CN105289870B - 喷枪的制造方法、喷枪、喷枪本体以及盖 - Google Patents

喷枪的制造方法、喷枪、喷枪本体以及盖 Download PDF

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CN105289870B
CN105289870B CN201410374583.4A CN201410374583A CN105289870B CN 105289870 B CN105289870 B CN 105289870B CN 201410374583 A CN201410374583 A CN 201410374583A CN 105289870 B CN105289870 B CN 105289870B
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spray gun
lid
gun
gun body
edge
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CN105289870A (zh
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拉尔夫·格伦
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SATA GmbH and Co KG
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Priority to CN201410374583.4A priority Critical patent/CN105289870B/zh
Priority to CN201910860784.8A priority patent/CN110560285B/zh
Priority to DE102015008735.5A priority patent/DE102015008735A1/de
Priority to JP2015149405A priority patent/JP6607722B2/ja
Priority to US14/815,210 priority patent/US10702879B2/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/004—Arrangements for controlling delivery; Arrangements for controlling the spray area comprising sensors for monitoring the delivery, e.g. by displaying the sensed value or generating an alarm
    • B05B12/006—Pressure or flow rate sensors
    • B05B12/008—Pressure or flow rate sensors integrated in or attached to a discharge apparatus, e.g. a spray gun
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/63—Handgrips
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/02—Spray pistols; Apparatus for discharge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/24—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas with means, e.g. a container, for supplying liquid or other fluent material to a discharge device
    • B05B7/2402—Apparatus to be carried on or by a person, e.g. by hand; Apparatus comprising containers fixed to the discharge device
    • B05B7/2478—Gun with a container which, in normal use, is located above the gun

Abstract

本发明提供一种喷枪的制造方法、喷枪、喷枪本体以及盖。所述方法包括形成喷枪本体的步骤。其中，在形成所述喷枪本体的步骤中，在所述喷枪本体侧面形成承载部，所述承载部的表面要低于所述喷枪本体侧面的其他表面，并且所述承载部的部分边缘对应于所述喷枪本体的部分边缘。

Description

喷枪的制造方法、喷枪、喷枪本体以及盖
技术领域
本发明涉及一种喷枪本体的制造方法、喷枪本体以及具有喷枪部分的边缘的用于数字压力测量装置的盖。
背景技术
喷枪是工业中常用的一种工具，例如其可将涂料喷射到物体表面，例如家具、机器以及特别是车辆。
并且随着技术的进步，出现了在把手21上设置数字压力测量装置31的喷枪1。附图2示出了在把手21上设置有数字压力测量装置31的喷枪1，相对于没有设置数字压力测量装置的喷枪(如附图1所示)，设置了数字压力测量装置31的喷枪1的把手21的宽度更宽，以使得数字压力测量装置在把手中具有足够的空间。因此这就引发了新的技术问题。
喷枪制造商必须生产两种不同的喷枪本体，即一种类型具有较宽的把手(数字型)，而另一种类型具有较小的把手(标准型)。因为如此，所以制造商需要两种不同的锻造工具或铸造工具。由于这些工具非常昂贵，所以导致高成本。此外，在生产喷枪本体之前，制造商必须知道他需要多少标准型喷枪和多少数字型喷枪。此外，喷枪的用户必须使其自身习惯于两种不同的喷枪把手。如果客户习惯于使用标准喷枪来工作并希望改变成数字喷枪，则他必须首先熟悉数字喷枪，因为数字喷枪在手中的搁置不同。此外，由于数字喷枪的把手很宽，所以用户当将喷枪持握在他的手中时必须很宽地伸展他的手。当用户必须用喷枪长时间工作时，这对于用户来说是疲惫的。
发明内容
本发明的目的是提供一种用于喷枪的制造方法，通过该方法，可利用相同的工具(尤其是铸造或锻造工具)生产数字型喷枪和标准型喷枪，这使得制造方法更便宜且更灵活。
本发明的又一个目的是提供一种喷枪本体，通过该喷枪，数字型把手和标准型把手具有相同的宽度。
本发明的又一个目的是提供一种喷枪，通过该喷枪，数字型把手和标准型把手具有相同的宽度。
此外，本发明的又一个目的是提供一种具有喷枪(尤其是喷枪本体的把手)部分边缘的用于数字压力测量装置的盖。
根据本发明的一个方面，提供一种用于制造喷枪的方法，包括形成喷枪本体的步骤。其中，在形成所述喷枪本体的步骤中，在所述喷枪本体的侧面形成承载部，所述承载部的表面要低于所述喷枪本体的所述侧面的其他表面，并且所述承载部的部分边缘对应于所述喷枪本体的部分边缘。
优选地，进一步包括将盖覆盖在所述承载部上，其中所述盖的部分边缘对应于所述喷枪本体的所述部分边缘。
优选地，所述承载部形成在所述喷枪本体的把手的侧面。
优选地，进一步包括在所述承载部上形成凹槽的步骤，以容纳数字压力测量装置。
优选地，在所述盖上形成有数字压力测量装置。
优选地，所述盖和所述喷枪本体构成遮蔽间隙部。
优选地，所述遮蔽间隙部由靠近所述盖的边缘的台阶部构成。
优选地，所述遮蔽间隙部由靠近所述喷枪本体的边缘的台阶部构成。
优选地，所述遮蔽间隙部同时由靠近所述盖的边缘的台阶部和靠近所述喷枪本体的边缘的台阶部构成。
优选地，所述盖能够经由至少一个凸起和至少一个相应的孔而能拆卸地附接于喷枪本体。
优选地，所述盖具有两个凸起，并且所述喷枪本体具有两个相应的孔。
优选地，所述喷枪本体具有两个凸起，并且所述盖具有两个相应的孔。
优选地，所述盖具有一个凸起和一个相应的孔，所述喷枪本体具有一个凸起和一个相应的孔。
优选地，所述盖具有至少一个凹槽。
优选地，所述盖具有布置在所述凹槽内的窗。
优选地，所述窗由透明保护板覆盖。
根据本发明的又一个方面，提供一种制造附带有数字压力测量装置的喷枪的方法，所述方法包括制造不带有数字压力测量装置的喷枪本体的步骤。
优选地，所述方法进一步包括在所述喷枪本体的侧面上切削形成承载部；所述承载部的表面低于所述喷枪本体的所述侧面的其他表面。
优选地，所述承载部的部分边缘对应于所述喷枪本体的部分边缘。
优选地，所述承载部形成在所述喷枪本体的把手的侧面；并且所述承载部的部分边缘对应于所述喷枪本体的所述把手的部分边缘。
优选地，所述方法进一步包括在所述承载部上切削形成凹槽以便容纳数字压力测量装置。
优选地，所述方法进一步包括将所述数字压力测量装置置于所述凹槽中。
优选地，所述方法进一步包括将盖覆盖在所述承载部上，其中所述盖的部分边缘对应于所述喷枪本体的所述部分边缘。
根据本发明的又一个方面，提供一种喷枪本体，包括把手，其中在所述喷枪本体的侧面形成有承载部，所述承载部的表面要低于所述喷枪本体侧面的其他表面，并且所述承载部的部分边缘对应于所述喷枪本体的部分边缘。
根据本发明的又一个方面，提供一种喷枪，包括喷枪本体，其中所述喷枪本体的侧面形成有承载部，所述承载部的表面要低于所述喷枪本体的所述侧面的其他表面，并且所述承载部的部分边缘对应于所述喷枪本体的部分边缘。
根据本发明的又一个方面，提供一种盖，用于喷枪，其中所述盖的至少部分边缘与喷枪本体的部分边缘对应。
附图说明
附图1示出了现有技术中把手上不设置数字压力测量装置的喷枪；
附图2示出了现有技术中把手上设置数字压力测量装置的喷枪；
附图3示出了根据本发明实施例一的喷枪本体和盖；
附图4示出了根据本发明的不设置数字压力测量装置的喷枪；
附图5示出了根据本发明的设置数字压力测量装置的喷枪；
附图6示出了根据本发明实施例二的喷枪本体和盖；
附图7示出了根据本发明实施例三和实施例四的盖；
附图8示出了根据本发明实施例四的喷枪；
具体实施方式
在下面详细描述中，参考形成本说明书的一部分的附图，其中，以例证的方式示出了可以实施本发明的具体实施例。关于图，诸如“顶”、“底”、“内”、“外”等方向性术语参考所描述的附图的方向使用。由于本发明实施例的组件可以在许多不同方向上放置，所以方向术语仅用于说明，而没有任何限制的意思。应该理解的是，可以使用其它实施例，并且在不背离本发明的范围的前提下可以进行结构或逻辑改变。所以，下面详细描述不应被理解为限制性的意思，并且本发明由所附的权利要求限定。
实施例一
参照附图3说明根据本发明实施例一的制造用于制造喷枪的方法。
如附图3所示，通过锻造或铸造的方法形成用于本发明的喷枪1的本体2，所形成的本体2在把手21上形成有用于承载盖32的承载部33。并且进一步参考附图3，所述承载部33的表面要比把手21的其他表面低，并且所述承载部33的部分边缘对应于所述喷枪本体2的部分边缘。并且，所述本体2的承载部33的表面上切割形成有凹槽34以容纳数字压力测量装置31。参考附图6所看到的，在至少一个区域中，凹槽34可以贯通所述把手的整个宽度。这样做的目的是使得容纳电池的空穴在不拆卸盖32和所述数字压力测量装置31的情况下是可以到达的。这样，容纳电池的空穴可以通过在把手另一个的螺丝打开，并且所述电池可以在所述空穴空着的时候进行更换。
此外，进一步参考附图3，本发明实施例一的制造方法还包括形成盖32，用于覆盖所述数字压力测量装置31。参考附图3，盖32的部分边缘与承载部33的与把手21的部分边缘相对应的那部分边缘对应。即所述盖32在安装于所述承载部33上之后，所述盖32的部分边缘与所述承载部33的部分边缘重合，共同构成所述把手21的部分边缘。而在现有技术中，所述数字压力测量装置的盖是定位在所述喷枪把手的中部，由所述把手包围，从而与把手的边缘隔开。这样，需要框架或边缘围绕所述用于数字压力测量装置的盖，以及需要喷枪把手的边缘。这两个边缘均需要空间，因此所述把手必须做得比较宽(相对于不带有数字压力测量装置的喷枪)以便提供足够的空间。而通过本发明，用于数字压力测量装置的所述盖的边缘与把手的边缘是相同的。由此，喷枪1把手的一部分的边缘被整体形成在盖32中，使得不需要由喷枪本体构成的额外的外边缘。由此，可节省外边缘所必须的空间。由此，如果数字压力测量装置被布置在喷枪把手中，则把手可被制造得更小(参见图4)。
进一步的，由于可以将设置了数字压力测量装置的喷枪把手制造得更小，实施例一的方法仅仅需要生产一种喷枪本体，即可用于标准型喷枪和数字型喷枪(参见图4和图5)。根据本发明的工艺中，制造商可以先形成具有完整的把手的标准喷枪本体，随后再决定要进一步制造多少喷枪本体来用于数字型喷枪。在这些喷枪本体中切割孔和凹槽，使它们能够接受用于数字压力测量装置的部件。
并且由于可以制造出宽度与标准型喷枪相等的数字型喷枪，因此用户不必使其自身习惯于两种不同的喷枪把手，因此也增强了用户的体验。
并且优选的，进一步参考附图3，在盖32上设置有凹槽25，并且在所述凹槽25中设有一个窗36，所述窗由透明保护板覆盖。由于凹槽的存在，所述保护板的位置相对于所述盖的外表面被进一步降低，从而进一步保护所述保护板免受来自其它对象的撞击。此外，所述凹槽也可以达到节省材料的目的。并且所述凹槽的设置，可以使得所述把后更加符合人体工程学。因为当用户握持所述把手时，用户手指的指会在所述把手21的前缘处弯曲，从而使得用户的手指包绕所述把手21的前缘。由于本发明的把手上设置有凹槽25。因此当用户手指包绕所述把手21的前缘后，所述用户的手指的突出部可以搁置在所述凹槽25中，从而避免用户的手指在包绕把手前缘后与用户的手掌发生挤压。从而增强握持的舒适感与稳定性。所述的凹槽25也可以形成在所述喷枪的另一侧并且可以形成在不带有数字压力测量装置的喷枪的把手。
并且优选的，进一步参考图3，所述盖32覆盖安装在把手21上的数字压力测量表31。其中所述凹槽25是设置在所述盖32上，并且在所述凹槽25中设有一个窗33，所述窗由透明保护板覆盖，所述透明保护板例如可以粘贴在所述窗的内侧。
实施例二
参照附图6对本发明的实施例二进行说明。
本发明实施例二的其他技术特征均与实施例一相同，因此不再赘述。实施例二与实施例一的区别在于，所述的数字压力测量装置31形成在所述盖32中的。通过将盖32安装在把手21的承载部33上，从而将数字压力测量装置31安装在把手中。
正如图6所示以及上面提到的，所述承载部上的凹槽可以贯穿所述把手的整个宽度，使得容纳电池的空穴在所述把手的另一侧是可以访问的。这个贯穿的凹槽最好是一个钻孔。一个盲孔可以设置在所述贯通的钻孔旁边并与之分离，从而用于容纳压力传感器。所述盲孔与所述喷枪中的气道相连，从而所述压力传感器能够测量气道中的压力。在所述的钻孔上方，可形成大致为矩形的凹槽用于容纳带有数字压力测量装置的显示器的电路板。
实施例三
下面参照附图7对本发明的实施例三进行说明。
本发明实施例三的其他技术特征均可参考实施例一和实施例二，因此不再赘述。
参考附图7，所述的盖32具有至少一个定位或保持凸起37，并且承载部33上具有用于接受所述凸起37的孔27，所述盖能够经由所述至少一个凸起和所述至少一个相应的孔而能拆卸地附接于喷枪本体。由此，如果喷枪掉落并且盖撞击地板，撞击力不会完全地引向用于将所述盖固定于喷枪本体的螺钉，而是由所述凸起吸收大部分的撞击力，从而保护所述螺钉。所述凸起可被制造地比螺钉厚并因此更坚固耐用。可替换地，喷枪本体具有凸起，并且盖具有相应的孔。
优选地，所述凸起的数量是两个。
正如图7中所能看到的，所述盖32也具有容纳所述数字压力测量装置的凹槽。因此，并不是整个器件必须包括在把手中，而是可以夹在所述把手和所述盖之间从而延伸进入所述把手和所述盖。这样，所述把手可以做得更薄。
所述盖中设置有附带固定件的密封环以便将所述数字压力测量装置密封从而与外部环境隔离，从而避免被污尘、溶剂或喷漆污染。
实施例四
图8所示为根据本发明的具有数字压力测量装置的喷枪的第四实施例。
图8所示为本发明的具有遮蔽间隙部的喷枪。如图8所示，所述喷枪1具有遮蔽间隙部22(shadow gap)，所述遮蔽间隙部在喷枪本体的表面23与数字压力测量装置的盖24的表面之间保持了一定的距离，由此隐藏了制造时的公差，消除了对毫米级精确加工的需要，并且降低了由于并排安装的表面的边缘高低不平时所引起的持握的不适感。
进一步地，所述遮蔽间隙部可以由靠近数字压力测量装置的盖32的边缘处的较小台阶部38形成，如图7所示。所述盖32构成喷枪的边缘，并且所述盖32具有至少一个遮蔽间隙部，在将具有遮蔽间隙部的表面与另一表面并排安装的情况下，遮蔽间隙部能够产生用于允许一定误差的边界部，从而消除了对毫米级精确加工的需要。
此外，所述遮蔽间隙部也可以由靠近待放置有盖的喷枪本体的外边缘处的较小台阶部构成，或者，同时由靠近数字压力测量装置的盖的边缘处的较小台阶部和靠近待放置有盖的喷枪本体的外边缘处的较小台阶部构成。
此外，所述遮蔽间隙部也可以由除台阶部以外的其它形式构成。
以上仅为本发明的优选实施例而已，并不用于限制本发明，对于本领域的技术人员来说，本发明可以有各种更改和变化。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (32)

1.一种用于制造喷枪的方法，包括形成喷枪本体的步骤，其特征在于：
在形成所述喷枪本体的步骤中，在所述喷枪本体的侧面形成承载部，使得所述承载部的整个表面要低于所述喷枪本体的所述侧面的其他部分的表面，并且所述承载部的外边缘对应于所述喷枪本体的部分外边缘，该方法还包括将盖覆盖在所述承载部上，其中所述盖的部分外边缘形成为对应于所述喷枪本体的部分外边缘，使得当所述承载部被所述盖覆盖时，所述承载部的部分外边缘与所述盖的部分边缘重合，从而一起构成所述喷枪本体的部分外边缘。
2.根据权利要求1所述的用于制造喷枪的方法，其特征在于：所述承载部形成在所述喷枪本体的把手的侧面。
3.根据权利要求1所述的用于制造喷枪的方法，其特征在于：
进一步包括在所述承载部上形成凹槽的步骤，以容纳数字压力测量装置。
4.根据权利要求2所述的用于制造喷枪的方法，其特征在于：
进一步包括在所述承载部上形成凹槽的步骤，以容纳数字压力测量装置。
5.根据权利要求1所述的用于制造喷枪的方法，其特征在于：
在所述盖上形成有数字压力测量装置。
6.根据权利要求1所述的用于制造喷枪的方法，其特征在于：
所述盖和所述喷枪本体构成遮蔽间隙部。
7.根据权利要求6所述的用于制造喷枪的方法，其特征在于，所述遮蔽间隙部由靠近所述盖的边缘的台阶部构成。
8.根据权利要求6所述的用于制造喷枪的方法，其特征在于，所述遮蔽间隙部由靠近所述喷枪本体的边缘的台阶部构成。
9.根据权利要求6所述的用于制造喷枪的方法，其特征在于，所述遮蔽间隙部同时由靠近所述盖的边缘的台阶部和靠近所述喷枪本体的边缘的台阶部构成。
10.根据权利要求1所述的用于制造喷枪的方法，其特征在于，所述盖能够经由至少一个凸起和至少一个相应的孔而可拆卸地附接于喷枪本体。
11.根据权利要求10所述的用于制造喷枪的方法，其特征在于，所述盖具有两个凸起，并且所述喷枪本体具有两个相应的孔。
12.根据权利要求10所述的用于制造喷枪的方法，其特征在于，所述喷枪本体具有两个凸起，并且所述盖具有两个相应的孔。
13.根据权利要求10所述的用于制造喷枪的方法，其特征在于，所述盖具有一个凸起和一个的孔，所述喷枪本体具有一个相应凸起和一个相应的孔。
14.根据权利要求1所述的用于制造喷枪的方法，其特征在于，所述盖具有至少一个凹槽。
15.根据权利要求14所述的用于制造喷枪的方法，其特征在于，所述盖具有布置在所述凹槽内的窗。
16.根据权利要求15所述的用于制造喷枪的方法，其特征在于，所述窗由透明保护板覆盖。
17.一种喷枪，包括喷枪本体，其特征在于
在所述喷枪本体的侧面形成有承载部，所述承载部的整个表面要低于所述喷枪本体的所述侧面的其他部分的表面，并且所述承载部的外边缘对应于所述喷枪本体的部分外边缘，在所述承载部上覆盖有盖，其中所述盖的部分外边缘形成为对应于所述喷枪本体的部分外边缘，使得所述承载部的部分外边缘与所述盖的部分边缘重合，从而一起构成所述喷枪本体的部分外边缘。
18.根据权利要求17所述的喷枪，其特征在于：所述承载部形成在所述喷枪本体的把手的侧面。
19.根据权利要求17所述的喷枪，其特征在于：
所述承载部表面上形成有凹槽，容纳有数字压力测量装置。
20.根据权利要求18所述的喷枪，其特征在于：
所述承载部表面上形成有凹槽，容纳有数字压力测量装置。
21.根据权利要求17所述的喷枪，其特征在于：
在所述盖上形成有数字压力测量装置。
22.根据权利要求17所述的喷枪，其特征在于：
所述盖和所述喷枪本体构成遮蔽间隙部。
23.根据权利要求22所述的喷枪，其特征在于，所述遮蔽间隙部由靠近所述盖的边缘的台阶部构成。
24.根据权利要求22所述的喷枪，其特征在于，所述遮蔽间隙部由靠近所述喷枪本体的边缘的台阶部构成。
25.根据权利要求22所述的喷枪，其特征在于，所述遮蔽间隙部同时由靠近所述盖的边缘的台阶部和靠近所述喷枪本体的边缘的台阶部构成。
26.根据权利要求17所述的喷枪，其特征在于，所述盖能够经由至少一个凸起和至少一个相应的孔而可拆卸地附接于喷枪本体。
27.根据权利要求26所述的喷枪，其特征在于，所述盖具有两个凸起，并且所述喷枪本体具有两个相应的孔。
28.根据权利要求26所述的喷枪，其特征在于，所述喷枪本体具有两个凸起，并且所述盖具有两个相应的孔。
29.根据权利要求26所述的喷枪，其特征在于，所述盖具有一个凸起和一个孔，所述喷枪本体具有一个相应的孔和一个相应的凸起。
30.根据权利要求17所述的喷枪，其特征在于，所述盖具有至少一个凹槽。
31.根据权利要求30所述的喷枪，其特征在于，所述盖具有布置在所述凹槽内的窗。
32.根据权利要求31所述的喷枪，其特征在于，所述窗由透明保护板覆盖。
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