene, xylene, mesitylene, pseudocumene Group hydrocarbons; alcohols such as methanol, ethanol, isopropyl alcohol, butanol, pentanol, hexanol, propanediol, and phenol; ketone solvents such as acetone, methyl isobutyl ketone, methyl ethyl ketone, pentanone, hexanone, cyclohexanone, isophorone, and acetophenone; methyl Cellsolves such as cellsolve and ethylcellsolve; Esters such as methyl acetate, ethyl
- heptane decane, cyclohexane, methylcyclohexane, decahydronaphthalene, toluene, benzene, xylene, mesitylene, pseudocumene are used.
- solvents can be used alone or in admixture of two or more at any ratio.
- the varnish may be produced by any method, but usually includes a step of mixing the cyclic olefin copolymer composition and a solvent.
- About mixing of each component there is no restriction
- limiting as an apparatus which prepares a varnish You may implement by what kind of apparatus of a batch type or a continuous type which can be stirred and mixed.
- the temperature for preparing the varnish can be arbitrarily selected in the range from room temperature to the boiling point of the solvent.
- the crosslinked product (Q) is a crosslinked product of the cyclic olefin copolymer composition of the present embodiment, and is obtained by crosslinking the cyclic olefin copolymer (m) in the cyclic olefin copolymer composition described above.
- a crosslinking method of a cyclic olefin copolymer (m) While shape
- the usual crosslinking method with a radical polymerization initiator applied in polyolefin can be applied as it is. That is, a radical polymerization initiator such as dicumyl peroxide is blended in the cyclic olefin copolymer composition, and heated and crosslinked.
- the mixing ratio of the radical polymerization initiator is not particularly limited, but is usually 0.02 to 20 parts by mass, preferably 0.05 to 10 parts by mass, more preferably 100 parts by mass of the cyclic olefin copolymer (m). Is 0.5 to 10 parts by mass.
- the blending ratio of the radical polymerization initiator is not more than the above upper limit value, the dielectric properties of the crosslinked product (Q) are improved, and when it is more than the above lower limit value, the heat resistance and mechanical properties of the crosslinked product (Q) are improved. Can be made.
- radical polymerization initiator known thermal radical polymerization initiators, photo radical polymerization initiators, and these can be used in combination.
- the 10-hour half-life temperature is usually 80 ° C. or higher, preferably 120 ° C. or higher, from the viewpoint of storage stability.
- examples of such initiators include dicumyl peroxide, t-butylcumyl peroxide, 2,5-bis (t-butylperoxy) 2,5-dimethylhexane, 2,5-bis (t-butylperoxide).
- Dialkyl peroxides such as oxy) 2,5-dimethylhexyne-3, di-t-butyl peroxide, isopropylcumyl-t-butyl peroxide, bis ( ⁇ -t-butylperoxyisopropyl) benzene; 1,1-bis (t-butylperoxy) cyclohexane, 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane, 1,1-bis (t-butylperoxy) cyclododecane, n-butyl-4,4-bis (t-butylperoxy) valerate, ethyl-3,3-bis (t-butylperoxy) butyrate, 3, , 6,6,9,9-hexamethyl-1,2,4,5-tetraoxycyclononane and the like; bis (t-butylperoxy) isophthalate, t-butylperoxybenzoate, t-
- radical polymerization initiators include benzoin alkyl ether, benzyl dimethyl ketal, 1-hydroxycyclohexyl phenyl ketone, 2-hydroxy-2-methyl-1-phenylpropane-1- ON, benzophenone, methylbenzoyl formate, isopropylthioxanthone, and a mixture of two or more thereof.
- a sensitizer can also be used with these radical photopolymerization initiators.
- sensitizers include anthraquinone, 1,2-naphthoquinone, 1,4-naphthoquinone, benzanthrone, carbonyl compounds such as p, p′-tetramethyldiaminobenzophenone, chloranil, nitrobenzene, p-dinitrobenzene, 2- Nitro compounds such as nitrofluorene, aromatic hydrocarbons such as anthracene and chrysene, sulfur compounds such as diphenyl disulfide, nitroaniline, 2-chloro-4-nitroaniline, 5-nitro-2-aminotoluene, tetracyanoethylene, etc. A nitrogen compound etc. can be mentioned.
- the cyclic olefin copolymer composition is mixed with a sulfur-based compound, and if necessary, a vulcanization accelerator and a vulcanization acceleration assistant, and heated to carry out a crosslinking reaction.
- Various known sulfur compounds can be used for causing the crosslinking reaction. For example, sulfur, sulfur monochloride, sulfur dichloride, morpholine disulfide, alkylphenol disulfide, tetramethylthiuram disulfide, selenium dimethyldithiocarbamate Etc.
- vulcanization accelerators such as N-cyclohexyl-2-benzothiazole-sulfenamide, N-oxydiethylene-2-benzothiazole-sulfenamide, N, N-diisopropyl-2-benzothiazole.
- Thiazoles such as sulfenamide, 2-mercaptobenzothiazole, 2- (2,4-dinitrophenyl) mercaptobenzothiazole, 2- (2,6-diethyl-4-morpholinothio) benzothiazole, benzothiazyl-disulfide; Guanidines such as diphenylguanidine, triphenylguanidine, di-ortho-tolylguanidine, orthosolyl biguanide, diphenylguanidine phthalate; acetaldehyde-aniline reactant; butyraldehyde-aniline condensate; hexamethylenetetra Aldehyde amines such as ammonia, acetaldehyde ammonia, or aldehyde-ammonia systems; imidazoline systems such as 2-mercaptoimidazolines; Thiurams such as monosulfide, tetramethylthiuram disulfide, tetra
- Vulcanization accelerators include zinc oxide, activated zinc white, zinc carbonate, composite zinc white, magnesium oxide, lisage, red lead, basic lead carbonate and other metal oxides, stearic acid, oleic acid, lauric acid, Examples include fatty acid type such as lead stearate, organic amine / glycol type such as triethanolamine and diethylene glycol.
- the temperature for crosslinking the cyclic olefin copolymer composition for both radical polymerization initiator crosslinking and sulfur crosslinking is usually 100 to 300 ° C, preferably 120 to 250 ° C, more preferably 120 to 220 ° C, and the temperature is stepped.
- the cross-linking may be carried out by changing the pattern. When it is at least the lower limit, crosslinking can be sufficiently advanced. Moreover, coloring below the said upper limit can suppress coloring of the crosslinked body obtained, or can simplify a process.
- polybutadiene which is a typical double bond-containing polymer, generally cannot be crosslinked under the above conditions, and requires crosslinking conditions at a high temperature such as 300 ° C.
- the cyclic olefin copolymer composition of the present embodiment can be crosslinked using a hydrosilyl group-containing compound having at least two hydrosilyl groups in one molecule.
- Crosslinking using a hydrosilyl group-containing compound can be performed, for example, according to the method described in JP-A-2015-193680. Details are omitted here.
- the method of crosslinking using an electron beam or other radiation has the advantage that it is not accompanied by restrictions on temperature and fluidity during molding, and examples of radiation include ⁇ rays, UV, etc. in addition to electron beams. .
- crosslinking can be performed in combination with a crosslinking aid.
- the crosslinking aid is not particularly limited, but for example, oximes such as p-quinone dioxime, p, p'-dibenzoylquinone dioxime; ethylene dimethacrylate, polyethylene glycol dimethacrylate, trimethylolpropane trimethacrylate, cyclohexyl Methacrylates, acrylic acid / zinc oxide mixtures, acrylates or methacrylates such as allyl methacrylate; vinyl monomers such as divinylbenzene, vinyltoluene, vinylpyridine; hexamethylene diallyl nadiimide, diallyl itaconate, diallyl phthalate, diallyl isophthalate, diallyl Allyl compounds such as monoglycidyl isocyanurate, triallyl cyanurate, triallyl isocyanurate; N, N′-m-phenylenebismaleimide, , N '- (4,4'-methylene diphenylene) maleimi
- the crosslinking reaction can be carried out in a molten state with a mixture of the cyclic olefin copolymer composition and the above-described radical polymerization initiator, sulfur, hydrosilyl group-containing compound or the like, or the mixture is dissolved in a solvent. Alternatively, it can be carried out in a dispersed solution state, or the solvent can be volatilized from a solution state dissolved in a solvent to form a film, coating or the like, and the crosslinking reaction can further proceed.
- the reaction When the reaction is performed in a molten state, the mixture of raw materials is melted and kneaded and reacted using a kneading apparatus such as a mixing roll, a Banbury mixer, an extruder, a kneader, or a continuous mixer. Moreover, after shaping
- a kneading apparatus such as a mixing roll, a Banbury mixer, an extruder, a kneader, or a continuous mixer.
- the same solvent as that used in the solution blending method can be used.
- the reaction can be carried out after shaping by any method.
- the crosslinked product of the cyclic olefin copolymer composition of the present embodiment can be formed into a film or a sheet and used for various applications.
- a method for forming a film or a sheet using the cyclic olefin copolymer composition of the present embodiment various known methods can be applied. For example, a method of forming the varnish described above on a support substrate such as a thermoplastic resin film by drying and then crosslinking the cyclic olefin copolymer composition by heat treatment or the like can be mentioned.
- the coating method to the support base material of a varnish is not specifically limited,
- coating using a bar coater etc. can be mentioned.
- seat can also be mentioned.
- the film or sheet of the present embodiment can be used for various applications as a laminate by laminating on a substrate.
- Various known methods can be applied to the method of forming the laminate of the present embodiment.
- a laminated body can be produced by laminating a film or sheet produced by the above-described method on a substrate and heat-curing with a press or the like as necessary.
- a laminated body can also be manufactured by laminating
- Multilayer molded product or multilayer laminated film You may form the cyclic olefin copolymer composition of this embodiment in the surface layer of various multilayer molded objects or a multilayer laminated film. At this time, it is preferable that the resin layer formed with the cyclic olefin copolymer composition is 100 ⁇ m or less.
- various multilayer molded articles or multilayer laminated films include multilayer molded articles for optical lenses in which the cyclic olefin copolymer composition of the present embodiment is formed on the surface of a resin optical lens, and resins such as PET films and PE films. Examples include a multilayer gas barrier film in which the cyclic olefin copolymer composition of the present embodiment is formed on the film surface in order to impart gas barrier properties.
- the prepreg of this embodiment is formed by combining the cyclic olefin copolymer composition of this embodiment and a sheet-like fiber base material.
- the method for producing the prepreg is not particularly limited, and various known methods can be applied. For example, the method of impregnating a sheet-like fiber base material with the varnish mentioned above and obtaining an impregnated body, and the method of heating the obtained impregnated body and drying the solvent contained in the said varnish are mentioned.
- the impregnation of the varnish into the sheet-like fiber base material is performed by, for example, applying a predetermined amount of varnish by a known method such as spray coating, dip coating, roll coating, curtain coating, die coating, or slit coating.
- the step of heating the impregnated body and drying the solvent contained in the varnish is not particularly limited.
- the batch-type drying is performed in the air or in the nitrogen by a blow dryer, or the heating furnace is a continuous process The method of drying by passing, etc. can be mentioned.
- the obtained impregnated body is heated to a predetermined temperature, whereby the solvent contained in the varnish is evaporated and a prepreg is obtained.
- Inorganic and / or organic fibers can be used as the fibers constituting the sheet-like fiber substrate according to the present embodiment, and are not particularly limited.
- PET polyethylene terephthalate
- aramid fibers and ultra-high molecular polyethylene Organic fibers such as fibers, polyamide (nylon) fibers, and liquid crystal polyester fibers
- inorganic fibers such as glass fibers, carbon fibers, alumina fibers, tungsten fibers, molybdenum fibers, titanium fibers, steel fibers, boron fibers, silicon carbide fibers, and silica fibers And the like.
- organic fibers and glass fibers are preferable, and aramid fibers, liquid crystal polyester fibers, and glass fibers are particularly preferable.
- the glass fiber include E glass, NE glass, S glass, D glass, H glass, and T glass.
- the impregnation of the sheet-like fiber base material with the varnish is performed, for example, by dipping and coating. The impregnation may be repeated a plurality of times as necessary.
- Each of these sheet-like fiber base materials can be used alone or in combination of two or more, and the amount used is appropriately selected as desired.
- % Preferably 20 to 80% by mass, more preferably 30 to 70% by mass. Within this range, the dielectric properties and mechanical strength of the resulting laminate are highly balanced, which is preferable.
- the thickness of the prepreg according to this embodiment is appropriately selected according to the purpose of use, but is usually 0.001 to 10 mm, preferably 0.005 to 1 mm, more preferably 0.01 to 0.00 mm. 5 mm. If it exists in this range, the characteristics, such as the shaping property at the time of lamination
- the cyclic olefin copolymer composition of the present embodiment is excellent in dielectric properties, heat resistance, mechanical properties and the like, and therefore can be suitably used for circuit boards.
- a generally known method can be adopted as a method for producing a circuit board, and is not particularly limited.
- the film, sheet or prepreg produced by the above-described method is heat-cured by a laminating press or the like to form an electrical insulating layer.
- a conductor layer is laminated on the obtained electrical insulating layer by a known method to produce a laminate.
- a circuit board can be obtained by carrying out circuit processing etc. of the conductor layer in this laminated body.
- metals such as copper, aluminum, nickel, gold, silver, and stainless steel can be used.
- a method for forming the conductor layer for example, a method in which the metal is heat-sealed on the electrical insulating layer as a foil, or a method in which the metal is foil-bonded to the electrical insulating layer using an adhesive Or a method of forming a conductor layer made of the metal on the electrical insulating layer by a method such as sputtering, vapor deposition, or plating.
- a single-sided board or a double-sided board may be used.
- Such a circuit board can be used as an electronic device by mounting electronic components such as semiconductor elements.
- the electronic device can be manufactured based on known information. Examples of such electronic devices include ICT infrastructure devices such as servers, routers, supercomputers, mainframes, and workstations; antennas such as GPS antennas, radio base station antennas, millimeter wave antennas, and RFID antennas; mobile phones , Communication devices such as smartphones, PHS, PDAs, tablet terminals; digital devices such as personal computers, televisions, digital cameras, digital video cameras, POS terminals, wearable terminals, digital media players; electronic control system devices, in-vehicle communication devices, cars In-vehicle electronic devices such as navigation devices, millimeter wave radars, and in-vehicle camera modules; semiconductor test devices, high-frequency measurement devices, and the like.
- ICT infrastructure devices such as servers, routers, supercomputers, mainframes, and workstations
- antennas such as GPS antennas, radio base station antennas, millimeter wave antennas, and RFID antennas
- [Foam] Moreover, it can be set as a foam by bridge
- a molded product made of the cross-linked product may be, for example, an optical fiber, an optical waveguide, Optical disk substrate, optical filter, lens, optical adhesive, PDP optical filter, organic EL coating material, base film substrate for solar cell in aerospace field, solar cell and thermal control system coating material, semiconductor element, light emission Electronic devices such as diodes, various memories, hybrid ICs, MCMs, circuit boards, prepregs and laminates used to form insulating layers on circuit boards, overcoat materials such as display components, interlayer insulating materials, liquid crystal displays, Substrates for solar cells, medical instruments, automotive parts, release agents, resin modifiers, transparent substrates for displays , Lithium-ion battery members, semiconductor process members, film capacitors, gas barrier coating materials, wire coating materials, automotive members, aerospace members, semiconductor process materials, wire coating materials, lithium-ion
- composition and intrinsic viscosity [ ⁇ ] of the cyclic olefin copolymer (m) used in Synthesis Examples, Examples, and Comparative Examples were measured by the following method.
- composition 1 H-NMR measurement was performed, and the cyclic non-conjugated diene content was calculated from the intensity of the hydrogen-derived peak directly bonded to the double bond carbon and the other hydrogen peaks.
- Intrinsic viscosity [ ⁇ ] measured in 135 ° C. decalin.
- Dielectric loss tangent evaluation Dielectric loss tangent was evaluated for the films obtained in Examples and Comparative Examples.
- the evaluation conforms to JIS K6911, the test apparatus is precision LCR meter HP4284A (manufactured by Agilent Technologies), the shape of the test piece is 50 mm ⁇ 50 mm, the main electrode ( ⁇ 18 mm), guard electrode ( ⁇ 26 mm), A counter electrode ( ⁇ 28 mm) was formed of a conductive paste, and measurement was performed in a test environment of 22 ° C. ⁇ 60% RH and a measurement frequency of 1 MHz. The case where the dielectric loss tangent was 0.001 or more was rated as x, and the case where the dielectric loss tangent was less than 0.001 was rated as ⁇ .
- Dielectric loss tangent evaluation With respect to the laminates obtained in Examples and Comparative Examples, the dielectric loss tangent at 12 GHz was evaluated by a cylindrical cavity resonator method using a network analyzer (8510B manufactured by YHP). The case where the dielectric loss tangent was 0.002 or more was rated as x, and the case where the dielectric loss tangent was less than 0.002 was rated as ⁇ .
- Storage elastic modulus E ′ Dynamic viscoelasticity of the films and laminates obtained in Examples and Comparative Examples was measured under nitrogen using RSA-III manufactured by TA-Instruments.
- the storage elastic modulus (E ′) and the loss elastic modulus (E ′′) are terms that constitute a complex elastic modulus representing the relationship between stress and strain when a sinusoidal vibration strain is applied to a viscoelastic body. This is a value measured at a temperature increase rate of 3 ° C./min and a frequency of 1 Hz by the tension mode or the three-point bending mode (auto tension, auto strain control) by RSA-III manufactured by TA-Instruments.
- Storage elastic modulus (E ′) at 300 ° C. is less than 1 MPa
- Transition metal compound (1) (Synthesis by the method described in JP 2004-331965 A.)
- MMAO manufactured by Tosoh Finechem
- Toluene (Wako Pure Chemical Industries, Ltd .: Wako Special Grade)
- Xylene (Wako Pure Chemical Industries, Ltd .: Wako Special Grade) 5-Vinyl-2-norbornene (manufactured by Tokyo Chemical Industry Co., Ltd.) Tetracyclo [4.4.0.1 2,5 . 1 7,10 ] -3-Dodecene (Mitsui Chemicals, Inc.) Acetone (Wako Pure Chemical Industries, Ltd .: Wako Special Grade) Methanol (Wako Pure Chemical Industries, Ltd .: Wako Special Grade)
- Copolymer comprising 1 7,10 ] -3-dodecene (Product name: Apel 6015T, manufactured by Mitsui Chemicals, Inc.)
- Polymer 3 Copolymer composed of ethylene and bicyclo [2.2.1] -2-heptene (Product name: TOPAS 6013, manufactured by Polyplastics Co., Ltd.)
- Polymer 4 Ring-opening polymer of cyclic olefin (Product name: Zeonex E48R, manufactured by Nippon Zeon Co., Ltd.)
- Polymer 5 Copolymer composed of 1-decene and norbornene (synthesized according to Synthesis Example 2 below)
- Polymer 6 1-hexene and tetracyclo [4.4.0.1 2,5 . Copolymer comprising 1 7,10 ] -3-dodecene (synthesized according to Synthesis Example 3 below).
- Elastomer Elastomer 1: Ethylene / propylene / diene rubber (Product name: Mitsui EPT 8030M, manufactured by Mitsui Chemicals)
- Elastomer 2 Ethylene / propylene / diene rubber (Product name: Liquid EPT PX-062 manufactured by Mitsui Chemicals)
- Elastomer 3 Ethylene / propylene / diene rubber (Product name: Triline 65, manufactured by Lion Chemical Co., Ltd.)
- Elastomer 5 Styrene-butadiene block copolymer resin (Product name: TUFPRENE 126S, manufactured by Asahi Kasei Corporation)
- Weather stabilizer Weathering stabilizer 1: Chimassorb 944 (manufactured by BASF)
- Weather resistance stabilizer 2 Irganox 1010 (manufactured by BASF)
- Weather stabilizer 3 Sumilizer GA80 (manufactured by Sumitomo Chemical Co., Ltd.)
- Weathering stabilizer 4 Irganofos 168 (manufactured by BASF)
- Crosslinking agent 1 Park Mill D (Nippon Yushi Co., Ltd.)
- Crosslinking agent 2 Perbutyl P (manufactured by NOF Corporation)
- Cross-linking agent 3 Perhexine 25B (manufactured by NOF Corporation)
- Flame retardants Flame Retardant 1: Aluminum diethylphosphinate (Clariant, Exolit OP935)
- Flame retardant 2 Melamine cyanurate (Nissan Chemical Co., Ltd., MC-6000)
- Flame retardant 3 Brominated flame retardant (Saytex BT93W)
- Flame retardant 4 SbO 3 (Nippon Seiko Co., Ltd., PATOX-MF)
- Filler Filler 1: crushed silica (manufactured by Tatsumori, AS-1) Glass cloth: Glass cloth 1: 1031NT S640 (Arisawa Seisakusho) Copper foil: Copper foil 1: F1-WS (Furukawa Electric)
- 0.04 mmol of the transition metal compound (1) was dissolved in 10 ml of toluene and added to initiate polymerization.
- the pressure was maintained while continuously supplying ethylene gas, and the polymerization was carried out at 25 ° C. for 60 minutes, and then the polymerization was stopped by injecting 5 ml of methanol.
- the reaction product was put into a mixed solvent of 15 L of acetone and 5 L of methanol to which 20 ml of concentrated hydrochloric acid had been added to precipitate the whole amount of the polymer. After stirring, the reaction product was filtered through a filter paper. This operation was repeated until the reaction product disappeared, and the entire polymer obtained was dried under reduced pressure at 80 ° C.
- the intrinsic viscosity [ ⁇ ] was 0.40 (dL / g)
- the composition ratio of the VNB-derived structure in the polymer determined by NMR was 25.7 mol%
- the composition ratio of the TD-derived structure was 10.6 mol%.
- the glass transition temperature measured by DSC was 101 ° C.
- Polymerization was started by dissolving in and adding. After reacting at 25 ° C. for 30 minutes, the polymerization was stopped by adding a small amount of isobutyl alcohol. After completion of the polymerization, the reaction product was poured into a mixed solvent of 5 L of acetone and 2 L of methanol to which 5 mL of concentrated hydrochloric acid was added to precipitate the whole amount of the polymer, stirred and filtered. The obtained polymer was dried under reduced pressure at 80 ° C. for 10 hours to obtain 43 g of norbornene / 1-decene copolymer. The norbornene content in the produced copolymer was 68 mol%, the glass transition temperature measured by DCS was 195 ° C., and the weight average molecular weight (Mw) was 100,000.
- Mw weight average molecular weight
- the reaction product was poured into a mixed solvent of acetone / methanol (500 ml each) to which 0.5 mL of concentrated hydrochloric acid was added to precipitate the entire amount of the polymer, and after stirring, the solution was filtered through a glass filter.
- the polymer was dried under reduced pressure at 130 ° C. for 10 hours to obtain a TD / 1-hexene copolymer.
- the monomer composition in the polymer determined by NMR was TD23 mol%, 1-hexene 77 mol%, and the glass transition temperature measured by DSC was 151 ° C.
- polymer A1 composed of ethylene, propylene, and VNB
- a small amount of methanol was added to the polymerization solution extracted from the lower part of the polymerization vessel to stop the polymerization reaction.
- the polymer was separated from the solvent by a steam stripping treatment, and then dried under reduced pressure at 80 ° C. overnight.
- the yield of the obtained ethylene / propylene copolymer (Polymer A2) is 5.3 kg / h, the density is 0.927 g / cm 3 , the MFR is 1.0 g / 10 min, and the unsaturated bond
- the number of carbon atoms is 0.062 per 1000 carbon atoms and 0.06 per polymer molecule, and the temperature at the maximum peak position of the endothermic curve measured by DSC is 117.2 ° C.
- the decane soluble part was 0.22% by weight.
- Example 1 (Preparation of varnish 1) Cyclic olefin copolymer (m) obtained in Synthesis Example 1, Polymer 1 as cyclic olefin copolymer (n), Park Mill D manufactured by NOF Corporation as radical polymerization (crosslinking) initiator, and BASF as weather resistance stabilizer 1 Timasorb 944 manufactured by KK, Irganox 1010 manufactured by BASF as weather resistance stabilizer 2 and xylene as a solvent were used and weighed according to the composition shown in Table 1.
- the weighed sample was placed in a 200 ml separable flask and stirred with a stirring blade having a rotation speed of 200 rpm for 4 hours until it was sufficiently dissolved to obtain the intended varnish-like cyclic olefin copolymer composition.
- the unit of the mixing ratio of each raw material is part by mass.
- Example 1 The weighed sample was placed in a 200 ml separable flask and stirred with a stirring blade having a rotation speed of 200 rpm for 4 hours until it was sufficiently dissolved to obtain the intended varnish-like cyclic olefin copolymer composition.
- a film was prepared and evaluated in the same manner as in Example 1 except that the obtained varnish-like cyclic olefin copolymer composition was used. The obtained results are shown in Table 1.
- Comparative Example 2 Evaluation was carried out in the same manner as in Comparative Example 1 except that the ethylene / propylene copolymer obtained in the synthesis example of the polymer A2 was used. The obtained results are shown in Table 1.
- Examples 2 to 5 Except having changed into the compounding composition shown in Table 1, the film was produced similarly to Example 1, and each evaluated. The obtained results are shown in Table 1.
- Example 3 Except having changed into the compounding composition shown in Table 1, the film was produced similarly to Example 1 and evaluation was implemented. That is, a film was prepared using only the cyclic olefin copolymer (m) without adding the cyclic olefin copolymer (n), and evaluation was performed in the same manner as in Example 1.
- Example 4 Except having changed into the compounding composition shown in Table 1, the film was produced similarly to Example 1 and evaluation was implemented. That is, a film was prepared using only the cyclic olefin copolymer (n) without adding the cyclic olefin copolymer (m), and evaluation was performed in the same manner as in Example 1.
- Examples 6 to 9 Except having changed into the composition shown in Table 2, the film was produced similarly to Example 1 and evaluated.
- Examples 10 to 14 Except having changed into the composition shown in Table 3, the film was produced similarly to Example 1 and evaluated.
- Example 15 (Preparation of varnish 2) Cyclic olefin copolymer (m) obtained in Synthesis Example 1, Polymer 1 as cyclic olefin copolymer (n), Park Mill D manufactured by Nippon Oil & Fats Co., Ltd. as radical polymerization initiator, and Irga manufactured by BASF Co. as weathering stabilizer 2. Knox 1010 and xylene as a solvent were weighed according to the composition shown in Table 4 and charged into a 200 ml separable flask, and stirred with a stirring blade having a rotation speed of 200 rpm for 4 hours until sufficiently dissolved.
- flame retardant 1 aluminum diethylphosphinate
- flame retardant 2 melamine cyanurate
- filler 1 crushed silica
- Example 16 (Preparation of varnish 3)
- the mixture was weighed according to the composition and charged into a 200 ml separable flask, and stirred with a stirring blade having a rotation speed of 200 rpm for 4 hours until it was sufficiently dissolved.
- flame retardant 3 brominated flame retardant
- flame retardant 4 SbO 3
- filler 1 crushed silica
- Example 17 to 20 Except having changed into the composition shown in Table 4, the laminated body was produced similarly to Example 15 and evaluated.
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Abstract
Description
さらに、特許文献3には、特定のジエン化合物を共重合した環状オレフィン共重合体と種々の樹脂を含む樹脂組成物が開示されている。しかし、特許文献3には誘電特性を向上させる具体策については技術開示されていない。
環状オレフィン共重合体(m)と、
上記環状オレフィン共重合体(m)とは異なる環状オレフィン共重合体(n)と、
を含む環状オレフィン共重合体組成物であって、
上記環状オレフィン共重合体(m)は、
(A)下記一般式(I)で表される1種以上のオレフィン由来の繰り返し単位と、
(B)下記一般式(III)で表される1種以上の環状非共役ジエン由来の繰り返し単位と、
(C)下記一般式(V)で表される1種以上の環状オレフィン由来の繰り返し単位と、を含み、
上記環状オレフィン共重合体(m)中の繰り返し単位の合計モル数を100モル%とした場合に、上記オレフィン由来の繰り返し単位(A)の含有量が10モル%以上90モル%以下、上記環状非共役ジエン由来の繰り返し単位(B)の含有量が1モル%以上40モル%以下、および上記環状オレフィン由来の繰り返し単位(C)の含有量が1モル%以上30モル%以下であり、
上記環状オレフィン共重合体(n)は、エチレンまたはα-オレフィンと環状オレフィンとの共重合体(n1)(ただし、上記共重合体(n1)は下記一般式(III)で表される環状非共役ジエン由来の繰り返し単位を含まない)および環状オレフィンの開環重合体(n2)から選択される少なくとも一種を含み、
上記環状オレフィン共重合体(m)と上記環状オレフィン共重合体(n)との合計量を100質量%としたとき、
上記環状オレフィン共重合体(m)の含有量が5質量%以上95質量%以下であり、上記環状オレフィン共重合体(n)の含有量が5質量%以上95質量%以下である環状オレフィン共重合体組成物。
[2]
上記環状非共役ジエン由来の繰り返し単位(B)を構成する環状非共役ジエンが、5-ビニル-2-ノルボルネンまたは8-ビニル-9-メチルテトラシクロ[4.4.0.12,5.17,10]-3-ドデセンである上記[1]に記載の環状オレフィン共重合体組成物。
[3]
上記環状オレフィン由来の繰り返し単位(C)を構成する環状オレフィンが、ビシクロ[2.2.1]-2-ヘプテンまたはテトラシクロ[4.4.0.12,5.17,10]-3-ドデセンである上記[1]または[2]に記載の環状オレフィン共重合体組成物。
[4]
エラストマーをさらに含む上記[1]乃至[3]いずれか一つに記載の環状オレフィン共重合体組成物。
[5]
上記エラストマーの含有量が、上記環状オレフィン共重合体組成物の全体を100質量部としたとき、1質量部以上50質量部以下である上記[4]に記載の環状オレフィン共重合体組成物。
[6]
上記エラストマーが、スチレン系エラストマー、エチレン・プロピレンエラストマー、およびジエン系エラストマーから選ばれる一種または二種以上を含む上記[4]または[5]に記載の環状オレフィン共重合体組成物。
[7]
耐熱安定剤、耐候安定剤、耐放射線剤、可塑剤、滑剤、離型剤、核剤、摩擦磨耗性向上剤、難燃剤、発泡剤、帯電防止剤、着色剤、防曇剤、アンチブロッキング剤、耐衝撃剤、表面ぬれ改善剤、充填材、塩酸吸収剤および金属不活性化剤からなる群から選択される一種または二種以上の添加剤をさらに含む上記[1]乃至[6]いずれか一つに記載の環状オレフィン共重合体組成物。
[8]
上記[1]乃至[7]いずれか一つに記載の環状オレフィン共重合体組成物と溶媒を含有するワニス。
[9]
上記[1]乃至[7]いずれか一つに記載の環状オレフィン共重合体組成物の架橋体。
[10]
上記[9]に記載の架橋体を含むフィルムまたはシート。
[11]
上記[10]に記載のフィルムまたはシートを基材に積層した積層体。
[12]
上記[9]に記載の架橋体を含む電気絶縁層と、上記電気絶縁層上に設けられた導体層とを含む回路基板。
[13]
上記[12]に記載の回路基板を備えた電子機器。
[14]
上記[1]乃至[7]いずれか一つに記載の環状オレフィン共重合体組成物とシート状繊維基材とを含むプリプレグ。
[15]
上記[1]乃至[7]いずれか一つに記載の環状オレフィン共重合体組成物を架橋するとともに発泡せしめた発泡体。
[16]
上記[1]乃至[7]いずれか一つに記載の環状オレフィン共重合体組成物が表層に厚み100μm以下で形成された多層成形体または多層積層フィルム。
本実施形態の環状オレフィン共重合体組成物は、環状オレフィン共重合体(m)と、環状オレフィン共重合体(m)とは異なる環状オレフィン共重合体(n)と、を含有する。
本実施形態の環状オレフィン共重合体組成物に含まれる環状オレフィン共重合体(m)と環状オレフィン共重合体(n)との合計量を100質量%としたとき、環状オレフィン共重合体(m)の含有量が5質量%以上95質量%以下、好ましくは10質量%以上90質量%以下、より好ましくは20質量%以上80質量%以下、さらに好ましくは25質量%以上75質量%以下であり、環状オレフィン共重合体(n)の含有量が5質量%以上95質量%以下、好ましくは10質量%以上90質量%以下、より好ましくは20質量%以上80質量%以下、さらに好ましくは25質量%以上75質量%以下である。
以下、各成分について具体的に説明する。
本実施形態の環状オレフィン共重合体(m)は、(A)下記一般式(I)で表される1種以上のオレフィン由来の繰り返し単位と、(B)下記一般式(III)で表される1種以上の環状非共役ジエン由来の繰り返し単位と、(C)下記一般式(V)で表される1種以上の環状オレフィン由来の繰り返し単位と、を含む。
環状オレフィン共重合体(m)中の繰り返し単位の各含有量が上記範囲内であると、上記環状オレフィン共重合体組成物から得られる架橋体は、誘電特性の経時的安定性が優れるとともに耐熱性にも優れる。さらに、機械特性、誘電特性、透明性およびガスバリア性にも優れた架橋体(Q)を得ることができる。言い換えればこれらの物性のバランスに優れた架橋体(Q)を得ることができる。
上記一般式(Va)で表される環状オレフィンとしては、ビシクロ[2.2.1]-2-ヘプテン(ノルボルネンとも呼ぶ。)、テトラシクロ[4.4.0.12,5.17,10]-3-ドデセン(テトラシクロドデセンとも呼ぶ。)が好ましく、テトラシクロ[4.4.0.12,5.17,10]-3-ドデセンがより好ましい。これらの環状オレフィンは剛直な環構造を有するため共重合体および架橋体の弾性率が保持され易く、また異種二重結合構造を含まないため架橋の制御をし易くなる利点がある。
この場合、環状オレフィン共重合体(m)の共重合原料として、一般式(Ia)で表されるオレフィンモノマー、一般式(IIIa)で表される環状非共役ジエンモノマー、一般式(Va)で表される環状オレフィンモノマーに加えて、一般式(IIIa)で表される環状非共役ジエンモノマーおよび一般式(Va)で表される環状オレフィンモノマー以外の環状オレフィンモノマー、および/または鎖状ポリエンモノマーを用いることができる。
このような環状オレフィンモノマーおよび鎖状ポリエンモノマーとしては下記一般式(VIa)または(VIIa)で表される環状オレフィン、または下記一般式(VIIIa)で表される鎖状ポリエンである。これらの環状オレフィンや鎖状ポリエンは異なる二種以上を用いてもよい。
なお、環状オレフィン共重合体(m)の極限粘度[η]は、重合触媒、助触媒、H2添加量、重合温度等の重合条件により制御することが可能である。
本実施形態に係る環状オレフィン共重合体(m)は、例えば、国際公開第2012/046443号の段落0075~0219に記載の環状オレフィン共重合体の製造方法にしたがって製造することができる。ここでは詳細は省略する。
環状オレフィン共重合体(n)は、環状オレフィン共重合体(m)とは異なる環状オレフィン共重合体である。具体的には、環状オレフィン共重合体(n)は、エチレンまたはα-オレフィンと環状オレフィンとの共重合体(n1)および環状オレフィンの開環重合体(n2)から選択される少なくとも一種を含む。本実施形態の環状オレフィン共重合体組成物は、環状オレフィン共重合体(n)を含むことにより、環状オレフィン共重合体組成物を架橋して得られる架橋体の誘電特性をより一層良好なものとすることができる。
ここで、上記共重合体(n1)は上記一般式(III)で表される環状非共役ジエン由来の繰り返し単位を含まない。本実施形態において、上記共重合体(n1)が上記一般式(III)で表される環状非共役ジエン由来の繰り返し単位を含まないとは、上記共重合体(n1)中の繰り返し単位の合計モル数を100モル%とした場合に、上記一般式(III)で表される環状非共役ジエン由来の繰り返し単位の含有量が0.05モル%以下であることを意味する。
nは置換基Qの置換数を示し、0≦n≦2の実数である。
Raは、炭素原子数2~20の炭化水素基よりなる群から選ばれる2+n価の基である。
Rbは、水素原子、又は炭素原子数1~10の炭化水素基よりなる群から選ばれる1価の基である。
Rcは、炭素原子数2~10の炭化水素基よりなる群から選ばれる4価の基である。
Qは、COORd(Rdは、水素原子、または炭素原子数1~10の炭化水素基よりなる群から選ばれる1価の基である。)である。
Ra、Rb、RcおよびQは、それぞれ1種であってもよく、2種以上を任意の割合で有していてもよい。)
Rbは、水素原子、または炭素原子数1~10の炭化水素基よりなる群から選ばれる1価の基である。
RaおよびRbは、それぞれ1種であってもよく、2種以上を任意の割合で有していてもよい。
x、yは共重合比を示し、5/95≦y/x≦95/5を満たす実数である。好ましくは50/50≦y/x≦95/5、さらに好ましくは、55/45≦y/x≦80/20である。x、yはモル基準である。
エチレンまたはα-オレフィンと環状オレフィンとの共重合体(n1)体としては、上記一般式(3)で表される1種ないし2種以上の構造を有する重合体または上記一般式(4)で表現される環状オレフィン系共重合体が水素添加処理された重合体であってもよい。
炭素数4~12のα-オレフィンと環状オレフィンとの共重合体を構成する環状オレフィンとしては、例えば、ノルボルネン及び置換ノルボルネンが挙げられ、ノルボルネンが好ましい。上記環状オレフィンは、1種単独で又は2種以上組み合わせて使用することができる。
また、本実施形態に係る炭素数4~12のα-オレフィンと環状オレフィンとの共重合体は、当該共重合体中に含まれる繰り返し単位の合計を100モル%としたとき、環状オレフィン由来の繰り返し単位の割合が、好ましくは10モル%以上90モル%以下、より好ましくは20モル%以上85モル%以下、さらに好ましくは30モル%以上80モル%以下である。
環状オレフィンの開環重合体(n2)としては、例えば、ノルボルネン系単量体の開環重合体およびノルボルネン系単量体とこれと開環共重合可能なその他の単量体との開環重合体、ならびにこれらの水素化物等が挙げられる。
これらの誘導体の環に置換される置換基としては、アルキル基、アルキレン基、ビニル基、アルコキシカルボニル基、アルキリデン基等が挙げられる。なお、置換基は、1個または2個以上を有することができる。このような環に置換基を有する誘導体としては、例えば、8-メトキシカルボニル-テトラシクロ[4.4.0.12,5.17,10]ドデカ-3-エン、8-メチル-8-メトキシカルボニル-テトラシクロ[4.4.0.12,5.17,10]ドデカ-3-エン、8-エチリデン-テトラシクロ[4.4.0.12,5.17,10]ドデカ-3-エン等が挙げられる。
これらのノルボルネン系単量体は、それぞれ単独であるいは2種以上を組み合わせて用いられる。
開環重合触媒としては、例えば、ルテニウム、オスミウム等の金属のハロゲン化物と、硝酸塩またはアセチルアセトン化合物と、還元剤とからなる触媒;チタン、ジルコニウム、タングステン、モリブデン等の金属のハロゲン化物またはアセチルアセトン化合物と、有機アルミニウム化合物とからなる触媒;等を用いることができる。
ノルボルネン系単量体と開環共重合可能なその他の単量体としては、例えば、シクロヘキセン、シクロヘプテン、シクロオクテン等の単環の環状オレフィン系単量体等を挙げることができる。
本実施形態の環状オレフィン共重合体組成物は、得られる架橋体の機械的特性を向上させつつ、高周波領域での誘電特性を良好にする観点から、エラストマーをさらに含んでもよい。
エラストマーの含有量は、環状オレフィン共重合体組成物の全体を100質量部としたとき、得られる架橋体の機械的特性を向上させつつ、高周波領域での誘電特性をより良好にする観点から、1質量部以上50質量部以下であることが好ましい。
上記エラストマーとしては、例えば、スチレン系エラストマー、エチレン・プロピレンエラストマー、およびジエン系エラストマーから選ばれる一種または二種以上を含むことが好ましい。
エチレン・プロピレンエラストマーとしては、例えば、エチレン・プロピレンゴム、エチレン・プロピレン・ジエンゴム等が挙げられる。
ジエン系エラストマーとしては、例えば、ポリブタジエン、ポリイソプレン、スチレン・ブタジエンゴム、ブタジエンゴム、イソプレンゴム、クロロプレンゴム、アクリロニトリル・ブタジエンゴム等が挙げられる。
本実施形態の環状オレフィン共重合体組成物には、目的に応じて、各種添加剤を添加してもよい。添加剤の添加量は、本発明の目的を損なわない範囲内で用途に応じて適宜選択される。
上記添加剤としては、耐熱安定剤、耐候安定剤、耐放射線剤、可塑剤、滑剤、離型剤、核剤、摩擦磨耗性向上剤、難燃剤、発泡剤、帯電防止剤、着色剤、防曇剤、アンチブロッキング剤、耐衝撃剤、表面ぬれ改善剤、充填材、塩酸吸収剤および金属不活性化剤からなる群から選択される一種または二種以上の添加剤が挙げられる。
上記ワックス類の例としては、モンタンワックス、ピートワックス、オゾケライト・セレシンワックス、石油ワックス等の鉱物性ワックス、ポリエチレンワックス、ポリプロピレンワックス等のポリオレフィンワックス、Fischer-Tropschワックス、化学修飾炭化水素ワックス、置換アミドワックス等の合成ワックス、植物ろう、動物ろう等が挙げられる。
上記油剤の例としては、芳香族系油、ナフテン系油、パラフィン系油の鉱物油、植物油、シリコンオイル等の天然および合成油等が挙げられる。シリコンオイルは粘度10~5000cSt、好ましくは500cStのジメチルポリシロキサンを使用することができる。
上記ハロゲン系難燃剤としては、塩素系および臭素系の種々の難燃剤が使用可能であるが、難燃化効果、成形時の耐熱性、樹脂への分散性、樹脂の物性への影響等の面から、ペンタブロモジフェニルエーテル、オクタブロモジフェニルエーテル、デカブロモジフェニルエーテル、テトラブロモビスフェノールA、ヘキサブロモシクロドデカン、ヘキサブロモベンゼン、ペンタブロモエチルベンゼン、ヘキサブロモビフェニル、デカブロモジフェニル、ヘキサブロモジフェニルオキサイド、オクタブロモジフェニルオキサイド、デカブロモジフェニルオキサイド、ペンタブロモシクロヘキサン、テトラブロモビスフェノールA、およびその誘導体[例えば、テトラブロモビスフェノールA-ビス(ヒドロキシエチルエーテル)、テトラブロモビスフェノールA-ビス(2,3-ジブロモプロピルエーテル)、テトラブロモビスフェノールA-ビス(ブロモエチルエーテル)、テトラブロモビスフェノールA-ビス(アリルエーテル)等]、テトラブロモビスフェノールS、およびその誘導体[例えば、テトラブロモビスフェノールS-ビス(ヒドロキシエチルエーテル)、テトラブロモビスフェノールS-ビス(2,3-ジブロモプロピルエーテル)等]、テトラブロモ無水フタル酸、およびその誘導体[例えば、テトラブロモフタルイミド、エチレンビステトラブロモフタルイミド等]、エチレンビス(5,6-ジブロモノルボルネン-2,3-ジカルボキシイミド)、トリス-(2,3-ジブロモプロピル-1)-イソシアヌレート、ヘキサクロロシクロペンタジエンのディールス・アルダー反応の付加物、トリブロモフェニルグリシジルエーテル、トリブロモフェニルアクリレート、エチレンビストリブロモフェニルエーテル、エチレンビスペンタブロモフェニルエーテル、テトラデカブロモジフェノキシベンゼン、臭素化ポリスチレン、臭素化ポリフェニレンオキサイド、臭素化エポキシ樹脂、臭素化ポリカーボネート、ポリペンタブロモベンジルアクリレート、オクタブロモナフタレン、ヘキサブロモシクロドデカン、ビス(トリブロモフェニル)フマルアミド、N-メチルヘキサブロモジフェニルアミン等の臭素系難燃剤;塩素化パラフィン等の塩素系難燃剤を使用するのが好ましい。
上記含窒素難燃剤としては、メラミンシアヌレート、イソシアヌル酸、トリス(2-ヒドロキシエチル)イソシアヌレート、トリアリルイソシアヌレート、トリス(2,3-エポキシプロピル)イソシアヌレート、塩酸グアニジン、硝酸グアニジン、リン酸グアニジン、硫酸グアニジン、スルファミン酸グアニジン、テトラホウ酸グアニジン、炭酸グアニジン、リン酸グアニル尿素、硫酸グアニル尿素、メラミン、メラミン・メラム・メレム、メラミンシアヌレート、リン酸メラミン、ピロリン酸メラミン、ポリリン酸メラミン、ポリリン酸メラミン・メラム・メレム、硫酸メラミン等が挙げられる。
上記アンチモン系難燃剤としては、酸化アンチモン、三酸化アンチモン、五酸化アンチモン、四酸化アンチモン、アンチモン酸ソーダ等が挙げられる。
上記無機充填材としては、例えば、シリカ、ケイ藻土、アルミナ、酸化チタン、酸化マグネシウム、軽石粉、軽石バルーン、水酸化アルミニウム、水酸化マグネシウム、塩基性炭酸マグネシウム、ドロマイト、硫酸カルシウム、チタン酸カリウム、硫酸バリウム、亜硫酸カルシウム、タルク、クレー、マイカ、アスベスト、ケイ酸カルシウム、モンモリロナイト、ベントナイト、グラファイト、アルミニウム粉、硫化モリブデン等が挙げられる。これらは、1種単独で用いても2種以上を組み合わせて用いてもよい。
本実施形態の環状オレフィン共重合体組成物の調製方法は、環状オレフィン共重合体(m)と、環状オレフィン共重合体(n)と、必要に応じてエラストマーと、各種添加剤と、を混合することにより調製できる。混合方法としては、押出機等で溶融ブレンドする方法、または適当な溶媒、例えばヘプタン、ヘキサン、デカン、シクロヘキサンのような飽和炭化水素;トルエン、ベンゼン、キシレンのような芳香族炭化水素等に溶解、分散させて行う溶液ブレンド法等を採用することができる。
本実施形態の環状オレフィン共重合体組成物は、溶媒と混合することによりワニスとすることができる。
上記ワニスを調製するための溶媒としては、環状オレフィン共重合体(m)および環状オレフィン共重合体(n)に対して溶解性または親和性を損なわないものであれば特に限定されない。溶媒として好ましく用いられるものは、例えば、ヘプタン、ヘキサン、オクタン、デカン等の飽和炭化水素;シクロヘキサン、メチルシクロヘキサン、デカヒドロナフタレン等の脂環状炭化水素;トルエン、ベンゼン、キシレン、メシチレン、プソイドクメン等の芳香族炭化水素;メタノール、エタノール、イソプロピルアルコール、ブタノール、ペンタノール、ヘキサノール、プロパンジオール、フェノール等のアルコール;アセトン、メチルイソブチルケトン、メチルエチルケトン、ペンタノン、ヘキサノン、シクロヘキサノン、イソホロン、アセトフェノン等のケトン系溶媒;メチルセルソルブ、エチルセルソルブ等のセルソルブ類;酢酸メチル、酢酸エチル、酢酸ブチル、プロピオン酸メチル、ギ酸ブチル等のエステル類;トリクロルエチレン、ジクロルエチレン、クロルベンゼン等のハロゲン化炭化水素等が用いられる。好ましくはヘプタン、デカン、シクロヘキサン、メチルシクロヘキサン、デカヒドロナフタレン、トルエン、ベンゼン、キシレン、メシチレン、プソイドクメンが用いられる。これらの溶媒は単独で、または2種以上を任意の割合で混合して用いることができる。
なお、環状オレフィン共重合体(m)が得られた際の反応溶液をそのまま溶媒として用い、そこへ環状オレフィン共重合体(n)を溶解させることによりワニスを調製してもよい。また、環状オレフィン共重合体(m)が得られた際の反応溶液に、別途調製した環状オレフィン共重合体(n)のワニスを混合することによりワニスを調製してもよい。
架橋体(Q)は、本実施形態の環状オレフィン共重合体組成物の架橋体であり、上述の環状オレフィン共重合体組成物中の環状オレフィン共重合体(m)を架橋することにより得られる。環状オレフィン共重合体(m)の架橋方法としては特に制限はないが、ラジカル重合開始剤や硫黄、ヒドロシリル基含有化合物、電子線や他の放射線を用いて、任意の形に成形しながら、または成形後に架橋する方法等が挙げられる。
架橋反応を起こすため使用される硫黄系化合物は公知の種々のものが使用でき、一例を挙げると硫黄、一塩化硫黄、二塩化硫黄、モルホリンジスルフィド、アルキルフェノールジスルフィド、テトラメチルチウラムジスルフィド、ジメチルジチオカルバミン酸セレン等がある。また加硫促進剤も種々のものを使用でき、N-シクロヘキシル-2-ベンゾチアゾール-スルフェンアミド、N-オキシジエチレン-2-ベンゾチアゾール-スルフェンアミド、N,N-ジイソプロピル-2-ベンゾチアゾール-スルフェンアミド、2-メルカプトベンゾチアゾール、2-(2,4-ジニトロフェニル)メルカプトベンゾチアゾール、2-(2,6-ジエチル-4-モルホリノチオ)ベンゾチアゾール、ベンゾチアジル-ジスルフィド等のチアゾール系;ジフェニルグアニジン、トリフェニルグアニジン、ジ-オルソ-トリルグアニジン、オルソートリルバイグアナイド、ジフェニルグアニジンフタレート等のグアニジン系;アセトアルデヒド-アニリン反応物;ブチルアルデヒド-アニリン縮合物;ヘキサメチレンテトラミン、アセトアルデヒドアンモニア等のアルデヒドアミン、またはアルデヒド-アンモニア系;2-メルカプトイミダゾリン等のイミダゾリン系;チオカルバニリド、ジエチルチオユリアジブチルチオユリア、トリメチルチオユリア、ジオルソートリルチオユリア等のチオユリア系;テトラメチルチウラムモノスルフィド、テトラメチルチウラムジスルフィド、テトラエチルチウラムジスルフィド、テトラブチルチウラムジスルフィド、ジペンタメチレンチウラムテトラスルフィド等のチウラム系;ジメチルジチオカルバミン酸亜鉛、ジエチルチオカルバミン酸亜鉛、ジ-n-ブチルジチオカルバミン酸亜鉛、エチルフェニルジチオカルバミン酸亜鉛、ブチルフェニルジチオカルバミン酸亜鉛、ジメチルジチオカルバミン酸ナトリウム、ジメチルジチオカルバミン酸セレン、ジエチルジチオカルバミン酸テルル等のジチオ酸塩系;ジブチルキサントゲン酸亜鉛等のザンテート系;等を挙げることができる。加硫促進助剤としては、酸化亜鉛、活性亜鉛華、炭酸亜鉛、複合亜鉛華、酸化マグネシウム、リサージ、鉛丹、塩基性炭酸鉛等の金属酸化物系、ステアリン酸、オレイン酸、ラウリン酸、ステアリン酸鉛等の脂肪酸系、トリエタノールアミン、ジエチレングリコール等の有機アミン・グリコール系等を挙げることができる。
本実施形態の環状オレフィン共重合体組成物の架橋体はフィルムまたはシートに成形して各種用途に用いることができる。本実施形態の環状オレフィン共重合体組成物を用いて、フィルムまたはシートを形成する方法としては、各種公知の方法が適用可能である。例えば、熱可塑性樹脂フィルム等の支持基材上に上述したワニスを塗布して乾燥後、加熱処理等して環状オレフィン共重合体組成物を架橋することにより形成する方法が挙げられる。ワニスの支持基材への塗布方法は特に限定されないが、例えば、スピンコーターを用いた塗布、スプレーコーターを用いた塗布、バーコーターを用いた塗布等を挙げることができる。
また、本実施形態の環状オレフィン共重合体組成物を溶融成形して、フィルムまたはシートを得る方法も挙げることができる。
本実施形態の上記フィルムまたはシートは基材に積層することにより、積層体として各種用途に用いることができる。本実施形態の積層体を形成する方法は各種公知の方法が適用可能である。
例えば、基材に対し、上述の方法により製造したフィルムまたはシートを積層し、必要に応じてプレス等により加熱硬化することにより積層体を作製することができる。
また、導体層に対して、前述した架橋体を含む電気絶縁層を積層することにより積層体を作製することもできる。
本実施形態の環状オレフィン共重合体組成物は、各種の多層成形体または多層積層フィルムの表層に形成してもよい。このとき、環状オレフィン共重合体組成物により形成された樹脂層は100μm以下であるのが好ましい。
各種の多層成形体または多層積層フィルムとしては、例えば、樹脂光学レンズ表面に本実施形態の環状オレフィン共重合体組成物が形成された光学レンズ用多層成形体や、PETフィルムやPEフィルム等の樹脂フィルム表面にガスバリア性付与のために本実施形態の環状オレフィン共重合体組成物が形成された多層ガスバリアフィルム等が挙げられる。
また、本実施形態のプリプレグは、本実施形態の環状オレフィン共重合体組成物とシート状繊維基材とを複合して形成されたものである。
プリプレグの製造方法としては特に限定されず、各種公知の方法が適用可能である。例えば、上述したワニスをシート状繊維基材に含浸し含浸体を得る工程と、得られた含浸体を加熱し上記ワニスに含まれる溶媒を乾燥する工程とを含む方法が挙げられる。
上記ワニスのシート状繊維基材への含浸は、例えば、所定量のワニスを、スプレーコート法、ディップコート法、ロールコート法、カーテンコート法、ダイコート法、スリットコート法等の公知の方法によりシート状繊維基材に塗布し、必要に応じてその上に保護フィルムを重ね、上側からローラー等で押圧することにより行うことができる。
また、上記含浸体を加熱し、上記ワニスに含まれる溶媒を乾燥する工程はとくに限定されないが、例えば、バッチ式で送風乾燥機により空気中あるいは窒素中で乾燥する、あるいは、連続工程で加熱炉を通すことによって乾燥する、等の方法を挙げることができる。
本実施形態においては、ワニスをシート状繊維基材に含浸させた後、得られた含浸体を所定温度に加熱することにより、上記ワニスに含まれる溶媒が蒸発し、プリプレグが得られる。
シート状繊維基材へのワニスの含浸は、例えば、浸漬および塗布によって実施される。含浸は必要に応じて複数回繰り返してもよい。
これらのシート状繊維基材は、それぞれ単独であるいは2種以上を組み合わせて用いることができ、その使用量は、所望により適宜選択されるが、プリプレグあるいは積層体中の、通常、10~90質量%、好ましくは20~80質量%、より好ましくは30~70質量%の範囲である。この範囲にあれば、得られる積層体の誘電特性と機械強度が高度にバランスされ、好適である。
上述したように、本実施形態の環状オレフィン共重合体組成物は、誘電特性、耐熱性、機械的特性等に優れることから、回路基板に好適に用いることができる。
回路基板の製造方法としては一般的に公知の方法を採用でき特に限定されないが、例えば、前述の方法により製造したフィルム、シートまたはプリプレグを積層プレス等により加熱硬化し、電気絶縁層を形成する。次いで、得られた電気絶縁層に導体層を公知の方法で積層し、積層体を作製する。その後、該積層体中の導体層を回路加工等することにより、回路基板を得ることができる。
このような電子機器としては、例えば、サーバ、ルータ、スーパーコンピューター、メインフレーム、ワークステーション等のICTインフラ機器;GPSアンテナ、無線基地局用アンテナ、ミリ波アンテナ、RFIDアンテナ等のアンテナ類;携帯電話、スマートフォン、PHS、PDA、タブレット端末等の通信機器;パーソナルコンピューター、テレビ、デジタルカメラ、デジタルビデオカメラ、POS端末、ウェアラブル端末、デジタルメディアプレーヤー等のデジタル機器;電子制御システム装置、車載通信機器、カーナビゲーション機器、ミリ波レーダー、車載カメラモジュール等の車載電子機器;半導体試験装置、高周波計測装置等;等が挙げられる。
また、本実施形態の環状オレフィン共重合体組成物を架橋するとともに発泡せしめることにより発泡体とすることができる。このとき、環状オレフィン共重合体組成物に前述した発泡剤を添加してもよい。
本発明の環状オレフィン共重合体組成物および架橋体(Q)は、耐溶剤性、耐熱性、機械的強度、透明性に優れるので、当該架橋体からなる成形体は、例えば光ファイバー、光導波路、光ディスク基盤、光フィルター、レンズ、光学用接着剤、PDP用光学フィルター、有機EL用コーティング材料、航空宇宙分野における太陽電池のベースフィルム基材、太陽電池や熱制御システムのコーティング材、半導体素子、発光ダイオード、各種メモリー類等の電子素子、ハイブリッドIC、MCM、回路基板、回路基板の絶縁層を形成するために用いられるプリプレグや積層体、表示部品等のオーバコート材料あるいは層間絶縁材料、液晶ディスプレイや太陽電池の基板、医療用器具、自動車用部材、離型剤、樹脂改質剤、ディスプレイ用透明基板、リチウムイオン電池用部材、半導体プロセス部材、フィルムコンデンサ、ガスバリアコート材、電線被服材、自動車用部材、航空宇宙用部材、半導体用プロセス材、電線被覆材、リチウムイオン電池用部材、燃料電池用部材、コンデンサーフィルム、フレキシブルディスプレイ部材、アンカーコート材、透明接着剤、改質材、架橋助剤、医療用容器、医療用カテーテル部材、防水シール材、離型材、ハードコート材、発泡改質剤といった用途で使用することができる。
特に、誘電特性の経時安定性に優れ、耐溶剤性、耐熱性、透明性、機械的特性等にも優れるので、高周波回路基板等の高周波用途に好適に用いることができる。さらに、ガスバリア性にも優れるため、液晶ディスプレイや太陽電池の基板やフィルムまたはシートとして好適に用いることができる。
また、本発明は前述の実施形態に限定されるものではなく、本発明の目的を達成できる範囲での変形、改良等は本発明に含まれるものである。
誘電正接評価:実施例および比較例によって得られた積層体について、ネットワーク・アナライザー(YHP社製の8510B)を用い、円筒空洞共振器法により、12GHzでの誘電正接を評価した。誘電正接が0.002以上となるものを×、0.002未満となるものを○とした。
○ : 300℃における貯蔵弾性率(E')が1MPa以上
× : 300℃における貯蔵弾性率(E')が1MPa未満
(特開2004-331965号公報に記載の方法により合成。)
J.Am.Chem.Soc.2000,122,5499-5509.に記載の方法により合成した。
トルエン(和光純薬工業株式会社製:和光特級)
キシレン(和光純薬工業株式会社製:和光特級)
5-ビニル-2-ノルボルネン(東京化成工業株式会社製)
テトラシクロ[4.4.0.12,5.17,10]-3-ドデセン(三井化学株式会社製)
アセトン(和光純薬工業株式会社製:和光特級)
メタノール(和光純薬工業株式会社製:和光特級)
重合体1:エチレンとテトラシクロ[4.4.0.12,5.17,10]-3-ドデセンとからなる共重合体(製品名:アペル6509T、三井化学社製)
重合体2:エチレンとテトラシクロ[4.4.0.12,5.17,10]-3-ドデセンとからなる共重合体(製品名:アペル6015T、三井化学社製)
重合体3:エチレンとビシクロ[2.2.1]-2-ヘプテンとからなる共重合体(製品名:トパス6013、ポリプラスチック社製)
重合体4:環状オレフィンの開環重合体(製品名:ゼオネックスE48R、日本ゼオン社製)
重合体5:1-デセンとノルボルネンとからなる共重合体(下記合成例2に従って合成した。)
重合体6:1-ヘキセンとテトラシクロ[4.4.0.12,5.17,10]-3-ドデセンとからなる共重合体(下記合成例3に従って合成した。)
エラストマー1:エチレン・プロピレン・ジエンゴム(製品名:三井EPT 8030M、三井化学社製)
エラストマー2:エチレン・プロピレン・ジエンゴム(製品名:液状EPT PX-062、三井化学社製)
エラストマー3:エチレン・プロピレン・ジエンゴム(製品名:Trilene65、ライオンケミカル社製)
エラストマー4:ポリブタジエン(製品名:B-3000、日曹工業社製)
エラストマー5:スチレン・ブタジエンブロック共重合樹脂(製品名:タフプレン126S、旭化成社製)
耐候安定剤1:チマソーブ944(BASF社製)
耐候安定剤2:イルガノックス1010(BASF社製)
耐候安定剤3:スミライザーGA80(住友化学社製)
耐候安定剤4:イルガノフォス168(BASF社製)
架橋剤1:パークミルD(日本油脂社製)
架橋剤2:パーブチルP(日本油脂社製)
架橋剤3:パーヘキシン25B(日本油脂社製)
難燃剤1:ジエチルホスフィン酸アルミニウム(Clariant社製、Exolit OP935)
難燃剤2:メラミンシアヌレート(日産化学社製、MC-6000)
難燃剤3:臭素化難燃剤(Saytex BT93W)
難燃剤4:SbO3(日本精鉱社製、PATOX-MF)
フィラー:
フィラー1:破砕シリカ(龍森社製、AS-1)
ガラスクロス:
ガラスクロス1:1031NT S640 (有沢製作所製)
銅箔:
銅箔1:F1-WS(古川電気工業製)
十分に窒素置換した内容積4LのSUS製オートクレーブに、キシレン1670ml、5-ビニル-2-ノルボルネン(VNB)212ml、テトラシクロ[4.4.0.12,5.17,10]-3-ドデセン(TD)120ml、MMAO(東ソーファインケム社製)のトルエン溶液をAl換算で4mmol、水素1984mlを投入した後、系中にエチレンを全圧0.6MPaになるまで導入した。遷移金属化合物(1)0.04mmolをトルエン10mlに溶解させて添加し、重合を開始した。エチレンガスを連続的に供給しながら圧力を保ち、25℃で60分間重合を行った後、5mlのメタノールを圧入することにより重合を停止した。重合終了後、反応物を、20mlの濃塩酸を加えたアセトン15Lとメタノール5Lの混合溶媒に投入してポリマーを全量析出させ、撹拌後濾紙でろ過した。本操作を反応物がなくなるまで繰り返して得られた全ポリマーを80℃、10時間で減圧乾燥した後、エチレン/TD/VNB共重合体を261g得た。極限粘度[η]は0.40(dL/g)、NMRにより決定したポリマー中のVNB由来構造の組成比は25.7mol%、TD由来構造の組成比は10.6mol%であった。DSCで測定したガラス転移温度は101℃であった。
十分に窒素置換した内容積2Lのガラス製オートクレーブにシクロヘキサン1000mL、ノルボルネン50g、1-デセン50gを装入し、気相部を窒素で飽和させて25℃に保持した。続いてトリオオクチルアルミニウム(1mmol/mL)を1.0mL、遷移金属化合物(2)0.001mLをトルエン1.0mLに溶解させて加え、トリフェニルメチルテトラキスペンタフルオロボレート0.002mmolをトルエン1.0mLに溶解させて加えることで重合を開始した。25℃で30分間反応させた後、少量のイソブチルアルコールを添加することで重合を停止した。重合終了後、反応物に、5mLの濃塩酸を加えたアセトン5Lとメタノール2L混合溶媒に投入してポリマーを全量析出させ、撹拌後ろ過した。得られたポリマーを80℃、10時間で減圧乾燥することで、ノルボルネン/1-デセン共重合体43gを得た。生成した共重合体中のノルボルネン含量は68mol%、DCSで測定したガラス転移温度は195℃、重量平均分子量(Mw)は10万であった。
十分に窒素置換したガラス製反応器にトルエン40mLを装入し、液相及び気相を30L/hの流量の窒素で飽和させた。続いて、テトラシクロ[4.4.0.12,5.17,10]-3-ドデセン(TD)20.0mL、α-オレフィンとして1-ヘキセン55mL、メチルアルミノキサン(MAO)をアルミニウム原子換算で10mmolを添加した。トルエンに溶解させた遷移金属触媒(2)0.010mmolを添加し、重合を開始した。25℃で15分間重合を継続した後、イソブチルアルコールを添加することで重合を停止した。反応物を0.5mLの濃塩酸を加えたアセトン/メタノール(それぞれ500ml)混合溶媒に投入してポリマーを全量析出し、撹拌後グラスフィルターでろ過した。ポリマーを130℃、10時間で減圧乾燥した後、TD/1-ヘキセン共重合体を得た。NMRにより決定したポリマー中のモノマー組成は、TD23mol%、1-ヘキセン77mol%、DSCで測定したガラス転移温度は151℃であった。
撹拌翼を備えた容積300Lの重合器を用いて連続的に、エチレン、プロピレン、5-ビニル-2-ノルボルネン(VNB)からなる三元共重合体の重合反応を95℃にて行った。
重合溶媒としてはヘキサン(フィード量41kg/h)を用いて、エチレンフィード量を5.3kg/h、プロピレンフィード量を5.6kg/h、VNBフィード量を90g/hとして重合器に連続供給した。重合圧力を1.5MPaに保ちながら主触媒として、(t-ブチルアミド)ジメチル(η5-2-メチル-s-インダセン-1-イル)シランチタニウム(II)1,3-ペンタジエンを用いて、0.05mmol/hとなるよう重合器に連続的に供給した。また、共触媒として(C6H5)3CB(C6F5)4を0.25mmol/h、有機アルミニウム化合物としてトリイソブチルアルミニウム(TIBA)を15mmol/hとなるように、それぞれを重合器に連続的に供給した。
このようにして、エチレン、プロピレン、VNBからなる共重合体(ポリマーA1)を、16.6重量%含む重合液を得た。重合器下部から抜き出した重合液中に少量のメタノールを添加して重合反応を停止させ、スチームストリッピング処理にて重合体を溶媒から分離した後、80℃で一昼夜減圧乾燥した。
[触媒成分の調製]
250℃で10時間乾燥したシリカ7.9kgを121リットルのトルエンで懸濁状にした後、0℃まで冷却した。その後、メチルアルミノキサンのトルエン溶液(Al=1.47mol/リットル)41リットルを1時間で滴下した。この際、系内の温度を0℃に保った。引続き0℃で30分間反応させ、次いで1.5時間かけて95℃まで昇温し、その温度で4時間反応させた。その後60℃まで降温し上澄液をデカンテーション法により除去した。このようにして得られた固体成分をトルエンで2回洗浄した後、トルエン125リットルで再懸濁化した。この系内へビス(1,3-ジメチルシクロペンタジエニル)ジルコニウムジクロリドのトルエン溶液(Zr=28.4mmol/リットル)20リットルを30℃で30分間かけて滴下し、更に30℃で2時間反応させた。その後、上澄液を除去しヘキサンで2回洗浄することにより、1g当り4.6mgのジルコニウムを含有する固体触媒を得た。
16molのトリイソブチルアルミニウムを含有する160リットルのヘキサンに、上記で得られた固体触媒4.3kgを加え35℃で3.5時間エチレンの予備重合を行うことにより、固体触媒1g当り3gのエチレン重合体が予備重合された予備重合触媒を得た。このエチレン重合体の[η]は、1.27dl/gであった。
連続式流動床気相重合装置を用い、全圧20kg/cm2-G、重合温度80℃でエチレンとプロピレンとの共重合を行った。上記で調製した予備重合触媒をジルコニウム原子換算で0.048mmol/h、トリイソブチルアルミニウムを10mmol/hの割合で連続的に供給し重合の間一定のガス組成を維持するためにエチレン、プロピレン、水素、窒素を連続的に供給した(ガス組成;プロピレン/エチレン=0.083、水素/エチレン=0.0012、エチレン濃度=23%)。
(ワニス1の調製)
合成例1で得られた環状オレフィン共重合体(m)、環状オレフィン共重合体(n)として重合体1、ラジカル重合(架橋)開始剤として日本油脂社製パークミルD、耐候安定剤1としてBASF社製チマソーブ944、耐候安定剤2としてBASF社製イルガノックス1010、溶媒としてキシレンを用い、表1の配合組成に従い秤量した。秤量したサンプルを、200mlのセパラブルフラスコに装入し、回転数200rpmの撹拌翼で4時間、十分に溶解するまで撹拌し、目的とするワニス状の環状オレフィン共重合体組成物を得た。なお、表1~3中における各原料の配合割合の単位は質量部である。
得られたワニス状の環状オレフィン共重合体組成物を、離型処理されたPETフィルム上に10mm/秒の速度で塗工した後、窒素気流下送風乾燥機中で140℃で30分乾燥した。次いで、200℃に昇温して1時間加熱して架橋体からなるフィルムを得た。得られたフィルムをPETフィルムから剥がして、動的粘弾性測定、誘電正接測定を行った。得られた結果を表1に示す。
合成例1で得られた環状オレフィン共重合体(m)、ポリマーA1の合成例で得られたエチレン/プロピレン/VNB共重合体、ラジカル重合(架橋)開始剤として日本油脂社製パークミルD、耐候安定剤1としてBASF社製チマソーブ944、耐候安定剤2としてBASF社製イルガノックス1010、溶媒としてキシレンを用い、表1の配合組成に従い秤量した。秤量したサンプルを、200mlのセパラブルフラスコに装入し、回転数200rpmの撹拌翼で4時間、十分に溶解するまで撹拌し、目的とするワニス状の環状オレフィン共重合体組成物を得た。
得られたワニス状の環状オレフィン共重合体組成物を使用した以外は実施例1と同様にフィルムを作製し、評価を実施した。得られた結果を表1に示す。
ポリマーA2の合成例で得られたエチレン/プロピレン共重合体を使用した以外は比較例1と同様に評価を実施した。得られた結果を表1に示す。
表1に示す配合組成に変えた以外は、実施例1と同様にフィルムをそれぞれ作製し、それぞれ評価を実施した。得られた結果を表1に示す。
表1に示す配合組成に変えた以外は、実施例1と同様にフィルムを作製し、評価を実施した。
すなわち、環状オレフィン共重合体(n)を加えずに環状オレフィン共重合体(m)のみでフィルムの作製を行い、実施例1と同様に評価を実施した。
表1に示す配合組成に変えた以外は、実施例1と同様にフィルムを作製し、評価を実施した。
すなわち、環状オレフィン共重合体(m)を加えずに環状オレフィン共重合体(n)のみでフィルムの作製を行い、実施例1と同様に評価を実施した。
表2に示す配合組成に変えた以外は、実施例1と同様にフィルムを作製し、評価を実施した。
表3に示す配合組成に変えた以外は、実施例1と同様にフィルムを作製し、評価を実施した。
(ワニス2の調製)
合成例1で得られた環状オレフィン共重合体(m)、環状オレフィン共重合体(n)として重合体1、ラジカル重合開始剤として日本油脂社製パークミルD、耐候安定剤2としてBASF社製イルガノックス1010、溶媒としてキシレンを表4の配合組成に従い秤量して200mlのセパラブルフラスコに装入し、回転数200rpmの攪拌翼で4時間、十分に溶解するまで攪拌した。続いて難燃剤として難燃剤1(ジエチルホスフィン酸アルミニウム)、及び難燃剤2(メラミンシアヌレート)、フィラーとしてフィラー1(破砕シリカ)を添加して攪拌混合することで、スラリー状のワニス2を得た。
得られたワニス2をガラスクロス1に含浸し、送風乾燥機中145℃で10分間乾燥することにより、厚さ0.1mmのプリプレグ1を作製した。
150mm角に切り出しプリプレグ1を8枚重ね、真空プレス機にて圧力3.5MPa、200℃で2時間加熱することで積層体1を作製した。
(ワニス3の調製)
合成例1で得られた環状オレフィン共重合体(m)、環状オレフィン共重合体(n)として重合体1、ラジカル重合開始剤として日本油脂社製パークミルD、溶媒としてトルエンとシクロヘキサンを表4の配合組成に従い秤量して200mlのセパラブルフラスコに装入し、回転数200rpmの攪拌翼で4時間、十分に溶解するまで攪拌した。続いて難燃剤として難燃剤3(臭素化難燃剤)および難燃剤4(SbO3)、フィラーとしてフィラー1(破砕シリカ)を添加して攪拌混合することで、スラリー状のワニス3を得た。
得られたワニス3をガラスクロス1に含浸し、送風乾燥機中120℃で10分間乾燥することにより、厚さ0.1mmのプリプレグ2を作製した。
150mm角に切り出しプリプレグ2を8枚重ね、真空プレス機にて圧力3.5MPa、200℃で2時間加熱することで積層体2を作製した。
表4に示す配合組成に変えた以外は実施例15と同様に積層体を作製し、評価を実施した。
表4に示す配合組成に変えた以外は、実施例15と同様に積層体を作製し、評価を実施した。すなわち、環状オレフィン共重合体(n)を加えずに環状オレフィン共重合体(m)のみでプリプレグおよび積層体の作製を行い、実施例15と同様に評価を実施した。
Claims (16)
- 環状オレフィン共重合体(m)と、
前記環状オレフィン共重合体(m)とは異なる環状オレフィン共重合体(n)と、
を含む環状オレフィン共重合体組成物であって、
前記環状オレフィン共重合体(m)は、
(A)下記一般式(I)で表される1種以上のオレフィン由来の繰り返し単位と、
(B)下記一般式(III)で表される1種以上の環状非共役ジエン由来の繰り返し単位と、
(C)下記一般式(V)で表される1種以上の環状オレフィン由来の繰り返し単位と、を含み、
前記環状オレフィン共重合体(m)中の繰り返し単位の合計モル数を100モル%とした場合に、前記オレフィン由来の繰り返し単位(A)の含有量が10モル%以上90モル%以下、前記環状非共役ジエン由来の繰り返し単位(B)の含有量が1モル%以上40モル%以下、および前記環状オレフィン由来の繰り返し単位(C)の含有量が1モル%以上30モル%以下であり、
前記環状オレフィン共重合体(n)は、エチレンまたはα-オレフィンと環状オレフィンとの共重合体(n1)(ただし、前記共重合体(n1)は下記一般式(III)で表される環状非共役ジエン由来の繰り返し単位を含まない)および環状オレフィンの開環重合体(n2)から選択される少なくとも一種を含み、
前記環状オレフィン共重合体(m)と前記環状オレフィン共重合体(n)との合計量を100質量%としたとき、
前記環状オレフィン共重合体(m)の含有量が5質量%以上95質量%以下であり、前記環状オレフィン共重合体(n)の含有量が5質量%以上95質量%以下である環状オレフィン共重合体組成物。
- 前記環状非共役ジエン由来の繰り返し単位(B)を構成する環状非共役ジエンが、5-ビニル-2-ノルボルネンまたは8-ビニル-9-メチルテトラシクロ[4.4.0.12,5.17,10]-3-ドデセンである請求項1に記載の環状オレフィン共重合体組成物。
- 前記環状オレフィン由来の繰り返し単位(C)を構成する環状オレフィンが、ビシクロ[2.2.1]-2-ヘプテンまたはテトラシクロ[4.4.0.12,5.17,10]-3-ドデセンである請求項1または2に記載の環状オレフィン共重合体組成物。
- エラストマーをさらに含む請求項1乃至3いずれか一項に記載の環状オレフィン共重合体組成物。
- 前記エラストマーの含有量が、前記環状オレフィン共重合体組成物の全体を100質量部としたとき、1質量部以上50質量部以下である請求項4に記載の環状オレフィン共重合体組成物。
- 前記エラストマーが、スチレン系エラストマー、エチレン・プロピレンエラストマー、およびジエン系エラストマーから選ばれる一種または二種以上を含む請求項4または5に記載の環状オレフィン共重合体組成物。
- 耐熱安定剤、耐候安定剤、耐放射線剤、可塑剤、滑剤、離型剤、核剤、摩擦磨耗性向上剤、難燃剤、発泡剤、帯電防止剤、着色剤、防曇剤、アンチブロッキング剤、耐衝撃剤、表面ぬれ改善剤、充填材、塩酸吸収剤および金属不活性化剤からなる群から選択される一種または二種以上の添加剤をさらに含む請求項1乃至6いずれか一項に記載の環状オレフィン共重合体組成物。
- 請求項1乃至7いずれか一項に記載の環状オレフィン共重合体組成物と溶媒を含有するワニス。
- 請求項1乃至7いずれか一項に記載の環状オレフィン共重合体組成物の架橋体。
- 請求項9に記載の架橋体を含むフィルムまたはシート。
- 請求項10に記載のフィルムまたはシートを基材に積層した積層体。
- 請求項9に記載の架橋体を含む電気絶縁層と、前記電気絶縁層上に設けられた導体層とを含む回路基板。
- 請求項12に記載の回路基板を備えた電子機器。
- 請求項1乃至7いずれか一項に記載の環状オレフィン共重合体組成物とシート状繊維基材とを含むプリプレグ。
- 請求項1乃至7いずれか一項に記載の環状オレフィン共重合体組成物を架橋するとともに発泡せしめた発泡体。
- 請求項1乃至7いずれか一項に記載の環状オレフィン共重合体組成物が表層に厚み100μm以下で形成された多層成形体または多層積層フィルム。
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US20190062541A1 (en) | 2019-02-28 |
KR20180104114A (ko) | 2018-09-19 |
EP3425001A1 (en) | 2019-01-09 |
US10662321B2 (en) | 2020-05-26 |
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