WO2021036196A1 - 一种搅拌桨可竖直往复运动的行星搅拌装置及方法 - Google Patents

一种搅拌桨可竖直往复运动的行星搅拌装置及方法 Download PDF

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Publication number
WO2021036196A1
WO2021036196A1 PCT/CN2020/072865 CN2020072865W WO2021036196A1 WO 2021036196 A1 WO2021036196 A1 WO 2021036196A1 CN 2020072865 W CN2020072865 W CN 2020072865W WO 2021036196 A1 WO2021036196 A1 WO 2021036196A1
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Prior art keywords
stirring shaft
stirring
axis
shaft
planetary
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PCT/CN2020/072865
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English (en)
French (fr)
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杨锋苓
张翠勋
孙海耀
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山东大学
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Publication of WO2021036196A1 publication Critical patent/WO2021036196A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/805Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle
    • B01F27/806Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis wherein the stirrers or the receptacles are moved in order to bring them into operative position; Means for fixing the receptacle with vertical displacement of the stirrer, e.g. in combination with means for pivoting the stirrer about a vertical axis in order to co-operate with different receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/90Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/95Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F27/00Mixers with rotary stirring devices in fixed receptacles; Kneaders
    • B01F27/80Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
    • B01F27/95Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis
    • B01F27/951Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers having planetary motion, i.e. rotating about their own axis and about a sun axis with at least one stirrer mounted on the sun axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01FMIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
    • B01F31/00Mixers with shaking, oscillating, or vibrating mechanisms
    • B01F31/40Mixers with shaking, oscillating, or vibrating mechanisms with an axially oscillating rotary stirrer

Definitions

  • the invention relates to the technical field of stirring devices, in particular to a planetary stirring device and method with a stirring paddle capable of reciprocating vertically.
  • the stirring device is one of the most common mixing devices in the industry.
  • the existing stirring devices mainly have two forms: the stirring shaft is set at the center of the tank and the stirring shaft is set at the eccentric part of the tank.
  • the inventor found that when stirring When the shaft is set in the center of the tank, the internal flow field is symmetrical and the stirring effect is not good.
  • the stirring shaft is set at the eccentric part of the tank, the entire stirring device is unstable and prone to periodic vibration.
  • the eccentric setting will definitely cause better stirring effect on one side of the eccentric and poor stirring effect on the other side.
  • the inventor also found that the current stirring paddle is fixed on the stirring shaft along the vertical axis of the tank.
  • the stirring shaft only has a stirring blade at the set position. For a tank with a relatively large length and diameter, there are still a large range of dead angles in the vertical direction of the tank that cannot be removed, resulting in different mixing effects of materials in different layers, and mixing efficiency low.
  • the purpose of the present invention is to overcome the shortcomings of the prior art and provide a planetary stirring device with a stirring paddle capable of reciprocating vertically, which has good stirring effect, stable operation of the stirring device, and no dead corners of stirring.
  • a planetary stirring device with a stirring paddle capable of reciprocating vertically comprising a driving mechanism located above a cylinder, the driving mechanism is connected with a rotating arm, and the end of the rotating arm is connected with a stirring shaft assembly capable of rotating around its own axis.
  • the axis is offset from the axis of the cylinder.
  • the mixing shaft assembly includes an outer mixing shaft and an inner mixing shaft that are coaxially arranged.
  • the outer mixing shaft is sleeved outside the inner mixing shaft.
  • the outer mixing shaft is connected with a gear.
  • the gear and the gear are fixed in the cylinder.
  • the gear ring meshes, the outer stirring shaft can drive the inner stirring shaft to rotate around its own axis, and the inner stirring shaft can also move along its own axis.
  • the outer stirring shaft is connected with a cam through a transmission mechanism.
  • the cam is in contact with the top plate, and the top plate is in contact with the inner side.
  • the stirring shaft is connected, the cam can drive the inner stirring shaft to move along the axis of the stirring shaft assembly through the top plate, and the inner stirring shaft is fixed with a stirring paddle.
  • the end of the rotating arm is provided with a mounting ring
  • the outer stirring shaft is sleeved inside the mounting ring
  • the outer stirring shaft can rotate around its own axis
  • the outer stirring shaft is provided with shaft sections on both sides of the mounting ring.
  • the annular boss is in contact with the end surface of the mounting ring and restricts the movement of the outer stirring shaft in the direction of its own axis.
  • the outer surface of the inner stirring shaft is provided with a convex block arranged along its axial direction, and the inner surface of the outer stirring shaft is provided with a groove matching the convex block, and the convex block can be matched with the concave
  • the side groove surface contact of the tank realizes that the outer stirring shaft drives the inner stirring shaft to rotate synchronously around its own axis.
  • the convex block can slide in the groove to realize the movement of the inner stirring shaft along its own axis.
  • the transmission mechanism includes a worm part fixed on the outer peripheral surface of the outer stirring shaft, the worm part meshes with the worm wheel, the worm wheel is fixedly connected to one end of the transmission shaft, and the other end of the transmission shaft is fixedly connected to the cam.
  • the shaft is rotatably connected with one end of the support rod, and the other end of the support rod is fixedly connected with the rotating arm.
  • the top plate is rotatably connected with the end of the inner stirring shaft, the top plate is provided with a locking groove, the cam is embedded in the locking groove, and the locking groove is used to prevent the cam from being separated from the top plate.
  • the driving mechanism adopts a decelerating motor, the decelerating motor is fixed at the center of the cylinder cover, and the cylinder cover is fixedly connected to the top of the cylinder.
  • a head is fixedly connected to the bottom of the cylinder, and a discharge pipe is arranged at the center of the head.
  • the cylinder is provided with a feed pipe and a discharge pipe.
  • the stirring paddle includes a turntable fixed at the end of the inner stirring shaft, the turntable is fixed with a connecting plate, and the connecting plate is connected with a plurality of stirring blades evenly distributed along the circumference.
  • the invention also discloses a working method of a planetary stirring device with a stirring paddle capable of vertical reciprocating motion: the drive mechanism drives the rotating arm to rotate, and the rotating arm drives the stirring shaft assembly to revolve around the cylinder axis along a circular track while the stirring shaft The assembly rotates under the meshing action of the gear and the inner gear ring to stir the material in the cylinder. While the stirring shaft assembly rotates, the transmission mechanism drives the cam to rotate, and the cam drives the inner stirring shaft to move along its own axis through the top plate. , The inner stirring shaft drives the stirring paddle to move back and forth along the axis of the inner stirring shaft.
  • the stirring shaft assembly can revolve along the circular track. While making the revolution, the stirring shaft assembly can rotate under the meshing action of the gear and the ring gear.
  • the axis rotates on its own axis to realize chaotic stirring with good stirring effect and overcome the instability of the stirring device caused by eccentric stirring.
  • the inner stirring shaft can move along its own axis, thereby driving the stirring paddle to make a reciprocating lifting movement, which matches the rotation and revolution movement of the stirring shaft assembly.
  • the movement of the stirring paddle in the three-dimensional space is realized, and the defect of uneven mixing effect of different layers of materials is avoided.
  • Figure 1 is a schematic diagram of the overall structure of Embodiment 1 of the present invention.
  • FIG. 2 is a schematic diagram of the overall structure of the embodiment 1 of the present invention after the cover is removed;
  • Example 3 is a schematic diagram of the structure of the outer stirring shaft in Example 1 of the present invention.
  • Example 4 is a schematic diagram of the structure of the inner stirring shaft in Example 1 of the present invention.
  • FIG. 5 is a schematic diagram of the structure of the stirring paddle in Example 1 of the present invention.
  • FIG. 6 is a schematic diagram of the structure of the support rod in Embodiment 1 of the present invention.
  • Fig. 7 is a schematic front view of the top plate structure of the embodiment 1 of the present invention.
  • Fig. 8 is a schematic diagram of assembling the top plate and the inner stirring shaft in embodiment 1 of the present invention.
  • this application proposes a planetary stirring device with a stirring blade capable of reciprocating vertically.
  • a planetary stirring device with a stirring paddle capable of reciprocating vertically includes a cylinder body 1, and the top of the cylinder body is detachable by bolts.
  • a cylinder cover 18 is connected, the bottom end of the cylinder body is fixed with a head 2, the cylinder body is provided with a feed pipe 19, and a discharge pipe 20 is provided at the lower position of the cylinder body.
  • the material to be stirred is injected into the body, and the stirred material can be discharged through a discharge pipe.
  • a discharge pipe 21 is provided at the center of the head, and the discharge pipe is used to discharge the residual material in the cylinder.
  • valves are installed on the feeding pipe, the discharging pipe, and the discharging pipe to control the conduction and closure of the corresponding pipelines.
  • the center position of the cylinder cover is fixed with a driving mechanism by bolts.
  • the driving mechanism adopts a decelerating motor 3.
  • the output shaft of the decelerating motor extends into the interior of the cylinder and is fixedly connected to one end of the rotating arm 4, and the other of the rotating arm One end is provided with a first mounting ring 5, the first mounting ring is rotatably connected to the stirring shaft assembly, the axis of the stirring shaft assembly is offset from the axis of the barrel, that is, the axis of the stirring shaft assembly and the axis of the barrel are not the same In a straight line.
  • the stirring shaft assembly includes a coaxially arranged outer stirring shaft 6 and an inner stirring shaft 7 sleeved inside the outer stirring shaft.
  • the first mounting ring is sleeved on the outer circumferential surface of the outer stirring shaft, and the outer stirring shaft is located
  • the shaft sections on the upper and lower sides of the first mounting ring are provided with ring-shaped bosses 6-1.
  • the ring-shaped bosses are arranged in close contact with the end surfaces of both sides of the first mounting ring to restrict the outer stirring shaft from moving along its own axis. movement.
  • a gear 17 is fixedly connected to the shaft section of the outer stirring shaft located below the first mounting ring, and the gear is meshed with the inner gear 8 which is fixed on the inner surface of the cylinder. And the inner gear ring is located above the feed pipe.
  • the outer circumferential surface of the inner stirring shaft is fixed with a convex block 7-1 arranged along the axial direction thereof, and the inner circumferential surface of the outer mixing shaft is provided with a groove 6-2 matching the convex block,
  • the convex block can be embedded in the groove, and the groove penetrates the lower end surface of the outer stirring shaft.
  • the convex block can move freely along the axis of the stirring shaft assembly in the groove, so as to realize the inner stirring shaft along its axis. It can move freely in the direction of its own axis, and the protrusion can contact the side groove surface of the groove, and the rotation of the outer stirring shaft can use the cooperation of the protrusion and the groove to drive the rotation of the inner stirring shaft.
  • a stirring paddle 9 is fixed at the bottom end of the inner stirring shaft, the stirring paddle includes a turntable 9-1, the turntable is fixed at the bottom end of the inner stirring shaft, and a connecting plate 9-2 is fixed on the outer circumference of the turntable
  • the connecting plate is provided with a plurality of blades 9-3 composed of rectangular plates, and the blades are evenly distributed along the circumference, and are used for stirring the material in the cylinder.
  • the geared motor can drive the rotation of the rotating arm.
  • the rotating arm uses the first mounting ring to drive the stirring shaft assembly to revolve in the cylinder along the set circular track.
  • the outer stirring shaft is positioned between the gear and the inner ring gear. Under the action of meshing, the outer stirring shaft rotates around its own axis.
  • the outer stirring shaft uses the cooperation of grooves and bumps to drive the inner stirring shaft to rotate around its own axis, and the inner stirring shaft drives the stirring paddle to rotate.
  • the material in the cylinder is stirred.
  • the stirring shaft assembly of this embodiment can rotate while revolving.
  • the planetary stirring method is adopted to realize chaotic stirring, with good stirring effect, and avoiding the problem of instability of the stirring device caused by eccentric stirring.
  • a worm part 10 is fixed on the shaft section of the outer stirring shaft located at the upper part of the first mounting ring, the worm part meshes with the worm wheel 11, and the worm wheel is fixed at one end of the transmission shaft 12 and fixedly connected with the other end of the transmission shaft.
  • a cam 13 is connected.
  • the transmission shaft is connected to the support rod through a second mounting ring 15 provided on the support rod 14.
  • the second mounting ring is sleeved on the outer circumference of the transmission shaft.
  • the transmission shaft can rotate freely around its own axis.
  • the rod is fixedly connected with the rotating arm.
  • the cam is in contact with a top plate 16 arranged above the cam, and the top plate is provided with a clamping groove 16-2, the cam is embedded in the clamping groove, and the end of the top plate is rotatably connected with the top end of the inner stirring shaft, specifically Yes, the top of the inner stirring shaft is provided with a stepped hole 7-2, and the end of the top plate is provided with a stepped shaft 16-1, and the stepped shaft is embedded and installed in the stepped hole to realize the rotational connection between the end of the top plate and the inner stirring shaft,
  • the slot can prevent the cam from being separated from the top plate.
  • the outer stirring shaft can drive the worm part to rotate, and the worm part drives the worm wheel to rotate.
  • the worm gear uses the transmission shaft to drive the cam to rotate.
  • the cam contacts the top plate to drive the top plate to reciprocate in the vertical direction.
  • the top is connected, and the inner stirring shaft can reciprocate along its own axis under the action of the top plate.
  • the stirring paddle reciprocates in the vertical direction under the action of the inner stirring shaft, thereby realizing the movement of the stirring paddle in the three-dimensional space, thereby avoiding the problem of different mixing effects of materials in different layers and avoiding the material in the direction of the cylinder axis.
  • the mixing range is dead.
  • This embodiment discloses a working method of a planetary stirring device with a stirring paddle capable of reciprocating vertically: the worker injects materials into the cylinder through the feed pipe, the decelerating motor drives the rotating arm to rotate, and the stirring shaft assembly follows the set circle The trajectory makes a revolution.
  • the stirring shaft assembly rotates on its own axis.
  • the inner stirring shaft drives the stirring paddle to rotate to stir the material.
  • the rotation of the outer stirring shaft can pass through the worm gear and the transmission shaft.
  • the cam is driven to rotate, and the cam contacts the top plate, which can drive the top plate to reciprocate in the vertical direction, thereby driving the inner stirring shaft and the stirring paddle to reciprocate in the vertical direction.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Accessories For Mixers (AREA)

Abstract

一种搅拌桨可竖直往复运动的行星搅拌装置及方法,行星搅拌装置包括位于筒体(1)上方的驱动机构,驱动机构连接有转臂(4),转臂(4)端部连接有能够绕自身轴线转动的搅拌轴总成,搅拌轴总成轴线偏离筒体(1)轴线设置,搅拌轴总成包括同轴设置的外侧搅拌轴(6)及内侧搅拌轴(7),外侧搅拌轴(6)套在内侧搅拌轴(7)外部,外侧搅拌轴(6)连接有齿轮(17),齿轮(17)与固定在筒体(1)的内齿圈(8)相啮合,外侧搅拌轴(6)能够带动内侧搅拌轴(7)绕自身轴线自转,内侧搅拌轴(7)还能够沿自身轴线方向运动,外侧搅拌轴(6)通过传动机构连接有凸轮(13),凸轮(13)与顶板(16)接触,顶板(16)与内侧搅拌轴(7)连接,凸轮(13)能够通过顶板(16)带动内侧搅拌轴(7)沿搅拌轴总成轴线方向运动,内侧搅拌轴(7)固定有搅拌桨(9)。

Description

一种搅拌桨可竖直往复运动的行星搅拌装置及方法 技术领域
本发明涉及搅拌装置技术领域,具体涉及一种搅拌桨可竖直往复运动的行星搅拌装置及方法。
背景技术
搅拌装置是工业中最常见的混合装置之一,现有的搅拌装置主要有两种形式:搅拌轴设置在罐体的中心部位和搅拌轴设置在罐体的偏心部位,发明人发现,当搅拌轴设置在罐体的中心部位时,内部流场具有对称性,搅拌效果不好,当搅拌轴设置在罐体的偏心部位时,整个搅拌装置不稳定,容易出现周期性震动,而且由于搅拌轴偏心设置,一定会出现偏心一侧搅拌效果较好而另一侧搅拌效果较差的情况,发明人还发现,目前的搅拌桨是固定在搅拌轴上的,沿罐体的竖向轴线方向,搅拌轴上只有在设定位置具有搅拌桨,对于长径比较大的罐体,在罐体竖直方向上仍然存在较大范围的死角无法去除,从而导致不同层的物料混合效果不同,搅拌效率低。
发明内容
本发明的目的是为克服现有技术的不足,提供一种搅拌桨可竖直往复运动的行星搅拌装置,搅拌效果好,搅拌装置工作稳定,不存在搅拌死角。
为实现上述目的,本发明采用下述技术方案:
一种搅拌桨可竖直往复运动的行星搅拌装置,包括位于筒体上方 的驱动机构,驱动机构连接有转臂,转臂端部连接有能够绕自身轴线转动的搅拌轴总成,搅拌轴总成轴线偏离筒体轴线设置,搅拌轴总成包括同轴设置的外侧搅拌轴及内侧搅拌轴,外侧搅拌轴套在内侧搅拌轴外部,外侧搅拌轴连接有齿轮,齿轮与固定在筒体的内齿圈相啮合,外层搅拌轴能够带动内层搅拌轴绕自身轴线自转,内层搅拌轴还能够沿自身轴线方向运动,外侧搅拌轴通过传动机构连接有凸轮,凸轮与顶板接触,顶板与内侧搅拌轴连接,凸轮能够通过顶板带动内侧搅拌轴沿搅拌轴总成轴线方向运动,内侧搅拌轴固定有搅拌桨。
进一步的,所述转臂端部设有安装环,所述外侧搅拌轴套在安装环内部,外侧搅拌轴能够绕自身轴线转动,所述外侧搅拌轴位于安装环两侧的轴段上设有环状凸台,所述环状凸台与安装环端面接触,限制外侧搅拌轴沿自身轴线方向的运动。
进一步的,所述内侧搅拌轴的外侧面上设有沿其轴线方向设置的凸块,所述外侧搅拌轴的内侧面上设有与所述凸块相匹配的凹槽,凸块能够与凹槽的侧部槽面接触,实现了外侧搅拌轴带动内侧搅拌轴做同步的绕自身轴线的转动,所述凸块能够在凹槽内滑动,实现了内侧搅拌轴沿自身轴线方向的运动。
进一步的,所述传动机构包括固定在外侧搅拌轴外周面的蜗杆部,所述蜗杆部与蜗轮相啮合,蜗轮与传动轴的一端固定连接,传动轴的另一端与凸轮固定连接,所述传动轴与支杆的一端转动连接,支杆的另一端与转臂固定连接。
进一步的,所述顶板与内侧搅拌轴的端部转动连接,顶板设有卡 槽,所述凸轮嵌入所述卡槽中,所述卡槽用于防止凸轮脱离顶板。
进一步的,所述驱动机构采用减速电机,所述减速电机固定在筒盖的中心部位,所述筒盖与筒体的顶部固定连接。
进一步的,所述筒体的底部固定连接有封头,封头的中心位置设置有卸料管。
进一步的,所述筒体设有进料管和排料管。
进一步的,所述搅拌桨包括固定在内侧搅拌轴端部的转盘,所述转盘固定有连接板,所述连接板连接有多个沿圆周均匀分布的搅拌叶片。
本发明还公开了一种搅拌桨可竖直往复运动的行星搅拌装置的工作方法:驱动机构驱动转臂转动,转臂带动搅拌轴总成绕筒体轴线沿圆周轨迹做公转的同时,搅拌轴总成在齿轮和内齿圈的啮合作用下,进行自转,对筒体内的物料进行搅拌,搅拌轴总成自转的同时,传动机构带动凸轮转动,凸轮通过顶板带动内侧搅拌轴沿自身轴线方向运动,内侧搅拌轴带动搅拌桨做往复的沿内侧搅拌轴轴线方向的运动。
本发明的有益效果:
1.本发明的搅拌装置,在转臂的作用下,搅拌轴总成能够沿圆周轨迹做公转运动,在做公转运动的同时,搅拌轴总成能够在齿轮和内齿圈的啮合作用下绕自身轴线进行自转,实现了混沌搅拌,搅拌效果好,而且克服了偏心搅拌存在的搅拌装置不稳定的问题。
2.本发明的搅拌装置,在传动机构和凸轮、顶板的作用下,内侧 搅拌轴能够沿自身轴线方向运动,从而带动搅拌桨做往复的升降运动,配合搅拌轴总成的自转和公转运动,实现了搅拌桨在三维空间内运动,避免了不同层物料搅拌效果不均匀的缺陷。
附图说明
构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的限定。
图1为本发明实施例1整体结构示意图;
图2为本发明实施例1拆除筒盖后整体结构示意图;
图3为本发明实施例1外侧搅拌轴结构示意图;
图4为本发明实施例1内侧搅拌轴结构示意图;
图5为本发明实施例1搅拌桨结构示意图;
图6为本发明实施例1支杆结构示意图;
图7为本发明实施例1顶板结构主视示意图;
图8为本发明实施例1顶板与内侧搅拌轴装配示意图;
其中,1.筒体,2.封头,3.减速电机,4.转臂,5.第一安装环,6.外侧搅拌轴,6-1.环状凸台,6-2.凹槽,7.内侧搅拌轴,7-1.凸块,7-2.阶梯孔,8.内齿圈,9.搅拌桨,9-1.转盘,9-2.连接板,9-3.叶片,10.蜗杆部,11.蜗轮,12.传动轴,13.凸轮,14.支杆,15.第二安装环,16.顶板,16-1.阶梯轴,16-2.卡槽,17.齿轮,,18.筒盖,19.进料管,20.排料管,21.卸料管。
具体实施方式
应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。
为了方便叙述,本发明中如果出现“上”、“下”、“左”“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用,仅仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。
正如背景技术所介绍的,现有的搅拌装置搅拌效果差,存在搅拌轴装置不稳定的情况,针对上述问题,本申请提出了一种搅拌桨可竖直往复运动的行星搅拌装置。
本申请的一种典型实施方式实施例1中,如图1-8所示,一种搅拌桨可竖直往复运动的行星搅拌装置,包括筒体1,所述筒体顶端通过螺栓可拆卸的连接有筒盖18,所述筒体底端固定有封头2,所述筒体设置有进料管19,筒体的下部位置设置有排料管20,工作人员能够通过进料管相筒体内注入待搅拌的物料,搅拌好的物料能够通过排料管排出,所述封头的中心部位设置有卸料管21,卸料管用于排出 筒体内的残余物料。
本实施例中,所述进料管、排料管和卸料管上均安装有阀门,用于控制相应管道的导通和闭合。
所述筒盖的中心位置通过螺栓固定有驱动机构,所述驱动机构采用减速电机3,所述减速电机的输出轴伸入筒体的内部并与转臂4的一端固定连接,转臂的另一端设有第一安装环5,第一安装环转动连接有搅拌轴总成,所述搅拌轴总成的轴线偏离筒体的轴线设置,即搅拌轴总成的轴线和筒体的轴线不在同一条直线上。
所述搅拌轴总成包括同轴设置的外侧搅拌轴6和套在外侧搅拌轴内部的内侧搅拌轴7,所述第一安装环套在外侧搅拌轴的外圆周面上,且外侧搅拌轴位于第一安装环上下两侧的轴段上设有环状凸台6-1,所述环状凸台贴合第一安装环的两侧端面设置,能够限制外侧搅拌轴沿其自身轴线方向的运动。
所述外侧搅拌轴位于第一安装环下方的轴段上固定连接有齿轮17,所述齿轮与内齿圈8相啮合,所述内齿圈固定在筒体的内侧面上。且内齿圈位于进料管的上方位置处。
所述内侧搅拌轴的外圆周面上固定有沿其轴线方向设置的凸块7-1,所述外侧搅拌轴的内侧圆周面上设有与所述凸块相匹配的凹槽6-2,所述凸块能够嵌入所述凹槽中,所述凹槽贯穿外侧搅拌轴的下端面设置,凸块在凹槽中能够沿搅拌轴总成的轴线方向自由运动,从而实现内侧搅拌轴沿其自身轴线方向的自由运动,而且,凸块能够与凹槽的侧部槽面接触,外侧搅拌轴的转动能够利用凸块和凹槽的配合 带动内侧搅拌轴的转动。
所述内侧搅拌轴的底端固定有搅拌桨9,所述搅拌桨包括转盘9-1,所述转盘固定在内侧搅拌轴的底端,所述转盘的外周面上固定有连接板9-2,所述连接板上设有多个采用矩形板构成的叶片9-3,所述叶片沿圆周均匀分布,用于对筒体内的物料进行搅拌。
本实施例中,减速电机能够带动转臂的转动,转臂利用第一安装环带动搅拌轴总成沿设定的圆周轨迹在筒体内做公转运动,同时外侧搅拌轴在齿轮与内齿圈的啮合作用下,外侧搅拌轴绕其自身的轴线做自转运动,外侧搅拌轴利用凹槽和凸块的配合,带动内侧搅拌轴绕其自身的轴线做自转运动,内侧搅拌轴带动搅拌桨转动,对筒体内的物料进行搅拌。
本实施例的搅拌轴总成,在公转的同时能够进行自转,采用行星搅拌方式,实现了混沌搅拌,搅拌效果好,且避免了偏心搅拌存在的搅拌装置不稳定的问题。
所述外侧搅拌轴位于第一安装环上部的轴段上固定有蜗杆部10,所述蜗杆部与蜗轮11相啮合,所述蜗轮固定在传动轴12的一端固定连接,传动轴的另一端固定连接有凸轮13,所述传动轴通过设置在支杆14上的第二安装环15与支杆连接,第二安装环套在传动轴外周,传动轴能够绕其自身轴线自由转动,所述支杆与转臂固定连接。
所述凸轮与设置在凸轮上方的顶板16相接触,所述顶板设置有卡槽16-2,所述凸轮嵌入所述卡槽中,所述顶板端部与内侧搅拌轴的顶端转动连接,具体的,内侧搅拌轴顶端设置有阶梯孔7-2,顶板 端部设有阶梯轴16-1,所述阶梯轴嵌入安装在所述阶梯孔中,实现顶板端部与内侧搅拌轴的转动连接,所述卡槽能够防止凸轮与顶板相脱离。
本实施例中,外侧搅拌轴能够带动蜗杆部转动,蜗杆部带动蜗轮转动,蜗轮利用传动轴带动凸轮转动,凸轮与顶板接触,从而带动顶板沿竖直方向做往复运动,顶板与内侧搅拌轴的顶端连接,内侧搅拌轴能够在顶板的作用下沿其自身轴线方向做往复运动。
搅拌桨在内侧搅拌轴的作用下沿竖直方向做往复运动,从而实现了搅拌桨在三维空间内的运动,从而避免了物料在不同层搅拌效果不同的问题,避免了物料在筒体轴线方向的搅拌范围死角。
实施例2:
本实施例公开了一种搅拌桨可竖直往复运动的行星搅拌装置的工作方法:工作人员通过进料管向筒体内注入物料,减速电机带动转臂转动,搅拌轴总成沿设定的圆周轨迹做公转运动,同时在齿轮和内齿圈的啮合作用下,搅拌轴总成绕自身轴线自转,内侧搅拌轴带动搅拌桨转动,对物料进行搅拌,外侧搅拌轴的转动能够通过蜗轮、传动轴带动凸轮转动,凸轮与顶板接触,能够带动顶板做竖直方向的往复运动,从而带动内侧搅拌轴及搅拌桨做竖直方向的往复运动。
上述虽然结合附图对本发明的具体实施方式进行了描述,但并非对本发明保护范围的限制,所属领域技术人员应该明白,在本发明的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本发明的保护范围以内。

Claims (10)

  1. 一种搅拌桨可竖直往复运动的行星搅拌装置,其特征在于,包括位于筒体上方的驱动机构,驱动机构连接有转臂,转臂端部连接有能够绕自身轴线转动的搅拌轴总成,搅拌轴总成轴线偏离筒体轴线设置,搅拌轴总成包括同轴设置的外侧搅拌轴及内侧搅拌轴,外侧搅拌轴套在内侧搅拌轴外部,外侧搅拌轴连接有齿轮,齿轮与固定在筒体的内齿圈相啮合,外层搅拌轴能够带动内层搅拌轴绕自身轴线自转,内层搅拌轴还能够沿自身轴线方向运动,外侧搅拌轴通过传动机构连接有凸轮,凸轮与顶板接触,顶板与内侧搅拌轴连接,凸轮能够通过顶板带动内侧搅拌轴沿搅拌轴总成轴线方向运动,内侧搅拌轴固定有搅拌桨。
  2. 如权利要求1所述的一种搅拌桨可竖直往复运动的行星搅拌装置,其特征在于,所述转臂端部设有安装环,所述外侧搅拌轴套在安装环内部,外侧搅拌轴能够绕自身轴线转动,所述外侧搅拌轴位于安装环两侧的轴段上设有环状凸台,所述环状凸台与安装环端面接触,限制外侧搅拌轴沿自身轴线方向的运动。
  3. 如权利要求1所述的一种搅拌桨可竖直往复运动的行星搅拌装置,其特征在于,所述内侧搅拌轴的外侧面上设有沿其轴线方向设置的凸块,所述外侧搅拌轴的内侧面上设有与所述凸块相匹配的凹槽,凸块能够与凹槽的侧部槽面接触,实现了外侧搅拌轴带动内侧搅拌轴做同步的绕自身轴线的转动,所述凸块能够在凹槽内滑动,实现了内侧搅拌轴沿自身轴线方向的运动。
  4. 如权利要求1所述的一种搅拌桨可竖直往复运动的行星搅拌装置,其特征在于,所述传动机构包括固定在外侧搅拌轴外周面的蜗杆部,所述蜗杆部与蜗轮相啮合,蜗轮与传动轴的一端固定连接,传动轴的另一端与凸轮固定连接,所述传动轴与支杆的一端转动连接,支杆的另一端与转臂固定连接。
  5. 如权利要求1所述的一种搅拌桨可竖直往复运动的行星搅拌装置,其特征在于,所述顶板与内侧搅拌轴的端部转动连接,顶板设有卡槽,所述凸轮嵌入所述卡槽中。
  6. 如权利要求1所述的一种搅拌桨可竖直往复运动的行星搅拌装置,其特征在于,所述驱动机构采用减速电机,所述减速电机固定在筒盖的中心部位,所述筒盖与筒体的顶部固定连接。
  7. 如权利要求1所述的一种搅拌桨可竖直往复运动的行星搅拌装置,其特征在于,所述筒体的底部固定连接有封头,封头的中心位置设置有卸料管。
  8. 如权利要求1所述的一种搅拌桨可竖直往复运动的行星搅拌装置,其特征在于,所述筒体设有进料管和排料管。
  9. 如权利要求1所述的一种搅拌桨可竖直往复运动的行星搅拌装置,其特征在于,所述搅拌桨包括固定在内侧搅拌轴端部的转盘,所述转盘固定有连接板,所述连接板连接有多个沿圆周均匀分布的搅拌叶片。
  10. 一种权利要求1-9任一项所述的搅拌桨可竖直往复运动的行星搅拌装置的工作方法,其特征在于,驱动机构驱动转臂转动,转 臂带动搅拌轴总成绕筒体轴线沿圆周轨迹做公转的同时,搅拌轴总成在齿轮和内齿圈的啮合作用下,进行自转,对筒体内的物料进行搅拌,搅拌轴总成自转的同时,传动机构带动凸轮转动,凸轮通过顶板带动内侧搅拌轴沿自身轴线方向运动,内侧搅拌轴带动搅拌桨做往复的沿内侧搅拌轴轴线方向的运动。
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