EP3270850B1 - Article absorbant comportant des revers pour jambe - Google Patents

Article absorbant comportant des revers pour jambe Download PDF

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Publication number
EP3270850B1
EP3270850B1 EP16714137.3A EP16714137A EP3270850B1 EP 3270850 B1 EP3270850 B1 EP 3270850B1 EP 16714137 A EP16714137 A EP 16714137A EP 3270850 B1 EP3270850 B1 EP 3270850B1
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EP
European Patent Office
Prior art keywords
edge
cuff
absorbent article
leg gasketing
gasketing system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP16714137.3A
Other languages
German (de)
English (en)
Other versions
EP3270850A1 (fr
Inventor
Abhishek Prakash SURUSHE
Jeromy Thomas Raycheck
Cornelia Beate Martynus
Andrew James Sauer
Aaron Duane SEITZ
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Procter and Gamble Co
Original Assignee
Procter and Gamble Co
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Publication date
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Publication of EP3270850A1 publication Critical patent/EP3270850A1/fr
Application granted granted Critical
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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49007Form-fitting, self-adjusting disposable diapers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49001Absorbent articles specially adapted to be worn around the waist, e.g. diapers having preferential bending zones, e.g. fold lines or grooves
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/49007Form-fitting, self-adjusting disposable diapers
    • A61F13/49009Form-fitting, self-adjusting disposable diapers with elastic means
    • A61F13/49011Form-fitting, self-adjusting disposable diapers with elastic means the elastic means is located at the waist region
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/494Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means
    • A61F13/49406Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region
    • A61F13/49413Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region the edge leakage prevention means being an upstanding barrier
    • A61F13/4942Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterised by edge leakage prevention means the edge leakage prevention means being at the crotch region the edge leakage prevention means being an upstanding barrier the barrier not being integral with the top- or back-sheet
    • AHUMAN NECESSITIES
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    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F13/495Absorbent articles specially adapted to be worn around the waist, e.g. diapers with faecal cavity
    • AHUMAN NECESSITIES
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    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/531Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad
    • AHUMAN NECESSITIES
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    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/531Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad
    • A61F13/532Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad inhomogeneous in the plane of the pad
    • A61F13/5323Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad inhomogeneous in the plane of the pad having absorbent material located in discrete regions, e.g. pockets
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/534Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad
    • A61F13/537Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer
    • A61F13/53708Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer the layer having a promotional function on liquid propagation in at least one direction
    • A61F13/53717Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having an inhomogeneous composition through the thickness of the pad characterised by a layer facilitating or inhibiting flow in one direction or plane, e.g. a wicking layer the layer having a promotional function on liquid propagation in at least one direction the layer having a promotional function on liquid propagation in the horizontal direction
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/551Packaging before or after use
    • A61F13/55105Packaging before or after use packaging of diapers
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/45Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
    • A61F13/49Absorbent articles specially adapted to be worn around the waist, e.g. diapers
    • A61F2013/49088Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterized by the leg opening
    • A61F2013/49092Absorbent articles specially adapted to be worn around the waist, e.g. diapers characterized by the leg opening comprising leg cuffs
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F2013/530481Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials
    • A61F2013/53051Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having superabsorbent materials, i.e. highly absorbent polymer gel materials being only in particular parts or specially arranged
    • AHUMAN NECESSITIES
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    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/531Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad
    • A61F2013/5315Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium having a homogeneous composition through the thickness of the pad with a tissue-wrapped core
    • AHUMAN NECESSITIES
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    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/539Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium characterised by the connection of the absorbent layers with each other or with the outer layers
    • A61F2013/53908Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium characterised by the connection of the absorbent layers with each other or with the outer layers with adhesive
    • AHUMAN NECESSITIES
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    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • A61F13/539Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium characterised by the connection of the absorbent layers with each other or with the outer layers
    • A61F2013/5395Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium characterised by the connection of the absorbent layers with each other or with the outer layers with thermoplastic agent, i.e. softened by heat

Definitions

  • This invention relates to absorbent articles (e.g., diapers, adult incontinence articles, feminine hygiene pads) having improved leg cuffs that yield a more garment-like article, as well as having improved functional characteristics (e.g., reduced leakage, fecal material containment).
  • absorbent articles e.g., diapers, adult incontinence articles, feminine hygiene pads
  • leg cuffs that yield a more garment-like article
  • functional characteristics e.g., reduced leakage, fecal material containment
  • absorbent articles such as conventional absorbent articles (e.g., diapers, adult incontinence articles, feminine hygiene pads) offer the benefit of receiving and containing urine and/or other bodily exudates (e.g., feces, menses, mixture of feces and urine, mixture of menses and urine, etc.).
  • bodily exudates e.g., feces, menses, mixture of feces and urine, mixture of menses and urine, etc.
  • the article should provide a snug fit around the waist and legs of a wearer.
  • EP 1101470A2 discloses a disposable absorbent sanitary article including sheets to form a pair of flaps. The pair of flaps and the sheets are folded along flap fold lines back onto themselves, respectively, to form free edge portions of the respective pairs of flaps. Elastic members secured under tension to the sheets inside the respective free edge portions are spaced from the fold lines at least by 1 mm, respectively.
  • JP 2000 342623 relates to an absorbent article with cuffs formed by a folded hydrophobic sheet which is arranged on both sides of a top sheet symmetrically to the centerline.
  • the side of the hydrophobic sheet is fixed onto the top sheet to form a fixed end.
  • An elastic member is arranged in the extended state on the opposite free end of the hydrophobic sheet.
  • each flap is formed between the free end and the fixed end by protruding the hydrophobic sheet in the central X-direction at each prescribed interval from the free end. According to this, the flow velocity of a liquified matter is said to be delayed, and the contact area of the article with the skin is said to be reduced.
  • JP 2008 302138 refers to a disposable absorbent article which is said to be capable of suppressing a gap produced between the excretion part of a user and an absorbent core without neither deteriorating efficiency for absorbing an excretory substance by the absorbent core nor reducing its absorption capacity.
  • Each leg gasketing assembly may be formed from elastic laminates having stretched elastic strands intermittently bonded thereto.
  • the elastic laminate includes bonded regions and non-bonded regions intermittently spaced along the machine direction.
  • the elastic strands are then intermittently deactivated by severing the strands in the non-bonded regions of the continuous elastic laminate to form continuous lengths of leg gasketing assemblies having elastic regions and deactivated regions.
  • the barrier leg cuff may be made using a hydrophobic nonwoven and may be disposed on the body-facing surface of the absorbent article or connected to the body-facing surface of the film backsheet layer.
  • the barrier leg cuff may be a substantially liquid impervious layer that prevents bodily exudates from passing out of the sides of the article and may also be highly breathable, allowing outside air to reach the skin to help maintain a healthy level of skin hydration.
  • the outer cuff comprises the polymeric film layer of the backsheet to provide high opacity required to cover the barrier leg cuff as well as to prevent molten adhesive from passing through the cuff to the garment-facing surface of the article during manufacturing.
  • the outer cuff contains the outer leg elastic strands, which create the contraction forces and gathers, and can be sandwiched between the cuff material and backsheet material.
  • the elastic strands in the leg cuffs are typically joined with molten adhesive during manufacture, and the hot adhesive generally has the potential to pass through nonwoven materials during manufacture, causing contamination of manufacturing lines as well as the potential for stickiness on the outside surface of the article.
  • the polymeric film generally is used to prevent these issues, however, results in a plastic-like look as well as a noisy application process.
  • the outer leg elastic strands are generally spaced inboard from the longitudinal edge of the article in the crotch region. This prevents inadvertent cutting or exposure of the outer leg elastic strands during the manufacturing process. This design does not result in the outermost portion of the longitudinal edge of the product continuously contacting closely to the skin of the user during wear. Thus, the ability of the elastic strand(s) to control the edge of the article diminishes as the distance between the outermost elastic and the edge increases, leading to a more random distribution of larger gathers which contact the skin at larger intervals or sometimes not at all. This effect can lead to user perception that the diaper may leak where the longitudinal edge does not contact the skin of the user.
  • an absorbent article with a folded outer cuff design having finished edges with elastics that are close to the edge to maintain a close proximity to the skin to create improved fit, a more aesthetically pleasing, clothing-like design and improved leakage protection.
  • the most common mode of failure for absorbent articles still occurs when body exudates leak out of the gaps between the article and the wearer's legs and/or waist.
  • fecal material e.g., runny bowel movement, a mixture of bowel movement and urine, etc.
  • the fecal material can leak out of the gaps between the article and the wearer's legs or waist.
  • the fecal material may move laterally along the body-side surface of the absorbent article and reach the barrier leg cuff. After the fecal material reaches the barrier leg cuffs, it may travel longitudinally along the barrier leg cuffs. Due to the movement of the wearer and/or a shortage of available space under the barrier cuffs and/or within the absorbent article, the fecal material may leak out of the gaps between the article and the wearer's legs and/or waist. This results in soiling, wetting, or otherwise contaminating the wearer's clothing or other articles ( e.g., bedding, furniture, caregiver clothing, etc.) that come in contact with the wearer's leaky absorbent article.
  • a disposable absorbent article for wearing about the lower torso of a wearer according to the subject-matter of claim 1 is provided.
  • a disposable absorbent article for wearing about the lower torso of a wearer includes a first waist region, a second waist region, a crotch region disposed between the first and second waist regions, a first waist edge and a second waist edge, and a first longitudinal edge and a second longitudinal edge, the disposable absorbent article including a chassis that includes a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet; the disposable absorbent article further including a leg gasketing system, wherein the leg gasketing system comprises a web of material forming an inner cuff and an outer cuff; wherein the inner cuff comprises an inner cuff folded edge and an inner cuff material edge and the outer cuff comprises an outer cuff folded edge and an outer cuff material edge, such that the web of material is folded laterally inward to form the outer cuff folded edge and folded laterally outward to form the inner cuff folded edge; wherein at least a portion of the web of material between the leg gasket
  • a package in another aspect, includes at least ten disposable absorbent articles for wearing about the lower torso of a wearer, the disposable absorbent articles include a first waist region, a second waist region, a crotch region disposed between the first and second waist regions, a first waist edge and a second waist edge, and a first longitudinal edge and a second longitudinal edge, the disposable absorbent articles further including a chassis that includes a topsheet, a backsheet, and an absorbent core disposed between the topsheet and the backsheet; the disposable absorbent articles further including a leg gasketing system, wherein the leg gasketing system comprises a web of material forming an inner cuff and an outer cuff; wherein the inner cuff comprises an inner cuff folded edge and an inner cuff material edge and the outer cuff comprises an outer cuff folded edge and an outer cuff material edge, such that the web of material is folded laterally inward to form the outer cuff folded edge and folded laterally outward to form the inner cuff folded edge;
  • the disposable absorbent articles described herein comprise leg gasketing systems that may comprise one web or multiple webs of material.
  • the description and claims herein may refer to leg gasketing system embodiments that are formed from "a web of material.”
  • the recitation of "a web of material” encompasses a single continuous web of material, multiple webs of material that are joined together to become one web of material, or multiple distinct webs of material that are separate from the disposable absorbent article chassis, and form part of the leg gasketing system.
  • the leg gasketing systems described herein may comprise N-fiber material or other non-woven materials.
  • the present disclosure is directed to a disposable absorbent article with a leg gasketing system that comprises a folded outer cuff having neatly finished outer cuff folded edges that creates an aesthetically pleasing design that is garment like, the absorbent article also including a leg gasketing system pocket with an opening towards the interior of the article, wherein the pocket reduces runny bowel movement leaks.
  • the folded outer cuff design is advantageous in preventing penetration and adhesive bleedthrough without the use of a polymeric film layer in the elasticized region.
  • the absorbent article may comprise an opacity strengthening patch to provide the strength needed to prevent the article from extending excessively during application and wearing, and provide the opacity at the sides and waist to prevent the skin of the user from showing through the article.
  • FIG. 1 is a plan view of an exemplary, non-limiting embodiment of an absorbent article 20 of the present invention in a flat, uncontracted state.
  • the garment-facing surface 120 of the absorbent article 20 is facing the viewer.
  • the absorbent article 20 includes a longitudinal centerline 100 and a lateral centerline 110.
  • the absorbent article 20 comprises a chassis 22.
  • the absorbent article 20 and chassis 22 are shown to have a first waist region 36, a second waist region 38 opposed to the first waist region 36, and a crotch region 37 located between the first waist region 36 and the second waist region 38.
  • the waist regions 36 and 38 generally comprise those portions of the absorbent article 20 which, when worn, encircle the waist of the wearer.
  • the waist regions 36 and 38 may include elastic elements such that they gather about the waist of the wearer to provide improved fit and containment.
  • the crotch region 37 is the portion of the absorbent article 20 which, when the absorbent article 20 is worn, is generally positioned between the legs of the wearer.
  • the outer periphery of chassis 22 is defined by longitudinal edges 12 and waist edges (first waist edge 13 in first waist region 36 and second waist edge 14 in second waist region 38).
  • the longitudinal edges 12 may be subdivided into a front longitudinal edge 12a, which is the portion of the longitudinal edge 12 in the first waist region 36, and a rear longitudinal edge 12b, which is the portion of the longitudinal edge 12 in the rear waist region 38.
  • the chassis 22 may have opposing longitudinal edges 12 that are oriented generally parallel to the longitudinal centerline 100. However, for better fit, longitudinal edges 12 may be curved or angled to produce, for example, an "hourglass" shape diaper when viewed in a plan view.
  • the chassis 22 may have opposing lateral edges 14 that are oriented generally parallel to the lateral centerline 110.
  • the chassis 22 comprises a liquid permeable topsheet 24, a backsheet 26, and an absorbent core 28 between the topsheet 24 and the backsheet 26.
  • the chassis 22 also comprises the opacity strengthening patch(s).
  • the absorbent core 28 may have a body-facing surface and a garment facing-surface.
  • the topsheet 24 may be joined to the core 28 and/or the backsheet 26.
  • the backsheet 26 may be joined to the core 28 and/or the topsheet 24. It should be recognized that other structures, elements, or substrates may be positioned between the core 28 and the topsheet 24 and/or backsheet 26.
  • the chassis 22 comprises the main structure of the absorbent article 20 with other features may added to form the composite absorbent article structure.
  • topsheet 24, the backsheet 26, and the absorbent core 28 may be assembled in a variety of well-known configurations, preferred absorbent article configurations are described generally in U.S. Patent Nos. 3,860,003 ; 5,151,092 ; 5,221,274 ; 5,554,145 ; 5,569,234 ; 5,580,411 ; and 6,004,306 .
  • the topsheet 24 is generally a portion of the absorbent article 20 that may be positioned at least in partial contact or close proximity to a wearer. Suitable topsheets 24 may be manufactured from a wide range of materials, such as porous foams; reticulated foams; apertured plastic films; or woven or nonwoven webs of natural fibers (e.g., wood or cotton fibers), synthetic fibers (e.g., polyester or polypropylene fibers), or a combination of natural and synthetic fibers.
  • the topsheet 24 is generally supple, soft feeling, and non-irritating to a wearer's skin. Generally, at least a portion of the topsheet 24 is liquid pervious, permitting liquid to readily penetrate through the thickness of the topsheet 24.
  • One topsheet 24 useful herein is available from BBA Fiberweb, Brentwood, TN as supplier code 055SLPV09U. The topsheet 24 may be apertured.
  • topsheet 24 may be coated with a lotion or skin care composition as is known in the art.
  • suitable lotions include those described in U.S. Patent Nos. 5,607,760 ; 5,609,587 ; 5,635,191 ; and 5,643,588 .
  • the specific examples are not limiting, as any lotion or skin care composition known in the art may be utilized.
  • the topsheet 24 may be fully or partially elasticized or may be foreshortened so as to provide a void space between the topsheet 24 and the core 28. Exemplary structures including elasticized or foreshortened topsheets are described in more detail in U.S. Patent Nos. 4,892,536 ; 4,990,147 ; 5,037,416 ; and 5,269,775 .
  • the absorbent core 28 may comprise a wide variety of liquid-absorbent materials commonly used in disposable diapers and other absorbent articles.
  • suitable absorbent materials include comminuted wood pulp, which is generally referred to as air felt creped cellulose wadding; melt blown polymers, including co-form; chemically stiffened, modified or cross-linked cellulosic fibers; tissue, including tissue wraps and tissue laminates; absorbent foams; absorbent sponges; superabsorbent polymers; absorbent gelling materials; or any other known absorbent material or combinations of materials.
  • At least a portion of the absorbent core is substantially cellulose free and contains less than 10% by weight cellulosic fibers, less than 5% cellulosic fibers, less than 1% cellulosic fibers, no more than an immaterial amount of cellulosic fibers or no cellulosic fibers. It should be understood that an immaterial amount of cellulosic material does not materially affect at least one of the thinness, flexibility, and absorbency of the portion of the absorbent core that is substantially cellulose free.
  • the absorbent core when at least a portion of the absorbent core is substantially cellulose free, this portion of the absorbent core is significantly thinner and more flexible than a similar absorbent core that includes more than 10% by weight of cellulosic fibers.
  • the amount of absorbent material, such as absorbent particulate polymer material present in the absorbent core may vary, but in certain embodiments, is present in the absorbent core in an amount greater than about 80% by weight of the absorbent core, or greater than about 85% by weight of the absorbent core, or greater than about 90% by weight of the absorbent core, or greater than about 95% by weight of the core.
  • Exemplary absorbent structures for use as the absorbent core 28 are described in U.S. Patent No. 4,610,678 ; 4,673,402 ; 4,834,735 ; 4,888,231 ; 5,137,537 ; 5,147,345 ; 5,342,338 ; 5,260,345 ; 5,387,207 ; 5,397,316 ; and 5,625,222 .
  • the backsheet 26 is generally positioned such that it may be at least a portion of the garment-facing surface 120 of the absorbent article 20.
  • Backsheet 26 may be designed to prevent the exudates absorbed by and contained within the absorbent article 20 from soiling articles that may contact the absorbent article 20, such as bed sheets and undergarments.
  • the backsheet 26 is substantially water-impermeable.
  • Suitable backsheet 26 materials include films such as those manufactured by Tredegar Industries Inc. of Terre Haute, IN and sold under the trade names X15306, X10962, and X10964.
  • Other suitable backsheet 26 materials may include breathable materials that permit vapors to escape from the absorbent article 20 while still preventing exudates from passing through the backsheet 26.
  • Exemplary breathable materials may include materials such as woven webs, nonwoven webs, composite materials such as film-coated nonwoven webs, and microporous films such as manufactured by Mitsui Toatsu Co., of Japan under the designation ESPOIR NO and by EXXON Chemical Co., of Bay City, TX, under the designation EXXAIRE.
  • Suitable breathable composite materials comprising polymer blends are available from Clopay Corporation, Cincinnati, OH under the name HYTREL blend P18-3097.
  • Such breathable composite materials are described in greater detail in PCT Application No. WO 95/16746 and U.S. Patent No. 5,865,823 .
  • Other breathable backsheets including nonwoven webs and apertured formed films are described in U.S. Patent No.
  • An exemplary, suitable backsheet is disclosed in U.S. Patent No. 6,107,537 .
  • Other suitable materials and/or manufacturing techniques may be used to provide a suitable backsheet 26 including, but not limited to, surface treatments, particular film selections and processing, particular filament selections and processing, etc.
  • Backsheet 26 may also consist of more than one layer.
  • the backsheet 26 may comprise an outer cover and an inner layer.
  • the outer cover may be made of a soft, non-woven material.
  • the inner layer may be made of a substantially liquid-impermeable film.
  • the outer cover and an inner layer may be joined together by adhesive or any other suitable material or method.
  • a particularly suitable outer cover is available from Corovin GmbH, Peine, Germany as supplier code A18AH0
  • a particularly suitable inner layer is available from RKW Gronau GmbH, Gronau, Germany as supplier code PGBR4WPR. While a variety of backsheet configurations are contemplated herein, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention.
  • the absorbent article 20 may include front ears 40 and/or back ears 42.
  • the ears 40, 42 may be extensible, inextensible, elastic, or inelastic.
  • the ears 40, 42 may be formed from nonwoven webs, woven webs, knitted fabrics, polymeric and elastomeric films, apertured films, sponges, foams, scrims, and combinations and laminates thereof.
  • the ears 40, 42 may be formed of a stretch laminate such as a nonwoven/elastomeric material laminate or a nonwoven/elastomeric material/nonwoven laminate. Stretch laminates may be formed by any method known in the art.
  • the ears 40, 42 may be formed as a zero strain stretch laminate, which includes at least a layer of non-woven material and an elastomeric element.
  • the elastomeric element is attached to the layer of non-woven material while in a relaxed or substantially relaxed state, and the resulting laminate is made stretchable (or more stretchable over a further range) by subjecting the laminate to an activation process which elongates the nonwoven layer permanently, but the elastomeric element temporarily.
  • the nonwoven layer may be integral with at least a portion of the chassis 22, in which case the elastomeric element may be attached to the nonwoven layer and the non-woven/elastomeric element laminate is subsequently activated.
  • the nonwoven layer may be a separate component, in which case the elastomeric element is attached to the nonwoven layer to form the laminate, which is then coupled to the main portion.
  • the laminate may be activated either before or after attachment to the main portion.
  • the zero strain activation processes is further disclosed in U.S. Patent Nos. 5,167,897 and 5,156,793 .
  • a suitable elastic ear may be an activated laminate comprising an elastomeric film (such as is available from Tredegar Corp, Richmond, VA, as supplier code X25007) disposed between two nonwoven layers (such as is available from BBA Fiberweb, Brentwood, TN as supplier code FPN332).
  • the ears 40, 42 may be discrete or integral.
  • a discrete ear is formed as separate element which is joined to the chassis 22.
  • An integral ear is a portion of the chassis 22 that projects laterally outward from the longitudinal edge 12. The integral ear may be formed by cutting the chassis form to include the shape of the ear projection.
  • the absorbent article 20 may also include a fastening system 50.
  • the fastening system 50 interconnects the first waist region 36 and the rear waist region 38 resulting in a waist circumference that may encircle the wearer during wear of the absorbent article 20.
  • the fastening system 50 may comprises a fastener such as tape tabs, hook and loop fastening components, interlocking fasteners such as tabs & slots, buckles, buttons, snaps, and/or hermaphroditic fastening components, although any other known fastening means are generally acceptable.
  • Some exemplary surface fastening systems are disclosed in U.S. Patent Nos.
  • the fastening system 50 may also provide a means for holding the article in a disposal configuration as disclosed in U.S. Pat. No. 4,963,140 .
  • the fastening system 50 may also include primary and secondary fastening systems, as disclosed in U.S. Pat. No. 4,699,622 .
  • the fastening system 50 may be constructed to reduce shifting of overlapped portions or to improve fit as disclosed in U.S. Patent Nos. 5,242,436 ; 5,499,978 ; 5,507,736 ; and 5,591,152 .
  • the absorbent article 20 includes a leg gasketing system 70 that is attached to the chassis 22.
  • FIGS. 2 and 3 depict schematic cross sectional views of the exemplary leg gasketing systems of FIG. 1 in a flat, uncontracted state, the views taken through the lateral centerline 110 ( FIG. 2 is a schematic cross section of the left leg gasketing system, and FIG. 3 is a schematic cross section of both leg gasketing systems in relation to the topsheet).
  • FIGS. 4-9 also depict schematic cross sectional views of the exemplary leg gasketing system 70 of FIG. 1 .
  • FIGS. 4-6 are cross sections of an embodiment of the disposable absorbent article of FIG. 1 without an opacity strengthening patch 80
  • FIGS. 7-9 are cross sections of an embodiment of the disposable absorbent article of FIG.
  • the leg gasketing system 70 includes an inner cuff 71 that has an inner cuff folded edge 72 and an inner cuff material edge 73.
  • the leg gasketing system 70 further includes an outer cuff 74 that has an outer cuff folded edge 75 and an outer cuff material edge 76.
  • each leg gasketing system 70 comprises a single, continuous web of material.
  • An embodiment having a single web of material may provide a cost advantage over embodiments having more than one web of material.
  • a leg gasketing system formed from one web of material may have fewer leaks, as there are no holes created by bonding more than one web of material.
  • an embodiment having one web of material may be more aesthetically pleasing, as few mechanical bonds are visible.
  • the leg gasketing system 70 may be formed from more than one web of material (e.g., multiple webs of material that are joined together to become one web of material, or multiple distinct webs of material that are separate from the disposable absorbent article chassis and form part of the leg gasketing system).
  • leg gasketing system 70 locations (e.g., folded edge, material edge, etc.) on the leg gasketing system 70 are detailed in reference to "a web of material” or “a portion of the web of material.”
  • the recitations of "a web of material” or “the web of material” refer to leg gasketing system embodiments that may be formed from a single, continuous web of material, multiple webs of material that are joined together to become one web of material, or multiple distinct webs of material that are separate from the disposable absorbent article chassis and form part of the leg gasketing system. All such embodiments are contemplated.
  • the leg gasketing system 70 includes an inner cuff 71 that has an inner cuff folded edge 72 and an inner cuff material edge 73.
  • the leg gasketing system 70 further includes an outer cuff 74 that has an outer cuff folded edge 75 and an outer cuff material edge 76.
  • the web of material is folded laterally inward toward the longitudinal centerline 100 of the absorbent article 20 to form the outer cuff folded edge 75 and folded laterally outward away from the longitudinal centerline 100 of the absorbent article 20 to form the inner cuff folded edge 72.
  • At least a portion of the web of material between the outer cuff folded edge 75 and the outer cuff material edge 76 is attached to the chassis 22 (e.g., the topsheet 24, the backsheet 26, and/or the opacity strengthening patch 80) in the first waist region 36, the second waist region 38 and the crotch region 37.
  • the attachment to the chassis 22 is made through utilization of one or more cuff attachment bonds 43.
  • one or more of the cuff attachment bonds 43 are continuous, or substantially continuous ( e.g., in a continuously intermittent pattern) from the first waist edge 13 to the second waist edge 14. As seen in the exemplary embodiment of FIGS.
  • a cuff attachment bond 43 attaches at least a portion of the web of material between the outer cuff folded edge 75 and the outer cuff material edge 76 to the backsheet 26 (inner or outer backsheet layer). Further, in FIGS. 3-6 , a single cuff attachment bond 43 is shown, but embodiments having multiple cuff attachment bonds 43 are contemplated. As seen in the exemplary embodiment of FIGS. 7-9 , a cuff attachment bond 43 attaches at least a portion of the web of material between the outer cuff folded edge 75 and the outer cuff material edge 76 to the opacity strengthening patch 80 in a portion of the first waist region 36 and a portion of the second waist region 38.
  • the opacity strengthening patch is attached to the inner layer of backsheet 26 (e.g., backsheet film) by at least one OSP bond(s) 46.
  • backsheet 26 e.g., backsheet film
  • OSP bond(s) 46 In the crotch region 37 and in a portion of the first waist region 36 and in a portion of the second waist region 38, at least a portion of the web of material between the outer cuff folded edge 75 and the outer cuff material edge 76 is attached to the backsheet 26 (inner or outer backsheet layer) through the cuff attachment bond 43.
  • first waist edge 13 to second waist edge 14 at least a portion of the web of material between the outer cuff folded edge 75 and the outer cuff material edge 76 is attached to either the backsheet 26 or to the opacity strengthening patch 80 through at least one continuous or substantially continuous cuff attachment bond 43.
  • a single cuff attachment bond 43 is shown, but embodiments having multiple cuff attachment bonds 43 are contemplated.
  • the cuff attachment bonds 43 and the OSP bonds 46 may take the form of glue, heat bond, pressure bond, CPW bonds, or any other bonding method known in the art.
  • the cuff attachment bonds 43 and the OSP bonds 46 take the form of a glue bond.
  • At least a portion of the web material between the inner cuff folded edge 72 and the outer cuff folded edge 75 is attached to the chassis 22 in at least the crotch region 37 and the first waist region 36.
  • the attachment of the web of material between the inner cuff folded edge 72 and the outer cuff folded edge 75 to the chassis 22 in at least the crotch region 37 and the first waist region 36 is made through utilization of one or more cuff separation bonds 45. As seen in FIGS.
  • the cuff separation bond 45 attaches at least a portion of the web material between the inner cuff folded edge 72 and the outer cuff folded edge 75 to the inner layer of the backsheet 26 in the crotch region 37, the first waist region 36, and a portion of the second waist region 38. As seen in FIGS. 1-3 and 7-9 , the cuff separation bond 45 attaches at least a portion of the web of material between the outer cuff folded edge 75 and the inner cuff folded edge 72 to the opacity strengthening patch 80 in a portion of the first waist region 36 and a portion of the second waist region 38.
  • the opacity strengthening patch is attached to the inner layer of backsheet 26 (e.g., backsheet film) by at least one OSP bond(s) 46.
  • backsheet 26 e.g., backsheet film
  • OSP bond(s) 46 In the crotch region 37 and in a portion of the first waist region 36 and in a portion of the second waist region 38, at least a portion of the web of material between the outer cuff folded edge 75 and the inner cuff folded edge 72 is attached to the backsheet 26 (inner or outer backsheet layer).
  • the cuff separation bond 45 may take the form of glue, heat bond, pressure bond, CPW bonds, or any other bonding method known in the art. In the exemplary embodiments of FIGS. 3-9 , the cuff separation bond 45 takes the form of a glue bond.
  • the web of material between the inner cuff folded edge 72 and the outer cuff folded edge 75 is unattached to the chassis 22 in at least a portion of the second waist region 38. Due to the web of material between the inner cuff folded edge 72 and the outer cuff folded edge 75 being unattached to the chassis 22 in at least a portion of the second waist region 38, a leg gasketing system pocket 47 is formed in at least a portion of the second waist region of the leg gasketing system 70.
  • the leg gasketing system pocket 47 includes an inboard longitudinal edge 48 and an outboard longitudinal edge 49, which define lateral dimensions of the leg gasketing system pocket.
  • the inboard longitudinal edge 48 of the leg gasketing system pocket 47 is coterminous with a line that the cuff separation bond 45 runs along in the longitudinal direction.
  • the outboard longitudinal edge 49 is coterminous with the outer cuff folded edge 75. In another embodiment, the outboard longitudinal edge 49 is coterminous with the most outboard bond of the outer cuff 74.
  • the leg gasketing system pocket 47 includes an opening 51 which runs a distance along the inboard longitudinal edge 48 of the leg gasketing system pocket 47.
  • the opening 51 is created by a break in the cuff separation bond 45.
  • the cuff separation bond 45 runs in the longitudinal direction of the absorbent article, and is continuous, or substantially continuous (e.g., in a continuously intermittent pattern) in the first waist region 36 and the crotch region 37.
  • the continuous cuff separation bond 45 continues into the second waist region 38, but then stops for a defined distance and then starts again along the same longitudinal line.
  • the distance in which the cuff separation bond 45 stops along that longitudinal line is the distance in which the web material between the inner cuff folded edge 72 and the outer cuff folded edge 75 is unattached to the chassis 22 (either backsheet 26 or opacity strengthening patch 80, depending on the particular location). Accordingly, this distance is the length of the opening 51 which runs along the inboard longitudinal edge 48 of the leg gasketing system pocket 47.
  • the opening 51 has an inboard lateral edge 52 and an outboard lateral edge 53 where the cuff separation bond 45 starts and stops along the longitudinal line that the cuff separation bond 45 runs along. As illustrated in FIG. 1 , the length of the opening 51 can be determined by measuring the distance between inboard lateral edge 52 and outboard lateral edge 53, taken along the longitudinal line that the cuff separation bond 45 runs along.
  • the leg gasketing system pocket 47 includes an opening 51 which again runs a distance along the inboard longitudinal edge 48 of the leg gasketing system pocket 47.
  • the opening 51 is created by a series of breaks in the cuff separation bond 45.
  • the cuff separation bond 45 runs in the longitudinal direction of the absorbent article, and is continuous in the first waist region 36 and the crotch region 37.
  • the continuous cuff separation bond 45 continues into the second waist region 38, but then becomes an intermittent bond pattern (e.g., stop-start-stop-start) for a defined distance and then becomes continuous again along the same longitudinal line.
  • the distance in which the cuff separation bond 45 becomes an intermittent bond pattern along that longitudinal line is the distance in which the web material between the inner cuff folded edge 72 and the outer cuff folded edge 75 is intermittently attached to the chassis 22.
  • This intermittent pattern for a distance of the cuff separation bond 45 creates series of small pockets, together referred to herein as a leg gasketing system pocket.
  • the pocket and opening can occur in the first waist region, the second waist region, or in the crotch region as needed for the specific type of exudates and the particular situation where leakage prevention is desired. For instance, a wearer who sleeps on their belly (front) may benefit from the pocket and opening being located in the front waist region, as to stop urine leakage out of the front waist during sleep. Likewise, it may be important to create the opening on the crotch region for users wearing the article in the standing position as to contain exudates that are likely to locate centrally in the article due to the force of gravity when in a standing position.
  • the opening 51 measures between about 5mm and about 100mm in the longitudinal direction, or any range or distance within the range of about 5mm to about 100mm; in some embodiments the opening measures about 75mm or about 50mm; and in other embodiments the opening measures between about 1mm and about 20mm.
  • the length of opening 51 is between about 1% and about 75% of the overall longitudinal length of the leg gasketing system pocket 47 (or any range or percentage within the range of about 1% to about 75%).
  • the overall longitudinal length of the leg gasketing system pocket 47 is the distance from the furthest longitudinally inboard portion of the pocket to the furthest longitudinally outboard position of the pocket.
  • the furthest longitudinally outboard position of the pocket 47 is the second waist edge of absorbent article, and in other embodiments, the pocket 47 may end longitudinally short of the second waist edge.
  • the overall longitudinal length of the leg gasketing system pocket 47 is the distance from the inboard lateral edge 52 of the opening 51 to the second waist edge 14 of the absorbent article 20, taken along the longitudinal line that the cuff separation bond 45 runs along.
  • the longitudinal dimensions of the leg gasketing system pocket 47 are defined by the inboard lateral edge 52 of the opening 51 and the second waist edge 14.
  • the overall longitudinal length of the leg gasketing system pocket 47 measures between about 5mm and about 200mm in the longitudinal direction, or any range or distance within the range of about 5mm to about 200mm; in some embodiments, about 100mm, about 75mm, or about 50mm; and in other embodiments the overall longitudinal length measures between about 1mm and about 20mm.
  • the outboard edge of the opening 51 of the leg gasketing system pocket 47 is positioned about 5 mm inboard from the second waist edge 14 in the longitudinal direction and the inboard edge of the opening is positioned about 100 mm inboard from the second waist edge 14 in the longitudinal direction.
  • the inboard/outboard edges of the opening can be any range or distance within the range of about 5 mm to about 200 mm inboard from the second waist edge 14 in the longitudinal direction; in some embodiments, the outboard edge of the opening is about 100 mm, about 75 mm, about 50 mm, about 20 mm, or about 1 mm inboard from the second waist edge 14 in the longitudinal direction; in some embodiments, the inboard edge of the opening is about 200 mm, about 100 mm, about 75 mm, about 50 mm or about 20 mm inboard from the second waist edge 14 in the longitudinal direction.
  • the overall lateral width of the leg gasketing system pocket 47 is the distance from the furthest laterally inboard portion of the pocket to the furthest laterally outboard portion of the pocket.
  • the overall lateral width of the leg gasketing system pocket 47 is the distance from the inboard longitudinal edge 48 of the leg gasketing system pocket to the outboard longitudinal edge 49 of the leg gasketing system pocket, taken along a line that is parallel to the second waist edge 14 and centered in the middle of the opening 51 of the leg gasketing system pocket.
  • the lateral dimension of the leg gasketing system pocket 47 (i.e., the width) is defined by inboard and outboard longitudinal edges 48, 49 of the leg gasketing system pocket 47.
  • the overall lateral width of the leg gasketing system pocket 47 measures between about 5mm and about 60mm in the lateral direction, or any range or distance within the range of about 5mm to about 60mm; in some embodiments, about 30mm, about 25 mm, or about 20mm; and in other embodiments, the overall lateral width measures between about 1mm and about 20mm.
  • the overall lateral width of the leg gasketing system pocket 47 is between about 1% and about 75% of the overall longitudinal length of the leg gasketing system pocket 47 (or any range or percentage within the range of about 1% to about 75%). In one embodiment, the length of opening 51 is between about 20% and about 100% of the overall lateral width of the leg gasketing system pocket 47 (or any range or percentage within the range of about 20% to about 100%).
  • leg gasketing system pocket 47 as detailed herein, in combination with the leg gasketing system(s) as detailed herein, are the additional pocketed areas that provide extra void volumes within the leg cuffs for containment of bodily extrudate (e.g., fecal material).
  • bodily extrudate e.g., fecal material
  • leg gasketing system pocket 47 provides additional void volume within the leg cuffs to receive the fecal material which helps in isolating the fecal material from wearer's skin.
  • the leg gasketing system pocket 47 is free of elastic members 77. In one embodiment, the leg gasketing system pocket 47 contains one or more snap back elastic members. In one embodiment, the leg gasketing system pocket 47 has a second opening 55 along the second waist edge 14 of the absorbent article. In one embodiment, the leg gasketing system pocket 47 is sealed along the second waist edge 14.
  • the outer cuff includes an elastics adhesive 79 and at least one longitudinally oriented elastic member running parallel to the outer cuff folded edge 75, the elastics adhesive 79 and at least one elastic member disposed between 1) the web of material between the outer cuff folded edge 75 and the outer cuff material edge 76 and 2) the web of material between the outer cuff folded edge 75 and the inner cuff folded edge 72; wherein in at least a portion of the second waist region, the outer cuff is free of
  • the pocket 47 includes a thermal or compression bond that defines at least a portion of the perimeter of the pocket (e.g., the entire perimeter of the pocket), such that the at least a portion of the pocket 47 ( e.g., the entire pocket), can be made visible to a wearer or caregiver as to signal the functionality of the pocket 47 prior to use.
  • the pocket 47 extends to the lateral edge of the chassis and creates channels for facilitating the flow of runny bowel movement.
  • This open channel area can be sealed by any suitable bonding technique such as glue, mechanical bonds, thermal bonds, or the like.
  • the pocket 47 can be used as an effective feature for a caregiver in applying the absorbent article easily on wearer.
  • the pocket 47 can be used for inserting the fingers and spreading the absorbent article during application on the wearer, therefore providing ease of application.
  • the lateral distance between the left and right pockets measures between about 120 mm and about 250 mm, or any range or distance within the range of about 120 mm to about 250 mm; in some embodiments, the lateral distance between the left and right pockets measures about 120 mm, about 150 mm, or about 200 mm; and in other embodiments the lateral distance between the left and right pockets is measured about 210 mm, or about 250 mm.
  • the hydrophobic properties such as Low Surface Tension Strikethrough or Hydro Head
  • the hydrophobic properties can be increased in a least a portion of the pocket 47, in such a way that prevents exudates from leaking through the materials that comprise the pocket. Accordingly, this will maintain separation of the contained fecal material from the wearer.
  • Increasing hydrophobic properties can be accomplished by applying coatings, inks, glues, silicones, additional materials, or any combination thereof, or by any other means known in the art.
  • the outer cuff 74 and inner cuff 71 are the same color. In one embodiment, the outer cuff 74 and inner cuff 71 are different colors. In one embodiment, there is an additional printing on one or more of the cuffs of the leg gasketing system 70. In embodiments with printing on both the inner and outer cuffs, the printing may be the same or different on each cuff.
  • the leg gasketing system 70 includes a printed zone that outlines or defines at least a portion of the pocket 47 such that the benefit can be signaled prior to use.
  • the outer cuff 74 comprises elastic members 77 positioned in a lateral array between the outer cuff folded edge 75 and outer cuff material edge 76. As illustrated in FIGS. 2-4 , the elastics 77, 78 are attached to the portion of the web of material that forms the outer cuff by elastics adhesive 79. In such an embodiment, the elastics are positioned between 1) the portion of the web of material between the outer cuff folded edge 75 and the outer cuff material edge 76, and 2) the portion of the web material between the outer cuff folded edge 75 and the inner cuff folded edge 72.
  • the outer cuff 74 may comprise at least two elastic members 77, at least three elastic members 77, at least four elastic members 77, at least five elastic members 77, or at least six elastic members 77.
  • the elastic members 77 may be disposed between the outer cuff folded edge 75 and the inner cuff material edge 73.
  • the inner cuff 71 comprises an array of elastic members 78 positioned in a lateral array between the inner cuff folded edge 72 and the inner cuff material edge 73.
  • the elastics attached to the portion of the web of material that forms the inner cuff by elastics adhesive 79.
  • the elastics are positioned between 1) the portion of the web of material between the inner cuff folded edge 72 and the inner cuff material edge 73, and 2) the portion of the web material between the inner cuff folded edge 72 and the outer cuff folded edge 75.
  • the inner cuff 71 may comprise at least one elastic member 78, at least two elastic members 78, at least three elastic members 78, at least four elastic members 78, or at least five elastic members 78.
  • the elastic members 78 may be disposed between the inner cuff folded edge 72 and the outer cuff material edge 76.
  • the outer cuff 74 comprises at least one more elastic member 77 than the inner cuff 71 elastic member(s) 78.
  • the inner cuff material edge 73 is laterally outboard the outer cuff material edge 76.
  • the elastic members 77 and 78 are spaced at least 2mm apart from one edge of the member to the other edge of the member, optionally at least 3mm apart; optionally at least 3.5mm apart; optionally at least 4mm apart; optionally at least 4.5mm apart; optionally at least 5mm apart; optionally at least 5.5mm apart; optionally at least 6mm apart; optionally at least 6.5mm apart; optionally at least 7mm apart; optionally at least 7.5mm apart; optionally at least 8mm apart; optionally at least 8.5mm apart; optionally at least 9mm apart; optionally at least 9.5mm apart; optionally at least 10mm apart; optionally at least 10.5mm apart; optionally at least 11mm apart; optionally at least 11.5mm apart; optionally at least 12mm apart.
  • the outermost elastic members 77 and 78 are less than about 2mm from the outer cuff material edge 76 and inner cuff material edge 73; optionally less than about 1.5mm, less than about 1mm.
  • the outer cuff 74 has four elastic members 77 that are about 4mm apart.
  • the outer cuff 74 may have four elastic members that are about 2mm/7mm/2mm apart.
  • the outer cuff 74 may have three elastic members 77 that are about 6mm apart.
  • the outer cuff 74 may have two elastic members that are about 12mm apart.
  • the outer cuff 74 may have two elastic members that are about 3mm/6mm/3mm apart, as spaced from the outer cuff folded edge 75.
  • the elastic members may be about 2mm from the outer cuff folded edge 75, optionally about 0mm from the outer cuff folded edge 75.
  • the leg gasketing system 70 has an inner cuff 71 comprised of an inner cuff folded edge 72 and an inner cuff material edge 73.
  • the leg gasketing system 70 may further comprise an outer cuff 74 comprising an outer cuff folded edge 75 and an outer cuff material edge 76.
  • the leg gasketing system may comprise a first material comprising the inner cuff 71 and a second material comprising the outer cuff 74.
  • the first and second material may overlap and be joined together along a longitudinal edge of each material by any suitable bonding means (i.e., a single web), or be separate webs of material.
  • the web of material is folded laterally inward to form the outer cuff folded edge 75 and folded laterally outward to form the inner cuff folded edge 72.
  • the proximal edges of the outer cuff 74 are coterminous. In one embodiment, the proximal edges of the outer cuff 74 are spaced greater than about 2mm apart; greater than about 4mm; greater than about 6mm; greater than about 10mm apart. In one embodiment, the proximal material edges of the cuff are both bonded to the inner cuff. In one embodiment, only one of the proximal material edges of the outer cuff 74 are bonded to the inner cuff. In one embodiment, the proximal material edges of the outer cuff are held together with any suitable bonding means.
  • the leg gasketing system 70 is spaced laterally inward of the chassis longitudinal edge 12 by about 10mm, optionally about 20 mm, optionally about 30mm, optionally about 60mm or more.
  • the laterally outboard edge of the chassis is defined by the lateral edge of the outer cuff.
  • the backsheet and/or polymeric film are spaced laterally inward of the outer cuff edge by about 10mm; optionally about 20mm; optionally about 30mm; optionally about 40mm.
  • the laterally outboard edge of the leg gasketing system 70 is disposed laterally inboard of at least a portion of the longitudinal edge of the article in at least one of the waist regions.
  • the front ears 40 and/or back ears 42 extend past the leg gasketing system 70.
  • the height of the inner cuff 71 is at least about 10mm, at least about 20mm, a least about 30mm, at least about 32mm, at least about 35mm, at least about 38mm.
  • the height of the outer cuff 74 is at least about 15mm, at least about 23mm, at least about 25mm, at least about 27mm, at least about 30mm. The height of the inner cuff is measured from inner cuff folded edge 72 to the first point of connection to a material beyond the inner cuff material edge 73 in the crotch region.
  • the outer cuff height is measured from the outer cuff folded edge 75 to the first point of connection the inner cuff 72 has to a material beyond the inner cuff material edge 73 in the crotch region.
  • the inner and outer cuffs are measured from their respective folded edges to the point where the inner cuff is connected to the first material beyond the inner cuff material edge.
  • leg gasketing system 70 is that when a substantially liquid-impervious material is used in construction of the cuff, the polymeric film layer may be narrowed or not present at all, resulting in more cost effective designs. Utilizing adhesive technologies that are more reliably processed results in more reliable performance and creates substantially liquid impervious seals. This technology enables narrowing the film layer to be only slightly wider than the absorbent core by reducing the need for redundant seals.
  • the backsheet polymeric film is less than about 50mm wider than the absorbent core; optionally less than about 40mm wider, less than about 30mm wider. In one embodiment, the backsheet polymeric film is at least about 20mm more narrow than the chassis width; optionally at least about 40mm more narrow than the chassis width; optionally at least about 60mm more narrow than the chassis width; optionally at least about 80mm more narrow than the chassis width; optionally at least about 100mm more narrow than the chassis width; optionally at least about 120mm more narrow than the chassis width.
  • the leg cuff is joined to the topsheet and/or backsheet by a slot coated adhesive.
  • at least about 12gsm of adhesive is applied; optionally at least about 15gsm of adhesive is applied; optionally at least about 20gsm of adhesive is applied; optionally, at least about 25gsm of adhesive is applied; optionally at least about 40gsm of adhesive is applied; optionally at least about 60gsm of adhesive is applied.
  • the adhesive is at least about 1mm wide; optionally at least about 3mm wide; optionally at least about 7mm wide.
  • the adhesive is at least about 2mm inboard of the outboard lateral edge of the film; optionally at least 4mm inboard of the outboard lateral edge of the film; optionally at least about 6mm inboard of the outboard lateral edge of the film.
  • the leg cuff is joined to the topsheet and/or backsheet by two overlapping and redundant spiral adhesive sprays; optionally three overlapping and redundant spiral adhesive sprays.
  • the descriptions of the invention including the pocket 47 and opening 51 that allow for trapping exudates can be used in conjunction with an article that does not contain an absorbent core. This is useful for a product that is designed to be used in the medical industry as it can enable the collection of exudates for analysis easier without the exudates being absorbed into the product.
  • FIGS 11a-11t of the accompanying drawings Additional embodiments of exemplary leg gasketing systems 70 that are be useful in the absorbent articles detailed herein are shown in FIGS 11a-11t of the accompanying drawings.
  • an opacity strengthening patch 80 may be included as part of the chassis 22.
  • the opacity strengthening patch 80 is an additional layer of material.
  • the opacity strengthening patch 80 may be connected to the leg gasketing system 70, the polymeric film layer, and/or the backsheet 26.
  • the opacity strengthening patch 80 may be disposed between the backsheet 26 and leg gasketing system 70 in either the first waist region 36, the second waist region 38, or both the first waist region 36 and the second waist region 38 of the article; the opacity strengthening patch 80 may overlap at least one of the leg gasketing system 70 and/or the polymeric film layer ( i.e., inner layer of the backsheet 26).
  • the opacity strengthening patch 80 may be attached to one or both of the leg gasketing system 70 or the polymer film layer using any suitable means such as glue, mechanical bonds, thermal bonds, or the like, so that loads generated during the application process or during wear can be transferred from the lateral edge of the article to the leg gasketing system 70 and/or the polymeric film layer.
  • the opacity strengthening patch is useful in providing the strength needed to prevent the article from extending excessively during application and wearing; it also may provide opacity at the sides and waist to prevent the skin of the user from showing through the article.
  • the patch 80 may be located at any portion of the chassis 22 where strength and opacity is desirable.
  • Materials suitable to act as the opacity strengthening patch include materials having a basis weight of at least about 10gsm, at least about 15gsm, at least about 25gsm.
  • An opacity strengthening patch useful herein may exhibit the following tensile properties in the cross direction: at 2% engineering strain for a 1 inch wide sample, 0.4N; at 5% engineering strain for a 1 inch wide sample, 1.25N; at 10% engineering strain for a 1 inch wide sample, 2.5N.
  • One opacity strengthening patch useful herein is available from Pegas, Znojmo, CZ, as supplier number 803968.
  • the opacity strengthening patch 80 is discrete and is located in the front and back waist regions of the article. In one embodiment, the opacity strengthening patch is about 70mm long in the front, optionally about 90mm long in the front; optionally about 120mm long in the front. In one embodiment, the opacity strengthening patch is about 70mm long in the back, optionally about 100mm long in the back, optionally about 140mm long in the back. In one embodiment, the opacity strengthening patch is continuous and spans the entire length of the product.
  • the opacity strengthening patch has a hunter color opacity of greater than about 15%, optionally greater than about 25%, optionally greater than about 40%, optionally greater than 60%.
  • the opacity strengthening patch is laterally outboard of the polymeric film layer. In one embodiment, the opacity strengthening patch overlaps the polymeric film layer in the lateral direction such that it can be affixed to the polymeric film in order to transmit laterally directed application and wearing forces from the opacity strengthening patch to the polymeric film layer. Any suitable bonding means known in the art may be used to affix the opacity strengthening patch to the polymeric film layer. In one embodiment, the opacity strengthening patch overlaps the polymeric film layer by about 5mm, optionally about 10 mm, optionally about 15mm, optionally about 20mm, optionally less than about 30mm.
  • the gap is preferably less than 30mm, more preferably less than 20mm, more preferably less than 10mm.
  • the opacity strengthening patch may be affixed by any suitable bonding means to the leg gasketing system and the body facing and garment facing sides of the leg gasketing system may be affixed together by any suitable bonding means so that the loads from the opacity strengthening patch are shared by both layers of the leg gasketing system.
  • the leg gasketing system may be affixed to the polymeric film layer by any suitable bonding means such that application and wearing loads can transmit from the opacity strengthening patch to the leg gasketing system and then from the leg gasketing system to the polymeric film layer.
  • the opacity strengthening patch overlaps the leg gasketing system in the lateral direction such that it can be affixed securely to the opacity strengthening patch layer by any suitable bonding means as a way to transmit application and wearing forces from the opacity strengthening patch to the leg gasketing system.
  • the opacity strengthening patch may overlap the leg gasketing system by about 5mm, optionally about 10 mm, optionally less than about 15mm, optionally less than about 25mm.
  • the leg gasketing system has about the same lateral tensile strength properties as the opacity strengthening patch. In one embodiment the combined properties of the leg gasketing system and the backsheet nonwoven outer cover has about the same lateral tensile strength as the opacity strengthening patch. In another embodiment the outercover nonwoven has very low lateral strength between about 0% and about 10% engineering strain. In one embodiment, the outercover nonwoven may exhibit the following tensile properties: at 10% engineering strain for a 1 inch wide sample, 0.4N.
  • the material of the leg gasketing system 70 is made from a substantially liquid impervious material.
  • the material may be selected from the group consisting of an SMS nonwoven, SMMS nonwoven material, or a nonwoven component layer comprising "N-fibers".
  • nonwoven fabric webs may comprise spunbond, meltblown, spunbond (“SMS”) webs comprising outer layers of spunbond thermoplastics (e.g., polyolefins) and an interior layer of meltblown thermoplastics.
  • the leg gasketing cuff 70 comprises a nonwoven component layer having fine fibers ("N-fibers") with an average diameter of less than 1 micron (an "N-fiber layer”) may be added to, or otherwise incorporated with, other nonwoven component layers to form a nonwoven web of material.
  • the N-fiber layer may be used to produce a SNS nonwoven web or SMNS nonwoven web, for example.
  • the leg gasketing cuff 70 may comprise a first nonwoven component layer comprising fibers having an average diameter in the range of about 8 microns to about 30 microns, a second nonwoven component layer comprising fibers having a number-average diameter of less than about 1 micron, a mass-average diameter of less than about 1.5 microns, and a ratio of the mass-average diameter to the number-average diameter less than about 2, and a third nonwoven component layer comprising fibers having an average diameter in the range of about 8 microns to about 30 microns.
  • the second nonwoven component layer is disposed intermediate the first nonwoven component layer and the third nonwoven component layer.
  • the N-fibers may be comprised of a polymer, e.g., selected from polyesters, including PET and PBT, polylactic acid (PLA), alkyds, polyolefins, including polypropylene (PP), polyethylene (PE), and polybutylene (PB), olefinic copolymers from ethylene and propylene, elastomeric polymers including thermoplastic polyurethanes (TPU) and styrenic block-copolymers (linear and radial di- and tri-block copolymers such as various types of Kraton), polystyrenes, polyamides, PHA (polyhydroxyalkanoates) and e.g.
  • a polymer e.g., selected from polyesters, including PET and PBT, polylactic acid (PLA), alkyds, polyolefins, including polypropylene (PP), polyethylene (PE), and polybutylene (PB), olefinic copolymers from ethylene and propylene
  • PHB polyhydroxubutyrate
  • starch-based compositions including thermoplastic starch, for example.
  • the above polymers may be used as homopolymers, copolymers, e.g., copolymers of ethylene and propylene, blends, and alloys thereof.
  • the N-fiber layer may be bonded to the other nonwoven component layers by any suitable bonding technique, such as the calender bond process, for example, also called thermal point bonding.
  • the use of an N-fiber layer in a nonwoven web may provide a low surface tension barrier that is as high as other nonwoven webs that have been treated with a hydrophobic coating or a hydrophobic melt-additive, and still maintain a low basis weight (e.g., less than 15 gsm or, alternatively, less than 13 gsm).
  • the use of the N-fiber layer may also provide a soft and breathable (i.e., air permeable) nonwoven material that, at least in some embodiments, may be used in single web layer configurations in applications which previously used double web layer configurations.
  • the use of the N-fiber layer may at least reduce the undesirable migration of hydrophilic surfactants toward the web and, therefore, may ultimately result in better leak protection for an associated absorbent article.
  • the use of a nonwoven web comprising the N-fiber layer may decrease the number of defects (i.e., holes or pinholes through the mechanical bond site) created during the mechanical bonding process. N-fibers are further discussed in WO 2005/095700 and US Patent Application Serial No. 13/024,844 .
  • the inner cuff 71 web of material has a hydrostatic head of greater than about 2mbar, greater than about 3mbar, greater than about 4mbar. In one embodiment, the outer cuff 74 web of material has a hydrostatic head of less than about 200mbar, less than about 100mbar, less than about 75mbar, less than about 50mbar, less than about 25mbar, less than about 15mbar.
  • the folded outer cuff web of material has a basis weight of 10gsm; optionally 13 gsm; optionally 15gsm; optionally 18 gsm.
  • the inner cuff 71 web of material has an opacity of from about 15% to about 50% hunter opacity; optionally from about 20% to about 45% hunter opacity.
  • the outer cuff 74 web of material has an opacity of from about 45% to about 75% hunter opacity; optionally from about 50% to about 70% hunter opacity; optionally less than about 75% hunter opacity; optionally less than about 70% hunter opacity.
  • the inner cuff 71 web of material has an air permeability of less than about 50 m 3 /m 2 /min; optionally less than about 45 m 3 /m 2 /min.
  • the outer cuff 74 web of material has an air permeability of greater than about 5 m 3 /m 2 /min; optionally greater than about 10 m 3 /m 2 /min; optionally greater than about 15 m 3 /m 2 /min; optionally greater than about 20 m 3 /m 2 /min.
  • the inner cuff 71 web of material has a WVTR of less than about 5500 g/m 2 /24 hrs; optionally less than about 5400 g/m 2 /24 hrs.
  • the outer cuff 74 web of material has a WVTR of greater than about 4250 g/m 2 /24 hrs; optionally greater than about 4500 g/m 2 /24 hrs; optionally greater than about 5000 g/m 2 /24 hrs; optionally greater than about 5250 g/m 2 /24 hrs; optionally greater than about 5500 g/m 2 /24 hrs.
  • the gasketing cuffs 70 may be substantially inelastic or may be elastically extensible to dynamically fit at the wearer's leg.
  • the gasketing cuff 70 may be formed by one or more elastic members 77 and 78 (such as elastic strands) operatively joined to the topsheet 24, backsheet 26, or any other suitable substrate used in the formation of the absorbent article 20. Suitable gasketing cuff construction is further described in U.S. Patent No. 3,860,003
  • the inner cuff 71 may span the entire longitudinal length of the absorbent article 20.
  • the inner cuff 71 may be formed by a flap and an elastic member 78 (such as elastic strands).
  • the inner cuff 71 may be a continuous extension of any of the existing materials or elements that form the absorbent article 20.
  • the inner cuff 71 may comprise a variety of substrates such as plastic films and woven or nonwoven webs of natural fibers (e.g., wood or cotton fibers), synthetic fibers (e.g., polyester or polypropylene fibers), or a combination of natural and synthetic fibers.
  • the flap may comprise a nonwoven web such as spunbond webs, meltblown webs, carded webs, and combinations thereof (e.g., spunbond-meltblown composites and variants). Laminates of the aforementioned substrates may also be used to form the flap.
  • a particularly suitable flap may comprise a nonwoven available from BBA Fiberweb, Brentwood, TN as supplier code 30926.
  • the elastic member 78 may span the longitudinal length of the inner cuff 71. In other embodiments, the elastic member 78 may span at least the longitudinal length of the inner cuff 71 within the crotch region 37. It is desirable that the elastic member 78 exhibits sufficient elasticity such that the inner cuff 71 remains in contact with the wearer during normal wear, thereby enhancing the barrier properties of the inner cuff 71.
  • the elastic member 78 may be connected to the flap at opposing longitudinal ends. In certain embodiments, the flap may be folded over onto itself so as to encircle the elastic member 78.
  • the inner cuff 71 and/or outer cuff 74 may be treated, in full or in part, with a lotion, as described above with regard to topsheets, or may be fully or partially coated with a hydrophobic surface coating as detailed in U.S. Application No. 11/055,743, which was filed February 10, 2005 .
  • Hydrophobic surface coatings usefully herein may include a nonaqueous, solventless, multicomponent silicone composition.
  • the silicone composition includes at least one silicone polymer and is substantially free of aminosilicones.
  • a particularly suitable hydrophobic surface coating is available from Dow Corning MI, Salzburg as supplier code 0010024820.
  • Opacity is measured using a 0° illumination/45° detection, circumferential optical geometry, spectrophotometer with a computer interface such as the HunterLab LabScan XE running Universal Software (available from Hunter Associates Laboratory Inc., Reston, VA) or equivalent instrument. Instrument calibration and measurements are made using the standard white and black calibration plates provided by the vendor. All testing is performed in a room maintained at 23 ⁇ 2 °C and 50 ⁇ 2 % relative humidity.
  • the spectrophotometer is conFIG.d for the XYZ color scale, D65 illuminant, 10° standard observer, with UV filter set to nominal.
  • the instrument is standardized according to the manufacturer's procedures using the 0.7 inch port size and 0.5 inch area view.
  • the software is set to the Y opacity procedure which prompts the operator to cover the sample with either the white or black calibration tile during the measurement.
  • Articles are pre-conditioned at 23 °C ⁇ 2 C° and 50% ⁇ 2% relative humidity for two hours prior to testing.
  • the article is stretched flat on a bench, body facing surface upward, and the total longitudinal length of the article is measured.
  • a testing site on the inner and outer cuffs is selected at the longitudinal midpoint of the article.
  • a test specimen is cut 60 mm long by the entire height of the inner cuff centered at the longitudinal midpoint of the left cuff.
  • a second test specimen is cut, this time from the outer cuff, 60 mm long by the entire height of the outer cuff, centered at the longitudinal midpoint of the left outer cuff.
  • inner and outer cuff specimens are prepared from the cuffs on the right side of the article.
  • the specimen is placed over the measurement port.
  • the specimen should completely cover the port with the surface corresponding to the inner-facing surface of the cuff directed toward the port.
  • the specimen is gently extended until taut in its longitudinal direction so that the cuff lies flat against the port plate.
  • Adhesive tape is applied to secure the cuff to the port plate in its extended state for testing. Tape should not cover any portion of the measurement port.
  • WVTR Water Vapor Transmission Rate
  • Articles are preconditioned at 23 °C ⁇ 2 C° and 50 % ⁇ 2% relative humidity for two hours prior to testing.
  • the article stretched flat on a bench, body facing surface upward, and the total longitudinal length of the article is measured.
  • a testing site on the inner and outer cuffs is selected at the longitudinal midpoint of the article.
  • a test specimen is cut 60 mm long by the entire height of the inner cuff centered at the longitudinal midpoint of the left cuff.
  • a second test specimen is cut, this time from the outer cuff, 60 mm long by the entire height of the outer cuff, centered at the longitudinal midpoint of the left outer cuff.
  • inner and outer cuff specimens from the cuffs on the right side of the article are prepared.
  • WVTR test vials Glass straight walled, cylindrical vials, 95 mm tall with a 17.8 mm internal diameter at the opening are used as WVTR test vials.
  • Each test vial is filled with distilled water accurately to a level 25.0 mm ⁇ 0.1 mm from the upper lip of the vial's opening.
  • the specimen is placed, inner-facing surface of the cuff downward, over the vial's opening.
  • the specimen is gently pulled taut and secured around the vial's circumference with an elastic band.
  • the specimen is further sealed by wrapping Teflon tape around the vial's circumference.
  • a preferred Teflon tape is a thread sealant tape 0.25" wide available from McMaster Carr (cat. No. 4591K11) or equivalent.
  • the Teflon tape is applied up to the top edge of the vial but should not cover any portion of the vial's opening.
  • the mass of the vial assembly (vial + specimen + sealing tape) is weighed to the nearest 0.0001 gram. This is the starting mass.
  • the vial assemblies are placed upright in a mechanical convection oven (e.g. Lindberg/BlueM oven available from ThermoScientific or equivalent) maintained at 38 ⁇ 1 °C for 24 hours, taking care to avoid contact between the water in the vials and the specimens. After 24 hours has elapsed, the vial assemblies are removed from the oven and allowed to come to room temperature. The mass of each vial assembly is measured to the nearest 0.0001 gram. This is the final mass.
  • a mechanical convection oven e.g. Lindberg/BlueM oven available from ThermoScientific or equivalent
  • Air permeability is tested using a TexTest FX3300 Air Permeability Tester (available from Advanced Testing Instruments, Greer, SC) with a custom made 1 cm 2 circular aperture (also available from Advanced Testing Instruments) or equivalent instrument. The instrument is calibrated according to the manufacturer's procedures. All testing is performed in a room maintained at 23 °C ⁇ 2 C° and 50 % ⁇ 2 % relative humidity.
  • the articles are pre-conditioned at 23 °C ⁇ 2 C° and 50% ⁇ 2% relative humidity for two hours prior to testing.
  • To obtain a specimen the article is stretched flat on a bench, body facing surface upward, and the total longitudinal length of the article is measured.
  • a testing site on the inner and outer cuffs is selected at the longitudinal midpoint of the article.
  • a test specimen is cut 60 mm long by the entire height of the inner cuff centered at the longitudinal midpoint of the left cuff.
  • a second test specimen is cut, this time from the outer cuff, 60 mm long by the entire height of the outer cuff, centered at the longitudinal midpoint of the left outer cuff.
  • inner and outer cuff specimens are prepared from the cuffs on the right side of the article.
  • the specimen is centered over the measurement port.
  • the specimen should completely cover the port with the surface corresponding to the inward-facing surface of the cuff directed toward the port.
  • the specimen is gently extended in its longitudinal direction until taut so that the cuff lies flat across the port.
  • Adhesive tape is applied to secure the cuff across the port in its extended state for testing. Tape should not cover any portion of the measurement port.
  • the test pressure is set to allow air to pass through the specimen. For non-woven cuffs the pressure is typically set for 125 Pa and for cuffs containing films typically 2125 Pa is used.
  • the sample ring is closed and the measuring range is adjusted until the range indicator shows green to indicate that the measurement is within the accepted limits of the instrument.
  • the air permeability is recorded to the nearest 0.1 m 3 /m 2 /min.
  • Hydrostatic head is tested using a TexTest FX3000 Hydrostatic Head Tester (available from Advanced Testing Instruments, Greer, SC) with a custom made 1.5 cm 2 circular measurement port (also available from Advanced Testing Instruments).
  • Two annular sleeve rings, the same dimensions as the gaskets around the measurement ports, are cut from the standard protective sleeves for fine nonwovens (part FX3000-NWH, available from Advanced Testing Instruments).
  • the sleeve rings are then adhered with two-sided adhesive tape to the sample facing surfaces of the upper and lower gaskets of the TexTest instrument to protect the specimen during clamping. Standardize the instrument according to the manufacturer's procedures. All testing is performed in a room maintained at about 23 °C ⁇ 2 C° and about 50 % ⁇ 2 % relative humidity.
  • To obtain a specimen lay the article stretched flat on a bench, body facing surface upward, and measure the total longitudinal length of the article.
  • Using scissors cut a test specimen 70 mm long by the entire height of the inner cuff centered at the longitudinal midpoint of the left cuff.
  • the specimen should completely cover the port with the surface corresponding to the outward-facing surface of the cuff directed toward the port (inner-facing surface will then be facing the water). Gently extend the specimen taut in its longitudinal direction so that the cuff lies flat against the upper test plate. Adhesive tape is applied to secure the cuff to the test plate in its extended state for testing. Tape should not cover any portion of the measurement port.
  • the test speed is set to 3 mbar/min for samples that have a hydrostatic head of 50 mbar or less and a speed of 60 mbar/min for samples with a hydrostatic head above 50 mbar. Start the test and observe the specimen surface to detect water droplets penetrating the surface. The test is terminated when one drop is detected on the surface of the specimen or the pressure exceeds 200 mbar. Record the pressure to the nearest 0.5 mbar or record as >200 mbar if there was no penetration detected.
  • a total of five identical articles (10 inner cuff and 10 outer cuff specimens) are analyzed and their hydrostatic head results recorded. Calculate and report the average hydrostatic head for the inner cuffs and the outer cuffs and report each to the nearest 0.1 mbar.
  • the low surface tension fluid strikethrough time test is used to determine the amount of time it takes a specified quantity of a low surface tension fluid, discharged at a prescribed rate, to fully penetrate a sample of a web (and other comparable barrier materials) which is placed on a reference absorbent pad.
  • the reference absorbent pad is 5 plies of Ahlstrom grade 989 filter paper (10cm x 10cm) and the test fluid is a 32 mN/m low surface tension fluid.
  • This test is designed to characterize the low surface tension fluid strikethrough performance (in seconds) of webs intended to provide a barrier to low surface tension fluids, such as runny BM, for example.
  • Lister Strikethrough Tester The instrumentation is like described in EDANA ERT 153.0-02 section 6 with the following exception: the strike-through plate has a star-shaped orifice of 3 slots angled at 60 degrees with the narrow slots having a 10.0 mm length and a 1.2mm slot width. This equipment is available from Lenzing Instruments (Austria) and from W. Fritz Metzger Corp (USA). The unit needs to be set up such that it does not time out after 100 seconds.
  • Reference Absorbent Pad Ahlstrom Grade 989 filter paper, in 10 cm x 10 cm areas, is used. The average strikethrough time is 3.3 + 0.5 seconds for 5 plies of filter paper using the 32 mN/m test fluid and without the web sample.
  • the filter paper may be purchased from Empirical Manufacturing Company, Inc. (EMC) 7616 Reinhold Drive Cincinnati, OH 45237.
  • Test Fluid The 32 mN/m surface tension fluid is prepared with distilled water and 0.42+/- 0.001 g/liter Triton-X 100. All fluids are kept at ambient conditions.
  • Electrode-Rinsing Liquid 0.9% sodium chloride (CAS 7647-14-5) aqueous solution (9g NaCl per 1L of distilled water) is used.

Claims (14)

  1. Article absorbant jetable (20) à porter autour de la partie inférieure du tronc d'un porteur, l'article absorbant jetable (20) comprenant : une première région de ceinture (36), une deuxième région de ceinture (38), une région d'entrejambe (37) disposée entre les première et deuxième régions de ceinture (36, 38) ; un premier bord de ceinture (13) et un deuxième bord de ceinture (14) ; et un premier bord longitudinal et un deuxième bord longitudinal ; l'article absorbant jetable (20) comprenant un châssis (22) comprenant :
    1.) une feuille de dessus (24) ;
    2.) une feuille de fond (26) ; et
    3.) une âme absorbante (28) disposée entre la feuille de dessus (24) et la feuille de fond (26) ;
    dans lequel l'article absorbant jetable (20) comprend en outre un système d'étanchéité de jambe (70) ;
    dans lequel le système d'étanchéité de jambe (70) comprend une bande de matériau formant un revers interne (71) et un revers externe (74) ;
    dans lequel le revers interne (71) comprend un bord replié de revers interne (72) et un bord de matériau de revers interne (73) et le revers externe (74) comprend un bord replié de revers externe (75) et un bord de matériau de revers externe (76), de sorte que la bande de matériau est repliée latéralement vers l'intérieur en direction de la ligne centrale longitudinale (100) de l'article absorbant (20) pour former le bord replié de revers externe (75) et repliée latéralement vers l'extérieur en s'éloignant de la ligne centrale longitudinale (100) de l'article absorbant (20) pour former le bord replié de revers interne (72) ;
    dans lequel au moins une partie de la bande de matériau entre le bord replié de revers externe (75) et le bord de matériau de revers externe (76) est fixée au châssis (22) dans la première région de ceinture (36), la deuxième région de ceinture (38) et la région d'entrejambe (37) ; et au moins une partie de la bande de matériau entre le bord replié de revers interne et le bord replié de revers externe (75) est fixée au châssis (22) dans la région d'entrejambe (37) et la première région de ceinture (36) ; et la bande de matériau entre le bord replié de revers interne et le bord replié de revers externe (75) est non fixée au châssis (22) dans au moins une partie de la deuxième région de ceinture (38), formant une poche de système d'étanchéité de jambe (47) avec une ouverture (51) sur un bord longitudinal intérieur de la poche de système d'étanchéité de jambe (47),
    dans lequel la poche de système d'étanchéité de jambe (47) est exempte d'éléments élastiques, et
    dans lequel au moins une partie de la bande de matériau entre le bord replié de revers externe (75) et le bord de matériau de revers externe (76) est fixée à la feuille de dessus (24) et/ou à la feuille de fond (26) dans la première région de ceinture (36), la deuxième région de ceinture (38) et la région d'entrejambe.
  2. Article absorbant jetable (20) selon la revendication 1, dans lequel l'ouverture (51) de la poche de système d'étanchéité de jambe (47) mesure entre 5 mm et 100 mm dans la direction longitudinale, plus préférablement 75 mm dans la direction longitudinale.
  3. Article absorbant jetable (20) selon l'une quelconque des revendications précédentes, dans lequel la poche de système d'étanchéité de jambe (47) a une longueur longitudinale globale comprise entre 5 mm et 200 mm dans la direction longitudinale.
  4. Article absorbant jetable (20) selon l'une quelconque des revendications précédentes, dans lequel l'ouverture (51) de la poche de système d'étanchéité de jambe (47) représente entre 1 % et 75 % de la longueur longitudinale globale de la poche de système d'étanchéité de jambe (47).
  5. Article absorbant jetable (20) selon l'une quelconque des revendications précédentes, dans lequel la poche de système d'étanchéité de jambe (47) a une largeur latérale globale comprise entre 5 mm et 60 mm dans la direction latérale.
  6. Article absorbant jetable (20) selon l'une quelconque des revendications 1 à 4, dans lequel la poche de système d'étanchéité de jambe (47) a une largeur latérale globale comprise entre 1 mm et 20 mm dans la direction latérale.
  7. Article absorbant jetable (20) selon l'une quelconque des revendications précédentes, dans lequel la poche de système d'étanchéité de jambe (47) a une deuxième ouverture (51) le long du deuxième bord de ceinture de l'article absorbant (20).
  8. Article jetable selon l'une quelconque des revendications précédentes, dans lequel l'ouverture (51) de la poche de système d'étanchéité de jambe (47) est une série de liaisons intermittentes.
  9. Article absorbant jetable (20) selon l'une quelconque des revendications précédentes, dans lequel la poche de système d'étanchéité de jambe (47) a une série de liaisons intermittentes le long du deuxième bord de ceinture de l'article absorbant (20).
  10. Article absorbant jetable (20) selon l'une quelconque des revendications précédentes, dans lequel le châssis (22) comprend une pastille de renforcement d'opacité, et dans lequel au moins une partie de la bande de matériau entre le bord replié de revers externe (75) et le bord de matériau de revers externe (76) est fixée à la pastille de renforcement d'opacité dans la première région de ceinture (36), la deuxième région de ceinture (36) et la région d'entrejambe.
  11. Article absorbant jetable (20) selon l'une quelconque des revendications précédentes, dans lequel le système d'étanchéité de jambe (70) ne comprend pas de film polymère.
  12. Article absorbant jetable (20) selon l'une quelconque des revendications précédentes, dans lequel le système d'étanchéité de jambe (70) comprend matériau de fibres fines (fibres N).
  13. Article absorbant jetable (20) selon l'une quelconque des revendications précédentes, dans lequel le revers interne (71) a une perméabilité à l'air inférieure à 50 m3/m2/min et le revers externe (74) a une perméabilité à l'air supérieure à 5 m3/m2/min.
  14. Article absorbant jetable (20) selon l'une quelconque des revendications précédentes, dans lequel le revers interne (71) a un taux de transmission de vapeur d'eau (TTVE) inférieur à 5500 g/m2/24 h et le revers externe (74) a un TTVE supérieur à 4250 g/m2/24 h.
EP16714137.3A 2015-03-18 2016-03-18 Article absorbant comportant des revers pour jambe Active EP3270850B1 (fr)

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US10531990B2 (en) 2020-01-14
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US10603226B2 (en) 2020-03-31
US20200107972A1 (en) 2020-04-09
JP2018512917A (ja) 2018-05-24
RU2017129092A (ru) 2019-04-19
CN107405226B (zh) 2021-02-05
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EP3270850A1 (fr) 2018-01-24
WO2016149601A1 (fr) 2016-09-22
MX2017011926A (es) 2017-12-15
CA2980151A1 (fr) 2016-09-22
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CN107427397A (zh) 2017-12-01
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US20160270971A1 (en) 2016-09-22
US20160270974A1 (en) 2016-09-22
CN107405226A (zh) 2017-11-28
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US20230037340A1 (en) 2023-02-09
BR112017019869A2 (pt) 2018-05-29

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