WO2019088067A1 - オルガノポリシロキサン硬化物を製造する方法、オルガノポリシロキサン硬化物、積層体、および光学部品 - Google Patents
オルガノポリシロキサン硬化物を製造する方法、オルガノポリシロキサン硬化物、積層体、および光学部品 Download PDFInfo
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/06—Preparatory processes
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- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/06—Preparatory processes
- C08G77/08—Preparatory processes characterised by the catalysts used
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- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
- C08L83/04—Polysiloxanes
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/283—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polysiloxanes
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- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/14—Polysiloxanes containing silicon bound to oxygen-containing groups
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- C08J3/00—Processes of treating or compounding macromolecular substances
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- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2310/00—Treatment by energy or chemical effects
- B32B2310/08—Treatment by energy or chemical effects by wave energy or particle radiation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2551/00—Optical elements
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/12—Polysiloxanes containing silicon bound to hydrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/20—Polysiloxanes containing silicon bound to unsaturated aliphatic groups
Definitions
- the present invention relates to a cured product of organopolysiloxane produced by a two-step hydrosilylation reaction, a method for producing the same, a laminate in which the cured product is disposed between layers, a method for producing the same, and an optical device using the cured product.
- a cured product of organopolysiloxane produced by a two-step hydrosilylation reaction a method for producing the same, a laminate in which the cured product is disposed between layers, a method for producing the same, and an optical device using the cured product.
- Silicone materials obtained from organopolysiloxanes are used in various applications because they have excellent properties such as heat resistance, chemical resistance, and electrical insulation.
- the silicone material can be formed on various substrates such as plastic, metal, glass, ceramic, paper, wood, etc., and its applications are diverse as daily necessities, medical supplies, electronic products and the like.
- a silicone material is widely used as a transparent member for which heat resistance and light resistance of an optical device such as a laminate or an illumination device such as an image display device are required.
- the silicone material is usually obtained by crosslinking the organopolysiloxane by a hydrosilylation reaction. In the hydrosilylation reaction, a transition metal complex catalyst which is usually activated by heat is used from the viewpoint of workability and the like.
- Patent Document 1 In order to achieve curing of the organopolysiloxane in a short time, it is necessary to heat to a high temperature.
- a catalyst activated by high energy radiation such as ultraviolet light is used.
- organopolysiloxane compositions using high energy radiation activated catalysts do not cure immediately upon exposure to high energy radiation, and often require heating to cure in a short time.
- the amount of catalyst is increased to cure with time, there is a problem that the cured product becomes colored.
- the curing reaction is not completed and a cured product having low mechanical strength is provided.
- an object of the present invention is to provide a cured product using a composition capable of rapid curing at low temperature while having a sufficient pot life at normal temperature, a method for producing the same, and a laminate in which these cured products are disposed between layers And it is providing the optical apparatus in which these hardened
- the composition comprising the components (A) to (D) to be described later is subjected to a hydrosilylation reaction without irradiation of high energy radiation and flowed at room temperature.
- the high energy ray is preferably any one selected from ultraviolet rays, X rays, and electron rays.
- the said (B) component is the following average unit formula (3): (HR 4 2 SiO 1/2 ) e (R 4 3 SiO 1/2 ) f (HR 4 SiO 2/2 ) g (R 4 2 SiO 2/2 ) h (HSiO 3/2 ) i (R 4 SiO) 3/2 ) j (SiO 4/2 ) k (R 5 O 1/2 ) l (3)
- R 4 is each independently a group selected from monovalent hydrocarbon groups of 1 to 12 carbon atoms having no aliphatic unsaturated bond, a hydroxyl group and an alkoxy group
- R 5 is a hydrogen atom Or an alkyl group having 1 to 6 carbon atoms
- e, f, g, h, i, j, k and l have the following conditions: e + f + g + h + i + j +
- the invention according to another aspect of the present invention relates to a cured product of organopolysiloxane produced by the above method.
- the invention of another aspect of the present invention is a laminate produced by the above method, in which a cured product of organopolysiloxane is disposed between layers, and the laminate is preferably an image display device.
- the invention according to another aspect of the present invention relates to an optical device having a cured product of organopolysiloxane produced by the above method.
- the invention according to another aspect of the present invention is a method for producing a laminate in which a cured product of organopolysiloxane is disposed between layers, and includes the following three methods.
- the step (iii) the composition containing the components (A) to (D) is coated on a substrate, subjected to a hydrosilylation reaction without irradiation of high energy rays, and flowable at room temperature Forming a layer of a thickened body having thermoplasticity or a thermoplastic layer which is non-flowable at room temperature but shows fluidity at 100 ° C.
- the second method of the method for producing a laminate in which the cured product of organopolysiloxane is disposed between layers comprises the step (vi): applying the composition containing the components (A) to (D) onto a substrate and Performing a hydrosilylation reaction without irradiation with energy rays to form a layer having a flowable viscosity at room temperature or a non-flowable thermoplastic at room temperature but a flowable thermoplastic layer at 100 ° C., the above step (vii): Irradiating the layer of the thickened body or the thermoplastic layer obtained in the step (vi) with a high energy ray, the step (viii): the upper layer member on the thickened body or the layer of the thermoplastic layer irradiated with the high energy ray And forming step (ix): curing the thickened or thermoplastic layer by heating or leaving at room temperature.
- the third method of the method for producing a laminate in which the cured product of organopolysiloxane is disposed between the layers comprises the step (x): applying the composition containing the components (A) to (D) onto a substrate and Performing a hydrosilylation reaction without irradiation with energy rays to form a layer having a flowable viscosity at room temperature or a non-flowable thermoplastic at room temperature but a flowable thermoplastic layer at 100 ° C., the above (xi): Irradiating the layer of the thickened body or the thermoplastic layer obtained in the step (x) with high energy radiation, step (xii): the upper layer member on the thickened body or the layer of the thermoplastic material irradiated with the high energy radiation Forming the layer, and step (xiii): irradiating the layer of the thickening body or the thermoplastic layer with high energy rays from at least one of the lower side of the substrate, on the upper layer member, or the side surface of the
- the invention according to another aspect of the present invention relates to a laminate obtained by any of the above methods.
- the invention of another aspect of the present invention is a method of forming an optical device having an organopolysiloxane cured product formed on its surface, which comprises the step (ixv): a composition containing the components (A) to (D). Applying onto a release film, performing a hydrosilylation reaction without irradiation of high energy radiation, forming a thermoplastic film that is non-flowable at room temperature but is flowable at 100 ° C., step (xv) above Installing a thermoplastic film on an optical device and heating it, step (xvi): irradiating the thermoplastic film obtained in the above step (XV) or a melt thereof with high energy rays.
- Another aspect of the present invention relates to an optical device obtained by the above method.
- an organopolysiloxane composition containing two kinds of hydrosilylation catalyst showing generation without irradiation of high energy radiation and high energy radiation activated hydrosilylation catalyst is used. Therefore, low temperature curing is easy.
- the laminate and the optical device of the present invention can be efficiently manufactured in a short time, and the obtained laminate and the optical device have high reliability.
- composition The cured organopolysiloxane used in the present invention is prepared from a composition containing the following components (A) to (D). The following will be described in order.
- Component (A) is a compound containing an aliphatic unsaturated group to which a hydrosilyl group (-SiH) is added in the hydrosilylation reaction, and an organopolysiloxane having the following average composition formula (1) It is.
- R 1 is an alkenyl group having 2 to 12 carbon atoms. Specific examples thereof include vinyl, allyl, butenyl, pentenyl, hexenyl, heptenyl, octenyl, nonenyl, decenyl, undecenyl and dodecenyl groups, and among these, vinyl and allyl groups. Or a hexenyl group is preferred.
- R 2 is a group selected from C 1 to C 12 monovalent hydrocarbon groups having no aliphatic unsaturated bond, a hydroxyl group and an alkoxy group.
- the hydrogen atoms may be substituted with a halogen atom or a hydroxyl group.
- monovalent hydrocarbon groups having 1 to 12 carbon atoms include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl and dodecyl Alkyl groups such as phenyl group, tolyl group, xylyl group, naphthyl group, anthracenyl group, phenanthryl group, pyrenyl group and the like; benzyl group, phenethyl group, naphthylethyl group, naphthylpropyl group, anthracenylethyl group And aralkyl groups such as phenanthrylethyl group and pyrenylethyl group; and hydrogen atoms of
- a and b are numbers satisfying the following condition: 1 ⁇ a + b ⁇ 3 and 0.001 ⁇ a / (a + b) ⁇ 0.33, preferably, the following condition: 1.5 ⁇ a + b ⁇ 2.5 and It is a number that satisfies 0.005 ⁇ a / (a + b) ⁇ 0.2. This is because the flexibility of the cured product is high when a + b is at least the lower limit of the above range, and the mechanical strength of the cured product is high when the upper limit is at or below the upper limit of the above range.
- organopolysiloxane As a molecular structure of such organopolysiloxane, linear, branched or cyclic is exemplified.
- the organopolysiloxane may be a mixture of one or more compounds having such a molecular structure.
- a component (A) As such a component (A), a general formula: R 6 3 SiO (R 6 2 SiO) t SiR 6 3 A linear organopolysiloxane represented by and / or an average unit formula: (R 6 SiO 3/2 ) o (R 6 2 SiO 2/2 ) p (R 6 SiO 1/2 ) q (SiO 4/2 ) r (XO 1/2 ) s
- the branched organopolysiloxane represented by is preferred.
- each R 6 is an unsubstituted or halogen-substituted monovalent hydrocarbon group, and the same groups as described above are exemplified.
- X is a hydrogen atom or an alkyl group.
- At least two of R 6 are an alkenyl group.
- this alkenyl group a vinyl group is preferable.
- at least 30 mol% of all R 6 in one molecule is an aryl group, and preferably at least 40 mol% is an aryl group, since light attenuation by light refraction, reflection, scattering and the like of the obtained cured product is small. It is.
- this aryl group a phenyl group is preferable.
- t is an integer in the range of 5 to 1,000.
- o is a positive number
- p is 0 or a positive number
- q is 0 or a positive number
- r is 0 or a positive number
- s is 0 or a positive number
- p / o is a number in the range of 0-10
- q / o is a number in the range of 0-5
- r / (o + p + q + r) is a number in the range of 0-0.3
- s / (O + p + q + r) is a number in the range of 0 to 0.4.
- Component (B) is a compound containing a hydrosilyl group (-SiH) to be added to the alkenyl group in component (A) during the hydrosilylation reaction, and the following average composition formula (2) It is organopolysiloxane which it has.
- R 3 is a group selected from a monovalent hydrocarbon group having 1 to 12 carbon atoms which has no aliphatic unsaturated bond, a hydroxyl group and an alkoxy group.
- the monovalent hydrocarbon group having 1 to 12 carbon atoms part of the hydrogen atoms may be substituted with a halogen atom or a hydroxyl group.
- Examples of monovalent hydrocarbon groups having 1 to 12 carbon atoms include methyl, ethyl, propyl, butyl, pentyl, hexyl, heptyl, octyl, nonyl, decyl, undecyl and dodecyl Alkyl groups such as phenyl group, tolyl group, xylyl group, naphthyl group, anthracenyl group, phenanthryl group, pyrenyl group and the like; benzyl group, phenethyl group, naphthylethyl group, naphthylpropyl group, anthracenylethyl group And aralkyl groups such as phenanthrylethyl group and pyrenylethyl group; and hydrogen atoms of these aryl groups or aralkyl groups as alkyl groups such as methyl group and ethyl group; alkoxy groups such as methoxy group and
- c and d are numbers satisfying the following condition: 1 ⁇ c + d ⁇ 3 and 0.01 ⁇ c / (c + d) ⁇ 0.33, preferably, the following condition: 1.5 ⁇ c + d ⁇ 2.5 and It is a number which satisfy
- the viscosity of the organopolysiloxane having the above average composition formula (2) is not limited, the viscosity at 25 ° C. is preferably in the range of 0.5 to 10,000 mPa ⁇ s, and in particular, 1 to 1,000 mPa ⁇ s. It is preferable to be in the range of s.
- organopolysiloxanes having such an average composition formula (2) 1,1,3,3-tetramethyldisiloxane, 1,3,5,7-tetramethylcyclotetrasiloxane, tris (dimethylhydrogen) Siloxy) methylsilane, tris (dimethylhydrogensiloxy) phenylsilane, methylhydrogenpolysiloxane blocked with trimethylsiloxy group at both ends of molecular chain, dimethyl siloxane / methylhydrogensiloxane copolymer blocked with trimethylsiloxy group at both ends of molecular chain, both branched Terminal dimethylhydrogensiloxy group-capped dimethylpolysiloxane, Molecular chain both terminal dimethylhydrogensiloxy group-capped dimethylsiloxane / methylhydrogensiloxane copolymer, Molecular chain both-terminal trimethylsiloxy group methylated hydrogen Loxane diphenyl siloxane copolymer, both
- organopolysiloxane which has the said average composition formula (2)
- the following organopolysiloxane is also illustrated further.
- Me and Ph each represent a methyl group and a phenyl group
- m1 is an integer of 1 to 100
- n1 is an integer of 1 to 50
- b1, c1, d1 and e1 are each positive.
- the sum of b1, c1, d1 and e1 in one molecule is 1.
- the component (B) is preferably an organohydrogenpolysiloxane represented by the following average unit formula (3).
- R 4 is each independently a group selected from a monovalent hydrocarbon group having 1 to 12 carbon atoms which does not have an aliphatic unsaturated bond, a hydroxyl group and an alkoxy group.
- the monovalent hydrocarbon group having 1 to 12 carbon atoms, the hydroxyl group and the alkoxy group are as defined above.
- R 5 is a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, and examples of the alkyl group having 1 to 6 carbon atoms include a methyl group, an ethyl group, a propyl group, a butyl group and a hexyl group.
- each constituent unit of R 4 SiO 3/2 ”and“ SiO 4/2 ” is an organohydrogenpolymorph referred to as M H unit, M unit, D H unit, D unit, T H unit, T unit, Q unit, respectively.
- R 5 O 1/2 is a group which bonds to an oxygen atom in D unit, D H unit, T unit, T H unit, or Q unit, and organopolysiloxane Silicon-bonded hydroxyl (Si-OH) or silicon-bonded alkoxy remaining unreacted in the preparation of organopolysiloxane.
- the M H units are mainly present at the molecular chain end of the organohydrogenpolysiloxane, and the D H units are present in the organohydrogenpolysiloxane molecular chain.
- the content of the component (B) is such that the content of silicon-bonded hydrogen atoms in the component is in the range of 0.1 to 5 mol with respect to 1 mol in total of the alkenyl groups in the component (A).
- the amount is in the range of 0.5 to 2 moles. This is because the mechanical strength of the cured product is high when the content of the component (B) is at least the lower limit of the above range, while the flexibility of the cured product is high when it is at the upper limit of the above range It is because it becomes.
- the mixture of the component (A) and the component (B) is preferably a thermoplastic having heat melting properties.
- a component By using such a component, heating and melting properties can be imparted to the entire composition.
- the component (A) is a mixture containing the components (a1) and (a2).
- the composition used in the production method of the present invention may be a thermoplastic having heat melting property, is non-flowable at 25 ° C., not more than 1,000 Pa ⁇ s at 100 ° C., preferably 500 Pa ⁇ It can have a viscosity of s or less.
- non-flowability means that it does not flow in a non-loaded state, and for example, the ring and ball method of a hot melt adhesive as defined in JIS K 6863-1994 "Method of testing softening point of hot melt adhesive". It shows the state below the softening point measured by the softening point test method by. That is, in order to be non-flowable at 25 ° C., the softening point needs to be higher than 25 ° C.
- the property is mainly determined by the whole composition, in particular, the selection and content of the components of the composition, and in particular, the content of the organopolysiloxane resin which is the component (a2) in the component (A) B) It is a property realized by selection of components, but is not limited thereto.
- Component (C) is the first hydrosilylation catalyst that is active in the present composition without high energy radiation.
- the component (C) is a catalyst for hydrosilylation reaction for semi-curing the composition, and is a platinum catalyst, a rhodium catalyst, a palladium catalyst, a nickel catalyst, an iridium catalyst, a ruthenium catalyst, and an iron catalyst Is preferably exemplified by a platinum-based catalyst.
- platinum-based catalyst platinum-based compounds such as platinum fine powder, platinum black, fine platinum-supported silica, platinum-supported activated carbon, chloroplatinic acid, chloroplatinic acid alcohol solution, platinum olefin complex, platinum alkenylsiloxane complex, etc.
- alkenyl siloxane complexes of platinum are preferred.
- this alkenyl siloxane 1,3-divinyl-1,1,3,3-tetramethyldisiloxane, 1,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetrasiloxane,
- the alkenyl siloxane which substituted a part of methyl group of these alkenyl siloxanes by the ethyl group, the phenyl group, etc., and the alkenyl siloxane which substituted the vinyl group of these alkenyl siloxanes with the allyl group, the hexenyl group etc. is illustrated.
- 1,3-divinyl-1,1,3,3-tetramethyldisiloxane is preferable because the stability of this platinum-alkenylsiloxane complex is good.
- 1,3-divinyl-1,1,3,3-tetramethyldisiloxane, 1,3-diallyl-1,1 may be used as this complex.
- 1,3,3-Tetramethyldisiloxane 1,3-Divinyl-1,3-dimethyl-1,3-diphenyldisiloxane, 1,3-Divinyl-1,1,3,3-tetraphenyldisiloxane, 1
- an alkenyl siloxane such as 3,3,5,7-tetramethyl-1,3,5,7-tetravinylcyclotetrasiloxane or an organosiloxane oligomer such as a dimethylsiloxane oligomer, and particularly to add an alkenyl siloxane. Is preferred.
- the catalyst of the component (C) is a catalyst showing activity without irradiation of high energy rays, and among them, those showing activity even at a relatively low temperature are preferable. Specifically, it exhibits activity in the composition in a temperature range of 0 to 200 ° C. to promote the hydrosilylation reaction.
- the content of the component (C) varies depending on the type of catalyst and the type of composition, it is usually such an amount that the metal atom in this catalyst is in the range of 0.01 to 50 ppm by mass relative to the composition. Preferably in an amount of 0.1 to 30 ppm.
- Component (D) is a second hydrosilylation catalyst which exhibits no activity without high energy radiation but exhibits activity in the present composition upon high energy radiation.
- the component (D) is a so-called high energy ray activated catalyst or a photoactivated catalyst and is known in the art.
- the high energy ray refers to ultraviolet rays, gamma rays, X rays, ⁇ rays, electron beams and the like, and ultraviolet rays, X rays, and electron beams emitted from a commercially available electron beam irradiation apparatus are preferable.
- ultraviolet light in the wavelength range of 280 to 380 nm is conveniently used.
- the irradiation dose varies depending on the type of high energy radiation active catalyst, but in the case of ultraviolet light, the integrated irradiation dose at a wavelength of 365 nm is preferably in the range of 100 mJ / cm 2 to 10 J / cm 2.
- component (D) include (methylcyclopentadienyl) trimethylplatinum (IV), (cyclopentadienyl) trimethylplatinum (IV), (1,2,3,4,5-pentamethylcyclopentan). Dienyl) trimethylplatinum (IV), (cyclopentadienyl) dimethylethylplatinum (IV), (cyclopentadienyl) dimethylacetylplatinum (IV), (trimethylsilylcyclopentadienyl) trimethylplatinum (IV), (methoxy) Carbonylcyclopentadienyl) trimethylplatinum (IV), (dimethylphenylsilylcyclopentadienyl) trimethylcyclopentadienylplatinum (IV), trimethyl (acetylacetonato) platinum (IV), trimethyl (3,5-heptanedio) (Platinate) platinum (IV), trimethyl (methylacetoacete) G) platinum (IV),
- the content of the component (D) is an amount necessary to further cure the composition semi-cured by the component (C), and preferably, the mass of metal atoms in the catalyst relative to the composition is The amount is in the range of 1 to 50 ppm in terms of unit, and preferably in the range of 5 to 30 ppm.
- the molar ratio of component (C) to component (D) is usually 0.001 to 1000, preferably 0.01 to 100.
- the curing reaction can be accelerated by high energy radiation, and when the molar ratio is more than the lower limit, the curing reaction can be performed at a low temperature in a short time.
- the organopolysiloxane composition used in the present invention does not contain a hydrosilylation reaction inhibitor.
- a hydrosilylation reaction inhibitor is added to the composition in order to improve the pot life of the composition and obtain a stable composition.
- a stable composition can be obtained without the addition of a hydrosilylation reaction inhibitor, and it is preferable that the addition of the hydrosilylation reaction inhibitor does not delay the curing reaction.
- (E) Component As needed, other organopolysiloxanes, adhesion imparting agents, inorganic fillers such as silica, glass, alumina, zinc oxide, etc .; fine particles of organic resin such as polymethacrylate resin; phosphors, heat resistant agents, Dyes, pigments, flame retardants, solvents and the like are added to the organopolysiloxane composition used in the present invention. The amounts added and the methods are known to those skilled in the art.
- the composition used in the present invention can be prepared by uniformly mixing the components (A) to (D) and, if necessary, other optional components.
- this composition can mix at normal temperature using various stirrers or kneaders, and may mix under heating as needed.
- there is no limitation also about the combination order of each component It can mix in arbitrary order.
- the composition used in the present invention may be prepared, for example, by adding and mixing the component (D) while heating and kneading the components (A) to (C) in a temperature range of 80 ° C. to 120 ° C. In the above temperature range, the entire composition is softened and the component (D) can be uniformly dispersed throughout, so that the curing failure and partial cohesive failure at the time of bonding can be avoided particularly when molding sheets and the like. is there. On the other hand, if the temperature is less than the lower limit, the softening may be insufficient, and it may be difficult to uniformly disperse the component (D) as a whole even if mechanical force is used.
- the component (D) may react during mixing, which may result in significant thickening or curing of the whole, which is not preferable.
- the mixer used in this production method is not limited, and is exemplified by a single- or twin-screw continuous mixer, two-roll, loss mixer, Hobart mixer, dental mixer, planetary mixer, kneader mixer, lab miller, small grinder, Henschel mixer Preferably, lab mills, small grinders, Henschel mixers.
- the mixture of the component (A) and the component (B) is a thermoplastic having heat melting property
- the above component (A), preferably, Component (A) and component (A2), and a thermoplastic resin consisting of component (B), component (D) in an overall temperature range of 60 ° C. to 140 ° C. It may be added to the melt, preferably in the range of 80 to 120 ° C., and may be cooled after being uniformly dispersed.
- the mixer used for the dispersion operation is the same mixer as described above.
- the method for producing a cured organopolysiloxane of the present invention comprises the following steps. (I) a step of obtaining a thickened body or a thermoplastic by subjecting the composition containing the components (A) to (D) to a first hydrosilylation reaction without irradiation of high energy rays, and (ii) obtaining Irradiating the semi-cured product with high energy radiation and performing a second hydrosilylation reaction to obtain an organopolysiloxane cured product.
- step (i) the composition is subjected to a first hydrosilylation reaction without irradiation of high energy radiation, and is a thickener having fluidity at room temperature or non-flowable at room temperature but thermoplastic at 100 ° C. It is a process of getting a body.
- the composition is optionally heated at less than 100 ° C., preferably less than 60 ° C. to accelerate the first hydrosilylation reaction, although heating is not particularly required.
- the heating time is usually 5 minutes to 2 hours, preferably 10 minutes to 1 hour, though it depends on the types and blending amounts of the respective components in the composition.
- Step (i) results in a flowable thickener at room temperature or a non-flowable thermoplastic at room temperature but flowable at 100 ° C.
- a thickener means that the viscosity at 25 ° C. is between 1.5 times and 100 times the initial viscosity of the composition.
- the viscosity in 100 degreeC is 1,000,000 mPa * s or less with a thermoplastic body.
- Step (ii) is a step of irradiating the thickened body or the thermoplastic body with high energy rays.
- the irradiation of high energy radiation activates the catalyst, and the activated catalyst initiates the hydrosilylation reaction.
- catalyst activation when catalyst activation and hydrosilylation reaction occur simultaneously, and during high energy radiation irradiation, catalyst activation mainly takes place, and most of the hydrosilylation reactions are high energy radiation After irradiation, it may progress under heating or at normal temperature. Types of high energy rays are as described above.
- the amount of irradiation varies depending on the type of high energy radiation active catalyst, but in the case of ultraviolet light, it is preferable that the integrated irradiation amount at 365 nm be in the range of 100 mJ / cm 2 to 10 J / cm 2 .
- the thickened body or the thermoplastic becomes a cured product by the hydrosilylation reaction, and as described later, it is uncured at this time, but the thickened body or the thermoplastic is cured by the subsequent steps (such as heating) It includes cases that become things.
- the composition which is a thickener or a thermoplastic becomes a cured product, and can be used as various materials.
- the cured product means that it does not flow even when heated to 200 ° C. or higher.
- the hardness of the cured product is not particularly limited, but it is usually from a gel having a penetration of 70 or less to a hard resin having a Shore D hardness of 80.
- a heating process is mentioned. When having a heating step after step (ii), heating can be performed at 0 to 200 ° C., preferably 20 to 100 ° C., for 5 to 360 minutes, preferably 10 to 120 minutes.
- the cured product formed by the method of the present invention is excellent in light transmittance. Specifically, the transmittance at 450 mm is 90% or more, and the haze value, which is a measure of the degree of turbidity, is 1 or less.
- cured material of this invention is suitable as a transparent member arrange
- cured material of this invention is suitable as a transparent member arrange
- an image display device a liquid crystal image display device, a liquid crystal image display device with a touch panel, an organic EL image display device, an organic EL image display device with a touch panel, a micro LED image display device, a micro LED image display device with a touch panel, reflection Type image display device.
- Each of these has a laminated structure in which various layers are stacked, but the cured product of the present invention is disposed between the layers and has a function of suppressing light reflection at the interface.
- the cured product of the present invention is suitable as a material for forming an intermediate layer between the image display portion and the protective portion of the image display device because it is less colored under high temperature or high temperature and high humidity and is less likely to cause turbidity. It is.
- the base of the image display unit or the protective unit include inorganic optical materials such as glass and ITO, and organic optical materials such as polycarbonate resin, acrylic resin, epoxy resin, and polystyrene resin.
- a transparent electrode may be formed on the surface of the optical member.
- the present cured product for example, after the present composition is applied to a film-like substrate, a tape-like substrate, or a sheet-like substrate, hydrosilylation reaction is carried out by high energy radiation, room temperature standing or low temperature heating. And cure can proceed.
- the present composition is placed between two substrates and cured to firmly bond the two substrates, and the present composition is smoothly applied to at least one surface of the substrates, After curing and non-fluidization, both substrates may be bonded to each other, and curing may be further advanced to firmly bond.
- the thickness of the cured product is not limited, but is preferably 1 to 100,000 ⁇ m, more preferably 50 to 30,000 ⁇ m.
- the present composition can be applied to the coating of a substrate having poor heat resistance because curing proceeds at a relatively low temperature.
- this base material it is common that it is transparent substrates, such as glass, a synthetic resin film, a sheet, a transparent electrode coating film.
- a dispense, a gravure coat, a microgravure coat, a slit coat, a slot die coat, a screen print, a stencil print and a comma coat are exemplified.
- the first method of the method for forming a laminate of the present invention has the following steps. (Iii) applying a composition containing the components (A) to (D) onto a substrate and forming the composition into a layer of the thickener or thermoplastic without irradiation of high energy radiation; (Iv) forming an upper layer member on the layer of the thickened body or the thermoplastic, and (v) irradiating high energy rays from the upper layer member formed in the step (iV).
- Step iii) In the step (iii), the same step as the step (i) of the method for producing a cured product is performed on the laminate base, and the conditions are the same as above, but the subsequent step of forming the upper layer member In order to be able to carry out the bonding step) at a low temperature, it is preferable that the obtained product is a thickener.
- Step iv is a step of laminating the layers disposed on the upper side, and there are various methods, but in order to avoid the bubble entrapment, lamination under vacuum or pressure after bonding in autoclave It is preferable to add an operation of removing fine bubbles.
- a process (v) is a process of irradiating a high energy ray from the upper layer member formed at the said process (iV), and obtaining hardened
- the conditions are the same as above, but in order to irradiate high energy rays through the layers, it is preferable to use a higher dose.
- the second method of the method for forming a laminate of the present invention has the following steps. (Vi) applying a composition containing the components (A) to (D) onto a substrate and forming the composition into a thickener or a thermoplastic without irradiation of high energy radiation, (Vii) irradiating a high energy ray, (Viii) forming an upper layer member on the thickened body or the thermoplastic, and (ix) heating or curing the thickened body or the thermoplastic at room temperature.
- Step vi The step (vi) is the same as the step (iii) of the method for producing the cured product.
- Step vii) The step (vii) is the same as the step (v) of the method for producing a cured product, but in order to efficiently perform the subsequent bonding step, the cured product is not cured in this step, It is preferred to maintain the form as a thickener or a thermoplastic, particularly preferably a thickener. Therefore, it is preferable to adjust the irradiation amount of high energy rays appropriately.
- Step viii) is the same as step (iv) of the method for producing a cured product.
- step (ix) since the high energy radiation active catalyst is already activated in step (vii), the reaction proceeds even at room temperature to obtain a cured product, but heating is required to further accelerate the reaction. Is preferred.
- the third method of the method for forming a laminate layer of the present invention has the following steps.
- (X) applying a composition containing the components (A) to (D) onto a substrate and forming the composition into a layer of a thickener or a thermoplastic without irradiation of high energy rays (Xi) a step of irradiating the layer of the thickened body or the thermoplastic obtained in the step (X) with a high energy ray, (Xii) forming an upper layer member on the layer of the thickened body or the thermoplastic, and (ii) irradiating high energy rays from the upper layer member formed by the (xiii step (Xii).
- Step x) is the same as step (vi) of the method for producing the cured product.
- Step xi The step (xi) is the same as the step (vii) of the method for producing a cured product, but adjusting the dose of the high energy ray to enhance the curing of the high energy ray irradiation in the step (xii) Is preferred.
- Step xii) is the same as step (viii) of the method for producing the cured product.
- Step xiii) is a step of activating the high energy radiation active catalyst which has not been activated in the step (x) to advance the hydrosilylation reaction to obtain a cured product.
- the cured product of the present invention is suitable as a transparent member of an optical device, and as such an optical device, a light receiving type display device such as LCD (liquid crystal display) or ECD (electrochromic display); LED light emitting device and ELD There are light emitting display devices such as (electroluminescent display) and various other lighting devices, and the cured product of the present invention is used as an optical member such as a sealing agent of a light emitting element or a lens material.
- a light receiving type display device such as LCD (liquid crystal display) or ECD (electrochromic display); LED light emitting device and ELD
- LED light emitting device and ELD
- the cured product of the present invention is used as an optical member such as a sealing agent of a light emitting element or a lens material.
- the cured product of the present invention adheres between a display portion such as liquid crystal and organic EL, and a display forming member such as a touch panel or a cover lens, or between display forming members by the cured product of the curable silicone composition of the present invention Alternatively, the visibility of the optical display can be improved by sticking.
- the method of forming an optical device of the present invention includes the following steps.
- Process (ixv) The step (ixv) is a step of forming a thermoplastic transparent film always using a condition for obtaining a thermoplastic material in the step (i), specifically, on the release film, The step is to apply the composition smoothly and partially advance hydrosilylation to obtain a stable thermoplastic transparent film, and there is no limitation on the film thickness, but it is practically 0.1 mm- It is in the range of 5 mm.
- thermoplastic transparent film obtained is cut out to a suitable size, peeled from the release film, covered on an optical device such as a light emitting element, and heated to melt the thermoplastic transparent film, It is a process of sealing a light emitting element.
- a process (xvi) is a process of performing a hydrosilylation reaction on the basis of high energy ray irradiation similarly to the said process (ii), and obtaining hardened
- a cured product was obtained from a composition containing the following components.
- Me, Ph and Vi respectively represent a methyl group, a phenyl group and a vinyl group.
- Example 1 Average unit formula: (Me 2 ViSiO 1/2 ) 0.044 (Me 3 SiO 1/2 ) 0.411 (SiO 4/2 ) 0.545 vinyl-terminated branched polysiloxane (A-1) 3.5 parts by weight, average formula: ViMe 2 SiO (SiMe 2 O) 322 SiMe 2 Vi 89.7 parts by weight of vinyl-terminated linear polysiloxane (A-2), average formula: HMe 2 SiO (SiMe 2 Vi) 2 O) 6.8 parts by weight of linear polysiloxane (B-1) represented by 10 SiMe 2 H, and 5 ppm of platinum-1,3-divinyl-1,1,3,3-tetramethyldi as platinum atom A composition was prepared containing the siloxane complex (C-1) and 20 ppm of (methylcyclopentadienyl) trimethylplatinum (IV) (D-1) as platinum atom.
- the viscosity of the composition was 1,800 mPa ⁇ s. After the composition is prepared and left to stand for 10 minutes, a composition having a viscosity of 3,200 mPa ⁇ s is subjected to an ozone cut filter, a 2 W high-pressure mercury lamp, and an ultraviolet ray irradiation amount at 5000 nm of 5000 mJ / cm 2 When the viscosity was measured immediately after irradiation, it was thickened to 30,000 mPa ⁇ s or more, but the fluidity was maintained, but after 5 minutes of ultraviolet irradiation, it was gelled and non-fluidized Was confirmed. When the hardness penetration of the cured product was measured every 10 minutes, it was confirmed that the penetration was stabilized at a constant penetration 32 in 1 hour after the irradiation with ultraviolet light, and the curing reaction was completed.
- Example 2 3.5 parts by weight of the A-1, 6.5 parts by weight of the A-2, average composition formula: average formula: ViMe 2 SiO (SiMe 2 O) 535 vinyl-terminated linear polysiloxane represented by SiMe 2 Vi
- a composition is prepared which contains 82.4 parts by weight of (A-3), 4.6 parts by weight of B-1, 10 ppm of C-1 as a platinum atom, and 20 ppm of D-1 as a platinum amount.
- the viscosity of the composition was 8,200 mPa ⁇ s.
- the composition After the composition is prepared, it is left to stand for 10 minutes, and the composition having a viscosity of 14,000 mPa ⁇ s is subjected to an ozone cut filter, a 2 W high-pressure mercury lamp, and an ultraviolet ray irradiation amount at 2,500 nm of 2,500 mJ / cm 2
- an ozone cut filter a 2 W high-pressure mercury lamp
- an ultraviolet ray irradiation amount at 2,500 nm of 2,500 mJ / cm 2
- the viscosity of the composition was 3,500 mPa ⁇ s.
- the composition was heated at 90 ° C. for 30 minutes to obtain a thermoplastic which was not flowable at 25 ° C. but flowable at 100 ° C.
- the obtained thermoplastic resin did not lose its fluidity at 100 ° C. even when stored at 25 ° C. for 2 months.
- This thermoplastic was irradiated with an ozone-cut filter with a 2 W high-pressure mercury lamp at 365 nm and an ultraviolet irradiation dose of 2500 mJ / cm 2 and subsequently heated at 120 ° C. for 30 minutes to obtain a cured product of Shore A hardness 80. .
- Example 4 32.2 parts by weight of the A-4, 28.5 parts by weight of the E-1, 20.7 parts by weight of the A-3, 15.7 parts by weight of the B-2, and 2 of the B-3 A composition was prepared containing 9 parts by weight, 0.1 ppm of said C-1 as platinum atom and 5 ppm of said D-1 as platinum atom.
- the viscosity of the composition was 2,800 mPa ⁇ s.
- the composition was heated at 90 ° C. for 30 minutes to obtain a thermoplastic which was not flowable at 25 ° C. but flowable at 100 ° C.
- the obtained thermoplastic resin did not lose its fluidity at 100 ° C. even when stored at 25 ° C. for 2 months.
- thermoplastic resin here is irradiated with an ozone-cut filter with a 2 W high-pressure mercury lamp at 365 nm and an ultraviolet irradiation amount of 2500 mJ / cm 2 , followed by heating at 120 ° C. for 30 minutes to obtain a cured product with a Shore A hardness of 35.
- Example 5 The composition of Example 1 was applied using a bar coater so that the thickness on a member in which the liquid crystal panel and the polarizing plate were integrated became 200 ⁇ m.
- a UV light having an irradiation amount of 5000 mJ / cm 2 at 365 nm was irradiated using a conveyor type UV irradiation apparatus.
- a cover glass was covered and left at normal temperature. The cover glass was initially moved by applying force from the lateral direction, but after 5 minutes of UV irradiation it became difficult to move and after 30 minutes it did not move at all.
- the viscosity of the composition was 6,000 mPa ⁇ s.
- the composition was allowed to stand at 25 ° C. for 10 minutes to obtain a thickener having a viscosity of about 12,000 mPa ⁇ s.
- This thermoplastic was irradiated with a 2 W high-pressure mercury lamp at 365 nm through a ozone-cut filter at a UV irradiation dose of 2500 mJ / cm 2 . After irradiation with ultraviolet light, the composition became fluid and turned into gel after 15 minutes at 25 ° C., and after 40 minutes at 25 ° C., a cured product with a penetration of 35 was obtained.
- Comparative Example 1 A composition containing 3.5 parts by weight of A-1, 89.7 parts by weight of A-2, 6.8 parts by weight of B-1, 60 ppm of C-1 as a platinum atom is prepared. The The viscosity of the composition was 1,800 mPa ⁇ s. Immediately after preparation of the composition, the composition exothermed and after 1 minute gelled and became non-flowable. The curing was too fast to prepare a test sample for measurement of penetration, and the cured product was also colored brown.
- Comparative Example 2 A composition containing 3.5 parts by weight of A-1, 89.7 parts by weight of A-2, 6.8 parts by weight of B-1, and 20 ppm of D-1 as a platinum atom is prepared. The The viscosity of the composition was 1,800 mPa ⁇ s.
- a composition having a viscosity of 1,800 mPa ⁇ s and a constant viscosity is treated with an ozone cut filter, a 2 W high pressure mercury lamp, and an ultraviolet ray irradiation amount at 5000 nm of 5000 mJ / cm 2
- the viscosity was measured immediately after irradiation, and it was thickened to 3,200 mPa ⁇ s. It did not gel even after 1 hour of UV irradiation, so when the composition was heated to 100 ° C., it continued after 30 minutes. It was confirmed that it was demobilized.
- Comparative Example 3 55.7 parts by weight of A-4, 13.3 parts by weight of E-1, 1.7 parts by weight of A-3, 24.6 parts by weight of B-2, and B- 4.
- a composition containing 7 parts by weight and 2 ppm of said C-1 as platinum atom was prepared.
- the viscosity of the composition was 3,500 mPa ⁇ s.
- the composition was heated at 90 ° C. for 30 minutes to obtain a cured product having a Shore A hardness of 80.
- the above composition was heated at 50 ° C. for 30 minutes to obtain a cured product with a Shore A hardness of 40.
- the resulting cured product did not exhibit high temperature fluidity, and the cured product gradually increased in hardness with time, reaching a Shore A hardness of 75 after 2 weeks at 25 ° C.
- Comparative Example 4 32.2 parts by weight of the A-4, 28.5 parts by weight of the E-1, 20.7 parts by weight of the A-3, 15.7 parts by weight of the B-2, and 2 of the B-3 A composition was prepared containing 9 parts by weight, 0.1 ppm of said C-1 as platinum atom and 5 ppm of said D-1 as platinum atom.
- the viscosity of the composition was 2,800 mPa ⁇ s.
- the composition was heated at 90 ° C. for 30 minutes, but no change was observed in the composition.
- Comparative Example 5 A composition comprising 94.0 parts by weight of A-2, 4.1 parts by weight of B-2, 1.4 parts by weight of B-3, and 5 ppm of C-1 as a platinum atom is prepared. The The viscosity of the composition was 2,100 mPa ⁇ s. The composition gelled after 30 minutes at 25 ° C.
- Comparative Example 6 The composition of Comparative Example 2 was applied using a bar coater so that the thickness on a member in which the liquid crystal panel and the polarizing plate were integrated became 200 ⁇ m. Within 5 minutes after application, a UV light having an irradiation amount of 5000 mJ / cm 2 at 365 nm was irradiated using a conveyor type UV irradiation apparatus. After irradiation, within 3 minutes, a cover glass was covered and left at normal temperature. The liquid gradually leaked from the end of the cover glass and did not cure even 30 minutes after the ultraviolet irradiation.
- Comparative Example 7 93.6% by weight of A-5, 1.0% by weight of A-6, 3.9% by weight of B-3, 1.3% by weight of B-4, glycidoxypropyltrimethoxy
- the viscosity of the composition was 6,000 mPa ⁇ s.
- the composition was allowed to stand at 25 ° C. for 10 minutes to obtain a thickener having a viscosity of about 12,000 mPa ⁇ s.
- thermoplastic was irradiated with a 2 W high-pressure mercury lamp at 365 nm through a ozone-cut filter at a UV irradiation dose of 2500 mJ / cm 2 .
- UV irradiation dose 2500 mJ / cm 2 .
- the method for producing a cured organopolysiloxane of the present invention is suitable as a method for forming a laminate of layers of an image display device because it can be cured at a high temperature at a low temperature while having a sufficient pot life at a normal temperature.
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Abstract
Description
R1 aR2 bSiO(4-a―b)/2 (1)
(式中、R1は炭素数2~12のアルケニル基であり、R2は脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、水酸基およびアルコキシ基から選択される基であり、aおよびbは次の条件:1≦a+b≦3及び0.001≦a/(a+b)≦0.33を満たす数である)で表されるオルガノポリシロキサン、
(B)下記平均組成式(2):
HcR3 dSiO(4-c-d)/2 (2)
(式中、R3は脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、ヒドロキシル基およびアルコキシ基から選択される基であり、cおよびdは次の条件:1≦c+d≦3及び0.01≦c/(c+d)≦0.33を満たす数である)で表されるオルガノポリシロキサン、
(C)高エネルギー線の照射なしで、本組成物中で活性を示す第一のヒドロシリル化反応用触媒、
(D)高エネルギー線の照射がないと活性を示さないが、高エネルギー線の照射により本組成物中で活性を示す第二のヒドロシリル化反応用触媒。
(HR4 2SiO1/2)e(R4 3SiO1/2)f(HR4SiO2/2)g(R4 2SiO2/2)h(HSiO3/2)i(R4SiO3/2)j(SiO4/2)k(R5O1/2)l (3)
(式中、R4はそれぞれ独立に、脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、ヒドロキシル基およびアルコキシ基から選択される基であり、R5は水素原子または炭素数1~6のアルキル基であり、e,f、g、h、i、j、kおよびlは次の条件:e+f+g+h+i+j+k=1、0≦l≦0.1、0.01≦e+g+i≦0.2、0≦e≦0.6、0≦g≦0.6、0≦i≦0.4、0.01≦e+f≦0.8、0.01≦g+h≦0.8、0≦i+j≦0.6を満たす数である)
で表されるオルガノハイドロジェンポリシロキサンであることが好ましい。さらに、前記(C)成分と前記(D)成分のモル比((C)/(D))は0.001~1000であることが好ましい。
本発明で用いられるのオルガノポリシロキサン硬化物は、下記(A)~(D)成分を含有する組成物から作成される。以下順に述べる。
(A)成分は、ヒドロシリル化反応の際に、ヒドロシリル基(―SiH)が付加する脂肪族不飽和基を含有する化合物であり、下記平均組成式(1)を有するオルガノポリシロキサンである。
で表される直鎖状のオルガノポリシロキサンおよび/または平均単位式:
(R6SiO3/2)o(R6 2SiO2/2)p(R6SiO1/2)q(SiO4/2)r(XO1/2)s
で表される分岐鎖状のオルガノポリシロキサンが好ましい。式中、各R6は非置換又はハロゲン置換の一価炭化水素基であり、前記と同様の基が例示される。Xは水素原子またはアルキル基である。ただし、一分子中、少なくとも2個のR6はアルケニル基である。このアルケニル基としては、ビニル基が好ましい。また、得られる硬化物の光の屈折、反射、散乱等による減衰が小さいことから、一分子中、全R6の少なくとも30モル%がアリール基であり、好ましくは、少なくとも40モル%がアリール基である。このアリール基としては、フェニル基が好ましい。また、式中、tは5~1,000の範囲内の整数である。また、式中、oは正数であり、pは0又は正数であり、qは0又は正数であり、rは0又は正数であり、sは0又は正数であり、かつ、p/oは0~10の範囲内の数であり、q/oは0~5の範囲内の数であり、r/(o+p+q+r)は0~0.3の範囲内の数であり、s/(o+p+q+r)は0~0.4の範囲内の数である。
(a1)分子鎖末端に炭素数2~12のアルケニル基を有する直鎖状または分岐鎖状のオルガノポリシロキサンであってもよく、
(a2)平均単位式:(R5 3SiO1/2)m(R5 2SiO2/2)n(R5SiO3/2)o(SiO4/2)p(式中、R5は炭素数1~12の一価炭化水素基であり、m,n,oおよびpは次の条件:m+n+o+p=1、0.2≦m≦0.5、0≦n≦0.3、0≦o≦0.8、0≦p≦0.6、0.2≦o+p≦0.8を満たす数である)
で表されるオルガノポリシロキサンレジンであってもよく、
上記の(a1)成分と(a2)成分の混合物であってもよい。特に、かかる混合物を(B)成分と共に使用することで、加熱溶融性を備える熱可塑体を得ることができる。
(B)成分は、ヒドロシリル化反応の際に、前記(A)成分中のアルケニル基に付加するヒドロシリル基(―SiH)を含有する化合物であり、下記平均組成式(2)を有するオルガノポリシロキサンである。
HMe2SiO(Ph2SiO)m1SiMe2H
HMePhSiO(Ph2SiO)m1SiMePhH
HMePhSiO(Ph2SiO)m1(MePhSiO)n1SiMePhH
HMePhSiO(Ph2SiO)m1(Me2SiO)n1SiMePhH
(HMe2SiO1/2)b1(PhSiO3/2)c1
(HMePhSiO1/2)b1(PhSiO3/2)c1
(HMePhSiO1/2)b1(HMe2SiO1/2)c1(PhSiO3/2)d1
(HMe2SiO1/2)b1(Ph2SiO2/2)c1(PhSiO3/2)d1
(HMePhSiO1/2)b1(Ph2SiO2/2)c1(PhSiO3/2)d1
(HMePhSiO1/2)b1(HMe2SiO1/2)c1(Ph2SiO2/2)d1(PhSiO3/2)e1
(C)成分は、高エネルギー線の照射なしで、本組成物中で活性を示す第一のヒドロシリル化触媒である。(C)成分は本組成物を半硬化するためのヒドロシリル化反応用触媒であり、白金系触媒、ロジウム系触媒、パラジウム系触媒、ニッケル系触媒、イリジウム系触媒、ルテニウム系触媒、および鉄系触媒が例示され、好ましくは、白金系触媒である。この白金系触媒としては、白金微粉末、白金黒、白金担持シリカ微粉末、白金担持活性炭、塩化白金酸、塩化白金酸のアルコール溶液、白金のオレフィン錯体、白金のアルケニルシロキサン錯体等の白金系化合物が例示され、特に白金のアルケニルシロキサン錯体が好ましい。このアルケニルシロキサンとしては、1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン、1,3,5,7-テトラメチル-1,3,5,7-テトラビニルシクロテトラシロキサン、これらのアルケニルシロキサンのメチル基の一部をエチル基、フェニル基等で置換したアルケニルシロキサン、これらのアルケニルシロキサンのビニル基をアリル基、ヘキセニル基等で置換したアルケニルシロキサンが例示される。特に、この白金-アルケニルシロキサン錯体の安定性が良好であることから、1,3-ジビニル-1,1,3,3-テトラメチルジシロキサンが好ましい。また、この白金-アルケニルシロキサン錯体の安定性を向上させることができることから、この錯体に1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン、1,3-ジアリル-1,1,3,3-テトラメチルジシロキサン、1,3-ジビニル-1,3-ジメチル-1,3-ジフェニルジシロキサン、1,3-ジビニル-1,1,3,3-テトラフェニルジシロキサン、1,3,5,7-テトラメチル-1,3,5,7-テトラビニルシクロテトラシロキサン等のアルケニルシロキサンやジメチルシロキサンオリゴマー等のオルガノシロキサンオリゴマーを添加することが好ましく、特に、アルケニルシロキサンを添加することが好ましい。
(D)成分は、高エネルギー線の照射がないと活性を示さないが、高エネルギー線の照射により本組成物中で活性を示す第二のヒドロシリル化触媒である。(D)成分は、いわゆる高エネルギー線活性化触媒または光活性化触媒と呼ばれるものであり、本件技術分野では公知である。
必要に応じて、他のオルガノポリシロキサン、接着性付与剤、シリカ、ガラス、アルミナ、酸化亜鉛等の無機質充填剤;ポリメタクリレート樹脂等の有機樹脂微粉末;蛍光体、耐熱剤、染料、顔料、難燃性付与剤、溶剤等が本発明で用いるオルガノポリシロキサン組成物に添加される。添加量及びその方法は、当業者に公知である。
本発明のオルガノポリシロキサン硬化物の製造方法は、以下の工程を有する。
(i)前記成分(A)~(D)を含有する組成物を、高エネルギー線を照射しない状態で第一のヒドロシリル化反応を行い増粘体または熱可塑体を得る工程、および
(ii)得られた半硬化物に高エネルギー線を照射し、第二のヒドロシリル化反応を行ってオルガノポリシロキサン硬化物を得る工程。
工程(i)は、前記組成物を高エネルギー線の照射なしで第一のヒドロシリル化反応を行い、室温で流動性を有する増粘体または室温では非流動性だが100℃では流動性を示す熱可塑体を得る工程である。この工程では、特に加熱を必要としないが、場合によっては、100℃未満、好ましくは60℃未満で前記組成物を加熱し、第一のヒドロシリル化反応を促進してもよい。加熱時間は組成物中の各成分の種類及び配合量にもよるが、通常5分~2時間、好ましくは10分~1時間である。
工程(ii)は、前記の増粘体または熱可塑体に高エネルギー線を照射する工程である。高エネルギー線の照射により触媒が活性化され、活性化された触媒によってヒドロシリル化反応が始まる。高エネルギー線の照射中に、触媒の活性化とヒドロシリル化反応が同時に起きる場合と、高エネルギー線の照射中には、触媒の活性化が主として起こり、ヒドロシリル化反応の大部分が高エネルギー線の照射後に、加熱下または常温で進行する場合がある。高エネルギー線の種類は前記の通りである。照射量は、高エネルギー線活性型触媒の種類により異なるが、紫外線の場合は、365nmでの積算照射量が100mJ/cm2から10J/cm2の範囲内であることが好ましい。
本発明の硬化物は画像表示装置などの積層体の層間に配置された透明部材として好適である。このような画像表示装置としては、液晶画像表示装置、タッチパネル付液晶画像表示素子、有機EL画像表示素子、タッチパネル付有機EL画像表示素子、マイクロLED画像表示装置、タッチパネル付マイクロLED画像表示装置、反射型画像表示装置などがある。これらはいずれも様々な層が積み重ねられた積層構造をとるが、本発明の硬化物をその層間に配置され、界面での光の反射を抑制する機能を有する。
本発明の積層体の形成方法の第1の方法は、以下の工程を有する。
(iii)前記(A)~(D)成分を含有する組成物を基板上に塗布し、高エネルギー線の照射なしで該組成物を前記増粘体または熱可塑体の層にする工程、
(iv)上記増粘体または熱可塑体の層上に上層部材を形成する工程、および
(v)上記工程(iV)で形成した上層部材上から高エネルギー線を照射する工程。
工程(iii)は、前記硬化物の製造方法の工程(i)と同一の工程を積層体基材上で行うものであり、条件は前記と同じであるが、続く上層部材を形成する工程(貼り合せ工程)を低温で行えるようにするためには、得られるものが増粘体であるのが好ましい。
工程(iv)は、上部に配置する層を貼り合わす工程であり、様々な方法があるが、泡の巻き込みを避けるために、真空下での貼合また、貼合後にオートクレーブ中で加圧にして微細な泡を消す操作を加えるのが好ましい。
工程(v)は、上記工程(iV)で形成した上層部材上から高エネルギー線を照射し、硬化物を得る工程である。すなわち、基板上に形成された透明部分を通して、高エネルギー線を照射し、照射を起点として硬化反応を行い硬化物を得る工程であり、前記硬化物の製造方法の工程(ii)と同一の工程を上下2層に挟まれた状態で行うものであり、条件は前記と同じであるが、層を介して高エネルギー線を照射するため、より高い照射量であることが好ましい。
(vi)前記(A)~(D)成分を含有する組成物を基板上に塗布し、高エネルギー線の照射なしで該組成物を増粘体または熱可塑体にする工程、
(vii)高エネルギー線を照射する工程、
(viii)上記増粘体または熱可塑体上に上層部材を形成する工程、および
(ix)加熱、または室温にて上記増粘体または熱可塑体を硬化させる工程。
工程(vi)は、前記硬化物の製造方法の工程(iii)と同一である。
工程(vii)は、前記硬化物の製造方法の工程(v)と同様であるが、続く貼り合せ工程を効率よく行えるようにするために、本工程内においては、硬化物にならずに、増粘体または熱可塑体、特に好ましくは増粘体としての形態を維持していることが好ましい。そのため、高エネルギー線の照射量を適宜調整することが好ましい。
工程(viii)は、前記硬化物の製造方法の工程(iv)と同じである。
工程(ix)は、工程(vii)で高エネルギー線活性型の触媒がすでに活性化されているので、常温でも反応が進行し、硬化物が得られるが、さらに加速するためには、加熱するのが好ましい。
(x)前記(A)~(D)成分を含有する組成物を基板上に塗布し、高エネルギー線の照射なしで該組成物を増粘体または熱可塑体の層にする工程、
(xi)上記工程(X)で得られた増粘体または熱可塑体の層に高エネルギー線を照射する工程、
(xii)上記増粘体または熱可塑体の層上に上層部材を形成する工程、および
(xiii工程(Xii)によって形成された上層部材上から高エネルギー線を照射する工程。
工程(x)は、前記硬化物の製造方法の工程(vi)と同一である。
工程(xi)は、前記硬化物の製造方法の工程(vii)と同一であるが、工程(xii)での高エネルギー線照射の硬化を高めるために、高エネルギー線の照射量を調整することが好ましい。
工程(xii)は、前記硬化物の製造方法の工程(viii)と同じである。
工程(xii)は、工程(x)で未活性の高エネルギー線活性型の触媒を活性化して、ヒロドシリル化反応を進行させ硬化物を得る工程である。
また、本発明の硬化物は光学装置の透明部材として好適あり、このような光学装置としては、LCD(液晶ディスプレイ)、ECD(エレクトロクロミックディスプレイ)等の受光型表示装置;LED発光装置、およびELD(電界発光ディスプレイ)等の発光型表示装置、その他、様々な照明機器があり、本発明の硬化物は発光素子の封止剤あるいはレンズ材料などの光学部材として用いられる。本発明の硬化物は、液晶・有機EL等の表示部と、タッチパネル、カバーレンズ等のディスプレイ形成部材との間、あるいはディスプレイ形成部材間を、本発明の硬化性シリコーン組成物の硬化物により接着もしくは粘着することにより、光学ディスプレイの視認性向上させることができる。
本発明の光学装置の形成方法は、以下の工程を有する。
工程(ixv)
工程(ixv)は、前記工程(i)のうち、熱可塑体を得る条件を用いて熱可塑性透明フィルムを離型フィルム常に形成する工程であって、具体的には、離型フィルム上に、組成物を平滑に塗布し、ヒドロシリル化を部分的に進行させることにより、安定な熱可塑体透明フィルムを得る工程であり、その膜厚には制限がないが、実用的には0.1mm~5mmの範囲内である。
工程(xv)
工程(xv)は得られた熱可塑性透明フィルムを適切な大きさに切り出し、離型フィルムから剥がして、発光素子などの光学装置上にかぶせ、加熱することで、熱可塑性透明フィルムを溶融させ、発光素子を封止する工程である。
工程(xvi)
工程(xvi)は前記工程(ii)と同様に、高エネルギー線照射を起点としてヒドロシリル化反応を行い、硬化物を得る工程である。
平均単位式:(Me2ViSiO1/2)0.044(Me3SiO1/2)0.411(SiO4/2)0.545で示されるビニル末端分岐鎖ポリシロキサン(A-1)を3.5重量部、平均式:ViMe2SiO(SiMe2O)322SiMe2Viで示されるビニル末端直鎖ポリシロキサン(A-2)を89.7重量部、平均式:HMe2SiO(SiMe2O)10SiMe2Hで示される直鎖ポリシロキサン(B-1)を6.8重量部、白金原子として5ppmの白金-1,3-ジビニル-1,1,3,3-テトラメチルジシロキサン錯体(C-1)、および白金原子として20ppmの、(メチルシクロペンタジエニル)トリメチル白金(IV)(D-1)を含有する組成物が調製された。組成物の粘度は、1,800mPa・sであった。組成物を調製後、10分間放置した後、粘度3,200mPa・sに増粘した組成物に、オゾンカットフィルターを2W高圧水銀灯を365nmでの紫外線照射量が5000mJ/cm2となるように、照射した直後に粘度を測定したところ、30,000mPa・s以上に増粘していたが、流動性は保っていたが、紫外線照射後、5分後にはゲル化して、非流動化していることが確認された。硬化物の硬さ針入度で10分おきに測ったところ、紫外線照射後1時間で一定の針入度32に安定化し、硬化反応が完結していることが確認された。
前記A-1を3.5重量部、前記A-2を6.5重量部、平均組成式:平均式:ViMe2SiO(SiMe2O)535SiMe2Viで示されるビニル末端直鎖ポリシロキサン(A-3)を82.4重量部、前記B-1を4.6重量部、前記C-1を白金原子として10ppm、前記D-1を白金量として20ppmを含有する組成物が調製された。組成物の粘度は、8,200mPa・sであった。組成物を調製後、10分間放置した後、粘度14,000mPa・sに増粘した組成物に、オゾンカットフィルターを2W高圧水銀灯を365nmでの紫外線照射量が2500mJ/cm2となるように、照射した直後に粘度を測定したところ、50,000mPa・s以上に増粘していたが、流動性は保っていたが、紫外線照射後、10分後にはゲル化して、非流動化していることが確認された。硬化物の硬さ針入度で10分おきに測ったところ、紫外線照射後1時間で一定の針入度35に安定化し、硬化反応が完結していることが確認された。
平均単位式:(Me2ViSiO1/2)0.1(Me3SiO1/2)0.4(SiO4/2)0.5で示されるビニル末端分岐鎖ポリシロキサン(A-4)を55.7重量部、平均単位式:(Me3SiO1/2)0.44(SiO4/2)0.56で示される分岐鎖ポリシロキサン(E-1)を13.3重量部、平均式:ViMe2SiO(SiMe2O)160SiMe2Viで示されるビニル末端直鎖ポリシロキサン(A-3)を1.7重量部、平均式:HMe2SiO(SiMe2O)400SiMe2Hで示される直鎖ポリシロキサン(B-2)を24.6重量部、平均式:Me3SiO(SiMe2O)30(SiMeHO)30SiMe3の直鎖ポリシロキサン(B-3)を4.7重量部、白金原子として0.2ppmの前記C-1、および白金原子として5ppmの前記D-1を含有する組成物が調製された。組成物の粘度は、3,500mPa・sであった。組成物を、90℃で30分加熱し、25℃では流動性がないが100℃では流動性のある熱可塑体を得た。得られた熱可塑体は25℃で2ヶ月間保管されても、100℃での流動性を失わないものであった。この熱可塑体はオゾンカットフィルターを2W高圧水銀灯を365nmで紫外線照射量が2500mJ/cm2照射され、続いて120℃で30分間加熱されることによって、ショアA硬さ80の硬化物を得た。
前記A-4を32.2重量部、前記E-1を28.5重量部、前記A-3を20.7重量部、前記B-2を15.7重量部、前記B-3を2.9重量部、白金原子として0.1ppmの前記C-1および白金原子として5ppmの前記D-1を含有する組成物が調製された。組成物の粘度は、2,800mPa・sであった。組成物を、90℃で30分加熱し、25℃では流動性がないが100℃では流動性のある熱可塑体を得た。得られた熱可塑体は25℃で2ヶ月間保管されても、100℃での流動性を失わないものであった。ここの熱可塑体はオゾンカットフィルターを2W高圧水銀灯を365nmで紫外線照射量が2500mJ/cm2照射され、続いて120℃で30分間加熱されることによって、ショアA硬さ35の硬化物を得た。
実施例1の組成物を液晶パネルと偏光板が一体となった部材上厚みが200μmとなるように、バーコーターを用いて塗布した。塗布後、5分以内にコンベヤー式UV照射装置を用いて、365nmで照射量が5000mJ/cm2となる紫外線を照射した。照射後、3分以内に、カバーガラスを被せ、常温で放置した。カバーガラスははじめ横方向から力を加えると動いていたが、紫外線照射後5分後には、動きにくくなり、30分後には全く動かなくなった。
平均組成式:ViMe2SiO(SiMePhO)36SiMe2Viで示される
ビニル末端直鎖ポリシロキサン(A-5)を93.6重量%、平均組成式:(ViMe2SiO1/2)0.22(MeXSiO2/2)0.12(PhSiO3/2)0.66(式中、Xはグリシドキシプロピル基を表す)で示されるビニル基含有ポリシロキサン(A-6)を1.0重量%、分子式:Ph2Si(OSiMe2H)2で示される直鎖状ポリシロキサン(B-3)を3.9重量%、平均組成式:(HMe2SiO1/2)0.6(PhSiO3/2)0.4で示される分岐状ポリシロキサン(B-4)を1.3重量%、グリシドキシプロピルトリメトキシシランを0.2重量%、白金原子として5ppmの前記C-1および白金原子として20ppmの前記D-1を含有する組成物が調整された。組成物の粘度は、6,000mPa・sであった。組成物を、25℃で10分間放置したところ、粘度が約12,000mPa・sの増粘体が得られた。この熱可塑体はオゾンカットフィルターを通して2W高圧水銀灯を365nmで紫外線照射量が2500mJ/cm2照射された。紫外線が照射された後、25℃で15分後には組成物は流動性のなりゲルへと変化し、25℃40分後には、針入度が35の硬化物が得られた。
前記A-1を3.5重量部、前記A-2を89.7重量部、前記B-1を6.8重量部、白金原子として60ppmの前記C-1を含有する組成物が調製された。組成物の粘度は、1,800mPa・sであった。組成物を調製後、直ちに組成物が発熱し、1分後にはゲル化し、非流動性となった。硬化が速すぎて、針入度測定用の試験体が調製できず、硬化物も茶褐色に着色していた。
前記A-1を3.5重量部、前記A-2を89.7重量部、前記B-1を6.8重量部、白金原子として20ppmの前記D-1を含有する組成物が調製された。組成物の粘度は、1,800mPa・sであった。組成物を調製後、10分間放置した後、粘度1,800mPa・sと一定粘度の組成物に、オゾンカットフィルターを2W高圧水銀灯を365nmでの紫外線照射量が5000mJ/cm2となるように、照射した直後に粘度を測定したところ、3,200mPa・sに増粘していた、紫外線照射後、1時間後もゲル化しなかったので、組成物を100℃に加熱したところ、30分後に漸く非流動化していることが確認された。
前記A-4を55.7重量部、前記E-1を13.3重量部、前記A-3を1.7重量部、前記B-2を24.6重量部、前記B-を4.7重量部および白金原子として2ppmの前記C-1を含有する組成物が調製された。組成物の粘度は、3,500mPa・sであった。組成物を、90℃で30分加熱し、ショアA硬さ80の硬化物を得た。また、より軟らかい硬化物を得るために、上記組成物を50℃で30分加熱したところ、ショアA硬さ40の硬化物を得た。しかし得られた硬化物は高温流動性を示さず、硬化物は時間とともに徐々に硬さを増し、25℃で2週間後にはショアA硬さ75となった。
前記A-4を32.2重量部、前記E-1を28.5重量部、前記A-3を20.7重量部、前記B-2を15.7重量部、前記B-3を2.9重量部、白金原子として0.1ppmの前記C-1および白金原子として5ppmの前記D-1を含有する組成物が調製された。組成物の粘度は、2,800mPa・sであった。組成物を、90℃で30分加熱したが、組成物に何も変化が見られなかった。
前記A-2を94.0重量部、前記B-2を4.1重量部、前記B-3を1.4重量部、白金原子として5ppmの前記C-1を含有する組成物が調製された。組成物の粘度は、2,100mPa・sであった。組成物は、25℃で30分後にゲル化した。
比較例2の組成物を液晶パネルと偏光板が一体となった部材上厚みが200μmとなるように、バーコーターを用いて塗布した。塗布後、5分以内にコンベヤー式UV照射装置を用いて、365nmで照射量が5000mJ/cm2となる紫外線を照射した。照射後、3分以内に、カバーガラスを被せ、常温で放置した。カバーガラス端部から徐々に液が漏れ出し、紫外線照射後30分後になっても硬化しなかった。
前記A-5を93.6重量%、前記A-6を1.0重量%、前記B-3を3.9重量%、前記B-4を1.3重量%、グリシドキシプロピルトリメトキシシランを0.2重量%および白金原子として5ppmの前記C-1を含有する組成物が調整された。組成物の粘度は、6,000mPa・sであった。組成物を、25℃で10分間放置したところ、粘度が約12,000mPa・sの増粘体が得られた。この熱可塑体はオゾンカットフィルターを通して2W高圧水銀灯を365nmで紫外線照射量が2500mJ/cm2照射された。紫外線が照射された後、25℃で60分後には組成物は漸く流動性のなりゲルへと変化したが、25℃2時間経過しても、針入度が低下し続け、硬化反応が完結していないことが分かった。
Claims (14)
- オルガノポリシロキサン硬化物を製造する方法であって、
工程(i):下記成分(A)~(D)
(A)下記平均組成式(1):
R1 aR2 bSiO(4-a―b)/2 (1)
(式中、R1は炭素数2~12のアルケニル基であり、R2は脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、水酸基およびアルコキシ基から選択される基であり、aおよびbは次の条件:1≦a+b≦3及び0.001≦a/(a+b)≦0.33を満たす数である)で表されるオルガノポリシロキサン、
(B)下記平均組成式(2):
HcR3 dSiO(4-c-d)/2 (2)
(式中、R3は脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、ヒドロキシル基およびアルコキシ基から選択される基であり、cおよびdは次の条件:1≦c+d≦3及び0.01≦c/(c+d)≦0.33を満たす数である)で表されるオルガノポリシロキサン、
(C)高エネルギー線の照射なしで、本組成物中で活性を示す第一のヒドロシリル化反応用触媒、及び
(D)高エネルギー線の照射がないと活性を示さないが、高エネルギー線の照射により本組成物中で活性を示す第二のヒドロシリル化反応用触媒、
を含有する組成物を、高エネルギー線の照射なしでヒドロシリル化反応を行い室温で流動性を有する増粘体または室温では非流動性だが100℃では流動性を示す熱可塑体を得る工程、および
工程(ii):上記工程(i)で得られた増粘体または熱可塑体に高エネルギー線を照射する工程、
を含有する、方法。 - 高エネルギー線が、紫外線、ガンマ線、X線、α線、又は電子線から選択されるいずれかである、請求項1に記載のオルガノポリシロキサン硬化物の製造方法。
- 前記(B)成分が、下記平均単位式(3):
(HR4 2SiO1/2)e(R4 3SiO1/2)f(HR4SiO2/2)g(R4 2SiO2/2)h(HSiO3/2)i(R4SiO3/2)j(SiO4/2)k(R5O1/2)l (3)
(式中、R4はそれぞれ独立に、脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、ヒドロキシル基およびアルコキシ基から選択される基であり、R5は水素原子または炭素数1~6のアルキル基であり、e,f、g、h、i、j、kおよびlは次の条件:e+f+g+h+i+j+k=1、0≦l≦0.1、0.01≦e+g+i≦0.2、0≦e≦0.6、0≦g≦0.6、0≦i≦0.4、0.01≦e+f≦0.8、0.01≦g+h≦0.8、0≦i+j≦0.6を満たす数である)
で表されるオルガノハイドロジェンポリシロキサンである、請求項1に記載のオルガノポリシロキサン硬化物の製造方法。 - 前記(C)成分と前記(D)成分のモル比((C)/(D))が0.001~1000である、請求項1ないし3のいずれか1項に記載のオルガノポリシロキサン硬化物の製造方法。
- 請求項1ないし4のいずれか1項に記載の方法によって製造された、オルガノポリシロキサン硬化物。
- 請求項1ないし4のいずれか1項に記載の方法によって製造された、オルガノポリシロキサン硬化物を層間に配置した積層体。
- 画像表示装置である請求項6記載の積層体。
- 請求項1ないし4のいずれか1項に記載の方法によって製造された、オルガノポリシロキサン硬化物を有する光学装置。
- オルガノポリシロキサン硬化物を層間に配置した積層体の製造方法であって、
工程(iii):下記成分(A)~(D)
(A)下記平均組成式(1):
R1 aR2 bSiO(4-a―b)/2 (1)
(式中、R1は炭素数2~12のアルケニル基であり、R2は脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、水酸基およびアルコキシ基から選択される基であり、aおよびbは次の条件:1≦a+b≦3及び0.001≦a/(a+b)≦0.33を満たす数である)で表されるオルガノポリシロキサン、
(B)下記平均組成式(2):
HcR3 dSiO(4-c-d)/2 (2)
(式中、R3は脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、ヒドロキシル基およびアルコキシ基から選択される基であり、cおよびdは次の条件:1≦c+d≦3及び0.01≦c/(c+d)≦0.33を満たす数である)で表されるオルガノポリシロキサン、
(C)高エネルギー線の照射なしで、本組成物中で活性を示す第一のヒドロシリル化反応用触媒、及び
(D)高エネルギー線の照射がないと活性を示さないが、高エネルギー線の照射により本組成物中で活性を示す第二のヒドロシリル化反応用触媒、
を含有する組成物を、基板上に塗布し、高エネルギー線の照射なしでヒドロシリル化反応を行い、室温で流動性を有する増粘体または室温では非流動性だが100℃では流動性を示す熱可塑体の層を形成する工程、
工程(iV):上記工程(iii)で得られた増粘体または熱可塑体の層上に上層部材を形成する工程、および
工程(V):基板の下、上層部材の上、または増粘体または熱可塑体の層の側面の少なくとも一つから増粘体または熱可塑体の層に高エネルギー線を照射する工程、
を含有する、方法。 - オルガノポリシロキサン硬化物を層間に配置した積層体の製造方法であって、
工程(Vi):下記成分(A)~(D)
(A)下記平均組成式(1):
R1 aR2 bSiO(4-a―b)/2 (1)
(式中、R1は炭素数2~12のアルケニル基であり、R2は脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、水酸基およびアルコキシ基から選択される基であり、aおよびbは次の条件:1≦a+b≦3及び0.001≦a/(a+b)≦0.33を満たす数である)で表されるオルガノポリシロキサン、
(B)下記平均組成式(2):
HcR3 dSiO(4-c-d)/2 (2)
(式中、R3は脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、ヒドロキシル基およびアルコキシ基から選択される基であり、cおよびdは次の条件:1≦c+d≦3及び0.01≦c/(c+d)≦0.33を満たす数である)で表されるオルガノポリシロキサン、
(C)高エネルギー線の照射なしで、本組成物中で活性を示す第一のヒドロシリル化反応用触媒、及び
(D)高エネルギー線の照射がないと活性を示さないが、高エネルギー線の照射により本組成物中で活性を示す第二のヒドロシリル化反応用触媒、
を含有する組成物を、基板上に塗布し、高エネルギー線の照射なしでヒドロシリル化反応を行い、室温で流動性を有する増粘体または室温では非流動性だが100℃では流動性を示す熱可塑体の層を形成する工程、
工程(Vii):上記工程(Vi)で得られた増粘体または熱可塑体の層に高エネルギー線を照射する工程、
工程(Viii):上記高エネルギー線が照射された増粘体または熱可塑体の層上に上層部材を形成する工程、および
工程(iX):加熱または室温にて放置することによって上記増粘体または熱可塑体の層を硬化させる工程、
を含有する、方法。 - オルガノポリシロキサン硬化物を層間に配置した積層体の製造方法であって、
工程(X):下記成分(A)~(D)
(A)下記平均組成式(1):
R1 aR2 bSiO(4-a―b)/2 (1)
(式中、R1は炭素数2~12のアルケニル基であり、R2は脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、水酸基およびアルコキシ基から選択される基であり、aおよびbは次の条件:1≦a+b≦3及び0.001≦a/(a+b)≦0.33を満たす数である)で表されるオルガノポリシロキサン、
(B)下記平均組成式(2):
HcR3 dSiO(4-c-d)/2 (2)
(式中、R3は脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、ヒドロキシル基およびアルコキシ基から選択される基であり、cおよびdは次の条件:1≦c+d≦3及び0.01≦c/(c+d)≦0.33を満たす数である)で表されるオルガノポリシロキサン、
(C)高エネルギー線の照射なしで、本組成物中で活性を示す第一のヒドロシリル化反応用触媒、及び
(D)高エネルギー線の照射がないと活性を示さないが、高エネルギー線の照射により本組成物中で活性を示す第二のヒドロシリル化反応用触媒、
を含有する組成物を、基板上に塗布し、高エネルギー線の照射なしでヒドロシリル化反応を行い、室温で流動性を有する増粘体または室温では非流動性だが100℃では流動性を示す熱可塑体の層を形成する工程、
工程(Xi):上記工程(X)で得られた増粘体または熱可塑体の層に高エネルギー線を照射する工程、
工程(Xii):上記高エネルギー線が照射された増粘体または熱可塑体の層上に上層部材を形成する工程、および
工程(Xiii):基板の下、上層部材上、または増粘体または熱可塑体の層の側面の少なくともひとつから増粘体または熱可塑体の層に高エネルギー線を照射する工程、
を含有する方法。 - 請求項9ないし11のいずれかの方法によって得られた、積層体。
- オルガノポリシロキサン硬化物を表面に形成した光学装置を形成する方法であって、
工程(ixv):下記成分(A)~(D)
(A)下記平均組成式(1):
R1 aR2 bSiO(4-a―b)/2 (1)
(式中、R1は炭素数2~12のアルケニル基であり、R2は脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、水酸基およびアルコキシ基から選択される基であり、aおよびbは次の条件:1≦a+b≦3及び0.001≦a/(a+b)≦0.33を満たす数である)で表されるオルガノポリシロキサン、
(B)下記平均組成式(2):
HcR3 dSiO(4-c-d)/2 (2)
(式中、R3は脂肪族不飽和結合を有さない炭素数1~12の一価炭化水素基、ヒドロキシル基およびアルコキシ基から選択される基であり、cおよびdは次の条件:1≦c+d≦3及び0.01≦c/(c+d)≦0.33を満たす数である)で表されるオルガノポリシロキサン、
(C)高エネルギー線の照射なしで、本組成物中で活性を示す第一のヒドロシリル化反応用触媒、及び
(D)高エネルギー線の照射がないと活性を示さないが、高エネルギー線の照射により本組成物中で活性を示す第二のヒドロシリル化反応用触媒、
を含有する組成物を、離型フィルム上に塗布し、高エネルギー線の照射なしでヒドロシリル化反応を行い、室温では非流動性だが100℃では流動性を示す熱可塑性フィルムを形成する工程、
工程(xv):上記熱可塑性フィルムを光学装置上に設置し、加熱する工程、
工程(xvi):上記工程(xv)で得られた熱可塑性フィルムまたはその溶融物に高エネルギー線を照射する工程、
を有する、方法。 - 請求項13の方法によって得られた、光学装置。
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- 2018-10-30 JP JP2019550396A patent/JPWO2019088067A1/ja active Pending
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WO2019230168A1 (ja) * | 2018-06-01 | 2019-12-05 | 信越化学工業株式会社 | 画像表示装置用紫外線硬化型液状オルガノポリシロキサン組成物、その硬化方法、画像表示装置部材の貼合方法、及び画像表示装置 |
JP2019210351A (ja) * | 2018-06-01 | 2019-12-12 | 信越化学工業株式会社 | 画像表示装置用紫外線硬化型液状オルガノポリシロキサン組成物、その硬化方法、画像表示装置部材の貼合方法、及び画像表示装置 |
WO2021200643A1 (ja) * | 2020-03-30 | 2021-10-07 | ダウ・東レ株式会社 | 硬化性ホットメルトシリコーン組成物、その硬化物、及び前記組成物又は硬化物を含む積層体 |
CN115335459A (zh) * | 2020-03-30 | 2022-11-11 | 陶氏东丽株式会社 | 固化性热熔有机硅组合物、其固化物、以及包含所述组合物或固化物的层叠体 |
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WO2022004463A1 (ja) * | 2020-06-30 | 2022-01-06 | ダウ・東レ株式会社 | 硬化性オルガノポリシロキサン組成物およびその使用 |
WO2022138336A1 (ja) * | 2020-12-25 | 2022-06-30 | ダウ・東レ株式会社 | 硬化性シリコーン組成物、その硬化物および積層体 |
WO2022138335A1 (ja) * | 2020-12-25 | 2022-06-30 | ダウ・東レ株式会社 | 積層体の製造方法 |
Also Published As
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TW201922856A (zh) | 2019-06-16 |
KR20200070327A (ko) | 2020-06-17 |
US11591440B2 (en) | 2023-02-28 |
JPWO2019088067A1 (ja) | 2020-11-26 |
US20210179783A1 (en) | 2021-06-17 |
CN111212876A (zh) | 2020-05-29 |
EP3705536A4 (en) | 2021-08-04 |
EP3705536A1 (en) | 2020-09-09 |
CN111212876B (zh) | 2022-03-29 |
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