WO2012120901A1 - 樹脂、光学材料、及び光学デバイス - Google Patents
樹脂、光学材料、及び光学デバイス Download PDFInfo
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- WO2012120901A1 WO2012120901A1 PCT/JP2012/001654 JP2012001654W WO2012120901A1 WO 2012120901 A1 WO2012120901 A1 WO 2012120901A1 JP 2012001654 W JP2012001654 W JP 2012001654W WO 2012120901 A1 WO2012120901 A1 WO 2012120901A1
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- 0 *C=**C(COc1ccc(C2(c3ccccc3-c3c2cccc3)c(cc2)ccc2OCC(**=C)=O)cc1)=O Chemical compound *C=**C(COc1ccc(C2(c3ccccc3-c3c2cccc3)c(cc2)ccc2OCC(**=C)=O)cc1)=O 0.000 description 2
- WLAQIARRXNBKFS-UHFFFAOYSA-N CC(C)(CC(CC1(C)C)(c2c3)c4c1ccc(OCC(OC)=O)c4)c2ccc3OCC(OC)=O Chemical compound CC(C)(CC(CC1(C)C)(c2c3)c4c1ccc(OCC(OC)=O)c4)c2ccc3OCC(OC)=O WLAQIARRXNBKFS-UHFFFAOYSA-N 0.000 description 1
- PMIOLCHCQHOYJW-UHFFFAOYSA-N CC(C)(CC12c3cc(OCC(NN)=O)ccc3C(C)(C)C1)c(cc1)c2cc1OCC(NN)=O Chemical compound CC(C)(CC12c3cc(OCC(NN)=O)ccc3C(C)(C)C1)c(cc1)c2cc1OCC(NN)=O PMIOLCHCQHOYJW-UHFFFAOYSA-N 0.000 description 1
- GGEFFJNWCDCHIO-UHFFFAOYSA-N COC(COc(cc1)ccc1Oc(cc1)ccc1OCC(OC)=O)=O Chemical compound COC(COc(cc1)ccc1Oc(cc1)ccc1OCC(OC)=O)=O GGEFFJNWCDCHIO-UHFFFAOYSA-N 0.000 description 1
- YXFVVABEGXRONW-UHFFFAOYSA-N Cc1ccccc1 Chemical compound Cc1ccccc1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 1
- RPZXRJGRCUJUGG-UHFFFAOYSA-N NNC(COc(cc1)ccc1Oc(cc1)ccc1OCC(NN)=O)=O Chemical compound NNC(COc(cc1)ccc1Oc(cc1)ccc1OCC(NN)=O)=O RPZXRJGRCUJUGG-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
- C08G69/42—Polyamides containing atoms other than carbon, hydrogen, oxygen, and nitrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G12/00—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C08G12/02—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
- C08G12/04—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds
- C08G12/06—Amines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G12/00—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen
- C08G12/02—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes
- C08G12/04—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds
- C08G12/22—Condensation polymers of aldehydes or ketones with only compounds containing hydrogen attached to nitrogen of aldehydes with acyclic or carbocyclic compounds with carboxylic acid amides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G69/00—Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/02—Polyamines
- C08G73/028—Polyamidoamines
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V5/00—Refractors for light sources
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/12—Light sources with substantially two-dimensional radiating surfaces
- H05B33/22—Light sources with substantially two-dimensional radiating surfaces characterised by the chemical or physical composition or the arrangement of auxiliary dielectric or reflective layers
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C249/00—Preparation of compounds containing nitrogen atoms doubly-bound to a carbon skeleton
- C07C249/16—Preparation of compounds containing nitrogen atoms doubly-bound to a carbon skeleton of hydrazones
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C251/00—Compounds containing nitrogen atoms doubly-bound to a carbon skeleton
- C07C251/72—Hydrazones
- C07C251/86—Hydrazones having doubly-bound carbon atoms of hydrazone groups bound to carbon atoms of six-membered aromatic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L79/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen or carbon only, not provided for in groups C08L61/00 - C08L77/00
- C08L79/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08L79/06—Polyhydrazides; Polytriazoles; Polyamino-triazoles; Polyoxadiazoles
Definitions
- the present invention relates to a resin suitable as a constituent material for an optical device and the like, and an optical material and an optical device using the resin.
- a resin material having a high refractive index has a higher workability than conventional glass materials and is useful as an optical material for constituting optical devices such as optical lenses, optical fibers, and optical waveguides.
- polycarbonate, polyurethane, polyester, polyamide, and the like are widely known as resin materials having a high refractive index.
- Polycarbonate is often used as an optical material because it has good transparency and heat resistance. However, even if it is an aromatic polycarbonate, it cannot be said that the refractive index is high enough, and development of the resin for optical materials which has a higher refractive index is calculated
- the high refractive index resin material examples include a polyester block copolymer including a polyester block chain into which a fluorene skeleton is introduced (see Patent Document 1). Moreover, the polyimide obtained from the diamine compound which has a naphthalene skeleton is known (refer patent document 2). These copolymers and the like are considered to be useful as materials for forming optical devices.
- the polyester block copolymer described in Patent Document 1 is sufficiently high in both heat resistance and refractive index.
- the polyimide described in Patent Document 2 has insufficient transparency and moldability. For this reason, there exists a problem that the use etc. of the optical device obtained using this polyimide will be limited.
- an object of the present invention is to provide a resin having a high refractive index and high transparency that is useful as a material for constituting an optical device or the like.
- Another object of the present invention is to provide an optical material and an optical device having a high refractive index and high transparency.
- a resin having a specific structure containing an acylhydrazone bond has a high refractive index and a high light transmittance.
- a repeating unit having a benzene ring portion containing a (thio) ether bond and an acyl hydrazone bond having hydrogen bonding ability the resin density is increased, and a resin having a high refractive index can be obtained.
- the present invention has been completed.
- the following resin, optical material, and optical device are provided.
- X 1 is a divalent linking group containing an atom selected from the group consisting of C, H, N, O, S, Si, F, Cl, Br, and I and having a molecular weight of 80 to 8000, and 2 A group having 2 to 60 atoms in the shortest molecular chain connecting the carbonyl carbons of two acylhydrazone bonds; R 3 and R 4 each independently represent a hydrogen group, a methyl group, or a phenyl group; Z represents a group represented by any one of the following general formulas (2) to (6) or a saturated hydrocarbon group having 1 to 12 carbon atoms)
- Ring r2 represents an aromatic ring which may have a substituent, and the two rings r2 may be the same or different;
- X 2 represents a single bond, —CH 2 —, —C (CF 3 ) 2 —, —S—, —C (CH 3 ) 2 —, —O—, —SO 2 —, —S ( ⁇ O) —, —C ( ⁇ O) NH—, —C ( ⁇ O) —, a group represented by the following general formula (1-1), a group represented by the following general formula (1-2), or two rings r 2 Any of the groups that together form a spiro bond;
- L 2 represents a single bond or a divalent linking group having a molecular weight of 500 or less composed of an atom selected from the group consisting of H, O, C, N, and S, and the two L 2 are the same.
- Ring r3 and ring r4 each independently represents an aromatic ring which may have a substituent, and the two rings r4 may be the same or different;
- X 3 represents trivalent or tetravalent carbon; When X 3 is tetravalent carbon, the substituent bonded to X 3 is either a methyl group or a phenyl group;
- L 3 represents a single bond or a divalent linking group having a molecular weight of 500 or less composed of an atom selected from the group consisting of H, O, C, N, and S, and the two L 3 are the same. Or it may be different)
- An optical material comprising the resin according to any one of [1] to [14] above and at least one additive selected from the group consisting of inorganic particles, metal particles, and ionic compounds.
- An optical device comprising the resin according to any one of [1] to [14].
- An optical device comprising: a light emitting element; and a light flux controlling member including the resin according to any one of [1] to [14] formed in a shape capable of controlling a light flux emitted from the light emitting element.
- An organic EL device comprising an organic EL element, a transparent electrode layer, and a resin layer containing the resin according to any one of [1] to [14] in this order.
- the resin of the present invention has a high refractive index and high transparency. Therefore, the resin of the present invention is particularly useful as an optical material and can provide an excellent optical device.
- FIG. 1A and 1B are images obtained by observing the fine structure produced in the film in Example 26 with a scanning electron microscope (SEM).
- FIG. 1B is a partially enlarged image of FIG. 2A and 2B are images obtained by observing the fine structure produced in the film in Example 27 with a scanning electron microscope (SEM).
- FIG. 2B is a partially enlarged image of FIG. It is a graph which shows the total light transmittance of the film (Before ITO film lamination
- Resin The resin of the present invention contains an acyl hydrazone bond (—C ( ⁇ O) —NH—N ⁇ CH—). If an acyl hydrazone bond having a hydrogen bonding ability is present in the repeating unit, it is considered that the acyl hydrazone bond is likely to interact with each other by the hydrogen bond. Further, it is considered that the acyl hydrazone bonds are closer to each other by hydrogen bonds, whereby the density of the resin is increased and the refractive index is increased.
- the acyl hydrazone bond equivalent of the resin of the present invention is preferably 100 to 4000, more preferably 120 to 2000, and particularly preferably 130 to 500.
- the acyl hydrazone bond equivalent is larger than 100, the transparency of the resin tends to be improved.
- the acyl hydrazone bond equivalent is less than 4000, the refractive index of the resin tends to be improved.
- the acyl hydrazone bond equivalent is a value obtained by dividing the average molecular weight (Mn) of the resin by the average number of acyl hydrazone bonds contained in the resin.
- the average number of acylhydrazone bonds contained in the resin can be calculated by, for example, NMR or titration.
- the number average molecular weight (Mn) of the resin of the present invention is 500 to 500,000, preferably 5000 to 200,000, and more preferably 25,000 to 100,000.
- the resin of the present invention exhibits good moldability. If the number average molecular weight (Mn) is too small, the number average molecular weight (Mn) becomes brittle and tends to be difficult to maintain in a predetermined shape. On the other hand, if the number average molecular weight (Mn) is too large, the melt viscosity of the resin increases and the molding processability tends to decrease.
- the number average molecular weight (Mn) of the resin is usually measured by gel permeation chromatography (GPC) and calculated as a value in terms of polystyrene. Specifically, it may be a value obtained by measuring the number average molecular weight (Mn) of the resin by gel permeation chromatography (GPC).
- GPC gel permeation chromatography
- the column name is “Shodex” series manufactured by Showa Denko KK, and the analysis conditions are set as follows to calculate the polystyrene-equivalent number average molecular weight (Mn).
- Measurement flow rate 0.6ml / min
- the ratio of the total number of aldehyde groups and acyl hydrazine groups contained in the resin to the number of terminal groups contained in the resin of the present invention is preferably less than 1, more preferably less than 0.3, still more preferably Is less than 0.1. That is, it is preferable that the number of aldehyde groups and acylhydrazine groups present in the resin is small.
- end group refers to a group located at the end of the main chain of the resin, and the type of functional group is not limited.
- the main chain may be a molecular chain mainly composed of a repeating unit structure containing an acyl hydrazine bond. Thus, usually a linear resin has two end groups per molecule.
- a resin having a branched structure it may have two or more end groups per resin molecule.
- one molecule of resin is synthesized by crosslinking two molecular chains mainly composed of a repeating unit structure containing an acyl hydrazine bond at a site other than the terminal part of the molecular chain, there are four terminal parts. become.
- the terminal of the resin is an aldehyde group or Acylhydrazine group.
- the number of terminal groups contained in the resin is equal to the sum of the number of aldehyde groups and acylhydrazine groups contained in the resin, and “the number of aldehyde groups contained in the resin relative to the number of terminal groups contained in the resin And the ratio of the total number of acylhydrazine groups ”is 1.
- these aldehyde groups and acyl hydrazine groups are preferably sealed with a terminal blocking agent.
- a functional group silica
- the number of aldehyde groups and acylhydrazine groups located at the end of the resin is reduced. That is, “the ratio of the total number of aldehyde groups and acylhydrazine groups contained in the resin to the number of terminal groups contained in the resin is less than 1”.
- the number of aldehyde groups and the number of acylhydrazine groups contained in the resin can be determined by titration or NMR, respectively.
- the number of terminal groups contained in the resin is determined by determining the number average molecular weight of the resin and dividing the mass of the resin by the number average molecular weight.
- the number of end groups is twice the number of moles of the resin.
- the resin has an acyl hydrazine terminal
- at least a part of the acyl hydrazine terminal that is, a part or all of the acyl hydrazine group located at the terminal of the resin is sealed with a terminal blocking agent.
- the acylhydrazine terminal is sealed with a terminal blocking agent, the light transmittance increases.
- the acyl hydrazine terminal blocking rate is adjusted by the amount of terminal blocking agent added.
- the addition amount (molar amount) of the terminal blocking agent for sealing the acyl hydrazine terminal is preferably more than 0% to 120%, more preferably 70% with respect to the molar amount of the acyl hydrazine terminal contained in the resin. -100%, more preferably 90-100%. If the amount of the end-capping agent added is small, the acylhydrazine ends may not be sufficiently sealed. On the other hand, if the addition amount of the end-capping agent exceeds 120%, and in some cases exceeds 100%, the molecular chain constituting the resin is broken, and the aldehyde end is likely to appear, which may reduce the light transmittance. There is.
- the end capping agent that seals the acyl hydrazine terminus may be any compound that reacts with the acyl hydrazine group to form a less reactive terminus.
- Examples of the end capping agent include monoaldehydes, acid anhydrides, acid chlorides and the like.
- Monoaldehydes may be either aliphatic monoaldehydes or aromatic monoaldehydes.
- Examples of monoaldehydes that seal the acylhydrazine terminal include benzaldehyde, 4-chlorobenzaldehyde, and the like.
- Examples of acid anhydrides that seal the acylhydrazine ends include acetic anhydride and succinic anhydride.
- benzaldehyde is particularly preferable because a reactive functional group hardly remains after reacting with the aldehyde at the terminal of the resin.
- the resin has an aldehyde terminal
- a terminal blocking agent When the aldehyde terminal is sealed, coloring of the resin during heating is suppressed.
- the addition amount (molar amount) of the end-capping agent that seals the aldehyde terminal is preferably more than 0% to 120%, more preferably 70 to 100%, relative to the molar amount of the aldehyde terminal contained in the resin. %, More preferably 90 to 100%. If the amount of the end-capping agent added is small, the aldehyde end may not be sufficiently sealed. On the other hand, if the addition amount of the end-capping agent exceeds 120%, and in some cases exceeds 100%, the molecular chain constituting the resin is broken, and acyl hydrazine ends are likely to appear, which may reduce the light transmittance. .
- the end-capping agent that seals the aldehyde end may be a compound that reacts with an aldehyde group at the aldehyde end to form a less reactive end.
- the terminal blocking agent include compounds having an amino group, a hydrazine group, an acyl hydrazine group, and a hydroxyamine group.
- the aldehyde group may be acetal protected with an alcohol or acetyl protected with an acid anhydride.
- Specific examples of the end-capping agent that seals the aldehyde terminal include acetohydrazide, n-octanohydrazide, stearic acid hydrazide, etc. Among these, acetohydrazide reacts with the end of the resin and seals, This is particularly preferable because reactive functional groups hardly remain.
- the resin of the present invention preferably contains a repeating unit represented by the following general formula (1).
- the resin of the present invention may be partially three-dimensionally cross-linked resin.
- the repeating unit represented by the following general formula (1) may be three-dimensionally cross-linked.
- the number of repeating units represented by the above general formula (1) contained in the resin of the present invention is preferably 1 to 100%, more preferably the total number of repeating units constituting the resin. 50 to 100%.
- the repeating unit represented by the general formula (1) is included in the above range, the refractive index of the resin is increased and the light transmittance is also increased.
- the geometric isomerism of the acyl hydrazone bond in the repeating unit represented by the general formula (1) is not particularly limited.
- one repeating unit may contain an acyl hydrazone bond whose geometric isomerism is E isomer and an acyl hydrazone bond whose geometric isomerism is Z isomer.
- the resin of the present invention may include a repeating unit in which both of the two acyl hydrazone bonds are in the E form and a repeating unit in which both of the two acyl hydrazone bonds are in the Z form.
- R 3 and R 4 in the general formula (1) each independently represent a hydrogen group, a methyl group, or a phenyl group.
- R 3 and R 4 are preferably a functional group that interacts with an acyl hydrazone bond, and particularly preferably a hydrogen group.
- R 3 and R 4 are hydrogen groups, the density of the resin increases and the refractive index of the resin increases.
- X 1 in the general formula (1) contains an atom selected from the group consisting of C, H, N, O, S, Si, F, Cl, Br, and I, and has a molecular weight of 80 to 8000, preferably 100 to 2500. And more preferably a divalent linking group of 150 to 700.
- the number of atoms constituting the shortest molecular chain connecting the carbonyl carbons of two acyl hydrazone bonds is 2 to 60, preferably 6 to 20. Depending on the structure of the repeating unit, the number of atoms positioned between two carbonyl carbons is two or more.
- the “number of atoms constituting the shortest molecular chain” is the number of atoms when the number of atoms is counted in the smallest number. If the number of atoms connecting the carbonyl carbon increases, the resin density tends to decrease and the refractive index tends to decrease.
- X 1 in the general formula (1) is an alkylene group having 2 to 30 carbon atoms, which may have a substituent, or any of the following general formulas (A-1) to (A-3) Preferably there is.
- X 1 in the general formula (1) is an alkylene group
- the alkylene group has 2 to 30 carbon atoms, preferably 2 to 18 carbon atoms, and more preferably 4 to 10 carbon atoms.
- the substituent bonded to the alkylene group represented by X 1 can be a methyl group, an ethyl group, or a halogen group.
- the group bonded to the alkylene group is preferably a low-volume (small) group or an atom having high atomic refraction.
- an alkylene group does not have a substituent, or the substituent couple
- bonded with an alkylene group is halogen groups, such as a chloro group, a bromo group, and an iodo group.
- Ring r1 in formula (A-1) represents an aromatic ring which may have a substituent.
- the aromatic ring may be an aromatic hydrocarbon ring or an aromatic heterocycle. Examples of the aromatic ring include a benzene ring, a naphthalene ring, a furan ring and a thiophene ring. A naphthalene ring is particularly preferable.
- the substituent bonded to the ring r1 in the general formula (A-1) can be a methyl group, an ethyl group, or a halogen group.
- the group bonded to the ring r1 in the general formula (A-1) is preferably a low (small) group or an atom having high atomic refraction. Therefore, the ring r1 in the general formula (A-1) preferably has no substituent, or the substituent is a halogen group such as a chloro group, a bromo group, or an iodo group.
- L 1 in the general formula (A-1) is a divalent bond having a single bond or an atom selected from the group consisting of H, O, C, N, and S and having a molecular weight of 500 or less, preferably 100 or less.
- L 1 is specifically —S—, —O—, methylene, ethylene, propylene, butylene, oxymethylene, oxyethylene, oxypropylene, oxybutylene, thiomethylene, thioethylene, thiopropylene, thiobutylene, carbonylene, and the like. sell.
- two L 1 s may be the same or different.
- ring r2 represents an aromatic ring which may have a substituent.
- Ring r2 may be an aromatic hydrocarbon ring or an aromatic heterocycle.
- the ring r2 include a benzene ring, naphthalene ring, anthracene ring, fluorene ring, pyridine ring, furan ring, benzofuran ring, thiophene ring, benzothiophene ring, benzothiazole ring, indane ring, chroman ring, indole ring, ⁇ - There are pyrone rings.
- Ring r2 is preferably a benzene ring. In general formula (A-2), the two rings r2 may be the same or different.
- the substituent bonded to the ring r2 of the general formula (A-2) can be a methyl group, an ethyl group, or a halogen group.
- the group bonded to the ring r1 in the general formula (A-2) is preferably a low (small) group or an atom having high atomic refraction. Therefore, the ring r1 in the general formula (A-2) preferably has no substituent, or the substituent is a halogen group such as a chloro group, a bromo group, or an iodo group.
- L 2 in the general formula (A-2) is a divalent bond having a single bond or an atom selected from the group consisting of H, O, C, N, and S and having a molecular weight of 500 or less, preferably 100 or less.
- L 2 is specifically —S—, —O—, methylene, ethylene, propylene, butylene, oxymethylene, oxyethylene, oxypropylene, oxybutylene, thiomethylene, thioethylene, thiopropylene, thiobutylene, carbonylene, and the like. sell.
- two L 2 s may be the same or different.
- X 2 in the general formula (A-2) is a single bond, —CH 2 —, —C (CF 3 ) 2 —, —S—, —C (CH 3 ) 2 —, —O—, —SO 2 —, —S ( ⁇ O) —, —C ( ⁇ O) NH—, —C ( ⁇ O) —, a group represented by the following general formula (1-1), represented by the following general formula (1-2) Or a group that forms a spiro bond with two rings r2.
- R 11 and R 12 in the general formula (2-1) each independently represent a hydrogen atom, a halogen atom, an alkyl group, an alkenyl group, an alkynyl group, or an aryl group.
- Each R 11 and R 12 is preferably a hydrogen atom, a methyl group or a phenyl group.
- the four R 11 may be the same or different.
- the four R 12 may be the same or different.
- R 10 in the general formula (2-1) is the same as the substituent bonded to the ring r2 in the general formula (A-2), and each independently represents a methyl group, an ethyl group, or a halogen group.
- M11 in the general formula (2-1) independently represents an integer of 0 to 3, preferably 0 to 2, and more preferably 0.
- R 21 in the general formula (2-2) independently represents a hydrogen atom, a halogen atom, an alkyl group, an alkenyl group, an alkynyl group, or an aryl group. Each R 21 is preferably a hydrogen atom, a methyl group or a phenyl group. Further, the four R 21 may be the same or different.
- B 1 in the general formula (2-2) represents —O— or —S—. B 1 is preferably —S—.
- R 20 in the general formula (2-2) is the same as the substituent bonded to the ring r2 in the general formula (A-2), and each independently represents a methyl group, an ethyl group, or a halogen group.
- M21 in the general formula (2-2) independently represents an integer of 0 to 3, preferably 0 to 2, and more preferably 0.
- R 31 in the general formula (2-3) independently represents a hydrogen atom, a halogen atom, an alkyl group, an alkenyl group, an alkynyl group or an aryl group. Each R 31 is more preferably a hydrogen atom, a methyl group or a phenyl group. The four R 31 may be the same or different.
- B 2 in the general formula (2-3) represents —O— or —S—. B 2 is preferably —S—.
- R 30 in the general formula (2-3) is the same as the substituent bonded to the ring r2 in the general formula (A-2), and each independently represents a methyl group, an ethyl group, or a halogen group.
- M31 in the general formula (2-3) independently represents an integer of 0 to 3, preferably 0 to 2, more preferably 0.
- Ring r3 and ring r4 each independently represent an aromatic ring which may have a substituent.
- Ring r4 may be an aromatic hydrocarbon ring or an aromatic heterocycle.
- the ring r4 include benzene ring, naphthalene ring, anthracene ring, fluorene ring, cyclohexane ring, cyclopentane ring, pyridine ring, furan ring, benzofuran ring, thiophene ring, benzothiophene ring, benzothiazole ring, indane ring, chroman Ring, indole ring, ⁇ -pyrone ring and the like are included.
- Ring r4 is preferably a benzene ring.
- the two rings r4 may be the same or different.
- Ring r3 in formula (A-3) may be an aromatic hydrocarbon ring or an aromatic heterocycle.
- the aromatic ring include a benzene ring, a naphthalene ring, a furan ring and a thiophene ring.
- the substituent bonded to the ring r3 or r4 in the general formula (A-3) can be a methyl group, an ethyl group, or a halogen group.
- the group bonded to the ring r1 in the general formula (A-2) is preferably a low (small) group or an atom having high atomic refraction. Therefore, the ring r1 in the general formula (A-2) preferably has no substituent, or the substituent is a halogen group such as a chloro group, a bromo group, or an iodo group.
- X 3 in the general formula (A-3) represents trivalent or tetravalent carbon.
- the substituent bonded to X 3 can be a methyl group or a phenyl group.
- L 3 in the general formula (A-3) is a divalent divalent having a molecular weight of 500 or less, preferably 100 or less composed of a single bond or an atom selected from the group consisting of H, O, C, N and S.
- a linking group is shown.
- L 3 is specifically —S—, —O—, methylene, ethylene, propylene, butylene, oxymethylene, oxyethylene, oxypropylene, oxybutylene, thiomethylene, thioethylene, thiopropylene, thiobutylene, carbonylene, and the like. sell.
- the two L 3 s may be the same or different.
- Z in the general formula (1) represents a group represented by any one of the following general formulas (2) to (6) or a saturated hydrocarbon group having 1 to 12 carbon atoms.
- a 2 in the general formula (3) represents —CH 2 —, —O—, —S—, or —N (R) — (R represents a hydrogen atom, a methyl group, or an ethyl group).
- a 2 in the general formula (3) is preferably —CH 2 —. This is because the hue of the resin is improved. “The hue of the resin is good” means that the transparency tends to be high.
- R 5 in the general formula (4) represents a hydrogen atom, a methyl group, an ethyl group, a methoxy group, an ethoxy group, a halogen atom, a methylthio group, or an ethylthio group.
- R 5 in the general formula (4) is a hydrogen atom, is preferably a halogen atom, or a methylthio group.
- a 3 in formula (5) is preferably —O— or —S— because the refractive index of the resin is increased.
- P ” in the formula “—O—C p H 2p —O—” is preferably an integer of 2 to 18, more preferably an integer of 2 to 6.
- l represents an integer of 1 to 8, and more preferably 1 to 3.
- “—C 1 H 21 + 1 ” in the general formula (6) includes a branched hydrocarbon group such as a 2-ethylhexyl group.
- the carbon number is 1 to 12, preferably 1 to 5.
- Specific examples of the saturated hydrocarbon group include a methylene group and an ethylene group.
- the repeating unit represented by the general formula (1) is preferably a repeating unit represented by the following general formula (1 ′) or a repeating unit represented by the following general formula (1 ′′). Also in the repeating unit represented by 1 ′) and the repeating unit represented by the general formula (1 ′′), one repeating unit includes an acyl hydrazone bond in which geometric isomerism is E-form, and geometric isomerism in Z-form. And certain acyl hydrazone bonds.
- Y independently represents —O—, —CH 2 —, or —S—, and m represents an integer of 0 to 10.
- n each independently represents an integer of 0 to 4
- R 1 and R 2 each independently represent a methyl group, an ethyl group, a propyl group, a butyl group, a methoxy group, an ethoxy group, an aryl group
- Z represents a group represented by any one of the above general formulas (2) to (6), or a saturated hydrocarbon group having 1 to 12 carbon atoms, preferably 1 to 5 carbon atoms.
- X in the general formula (1 ′) is a group having a relatively small bulk, the resin density tends to increase and the refractive index tends to be improved. Therefore, X in the general formula (1 ′) is preferably —CH 2 —, —S—, or —C (CH 3 ) 2 —, more preferably —S—.
- Y independently represents —O—, —CH 2 —, or —S—.
- Y is preferably —O— or —S— because the refractive index of the resin is further increased. This is because when Y in the general formula (1 ′) is —O— or —S—, the electron density of the resin increases.
- M in the general formula (1 ′) represents an integer of 0 to 10.
- m is preferably an integer of 0 to 10, more preferably an integer of 1 to 4.
- m1 and n each independently represent an integer of 0 to 4.
- m1 and n in the general formula (1 ′) are each independently preferably an integer of 0 to 2, more preferably 0 or 1, and particularly preferably 0. .
- R 1 and R 2 in the general formula (1 ′) each independently represent a hydrogen atom, a methyl group, an ethyl group, or a halogen group.
- the group introduced onto the benzene ring in the general formula (1 ′) is preferably a low (small) group.
- R ⁇ 1 > and R ⁇ 2 > in general formula (1 ') is a hydrogen atom.
- Z in the general formula (1 ′) represents a group represented by Z in the general formula (1); that is, a group represented by any one of the general formulas (2) to (6), or In order to improve the refractive index of resin, it is preferable that it is a group represented by the general formula (2) or (3).
- Z in the general formula (1 ′) is “a hydrocarbon group having 1 to 5 carbon atoms”, it is preferable because the flexibility and moldability of the resin are improved.
- Z in the general formula (1 ′) is a group represented by the general formula (2) or (3)
- X and Y in the general formula (1 ′) are both —S—. It is preferable that the refractive index of the resin is significantly increased.
- R 3 ′ and R 4 ′ are groups represented by R 3 and R 4 in the general formula (1); that is, each independently represents a hydrogen group, a methyl group, or a phenyl group.
- R 3 ′ and R 4 ′ are preferably a functional group that interacts with an acyl hydrazone bond, and particularly preferably a hydrogen group. If R 3 ′ and R 4 ′ are hydrogen groups, the resin density increases. The refractive index of the resin increases.
- Z in the general formula (1 ′′) represents a group represented by Z in the general formula (1); that is, a group represented by any one of the general formulas (2) to (6), or 5 is a group represented by the general formula (2) or (3), in order to improve the refractive index of the resin.
- Z in the general formula (1 ′′) When Z is “a hydrocarbon group having 1 to 5 carbon atoms”, it is preferable because the flexibility and moldability of the resin are improved.
- L 2 ′ in the general formula (1 ′′) can be the same as L 2 in the case where X 1 in the general formula (1) is the general formula (A-2), that is, —S—, —O -, Methylene, ethylene, propylene, butylene, oxymethylene, oxyethylene, oxypropylene, oxybutylene, thiomethylene, thioethylene, thiopropylene, thiobutylene, carbonylene, etc.
- two L 2 ' May be the same or different.
- repeating unit other than the repeating unit represented by the general formula (1) contained in the resin of the present invention examples include an aldehyde group, a hydrazine group, an amine group, a carboxylic acid group, an isocyanate group, and an acid anhydride group at the terminal.
- the refractive index (n D 25 ) of the resin of the present invention at 25 ° C. and a wavelength of 589 nm is usually 1.65 to 1.80, more preferably 1.70 or more.
- the refractive index of the resin of the present invention is higher than the refractive index of conventional high refractive index resins such as polycarbonate. Therefore, the resin of the present invention is suitable for a constituent material such as an optical device that is required to have a high refractive index.
- the refractive index (n D 25 ) of the resin is measured according to JIS K-7142 A method (method using an Abbe refractometer) using an Abbe refractometer.
- the resin of the present invention having a high refractive index has a high density to some extent.
- the density of the resin of the present invention is usually 1.30 to 1.80 g / cm 3 , preferably 1.40 to 1.80 g / cm 3 , more preferably 1.50 to 1.80 g / cm 3 . 3 .
- the resin of the present invention has high transparency. Specifically, the total light transmittance for visible light of the resin of the present invention is usually 80 to 90%, preferably 85 to 90%. For this reason, the resin of the present invention is suitable as a constituent material for optical devices and the like that are required to have high transparency.
- the total light transmittance for visible light of the resin is measured according to JIS K7105. Specifically, the total light transmittance at a visible light wavelength (380 to 780 nm) is measured using a haze meter.
- the resin of the present invention has an acyl hydrazone bond in its repeating unit.
- the method for producing the resin of the present invention having such an acyl hydrazone bond include (i) a method in which a dialdehyde compound and a dihydrazide compound are polycondensed and polymerized while forming an acyl hydrazone bond, (ii) And a method of polymerizing a monomer containing an acyl hydrazone bond in advance.
- the diester represented by general formula (C) is made to react with the diphenol (or dithiophenol) compound represented by general formula (A) and the halogenated acetate represented by general formula (B). A compound (or dithioester compound) is obtained. In addition, what is necessary is just to perform said reaction according to a conventional method, for example on basic conditions. Next, the obtained diester compound (or dithioester compound) represented by the general formula (C) is reacted with hydrazine monohydrate to obtain the dihydrazide compound represented by the general formula (D).
- the obtained dihydrazide compound represented by the general formula (D) and the dialdehyde compound represented by the general formula (E) are polycondensed in the presence of an acid catalyst or the like added as necessary.
- the resin of the present invention represented by the general formula (1 ′) can be obtained.
- the number average molecular weight (Mn) of the obtained resin is 500 to 500 It can be in the range of 500,000.
- dihydrazide compounds represented by the following formulas (8), (14) and (18) that can be used as intermediates for producing the resin of the present invention are disclosed in JP-A-4-117354 (following formula (8)); Indian Journal of Chemistry, Section B: Organic Chemistry including Medicinal Chemistry (1990), 29B, 793-796, Journal of Indian Chemical Society (1989), 66, 113-115, and Journal of Indian Chemical Society (1988), 65, 783 (the following formula (14)); Journal of Applied Polymer Science (1985), 30 3283-3296, and Journal of Applied Polymer Science (1977), 21 1469-1477 (the following formula (18)).
- the resin of the present invention since the resin of the present invention has a high refractive index and high transparency, it is suitable for a material (optical material) of a member constituting the optical device.
- An optical material may be comprised only with resin, for example, and may be comprised with the resin composition containing resin. That is, the optical material contains a conventional additive as necessary as a component other than the aforementioned resin.
- additives include fillers, ionic compounds, plasticizers, softeners, colorants, dispersants, mold release agents, stabilizers, antistatic agents, flame retardants, antiblocking agents, crystal nucleating agents, etc. Is included. These additives can be used individually by 1 type or in combination of 2 or more types.
- the filler include fine oxide particles such as silica, talc, TiO 2 , ZnO, CdO, PbO, and Sb 2 O 5 ; inorganic particles such as metal sulfide, metal selenide, and metal telluride; titanium, zirconium Metal fillers such as: fiber fillers such as glass fibers and carbon fibers.
- metal sulfides include CdS, ZnS, PdS, HgS, etc .
- specific examples of metal selenides include CdSe, ZnSe, HgSe, SbSe, etc .
- specific examples of metal tellurides Examples thereof include CdTe.
- the ionic compound is a compound that generates metal ions.
- stabilizers include hindered phenol antioxidants, phosphorus antioxidants, sulfur antioxidants, amine antioxidants, etc .; UV absorbers; heat stabilizers, etc. Can be mentioned.
- the mold release agent As the mold release agent, a mold release effect can be obtained and a material that does not impair the physical properties such as transparency of the resin can be used.
- the release agent that can be used in the present application include a surfactant.
- Surfactants are broadly classified into ionic surfactants and nonionic surfactants, and ionic surfactants are further classified into anionic surfactants and cationic surfactants.
- anionic surfactants are particularly preferable, and sulfate-based, sulfonate-based, and phosphate-based surfactants can be used as a release agent.
- phosphate ester surfactants are preferable, and acidic phosphate ester anionic surfactants are particularly preferable.
- These release agents may be used alone or in combination of two or more.
- the addition amount of the release agent is usually 0.01 to 0.2 parts by weight, preferably 0.01 to 0.1 parts by weight with respect to 100 parts by weight of the resin. More preferably, it is 0.03 to 0.1 parts by mass. If it is the said range, mold release property can be made sufficient, without impairing transparency of resin.
- the amount of additives other than the mold release agent contained in the optical material is appropriately set according to the type and application of the optical device to be produced, but is usually 0.01 to 100 parts by mass with respect to 100 parts by mass of the resin.
- the amount is about 100 parts by mass, preferably about 0.1 to 50 parts by mass, and more preferably about 0.5 to 30 parts by mass.
- the optical material may contain “other resins” other than the resin of the present invention as required, as long as the effects of the present invention are not impaired.
- “Other resins” include polyolefin, polystyrene, polyvinyl chloride, polyvinyl acetate, polyvinyl alcohol, polyacrylate, polyacetal, polycarbonate, fluororesin, polyamide, polyarylsulfone, polyaryletherketone, polyarylsulfide, etc.
- Thermosetting resins; thermosetting resins such as phenol resins, furan resins, urea resins, melamine resins, epoxy resins, unsaturated polyester resins, urethane resins, silicone resins, and polyimide resins can be used.
- These “other resins” can be used singly or in combination of two or more.
- the amount of the “other resin” contained in the optical material is appropriately set according to the type and application of the optical device to be manufactured, but is usually 0.01 to 50 mass with respect to 100 mass parts of the resin. Part, preferably 0.05 to 15 parts by weight, more preferably about 0.1 to 10 parts by weight.
- the member for an optical device is, for example, the above-mentioned resin or an optical material (resin composition) containing this resin by a conventional molding method such as extrusion molding, injection molding, blow molding, calendar molding, press molding, vacuum molding, or the like. Can be produced by molding.
- Specific examples of the optical device member thus obtained include an organic EL light extraction layer, an optical waveguide, an optical fiber, an antireflection film, an optical lens, and a prism.
- optical devices for example, for the purpose of diffusing, reflecting, and condensing light on one or both sides of a film or sheet made of an extruded resin of the present invention or an optical material (resin composition) containing this resin. What formed the microstructure which was made may be included.
- This fine structure may be one in which the same convex or concave pattern is continuously formed on the film and the sheet, and a plurality of different convex or concave pattern units are repeatedly formed. There may be. There is no particular limitation on the convex or concave pattern shape.
- a structure in which convex portions are formed in a columnar shape, a cone shape, a hemispherical shape, or the like may be used, or a structure in which concave portions are formed in a hemispherical shape, a conical shape, or a pyramid shape may be used.
- the pitch between the patterns can be arbitrarily selected, but it is usually preferably in the range of 100 nm to 1 mm.
- the height of the irregularities can be arbitrarily selected, but it is usually preferably in the range of 100 nm to 1 mm.
- the method for forming the fine structure on the surface of the resin of the present invention or a film or sheet made of an optical material (resin composition) containing the resin is not particularly limited, and may be performed by various known methods.
- Can do For example, a sheet made of the above resin extruded from an extrusion molding machine is sandwiched between a transfer roll and a nip roll on which a desired reverse pattern is formed, and the desired pattern is transferred to the sheet, whereby the above-described microstructure is obtained.
- the microstructure can be continuously formed on the sheet by setting the extrusion speed of the resin in the extruder and the rotation speed of the transfer roll to the same speed.
- the fine structure described above is formed by laminating a sheet of film or sheet made of the resin of the present invention or a resin composition containing the resin with a transfer stamper on which a desired reverse pattern is formed, and heat transfer press molding. May be formed.
- Conditions such as the transfer temperature and pressure at the time of thermal transfer press molding can be appropriately selected according to the thermal properties of the resin. For example, when the resin is heated to a temperature 10 to 100 ° C. higher, preferably 20 to 40 ° C. higher than the glass transition temperature of the resin, the resin has an elastic modulus of about 0.1 to 50 MPa, a pressure of 1 to 10 MPa, Preferably, transfer molding can be performed at 2 to 10 MPa.
- the film or sheet on which the fine structure is formed can be used as a light diffusion film, a polarizing reflection film, a brightness enhancement film, or the like of an optical device.
- the resin of the present invention or the optical material (resin composition) containing this resin is also excellent in adhesion to a metal film such as an ITO film. Therefore, the resin and optical material of the present invention can also be used as wiring boards for various optical devices.
- the film or sheet made of these has adhesiveness with various substrates, in particular, a metal plate and a resin substrate. Excellent adhesion. Therefore, the film or sheet can be suitably used for applications such as an adhesive material having a high refractive index and a laminate material.
- the film or sheet made of these and the various substrates can be peeled off. Therefore, the said film and sheet
- seat can be used suitably for uses, such as a protective film and a peeling film.
- the resin of the present invention may be used for a sealing member of an organic EL device.
- the structure of the organic EL device may be a top emission type or a bottom emission type.
- the structure of the organic EL device having the top emission structure includes a display substrate on which an organic EL element and a transparent electrode are arranged, a counter substrate that is paired with the display substrate, and a display substrate and the counter substrate, A structure having a sealing member for sealing the surface of the EL element; that is, a structure in which a substrate, an organic EL element, a transparent electrode layer, a sealing member, and a counter substrate are laminated in this order.
- the resin of the present invention has a high refractive index and a high light transmittance. Therefore, when the resin of the present invention is used as the material for the sealing member, the light extraction efficiency of the organic EL device is increased.
- the resin of the present invention has a refractive index close to that of the transparent electrode layer (ITO or the like). That is, since the reflection of light at the interface between the transparent electrode layer and the seal member can be suppressed, the light extraction efficiency from the organic EL device is very good.
- the resin of the present invention can be a material for a light flux controlling member of an optical device including a light emitting element and a member for controlling the directivity of the light emitted from the light emitting element.
- the light from the LED chip has high directivity. Therefore, in an optical device using an LED chip as a light source, a light beam control member for diffusing light in a desired direction or refracting a light beam may be disposed around the LED chip.
- the light flux controlling member may be a lens-like member having irregularities on the surface. Such a light flux controlling member is generally manufactured by molding an epoxy resin.
- the epoxy resin is a curable resin
- the resin of the present invention is a thermoplastic resin
- the refractive index and light transmittance of the cured product are high, and the molding processability is also good. Therefore, if the resin of the present invention is used as a material for the light flux controlling member, the light flux controlling member can be molded into a desired shape with high light transmittance.
- the resin of the present invention can also be a material for lenses such as convex lenses and concave lenses.
- the resin of the present invention has a high refractive index and a high transmittance. Further, the glass transition temperature (Tg) is relatively high, the temperature dependence of the linear expansion coefficient and the refractive index is low, and the glass transition temperature (Tg) can be suitably used for applications that require precise optical information processing.
- CHN elemental analysis of the test substance was performed using an organic trace element analyzer (trade name “2400II fully automatic elemental analyzer”) manufactured by PerkinElmer.
- Glass-transition temperature In accordance with JIS K7121, a differential scanning calorimeter (trade name “DSC-1”) manufactured by Perkin Elmer was used, and measurement was performed at a temperature rising rate of 10 ° C./min to prepare a resin melting curve. The glass transition temperature (Tg) of the resin was determined from the created melting curve.
- DSC-1 differential scanning calorimeter
- Total light transmittance Based on JIS K7105, the total light transmittance (%) of the resin with respect to visible light (wavelength: 380 to 780 nm) was measured using a haze meter TCHIIIDPK (manufactured by Tokyo DENSHOKU). The thickness of the measurement sample was 100 ⁇ m.
- the obtained ethyl acetate layer was concentrated to obtain 14.4 g of a compound (white solid) represented by the following chemical formula (35).
- 10 g of the obtained compound was dissolved in a mixed solution of 50 ml of methanol and 50 ml of methylene chloride, and 5.5 g of hydrazine monohydrate was added dropwise while keeping the temperature at 20 ° C. or lower. After stirring for 12 hours, the produced white crystals were filtered to obtain 9.2 g of a compound represented by the following chemical formula (36).
- the compound (5.0 g) was dissolved in methanol (30 ml), and hydrazine monohydrate (4.0 g) was added. After dropping, the mixture was stirred for 12 hours, added with 40 ml of water, and stored in a refrigerator (4 ° C.) for 3 days. The produced solid was filtered to obtain 3.2 g of a compound represented by the following chemical formula (45).
- Example 2 The following chemical formula (20) was obtained in the same manner as in Example 1 except that the compound represented by chemical formula (10) obtained in Synthesis Example 2 was used instead of the compound represented by chemical formula (8).
- a colorless and transparent film made of a polymer compound (resin) having a repeating unit represented by Table 1 shows the measurement results of various physical properties of the obtained film. The NMR results are shown below. The acylhydrazone bond equivalent of the obtained compound was 230.25.
- Example 3 The following chemical formula (21) was obtained in the same manner as in Example 1 except that the compound represented by chemical formula (12) obtained in Synthesis Example 3 was used in place of the compound represented by chemical formula (8).
- a colorless and transparent film made of a polymer compound (resin) having a repeating unit represented by Table 1 shows the measurement results of various physical properties of the obtained film. The NMR results are shown below. The acylhydrazone bond equivalent of the obtained compound was 221.24.
- Example 4 The following chemical formula (22) was obtained in the same manner as in Example 1 except that the compound represented by chemical formula (18) obtained in Synthesis Example 6 was used instead of the compound represented by chemical formula (8).
- a colorless and transparent film made of a polymer compound (resin) having a repeating unit represented by Table 1 shows the measurement results of various physical properties of the obtained film. The NMR results are shown below. The acylhydrazone bond equivalent of the obtained compound was 235.26.
- Comparative Examples 1 and 2 As a comparative example, PC polycarbonate (Product number: 25037-45-0, manufactured by Aldrich) (Comparative Example 1) and polyether naphthalene (Teonex, manufactured by Teijin DuPont) (Comparative Example 2), which are representative thermoplastic resins, were used. used. A sheet having a thickness of 50 ⁇ m and a width of 10 mm was prepared by hot pressing, and the refractive index and light transmittance of the obtained sheet were measured.
- Example 5 A polymer compound (resin) having a repeating unit represented by the following chemical formula (23) in the same manner as in Example 1 except that 2,6-pyridinedicarboxaldehyde was used instead of isophthalaldehyde. A colorless and transparent film was obtained. Table 2 shows the measurement results of the refractive index (n D 25 ) of the obtained film. The NMR results are shown below. The acylhydrazone bond equivalent of the obtained compound was 246.81.
- Example 6 A polymer compound (resin) having a repeating unit represented by the following chemical formula (24) was used in the same manner as in Example 1 except that 2,5-diformylfuran was used instead of isophthalaldehyde. A colorless and transparent film was obtained. Table 2 shows the measurement results of the refractive index (n D 25 ) of the obtained film. The NMR results are shown below. The acylhydrazone bond equivalent of the obtained compound was 241.3.
- Example 7 A polymer compound (resin) having a repeating unit represented by the following chemical formula (25) in the same manner as in Example 1 except that 2,5-thiophenedicarboxaldehyde was used instead of isophthalaldehyde. A colorless and transparent film was obtained. Table 2 shows the measurement results of the refractive index (n D 25 ) of the obtained film. The NMR results are shown below. The acylhydrazone bond equivalent of the obtained compound was 249.33.
- Example 8 (I) In place of the compound represented by the chemical formula (8), the compound represented by the chemical formula (18) obtained in Synthesis Example 6 was used; and (ii) In place of isophthalaldehyde, 2,6- A colorless and transparent film comprising a polymer compound (resin) having a repeating unit represented by the following chemical formula (26) was obtained in the same manner as in Example 1 except that pyridinedicarboxaldehyde was used. Table 3 shows the measurement results of various physical properties of the obtained film. The NMR results are shown below. The acylhydrazone bond equivalent of the obtained compound was 235.76.
- Example 9 (I) In place of the compound represented by the chemical formula (8), the compound represented by the chemical formula (18) obtained in Synthesis Example 6 was used; and (ii) In place of isophthalaldehyde, 2,5- A colorless and transparent film comprising a polymer compound (resin) having a repeating unit represented by the following chemical formula (27) was obtained in the same manner as in Example 1 except that diformylfuran was used. Table 3 shows the measurement results of various physical properties of the obtained film. The NMR results are shown below. The acylhydrazone bond equivalent of the obtained compound was 230.24.
- Example 10 (I) In place of the compound represented by the chemical formula (8), the compound represented by the chemical formula (18) obtained in Synthesis Example 6 was used; and (ii) In place of isophthalaldehyde, 2,5- A colorless and transparent film comprising a polymer compound (resin) having a repeating unit represented by the following chemical formula (28) was obtained in the same manner as in Example 1 except that thiophene dicarboxaldehyde was used. Table 3 shows the measurement results of various physical properties of the obtained film. The NMR results are shown below. The acylhydrazone bond equivalent of the obtained compound was 238.28.
- thermoplastic resin polyphenylsulfone (manufactured by Aldrich, product number: 428310) was used.
- Example 17 In addition to the compound represented by the chemical formula (8) obtained in Synthesis Example 1 and isophthalaldehyde, 1.81 mg of benzaldehyde (addition amount of the end capping agent (molar amount) with respect to the molar amount of the end group contained in the resin) : 40%) was used in the same manner as in Example 16 to obtain a colorless and transparent film made of a polymer compound (resin) having a repeating unit represented by the chemical formula (19). The number average molecular weight of the obtained resin was 64,000. The bond equivalent of the obtained resin was 246.32. Table 5 shows the measurement results of the transmittance of the obtained film.
- the molar amount of the terminal of the produced resin was calculated from the number average molecular weight of the resin.
- the terminal of the resin is almost an acyl hydrazine terminal.
- Example 18 In addition to the compound represented by the chemical formula (8) obtained in Synthesis Example 1 and isophthalaldehyde, 3.63 mg of benzaldehyde (addition amount of end capping agent (molar amount) with respect to the molar amount of end groups contained in the resin) : 80%) was used in the same manner as in Example 16 to obtain a colorless and transparent film made of a polymer compound (resin) having a repeating unit represented by the chemical formula (19). The number average molecular weight of the obtained resin was 64,000. The bond equivalent of the obtained resin was 246.32. Table 5 shows the measurement results of the transmittance of the obtained film.
- Example 19 In addition to the compound represented by the chemical formula (8) obtained in Synthesis Example 1 and isophthalaldehyde, 4.54 mg of benzaldehyde (addition amount of the end capping agent (molar amount) with respect to the molar amount of the end group contained in the resin) : 100%) was used in the same manner as in Example 16 to obtain a colorless and transparent film composed of a polymer compound (resin) having a repeating unit represented by the chemical formula (19). The number average molecular weight of the obtained resin was 64,000. The bond equivalent of the obtained resin was 246.32. Table 5 shows the measurement results of the transmittance of the obtained film.
- Example 20 In addition to the compound represented by the chemical formula (8) obtained in Synthesis Example 1 and isophthalaldehyde, 5.44 mg of benzaldehyde (addition amount of the end capping agent (molar amount) with respect to the molar amount of the end group contained in the resin) : 120%) was used in the same manner as in Example 16 to obtain a colorless and transparent film made of a polymer compound (resin) having a repeating unit represented by the chemical formula (19). The number average molecular weight of the obtained resin was 61,000. The bond equivalent of the obtained resin was 246.32. Table 5 shows the measurement results of the transmittance of the obtained film.
- Example 21 In addition to the compound represented by the chemical formula (8) obtained in Synthesis Example 1 and isophthalaldehyde, 6.35 mg of benzaldehyde (addition amount of the end capping agent (molar amount) with respect to the molar amount of the end group contained in the resin) : 140%) A colorless and transparent film composed of a polymer compound (resin) having a repeating unit represented by the chemical formula (19) was obtained in the same manner as in Example 16 except that it was used. The number average molecular weight of the obtained resin was 58,000. The bond equivalent of the obtained resin was 246.32. Table 5 shows the measurement results of the transmittance of the obtained film.
- Example 22 In addition to the compound represented by the chemical formula (8) obtained in Synthesis Example 1 and isophthalaldehyde, 6.01 mg of 4-chlorobenzaldehyde (addition amount of terminal blocking agent relative to the molar amount of terminal groups contained in the resin (A colorless transparent film made of a polymer compound (resin) having a repeating unit represented by the above chemical formula (19) is used in the same manner as in Example 16 except that the molar amount): 100%) is used. Obtained. The number average molecular weight of the obtained resin was 64,000. The bond equivalent of the obtained resin was 246.32. Table 5 shows the measurement results of the transmittance of the obtained film.
- Example 23 In addition to the compound represented by the chemical formula (8) obtained in Synthesis Example 1 and isophthalaldehyde, 4.36 mg of acetic anhydride (addition amount of terminal blocking agent with respect to molar amount of terminal group contained in resin (molar amount) ): 100%)
- a colorless and transparent film comprising a polymer compound (resin) having a repeating unit represented by the chemical formula (19) was obtained in the same manner as in Example 16 except that it was used.
- the number average molecular weight of the obtained resin was 64,000.
- the bond equivalent of the obtained resin was 246.32. Table 5 shows the measurement results of the transmittance of the obtained film.
- Example 24 In addition to the compound represented by the chemical formula (8) obtained in Synthesis Example 1 and isophthalaldehyde, 4.28 mg of succinic anhydride (addition amount of end capping agent to mol amount of end group contained in resin (mol) (Amount): 100%)
- a colorless and transparent film comprising a polymer compound (resin) having a repeating unit represented by the above chemical formula (19) was obtained in the same manner as in Example 16 except that it was used. .
- the number average molecular weight of the obtained resin was 64,000.
- the bond equivalent of the obtained resin was 246.32. Table 5 shows the measurement results of the transmittance of the obtained film.
- the transmittance of light having a wavelength of 400 nm is compared with the case where the acylhydrazine terminal of the resin is sealed with an end-capping agent (Examples 17 to 24), compared with the case where the acylhydrazine terminal is not sealed (Example 16). Became better.
- FIG. 4 shows the relationship between the light transmittance at a wavelength of 400 nm in Examples 16 to 21 and the addition amount of benzaldehyde (terminal blocking agent). As shown in FIG. 4, the transmittance of light having a wavelength of 400 nm increased as the amount of benzaldehyde (terminal blocking agent) added increased.
- Example 25 Except that the compound represented by the chemical formula (8) is the compound represented by the chemical formula (45) obtained in Synthesis Example 12 and isophthalaldehyde is the compound represented by the chemical formula (46) obtained in Synthesis Example 13.
- a colorless and transparent film made of a polymer compound (resin) having a repeating unit represented by the following chemical formula (47) was obtained.
- a colorless and transparent film comprising a polymer compound (resin) having a repeating unit represented by the above chemical formula (47) was obtained.
- the number average molecular weight of the obtained resin was 68,000.
- the acyl hydrazone bond equivalent was 338.38.
- the refractive index n D 25 of this film was 1.59, and the glass transition temperature (Tg) was 63 ° C.
- the resin had lower glass transition temperature and refractive index n D 25 than the resins of Examples 1 to 15. This is presumably because the molecular chain of the Z group represented by the general formula (1 ′) is long and the density of the resin is low.
- Example 26 The film (thickness 20 to 100 ⁇ m) produced in Example 1 was imprinted using a nanoimprinter (manufactured by Myeongchang Kiko Co., Ltd., NM-0501). Specifically, the film is heated to 185 ° C., and mold (lattice pattern; uneven height difference: 10 ⁇ m, convex shape: quadrangular pyramid, convex width (length of the bottom of the quadrangular pyramid): 10 ⁇ m and the width of the recesses (interval between the quadrangular pyramids): 10 ⁇ m) were pressed at a press pressure of 5 MPa for 60 seconds.
- a nanoimprinter manufactured by Myeongchang Kiko Co., Ltd., NM-0501
- FIG. 1A and FIG. 1B show the observed images.
- FIG. 1B is a partially enlarged image of FIG. As shown in FIGS. 1A and 1B, a highly accurate pattern was reproduced on the film.
- Example 27 The mold used in Example 26 is a mold (honeycomb-shaped pattern; uneven height difference: 10 ⁇ m, convex shape: hexagonal column, hexagonal side length: 50 ⁇ m, concave width (interval between hexagonal columns). : A fine structure was formed on the film in the same manner as in Example 26 except that the thickness was changed to 10 ⁇ m.
- FIGS. 2 (a) and 2 (b) The observed images are shown in FIGS. 2 (a) and 2 (b).
- FIG. 2B is a partially enlarged image of FIG. As shown in FIGS. 2A and 2B, a highly accurate pattern was reproduced on the film.
- Example 28 A sputtered thin film made of indium tin oxide (ITO) was laminated on the film produced in Example 1. Lamination of the ITO thin film was performed using a sputtered thin film forming apparatus (manufactured by ULVAC; JSP-8000). The thickness of the ITO film after film formation was 50 to 100 nm. With respect to the film before the ITO film lamination (the film prepared in Example 1) and the film after the ITO lamination, the total light transmittance was measured by the method described above. The measurement result of the total light transmittance is shown in the graph of FIG.
- ITO indium tin oxide
- the film made of the resin of the present application has good adhesion to the ITO film.
- Example 29 Each laminate produced in Example 29 was immersed in water for 24 hours, and the adhesion between the film and various substrates was confirmed. The evaluation results are shown below. In the evaluation of adhesion, the case where the film was peeled off was evaluated as x, and the case where the film was not peeled off after immersion for 24 hours was evaluated as ⁇ . The results are shown in Table 6 below. From Table 6 above, it is shown that the film made of the resin of the present application is excellent in adhesion with the SUS plate and the polyimide film.
- a release agent Zelec UN (registered trademark); manufactured by DuPont
- Example 31 A film was obtained in the same manner as in Example 30 except that the amount of the release agent was 0.0006 g.
- the amount of release agent added is 0.03 parts by weight with respect to 100 parts by weight of the resin.
- Example 32 A film was obtained in the same manner as in Example 30 except that the amount of the release agent was 0.0019 g.
- the amount of release agent added is 0.1 parts by weight with respect to 100 parts by weight of the resin.
- Example 33 A film was obtained in the same manner as in Example 30 except that the amount of the release agent was 0.019 g.
- the amount of release agent added is 0.5 parts by weight with respect to 100 parts by weight of the resin.
- the peelability between the film and the substrate was confirmed for each laminate after thermocompression bonding.
- the peelability was evaluated as ⁇ when the film was peeled before being immersed in water, ⁇ when the film was peeled after being immersed in water for 24 hours, and ⁇ when the film was not peeled after being immersed in water for 24 hours.
- the transparency of the films produced in Examples 29 to 33 was also confirmed. Transparency was confirmed by visual observation, and a case where the transparency was high was marked with ⁇ , and a case where white turbidity occurred was marked with ⁇ .
- Example 29 in which no release agent was blended, the peelability between the film and various substrates was low.
- the release agent by adding 0.01 parts by mass or more of the release agent to 100 parts by mass of the resin, improvement in peelability is observed, and 0.03 parts by mass or more of the release agent is added to 100 parts by mass of the resin.
- the film could be peeled from each substrate before being immersed in water.
- 0.5 part by mass of the release agent was added to 100 parts by mass of the resin, the film became cloudy and the transparency was lowered.
- Teflon registered trademark
- the solid was pressed with a hot press at 2 MPa and 230 ° C. for 5 minutes to obtain a colorless and transparent film composed of a polymer compound (resin) having a repeating unit represented by the following chemical formula (48).
- the number average molecular weight of the obtained resin was 62,000.
- the acyl hydrazone bond equivalent of the resin was 136.16.
- Table 8 shows the measurement results of various physical properties of the film.
- Teflon registered trademark
- the solid was pressed with a hot press at 2 MPa and 230 ° C. for 5 minutes to obtain a colorless and transparent film composed of a polymer compound (resin) having a repeating unit represented by the following chemical formula (51).
- the number average molecular weight of the obtained resin was 63,000.
- the acyl hydrazone bond equivalent of the resin was 178.24.
- Table 8 shows the measurement results of various physical properties of the film.
- the repeating unit contains an acyl hydrazone bond, has a number average molecular weight of 500 to 500,000, an acyl hydrazone bond equivalent of 100 to 4000, and X 1 in the general formula (1) is an alkylene group
- Each of the resins (Examples 34 to 37) had a high refractive index. Moreover, the total light transmittance was also high.
- the resin of the present invention is suitable as an optical material for constituting optical devices such as an optical film, an optical lens, an optical fiber, and an optical waveguide because the resin of the present invention has a high refractive index and transparency, and is excellent in heat resistance and molding processability. It is.
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Abstract
Description
[3]アシルヒドラジン末端の少なくとも一部が封止されている、[1]または[2]に記載の樹脂。
X1はC、H、N、O、S、Si、F、Cl、Br、及びIからなる群から選ばれる原子を含み、分子量が80~8000である2価の連結基であり、かつ2つのアシルヒドラゾン結合のカルボニル炭素を繋ぐ最短の分子鎖の原子数が2~60である基を示し;
R3及びR4は、それぞれ独立に水素基、メチル基、またはフェニル基を示し;
Zは、下記一般式(2)~(6)のいずれかで表される基、または炭素数1~12の飽和炭化水素基を示す)
A1は-CH=又は-N=を示し、芳香族環上における結合手の位置は、A1を基準として2位及び6位、または2位及び5位であり、芳香族環上のその他の位置にはメチル基、エチル基、又はハロゲン原子が結合していてもよく;
前記一般式(3)中、A2は-CH2-、-O-、-S-、又は-N(R)-(Rは水素原子、メチル基、又はエチル基を示す)を示し;
前記一般式(4)中、R5は水素原子、メチル基、エチル基、メトキシ基、エトキシ基、ハロゲン原子、メチルチオ基、又はエチルチオ基を示し;
前記一般式(5)中、A3は-CH2-、-C(CF3)2-、-S-、-C(CH3)2-、-O-、-SO2-、-S(=O)-、-C(=O)-、-C(=O)NH-、又は-O-CpH2p-O-(pは2~12のいずれかの整数を示す)を示し;
前記一般式(6)中、lは1~8のいずれかの整数を示す)
[6]前記一般式(1)中のX1が以下の一般式(A-1)~(A-3)のいずれかで表される、[4]に記載の樹脂。
環r1は置換基を有してもよい芳香環を示し;
L1は、単結合、もしくはH、O、C、N、及びSからなる群から選ばれる原子から構成され、分子量が500以下の2価の連結基を示し、2つのL1はそれぞれ同じであっても、異なっていてもよい)
環r2は置換基を有してもよい芳香環を示し、2つの環r2はそれぞれ同じであっても異なっていてもよく;
X2は単結合、-CH2-、-C(CF3)2-、-S-、-C(CH3)2-、-O-、-SO2-、-S(=O)-、-C(=O)NH-、-C(=O)-、下記一般式(1-1)で表される基、下記一般式(1-2)で表される基、または2つの環r2とともにスピロ結合を形成する基のいずれかを示し;
L2は単結合、もしくはH、O、C、N、及びSからなる群から選ばれる原子から構成される分子量が500以下の2価の連結基を示し、2つのL2はそれぞれ同じであっても、異なっていてもよい)
環r3および環r4はそれぞれ独立に、置換基を有してもよい芳香環を示し、2つの環r4はそれぞれ同じであってもよく異なっていてもよく;
X3は、3価または4価の炭素を示し;
X3が4価の炭素である場合に、X3に結合する置換基は、メチル基、フェニル基のいずれかであり;
L3は単結合、もしくはH、O、C、N、及びSからなる群から選ばれる原子から構成される分子量が500以下の2価の連結基を示し、2つのL3はそれぞれ同じであっても、異なっていてもよい)
[8]前記一般式(A-2)のX2が単結合であり、r2がナフタレン環である、[6]に記載の樹脂。
Xは-CH2-、-C(CF3)2-、-S-、-C(CH3)2-、-O-、-SO2-、-S(=O)-、-C(=O)NH-、-C(=O)-、下記一般式(1-1)で表される基、または下記一般式(1-2)で表される基のいずれかの構造を示し;
Yは、それぞれ独立に-O-、-CH2-、又は-S-を示し;
mは0~10のいずれかの整数を示し;
m1及びnは、それぞれ独立に0~4のいずれかの整数を示し;
R1及びR2は、それぞれ独立にメチル基、エチル基、プロピル基、ブチル基、メトキシ基、エトキシ基、アリール基、アリルオキシ基、またはハロゲン基を示し;
Zは、前記一般式(2)~(6)のいずれかで表される基、または炭素数1~12の飽和炭化水素基を示す)
[11]前記一般式(1’)中のZが、前記一般式(2)又は(3)で表される基である[9]または[10]に記載の樹脂。
[12]前記一般式(1’)中のX及びYが、いずれも-S-である[9]~[11]のいずれかに記載の樹脂。
[13]樹脂に含まれる末端基の数に対する、樹脂に含まれるアルデヒド基の数及びアシルヒドラジン基の数の合計の比率が1未満である、[3]~[12]のいずれかに記載の樹脂。
[14]アシルヒドラジン末端の少なくとも一部が封止されている、[3]~[13]のいずれかに記載の樹脂。
[16]上記[1]~[14]のいずれかに記載の樹脂を含む光学デバイス。
[17]発光素子と、前記発光素子から発せられる光束を制御可能な形状に形成された[1]~[14]のいずれかに記載の樹脂を含む光束制御部材と含む、光学デバイス。
[18]有機EL素子と、透明電極層と、[1]~[14]のいずれかに記載の樹脂を含む樹脂層と、をこの順に含む、有機ELデバイス。
[19]上記[1]~[14]のいずれかに記載の樹脂からなるレンズ。
本発明の樹脂には、アシルヒドラゾン結合(-C(=O)-NH-N=CH-)が含まれる。繰り返し単位中に水素結合能を有するアシルヒドラゾン結合が存在すると、水素結合によってアシルヒドラゾン結合同士が相互作用しやすくなると考えられる。また、アシルヒドラゾン結合同士が水素結合により接近することで、樹脂の密度が高くなり、屈折率が高まると考えられる。
カラム温度: 40℃
展開溶媒: DMF(ジメチルホルムアミド) (LiBrを10mMの濃度で添加)
測定流量:0.6ml/分
アシルヒドラジン末端を封止する末端封止剤の添加量(モル量)は、樹脂中に含まれるアシルヒドラジン末端のモル量に対して0%超~120%であることが好ましく、より好ましくは70~100%であり、さらに好ましくは90~100%である。末端封止剤の添加量が少ないと、アシルヒドラジン末端を十分に封止できないことがある。一方、末端封止剤の添加量が120%、場合によっては100%を超えると、樹脂を構成する分子鎖が切れて、アルデヒド末端が現れやすくなり、かえって光の透過率が低下してしまう恐れがある。
一般式(2-2)におけるB1は、-O-または-S-を表す。B1は好ましくは-S-である。
一般式(2-3)におけるB2は、-O-または-S-を示す。B2は好ましくは-S-である。
式「-O-CpH2p-O-」中の「p」は、2~18のいずれかの整数であることが好ましく、2~6のいずれかの整数であることが更に好ましい。
前述のように、本発明の樹脂は、その繰り返し単位中にアシルヒドラゾン結合を有することが重要な特徴の一つである。このようなアシルヒドラゾン結合を有する本発明の樹脂を製造する方法としては、例えば、(i)ジアルデヒド化合物とジヒドラジド化合物とを重縮合させて、アシルヒドラゾン結合を形成しながら重合する方法、(ii)アシルヒドラゾン結合を予め含むモノマーを重合する方法等を挙げることができる。以下、(i)ジアルデヒド化合物とジヒドラジド化合物とを重縮合させて、アシルヒドラゾン結合を形成しながら重合する方法を例に挙げて、本発明の樹脂の製造方法を説明する。なお、本発明の樹脂の製造方法は、以下に示す方法に限定されるものではない。
前述の通り、本発明の樹脂は、高屈折率であるとともに透明性が高いため、光学デバイスを構成する部材の材料(光学材料)に好適である。光学材料は、例えば、樹脂のみで構成されてもよく、樹脂を含む樹脂組成物で構成されてもよい。つまり、光学材料には、前述の樹脂以外の成分として、必要に応じて慣用の添加剤が含有される。添加剤の例には、充填剤、イオン性化合物、可塑剤、軟化剤、着色剤、分散剤、離型剤、安定化剤、帯電防止剤、難燃剤、アンチブロッキング剤、結晶核成長剤等が含まれる。これらの添加剤は、一種単独で、又は二種以上を組み合わせて用いることができる。
被検物質を重水素化されたジメチルスルホキシド(DMSO)又は重クロロホルムに溶解し、分解能270MHzの測定装置を使用して被検物質の1H-NMR及び13C-NMRを測定した。測定は、日本電子社製EX-270で行った。また、測定時、被検物質にテトラメチルシラン(0.03%程度)を添加し、これを標準物質とした。
パーキンエルマー社製の有機微量元素分析装置(商品名「2400II 全自動元素分析装置」)を使用し、被検物質のCHN元素分析を行った。
日本電子社製のガスクロマトグラフ飛行時間質量分析計(商品名「JMS-T100GC“AccuTOF GC”」)を使用し、被検物質(低分子化合物)の質量分析(FD-MS)を行った。
ゲル パーミエーション クロマトグラフィー(GPC)法により、被検物質(樹脂)の数平均分子量(Mn)を測定した。なお、カラムには昭和電工社製の商品名「Shodex」シリーズを使用し、ポリスチレン換算の数平均分子量(Mn)を算出した。分析条件は以下の通りとした。
カラム温度: 40℃
展開溶媒: DMF(ジメチルホルムアミド) (LiBrを10mMの濃度で添加)
測定流量:0.6ml/分
JIS K7121に従い、パーキンエルマー社製の示差走査熱量測定装置(商品名「DSC-1」)を使用し、昇温速度10℃/分の条件で測定を行って樹脂の融解曲線を作成した。作成した融解曲線から、樹脂のガラス転移温度(Tg)を求めた。
島津製作所社製のTG/DTA同時測定装置(商品名「DTG-60」)を使用し、樹脂の1%重量減少温度(Tdec1wt(℃))と5%重量減少温度(Tdec5wt(℃))を測定した。
JIS K7105に準拠し、ヘーズメーターTCHIIIDPK(東京DENSHOKU社製)を使用して、可視光線(波長380~780nm)に対する樹脂の全光線透過率(%)を測定した。測定サンプルの厚みは、100μmとした。
ティー・エイ・インスツルメント社製の動的粘弾性測定装置(商品名「RSA-III」)を使用し、昇温速度3℃/分の条件で樹脂の弾性率(%)を測定した。
作成されたフィルムを30×10[mm]辺に切り取り、引張強度試験機(Instron社製 Instron 1123)を利用し、引張強度および引張伸び25℃にて測定を行った。
JIS K-7142 A法(アッベ屈折計を用いる方法)に準拠し、アタゴ社製のアッベ屈折計(商品名「DR-M4/1550」)を使用して、25℃、波長589nmにおける樹脂の屈折率(nD 25)を測定した。
4,4’-チオビスベンゼンチオール100.0g、メチルブロモアセテート123.4g、及びジメチルホルムアミド(DMF)500mlを混合した。20℃以下に保持しながら炭酸カリウム220.8gを加えて得られた懸濁液を、室温で3時間反応させた。反応終了後、析出した塩を濾過し、DMFを減圧留去して得られた残渣を酢酸エチルと水で分液して酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、下記化学式(7)で表される化合物(黄色透明液体)155.0gを得た。得られた化合物155.0gを、メタノール500mlと塩化メチレン500mlとの混合液に溶解し、20℃以下に保持しながらヒドラジン一水和物199.9gを滴下した。12時間撹拌した後、生成した白色結晶を濾過して、下記化学式(8)で表される化合物140gを得た。NMR、質量分析、及びCHN元素分析の結果を以下に示す。
13C-NMR(270MHz,d6-DMSO):δ ppm = 167.03, 135.93, 131.91, 131.20, 128.70, 34.41
FD-MS:m/z: 388.3 [M]+
HR-MS(FD):m/z calcd for C22H36N4O2[M]+, 394.0592, found 394.0616
elemental analysis:calcd (%) for C16H18N4O2S3, C, 48.71, H, 4.60, N, 14.20, found C, 48.93, H, 4.53, N, 14.21.
4,4’-チオジフェノール10.0g、メチルブロモアセテート21.0g、炭酸カリウム38.0g、及びDMF50mlを混合して懸濁液を得た。得られた懸濁液を80℃で24時間反応させた。反応終了後、析出した塩を濾過し、DMFを減圧留去して得られた残渣を酢酸エチルと水で分液して酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、下記化学式(9)で表される化合物(白色固体)10.0gを得た。得られた化合物4gを、メタノール50mlと塩化メチレン50mlとの混合液に溶解し、20℃以下に保持しながらヒドラジン一水和物5.3gを滴下した。12時間撹拌した後、生成した白色結晶を濾過して、下記化学式(10)で表される化合物3.2gを得た。1H-NMRの結果を以下に示す。
4,4’-メチレンジフェノール10.0g、メチルブロモアセテート22.9g、炭酸カリウム41.5g、及びDMF50mlを混合して懸濁液を得た。得られた懸濁液を80℃で24時間反応させた。反応終了後、析出した塩を濾過し、DMFを減圧留去して得られた残渣を酢酸エチルと水で分液して酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、下記化学式(11)で表される化合物(白色固体)9.2gを得た。得られた化合物5gを、メタノール50mlと塩化メチレン50mlとの混合液に溶解し、20℃以下に保持しながらヒドラジン一水和物7.3gを滴下した。12時間撹拌した後、生成した白色結晶を濾過して、下記化学式(12)で表される化合物4.7gを得た。NMRの結果を以下に示す。
4,4’-スルフォニルジフェノール10.0g、メチルブロモアセテート18.3g、炭酸カリウム33.1g、及びDMF50mlを混合して懸濁液を得た。得られた懸濁液を80℃で24時間反応させた。反応終了後、析出した塩を濾過し、DMFを減圧留去して得られた残渣を酢酸エチルと水で分液して酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、下記化学式(13)で表される化合物(茶色固体)8.4gを得た。得られた化合物5gを、メタノール50mlと塩化メチレン50mlとの混合液に溶解し、20℃以下に保持しながらヒドラジン一水和物6.3gを滴下した。12時間撹拌した後、生成した白色結晶を濾過して、下記化学式(14)で表される化合物3.7gを得た。1H-NMRの結果を以下に示す。
4,4’-オキシジフェノール10.0g、メチルブロモアセテート22.7g、炭酸カリウム41.0g、及びDMF50mlを混合して懸濁液を得た。得られた懸濁液を80℃で24時間反応させた。反応終了後、析出した塩を濾過し、DMFを減圧留去して得られた残渣を酢酸エチルと水で分液して酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、下記化学式(15)で表される化合物(茶色固体)7.4gを得た。得られた化合物5gを、メタノール50mlと塩化メチレン50mlとの混合液に溶解し、20℃以下に保持しながらヒドラジン一水和物7.2gを滴下した。12時間撹拌した後、生成した白色結晶を濾過して、下記化学式(16)で表される化合物4.5gを得た。NMRの結果を以下に示す。
4,4’-イソプロピリデンジフェノール10.0g、メチルブロモアセテート20.1g、炭酸カリウム36.3g、及びDMF50mlを混合して懸濁液を得た。得られた懸濁液を80℃で24時間反応させた。反応終了後、析出した塩を濾過し、DMFを減圧留去して得られた残渣を酢酸エチルと水で分液し、酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、下記化学式(17)で表される化合物(透明液体)12.3gを得た。得られた化合物6gを、メタノール50mlと塩化メチレン50mlとの混合液に溶解し、20℃以下に保持しながらヒドラジン一水和物8.1gを滴下した。12時間撹拌した後、生成した白色結晶を濾過して、下記化学式(18)で表される化合物7.9gを得た。NMRの結果を以下に示す。
9,9-ビス(4-ヒドロキシフェニル)フルオレン10.0g、メチルブロモアセテート8.8g、及びジメチルホルムアミド(DMF)50mlを混合した。20℃以下に保持しながら炭酸カリウム16.0gを加えて得られた懸濁液を、室温で3時間反応させた。反応終了後、析出した塩を濾過し、DMFを減圧留去して得られた残渣を酢酸エチルと水で分液して酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、下記化学式(29)で表される化合物(白色固体)13.8gを得た。得られた化合物10.0gを、メタノール50mlと塩化メチレン50mlとの混合液に溶解し、20℃以下に保持しながらヒドラジン一水和物5.06gを滴下した。12時間撹拌した後、生成した白色結晶を濾過して、下記化学式(30)で表される化合物9.2gを得た。
2,3-ジヒドロキシナフタレン10.0g、メチルブロモアセテート19.3g、炭酸カリウム34.9g、及びDMF50mlを混合して懸濁液を得た。得られた懸濁液を80℃で24時間反応させた。反応終了後、析出した塩を濾過し、DMFを減圧留去して得られた残渣を酢酸エチルと水で分液して酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、下記化学式(31)で表される化合物(白色固体)18.7gを得た。得られた化合物10gを、メタノール50mlと塩化メチレン50mlとの混合液に溶解し、20℃以下に保持しながらヒドラジン一水和物8.2gを滴下した。12時間撹拌した後、生成した白色結晶を濾過して、下記化学式(32)で表される化合物8.9gを得た。
1,1’-ビ-2-ナフトール10.0g、メチルブロモアセテート10.8g、炭酸カリウム19.5g、及びDMF50mlを混合して懸濁液を得た。得られた懸濁液を80℃で24時間反応させた。反応終了後、析出した塩を濾過し、DMFを減圧留去して得られた残渣を酢酸エチルと水で分液して酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、下記化学式(33)で表される化合物(白色固体)14.8gを得た。得られた化合物10gを、メタノール50mlと塩化メチレン50mlとの混合液に溶解し、20℃以下に保持しながらヒドラジン一水和物5.8gを滴下した。12時間撹拌した後、生成した白色結晶を濾過して、下記化学式(34)で表される化合物9.0gを得た。
6,6'-ジヒドロキシ-3,3,3',3'-テトラメチル-1,1'-スピロビインダン10.0g、メチルブロモアセテート10.0g、炭酸カリウム18.1g、及びDMF50mlを混合して懸濁液を得た。得られた懸濁液を80℃で24時間反応させた。反応終了後、析出した塩を濾過し、DMFを減圧留去して得られた残渣を酢酸エチルと水で分液して酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、下記化学式(35)で表される化合物(白色固体)14.4gを得た。得られた化合物10gを、メタノール50mlと塩化メチレン50mlとの混合液に溶解し、20℃以下に保持しながらヒドラジン一水和物5.5gを滴下した。12時間撹拌した後、生成した白色結晶を濾過して、下記化学式(36)で表される化合物9.2gを得た。
4,4’-(α-メチルベンジリデン)ビスフェノール10.0g、メチルブロモアセテート10.6g、炭酸カリウム19.3g、及びDMF50mlを混合して懸濁液を得た。得られた懸濁液を80℃で24時間反応させた。反応終了後、析出した塩を濾過し、DMFを減圧留去して得られた残渣を酢酸エチルと水で分液して酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、下記化学式(37)で表される化合物(白色固体)14.7gを得た。得られた化合物10gを、メタノール50mlと塩化メチレン50mlとの混合液に溶解し、20℃以下に保持しながらヒドラジン一水和物5.8gを滴下した。12時間撹拌した後、生成した白色結晶を濾過して、下記化学式(38)で表される化合物8.8gを得た。
t-ブチルヒドロキノン(Aldrich社)5.0g、メチルブロモアセテート(Aldrich社)13.8g、炭酸カリウム20.9g、及びアセトン100mlを混合し、この懸濁液を12時間還流させた。冷却後、塩を濾過し、減圧下でアセトンを減圧留去した。得られた残渣を酢酸エチルと水で分液して酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、下記化学式(44)で表される化合物(白色固体)9.0gを得た。
3-ヒドロキシベンズアルデヒド(Aldrich社)5.0g、ビス[2-(2-クロロエトキシ)エチル]エーテル(Fulka社)5.0g、炭酸カリウム15.0、及びヨウ化カリウム0.1gを、ジメチルホルムアミド50ml中に懸濁させ、90℃で30時間反応させた。冷却後、塩を濾過し、減圧下でジメチルホルムアミドを減圧留去した。得られた残渣を酢酸エチルと水で分液し、さらに5質量%炭酸水素カリウム水溶液で洗浄し、酢酸エチル層を得た。得られた酢酸エチル層を濃縮して、褐色透明オイルを得た。この液をカラムクロマトグラフィー(固定相にシリカ、移動相にジクロロメタンと酢酸エチルの体積比で3:1の混合液)により精製し、下記化学式(46)で示される無色透明なオイル状の化合物5.1gを得た。
合成例1で得た化学式(8)で表される化合物1.5g及びイソフタルアルデヒド510.0mgをDMF10mlに溶解させた。トリフルオロ酢酸を0.05mol%(C=Nに対する割合)加え、60℃で3時間反応を行った。テフロン(登録商標)製のシャーレに溶液を移し、110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、減圧下、180℃で12時間乾燥を行った。その結果、下記化学式(19)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムについての各種物性値の測定結果を表1に示す。また、NMRの結果を以下に示す。得られた化合物のアシルヒドラゾン結合当量は246.32であった。
化学式(8)で表される化合物に代えて、合成例2で得た化学式(10)で表される化合物を用いたこと以外は、前述の実施例1と同様にして、下記化学式(20)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムについての各種物性値の測定結果を表1に示す。また、NMRの結果を以下に示す。得られた化合物のアシルヒドラゾン結合当量は230.25であった。
化学式(8)で表される化合物に代えて、合成例3で得た化学式(12)で表される化合物を用いたこと以外は、前述の実施例1と同様にして、下記化学式(21)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムについての各種物性値の測定結果を表1に示す。また、NMRの結果を以下に示す。得られた化合物のアシルヒドラゾン結合当量は221.24であった。
化学式(8)で表される化合物に代えて、合成例6で得た化学式(18)で表される化合物を用いたこと以外は、前述の実施例1と同様にして、下記化学式(22)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムについての各種物性値の測定結果を表1に示す。また、NMRの結果を以下に示す。得られた化合物のアシルヒドラゾン結合当量は235.26であった。
比較例として、代表的な熱可塑性樹脂であるPCポリカーボネート(アルドリッチ社製 品番:25037-45-0)(比較例1)、及びポリエーテルナフタレン(帝人デュポン社製、テオネックス)(比較例2)を使用した。
熱プレスにより、厚さ50μm、幅10mmのシートを作成し、得られたシートの屈折率及び光線透過率を測定した。
イソフタルアルデヒドに代えて、2,6-ピリジンジカルボキシアルデヒドを用いたこと以外は、前述の実施例1と同様にして、下記化学式(23)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムの屈折率(nD 25)の測定結果を表2に示す。また、NMRの結果を以下に示す。得られた化合物のアシルヒドラゾン結合当量は246.81であった。
イソフタルアルデヒドに代えて、2,5-ジフォルミルフランを用いたこと以外は、前述の実施例1と同様にして、下記化学式(24)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムの屈折率(nD 25)の測定結果を表2に示す。また、NMRの結果を以下に示す。得られた化合物のアシルヒドラゾン結合当量は241.3であった。
イソフタルアルデヒドに代えて、2,5-チオフェンジカルボキシアルデヒドを用いたこと以外は、前述の実施例1と同様にして、下記化学式(25)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムの屈折率(nD 25)の測定結果を表2に示す。また、NMRの結果を以下に示す。得られた化合物のアシルヒドラゾン結合当量は249.33であった。
(i)化学式(8)で表される化合物に代えて、合成例6で得た化学式(18)で表される化合物を用いたこと、及び(ii)イソフタルアルデヒドに代えて、2,6-ピリジンジカルボキシアルデヒドを用いたこと以外は、前述の実施例1と同様にして、下記化学式(26)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムについての各種物性値の測定結果を表3に示す。また、NMRの結果を以下に示す。得られた化合物のアシルヒドラゾン結合当量は235.76であった。
(i)化学式(8)で表される化合物に代えて、合成例6で得た化学式(18)で表される化合物を用いたこと、及び(ii)イソフタルアルデヒドに代えて、2,5-ジフォルミルフランを用いたこと以外は、前述の実施例1と同様にして、下記化学式(27)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムについての各種物性値の測定結果を表3に示す。また、NMRの結果を以下に示す。得られた化合物のアシルヒドラゾン結合当量は230.24であった。
(i)化学式(8)で表される化合物に代えて、合成例6で得た化学式(18)で表される化合物を用いたこと、及び(ii)イソフタルアルデヒドに代えて、2,5-チオフェンジカルボキシアルデヒドを用いたこと以外は、前述の実施例1と同様にして、下記化学式(28)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムについての各種物性値の測定結果を表3に示す。また、NMRの結果を以下に示す。得られた化合物のアシルヒドラゾン結合当量は238.28であった。
合成例7で得た化学式(30)で表される化合物1.5g及びイソフタルアルデヒド4006.8mgをDMF10mlに溶解させた。トリフルオロ酢酸を0.05mol%(C=Nに対する割合)加え、60℃で3時間反応を行った。これを110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、減圧下、180℃で12時間乾燥を行った。その結果、下記化学式(39)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムについての各種物性値の測定結果を表4に示す。得られた化合物のアシルヒドラゾン結合当量は296.32であった。
合成例8で得た化学式(32)で表される化合物1.5g及びイソフタルアルデヒド661.2mgをDMF10mlに溶解させた。トリフルオロ酢酸を0.05mol%(C=Nに対する割合)加え、60℃で3時間反応を行った。これを110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、減圧下、180℃で12時間乾燥を行った。その結果、下記化学式(40)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムについての各種物性値の測定結果を表4に示す。得られた化合物のアシルヒドラゾン結合当量は201.2であった。
合成例9で得た化学式(34)で表される化合物1.5g及びイソフタルアルデヒド467.4mgをDMF10mlに溶解させた。トリフルオロ酢酸を0.05mol%(C=Nに対する割合)加え、60℃で3時間反応を行った。これを110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、減圧下、180℃で12時間乾燥を行った。その結果、下記化学式(41)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムについての各種物性値の測定結果を表4に示す。得られた化合物のアシルヒドラゾン結合当量は264.28であった。
合成例10で得た化学式(36)で表される化合物1.5g及びイソフタルアルデヒド444.6mgをDMF10mlに溶解させた。トリフルオロ酢酸を0.05mol%(C=Nに対する割合)加え、60℃で3時間反応を行った。これを110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、減圧下、180℃で12時間乾燥を行った。その結果、下記化学式(42)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムについての各種物性値の測定結果を表1に示す。得られた化合物のアシルヒドラゾン結合当量は275.33であった。
合成例11で得た化学式(38)で表される化合物1.5g及びイソフタルアルデヒド444.6mgをDMF10mlに溶解させた。トリフルオロ酢酸を0.05mol%(C=Nに対する割合)加え、60℃で3時間反応を行った。これを110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、減圧下、180℃で12時間乾燥を行った。その結果、下記化学式(43)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られたフィルムについての各種物性値の測定結果を表4に示す。得られた化合物のアシルヒドラゾン結合当量は266.3であった。
代表的な熱可塑性樹脂であるポリフェニルスルホン(アルドリッチ社製、品番:428310)を使用した。熱プレスにより、厚さ50μm、幅10mmのシートを作成し、得られたシートの屈折率及び光線透過率を測定した。
合成例1で得た化学式(8)で表される化合物1.5g及びイソフタルアルデヒド507.0mgをDMF10mlに溶解させた。トリフルオロ酢酸を0.05mol%(C=Nに対する割合)加え、60℃で3時間反応を行った。反応後の溶液をアプリケーターでガラス板状に塗工し、110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、減圧下、180℃で12時間乾燥を行い、上記化学式(19)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、6.4万であった。得られた樹脂の結合当量は、246.32であった。得られたフィルムについての透過率の測定結果を表5に示す。
合成例1で得た化学式(8)で表される化合物とイソフタルアルデヒドに加えて、ベンズアルデヒドを1.81mg(樹脂に含まれる末端基のモル量に対する、末端封止剤の添加量(モル量):40%)を用いたこと以外は、前述の実施例16と同様にして、上記化学式(19)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、6.4万であった。得られた樹脂の結合当量は、246.32であった。得られたフィルムについての透過率の測定結果を表5に示す。生成する樹脂の末端のモル量は、樹脂の数平均分子量から算出した。なお、本実施例では、原料であるジアルデヒド化合物のモル数より、ジヒドラジド化合物のモル数が多いため、樹脂の末端は、ほぼアシルヒドラジン末端となっている。
合成例1で得た化学式(8)で表される化合物とイソフタルアルデヒドに加えて、ベンズアルデヒドを3.63mg(樹脂に含まれる末端基のモル量に対する、末端封止剤の添加量(モル量):80%)を用いたこと以外は、前述の実施例16と同様にして、上記化学式(19)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、6.4万であった。得られた樹脂の結合当量は、246.32であった。得られたフィルムについての透過率の測定結果を表5に示す。
合成例1で得た化学式(8)で表される化合物とイソフタルアルデヒドに加えて、ベンズアルデヒドを4.54mg(樹脂に含まれる末端基のモル量に対する、末端封止剤の添加量(モル量):100%)を用いたこと以外は、前述の実施例16と同様にして、上記化学式(19)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、6.4万であった。得られた樹脂の結合当量は、246.32であった。得られたフィルムについての透過率の測定結果を表5に示す。
合成例1で得た化学式(8)で表される化合物とイソフタルアルデヒドに加えて、ベンズアルデヒドを5.44mg(樹脂に含まれる末端基のモル量に対する、末端封止剤の添加量(モル量):120%)を用いたこと以外は、前述の実施例16と同様にして、上記化学式(19)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、6.1万であった。得られた樹脂の結合当量は、246.32であった。得られたフィルムについての透過率の測定結果を表5に示す。
合成例1で得た化学式(8)で表される化合物とイソフタルアルデヒドに加えて、ベンズアルデヒドを6.35mg(樹脂に含まれる末端基のモル量に対する、末端封止剤の添加量(モル量):140%)用いたこと以外は、前述の実施例16と同様にして、上記化学式(19)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、5.8万であった。得られた樹脂の結合当量は、246.32であった。得られたフィルムについての透過率の測定結果を表5に示す。
合成例1で得た化学式(8)で表される化合物とイソフタルアルデヒドに加えて、4-クロロベンズアルデヒドを6.01mg(樹脂に含まれる末端基のモル量に対する、末端封止剤の添加量(モル量):100%)を用いたこと以外は、前述の実施例16と同様にして、上記化学式(19)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、6.4万であった。得られた樹脂の結合当量は、246.32であった。得られたフィルムについての透過率の測定結果を表5に示す。
合成例1で得た化学式(8)で表される化合物とイソフタルアルデヒドに加えて、無水酢酸を4.36mg(樹脂に含まれる末端基のモル量に対する、末端封止剤の添加量(モル量):100%)用いたこと以外は、前述の実施例16と同様にして、上記化学式(19)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、6.4万であった。得られた樹脂の結合当量は、246.32であった。得られたフィルムについての透過率の測定結果を表5に示す。
合成例1で得た化学式(8)で表される化合物とイソフタルアルデヒドに加えて、無水コハク酸を4.28mg(樹脂に含まれる末端基のモル量に対する、末端封止剤の添加量(モル量):100%)用いたこと以外は、前述の実施例16と同様にして、上記化学式(19)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、6.4万であった。得られた樹脂の結合当量は、246.32であった。得られたフィルムについての透過率の測定結果を表5に示す。
化学式(8)で表される化合物を合成例12で得た化学式(45)で表される化合物とし、イソフタルアルデヒドを合成例13で得た化学式(46)で表される化合物としたこと以外は、前述の実施例1と同様にして、下記化学式(47)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。
実施例1で作製したフィルム(膜厚20~100μm)を、ナノインプリンター(明昌機工社製、NM-0501)を用いて、インプリント成型した。具体的には、上記フィルムを、185℃に加熱し、モールド(格子パターン;凹凸部の高低差:10μm、凸部形状:四角錐状、凸部の幅(四角錐の底辺の長さ):10μm、凹部の幅(四角錐同士の間隔):10μm)を、プレス圧力5MPaで60秒間押しつけた。
実施例26で使用したモールドを、モールド(ハニカム状パターン;凹凸部の高低差:10μm、凸部形状:六角柱状、六角形の一辺の長さ:50μm、凹部の幅(六角柱同士の間隔):10μm)とした以外は、実施例26と同様にフィルムに微細構造を形成した。
実施例1で作製したフィルムに、酸化インジウムスズ(ITO)からなるスパッタ薄膜を積層した。ITO薄膜の積層は、スパッタ薄膜形成装置(ULVAC社製;JSP-8000)を用いて行った。成膜後のITO膜の膜厚は、50~100nmであった。
ITO膜積層前のフィルム(実施例1で作製したフィルム)、及びITO積層後のフィルムについて、前述の方法により全光線透過率の測定を行った。全光線透過率の測定結果を図3のグラフに示す。
合成例1で得た化学式(8)で表される化合物1.5g及びイソフタルアルデヒド510.0mgをDMF10mlに溶解させた。トリフルオロ酢酸を0.05mol%(C=Nに対する割合)加え、60℃で3時間反応を行った。反応溶液をガラス板、SUS板、及びポリイミドフィルム(カプトンHタイプ;東レ・デュポン社製)上に塗布し、110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、180℃で12時間乾燥した。その結果、上記化学式(19)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。
実施例29で作製した各積層体を、それぞれ水に24時間浸漬し、フィルムと各種基板との密着性を確認した。評価結果を以下に示す。密着性評価は、フィルムが剥離した場合を×、24時間浸漬後にもフィルムが剥離しなかった場合を○とした。結果を以下の表6に示す。
合成例1で得た化学式(8)で表される化合物1.5g及びイソフタルアルデヒド510.0mgをDMF10mlに溶解させた。トリフルオロ酢酸を0.05mol%(C=Nに対する割合)加え、60℃で3時間反応を行った。反応溶液に、離型剤(Zelec UN(登録商標);デュポン社製)を0.0002g添加し、溶液をガラス板、SUS板、及びポリイミドフィルム(カプトンHタイプ;東レ・デュポン社製)上に塗布し、110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、180℃で3時間乾燥した。その結果、上記化学式(19)で表される繰り返し単位を有する高分子化合物(樹脂)及び離型剤を含むフィルムを得た。離型剤の添加量は、上記樹脂100質量部に対して0.01重量部である。
離型剤量を、0.0006gとした以外は、実施例30と同様にフィルムを得た。離型剤の添加量は、上記樹脂100質量部に対して0.03重量部である。
離型剤量を、0.0019gとした以外は、実施例30と同様にフィルムを得た。離型剤の添加量は、上記樹脂100質量部に対して0.1重量部である。
離型剤量を、0.019gとした以外は、実施例30と同様にフィルムを得た。離型剤の添加量は、上記樹脂100質量部に対して0.5重量部である。
アジピン酸ジヒドラジド1.5g及びイソフタルアルデヒド1154.9mgをDMF(ジメチルホルムアミド)10ml中に装入した。この溶液に、トリフルオロ酢酸を0.05mol%(C=N結合に対する割合)加えた。60℃で3時間反応を行い、白色の懸濁物を析出させた。内径100mmのテフロン(登録商標)製のシャーレに懸濁物を含む溶液を移し、110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、減圧下、180℃で12時間乾燥を行い、白色固体を得た。固体を2MPa、230℃、5分間、熱プレス機でプレスし、下記化学式(48)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、6.2万であった。樹脂のアシルヒドラゾン結合当量は、136.16であった。フィルムの各種物性値の測定結果を表8に示す。
アゼライン酸ジヒドラジド1.5g及びイソフタルアルデヒド930.2mgをDMF10ml中に装入した。この溶液にトリフルオロ酢酸を0.05mol%(C=N結合に対する割合)加えた。60℃で3時間反応を行い、白色の懸濁物を析出させた。内径100mmのテフロン(登録商標)製のシャーレに懸濁物を含む溶液を移し、110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、減圧下、180℃で12時間乾燥を行い、白色固体を得た。固体を2MPa、230℃で5分間、熱プレス機でプレスし、下記化学式(49)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、6.6万であった。樹脂のアシルヒドラゾン結合当量は、157.2であった。フィルムの各種物性値の測定結果を表8に示す。
セバシン酸ジヒドラジド1.5g及びイソフタルアルデヒド873.6mgをDMF10ml中に装入した。トリフルオロ酢酸を0.05mol%(C=N結合に対する割合)加えた。60℃で3時間反応を行い、白色の懸濁物を析出させた。内径100mmのテフロン(登録商標)製のシャーレに、懸濁物を含む溶液を移し、110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、減圧下、180℃で12時間乾燥を行い、白色固体を得た。固体を2MPa、230℃で5分間、熱プレス機でプレスし、下記化学式(50)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、5.9万であった。樹脂のアシルヒドラゾン結合当量は、164.21であった。フィルムの各種物性値の測定結果を表8に示す。
ドデカン二酸ジヒドラジド1.5g及びイソフタルアルデヒド778.7mgをDMF10ml中に装入した。トリフルオロ酢酸を0.05mol%(C=N結合に対する割合)加えた。60℃で3時間反応を行い、白色の懸濁物を析出させた。内径100mmのテフロン(登録商標)製のシャーレに懸濁物を含む溶液を移し、110℃、窒素気流下で溶媒の大半が蒸発するまで保持した。その後、減圧下、180℃で12時間乾燥を行い、白色固体を得た。固体を2MPa、230℃で5分間、熱プレス機でプレスし、下記化学式(51)で表される繰り返し単位を有する高分子化合物(樹脂)からなる無色透明のフィルムを得た。得られた樹脂の数平均分子量は、6.3万であった。樹脂のアシルヒドラゾン結合当量は、178.24であった。フィルムの各種物性値の測定結果を表8に示す。
Claims (19)
- アシルヒドラゾン結合を含み、数平均分子量が500~50万である樹脂であって、
アシルヒドラゾン結合当量が100~4000である樹脂。 - 樹脂に含まれる末端基の数に対する、樹脂に含まれるアルデヒド基の数及びアシルヒドラジン基の数の合計の比率が1未満である、請求項1に記載の樹脂。
- アシルヒドラジン末端の少なくとも一部が封止されている、請求項1に記載の樹脂。
- 下記一般式(1)で表される繰り返し単位を含む、請求項1に記載の樹脂。
X1はC、H、N、O、S、Si、F、Cl、Br、及びIからなる群から選ばれる原子を含み、分子量が80~8000である2価の連結基であり、かつ2つのアシルヒドラゾン結合のカルボニル炭素を繋ぐ最短の分子鎖の原子数が2~60である基を示し;
R3及びR4は、それぞれ独立に水素基、メチル基、またはフェニル基を示し;
Zは、下記一般式(2)~(6)のいずれかで表される基、または炭素数1~12の飽和炭化水素基を示す)
A1は-CH=又は-N=を示し、芳香族環上における結合手の位置は、A1を基準として2位及び6位、または2位及び5位であり、芳香族環上のその他の位置にはメチル基、エチル基、又はハロゲン原子が結合していてもよく;
前記一般式(3)中、A2は-CH2-、-O-、-S-、又は-N(R)-(Rは水素原子、メチル基、又はエチル基を示す)を示し;
前記一般式(4)中、R5は水素原子、メチル基、エチル基、メトキシ基、エトキシ基、ハロゲン原子、メチルチオ基、又はエチルチオ基を示し;
前記一般式(5)中、A3は-CH2-、-C(CF3)2-、-S-、-C(CH3)2-、-O-、-SO2-、-S(=O)-、-C(=O)-、-C(=O)NH-、又は-O-CpH2p-O-(pは2~18のいずれかの整数を示す)を示し;
前記一般式(6)中、lは1~8のいずれかの整数を示す) - 前記一般式(1)中、X1が炭素数2~30である、置換基を有してもよいアルキレン基である、請求項4に記載の樹脂。
- 前記一般式(1)中のX1が以下の一般式(A-1)~(A-3)のいずれかで表される、請求項4に記載の樹脂。
環r1は置換基を有してもよい芳香環を示し;
L1は、単結合、もしくはH、O、C、N、及びSからなる群から選ばれる原子から構成され、分子量が500以下の2価の連結基を示し、2つのL1はそれぞれ同じであっても、異なっていてもよい)
環r2は置換基を有してもよい芳香環を示し、2つの環r2はそれぞれ同じであっても異なっていてもよく;
X2は単結合、-CH2-、-C(CF3)2-、-S-、-C(CH3)2-、-O-、-SO2-、-S(=O)-、-C(=O)NH-、-C(=O)-、下記一般式(1-1)で表される基、下記一般式(1-2)で表される基、または2つの環r2とともにスピロ結合を形成する基のいずれかを示し;
L2は単結合、もしくはH、O、C、N、及びSからなる群から選ばれる原子から構成される分子量が500以下の2価の連結基を示し、2つのL2はそれぞれ同じであっても、異なっていてもよい)
環r3および環r4はそれぞれ独立に、置換基を有してもよい芳香環を示し、2つの環r4はそれぞれ同じであってもよく異なっていてもよく;
X3は、3価または4価の炭素を示し;
X3が4価の炭素である場合に、X3に結合する置換基は、メチル基、フェニル基のいずれかであり;
L3は単結合、もしくはH、O、C、N、及びSからなる群から選ばれる原子から構成される分子量が500以下の2価の連結基を示し、2つのL3はそれぞれ同じであっても、異なっていてもよい) - 前記一般式(A-1)のr1がナフタレン環である、請求項6に記載の樹脂。
- 前記一般式(A-2)のX2が単結合であり、r2がナフタレン環である、請求項6に記載の樹脂。
- 前記一般式(1)で表される繰り返し単位が、下記一般式(1’)で表される、請求項4に記載の樹脂。
Xは-CH2-、-C(CF3)2-、-S-、-C(CH3)2-、-O-、-SO2-、-S(=O)-、-C(=O)NH-、-C(=O)-、下記一般式(1-1)で表される基、または下記一般式(1-2)で表される基のいずれかの構造を示し;
Yは、それぞれ独立に-O-、-CH2-、又は-S-を示し;
mは0~10のいずれかの整数を示し;
m1及びnは、それぞれ独立に0~4のいずれかの整数を示し;
R1及びR2は、それぞれ独立にメチル基、エチル基、プロピル基、ブチル基、メトキシ基、エトキシ基、アリール基、アリルオキシ基、またはハロゲン基を示し;
Zは、前記一般式(2)~(6)のいずれかで表される基、または炭素数1~12の飽和炭化水素基を示す)
- 前記一般式(1’)中のXが、-CH2-、-S-、または-C(CH3)2-である請求項9に記載の樹脂。
- 前記一般式(1’)中のZが、前記一般式(2)又は(3)で表される基である請求項9に記載の樹脂。
- 前記一般式(1’)中のX及びYが、いずれも-S-である請求項9に記載の樹脂。
- 樹脂に含まれる末端基の数に対する、樹脂に含まれるアルデヒド基の数及びアシルヒドラジン基の数の合計の比率が1未満である、請求項3~12のいずれか一項に記載の樹脂。
- アシルヒドラジン末端の少なくとも一部が封止されている、請求項3~13のいずれか一項に記載の樹脂。
- 請求項2に記載の樹脂と、
無機粒子、金属粒子、及びイオン性化合物からなる群より選択される少なくとも一種の添加剤と、を含む光学材料。 - 請求項2に記載の樹脂を含む光学デバイス。
- 発光素子と、前記発光素子から発せられる光束を制御可能な形状に形成された請求項2に記載の樹脂を含む光束制御部材と含む、光学デバイス。
- 有機EL素子と、透明電極層と、請求項2に記載の樹脂を含む樹脂層と、をこの順に含む、有機ELデバイス。
- 請求項2に記載の樹脂からなるレンズ。
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JP2019108311A (ja) * | 2017-12-20 | 2019-07-04 | 大阪ガスケミカル株式会社 | ヒドラジド化合物およびそれを用いた硬化性組成物 |
WO2021010363A1 (ja) * | 2019-07-17 | 2021-01-21 | 本州化学工業株式会社 | ビナフチル類の製造方法 |
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CN109716485A (zh) * | 2016-07-15 | 2019-05-03 | 布鲁尔科技公司 | 激光烧蚀介电材料 |
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WO2021010363A1 (ja) * | 2019-07-17 | 2021-01-21 | 本州化学工業株式会社 | ビナフチル類の製造方法 |
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EP2684907B1 (en) | 2020-02-26 |
US9221949B2 (en) | 2015-12-29 |
CN103415549A (zh) | 2013-11-27 |
EP2684907A1 (en) | 2014-01-15 |
KR20130122966A (ko) | 2013-11-11 |
JP5865345B2 (ja) | 2016-02-17 |
CN103415549B (zh) | 2015-06-17 |
TW201245278A (en) | 2012-11-16 |
TWI582132B (zh) | 2017-05-11 |
EP2684907A4 (en) | 2014-08-20 |
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