WO2023048186A1 - 硬化性組成物 - Google Patents
硬化性組成物 Download PDFInfo
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- WO2023048186A1 WO2023048186A1 PCT/JP2022/035183 JP2022035183W WO2023048186A1 WO 2023048186 A1 WO2023048186 A1 WO 2023048186A1 JP 2022035183 W JP2022035183 W JP 2022035183W WO 2023048186 A1 WO2023048186 A1 WO 2023048186A1
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- ITMCEJHCFYSIIV-UHFFFAOYSA-N triflic acid Chemical compound OS(=O)(=O)C(F)(F)F ITMCEJHCFYSIIV-UHFFFAOYSA-N 0.000 description 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 description 1
- ODHXBMXNKOYIBV-UHFFFAOYSA-N triphenylamine Chemical compound C1=CC=CC=C1N(C=1C=CC=CC=1)C1=CC=CC=C1 ODHXBMXNKOYIBV-UHFFFAOYSA-N 0.000 description 1
- QEEPNARXASYKDD-UHFFFAOYSA-J tris(7,7-dimethyloctanoyloxy)stannyl 7,7-dimethyloctanoate Chemical compound [Sn+4].CC(C)(C)CCCCCC([O-])=O.CC(C)(C)CCCCCC([O-])=O.CC(C)(C)CCCCCC([O-])=O.CC(C)(C)CCCCCC([O-])=O QEEPNARXASYKDD-UHFFFAOYSA-J 0.000 description 1
- 150000004670 unsaturated fatty acids Chemical class 0.000 description 1
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 1
- 229940005605 valeric acid Drugs 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- 150000003755 zirconium compounds Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/05—Alcohols; Metal alcoholates
- C08K5/057—Metal alcoholates
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/09—Carboxylic acids; Metal salts thereof; Anhydrides thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/17—Amines; Quaternary ammonium compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L101/00—Compositions of unspecified macromolecular compounds
- C08L101/02—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
- C08L101/10—Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing hydrolysable silane groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L33/00—Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
- C08L33/04—Homopolymers or copolymers of esters
- C08L33/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
Definitions
- the present invention relates to an organic polymer having a hydroxyl group or a hydrolyzable group bonded to a silicon atom and having a silicon group capable of forming a crosslink by forming a siloxane bond (hereinafter also referred to as "reactive silicon group”). It relates to curable compositions comprising coalescence.
- Organic polymers with at least one reactive silicon group in the molecule are said to crosslink at room temperature through the formation of siloxane bonds that accompany the hydrolysis reaction of the silyl groups due to moisture, etc., to obtain a rubber-like cured product. known to have properties.
- organic polymers having these reactive silicon groups organic polymers whose main chain structure is polyoxyalkylene, polyacrylic acid ester, or polyisobutylene have already been industrially produced, and are used in sealants, adhesives, paints, It is widely used for applications such as waterproof materials (see, for example, Patent Documents 1, 2, 3, 4, and 5).
- curable compositions such as sealants, adhesives, paints, and waterproofing materials
- curable compositions such as sealants, adhesives, paints, and waterproofing materials
- their curability, adhesiveness, workability, mechanical properties of the cured product, and waterproofness and other various characteristics are required.
- a curable composition containing an organic polymer having a reactive silicon group is usually prepared using a silanol condensation catalyst such as an organic tin compound having a carbon-tin bond, typified by dibutyltin bis(acetylacetonate). Harden.
- a silanol condensation catalyst is also referred to as a curing catalyst.
- the performance required for the cured product obtained after reaction varies depending on the application.
- a method of using a curable composition using an organic polymer having a reactive silicon group for use as a waterproof material a method of adhering a waterproof sheet and a method of using the curable composition itself as a waterproof coating film are known. (See Patent Document 8).
- a curable catalyst containing a reactive silicon group-containing organic polymer exhibits good (rapid) curability and gives a cured product with a low water absorption rate.
- the object is to provide a composition.
- the present inventors have found that by using an organic polymer having a reactive silicon group and a specific curing catalyst, it exhibits good (fast) curability and low water absorption.
- the present inventors have found that a curable composition that gives a cured product of a rate of 100% can be obtained, and have completed the present invention.
- R 1 and X For each of R 1 and X, a plurality of When present, they may be the same or different.
- An organic polymer (A) having a reactive silicon group represented by, and Curing catalyst (B) containing the following (b1), (b2), and (b3) as constituent components Containing, relates to a curable composition.
- the curable composition of the present invention exhibits good (rapid) curability and can give a cured product excellent in waterproofness due to low water absorption (low water absorption). Furthermore, the curable composition of the present invention can also exhibit the effect of rapidly developing strength when cured.
- the reactive silicon group-containing organic polymer (A) has a polymer backbone (also referred to as a main chain structure) and polymer chain ends bonded to the polymer backbone.
- the polymer skeleton is a structure in which a plurality of monomers are linked by polymerization, condensation, or the like, and the monomer units are continuous. A single type of monomer may be used, or a plurality of types may be mixed and bonded together.
- polymer chain end refers to a site located at the end of the reactive silicon group-containing organic polymer (A).
- the number of polymer chain ends of the reactive silicon group-containing organic polymer (A) is 2 when the polymer skeleton is entirely linear, and 3 or more when the polymer skeleton is entirely branched. Become. It can also average between 2 and 3 if the polymer backbone is a mixture of linear and branched.
- the reactive silicon group can exist in the polymer skeleton and in the polymer chain end. Also, there may be more than one reactive silicon group in the polymer chain end.
- the reactive silicon group of the reactive silicon group-containing organic polymer (A) is a polymer chain It is preferably present in the terminal.
- the reactive silicon group-containing organic polymer (A) is not particularly limited as long as it is an organic polymer having a reactive silicon group represented by the following general formula (1).
- R 1 represents a substituted or unsubstituted hydrocarbon group having 1 to 20 carbon atoms or a triorganosiloxy group represented by R 0 3 SiO—, and three R 0 a hydrocarbon group, which may be the same or different, X represents a hydroxyl group or a hydrolyzable group, a is 1, 2 or 3.
- R 1 and X a plurality of When present, they may be the same or different.).
- R 1 in general formula (1) includes an alkyl group such as a methyl group and an ethyl group; an alkyl group having a hetero-containing group such as a chloromethyl group, a methoxymethyl group and 3,3,3-trifluoropropyl; and cyclohexyl.
- an aryl group such as a phenyl group; an aralkyl group such as a benzyl group;
- An alkyl group or an alkyl group having a hetero-containing group is preferred.
- a methyl group is industrially useful.
- a methoxymethyl group and a chloromethyl group are preferable from the viewpoint of curability.
- R 1 's they may be the same or different.
- X in the general formula (1) represents a hydroxyl group or a hydrolyzable group.
- the hydrolyzable group is not particularly limited, and includes known hydrolyzable groups such as hydrogen atom, halogen atom, alkoxy group, acyloxy group, ketoximate group, amino group, amide group, acid amide group, amino Examples include an oxy group, a mercapto group, an alkenyloxy group, and the like. Among these, an alkoxy group, an acyloxy group, a ketoximate group, and an alkenyloxy group are preferable, and an alkoxy group such as a methoxy group and an ethoxy group are more preferable because they are moderately hydrolyzable and easy to handle.
- a is 1, 2, or 3; Preferably, a is 2 or 3. From the viewpoint of better curability, a is particularly preferably 3.
- the reactive silicon group of general formula (1) is not particularly limited, and examples thereof include a dimethoxymethylsilyl group, a diethoxymethylsilyl group, a trimethoxysilyl group, a triethoxysilyl group, a dimethoxyphenylsilyl group, and a methoxymethyldimethoxysilyl group. group, methoxymethyldiethoxysilyl group, triisopropenyloxysilyl group, triacetoxysilyl group and the like. Among these, a dimethoxymethylsilyl group and a trimethoxysilyl group are preferable because they are easy to synthesize.
- a trimethoxysilyl group and a methoxymethyldimethoxysilyl group are preferable because high curability can be obtained.
- a trimethoxysilyl group and a triethoxysilyl group are preferable because a cured product exhibiting a high recovery rate and a low water absorption can be obtained.
- the main chain structure (also referred to as polymer skeleton) of the reactive silicon group-containing organic polymer (A) is not particularly limited, and those having various main chain structures can be used.
- polyoxyalkylene polymers such as polyoxyethylene, polyoxypropylene, polyoxybutylene, polyoxytetramethylene, polyoxyethylene-polyoxypropylene copolymer, polyoxypropylene-polyoxybutylene copolymer, etc.
- Ethylene-propylene copolymer polyisobutylene, copolymer of isobutylene and isoprene, etc., copolymer of polychloroprene, polyisoprene, isoprene or butadiene with acrylonitrile and/or styrene, polybutadiene, isoprene or butadiene Hydrocarbon polymers such as copolymers of , acrylonitrile and styrene, etc., hydrogenated polyolefin polymers obtained by hydrogenating these polyolefin polymers; Condensation of dibasic acids such as adipic acid and glycol , or polyester polymers obtained by ring-opening polymerization of lactones; methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, (meth) (Meth
- Vinyl-based copolymer obtained by radically polymerizing the monomer of; Obtained graft polymer; polysulfide polymer; nylon 6 obtained by ring-opening polymerization of ⁇ -caprolactam, nylon 6.6 obtained by condensation polymerization of hexamethylenediamine and adipic acid, nylon 6.6 obtained by condensation polymerization of hexamethylenediamine and sebacic acid.
- nylon 11 obtained by condensation polymerization of ⁇ -aminoundecanoic acid
- nylon 12 obtained by ring-opening polymerization of ⁇ -aminolaurolactam
- polyamide-based polymers such as copolymerized nylon having two or more components among the above nylons
- bisphenol Polycarbonate-based polymers and diallyl phthalate-based polymers obtained by condensation polymerization of A and carbonyl chloride are exemplified.
- (meth)acrylic acid ester represents acrylic acid ester and/or methacrylic acid ester.
- saturated hydrocarbon polymers such as polyisobutylene, hydrogenated polyisoprene, and hydrogenated polybutadiene, polyoxyalkylene polymers, and (meth)acrylic acid ester polymers have relatively low glass transition temperatures. is more preferable because the resulting cured product has excellent cold resistance.
- the glass transition temperature of the reactive silicon group-containing organic polymer (A) is not particularly limited, but is preferably 20° C. or lower, more preferably 0° C. or lower, and ⁇ 20° C. or lower. It is particularly preferred to have If the glass transition temperature is higher than 20°C, the viscosity in winter or in cold climates may increase, resulting in poor workability, and the cured product may have reduced flexibility and elongation.
- the said glass transition temperature shows the value by DSC measurement.
- polyoxyalkylene polymers and (meth)acrylic acid ester polymers are particularly preferable because they have high moisture permeability and excellent deep-part curability when made into a one-liquid composition, and are also excellent in adhesiveness.
- Polyoxyalkylene-based polymers are more preferred, and polyoxypropylene is even more preferred.
- the (meth)acrylic acid ester-based polymer can improve adhesiveness, improve heat resistance and weather resistance by combining various monomer compositions constituting the polymer, and improve the curable composition according to the present disclosure. It is useful because it has the effect of further lowering the water absorption of the cured product obtained by curing.
- the (meth)acrylic acid ester polymer may be a homopolymer or a copolymer.
- the polyoxyalkylene polymer is a polymer having a repeating unit represented by —R 3 —O— (wherein R 3 is a linear or branched alkylene group having 1 to 14 carbon atoms), and R 3 is more preferably a linear or branched alkylene group having 2 to 4 carbon atoms.
- R 3 is a linear or branched alkylene group having 1 to 14 carbon atoms
- R 3 is more preferably a linear or branched alkylene group having 2 to 4 carbon atoms.
- Specific examples of the repeating unit represented by -R 3 -O- include -CH 2 O-, -CH 2 CH 2 O-, -CH 2 CH(CH 3 )O-, -CH 2 CH(C 2 H 5 ) O—, —CH 2 C(CH 3 )(CH 3 )O—, —CH 2 CH 2 CH 2 CH 2 O—, and the like.
- the main chain structure of the polyoxyalkylene polymer may consist of one type of repeating unit, or may consist of two or more types of repeating units.
- a polyoxypropylene polymer having 50% by weight or more, preferably 80% by weight or more of the main chain structure of the oxypropylene repeating unit is amorphous. It is preferable from the viewpoint of quality and relatively low viscosity.
- the main chain structure of the polyoxyalkylene polymer may be linear or branched.
- the number of branched chains is preferably 1 to 6 (that is, the number of terminal hydroxyl groups is 3 to 8), and the number of branched chains is preferably 1 to 4 (that is, the number of terminal hydroxyl groups is 3 to 6).
- the number of branched chains is 1 (that is, the number of terminal hydroxyl groups is 3) is most preferred.
- the polyoxyalkylene polymer is preferably obtained by a ring-opening polymerization reaction of a cyclic ether compound using a polymerization catalyst in the presence of an initiator.
- Cyclic ether compounds include ethylene oxide, propylene oxide, butylene oxide, tetramethylene oxide, and tetrahydrofuran. These cyclic ether compounds may be used alone or in combination of two or more. Among these cyclic ether compounds, it is particularly preferable to use propylene oxide because it yields an amorphous polyether polymer having a relatively low viscosity.
- initiators include butanol, ethylene glycol, propylene glycol, propylene glycol monoalkyl ether, butanediol, hexamethylene glycol, neopentyl glycol, diethylene glycol, dipropylene glycol, triethylene glycol, glycerin, and trimethylolmethane. , trimethylolpropane, pentaerythritol, sorbitol, and other alcohols; polyoxypropylene diols having a number average molecular weight of 300 to 4,000, such as polyoxypropylene diol, polyoxypropylene triol, polyoxyethylene diol, and polyoxyethylene triol; Examples include alkylene-based polymers.
- Methods for synthesizing polyoxyalkylene polymers include, for example, a polymerization method using an alkali catalyst such as KOH, and a complex obtained by reacting an organoaluminum compound with porphyrin disclosed in JP-A-61-215623.
- a polymerization method using a double metal cyanide complex catalyst as exemplified in US Pat.
- a polymerization method using a catalyst composed of a compound, etc. can be mentioned, and is not particularly limited.
- a polymerization method using a double metal cyanide complex catalyst is more preferable for reasons such as the production cost and the fact that a polymer with a narrow molecular weight distribution can be obtained.
- the main chain structure of the reactive silicon group-containing organic polymer (A) contains other bonding components such as urethane bonds and urea bonds in the main chain structure within a range that does not significantly impair the effects of the invention.
- a polyoxyalkylene polymer may also be used.
- a specific example of such a polymer is a polyurethane prepolymer.
- a polyurethane prepolymer can be obtained by a known method, for example, by reacting a polyol compound and a polyisocyanate compound.
- polyol compounds include polyether polyols, polyester polyols, polycarbonate polyols, and polyether polyester polyols.
- polyisocyanate compounds include diphenylmethane diisocyanate, tolylene diisocyanate, xylylene diisocyanate, methylene-bis(cyclohexyl isocyanate), isophorone diisocyanate, and hexamethylene diisocyanate.
- the polyurethane prepolymer may have either a hydroxyl group or an isocyanate group at the end.
- a cured product obtained from a curable composition using a polymer having a urethane bond, a urea bond and/or an ester bond in the main chain structure of the reactive silicon group-containing organic polymer (A) is cured by heat or the like. There is a risk that the main chain may be cleaved at the urethane bond, urea bond, and/or ester bond portion, and the strength of the cured product may decrease.
- R4 represents a hydrogen atom or a substituted or unsubstituted organic group.
- the effect of improving the curability can be obtained by adding.
- the viscosity of the polymer tends to be high.
- the viscosity may increase after storage, and the workability of the resulting composition may decrease.
- the amide bond may be cleaved by heat or the like.
- the average number of amide bonds per molecule is 1 to 10, preferably 1.5 to 5, more preferably 2 to 3.
- the number is 1 or more, the effect of improving the curability may be obtained, and when the number is 10 or less, the polymer tends to have a low viscosity and be easy to handle.
- the main chain structure of the reactive silicon group-containing organic polymer (A) is selected from the viewpoint of obtaining a curable composition excellent in storage stability and workability.
- Most preferred are polyoxyalkylene polymers that do not contain urethane bonds, urea bonds, ester bonds, and amide bonds.
- the reactive silicon group-containing organic polymer (A) is preferably obtained by introducing a reactive silicon group into the polymer by any of the following methods (a) to (d).
- (a) After converting the terminal hydroxyl group of the hydroxyl-terminated organic polymer into a carbon-carbon unsaturated group, HSiR 1 3-a X a (R 1 , X and a are the same as described in general formula (1)). How to react.
- R 1 , X and a are the same as described in general formula (1)) to the terminal hydroxyl group of the hydroxyl-terminated organic polymer.
- R 5 is hydrogen or an alkyl group, and R 1 , X, and a are the same as those described in general formula (1)) or HS-W-SiR 1 3-a X a (W is a divalent organic group, R 1 , X, a is the same as described for general formula (1)).
- examples of terminal carbon-carbon unsaturated groups include a vinyl group, an allyl group, a methallyl group, an allenyl group, and a propargyl group.
- the polymer (A) obtained using a silane compound in which W is methylene exhibits extremely high curability.
- the method (a) is preferred because it tends to yield a polymer (A) with good storage stability.
- Methods (b), (c) and (d) are preferred because they give high conversions in relatively short reaction times.
- the molecular weight distribution (Mw/Mn) of the reactive silicon group-containing organic polymer (A) is preferably 1.6 or less, more preferably 1.5 or less, and particularly preferably 1.4 or less. Moreover, from the viewpoint of improving various mechanical properties such as improving the durability and elongation of the cured product, it is preferably 1.2 or less.
- the number average molecular weight of the reactive silicon group-containing organic polymer (A) is preferably 3,000 to 100,000, more preferably 5,000 to 50,000, and particularly preferably 8,000 to 35,000. If the number average molecular weight is less than 3,000, the resulting cured product of the reactive silicon group-containing organic polymer (A) will have reduced elongation at break, and if it exceeds 100,000, the reactive silicon group concentration will be low. Too much and the curing speed tends to be slow. In addition, the viscosity of the reactive silicon group-containing organic polymer (A) tends to be too high, making handling difficult.
- the number average molecular weight of the reactive silicon group-containing organic polymer (A) can be determined directly by titration analysis based on the principle of the hydroxyl value measurement method of JIS K 1557 and the iodine value measurement method specified in JIS K 0070. It is defined as the molecular weight (terminal molecular weight) corresponding to the number-average molecular weight obtained by measuring the terminal group concentration in a practical manner and considering the structure of the organic polymer (the degree of branching determined by the polymerization initiator used).
- polystyrene-equivalent number average molecular weight obtained by general GPC measurement of the organic polymer precursor and the terminal group molecular weight can be obtained by preparing a calibration curve and converting the GPC molecular weight of the reactive silicon group-containing organic polymer (A) into the terminal group molecular weight.
- the reactive silicon group of the reactive silicon group-containing organic polymer (A) is preferably present in the polymer chain.
- the average number of reactive silicon groups in the organic polymer (A) per polymer chain end is preferably 0.5 or more, more preferably 0.6 or more, and even more preferably 0.7 or more. , 0.8 or more is particularly preferred.
- the number of reactive silicon groups in the organic polymer (A) is 0.5 or more per polymer chain end on average, the curability is improved, and there is a tendency to exhibit good rubber elastic behavior. .
- the average number of reactive silicon groups per polymer chain end is preferably 0.7 or more, more preferably 0.8 or more, It is more preferably 0.9 or more, even more preferably more than 1.0, and particularly preferably 1.2 or more.
- This water absorption reducing effect is particularly remarkable when a is 3 in the general formula (1) representing the reactive silicon group (especially when the reactive silicon group is a trimethoxysilyl group).
- the upper limit of the number of reactive silicon groups possessed by the organic polymer (A) is not particularly limited.
- the number of polymer chain ends per molecule of the organic polymer (A) is preferably 2 to 8, more preferably 2 to 4, and particularly preferably 2 or 3.
- the average number of reactive silicon groups in one molecule of the organic polymer (A) is preferably 1 to 7, more preferably 1 to 3.4, particularly preferably 1 to 2.6.
- the reactive silicon group may be either the terminal of the main chain of the molecular chain of the organic polymer, the terminal of the side chain (branched chain), or both. may be in In particular, when the reactive silicon group is at the end of the main chain of the molecular chain, the molecular weight between cross-linking points becomes long, so that it becomes easy to obtain a rubber-like cured product with high strength, high elongation, and low elastic modulus. preferred from
- the above methods (a) and (c) using an organic polymer having two or more carbon-carbon unsaturated bonds at the polymer chain end, the above methods (a) and (c)
- the obtained organic polymer (A) has two or more reactive silicon groups at the ends of the polymer chains.
- Such an organic polymer (A) exhibits high curability, and the obtained cured product has high strength. It can be expected to have high resilience and high resilience. Furthermore, the effect of further reducing the water absorption of the cured product can be obtained.
- reactive silicon group-containing organic polymer (A) examples include various reactive silicon group-containing polyoxypropylene products of Kaneka Corporation under the trade name of Kaneka MS Polymer or Kaneka Silyl, Kaneka TA Polymer, or Kaneka XMAP. and reactive silicon group-containing poly(meth)acrylic acid ester such as Kaneka EPION, and reactive silicon group-containing polyisobutylene such as Kaneka EPION.
- the curable composition according to the present disclosure contains a curing catalyst (B) that hydrolyzes and condenses the reactive silicon group-containing organic polymer (A) to give a cured product.
- the curing catalyst (B) is characterized by containing three kinds of catalyst components as constituent components in order to sufficiently obtain the effects of the invention. That is, the curing catalyst (B) includes an organic carboxylic acid (b1), an organic amine compound (b2), and a metal compound (b3) represented by the general formula (2): M(OR 2 ) d Y ed (2) (Wherein, M is a metal atom with a valence e selected from titanium metal, aluminum metal, zirconium metal, and hafnium metal, e is the valence of the central metal, R 2 is a substituted or unsubstituted C 1-20 a hydrocarbon group, Y represents a chelate coordination compound, and d is an integer from 0 or 1 to e).
- M is a metal atom with a valence e selected from titanium metal, aluminum metal, zirconium metal, and hafnium metal
- e is the valence of the central metal
- R 2 is a substituted or unsub
- Organic carboxylic acid (b1) for example, has one or more (preferably one) carboxyl group (—COOH) in one molecule, and 1 to 30 (preferably 2 to 20, more preferably 6 to 12) carbon atoms.
- Specific examples of the organic carboxylic acid (b1) are not particularly limited, but aliphatic monocarboxylic acids include acetic acid, propionic acid, butyric acid, valeric acid, caproic acid, enanthic acid, caprylic acid, pelargonic acid, capric acid, Acids such as undecanoic acid, lauric acid, tridecylic acid, myristic acid, pentadecylic acid, palmitic acid, heptadecylic acid, stearic acid, nonadecanic acid, arachidic acid, behenic acid, lignoceric acid, cerotic acid, montanic acid, melissic acid, laxeric acid, etc.
- Chain saturated fatty acids undecylenic acid, lindelic acid, tuzunic acid, fizeteric acid, myristoleic acid, 2-hexadecenoic acid, 6-hexadecenoic acid, 7-hexadecenoic acid, palmitoleic acid, petroselinic acid, oleic acid, elaidic acid, asclepin acid, vaccenic acid, gadoleic acid, gondoic acid, cetoleic acid, erucic acid, brassic acid, ceracholeic acid, ximenic acid, lumecitric acid, acrylic acid, methacrylic acid, angelic acid, crotonic acid, isocrotonic acid, 10-undecenoic acid, etc.
- Monoene unsaturated fatty acids linoleidic acid, linoleic acid, 10,12-octadecadienoic acid, hiragoic acid, ⁇ -eleostearic acid, ⁇ -eleostearic acid, punicic acid, linolenic acid, 8,11,14 - eicosatrienoic acid, 7,10,13-docosatrienoic acid, 4,8,11,14-hexadecatetraenoic acid, moroctic acid, stearidonic acid, arachidonic acid, 8,12,16,19-docosatraenoic acid , 4,8,12,15,18-eicosapentaenoic acid, sardine acid, nisinic acid, docosahexaenoic acid and other polyene unsaturated fatty acids; 2-methylbutyric acid, isobutyric acid, 2-ethylbutyric acid, pivalic acid, 2,2 -dimethyl
- Aliphatic dicarboxylic acids include adipic acid, azelaic acid, pimelic acid, suberic acid, sebacic acid, glutaric acid, oxalic acid, malonic acid, ethylmalonic acid, dimethylmalonic acid, ethylmethylmalonic acid, diethylmalonic acid, and succinic acid.
- Saturated dicarboxylic acids such as acetic acid
- unsaturated dicarboxylic acids such as maleic acid, fumaric acid, acetylenedicarboxylic acid and itaconic acid
- Examples of aliphatic polycarboxylic acids include linear tricarboxylic acids such as aconitic acid, citric acid, isocitric acid, 3-methylisocitric acid and 4,4-dimethylaconitic acid.
- Aromatic carboxylic acids include benzoic acid, 9-anthracenecarboxylic acid, atrolactinic acid, anisic acid, isopropylbenzoic acid, salicylic acid, aromatic monocarboxylic acids such as toluic acid; phthalic acid, isophthalic acid, terephthalic acid, carboxyphenyl Examples thereof include aromatic polycarboxylic acids such as acetic acid and pyromellitic acid, and halogen-substituted aromatic carboxylic acids such as chlorobenzoic acid.
- Carboxylic acid derivatives such as carboxylic acid anhydrides, esters, amides, nitriles and acyl chlorides that produce carboxylic acid by hydrolysis can also be used.
- organic carboxylic acid (b1) 2-ethylhexanoic acid, octyl acid, neodecanoic acid, oleic acid, or naphthenic acid is easily available and inexpensive, and the reactive silicon group-containing organic polymer (A) Neodecanoic acid is particularly preferred because it has good compatibility with , and high catalytic activity can be easily obtained.
- the organic carboxylic acid (b1) may be used as a single component or as a combination of multiple components.
- the organic amine compound (b2) has, for example, one or more (preferably one or two) amino groups in one molecule, and 1 to 30 (preferably 3 to 20, more preferably may be a compound having 5 to 12) carbon atoms.
- the amino group may be an unsubstituted amino group (--NH 2 ) or an amino group having a substituent (--NHR, --NRR').
- Aminosilane that is, a compound having a hydrolyzable silicon group and an amino group described later does not correspond to the organic amine compound (b2).
- organic amine compound (b2) examples include methylamine, ethylamine, propylamine, isopropylamine, butylamine, amylamine, hexylamine, octylamine, 2-ethylhexylamine, nonylamine, decylamine, laurylamine, and pentadecylamine.
- cetylamine, stearylamine, cyclohexylamine dimethylamine, diethylamine, dipropylamine, diisopropylamine, dibutylamine, diamylamine, dihexylamine, dioctylamine, di(2-ethylhexyl)amine, didecylamine , dilaurylamine, dicetylamine, distearylamine, methylstearylamine, ethylstearylamine, butylstearylamine, pyrrolidine, piperidine, 2-methylpiperidine, 4-methylpiperidine, hexamethylpiperazine, hexamethyleneimine.
- aliphatic tertiary amines such as triamylamine, trihexylamine, trioctylamine
- aliphatic unsaturated amines such as triallylamine and oleylamine
- amines such as monoethanolamine, diethanolamine, triethanolamine, 3-hydroxypropylamine, ethylenediamine, propylenediamine, hexamethylenediamine, N-methyl-1,3-propanediamine, N,N'-dimethyl-1,3-propanediamine, diethylenetriamine, triethylenetetramine, 2-(2-aminoethylamino)ethanol, benzylamine, 3-methoxypropylamine, 3-lauryloxypropylamine, 3-dimethyl aminopropylamine, 3-diethylaminopropylamine, 3-dibutylaminopropylamine, 3-morpholinopropylamine, 2-(1-piperazinyl)ethylamine, xylylenediamine, 2,4,6-tris(dimethylaminomethyl)phenol, etc.
- 3-dimethylaminopropylamine, 3-diethylaminopropylamine, and 4-methylpiperidine can be preferably used in terms of availability, compatibility with the organic polymer (A), and curability.
- the organic amine compound (b2) may be a single component or a combination of multiple components.
- the metal compound (b3) is represented by the following general formula (2).
- M is a metal atom with a valence e selected from titanium metal, aluminum metal, zirconium metal, and hafnium metal
- e is the valence of the central metal
- R 2 is a substituted or unsubstituted carbon number of 1 to 20.
- a hydrogen group, Y represents a chelate coordination compound.
- d is an integer from 0 or 1 to e.
- the substituted or unsubstituted hydrocarbon group represented by R 2 is preferably a substituted or unsubstituted aliphatic or aromatic hydrocarbon group, preferably an aliphatic hydrocarbon group.
- the aliphatic hydrocarbon group includes saturated or unsaturated hydrocarbon groups. A linear or branched alkyl group is preferred as the saturated hydrocarbon group.
- the number of carbon atoms in the hydrocarbon group is preferably 1-10, more preferably 1-6, even more preferably 1-4.
- Hydrocarbon groups represented by R2 include methyl, ethyl, propyl, isopropyl, butyl, isobutyl, sec-butyl, tert-butyl, pentyl, hexyl, heptyl, octyl, 2-ethylhexyl, nonyl and decyl. .
- Examples of the substituent that the hydrocarbon group may have include a methoxy group, an ethoxy group, a hydroxyl group, an acetoxy group, and the like. When there are multiple R2 's, they may be the same or different.
- the chelate coordination compound represented by Y may be a known compound known to coordinate with titanium, aluminum, zirconium, or hafnium. Examples include, but are not limited to, 2,4-pentanedione, 2,4-hexanedione, 2,4-pentadecanedione, 2,2,6,6-tetramethyl-3,5-heptanedione, 1-phenyl- 1,3-butanedione, 1-aryl-1,3-butanedione such as 1-(4-methoxyphenyl)-1,3-butanedione, 1,3-diphenyl-1,3-propanedione, 1,3-bis 1,3-diaryl-1,3-propanedione such as (2-pyridyl)-1,3-propanedione, 1,3-bis(4-methoxyphenyl)-1,3-propanedione, 3-benzyl- diketones such as 2,4-pent
- e indicates the valence of the central metal
- d is an integer from 0 or 1 to e.
- d preferably represents 2, 3 or 4, particularly preferably 4, so that better curability can be achieved.
- the metal compound (b3) include tetrabutyl titanate, tetrapropyl titanate, titanium tetrakis(acetylacetonate), bis(acetylacetonato)diisopropoxytitanium, diisopropoxytitanium bis(ethylacetoacetate), and the like. Titanium compounds; triisopropoxyaluminum, tri-tert-butoxyaluminum, trisec-butoxyaluminum, tri-n-butoxyaluminum, aluminum tris(acetylacetonate), aluminum tris(ethylacetoacetate), diisopropoxyaluminum ethylacetoacetate, etc.
- zirconium compounds such as zirconium tetrakis(acetylacetonate); various metal alkoxide compounds such as tetrabutoxyhafnium.
- organic polymer (A) compatibility with the organic polymer (A), and curability, tetraisopropoxytitanium, diisopropoxytitanium bis(ethylacetoacetate), triisopropoxyaluminum, tritert-butoxyaluminum, trisec- Butoxyaluminum and tri-n-butoxyaluminum are more preferable, and tetraisopropoxytitanium and diisopropoxytitanium bis(ethylacetoacetate) are particularly preferable.
- Aluminum compounds, particularly triisopropoxyaluminum, are particularly preferred in terms of activity and non-coloring.
- a single component may be used for the metal compound (b3), or a plurality of components may be used in combination.
- the titanium compound corresponding to the metal compound (b3) has a property of being easily colored, and its content is preferably small in applications requiring transparency or whiteness. Therefore, the content of the titanium compound corresponding to the metal compound (b3) is preferably 0.1 parts by weight or less, more preferably 0.05 parts by weight or less, more preferably 0.05 parts by weight or less, based on 100 parts by weight of the organic polymer (A). 01 parts by weight or less is more preferable. Moreover, it is more preferable not to contain a titanium compound.
- the organic carboxylic acid (b1), the organic amine compound (b2), and the metal compound (b3) are not reacted in advance, and (b1) to (b3) are individually Alternatively, a mixture of (b1) to (b3) may be added to and mixed with the organic polymer (A).
- the organic carboxylic acid (b1) and the metal compound (b3) are not reacted in advance, and (b1) to (b3) are individually used, or (b1 ) to (b3) may be added to and mixed with the organic polymer (A).
- part or all of (b1) to (b3) may be reacted in advance and then added to the organic polymer (A).
- the reactants and (b3) may be added individually or mixed together and added to the organic polymer (A).
- the organic carboxylic acid (b1) and the organic amine compound (b2) among the above catalyst components are mixed, a carboxylic acid amine complex is formed, and such a complex may be added.
- it can be expected to become liquid at room temperature and to obtain good workability.
- the ligand on the metal and the carboxylic acid (b1) undergo ligand exchange to form a carboxylic acid metal salt.
- Such carboxylic acid metal salt may be added or may not be added.
- components liberated by ligand exchange or the like may be removed.
- each component is liquid under the conditions of use, it is preferable from the viewpoint of workability to add them separately when preparing the curable composition.
- the catalyst component is solid, it can be used after being liquefied with a solvent or the like, but in some cases it can be liquefied by mixing or reacting two or more components, which is preferable.
- the total content of the curing catalyst (B) containing (b1), (b2), and (b3) as components is the desired curability and workability of the curable composition.
- it may be about 0.001 to 20 parts by weight with respect to 100 parts by weight of the reactive silicon group-containing organic polymer (A), and 0.01 to 15 parts by weight is preferred, 0.1 to 10 parts by weight is more preferred, and 1 to 8 parts by weight is even more preferred.
- the ratio of the organic carboxylic acid (b1) and the organic amine (b2) contained in the curable composition can be set as appropriate. It may be about 10:1, preferably 0.2:1 to 8:1, more preferably 0.5:1 to 5:1 from the viewpoint of curability.
- the ratio of the organic carboxylic acid (b1) and the metal compound (b3) can be set as appropriate. From the viewpoint of curability, the ratio is preferably 1:1 to 6:1, more preferably 2:1 to 5:1.
- the curable composition according to the present disclosure may contain a condensation catalyst other than the curing catalyst (B).
- a condensation catalyst other than the curing catalyst (B).
- amidines such as 1,2-dimethyl-1,4,5,6-tetrahydropyrimidine, DBU, DBA-DBU, DBN; guanidine, 1,1,3,3-tetramethylguanidine, butylguanidine, phenylguanidine , guanidines such as diphenylguanidine; tin carboxylates such as tin 2-ethylhexanoate and tin neodecanoate; lead carboxylates such as bismuth 2-ethylhexanoate and bismuth neodecanoate; Carboxylic acid metal salts such as potassium acid, calcium carboxylate, barium carboxylate, vanadium carboxylate, manganese carboxylate, iron carboxylate, cobalt carboxylate, nickel carboxylate, cerium carboxylate
- the amount of the condensation catalyst other than the curing catalyst (B) is not particularly limited and may be set as appropriate. It may be parts by weight, and may be from 0 to 5 parts by weight, or from 0 to 3 parts by weight.
- the organic tin compound is preferably used in a small amount, preferably 0 to 1 part by weight, more preferably 0 to 0.1 part by weight, from the viewpoint of environmental safety.
- the curable composition according to the present disclosure may contain a silane coupling agent (C).
- the silane coupling agent (C) is a compound having a hydrolyzable silicon group and a functional group other than the hydrolyzable silicon group in its molecule.
- various adherends namely inorganic substrates such as glass, aluminum, stainless steel, zinc, copper, and mortar, and organic substrates such as vinyl chloride, acrylic, polyester, polyethylene, polypropylene, polycarbonate, etc.
- inorganic substrates such as glass, aluminum, stainless steel, zinc, copper, and mortar
- organic substrates such as vinyl chloride, acrylic, polyester, polyethylene, polypropylene, polycarbonate, etc.
- it exhibits a remarkable adhesion improving effect under non-primer or primer treatment conditions.
- the effect of improving adhesion to various adherends is particularly remarkable.
- it is a compound that can function as a dehydrating agent, a physical property modifier, a dispersibility improver for inorganic fillers, and the like
- the hydrolyzable group of the hydrolyzable silicon group of the silane coupling agent is not particularly limited, and examples thereof include a hydrogen atom, a halogen atom, an alkoxy group, an aryloxy group, an alkenyloxy group, an acyloxy group, a ketoximate group, and an amino group. , an amide group, an acid amide group, an aminooxy group, a mercapto group, and the like.
- a halogen atom, an alkoxy group, an alkenyloxy group, and an aryloxy group are preferred because of their high activity.
- a chlorine atom and an alkoxy group are preferable because they are easy to introduce.
- alkoxy group such as a methoxy group or an ethoxy group is more preferred, and a methoxy group or an ethoxy group is particularly preferred, since they are moderately hydrolyzable and easy to handle.
- Ethoxy group and isopropenoxy group are preferred from the viewpoint of safety because the compounds that are eliminated by the reaction are ethanol and acetone, respectively.
- the number of hydrolyzable groups bonded to silicon atoms in the silane coupling agent may be preferably three in order to ensure good adhesion. Also, in order to ensure the storage stability of the curable composition, two may be sufficient.
- an aminosilane having a hydrolyzable silicon group and a substituted or unsubstituted amino group is preferable because it has a large effect of improving adhesion.
- the substituent of the substituted amino group is not particularly limited, and examples thereof include an alkyl group, an aralkyl group and an aryl group.
- aminosilanes include ⁇ -aminopropyltrimethoxysilane, ⁇ -aminopropyltriethoxysilane, ⁇ -aminopropyltriisopropoxysilane, ⁇ -aminopropylmethyldimethoxysilane, ⁇ -aminopropylmethyldiethoxysilane, ⁇ -(2-aminoethyl)aminopropyltrimethoxysilane, ⁇ -(2-aminoethyl)aminopropylmethyldimethoxysilane, ⁇ -(2-aminoethyl)aminopropyltriethoxysilane, ⁇ -(2-aminoethyl)amino Propylmethyldiethoxysilane, ⁇ -(2-aminoethyl)aminopropyltriisopropoxysilane, ⁇ -(2-(2-aminoethyl)aminoethyl
- ⁇ -aminopropyltrimethoxysilane, ⁇ -(2-aminoethyl)aminopropyltrimethoxysilane, and ⁇ -(2-aminoethyl)aminopropylmethyldimethoxysilane are used to ensure good adhesion.
- One type of aminosilane may be used alone, or two or more types may be used in combination. It has been pointed out that ⁇ -(2-aminoethyl)aminopropyltrimethoxysilane is more irritating than other aminosilanes. can reduce irritation.
- a silane coupling agent obtained by partially condensing a hydrolyzable silicon group to form an oligomer can also be preferably used from the viewpoint of safety and stability.
- a single silane coupling agent or a plurality of silane coupling agents may be condensed.
- Examples of oligomerized silane coupling agents include Dynasylan 1146 from Evonik. ⁇ -Aminopropyltrimethoxysilane and ⁇ -(2-aminoethyl)aminopropylmethyldimethoxysilane are preferred to ensure the storage stability of the curable composition.
- silane coupling agents other than aminosilane include ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxypropyltriethoxysilane, ⁇ -glycidoxypropylmethyldimethoxysilane, ⁇ -(3,4- Epoxy group-containing silanes such as epoxycyclohexyl)ethyltrimethoxysilane and ⁇ -(3,4-epoxycyclohexyl)ethyltriethoxysilane; ⁇ -isocyanatopropyltrimethoxysilane, ⁇ -isocyanatopropyltriethoxysilane, ⁇ -isocyanatopropyl Isocyanate group-containing silanes such as methyldiethoxysilane, ⁇ -isocyanatopropylmethyldimethoxysilane, (isocyanatomethyl)trimethoxysilane, (isocyanatomethyl)dimethoxysi
- Condensates obtained by partially condensing the above silanes can also be used.
- Examples include Dynasylan 6490 and Dynasylan 6498 from Evonik.
- modified derivatives thereof such as amino-modified silyl polymers, silylated amino polymers, unsaturated aminosilane complexes, phenylamino long-chain alkylsilanes, aminosilylated silicones, and silylated polyesters, can also be used as silane coupling agents. .
- ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycidoxypropyltriethoxysilane, and ⁇ -glycidoxypropylmethyldimethoxysilane are preferred in order to ensure good adhesion.
- the amount of the silane coupling agent (C) used is preferably about 0.01 to 20 parts by weight, more preferably about 0.1 to 10 parts by weight, per 100 parts by weight of the reactive silicon group-containing organic polymer (A). More preferably, about 1 to 7 parts by weight is particularly preferable. If the amount of the silane coupling agent is less than this range, the adhesion improving effect may not be sufficiently obtained. On the other hand, if the blending amount of the silane coupling agent exceeds this range, practical deep-part curability may not be obtained.
- the above silane coupling agent (C) may be used alone or in combination of two or more.
- the curable composition according to the present disclosure can be added with a plasticizer, an adhesion imparting agent, a filler, a physical property modifier, an anti-sagging agent (thixotropy imparting agent), a stabilizer, and the like. .
- a plasticizer can be added to the curable composition. Addition of a plasticizer can adjust the viscosity and slump property of the curable composition, and mechanical properties such as tensile strength and elongation of a cured product obtained by curing the curable composition.
- plasticizers include dibutyl phthalate, diisononyl phthalate (DINP), diheptyl phthalate, di(2-ethylhexyl) phthalate, diisodecyl phthalate (DIDP), phthalate compounds such as butylbenzyl phthalate; bis(2-ethylhexyl )-1,4-benzenedicarboxylate and other terephthalic acid ester compounds (specifically, trade name: EASTMAN 168 (manufactured by EASTMAN CHEMICAL)); non-phthalate compounds such as 1,2-cyclohexanedicarboxylic acid diisononyl ester (Specifically, product name: Hexamoll DINCH (manufactured by BASF)); Aliphatic polyvalent carboxylic acid ester compounds such as dioctyl adipate, dioctyl sebacate, dibutyl sebacate, diisodecyl succinate, and
- a polymer plasticizer can be used.
- the initial physical properties can be maintained for a long period of time compared to the case of using a low-molecular-weight plasticizer that does not contain a polymer component in the molecule.
- polymeric plasticizers include vinyl-based polymers obtained by polymerizing vinyl-based monomers by various methods; polyalkylene glycol esters such as diethylene glycol dibenzoate, triethylene glycol dibenzoate, and pentaerythritol esters; Polyester plasticizers obtained from dibasic acids such as sebacic acid, adipic acid, azelaic acid and phthalic acid and dihydric alcohols such as ethylene glycol, diethylene glycol, triethylene glycol, propylene glycol and dipropylene glycol; number average molecular weight of 500 or more Furthermore, polyethers such as polyether polyols such as polyethylene glycol polypropylene glycol of 1,000 or more, polytetramethylene glycol, or derivatives obtained by converting the hydroxy groups of these polyether polyols into ester groups, ether groups, etc.; - Polystyrenes such as ⁇ -methylstyrene; polybutadiene, polybutene, polyisobuty
- polyethers and vinyl polymers are preferred.
- polyethers as a plasticizer is preferable because it improves the surface curability and the deep part curability and does not cause curing delay after storage, and among them, polypropylene glycol is more preferable.
- Vinyl polymers are preferred from the viewpoints of compatibility, weather resistance, and heat resistance.
- acrylic polymers and/or methacrylic polymers are preferable, and acrylic polymers such as polyacrylic acid alkyl esters are more preferable.
- the method for synthesizing this polymer is preferably a living radical polymerization method, more preferably an atom transfer radical polymerization method, because it has a narrow molecular weight distribution and can be made to have a low viscosity. Further, it is preferable to use a polymer obtained by the so-called SGO process, which is obtained by continuous bulk polymerization of acrylic acid alkyl ester-based monomers described in JP-A-2001-207157 at high temperature and high pressure.
- the number average molecular weight of the polymeric plasticizer is preferably from 500 to 15,000, more preferably from 800 to 10,000, even more preferably from 1,000 to 8,000, particularly preferably from 1,000 to 5,000. Most preferably 1,000 to 3,000. If the molecular weight is too low, the plasticizer will flow over time due to heat or rainfall, making it impossible to maintain the initial physical properties for a long period of time. On the other hand, if the molecular weight is too high, the viscosity will be high and the workability will be poor.
- the molecular weight distribution of the polymeric plasticizer is not particularly limited, it is preferably narrow, preferably less than 1.80. 1.70 or less is more preferable, 1.60 or less is still more preferable, 1.50 or less is still more preferable, 1.40 or less is particularly preferable, and 1.30 or less is most preferable.
- the number average molecular weight of the polymer plasticizer is measured by the GPC method for vinyl polymers and by the terminal group analysis method for polyether polymers. Also, the molecular weight distribution (Mw/Mn) is measured by the GPC method (converted to polystyrene).
- the polymeric plasticizer may or may not have a reactive silicon group.
- it acts as a reactive plasticizer and can prevent migration of the plasticizer from the cured product.
- it is preferably 1 or less, more preferably 0.8 or less per molecule on average.
- a plasticizer having a reactive silicon group especially a polyether polymer having a reactive silicon group, its number average molecular weight must be lower than that of the reactive silicon group-containing organic polymer (A).
- the amount of the plasticizer to be used is preferably 5 to 150 parts by weight, more preferably 10 to 120 parts by weight, still more preferably 20 to 100 parts by weight based on 100 parts by weight of the reactive silicon group-containing organic polymer (A). be. If it is less than 5 parts by weight, the effect as a plasticizer will not be exhibited, and if it exceeds 150 parts by weight, the mechanical strength of the cured product will be insufficient.
- a plasticizer may be used individually and may use 2 or more types together. Also, a low-molecular-weight plasticizer and a high-molecular-weight plasticizer may be used in combination. These plasticizers can also be blended during polymer production.
- Fillers include reinforcing fillers such as fumed silica, precipitated silica, crystalline silica, fused silica, dolomite, silicic anhydride, hydrous silicic acid, and carbon black; ground calcium carbonate, colloidal calcium carbonate, Magnesium carbonate, diatomaceous earth, calcined clay, clay, talc, titanium oxide, bentonite, organic bentonite, ferric oxide, fine aluminum powder, flint powder, zinc oxide, active zinc oxide, PVC powder, PMMA powder, etc.
- Resin powder fillers are preferably 1-300 parts by weight, more preferably 10-200 parts by weight, per 100 parts by weight of the reactive silicon group-containing organic polymer (A).
- a filler mainly selected from titanium oxide, calcium carbonate, magnesium carbonate, talc, ferric oxide, zinc oxide, shirasu balloon, etc. is used in the range of 5 to 200 parts by weight per 100 parts by weight of the reactive silicon group-containing organic polymer (A), favorable results can be obtained.
- these fillers may be used alone or in combination of two or more.
- Fatty acid surface-treated colloidal calcium carbonate and calcium carbonate having a particle size of 1 ⁇ m or more such as untreated heavy calcium carbonate can be used in combination.
- a spherical hollow body such as a balloon can be added to the curable composition for the purpose of weight reduction (lower specific gravity) of the composition.
- a balloon is a spherical filler with a hollow interior.
- Balloon materials include inorganic materials such as glass, shirasu and silica, and organic materials such as phenol resin, urea resin, polystyrene, saran and acrylonitrile, but are not limited to these.
- an inorganic material and an organic material can be combined or laminated to form a plurality of layers.
- Balloons can be inorganic, organic, or a combination thereof.
- the same balloon may be used, or a mixture of balloons made of different materials may be used.
- the balloon may be one whose surface has been processed or coated, or one whose surface has been treated with various surface treatment agents.
- organic balloons may be coated with calcium carbonate, talc, titanium oxide, etc.
- inorganic balloons may be surface-treated with a silane coupling agent.
- the particle size of the balloon is preferably 3-200 ⁇ m, particularly preferably 10-110 ⁇ m.
- the thickness is less than 3 ⁇ m, the contribution to weight reduction is small, so a large amount of addition is required.
- an anti-slip agent as described in JP-A-2000-154368, and a matte surface of the cured product as described in JP-A-2001-164237 are added to the uneven state.
- Conditioning amine compounds, especially primary and/or secondary amines with a melting point of 35° C. or higher, can be added.
- balloons are disclosed in JP-A-2-129262, JP-A-4-8788, JP-A-4-173867, JP-A-5-1225, JP-A-7-113073, JP-A-9-53063, JP-A-10. -251618, JP-A-2000-154368, JP-A-2001-164237, and International Publication No. 97/05201.
- the amount of spherical hollow bodies used is preferably 0.01 to 30 parts by weight with respect to 100 parts by weight of the reactive silicon group-containing organic polymer (A).
- the lower limit is more preferably 0.1 parts by weight, and the upper limit is more preferably 20 parts by weight. If it is less than 0.01 part by weight, there is no effect of improving workability, and if it exceeds 30 parts by weight, the elongation and breaking strength of the cured product tend to be low.
- a physical property modifier for adjusting the tensile properties of the resulting cured product may be added to the curable composition, if necessary.
- the physical property modifier is not particularly limited, for example, alkylalkoxysilanes such as methyltrimethoxysilane, dimethyldimethoxysilane, trimethylmethoxysilane, n-propyltrimethoxysilane; dimethyldiisopropenoxysilane, methyltriisopropenoxy Silanes, alkylisopropenoxysilanes such as ⁇ -glycidoxypropylmethyldiisopropenoxysilane, ⁇ -glycidoxypropylmethyldimethoxysilane, ⁇ -glycidoxypropyltrimethoxysilane, vinyltrimethoxysilane, vinyldimethylmethoxysilane Alkoxysilanes having functional groups such as silane, ⁇ -aminopropyltrimethoxysilane, N- ⁇
- a compound that produces a compound having a monovalent silanol group in the molecule by hydrolysis has the effect of lowering the modulus of the cured product without worsening the surface stickiness of the cured product.
- Compounds that generate trimethylsilanol are particularly preferred.
- the compound described in JP-A-5-117521 can be mentioned.
- trimethylol which is a derivative of alkyl alcohol such as hexanol, octanol, and decanol and produces a silicon compound that produces a trialkylsilanol such as trimethylsilanol by hydrolysis
- alkyl alcohol such as hexanol, octanol, and decanol
- a silicon compound that produces a trialkylsilanol such as trimethylsilanol by hydrolysis
- Compounds which are derivatives of polyhydric alcohols having 3 or more hydroxyl groups such as propane, glycerin, pentaerythritol and sorbitol and which generate silicon compounds which generate trialkylsilanol such as trimethylsilanol by hydrolysis can be mentioned.
- the physical property modifier is preferably used in the range of 0.1 to 20 parts by weight, more preferably 0.5 to 10 parts by weight, per 100 parts by weight of the reactive silicon group-containing organic polymer (A).
- An anti-sagging agent may be added to the curable composition as necessary to prevent sagging and improve workability.
- the anti-sagging agent is not particularly limited, but examples thereof include polyamide waxes; hydrogenated castor oil derivatives; metal soaps such as calcium stearate, aluminum stearate and barium stearate. These anti-sagging agents may be used alone or in combination of two or more.
- the anti-sagging agent is preferably used in the range of 0.1 to 20 parts by weight with respect to 100 parts by weight of the reactive silicon group-containing organic polymer (A).
- antioxidant antioxidant agent
- the use of an antioxidant can enhance the weather resistance of the cured product.
- antioxidants include hindered phenols, monophenols, bisphenols, and polyphenols, with hindered phenols being particularly preferred.
- Tinuvin 622LD, Tinuvin 144, Tinuvin 292, CHIMASSORB944LD, CHIMASSORB119FL (all of which are manufactured by BASF); Sanol LS-2626, Sanol LS-1114, Sanol LS-744 (all of these are manufactured by Sankyo Lifetech Co., Ltd.); Hindered amines shown in Nocrack CD (manufactured by Ouchi Shinko Kagaku Kogyo Co., Ltd.) System light stabilizers can also be used.
- antioxidants such as SONGNOX4120, NOUGARD 445, and OKABEST CLX050 can also be used. Specific examples of antioxidants are also described in JP-A-4-283259 and JP-A-9-194731.
- the amount of the antioxidant used is preferably in the range of 0.1 to 10 parts by weight, more preferably 0.2 to 5 parts by weight, per 100 parts by weight of the reactive silicon group-containing organic polymer (A). Department.
- a light stabilizer can be used in the curable composition.
- the use of a light stabilizer can prevent photo-oxidative deterioration of the cured product.
- Benzotriazole-based, hindered amine-based, and benzoate-based compounds can be exemplified as light stabilizers, and hindered amine-based compounds are particularly preferred.
- the amount of light stabilizer used is preferably in the range of 0.1 to 10 parts by weight, more preferably 0.2 to 5 parts by weight, per 100 parts by weight of the reactive silicon group-containing organic polymer (A). Department. Specific examples of light stabilizers are also described in JP-A-9-194731.
- a photocurable substance is blended in the curable composition, particularly when an unsaturated acrylic compound is used, a tertiary amine-containing hindered amine as a hindered amine light stabilizer as described in JP-A-5-70531.
- a system light stabilizer is preferred for improving the storage stability of the composition.
- Tertiary amine-containing hindered amine light stabilizers include Tinuvin 123, Tinuvin 144, Tinuvin 249, Tinuvin 292, Tinuvin 312, Tinuvin 622LD, Tinuvin 765, Tinuvin 770, Tinuvin 880, Tinuvin 5866, Tinuvin B97, CHIMASSORB119FL, CHIMASSORB944LD (any of the above also manufactured by BASF); ADEKA STAB LA-57, LA-62, LA-63, LA-67, LA-68 (all of which are manufactured by ADEKA Co., Ltd.); Sanol LS-292, LS-2626, LS-765, LS- 744, LS-1114 (both manufactured by Sankyo Lifetech Co., Ltd.), SABOSTAB UV91, SABOSTAB UV119, SONGSORB CS5100, SONGSORB CS622, SONGSORB CS944 (both manufactured by SONGWON), Nocrac CD (manufactured by Ou
- a UV absorber can be used in the curable composition.
- the use of an ultraviolet absorber can enhance the surface weather resistance of the cured product.
- Benzophenone-based, benzotriazole-based, salicylate-based, triazine-based, substituted tolyl-based and metal chelate-based compounds can be exemplified as UV absorbers, and benzotriazole-based compounds are particularly preferred.
- Triazine compounds include Tinuvin 400, Tinuvin 405, Tinuvin 477, Tinuvin 1577ED (all of which are manufactured by BASF); Songsorb CS400 and Songsorb 1577 (manufactured by Songwon).
- benzophenone compounds include SONGSORB8100 (manufactured by SONGWON).
- the amount of the ultraviolet absorber used is preferably in the range of 0.1 to 10 parts by weight, more preferably 0.2 to 5 parts by weight, per 100 parts by weight of the reactive silicon group-containing organic polymer (A). Department. It is preferable to use a combination of a phenol-based or hindered phenol-based antioxidant, a hindered amine-based light stabilizer, and a benzotriazole-based ultraviolet absorber.
- Addworks IBC760 (manufactured by Clariant) can also be used as a product in which antioxidants, light stabilizers, and ultraviolet absorbers are mixed.
- additives may be added to the curable composition as necessary for the purpose of adjusting various physical properties of the curable composition or the cured product.
- additives include flame retardants, curability modifiers, radical inhibitors, metal deactivators, antiozonants, phosphorus peroxide decomposers, lubricants, pigments, foaming agents, Examples include solvents and fungicides.
- flame retardants include aluminum hydroxide, magnesium hydroxide, and the like.
- additives other than the specific examples given in this specification are, for example, JP-B-4-69659, JP-B-7-108928, JP-A-63-254149, JP-A-64-22904, It is described in each publication such as JP-A-2001-72854.
- the curable composition according to the present disclosure can also be prepared as a one-component type in which all the ingredients are preformed and sealed and cured by moisture in the air after application, and a curing catalyst and filling are separately used as curing agents. It is also possible to prepare a two-component type in which components such as the material, plasticizer, and water are blended in advance, and the blended materials and the main agent containing the organic polymer (A) are mixed before use.
- the curable composition is of the one-component type, since all the ingredients are blended in advance, it is necessary to either dehydrate and dry the ingredients containing water in advance before use, or dehydrate the composition by reducing pressure during compounding and kneading. is preferred.
- the curable composition is a two-component type, there is no need to add a curing catalyst to the main agent containing the reactive silicon group-containing organic polymer (A).
- dehydration drying is preferred.
- a heat drying method is suitable for solid substances such as powders, and a dehydration method under reduced pressure or a dehydration method using synthetic zeolite, activated alumina, silica gel or the like is suitable for liquid substances.
- a small amount of an isocyanate compound may be blended to react the isocyanate groups with water to dehydrate.
- lower alcohols such as methanol and ethanol;
- Storage stability is further improved by adding alkoxysilane compounds such as ⁇ -mercaptopropylmethyldiethoxysilane and ⁇ -glycidoxypropyltrimethoxysilane.
- a dehydrating agent a partially condensed silane compound such as Dynasylan 6490 manufactured by Evonik can be preferably used from the viewpoint of safety and stability.
- the amount of the dehydrating agent, especially the silicon compound capable of reacting with water such as vinyltrimethoxysilane, is preferably 0.1 to 20 parts by weight with respect to 100 parts by weight of the reactive silicon group-containing organic polymer (A). .5 to 10 parts by weight is more preferred.
- the curable composition can be used as a building sealant, an industrial adhesive, a waterproof coating, a raw material for adhesives, and the like. It can also be used as a sealant for buildings, ships, automobiles, roads and the like. Furthermore, it can adhere to a wide range of substrates such as glass, porcelain, wood, metal and resin moldings, either alone or with the help of a primer, so it can be used as various types of sealing and adhesive compositions. can. As an adhesive, it can be used as a contact adhesive in addition to a normal adhesive. Furthermore, it is also useful as a food packaging material, cast rubber material, molding material, and paint. Low water absorption, which is one of the characteristics of the present invention, is particularly suitable for use as waterproof materials such as sealing materials, waterproof adhesives, and waterproof coatings.
- R 1 and X For each of R 1 and X, a plurality of When present, they may be the same or different.
- ⁇ 2> The curable composition according to ⁇ 1>, wherein the number of reactive silicon groups in the organic polymer (A) is 0.7 or more per polymer chain end.
- ⁇ 3> The curable composition according to ⁇ 2>, wherein the number of reactive silicon groups in the organic polymer (A) is 0.8 or more per polymer chain end.
- ⁇ 4> The curable composition according to any one of ⁇ 1> to ⁇ 3>, wherein the reactive silicon group of the organic polymer (A) is a trimethoxysilyl group.
- ⁇ 5> Any of ⁇ 1> to ⁇ 4>, wherein the main chain structure of the organic polymer (A) contains any one of polyoxyalkylene, saturated hydrocarbon-based polymer, and (meth)acrylic acid ester-based polymer
- ⁇ 6> The curable composition according to ⁇ 5>, wherein the main chain structure of the organic polymer (A) is polyoxyalkylene.
- Curing according to ⁇ 5> comprising the organic polymer (A) having a polyoxyalkylene main chain structure and the organic polymer (A) having a (meth)acrylic acid ester polymer main chain structure. sex composition.
- ⁇ 8> The curable composition according to any one of ⁇ 1> to ⁇ 7>, wherein the organic polymer (A) is a polymer having a branched structure in its main chain.
- the curing catalyst (B) contains part or all of the reactants of (b1), (b2) and (b3).
- the curing catalyst (B) is a mixture of (b1), (b2) and (b3).
- ⁇ 11> The curable composition according to any one of ⁇ 1> to ⁇ 10>, wherein the component (b3) of the curing catalyst (B) is an aluminum compound.
- the component (b3) of the curing catalyst (B) is a titanium compound.
- the content of the titanium compound is 0.1 parts by weight or less per 100 parts by weight of the organic polymer (A).
- ⁇ 14> The curable composition according to any one of ⁇ 1> to ⁇ 13>, further comprising a silane coupling agent (C).
- ⁇ 15> The curable composition according to ⁇ 14>, wherein the silane coupling agent (C) is a silane coupling agent in which a reactive silicon group is partially condensed.
- the silane coupling agent (C) is a silane coupling agent in which a reactive silicon group is partially condensed.
- ⁇ 17> The curable composition according to ⁇ 16>, wherein the non-phthalate plasticizer (D) is an aliphatic carboxylic acid ester.
- Catalytic reactant 10 g of aluminum triisopropoxide was weighed into a glass flask equipped with a reflux tube in a nitrogen atmosphere, and stirring was started. 25 g of neodecanoic acid was slowly added dropwise and mixed. The oil bath was heated, the inside of the flask was set to 100° C., and the mixture was stirred for 30 minutes. A cooled reactant B-1 was obtained.
- Synthesis example 1 Polyoxypropylene diol having a molecular weight of about 2,000 is used as an initiator, and propylene oxide is polymerized with a zinc hexacyanocobaltate glyme complex catalyst, and the number average molecular weight is 28,500 (using Tosoh HLC-8120GPC as a liquid feeding system, A TSK-GEL H type column manufactured by Tosoh Corporation was used, and a hydroxyl group-terminated polypropylene oxide having a polystyrene equivalent molecular weight measured using THF as a solvent was obtained.
- trimethoxysilyl groups of the allyl-terminated polypropylene oxide 150 ppm of a 2-propanol solution containing 3 wt% platinum of a platinum-vinylsiloxane complex was used as a catalyst, and 0.8 molar equivalent of trimethoxy was added to the allyl groups of the allyl-terminated polypropylene oxide.
- the silane was reacted at 90° C. for 5 hours to obtain a trimethoxysilyl group-terminated polyoxypropylene polymer (A-1).
- the number of trimethoxysilyl groups per polymer chain end was about 0.7 as measured by 1 H-NMR (measured in CDCl 3 solvent using Bruker AVANCE III HD500).
- allyl polymer an allyl group-terminated polypropylene oxide (hereinafter also referred to as allyl polymer).
- 150 ppm of an isopropanol solution containing 3% by weight of platinum of a platinum-vinylsiloxane complex was used as a catalyst, and 0.7 molar equivalent of methyldimethoxysilane relative to the allyl group of the allyl-terminated polypropylene oxide was added at 90°C.
- a methyldimethoxysilyl group-terminated polypropylene oxide (A-2).
- the number of methyldimethoxysilyl groups per total polymer chain end was about 0.7 as determined by 1 H-NMR (measured in CDCl 3 solvent using Bruker AVANCE III HD500).
- the polymer (A-2) has both linear and branched main chain structures.
- the allyl polymer was purified in the same manner as in Synthesis Example 1. With respect to 100 parts by weight of the obtained allyl polymer, 150 ppm of an isopropanol solution containing 3% by weight of platinum of a platinum-vinylsiloxane complex was used as a catalyst, and 0.7 molar equivalent of methyldimethoxysilane relative to the allyl group of the allyl-terminated polypropylene oxide was added at 90°C. for 2 hours to obtain a methyldimethoxysilyl group-terminated polypropylene oxide (A-5). The number of methyldimethoxysilyl groups was about 0.6 per polymer chain end.
- the allyl polymer was purified in the same manner as in Synthesis Example 1. With respect to 100 parts by weight of the obtained allyl polymer, 150 ppm of an isopropanol solution containing 3% by weight of platinum of a platinum-vinylsiloxane complex was used as a catalyst, and 0.8 molar equivalent of trimethoxysilane relative to the allyl group of the allyl-terminated polypropylene oxide was added at 90°C. for 5 hours to obtain a trimethoxysilyl group-terminated polypropylene oxide (A-6). The number of trimethoxysilyl groups was about 0.7 per polymer chain end.
- the allyl polymer was purified in the same manner as in Synthesis Example 1. With respect to 100 parts by weight of the obtained allyl polymer, 150 ppm of an isopropanol solution containing 3% by weight of platinum of a platinum-vinylsiloxane complex was used as a catalyst, and 0.8 molar equivalent of methyldimethoxysilane was added to all allyl groups contained in the allyl polymer. A reaction was carried out at 90° C. for 5 hours to obtain a methyldimethoxysilyl group-terminated polypropylene oxide (A-7). The number of methyldimethoxysilyl groups was about 1.5 per polymer chain end.
- A-7 methyldimethoxysilyl groups
- Monomer mixture composition methyl methacrylate (47 parts by weight), butyl acrylate (29 parts by weight), stearyl methacrylate (20 parts by weight), ⁇ -methacryloxypropyldimethoxymethylsilane (5 parts by weight)
- the solvent was distilled off to obtain a polymer (A-12). rice field.
- Monomer mixture composition methyl methacrylate (65 parts by weight), 2-ethylhexyl acrylate (25 parts by weight), ⁇ -methacryloxypropyltrimethoxysilane (10 parts by weight), 3-mercaptopropyltrimethoxysilane (7 parts by weight)
- the solvent was distilled off to obtain a polymer (A-13). rice field.
- the terminal bromine groups of the polymer and 1,7-octadiene were reacted in an acetonitrile solvent using a pentamethyldiethylenetriamine complex of cuprous bromide as a catalyst.
- 1,7-octadiene was used in an amount of 60 molar equivalents with respect to the terminal bromine group.
- unreacted 1,7-octadiene was devolatilized and recovered.
- the resulting polymer was purified by adsorption, heated to about 190° C. for debromination, and purified again by adsorption to obtain a polyacrylic acid ester having alkenyl groups at both ends.
- the resulting polyacrylate having alkenyl groups at both ends was treated with methyldimethoxysilane at 100° C. to the alkenyl groups of the polyacrylate using 300 ppm of an isopropanol solution containing 3 wt % platinum of a platinum-vinylsiloxane complex as a catalyst. was reacted for 1 hour. The reaction was carried out in the presence of methyl orthoformate, and 4 molar equivalents of methyldimethoxysilane were used. After the reaction, unreacted methyldimethoxysilane and methyl orthoformate were devolatilized and removed to obtain a methyldimethoxysilyl group-terminated polyacrylate (A-15).
- the obtained polymer had a number average molecular weight of 40,500, a molecular weight distribution of 1.3, and the number of methyldimethoxysilyl groups per polymer chain end was about 1.0.
- Bismuth 2-ethylhexanoate (III) 2-ethylhexanoic acid solution (Bi: 25%) 30 ppm with respect to 100 parts by weight of the obtained polymer, and 0.95 molar equivalents with respect to the hydroxyl group possessed by the polymer (3-Isocyanatopropyl)trimethoxysilane is added and a urethanization reaction is performed on the hydroxyl groups of the polymer to produce linear silyl group-containing polyoxypropylene (A-16) having no branch points. Obtained.
- a pentamethyldiethylenetriamine complex of cuprous bromide was used as a catalyst to react terminal bromine groups of the polymer with 1,7-octadiene in an acetonitrile solvent to obtain a polyacrylic acid ester.
- 1,7-octadiene was used in an amount of 40 molar equivalents with respect to the initiator.
- unreacted 1,7-octadiene was devolatilized and recovered.
- the resulting polymer was purified with an adsorbent, heated to about 190° C. for debromination, and purified again with an adsorbent to obtain a polyacrylic acid ester having alkenyl groups at both ends.
- the obtained polyacrylic acid ester having alkenyl groups at both ends is hydrosilylated with methyldimethoxysilane on the alkenyl groups of the polyacrylic acid ester using 300 ppm of an isopropanol solution with a platinum content of 3 wt% of a platinum-vinylsiloxane complex as a catalyst. rice field.
- the reaction conditions were 100° C. for 1 hour.
- the reaction was carried out in the presence of methyl orthoformate, and 2 molar equivalents of methyldimethoxysilane was used with respect to the alkenyl group.
- methyldimethoxysilyl group-terminated polyacrylate (A-17).
- the obtained polymer had a number average molecular weight of 25,000, a molecular weight distribution of 1.3, and the number of methyldimethoxysilyl groups per polymer chain end was about 1.0.
- a curable composition main component containing a reactive silicon group-containing organic polymer as a resin component was prepared.
- a plastic container weigh the polymer (A), plasticizer, calcium carbonate, pigment, thixotropic agent, light stabilizer, and ultraviolet absorber so that the composition ratio shown in Table 1 is obtained, and use a foaming mixer. It was mixed and stirred so that each component was uniformly dispersed.
- Diisononyl phthalate Made by Shiraishi Kogyo Co., Ltd. (3) Made by Shiraishi Calcium Co., Ltd. (4) Made by Dupont (5) Made by ARKEMA (6) Made by BASF.
- Example 1 Comparative Example 1
- main agent 1 a silane coupling agent and a curing catalyst were mixed according to the composition ratio shown in Table 2, and curability and water absorption were measured.
- Al(O i Pr) 3 represents triisopropoxyaluminum.
- Table 2 shows the results.
- Example 3 Comparative Example 2
- a silane coupling agent and a curing catalyst were mixed according to the composition ratio shown in Table 3 using the main agent 2, and the curability and water absorption were measured. Table 3 shows the results.
- Example 3 As shown in Table 3, the curable composition of Example 3 containing catalyst components (b1), (b2), and (b3) cures faster than Comparative Example 2, which contains only (b1) and (b2). , showed low water absorption.
- a curable composition main ingredient was prepared using a reactive silicon group-containing organic polymer as a resin component.
- the polymer (A) plasticizer, calcium carbonate, balloon, pigment, thixotropic agent, antioxidant, light stabilizer, and ultraviolet absorber so that the composition ratio shown in Table 5 is obtained in a plastic container, and add foam.
- Mixing and stirring were performed using a mixing mixer so that each component was uniformly dispersed.
- Hexamoll DINCH is 1,2-cyclohexanedicarboxylic acid diisononyl ester (manufactured by BASF).
- Example 6 As shown in Table 6, each main agent prepared above was used, a silane coupling agent and a curing catalyst were mixed according to the composition ratio shown in Table 6, and curability and water absorption were measured.
- AMMO is 3-aminopropyltrimethoxysilane and Al(O s Bu) 3 represents trisec-butoxyaluminum. Table 6 shows the results.
- Example 17 and 18 As described in Table 7, the main agent 14 or 15 prepared above was used, the silane coupling agent and the curing catalyst were mixed according to the composition ratio in Table 7, and the water absorption was measured. Table 7 shows the results.
- Example 19 Comparative Example 5
- Each component was weighed according to the composition ratio shown in Table 8, put into a mixer, kneaded, mixed uniformly, degassed under reduced pressure, and sealed in a moisture-proof container. got stuff In Table 8, TIB KAT223 is dioctylbis(pentane-2,4-dionate-O,O')tin.
- the resulting curable composition was applied to two adhesive substrates made of beech wood, the adhesive surfaces were brought into close contact, and the substrates were fixed with a thickness of 1 mm.
- the obtained specimen was allowed to stand under constant temperature and humidity conditions of 23° C. and 50%. After 4 hours, a shear tensile test was performed using an autograph to measure the shear strength. Table 8 shows the results.
- Example 19 exhibited a faster rise in shear strength than Comparative Example 5 containing no curing catalyst (B).
- Examples 20-22 As shown in Table 9, the main agent 3 prepared above was used, the silane coupling agent and the curing catalyst were mixed according to the composition ratio shown in Table 9, and the water absorption was measured.
- Dynasylan 6490 is a polyvinyl siloxane oligomer (manufactured by Evonik) obtained from vinyltrimethoxysilane
- Dynasylan 1146 is a diaminosilane-containing silane oligomer (manufactured by Evonik)
- Silquest A-187 is a 3-glycid Xypropyltrimethoxysilane (manufactured by Momentive). Table 9 shows the results.
- Example 23 As shown in Table 10, main agent 3 or main agent 6 was used, a silane coupling agent and a curing catalyst were mixed according to the composition ratio shown in Table 10, and water absorption was measured.
- Ti(O i Pr) 4 represents tetraisopropoxytitanium. Table 10 shows the results.
- a curable composition main agent was prepared using a reactive silicon group-containing organic polymer as a resin component.
- the polymer (A) plasticizer, calcium carbonate, balloon, pigment, thixotropic agent, antioxidant, light stabilizer, and ultraviolet absorber so that the composition ratio shown in Table 11 is obtained in a plastic container, and add foam.
- Mixing and stirring were performed using a mixing mixer so that each component was uniformly dispersed.
- Mesamoll is an alkylsulfonic acid phenyl ester (manufactured by LANXESS)
- PPG2000 is a polyoxypropylene diol with a molecular weight of 2,000.
- a curable composition main ingredient was prepared using a reactive silicon group-containing organic polymer as a resin component.
- a plastic container weigh the polymer (A), plasticizer, calcium carbonate, pigment, thixotropic agent, antioxidant, light stabilizer, and ultraviolet absorber so that the composition ratio shown in Table 13 is obtained.
- Mixing and stirring was performed using a Taro so that each component was uniformly dispersed.
- Example 14 (Examples 27, 28, 29, Comparative Example 6) As shown in Table 14, the main agent 18 prepared above was used, the silane coupling agent and the curing catalyst were mixed according to the composition ratio shown in Table 14, and the water absorption was measured.
- DEAPA is 3-diethylaminopropylamine
- Zr(OPr) 4 /PrOH is a 1-propanol solution of tetrapropoxyzirconium with a concentration of about 70% by weight. Table 14 shows the results.
- Example 30 Comparative Example 7
- a curable composition main component containing a reactive silicon group-containing organic polymer as a resin component was prepared. Weigh the polymer (A), plasticizer, calcium carbonate, balloon, pigment, thixotropic agent, antioxidant, light stabilizer, and ultraviolet absorber so that the composition ratio shown in Table 15 is obtained in a plastic container. Mixing and stirring were performed using a mixing mixer so that each component was uniformly dispersed.
- the main agent 19 prepared above was used, the silane coupling agent and the curing catalyst were mixed according to the composition ratio in Table 16, and the water absorption was measured. The results are shown in Table 16.
- Example 30 As shown in Table 16, the curable composition of Example 30 containing the catalyst components (b1), (b2), and (b3) has low water absorption compared to Comparative Example 7, which contains only (b1) and (b2). rate.
- Example 31 Comparative Example 8
- the polymer (A), the silane coupling agent, and the curing catalyst were mixed according to the composition ratio shown in Table 17, and the water absorption was measured. The results are shown in Table 17.
- Example 31 As shown in Table 17, the curable composition of Example 31 containing catalyst components (b1), (b2), and (b3) has a lower water absorption than Comparative Example 8 containing only (b1) and (b2). rate.
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Abstract
Description
下記一般式(1)
-SiR1 3-aXa (1)
(式中、R1は置換または非置換の炭素数1~20の炭化水素基、またはR0 3SiO-で表わされるトリオルガノシロキシ基を示し、3個のR0は炭素数1~20の炭化水素基であり、それらは同じでもよく、異なっていてもよい。Xは水酸基または加水分解性基を示す。aは1または2または3である。R1,Xのそれぞれについて、それらが複数存在するとき、それらは同じでもよく、異なっていてもよい。)
で表わされる反応性ケイ素基を有する有機重合体(A)、並びに、
次の(b1)、(b2)、及び(b3)を構成成分に含む硬化触媒(B)
を含有する、硬化性組成物に関する。
(b1):有機カルボン酸
(b2):有機アミン化合物
(b3):以下の一般式(2)で表される金属化合物
M(OR2)dYe-d (2)
(式中、Mはチタン金属、アルミニウム金属、ジルコニウム金属、ハフニウム金属から選択される価数eの金属原子、eは中心金属の価数、R2は置換または非置換の炭素数1~20の炭化水素基、Yはキレート配位化合物を表す。dは0または1からeまでの整数である。)
さらに、本発明の硬化性組成物は、硬化時に強度発現が早いという効果も奏することができる。
本開示に係る反応性ケイ素基含有有機重合体(A)は、重合体骨格(主鎖構造ともいう)と、該重合体骨格に結合した高分子鎖末端を有する。前記重合体骨格は複数のモノマーが重合や縮合などにより結合してモノマー単位が連続した構造のことである。モノマーは1種類であっても複数種類が混在して結合してもよい。
(式中、R1は置換または非置換の炭素数1~20の炭化水素基、またはR0 3SiO-で表わされるトリオルガノシロキシ基を示し、3個のR0は炭素数1~20の炭化水素基であり、それらは同じでもよく、異なっていてもよい。Xは水酸基または加水分解性基を示す。aは1または2または3である。R1,Xのそれぞれについて、それらが複数存在するとき、それらは同じでもよく、異なっていてもよい。)。
前記反応性ケイ素基含有有機重合体(A)の主鎖構造(重合体骨格ともいう)は、特に制限はなく、各種の主鎖構造を持つものを使用することができる。具体的には、ポリオキシエチレン、ポリオキシプロピレン、ポリオキシブチレン、ポリオキシテトラメチレン、ポリオキシエチレン-ポリオキシプロピレン共重合体、ポリオキシプロピレン-ポリオキシブチレン共重合体等のポリオキシアルキレン系重合体;エチレン-プロピレン系共重合体、ポリイソブチレン、イソブチレンとイソプレン等との共重合体、ポリクロロプレン、ポリイソプレン、イソプレンあるいはブタジエンとアクリロニトリルおよび/またはスチレン等との共重合体、ポリブタジエン、イソプレンあるいはブタジエンとアクリロニトリル及びスチレン等との共重合体、これらのポリオレフィン系重合体に水素添加して得られる水添ポリオレフィン系重合体等の炭化水素系重合体;アジピン酸等の2塩基酸とグリコールとの縮合、または、ラクトン類の開環重合で得られるポリエステル系重合体;(メタ)アクリル酸メチル、(メタ)アクリル酸エチル、(メタ)アクリル酸ブチル、(メタ)アクリル酸2-エチルヘキシル、(メタ)アクリル酸ステアリルなどの(メタ)アクリル酸エステル系単量体をラジカル重合して得られる(メタ)アクリル酸エステル系重合体;(メタ)アクリル酸エステル系単量体、酢酸ビニル、アクリロニトリル、スチレンなどの単量体をラジカル重合して得られるビニル系共重合体;前記有機重合体中で、(メタ)アクリル酸エステル系単量体、酢酸ビニル、アクリロニトリル、スチレンなどの単量体を重合して得られるグラフト重合体;ポリサルファイド系重合体;ε-カプロラクタムの開環重合によるナイロン6、ヘキサメチレンジアミンとアジピン酸の縮重合によるナイロン6・6、ヘキサメチレンジアミンとセバシン酸の縮重合によるナイロン6・10、ε-アミノウンデカン酸の縮重合によるナイロン11、ε-アミノラウロラクタムの開環重合によるナイロン12、上記のナイロンのうち2成分以上の成分を有する共重合ナイロン等のポリアミド系重合体;ビスフェノールAと塩化カルボニルの縮重合によるポリカーボネート系重合体、ジアリルフタレート系重合体等があげられる。なお、上記記載において、例えば(メタ)アクリル酸エステルとは、アクリル酸エステルおよび/またはメタクリル酸エステルを表す。
(a)水酸基末端有機重合体の末端水酸基を炭素-炭素不飽和基に変換した後、HSiR1 3-aXa(R1、X、aはそれぞれ一般式(1)の記載と同じ)を反応させる方法。
(b)水酸基末端有機重合体の末端水酸基に、OCN-W-SiR1 3-aXa(Wは二価の有機基。R1、X、aはそれぞれ一般式(1)の記載と同じ)で表わされるイソシアネートアルキルシラン化合物を反応させる方法。
(c)水酸基末端有機重合体の末端水酸基を炭素-炭素不飽和基に変換した後、HS-W-SiR1 3-aXa(Wは二価の有機基。R1、X、aはそれぞれ一般式(1)の記載と同じ)で表されるメルカプトアルキルシラン化合物を反応させる方法。
(d)水酸基末端有機重合体をポリイソシアネート化合物と反応させてNCO基末端有機重合体を合成した後、HNR5-W-SiR1 3-aXa(Wは二価の有機基。R5は水素またはアルキル基。R1、X、aはそれぞれ一般式(1)の記載と同じ)またはHS-W-SiR1 3-aXa(Wは二価の有機基。R1、X、aはそれぞれ一般式(1)の記載と同じ)で表されるシラン化合物を反応させる方法。
本開示に係る硬化性組成物は、反応性ケイ素基含有有機重合体(A)を加水分解・縮合させて硬化物を与える硬化触媒(B)を含有する。
M(OR2)dYe-d (2)
(式中、Mはチタン金属、アルミニウム金属、ジルコニウム金属、ハフニウム金属から選択される価数eの金属原子、eは中心金属の価数、R2は置換または非置換の炭素数1~20の炭化水素基、Yはキレート配位化合物を表す。dは0または1からeまでの整数である。)を構成成分に含有する。
有機カルボン酸(b1)の具体例としては、特に限定されないが、脂肪族モノカルボン酸としては、酢酸、プロピオン酸、酪酸、吉草酸、カプロン酸、エナント酸、カプリル酸、ペラルゴン酸、カプリン酸、ウンデカン酸、ラウリン酸、トリデシル酸、ミリスチン酸、ペンタデシル酸、パルミチン酸、ヘプタデシル酸、ステアリン酸、ノナデカン酸、アラキン酸、ベヘン酸、リグノセリン酸、セロチン酸、モンタン酸、メリシン酸、ラクセル酸などの直鎖飽和脂肪酸類;ウンデシレン酸、リンデル酸、ツズ酸、フィゼテリン酸、ミリストレイン酸、2-ヘキサデセン酸、6-ヘキサデセン酸、7-ヘキサデセン酸、パルミトレイン酸、ペトロセリン酸、オレイン酸、エライジン酸、アスクレピン酸、バクセン酸、ガドレイン酸、ゴンドイン酸、セトレイン酸、エルカ酸、ブラシジン酸、セラコレイン酸、キシメン酸、ルメクエン酸、アクリル酸、メタクリル酸、アンゲリカ酸、クロトン酸、イソクロトン酸、10-ウンデセン酸などのモノエン不飽和脂肪酸類;リノエライジン酸、リノール酸、10,12-オクタデカジエン酸、ヒラゴ酸、α-エレオステアリン酸、β-エレオステアリン酸、プニカ酸、リノレン酸、8,11,14-エイコサトリエン酸、7,10,13-ドコサトリエン酸、4,8,11,14-ヘキサデカテトラエン酸、モロクチ酸、ステアリドン酸、アラキドン酸、8,12,16,19-ドコサテトラエン酸、4,8,12,15,18-エイコサペンタエン酸、イワシ酸、ニシン酸、ドコサヘキサエン酸などのポリエン不飽和脂肪酸類;2-メチル酪酸、イソ酪酸、2-エチル酪酸、ピバル酸、2,2-ジメチル酪酸、2-エチル-2-メチル酪酸、2,2-ジエチル酪酸、2-フェニル酪酸、イソ吉草酸、2,2-ジメチル吉草酸、2-エチル-2-メチル吉草酸、2,2-ジエチル吉草酸、2-エチルヘキサン酸、2,2-ジメチルヘキサン酸、2,2-ジエチルヘキサン酸、2,2-ジメチルオクタン酸、2-エチル-2,5-ジメチルヘキサン酸、バーサチック酸、ネオデカン酸、ツベルクロステアリン酸などの枝分れ脂肪酸類;プロピオール酸、タリリン酸、ステアロール酸、クレペニン酸、キシメニン酸、7-ヘキサデシン酸などの三重結合をもつ脂肪酸類;ナフテン酸、マルバリン酸、ステルクリン酸、ヒドノカルプス酸、ショールムーグリン酸、ゴルリン酸、1-メチルシクロペンタンカルボン酸、1-メチルシクロヘキサンカルボン酸、1-アダマンタンカルボン酸、ビシクロ[2.2.2]オクタン-1-カルボン酸、ビシクロ[2.2.1]ヘプタン-1-カルボン酸などの脂環式カルボン酸類;アセト酢酸、エトキシ酢酸、グリオキシル酸、グリコール酸、グルコン酸、サビニン酸、2-ヒドロキシテトラデカン酸、イプロール酸、2-ヒドロキシヘキサデカン酸、ヤラピノール酸、ユニペリン酸、アンブレットール酸、アリューリット酸、3-ヒドロキシイソ酢酸、2-ヒドロキシオクタデカン酸、12-ヒドロキシオクタデカン酸、18-ヒドロキシオクタデカン酸、9,10-ジヒドロキシオクタデカン酸、2,2-ジメチル-3-ヒドロキシプロピオン酸リシノール酸、カムロレン酸、リカン酸、フェロン酸、セレブロン酸などの含酸素脂肪酸類;クロロ酢酸、2-クロロアクリル酸などのモノカルボン酸のハロゲン置換体などがあげられる。
脂肪族ジカルボン酸としては、アジピン酸、アゼライン酸、ピメリン酸、スベリン酸、セバシン酸、グルタル酸、シュウ酸、マロン酸、エチルマロン酸、ジメチルマロン酸、エチルメチルマロン酸、ジエチルマロン酸、コハク酸、2,2-ジメチルこはく酸、2,2-ジエチルこはく酸、2,2-ジメチルグルタル酸などの鎖状ジカルボン酸、1,2,2-トリメチル-1,3-シクロペンタンジカルボン酸、オキシ二酢酸などの飽和ジカルボン酸;マレイン酸、フマル酸、アセチレンジカルボン酸、イタコン酸などの不飽和ジカルボン酸、などがあげられる。脂肪族ポリカルボン酸としては、アコニット酸、クエン酸、イソクエン酸、3-メチルイソクエン酸、4,4-ジメチルアコニット酸などの鎖状トリカルボン酸などがあげられる。
芳香族カルボン酸としては、安息香酸、9-アントラセンカルボン酸、アトロラクチン酸、アニス酸、イソプロピル安息香酸、サリチル酸、トルイル酸などの芳香族モノカルボン酸;フタル酸、イソフタル酸、テレフタル酸、カルボキシフェニル酢酸、ピロメリット酸などの芳香族ポリカルボン酸、クロロ安息香酸などの芳香族カルボン酸のハロゲン置換体などがあげられる。また、カルボン酸無水物、エステル、アミド、ニトリル、塩化アシルなどの加水分解によってカルボン酸を生じるカルボン酸誘導体なども使用できる。
有機アミン化合物(b2)の具体例としては、例えば、メチルアミン、エチルアミン、プロピルアミン、イソプロピルアミン、ブチルアミン、アミルアミン、ヘキシルアミン、オクチルアミン、2-エチルヘキシルアミン、ノニルアミン、デシルアミン、ラウリルアミン、ペンタデシルアミン、セチルアミン、ステアリルアミン、シクロヘキシルアミンなどの脂肪族第一級アミン類;ジメチルアミン、ジエチルアミン、ジプロピルアミン、ジイソプロピルアミン、ジブチルアミン、ジアミルアミン、ジヘキシルアミン、ジオクチルアミン、ジ(2-エチルヘキシル)アミン、ジデシルアミン、ジラウリルアミン、ジセチルアミン、ジステアリルアミン、メチルステアリルアミン、エチルステアリルアミン、ブチルステアリルアミン、ピロリジン、ピペリジン、2-メチルピペリジン、4-メチルピペリジン、ヘキサメチルピペラジン、ヘキサメチレンイミンなどの脂肪族第二級アミン類;トリアミルアミン、トリヘキシルアミン、トリオクチルアミンなどの脂肪族第三級アミン類;トリアリルアミン、オレイルアミンなどの脂肪族不飽和アミン類;アニリン、ラウリルアニリン、ステアリルアニリン、トリフェニルアミンなどの芳香族アミン類;および、その他のアミン類として、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、3-ヒドロキシプロピルアミン、エチレンジアミン、プロピレンジアミン、ヘキサメチレンジアミン、N-メチル-1,3-プロパンジアミン、N,N'-ジメチル-1,3-プロパンジアミン、ジエチレントリアミン、トリエチレンテトラミン、2-(2-アミノエチルアミノ)エタノール、ベンジルアミン、3-メトキシプロピルアミン、3-ラウリルオキシプロピルアミン、3-ジメチルアミノプロピルアミン、3-ジエチルアミノプロピルアミン、3-ジブチルアミノプロピルアミン、3-モルホリノプロピルアミン、2-(1-ピペラジニル)エチルアミン、キシリレンジアミン、2,4,6-トリス(ジメチルアミノメチル)フェノールなどのアミン類、などがあげられる。
入手性、有機重合体(A)との相溶性、硬化性の点から、3-ジメチルアミノプロピルアミン、3-ジエチルアミノプロピルアミン、4-メチルピぺリジンが好適に使用できる。有機アミン化合物(b2)は単一の成分を用いても複数の成分を併用してもよい。
M(OR2)dYe-d (2)
式中、Mはチタン金属、アルミニウム金属、ジルコニウム金属、ハフニウム金属から選択される価数eの金属原子、eは中心金属の価数、R2は置換または非置換の炭素数1~20の炭化水素基、Yはキレート配位化合物を表す。dは0または1からeまでの整数である。
入手性、有機重合体(A)との相溶性、硬化性の点から、テトライソプロポキシチタン、ジイソプロポキシチタンビス(エチルアセトセテート)、トリイソプロポキシアルミニウム、トリtert-ブトキシアルミニウム、トリsec-ブトキシアルミニウム、トリn-ブトキシアルミニウムがより好ましく、テトライソプロポキシチタン、ジイソプロポキシチタンビス(エチルアセトアセテート)が特に好ましい。また、アルミニウム化合物、特にトリイソプロポキシアルミニウムは、活性および非着色の点で特に好ましい。金属化合物(b3)は単一の成分を用いても複数の成分を併用してもよい。
金属化合物(b3)に該当するチタン化合物は着色しやすい性質を有しており、透明や白色を要求される用途においては含有量が少ないことが好ましい。そのため、金属化合物(b3)に該当するチタン化合物の含有量は、有機重合体(A)100重量部に対して0.1重量部以下が好ましく、0.05重量部以下がより好ましく、0.01重量部以下がより好ましい。また、チタン化合物を含有しないことがより好ましい。
例えば、上記触媒成分のうち有機カルボン酸(b1)と有機アミン化合物(b2)を混合した場合、カルボン酸アミン錯体を形成するが、このような錯体を添加してもよい。組合せによっては、室温で液状となり良好な作業性が得られることが期待できる。
また、有機カルボン酸(b1)と金属化合物(b3)を反応させた場合、金属上の配位子とカルボン酸(b1)が配位子交換を起こし、カルボン酸金属塩を形成することもある。このようなカルボン酸金属塩を添加してもよいし、添加しなくてもよい。
以上のように、個々の触媒成分および複数の触媒成分の組合せの性状によって、単独での使用、混合物での使用、反応物での使用を適切に選択することが好ましい。反応物においては配位子交換等により遊離する成分を除去してもよい。各成分が使用状況において液状である場合は、硬化性組成物作製時に、別々に添加することが作業性の点で好ましい。触媒成分が固体である場合は、溶剤等で液状化して使用することができるが、2成分以上を混合または反応させることで液状化できる場合もあり好ましい。
-SiR1 3-aXa (1)
(式中、R1は置換または非置換の炭素数1~20の炭化水素基、またはR0 3SiO-で表わされるトリオルガノシロキシ基を示し、3個のR0は炭素数1~20の炭化水素基であり、それらは同じでもよく、異なっていてもよい。Xは水酸基または加水分解性基を示す。aは1または2または3である。R1,Xのそれぞれについて、それらが複数存在するとき、それらは同じでもよく、異なっていてもよい。)
で表わされる反応性ケイ素基を有する有機重合体(A)、並びに、
次の(b1)、(b2)、(b3)を構成成分に含む硬化触媒(B)
を含有する、硬化性組成物。
(b1):有機カルボン酸
(b2):有機アミン化合物
(b3):以下の一般式(2)で表される金属化合物
M(OR2)dYe-d (2)
(式中、Mはチタン金属、アルミニウム金属、ジルコニウム金属、ハフニウム金属から選択される価数eの金属原子、eは中心金属の価数、R2は置換または非置換の炭素数1~20の炭化水素基、Yはキレート配位化合物を表す。dは0または1からeまでの整数である。)
<2>有機重合体(A)の反応性ケイ素基の数が高分子鎖末端あたり0.7個以上である、<1>に記載の硬化性組成物。
<3>有機重合体(A)の反応性ケイ素基の数が高分子鎖末端あたり0.8個以上である、<2>に記載の硬化性組成物。
<4>有機重合体(A)の反応性ケイ素基がトリメトキシシリル基である、<1>から<3>のいずれかに記載の硬化性組成物。
<5>有機重合体(A)の主鎖構造が、ポリオキシアルキレン、飽和炭化水素系重合体、(メタ)アクリル酸エステル系重合体のいずれかを含む、<1>から<4>のいずれかに記載の硬化性組成物。
<6>有機重合体(A)の主鎖構造がポリオキシアルキレンである、<5>に記載の硬化性組成物。
<7>主鎖構造がポリオキシアルキレンである有機重合体(A)および主鎖構造が(メタ)アクリル酸エステル系重合体である有機重合体(A)を含む、<5>に記載の硬化性組成物。
<8>有機重合体(A)が、主鎖に分岐構造を有する重合体である、<1>から<7>のいずれかに記載の硬化性組成物。
<9>硬化触媒(B)が(b1)、(b2)、(b3)の一部または全部の反応物を含む、<1>から<8>のいずれかに記載の硬化性組成物。
<10>硬化触媒(B)が(b1)、(b2)、(b3)の混合物である、<1>から<8>のいずれかに記載の硬化性組成物。
<11>硬化触媒(B)の構成成分(b3)がアルミニウム化合物である、<1>から<10>のいずれかに記載の硬化性組成物。
<12>硬化触媒(B)の構成成分(b3)がチタン化合物である、<1>から<10>のいずれかに記載の硬化性組成物。
<13>前記チタン化合物の含有量が、有機重合体(A)100重量部に対して0.1重量部以下である、<12>に記載の硬化性組成物。
<14>さらにシランカップリング剤(C)を含む、<1>から<13>のいずれかに記載の硬化性組成物。
<15>シランカップリング剤(C)が、反応性ケイ素基が部分的に縮合したシランカップリング剤である、<14>に記載の硬化性組成物。
<16>さらに可塑剤として、非フタル酸エステル系可塑剤(D)を含む、<1>から<15>のいずれかに記載の硬化性組成物。
<17>非フタル酸エステル系可塑剤(D)が脂肪族カルボン酸エステルである、<16>に記載の硬化性組成物。
<18><1>から<17>のいずれかに記載の硬化性組成物を硬化させて得られる硬化物。
<19><1>から<18>のいずれかに記載の硬化性組成物または硬化物から構成される防水材料。
<20><1>から<17>のいずれかに記載の硬化性組成物を製造する方法であって、有機カルボン酸(b1)と金属化合物(b3)をあらかじめ反応させることなく、(b1)~(b3)を有機重合体(A)に添加する工程を含む、製造方法。
窒素雰囲気にし、還流管を付けたガラスフラスコに、アルミニウムトリイソプロポキシド10gを計量し攪拌を開始した。ネオデカン酸25gをゆっくりと滴下し混合した。オイルバスを加熱し、フラスコ内を100℃にし30分攪拌した。冷却した反応物B-1を得た。
分子量約2,000のポリオキシプロピレンジオールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキシドの重合を行い、数平均分子量28,500(送液システムとして東ソー製HLC-8120GPCを用い、カラムは東ソー製TSK-GEL Hタイプを用い、溶媒はTHFを用いて測定したポリスチレン換算分子量)の水酸基末端ポリプロピレンオキシドを得た。続いて、この水酸基末端ポリプロピレンオキシドの水酸基に対して1.2モル当量のNaOMeのメタノール溶液を添加してメタノールを留去し、更に塩化アリルを添加して末端の水酸基をアリル基に変換した。未反応の塩化アリルを減圧脱揮により除去した。得られた未精製のアリル基末端ポリプロピレンオキシド100重量部に対し、n-ヘキサン300重量部と、水300重量部を混合攪拌した後、遠心分離により水を除去し、得られたヘキサン溶液に更に水300重量部を混合攪拌し、再度遠心分離により水を除去した後、ヘキサンを減圧脱揮により除去した。以上により、末端がアリル基である数平均分子量約28,500の2官能ポリプロピレンオキシドを得た。得られたアリル末端ポリプロピレンオキシド100重量部に対し、白金ビニルシロキサン錯体の白金含量3wt%の2-プロパノール溶液150ppmを触媒として、アリル末端ポリプロピレンオキシドのアリル基に対して0.8モル当量のトリメトキシシランを90℃で5時間反応させ、トリメトキシシリル基末端ポリオキシプロピレン系重合体(A-1)を得た。1H-NMR(ブルカー製AVANCE III HD500を用いて、CDCl3溶媒中で測定)による測定により、トリメトキシシリル基の数は高分子鎖末端あたり約0.7個であった。
分子量約2,000のポリオキシプロピレンジオールと分子量約3,000のポリオキシプロピレントリオールの1/1(重量比)混合物を開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキシドの重合を行い、数平均分子量約19,000(送液システムとして東ソー製HLC-8420GPCを用い、カラムは東ソー製TSK-GEL Hタイプを用い、溶媒はTHFを用いて測定したポリスチレン換算分子量)の水酸基末端ポリプロピレンオキシドを得た。合成例1と同様の手順で水酸基末端ポリプロピレンオキシドの水酸基をアリル基に変換した後、精製し、アリル基末端ポリプロピレンオキシド(以下、アリルポリマーとも言う)を得た。得られたアリルポリマー100重量部に対し、白金ビニルシロキサン錯体の白金含量3wt%のイソプロパノール溶液150ppmを触媒として、アリル末端ポリプロピレンオキシドのアリル基に対して0.7モル当量のメチルジメトキシシランを90℃で2時間反応させ、メチルジメトキシシリル基末端ポリプロピレンオキシド(A-2)を得た。1H-NMR(ブルカー製AVANCE III HD500を用いて、CDCl3溶媒中で測定)による測定により、メチルジメトキシシリル基の数は高分子鎖末端全体あたり約0.7個であった。重合体(A-2)は主鎖構造として、直鎖状と分岐状の両方を有する。
トリメトキシシランをアリル基に対して0.7モル当量反応させる以外は、合成例1と同様の操作で、トリメトキシシリル基末端ポリプロピレンオキシド(A-3)を得た。トリメトキシシリル基の数は高分子鎖末端あたり約0.6個であった。
トリメトキシシランの代わりに、メチルジメトキシシランをアリル基に対して0.8モル当量反応させる以外は、合成例1と同様の操作で、メチルジメトキシシリル基末端ポリプロピレンオキシド(A-4)を得た。メチルジメトキシシリル基の数は高分子鎖末端あたり約0.7個であった。
分子量約2,000のポリオキシプロピレンジオールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキシドの重合を行い、数平均分子量約16,000のポリプロピレンオキシドを得た。続いて、この水酸基末端ポリプロピレンオキシドの水酸基に対して1.2倍当量のNaOMeのメタノール溶液を添加してメタノールを留去し、更に塩化アリルを添加して末端の水酸基をアリル基に変換した。以上により、末端がアリル基である数平均分子量約16,000のアリルポリマーを得た。
分子量約2,000のポリオキシプロピレンジオールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキシドの重合を行い、数平均分子量約14,500のポリプロピレンオキシドを得た。続いて、この水酸基末端ポリプロピレンオキシドの水酸基に対して1.2倍当量のNaOMeのメタノール溶液を添加してメタノールを留去し、更に塩化アリルを添加して末端の水酸基をアリル基に変換した。以上により、末端がアリル基である数平均分子量約14,500のアリルポリマーを得た。
分子量約2,000のポリオキシプロピレンジオールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキシドの重合を行い、数平均分子量約28,500のポリプロピレンオキシドを得た。続いて、この水酸基末端ポリプロピレンオキシドの水酸基に対して1.0当量のNaOMeのメタノール溶液を添加してメタノールを140℃で留去し、次いで1.0当量のアリルグリシジルエーテルを添加して2時間反応させた。更に塩化アリルを添加して末端の水酸基をアリル基に変換した。以上により、末端がアリル基を複数個有する数平均分子量約28,500のアリルポリマーを得た。
メチルジメトキシシランの代わりにトリメトキシシランを使用する以外は合成例7と同様の操作でトリメトキシシリル基末端ポリプロピレンオキシド(A-8)を得た。トリメトキシシリル基の数は高分子鎖末端あたり約1.5個であった。
分子量約3,000のポリオキシプロピレントリオールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキシドの重合を行い、主鎖に分岐構造を有し、数平均分子量約16,500のポリプロピレンオキシドを得た。以降は合成例1と同様の方法で水酸基末端をアリル基に変換し、精製されたアリルポリマーを得た。メチルジメトキシシランをアリル基に対して0.8モル当量反応させ、メチルジメトキシシリル基末端ポリプロピレンオキシド(A-9)を得た。メチルジメトキシシリル基の数は高分子鎖末端あたり約0.7個であった。
分子量約3,000のポリオキシプロピレントリオールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキシドの重合を行い、主鎖に分岐構造を有し、数平均分子量約25,000のポリプロピレンオキシドを得た。以降は合成例1と同様の方法で水酸基末端をアリル基に変換し、精製されたアリルポリマーを得た。メチルジメトキシシランをアリル基に対して0.8モル当量反応させ、メチルジメトキシシリル基末端ポリプロピレンオキシド(A-10)を得た。メチルジメトキシシリル基の数は高分子鎖末端あたり約0.7個であった。
合成例9と同様の方法で、主鎖に分岐構造を有し、数平均分子量約16,500のポリプロピレンオキシドのアリルポリマーを得た。トリメトキシシランをアリル基に対して0.8モル当量反応させ、トリメトキシシリル基末端ポリプロピレンオキシド(A-11)を得た。トリメトキシシリル基の数は高分子鎖末端あたり約0.7個であった。
105℃に加熱した下記単量体混合物のイソブチルアルコール溶液に、重合開始剤として2,2’-アゾビス(2-メチルブチロニトリル)2.4重量部を溶かした溶液を5時間かけて滴下し、その後1時間105℃で加熱を行って(メタ)アクリル酸エステル系共重合体(a-1)を得た。
単量体混合物組成:メチルメタクリレート(47重量部)、ブチルアクリレート(29重量部)、ステアリルメタクリレート(20重量部)、γ-メタクリロキシプロピルジメトキシメチルシラン(5重量部)
合成例2で得られた重合体(A-2)と重合体(a-1)を固形分重量比80/20で混合した後、溶剤を留去して重合体(A-12)を得た。
105℃に加熱した下記単量体混合物の2-ブタノール溶液に、重合開始剤として2,2’-アゾビス(2-メチルブチロニトリル)1.8重量部を溶かした溶液を5時間かけて滴下し、その後1時間「後重合」を行って(メタ)アクリル酸エステル系共重合体(a-2)を得た。
合成例3で得られた重合体(A-3)と重合体(a-2)を固形分重量比70/30で混合した後、溶剤を留去して重合体(A-13)を得た。
合成例8で得られた重合体(A-8)と合成例13で得られた重合体(a-2)を固形分重量比60/40で混合した後、溶剤を留去して重合体(A-14)を得た。
ジエチル2,5-ジブロモアジペート(1.06重量部)を開始剤とし、臭化第一銅(0.76重量部)を触媒、ペンタメチルジエチレントリアミンを触媒配位子として、アセトニトリル溶媒中でブチルアクリレート(69.9重量部)、エチルアクリレート(10.6重量部)、ステアリルアクリレート(18.6重量部)の重合を約80~90℃で行い、両末端臭素基を有するポリアクリル酸エステルを得た。尚、重合反応速度についてはペンタメチルジエチレントリアミンの量で適宜調整した。続いて臭化第一銅のペンタメチルジエチレントリアミン錯体を触媒として、アセトニトリル溶媒中で前記ポリマーの末端臭素基と1,7-オクタジエンを反応させた。尚、1,7-オクタジエンは末端臭素基に対して60モル当量を用いた。反応後に未反応の1,7-オクタジエンを脱揮回収した。得られたポリマーを吸着精製し、約190℃に加熱して脱臭素化反応を行い、再度吸着精製を行い、両末端にアルケニル基を有するポリアクリル酸エステルを得た。
分子量約4,500のポリオキシプロピレングリコールを開始剤とし、亜鉛ヘキサシアノコバルテートグライム錯体触媒にてプロピレンオキサイドの重合を行い、両末端に水酸基を有する数平均分子量27,900のポリオキシプロピレンを得た。
得られた重合体100重量部に対して2-エチルヘキサン酸ビスマス(III)2-エチルヘキサン酸溶液(Bi:25%)30ppm、及び、重合体が有する水酸基に対して0.95モル当量の(3-イソシアナトプロピル)トリメトキシシランを添加し、重合体が有する水酸基に対しウレタン化反応を実施して、分岐点を有しない直鎖状のシリル基含有ポリオキシプロピレン(A-16)を得た。
ジエチル2,5-ジブロモアジペート(1.7重量部)を開始剤とし、臭化第一銅(0.82重量部)を触媒、ペンタメチルジエチレントリアミンを触媒配位子として、アセトニトリル溶媒中でブチルアクリレート(98.3重量部)の重合を約80~90℃で行い、両末端臭素基を有するポリアクリル酸エステルを得た。尚、重合反応速度についてはペンタメチルジエチレントリアミンの量で適宜調整した。続いて臭化第一銅のペンタメチルジエチレントリアミン錯体を触媒として、アセトニトリル溶媒中で前記ポリマーの末端臭素基と1,7-オクタジエンを反応させ、ポリアクリル酸エステルを得た。尚、1,7-オクタジエンは開始剤に対して40モル当量を用いた。反応後に未反応の1,7-オクタジエンを脱揮回収した。得られたポリマーを吸着剤による精製し、約190℃に加熱して脱臭素化反応を行い、再度吸着剤による精製を行い、両末端にアルケニル基を有するポリアクリル酸エステルを得た。
表1に示す組成比にて、反応性ケイ素基含有有機重合体を樹脂成分とする硬化性組成物主剤を作製した。プラスチック容器に、表1の組成比になるように重合体(A)、可塑剤、炭酸カルシウム、顔料、チクソ性付与剤、光安定剤、紫外線吸収剤を計量し、泡取り練太郎を使用して各成分が均一に分散するように混合攪拌した。
(2)白石工業株式会社製
(3)白石カルシウム株式会社製
(4)Dupont製
(5)ARKEMA製
(6)BASF製。
23℃、相対湿度50%の雰囲気下にて、主剤をプラスチック容器に計量し、ビニルトリメトキシシラン(Evonik製、Dynasylan VTMO)、N-(2-アミノエチル)-3-アミノプロピルトリメトキシシラン(Evonik製、商品名:Dynasylan DAMO)、硬化触媒を下表の組成比となるように添加した後、泡取り練太郎を使用して十分混合した。混合物を厚さ約5mmの型枠にスパチュラを用いて充填し、表面を平面状に整えた時間を硬化開始時間とした。表面をスパチュラで触り、スパチュラに混合物が付着しなくなった時間を皮張り時間として、硬化時間(硬化性)の測定を行った。
前記(評価)の記載と同様の方法で得た混合物を厚さ2mmの型枠に充てんし、23℃、相対湿度50%の雰囲気下に3日、60℃の乾燥機に2日静置し、硬化物を得た。得られた2mm厚の硬化物を20mm四方に切り取り試験体とした。試験体を計量したのち、60℃の温水に浸漬した。5日後に取り出し、水分をペーパータオルで拭き取り、直ちに再計量した。浸漬前後の重量変化を%で表したものを吸水率とした。吸水率の測定は3度ずつ実施し、表中に記載の数値はそれらの平均値である。
主剤1を使用し、表2の組成比に従って、シランカップリング剤、硬化触媒を混合し、硬化性および吸水率を測定した。表中、Al(OiPr)3はトリイソプロポキシアルミニウムを表す。結果を表2に示す。
(結果)
表2に示される通り、触媒成分(b1)、(b2)、(b3)を含有する実施例1及び2の硬化性組成物は、(b2)、(b3)のみの比較例1と比べ、速硬化、低吸水率を示した。
主剤2を使用し、表3の組成比に従って、シランカップリング剤、硬化触媒を混合し、硬化性および吸水率を測定した。結果を表3に示す。
主剤1を使用し、表4の組成比に従って、シランカップリング剤、硬化触媒を混合し、硬化性および吸水率を測定した。結果を表4に示す。
(9)ビス(2-エチルヘキサノアト)ヒドロキシアルミニウム。
(11)Imery社製
(12)松本油脂製薬株式会社製
(13)Sachtleben社製。
表6に記載の通り、上記で作製した各主剤を使用し、表6の組成比に従って、シランカップリング剤、硬化触媒を混合し、硬化性および吸水率を測定した。表中、AMMOは、3-アミノプロピルトリメトキシシランであり、Al(OsBu)3はトリsec-ブトキシアルミニウムを表す。結果を表6に示す。
表7に記載の通り、上記で作製した主剤14又は15を使用し、表7の組成比に従ってシランカップリング剤、硬化触媒を混合し、吸水率を測定した。結果を表7に示す。
表8に記載の組成比に従って、各成分を計量し、ミキサーに投入・混錬し、均一に混合させたのち、減圧脱泡したものを防湿性の容器に密閉して1液型硬化性組成物を得た。表8中、TIB KAT223は、dioctylbis(pentane-2,4-dionato-O,O’)tinである。
表9に記載の通り、上記で作製した主剤3を使用し、表9の組成比に従ってシランカップリング剤、硬化触媒を混合し、吸水率を測定した。表中、Dynasylan6490は、ビニルトリメトキシシランから得られるポリビニルシロキサンオリゴマー(Evonik社製)であり、Dynasylan1146は、ジアミノシラン含有シランオリゴマー(Evonik社製)であり、Silquest A-187は、3-グリシドキシプロピルトリメトキシシラン(Momentive社製)である。結果を表9に示す。
(15)Momentive社製
表10に記載の通り、主剤3又は主剤6を使用し、表10の組成比に従ってシランカップリング剤、硬化触媒を混合し、吸水率を測定した。表中、Ti(OiPr)4はテトライソプロポキシチタンを表す。結果を表10に示す。
表12に記載の通り、上記で作製した主剤16又は17を使用し、表12の組成比に従ってシランカップリング剤、硬化触媒を混合し、吸水率を測定した。結果を表12に示す。
(17)ARKEMA製社製。
表14に記載の通り、上記で作製した主剤18を使用し、表14の組成比に従ってシランカップリング剤、硬化触媒を混合し、吸水率を測定した。表中、DEAPAは、3-ジエチルアミノプロピルアミンであり、Zr(OPr)4/PrOHは、濃度約70質量%のテトラプロポキシジルコニウムの1-プロパノール溶液である。結果を表14に示す。
(19)東京化成工業(株)社製
表15に示す組成比にて、反応性ケイ素基含有有機重合体を樹脂成分とする硬化性組成物主剤を作製した。プラスチック容器に、表15の組成比になるように重合体(A)、可塑剤、炭酸カルシウム、バルーン、顔料、チクソ性付与剤、酸化防止剤、光安定剤、紫外線吸収剤を計量し、泡取り練太郎を使用して各成分が均一に分散するように混合攪拌した。
表17の組成比に従って、重合体(A)、シランカップリング剤、硬化触媒を混合し、吸水率を測定した。結果を表17に示す。
Claims (15)
- 下記一般式(1)
-SiR1 3-aXa (1)
(式中、R1は置換または非置換の炭素数1~20の炭化水素基、またはR0 3SiO-で表わされるトリオルガノシロキシ基を示し、3個のR0は炭素数1~20の炭化水素基であり、それらは同じでもよく、異なっていてもよい。Xは水酸基または加水分解性基を示す。aは1または2または3である。R1,Xのそれぞれについて、それらが複数存在するとき、それらは同じでもよく、異なっていてもよい。)
で表わされる反応性ケイ素基を有する有機重合体(A)、並びに、
次の(b1)、(b2)、及び(b3)を構成成分に含む硬化触媒(B)
を含有する、硬化性組成物。
(b1):有機カルボン酸
(b2):有機アミン化合物
(b3):以下の一般式(2)で表される金属化合物
M(OR2)dYe-d (2)
(式中、Mはチタン金属、アルミニウム金属、ジルコニウム金属、ハフニウム金属から選択される価数eの金属原子、eは中心金属の価数、R2は置換または非置換の炭素数1~20の炭化水素基、Yはキレート配位化合物を表す。dは0または1からeまでの整数である。) - 有機重合体(A)の反応性ケイ素基の数が高分子鎖末端あたり平均して0.7個以上である、請求項1に記載の硬化性組成物。
- 有機重合体(A)の反応性ケイ素基の数が高分子鎖末端あたり平均して0.8個以上である、請求項2に記載の硬化性組成物。
- 有機重合体(A)の反応性ケイ素基がトリメトキシシリル基である、請求項1から3のいずれか1項に記載の硬化性組成物。
- 有機重合体(A)の主鎖構造が、ポリオキシアルキレン、飽和炭化水素系重合体、(メタ)アクリル酸エステル系重合体のいずれかを含む、請求項1から4のいずれか1項に記載の硬化性組成物。
- 有機重合体(A)の主鎖構造がポリオキシアルキレンである、請求項5に記載の硬化性組成物。
- 有機重合体(A)が、主鎖に分岐構造を有する重合体である、請求項1から6のいずれか1項に記載の硬化性組成物。
- 硬化触媒(B)が(b1)、(b2)、(b3)の一部または全部の反応物を含む、請求項1から7のいずれか1項に記載の硬化性組成物。
- 硬化触媒(B)が(b1)、(b2)、(b3)の混合物である、請求項1から7のいずれか1項に記載の硬化性組成物。
- 硬化触媒(B)の構成成分(b3)がアルミニウム化合物である、請求項1から9のいずれか1項に記載の硬化性組成物。
- 硬化触媒(B)の構成成分(b3)がチタン化合物である、請求項1から9のいずれか1項に記載の硬化性組成物。
- 前記チタン化合物の含有量が、有機重合体(A)100重量部に対して0.1重量部以下である、請求項11に記載の硬化性組成物。
- 請求項1から12のいずれか1項に記載の硬化性組成物を硬化させて得られる硬化物。
- 請求項1から13のいずれか1項に記載の硬化性組成物または硬化物から構成される防水材料。
- 請求項1から12のいずれか1項に記載の硬化性組成物を製造する方法であって、有機カルボン酸(b1)と金属化合物(b3)をあらかじめ反応させることなく、(b1)~(b3)を有機重合体(A)に添加する工程を含む、製造方法。
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JP2014114434A (ja) * | 2012-11-14 | 2014-06-26 | Kaneka Corp | 硬化性組成物 |
JP2018162394A (ja) | 2017-03-27 | 2018-10-18 | 株式会社カネカ | 加水分解性シリル基を含有するポリ(メタ)アクリレートの製造方法 |
WO2019098112A1 (ja) * | 2017-11-14 | 2019-05-23 | 日東化成株式会社 | 有機重合体又はオルガノポリシロキサン用硬化触媒、湿気硬化型組成物、硬化物及びその製造方法 |
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