WO2012141167A1 - 固体高分子形燃料電池用補強材及びそれに用いる粘接着組成物 - Google Patents
固体高分子形燃料電池用補強材及びそれに用いる粘接着組成物 Download PDFInfo
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- WO2012141167A1 WO2012141167A1 PCT/JP2012/059770 JP2012059770W WO2012141167A1 WO 2012141167 A1 WO2012141167 A1 WO 2012141167A1 JP 2012059770 W JP2012059770 W JP 2012059770W WO 2012141167 A1 WO2012141167 A1 WO 2012141167A1
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- reinforcing material
- electrolyte membrane
- catalyst layer
- layer
- adhesive
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0271—Sealing or supporting means around electrodes, matrices or membranes
- H01M8/0273—Sealing or supporting means around electrodes, matrices or membranes with sealing or supporting means in the form of a frame
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/36—Sulfur-, selenium-, or tellurium-containing compounds
- C08K5/37—Thiols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L63/00—Compositions of epoxy resins; Compositions of derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L77/00—Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L81/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen or carbon only; Compositions of polysulfones; Compositions of derivatives of such polymers
- C08L81/04—Polysulfides
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J177/00—Adhesives based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Adhesives based on derivatives of such polymers
- C09J177/02—Polyamides derived from omega-amino carboxylic acids or from lactams thereof
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J177/00—Adhesives based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Adhesives based on derivatives of such polymers
- C09J177/06—Polyamides derived from polyamines and polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0271—Sealing or supporting means around electrodes, matrices or membranes
- H01M8/028—Sealing means characterised by their material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0271—Sealing or supporting means around electrodes, matrices or membranes
- H01M8/028—Sealing means characterised by their material
- H01M8/0284—Organic resins; Organic polymers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1004—Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/33—Applications of adhesives in processes or use of adhesives in the form of films or foils for batteries or fuel cells
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2463/00—Presence of epoxy resin
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2477/00—Presence of polyamide
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2481/00—Presence of sulfur containing polymers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M2008/1095—Fuel cells with polymeric electrolytes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- the present invention relates to a reinforcing material used for a catalyst layer-electrolyte membrane laminate or a membrane-electrode assembly in a polymer electrolyte fuel cell.
- the present invention also relates to a catalyst layer-electrolyte laminate, a membrane-electrode assembly, and a polymer electrolyte fuel cell using a reinforcing material.
- this invention relates to the adhesive composition used suitably for adhesion
- Fuel cells have electrodes on both sides of the electrolyte membrane, generate electricity by the electrochemical reaction between hydrogen and oxygen, and produce only water as a by-product during power generation.
- a polymer electrolyte fuel cell is a fuel cell using a polymer material for an electrolyte membrane, has a low operating temperature, and is expected to be put to practical use as a home cogeneration system.
- the basic structure of a polymer electrolyte fuel cell is a catalyst layer-electrolyte membrane laminate (CCM) in which a catalyst layer is bonded to both sides of an electrolyte membrane having proton conductivity, and each catalyst layer of this catalyst layer-electrolyte membrane A membrane-electrode assembly (MEA) having a gas diffusion layer laminated thereon is provided, and a gasket and a separator are installed on this MEA.
- CCM catalyst layer-electrolyte membrane laminate
- MEA membrane-electrode assembly
- Patent Document 1 a technique for reinforcing an electrolyte membrane by adhering a frame-shaped reinforcing material to a catalyst layer-electrolyte membrane or a membrane-electrode assembly has been proposed.
- the adhesive strength is too strong, it is difficult to correct the position of the reinforcing material once the reinforcing material is brought into contact with the electrolyte membrane, and the wrinkles and the like of the electrolyte membrane generated at the time of bonding are removed. I wouldn't.
- the initial adhesive force of the adhesive is too weak, there is a problem that the reinforcing film is displaced when the reinforcing material is pressure-bonded to the electrolyte film.
- An object of the present invention is to provide a reinforcing material with an adhesive layer that has a suitable initial adhesion to an adherend such as an electrolyte membrane, a catalyst layer, a gas diffusion layer, etc., and is easy to temporarily fix, and a catalyst using the reinforcing material It is to provide a layer-electrolyte membrane laminate, a membrane-electrode assembly, and a polymer electrolyte fuel cell. Furthermore, the other object of this invention is to provide the adhesive composition used for the said reinforcing material.
- the present inventor has intensively studied to solve the above problems, and in a reinforcing material in which an adhesive layer is formed on a base material, aliphatic polyamide, an epoxy resin, and polythiol are added to the adhesive layer.
- aliphatic polyamide, an epoxy resin, and polythiol are added to the adhesive layer.
- the present invention relates to a reinforcing material, a catalyst layer-electrolyte membrane laminate with a reinforcing material, a membrane-electrode assembly with a reinforcing material, and a polymer electrolyte fuel cell according to the following embodiments.
- Item 1 A reinforcing material in which an adhesive layer is laminated on a base material, wherein the adhesive layer contains an aliphatic polyamide, an epoxy resin, and a polythiol.
- Item 2. The reinforcing material according to Item 1, wherein the polythiol is solid at room temperature.
- Item 3. Item 2. The reinforcing material according to Item 1, wherein the adhesive layer further contains an ionic liquid.
- the reinforcing material according to Item 3 wherein the content of the ionic liquid in the adhesive layer is 0.01 to 10% by mass.
- Item 5 A catalyst layer-electrolyte membrane laminate in which a catalyst layer is formed on both surfaces excluding the outer peripheral edge of the electrolyte membrane; The reinforcing material according to any one of Items 1 to 4, The reinforcing material has a frame shape having an opening, The reinforcing material is bonded via the adhesive layer on the outer peripheral edge of at least one surface of the catalyst layer-electrolyte membrane laminate, A catalyst layer-electrolyte membrane laminate with a reinforcing material, Item 6.
- a method for producing a catalyst layer-electrolyte membrane laminate with a reinforcing material comprising the following steps: (I) The reinforcing material according to any one of items 1 to 4 having a frame shape having an opening is adhered to the outer peripheral edge of the electrolyte membrane via the adhesive layer of the reinforcing material, thereby providing an electrolyte with the reinforcing material.
- a step of obtaining a membrane and (ii) a step of laminating a catalyst layer on the electrolyte membrane exposed from the opening in the electrolyte membrane with reinforcing material to obtain a catalyst layer-electrolyte membrane laminate with reinforcing material.
- a membrane-electrode assembly in which a catalyst layer and a gas diffusion layer are sequentially laminated on both surfaces of the electrolyte membrane;
- the reinforcing material according to any one of Items 1 to 4,
- the reinforcing material has a frame shape having an opening,
- the reinforcing material is bonded to the outer peripheral edge of at least one surface of the membrane-electrode assembly via the adhesive layer.
- a method for producing a membrane-electrode assembly with a reinforcing material including the following steps: (I) A reinforcing material according to any one of items 1 to 4 having a frame shape having an opening is adhered to the outer peripheral edge of the electrolyte membrane via an adhesive layer of the reinforcing material, thereby providing an electrolyte with a reinforcing material. And (ii) a two-layer structure comprising a catalyst layer and a gas diffusion layer sequentially laminated on the electrolyte membrane exposed from the opening in the electrolyte membrane with a reinforcing material, or a catalyst layer and a gas diffusion layer A step of laminating layers to obtain a membrane-electrode assembly with a reinforcing material.
- Item 8. A polymer electrolyte fuel cell comprising the membrane-electrode assembly with a reinforcing material according to Item 7.
- this invention relates to the adhesive composition of the following aspect, its use, and an adhesive sheet.
- Item 10. An adhesive composition comprising an epoxy resin, an aliphatic polyamide, and polythiol. Item 11. Item 11. The adhesive composition according to Item 10, wherein the polythiol is solid at room temperature. Item 12. Item 11. The adhesive composition according to Item 10, further comprising an ionic liquid. Item 13. Item 13. The adhesive composition according to Item 12, wherein the content of the ionic liquid is 0.01 to 10% by mass. Item 14. Item 11. The adhesive composition according to Item 10, which is used for bonding an electrolyte membrane used in a polymer electrolyte fuel cell. Item 15.
- Item 16 An adhesive sheet in which an adhesive layer comprising the adhesive composition according to any one of Items 10 to 14 is formed on a peelable protective film.
- the reinforcing material of the present invention since the initial adhesive force to the adherend such as the electrolyte membrane is appropriate, the position of the reinforcing material is corrected or adhered before the main bonding (heat treatment or heat pressure treatment). It can remove wrinkles on the body and is suitable for temporary fixing.
- the reinforcing material of the present invention exhibits high adhesion to the adherend after final adhesion (heat treatment or heat pressure treatment), and further stabilizes the adhesion even in the reaction atmosphere of the fuel cell under high temperature conditions or acidic conditions. Therefore, the fuel cell can be provided with excellent durability.
- the adhesive composition of the present invention has an appropriate initial adhesive force to the adherend, and can easily correct the position of the reinforcing material and remove wrinkles of the adherend. Workability of bonding to the kimono is greatly improved.
- a frame-shaped reinforcing material having an opening is bonded to the electrolyte membrane, and then a catalyst transfer film is laminated to the opening of the electrolyte membrane.
- the adhesive leaks out from the frame of the reinforcing material due to the heat pressure at the time of transfer, resulting in a decrease in productivity and a decrease in battery performance.
- a reinforcing material is provided even under more severe conditions (for example, 100 ° C.
- the adherend and the reinforcing material can be bonded without leakage of the adhesive composition even when exposed to severe heat and pressure conditions. it can.
- the reinforcing material of the present invention in which a catalyst layer-electrolyte membrane laminate having a catalyst layer slightly smaller than the electrolyte membrane is used, and a frame-like reinforcing material is bonded only to the outer peripheral edge of the electrolyte membrane of the catalyst layer-electrolyte membrane laminate 1 shows an example of a cross-sectional view of an attached catalyst layer-electrolyte membrane laminate.
- a catalyst layer-electrolyte membrane laminate whose catalyst layer is slightly smaller than the electrolyte membrane, and attach a frame-shaped reinforcing material to the outer periphery of the catalyst layer and the outer periphery of the catalyst layer of the catalyst layer-electrolyte membrane laminate 1 shows an example of a cross-sectional view of a catalyst layer-electrolyte membrane laminate with a reinforcing material of the present invention.
- the reinforcing material of the present invention in which a catalyst layer-electrolyte membrane laminate having the same size as the catalyst layer and the electrolyte membrane is used, and a frame-like reinforcing material is bonded to the outer peripheral edge of the catalyst layer of the catalyst layer-electrolyte membrane laminate 1 shows an example of a cross-sectional view of an attached catalyst layer-electrolyte membrane laminate.
- a membrane-electrode assembly in which the gas diffusion layer is slightly smaller than the catalyst layer and the catalyst layer is slightly smaller than the electrolyte membrane is used, and a frame-shaped reinforcing material is provided only on the outer peripheral edge of the electrolyte membrane of the membrane-electrode assembly.
- FIG. 1 An example of a cross-sectional view of a membrane-electrode assembly with a reinforcing material of the present invention to which is attached is shown.
- the outer periphery of the electrolyte membrane of the membrane-electrode assembly and the outer periphery of the catalyst layer 1 shows an example of a cross-sectional view of a membrane-electrode assembly with a reinforcing material of the present invention to which a frame-shaped reinforcing material is bonded.
- a frame-shaped reinforcing material is attached to the outer peripheral edge of the catalyst layer of the membrane-electrode assembly.
- An example of a cross-sectional view of a membrane-electrode assembly with a reinforcing material of the present invention bonded thereto is shown.
- Reinforcement of the present invention in which a catalyst layer, an electrolyte membrane, and a gas diffusion layer have the same size, and a frame-shaped reinforcing material is bonded to the outer peripheral edge of the gas diffusion layer of the membrane-electrode assembly
- An example of a cross-sectional view of a membrane-electrode assembly with a material is shown.
- FIG. 1 An example of a cross-sectional view of a membrane-electrode assembly with a reinforcing material of the present invention to which a frame-shaped reinforcing material is bonded is shown in FIG.
- the reinforcing material of the present invention has a structure in which an adhesive layer 2 is laminated on a substrate 1, as shown in FIG.
- the adhesive layer contains an aliphatic polyamide, an epoxy resin, and polythiol.
- the base material used for the reinforcing material of the present invention is a base material bonded to the adherend through a cured adhesive layer for the purpose of reinforcing the adherend.
- the base material used in the reinforcing material of the present invention is appropriately set according to the use of the reinforcing material regardless of whether it is a plastic base material, a metal base material, a composite base material thereof, or the like.
- the material is used as a reinforcing material for the catalyst layer-electrolyte membrane laminate or the membrane-electrode assembly, those having a gas barrier property are preferable.
- base materials having barrier properties against water vapor, water, fuel gas, and oxidant gas include polyester, polyamide, polyimide, polymethyl pentene, polyphenylene oxide, polysulfone, polyether ether ketone, polyphenylene sulfide, and fluororesin.
- the polyester include plastic substrates such as polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, and polybutylene naphthalate.
- metal substrates such as aluminum, copper, zinc, etc .
- oxides such as alumina, silica, titania, etc.
- polyesters particularly polyethylene naphthalate, are preferable from the viewpoints of gas barrier properties, heat resistance, thermal dimensional stability, and reduction in production costs.
- the reinforcing material of the present invention is provided with a function as a gasket, it is preferable to use a plastic substrate, an oxide laminated plastic substrate, etc. from the viewpoint of insulation.
- the thickness of the substrate is not particularly limited, but when the reinforcing material of the present invention is used as a reinforcing material for a catalyst layer-electrolyte membrane laminate or a membrane-electrode assembly, the thickness of the substrate is, for example, 6 It may be ⁇ 500 ⁇ m, preferably 12 ⁇ 100 ⁇ m.
- the shape of the reinforcing material of the present invention is not particularly limited and is appropriately set according to the use of the adherend.
- the reinforcing material is used as a reinforcing material for the membrane-electrode assembly or the membrane-electrode assembly.
- a frame shape having an opening 2 is desirable as shown in FIG.
- an adhesive layer containing an epoxy resin, aliphatic polyamide, and polythiol is laminated on the base material.
- the constituent components of these adhesive layers become inseparable, the initial adhesive force becomes appropriate, and temporary fixing becomes easy.
- the adhesive layer having such a structure it exhibits high adhesion to the adherend after the main adhesion (heat treatment or heat pressure treatment), and under the reaction atmosphere of the fuel cell under high temperature conditions or acidic conditions.
- the adhesive force can be stably maintained.
- the epoxy resin can be used regardless of whether it is monoepoxy or polyepoxy.
- Examples of the monoepoxy resin include butyl glycidyl ether, hexyl glycidyl ether, phenyl glycidyl ether, and allyl glycidyl ether.
- polyvalent epoxy resin examples include bisphenol A, bisphenol F, bisphenol AD, bisphenol S, tetramethylbisphenol A, tetramethylbisphenol F, tetramethylbisphenol AD, tetramethylbisphenol S, tetrabromobisphenol A, tetrachlorobisphenol A.
- Glycidyl type epoxy resin 3,4-epoxycyclohexylmethyl-3 ′, 4′-epoxycyclohexanecarboxylate, 1,2: 8,9 diepoxy limonene, 2,2-bis (hydroxymethyl) -1-butano 1,2-epoxy-4- (2-oxiranyl) alicyclic such as cyclohexanedicarboxylic epoxide etc. Le like.
- epoxy resins from the viewpoint of film forming property and compatibility, a polyvalent epoxy resin is preferable, a bisphenol type epoxy resin is more preferable, and a bisphenol A type epoxy resin is particularly preferable.
- epoxy resins may be used alone or in combination of two or more.
- the epoxy equivalent of the epoxy resin is preferably 100 to 1000, for example, in order to improve the adhesive strength and durability after thermocompression bonding while maintaining the initial adhesive strength moderately.
- the epoxy equivalent is the mass of a resin containing 1 equivalent of an epoxy group measured by the method defined in JISK7236.
- Examples of commercially available epoxy resins include jER828 (made by Japan Epoxy Resin), jER1001 (made by Japan Epoxy Resin), jER1004 (made by Japan Epoxy Resin), jER1007 (made by Japan Epoxy Resin), and jER871 (Japan).
- Epoxy resin) jER872 (Japan epoxy resin), EPR-4030 (ADEKA), etc. can be used.
- the content of the epoxy resin is not particularly limited.
- the content is 10 to 90% by mass, preferably 25 to 75% by mass, based on the total mass of the adhesive layer. Can be mentioned. By satisfying such a content, a desired adhesive force can be provided more effectively.
- aliphatic polyamide examples include polycaproamide (nylon-6), polyaminoundecansan (nylon-11), polylauryllactam (nylon-12), polyhexamethylenediaminoadipic acid (nylon-66), polyhexamethylene Diamino sebacic acid (nylon-610), polyhexamethylene diaminododecanedioic acid (nylon-612), copolymer of caprolactam and lauryl lactam (nylon-6,12), copolymer of caprolactam and aminoundecanoic acid (nylon 6) -, 11), a copolymer of caprolactam, hexamethylenediaminoadipic acid and aminododecanedioic acid (nylon-6,66,612), a copolymer of caprolactam, polyhexamethylenediaminoadipic acid and lauryllactam (nylon-6) 66,12), a copolymer of caprol
- aliphatic polyamide resin a block copolymer of a polyamide and a polyether ester having a dimer acid capable of obtaining a polymer having toughness and excellent flexibility; and a block copolymer of the polyamide and a polyester are preferable.
- aliphatic polyamides may be used singly or in combination of two or more.
- the mass average molecular weight of the aliphatic polyamide in order to make the initial adhesive force moderate and improve the adhesive strength and durability after the main adhesion (heat treatment or heat pressure treatment), for example, the mass average molecular weight is 1, Those within the range of 000 to 200,000 are preferred.
- the mass average molecular weight is a value in terms of polystyrene measured by gel permeation chromatography (GPC).
- Examples of commercially available aliphatic polyamides include TAPE-826-4S (Fuji Kasei Kogyo Co., Ltd.), TAPE-826-5A (Fuji Kasei Kogyo Co., Ltd.), Newmide 515-ME (Harima Kasei Co., Ltd.), Newmide 945 (manufactured by Harima Kasei Co., Ltd.), Newmide 947 (manufactured by Harima Kasei Co., Ltd.) and the like can be used.
- the content of the aliphatic polyamide is not particularly limited, but for example, 5 to 80% by mass, preferably 10 to 50% by mass, based on the total mass of the adhesive layer. Is mentioned.
- Polythiol functions as a curing agent for the epoxy resin in the adhesive layer.
- the polythiol used in the present invention is not particularly limited as long as it has two or more thiol groups and can cure the above epoxy resin.
- trimethylolpropane tris thioglycolate
- penta Erythritol tetrakis thioglycolate
- ethylene glycol dithioglycolate trimethylolpropane tris ( ⁇ -thiopropionate), pentaerythritol tetrakis ( ⁇ -thiopropionate), dipentaerythritol poly ( ⁇ -thiopropionate)
- Thiol compounds obtained by esterification reaction of polyols such as pentaerythritol tristhiopropionate and mercapto organic acids; 1,4-butanedithiol, 1,6-hexanedithiol, 1,10-decanedithiol, etc.
- Killed polythiol compound terminal thiol group-containing polyether; terminal thiol group-containing polythioether; thiol compound obtained by reaction of epoxy compound and hydrogen sulfide; thiol compound having terminal thiol group obtained by reaction of polythiol and epoxy compound; 2 , 4,6-trimercapto-1,3,5-triazine (thiocyanuric acid), 2-di-n-butylamino-4,6-dimercapto-s-triazine (melting point 137 ° C.
- 1-hexylamino- 3,5-dimercaptotriazine 1-diethylamino-3,5-dimercaptotriazine, 1-cyclohexylamino-3,5-dimercaptotriazine, 1-dibutylamino-3,5-dimercaptotriazine, 2-anilide- 4,6-mercaptotriazine, 1-phenyla Polythiol having a triazine skeleton such as Roh-3,5-dimercapto-triazine.
- polythiol having a solid state at room temperature preferably a melting point of 120 ° C. or higher
- it can be imparted with a property that it is difficult to leak from the adherend region even when heated to the adhesive layer.
- polythiols that are solid at room temperature include 2,4,6-trimercapto-1,3,5-triazine (melting point of 300 ° C. or higher), 2-di-n-butylamino-4,6- Dimercapto-s-triazine (melting point: 137 to 140 ° C.).
- Examples of commercially available products of the above polythiol include TSH (manufactured by Kawaguchi Chemical Industry Co., Ltd.), DISNET DB (manufactured by Sankyo Kasei Co., Ltd.), DISNET AF (manufactured by Sankyo Kasei Co., Ltd.), and the like.
- the content of the polythiol is not particularly limited. For example, 0.01 to 85% by mass, preferably 0.1 to 65%, based on the total mass of the adhesive layer. % By weight.
- the ratio of the epoxy resin, the aliphatic polyamide, and the polythiol may be appropriately set within a range that satisfies the content of each component described above. 10-100 parts by weight of aliphatic polyamide per 100 parts by weight of the epoxy resin from the viewpoint of improving adhesive strength, durability, etc. after the main adhesion (heat treatment or heat pressure treatment) while maintaining moderately Preferably, 25 to 50 parts by weight; 0.4 to 1.2 equivalents, preferably 0.5 to 1.0 equivalents of polythiol per 1 equivalent of epoxy group of the above-mentioned epoxy resin is set in a satisfactory range.
- the adhesive layer of the reinforcing material of the present invention may contain an ionic liquid as necessary in order to adjust the adhesive force.
- the ionic liquid acts as a curing accelerator for polythiol, shortens the curing time of the adhesive layer of the reinforcing material of the present invention, or in temporary fixing before the main bonding (heat treatment or heat pressure treatment) even at a relatively low temperature. Good adhesiveness can be imparted, and the adhesive strength after curing can be further improved.
- the hydrocarbon polymer electrolyte membrane is difficult to give an appropriate adhesive force in the temporary fixing before the main adhesion (heat treatment or heat pressure treatment), and it is difficult to fix the position of the reinforcing material at the time of temporary fixing.
- the ionic liquid is contained in the adhesive layer of the reinforcing material of the present invention, it is a material that easily shifts in position, and there is a disadvantage in using such a hydrocarbon-based polymer electrolyte membrane as an adherend. This can be eliminated, and the initial adhesive strength to the hydrocarbon polymer electrolyte membrane can be maintained moderately, and the adhesive strength, durability, etc. after the main adhesion (heat treatment or hot pressure treatment) can be improved.
- the ionic liquid refers to a molten salt having a melting point of 150 ° C. or lower and exhibiting a liquid state at room temperature (about 25 ° C.), and is also referred to as a low melting point molten salt.
- an ionic liquid maintains a liquid state even in a temperature range of ⁇ 30 ° C. to 300 ° C., and has an extremely low vapor pressure, non-volatility, and low viscosity.
- the type of cation and anion constituting the ionic liquid and the combination thereof are not particularly limited, and a cation capable of constituting the ionic liquid and an anion serving as a counter ion may be appropriately set.
- the cation constituting the ionic liquid includes an imidazolium cation (cation having an imidazolium skeleton), a pyridinium cation (cation having a pyridinium skeleton), an aliphatic amine cation, and an alicyclic amine system.
- Examples include cations and aliphatic phosphonium cations.
- Examples of the imidazolium-based cation include 1-methyl-3-methylimidazolium, 1-butyl-3-methylimidazolium, 1-hexyl-3-methylimidazolium, and 1-octyl-3-methylimidazole.
- 1-octadecyl-3-methylimidazolium 1-methyl-2,3-dimethylimidazolium, 1-butyl-2,3-dimethylimidazolium, 1-hexyl-2,3-dimethylimidazolium, 1- Examples include octyl-2,3-dimethylimidazolium and 1-octadecyl-2,3-dimethylimidazolium.
- Examples of the pyridinium cation include 1-methylpyridinium, 1-butylpyridinium, 1-hexylpyridinium, 1-octyl-pyridinium, 1-butyl-3-methyl-pyridinium, 1-butyl-4-methyl-pyridinium, 1 -Hexyl-4-methyl-pyridinium, 1-octyl-4-methylpyridinium and the like.
- Examples of aliphatic amine cations include tetrabutylammonium, tetrapentylammonium, trioctylmethylammonium, trimethylhexylammonium, trimethylpropylammonium, N, N-dimethyl-N, N-didecylammonium, and N, N-diallyl. -N-hexyl-N-methylammonium, trimethylethylammonium and the like.
- Examples of the alicyclic amine cation include 1-methyl-1-butylpiperidinium, 1-methyl-1-ethylpyrrolidinium, 1-methyl-1-butylpyrrolidinium, 4-methyl-4- Examples include hexylmorpholinium, 1-methyl-1-ethylpiperidinium, and 4-methyl-4-ethylmorpholinium.
- Examples of the aliphatic phosphonium cation include tetrabutylphosphonium, triisobutylmethylphosphonium, tetrapentylphosphonium, and tetrahexylphosphonium.
- the anion constituting the ionic liquid is not particularly limited as long as it exhibits the properties of the ionic liquid when the salt is formed with the cation, but for example, fluorine, chlorine, bromine, iodine, etc.
- the ionic liquid used in the present invention is preferably a salt of an imidazolium cation or a pyridinium cation and a fluorine anion, more preferably a salt of an imidazolium cation and a fluorine anion, particularly preferably 1- And butyl-3-methyl-pyridinium (1-butyl-3-methyl-pyridinium).
- the content thereof is not particularly limited, but for example, 0.01 to 10% by mass per total mass of the adhesive layer, Preferably, it is 0.05 to 7.5% by mass.
- the ratio of the ionic liquid to the epoxy resin may be appropriately set within a range satisfying the content of each component described above.
- the ionic liquid per 100 parts by weight of the epoxy resin The amount is 0.01 to 20 parts by mass, preferably 0.1 to 10 parts by mass.
- polyimide resin acrylic resin, ⁇ -olefin resin, urethane resin, ethylene-vinyl acetate resin, vinyl chloride resin, silicone resin for adjusting adhesion, imparting flexibility, adjusting curing conditions, etc.
- Resin such as styrene-butadiene resin, polyvinyl pyrrolidone resin, polymethacrylate resin; curing agent other than polythiol; crosslinking agent; curing accelerator; curing retarder; antioxidant; pigment; Also good.
- a curing accelerator it is possible to accelerate the curing of the adhesive layer at the time of main bonding by heat treatment or heat-pressure treatment, and by containing a curing retarder, heat treatment or heat-pressure treatment It is possible to suppress the adhesive layer from being cured before the main bonding according to.
- the thickness of the adhesive layer to be laminated is not particularly limited, but sufficient adhesive strength after the main bonding (heat treatment or heat pressure treatment wearing) while providing an appropriate initial adhesive strength. Is usually 1 to 300 ⁇ m, preferably 5 to 50 ⁇ m.
- the adhesive layer has a T-type peel strength of 0.01 to 0.3 N / mm before curing when the substrate and the adherend are bonded, and at 100 ° C. More than 0.35 N / mm after heat treatment for 6 hours; preferably 0.01 to 0.2 N / mm before cure, and after heat treatment and cure at 100 ° C. for 6 hours It is desirable to satisfy 0.5 N / mm or more.
- the T-type peel strength is measured by adhering an adherend to a strip-shaped reinforcing material having a width of 15 mm and pulling the adherend and the base material of the reinforcing material in a T shape at a speed of 50 mm / min. Is the adhesive force.
- the reinforcing material of the present invention is suitably used as a reinforcing material for a catalyst layer-electrolyte membrane laminate or a membrane-electrode assembly, the T-type peel strength is satisfactory when the adherend is an electrolyte membrane. It is desirable that
- the method for laminating the adhesive layer on the reinforcing material of the present invention is not particularly limited, and a conventionally known method can be used.
- the coating composition of the adhesive composition is obtained by dissolving and dispersing the compounding components of the adhesive layer in an organic solvent.
- the adhesive liquid layer can be laminated on the base material by directly applying the coating liquid thus obtained onto the base material and drying, or a desired protective film that can be peeled off. After coating and drying to a film thickness, the adhesive layer formed on the protective film is transferred to the substrate, whereby the adhesive layer can be laminated on the substrate.
- the organic solvent used in the coating solution is not particularly limited.
- ketones such as methyl ethyl ketone, methyl amyl ketone, methyl isobutyl ketone, cyclohexane, and 3-heptanone; aromatics such as toluene and xylene Hydrocarbons; glycol ethers such as ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol mono-n-propyl ether, ethylene glycol mono-n-butyl ether; ethyl acetate, acetic acid-n-butyl, isobutyl acetate, acetic acid Esters such as amyl, ethyl propion, propyl propionate, butyl propionate, methyl butyrate, ethyl butyrate, propyl butyrate, butyl butyrate; ethanol, propanol, isopropyl alcohol, butanol, 3-methoate Shi butanol, cyclohex
- the method for coating the coating liquid on the substrate or the protective film is not particularly limited.
- the protective film is not particularly limited as long as the surface in contact with the adhesive layer has releasability, for example, polyethylene terephthalate, polyethylene naphthalate, polybutylene terephthalate, etc.
- polyester film polyethylene film, polypropylene film, A plastic film having a peelability alone or having been subjected to a peeling treatment, such as a polyarate film, a fluororesin film, a diacetylcellulose film, a triacetylcellulose film, an acetylcellulose butyrate film; a polyethylene laminated paper, a polypropylene laminated paper, Examples include paper subjected to release treatment such as glassine paper, resin-coated paper, and clay-coated paper.
- the said peeling process is a process which forms the peeling layer which has peelability, such as a fluorine-type resin, a silicone type resin, an Alkit type resin.
- the adhesive film on the protective film is bonded to a predetermined portion of the base material and bonded, and then the protective film is peeled and removed. Good.
- the reinforcing material of the present invention is used for the purpose of reinforcing the strength of various adherends such as an electrolyte membrane, a catalyst layer, a gas diffusion layer, a gasket, and a sealing material regardless of the material.
- the reinforcing material of the present invention is preferably used as a reinforcing material for a catalyst layer-electrolyte membrane laminate or a membrane-electrode assembly.
- the reinforcing material of the present invention can be bonded to the adherend by main bonding (heat treatment or heat pressure treatment). Specifically, the adhesive layer of the reinforcing material of the present invention is bonded to the adherend and temporarily fixed, and then cured by heat treatment at about 80 to 120 ° C. for about 1 to 10 hours. The reinforcing material of the present invention and the adherend can be firmly bonded. In addition, if air is included between the reinforcing material and the adherend, the adhesiveness is poor. Therefore, before performing the heat treatment, air may be vented by applying pressure at about 50 to 100 ° C. for 1 to 10 minutes. . Moreover, you may apply a pressure with the said heat processing. The pressure condition may be about 0.01 mPa to 10 mPa, preferably 0.05 mPa to 1 mPa. Pressurization can be performed using a vacuum press or the like.
- the reinforcing material of the present invention can be pressure-bonded to the adherend with a weak pressure before the adhesive layer is cured, and has good adhesiveness and adhesion by subsequent curing at a low temperature and in a short time. Is particularly suitable for the integral molding method by vacuum molding.
- the catalyst layer with reinforcing material-electrolyte membrane laminate of the present invention comprises a catalyst layer-electrolyte membrane laminate in which catalyst layers are formed on both sides of the electrolyte membrane, and the reinforcing material. And the reinforcing material is bonded to the outer peripheral edge of at least one surface of the catalyst layer-electrolyte membrane laminate through the adhesive layer.
- the outer peripheral edge of the catalyst layer-electrolyte membrane laminate is bonded via the adhesive adhesive layer.
- the adhesion region with the reinforcing material is different from that of the reinforcing material-attached catalyst layer-electrolyte membrane stack shown in FIG. It may be formed only from the outer peripheral edge of the electrolyte membrane, and the adhesion region with the reinforcing material is formed between the outer peripheral edge of the electrolyte membrane and the catalyst layer as shown in FIG.
- the adhesive layer is bonded to the reinforcing material as in the catalyst layer-electrolyte membrane laminate with the reinforcing material shown in FIG.
- region should just be formed from the outer peripheral part of the catalyst layer.
- the reinforcing material is interposed on at least one surface of the catalyst layer-electrolyte membrane laminate, preferably the outer peripheral edge of both surfaces, with the adhesive layer interposed therebetween. Are glued together.
- the reinforcing material is adhered on the outer peripheral edge of both surfaces of the catalyst layer-electrolyte membrane laminate, as shown in FIGS.
- the outer peripheral side surface of the electrolyte membrane of the catalyst layer-electrolyte membrane laminate is preferably sealed with two reinforcing materials, but the outer peripheral side surface may not be sealed.
- an adhesive for adhering a separator or a gasket to the surface of the reinforcing material (a surface not adhered to the outer peripheral edge of the catalyst layer-electrolyte membrane laminate).
- a layer may be provided.
- the adhesive layer may be of the same composition as that of the adhesive layer used for adhesion between the reinforcing material and the outer peripheral edge of the catalyst layer-electrolyte membrane laminate, or may be of a different composition. .
- Electrode membrane As long as the electrolyte membrane has proton conductivity, its composition is not limited as long as it can be used in a polymer electrolyte fuel cell.
- the electrolyte membrane has a function of selectively transmitting protons generated in the anode catalyst layer to the cathode catalyst layer along the film thickness direction.
- the electrolyte membrane also has a function as a partition wall for preventing the fuel gas supplied to the anode side and the oxidant gas supplied to the cathode side from being mixed.
- the specific configuration of the electrolyte membrane is not particularly limited, and a membrane made of a polymer electrolyte that is conventionally known in the technical field of fuel cells can be appropriately employed.
- the polymer electrolyte membrane for example, Nafion (registered trademark, manufactured by DuPont), Aciplex (registered trademark, manufactured by Asahi Kasei Corporation), Flemion (registered trademark, manufactured by Asahi Glass Co., Ltd.), Fluoropolymer electrolyte membranes composed of perfluorocarbon sulfonic acid polymers such as Gore Select (registered trademark) manufactured by Gore Corporation; hydrocarbon polymer electrolyte membranes and the like can be used.
- the thickness of the electrolyte membrane is usually about 5 to 250 ⁇ m, preferably about 10 to 80 ⁇ m.
- the catalyst layer is a layer where the battery reaction actually proceeds. Specifically, the oxidation reaction of hydrogen proceeds in the anode catalyst layer, and the reduction reaction of oxygen proceeds in the cathode catalyst layer.
- the catalyst layer preferably contains a catalyst component and, if necessary, further contains a conductive catalyst carrier that supports the catalyst component, and a polymer electrolyte binder.
- the catalyst component used in the anode catalyst layer is not particularly limited as long as it has a catalytic action in the oxidation reaction of hydrogen, and a known catalyst component can be used.
- the catalyst component used for the cathode catalyst layer is not particularly limited as long as it has a catalytic action for the oxygen reduction reaction, and a known catalyst component can be used.
- Specific examples of catalyst components include platinum, ruthenium, iridium, rhodium, palladium, osmium, tungsten, lead, iron, chromium, cobalt, nickel, manganese, vanadium, molybdenum, gallium, aluminum, and alloys thereof.
- Carbon catalysts such as nitrogen-containing carbon
- metal oxides such as molybdenum oxide and titanium oxide.
- those containing at least platinum are preferable in order to improve catalytic activity, poisoning resistance to carbon monoxide, heat resistance, and the like.
- the catalyst carrier functions as a carrier for supporting the above-described catalyst component and an electron conduction path involved in the transfer of electrons between the catalyst component and another member.
- any catalyst carrier may be used as long as it has a specific surface area for supporting the catalyst component in a desired dispersed state and sufficient electron conductivity, and the main component is composed of carbon. preferable.
- Specific examples of the catalyst carrier include carbon particles such as carbon black, activated carbon, coke, natural graphite, and artificial graphite.
- the polymer electrolyte binder improves the adhesion between the catalyst layer and the electrolyte membrane, and functions as a proton conduction path involved in the exchange of protons between the catalyst component and other members. Moreover, the polymer electrolyte binder has a polar group such as a hydroxyl group, and the polar group contributes to the improvement of the adhesive force with the adhesive layer of the reinforcing material of the present invention.
- the polymer electrolyte binder the same materials as those used for the above-described electrolyte membrane can be used.
- the thickness of the catalyst layer is usually 1 to 100 ⁇ m, preferably 5 to 30 ⁇ m.
- a catalyst layer is laminated in a desired shape on both surfaces excluding the outer peripheral edge of the electrolyte membrane to form a catalyst layer-electrolyte membrane laminate.
- the method for laminating the catalyst layer on the electrolyte membrane is not particularly limited, and a conventionally known method can be used.
- the catalyst transfer film used in the above transfer method is a film having a two-layer structure in which a catalyst layer is formed on the transfer film.
- the transfer film used for the catalyst transfer film is not particularly limited as long as the catalyst layer can be laminated and the surface in contact with the catalyst layer has releasability. Specifically, the transfer film is described in the section of “1. Reinforcing material”. The same protective film is used. Further, in order to transfer the catalyst layer formed on the transfer film to the electrolyte membrane, the catalyst transfer film is bonded to a predetermined portion of the electrolyte membrane and subjected to hot pressure treatment, and then the transfer film is peeled off and removed.
- the method for producing the reinforcing layer-attached catalyst layer-electrolyte membrane laminate of the present invention is not particularly limited. For example, after the catalyst layer-electrolyte membrane laminate is formed, the catalyst layer-electrolyte membrane laminate on the outer peripheral edge.
- the reinforcing material may be adhered to the electrolyte membrane, and after the reinforcing material is adhered on the electrolyte membrane, the catalyst layer may be laminated on the electrolyte membrane with the reinforcing material.
- a preferred example of the method for producing a catalyst layer-electrolyte membrane laminate with a reinforcing material of the present invention includes the following steps: (I) a step of obtaining an electrolyte membrane with a reinforcing material by bonding the frame-shaped reinforcing material having an opening to the outer peripheral edge of the electrolyte membrane via an adhesive layer of the reinforcing material; and (ii) A step of laminating a catalyst layer on an electrolyte membrane exposed from an opening in an electrolyte membrane with a reinforcing material to obtain a catalyst layer-electrolyte membrane laminate with a reinforcing material.
- the adhesive layer of the reinforcing material when a solid polythiol is used at room temperature (30 ° C.), the region to be adhered (catalyst layer-electrolyte membrane laminate) is exposed even when exposed to severe hot pressure conditions. Since the problem of the prior art that the adhesive layer leaks out from the outer peripheral edge of the catalyst is eliminated, even if the manufacturing method is such that the catalyst layer is laminated after the electrolyte and the reinforcing material are bonded together The advantage that the catalyst layer-electrolyte membrane laminate with the material can be produced efficiently is obtained. In view of such advantages, in the production method including the steps (i) and (ii), it is preferable that the adhesive layer of the reinforcing material used contains polythiol that is solid at room temperature.
- a catalyst layer-electrolyte membrane laminate with a reinforcing material having the structure shown in FIG. 3 is manufactured.
- the membrane-electrode assembly with reinforcing material of the present invention comprises a membrane-electrode assembly in which a catalyst layer and a gas diffusion layer are sequentially laminated on both surfaces of an electrolyte membrane, and the reinforcing material.
- the reinforcing material is adhered to the outer peripheral edge of at least one surface of the membrane-electrode assembly via the adhesive layer.
- the membrane-electrode assembly with a reinforcing material of the present invention is not particularly limited as long as the outer peripheral edge of the membrane-electrode assembly is adhered via an adhesive layer of the reinforcing material.
- the outer peripheral edge of the gas diffusion layer of the membrane-electrode assembly is not taken into the adhesion region (that is, the above-mentioned A state in which a gas diffusion layer is formed on each catalyst layer of the catalyst layer with reinforcing material-electrolyte membrane stack may be employed.
- a membrane-electrode assembly in which the gas diffusion layer is slightly smaller than the catalyst layer and the catalyst layer is slightly smaller than the electrolyte membrane is used.
- a reinforcing sheet formed in a frame shape is bonded only to the outer peripheral edge of the electrolyte membrane.
- the membrane-electrode assembly shown in FIG. 7 uses a membrane-electrode assembly in which the gas diffusion layer is slightly smaller than the catalyst layer and the catalyst layer is slightly smaller than the electrolyte membrane. A frame-shaped reinforcing material is bonded to the outer peripheral edge of the electrolyte membrane and the outer peripheral edge of the catalyst layer.
- the gas diffusion layer is slightly smaller than the catalyst layer, and the membrane-electrode assembly having the same size as the catalyst layer and the electrolyte membrane is used.
- a frame-shaped reinforcing material is bonded to the outer peripheral edge of the catalyst layer.
- the outer peripheral edge of the gas diffusion layer of the membrane-electrode assembly is taken into the adhesion region, and the gas diffusion layer
- the state in which the adhesion region is formed only from the outer periphery of the gas diffusion layer (FIG. 9), the state in which the adhesion region is formed from the outer periphery of the gas diffusion layer and the outer periphery of the catalyst layer (FIG. 10), or A state where an adhesion region is formed from the outer peripheral edge, the outer peripheral edge of the catalyst layer, and the outer peripheral edge of the electrolyte membrane (FIG. 11) may be used.
- a membrane-electrode assembly having the same size as the catalyst layer, the electrolyte membrane, and the gas diffusion layer is used, and the outer peripheral edge of the gas diffusion layer of the membrane-electrode assembly. Further, a frame-like reinforcing material is bonded.
- a membrane-electrode assembly in which the catalyst layer and the electrolyte membrane are the same size and the gas diffusion layer is slightly smaller than the catalyst layer is used.
- a frame-shaped reinforcing material is bonded to the outer peripheral edge of the gas diffusion layer and the outer peripheral edge of the catalyst layer.
- the 11 uses a membrane-electrode assembly in which the catalyst layer is slightly smaller than the electrolyte membrane and the gas diffusion layer is further smaller than the catalyst layer.
- a frame-shaped reinforcing material is bonded to the outer peripheral edge of the electrolyte membrane, the outer peripheral edge of the gas diffusion layer, and the outer peripheral edge of the catalyst layer.
- the reinforcing material is bonded to at least one surface of the membrane-electrode assembly, preferably the outer peripheral edge of both surfaces via the adhesive layer. Yes.
- the reinforcing material is bonded to the outer peripheral edge of both surfaces of the membrane-electrode assembly, as shown in FIGS.
- the outer peripheral side surface of the electrolyte membrane of the joined body is preferably sealed with two reinforcing materials, but the outer peripheral side surface may not be sealed.
- an adhesive layer for adhering a separator or a gasket is provided on the surface of the reinforcing material (a surface not bonded to the outer peripheral edge of the membrane-electrode assembly). It may be.
- the adhesive layer may have the same composition as that of the adhesive layer used for adhesion between the reinforcing material and the outer peripheral edge of the membrane-electrode assembly, or may have a different composition.
- the gas diffusion layer can use various conductive porous substrates constituting the anode (fuel electrode) and cathode (air electrode), and efficiently supplies fuel gas and oxidant gas as fuel to the catalyst layer. It is desirable to use a porous conductive substrate. Examples of the porous conductive substrate include carbon paper and carbon cloth.
- the gas diffusion layer may contain a polymer electrolyte binder as necessary.
- the polymer electrolyte binder has a polar group such as a hydroxyl group, and the polar group can improve the adhesive force with the adhesive layer of the reinforcing material.
- the polymer electrolyte binder the same materials as those used for the above-described electrolyte membrane can be used.
- the film thickness of the gas diffusion layer is usually 20 to 1000 ⁇ m, preferably 30 to 400 ⁇ m.
- the method for forming the membrane-electrode assembly is not particularly limited, and a conventionally known method can be used.
- a method of forming a membrane-electrode assembly by disposing a gas diffusion layer on the catalyst layer of the catalyst layer-electrolyte membrane laminate and bonding them by thermocompression bonding; a two-layer structure transfer of the catalyst layer and the gas diffusion layer examples thereof include a method in which a film is placed on an electrolyte membrane and a membrane-electrode assembly is formed by a transfer method.
- the two-layer structure transfer film used for the transfer method has a two-layer structure composed of a gas diffusion layer and a catalyst layer laminated on the transfer film.
- the transfer film used for the catalyst transfer film is not particularly limited as long as the gas diffusion layer can be laminated and the surface in contact with the gas diffusion layer has releasability. Specifically, the column of “1. The same protective film as described in 1) is used.
- the layers may be sequentially laminated by a dry coating method such as an electrostatic screen method, a spray coating method, or a transfer method.
- the catalyst layer / gas diffusion layer transfer film is bonded to a predetermined portion of the electrolyte membrane and thermocompression bonded, and then the transfer film is peeled off. Remove it.
- the method for producing a membrane-electrode assembly with a reinforcing material of the present invention is not particularly limited.
- the reinforcing material may be adhered, or after the reinforcing material is adhered on the electrolyte membrane, a catalyst layer and a gas diffusion layer may be sequentially laminated on the electrolyte membrane with the reinforcing material.
- a preferable example of the method for producing a membrane-electrode assembly with a reinforcing material of the present invention includes the following steps: (I) The frame-like reinforcing material having an opening (containing the polythiol solid at room temperature in the adhesive layer) is adhered to the outer peripheral edge of the electrolyte membrane via the adhesive layer of the reinforcing material. And (ii) sequentially laminating a catalyst layer and a gas diffusion layer on the electrolyte membrane exposed from the opening in the electrolyte membrane with a reinforcing material, or from the catalyst layer and the gas diffusion layer. A step of laminating the two-layer structure to obtain a membrane-electrode assembly with a reinforcing material.
- the adhesive layer of the reinforcing material when a solid polythiol is used at room temperature (30 ° C.), the region to be adhered (catalyst layer-electrolyte membrane laminate) is exposed even when exposed to severe hot pressure conditions.
- the adhesive layer of the reinforcing material used contains polythiol that is solid at room temperature.
- a reinforcing material-attached catalyst layer-electrolyte membrane laminate having the structure shown in FIG. 6 is manufactured.
- Polymer electrolyte fuel cell The polymer electrolyte fuel cell of the present invention comprises the membrane-electrode assembly with a reinforcing material.
- the solid polymer fuel cell of the present invention is produced by sandwiching the membrane-electrode assembly with a reinforcing material with a separator with a gasket interposed as necessary. If a base material having a gasket function is used in the reinforcing material, the reinforcing material also serves as a gasket. Therefore, the membrane-electrode assembly with the reinforcing material can be used without interposing a gasket. Can be sandwiched between separators. In the reinforcing material, if a base material that plays the role of a gasket is not used, the gasket is interposed between the reinforcing material of the membrane-electrode assembly with the reinforcing material and the separator. It is desirable to sandwich the membrane-electrode assembly with a reinforcing material with a separator.
- the separator may be a conductive plate that is stable even in the environment inside the fuel cell.
- a carbon plate in which a gas flow path is formed is used.
- the separator is made of a metal such as stainless steel, and a coating made of a conductive material such as chromium, a platinum group metal or oxide thereof, or a conductive polymer is formed on the metal surface, and the separator is also made of a metal. It is also possible to use a metal surface plated with a material such as silver, a platinum group composite oxide or chromium nitride.
- the gasket is not particularly limited as long as it has strength enough to withstand hot pressing and has a gas barrier property that does not leak fuel and oxidant to the outside.
- a polyethylene terephthalate sheet examples thereof include a Teflon (registered trademark) sheet and a silicon rubber sheet.
- Adhesive composition The adhesive composition of the present invention is characterized by containing an epoxy resin, an aliphatic polyamide, and a polythiol.
- the types of epoxy resin, aliphatic polyamide, and polythiol used are as described in the column of [Adhesive layer] in “1. Reinforcing material”. Further, in the adhesive composition of the present invention, the contents and ratios of these components are also the components in the adhesive layer described in the column of [Adhesive layer] in the “1. Reinforcing material”. It is the same as the content and ratio of.
- the adhesive composition of the present invention may contain an ionic liquid in addition to the above components.
- an ionic liquid in addition to the above components.
- the adhesive composition of the present invention by further containing an ionic liquid, shortening of the curing time, imparting appropriate adhesiveness at the time of temporary fixing at a relatively low temperature condition, improvement of the adhesive strength after curing, etc. Is possible.
- the adhesive composition of the present invention preferably contains an ionic liquid.
- the type of the ionic liquid used is as described in the column “1. Reinforcing material” above.
- the adhesive composition of the present invention is an adhesive composition that does not contain a solvent by mixing a predetermined amount of epoxy resin, aliphatic polyamide, polythiol, and other blending components as required, or necessary. Depending on the case, it can be prepared as an adhesive composition containing an organic solvent.
- the organic solvent is the same as the organic solvent used in the adhesive composition coating liquid described in the “Adhesive layer” column of “1.
- the adhesive composition of the present invention may be used by directly applying to an adherend and drying.
- an adhesive sheet formed on a protective film capable of peeling the adhesive layer composed of the adhesive composition of the present invention is prepared, and the adhesive sheet of the present invention is prepared using the adhesive sheet.
- the composition can be transferred to an adherend and used.
- the adhesive sheet can be prepared, for example, by coating and drying a protective film from which the coating liquid of the adhesive composition of the present invention can be peeled so as to have a desired film thickness.
- the peelable protective film the organic solvent blended in the liquid adhesive composition, the coating method, and the like, the description in the “Adhesive layer” column of “1. It is the same.
- the adherend is adhered in a layered form having a film thickness of 1 to 300 ⁇ m, preferably 5 to 50 ⁇ m.
- the adhesive composition of the present invention is preferably used as an adhesive for members constituting a polymer electrolyte fuel cell, but the adhesive composition of the present invention has good adhesion to an adherend.
- an adherend For example, interior materials and exterior materials for vehicles such as automobiles and railways, aircraft and ships; fittings such as window frames and door frames; walls, floors, ceilings, etc. It can also be used as an adhesive for building interior materials; decorative sheets for housings and containers of home appliances such as televisions and air conditioners; and decorative sheets for housings of OA equipment such as personal computers.
- the adhesive composition of this invention can be used as an adhesive agent of the structural members of various batteries other than a polymer electrolyte fuel cell.
- a metal-air battery that uses a gas for an electrode reaction has components such as a negative electrode electrolyte, a positive electrode catalyst layer, a gas diffusion layer, a separator, a support, a water-repellent film, a gasket, and a sealing material.
- the adhesive composition of the present invention can also be used as an adhesive between these constituent members.
- the metal air battery include lithium air battery, sodium air battery, potassium air battery, magnesium air battery, calcium air battery, zinc air battery, aluminum air battery, and iron air battery.
- the metal-air battery may be a primary battery or a secondary battery.
- any one of an electrolyte membrane, a catalyst layer, and a gas diffusion layer used in the polymer electrolyte fuel cell It is suitably applied to adhesion between at least one kind and a substrate that reinforces them, in particular, adhesion between the electrolyte membrane and the substrate.
- the pressure-sensitive adhesive composition of the present invention when a polythiol that is solid at room temperature (30 ° C.), preferably a polythiol having a melting point of 120 ° C. or higher is used as the polythiol, the pressure-sensitive adhesive composition is subjected to high temperature conditions of about 100 to 150 ° C. Even if it is exposed, it can be provided with the property that it is difficult to leak out from the bonded area. In view of such properties, when using a solid polythiol at room temperature, the adhesive composition of the present invention is suitably used for bonding adherends exposed to the above high temperature conditions. .
- the adhesive composition of the present invention has a T-type peel strength of 0.01 to 0 before curing when a 20 ⁇ m thick adhesive layer is formed between the reinforcing material substrate and the electrolyte membrane. 3 N / mm and after heat treatment at 100 ° C. for 6 hours to effect, more than 0.35 N / mm; preferably 0.01 to 0.2 N / mm before curing and at 100 ° C. It is desirable to satisfy 0.5 N / mm or more after being cured by heat treatment for 6 hours.
- the T-type peel strength is an adhesive force measured by adhering a strip-shaped substrate having a width of 15 mm and a strip-shaped electrolyte membrane, and pulling the substrate and the electrolyte membrane in a T shape at a speed of 50 mm / min. It is.
- the adhesive composition of the present invention can adhere an adherend by heat treatment or hot pressure treatment.
- the conditions for adhering the adherend using the adhesive composition of the present invention are also the same as those described in the column of [Adhesive layer] in the “1.
- Test Example 1 Ease of temporary fixing to a fluorine-based polymer electrolyte membrane and evaluation of the presence or absence of leakage of the adhesive composition 1.
- Preparation and Evaluation of Reinforcing Catalyst Layer-Electrolyte Membrane Laminate (1) ⁇ Preparation of Reinforcing Material> Coating solutions of the adhesive compositions of Examples 1 to 10 and Comparative Examples 1 and 2 shown in Tables 1 and 2 were prepared, and a plastic substrate (Teonex Q51 (registered trademark, manufactured by Teijin DuPont Films)) (thickness)
- a reinforcing material in which an adhesive layer with a thickness of 20 ⁇ m is laminated is applied by a blade coating method and dried on a 25 ⁇ m, 100 mm ⁇ 100 mm square center part having a 51 mm ⁇ 51 mm square opening) did.
- a catalyst layer 3 of 50 mm ⁇ 50 mm and a layer thickness of 20 ⁇ m was formed on both surfaces of an electrolyte membrane (Nafion (registered trademark, manufactured by DuPont), thickness 25 ⁇ m, 100 mm ⁇ 100 mm) by a transfer method.
- an electrolyte membrane Nifion (registered trademark, manufactured by DuPont), thickness 25 ⁇ m, 100 mm ⁇ 100 mm
- platinum catalyst-supported carbon platinum supported amount: 45.7 wt%, manufactured by Tanaka Kikinzoku Co., Ltd., TEC10E50E
- 1-butanol 10 g 2-butanol 10 g
- fluororesin (5 wt% Nafion Binder, manufactured by DuPont) 20 g and 6 g of water were added, and the catalyst-forming paste prepared by stirring and mixing them with a disperser was coated with a polyester film (manufactured by Toyobo Co., Ltd.) so that the platinum weight after drying the catalyst layer was 0.4 mg / cm 2 E5100, 25 ⁇ m) to prepare a catalyst layer transfer film.
- this catalyst layer transfer film is placed on both surfaces of the electrolyte membrane so that the catalyst layer faces the electrolyte membrane side, and is hot-pressed under conditions of 150 ° C., 5.0 MPa, 5 minutes, Catalyst layers were formed on both sides.
- the adhesive layer of the reinforcing material is laminated on the outer periphery of the electrolyte membrane of the catalyst layer-electrolyte membrane laminate obtained above, and is temporarily attached by pressure bonding with a finger, at 100 ° C., 0.5 MPa, 1 minute. Then, heat treatment (main bonding) was performed at 100 ° C. for 6 hours to prepare a catalyst layer-electrolyte membrane laminate (1) with a reinforcing material.
- ⁇ Evaluation item 1 Evaluation of the degree of leakage of the adhesive composition> The appearance of the reinforcing material after the main adhesion was observed, and the degree to which the adhesive composition leaked (laterally stretched) from the interface between the reinforcing material and the electrolyte membrane was measured. The degree of leakage was evaluated by arbitrarily measuring the length (leakage length) of the adhesive composition protruding from the reinforcing material and the electrolyte membrane, and averaging the values.
- catalyst layer-electrolyte membrane laminate (2) with reinforcing material ⁇ Preparation of electrolyte membrane with reinforcing material>
- the same reinforcing material used in the catalyst layer-electrolyte membrane laminate (1) with the reinforcing material is laminated on both surfaces of the electrolyte membrane (Nafion (registered trademark, manufactured by DuPont), thickness 25 ⁇ m, 100 mm ⁇ 100 mm). And after making it press-fit with a finger
- ⁇ Evaluation item 2 Evaluation of workability when temporarily fixed>
- BB The initial adhesive force during temporary fixing is too strong. The position cannot be corrected after bonding, and the electrolyte membrane will be broken if it is forcibly removed.
- B Initial adhesive strength at the time of temporary fixing is strong. Although the position can be slightly corrected after bonding, the electrolyte membrane cannot be stretched to remove wrinkles.
- A The initial adhesive force at the time of temporary fixing is appropriate.
- the position can be corrected after bonding, and the electrolyte membrane can be stretched to remove wrinkles from the electrolyte membrane.
- C Initial adhesive force at the time of temporary fixing is weak, and temporary fixing becomes insufficient only by pressure bonding. Moreover, it is difficult to adjust the position of the reinforcing material and the catalyst layer during thermocompression bonding. CC: The initial adhesive force at the time of temporary fixing is very weak and cannot be temporarily fixed by pressure bonding with a finger.
- ⁇ Evaluation item 3 degree of leakage of adhesive composition> Observe the appearance of the catalyst layer-electrolyte membrane laminate (2) with the reinforcing material obtained above and measure the extent to which the adhesive composition leaks (laterally stretches) from the interface between the reinforcing material and the electrolyte membrane. did. The degree of leakage was evaluated by measuring 10 lengths (leakage length) where the adhesive composition protruded from the reinforcing material and the electrolyte membrane, and averaging the values.
- Test Example 2 Evaluation of T-type peel strength for a fluorine-based polymer electrolyte membrane, except for using a plastic base material (Teonex Q51 (registered trademark, manufactured by Teijin DuPont Films Ltd.) (thick 25 ⁇ m, 15 mm ⁇ 50 mm strip))
- a plastic base material Teonex Q51 (registered trademark, manufactured by Teijin DuPont Films Ltd.) (thick 25 ⁇ m, 15 mm ⁇ 50 mm strip)
- an adhesive layer (thickness 20 ⁇ m) made of the adhesive composition shown in Examples 1 to 5 in Table 1 and Comparative Examples 1 and 2 in Table 2 was laminated. Reinforcing material was prepared.
- the adhesive layer side of the reinforcing material obtained above and the electrolyte membrane (Nafion (registered trademark, manufactured by DuPont)) (25 mm thick, 15 mm ⁇ 50 mm strip shape) are brought into contact with each other and pressed with fingers. Temporary fixing was performed, and the T-type peel strength (before curing) was measured, and then the temporarily bonded reinforcing material and the electrolyte membrane were thermocompression bonded at 100 ° C. by applying a pressure of 0.5 MPa. It heat-processed at 6 degreeC for 6 hours, and measured the T-type peeling strength (after hardening) after thermocompression bonding.
- the T-type peel strength (before curing) was measured using an Autograph AG-IS (manufactured by Shimadzu Corporation) at a peel rate of 50 mm / min.
- Table 3 shows the obtained results.
- Test Example 3 Ease of temporary fixing to a hydrocarbon-based polymer electrolyte membrane and evaluation of the presence or absence of leakage of the adhesive composition 1.
- Preparation and Evaluation of Reinforcing Catalyst Layer-Electrolyte Membrane Laminate (1) ⁇ Preparation of Reinforcing Material> Coating solutions of the adhesive compositions of Examples 11 to 14 and Comparative 3 to 4 shown in Table 4 were prepared, and a plastic substrate (Teonex Q51 (registered trademark, manufactured by Teijin DuPont Films)) (thickness 25 ⁇ m, 100 mm)
- a reinforcing material in which a pressure-sensitive adhesive layer having a thickness of 20 ⁇ m was laminated was prepared by coating and drying the substrate by a blade coating method (having a 51 mm ⁇ 51 mm square opening at the center of a ⁇ 100 mm square).
- a catalyst layer 3 of 50 mm ⁇ 50 mm and a layer thickness of 20 ⁇ m was formed on both surfaces of a hydrocarbon polymer electrolyte membrane (thickness 25 ⁇ m, 100 mm ⁇ 100 mm) by a transfer method.
- platinum catalyst-supported carbon platinum supported amount: 45.7 wt%, manufactured by Tanaka Kikinzoku Co., Ltd., TEC10E50E
- 1-butanol 10 g 2-butanol 10 g
- fluororesin (5 wt% Nafion Binder, manufactured by DuPont) 20 g and 6 g of water
- a catalyst-forming paste prepared by stirring and mixing them in a disperser was prepared by using a polyester film (manufactured by Toyobo Co., Ltd.) so that the platinum weight after drying the catalyst layer was 0.4 mg / cm 2.
- E5100, 25 ⁇ m to prepare a catalyst layer transfer film.
- this catalyst layer transfer film is placed on both surfaces of the electrolyte membrane so that the catalyst layer faces the electrolyte membrane side, and is hot-pressed at 150 ° C., 50 MPa for 10 minutes on both surfaces of the electrolyte membrane. A catalyst layer was formed.
- catalyst layer-electrolyte membrane laminate (2) with reinforcing material ⁇ Preparation of electrolyte membrane with reinforcing material>
- the same reinforcing materials as those used in the catalyst layer-electrolyte membrane laminate (1) with the reinforcing material are laminated on both sides of a hydrocarbon polymer electrolyte membrane (thickness 25 ⁇ m, 100 mm ⁇ 100 mm) and pressure-bonded with fingers. After temporary fixing, heat treatment (main adhesion) was performed at 100 ° C. for 6 hours to prepare an electrolyte membrane with a reinforcing material.
- Results Table 4 shows the results obtained. As can be seen from Table 4, when a hydrocarbon polymer electrolyte membrane is used, as in the case of using a fluorine polymer electrolyte membrane, a viscosity containing a curing agent other than epoxy resin, aliphatic polyamide, and polythiol is used. When the adhesive composition (Comparative Example 3) was used, the initial adhesive force at the time of temporary fixing was weak, and temporary fixing was insufficient only by pressure bonding. Further, even when an adhesive composition containing an epoxy resin and polythiol and containing no aliphatic polyamide was used (Comparative Example 4), sufficient temporary fixing could not be performed.
- Test Example 4 Evaluation of T-type peel strength for hydrocarbon-based polymer electrolyte membrane Use of a plastic substrate (Teonex Q51 (registered trademark, manufactured by Teijin DuPont Films) (thick 25 ⁇ m, 15 mm ⁇ 50 mm strip)) Except for the above, in the same manner as in Test Example 1 above, the reinforcing layer in which the adhesive layers (thickness 20 ⁇ m) composed of the adhesive compositions shown in Examples 11 to 14 and Comparative Examples 3 to 4 in Table 4 were laminated A material was prepared.
- Teonex Q51 registered trademark, manufactured by Teijin DuPont Films
- Table 5 shows the obtained results. Also from this result, the adhesive compositions shown in Examples 11 to 14 have an appropriate initial adhesive force at the time of temporary fixing to the hydrocarbon polymer electrolyte membrane, and after this adhesion (after thermocompression bonding) Was confirmed to exhibit high adhesive strength.
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Abstract
Description
項1. 基材上に粘接着層が積層された補強材であって、粘接着層が、脂肪族ポリアミドと、エポキシ樹脂と、ポリチオールとを含有していることを特徴とする、補強材。
項2. 前記ポリチオールが常温で固体状である、項1に記載の補強材。
項3. 前記粘接着層が、更にイオン性液体を含有する、項1に記載の補強材。
項4. 前記粘接着層におけるイオン性液体の含有量が、0.01~10質量%である、項3に記載の補強材。
項5. 電解質膜の外周縁部を除いた両面に触媒層が形成された触媒層-電解質膜積層体と、
項1~4のいずれかに記載の補強材とを備え、
前記補強材が開口部を有する枠状であり、
前記触媒層-電解質膜積層体の少なくとも一方面の外周縁部上に、前記補強材がその粘接着層を介して接着されている、
ことを特徴とする、補強材付き触媒層-電解質膜積層体。
項6. 下記工程を含む、補強材付き触媒層-電解質膜積層体の製造方法:
(i)開口部を有する枠状の項1~4のいずれかに記載の補強材を、電解質膜の外周縁部に当該補強材の粘接着層を介して接着させて、補強材付き電解質膜を得る工程、及び
(ii)補強材付き電解質膜において前記開口部から露出している電解質膜に触媒層を積層させて、補強材付き触媒層-電解質膜積層体を得る工程。
項7. 電解質膜の両面に触媒層及びガス拡散層が順次積層された膜-電極接合体と、
項1~4のいずれかに記載の補強材とを備え、
前記補強材が開口部を有する枠状であり、
前記膜-電極接合体の少なくとも一方面の外周縁部上に、前記補強材がその粘接着層を介して接着されている、
ことを特徴とする、補強材付き膜-電極接合体。
項8. 下記工程を含む、補強材付き膜-電極接合体の製造方法:
(i)開口部を有する枠状の項1~4のいずれかに記載の補強材を、電解質膜の外周縁部に当該補強材の粘接着層を介して接着させて、補強材付き電解質膜を得る工程、及び
(ii)補強材付き電解質膜において前記開口部から露出している電解質膜に、触媒層及びガス拡散層を順次積層、又は触媒層及びガス拡散層からなる2層構造体を積層させて、補強材付き膜-電極接合体を得る工程。
項9. 項7に記載の補強材付き膜-電極接合体を含む、固体高分子形燃料電池。
項10. エポキシ樹脂と、脂肪族ポリアミドと、ポリチオールとを含有することを特徴とする、粘接着組成物。
項11. 前記ポリチオールが常温で固体状である、項10に記載の粘接着組成物。
項12. 更に、イオン性液体を含有する、項10に記載の粘接着組成物。
項13. イオン性液体の含有量が、0.01~10質量%である、項12に記載の粘接着組成物。
項14. 固体高分子形燃料電池に用いられる電解質膜の接着に使用される、項10に記載の粘接着組成物。
項15. エポキシ樹脂と、脂肪族ポリアミドと、ポリチオールとを含有する粘接着組成物の、固体高分子形燃料電池に用いられる電解質膜用の接着剤の製造のための使用。
項16. 項10~14のいずれかに記載の粘接着組成物からなる粘接着層が、剥離可能な保護フィルムに形成されている粘接着シート。
本発明の補強材は、図1に示すように、基材1上に粘接着層2が積層された構造を有している。本発明の補強材において、粘接着層が、脂肪族ポリアミドと、エポキシ樹脂と、ポリチオールとを含有していることを特徴とする。以下、本発明の補強材を構成する各要素について説明する。
本発明の補強材に使用される基材は、被着体を補強する目的で、硬化した粘接着層を介して被着体に接着される基材である。本発明の補強材に使用される基材としては、プラスチック基材、金属基材、これらの複合基材等の別を問わず、当該補強材の用途に応じて適宜設定されるが、当該補強材を触媒層-電解質膜積層体又は膜-電極接合体の補強材として使用する場合には、ガスバリア性を備えているものが好ましい。水蒸気、水、燃料ガス及び酸化剤ガスに対するバリア性を有する基材として、具体的には、ポリエステル、ポリアミド、ポリイミド、ポリメチルテンペン、ポリフェニレンオキサイド、ポリサルホン、ポリエーテルエーテルケトン、ポリフェニレンサルファイド、フッ素樹脂等が挙げられる。また、ポリエステルとしては、例えば、ポリエチレンテレフタレート、ポリエチレンナフタレート、ポリブチレンテレフタレート、ポリブチレンナフタレート等のプラスチック基材が挙げられる。また、アルミ、銅、亜鉛等の金属基材;アルミ、銅、亜鉛等の金属をプラスチック基材上に積層した金属積層プラスチック基材;アルミナ、シリカ、チタニア等の酸化物をプレスチック基材上に積層した酸化物積層プラスチック基材等も使用できる。これらの基材の中で、ポリエステル、とりわけポリエチレンナフタレートは、ガスバリア性、耐熱性、熱寸法安定性、製造コストの低減の観点から好ましい。
本発明の補強材において、基材上に、エポキシ樹脂と、脂肪族ポリアミドと、ポリチオールとを含有する粘接着層が積層されている。これらの粘接着層の構成成分が一体不可分となって、初期接着力が適度になり、仮止めが容易となる。また、かかる構成の粘接着層を使用することによって、本接着(熱処理又は熱圧処理)後に被着体に対して高い接着力を示し、高温条件や酸性条件等の燃料電池の反応雰囲気下でも接着力を安定に保持することが可能になる。
本発明の補強材は、素材を問わず、電解質膜、触媒層、ガス拡散層、ガスケット、シール材等の様々な被着体の強度を補強する目的で使用される。とりわけ、本発明の補強材は、触媒層-電解質膜積層体又は膜-電極接合体の補強材として使用することが好適である。
本発明の補強材付き触媒層-電解質膜積層体は、電解質膜の両面に触媒層が形成された触媒層-電解質膜積層体と、上記補強材とを備え、当該触媒層-電解質膜積層体の少なくとも一方面の外周縁部上に、当該補強材がその粘接着層を介して接着していることを特徴とする。
電解質膜は、プロトン伝導性を備えている限り、その組成については制限されず、固体高分子形燃料電池で使用可能なものであればよい。
触媒層は、実際に電池反応が進行する層である。具体的には、アノード触媒層では水素の酸化反応が進行し、カソード触媒層では酸素の還元反応が進行する。触媒層は、触媒成分を含み、必要に応じて、更に触媒成分を担持する導電性の触媒担体、及び高分子電解質バインダーを含むことが望ましい。
上記電解質膜の外周縁部を除いた両面に触媒層が所望の形状で積層され、触媒層-電解質膜積層体が形成される。電解質膜上に触媒層を積層させる方法は、特に制限されず、従来公知の方法を用いることができる。例えば、静電スクリーン法等の乾式塗布法やスプレーコート法により電解質膜上に触媒層を塗工し、触媒層-電解質膜積層体を形成する方法;所望形状の触媒転写フィルムを電解質膜上に配置して転写法によって触媒層-電解質膜積層体を形成する方法等が挙げられる。
本発明の補強材付き触媒層-電解質膜積層体の製造方法については、特に制限されず、例えば、触媒層-電解質膜積層体を形成した後に、触媒層-電解質膜積層体の外周縁部上に上記補強材を接着させてもよく、電解質膜上に上記補強材を接着させた後に、補強材付き電解質膜に、触媒層を積層させてもよい。
(i)開口部を有する枠状の上記補強材を、電解質膜の外周縁部に当該補強材の粘接着層を介して接着させて、補強材付き電解質膜を得る工程、及び
(ii)補強材付き電解質膜において開口部から露出している電解質膜に触媒層を積層させて、補強材付き触媒層-電解質膜積層体を得る工程。
本発明の補強材付き膜-電極接合体は、電解質膜の両面に触媒層及びガス拡散層が順次積層された膜-電極接合体と、上記補強材とを備え、当該膜-電極接合体の少なくとも一方面の外周縁部上に、当該補強材がその粘接着層を介して接着していることを特徴とする。
ガス拡散層は、アノード(燃料極)、カソード(空気極)を構成する各種の導電性多孔質基材を使用でき、燃料である燃料ガス及び酸化剤ガスを効率よく触媒層に供給するため、多孔質の導電性基材を使用することが望ましい。多孔質の導電性基材としては、例えば、カーボンペーパーやカーボンクロス等が挙げられる。
膜-電極接合体を形成する方法は、特に制限されず、従来公知の方法を用いることができる。例えば、触媒層-電解質膜積層体の触媒層上にガス拡散層を配置して熱圧着による接合させることにより膜-電極接合体を形成する方法;触媒層及びガス拡散層の2層構造体転写フィルムを電解質膜上に配置して転写法によって膜-電極接合体を形成する方法等が挙げられる。
本発明の補強材付き膜-電極接合体の製造方法については、特に制限されず、例えば、膜-電極接合体を形成した後に、膜-電極接合体の外周縁部上(電解質膜上)に上記補強材を接着させてもよく、電解質膜上に上記補強材を接着させた後に、補強材付き電解質膜に対して触媒層とガス拡散層を順次積層してもよい。
(i)開口部を有する枠状の上記補強材(粘接着層に常温で固形状のポリチオールを含有)を、電解質膜の外周縁部に当該補強材の粘接着層を介して接着させて、補強材付き電解質膜を得る工程、及び
(ii)補強材付き電解質膜において開口部から露出している電解質膜に、触媒層及びガス拡散層を順次積層、又は触媒層及びガス拡散層からなる2層構造体を積層させて、補強材付き膜-電極接合体を得る工程。
本発明の固体高分子形燃料電池は、上記補強材付き膜-電極接合体を含むことを特徴とする。
本発明の粘接着組成物は、エポキシ樹脂と、脂肪族ポリアミドと、ポリチオールとを含有することを特徴とする。
また、金属空気電池の種類としては、例えばリチウム空気電池、ナトリウム空気電池、カリウム空気電池、マグネシウム空気電池、カルシウム空気電池、亜鉛空気電池、アルミニウム空気電池及び鉄空気電池等を挙げることができる。また、金属空気電池は一次電池であってもよく、二次電池であってもよい。
本発明の粘接着組成物は、熱処理又は熱圧処理により被着体を接着させることができる。本発明の粘接着組成物を用いて被着体を接着させる条件等についても、上記「1.補強材」の[粘接着層]の欄の記載と同様である。
1.補強材付き触媒層-電解質膜積層体(1)の作成及び評価
<補強材の作製>
表1及び2に示す実施例1~10及び比較例1~2の粘接着組成物の塗工液を調製し、プラスチック基材(テオネックスQ51(登録商標、帝人デュポンフィルム社製)(厚さ25μm、100mm×100mmの正方形の中心部に51mm×51mmの正方形の開口部を有する)上にブレードコート法で塗工、乾燥することにより、厚さ20μmの粘着層が積層された補強材を作製した。
電解質膜(Nafion(登録商標、デュポン社製)、厚さ25μm、100mm×100mm)の両面に、50mm×50mm、層厚20μmの触媒層3を転写法により形成した。具体的には、白金触媒担持カーボン(白金担持量:45.7wt%、田中貴金属社製、TEC10E50E)2gに、1-ブタノール10g、2-ブタノール10g、フッ素樹脂(5wt%ナフィオンバインダー、デュポン社製)20g及び水6gを加え、これらを分散機にて攪拌混合することにより調製した触媒形成用ペーストを、触媒層乾燥後の白金重量が0.4mg/cm2となるようにポリエステルフィルム(東洋紡製、E5100、25μm)上に塗工して触媒層転写フィルムを作製した。そして、この触媒層転写フィルムを、触媒層が電解質膜側を向くように中心を合わせて電解質膜の両面に配置し、150℃、5.0MPa、5分の条件で熱プレスして電解質膜の両面に触媒層を形成した。
上記で得られた触媒層-電解質膜積層体の電解質膜の外周部に上記補強材の粘接着層を積層し、指で圧着させて仮止めを行い、100℃、0.5MPa、1分の圧力を加えた後、100℃、6時間加熱熱処理(本接着)させ、補強材付き触媒層-電解質膜積層体(1)を作製した。
本接着後の補強材の外観を観察し、粘接着組成物が、補強材と電解質膜の界面から漏出(横伸び)している程度を測定した。漏出の程度については、補強材と電解質膜から粘接着組成物がはみ出した長さ(漏出長さ)を任意に10箇所測定し、その値を平均することにより評価した。
<補強材付き電解質膜の作製>
上記補強材付き触媒層-電解質膜積層体(1)で使用したものと同じ各補強材を、電解質膜(Nafion(登録商標、デュポン社製)、厚さ25μm、100mm×100mm)の両面に積層し、指で圧着させて仮止めを行った後、100℃、6時間加熱熱処理(本接着)させ、補強材付き電解質膜を作製した。
上記補強材付き電解質膜の作製時に、補強材と電解質膜を仮止めした際の作業性について、下記判定基準に従って評価した。
<仮止めをした際の作業性>
BB:仮止めの際の初期接着力が強すぎる。貼り合せ後に位置修正ができず、無理に剥がすと電解質膜が破れる。
B :仮止めの際の初期接着力が強い。貼り合せ後に若干の位置修正は可能であるが、電解質膜を伸ばしてしわを除去することができない。
A :仮止めの際の初期接着力が適度である。貼り合せ後に位置修正が可能であり、しかも電解質膜を伸ばして電解質膜のしわを除去するもできる。
C :仮止めの際の初期接着力が弱く、圧着のみでは仮止めが不十分になる。また、熱圧着時に補強材と触媒層の位置調整が困難である。
CC:仮止めの際の初期接着力が非常に弱く、指での圧着で仮止めできない。
補強材付き電解質膜における電解質膜の両面に、上記補強材付き触媒層-電解質膜積層体(1)の作製の際に使用したものと同じ触媒転写フィルムを積層し、150℃、5MPa、5分の条件で熱圧処理を施し、補強材付き触媒層-電解質膜積層体(2)を作製した。
上記で得られた補強材付き触媒層-電解質膜積層体(2)の外観を観察し、粘接着組成物が、補強材と電解質膜の界面から漏出(横伸び)している程度を測定した。漏出の程度については、補強材と電解質膜から粘接着組成物がはみ出した長さ(漏出長さ)を10箇所測定し、その値を平均することにより評価した。
得られた結果を表1及び2に併せて示す。表2に示すように、エポキシ樹脂、脂肪族ポリアミド、及びポリチオール以外の硬化剤を含む粘接着組成物を使用した場合(比較例1)では、仮止めの際の初期接着力が強すぎ、貼り合せ後の位置修正ができない等の作業性が悪く、しかも触媒層を積層させる熱圧着によって粘接着組成物が補強材と電解質膜の界面から漏出していた。また、エポキシ樹脂及びポリチオールを含み、且つ脂肪族ポリアミドを含まない粘接着組成物を使用した場合(比較例2)では、初期接着力が弱く、補強材の位置調整が困難であった。これに対して、表1に示すように、エポキシ樹脂、脂肪族ポリアミド、及びポリチオールを含む粘接着組成物を使用した場合(実施例1-10)では、いずれも、仮止めの際の初期接着力が適度であり、貼り合せ後に位置修正が可能で、電解質膜を伸ばして電解質膜のしわを除去するもできた。更に、ポリチオールとして常温で固形状のものを使用した場合(実施例1-5及び7-10)には、触媒層を積層させる熱圧着処理に晒されても、粘接着組成物が補強材と電解質膜の界面から漏出することなく、接着層を安定に維持できていた。
プラスチック基材(テオネックスQ51(登録商標、帝人デュポンフィルム社製)(厚さ25μm、15mm×50mmの短冊状)を使用すること以外は、上記試験例1と同様の方法で、表1の実施例1~5及び表2の比較例1~2に示す粘接着組成物からなる粘接着層(厚さ20μm)が積層された補強材を作製した。
1.補強材付き触媒層-電解質膜積層体(1)の作成及び評価
<補強材の作製>
表4に示す実施例11~14及び比較3~4の粘接着組成物の塗工液を調製し、プラスチック基材(テオネックスQ51(登録商標、帝人デュポンフィルム社製)(厚さ25μm、100mm×100mmの正方形の中心部に51mm×51mmの正方形の開口部を有する)上にブレードコート法で塗工、乾燥することにより、厚さ20μmの粘着層が積層された補強材を作製した。
炭化水素系高分子電解質膜(厚さ25μm、100mm×100mm)の両面に、50mm×50mm、層厚20μmの触媒層3を転写法により形成した。具体的には、白金触媒担持カーボン(白金担持量:45.7wt%、田中貴金属社製、TEC10E50E)2gに、1-ブタノール10g、2-ブタノール10g、フッ素樹脂(5wt%ナフィオンバインダー、デュポン社製)20g及び水6gを加え、これらを分散機にて攪拌混合することにより調製した触媒形成用ペーストを、触媒層乾燥後の白金重量が0.4mg/cm2となるようにポリエステルフィルム(東洋紡製、E5100、25μm)上に塗工して触媒層転写フィルムを作製した。そして、この触媒層転写フィルムを、触媒層が電解質膜側を向くように中心を合わせて電解質膜の両面に配置し、150℃、50MPa、10分の条件で熱プレスして電解質膜の両面に触媒層を形成した。
上記で得られた補強材と触媒層-電解質膜積層体を用いて、上記試験例1と同条件で補強材付き触媒層-電解質膜積層体(1)を作製した。
本接着後の粘接着組成物の漏出の程度を、上記試験例1と同様の方法で評価した。
<補強材付き電解質膜の作製>
上記補強材付き触媒層-電解質膜積層体(1)で使用したものと同じ各補強材を、炭化水素系高分子電解質膜(厚さ25μm、100mm×100mm)の両面に積層し、指で圧着させて仮止めを行った後、100℃、6時間加熱熱処理(本接着)させ、補強材付き電解質膜を作製した。
上記補強材付き電解質膜の作製時に、補強材と電解質膜を仮止めした際の作業性について、上記試験例1と同様の方法で評価した。
上記で得られた補強材付き電解質膜における電解質膜の両面に、上記補強材付き触媒層-電解質膜積層体(1)の作製の際に使用したものと同じ触媒転写フィルムを積層し、150℃、50MPa、10分の条件で熱圧処理を施し、補強材付き触媒層-電解質膜積層体(2)を作製した。
上記で得られた補強材付き触媒層-電解質膜積層体(2)において、粘接着組成物が、補強材と電解質膜の界面から漏出(横伸び)している程度を、上記試験例1と同様の方法で評価した。
得られた結果を表4に示す。表4から分かるように、フッ素系高分子電解質膜を使用した場合と同様に、炭化水素系高分子電解質膜を使用した場合において、エポキシ樹脂、脂肪族ポリアミド、及びポリチオール以外の硬化剤を含む粘接着組成物(比較例3)を使用すると、仮止めの際の初期接着力が弱く、圧着のみでは仮止めが不十分であった。また、エポキシ樹脂及びポリチオールを含み、且つ脂肪族ポリアミドを含まない粘接着組成物を使用した場合(比較例4)でも、十分な仮止めができなかった。これに対して、エポキシ樹脂、脂肪族ポリアミド、ポリチオール、及びイオン性液体を含む粘接着組成物を使用した場合(実施例11~14)では、いずれも、仮止めの際の初期接着力が適度であり、貼り合せ後に位置修正が可能で、電解質膜を伸ばして電解質膜のしわを除去するもできた。また、実施例11~14では、触媒層を積層させる熱圧着処理に晒されても、粘接着組成物が補強材と電解質膜の界面から漏出することなく、接着層を安定に維持できていた。
プラスチック基材(テオネックスQ51(登録商標、帝人デュポンフィルム社製)(厚さ25μm、15mm×50mmの短冊状)を使用すること以外は、上記試験例1と同様の方法で、表4の実施例11~14及び比較例3~4に示す粘接着組成物からなる粘接着層(厚さ20μm)が積層された補強材を作製した。
2 粘接着層
3 補強材
4 開口部
5 電解質膜
6 触媒層
7 補強材付き触媒層-電解質膜積層体
8 ガス拡散層
9 補強材付き膜-電極接合体
Claims (15)
- 基材上に粘接着層が積層された補強材であって、粘接着層が、脂肪族ポリアミドと、エポキシ樹脂と、ポリチオールとを含有していることを特徴とする、補強材。
- 前記ポリチオールが常温で固体状である、請求項1に記載の補強材。
- 前記粘接着層が、更にイオン性液体を含有する、請求項1に記載の補強材。
- 前記粘接着層におけるイオン性液体の含有量が、0.01~10質量%である、請求項3に記載の補強材。
- 電解質膜の外周縁部を除いた両面に触媒層が形成された触媒層-電解質膜積層体と、
請求項1~4のいずれかに記載の補強材とを備え、
前記補強材が開口部を有する枠状であり、
前記触媒層-電解質膜積層体の少なくとも一方面の外周縁部上に、前記補強材がその粘接着層を介して接着されている、
ことを特徴とする、補強材付き触媒層-電解質膜積層体。 - 下記工程を含む、補強材付き触媒層-電解質膜積層体の製造方法:
(i)開口部を有する枠状の請求項1~4のいずれかに記載の補強材を、電解質膜の外周縁部に当該補強材の粘接着層を介して接着させて、補強材付き電解質膜を得る工程、及び
(ii)補強材付き電解質膜において前記開口部から露出している電解質膜に触媒層を積層させて、補強材付き触媒層-電解質膜積層体を得る工程。 - 電解質膜の両面に触媒層及びガス拡散層が順次積層された膜-電極接合体と、
請求項1~4のいずれかに記載の補強材とを備え、
前記補強材が開口部を有する枠状であり、
前記膜-電極接合体の少なくとも一方面の外周縁部上に、前記補強材がその粘接着層を介して接着されている、
ことを特徴とする、補強材付き膜-電極接合体。 - 下記工程を含む、補強材付き膜-電極接合体の製造方法:
(i)開口部を有する枠状の請求項1~4のいずれかに記載の補強材を、電解質膜の外周縁部に当該補強材の粘接着層を介して接着させて、補強材付き電解質膜を得る工程、及び
(ii)補強材付き電解質膜において前記開口部から露出している電解質膜に、触媒層及びガス拡散層を順次積層、又は触媒層及びガス拡散層からなる2層構造体を積層させて、補強材付き膜-電極接合体を得る工程。 - 請求項7に記載の補強材付き膜-電極接合体を含む、固体高分子形燃料電池。
- エポキシ樹脂と、脂肪族ポリアミドと、ポリチオールとを含有することを特徴とする、粘接着組成物。
- 前記ポリチオールが常温で固体状である、請求項10に記載の粘接着組成物。
- 更に、イオン性液体を含有する、請求項10に記載の粘接着組成物。
- イオン性液体の含有量が、0.01~10質量%である、請求項12に記載の粘接着組成物。
- 固体高分子形燃料電池に用いられる電解質膜の接着に使用される、請求項10に記載の粘接着組成物。
- 請求項10~14のいずれかに記載の粘接着組成物からなる粘接着層が、剥離可能な保護フィルムに形成されている粘接着シート。
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CN105074987A (zh) * | 2013-01-18 | 2015-11-18 | 戴姆勒股份公司 | 包括粘接到膜电极组件和流场板的框架薄片的燃料电池组件 |
JP2016503230A (ja) * | 2013-01-18 | 2016-02-01 | ダイムラー・アクチェンゲゼルシャフトDaimler AG | 燃料電池アセンブリおよびその作製方法 |
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Also Published As
Publication number | Publication date |
---|---|
JP5880546B2 (ja) | 2016-03-09 |
JPWO2012141167A1 (ja) | 2014-07-28 |
CN103582562A (zh) | 2014-02-12 |
EP2698250A4 (en) | 2014-12-10 |
CN103582562B (zh) | 2015-10-14 |
EP2698250A1 (en) | 2014-02-19 |
US20140127608A1 (en) | 2014-05-08 |
US9437881B2 (en) | 2016-09-06 |
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