CA2612446A1 - Process for the production of porous reticulated composite materials - Google Patents

Info

Publication number

CA2612446A1

CA2612446A1 CA 2612446 CA2612446A CA2612446A1 CA 2612446 A1 CA2612446 A1 CA 2612446A1 CA 2612446 CA2612446 CA 2612446 CA 2612446 A CA2612446 A CA 2612446A CA 2612446 A1 CA2612446 A1 CA 2612446A1

Authority

CA

Canada

Prior art keywords

solvent

liquid mixture

matrix material

metal

reticulating

Prior art date

2005-07-01

Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)

Abandoned

Links

• Espacenet
• Global Dossier
• CIPO
• Discuss

• 238000000034 method Methods 0.000 title claims abstract description 155
• 230000008569 process Effects 0.000 title claims abstract description 111
• 239000002131 composite material Substances 0.000 title claims abstract description 83
• 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
• 239000000203 mixture Substances 0.000 claims abstract description 164
• 239000011159 matrix material Substances 0.000 claims abstract description 110
• 239000007788 liquid Substances 0.000 claims abstract description 100
• 229920000642 polymer Polymers 0.000 claims abstract description 91
• 239000003795 chemical substances by application Substances 0.000 claims description 169
• -1 MgS Chemical class 0.000 claims description 144
• 239000000463 material Substances 0.000 claims description 142
• 239000002245 particle Substances 0.000 claims description 109
• 239000002904 solvent Substances 0.000 claims description 90
• 229910052751 metal Inorganic materials 0.000 claims description 67
• 239000002184 metal Substances 0.000 claims description 67
• 239000011148 porous material Substances 0.000 claims description 46
• 238000007711 solidification Methods 0.000 claims description 45
• 230000008023 solidification Effects 0.000 claims description 45
• 238000000576 coating method Methods 0.000 claims description 44
• 239000006185 dispersion Substances 0.000 claims description 41
• OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 40
• 239000007787 solid Substances 0.000 claims description 38
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• 239000000835 fiber Substances 0.000 claims description 28
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• 238000004132 cross linking Methods 0.000 claims description 25
• 239000004071 soot Substances 0.000 claims description 23
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• 150000001875 compounds Chemical class 0.000 claims description 20
• LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 claims description 20
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• 239000003822 epoxy resin Substances 0.000 claims description 19
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• XMWRBQBLMFGWIX-UHFFFAOYSA-N C60 fullerene Chemical class C12=C3C(C4=C56)=C7C8=C5C5=C9C%10=C6C6=C4C1=C1C4=C6C6=C%10C%10=C9C9=C%11C5=C8C5=C8C7=C3C3=C7C2=C1C1=C2C4=C6C4=C%10C6=C9C9=C%11C5=C5C8=C3C3=C7C1=C1C2=C4C6=C2C9=C5C3=C12 XMWRBQBLMFGWIX-UHFFFAOYSA-N 0.000 claims description 17
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• VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 12
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• GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 claims description 9
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• XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
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• 238000001723 curing Methods 0.000 claims description 7
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• 125000003118 aryl group Chemical group 0.000 claims description 6
• 230000008859 change Effects 0.000 claims description 6
• GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims description 6
• 239000012530 fluid Substances 0.000 claims description 6
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• 229910010272 inorganic material Inorganic materials 0.000 claims description 6
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• 229910052759 nickel Inorganic materials 0.000 claims description 6
• RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 6
• 229920002647 polyamide Polymers 0.000 claims description 6
• 229920000193 polymethacrylate Polymers 0.000 claims description 6
• 229910001928 zirconium oxide Inorganic materials 0.000 claims description 6
• UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 5
• 229920001800 Shellac Polymers 0.000 claims description 5
• 229920000180 alkyd Polymers 0.000 claims description 5
• 239000000956 alloy Substances 0.000 claims description 5
• 229910045601 alloy Inorganic materials 0.000 claims description 5
• 229920001222 biopolymer Polymers 0.000 claims description 5
• 239000010941 cobalt Substances 0.000 claims description 5
• 229910017052 cobalt Inorganic materials 0.000 claims description 5
• 238000001816 cooling Methods 0.000 claims description 5
• 238000001704 evaporation Methods 0.000 claims description 5
• 238000004108 freeze drying Methods 0.000 claims description 5
• 229910052742 iron Inorganic materials 0.000 claims description 5
• 239000003550 marker Substances 0.000 claims description 5
• VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims description 5
• 239000004208 shellac Substances 0.000 claims description 5
• ZLGIYFNHBLSMPS-ATJNOEHPSA-N shellac Chemical compound OCCCCCC(O)C(O)CCCCCCCC(O)=O.C1C23[C@H](C(O)=O)CCC2[C@](C)(CO)[C@@H]1C(C(O)=O)=C[C@@H]3O ZLGIYFNHBLSMPS-ATJNOEHPSA-N 0.000 claims description 5
• 229940113147 shellac Drugs 0.000 claims description 5
• 235000013874 shellac Nutrition 0.000 claims description 5
• 239000000377 silicon dioxide Substances 0.000 claims description 5
• 239000007790 solid phase Substances 0.000 claims description 5
• OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 5
• 239000010457 zeolite Substances 0.000 claims description 5
• 229910000859 α-Fe Inorganic materials 0.000 claims description 5
• WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 claims description 4
• 229920001730 Moisture cure polyurethane Polymers 0.000 claims description 4
• 239000004372 Polyvinyl alcohol Substances 0.000 claims description 4
• 229920002472 Starch Polymers 0.000 claims description 4
• UHYPYGJEEGLRJD-UHFFFAOYSA-N cadmium(2+);selenium(2-) Chemical compound [Se-2].[Cd+2] UHYPYGJEEGLRJD-UHFFFAOYSA-N 0.000 claims description 4
• 230000008020 evaporation Effects 0.000 claims description 4
• 239000003365 glass fiber Substances 0.000 claims description 4
• 239000007791 liquid phase Substances 0.000 claims description 4
• 239000011572 manganese Substances 0.000 claims description 4
• 239000002071 nanotube Substances 0.000 claims description 4
• 150000004767 nitrides Chemical class 0.000 claims description 4
• 239000004417 polycarbonate Substances 0.000 claims description 4
• 229920000515 polycarbonate Polymers 0.000 claims description 4
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• 235000013824 polyphenols Nutrition 0.000 claims description 4
• 229920002451 polyvinyl alcohol Polymers 0.000 claims description 4
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• 229910052814 silicon oxide Inorganic materials 0.000 claims description 4
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• 235000019698 starch Nutrition 0.000 claims description 4
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• 239000004408 titanium dioxide Substances 0.000 claims description 4
• HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 claims description 4
• 229920006305 unsaturated polyester Polymers 0.000 claims description 4
• 229910004613 CdTe Inorganic materials 0.000 claims description 3
• 229920000742 Cotton Polymers 0.000 claims description 3
• PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims description 3
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• WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 claims description 3
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• QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 claims description 2
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