WO2014050686A1 - ラミネート用接着剤、これを用いた積層体及び二次電池 - Google Patents
ラミネート用接着剤、これを用いた積層体及び二次電池 Download PDFInfo
- Publication number
- WO2014050686A1 WO2014050686A1 PCT/JP2013/075263 JP2013075263W WO2014050686A1 WO 2014050686 A1 WO2014050686 A1 WO 2014050686A1 JP 2013075263 W JP2013075263 W JP 2013075263W WO 2014050686 A1 WO2014050686 A1 WO 2014050686A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- laminate
- acid
- polyolefin resin
- modified
- adhesive composition
- Prior art date
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- 239000000853 adhesive Substances 0.000 title claims abstract description 37
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 37
- 229920005672 polyolefin resin Polymers 0.000 claims abstract description 50
- 239000003822 epoxy resin Substances 0.000 claims abstract description 48
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 48
- 150000001875 compounds Chemical class 0.000 claims abstract description 31
- 239000000203 mixture Substances 0.000 claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 claims abstract description 14
- 239000002184 metal Substances 0.000 claims abstract description 14
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 8
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 8
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 26
- 239000002253 acid Substances 0.000 claims description 10
- 239000004593 Epoxy Substances 0.000 claims description 9
- 125000004432 carbon atom Chemical group C* 0.000 claims description 8
- 238000010030 laminating Methods 0.000 claims description 7
- 125000003700 epoxy group Chemical group 0.000 claims description 5
- 239000012939 laminating adhesive Substances 0.000 claims description 5
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- 125000000555 isopropenyl group Chemical group [H]\C([H])=C(\*)C([H])([H])[H] 0.000 claims description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 claims description 2
- 239000003792 electrolyte Substances 0.000 abstract description 20
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- 238000006243 chemical reaction Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 12
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- 238000012986 modification Methods 0.000 description 8
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- 239000000126 substance Substances 0.000 description 8
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical class C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 7
- 239000011255 nonaqueous electrolyte Substances 0.000 description 7
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- FVCSARBUZVPSQF-UHFFFAOYSA-N 5-(2,4-dioxooxolan-3-yl)-7-methyl-3a,4,5,7a-tetrahydro-2-benzofuran-1,3-dione Chemical compound C1C(C(OC2=O)=O)C2C(C)=CC1C1C(=O)COC1=O FVCSARBUZVPSQF-UHFFFAOYSA-N 0.000 description 3
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- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 3
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- 239000000243 solution Substances 0.000 description 3
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 3
- 239000004711 α-olefin Substances 0.000 description 3
- GWQOYRSARAWVTC-UHFFFAOYSA-N 1,4-bis(2-tert-butylperoxypropan-2-yl)benzene Chemical compound CC(C)(C)OOC(C)(C)C1=CC=C(C(C)(C)OOC(C)(C)C)C=C1 GWQOYRSARAWVTC-UHFFFAOYSA-N 0.000 description 2
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- XMNIXWIUMCBBBL-UHFFFAOYSA-N 2-(2-phenylpropan-2-ylperoxy)propan-2-ylbenzene Chemical compound C=1C=CC=CC=1C(C)(C)OOC(C)(C)C1=CC=CC=C1 XMNIXWIUMCBBBL-UHFFFAOYSA-N 0.000 description 2
- POAOYUHQDCAZBD-UHFFFAOYSA-N 2-butoxyethanol Chemical compound CCCCOCCO POAOYUHQDCAZBD-UHFFFAOYSA-N 0.000 description 2
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- KNDQHSIWLOJIGP-UHFFFAOYSA-N 826-62-0 Chemical compound C1C2C3C(=O)OC(=O)C3C1C=C2 KNDQHSIWLOJIGP-UHFFFAOYSA-N 0.000 description 2
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- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
- B32B15/085—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyolefins
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/4009—Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
- C08G18/4063—Mixtures of compounds of group C08G18/62 with other macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J11/00—Features of adhesives not provided for in group C09J9/00, e.g. additives
- C09J11/02—Non-macromolecular additives
- C09J11/06—Non-macromolecular additives organic
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J123/00—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
- C09J123/26—Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers modified by chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J163/00—Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
- C09J175/04—Polyurethanes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/726—Permeability to liquids, absorption
- B32B2307/7265—Non-permeable
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present invention relates to a laminating adhesive, a laminate using the same, and a secondary battery.
- a secondary battery represented by a lithium ion battery has a configuration in which an electrolytic solution or the like is sealed between a positive electrode and a negative electrode.
- a laminated body in which a metal foil such as an aluminum foil or a metal vapor deposition layer and a plastic are bonded together is used.
- This laminate requires the physical properties, moisture proofing, sealing, puncture resistance, insulation, heat / cold resistance, and corrosion resistance required for secondary batteries, but in particular, it has electrolyte resistance that does not dissolve in the electrolyte. It is essential.
- JP-A-9-283101 International Publication WO01 / 017043 JP-A-8-193148 JP 2010-277959 A
- the object of the present invention is to solve the above-mentioned problems, and is excellent in adhesion between the metal layer and the plastic layer, satisfies moisture resistance, heat resistance, insulation, durability, etc.
- an adhesive composition for laminating that does not cause delamination over time, a laminate using the same, and a secondary battery are obtained.
- the present inventor has found that the adhesion and electrolyte resistance can be greatly improved by combining an olefin resin and a phosphoric acid-modified compound described later as a result of intensive studies.
- the present invention provides an adhesive composition for laminating comprising a polyolefin resin (A) and a phosphoric acid-modified compound (B).
- the adhesive composition of the present invention exhibits excellent adhesiveness when used between a metal layer such as an aluminum foil and a plastic layer.
- a laminate using the present adhesive can exhibit good moisture resistance, heat resistance, solvent resistance, durability, and the like.
- the laminate when used as a laminate for a secondary battery, it has excellent resistance to electrolytes such as propylene carbonate and ethylene carbonate, and therefore does not cause delamination over time.
- the laminate adhesive composition of the present invention contains a polyolefin resin (A) and a phosphoric acid-modified compound (B).
- polyolefin resin (A) used in the present invention examples include homopolymers and copolymers of olefins having 2 to 8 carbon atoms, and copolymers of olefins having 2 to 8 carbon atoms and other monomers. it can.
- polyethylene such as high density polyethylene (HDPE), low density polyethylene (LDPE), linear low density polyethylene resin, polypropylene, polyisobutylene, poly (1-butene), poly-4-methylpentene, polyvinyl Cyclohexane, polystyrene, poly (p-methylstyrene), poly ( ⁇ -methylstyrene), ethylene / propylene block copolymer, ethylene / propylene random copolymer, ethylene / butene-1 copolymer, ethylene / 4-methyl -1-pentene copolymer, ⁇ -olefin copolymer such as ethylene / hexene copolymer, ethylene / vinyl acetate copolymer, ethylene / acrylic acid copolymer, ethylene / methyl methacrylate copolymer, ethylene / Vinyl acetate methyl methacrylate copolymer, Aio Examples thereof include nomer resins. Furthermore, chloride (HDPE),
- polyolefin resin (A) used in the present invention can be used.
- modified polyolefin resins in which various functional groups (for example, carboxyl group, hydroxyl group, etc.) are introduced into the polyolefin resin are used. More preferred.
- a modified polyolefin resin having an acid value of 1 to 200 mgKOH / g (hereinafter referred to as an acid-modified polyolefin resin).
- / or a modified polyolefin resin having a hydroxyl value of 1 to 200 mgKOH / g (hereinafter referred to as a hydroxyl group-modified polyolefin resin) is more preferred.
- the acid-modified polyolefin resin is a polyolefin resin having a carboxyl group or a carboxylic anhydride group in the molecule, and is synthesized by modifying the polyolefin with an unsaturated carboxylic acid or a derivative thereof.
- this modification method graft modification or copolymerization can be used.
- the acid-modified polyolefin resin is a graft-modified polyolefin obtained by graft-modifying or copolymerizing at least one polymerizable ethylenically unsaturated carboxylic acid or a derivative thereof on a polyolefin resin before modification.
- the polyolefin resin before modification include the above-described polyolefin resins. Among them, a homopolymer of propylene, a copolymer of propylene and an ⁇ -olefin, a homopolymer of ethylene, and a copolymer of ethylene and an ⁇ -olefin. Polymers are preferred. These can also be used individually by 1 type and can also be used in combination of 2 or more type.
- Examples of the ethylenically unsaturated carboxylic acid or its derivative to be graft-modified or copolymerized with the polyolefin resin before modification include acrylic acid, methacrylic acid, maleic acid, itaconic acid, citraconic acid, mesaconic acid, maleic anhydride, 4- Methylcyclohex-4-ene-1,2-dicarboxylic anhydride, bicyclo [2.2.2] oct-5-ene-2,3-dicarboxylic anhydride, 1,2,3,4,5, 8,9,10-octahydronaphthalene-2,3-dicarboxylic anhydride, 2-octa-1,3-diketospiro [4.4] non-7-ene, bicyclo [2.2.1] hept-5 -Ene-2,3-dicarboxylic anhydride, maleopimaric acid, tetrahydrophthalic anhydride, methyl-bicyclo [2.2.1] hept-5-en
- a graft monomer selected from an ethylenically unsaturated carboxylic acid or a derivative thereof onto a polyolefin resin before modification various methods can be employed. For example, a method in which a polyolefin resin is melted and a graft monomer is added thereto to cause a graft reaction, a method in which a polyolefin resin is dissolved in a solvent to form a solution and a graft monomer is added thereto to cause a graft reaction, and a solution is dissolved in an organic solvent.
- Examples thereof include a method in which a polyolefin resin is mixed with the unsaturated carboxylic acid and the like, heated at a temperature equal to or higher than the softening temperature or melting point of the polyolefin resin, and simultaneously subjected to radical polymerization and hydrogen abstraction reaction in a molten state.
- a polyolefin resin is mixed with the unsaturated carboxylic acid and the like, heated at a temperature equal to or higher than the softening temperature or melting point of the polyolefin resin, and simultaneously subjected to radical polymerization and hydrogen abstraction reaction in a molten state.
- a radical initiator in order to efficiently graft copolymerize the graft monomer, it is preferable to carry out the grafting reaction in the presence of a radical initiator.
- the grafting reaction is usually performed under conditions of 60 to 350 ° C.
- the proportion of the radical initiator used is usually in the range of 0.001 to 1 part by weight with respect to 100 parts by weight of
- the radical initiator is preferably an organic peroxide such as benzoyl peroxide, dichlorobenzoyl peroxide, dicumyl peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di (peroxidebenzoate) hexyne-3, 1,4-bis (tert-butylperoxyisopropyl) benzene, lauroyl peroxide, tert-butyl peracetate, 2,5-dimethyl-2,5-di (tert-butylperoxy) hexyne-3, 2,5-dimethyl- 2.5-di (tert-butylperoxy) hexane, tert-butyl perbenzoate, tert-butyl perphenyl acetate, tert-butyl perisobutyrate, tert-butyl per-sec-octate, tert- Chill perpivalate and cumyl perpiva
- radical initiators should be selected optimally according to the process of the graft reaction, but are usually dicumyl peroxide, di-tert-butyl peroxide, 2,5-dimethyl-2,5-di (tert- Dialkyl peroxides such as butylperoxy) hexyne-3,2,5-dimethyl-2,5-di (tert-butylperoxy) hexane and 1,4-bis (tert-butylperoxyisopropyl) benzene are preferably used.
- Examples of these acid-modified polyolefin resins include maleic anhydride-modified polypropylene, ethylene- (meth) acrylic acid copolymer, ethylene-acrylic acid ester-maleic anhydride terpolymer, or ethylene-methacrylic acid ester- A maleic anhydride terpolymer may be mentioned.
- the hydroxyl group-modified polyolefin resin is a polyolefin resin having a hydroxyl group in the molecule, and is synthesized by graft modification or copolymerization of polyolefin with a hydroxyl group-containing (meth) acrylic acid ester or a hydroxyl group-containing vinyl ether described later.
- the polyolefin resin before modification and the modification method are the same as in the case of acid-modified polyolefin resin.
- Examples of the hydroxyl group-containing (meth) acrylic acid ester include hydroxyethyl (meth) acrylate; hydroxypropyl (meth) acrylate, glycerol (meth) acrylate; lactone modified hydroxyethyl (meth) acrylate, (meth) acrylic acid. Examples thereof include polyethylene glycol and polypropylene glycol (meth) acrylate.
- Examples of the hydroxyl group-containing vinyl ether include 2-hydroxyethyl vinyl ether, diethylene glycol monovinyl ether, 4-hydroxybutyl vinyl ether and the like.
- Examples of the phosphoric acid-modified compound (B) used in the present invention include one or more compounds selected from the group consisting of the following general formulas (1), (2), (3), (4) and (5). It is done.
- R 1 , R 2 , R 3 , R 4 , R 5 and R 6 are each independently a residue of an epoxy resin and / or a modified epoxy resin having a number average molecular weight of 350 to 3000
- R 7 , R 10 and R 11 are each independently an alkylene group having 8 or less carbon atoms
- R 8 , R 9 and R 12 are each independently an epoxy group, an isopropenyl group or a vinyl group.
- the compounds represented by the general formulas (1), (2) and (3) are phosphoric acid-modified epoxy resins (B-Ep) obtained by modifying a compound having a hydroxyl group bonded to a phosphorus atom with an epoxy resin.
- the phosphoric acid-modified epoxy resin (B-Ep) includes an epoxy resin (B1), a compound (B2) having a hydroxyl group bonded to a phosphorus atom, and a monocarboxylic acid (B3) having 3 to 5 carbon atoms as necessary. It is obtained by reacting.
- Examples of the epoxy resin (B1) include ethylene glycol, propylene glycol, hexanediol, neopentyl glycol, trimethylol ethane, trimethylol propane, pentaerythritol, glycerin, diglycerin, sorbitol, spiroglycol or hydrogenated bisphenol A.
- Aliphatic polyol diglycidyl ether type epoxy resin is exemplified.
- aromatic epoxy resins such as diglycidyl ether type epoxy resins such as bisphenol A, bisphenol F, bisphenol S and bisphenol AD, and novolac type epoxy resins which are glycidyl ales of phenol novolac resins and cresol novolac resins;
- diglycidyl ether type epoxy resins of polyols such as ethylene oxide or propylene oxide adducts of compounds.
- polyglycidyl ether type epoxy resin of polyether polyol such as polyethylene glycol, polypropylene glycol or polytetramethylene glycol; bis (3,4-epoxycyclohexylmethyl) adipate, 3,4-epoxycyclohexylmethyl-3 ′, 4 ′ -Cycloaliphatic polyepoxy resins such as epoxy cyclohexyl carboxylate.
- polyglycidyl ester type epoxy resin of polycarboxylic acid such as propanetricarboxylic acid, butanetetracarboxylic acid, adipic acid, phthalic acid, terephthalic acid or trimellitic acid; butadiene, hexadiene, octadiene, dodecadiene, cyclooctadiene, ⁇ - Examples thereof include bisepoxy resins of hydrocarbon diene such as pinene or vinylcyclohexene.
- an epoxy resin of a diene polymer such as polybutadiene or polyisoprene; or a glycidylamine type epoxy resin such as tetraglycidyldiaminodiphenylmethane, tetraglycidylbisaminomethylcyclohexane, diglycidylaniline or tetraglycidylmetaxylylenediamine, or a triazine or Examples thereof include epoxy resins containing various heterocyclic rings such as hydantoin.
- an aromatic epoxy resin such as a bisphenol A type epoxy resin because of good adhesion and corrosion resistance.
- bisphenol A type epoxy resins include “EPICLON 850, 860, 1050, 1055, 2055” manufactured by DIC Corporation, and “jER 828, 834, 1001, 1002, 1004, 1007” manufactured by Mitsubishi Chemical Corporation. Etc.
- the compound (B2) having a hydroxyl group bonded to a phosphorus atom is not particularly limited as long as it has at least one hydroxyl group on the phosphorus atom.
- the compound (B2) having a hydroxyl group bonded to a phosphorus atom is not particularly limited as long as it has at least one hydroxyl group on the phosphorus atom.
- the compounds represented in the following general formula (5) And the compounds represented.
- R13 and R14 are the same or different and each represents an alkyl group, alkenyl group, benzyl group or hydroxyl group having 1 to 12 carbon atoms.
- phosphoric acid is preferred because of excellent adhesion and workability.
- Examples of the monocarboxylic acid (B3) having 3 to 5 carbon atoms include saturated carboxylic acids such as propionic acid, lactic acid, butyric acid, and valeric acid, acrylic acid, methacrylic acid, vinyl acetic acid, crotonic acid, tiglic acid, Ethylenically unsaturated monocarboxylic acids such as 1,3-dimethylacrylic acid or pentenoic acid.
- saturated carboxylic acids such as propionic acid, lactic acid, butyric acid, and valeric acid, acrylic acid, methacrylic acid, vinyl acetic acid, crotonic acid, tiglic acid, Ethylenically unsaturated monocarboxylic acids such as 1,3-dimethylacrylic acid or pentenoic acid.
- ethylenically unsaturated monocarboxylic acid is preferable, and acrylic acid and / or methacrylic acid are particularly preferable.
- the reaction between the epoxy resin (B1) and the compound (B2) having a hydroxyl group bonded to a phosphorus atom is not particularly limited, and the desired product is obtained by slowly reacting both at a room temperature without using a catalyst. be able to. However, in particular, it is more preferable to carry out the reaction at 50 to 200 ° C., preferably 80 to 140 ° C. in the presence or absence of a solvent and a catalyst to obtain a phosphoric acid-modified epoxy resin (B-Ep).
- the total number of moles of hydroxyl groups in the compound (B2) having a hydroxyl group bonded to a phosphorus atom with respect to 1.0 mole of the epoxy group present in the epoxy resin (B1) is 0.9 to 1.
- a ratio of 0 mol is preferred because the resulting phosphorus-modified epoxy resin (B-Ep) has good stability.
- examples of the method for producing the phosphoric acid-modified epoxy resin (B-Ep) include the following methods (1) to (3).
- an organic solvent, a catalyst, or the like may be used as necessary.
- the method (2) is preferable from the viewpoint of reaction efficiency.
- the catalyst it is preferable to use a substance used for a reaction between an epoxy group such as triphenylphosphine or an amine compound and an acid.
- the compounds represented by the general formulas (4) and (5) are phosphoric acid-modified ester compounds (B-Es) obtained by modifying a compound having a hydroxyl group bonded to a phosphorus atom with a divalent hydroxyl group-containing compound.
- the adhesiveness to the metal layer and the plastic layer is compatible, so that the adhesiveness is excellent.
- the polyolefin resin (A) The phosphoric acid-modified compound (B) is preferably blended at a ratio of 0.1 to 30 parts by weight with respect to 100 parts by weight.
- the epoxy resin (B1) used when producing the phosphoric acid-modified epoxy resin (B-Ep) can be used.
- the epoxy resin (C) is more preferably used in combination with an acid-modified polyolefin resin because the adhesiveness and electrolyte resistance are improved. This is considered to be because the crosslink density is increased and the electrolyte permeation is suppressed.
- the adhesiveness and the electrolyte resistance and the blocking resistance can be compatible. Therefore, the epoxy resin (C) is added in an amount of 0.1 to 30 weights per 100 weight parts of the polyolefin resin (A). More preferably, it is blended at a ratio of parts.
- Examples of the polyisocyanate compound (D) used in the present invention include compounds having at least two isocyanate groups in the molecule.
- Examples of the polyisocyanate compound include tolylene diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, 1,6-hexamethylene diisocyanate, isophorone diisocyanate, 4,4′-methylenebis (cyclohexyl isocyanate), lysine diisocyanate, trimethylhexamethylene diisocyanate, 1 , 3- (isocyanatomethyl) cyclohexane, 1,5-naphthalene diisocyanate, polyisocyanates such as triphenylmethane triisocyanate; polyisocyanate derivatives such as adducts, burettes and isocyanurates of these polyisocyanates It is done.
- the polyisocyanate compound (D) is more preferably used in combination with a hydroxyl group-modified polyolefin resin because of its excellent adhesion and electrolyte resistance.
- the organic solvent used in the laminate adhesive composition of the present invention is not particularly limited as long as the polyolefin resin (A) and the phosphoric acid-modified compound (B) can be dissolved or dispersed.
- methyl acetate, butyl acetate, acetic acid examples include ester solvents such as butyl; ketone solvents such as acetone, methyl ketyl ketone, methyl isobutyl ketone, diisobutyl ketone, and cyclohexanone; aromatic hydrocarbons such as toluene and xylene. Of these, ester solvents are preferred because of their excellent drying and workability.
- the laminate adhesive composition of the present invention may contain other additives as required.
- the additive include additives generally used in resin compositions that form films and coating films.
- additives include leveling agents; inorganic fine particles such as colloidal silica and alumina sol; organic fine particles based on polymethyl methacrylate; antifoaming agents; anti-sagging agents; silane coupling agents; viscosity modifiers; Metal deactivator; Peroxide decomposing agent; Flame retardant; Reinforcing agent; Plasticizer; Lubricant; Rust preventive agent; Fluorescent whitening agent; Inorganic heat absorber; Flameproof agent; Etc.
- the laminate of the present invention comprises the laminate adhesive composition of the present invention comprising a metal layer such as an aluminum foil and one or several plastic layers such as a polyolefin sheet such as polyethylene and polypropylene, and a polyester such as polyethylene terephthalate. It is obtained by pasting together.
- the adhesive composition for laminates of the present invention can be applied to any suitable solvent or dispersant such as, for example, ester solvents, ketone solvents, aromatic hydrocarbons, aliphatic hydrocarbons, alicyclic hydrocarbons, etc.
- the adhesive layer can be formed by dissolving / dispersing in a ratio and applying and drying on a metal foil using a known coating method such as a roll coating method, a gravure coating method, or a bar coating method.
- the dry coating weight of the laminating adhesive composition of the present invention is preferably in the range of 0.5 to 20.0 g / m 2 . If it is less than 0.5 g / m 2 , there will be a difficulty in continuous uniform application, while if it exceeds 20.0 g / m 2 , the solvent detachability after application will be reduced, workability will be significantly reduced, and there will be a problem of residual solvent. Occurs.
- the laminated body of the present invention is obtained by stacking the plastic layers and bonding them by dry lamination (dry laminating method).
- the temperature of the laminate roll is preferably about room temperature to 60 ° C.
- the pressure is preferably about 10 to 300 kg / cm 2.
- the laminated body of this invention performs aging after preparation. Aging conditions are from room temperature to 100 ° C., for 12 to 240 hours, during which adhesive strength occurs.
- the laminate of the present invention can be used as an electrolyte sealing film or an electrode part protective film of a primary or secondary battery.
- the laminate is used in contact with a polar organic solvent and / or salts on the plastic layer side.
- a non-aqueous electrolyte containing a polar organic solvent and salt it is particularly suitable as a secondary battery electrolyte sealing film or secondary battery electrode part protective film for non-aqueous electrolyte batteries, solid batteries, etc.
- it can be used as a battery sealing bag by folding and heat-sealing so that the plastic layers face each other. Since the adhesive used in the present invention is excellent in heat sealability, it prevents leakage of the non-aqueous electrolyte and enables long-term use as a battery.
- polar organic solvent examples include aprotic polar solvents such as alkyl carbonates, esters, and ketones. Specifically, ethylene carbonate, propylene carbonate, butylene carbonate, dimethyl carbonate, ethyl methyl carbonate, diethyl carbonate, ⁇ -butyrolactone, 1,2-dimethoxyethane, tetrahydrofuran, 2-methyltetrahydrofuran, 1,3- Examples include dioxolane, 4-methyl-1,3-dioxolane, methyl formate, 4-methyl-1,3-dioxomethyl formate, methyl acetate, and methyl propionate.
- aprotic polar solvents such as alkyl carbonates, esters, and ketones.
- the salt examples include alkali metal salts such as lithium salt, sodium salt and potassium salt.
- lithium salts such as LiPF 6 , LiBF 4 , and Li-imide are generally used.
- the non-aqueous electrolyte is obtained by dissolving 0.5 to 3 mmol of the alkali metal salt in an aprotic polar organic solvent such as a cyclic carbonate, a chain carbonate, or a mixture thereof.
- an aprotic polar organic solvent such as a cyclic carbonate, a chain carbonate, or a mixture thereof.
- the laminate of the present invention does not cause delamination of the metal layer, adhesive layer, and plastic layer even when used in contact with the polar solvent and / or salts, particularly a nonaqueous electrolyte that is a mixture thereof, for a long period of time. Can be used.
- the battery of the present invention is a battery having a battery electrolyte sealing film or a battery electrode part protective film comprising the laminate.
- the battery of the present invention can be used stably as a battery for a long time since the film does not cause delamination and can prevent leakage of the nonaqueous electrolyte.
- the laminate of the present invention has excellent adhesion between the metal layer and the plastic layer and excellent durability against polar organic solvents or salts, and does not cause delamination even when contacted with a nonaqueous electrolyte or the like. . Therefore, a battery using such a laminate as a battery electrolyte sealing film or a battery electrode protection film, and a secondary battery using a secondary battery electrolyte sealing film or a secondary battery electrode protection film are: Can be used stably for a long time.
- Synthesis example 1 (Synthesis example of phosphoric acid-modified epoxy resin (B)) Epoxy resin having an epoxy equivalent of 900 was obtained from 600 parts of “EPICLON 850” (manufactured by DIC Corporation, epoxy equivalent 185) produced from epichlorohydrin and bisphenol A and 250 parts of bisphenol A using sodium hydroxide as a catalyst by a conventional method. After dissolving xylene / ethylene glycol monobutyl ether / 1-butyl alcohol in 400/200/200 parts each, 24 parts of 89% phosphoric acid was added dropwise at 80 ° C. and reacted for 10 hours to confirm that there was no change in viscosity. Then, after adjusting the non-volatile content to 50% with ethylene glycol monobutyl ether, a phosphoric acid-modified epoxy resin (b-1) having a viscosity (25 ° C.) of W was obtained.
- Synthesis example 2 (Synthesis example of phosphoric acid-modified epoxy resin (B))
- a reaction vessel equipped with a stirrer, a thermometer, a reflux condenser, and a nitrogen gas introduction tube 545.5 parts of “jER 1001” (Mitsubishi Chemical Corporation BPA type epoxy resin epoxy equivalent 475) and 259.0 parts of diethylene glycol dimethyl ether was heated up to 80 ° C. while being heated and dissolved. After dissolution, 59.7 parts of acrylic acid was charged at 80 ° C., followed by 0.6 parts of dibutylhydroxytoluene and 2.4 parts of triphenylphosphine, and stirred while heating to 110 ° C. over 1 hour. The reaction was continued by maintaining at 110 ° C.
- Example 1 2 parts of phosphoric acid-modified epoxy resin (b-1) per 100 parts by weight of acid-modified polyolefin resin “Unistor P-401” (solid content acid value 55 mg KOH / g heating residue 8%, manufactured by Mitsui Chemicals, Inc.) 0.0 part by weight of an epoxy resin “Denacol EX-321” (epoxy equivalent 140, nonvolatile content 100%, manufactured by Nagase Chemtech Co., Ltd.) was mixed and dispersed at a ratio of 1.0 part by weight to obtain an adhesive.
- Unistor P-401 solid content acid value 55 mg KOH / g heating residue 8%, manufactured by Mitsui Chemicals, Inc.
- an epoxy resin “Denacol EX-321” epoxy equivalent 140, nonvolatile content 100%, manufactured by Nagase Chemtech Co., Ltd.
- the adhesive was applied to an aluminum foil having a thickness of 50 ⁇ m using a bar coater so as to have an application amount of 5.0 g / m 2 (solid content), and then the diluting solvent was volatilized and dried.
- the adhesive surface of the aluminum foil to which the adhesive was applied, and a CPP (unstretched polypropylene) film having a thickness of 70 ⁇ m (“ZK93KM” manufactured by Toray Industries, Inc.) were laminated at room temperature, pressure 30 kg / cm 2 , Lamination was performed at a speed of 20 m / min to prepare a laminate having a layer structure of aluminum foil / adhesive layer / CPP film (unstretched polypropylene film). Next, this composite film was aged at 60 ° C. for 3 days to cure the adhesive, and the laminate 1 of the present invention was obtained.
- the laminates obtained in each example were evaluated for adhesion performance and electrolyte resistance, and the results are shown in Table 1.
- the conditions for each performance test are as follows.
- Adhesive strength In the A & D Tensilon test, a sample was cut to a width of 15 mm, and the 180 ° peel strength was measured.
- Electrolyte resistance A The laminate was immersed in ethylene carbonate at 40 ° C. for 30 days, and evaluation was performed as follows from the retention ratio of adhesive strength before and after immersion. ⁇ : 90% or more, ⁇ : 90 to 70%, ⁇ : 70% or less
- Electrolyte resistance B The laminate was immersed in propyl carbonate at 40 ° C. for 30 days, and evaluation was performed as follows from the retention ratio of the adhesive strength before and after immersion. ⁇ : 90% or more, ⁇ : 90 to 70%, ⁇ : 70% or less
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- Chemical Kinetics & Catalysis (AREA)
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Abstract
Description
この積層体には、二次電池として求められる物性、防湿性、密封性、耐突き刺し性、絶縁性、耐熱・耐寒性、耐腐食性が求められるが、特に、電解質に溶解しない耐電解質性が必須である。
(1)エポキシ樹脂(B1)と炭素数が3~5のモノカルボン酸(B3)と燐原子に結合した水酸基を有する化合物(B2)とを一括で仕込んで反応させる方法。
(2)前記エポキシ樹脂と前記カルボン酸とを反応させ、次いで前記リン化合物を反応させる方法
(3)前記エポキシ樹脂と前記リン化合物を反応させ、次いで、前記カルボン酸とを反応させる方法
また、本発明の積層体は、作成後エージングを行うことが好ましい。エージング条件は、室温~100℃で、12~240時間の間であり、この間に接着強度が生じる。
エピクロルヒドリンとビスフェノールAより製造された「EPICLON850」(DIC(株)製、エポキシ当量185)600部、ビスフェノールA250部から水酸化ナトリウムを触媒とし常法によりエポキシ当量900のエポキシ樹脂を得た。キシレン/エチレングリコールモノブチルエーテル/1-ブチルアルコールをそれぞれ400/200/200部に溶解後80℃で89%リン酸24部を少量ずつ滴下し、10時間反応させ、粘度の変化がないことを確認したのち、エチレングリコールモノブチルエーテルで不揮発分が50%となるよう調整した後、粘度(25℃)がWのリン酸変性エポキシ樹脂(b-1)を得た。
攪拌機、温度計、還流冷却器および窒素ガス導入管を備えた反応容器に「jER 1001」(三菱化学(株)製BPA型エポキシ樹脂 エポキシ当量475)545.5部と、ジエチレングリコールジメチルエーテル259.0部とを仕込んで、加熱溶解させながら、80℃まで昇温した。溶解後、80℃にてアクリル酸59.7部を仕込み、続いてジブチルヒドロキシトルエン0.6部、トリフェニルホスフィン2.4部を仕込み、110℃まで1時間かけて昇温しながら撹拌した。110℃で3時間保持して反応を続行せしめて、酸価が1.0mgKOH/g以下となった所で、80℃にまで下げて、85%リン酸12.1部およびジエチレングリコールジメチルエーテル70.2部からなる混合物を、1時間かけて連続滴下した。滴下終了後も引き続いて、80℃で4時間反応させ、次いで、ジエチレングリコールジメチルエーテル50.5部仕込むことにより、不揮発分が64.0%で、かつ、酸価が9.0なる、リン酸変性エポキシ樹脂(b-2)の溶液を得た。
酸変性ポリオレフィン樹脂「ユニストール P-401」(固形分酸価55mgKOH/g 加熱残分8%、三井化学(株)製)100重量部に対してリン酸変性エポキシ樹脂(b-1)を2.0重量部、エポキシ樹脂「デナコール EX-321」(エポキシ当量140 不揮発分100% ナガセケムテック(株)製)を1.0重量部の割合で混合分散させ、接着剤とした。
○:90%以上、△:90~70%、×:70%以下
○:90%以上、△:90~70%、×:70%以下
固形分酸価55mgKOH/g 加熱残分8%
ユニストール P-902(三井化学(株)製)酸変性ポリオレフィン樹脂
固形分酸価55mgKOH/g 加熱残分22%
ユニストール P-901(三井化学(株)製)水酸基変性ポリオレフィン樹脂 固形分水酸基価50mgKOH/g 加熱残分22%
デナコール EX-321(ナガセケムテックス(株)製)エポキシ樹脂 エポキシ当量140 不揮発分100%
EPICLON 860(DIC(株)製)ビスフェノールA型エポキシ樹脂 エポキシ当量240 不揮発分100%
タケネート D-101(三井武田ケミカル(株)製)HDIアダクト体 NCO%13 不揮発分75%
Claims (9)
- 水酸基及び/又は酸基を有するポリオレフィン樹脂(A)、リン酸変性化合物(B)を含有することを特徴とするラミネート用接着剤組成物。
- 前記ポリオレフィン樹脂(A)が、1~200mgKOH/gの酸価を有する変性ポリオレフィン樹脂および/または1~200mgKOH/gの水酸基価を有する変性ポリオレフィン樹脂である請求項1記載のラミネート用接着剤組成物。
- 更に、エポキシ当量が160~1000であるエポキシ樹脂(C)を含む請求項1記載のラミネート用接着剤組成物。
- ポリイソシアネート化合物(D)を含む請求項1記載のラミネート用接着剤組成物
- 前記ポリオレフィン樹脂(A)100重量部に対して、リン酸変性化合物(B)を0.1~30重量部の割合で配合した請求項1~5のいずれか1つに記載のラミネート用接着剤組成物。
- 前記ポリオレフィン樹脂(A)100重量部に対して、エポキシ樹脂(C)を0.1~30重量部の割合で配合請求項1記載のラミネート用接着剤組成物。
- 請求項1~7のいずれか1つに記載のラミネート用接着剤組成物を、金属層とポリオレフィン樹脂層との間に使用した積層体。
- 請求項8記載の積層体を含む二次電池。
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JP5664836B2 (ja) | 2015-02-04 |
CN104662114A (zh) | 2015-05-27 |
TW201425512A (zh) | 2014-07-01 |
KR101603933B1 (ko) | 2016-03-16 |
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TWI579358B (zh) | 2017-04-21 |
CN104662114B (zh) | 2016-08-10 |
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