WO2013047877A1 - リチウムイオン二次電池用正極活物質、およびその製造方法 - Google Patents
リチウムイオン二次電池用正極活物質、およびその製造方法 Download PDFInfo
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- WO2013047877A1 WO2013047877A1 PCT/JP2012/075410 JP2012075410W WO2013047877A1 WO 2013047877 A1 WO2013047877 A1 WO 2013047877A1 JP 2012075410 W JP2012075410 W JP 2012075410W WO 2013047877 A1 WO2013047877 A1 WO 2013047877A1
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- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/485—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy
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- H01M4/50—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
- H01M4/505—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
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- H01M4/48—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
- H01M4/52—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
- H01M4/525—Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
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- H01M4/58—Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
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- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a positive electrode active material for a lithium ion secondary battery and a method for producing the same. Moreover, this invention relates to the positive electrode for lithium ion secondary batteries using the positive electrode active material for lithium ion secondary batteries, and a lithium ion secondary battery.
- lithium ion secondary batteries have been widely used in portable electronic devices such as mobile phones and notebook computers.
- the positive electrode active material for the lithium ion secondary battery include composite oxides of lithium and transition metals such as LiCoO 2 , LiNiO 2 , LiNi 0.8 Co 0.2 O 2 , and LiMn 2 O 4 (hereinafter, Also referred to as lithium-containing composite oxide).
- Patent Document 1 describes a method of forming a surface treatment layer containing a compound represented by the chemical formula of MXO k on the surface of an active material for a lithium ion secondary battery.
- M is selected from the group consisting of Na, K, Mg, Ca, Sr, Ni, Co, Si, Ti, B, Al, Sn, Mn, Cr, Fe, V, Zr, and combinations thereof.
- X is an element selected from the group consisting of P, S, W, and combinations thereof, and k is a number in the range of 2-4.
- Patent Document 2 describes a positive electrode active material for a lithium ion secondary battery in which a lithium compound such as Li 2 SO 4 or Li 3 PO 4 is attached to the surface of a lithium-containing composite oxide.
- a lithium compound such as Li 2 SO 4 or Li 3 PO 4
- the lithium compound When the lithium compound is present on the surface of the positive electrode active material, it functions as a physical barrier, can suppress the dissolution of manganese ions in the lithium-containing composite oxide into the electrolytic solution, and divalent metal atoms.
- the compound (ZnO or the like) to be contained the valence of manganese atoms in the vicinity of the surface of the lithium-containing composite oxide can be increased, so that elution of manganese ions can be further suppressed.
- Patent Document 3 describes a positive electrode active material for a lithium ion secondary battery, which includes a positive electrode active material capable of inserting and extracting lithium, a lithium phosphate compound, and Al 2 O 3 .
- a positive electrode active material capable of inserting and extracting lithium
- a lithium phosphate compound capable of inserting and extracting lithium
- Al 2 O 3 a positive electrode active material capable of inserting and extracting lithium
- lithium phosphate compound capable of inserting and extracting lithium
- Al 2 O 3 Al 2 O 3
- lithium ion conductivity is improved, good thermal stability and high discharge capacity are obtained, and a good charge / discharge cycle is obtained.
- Patent Document 1 a large amount of water is required for the formation of the surface treatment layer, and not only large heat energy is required for drying, but also the positive electrode active material aggregates during drying. There is a problem that coarse particles are easily formed. Further, although a surface treatment layer made of AlPO 4 is described, it has been difficult to obtain an active material for a lithium ion secondary battery excellent in cycle characteristics and rate characteristics.
- the present invention has been made to solve the above-described problem, and has a positive electrode active material for a lithium ion secondary battery that is excellent in cycle characteristics and rate characteristics even when charged at a high voltage, and such a positive electrode active material.
- the object is to provide a method for producing a positive electrode active material for a lithium ion secondary battery, a positive electrode for a lithium ion secondary battery using the positive electrode active material for a lithium ion secondary battery, and a lithium ion secondary battery .
- the present invention relates to a positive electrode active material for lithium ion secondary batteries, a positive electrode for lithium ion secondary batteries, a lithium ion secondary battery, and a positive electrode active material for lithium ion secondary batteries having the following configurations [1] to [13] A manufacturing method is provided.
- a metal oxide (I) containing at least one metal element selected from the group consisting of Group 3, Group 13 and Lanthanoid of the periodic table On the surface of a lithium-containing composite oxide containing lithium and a transition metal element, a metal oxide (I) containing at least one metal element selected from the group consisting of Group 3, Group 13 and Lanthanoid of the periodic table;
- a positive electrode active material for a lithium ion secondary battery comprising particles (III) having a coating layer containing a compound (II) containing Li and P, Lithium ion secondary, wherein the atomic ratio (P / metal element) between the P and the metal element contained within 5 nm of the surface layer of the particle (III) is 0.03 to 0.45 Positive electrode active material for batteries.
- a positive electrode for a lithium ion secondary battery comprising the positive electrode active material for a lithium ion secondary battery according to any one of [1] to [5] above and a binder.
- a lithium ion secondary battery including the positive electrode according to [6], a negative electrode, and a non-aqueous electrolyte.
- a first aqueous solution containing a lithium-containing composite oxide powder containing lithium and a transition metal element, and a cation having at least one metal element selected from the group consisting of Groups 3 and 13 of the periodic table and a lanthanoid A first contact step of contacting
- a positive electrode active material for a lithium ion secondary battery comprising: a heating step of heating the obtained powder of lithium-containing composite oxide to 250 to 700 ° C.
- the positive electrode active material for a lithium ion secondary battery is characterized in that the number of moles of the cation contained in the cation ⁇ the valence of the cation) is less than 1.
- the first aqueous solution is at least selected from the group consisting of Al 3+ , Y 3+ , Ga 3+ , In 3+ , La 3+ , Pr 3+ , Nd 3+ , Gd 3+ , Dy 3+ , Er 3+ , and Yb 3+.
- At least one of the first contact step and the second contact step is performed by adding and mixing the first aqueous solution or the second aqueous solution to the lithium-containing composite oxide powder.
- At least one of the first contact step and the second contact step is performed by spray-coating the first aqueous solution or the second aqueous solution on the lithium-containing composite oxide powder.
- a positive electrode active material for a lithium ion secondary battery having excellent cycle characteristics and rate characteristics can be obtained even when charging is performed at a high voltage.
- a positive electrode active material for a lithium ion secondary battery excellent in cycle characteristics and rate characteristics can be manufactured with high productivity even when charging is performed at a high voltage.
- excellent cycle characteristics and rate characteristics are realized even when charged at a high voltage. it can.
- FIG. 4 is a chart showing XRD (X-ray diffraction) measurement results for positive electrode active materials obtained in Example 1, Example 2, Comparative Example 1 and Comparative Example 2.
- FIG. It is a chart which shows the measurement result ( Al2P ) of the XPS (X-ray photoelectron spectroscopy) analysis about the positive electrode active material obtained in Example 1 and Example 2.
- FIG. It is a chart which shows the measurement result ( P2P ) of the XPS analysis about the positive electrode active material obtained in Example 1 and Example 2.
- the positive electrode active material for a lithium ion secondary battery of the present invention comprises a lithium-containing composite oxide containing lithium and a transition metal element, and particles (III) having a coating layer formed on the surface thereof.
- the coating layer contains a metal oxide (I) containing at least one metal element selected from the group consisting of Groups 3 and 13 of the periodic table and a lanthanoid, and a compound (II) containing Li and P.
- the atomic ratio (P / metal element) of elements contained within 5 nm of the surface layer of the coating layer in the particles (III) is 0.03 to 0.45.
- the numerator of atomic ratio is P
- the metal element as the denominator is a metal element selected from the group consisting of Groups 3 and 13 of the periodic table and lanthanoids, and does not include Li.
- the “periodic table” is a (long) periodic table (Group 1 to Group 18).
- the positive electrode active material comprising the lithium-containing composite oxide, the coating layer, and the particles (III) in which the coating layer is formed on the surfaces of the lithium-containing composite oxide particles constituting the positive electrode active material of the present invention will be described below.
- the lithium-containing composite oxide in the present invention contains lithium and a transition metal element.
- the transition metal element include at least one selected from the group consisting of Ni, Co, Mn, Fe, Cr, V, and Cu.
- lithium-containing composite oxide examples include a compound (i) represented by the following formula (1), a compound (ii) represented by the following formula (2-1), or a compound represented by the following formula (3). (Iii) is preferred. These materials may be used alone or in combination of two or more.
- the compound (ii) is particularly preferable in that the discharge capacity is high, and the compound represented by the following formula (2-2) is most preferable.
- Compound (i) is a compound represented by the following formula (1). Li a (Ni x Mn y Co z) Me b O 2 ............ (1)
- Me is at least 1 sort (s) chosen from the group which consists of Mg, Ca, Sr, Ba, and Al. Further, 0.95 ⁇ a ⁇ 1.1, 0 ⁇ x ⁇ 1, 0 ⁇ y ⁇ 1, 0 ⁇ z ⁇ 1, 0 ⁇ b ⁇ 0.3, and 0.90 ⁇ x + y + z + b ⁇ 1.05.
- Examples of the compound (i) represented by the formula (1) include LiCoO 2 , LiNiO 2 , LiMnO 2 , LiMn 0.5 Ni 0.5 O 2 , LiNi 0.5 Co 0.2 Mn 0.3 O. 2 , LiNi 0.85 Co 0.10 Al 0.05 O 2 , LiNi 1/3 Co 1/3 Mn 1/3 O 2 .
- Compound (ii) is a compound represented by the following formula (2-1).
- the notation of the compound represented by the formula (2-1) is a composition formula before performing treatments such as charge / discharge and activation.
- activation means removing lithium oxide (Li 2 O) or lithium and lithium oxide from the lithium-containing composite oxide.
- As an ordinary activation method there is an electrochemical activation method in which charging is performed at a voltage higher than 4.4 V or 4.6 V (a value expressed as a potential difference from the oxidation-reduction potential of Li + / Li).
- the activation method performed chemically is mentioned by performing the chemical reaction using acids, such as a sulfuric acid, hydrochloric acid, or nitric acid.
- Me ′ is at least one selected from the group consisting of Co, Ni, Cr, Fe, Al, Ti, Zr and Mg.
- 0.09 ⁇ x ⁇ 0.3, y> 0, z> 0, 1.9 ⁇ p ⁇ 2.1, 0 ⁇ q ⁇ 0.1, and 0 .4 ⁇ y / (y + z) ⁇ 0.8, x + y + z 1, 1.2 ⁇ (1 + x) / (y + z). That is, in the compound represented by the formula (2-1), the proportion of Li exceeds 1.2 times mol with respect to the total of Mn and Me ′.
- the formula (2-1) is also characterized in that it is a compound containing a specific amount of Mn, and the ratio of Mn to the total amount of Mn and Me ′ is preferably 0.4 to 0.8, preferably 0.55 to 0.00. 75 is more preferred. If Mn is the said range, discharge capacity will become high capacity
- q represents the ratio of F, but q is 0 when F does not exist.
- P is a value determined according to x, y, z, and q, and is 1.9 to 2.1.
- the composition ratio of Li element to the total molar amount of the transition metal element is 1.25 ⁇ (1 + x) / (y + z) ⁇ 1 .75 is preferable, 1.35 ⁇ (1 + x) / (y + z) ⁇ 1.65 is more preferable, and 1.40 ⁇ (1 + x) / (y + z) ⁇ 1.55 is particularly preferable.
- the composition ratio is in the above range, a positive electrode material having a high discharge capacity per unit mass can be obtained when a high charging voltage of 4.6 V or higher is applied.
- a compound represented by the following formula (2-2) is more preferable.
- 0.09 ⁇ x ⁇ 0.3, 0.36 ⁇ y ⁇ 0.73, 0 ⁇ v ⁇ 0.32, 0 ⁇ w ⁇ 0.32, 1.9 ⁇ p ⁇ 2.1 and x + y + v + w 1.
- the composition ratio of the Li element with respect to the sum of the Mn, Ni, and Co elements is 1.2 ⁇ (1 + x) / (y + v + w) ⁇ 1.8.
- 1.35 ⁇ (1 + x) / (y + v + w) ⁇ 1.65 is preferable, and 1.45 ⁇ (1 + x) / (y + v + w) ⁇ 1.55 is more preferable.
- the compounds represented by the above formulas (2-1) and (2-2) preferably have a layered rock salt type crystal structure (space group R-3m).
- XRD X-ray diffraction
- Compound (iii) is a compound represented by the following formula (3).
- Me ′′ is at least one selected from the group consisting of Co, Ni, Fe, Ti, Cr, Mg, Ba, Nb, Ag, and Al, and 0 ⁇ x ⁇ 2. is there.
- LiMn 2 O 4 LiMn 1.5 Ni 0.5 O 4
- LiMn 1.0 Co 1.0 O 4 LiMn 1.85 Al 0.15 O 4
- LiMn 1.9 Mg 0.1 O 4 is mentioned.
- the lithium-containing composite oxide in the present invention is in the form of particles.
- the shape of the particles is spherical, needle-like, plate-like, etc., and is not particularly limited, but spherical is more preferred because the filling property can be enhanced.
- secondary particles in which a plurality of these particles are aggregated may be formed, and in this case, spherical secondary particles capable of increasing the filling property are preferable.
- the average particle diameter (D50) means a volume-based cumulative 50% diameter which is a particle diameter at a point of 50% in a cumulative curve where the particle size distribution is obtained on a volume basis and the total volume is 100%. .
- the particle size distribution is obtained as a frequency distribution measured by a laser scattering particle size distribution measuring apparatus and a cumulative volume distribution curve.
- the particle size is measured by sufficiently dispersing the powder in an aqueous medium by ultrasonic treatment or the like, and using, for example, a laser diffraction / scattering particle size distribution measuring device (device name: Partica LA-950VII) manufactured by HORIBA. This is done by measuring the particle size distribution.
- the average particle size (D50) of the lithium-containing composite oxide is preferably 3 to 30 ⁇ m, more preferably 4 to 25 ⁇ m, and particularly preferably 5 to 20 ⁇ m.
- the specific surface area of the lithium-containing composite oxide in the present invention is preferably 0.1 ⁇ 10m 2 / g, particularly preferably 0.15 ⁇ 5m 2 / g.
- the specific surface area is a value measured using a nitrogen gas adsorption BET (Brunauer, Emmett, Teller) method.
- the specific surface area is preferably 0.1 to 3 m 2 / g, more preferably 0.2 to 2 m 2 / g, and 0.3 to 1 m. 2 / g is particularly preferred. If the lithium-containing composite oxide is a compound (ii), the specific surface area preferably from 1 ⁇ 10m 2 / g, more preferably 2 ⁇ 8m 2 / g, particularly preferably 3 ⁇ 6m 2 / g.
- a method for producing a lithium-containing composite oxide a lithium-containing composite oxide precursor obtained by a coprecipitation method and a lithium compound are mixed and fired, a hydrothermal synthesis method, a sol-gel method, a dry mixing method (solid mixing method) Phase method), ion exchange method, glass crystallization method and the like can be used as appropriate.
- a hydrothermal synthesis method a sol-gel method, a dry mixing method (solid mixing method) Phase method), ion exchange method, glass crystallization method and the like
- the coprecipitation composition precursor of lithium-containing composite oxide obtained by the coprecipitation method and lithium It is preferable to use a method in which a compound is mixed and fired.
- the coprecipitation method is preferably an alkali coprecipitation method or a carbonate coprecipitation method.
- the alkali coprecipitation method is a method for producing a transition metal hydroxide by continuously adding an aqueous transition metal salt solution and a pH adjusting solution containing a strong alkali to a reaction solution.
- the carbonate coprecipitation method is a method in which a transition metal carbonate aqueous solution and a carbonate aqueous solution are continuously added to a reaction solution to produce a transition metal carbonate.
- the precursor obtained by the alkali coprecipitation method has a high powder density, and a positive electrode material that can be easily filled into a battery is obtained.
- a lithium-containing composite oxide produced from a precursor obtained by a carbonate coprecipitation method.
- the precursor obtained by the carbonate coprecipitation method is a porous material having a high specific surface area and a very high discharge capacity.
- the pH of the reaction solution is preferably 10-12.
- the pH adjusting solution to be added is preferably an aqueous solution containing at least one compound selected from the group consisting of sodium hydroxide, potassium hydroxide and lithium hydroxide as a strong alkali.
- an aqueous ammonia solution or an aqueous ammonium sulfate solution may be added to the reaction solution.
- the pH of the reaction solution is preferably 7-9.
- an aqueous solution containing at least one compound selected from the group consisting of sodium carbonate, sodium hydrogen carbonate, potassium carbonate, and potassium hydrogen carbonate is preferable.
- an aqueous ammonia solution or an aqueous ammonium sulfate solution may be added to the reaction solution.
- the coating layer in the present invention is a layer formed on the surface of the lithium-containing composite oxide particles, and is a metal oxide having at least one metal element selected from the group consisting of Groups 3 and 13 and lanthanoids of the periodic table
- the product (I) and the compound (II) having Li and P are contained.
- the atomic ratio (P / metal element) of elements contained within 5 nm of the surface layer of the coating layer in the particles (III) is 0.03 to 0.45.
- coating refers to a state in which a part or the whole of the surface of the lithium-containing composite oxide particles is chemically or physically adsorbed, and the layer thus “coated” is “ It is called “coating layer”.
- the metal oxide (I) in the present invention contains at least one metal element selected from Groups 3 and 13 of the periodic table and lanthanoids.
- the Group 3 metal elements are Sc and Y, and the Group 13 metal elements are Al, Ga, In, and Tl.
- Examples of lanthanoids include La, Pr, Nd, Gd, Dy, Er, and Yb. If it is a metal element selected from the group consisting of Group 3, Group 13 and Lanthanoid of the periodic table, an electrochemically stable trivalent oxide film can be formed.
- the metal oxide (I) is preferably at least one metal element selected from the group consisting of Al, Y, Ga, In, La, Pr, Nd, Gd, Dy, Er, and Yb.
- At least one selected from the group consisting of Y, Ga, La, Gd and Er is more preferable, and at least one selected from the group consisting of Al and Y is particularly preferable.
- the metal oxide (I) Al 2 O 3 , Y 2 O 3 , Ga 2 O 3 , In 2 O 3 , La 2 O 3 , Pr 2 O 3 , Nd 2 O 3 , Gd 2 O 3, Dy 2 O 3, Er 2 O 3, Yb 2 O 3 and the like.
- Al 2 O 3 , Y 2 O 3 , Gd 2 O 3 , or Er 2 O 3 is preferable because of excellent discharge capacity, rate characteristics, and cycle characteristics of the lithium ion secondary battery described later, and Al 2 O 3 is particularly preferred.
- metal oxide (I) in this invention you may contain 1 type, or 2 or more types of the said metal oxide.
- Compound (II) in the present invention contains Li and P.
- Li 3 PO 4 , Li 4 P 2 O 7 , or Li 3 PO 3 is preferable, and Li 3 PO 4 is more preferable because it has the highest chemical stability.
- the compound (II) one or more of the above compounds may be contained.
- the metal oxide (I) in the coating layer may be crystalline or amorphous, but is preferably amorphous.
- amorphous means that no peak attributed to the metal oxide (I) is observed in the coating layer in XRD measurement.
- the metal oxide (I) is amorphous, the metal oxide (I) is easily eluted into the electrolytic solution and functions as a sacrificial layer. That is, it is considered that elution of the metal oxide (I) into the electrolytic solution suppresses elution of transition metal elements such as Mn on the surface of the lithium-containing composite oxide into the electrolytic solution and improves cycle characteristics.
- the compound (II) containing Li and P in the coating layer is preferably crystalline. That the compound (II) is crystalline means that a peak attributed to the compound (II) in the coating layer is observed in the XRD measurement. The reason is not clear, but it is considered that the crystalline compound has higher lithium ion mobility and improves lithium diffusibility associated with charge / discharge, which improves charge / discharge efficiency and rate characteristics.
- the compound (II) containing Li and P in the coating layer is subjected to heat treatment by bringing an aqueous solution containing P as an anion into contact with the lithium-containing composite oxide, as exemplified in the production method described later. Formed by.
- Li in the compound (II) lithium compounds such as lithium carbonate contained in a small amount in the lithium-containing composite oxide, or lithium in the lithium-containing composite oxide can be used. By consuming excess lithium in the lithium compound or the lithium-containing composite oxide, alkali that causes gas generation can be reduced.
- the coating layer may be formed by a collection of fine particles chemically or physically adsorbed.
- the average particle size of the fine particles is preferably 0.1 to 100 nm, more preferably 0.1 to 50 nm, and particularly preferably 0.1 to 30 nm.
- the average particle diameter is expressed as an average value of the diameters of the fine particles covering the surface of the lithium-containing composite oxide particles.
- the shape of the coating layer and the average particle diameter of the fine particles can be measured and evaluated by an electron microscope such as SEM (scanning electron microscope) or TEM (transmission electron microscope).
- such a coating layer can reduce the contact between the lithium-containing composite oxide and the electrolyte solution, so that elution of transition metal elements such as Mn from the surface of the lithium-containing composite oxide into the electrolyte solution It is considered that the cycle characteristics can be improved. Further, it is considered that the coating layer can suppress the decomposition product of the electrolytic solution from adhering to the surface of the lithium-containing composite oxide, thereby improving the rate characteristics.
- the positive electrode active material for a lithium ion secondary battery of the present invention is a particle (III) having a structure in which the surface of the lithium-containing composite oxide particle is coated with the coating layer.
- the shape of the particles (III) may be any of a spherical shape, a membrane shape, a fiber shape, and a lump shape.
- the average particle diameter of the particles (III) is preferably 3 to 30 ⁇ m, more preferably 4 to 25 ⁇ m, and particularly preferably 5 to 20 ⁇ m.
- the coating layer only needs to cover at least part of the surface of the lithium-containing composite oxide particles.
- the particles (III) are preferably particles in which a part or all of the surface of the lithium-containing composite oxide particles is covered with a coating layer made of an amorphous and crystalline mixture. Of these, a mixture in which the metal oxide (I) is amorphous and the compound (II) is crystalline is more preferable.
- the coating layer is formed on the surface of the lithium-containing composite oxide particles.
- the particles (III) are cut and then the cross section is polished, and the X-ray microanalyzer analysis method (EPMA) is used. It can be evaluated by performing element mapping. By this evaluation method, it can be confirmed that the metal element and P contained in the coating layer are present more in the range from the surface of the particle (III) to 30 nm than the center of the particle (III).
- the center of the particle (III) is a point having the longest average distance from the surface of the particle (III).
- the content (molar amount) of the metal element in the coating layer calculated from the input amount of the raw material is 0.001 to 0.03 with respect to the molar amount of the lithium-containing composite oxide.
- a ratio is preferred.
- a ratio of 0.005 to 0.02 is more preferable, and a ratio of 0.01 to 0.015 is particularly preferable.
- the content of the metal element in the coating layer is 0.001 to 0.03, a positive electrode active material having a large discharge capacity and excellent rate characteristics and cycle characteristics can be obtained.
- the content (molar amount) of P in the coating layer calculated from the input amount of the raw material is a ratio of 0.001 to 0.03 with respect to the molar amount of the lithium-containing composite oxide. It is preferable that The content of P in the coating layer is more preferably 0.005 to 0.025, and particularly preferably 0.01 to 0.02.
- the amount (molar amount) of the metal element and P present in the coating layer of the particle (III) is obtained by dissolving the particle (III) as the positive electrode active material in an acid and performing ICP (high frequency inductively coupled plasma) measurement. Can be measured. If the amount of metal element and P present in the coating layer cannot be determined by ICP measurement, the amount may be calculated based on the amount of metal element and P in the aqueous solution at the time of production described later. Good.
- the atomic ratio (P / metal element) of elements contained within 5 nm of the surface layer of the particles (III) is 0.03 to 0.45. This atomic ratio is more preferably 0.05 to 0.45, and more preferably 0.10 to 0.40, because the compound (II) having P that does not contribute to capacity development is small and exhibits excellent rate characteristics. 0.15-0.35 is particularly preferable.
- the atomic ratio (P / metal element) in the surface layer 5 nm of the particles (III) is easily analyzed by XPS (X-ray photoelectron spectroscopy) analysis.
- XPS X-ray photoelectron spectroscopy
- An example of the XPS analyzer is ESCA Model 5500 manufactured by PHI.
- a peak that can be detected with high sensitivity and that does not overlap with peaks of other elements as much as possible.
- analyzing Al and P it is preferable to use a 2P peak
- analyzing Y it is preferable to use a 3d peak.
- the particle (III) in the present invention preferably has a concentration gradient in which the concentration of P in the compound (II) decreases from the surface of the particle (III) toward the center. This is presumably because, in the particles (III), P in the coating layer diffuses into the lithium-containing composite oxide, thereby improving lithium mobility and facilitating lithium insertion / extraction. In the particles (III), it can be confirmed that P has a concentration gradient by performing the XPS analysis while etching with, for example, argon ions.
- free alkali lithium compounds such as lithium hydroxide and lithium carbonate (hereinafter referred to as free alkali)
- the decomposition reaction of the electrolytic solution is promoted, and gas generation of decomposition products occurs.
- the amount of these free alkalis can be quantified as the amount eluted when the positive electrode active material is dispersed in water.
- the amount of free alkali of the particles (III) in the present invention is preferably 2.0 mol% or less, and more preferably 0 to 1.5 mol%.
- the atomic ratio (P / metal element) of an element contained in the surface layer within 5 nm is specified, including the metal oxide (I) and the compound (II) as a coating layer.
- the discharge capacity, rate characteristics, and cycle characteristics are improved.
- the compound (II) in the coating layer is a compound having an ionic bond, the mobility of lithium ions, for example, compared to a coating layer containing only metal oxide or the like and having no ionic binding compound, for example. It is presumed that the battery characteristics are improved by improving the resistance.
- the compound (II) is produced by extracting lithium in the lithium-containing composite oxide, there is no excessive alkali such as lithium, so that gas generation due to decomposition of the electrolyte solvent can be suppressed.
- the metal oxide (I) is included as the coating layer, an electrochemically stable oxide film can be formed.
- LiPF 6 is used as an electrolyte to be described later, for example, LiPF 6 decomposes and generates HF. It can be consumed by reacting with the metal oxide (I) in the coating layer. Therefore, it is considered that the cycle characteristics are further improved.
- the stable oxide film means a compound having a strong binding property with oxygen, and can be compared by Gibbs free energy value. In general, a trivalent metal oxide has a smaller Gibbs free energy value (negatively larger) and is more stable than a divalent metal oxide.
- the method for producing the positive electrode active material for a lithium ion secondary battery of the present invention is not particularly limited. For example, it can be produced by the following method.
- the method for producing a positive electrode active material for a lithium ion secondary battery according to the present invention includes a lithium-containing composite oxide powder containing lithium and a transition metal element, and at least one metal selected from Group 3, Group 13, and Lanthanoid of the periodic table A first contact step of contacting a first aqueous solution containing a cation having an element, a powder of the lithium-containing composite oxide, an anion having P, and not containing a cation of the metal element. And a heating step of heating the lithium-containing composite oxide powder to 250 to 700 ° C. after the first contact step and the second contact step. .
- the coating layer containing the metal oxide (I) and the compound (II) can be formed on the surface of the lithium-containing composite oxide particles. And even if it is a case where it charges by a high voltage, the positive electrode active material for lithium ion secondary batteries which is excellent in cycling characteristics and rate characteristics can be manufactured with high productivity.
- each step will be described.
- first contact step the lithium-containing composite oxide powder is brought into contact with a first aqueous solution containing a cation having at least one metal element selected from Group 3, Group 13 and Lanthanoid of the periodic table.
- second contact step the lithium-containing composite oxide powder is brought into contact with a second aqueous solution containing an anion having P and not containing a cation of the metal element.
- the first contact step and the second contact step are preferably separate steps, but may be the same step. That is, the first aqueous solution containing the cation having the metal element and the second aqueous solution containing the anion having P may be simultaneously brought into contact with the lithium-containing composite oxide.
- lithium-containing composite oxide As the lithium-containing composite oxide, the above-described lithium-containing composite oxide can be used, and the preferred embodiment is also the same.
- the first aqueous solution used in the first contact step contains a cation having at least one metal element selected from the group consisting of Groups 3 and 13 and lanthanoids of the periodic table.
- a cation having at least one metal element selected from the group consisting of Groups 3 and 13 and lanthanoids of the periodic table.
- the cation may be a complex ion having the metal element, but is preferably an ion of the metal element from the viewpoint of reactivity with the anion described later.
- a stable film can be formed, the molecular weight of the cation is small, and the discharge capacity per unit mass of the lithium ion secondary battery described later, rate characteristics, and cycle characteristics are excellent. Therefore, Al 3+ or Y 3+ Is particularly preferred.
- the first aqueous solution in addition to the cations with the metal element, H +, such as NH 4 +, may contain decomposition cations evaporates by heating.
- decomposition cations evaporates by heating.
- “decompose and evaporate by heating” means that when heated to 250 to 700 ° C. in the heating step described later, it decomposes and evaporates and does not remain in the coating layer.
- the 2nd aqueous solution used for the 2nd contact process does not contain the cation which has the above-mentioned metallic element, but contains the anion which has P.
- examples of such anions include PO 4 3 ⁇ , P 2 O 7 4 ⁇ , PO 3 3 ⁇ , PO 2 3 ⁇ and the like. None of these anions are decomposed or evaporated by heating and become PO 4 3 ⁇ , which is a stable oxidation state.
- the second aqueous solution may contain anions which decompose and evaporate by heating, such as OH ⁇ , NO 3 ⁇ and CO 3 2 ⁇ , in addition to the anions having P.
- the first aqueous solution is obtained by dissolving a water-soluble compound containing the metal element (hereinafter also referred to as a first water-soluble compound) in distilled water or the like (a solvent will be described later). Can do.
- the second aqueous solution can be obtained by dissolving a water-soluble compound containing P (hereinafter also referred to as a second water-soluble compound) in distilled water or the like as a solvent.
- the “water-soluble” in the above-mentioned water-soluble compound means that the solubility in distilled water at 25 ° C. (the mass [g] of the solute dissolved in 100 g of the saturated solution) is more than 2. When the solubility is more than 2, the amount of the water-soluble compound in the aqueous solution can be increased, so that the coating layer can be formed efficiently.
- the solubility of the water-soluble compound is more preferably more than 5, and particularly preferably more than 10.
- the first water-soluble compound containing the metal element is preferably a compound in which the metal element is combined with an anion that decomposes and evaporates by heating, and an inorganic salt such as a nitrate, sulfate, or chloride of the metal element, Examples thereof include organic salts or organic complexes such as acetate, citrate, maleate, formate, lactate, and oxalate, and ammine complexes. Among these, nitrates, organic acid salts, organic complexes, or ammine complexes are particularly preferable because they are highly soluble in a solvent and easily decompose anions by heat.
- the first water-soluble compound aluminum nitrate, aluminum acetate, aluminum oxalate, aluminum citrate, aluminum lactate, basic aluminum lactate, aluminum maleate, yttrium nitrate, yttrium formate, yttrium citrate, acetic acid Yttrium or yttrium oxalate is preferred.
- the second water-soluble compound containing P and containing an anion remaining without being decomposed or evaporated by heating a compound obtained by combining the anion and a cation decomposed and evaporated by heating is preferable, and H 3 PO 4 , acids such as H 4 P 2 O 7 , H 3 PO 3 , and H 3 PO 2 , or ammonium salts and amine salts thereof.
- the ammonium salt that does not lower the pH is particularly preferable.
- (NH 4 ) 3 PO 4 , (NH 4 ) 2 HPO 4 , or (NH 4 ) H 2 PO 4 is more preferable as the second water-soluble compound.
- the absolute value of the sum of the values obtained by multiplying the total number of the anions containing P in the second aqueous solution by the valence with the total number of the first aqueous solution and the second aqueous solution In order to reduce the total number of moles of the cation having the metal element in the first aqueous solution and the value obtained by multiplying the valence, the first anion having the metal element and having the anion decomposed and evaporated by heating. It is preferable to use a combination of the above water-soluble compound and the second water-soluble compound having a cation decomposed and evaporated by heating and having P.
- the amount (molar amount) of the metal element contained in the coating layer is 0.001 to 0.03 with respect to the molar amount of the lithium-containing composite oxide.
- the amount (molar amount) of the cation having the metal element contained in the first aqueous solution is changed to the lithium-containing composite oxidation.
- the ratio is preferably 0.001 to 0.03 with respect to the amount (molar amount) of the product.
- the value of the molar ratio of the cation to the lithium-containing composite oxide is more preferably 0.005 to 0.025, and particularly preferably 0.01 to 0.02.
- the amount (molar amount) of the anion contained in the second aqueous solution is changed to the amount (molar amount) of the lithium-containing composite oxide.
- the ratio is preferably 0.001 to 0.03.
- the value of the molar ratio of the anion to the lithium-containing composite oxide is more preferably 0.005 to 0.025, and particularly preferably 0.01 to 0.02.
- the amount (molar amount) of the cation contained in the first aqueous solution can be measured by performing the above-described ICP or the like. Further, the amount (molar amount) of anions contained in the second aqueous solution can be measured by the aforementioned ICP, ion chromatography, or the like.
- Z Number of moles x valence of the cation: hereinafter referred to as (Z).
- Z Number of moles x valence of the cation: hereinafter referred to as (Z).
- Z Number of moles x valence of the cation
- ” indicates an absolute value. That is, the valence of the anion is a negative value, but the value of (Z) is made positive by taking the absolute value of (number of moles of anion ⁇ valence of the anion).
- the value of (Z) is preferably in the range of 0.1 to 0.8, more preferably 0.2 to 0.8,
- the amount of the cation and the anion contained in the first aqueous solution and the second aqueous solution is adjusted so that the value of (Z) is less than 1, whereby the surface layer of the particle (III) is 5 nm.
- the atomic ratio (P / metal element) of the elements contained within the range of 0.03 to 0.45 can be adjusted.
- the lithium-containing composite oxide if to be contained in the PO 4 3- coating layer of 0.5 mol% (0.005 mol), (PO 4 3- of moles ⁇ PO 4 3- Value of)
- 0.015.
- water such as distilled water may be used as the solvent of the first aqueous solution containing the first water-soluble compound and the second aqueous solution containing the second water-soluble compound.
- You may add water-soluble alcohol and a polyol as a solvent to such an extent that the solubility of a compound is not impaired.
- the water-soluble alcohol include methanol, ethanol, 1-propanol, and 2-propanol.
- the polyol include ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol, polyethylene glycol, butanediol, and glycerin.
- the total content of the water-soluble alcohol and the polyol is preferably 0 to 20% by mass and more preferably 0 to 10% by mass with respect to the total amount of the solvent. Since it is excellent in terms of safety, environment, handleability, and cost, it is preferable that the solvent is only water.
- At least one of the first aqueous solution and the second aqueous solution may contain a pH adjusting agent in order to adjust the solubility of the water-soluble compound.
- a pH adjuster those that volatilize or decompose upon heating are preferable.
- organic acids such as acetic acid, citric acid, lactic acid, formic acid, maleic acid, and oxalic acid, and ammonia are preferable.
- a pH adjusting agent that volatilizes or decomposes is used, it is difficult for impurities to remain, and good battery characteristics are easily obtained.
- the pH of the first aqueous solution and the second aqueous solution is preferably 2 to 12, more preferably 3 to 11, and particularly preferably 4 to 10.
- the pH is in the above range, when lithium-containing composite oxides and these aqueous solutions are brought into contact with each other, there is little elution of lithium and transition metals from the lithium-containing composite oxide, and impurities due to addition of a pH adjuster or the like. Therefore, good battery characteristics can be easily obtained.
- the predetermined aqueous solution is added to the lithium-containing composite oxide powder and stirred and mixed. And a method in which a predetermined aqueous solution is sprayed and spray coated on the powder of the lithium-containing composite oxide.
- a method of spray-coating a predetermined aqueous solution is more preferable because it eliminates the need for a filtration or washing process, is excellent in productivity, and can uniformly form a coating layer on the surface of the lithium-containing composite oxide particles.
- the “predetermined aqueous solution” means the first aqueous solution in the first contact step, and the second aqueous solution in the second contact step. The same applies to the following description.
- a predetermined aqueous solution is added to and mixed with the lithium-containing composite oxide powder while stirring, so that the predetermined water-soluble compound contained in the aqueous solution is mixed with the lithium-containing composite oxide. It is preferable to contact the surface of the powder.
- a low shearing stirrer such as a drum mixer or solid air can be used.
- the first contact step and the second contact step can be performed simultaneously to bring the aqueous solution containing both the cation and the anion into contact with the lithium-containing composite oxide powder.
- the first contact step and the second contact step are separate steps, and the first aqueous solution containing the cation and the second aqueous solution containing the anion are separately separated into a lithium-containing composite oxide powder. You may make it contact.
- the order of contact may be that the second aqueous solution is contacted after the first aqueous solution is contacted. After contacting the aqueous solution, the first aqueous solution may be contacted. In addition, the first aqueous solution and the second aqueous solution may be alternately contacted a plurality of times, and the first aqueous solution and the second aqueous solution may be contacted simultaneously. Since it is considered that the reaction between the cation and the anion is likely to proceed, the second aqueous solution containing the anion in the lithium-containing composite oxide powder in the order of the first contact step after the second contact step. It is particularly preferable to contact the first aqueous solution containing the cation after the contact.
- the concentration of the predetermined water-soluble compound in the first aqueous solution and the second aqueous solution is preferably higher because it is necessary to remove the solvent by heating in a subsequent step. However, if the concentration is too high, the viscosity increases, and the uniform mixing property between the lithium-containing composite oxide and the aqueous solution decreases. Therefore, the concentration of the predetermined water-soluble compound contained in the aqueous solution is 0.5 to 30% by mass is preferable, and 2 to 20% by mass is particularly preferable.
- the lithium-containing composite oxide powder may be contacted with a predetermined aqueous solution and then dried.
- spray coating is performed as a contact method, spray coating and drying may be performed alternately, or drying may be performed simultaneously while performing spray coating.
- the drying temperature is preferably 40 to 200 ° C, more preferably 60 to 150 ° C.
- the lithium-containing composite oxide When the lithium-containing composite oxide is agglomerated by contact with a predetermined aqueous solution and drying, it is preferably pulverized.
- the spray amount of the aqueous solution in the spray coating method is preferably 0.005 to 0.1 g / min with respect to 1 g of the lithium-containing composite oxide.
- Heating is performed after the first contact step and the second contact step described above.
- a desired positive electrode active material can be obtained, and volatile impurities such as water and organic components can be removed.
- Heating is preferably performed in an oxygen-containing atmosphere.
- the heating temperature is 250 to 700 ° C, preferably 350 to 600 ° C.
- a metal oxide (I) containing at least one metal element selected from the group consisting of Groups 3 and 13 and lanthanoids of the periodic table, and a compound (II) containing Li and P It is easy to form a coating layer containing. Furthermore, since volatile impurities such as residual moisture are reduced, it is possible to suppress deterioration in cycle characteristics. Moreover, if heating temperature is 700 degrees C or less, it can prevent that the said metal element diffuses inside a lithium containing complex oxide, and it does not function as a coating layer.
- the heating temperature is preferably 250 to 550 ° C, more preferably 350 to 500 ° C. If heating temperature is 550 degrees C or less, metal oxide (I) will become difficult to crystallize.
- the heating time is preferably 0.1 to 24 hours, more preferably 0.5 to 18 hours, and particularly preferably 1 to 12 hours. By making heating time into the said range, the said coating layer can be efficiently formed in the surface of lithium containing complex oxide particle.
- the pressure at the time of heating is not specifically limited, Normal pressure or pressurization is preferable, and normal pressure is particularly preferable.
- the positive electrode active material obtained by the production method of the present invention is a metal oxide containing at least one metal element selected from the group consisting of Group 3, Group 13 and Lanthanoid on the surface of lithium-containing composite oxide particles.
- Particle (III) having a coating layer containing (I) and compound (II) containing Li and P. And this coating layer is formed with the 1st aqueous solution and 2nd aqueous solution which are used in the manufacturing method of this invention.
- coating layer Details of the coating layer are as described in the section of the positive electrode active material for a lithium ion secondary battery of the present invention.
- the contact between the lithium-containing composite oxide and the electrolytic solution is reduced by the coating layer, so Mn from the surface of the lithium-containing composite oxide to the electrolytic solution, etc. It is considered that elution of the transition metal element is suppressed and the cycle characteristics are improved. Moreover, since it can suppress that the decomposition product of electrolyte solution adheres to the surface of lithium containing complex oxide, it is thought that a rate characteristic improves.
- the discharge capacity, rate characteristics, and cycle characteristics are improved.
- the presence of an appropriate amount of the ion-binding compound (II) improves the mobility of lithium ions and improves the battery characteristics.
- the positive electrode active material obtained by the production method of the present invention it is possible to suppress the amount of free alkali such as lithium hydroxide and lithium carbonate on the surface of the positive electrode active material, and gas generation of decomposition products of the electrolyte It is considered that battery characteristics are improved.
- the positive electrode for a lithium ion secondary battery of the present invention has a positive electrode active material layer containing the above-described positive electrode active material for a lithium ion secondary battery of the present invention, a conductive material, and a binder on the positive electrode current collector (positive electrode surface). Formed.
- Examples of a method for producing such a positive electrode for a lithium ion secondary battery include a method in which the positive electrode active material, the conductive material, and the binder are supported on a positive electrode current collector plate. At this time, the conductive material and the binder are dispersed in a solvent and / or dispersion medium to prepare a slurry, or a kneaded material kneaded with the solvent and / or dispersion medium is prepared, and then the prepared slurry or mixture is mixed.
- the smelt can be produced by supporting it on the positive electrode current collector plate by coating or the like.
- Examples of the conductive material include carbon black such as acetylene black, graphite, and ketjen black.
- binders fluorine-containing resins such as polyvinylidene fluoride and polytetrafluoroethylene, polyolefins such as polyethylene and polypropylene, polymers having unsaturated bonds such as styrene / butadiene rubber, isoprene rubber and butadiene rubber, and copolymers thereof, Examples thereof include acrylic acid-based polymers such as acrylic acid copolymers and methacrylic acid copolymers, and copolymers thereof.
- the positive electrode current collector plate include an aluminum foil or an aluminum alloy foil.
- the lithium ion secondary battery of the present invention includes the above-described positive electrode for a lithium ion secondary battery of the present invention, a negative electrode, and a nonaqueous electrolyte.
- the negative electrode is formed by forming a negative electrode active material layer containing a negative electrode active material on a negative electrode current collector.
- the negative electrode can be produced, for example, by preparing a slurry by kneading a negative electrode active material with an organic solvent, applying the prepared slurry to a negative electrode current collector, drying, and pressing.
- a metal foil such as a nickel foil or a copper foil can be used.
- the negative electrode active material may be any material that can occlude and release lithium ions at a relatively low potential.
- Carbon compounds, silicon carbide compounds, silicon oxide compounds, titanium sulfide, boron carbide compounds, and the like can be used.
- Examples of the carbon material of the negative electrode active material include non-graphitizable carbon, artificial graphite, natural graphite, pyrolytic carbon, coke such as pitch coke, needle coke, petroleum coke, graphite, glassy carbon, phenol Organic polymer compound fired bodies, carbon fibers, activated carbon, carbon blacks, etc., obtained by firing and carbonizing a resin, furan resin or the like at an appropriate temperature can be used.
- the group 14 metal of the periodic table is, for example, silicon or tin, and most preferably silicon.
- Non-silicon materials that can be used as the negative electrode active material include oxides such as iron oxide, ruthenium oxide, molybdenum oxide, tungsten oxide, titanium oxide, and tin oxide, and nitrides such as Li 2.6 Co 0.4 N. Is mentioned.
- non-aqueous electrolyte one prepared by appropriately combining an organic solvent and an electrolyte can be used.
- organic solvent those known as organic solvents for electrolytic solutions can be used.
- propylene carbonate, ethylene carbonate, diethyl carbonate, dimethyl carbonate, 1,2-dimethoxyethane, 1,2-diethoxyethane, Diglyme, triglyme, ⁇ -butyrolactone, diethyl ether, sulfolane, methyl sulfolane, acetonitrile, acetic acid ester, butyric acid ester, propionic acid ester and the like can be used.
- cyclic carbonates such as propylene carbonate and chain carbonates such as dimethyl carbonate and diethyl carbonate.
- organic solvent may be used individually by 1 type, and 2 or more types may be mixed and used for it.
- nonaqueous electrolyte a solid electrolyte or a gel electrolyte in which an electrolyte is mixed or dissolved in a solid electrolyte, a polymer electrolyte, a polymer compound, or the like containing an electrolyte salt can be used.
- any material having lithium ion conductivity may be used, and for example, either an inorganic solid electrolyte or a polymer solid electrolyte can be used.
- lithium nitride lithium iodide, or the like
- polymer solid electrolyte an electrolyte salt and a polymer compound that dissolves the electrolyte salt can be used.
- the polymer compound include polyethylene oxide, polypropylene oxide, polyphosphazene, polyaziridine, polyethylene sulfide, polyvinyl alcohol, polyvinylidene fluoride, and polyhexafluoropropylene, or derivatives, mixtures, and composites thereof. Can be used.
- any gel electrolyte may be used as long as it absorbs the non-aqueous electrolyte and gels, and various polymers can be used.
- the polymer material used for the gel electrolyte for example, fluorine-based polymers such as poly (vinylidene fluoride) and poly (vinylidene fluoride-co-hexafluoropropylene) can be used.
- the polymer material used for the gel electrolyte for example, polyacrylonitrile and a copolymer of polyacrylonitrile, as well as an ether-based polymer such as polyethylene oxide, a copolymer of polyethylene oxide, and a crosslinked product thereof can be used. .
- copolymerization monomer examples include polypropylene oxide, methyl methacrylate, butyl methacrylate, methyl acrylate, and butyl acrylate.
- a fluorine-based polymer is particularly preferable from the viewpoint of stability against redox reaction.
- Any electrolyte salt can be used as long as it is used for this type of battery.
- LiClO 4 , LiPF 6 , LiBF 4 , CF 3 SO 3 Li, LiCl, LiBr, or the like can be used.
- the shape of the lithium ion secondary battery of the present invention can be appropriately selected from a coin shape, a sheet shape (film shape), a folded shape, a wound-type bottomed cylindrical shape, a button shape, and the like according to applications.
- a positive electrode active material for a lithium ion secondary battery having excellent cycle characteristics and rate characteristics even when charged at a high voltage Can be manufactured with high productivity. Further, in the production method of the present invention, filtration and washing are unnecessary, the lithium-containing composite oxide does not become agglomerated, it is easy to handle such as stirring, and agglomeration is unlikely to occur during drying. Is significantly improved.
- the positive electrode for a lithium ion secondary battery using the positive electrode active material obtained by the production method of the present invention and the lithium ion secondary battery using this positive electrode, even when charged at a high voltage Excellent cycle characteristics and rate characteristics can be realized.
- distilled water 1920.8 g was added to 79.2 g of ammonium sulfate and dissolved uniformly to obtain a mother liquor. Furthermore, 600 g of distilled water was added to 400 g of sodium hydroxide and dissolved uniformly to obtain a pH adjusting solution.
- the mother liquor is put into a 2 L baffled glass reaction vessel and heated to 50 ° C. with a mantle heater, and a pH adjusting solution is added thereto to adjust the pH to 11.0, and then the solution in the reaction vessel is anchored.
- the raw material solution was added at a rate of 5.0 g / min, and the ammonium sulfate solution was added at a rate of 1.0 g / min to precipitate a composite hydroxide of nickel, cobalt, and manganese. .
- a pH adjusting solution was added so as to keep the pH in the reaction vessel at 11.0.
- nitrogen gas was flowed at a flow rate of 0.5 L / min in the reaction tank so that the precipitated hydroxide was not oxidized.
- the liquid was continuously extracted so that the amount of liquid in the reaction tank did not exceed 2 L.
- washing was performed by repeating pressure filtration and dispersion in distilled water. When the electrical conductivity of the filtrate reached 25 ⁇ S / cm, the washing was finished and dried at 120 ° C. for 15 hours to obtain a precursor.
- the contents of nickel, cobalt and manganese of the obtained precursor were measured by ICP, and were 11.6% by mass, 10.5% by mass and 42.3% by mass, respectively.
- the molar ratio of nickel: cobalt: manganese was determined to be 0.172: 0.156: 0.672.
- this powder is referred to as a lithium-containing composite oxide (A).
- the composition of the obtained lithium-containing composite oxide (A) is Li (Li 0.2 Ni 0.137 Co 0.125 Mn 0.538 ) O 2 .
- the average particle diameter D50 of this lithium-containing composite oxide (A) was 5.9 ⁇ m, and the specific surface area measured using a nitrogen adsorption BET method was 2.6 m 2 / g.
- an aqueous carbonate solution was added so as to keep the pH in the reaction vessel at 8.0. Further, nitrogen gas was flowed into the reaction vessel at a flow rate of 0.5 L / min so that the deposited transition metal carbonate was not oxidized.
- washing was performed by repeating pressure filtration and dispersion in distilled water. When the electrical conductivity of the filtrate became less than 100 ⁇ S / cm, the washing was finished and dried at 120 ° C. for 15 hours to obtain a precursor.
- the molar ratio of nickel: cobalt: manganese was 0.245: 0.126: 0.629. Moreover, it was 8.23 mol / kg when content of the transition metal contained in a precursor was calculated
- 20 g of this precursor and 8.2 g of lithium carbonate having a lithium content of 26.9 mol / kg are mixed and calcined at 850 ° C. for 16 hours in an oxygen-containing atmosphere to obtain a lithium-containing composite oxide powder. It was.
- this powder is referred to as a lithium-containing composite oxide (B).
- the average particle diameter D50 of this lithium-containing composite oxide (A) was 11.2 ⁇ m, and the specific surface area measured using the nitrogen adsorption BET method was 6.8 m 2 / g.
- the molar ratio of nickel: cobalt: manganese was 0.326: 0.020: 0.65.4. Moreover, it was 8.53 mol / kg when content of the transition metal contained in a precursor was calculated
- this powder is referred to as a lithium-containing composite oxide (C).
- the composition of the obtained lithium-containing composite oxide (C) is Li (Li 0.130 Ni 0.283 Co 0.017 Mn 0.569 ) O 2 .
- the average particle diameter D50 of this lithium-containing composite oxide (C) was 11.2 ⁇ m, and the specific surface area measured using the nitrogen adsorption BET method was 9.2 m 2 / g.
- Example 1 Distilled water (3.0 g) was added to and mixed with 7.0 g of a raw material aluminum lactate aqueous solution having an aluminum content of 4.5 mass% and a pH of 4.6 to prepare an aluminum lactate aqueous solution. In addition, 9.23 g of distilled water was added to 0.77 g of ammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ) and mixed to prepare an aqueous ammonium hydrogen phosphate solution.
- ammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 )
- the obtained mixture was dried at 90 ° C. for 2 hours and then heated at 400 ° C. for 8 hours in an oxygen-containing atmosphere, whereby particles (III) having a coating layer containing Al and P on the surfaces of the lithium-containing composite oxide particles A positive electrode active material (1) was obtained.
- the value of the molar ratio of Al contained in the coating layer by the aluminum lactate aqueous solution to the lithium-containing composite oxide is ⁇ (the Al content in the coating layer (I)). Number of moles) / (number of moles of lithium-containing composite oxide) ⁇ and was 0.01.
- Example 2 8.77 g of distilled water was added to 1.23 g of ammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ) to prepare an aqueous solution of ammonium hydrogen phosphate. Then, a coating layer containing Al and P on the surface of the lithium-containing composite oxide particles in the same manner as in Example 1 except that this aqueous solution of ammonium hydrogen phosphate was sprayed onto and contacted the lithium-containing composite oxide (A).
- a positive electrode active material (2) comprising particles (III) having The value of (Z) of the cation (Al 3+ ) and the anion (PO 4 3 ⁇ ) sprayed on the lithium-containing composite oxide (A) was 0.80.
- the value of the molar ratio of Al contained in the coating layer by the aluminum lactate aqueous solution to the lithium-containing composite oxide is ⁇ (Al in the coating layer (I) Number of moles) / (number of moles of lithium-containing composite oxide) ⁇ and was 0.01.
- the obtained positive electrode active material (2) was subjected to XRD measurement, XPS measurement, and free alkali amount measurement in the same manner as in Example 1.
- the XRD spectrum is shown in FIG. 1, and the XPS spectrum is shown in FIGS.
- Table 1 shows the measurement results of the compounds in which peaks were detected in the XRD spectrum and the amount of free alkali
- Table 2 shows the results of XPS measurement.
- Example 3 9.54 g of distilled water was added to 0.46 g of ammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ) to prepare an aqueous solution of ammonium hydrogen phosphate. Then, a coating layer containing Al and P on the surface of the lithium-containing composite oxide particles in the same manner as in Example 1 except that this aqueous solution of ammonium hydrogen phosphate was sprayed onto and contacted the lithium-containing composite oxide (A).
- a positive electrode active material (3) comprising particles (III) having The value of (Z) of the cation (Al 3+ ) and the anion (PO 4 3 ⁇ ) sprayed on the lithium-containing composite oxide (A) was 0.30.
- the value of the molar ratio of Al contained in the coating layer by the aluminum lactate aqueous solution to the lithium-containing composite oxide is ⁇ (the Al content in the coating layer (I)). Number of moles) / (number of moles of lithium-containing composite oxide) ⁇ and was 0.01.
- Example 1 shows the measurement results of the compounds in which peaks were detected in the XRD spectrum and the amount of free alkali, and Table 2 shows the results of XPS measurement.
- Example 2 In Example 1, the lithium-containing composite oxide (A) was not sprayed with an aqueous solution of ammonium hydrogen phosphate, and only 1 g of an aqueous aluminum lactate solution was sprayed by a spray coating method. Other than that was carried out similarly to Example 1, and obtained the positive electrode active material (5) which consists of particle
- the value of the molar ratio of Al contained in the coating layer by the aluminum lactate aqueous solution to the lithium-containing composite oxide is ⁇ (Al in the coating layer (I) Number of moles) / (number of moles of lithium-containing composite oxide) ⁇ and was 0.01.
- Example 1 shows the measurement results of the compounds in which peaks were detected in the XRD spectrum (shown in FIG. 1) and the amount of free alkali, and Table 2 shows the results of XPS measurement.
- Example 3 8.46 g of distilled water was added to 1.54 g of ammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ) to prepare an aqueous ammonium hydrogen phosphate solution. Then, a coating layer containing Al and P on the surface of the lithium-containing composite oxide particles in the same manner as in Example 1 except that this aqueous solution of ammonium hydrogen phosphate was sprayed onto and contacted the lithium-containing composite oxide (A).
- a positive electrode active material (6) comprising particles (III) having The value of (Z) of the cation (Al 3+ ) and the anion (PO 4 3 ⁇ ) sprayed on the lithium-containing composite oxide (A) was 1.00.
- the value of the molar ratio of Al contained in the coating layer by the aluminum lactate aqueous solution to the lithium-containing composite oxide is ⁇ (Al in the coating layer (I) Number of moles) / (number of moles of lithium-containing composite oxide) ⁇ and was 0.01.
- the obtained positive electrode active material (6) was subjected to XRD measurement, XPS measurement and free alkali amount measurement in the same manner as in Example 1.
- Table 1 shows the measurement results of the compounds in which peaks were detected in the XRD spectrum and the amount of free alkali
- Table 2 shows the results of XPS measurement.
- Comparative Example 4 8.07 g of distilled water was added to 1.93 g of ammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ) to prepare an aqueous ammonium hydrogen phosphate solution.
- a coating layer containing Al and P on the surface of the lithium-containing composite oxide particles in the same manner as in Example 1 except that this aqueous solution of ammonium hydrogen phosphate was sprayed onto and contacted the lithium-containing composite oxide (A).
- a positive electrode active material (7) composed of particles (III) containing The value of (Z) of the cation (Al 3+ ) and the anion (PO 4 3 ⁇ ) sprayed on the lithium-containing composite oxide (A) was 1.25.
- the value of the molar ratio of Al contained in the coating layer by the aluminum lactate aqueous solution to the lithium-containing composite oxide is ⁇ (Al in the coating layer (I) Number of moles) / (number of moles of lithium-containing composite oxide) ⁇ and was 0.01.
- Example 1 shows the measurement results of the compounds in which peaks were detected in the XRD spectrum and the amount of free alkali, and Table 2 shows the results of XPS measurement.
- Example 4 7.90 g of distilled water was added to 2.90 g of yttrium nitrate (III) hexahydrate and mixed to prepare an aqueous yttrium nitrate solution. Moreover, 8.51 g of distilled water was added to 1.49 g of ammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ) and mixed to prepare an aqueous ammonium hydrogen phosphate solution.
- the obtained mixture was dried at 90 ° C. for 2 hours and then heated at 400 ° C. for 8 hours in an oxygen-containing atmosphere, whereby particles (III) having a coating layer containing Y and P on the surfaces of the lithium-containing composite oxide particles A positive electrode active material (8) was obtained.
- the molar ratio of Y contained in the coating layer by the aluminum lactate aqueous solution to the lithium-containing composite oxide was ⁇ (Y in the coating layer (I) Number of moles) / (number of moles of lithium-containing composite oxide) ⁇ and was 0.01.
- Example 2 XRD measurement and measurement of free alkali amount were performed in the same manner as in Example 1.
- Table 1 shows the measurement results of the compounds in which peaks were detected in the XRD spectrum and the amount of free alkali.
- XPS measurement was performed on the obtained positive electrode active material (8). Comparing chemical shifts of P 2P using Li 3 PO 4 as a comparative sample. The atomic ratio (P 2P / Y 3d ) between P and the metal element (Y) was calculated from the Y 3d peak and the P 2P peak. The results of these XPS measurements are shown in Table 2.
- the compound containing the metal element (Y) contained in the coating layer could not be identified, since no peak was detected by XRD, it is considered to be an amorphous compound.
- Example 5 To 9.02 g of an aqueous aluminum lactate solution having an aluminum content of 4.5 mass% and a pH of 4.6, 0.98 g of distilled water was added and mixed to prepare an aluminum lactate aqueous solution. Moreover, 8.51 g of distilled water was added to 1.49 g of ammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ) and mixed to prepare an aqueous ammonium hydrogen phosphate solution.
- ammonium hydrogen phosphate (NH 4 ) 2 HPO 4 )
- the obtained mixture was dried at 90 ° C. for 2 hours and then heated at 400 ° C. for 8 hours in an oxygen-containing atmosphere, whereby particles (III) having a coating layer containing Al and P on the surfaces of the lithium-containing composite oxide particles A positive electrode active material (9) was obtained.
- the value of the molar ratio of Al contained in the coating layer by the aluminum lactate aqueous solution to the lithium-containing composite oxide is ⁇ (Al in the coating layer (I) Mol number) / (number of moles of lithium-containing composite oxide) ⁇ and was 0.02.
- Example 1 shows the measurement results of the compounds in which peaks were detected in the XRD spectrum and the amount of free alkali, and Table 2 shows the results of XPS measurement.
- Example 6 A positive electrode active comprising particles (III) having a coating layer containing Al and P on the surface of the lithium-containing composite oxide particles in the same manner as in Example 5 except that the amount of sprayed ammonium hydrogen phosphate aqueous solution was 0.8 g. Material (10) was obtained. The value of (Z) of the cation (Al 3+ ) and the anion (PO 4 3 ⁇ ) sprayed on the lithium-containing composite oxide (A) was 0.50.
- the value of the molar ratio of Al contained in the coating layer by the aluminum lactate aqueous solution to the lithium-containing composite oxide is ⁇ (the Al content in the coating layer (I)). Mol number) / (number of moles of lithium-containing composite oxide) ⁇ and was 0.02.
- the obtained positive electrode active material (10) was subjected to XRD measurement, XPS measurement, and free alkali amount measurement in the same manner as in Example 1.
- Table 1 shows the measurement results of the compounds in which peaks were detected in the XRD spectrum and the amount of free alkali
- Table 2 shows the results of XPS measurement.
- Example 5 (Comparative Example 5)
- the lithium-containing composite oxide (B) was not sprayed with an aqueous solution of ammonium hydrogenphosphate, and only 1.5 g of an aqueous yttrium nitrate solution was sprayed by a spray coating method.
- the positive electrode active material (11) which consists of particle
- the value of the molar ratio of Al contained in the coating layer by the yttrium nitrate aqueous solution to the lithium-containing composite oxide is ⁇ (Y in the coating layer (I) Number of moles) / (number of moles of lithium-containing composite oxide) ⁇ and was 0.01.
- the obtained positive electrode active material (11) was subjected to XRD measurement, XPS measurement, and free alkali amount measurement in the same manner as in Example 4.
- Table 1 shows the measurement results of the compounds in which peaks were detected in the XRD spectrum and the amount of free alkali
- Table 2 shows the results of XPS measurement.
- the compound containing the metal element (Y) contained in the coating layer could not be identified, since no peak was detected by XRD, it is considered to be an amorphous compound.
- a positive electrode active comprising particles (III) having a coating layer containing Y and P on the surface of lithium-containing composite oxide particles in the same manner as in Example 4 except that the amount of sprayed aqueous ammonium hydrogen phosphate solution was 1.2 g. Material (12) was obtained. The value of (Z) of the cation (Y 3+ ) and the anion (PO 4 3 ⁇ ) sprayed on the lithium-containing composite oxide (B) was 1.2.
- the value of the molar ratio of Al contained in the coating layer by the aluminum lactate aqueous solution to the lithium-containing composite oxide is ⁇ (Y in the coating layer (I) Number of moles) / (number of moles of lithium-containing composite oxide) ⁇ and was 0.01.
- XRD measurement and measurement of free alkali amount were performed in the same manner as in Example 1.
- Table 1 shows the measurement results of the compounds in which peaks were detected in the XRD spectrum and the amount of free alkali.
- XPS measurement was performed on the obtained positive electrode active material (8). Comparing chemical shifts of P 2P using Li 3 PO 4 as a comparative sample. The atomic ratio (P 2P / Y 3d ) between P and the metal element (Y) was calculated from the Y 3d peak and the P 2P peak. The results of these XPS measurements are shown in Table 2.
- the compound containing the metal element (Y) contained in the coating layer could not be identified, since no peak was detected by XRD, it is considered to be an amorphous compound.
- Example 7 (Comparative Example 7)
- the lithium hydrogen-containing composite oxide (C) was not sprayed with an aqueous solution of ammonium hydrogenphosphate, and only 1.5 g of an aluminum lactate solution was sprayed by a spray coating method.
- the positive electrode active material (13) which consists of particle
- the value of the molar ratio of Al contained in the coating layer by the aluminum lactate aqueous solution to the lithium-containing composite oxide is ⁇ (Al in the coating layer (I) Mol number) / (number of moles of lithium-containing composite oxide) ⁇ and was 0.02.
- Example 1 the obtained positive electrode active material (13) was subjected to XRD measurement, XPS measurement and free alkali amount measurement in the same manner as in Example 1.
- Table 1 shows the results of measurement of XRD spectra (compounds whose peaks were detected and free alkali amount), and Table 2 shows the results of XPS measurement.
- Table 3 shows the specific surface areas of the positive electrode active materials (1) to (13).
- ⁇ XPS measurement> The sample was prepared by closely transferring the positive electrode active material onto a carbon tape.
- XPS measurement a peak on the low energy side of C 1s was regarded as contamination using a PHI X-ray photoelectron spectrometer Model 5500 (ray source: AlK ⁇ , monochrome included), and was adjusted to 284.8 eV.
- the measurement area is within a circle having a diameter of about 800 ⁇ m.
- the measurement conditions were a wide scan pulse energy of 93.9 eV, a step energy of 0.8 eV, a narrow scan (FIGS. 2 and 3) pulse energy of 23.5 eV, and a step energy of 0.05 eV. 2 and 3 showing the results of the XPS measurement, the measurement results of the respective examples and comparative samples are spaced at regular intervals between the base lines in order to make it easy to confirm the peaks of the respective graphs. Show.
- ⁇ Measurement of free alkali amount The amount of free alkali was measured by adding 50 g of pure water to 1 g of the positive electrode active material, and stirring and filtering the filtrate for 30 minutes with a 0.02 mol / L aqueous HCl solution.
- the amount of dripping up to pH 8.5 corresponds to one lithium of lithium hydroxide (LiOH) and lithium carbonate (Li 2 CO 3 ), and from pH 8.5 to pH 4.0 corresponds to one lithium remaining in lithium carbonate As a result, the total alkali amount is calculated.
- this slurry was applied on one side to a 20 ⁇ m thick aluminum foil (positive electrode current collector) using a doctor blade. And after drying at 120 degreeC, roll press rolling was performed twice and the positive electrode body sheet
- the positive electrode sheets obtained from the positive electrode active materials (1) to (3) of Examples 1 to 3 were respectively used as the positive electrode sheets 1 to 3, and the positive electrode active materials of Comparative Examples 1 to 4 were used.
- the positive electrode sheets obtained from (4) to (7) were designated as positive electrode sheets 4 to 7, respectively.
- the positive electrode sheets obtained from the positive electrode active materials (8) to (10) of Examples 4 to 6 were respectively used as the positive electrode sheets 8 to 10, and the positive electrode active materials (11 of Comparative Examples 5 to 7). ) To (13) were used as positive electrode sheets 11 to 13, respectively.
- the lithium ion secondary batteries using the positive electrode sheets 1 to 13 were designated as batteries 1 to 13.
- the batteries 1 to 13 manufactured above were evaluated as follows. (Initial capacity) The positive electrode active material was charged to 4.7 V at a load current of 200 mA per 1 g of the positive electrode active material, and discharged to 2.5 V at a load current of 50 mA per 1 g of the positive electrode active material. Then, it charged to 4.3V with the load current of 200 mA per 1g of positive electrode active materials, and discharged to 2.5V with the load current of 100mA per 1g of positive electrode active materials.
- the batteries 1 to 7 that were charged and discharged in this manner were subsequently charged to 4.6 V at a load current of 200 mA per 1 g of the charge / discharge positive electrode active material, and discharged to 2.5 V at a load current of 100 mA per 1 g of the positive electrode active material. .
- the discharge capacity of the positive electrode active material at 4.6 to 2.5 V was set to 4.6 V initial capacity.
- the batteries 8 to 13 manufactured above were evaluated as follows. (Initial capacity) The positive electrode active material was charged to 4.6 V with a load current of 20 mA per 1 g of the positive electrode active material, and discharged to 2.0 V with a load current of 20 mA per 1 g of the positive electrode active material. At this time, the discharge capacity of the positive electrode active material at 4.6 to 2.0 V was set to 4.6 V initial capacity. Moreover, the value of discharge capacity / charge capacity was calculated, and this value was defined as charge / discharge efficiency.
- the lithium batteries 1 to 3 using the positive electrode active materials (1) to (3) of Examples 1 to 3 use the positive electrode active materials (4) to (7) of Comparative Examples 1 to 4. It can be seen that it has a high initial capacity, an excellent rate maintenance rate, and a high cycle maintenance rate of over 90% as compared with the lithium batteries 4 to 7.
- the lithium battery 8 using the positive electrode active material (8) of Example 4 is more in comparison with the lithium battery 11 using the positive electrode active material (11) containing no P of Comparative Example 5 and Example 5.
- the lithium batteries 9 to 10 using the positive electrode active materials (9) to (10) of 6 to 6 are 4.6 V compared to the lithium battery 13 of Comparative Example 7 using the positive electrode active material (13) containing no P.
- a positive electrode active material for a lithium ion secondary battery having a high discharge capacity per unit mass and excellent cycle characteristics and rate characteristics can be obtained.
- This positive electrode active material can be used for electronic devices such as mobile phones and small and lightweight lithium ion secondary batteries for in-vehicle use. It should be noted that the entire contents of the specification, claims, drawings and abstract of Japanese Patent Application No. 2011-217358 filed on September 30, 2011 are cited here as disclosure of the specification of the present invention. Incorporated.
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Abstract
Description
前記粒子(III)の表面層5nm以内に含まれる、前記Pと前記金属元素との原子比率(P/金属元素)が、0.03~0.45であることを特徴とするリチウムイオン二次電池用正極活物質。
[2] 前記金属元素が、Al、Y、Ga、In、La、Pr、Nd、Gd、Dy、ErおよびYbからなる群より選ばれる少なくとも1種である、上記[1]に記載のリチウムイオン二次電池用正極活物質。
[3] 前記化合物(II)が、Li3PO4である、上記[1]または[2]に記載のリチウムイオン二次電池用正極活物質。
[4] 前記粒子(III)の表面層5nm以内に含まれる、前記Pと前記金属元素との原子比率(P/金属元素)が、0.10~0.40である上記[1]~[3]のいずれか1項に記載のリチウムイオン二次電池用正極活物質。
[5] 前記金属元素の前記リチウム含有複合酸化物に対するモル比の値が、0.001~0.03である、上記[1]~[4]のいずれかに記載のリチウムイオン二次電池用正極活物質。
[7] 上記[6]に記載の正極と、負極と、非水電解質とを含むリチウムイオン二次電池。
前記リチウム含有複合酸化物の粉末と、Pを有する陰イオンを含み、前記金属元素を有する陽イオンを含まない第2の水溶液とを接触させる第2の接触工程と、
前記第1の接触工程および第2の接触工程の後、得られた前記リチウム含有複合酸化物の処理粉末を250~700℃に加熱する加熱工程と、を備えるリチウムイオン二次電池用正極活物質の製造方法であって、
前記第1の水溶液と前記第2の水溶液を合わせた水溶液全体において、|(前記第2の水溶液に含まれる前記陰イオンのモル数×前記陰イオンの価数)|/(前記第1の水溶液に含まれる前記陽イオンのモル数×前記陽イオンの価数)が1未満であることを特徴とするリチウムイオン二次電池用正極活物質の製造方法。
[9] 前記第1の接触工程と前記第2の接触工程とは別工程であり、前記第2の接触工程の後に前記第1の接触工程を行う、上記[8]に記載のリチウムイオン二次電池用正極活物質の製造方法。
[10] 前記第1の水溶液が、Al3+、Y3+、Ga3+、In3+、La3+、Pr3+、Nd3+、Gd3+、Dy3+、Er3+、およびYb3+からなる群より選ばれる少なくとも1種を含み、前記第2の水溶液がPO4 3-を含む、上記[8]または[9]に記載のリチウムイオン二次電池用正極活物質の製造方法。
[11] 前記第1の水溶液および前記第2の水溶液の溶媒が水のみである、上記[8]~[10]のいずれかに記載のリチウムイオン二次電池用正極活物質の製造方法。
[12] 前記第1の接触工程と前記第2の接触工程の少なくとも一方を、前記リチウム含有複合酸化物の粉末に、前記第1の水溶液または前記第2の水溶液を添加して混合することにより行う、上記[8]~[11]のいずれかに記載のリチウムイオン二次電池用正極活物質の製造方法。
[13] 前記第1の接触工程と前記第2の接触工程の少なくとも一方を、前記リチウム含有複合酸化物粉末に、前記第1の水溶液または前記第2の水溶液をスプレーコートすることにより行う、上記[8]~[11]のいずれかに記載のリチウムイオン二次電池用正極活物質の製造方法。
また、本発明の製造方法によれば、高電圧で充電を行った場合であっても、サイクル特性およびレート特性に優れるリチウムイオン二次電池用正極活物質を、生産性よく製造できる。
さらに、本発明のリチウムイオン二次電池用正極、およびこの正極を用いたリチウムイオン二次電池によれば、高電圧で充電を行った場合であっても、優れたサイクル特性およびレート特性が実現できる。
本発明のリチウムイオン二次電池用正極活物質は、リチウムと遷移金属元素を含むリチウム含有複合酸化物と、その表面に形成された被覆層を有する粒子(III)からなる。被覆層は、周期表3族、13族およびランタノイドからなる群より選ばれる少なくとも1種の金属元素を含む金属酸化物(I)と、LiおよびPを含む化合物(II)とを含有する。そして、この粒子(III)における被覆層の表面層5nm以内に含まれる元素の原子比率(P/金属元素)が0.03~0.45である。ここで、原子比率の分子は、Pであり、分母となる金属元素は、周期表3族、13族およびランタノイドからなる群より選ばれる金属元素であり、Liは含まない。
なお、本明細書において「周期表」とは、(長)周期表(1族~18族)である。
本発明の正極活物質を構成するリチウム含有複合酸化物、被覆層、およびリチウム含有複合酸化物粒子の表面に被覆層が形成された粒子(III)からなる正極活物質について、以下に説明する。
本発明におけるリチウム含有複合酸化物は、リチウムと遷移金属元素を含有する。遷移金属元素としては、例えば、Ni、Co、Mn、Fe、Cr、VおよびCuからなる群より選ばれる少なくとも1種が挙げられる。
化合物(i)は、下式(1)で表される化合物である。
Lia(NixMnyCoz)MebO2 …………(1)
ただし、式(1)中、MeはMg、Ca、Sr、BaおよびAlからなる群から選ばれる少なくとも1種である。また、0.95≦a≦1.1、0≦x≦1、0≦y≦1、0≦z≦1、0≦b≦0.3、0.90≦x+y+z+b≦1.05である。
式(1)で表される化合物(i)の例としては、LiCoO2、LiNiO2、LiMnO2、LiMn0.5Ni0.5O2、LiNi0.5Co0.2Mn0.3O2、LiNi0.85Co0.10Al0.05O2、LiNi1/3Co1/3Mn1/3O2が挙げられる。
化合物(ii)は、下式(2-1)で表される化合物である。式(2-1)で表される化合物の表記は、充放電や活性化等の処理を行う前の組成式である。ここで、活性化とは、酸化リチウム(Li2O)、またはリチウムおよび酸化リチウムを、リチウム含有複合酸化物から取り除くことをいう。通常の活性化方法としては、4.4Vまたは4.6V(Li+/Liの酸化還元電位との電位差として表わされる値である。)より大きな電圧で充電する電気化学的活性化法が挙げられる。また、硫酸、塩酸または硝酸等の酸を用いた化学反応を行うことにより、化学的に行う活性化方法が挙げられる。
ただし、式(2-1)において、Me´は、Co、Ni、Cr、Fe、Al、Ti、ZrおよびMgからなる群から選ばれる少なくとも1種である。また、式(2-1)において、0.09<x<0.3、y>0、z>0、1.9<p<2.1、0≦q≦0.1であり、かつ0.4≦y/(y+z)≦0.8、x+y+z=1、1.2<(1+x)/(y+z)である。 すなわち、式(2-1)で表わされる化合物は、Liの割合が、MnとMe´の合計に対して1.2倍モルを超える。また、式(2-1)はMnを特定量含む化合物である点も特徴とし、MnとMe´の総量に対するMnの割合は、0.4~0.8が好ましく、0.55~0.75がより好ましい。Mnが前記の範囲であれば、放電容量が高容量となる。ここで、qはFの割合を示すが、Fが存在しない場合にはqは0である。また、pは、x、y、zおよびqに応じて決まる値であり、1.9~2.1である。
Li(LixMnyNivCow)Op …………(2-2)
ただし、式(2-2)において、0.09<x<0.3、0.36<y<0.73、0<v<0.32、0<w<0.32、1.9<p<2.1、x+y+v+w=1である。
式(2-2)において、Mn、Ni、およびCo元素の合計に対するLi元素の組成比は、1.2<(1+x)/(y+v+w)<1.8である。1.35<(1+x)/(y+v+w)<1.65が好ましく、1.45<(1+x)/(y+v+w)<1.55がより好ましい。
化合物(iii)は、下式(3)で表わされる化合物である。
Li(Mn2-xMe´´x)O4 …………(3)
ただし、式(3)中、Me´´は、Co、Ni、Fe、Ti、Cr、Mg、Ba、Nb、AgおよびAlからなる群から選ばれる少なくとも1種であり、0≦x<2である。化合物(iii)としては、LiMn2O4、LiMn1.5Ni0.5O4、LiMn1.0Co1.0O4、LiMn1.85Al0.15O4、LiMn1.9Mg0.1O4が挙げられる。
共沈法としては、具体的にアルカリ共沈法と炭酸塩共沈法が好ましい。本明細書において、アルカリ共沈法とは、反応溶液中に遷移金属塩水溶液と強アルカリを含有するpH調整液とを連続的に添加して遷移金属水酸化物を生成する方法である。炭酸塩共沈法とは、反応溶液中に遷移金属塩水溶液と炭酸塩水溶液とを連続的に添加して遷移金属炭酸塩を生成する方法である。
本発明において、第1の態様ではアルカリ共沈法で得られる前駆体から製造したリチウム含有複合酸化物を用いることが好ましい。アルカリ共沈法で得られた前駆体は、粉体密度が高く、電池に高充填しやすい正極材が得られる。本発明において、第2の態様では炭酸塩共沈法で得られる前駆体から製造したリチウム含有複合酸化物を用いることが好ましい。炭酸塩共沈法で得られた前駆体は、多孔質で比表面積が高く、かつ放電容量が非常に高い正極材が得られる。
アルカリ共沈法では反応溶液のpHは10~12が好ましい。添加するpH調整液は強アルカリとして水酸化ナトリウム、水酸化カリウム、および水酸化リチウムからなる群から選ばれる少なくとも1種の化合物を含む水溶液が好ましい。さらに、反応溶液にアンモニア水溶液または硫酸アンモニウム水溶液等を加えてもよい。
炭酸塩共沈法では反応溶液のpHは7~9が好ましい。炭酸塩水溶液としては炭酸ナトリウム、炭酸水素ナトリウム、炭酸カリウム、および炭酸水素カリウムからなる群から選ばれる少なくとも一種の化合物を含む水溶液が好ましい。さらに、反応溶液にアンモニア水溶液または硫酸アンモニウム水溶液等を加えてもよい。
本発明における被覆層は、前記リチウム含有複合酸化物の粒子の表面に形成された層であり、周期表3族、13族およびランタノイドからなる群より選ばれる少なくとも1種の金属元素を有する金属酸化物(I)と、LiおよびPを有する化合物(II)とを含有する。そして、この粒子(III)における被覆層の表面層5nm以内に含まれる元素の原子比率(P/金属元素)が0.03~0.45である。
本発明における金属酸化物(I)は、周期表3族、13族およびランタノイドから選ばれる少なくとも1種の金属元素を含む。3族の金属元素とは、Sc、Yであり、13族の金属元素とは、Al、Ga、In、Tlである。ランタノイドとしては、La、Pr、Nd、Gd、Dy、Er、Ybが挙げられる。周期表3族、13族およびランタノイドからなる群より選ばれる金属元素であれば、電気化学的に安定な3価の酸化被膜を形成することできる。前記金属酸化物(I)としては、Al、Y、Ga、In、La、Pr、Nd、Gd、Dy、ErおよびYbからなる群より選ばれる少なくとも1種の金属元素であることが好ましく、Al、Y、Ga、La、GdおよびErからなる群より選ばれる少なくとも1種がより好ましく、AlおよびYからなる群から選ばれる少なくとも1種が特に好ましい。
金属酸化物(I)としては、具体的に、Al2O3、Y2O3、Ga2O3、In2O3、La2O3、Pr2O3、Nd2O3、Gd2O3、Dy2O3、Er2O3、Yb2O3等が挙げられる。これらの中でも、後述するリチウムイオン二次電池の放電容量、レート特性およびサイクル特性に優れることから、Al2O3、Y2O3、Gd2O3、またはEr2O3が好ましく、Al2O3が特に好ましい。本発明における金属酸化物(I)としては、前記金属酸化物の1種でも2種以上を含有してもよい。
本発明における化合物(II)は、LiとPとを含む。
化合物(II)としては、Li3PO4、Li4P2O7、またはLi3PO3が好ましく、最も化学的に安定性が高いことからLi3PO4がより好ましい。化合物(II)としては、前記化合物の1種でも2種以上を含有してもよい。
本発明のリチウムイオン二次電池用正極活物質は、前記リチウム含有複合酸化物粒子の表面が前記被覆層により被覆された構造を有する粒子(III)である。
粒子(III)の形状は、球状、膜状、繊維状、塊状等のいずれであってもよい。粒子(III)が球状である場合、粒子(III)の平均粒子径は3~30μmが好ましく、4~25μmがより好ましく、5~20μmが特に好ましい。
粒子(III)において、原料の投入量から換算される被覆層中のPの含有量(モル量)は、前記リチウム含有複合酸化物のモル量に対して、0.001~0.03の割合とすることが好ましい。被覆層中のPの含有量が、0.005~0.025がより好ましく、0.01~0.02が特に好ましい。
本発明において、XPS分析を用いて原子比率を算出する際には、高い感度で検出でき、かつできる限り他の元素のピークと重ならないピークを計算に用いるのが好ましい。具体的には、AlおよびPを分析する際には2Pのピークを用いるのが好ましく、Yを分析する際には3dのピークの用いるのが好ましい。
粒子(III)において、Pが濃度勾配を有していることは、例えば、アルゴンイオン等によってエッチングを行いながら、前記XPS分析することで確認することができる。
本発明のリチウムイオン二次電池用正極活物質の製造方法は、リチウムと遷移金属元素を含むリチウム含有複合酸化物の粉末と、周期表3族、13族およびランタノイドから選ばれる少なくとも1種の金属元素を有する陽イオンを含む第1の水溶液とを接触させる第1の接触工程と、前記リチウム含有複合酸化物の粉末と、Pを有する陰イオンを含み、前記金属元素の陽イオンを含まない第2の水溶液とを接触させる第2の接触工程と、前記第1の接触工程および第2の接触工程の後、前記リチウム含有複合酸化物の粉末を250~700℃に加熱する加熱工程とを備える。そして、前記第1の水溶液と前記第2の水溶液を合わせた水溶液全体において、|(前記第2の水溶液に含まれる前記陰イオンのモル数×前記陰イオンの価数)|/(前記第1の水溶液に含まれる前記陽イオンのモル数×前記陽イオンの価数)が1未満であることを特徴とする。
本明細書において、「粉末」とは個々の粒子の集合体を意味する。すなわち、本発明における第1および第2の接触工程においては、リチウム含有複合酸化物粒子が集合してなる粉末に、第1の水溶液または第2の水溶液を接触させる。
以下、各工程について説明する。
第1の接触工程では、リチウム含有複合酸化物の粉末と、周期表3族、13族およびランタノイドから選ばれる少なくとも1種の金属元素を有する陽イオンを含む第1の水溶液とを接触させる。また、第2の接触工程では、リチウム含有複合酸化物の粉末と、Pを有する陰イオンを含み、前記金属元素の陽イオンを含有しない第2の水溶液とを接触させる。いずれの接触工程においても、リチウム含有複合酸化物の粉末に水溶液を添加して湿粉とすることが好ましい。
なお、後述するように、第1の接触工程と第2の接触工程とは別々の工程であることが好ましいが、同じ工程であってもよい。すなわち、前記金属元素を有する陽イオンを含む第1の水溶液と、前記Pを有する陰イオンを含む第2の水溶液とを、リチウム含有複合酸化物に同時に接触させてもよい。
リチウム含有複合酸化物としては、前記したリチウム含有複合酸化物を用いることができ、好ましい態様も同様である。
第1の接触工程で使用される第1の水溶液は、周期表3族、13族およびランタノイドからなる群より選ばれる少なくとも1種の金属元素を有する陽イオンを含有する。
陽イオンとしては、Al3+、Y3+、Ga3+、In3+、La3+、Pr3+、Nd3+、Gd3+、Dy3+、Er3+、またはYb3+が好ましく、Al3+、Y3+、Ga3+、La3+、Gd3+またはEr3+がより好ましい。さらに、陽イオンとしては、前記金属元素を有する錯イオンであってもよいが、後述する陰イオンとの反応性の点で、前記金属元素のイオンであることが好ましい。陽イオンとしては、安定な被膜を形成でき、陽イオンの分子量が小さく、後述するリチウムイオン二次電池の単位質量あたりの放電容量、レート特性、サイクル特性に優れることから、Al3+、またはY3+が特に好ましい。
さらに、第2の水溶液は、前記Pを有する陰イオンの他に、OH-、NO3 -、CO3 2-などの、加熱によって分解、蒸散する陰イオンを含んでいてもよい。
なお、上述の水溶性化合物における「水溶性」とは、25℃の蒸留水への溶解度(飽和溶液100gに溶けている溶質の質量[g])が2超であることをいう。溶解度が2超であると、水溶液中の水溶性化合物の量を多くすることができるため、効率よく被覆層を形成することができる。水溶性化合物の溶解度は5超であることがより好ましく、10超であると特に好ましい。
第1の水溶液中に含有される陽イオンの量(モル量)は、前述のICPなどを行うことによって測定することができる。また、第2の水溶液中に含有される陰イオンの量(モル量)は、前述のICPやイオンクロマトグラフィーなどにより測定することができる。
0.01モル×(+3)=0.03となる。
また、例えば、リチウム含有複合酸化物に対して、0.5モル%(0.005モル)のPO4 3-を被覆層に含有させる場合、(PO4 3-のモル数×PO4 3-の価数)の値は、
|0.005モル×(-3)|=0.015となる。
水溶性アルコールとポリオールの合計の含有量としては、溶媒の全量に対して0~20質量%が好ましく、0~10質量%がより好ましい。安全面、環境面、取り扱い性、コストの点で優れているため、溶媒は水のみであることが好ましい。
なお、「所定の水溶液」とは、第1の接触工程においては第1の水溶液を、第2の接触工程においては第2の水溶液を意味する。以下の記載においても同様である。
なお、「所定の水溶性化合物」とは、第1の水溶液においては第1の水溶性化合物を、第2の水溶液においては第2の水溶性化合物を意味する。
本発明の製造方法においては、前記した第1の接触工程と第2の接触工程を行った後、加熱を行う。加熱により、目的とする正極活物質を得るとともに、水や有機成分等の揮発性の不純物を除去できる。
リチウム含有複合酸化物粒子の表面に金属酸化物(I)を非晶質として形成する場合、加熱温度は250~550℃が好ましく、350~500℃がより好ましい。加熱温度が550℃以下であれば、金属酸化物(I)が結晶化しにくくなる。
加熱時の圧力は特に限定されず、常圧または加圧が好ましく、常圧が特に好ましい。
さらに、本発明の製造方法によって得られる正極活物質においては、正極活物質表面に水酸化リチウム、炭酸リチウムなどの遊離アルカリの量が過剰になることを抑制でき、電解質の分解生成物のガス発生を抑制でき、電池特性が向上すると考えられる。
本発明のリチウムイオン二次電池用正極は、前記した本発明のリチウムイオン二次電池用正極活物質、導電材、およびバインダーを含む正極活物質層が、正極集電体上(正極表面)に形成されてなる。
バインダーとしては、ポリフッ化ビニリデン、ポリテトラフルオロエチレン等のフッ素系樹脂、ポリエチレン、ポリプロピレン等のポリオレフィン、スチレン・ブタジエンゴム、イソプレンゴム、ブタジエンゴム等の不飽和結合を有する重合体およびその共重合体、アクリル酸共重合体、メタクリル酸共重合体等のアクリル酸系重合体およびその共重合体等が挙げられる。
正極集電板としては、アルミニウム箔またはアルミニウム合金箔等が挙げられる。
本発明のリチウムイオン二次電池は、前記した本発明のリチウムイオン二次電池用正極と、負極と、非水電解質とを含むものである。
負極集電板としては、例えばニッケル箔、銅箔等の金属箔を用いることができる。
周期表14族の金属としては、例えば、ケイ素またはスズであり、最も好ましくはケイ素である。
その他に負極活物質として用いることができる材料としては、酸化鉄、酸化ルテニウム、酸化モリブデン、酸化タングステン、酸化チタン、酸化スズ等の酸化物や、Li2.6Co0.4N等の窒化物が挙げられる。
高分子固体電解質としては、電解質塩と該電解質塩を溶解する高分子化合物を用いることができる。そして、この高分子化合物としては、ポリエチレンオキサイド、ポリプロピレンオキサイド、ポリホスファゼン、ポリアジリジン、ポリエチレンスルフィド、ポリビニルアルコール、ポリフッ化ビニリデン、および、ポリヘキサフルオロプロピレン、もしくは、これらの誘導体、混合物、および複合体を用いることができる。
ゲル状電解質のマトリックスとしては、酸化還元反応に対する安定性の観点から、特にフッ素系高分子が好ましい。
硫酸ニッケル(II)六水和物140.6g、硫酸コバルト(II)七水和物131.4g、および硫酸マンガン(II)五水和物482.2gの混合物に蒸留水1245.9gを加え、前記化合物が均一に溶解した原料溶液を得た。また、硫酸アンモニウム79.2gに蒸留水320.8gを加えて均一に溶解させ、硫酸アンモニウム溶液を得た。硫酸アンモニウム79.2gに蒸留水1920.8gを加えて均一に溶解させ、母液とした。さらに、水酸化ナトリウム400gに蒸留水600gを加えて均一に溶解させ、pH調整液を得た。
得られたリチウム含有複合酸化物(A)の組成は、Li(Li0.2Ni0.137Co0.125Mn0.538)O2となる。このリチウム含有複合酸化物(A)の平均粒子径D50は5.9μmであり、窒素吸着BET法を用いて測定した比表面積は2.6m2/gであった。
硫酸ニッケル(II)六水和物197g、硫酸コバルト(II)七水和物105g、硫酸マンガン(II)五水和物452gの混合物に蒸留水1245gを加え、前記化合物が均一に溶解した原料溶液を得た。また、硫酸アンモニウム99gに蒸留水401gを加えて均一に溶解させ、硫酸アンモニウム溶液を得た。炭酸ナトリウム1gに蒸留水1900gを加えて均一に溶解させ、母液とした。さらに、炭酸ナトリウム350gに蒸留水1850gを加えて均一に溶解させ炭酸塩水溶液を得た。
次いで、2Lのバッフル付きガラス製反応槽に前記母液を入れてマントルヒーターで50℃に加熱し、反応槽内の溶液を2段傾斜パドル型の撹拌翼で撹拌しながら、原料溶液を5.0g/分の速度で、硫酸アンモニウム溶液を0.5g/分の速度で6時間かけて添加し、ニッケル、コバルト、マンガンの複合炭酸塩を析出させた。なお、原料溶液の添加中は、反応槽内のpHを8.0に保つように炭酸塩水溶液を添加した。また、析出した遷移金属炭酸塩が酸化しないように、反応槽内に窒素ガスを流量0.5L/分で流した。
こうして得られたニッケル、コバルト、マンガンの複合炭酸塩から不純物イオンを取り除くために、加圧ろ過と蒸留水への分散を繰り返し、洗浄を行った。ろ液の電気伝導度が100μS/cm未満となった時点で洗浄を終了し、120℃で15時間乾燥させて前駆体を得た。
得られた前駆体のニッケル、コバルト、マンガンの含有量をICPにより測定したところ、ニッケル:コバルト:マンガンのモル比は、0.245:0.126:0.629であった。また、前駆体に含まれる遷移金属の含有量をZINCON指示薬とEDTAと塩化亜鉛水溶液による逆滴定で求めたところ、8.23mol/kgであった。
次に、この前駆体20gとリチウム含有量が26.9mol/kgの炭酸リチウム8.2gとを混合し、酸素含有雰囲気下850℃で16時間焼成して、リチウム含有複合酸化物の粉末を得た。以下、この粉末を、リチウム含有複合酸化物(B)と示す。
得られたリチウム含有複合酸化物(B)の組成は、Li(Li0.143Ni0.210Co0.108Mn0.539)O2となる。このリチウム含有複合酸化物(A)の平均粒子径D50は11.2μmであり、窒素吸着BET法を用いて測定した比表面積は6.8m2/gであった。
[リチウム含有複合酸化物(C)の合成例]
原料溶液として硫酸ニッケル(II)六水和物260g、硫酸コバルト(II)七水和物17g、および硫酸マンガン(II)五水和物470gの混合物に蒸留水1253gを加え、前記化合物が均一に溶解した原料溶液を用いた以外はリチウム含有複合酸化物(B)の合成例と同様に前駆体を得た。
得られたリチウム含有複合酸化物(C)の組成は、Li(Li0.130Ni0.283Co0.017Mn0.569)O2となる。このリチウム含有複合酸化物(C)の平均粒子径D50は11.2μmであり、窒素吸着BET法を用いて測定した比表面積は9.2m2/gであった。
アルミニウム含量が4.5質量%でpH4.6の原料乳酸アルミニウム水溶液7.0gに、蒸留水3.0gを加えて混合し、乳酸アルミニウム水溶液を調製した。また、リン酸水素アンモニウム((NH4)2HPO4)0.77gに蒸留水9.23gを加えて混合し、リン酸水素アンモニウム水溶液を調製した。
リン酸水素アンモニウム((NH4)2HPO4)1.23gに蒸留水8.77gを加えてリン酸水素アンモニウム水溶液を調製した。そして、このリン酸水素アンモニウム水溶液をリチウム含有複合酸化物(A)に噴霧して接触させた以外は実施例1と同様にして、リチウム含有複合酸化物粒子の表面にAlとPを含む被覆層を有する粒子(III)からなる正極活物質(2)を得た。
なお、リチウム含有複合酸化物(A)に噴霧した陽イオン(Al3+)と陰イオン(PO4 3-)の(Z)の値は、0.80であった。
リン酸水素アンモニウム((NH4)2HPO4)0.46gに蒸留水9.54gを加えてリン酸水素アンモニウム水溶液を調製した。そして、このリン酸水素アンモニウム水溶液をリチウム含有複合酸化物(A)に噴霧して接触させた以外は実施例1と同様にして、リチウム含有複合酸化物粒子の表面にAlとPを含む被覆層を有する粒子(III)からなる正極活物質(3)を得た。
なお、リチウム含有複合酸化物(A)に噴霧した陽イオン(Al3+)と陰イオン(PO4 3-)の(Z)の値は、0.30であった。
前記で得られたリチウム含有複合酸化物(A)に対して被覆処理(被覆層の形成)は行わず、そのまま比較例1の正極活物質(4)とした。
得られた正極活物質(4)について、XRD測定および遊離アルカリ量の測定を実施例1と同様に行った。測定されたXRDスペクトルから、正極活物質(4)は層状岩塩型結晶構造(空間群R-3m)であることが確認された。また、2θ=20~25°の範囲に層状Li2MnO3のピークが観察された。XRDスペクトルでピークが検出された化合物および遊離アルカリ量の測定結果を表1に示す。
実施例1において、リチウム含有複合酸化物(A)に対して、リン酸水素アンモニウム水溶液の噴霧を行わず、乳酸アルミニウム水溶液1gのみをスプレーコート法により噴霧した。それ以外は実施例1と同様にして、リチウム含有複合酸化物粒子の表面にAlを含む被覆層を有する粒子(III)からなる正極活物質(5)を得た。
リン酸水素アンモニウム((NH4)2HPO4)1.54gに蒸留水8.46gを加えてリン酸水素アンモニウム水溶液を調製した。そして、このリン酸水素アンモニウム水溶液をリチウム含有複合酸化物(A)に噴霧して接触させた以外は実施例1と同様にして、リチウム含有複合酸化物粒子の表面にAlとPを含む被覆層を有する粒子(III)からなる正極活物質(6)を得た。
なお、リチウム含有複合酸化物(A)に噴霧した陽イオン(Al3+)と陰イオン(PO4 3-)の(Z)の値は、1.00であった。
こうして得られた正極活物質(6)において、前記乳酸アルミニウム水溶液によって被覆層中に含有されたAlの、リチウム含有複合酸化物に対するモル比の値は、{(被覆層(I)中のAlのモル数)/(リチウム含有複合酸化物のモル数)}で計算され、0.01であった。
次に、得られた正極活物質(6)について、XRD測定、XPS測定および遊離アルカリ量の測定を実施例1と同様に行った。XRDスペクトルでピークが検出された化合物および遊離アルカリ量の測定結果を表1に、XPS測定の結果を表2に示す。
XRDとXPSの測定結果から、正極活物質(6)は層状岩塩型結晶構造(空間群R-3m)であり、2θ=20~25°の範囲に層状Li2MnO3のピークが観察され、被覆層に含有される金属元素(Al)を含む化合物はAl2O3であり、Pを含む化合物(II)はLi3PO4であることが確認された。また、Al2O3は、XRDでは検出されなかったことから、非晶質であると考えられる。
(比較例4)
リン酸水素アンモニウム((NH4)2HPO4)1.93gに蒸留水8.07gを加えてリン酸水素アンモニウム水溶液を調製した。そして、このリン酸水素アンモニウム水溶液をリチウム含有複合酸化物(A)に噴霧して接触させた以外は実施例1と同様にして、リチウム含有複合酸化物粒子の表面にAlとPを含む被覆層を有する粒子(III)からなる正極活物質(7)を得た。
なお、リチウム含有複合酸化物(A)に噴霧した陽イオン(Al3+)と陰イオン(PO4 3-)の(Z)の値は、1.25であった。
硝酸イットリウム(III)6水和物2.90gに蒸留水7.10gを加えて混合し、硝酸イットリウム水溶液を調製した。また、リン酸水素アンモニウム((NH4)2HPO4)1.49gに蒸留水8.51gを加えて混合し、リン酸水素アンモニウム水溶液を調製した。
次に、得られた正極活物質(8)についてXPS測定を行った。比較用試料としてLi3PO4を用いてP2Pのケミカルシフトを比較した。Y3dのピークおよびP2PのピークからPと金属元素(Y)との原子比率(P2P/Y3d)を算出した。これらXPS測定の結果を表2に示す。
アルミニウム含量が4.5質量%でpH4.6の原料乳酸アルミニウム水溶液9.02gに、蒸留水0.98gを加えて混合し、乳酸アルミニウム水溶液を調製した。また、リン酸水素アンモニウム((NH4)2HPO4)1.49gに蒸留水8.51gを加えて混合し、リン酸水素アンモニウム水溶液を調製した。
リン酸水素アンモニウム水溶液の噴霧量を0.8gとした以外は実施例5と同様にして、リチウム含有複合酸化物粒子の表面にAlとPを含む被覆層を有する粒子(III)からなる正極活物質(10)を得た。
なお、リチウム含有複合酸化物(A)に噴霧した陽イオン(Al3+)と陰イオン(PO4 3-)の(Z)の値は、0.50であった。
実施例4において、リチウム含有複合酸化物(B)に対して、リン酸水素アンモニウム水溶液の噴霧を行わず、硝酸イットリウム水溶液1.5gのみをスプレーコート法により噴霧した。それ以外は実施例4と同様にして、リチウム含有複合酸化物粒子の表面にYを含む被覆層を有する粒子(III)からなる正極活物質(11)を得た。
リン酸水素アンモニウム水溶液の噴霧量を1.2gとした以外は実施例4と同様にして、リチウム含有複合酸化物粒子の表面にYとPを含む被覆層を有する粒子(III)からなる正極活物質(12)を得た。
なお、リチウム含有複合酸化物(B)に噴霧した陽イオン(Y3+)と陰イオン(PO4 3-)の(Z)の値は、1.2であった。
次に、得られた正極活物質(8)について、XRD測定および遊離アルカリ量の測定を実施例1と同様に行った。XRDスペクトルでピークが検出された化合物および遊離アルカリ量の測定結果を表1に示す。
次に、得られた正極活物質(8)についてXPS測定を行った。比較用試料としてLi3PO4を用いてP2Pのケミカルシフトを比較した。Y3dのピークおよびP2PのピークからPと金属元素(Y)との原子比率(P2P/Y3d)を算出した。これらXPS測定の結果を表2に示す。
実施例5において、リチウム含有複合酸化物(C)に対して、リン酸水素アンモニウム水溶液の噴霧を行わず、乳酸アルミニウム水溶液1.5gのみをスプレーコート法により噴霧した。それ以外は実施例5と同様にして、リチウム含有複合酸化物粒子の表面にAlを含む被覆層を有する粒子(III)からなる正極活物質(13)を得た。
XRD測定は、X線回折装置としてリガク社製の製品名RINT-TTR-IIIを用いた。X線源としては、CuKα線を用いた。測定条件は、電圧50kV、管電流300mA、走査軸2θ/θで、測定範囲θ=10~90°、サンプリング幅0.04°、スキャンスピード1°/分で行った後に、測定範囲2θ=20~36°、サンプリング幅0.04°、スキャンスピード0.2°/分で行った。なお、XRD測定の測定範囲2θ=20~36°の結果を示す図1においては、各実施例、比較例の測定結果について、各グラフのピークを確認しやすくするために各グラフ間の基底線を一定間隔あけて示している。
試料は、カーボンテープ上に正極活物質を密に転写して作製した。XPS測定では、PHI社製X線光電子分光装置Model 5500(線源:AlKα、モノクロ入り)を用いて、C1sの低エネルギー側のピークをコンタミネーションとみなし284.8eVに揃えた。測定エリアは直径約800μmの円内である。測定条件は、ワイドスキャンのパルスエネルギーが93.9eV、ステップエネルギーが0.8eV、ナロースキャン(図2および図3)のパルスエネルギーが23.5eV、ステップエネルギーが0.05eVで行った。なお、XPS測定の結果を示す図2および図3においては、各実施例、比較用試料の測定結果について、各グラフのピークを確認しやすくするために各グラフ間の基底線を一定間隔あけて示している。
遊離アルカリ量の測定は、正極活物質1gに純水50gを加え、30分攪拌して濾過した濾液を、0.02mol/LのHCl水溶液で滴定することで行った。pH8.5までの滴下量が水酸化リチウム(LiOH)と、炭酸リチウム(Li2CO3)の一つのリチウムに相当し、pH8.5からpH4.0までが炭酸リチウムの残る一つのリチウムに相当するとして全アルカリ量を算出する。
実施例1~実施例3および比較例1~比較例4で得られた正極活物質(1)~(7)と、導電材であるアセチレンブラック、およびポリフッ化ビニリデン(バインダー)を12.1質量%含む溶液(溶媒N-メチルピロリドン)を混合し、さらに、N-メチルピロリドンを添加してスラリーを調製した。このとき、正極活物質とアセチレンブラックとポリフッ化ビニリデンとは、82:10:8の質量比とした。
前記で得られた正極体シート1~13を正極に用い、ステンレス鋼製簡易密閉セル型のリチウムイオン二次電池をアルゴングローブボックス内で組み立てた。なお、厚さ500μmの金属リチウム箔を負極に用い、負極集電体には厚さ1mmのステンレス板を使用し、セパレータには厚さ25μmの多孔質ポリプロピレンを用いた。さらに、電解液には、濃度1mol/dm3のLiPF6/EC(エチレンカーボネート)+DEC(ジエチルカーボネート)(1:1)溶液(LiPF6を溶質とするECとDECとの体積比(EC:DEC=1:1)の混合溶液を意味する。)を用いた。
また、正極体シート1~13を用いたリチウムイオン二次電池を、電池1~13とした。
前記で製造された電池1~13について、下記の評価を行った。
(初期容量)
正極活物質1gにつき200mAの負荷電流で4.7Vまで充電し、正極活物質1gにつき50mAの負荷電流で2.5Vまで放電した。続いて、正極活物質1gにつき200mAの負荷電流で4.3Vまで充電し、正極活物質1gにつき100mAの負荷電流で2.5Vまで放電した。
4.6V初期容量の評価後、充放電正極活物質1gにつき200mAの負荷電流で4.6Vまで充電し、正極活物質1gにつき1000mAの負荷電流で2.5Vまで高レート放電した。このとき、高レート放電での4.6~2.5Vにおける正極活物質の放電容量を、4.6V初期容量で割った値を算出し、この値をレート維持率とした。
充放電正極活物質1gにつき200mAの負荷電流で4.6Vまで充電し、正極活物質1gにつき100mAの負荷電流で2.5Vまで高レート放電する充放電サイクルを50回繰り返した。このとき、4.6V充放電サイクル50回目の放電容量を、4.6V初期容量で割った値を算出し、この値をサイクル維持率としたs。
電池1~7についての、前記4.6V初期容量、レート維持率、およびサイクル維持率の評価結果を、表4に示す。
(初期容量)
正極活物質1gにつき20mAの負荷電流で4.6Vまで充電し、正極活物質1gにつき20mAの負荷電流で2.0Vまで放電した。このとき、4.6~2.0Vにおける正極活物質の放電容量を4.6V初期容量とした。また、放電容量/充電容量の値を算出し、この値を充放電効率とした。
次いで正極活物質1gにつき200mAの負荷電流で4.5Vまで充電し、正極活物質1gにつき200mAの負荷電流で2.0Vまで高レート放電する充放電サイクルを100回繰り返した。このとき、4.5V充放電サイクル初回の放電容量を4.5V初期容量とした。また、4.5V充放電サイクル100回目の放電容量を、4.5V充放電サイクル初回の放電容量で割った値を算出し、この値をサイクル維持率とした。
電池8~13についての、前記4.6V初期容量、充放電効率、4.5V初期容量およびサイクル維持率の評価結果を、表5に示す。
表5から、実施例4の正極活物質(8)を用いたリチウム電池8は、比較例5のPを含まない正極活物質(11)を用いたリチウム電池11と比べて、また実施例5~6の正極活物質(9)~(10)を用いたリチウム電池9~10は、比較例7のPを含まない正極活物質(13)を用いたリチウム電池13と比べて、4.6V初期容量、充放電効率、4.5V初期容量およびサイクル維持率のいずれも高い値を示すことがわかる。また、比較例6のPを過剰に含む正極活物質(12)を用いたリチウム電池12はサイクル維持率が低下していることがわかる。
したがって、本発明のリチウムイオン二次電池用正極活物質を用いて正極を作製し、この正極を適用してリチウムイオン二次電池を構成した場合には、初期容量が高く、また優れたレート維持率およびサイクル維持率が得られることがわかる。
なお、2011年9月30日に出願された日本特許出願2011-217358号の明細書、特許請求の範囲、図面及び要約書の全内容をここに引用し、本発明の明細書の開示として、取り入れるものである。
Claims (13)
- リチウムと遷移金属元素を含むリチウム含有複合酸化物の表面に、周期表3族、13族およびランタノイドからなる群より選ばれる少なくとも1種の金属元素を含む金属酸化物(I)と、LiおよびPを含む化合物(II)とを含有する被覆層を有する粒子(III)からなるリチウムイオン二次電池用正極活物質であって、
前記粒子(III)の表面層5nm以内に含まれる、前記Pと前記金属元素との原子比率(P/金属元素)が、0.03~0.45であることを特徴とするリチウムイオン二次電池用正極活物質。 - 前記金属元素が、Al、Y、Ga、In、La、Pr、Nd、Gd、Dy、ErおよびYbからなる群より選ばれる少なくとも1種である、請求項1に記載のリチウムイオン二次電池用正極活物質。
- 前記化合物(II)が、Li3PO4である、請求項1または2に記載のリチウムイオン二次電池用正極活物質。
- 前記粒子(III)の表面層5nm以内に含まれる、前記Pと前記金属元素との原子比率(P/金属元素)が、0.10~0.40である請求項1~3のいずれか1項に記載のリチウムイオン二次電池用正極活物質。
- 前記金属元素の前記リチウム含有複合酸化物に対するモル比の値が、0.001~0.03である、請求項1~4のいずれか1項に記載のリチウムイオン二次電池用正極活物質。
- 請求項1~5のいずれか1項に記載のリチウムイオン二次電池用正極活物質とバインダーとを含むリチウムイオン二次電池用正極。
- 請求項7に記載の正極と、負極と、非水電解質とを含むリチウムイオン二次電池。
- リチウムと遷移金属元素を含むリチウム含有複合酸化物の粉末と、周期表3族、13族およびランタノイドからなる群より選ばれる少なくとも1種の金属元素を有する陽イオンを含む第1の水溶液とを接触させる第1の接触工程と、
前記リチウム含有複合酸化物の粉末と、Pを有する陰イオンを含み、前記金属元素を有する陽イオンを含まない第2の水溶液とを接触させる第2の接触工程と、
前記第1の接触工程および第2の接触工程の後、得られた前記リチウム含有複合酸化物の処理粉末を250~700℃に加熱する加熱工程と、を備えるリチウムイオン二次電池用正極活物質の製造方法であって、
前記第1の水溶液と前記第2の水溶液を合わせた水溶液全体において、|(前記第2の水溶液に含まれる前記陰イオンのモル数×前記陰イオンの価数)|/(前記第1の水溶液に含まれる前記陽イオンのモル数×前記陽イオンの価数)が1未満であることを特徴とするリチウムイオン二次電池用正極活物質の製造方法。 - 前記第1の接触工程と前記第2の接触工程とは別工程であり、前記第2の接触工程の後に前記第1の接触工程を行う、請求項8に記載のリチウムイオン二次電池用正極活物質の製造方法。
- 前記第1の水溶液が、Al3+、Y3+、Ga3+、In3+、La3+、Pr3+、Nd3+、Gd3+、Dy3+、Er3+、およびYb3+からなる群より選ばれる少なくとも1種を含み、前記第2の水溶液がPO4 3-を含む、請求項8または9に記載のリチウムイオン二次電池用正極活物質の製造方法。
- 前記第1の水溶液および前記第2の水溶液の溶媒が水のみである、請求項8~10のいずれか1項に記載のリチウムイオン二次電池用正極活物質の製造方法。
- 前記第1の接触工程と前記第2の接触工程の少なくとも一方を、前記リチウム含有複合酸化物の粉末に、前記第1の水溶液または前記第2の水溶液を添加して混合することにより行う、請求項8~11のいずれか1項に記載のリチウムイオン二次電池用正極活物質の製造方法。
- 前記第1の接触工程と前記第2の接触工程の少なくとも一方を、前記リチウム含有複合酸化物粉末に、前記第1の水溶液または前記第2の水溶液をスプレーコートすることにより行う、請求項8~11のいずれか1項に記載のリチウムイオン二次電池用正極活物質の製造方法。
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US20140212758A1 (en) | 2014-07-31 |
US10910640B2 (en) | 2021-02-02 |
CN106972167A (zh) | 2017-07-21 |
JP6064909B2 (ja) | 2017-01-25 |
KR20140076555A (ko) | 2014-06-20 |
JPWO2013047877A1 (ja) | 2015-03-30 |
US20190245202A1 (en) | 2019-08-08 |
US10326127B2 (en) | 2019-06-18 |
CN103828096A (zh) | 2014-05-28 |
EP2763217A1 (en) | 2014-08-06 |
KR102008542B1 (ko) | 2019-08-07 |
EP2763217A4 (en) | 2015-04-01 |
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