WO2016199283A1 - 電子写真用感光体、その製造方法および電子写真装置 - Google Patents
電子写真用感光体、その製造方法および電子写真装置 Download PDFInfo
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- WO2016199283A1 WO2016199283A1 PCT/JP2015/066943 JP2015066943W WO2016199283A1 WO 2016199283 A1 WO2016199283 A1 WO 2016199283A1 JP 2015066943 W JP2015066943 W JP 2015066943W WO 2016199283 A1 WO2016199283 A1 WO 2016199283A1
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/02—Charge-receiving layers
- G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
- G03G5/06—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being organic
- G03G5/0601—Acyclic or carbocyclic compounds
- G03G5/0609—Acyclic or carbocyclic compounds containing oxygen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/18—Processes for applying liquids or other fluent materials performed by dipping
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G15/00—Apparatus for electrographic processes using a charge pattern
- G03G15/75—Details relating to xerographic drum, band or plate, e.g. replacing, testing
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/02—Charge-receiving layers
- G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
- G03G5/043—Photoconductive layers characterised by having two or more layers or characterised by their composite structure
- G03G5/0436—Photoconductive layers characterised by having two or more layers or characterised by their composite structure combining organic and inorganic layers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/02—Charge-receiving layers
- G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
- G03G5/043—Photoconductive layers characterised by having two or more layers or characterised by their composite structure
- G03G5/047—Photoconductive layers characterised by having two or more layers or characterised by their composite structure characterised by the charge-generation layers or charge transport layers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/02—Charge-receiving layers
- G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
- G03G5/05—Organic bonding materials; Methods for coating a substrate with a photoconductive layer; Inert supplements for use in photoconductive layers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/02—Charge-receiving layers
- G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
- G03G5/05—Organic bonding materials; Methods for coating a substrate with a photoconductive layer; Inert supplements for use in photoconductive layers
- G03G5/0503—Inert supplements
- G03G5/051—Organic non-macromolecular compounds
- G03G5/0517—Organic non-macromolecular compounds comprising one or more cyclic groups consisting of carbon-atoms only
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/02—Charge-receiving layers
- G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
- G03G5/05—Organic bonding materials; Methods for coating a substrate with a photoconductive layer; Inert supplements for use in photoconductive layers
- G03G5/0525—Coating methods
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/02—Charge-receiving layers
- G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
- G03G5/05—Organic bonding materials; Methods for coating a substrate with a photoconductive layer; Inert supplements for use in photoconductive layers
- G03G5/0528—Macromolecular bonding materials
- G03G5/0557—Macromolecular bonding materials obtained otherwise than by reactions only involving carbon-to-carbon unsatured bonds
- G03G5/0564—Polycarbonates
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/02—Charge-receiving layers
- G03G5/04—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor
- G03G5/08—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being inorganic
- G03G5/087—Photoconductive layers; Charge-generation layers or charge-transporting layers; Additives therefor; Binders therefor characterised by the photoconductive material being inorganic and being incorporated in an organic bonding material
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/14—Inert intermediate or cover layers for charge-receiving layers
- G03G5/147—Cover layers
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/14—Inert intermediate or cover layers for charge-receiving layers
- G03G5/147—Cover layers
- G03G5/14708—Cover layers comprising organic material
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03G—ELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
- G03G5/00—Recording members for original recording by exposure, e.g. to light, to heat, to electrons; Manufacture thereof; Selection of materials therefor
- G03G5/14—Inert intermediate or cover layers for charge-receiving layers
- G03G5/147—Cover layers
- G03G5/14708—Cover layers comprising organic material
- G03G5/14713—Macromolecular material
- G03G5/14747—Macromolecular material obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- G03G5/14756—Polycarbonates
Definitions
- the present invention relates to an electrophotographic photosensitive member (hereinafter also simply referred to as “photosensitive member”) used in an electrophotographic printer, copying machine, facsimile, and the like, a method for producing the same, and an electrophotographic apparatus.
- the present invention relates to an electrophotographic photoreceptor having improved stain resistance and the like, a manufacturing method thereof, and an electrophotographic apparatus.
- an electrophotographic photoreceptor is required to have a function of holding surface charges in a dark place, a function of receiving light to generate charges, and a function of receiving light to transport charges.
- the Carlson method is applied to image formation by electrophotography using these electrophotographic photoreceptors.
- the image is formed by charging the photoconductor in the dark, forming an electrostatic image such as text or a picture on the charged photoconductor surface, and developing the formed electrostatic image with toner. And the developed toner image is transferred and fixed onto a support such as paper. After the toner image has been transferred, the photoreceptor is subjected to reuse after removing residual toner or removing static electricity.
- Examples of the material for the electrophotographic photoreceptor described above include those in which an inorganic photoconductive material such as selenium, selenium alloy, zinc oxide or cadmium sulfide is dispersed in a resin binder, poly-N-vinylcarbazole, 9, 10 -Anthracene diol polyester, pyrazoline, hydrazone, stilbene, butadiene, benzidine, phthalocyanine or bisazo compound or other organic photoconductive materials dispersed in a resin binder, or those obtained by vacuum deposition or sublimation are used.
- an inorganic photoconductive material such as selenium, selenium alloy, zinc oxide or cadmium sulfide is dispersed in a resin binder, poly-N-vinylcarbazole, 9, 10 -Anthracene diol polyester, pyrazoline, hydrazone, stilbene, butadiene, benzidine, phthalocyanine or bisazo compound or other organic photoconductive
- the photosensitive member is always in contact with the charging roller or transfer roller, so that the components of the roller components ooze out and the surface of the photosensitive member is contaminated, resulting in black streaks in the halftone image. There is.
- the deterioration of the image characteristics in a low temperature and low humidity environment can be mentioned.
- the sensitivity characteristics of the photoconductor are apparently reduced, so that image quality deterioration such as reduction in image density and gradation in halftone images becomes obvious. Will be.
- the image memory accompanying the deterioration of sensitivity characteristics may become prominent. This is because an image recorded as a latent image at the first rotation of the drum is subjected to potential fluctuations after the second rotation of the drum during printing, and in particular, an unnecessary part when a halftone image is printed. This is a deterioration of the image such as being printed on.
- a negative memory in which the density of a printed image is reversed is noticeable.
- image characteristics are deteriorated in a high temperature and high humidity environment.
- the charge transfer speed in the photosensitive layer is generally higher than that at room temperature and normal humidity, which causes excessive increases in print density and white solid images. Such defects as small black spots (fogging) are observed.
- An excessive increase in the print density leads to an increase in toner consumption, and the dot diameter increases and causes a fine gradation to be crushed.
- the image memory in contrast to the low-temperature and low-humidity environment, a positive memory in which the density of the printed image is reflected as it is is often noticeable.
- Patent Documents 6, 7, and 8 can solve the problem of deterioration of characteristics due to the above temperature and humidity conditions, but are not necessarily sufficient for the contamination resistance of the surface of the photoreceptor. .
- Patent Document 9 proposes a technique in which the outermost surface layer of the photosensitive layer contains a predetermined phthalate compound and a predetermined three-dimensional cross-linked polymer. No mention is made of the effect of humidity. Furthermore, Patent Document 10 discloses a phthalic acid compound useful as a pest repellent, and Patent Document 11 discloses a thermal recording paper containing a predetermined aromatic compound having four ester groups in the thermal coloring layer. However, there is no mention of use on a photoreceptor.
- an object of the present invention is to provide an electrophotographic photosensitive member, a method for producing the same, and an electrophotographic apparatus that satisfy a sufficient contamination resistance and various characteristics as a photosensitive member and are less affected by the temperature and humidity environment. is there.
- the present inventors have added a compound having a specific structure to the outermost surface layer of the photoreceptor, so that it does not depend on the characteristics of the charge transport material used.
- the present inventors have found that the components that exude from the constituent members of the charging roller and the transfer roller are prevented from entering the surface of the photoreceptor, and the contamination resistance is improved.
- the present inventors have been able to improve the stability of electrical characteristics without affecting the type of organic substance used and the temperature and humidity of the usage environment, and the electrophotographic photosensitive member that does not cause image defects such as memory. It was found that can be realized.
- polycarbonate, polyarylate resin, etc. are mainly used as the resin used for the outermost surface layer of the photoreceptor.
- various functional materials are dissolved in a solvent, and this is coated on the conductive substrate by dip coating or spray coating to form a coating film.
- the resin binder forms a film so as to enclose the functional material, but at the molecular level, voids of a size that cannot be ignored are generated in the film. If this gap is large, it is expected that electrical characteristics will be deteriorated.
- the electrophotographic photoreceptor of the present invention is an electrophotographic photoreceptor having at least a photosensitive layer on a conductive substrate.
- the outermost surface layer contains a compound having a structure represented by the following general formula (I).
- R 1 and R 2 each independently represents an alkyl group having 1 to 12 carbon atoms or a cycloalkyl group having 5 to 12 carbon atoms
- R 3 represents a hydrogen atom, a halogen atom or a substituted group.
- the photosensitive layer is preferably the outermost layer.
- the photosensitive layer comprises a charge generation layer and a charge transport layer, the charge transport layer may be the outermost surface layer, and the photosensitive layer is a positively charged single layer type.
- the photosensitive layer may be composed of a charge transport layer and a charge generation layer, and the charge generation layer may be the outermost surface layer.
- a surface protective layer may be provided on the photosensitive layer, and the surface protective layer may be the outermost surface layer.
- the compound having the structure represented by the general formula (I) those having a structure represented by the following formula (I-1) are preferable. Furthermore, in the photoreceptor of the present invention, the addition amount of the compound having the structure represented by the general formula (I) is preferably 30 with respect to 100 parts by mass of the resin binder contained in the layer containing the compound. Not more than part by mass.
- the method for producing an electrophotographic photoreceptor of the present invention is a method for producing an electrophotographic photoreceptor including a step of forming an outermost surface layer by applying a coating solution on a conductive substrate.
- the coating solution contains a compound having a structure represented by the general formula (I).
- the electrophotographic apparatus of the present invention is characterized in that the electrophotographic photoreceptor of the present invention is mounted.
- the above-mentioned predetermined compound is contained in the layer forming the surface of the photoreceptor such as the photosensitive layer or the surface protective layer, so that the contamination resistance is improved regardless of the characteristics of the charge transporting material used. It is possible to realize a photoconductor that can be improved and has less fluctuation in electrical and image characteristics due to environmental fluctuation. Further, in the present invention, it is possible to realize a photoconductor with less variation in electrical and image characteristics due to environmental variation by using the predetermined compound in the intermediate layer. Therefore, according to the present invention, the electrophotographic photoreceptor is improved in stability of electric characteristics and free from image troubles such as memory without being influenced by the kind of organic substance used and the temperature or humidity of the use environment. Can be realized.
- FIG. 1 is a schematic configuration diagram illustrating a configuration example of an electrophotographic apparatus of the present invention.
- FIG. 1 is a schematic cross-sectional view showing an electrophotographic photosensitive member according to an example of the present invention.
- FIG. 1 (a) shows an example of a negatively charged function-separated laminated type electrophotographic photosensitive member, and FIG. An example of a charged single layer type electrophotographic photoreceptor is shown, and (c) shows an example of a positively charged function-separated laminated type electrophotographic photoreceptor.
- a photosensitive layer comprising an undercoat layer 2, a charge generation layer 4 having a charge generation function, and a charge transport layer 5 having a charge transport function on a conductive substrate 1.
- Layer 3 is sequentially laminated.
- an undercoat layer 2 and a single photosensitive layer 3 having both a charge generation function and a charge transport function are sequentially laminated on the conductive substrate 1.
- a photosensitive layer 3 comprising an undercoat layer 2, a charge transport layer 5 having a charge transport function and a charge generation layer 4 having a charge generation function on a conductive substrate 1. are sequentially stacked.
- the undercoat layer 2 may be provided as necessary, and a surface protective layer 6 may be further provided on the photosensitive layer 3.
- the “photosensitive layer” is a concept including both a laminated type photosensitive layer in which a charge generation layer and a charge transport layer are laminated, and a single layer type photosensitive layer.
- any of the photosensitive layer and the surface protective layer constituting the outermost surface layer of the photoreceptor contains a compound having the structure represented by the general formula (I). That is, when a photosensitive member having a structure in which the outermost surface layer is a photosensitive layer, the desired effect of the present invention can be obtained by incorporating such a compound in the photosensitive layer.
- the photosensitive layer is a negatively charged laminate type photoreceptor composed of a charge generation layer and a charge transport layer, and the outermost surface layer is a charge transport layer, the compound for the charge transport layer is contained. The desired effect of the present invention can be obtained.
- the desired effect of the present invention can be obtained by including the compound for the single layer type photosensitive layer. Can do. Furthermore, in the case where the photosensitive layer is a positively charged laminated type photoreceptor composed of a charge transport layer and a charge generation layer, and the outermost surface layer is a charge generation layer, by adding a compound related to the charge generation layer, The desired effect of the present invention can be obtained. On the other hand, when the photosensitive layer is provided with a surface protective layer and the surface protective layer is the outermost surface layer, the desired effect of the present invention can be obtained by adding a compound for the surface protective layer. Can be obtained.
- the addition amount of the compound in the outermost surface layer should be 30 parts by mass or less with respect to 100 parts by mass of the resin binder contained in the layer containing the compound.
- the range of 1 to 30 parts by mass is more preferable, and the range of 3 to 25 parts by mass is particularly preferable. Since the precipitation will generate
- the amount used when the compound is contained in a layer other than the photosensitive layer is the same as described above.
- the conductive substrate 1 serves as a support for each layer constituting the photosensitive member as well as serving as one electrode of the photosensitive member, and may be any shape such as a cylindrical shape, a plate shape, or a film shape. May be a metal such as aluminum, stainless steel, nickel or the like, or a surface of glass, resin or the like subjected to a conductive treatment.
- the undercoat layer 2 is composed of a resin-based layer or a metal oxide film such as alumite, for controlling the charge injection property from the conductive substrate to the photosensitive layer, or covering defects on the substrate surface, It is provided as necessary for the purpose of improving the adhesion between the photosensitive layer and the base.
- the resin material used for the undercoat layer include insulating polymers such as casein, polyvinyl alcohol, polyamide, melamine, and cellulose, and conductive polymers such as polythiophene, polypyrrole, and polyaniline. These resins are used alone or They can be used in combination as appropriate. These resins can also contain metal oxides such as titanium dioxide and zinc oxide.
- the charge generation layer 4 is formed by a method such as applying a coating solution in which particles of a charge generation material are dispersed in a resin binder, and receives light to generate charges. Further, at the same time as the charge generation efficiency is high, the injection property of the generated charges into the charge transport layer 5 is important, the electric field dependency is small, and it is desirable that the injection is good even at a low electric field.
- charge generation materials include phthalocyanines such as X-type metal-free phthalocyanine, ⁇ -type metal-free phthalocyanine, ⁇ -type titanyl phthalocyanine, ⁇ -type titanyl phthalocyanine, Y-type titanyl phthalocyanine, ⁇ -type titanyl phthalocyanine, amorphous-type titanyl phthalocyanine, and ⁇ -type copper phthalocyanine.
- phthalocyanines such as X-type metal-free phthalocyanine, ⁇ -type metal-free phthalocyanine, ⁇ -type titanyl phthalocyanine, ⁇ -type titanyl phthalocyanine, Y-type titanyl phthalocyanine, ⁇ -type titanyl phthalocyanine, amorphous-type titanyl phthalocyanine, and ⁇ -type copper phthalocyanine.
- polycarbonate resin polyester resin, polyamide resin, polyurethane resin, vinyl chloride resin, vinyl acetate resin, phenoxy resin, polyvinyl acetal resin, polyvinyl butyral resin, polystyrene resin, polysulfone resin, diallyl phthalate Resins, polymers and copolymers of methacrylic ester resins, and the like can be used in appropriate combinations.
- the film thickness is determined by the light absorption coefficient of the charge generation material, and is generally 1 ⁇ m or less, and preferably 0.5 ⁇ m or less.
- the charge generation layer can also be used with a charge generation material as a main component and a charge transport material or the like added thereto.
- the amount of the charge generation material used in the charge generation layer 4 is preferably 30 to 90 parts by mass, and more preferably 40 to 80 parts by mass with respect to 100 parts by mass of the resin binder.
- the content of the resin binder is preferably 10 to 90% by mass, and more preferably 20 to 80% by mass with respect to the solid content of the charge generation layer 4.
- the charge transport layer 5 is mainly composed of a charge transport material and a resin binder.
- resin binder of the charge transport layer 5 various polycarbonate resins such as bisphenol A type, bisphenol Z type, bisphenol A type-biphenyl copolymer, bisphenol Z type-biphenyl copolymer, polyarylate resin, polyphenylene resin, polyester resin , Polyvinyl acetal resin, polyvinyl butyral resin, polyvinyl alcohol resin, vinyl chloride resin, vinyl acetate resin, polyethylene resin, polypropylene resin, acrylic resin, polyurethane resin, epoxy resin, melamine resin, silicone resin, polyamide resin, polystyrene resin, polyacetal resin , Polysulfone resin, methacrylic acid ester polymer, and copolymers thereof can be used alone or in appropriate combination. Moreover, you may mix and use the same kind of resin from which molecular weight differs.
- charge transport material used for the charge transport layer 5 various hydrazone compounds, styryl compounds, diamine compounds, butadiene compounds, indole compounds and the like can be used alone or in appropriate combination.
- Examples of such a charge transport material include, but are not limited to, those shown in the following (II-1) to (II-16).
- the amount of the charge transport material used in the charge transport layer 5 is preferably 50 to 90 parts by weight, more preferably 60 to 80 parts by weight with respect to 100 parts by weight of the resin binder.
- the content of the resin binder is preferably 10 to 90% by mass, more preferably 20 to 80% by mass with respect to the solid content of the charge transport layer 5.
- the thickness of the charge transport layer 5 is preferably in the range of 3 to 50 ⁇ m and more preferably in the range of 15 to 40 ⁇ m in order to maintain a practically effective surface potential.
- the photosensitive layer 3 in the case of a single layer type is mainly composed of a charge generation material, a hole transport material, an electron transport material (acceptor compound) and a resin binder.
- a phthalocyanine pigment for example, a phthalocyanine pigment, an azo pigment, an anthrone pigment, a perylene pigment, a perinone pigment, a polycyclic quinone pigment, a squarylium pigment, a thiapyrylium pigment, a quinacridone pigment, or the like can be used. It can.
- charge generation materials can be used alone or in combination of two or more.
- the azo pigment disazo pigment, trisazo pigment, and perylene pigment as N, N′-bis (3,5-dimethylphenyl) -3, 4: 9
- the 10-perylene-bis (carboximide) and phthalocyanine pigments are preferably metal-free phthalocyanine, copper phthalocyanine, and titanyl phthalocyanine.
- titanyl phthalocyanine having a maximum Bragg angle 2 ⁇ of 9.6 ° in the CuK ⁇ : X-ray diffraction spectrum described in US Pat. No. 5,736,282 and US Pat. No. 5,874,570 is used, sensitivity, durability and image quality are improved. The effect is remarkably improved in terms of points.
- the content of the charge generating material is preferably 0.1 to 20% by mass, and more preferably 0.5 to 10% by mass with respect to the solid content of the single-layer type photosensitive layer 3.
- the hole transport material for example, hydrazone compound, pyrazoline compound, pyrazolone compound, oxadiazole compound, oxazole compound, arylamine compound, benzidine compound, stilbene compound, styryl compound, poly-N-vinylcarbazole, polysilane, etc. are used. can do. Moreover, these hole transport materials can be used alone or in combination of two or more.
- a material suitable for combination with a charge generation material is preferable.
- the content of the hole transport material is preferably 3 to 80% by mass, and more preferably 5 to 60% by mass with respect to the solid content of the single-layer type photosensitive layer 3.
- Electron transport materials include succinic anhydride, maleic anhydride, dibromosuccinic anhydride, phthalic anhydride, 3-nitrophthalic anhydride, 4-nitrophthalic anhydride, pyromellitic anhydride, pyromellitic acid , Trimellitic acid, trimellitic anhydride, phthalimide, 4-nitrophthalimide, tetracyanoethylene, tetracyanoquinodimethane, chloranil, bromanyl, o-nitrobenzoic acid, malononitrile, trinitrofluorenone, trinitrothioxanthone, dinitrobenzene, Dinitroanthracene, dinitroacridine, nitroanthraquinone, dinitroanthraquinone, thiopyran compounds, quinone compounds, benzoquinone compounds, diphenoquinone compounds, naphthoquinone compounds, anthraquinone compounds, stilbes Quinone compounds, mention may be made
- various polycarbonate resins such as bisphenol A type, bisphenol Z type, bisphenol A type-biphenyl copolymer, bisphenol Z type-biphenyl copolymer, polyphenylene resin, polyester resin, polyvinyl Acetal resin, polyvinyl butyral resin, polyvinyl alcohol resin, vinyl chloride resin, vinyl acetate resin, polyethylene resin, polypropylene resin, acrylic resin, polyurethane resin, epoxy resin, melamine resin, silicone resin, polyamide resin, polystyrene resin, polyacetal resin, poly An arylate resin, a polysulfone resin, a polymer of methacrylic acid ester and a copolymer thereof can be used. Furthermore, the same kind of resins having different molecular weights may be mixed and used.
- the content of the resin binder is preferably 10 to 90% by mass, more preferably 20 to 80% by mass with respect to the solid content of the single-layer type photosensitive layer 3.
- the film thickness of the single-layer type photosensitive layer 3 is preferably in the range of 3 to 100 ⁇ m and more preferably in the range of 5 to 40 ⁇ m in order to maintain a practically effective surface potential.
- the charge transport layer 5 is mainly composed of a charge transport material and a resin binder.
- the charge transporting material and the resin binder the same materials as those mentioned for the charge transporting layer 5 in the negatively charged laminated photoreceptor can be used, and there is no particular limitation. Further, the content of each material and the film thickness of the charge transport layer 5 can be the same as those of the negatively charged laminated photoreceptor.
- the charge generation layer 4 provided on the charge transport layer 5 is mainly composed of a charge generation material, a hole transport material, an electron transport material (acceptor compound), and a resin binder.
- a charge generation material As the charge generation material, the hole transport material, the electron transport material, and the resin binder, the same materials as those mentioned for the single layer type photosensitive layer 3 in the single layer type photoreceptor can be used, and there is no particular limitation.
- the content of each material and the film thickness of the charge generation layer 4 can be the same as those of the single-layer type photosensitive layer 3 in the single-layer type photoreceptor.
- the undercoat layer 2, the photosensitive layer 3, the charge generation layer 4 and the charge transport layer 5 have improved sensitivity, decreased residual potential, improved environmental resistance and stability against harmful light, Various additives can be used as needed for the purpose of improving high durability including friction.
- Additives include compounds having the structure represented by the general formula (I), succinic anhydride, maleic anhydride, dibromosuccinic anhydride, pyromellitic anhydride, pyromellitic acid, trimellitic acid, trimellitic anhydride Compounds such as acid, phthalimide, 4-nitrophthalimide, tetracyanoethylene, tetracyanoquinodimethane, chloranil, bromanyl, o-nitrobenzoic acid, and trinitrofluorenone can be used.
- deterioration inhibitors such as antioxidants and light stabilizers can be added.
- Compounds used for this purpose include chromanol derivatives such as tocopherol and ether compounds, ester compounds, polyarylalkane compounds, hydroquinone derivatives, diether compounds, benzophenone derivatives, benzotriazole derivatives, thioether compounds, phenylenediamine derivatives, phosphonic acids Examples include, but are not limited to, esters, phosphites, phenol compounds, hindered phenol compounds, linear amine compounds, cyclic amine compounds, hindered amine compounds, and the like.
- silicone oil, fluorine oil, etc. are used for the purpose of improving the leveling property of the formed film and imparting further lubricity. These leveling agents can also be included. Furthermore, metal oxides such as silicon oxide (silica), titanium oxide, zinc oxide, calcium oxide, aluminum oxide (alumina), zirconium oxide, etc.
- Metal sulfides such as barium sulfate and calcium sulfate, metal nitride fine particles such as silicon nitride and aluminum nitride, or fluorine resin particles such as tetrafluoroethylene resin, and particles such as fluorine-based comb-type graft polymerization resin You may contain. Furthermore, if necessary, other known additives can be contained as long as the electrophotographic characteristics are not significantly impaired.
- a surface protective layer 6 can be provided on the surface of the photosensitive layer as necessary for the purpose of further improving environmental resistance and mechanical strength.
- the surface protective layer 6 is preferably made of a material having excellent durability against mechanical stress and environmental resistance, and has a capability of transmitting light sensitive to the charge generation layer with as low loss as possible.
- the surface protective layer 6 is made of a layer mainly composed of a resin binder or an inorganic thin film such as amorphous carbon.
- resin binders silicon oxide (silica), titanium oxide, zinc oxide, calcium oxide, aluminum oxide (alumina), oxidation are used for the purpose of improving conductivity, reducing friction coefficient, and imparting lubricity.
- Metal oxides such as zirconium, metal sulfides such as barium sulfate and calcium sulfate, fine particles of metal nitrides such as silicon nitride and aluminum nitride, fluorine-based resins such as tetrafluoroethylene resin, fluorine-based comb-type graft polymerization resins Or the like.
- the surface protective layer 6 may contain a compound having a structure represented by the general formula (I) according to the present invention.
- a charge transport material or an electron acceptor used in the photosensitive layer is included, or for the purpose of improving the leveling property of the formed film or imparting lubricity, silicone oil or fluorine Leveling agents such as oils can also be included.
- the film thickness of the surface protective layer 6 itself depends on the composition of the surface protective layer, but can be arbitrarily set within a range where there is no adverse effect such as an increase in residual potential when repeatedly used. it can.
- a coating liquid is applied on a conductive substrate to form an outermost surface layer.
- a compound having the structure represented by the general formula (I) is added.
- the inclusion point is important, and this makes it possible to improve the contamination resistance regardless of the characteristics of the charge transport material used, etc., and to realize a photoconductor with less fluctuation in electrical and image characteristics due to environmental fluctuations. It becomes.
- the coating solution for forming the outermost surface layer is a photosensitive layer, particularly a charge transporting layer forming coating solution in the case of a charge transporting layer, and a charge generating layer forming agent in the case of a charge generating layer.
- the coating solution is a coating solution for forming a single-layer type photosensitive layer in the case of a single-layer type photosensitive layer, and is a coating solution for forming a surface protective layer when the outermost surface layer is a surface protective layer.
- a coating solution can be applied to various coating methods such as a dip coating method or a spray coating method, and is not limited to any coating method.
- the electrophotographic photosensitive member of the present invention is a device on which the photosensitive member of the present invention is mounted, and the desired effect can be obtained by applying it to various machine processes. Specifically, a charging process such as a contact charging method using a charging member such as a roller or a brush, a non-contact charging method using a corotron, scorotron, etc., and a non-magnetic one component, a magnetic one component, a two component, etc. A sufficient effect can be obtained even in development processes such as contact development and non-contact development using the above development system (developer).
- developer developer
- the present invention uses a rubber roller using a rubber such as silicone rubber, urethane rubber, chloroprene rubber, epichlorohydrin rubber, acrylonitrile-butadiene rubber (NBR), ethylene-propylene-diene rubber (EPDM) as the charging roller or transfer roller. It is preferable because it can exhibit good contamination resistance.
- a rubber such as silicone rubber, urethane rubber, chloroprene rubber, epichlorohydrin rubber, acrylonitrile-butadiene rubber (NBR), ethylene-propylene-diene rubber (EPDM)
- FIG. 2 shows a schematic configuration diagram of an electrophotographic apparatus according to the present invention.
- the illustrated electrophotographic apparatus 60 includes the electrophotographic photoreceptor 7 of the present invention including the conductive substrate 1, the undercoat layer 2 coated on the outer peripheral surface thereof, and the photosensitive layer 300.
- the electrophotographic apparatus of the present invention includes at least a photosensitive layer on a conductive substrate, and an outermost surface layer containing the predetermined compound, and the electrophotographic photoreceptor of the present invention and at least a charging roller. .
- the illustrated electrophotographic apparatus 60 includes a roller charging member 21, a high-voltage power supply 22 that supplies an applied voltage to the roller charging member 21, an image exposure member 23, A developing device 24 having a developing roller 241, a paper feeding member 25 having a paper feeding roller 251 and a paper feeding guide 252, a transfer charger (direct charging type) 26, and a cleaning device 27 having a cleaning blade 271. , And a neutralizing member 28, which can be a color printer.
- Example 1 On the outer periphery of an aluminum cylinder having an outer diameter of 30 mm as a conductive substrate, as an undercoat layer, 5 parts by mass of alcohol-soluble nylon (trade name “Amilan CM8000”, manufactured by Toray Industries, Inc.) and aminosilane-treated titanium oxide fine particles 5 A coating solution prepared by dissolving and dispersing parts by mass in 90 parts by mass of methanol was dip coated and dried at a temperature of 100 ° C. for 30 minutes to form an undercoat layer having a thickness of about 2 ⁇ m.
- alcohol-soluble nylon trade name “Amilan CM8000”, manufactured by Toray Industries, Inc.
- a coating solution prepared by dissolving and dispersing parts by mass in 90 parts by mass of methanol was dip coated and dried at a temperature of 100 ° C. for 30 minutes to form an undercoat layer having a thickness of about 2 ⁇ m.
- Y-type titanyl phthalocyanine described in JP-A No. 64-17066 or US Pat. No. 4,898,799 as a charge generation material
- polyvinyl butyral as a resin binder 1.5 parts by mass of a product name “ESREC B BX-1” (manufactured by Sekisui Chemical Co., Ltd.) was prepared by dispersing for 1 hour in a sand mill disperser in 60 parts by mass of an equivalent mixture of dichloromethane and dichloroethane.
- the coating solution was dip coated and dried at a temperature of 80 ° C. for 30 minutes to form a charge generation layer having a thickness of about 0.3 ⁇ m.
- the produced photoreceptor was brought into contact with a charging roller (rubber roller) and a transfer roller (rubber roller) mounted on a printer LJ4250 manufactured by HP, and left for 30 days at a temperature of 60 ° C. and a humidity of 90%.
- Examples 2 to 72 An electrophotographic photoreceptor is prepared in the same manner as in Example 1, except that the compound represented by the formula (I-1) is changed to the compounds represented by the formulas (I-2) to (I-72). Produced. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Example 73 An electrophotographic photoreceptor was produced in the same manner as in Example 1 except that the amount of the compound represented by the formula (I-1) was 1.0 parts by mass. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Example 74 An electrophotographic photoreceptor was produced in the same manner as in Example 1 except that the amount of the compound represented by the formula (I-1) was changed to 3.0 parts by mass. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Example 75 An electrophotographic photoreceptor was produced in the same manner as in Example 1 except that the amount of the compound represented by the formula (I-1) was changed to 6.0 parts by mass. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Example 76 Except for the compound represented by the formula (I-1) and the silicone oil from the coating liquid for charge transport layer used in Example 1, the charge transport layer was formed in a film thickness of 20 ⁇ m in the same manner as in Example 1. A charge transport layer was formed. Thereafter, further 80 parts by mass of the compound represented by the structural formula (II-1) as a charge transport material and 120 parts by mass of a polycarbonate resin (PCZ-500, manufactured by Mitsubishi Gas Chemical Co., Ltd.) as a resin binder are further formed thereon.
- PCZ-500 polycarbonate resin
- Example 77 3.0 parts by mass of the compound represented by the formula (I-1) is added to the undercoat layer, and the addition amount of the compound represented by the formula (I-1) in the charge transport layer is 3.0 parts by mass.
- An electrophotographic photoreceptor was produced in the same manner as in Example 1 except that. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Example 78 3.0 parts by mass of the compound represented by the formula (I-1) was added to the charge generation layer, and the addition amount of the compound represented by the formula (I-1) in the charge transport layer was 3.0 parts by mass.
- An electrophotographic photoreceptor was produced in the same manner as Example 1 except for the above. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Example 79 The compound represented by the formula (I-1) is added in an amount of 3.0 parts by mass to the undercoat layer, 1.0 part by mass is added to the charge generation layer, and the formula (I-1) in the charge transport layer is further added.
- An electrophotographic photoreceptor was prepared in the same manner as in Example 1 except that the amount of the compound represented by the formula (1) was changed to 3.0 parts by mass. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Example 80 In the same manner as in Example 1, except that the charge generating material used in Example 1 was changed to ⁇ -type titanyl phthalocyanine described in JP-A-61-217050 or US Pat. No. 4,728,592 specification. A photoconductor was prepared. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Example 81 An electrophotographic photosensitive member was produced in the same manner as in Example 1 except that the charge generation material used in Example 1 was changed to X-type metal-free phthalocyanine (Dainippon Ink & Chemicals, Fastogen Blue 8120B). The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- X-type metal-free phthalocyanine Dainippon Ink & Chemicals, Fastogen Blue 8120B
- Comparative Example 1 An electrophotographic photoreceptor was produced in the same manner as in Example 1 except that the compound represented by the formula (I-1) was not added to the charge transport layer. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Comparative Example 2 In the same manner as in Example 1, except that the compound represented by the formula (I-1) was not added to the charge transport layer and the amount of the resin binder used in the charge transport layer was increased to 110 parts by mass. The body was made. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Comparative Example 3 In the same manner as in Example 1, except that 10 parts by mass of dioctyl phthalate (manufactured by Wako Pure Chemical Industries, Ltd.) was added to the charge transport layer instead of adding the compound represented by the formula (I-1). An electrophotographic photoreceptor was prepared. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Comparative Example 4 An electrophotographic photoreceptor was produced in the same manner as in Example 80 except that the compound represented by the formula (I-1) was not used. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Comparative Example 5 An electrophotographic photoreceptor was produced in the same manner as in Example 81 except that the compound represented by the formula (I-1) was not used. The produced photoreceptor was left for 30 days in the same manner as in Example 1.
- Y-TiOPc represents Y-type titanyl phthalocyanine
- ⁇ -TiOPc represents ⁇ -type titanyl phthalocyanine
- X—H 2 Pc represents X-type metal-free titanyl phthalocyanine.
- Comparative Example 2 in which the amount of the resin binder used in the charge transport layer was increased instead of adding the compound according to the present invention, the sensitivity was slightly slow, and black streaks were generated in the image evaluation of the left photoreceptor. became. From this, it became clear that the effect of using the compound according to the present invention cannot be achieved simply by increasing the amount of the resin binder for the charge transport layer.
- the photoconductors produced in Examples 1 to 81 and Comparative Examples 1 to 5 were modified so that the surface potential of the photoconductor could be measured, and a two-component development type digital copier (manufactured by Canon Inc., image runner color 2880) and evaluated the potential stability before and after printing 100,000 sheets of a copying machine, and the amount of film scraping due to friction between the image memory and the photosensitive layer of paper or blade. The results are shown in the table below.
- the image evaluation was performed by reading the presence or absence of a memory phenomenon in which the checkered flag appears in the halftone portion in the print evaluation of the image sample having the checker flag pattern in the first half portion and the halftone portion in the second half portion.
- the result shows ⁇ if the memory was not observed, ⁇ if the memory was slightly observed, ⁇ if the memory was clearly observed, and the original image and shade appear as well.
- (Positive) was determined for the image
- (Negative) was determined for the image in which the density was reversed from that of the original image, that is, when the image was inverted.
- Example 82 On the outer periphery of an aluminum cylinder having an outer diameter of ⁇ 24 mm as a conductive substrate, 5 parts by mass of alcohol-soluble nylon (trade name “Amilan CM8000”, manufactured by Toray Industries, Inc.) and 5 parts by mass of aminosilane-treated titanium oxide fine particles, A coating solution prepared by dissolving and dispersing in 90 parts by mass of methanol was dip-coated and dried at a temperature of 100 ° C. for 30 minutes to form an undercoat layer having a thickness of about 2 ⁇ m.
- alcohol-soluble nylon trade name “Amilan CM8000”, manufactured by Toray Industries, Inc.
- aminosilane-treated titanium oxide fine particles A coating solution prepared by dissolving and dispersing in 90 parts by mass of methanol was dip-coated and dried at a temperature of 100 ° C. for 30 minutes to form an undercoat layer having a thickness of about 2 ⁇ m.
- a coating solution was prepared by performing a dispersion treatment with a sand grind mill. Using this coating solution, a coating film is formed on the undercoat layer and dried at a temperature of 100 ° C. for 60 minutes to form a single-layer type photosensitive layer having a film thickness of about 25 ⁇ m.
- a photographic photoreceptor was obtained. The produced photoreceptor was brought into contact with a charging roller (rubber roller) and a transfer roller (rubber roller) mounted on a Brother printer HL-2040, and left for 30 days at a temperature of 60 ° C. and a humidity of 90%.
- Examples 83-86 The compound represented by the formula (I-1) used in Example 82 was converted into the compound represented by the structural formula (I-5), (I-25), (I-33), (I-49). An electrophotographic photoreceptor was produced in the same manner as in Example 82, except that each was changed. The produced photoreceptor was left for 30 days in the same manner as in Example 82.
- Comparative Example 6 An electrophotographic photoreceptor was produced in the same manner as in Example 82 except that the compound represented by the formula (I-1) was not used. The produced photoreceptor was left for 30 days in the same manner as in Example 82.
- Comparative Example 7 An electrophotographic photoreceptor is prepared in the same manner as in Example 82 except that the compound represented by the formula (I-1) used in Example 82 is changed to dioctyl phthalate (manufactured by Wako Pure Chemical Industries, Ltd.). Produced. The produced photoreceptor was left for 30 days in the same manner as in Example 82.
- the photosensitive member is irradiated with 1.0 ⁇ W / cm 2 of exposure light dispersed at 780 nm using a filter for 5 seconds from the time when the surface potential becomes +600 V, and thereby the surface potential is irradiated.
- E1 / 2 ⁇ Jcm ⁇ 2
- sensitivity E50 ⁇ Jcm ⁇ 2
- the photoconductors prepared in Examples 82 to 86 and Comparative Examples 6 and 7 were placed in an ozone exposure apparatus that can leave the photoconductor in an ozone atmosphere, exposed to ozone at 100 ppm for 2 hours, and then held at the potential. The rate was measured again, the degree of change in retention rate Vk5 before and after ozone exposure was determined, and the ozone exposure retention change rate ( ⁇ Vk5) was expressed as a percentage.
- the retention rate before ozone exposure and Vk5 1 when the retention rate after ozone exposure and Vk5 2, ozone exposure holding rate of change is calculated by the following equation (2).
- ⁇ Vk5 Vk5 2 (after ozone exposure) / Vk5 1 (before ozone exposure) (2)
- X—H 2 Pc represents X-type metal-free phthalocyanine.
- the photoconductors produced in Examples 82 to 86 and Comparative Examples 6 and 7 were mounted on a Brother printer HL-2040 that was modified so that the surface potential of the photoconductor could be measured, and 10,000 printers were used.
- the potential stability before and after printing, the amount of film scraping due to friction between the image memory and the photosensitive layer with paper and blades were also evaluated. The results are shown in the table below.
- the image evaluation was performed by reading the presence or absence of a memory phenomenon in which the checkered flag appears in the halftone portion in the print evaluation of the image sample having the checker flag pattern in the first half portion and the halftone portion in the second half portion.
- the result shows ⁇ if the memory was not observed, ⁇ if the memory was slightly observed, ⁇ if the memory was clearly observed, and the original image and shade appear as well.
- (Positive) was determined for the image
- (Negative) was determined for the image in which the density was reversed from that of the original image, that is, when the image was inverted.
- Example 87 50 parts by mass of the compound represented by the formula (II-15) as a charge transport material and 50 parts by mass of a polycarbonate resin (trade name “Panlite TS-2050”, manufactured by Teijin Chemicals Ltd.) as a resin binder, A coating solution was prepared by dissolving in 800 parts by mass of dichloromethane. This coating solution was dip-coated on the outer periphery of an aluminum cylinder having an outer diameter of 24 mm as a conductive substrate and dried at a temperature of 120 ° C. for 60 minutes to form a charge transport layer having a thickness of 15 ⁇ m.
- a polycarbonate resin trade name “Panlite TS-2050”, manufactured by Teijin Chemicals Ltd.
- a positively charged laminated type photoreceptor was produced.
- the produced photoreceptor was brought into contact with a charging roller (rubber roller) and a transfer roller (rubber roller) mounted on a Brother printer HL-2040, and left for 30 days at a temperature of 60 ° C. and a humidity of 90%.
- Example 88 50 parts by mass of the compound represented by the formula (II-15) as a charge transport material, and 50 parts by mass of a polycarbonate resin (trade name “Panlite TS-2050”, manufactured by Teijin Chemicals Ltd.) as a resin binder;
- a coating solution was prepared by dissolving 1.5 parts by mass of the compound represented by the formula (I-1) in 800 parts by mass of dichloromethane. This coating solution was dip-coated on the outer periphery of an aluminum cylinder having an outer diameter of 24 mm as a conductive substrate and dried at a temperature of 120 ° C. for 60 minutes to form a charge transport layer having a thickness of 15 ⁇ m.
- Comparative Example 8 An electrophotographic photoreceptor was produced in the same manner as in Example 87 except that the compound represented by the formula (I-1) was not used. The produced photoreceptor was left for 30 days in the same manner as in Example 87.
- Comparative Example 9 An electrophotographic photoreceptor was prepared in the same manner as in Example 88 except that the compound represented by the formula (I-1) used in Example 88 was changed to dioctyl phthalate (manufactured by Wako Pure Chemical Industries, Ltd.). Produced. The produced photoreceptor was left for 30 days in the same manner as in Example 88.
- XH 2 Pc represents X-type metal-free phthalocyanine.
- the image evaluation was performed in the same manner as in Example 82 and the like.
- Example 82 the potential characteristics of the photoconductor for each use environment from low temperature and low humidity to high temperature and high humidity using the digital copying machine were examined, and image evaluation was also performed at the same time. The results are shown in the table below.
- the electrophotographic photoreceptor of the present invention exhibits a sufficient effect regardless of various charging processes and development processes, and various processes such as a negative charging process and a positive charging process for the photoreceptor. Is.
- the electrophotographic photoreceptor by using a specific compound as an additive, the electrical characteristics at the initial stage, when repeatedly used, and when the usage environment conditions change are stable.
- an electrophotographic photoreceptor free from image defects such as image memory can be realized.
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Abstract
Description
最表面層が、下記一般式(I)で示される構造を有する化合物を含有することを特徴とするものである。
(式(I)中、R1、R2は、それぞれ独立して炭素数1~12のアルキル基または炭素数5~12のシクロアルキル基を示し、R3は、水素原子、ハロゲン原子、置換若しくは無置換の炭素数1~6のアルキル基、置換若しくは無置換の炭素数1~6のアルコキシル基、炭素数6~20のアリール基または複素環基を示し、X、Zは、単結合または置換されてもよい炭素数1~6のアルキレン基を示し、Yは、OCO基またはCOO基を示す)
前記塗布液に、上記一般式(I)で示される構造を有する化合物を含有させることを特徴とするものである。
上述のように、電子写真用感光体は、機能分離型積層型感光体としての、負帯電積層型感光体および正帯電積層型感光体と、主として正帯電型である単層型感光体とに大別される。図1は、本発明の一例の電子写真用感光体を示す模式的断面図であり、(a)は負帯電型の機能分離積層型電子写真用感光体の一例を示し、(b)は正帯電単層型電子写真用感光体の一例を示し、(c)は正帯電型の機能分離積層型電子写真用感光体の一例を示す。
負帯電積層型感光体において、電荷発生層4は、電荷発生材料の粒子を樹脂バインダ中に分散させた塗布液を塗布するなどの方法により形成され、光を受容して電荷を発生する。また、その電荷発生効率が高いことと同時に、発生した電荷の電荷輸送層5への注入性が重要であり、電場依存性が少なく、低電場でも注入の良いことが望ましい。
本発明において、単層型の場合の感光層3は、主として電荷発生材料、正孔輸送材料、電子輸送材料(アクセプター性化合物)および樹脂バインダからなる。
正帯電積層型感光体において、電荷輸送層5は、主として電荷輸送材料と樹脂バインダとにより構成される。かかる電荷輸送材料および樹脂バインダとしては、負帯電積層型感光体における電荷輸送層5について挙げたものと同じ材料を用いることができ、特に制限はない。また、各材料の含有量や電荷輸送層5の膜厚についても、負帯電積層型感光体と同様とすることができる。
本発明の感光体を製造するに際しては、導電性基体上に塗布液を塗布して最表面層を形成するにあたり、この塗布液中に、前記一般式(I)で示される構造を有する化合物を含有させる点が重要であり、これにより、使用する電荷輸送材料等の特性によらず、耐汚染性を向上できるとともに、環境変動による電気および画像特性の変動の少ない感光体を実現することが可能となる。この最表面層の形成用の塗布液とは、最表面層が感光層、特には、電荷輸送層の場合は電荷輸送層形成用塗布液であり、電荷発生層の場合は電荷発生層形成用塗布液であり、単層型感光層の場合は単層型感光層形成用塗布液であり、最表面層が表面保護層の場合は表面保護層形成用塗布液である。かかる塗布液は、浸漬塗布法または噴霧塗布法等の種々の塗布方法に適用することが可能であり、いずれかの塗布方法に限定されるものではない。
本発明の電子写真用感光体は、上記本発明の感光体を搭載してなるものであり、各種マシンプロセスに適用することにより所期の効果が得られるものである。具体的には、ローラや、ブラシなどの帯電部材を用いた接触帯電方式、コロトロン、スコロトロンなどを用いた非接触帯電方式等の帯電プロセス、および、非磁性一成分、磁性一成分、二成分などの現像方式(現像剤)を用いた接触現像および非接触現像方式などの現像プロセスにおいても十分な効果を得ることができる。特に、本発明は、帯電ローラや転写ローラとして、シリコーンゴム、ウレタンゴム、クロロプレンゴム、エピクロルヒドリンゴム、アクリロニトリル・ブタジエンゴム(NBR)、エチレン-プロピレン-ジエンゴム(EPDM)等のゴムを用いたゴムローラを用いた際に、良好な耐汚染性を発揮でき、好ましい。
実施例1
導電性基体としての外径φ30mmのアルミニウム円筒の外周に、下引き層として、アルコール可溶性ナイロン(商品名「アミランCM8000」,東レ(株)製 )5質量部と、アミノシラン処理された酸化チタン微粒子5質量部とを、メタノール90質量部に溶解、分散させて調製した塗布液を浸積塗工し、温度100℃で30分間乾燥して、膜厚約2μmの下引き層を形成した。
前記式(I-1)で示される化合物を、前記式(I-2)~(I-72)で示される化合物にそれぞれ変えた以外は実施例1と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
前記式(I-1)で示される化合物の添加量を1.0質量部とした以外は実施例1と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
前記式(I-1)で示される化合物の添加量を3.0質量部とした以外は実施例1と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
前記式(I-1)で示される化合物の添加量を6.0質量部とした以外は実施例1と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
実施例1で用いた電荷輸送層用塗布液から前記式(I-1)で示される化合物およびシリコーンオイルを除いて、電荷輸送層を膜厚20μmで形成した以外は実施例1と同様にして電荷輸送層を形成した。その後、さらにその上層に、電荷輸送材料としての前記構造式 (II-1)で示される化合物80質量部と、樹脂バインダとしてのポリカーボネート樹脂(PCZ-500,三菱ガス化学(株)製)120質量部とを、ジクロロメタン900質量部に溶解した後、シリコーンオイル(KP-340,信越ポリマー(株)製)を0.1質量部加え、さらに、前記式(I-1)で示される化合物を12質量部加えて調製した塗布液を塗布成膜し、温度90℃で60分間乾燥して、膜厚約10μmの表面保護層を形成し、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
前記式(I-1)で示される化合物を下引き層に3.0質量部加え、さらに、電荷輸送層中の前記式(I-1)で示される化合物の添加量を3.0質量部とした以外は実施例1と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
前記式(I-1)で示される化合物を電荷発生層に3.0質量部加え、電荷輸送層中の前記式(I-1)で示される化合物の添加量を3.0質量部とした以外は実施例1と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
前記式(I-1)で示される化合物を、下引き層に3.0質量部加えるとともに、電荷発生層に1.0質量部加え、さらに、電荷輸送層中の前記式(I-1)で示される化合物の添加量を3.0質量部とした以外は実施例1と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
実施例1で使用した電荷発生材料を、特開昭61-217050号公報または米国特許第4728592号明細書に記載のα型チタニルフタロシアニンに変えた以外は実施例1と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
実施例1で使用した電荷発生材料を、X型無金属フタロシアニン(大日本インキ化学工業製,Fastogen Blue 8120B)に変えた以外は実施例1と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
前記式(I-1)で示される化合物を電荷輸送層に添加しない以外は実施例1と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
前記式(I-1)で示される化合物を電荷輸送層に添加せず、電荷輸送層に用いる樹脂バインダの量を110質量部に増量した以外は実施例1と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
電荷輸送層に、前記式(I-1)で示される化合物を添加しない代わりに、フタル酸ジオクチル(和光純薬工業(株)製)を10質量部添加した以外は実施例1と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
前記式(I-1)で示される化合物を用いない以外は実施例80と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
前記式(I-1)で示される化合物を用いない以外は実施例81と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例1と同様に30日間放置を行った。
上記実施例1~81および比較例1~5において作製した感光体について、温度60℃で湿度90%環境に30日間放置した後、ハーフトーン画像の画像出しを行い、以下に従い評価した。
○:ハーフトーン画像で黒スジ発生無し。
×:ハーフトーン画像で黒スジ発生有り。
上記実施例1~81および比較例1~5において作製した感光体を、帯電ローラ(ゴムローラ)および転写ローラ(ゴムローラ)を備えるHP社製のプリンタLJ4250に搭載し、下記の方法で評価した。すなわち、感光体表面を暗所にてコロナ放電により-650Vに帯電せしめた後、帯電直後の表面電位V0を測定した。続いて、コロナ放電を暗所で5秒間放置後、表面電位V5を測定し、下記式(1)に従って、帯電後5秒後における電位保持率Vk5(%)を求めた。
Vk5=V5/V0×100 (1)
ΔVk5=VK52(オゾン曝露後)/Vk51(オゾン曝露前) (2)
実施例82
導電性基体としての外径φ24mmのアルミニウム円筒の外周に、アルコール可溶性ナイロン(商品名「アミランCM8000」,東レ(株)製 )5質量部、および、アミノシラン処理された酸化チタン微粒子5質量部を、メタノール90質量部に溶解、分散させて調製した塗布液を浸積塗工し、温度100℃で30分間乾燥して、膜厚約2μmの下引き層を形成した。
実施例82で使用した前記式(I-1)で示される化合物を、前記構造式(I-5),(I-25),(I-33),(I-49)で示される化合物にそれぞれ変えた以外は実施例82と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例82と同様に30日間放置を行った。
前記式(I-1)で示される化合物を用いない以外は実施例82と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例82と同様に30日間放置を行った。
実施例82で使用した前記式(I-1)で示される化合物をフタル酸ジオクチル(和光純薬工業(株)製)に変えた以外は実施例82と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例82と同様に30日間放置を行った。
上記実施例82~86および比較例6,7において作製した感光体について、温度60℃で湿度90%環境に30日間放置した後、ハーフトーン画像の画像出しを行い、以下に従い評価した。
○:ハーフトーン画像で黒スジ発生無し。
×:ハーフトーン画像で黒スジ発生有り。
上記実施例82~86および比較例6,7において作製した感光体を、帯電ローラ(ゴムローラ)および転写ローラ(ゴムローラ)を備えるブラザー社製のプリンターHL‐2040に搭載し、下記の方法で評価した。すなわち、まず、感光体表面を暗所にてコロナ放電により+650Vに帯電せしめた後、帯電直後の表面電位V0を測定した。続いて、この感光体を、暗所で5秒間放置した後、表面電位V5を測定し、下記式(1)に従って帯電後5秒後における電位保持率Vk5(%)を求めた。
Vk5=V5/V0×100 (1)
ΔVk5=Vk52(オゾン曝露後)/Vk51(オゾン曝露前) (2)
実施例87
電荷輸送材料としての前記式(II-15)で示される化合物50質量部と、樹脂バインダとしてのポリカーボネート樹脂(商品名「パンライトTS-2050」,帝人化成(株)製)50質量部を、ジクロロメタン800質量部に溶解して、塗布液を調製した。導電性基体としての外径24mmのアルミニウム製円筒の外周に、この塗布液を浸漬塗工し、温度120℃で60分間乾燥して、膜厚15μmの電荷輸送層を形成した。
電荷輸送材料としての前記式(II-15)で示される化合物50質量部と、樹脂バインダとしてのポリカーボネート樹脂(商品名「パンライトTS-2050」,帝人化成(株)製)50質量部と、前記式(I-1)で示される化合物1.5質量部とを、ジクロロメタン800質量部に溶解して、塗布液を調製した。導電性基体としての外径24mmのアルミニウム製円筒の外周に、この塗布液を浸漬塗工し、温度120℃で60分間乾燥して、膜厚15μmの電荷輸送層を形成した。
前記式(I-1)で示される化合物を用いない以外は実施例87と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例87と同様に30日間放置を行った。
実施例88で使用した前記式(I-1)で示される化合物をフタル酸ジオクチル(和光純薬工業(株)製)に変えた以外は実施例88と同様にして、電子写真用感光体を作製した。作製した感光体について、実施例88と同様に30日間放置を行った。
2 下引き層
3 感光層
4 電荷発生層
5 電荷輸送層
6 表面保護層
7 電子写真用感光体
21 ローラ帯電部材
22 高圧電源
23 像露光部材
24 現像器
241 現像ローラ
25 給紙部材
251 給紙ローラ
252 給紙ガイド
26 転写帯電器(直接帯電型)
27 クリーニング装置
271 クリーニングブレード
28 除電部材
60 電子写真装置
300 感光層
Claims (10)
- 前記感光層が前記最表面層である請求項1記載の電子写真用感光体。
- 前記感光層が電荷発生層と電荷輸送層とからなり、該電荷輸送層が前記最表面層である請求項2記載の電子写真用感光体。
- 前記感光層上に表面保護層を備え、該表面保護層が前記最表面層である請求項1記載の電子写真用感光体。
- 前記感光層が正帯電単層型である請求項2記載の電子写真用感光体。
- 前記感光層が電荷輸送層と電荷発生層とからなり、該電荷発生層が前記最表面層である請求項2記載の電子写真用感光体。
- 前記一般式(I)で示される構造を有する化合物の添加量が、該化合物を含有する層に含まれる樹脂バインダ100質量部に対し、30質量部以下である請求項1記載の電子写真用感光体。
- 導電性基体上に塗布液を塗布して最表面層を形成する工程を包含する電子写真用感光体の製造方法において、
前記塗布液に、下記一般式(I)で示される構造を有する化合物を含有させることを特徴とする電子写真用感光体の製造方法。
(式(I)中、R1、R2は、それぞれ独立して炭素数1~12のアルキル基または炭素数5~12のシクロアルキル基を示し、R3は、水素原子、ハロゲン原子、置換若しくは無置換の炭素数1~6のアルキル基、置換若しくは無置換の炭素数1~6のアルコキシル基、炭素数6~20のアリール基または複素環基を示し、X、Zは、単結合または置換されてもよい炭素数1~6のアルキレン基を示し、Yは、OCO基またはCOO基を示す) - 請求項1記載の電子写真用感光体を搭載したことを特徴とする電子写真装置。
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WO2019017160A1 (ja) * | 2017-07-21 | 2019-01-24 | 京セラドキュメントソリューションズ株式会社 | 電子写真感光体、プロセスカートリッジ及び画像形成装置 |
JP2021107888A (ja) * | 2019-12-27 | 2021-07-29 | キヤノン株式会社 | 電子写真感光体、プロセスカートリッジおよび電子写真装置 |
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WO2019017160A1 (ja) * | 2017-07-21 | 2019-01-24 | 京セラドキュメントソリューションズ株式会社 | 電子写真感光体、プロセスカートリッジ及び画像形成装置 |
JPWO2019017160A1 (ja) * | 2017-07-21 | 2020-07-02 | 京セラドキュメントソリューションズ株式会社 | 電子写真感光体、プロセスカートリッジ及び画像形成装置 |
US11092904B2 (en) | 2017-07-21 | 2021-08-17 | Kyocera Document Solutions Inc. | Electrophotographic photosensitive member, process cartridge, and image forming apparatus |
JP2021107888A (ja) * | 2019-12-27 | 2021-07-29 | キヤノン株式会社 | 電子写真感光体、プロセスカートリッジおよび電子写真装置 |
JP7423311B2 (ja) | 2019-12-27 | 2024-01-29 | キヤノン株式会社 | 電子写真感光体、プロセスカートリッジおよび電子写真装置 |
Also Published As
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US20170269487A1 (en) | 2017-09-21 |
KR20180018473A (ko) | 2018-02-21 |
TW201708304A (zh) | 2017-03-01 |
JP6311839B2 (ja) | 2018-04-18 |
CN107430358B (zh) | 2020-12-11 |
CN107430358A (zh) | 2017-12-01 |
JPWO2016199283A1 (ja) | 2017-09-14 |
US10133198B2 (en) | 2018-11-20 |
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