WO2012108425A1 - ポリ乳酸樹脂組成物 - Google Patents
ポリ乳酸樹脂組成物 Download PDFInfo
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- WO2012108425A1 WO2012108425A1 PCT/JP2012/052729 JP2012052729W WO2012108425A1 WO 2012108425 A1 WO2012108425 A1 WO 2012108425A1 JP 2012052729 W JP2012052729 W JP 2012052729W WO 2012108425 A1 WO2012108425 A1 WO 2012108425A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/16—Nitrogen-containing compounds
- C08K5/20—Carboxylic acid amides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/002—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor characterised by the choice of material
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/06—Ethers; Acetals; Ketals; Ortho-esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/101—Esters; Ether-esters of monocarboxylic acids
- C08K5/103—Esters; Ether-esters of monocarboxylic acids with polyalcohols
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/10—Esters; Ether-esters
- C08K5/11—Esters; Ether-esters of acyclic polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L71/00—Compositions of polyethers obtained by reactions forming an ether link in the main chain; Compositions of derivatives of such polymers
- C08L71/02—Polyalkylene oxides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/10—Forming by pressure difference, e.g. vacuum
Definitions
- the present invention relates to a polylactic acid resin composition. More specifically, the polylactic acid resin composition with improved secondary processability, especially thermoformability, a sheet obtained using the composition, a molded body obtained by secondary processing of the sheet, and the sheet The secondary processing method of this, and the packaging material which consists of this molded object.
- polyolefins such as polyethylene, polypropylene and polystyrene, and various plastics such as polyester typified by polyethylene terephthalate (PET) are used.
- PET polyethylene terephthalate
- polylactic acid resin not only has hard and brittle physical properties, but also has low secondary processability, and when molded into food containers and packaging containers, it lacks flexibility or whitens when bent, etc. There is a problem of this, and the formability to the molded body is poor.
- polylactic acid resin molded products are currently limited to use in the field of hard molded products, and attempts have been made to add various plasticizers to compensate for these drawbacks. It has been.
- plasticizer for example, lactic acid, lactic acid oligomer, aliphatic polycarboxylic acid ester, or polylactic acid and polyalkylene ether
- coalescence a plasticizer
- these plasticizers have various thermal properties such as low thermal stability at the time of molding, inferior strength of the obtained molded product, insufficient improvement of secondary workability, and bleed-out problems. There was a problem.
- the conventional polylactic acid resin needs further improvement as a resin that can be substituted for various plastics. That is, in the thermoforming of polylactic acid resin, transparency is maintained, the temperature range capable of thermoforming is wide, the crystallization speed is sufficient, that is, sufficient thermoformability (temperature at which both formability and crystallization are compatible) Development of a modifier (additive) that can realize a wide range) is desired.
- the present invention [1] Polylactic acid resin, plasticizer, formula (1): R 1 —O (A 1 O) p —R 2 (1) [Wherein, R 1 represents an alkyl group having 8 to 22 carbon atoms, an acyl group having 8 to 22 carbon atoms, or a hydrogen atom, and R 2 represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a total carbon atom.
- An acyl group having a number of 2 to 4 A 1 represents an alkylene group having 2 or 3 carbon atoms, p represents an average number of moles added of the oxyalkylene group, and satisfies 0 ⁇ p ⁇ 300, P oxyalkylene groups represented by A 1 O) may be the same or different, and the repeating units in the different cases may be either block type or random type.
- R 3 represents an alkylene group having 1 to 10 carbon atoms
- R 4 and R 5 represent a linear or branched alkyl group having 5 to 21 carbon atoms which may have a substituent. But it may be different
- R 3 represents an alkylene group having 1 to 10 carbon atoms
- R 4 and R 5 represent a linear or branched alkyl group having 5 to 21 carbon atoms which may have a substituent. But it may be different
- a polylactic acid resin composition comprising a crystal nucleating agent represented by: [2] A sheet having a relative crystallinity of 80% or less, comprising the polylactic acid resin composition according to [1]. [3] A molded body obtained by vacuum forming or pressure forming the sheet according to [2], [4] A sheet secondary processing method, wherein the sheet according to [2] is formed by vacuum forming or pressure forming, and [5] a packaging material including the formed body according to [3].
- FIG. 1 shows a mold used for thermoformability evaluation.
- the present inventors have further improved transparency by combining a specific crystal nucleating agent and a specific nonionic surfactant in addition to a polylactic acid resin and a plasticizer.
- the present inventors have found that a polylactic acid resin composition capable of achieving both formability and crystallization in thermoforming while maintaining it, that is, having a significantly improved thermoformability, has been accomplished.
- the present invention includes a polylactic acid resin composition containing an additive capable of imparting sufficient secondary processability to a polylactic acid resin, and improved secondary processability, especially thermoformability, and the composition. It is related with the sheet
- the present invention also provides a molded article such as a polylactic acid resin composition excellent in transparency, heat resistance and bleed resistance, a sheet obtained using the composition, and a thermoformed product obtained by secondary processing of the sheet. Further, the present invention relates to a secondary processing method of the sheet and a packaging material made of the molded body.
- the polylactic acid resin composition of the present invention is excellent in secondary processability, especially thermoformability, by thermally processing a sheet or film obtained using the polylactic acid resin composition of the present invention, The effect is that the molded body can be molded very easily. Moreover, since it is excellent in thermoformability, the polylactic acid resin composition of this invention is excellent in transparency, heat resistance, and bleed resistance.
- the polylactic acid resin composition of the present invention has one characteristic in that it contains a specific additive, that is, a plasticizer, a specific nonionic surfactant, and a specific crystal nucleating agent in addition to the polylactic acid resin. .
- the plasticizer in the present invention is not particularly limited and includes known ones.
- polyvalent carboxylic acids such as phthalic acid esters such as dioctyl phthalate, succinic acid esters such as dioctyl succinate, and adipic acid esters such as dioctyl adipate.
- phthalic acid esters such as dioctyl phthalate
- succinic acid esters such as dioctyl succinate
- adipic acid esters such as dioctyl adipate.
- fatty acid esters of aliphatic polyols such as esters and glycerin.
- R 9 and R 10 represent an alkyl group having 1 to 4 carbon atoms or a benzyl group, provided that R 9 and R 10 may be the same or different, and R represents an alkylene group having 1 to 4 carbon atoms.
- a 2 represents an alkylene group having 2 or 3 carbon atoms, provided that m or n A 2 s may be the same or different, and m and n each represents an average number of moles added of the oxyalkylene group; ⁇ m ⁇ 5, 0 ⁇ n ⁇ 5, and 1 ⁇ m + n ⁇ 8.
- R 11 is an alkyl group having 1 to 4 carbon atoms
- R 12 is a linear alkylene group having 2 to 4 carbon atoms
- R 13 is an alkylene group having 2 to 6 carbon atoms
- s is oxy
- An integer of 1 to 6 indicating the average number of added moles of an alkylene group
- t is a number of 1 to 6 indicating the number of repetitions of (OR 13 ) s O—CO—R 12 —CO—, provided that all R 12 may be the same or different, and all R 13 may be the same or different. It is preferable to contain the compound represented by these.
- the carboxylic acid ester represented by the formula (4) has sufficient molecular weight and thermal stability, and has high affinity with a polylactic acid resin, so it has excellent volatility resistance and inhibits the transparency of the composition. There is an effect that flexibility can be imparted without making it.
- R 9 and R 10 in the formula (4) represent an alkyl group having 1 to 4 carbon atoms or a benzyl group.
- the alkyl group having 1 to 4 carbon atoms may be linear or branched, and specific examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, and an isobutyl group.
- R 9 and R 10 may be the same or different.
- a benzyl group is preferable from the viewpoint of improving volatility resistance.
- R represents an alkylene group having 1 to 4 carbon atoms.
- the alkylene group having 1 to 4 carbon atoms may be linear or branched, and specifically includes a methylene group, an ethylene group, a propylene group, an isopropylene group, a butylene group, an isobutylene group, a tetramethylene group, and the like. Is mentioned.
- an alkylene group having 2 to 3 carbon atoms, that is, an ethylene group, a propylene group, and an isopropylene group are preferable from the viewpoint of the affinity with the polylactic acid resin and the improvement of plasticization efficiency.
- a 2 in Formula (4) represents an alkylene group having 2 or 3 carbon atoms
- a 2 O represents an oxyalkylene group.
- the alkylene group having 2 or 3 carbon atoms may be linear or branched, and examples thereof include an ethylene group, a propylene group, and an isopropylene group.
- m A 2 and n A 2 may be the same or different.
- M and n in the formula (4) each represent an average addition mole number of the oxyalkylene group, 0 ⁇ m ⁇ 5, 0 ⁇ n ⁇ 5, and 1 ⁇ m + n ⁇ 8.
- 0 ⁇ m ⁇ 5, 0 ⁇ n ⁇ 5, and 4 ⁇ m + n ⁇ 8 are preferable, and 0 ⁇ m ⁇ 5, 0 ⁇ n ⁇ 5, 6 ⁇ m + n ⁇ 8 is more preferable, and m and n are more preferably 3 respectively.
- the average molecular weight of the compound represented by the formula (4) is preferably 250 or more, more preferably 250 to 700, still more preferably 300 to 600, from the viewpoint of improvement in volatility resistance, bleed resistance, and plasticization efficiency. Even more preferred is 330-500.
- R 9 and R 10 represent an alkyl group having 1 to 4 carbon atoms or a benzyl group, provided that R 9 and R 10 may be the same or different, and R represents an alkylene group having 1 to 4 carbon atoms.
- a 2 represents an alkylene group having 2 or 3 carbon atoms, provided that m or n A 2 may be the same or different, and m and n each represents an average number of added moles of the oxyalkylene group, and 0 ⁇
- the compound is a number satisfying m ⁇ 5, 0 ⁇ n ⁇ 5 and satisfying 1 ⁇ m + n ⁇ 8, ⁇ 2>
- R 9 and R 10 represent an alkyl group having 1 to 4 carbon atoms or a benzyl group, provided that R 9 and R 10 may be the same or different, and R represents an alkylene group having 1 to 4 carbon atoms.
- a 2 represents an alkylene group having 2 or 3 carbon atoms, provided that m or n A 2 may be the same or different, and m and n each represents an average number of added moles of the oxyalkylene group, and 0 ⁇ More preferably, the compound is a number satisfying m ⁇ 5, 0 ⁇ n ⁇ 5, and satisfying 4 ⁇ m + n ⁇ 8, ⁇ 3>
- R 9 and R 10 represent an alkyl group having 1 to 4 carbon atoms or a benzyl group, provided that R 9 and R 10 may be the same or different, and R represents an alkylene group having 1 to 4 carbon atoms.
- a 2 represents an alkylene group having 2 or 3 carbon atoms, provided that m or n A 2 may be the same or different, and m and n each represents an average number of added moles of the oxyalkylene group, and 0 ⁇ More preferably, the compound is a number satisfying m ⁇ 5, 0 ⁇ n ⁇ 5 and 6 ⁇ m + n ⁇ 8, ⁇ 4>
- R 9 and R 10 represent an alkyl group having 1 to 2 carbon atoms or a benzyl group, provided that R 9 and R 10 may be the same or different, and R represents an alkylene group having 2 to 3 carbon atoms.
- carboxylic acid ester represented by the formula (4) include, for example, saturated dicarboxylic acids such as malonic acid, succinic acid, glutaric acid, 2-methylsuccinic acid, and adipic acid, diethylene glycol monomethyl ether, and diethylene glycol monoethyl.
- saturated dicarboxylic acids such as malonic acid, succinic acid, glutaric acid, 2-methylsuccinic acid, and adipic acid
- diethylene glycol monomethyl ether examples include ethers, polyethylene glycol monoalkyl ethers such as triethylene glycol monomethyl ether, triethylene glycol monoethyl ether, tetraethylene glycol monomethyl ether, and diesters with benzyl alcohol.
- succinic acid esters are preferable from the viewpoint of improving bleeding resistance and plasticizing efficiency, and diesters of succinic acid and triethylene glycol monomethyl ether are more preferable.
- the carboxylic acid ester represented by the formula (5) has sufficient molecular weight and thermal stability, and has high affinity with a polylactic acid resin, so it has excellent volatility resistance and inhibits transparency of the composition. There is an effect that flexibility can be imparted without making it.
- R 11 in the formula (5) represents an alkyl group having 1 to 4 carbon atoms, and two of them exist in one molecule and exist at both ends of the molecule.
- the alkyl group having 1 to 4 carbon atoms may be linear or branched, and the number of carbon atoms of the alkyl group is 1 to 4 from the viewpoint of compatibility with polylactic acid resin and improvement of plasticization efficiency. 4 is preferable, and 1 to 2 is more preferable.
- Specific examples include a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a sec-butyl group, and a tert-butyl group. Among them, the compatibility with polylactic acid resin and the improvement of plasticization efficiency are mentioned. From the viewpoint, a methyl group and an ethyl group are preferable, and a methyl group is more preferable.
- R 12 in the formula (5) represents a linear alkylene group having 2 to 4 carbon atoms. Specific examples include an ethylene group, a 1,3-propylene group, and a 1,4-butylene group. Among these, an ethylene group is preferable from the viewpoint of compatibility with a polylactic acid resin and improvement of plasticization efficiency. However, all R 12 may be the same or different.
- R 13 in the formula (5) represents an alkylene group having 2 to 6 carbon atoms, and OR 13 is present in the repeating unit as an oxyalkylene group.
- the alkylene group having 2 to 6 carbon atoms may be linear or branched, and the number of carbon atoms of the alkylene group is 2 to 2 from the viewpoint of compatibility with polylactic acid resin and improvement of plasticization efficiency. 6 is preferable, and 2 to 3 is more preferable.
- S represents an average addition mole number of the oxyalkylene group and is an integer of 1 to 6. From the viewpoint of improving compatibility with polylactic acid resin and volatility resistance, an integer of 1 to 3 is preferable.
- t represents the number of repetitions (average degree of polymerization) of (OR 13 ) s O—CO—R 12 —CO— (also referred to as a repeating unit in formula (5)), and is a number from 1 to 6. From the viewpoint of compatibility with the polylactic acid resin and improvement in plasticization efficiency, a number of 1 to 4 is preferred.
- R 11 is an alkyl group having 1 to 4 carbon atoms
- R 12 is a linear alkylene group having 2 to 4 carbon atoms
- R 13 is an alkylene group having 2 to 6 carbon atoms
- s is an oxyalkylene
- t is a number of 1 to 6 representing the number of repeating (OR 13 ) s O—CO—R 12 —CO—, provided that all R 12 may be the same or different, and all R 13 are preferably the same or different compounds
- ⁇ 2> R 11 is an alkyl group having 1 to 2 carbon atoms
- R 12 is an ethylene group
- R 13 is an alkylene group having 2 to 3 carbon atoms
- s is an average added mole number of an oxyalkylene group.
- the carboxylic acid ester represented by the formula (4) and the formula (5) may be a commercial product or may be synthesized according to a known production method.
- the carboxylic acid ester represented by the formula (4) Can be produced according to a method as disclosed in JP-A-2006-176748.
- the content of the plasticizer in the polylactic acid resin composition of the present invention is 1 to 40 with respect to 100 parts by weight of the polylactic acid resin. Part by weight is preferred, 1 to 30 parts by weight is more preferred, and 1 to 20 parts by weight is even more preferred. Further, when the heat resistance of the amorphous sheet is required, the glass transition temperature of the polylactic acid resin composition is preferably higher, and the content of the plasticizer in the polylactic acid resin composition of the present invention is 100 parts by weight of the polylactic acid resin. On the other hand, it is preferably 1 to 10 parts by weight, more preferably 1 to 7 parts by weight, and further preferably 1 to 5 parts by weight.
- the content of the carboxylic acid ester represented by the formula (4) and / or the formula (5) in the total plasticizer is 60 from the viewpoint of improving bleeding resistance, plasticizing efficiency, and secondary workability. % By weight or more is preferable, 70% by weight or more is more preferable, and 90% by weight or more is more preferable.
- the content of the carboxylic acid ester represented by the formula (4) and / or the formula (5) is the carboxylic acid ester represented by the formula (4) contained in the composition, the formula It is the total content of the carboxylic acid ester represented by (5), and the total plasticizer is a compound represented by formula (4), a compound represented by formula (5) and others contained in the composition Means a combination of plasticizers.
- the content of the carboxylic acid ester represented by the formula (4) and / or the formula (5) in the polylactic acid resin composition of the present invention is from the viewpoint of improving bleed resistance, secondary workability, and heat resistance.
- the amount is preferably 1 to 30 parts by weight, more preferably 1 to 20 parts by weight, and still more preferably 1 to 10 parts by weight with respect to 100 parts by weight of the polylactic acid resin. If it is 1 part by weight or more, the secondary workability is good, and if it is 30 parts by weight or less, the heat resistance and bleed resistance can be made good.
- Nonionic surfactant As a nonionic surfactant in this invention, Formula (1): R 1 —O (A 1 O) p —R 2 (1) [Wherein, R 1 represents an alkyl group having 8 to 22 carbon atoms, an acyl group having 8 to 22 carbon atoms, or a hydrogen atom, and R 2 represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a total carbon atom.
- An acyl group having a number of 2 to 4 A 1 represents an alkylene group having 2 or 3 carbon atoms, p represents an average number of moles added of the oxyalkylene group, and satisfies 0 ⁇ p ⁇ 300, P oxyalkylene groups represented by A 1 O) may be the same or different, and the repeating units in the different cases may be either block type or random type. It is a compound represented by these.
- the compound represented by formula (1) has good affinity and dispersibility for polylactic acid resin, crystal nucleating agent and the like, and in particular, in combination with a plasticizer represented by formula (4), There is an effect that transparency and sufficient thermoformability (a wide temperature range capable of achieving both formability and crystallization) can be realized.
- R 1 in Formula (1) represents an alkyl group having 8 to 22 carbon atoms, an acyl group having 8 to 22 carbon atoms in total, or a hydrogen atom.
- the alkyl group having 8 to 22 carbon atoms may be linear or branched, saturated or unsaturated, and specifically includes an octyl group, nonyl group, decyl group, undecyl group, dodecyl group.
- Linear alkyl groups such as a group (lauryl group), tridecyl group, tetradecyl group (myristyl group), pentadecyl group, hexadecyl group (cetyl group), heptadecyl group, octadecyl group (stearyl group), nonadecyl group, eicosyl group, behenyl group
- branched alkyl groups such as 2-ethylhexyl group, 1-hexadecyl group, isodecyl group, and isostearyl group, unsaturated alkyl groups such as undecenyl group and oleyl group.
- the acyl group having 8 to 22 carbon atoms may be saturated or unsaturated as long as the total carbon number is 8 to 22.
- linear acyl groups such as tridecanoyl group, tetradecanoyl group, pentadecanoyl group, hexadecanoyl group, heptadecanoyl group, octadecanoyl group, nonadecanoyl group, eicosanoyl group, and behenoyl group, 2-ethylhexanoyl group
- Examples thereof include branched acyl groups such as oleic acid and unsaturated acyl groups derived from oleic acid.
- R 1 in the formula (1) a saturated or unsaturated acyl group having a total carbon number of 8 to 22 is preferable, and a saturated or unsaturated acyl group having a total carbon number of 10 to 18 is more preferable.
- R 2 in Formula (1) represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or an acyl group having 2 to 4 carbon atoms in total.
- the alkyl group having 1 to 4 carbon atoms may be linear or branched, and specifically includes methyl, ethyl, propyl, isopropyl, butyl, sec-butyl, tert-butyl. Groups.
- the acyl group having 2 to 4 carbon atoms may be saturated or unsaturated, and specific examples include an acetyl group, a propanoyl group, and a butanoyl group.
- R 2 in the formula (1) is preferably a hydrogen atom or a methyl group when R 1 is an alkyl group having 8 to 22 carbon atoms or an acyl group having 8 to 22 carbon atoms in total. Atoms are more preferred.
- R 1 in formula (1) is a hydrogen atom
- R 2 is also preferably a hydrogen atom.
- a 1 in Formula (1) represents an alkylene group having 2 or 3 carbon atoms
- a 1 O represents an oxyalkylene group.
- the alkylene group having 2 or 3 carbon atoms may be linear or branched, and examples thereof include an ethylene group, a propylene group, and an isopropylene group, and an ethylene group or an isopropylene group is preferable.
- the p A 1 Os may be the same or different, and the repeating unit in the case where they are different may be a block type or a random type, but a block type is preferred, and a polyoxypropylene-polyoxyethylene-polyoxypropylene type, A block type of oxyethylene-polyoxypropylene-polyoxyethylene type is preferable, and a block type of polyoxypropylene-polyoxyethylene-polyoxypropylene type is more preferable from the viewpoint of molding temperature range and transparency.
- P in the formula (1) represents the average number of added moles of the oxyalkylene group, and 0 ⁇ p ⁇ 300, but R 1 is an alkyl group having 8 to 22 carbon atoms or an acyl group having 8 to 22 carbon atoms in total. In this case, 2 ⁇ p ⁇ 50 is preferable, and 5 ⁇ p ⁇ 20 is more preferable.
- R 1 is a hydrogen atom
- 10 ⁇ p ⁇ 200 is preferable
- 20 ⁇ p ⁇ 100 is more preferable.
- both R 1 and R 2 are hydrogen atoms
- 10 ⁇ p ⁇ 200 is preferable, and 20 ⁇ p ⁇ 100 is more preferable.
- (A 1 O) p preferably contains different A 1 O, and among them, polyoxypropylene-polyoxyethylene-polyoxypropylene type, polyoxyethylene-poly
- the block type of oxypropylene-polyoxyethylene type is more preferable, the block type of polyoxypropylene-polyoxyethylene-polyoxypropylene type is more preferable, and the number of A 1 O constituting each block unit in that case (p ′ ) Is preferably 5 ⁇ p ′ ⁇ 80, more preferably 5 ⁇ p ′ ⁇ 60.
- the weight ratio (EO / PO) of polyoxyethylene (EO) to polyoxypropylene (PO) is preferably 5/95 to 70/30, more preferably 5/95 to 60/40.
- / 90 to 50/50 is more preferable, 10/90 to 40/60 is more preferable, 10/90 to 30/70 is further preferable, and 15/85 to 25/75 is further preferable.
- the average molecular weight of the compound represented by the formula (1) is preferably from 300 to 100,000, preferably from 500 to 50,000, from the viewpoint of improving fluidity at the time of melt kneading of the polylactic acid resin composition raw material and bleeding resistance at the time of molding. Is more preferable, 500 to 10,000 is more preferable, and 500 to 6000 is still more preferable. Further, from the viewpoint of heat resistance of the amorphous sheet made of the polylactic acid resin composition, it is more preferably 1000 to 6000, and still more preferably 2000 to 6000. In addition, in this specification, the average molecular weight of a nonionic surfactant can be calculated
- R 1 is an alkyl group having 8 to 22 carbon atoms or an acyl group having 8 to 22 carbon atoms in total
- R 1 represents an alkyl group having 8 to 22 carbon atoms or an acyl group having 8 to 22 carbon atoms in total
- R 2 represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a carbon atom having 2 to 4 carbon atoms in total.
- a 1 represents an alkylene group having 2 or 3 carbon atoms
- p represents an average addition mole number of an oxyalkylene group, and is a number satisfying 0 ⁇ p ⁇ 300
- the p oxyalkylene groups represented may be the same or different, and the repeating unit in the case where they are different is preferably a compound that may be either a block type or a random type
- R 1 represents an alkyl group having 8 to 22 carbon atoms or an acyl group having 8 to 22 carbon atoms in total
- R 2 represents a hydrogen atom or an alkyl group having 1 to 4 carbon atoms
- a 1 represents 2 carbon atoms.
- Or 3 represents an alkylene group
- p represents the average number of moles added of the oxyalkylene group
- 2 ⁇ p ⁇ 50 and p oxyalkylene groups represented by (A 1 O) It may be the same or different, and the repeating unit in the case of different is more preferably a compound that may be either a block type or a random type
- R 1 represents an alkyl group having 8 to 22 carbon atoms or an acyl group having 8 to 22 carbon atoms in total
- R 2 represents a hydrogen atom or a methyl group
- a 1 represents an alkylene group having 2 or 3 carbon atoms.
- P represents an average addition mole number of the oxyalkylene group and is a number satisfying 2 ⁇ p ⁇ 50, and the p oxyalkylene groups represented by (A 1 O) may be the same or different.
- the repeating unit in the case of different is more preferably a compound that may be either block type or random type, ⁇ 4> R 1 represents a saturated or unsaturated acyl group having 8 to 22 carbon atoms in total, R 2 represents a hydrogen atom, A 1 represents an alkylene group having 2 or 3 carbon atoms, and p represents an oxyalkylene group And the number of p oxyalkylene groups represented by (A 1 O) may be the same or different and is a repeating unit in a different case.
- R 1 represents a saturated or unsaturated acyl group having 10 to 18 carbon atoms in total
- R 2 represents a hydrogen atom
- a 1 represents an alkylene group having 2 or 3 carbon atoms
- p represents an oxyalkylene group
- the number of p oxyalkylene groups represented by (A 1 O) may be the same or different and is a repeating unit in a different case.
- R 1 represents a saturated or unsaturated acyl group having 10 to 18 carbon atoms in total
- R 2 represents a hydrogen atom
- a 1 represents an alkylene group having 2 or 3 carbon atoms
- p represents an oxyalkylene group
- the number of p oxyalkylene groups represented by (A 1 O) may be the same or different and is a repeating unit in a different case.
- R 1 is a hydrogen atom
- R 2 represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or an acyl group having 2 to 4 carbon atoms in total
- a 1 represents an alkylene group having 2 or 3 carbon atoms.
- P represents an average addition mole number of the oxyalkylene group, and is a number satisfying 0 ⁇ p ⁇ 300.
- the p oxyalkylene groups represented by (A 1 O) may be the same or different.
- the repeating unit when different is preferably a compound that may be either a block type or a random type, ⁇ 2> R 1 represents a hydrogen atom, R 2 represents a hydrogen atom, A 1 represents an alkylene group having 2 or 3 carbon atoms, p represents an average number of moles added of the oxyalkylene group, and 10 ⁇ p ⁇ And the p oxyalkylene groups represented by (A 1 O) may be the same or different, and in the case where they are different, the repeating unit may be a block type or random type compound.
- R 1 represents a hydrogen atom
- R 2 represents a hydrogen atom
- a 1 represents an alkylene group having 2 or 3 carbon atoms
- p represents an average number of moles added of the oxyalkylene group
- the p oxyalkylene groups represented by (A 1 O) are not the same, and the repeating unit is a polyoxypropylene-polyoxyethylene-polyoxypropylene type, or a polyoxyethylene-poly More preferably, it is a block type of oxypropylene-polyoxyethylene type, and p ′ constituting each block unit is a number satisfying 5 ⁇ p ′ ⁇ 80, ⁇ 4>
- R 1 represents a hydrogen atom
- R 2 represents a hydrogen atom
- a 1 represents an alkylene group having 2 or 3 carbon atoms
- p represents an average number of moles added of the oxyalkylene group
- the compound is ⁇ 5>
- R 1 represents a hydrogen atom
- R 2 represents a hydrogen atom
- a 1 represents an alkylene group having 2 or 3 carbon atoms
- p represents an average number of added moles of the oxyalkylene group
- the p oxyalkylene groups represented by (A 1 O) are not the same, and the repeating unit is a block type of polyoxypropylene-polyoxyethylene-polyoxypropylene type, P ′ constituting the block unit is a number satisfying 5 ⁇ p ′ ⁇ 60, and the weight ratio (EO / PO) of polyoxyethylene (EO) to polyoxypropylene (PO) is 5/95 to 70/30. More preferred is a compound that is
- the compound represented by the formula (1) include, for example, mono- or dietherified products of aliphatic alcohols having 8 to 22 carbon atoms and polyoxyethylene glycol or polyoxypropylene glycol, or those having 8 to 22 carbon atoms.
- mono- or di-esterified products of the fatty acids of polyoxyethylene glycol and polyoxypropylene glycol, and their methyl ethers the flexibility and the above formula (4) and / or formula (5) are used.
- a fatty acid polyoxyethylene glycol ester or an ester of a fatty acid and methyl polyglycol is preferred, and an ester of a long-chain fatty acid such as oleic acid and polyglycol is more preferred.
- the compound represented by the formula (1) may be a commercially available product or a compound synthesized according to a known production method.
- suitable commercially available products include fatty acid polyoxyethylene glycol esters (for example, Emanon series such as “Emanon 4110” manufactured by Kao Corporation).
- Other preferable examples include polyoxyethylene-polyoxypropylene copolymers (for example, manufactured by ADEKA, trade name: Adeka Pluronic Nonion Series), which are polymer type nonions. From the viewpoint of fluidity, a so-called reverse block type adekapluronic nonion in which propylene oxide is addition-polymerized at both ends of polyoxyethylene glycol is more preferable.
- suitable commercial products include ADEKA Pluronic 25R-2 and 25R-1 manufactured by ADEKA.
- surfactant other than the nonionic surfactant represented by the formula (1) can be used as long as the effects of the present invention are not impaired.
- it does not specifically limit as a kind of this surfactant From a viewpoint of avoiding decomposition
- the content of the nonionic surfactant represented by the formula (1) in the polylactic acid resin composition of the present invention is 100 parts by weight of the polylactic acid resin from the viewpoint of improving secondary workability and bleeding resistance.
- the secondary workability is good
- the bleed resistance can be made good.
- the nonionic surfactant represented by the formula (1) does not impair the effect of flexibility of the plasticizer represented by the formula (4) and the formula (5).
- the amount is preferably 1 to 50 parts by weight, more preferably 5 to 50 parts by weight, and still more preferably 5 to 45 parts by weight with respect to 100 parts by weight of the total amount of the plasticizer represented by the formula (5).
- Crystal nucleating agent As the crystal nucleating agent in the present invention, the formula (2):
- R 3 represents an alkylene group having 1 to 10 carbon atoms
- R 4 and R 5 represent a linear or branched alkyl group having 5 to 21 carbon atoms which may have a substituent. But it may be different
- R 3 represents an alkylene group having 1 to 10 carbon atoms
- R 4 and R 5 represent a linear or branched alkyl group having 5 to 21 carbon atoms which may have a substituent. But it may be different
- R 6 represents an alkylene group having 1 to 10 carbon atoms
- R 7 and R 8 represent a linear or branched alkyl group having 6 to 22 carbon atoms which may have a substituent, and are the same. But it may be different
- It is a compound represented by these.
- the compound represented by the formula (2) has an effect of generating a large number of crystal nuclei of the polylactic acid resin, and as a result, the polylactic acid resin forms microcrystals, and thus has an effect of improving transparency. .
- R 3 in the formula (2) represents an alkylene group having 1 to 10 carbon atoms and may be linear or branched. Specific examples include an ethylene group, a propylene group, a tetramethylene group, a hexamethylene group, and a metaxylylene group. Among these, from the viewpoint of improving the transparency of the polylactic acid resin composition, an ethylene group, a hexamethylene group, and a metaxylylene group are preferable, and an ethylene group is more preferable.
- R 4 and R 5 in Formula (2) represent a linear or branched alkyl group having 5 to 21 carbon atoms which may have a substituent, which may be saturated or unsaturated, and may be the same or different. May be.
- substituents for R 4 and R 5 include a hydroxyl group.
- Specific examples of R 4 and R 5 include a heptyl group, nonyl group, undecyl group, tridecyl group, pentadecyl group, heptadecyl group, heicosyl group, heptadecyl group, 11-hydroxypentadecyl group and the like.
- an undecyl group, a tridecyl group, a pentadecyl group, a heptadecyl group, a heptadecyl group, and an 11-hydroxypentadecyl group are preferable, and an 11-hydroxypentadecyl group is more preferable. preferable.
- R 3 represents an alkylene group having 1 to 10 carbon atoms
- R 4 and R 5 represent a linear or branched alkyl group having 5 to 21 carbon atoms which may have a substituent.
- R 3 represents an ethylene group, a hexamethylene group, or a metaxylylene group
- R 4 and R 5 represent an undecyl group, a tridecyl group, a pentadecyl group, a heptadecyl group, a heptadecyl group, or an 11-hydroxypentadecyl group
- More preferred are compounds that may be the same or different
- Specific examples of the compound represented by the formula (2) include fatty acids having 8 to 22 carbon atoms which may have a substituent, ethylenediamine, 1,3-propanediamine, and 1,4-butane.
- Examples thereof include diamides with diamines such as diamine, 1,5-pentanediamine, 1,6-hexanediamine, and m-xylenediamine.
- ethylene bis fatty acid amide, propylene bis fatty acid amide, butylene bis fatty acid amide, hexamethylene bis fatty acid amide, and metaxylene bis fatty acid amide are preferable, and ethylene bispalmitic acid is preferred.
- ethylene bis stearic acid amide ethylene bis oleic acid amide
- ethylene bis (12-hydroxy stearic acid) amide ethylene bis (12-hydroxy stearic acid) amide
- hexamethylene bis (12-hydroxy stearic acid) amide metaxylene bis (12-hydroxy stearic acid) amide
- ethylenebisoleic acid amide ethylenebis (12-hydroxystearic acid) amide
- hexamethylenebis (12-hydroxystearic acid) amide metaxylenebis (12-hydroxystearate) Phosphate) amide
- metaxylenebis (12-hydroxystearate) Phosphate) amide is more preferable.
- the compound represented by the formula (3) has an effect of generating a large number of crystal nuclei of the polylactic acid resin, and as a result, the polylactic acid resin forms microcrystals, and thus has an effect of improving transparency. .
- R 6 in the formula (3) represents an alkylene group having 1 to 10 carbon atoms and may be linear or branched. Specific examples include an ethylene group, a propylene group, a tetramethylene group, a hexamethylene group, and an octamethylene group. Among these, from the viewpoint of improving the transparency of the polylactic acid resin composition, an ethylene group, a tetramethylene group, and an octamethylene group are preferable, and an ethylene group and a tetramethylene group are more preferable.
- R 7 and R 8 in Formula (3) represent a linear or branched alkyl group having 6 to 22 carbon atoms which may have a substituent, and may be saturated or unsaturated, and may be the same or different. May be.
- substituent of R 7 and R 8 include hydroxyl group.
- Specific examples of R 7 and R 8 include octyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, docosyl, octadecel, 12-hydroxyoctadecyl and the like.
- dodecyl group, tetradecyl group, hexadecyl group, octadecyl group, octadecyl group, and 12-hydroxyoctadecyl group are preferable, and hexadecyl group, octadecyl group, octadecyl group, 12- A hydroxyoctadecyl group is more preferred.
- R 6 represents an alkylene group having 1 to 10 carbon atoms
- R 7 and R 8 represent a linear or branched alkyl group having 6 to 22 carbon atoms which may have a substituent.
- R 6 represents an ethylene group, a tetramethylene group, or an octamethylene group
- R 7 and R 8 represent a dodecyl group, a tetradecyl group, a hexadecyl group, an octadecyl group, an octadecyl group, or a 12-hydroxyoctadecyl group
- More preferred are compounds that may be the same or different
- R 6 represents an ethylene group or a tetramethylene group
- R 7 and R 8 represent a hexadecyl group, an octadecyl group, an octadecel group, or a 12-hydroxyoctadecyl group, which may be the same or different. preferable.
- Specific examples of the compound represented by the formula (3) include aliphatic monoamines having 6 to 22 carbon atoms which may have a substituent, succinic acid, glutaric acid, adipic acid, sebacic acid and the like. And diamides with dicarboxylic acids.
- succinic acid palmityl bisamide, succinic acid stearyl bisamide, succinic acid oleyl bisamide, succinic acid 12-hydroxystearyl bisamide, adipic acid palmityl bisamide, adipic acid Stearyl bisamide, adipic acid oleyl bisamide, and adipic acid 12-hydroxystearyl bisamide are preferable, and succinic acid palmityl bisamide, succinic acid stearyl bisamide, succinic acid oleyl bisamide, and succinic acid 12-hydroxystearyl bisamide are more preferable.
- bisamides represented by formula (2) are preferred from the viewpoint of improving the transparency of the polylactic acid resin composition.
- the compounds represented by Formula (2) and Formula (3) may be commercially available products or those synthesized according to a known production method.
- crystal nucleating agents other than the crystal nucleating agent represented by the formula (2) and / or the formula (3) can be used as long as the effects of the present invention are not impaired.
- Other crystal nucleating agents include natural or synthetic silicate compounds, metal salts such as titanium oxide, barium sulfate, tricalcium phosphate, calcium carbonate, sodium phosphate, kaolinite, halloysite, talc, smectite, vermulite, In addition to inorganic compounds such as mica, phenylphosphonic acid metal salts and the like are exemplified.
- the contents are preferably 1 part by weight or less and more preferably 0.5 parts by weight or less with respect to 100 parts by weight of the polylactic acid resin from the viewpoint of not inhibiting the effects of the present invention.
- the content of the crystal nucleating agent represented by the formula (2) and / or the formula (3) in the total crystal nucleating agent is preferably 60% by weight or more from the viewpoint of improving the transparency of the polylactic acid resin composition, 80% by weight or more is more preferable, and substantially 100% by weight is further preferable.
- the content of the crystal nucleating agent represented by the formula (2) and / or the formula (3) is expressed by the crystal nucleating agent represented by the formula (2) contained in the composition and the formula (3).
- the total content of the crystal nucleating agent, the total crystal nucleating agent is the crystal nucleating agent represented by the formula (2) contained in the composition, the crystal nucleating agent represented by the formula (3) and other It means a combination of crystal nucleating agents.
- the content of the crystal nucleating agent represented by the formula (2) and / or the formula (3) in the polylactic acid resin composition of the present invention is selected from the viewpoint of improving compatibility with the polylactic acid resin and transparency.
- the amount is preferably 0.01 to 3 parts by weight, more preferably 0.01 to 2 parts by weight, and still more preferably 0.01 to 1 part by weight with respect to 100 parts by weight of the lactic acid resin. If it is 0.01 parts by weight or more, the transparency of the polylactic acid resin composition is good, and if it is 3 parts by weight or less, the compatibility with the polylactic acid resin can be maintained, so that the transparency can be made good.
- the crystal nucleating agent represented by the formula (2) and / or the formula (3) does not impair the flexibility effect of the plasticizer represented by the formula (4) and the formula (5)
- the formula 0.5 to 50 parts by weight is preferable, 0.5 to 30 parts by weight is more preferable, and 1.0 to 20 parts by weight based on 100 parts by weight of the total amount of the plasticizer represented by (4) and formula (5). Parts are more preferred, and 2 to 10 parts by weight are even more preferred.
- the plasticizer represented by the formula (4) and / or the plasticizer represented by the formula (5), the nonionic surfactant represented by the formula (1), and the formula (2) In combination with the crystal nucleating agent represented by the formula (3) and / or the crystal nucleating agent represented by the formula (3), transparency in thermoforming and sufficient thermoformability (shaping and crystallization can be achieved at the same time.
- the nonionic surfactant represented by the formula (1) has good affinity and dispersibility for polylactic acid resin and crystal nucleating agent. It is speculated that the above-mentioned effects will be achieved.
- the polylactic acid resin in the present invention is polylactic acid or a copolymer of lactic acid and hydroxycarboxylic acid.
- the hydroxycarboxylic acid include glycolic acid, hydroxybutyric acid, hydroxyvaleric acid, hydroxypentanoic acid, hydroxycaproic acid, hydroxyheptanoic acid and the like, and glycolic acid and hydroxycaproic acid are preferable.
- the molecular structure of polylactic acid is preferably composed of 80 to 100 mol% of either L-lactic acid (L-form) or D-lactic acid (D-form) and 0 to 20 mol% of the enantiomer of the enantiomer.
- the copolymer of lactic acid and hydroxycarboxylic acid comprises 85 to 100 mol% of either L-lactic acid or D-lactic acid and 0 to 15 mol% of hydroxycarboxylic acid units.
- polylactic acid resins can be obtained by dehydrating polycondensation using L-lactic acid, D-lactic acid and hydroxycarboxylic acid as raw materials by selecting them from the required structure.
- lactide which is a cyclic dimer of lactic acid, glycolide, which is a cyclic dimer of glycolic acid, and caprolactone.
- Lactide includes L-lactide, which is a cyclic dimer of L-lactic acid, D-lactide, which is a cyclic dimer of D-lactic acid, meso-lactide obtained by cyclic dimerization of D-lactic acid and L-lactic acid, and D-lactide.
- DL-lactide which is a racemic mixture of lactide and L-lactide. Any lactide can be used in the present invention.
- the main raw material is preferably D-lactide or L-lactide.
- a polylactic acid resin having a high optical purity of the lactic acid component it is preferable that 80% or more of the L-form or D-form is included in the total lactic acid component of the polylactic acid resin, more preferably 90% or more of the L-form or D-form, and 95% for the L-form or D-form. % Or more, more preferably 98% or more of L-form or D-form, and still more preferably 99% or more of L-form or D-form.
- polylactic acid from the viewpoint of improving the moldability and transparency of the polylactic acid resin composition, and satisfying both of the strength and impact resistance of the molded body made of the polylactic acid resin composition, and heat resistance.
- a stereocomplex polylactic acid composed of two types of polylactic acid obtained by using a lactic acid component mainly composed of different isomers may be used.
- One polylactic acid constituting the stereocomplex polylactic acid (hereinafter referred to as polylactic acid (A)) contains 90 to 100 mol% of L isomer and 0 to 10 mol% of other components including D isomer.
- the other polylactic acid (hereinafter referred to as polylactic acid (B)) contains 90 to 100 mol% of D isomer and 0 to 10 mol% of other components including L isomer.
- the other components other than the L-form and D-form include dicarboxylic acids, polyhydric alcohols, hydroxycarboxylic acids, lactones and the like having a functional group capable of forming two or more ester bonds. Polyester, polyether, polycarbonate or the like having two or more functional groups in the reaction may be used.
- the weight ratio of polylactic acid (A) to polylactic acid (B) [polylactic acid (A) / polylactic acid (B)] is preferably 10/90 to 90/10, and 20/80 to 80 / 20 is more preferable, and 40/60 to 60/40 is more preferable.
- the weight average molecular weight of the polylactic acid resin is preferably 100,000 or more from the viewpoint of improving the mechanical properties of a molded article made of the polylactic acid resin composition and reducing the melt tension during extrusion molding. From the viewpoint of improving the fluidity during molding of the composition, it is preferably 400,000 or less.
- the weight average molecular weight of the polylactic acid resin was determined by using gel permeation chromatography (GPC), chloroform as the solvent, Tosoh Corporation column, high temperature SEC column (GMHHR-H series), flow rate 1.0 mL / min, column
- GPC gel permeation chromatography
- chloroform as the solvent
- Tosoh Corporation column high temperature SEC column
- flow rate 1.0 mL / min
- column The temperature can be calculated by using a differential refractive index detector (RI) as a detector at a temperature of 40 ° C., and styrene having a known molecular weight as a reference.
- RI differential refractive index detector
- polylactic acid resin examples include commercially available polylactic acid resins (for example, Mitsui Chemicals, Inc., trade names: Lacia H-100, H-280, H-400, H-440, etc., Nature Works, Inc .: trade name, Nature).
- polylactic acid synthesized from lactic acid or lactide can be mentioned.
- polylactic acid having an optical purity of 90% or more is preferable.
- polylactic acid (NW4032D, etc.) manufactured by Nature Works with a relatively high molecular weight and high optical purity is preferable.
- An embodiment containing a nonionic surfactant and a crystal nucleating agent represented by formula (2) ⁇ 3> a plasticizer comprising a polylactic acid resin, a carboxylic acid ester represented by formula (4), formula (1) And a non-ionic surfactant represented by formula (3) and a crystal nucleating agent represented by formula (3)
- R 1 represents a saturated or unsaturated acyl group having 10 to 18 carbon atoms in total
- R 2 represents a hydrogen atom
- a 1 represents an alkylene group having 2 or 3 carbon atoms.
- P represents an average addition mole number of the oxyalkylene group, and is a number satisfying 5 ⁇ p ⁇ 20.
- the p oxyalkylene groups represented by (A 1 O) may be the same or different.
- the embodiment in which the repeating unit when different is a compound that may be either a block type or a random type, ⁇ 12> A polylactic acid resin, a plasticizer containing a carboxylic acid ester represented by formula (4), a nonionic surfactant represented by formula (1), and a crystal nucleus represented by formula (2) Containing an agent,
- R 1 represents a hydrogen atom
- R 2 represents a hydrogen atom
- a 1 represents an alkylene group having 2 or 3 carbon atoms
- p represents an average addition mole of an oxyalkylene group.
- EO polyoxyethylene
- PO polyoxypropylene
- a preferred example is an embodiment in which the compound is a compound having a ratio of 5/95 to 70/30.
- the polylactic acid resin composition of the present invention includes a polylactic acid resin, a plasticizer containing a carboxylic acid ester represented by formula (4) and / or formula (5), and a nonionic compound represented by formula (1).
- a hydrolysis inhibitor can be further contained. That is, as one aspect of the polylactic acid resin composition of the present invention, a polylactic acid resin, a plasticizer containing a carboxylic acid ester represented by formula (4) and / or formula (5), represented by formula (1)
- Nonionic surfactants, crystal nucleating agents represented by formula (2) and / or formula (3), and those containing a hydrolysis inhibitor are examples of the polylactic acid resin composition of the present invention.
- polylactic acid resin composition of the present invention As another aspect of the polylactic acid resin composition of the present invention, the following aspects may be mentioned.
- hydrolysis inhibitor examples include carbodiimide compounds such as polycarbodiimide compounds and monocarbodiimide compounds.
- the polycarbodiimide compound is preferable, and the polylactic acid resin composition From the viewpoint of improving the durability and moldability (fluidity), a monocarbodiimide compound is preferred.
- monocarbodiimide and polycarbodiimide in combination from the viewpoint of further improving the durability, impact resistance, and moldability of the molded article made of the polylactic acid resin composition.
- polycarbodiimide compound examples include poly (4,4′-diphenylmethanecarbodiimide), poly (4,4′-dicyclohexylmethanecarbodiimide), poly (1,3,5-triisopropylbenzene) polycarbodiimide, poly (1,3,3). 5-triisopropylbenzene and 1,5-diisopropylbenzene) polycarbodiimide and the like, and examples of the monocarbodiimide compound include N, N′-di-2,6-diisopropylphenylcarbodiimide and the like.
- the carbodiimide compound may be used singly or in combination of two or more in order to satisfy the durability, impact resistance and moldability of the molded article made of the polylactic acid resin composition.
- Poly (4,4′-dicyclohexylmethanecarbodiimide) is obtained by converting carbodilite LA-1 (manufactured by Nisshinbo Chemical Co., Ltd.), poly (1,3,5-triisopropylbenzene) polycarbodiimide and poly (1,3,5-trimethyl).
- the content of the hydrolysis inhibitor is preferably 0.05 to 3 parts by weight with respect to 100 parts by weight of the polylactic acid resin from the viewpoint of improving the transparency and moldability of the molded body made of the polylactic acid resin composition. 0.10 to 2 parts by weight is more preferable.
- the polylactic acid resin composition of the present invention may contain a core-shell type rubber from the viewpoint of improving physical properties such as impact resistance and toughness.
- a core-shell type rubber from the viewpoint of improving physical properties such as impact resistance and toughness.
- Specific examples include (core: silicone / acrylic polymer, shell: methyl methacrylate polymer), (core: silicone / acrylic polymer, shell: methyl methacrylate / glycidyl methacrylate polymer), (core: butanediene / Styrene polymer, shell; methyl methacrylate polymer), (core; acrylic polymer, shell; methyl methacrylate polymer) and the like.
- the content of the core-shell type rubber is preferably 1 to 30 parts by weight and more preferably 2 to 20 parts by weight with respect to 100 parts by weight of the polylactic acid resin.
- the polylactic acid resin composition of the present invention is a filler (inorganic filler, organic filler), a flame retardant, an antioxidant, a hydrocarbon wax, or an anionic surfactant as components other than those described above.
- Lubricants, ultraviolet absorbers, antistatic agents, antifogging agents, light stabilizers, pigments, antifungal agents, antibacterial agents, foaming agents, etc. in a range that does not hinder the achievement of the object of the present invention, that is, secondary molding such as thermoformability It can contain in the range which does not inhibit workability.
- other polymer materials and other resin compositions can be added within a range that does not impair the effects of the present invention.
- the polylactic acid resin composition of the present invention includes a polylactic acid resin, a plasticizer containing a carboxylic acid ester represented by formula (4) and / or formula (5), and a nonionic surfactant represented by formula (1). And a crystal nucleating agent represented by formula (2) and / or formula (3) can be prepared without any particular limitation.
- a raw material containing various additives can be prepared by melt-kneading using a known kneader such as a closed kneader, a single or twin screw extruder, an open roll kneader.
- the raw materials can be mixed in advance using a Henschel mixer, a super mixer, etc., and then subjected to melt kneading.
- the melt kneading temperature is preferably from 160 to 220 ° C, more preferably from 170 to 200 ° C, and even more preferably from 180 to 190 ° C, from the viewpoint of improving the moldability and prevention of deterioration of the polylactic acid resin composition.
- the melt-kneading time cannot be generally determined depending on the melt-kneading temperature and the type of the kneader, but is preferably 15 to 900 seconds.
- the glass transition temperature (Tg) of the obtained melt-kneaded product cannot be determined unconditionally depending on the contents of the compounds represented by the formulas (1) to (5) and other additives. ° C is preferred, 30 to 55 ° C is more preferred, and 35 to 55 ° C is even more preferred. Further, when the amorphous sheet before thermoforming is stored or transported in a warehouse, it is preferably 40 to 58 ° C., more preferably 45 to 58 ° C. from the viewpoint of heat resistance of the amorphous sheet.
- the crystallization temperature (Tc) cannot be determined unconditionally depending on the contents of the compounds represented by the formulas (1) to (5) and other additives, but is preferably 50 to 110 ° C. It is more preferably from 100 to 100 ° C., further preferably from 60 to 90 ° C.
- the glass transition temperature (Tg) and the crystallization temperature (Tc) of the polylactic acid resin composition can be measured using, for example, a DSC measuring apparatus. Specifically, according to JIS K 7121, the measurement sample amount is 7.5 mg, and the temperature raising condition is a method of measuring from 25 ° C. to 200 ° C. at 15 ° C. per minute.
- the present invention also provides a molded article in an amorphous state or a semi-crystalline state, which can be processed into a molded article having excellent heat resistance.
- a sheet-like molded body is provided.
- the amorphous state represents a state in which the amorphous region is sufficiently large with respect to the crystalline region.
- the relative crystallinity obtained by the method of Test Example 5 described later is 60%.
- the semi-crystalline state means a state where the relative crystallinity obtained by the same method is 60 to 80%. Therefore, the molded body in an amorphous state or a semi-crystalline state means a molded body having a relative crystallinity of 80% or less.
- the molded body in an amorphous state or a semi-crystalline state can be prepared by extrusion molding or press molding.
- the polylactic acid resin composition of the present invention filled in a heated extruder is melted and then extruded from a T die, and the extruded sheet-shaped product is immediately brought into contact with a cooling roll, so that the sheet is reduced to Tg or less. It cools and it separates from a cooling roll, they can be wound up with a winding roll, and a sheet-like molded object can be obtained.
- the temperature of the extruder is preferably 170 to 240 ° C., more preferably 175 to 220 ° C., and further preferably 180 to 210 ° C. from the viewpoint of uniformly mixing the polylactic acid resin composition and preventing deterioration of the polylactic acid resin.
- the temperature of the cooling roll is preferably 40 ° C. or lower, more preferably 30 ° C. or lower, and further preferably 10 ° C. or lower from the viewpoint of obtaining a molded body in an amorphous state or a semicrystalline state.
- the extrusion speed is preferably 1 to 200 m / min, more preferably 5 to 150 m / min, and further preferably 10 to 100 m / min from the viewpoint of improving the formability of the amorphous region.
- a sheet-like molded body When forming a sheet-like molded body by press molding, it can be prepared by surrounding the polylactic acid resin composition of the present invention with a frame having a sheet shape and press-molding.
- the temperature and pressure of the press molding for example, when preparing a molded body in an amorphous state or a semicrystalline state, the temperature is preferably 170 to 240 ° C., and the pressure is 5 to 30 MPa, and more preferably 175 to 220.
- the pressing is preferably performed under the conditions of a temperature of 10 ° C. and a pressure of 10 to 25 MPa, more preferably a temperature of 180 to 210 ° C. and a pressure of 10 to 20 MPa.
- the pressing time cannot be determined unconditionally depending on the temperature and pressure of the press, but is preferably 1 to 10 minutes, more preferably 2 to 8 minutes, and further preferably 3 to 6 minutes.
- a temperature of preferably 0 to 40 ° C., a pressure of 5 to 30 MPa, a temperature of 10 to 30 ° C., a pressure of 10 to 25 MPa is more preferable, and even more preferably 10
- the press time cannot be generally determined by the temperature and pressure of the press, it takes 10 seconds to 10 minutes to sufficiently cool the polylactic acid resin composition of the present invention to an amorphous or semi-crystalline state. It is preferably 20 seconds to 10 minutes, more preferably 30 seconds to 10 minutes.
- the thickness is preferably 0.1 to 1.5 mm from the viewpoint of obtaining a uniform molded body (secondary processed product), 0.2 to 1.4 mm is more preferable, and 0.3 to 1.2 mm is more preferable.
- the amorphous or semi-crystalline sheet thus obtained has a large thermoformable temperature range and good thermoformability, so that secondary processing becomes easy. Moreover, since the nonionic surfactant represented by Formula (1) has good affinity for the polylactic acid resin, it has excellent bleeding resistance. Therefore, the amorphous or semi-crystalline sheet of the present invention is suitably used for secondary processing applications.
- the amorphous or semi-crystalline sheet of the present invention is placed in a mold using, for example, a vacuum / pressure air forming machine, and the inside of the mold is in a pressurized or non-pressurized state. It is good also as a molded object (secondary processed product) by shape
- a molded body formed by vacuum forming or pressure forming can be formed according to a known method without any particular limitation.
- a non-crystalline or semi-crystalline sheet prepared as described above can be formed using a vacuum / pressure forming machine or the like. It is obtained by heating to Tg of lactic acid resin or more and molding it into a desired shape in a vacuum state using a mold.
- the mold temperature is preferably 120 ° C. or lower, more preferably 115 ° C. or lower, and even more preferably 110 ° C. or lower from the viewpoint of improving the crystallization speed and workability of the polylactic acid resin composition. Moreover, 70 degreeC or more is preferable, 75 degreeC or more is more preferable, and 80 degreeC or more is further more preferable. From this viewpoint, the mold temperature is preferably 70 to 120 ° C, more preferably 75 to 115 ° C, and further preferably 80 to 110 ° C.
- the holding time in the mold is preferably 2 to 60 seconds, preferably 3 to 30 seconds in a mold at 80 ° C., for example, from the viewpoint of improving the heat resistance and productivity of the molded article made of the polylactic acid resin composition. More preferred is 5 to 20 seconds. Since the polylactic acid resin composition of the present invention has a high crystallization rate, a molded product having sufficient heat resistance can be obtained even with a short holding time as described above.
- the molded body thus obtained is excellent in fitting property because the amorphous or semi-crystalline sheet of the present invention has good thermoformability. Moreover, since it is excellent in the softening effect by the compound represented by Formula (4) and / or Formula (5), the obtained film is a thing with high crystallinity, and is also excellent in heat resistance and transparency. .
- the amorphous or semi-crystalline sheet obtained above is preferably crystallized by maintaining it at a temperature of 60 to 120 ° C., more preferably 70 to 110 ° C. It may be a sheet.
- the secondary processing method of the sheet obtained using the polylactic acid resin composition of the present invention is not particularly limited as long as it is a method for preparing the molded body by molding the sheet.
- the molded article of the present invention thus obtained has high crystallinity and is excellent in bleed resistance, heat resistance and transparency, so that it can be used in various items such as household goods, household appliance parts, packaging materials for household appliance parts, and automobile parts. It can be used for various industrial applications, and in particular, it is suitably used as various packaging materials including food packaging.
- the room temperature is 15 to 30 ° C.
- the obtained diester had a weight average molecular weight of 410, a viscosity (23 ° C.) of 27 mPa ⁇ s, an acid value of 0.2 KOH mg / g, a saponification value of 274 KOH mg / g, a hydroxyl value of 1 KOH mg / g or less, and a hue APHA200.
- plasticizer oligoester of succinic acid and diethylene glycol
- plasticizer oligoester of succinic acid and diethylene glycol
- a stirrer, thermometer, dropping funnel, distillation tube, nitrogen blowing tube 999 g (9.41 mol) of diethylene glycol and 23.6 g of 28% sodium methoxide-containing methanol solution (sodium methoxide 0.122)
- the methanol was distilled while stirring at 120 ° C. for 0.5 hours at normal pressure (101.3 kPa), and 4125 g (28.2 mol) of dimethyl succinate (manufactured by Wako Pure Chemical Industries, Ltd.) was added. While reacting dropwise over 3 hours, methanol produced by the reaction was distilled off at the same time.
- R 4 and R 5 in the formula (2) are heptyl groups and R 3 is an ethylene group
- SLIPAX 0 Ethylene biscaprylic acid amide, manufactured by Nippon Kasei Co., Ltd.
- R 4 and R 5 are Heputadeseru group in the formula (2), compounds wherein R 3 is an ethylene group
- NJester TF-1 Trimesic acid tricyclohexylamide, manufactured by Shin Nippon Rika Co., Ltd.
- Carbodilite LA-1 Polycarbodiimide, manufactured by Nisshinbo Chemical Co., Ltd.
- Amorphous Sheet Using the obtained polylactic acid resin composition, two metal plates (ferro plates) and a metal spacer frame (width 1 cm) having a thickness of 0.4 mm and 20 cm square are used. A predetermined amount (about 22 g) of a polylactic acid resin composition is sandwiched in the center of the steel sheet, and then pressed for 2 minutes at a temperature / pressure of 180 ° C./4 MPa using an auto press molding machine manufactured by Toyo Seiki Co., Ltd. The sheet was pressed at a temperature / pressure of 180 ° C./20 MPa for 2 minutes, and then immediately cooled to room temperature to obtain a sheet. The obtained sheet (thickness 0.4 mm) was cut into a 15 cm ⁇ 15 cm square.
- Test Example 1 ⁇ Evaluation of Bleed Resistance> About the sheet
- Test Example 2 ⁇ Evaluation of fitability> The evaluation of the fitting performance was performed by using a single vacuum pressure forming machine (FVS-500P WAKITEC, manufactured by Wakisaka Seisakusho Co., Ltd.), attaching the cut amorphous sheet to a guide, and setting the heater temperature to 400 ° C. By changing the holding time in the sheet, the sheet was heated until the temperature of the sheet surface reached the temperature shown in Table 2. The sheet heated to each temperature was vacuum-formed using the upper and lower molds set to the temperatures described in each table, and held in the mold for 10 seconds to take out the vacuum-formed body (lid).
- FVS-500P WAKITEC manufactured by Wakisaka Seisakusho Co., Ltd.
- the obtained lid can be easily fitted by fitting it into the main body part ( ⁇ 81 mm, height 51 mm, made of low foamed PS containing PP) of a commercially available container (trade name, Yumomi 90, Shino CPC Kasei Co., Ltd.) “A” and the others “B”.
- the sheet surface temperature was measured by directly measuring the sheet surface temperature after heating with a surface thermometer.
- the mold used is shown in FIG.
- Test Example 3 ⁇ Evaluation of heat resistance 1>
- the fitting property when the molded product that can be easily fitted is immersed in hot water at 80 ° C. for 30 seconds and the fitting property does not change, “A”, the fitting property is large. When it changed, it was set as “B”.
- Test Example 4 ⁇ Evaluation of transparency>
- a part of the molded product that could be easily fitted was cut out, and the haze value was measured using a haze meter (HM-150 model, manufactured by Murakami Color Research Laboratory Co., Ltd.). It was used as an index. It shows that it is excellent in transparency, so that the value of Haze value is small.
- Test Example 6 ⁇ Evaluation 2 of heat resistance>
- a 12 cm ⁇ 12 cm sample was cut out, marked lines at 10 cm intervals in the vertical and horizontal directions, and allowed to stand for 24 hours at a constant temperature according to the method described in JIS K 7133. Shrinkage) was measured. The heat shrinkage rate at each temperature is measured in increments of 1 ° C from 25 ° C to 60 ° C, and the maximum temperature at which the larger heat shrinkage rate in the vertical or horizontal direction is 0.3% or less is determined for the amorphous sheet. Heat resistant.
- the resin composition containing a combination of a specific plasticizer, a nonionic surfactant, and a crystal nucleating agent has different holding times in the heating zone, and the temperature of the sheet surface changes.
- the temperature range (molding temperature range) in which sufficient fitting properties can be obtained was wide, and the molded product obtained in that range also had good heat resistance, transparency and crystallinity.
- the heat resistance of the amorphous sheet was better when the molecular weight of the specific nonionic surfactant was larger and the addition amount of the plasticizer was smaller.
- the polylactic acid resin composition of the present invention can be suitably used for various industrial uses such as household goods, food packaging materials, household appliance parts, packaging materials for household appliance parts, automobile parts and the like.
- the present invention may relate to any of the following: ⁇ 1> Polylactic acid resin, plasticizer, formula (1): R 1 —O (A 1 O) p —R 2 (1) [Wherein, R 1 represents an alkyl group having 8 to 22 carbon atoms, an acyl group having 8 to 22 carbon atoms, or a hydrogen atom, and R 2 represents a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or a total carbon atom.
- An acyl group having a number of 2 to 4 A 1 represents an alkylene group having 2 or 3 carbon atoms, p represents an average number of moles added of the oxyalkylene group, and satisfies 0 ⁇ p ⁇ 300, P oxyalkylene groups represented by A 1 O) may be the same or different, and the repeating units in the different cases may be either block type or random type.
- R 3 represents an alkylene group having 1 to 10 carbon atoms
- R 4 and R 5 represent a linear or branched alkyl group having 5 to 21 carbon atoms which may have a substituent. But it may be different
- R 3 represents an alkylene group having 1 to 10 carbon atoms
- R 4 and R 5 represent a linear or branched alkyl group having 5 to 21 carbon atoms which may have a substituent. But it may be different
- a polylactic acid resin composition comprising a crystal nucleating agent represented by: ⁇ 2>
- the plasticizer is of formula (4): R 9 —O (A 2 O) m —CORCOO— (A 2 O) n —R 10 (4)
- R 9 and R 10 represent an alkyl group having 1 to 4 carbon atoms or a benzyl group, provided that R 9 and R 10 may be the same or different, and R represents an alkylene group having 1 to 4 carbon atoms.
- a 2 represents an alkylene group having 2 or 3 carbon atoms, provided that m or n A 2 s may be the same or different, and m and n each represents an average number of moles added of the oxyalkylene group; ⁇ m ⁇ 5, 0 ⁇ n ⁇ 5, and 1 ⁇ m + n ⁇ 8.
- R 11 is an alkyl group having 1 to 4 carbon atoms
- R 12 is a linear alkylene group having 2 to 4 carbon atoms
- R 13 is an alkylene group having 2 to 6 carbon atoms
- s is oxy
- An integer of 1 to 6 indicating the average number of added moles of an alkylene group
- t is a number of 1 to 6 indicating the number of repetitions of (OR 13 ) s O—CO—R 12 —CO—, provided that all R 12 may be the same or different, and all R 13 may be the same or different.
- the polylactic acid resin composition as described in ⁇ 1> which contains the compound represented by these.
- R 9 and R 10 in formula (4) are each independently preferably a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, an isobutyl group, or a benzyl group, more preferably a methyl group or an ethyl group.
- the polylactic acid resin composition according to ⁇ 2> which is a group.
- R in Formula (4) is preferably a methylene group, an ethylene group, a propylene group, an isopropylene group, a butylene group, an isobutylene group, or a tetramethylene group, and more preferably an ethylene group, a propylene group, or an isopropylene group.
- M and n in the formula (4) are preferably numbers satisfying 0 ⁇ m ⁇ 5, 0 ⁇ n ⁇ 5 and 1 ⁇ m + n ⁇ 8, more preferably 0 ⁇ m ⁇ 5 and 0 ⁇ n. ⁇ 5 and a number satisfying 4 ⁇ m + n ⁇ 8, more preferably a number satisfying 0 ⁇ m ⁇ 5, 0 ⁇ n ⁇ 5 and 6 ⁇ m + n ⁇ 8, more preferably The polylactic acid resin composition according to any one of ⁇ 2> to ⁇ 5>, wherein each is 3.
- the average molecular weight of the compound represented by the formula (4) is preferably 250 or more, more preferably 250 to 700, still more preferably 300 to 600, still more preferably 330 to 500, ⁇ 2> to ⁇ 6> Any one of the polylactic acid resin compositions.
- the compound represented by formula (4) is preferably an ester compound of adipic acid and a diethylene glycol monomethyl ether / benzyl alcohol mixture (weight ratio: 1/1), polylactic acid according to any one of ⁇ 2> to ⁇ 7> Resin composition.
- R 11 in the formula (5) is preferably a methyl group, an ethyl group, a propyl group, an isopropyl group, a butyl group, a sec-butyl group, or a tert-butyl group, more preferably a methyl group or an ethyl group.
- the polylactic acid resin composition according to ⁇ 2> further preferably a methyl group.
- R 12 in the formula (5) is preferably an ethylene group, a 1,3-propylene group or a 1,4-butylene group, more preferably an ethylene group, the polylactic acid according to ⁇ 2> or ⁇ 10> Resin composition.
- R 13 in the formula (5) is preferably an ethylene group, 1,2-propylene group, 1,3-isopropylene group, 1,2-butylene group, 1,3-butylene group, 1,4-butylene group, 2-methyl-1,3-propylene group, 1,2-pentylene group, 1,4-pentylene group, 1,5-pentylene group, 2,2-dimethyl-1,3-propylene group, 1,2-hexylene Group, 1,5-hexylene group, 1,6-hexylene group, 2,5-hexylene group, or 3-methyl-1,5-pentylene group, more preferably ethylene group, 1,2-propylene group, Alternatively, the polylactic acid resin composition according to any one of ⁇ 2> and ⁇ 10> to ⁇ 11>, which is a 1,3-propylene group.
- s in the formula (5) is preferably an integer of 1 to 6, more preferably an integer of 1 to 3.
- t in the formula (5) is preferably a number of 1 to 6, more preferably a number of 1 to 4.
- the compound represented by the formula (5) includes at least one dibasic acid selected from succinic acid, glutaric acid, and adipic acid, diethylene glycol, triethylene glycol, 1,2-propanediol, and 1,3-propanediol.
- the polylactic acid resin composition according to any one of ⁇ 2> and ⁇ 10> to ⁇ 14>, wherein an oligoester with at least one dihydric alcohol selected from: [in formula (5), t 1.2 to 3] is preferred object.
- the content of the carboxylic acid ester represented by the formula (4) and / or the formula (5) is preferably 1 to 30 parts by weight, more preferably 100 parts by weight of the polylactic acid resin in the polylactic acid resin composition. Is 1 to 20 parts by weight, more preferably 1 to 10 parts by weight, The polylactic acid resin composition according to any one of ⁇ 2> and ⁇ 10> to ⁇ 15>.
- R 1 in formula (1) is preferably an alkyl group having 8 to 22 carbon atoms, an acyl group having 8 to 22 carbon atoms, or a hydrogen atom, and more preferably a linear or branched chain having 8 to 22 carbon atoms.
- the polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 16>, which is an alkyl group, a saturated or unsaturated acyl group having a total carbon number of 10 to 18, or a hydrogen atom.
- R 2 in formula (1) is preferably a hydrogen atom, an alkyl group having 1 to 4 carbon atoms, or an acyl group having 2 to 4 carbon atoms, and more preferably a hydrogen atom; a methyl group, an ethyl group, or a propyl group.
- R 2 in formula (1) is preferably a hydrogen atom or a methyl group, more preferably a hydrogen atom when R 1 is an alkyl group having 8 to 22 carbon atoms or an acyl group having 8 to 22 carbon atoms.
- the polylactic acid resin composition ⁇ 20> The polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 19>, wherein R 2 in formula (1) is preferably a hydrogen atom when R 1 is a hydrogen atom.
- a 1 in formula (1) is preferably an ethylene group, a propylene group, or an isopropylene group, more preferably an ethylene group or an isopropylene group, ⁇ 1> to ⁇ 20>.
- the p A 1 Os in formula (1) may be the same or different, and the repeating units in the different cases are preferably block type or random type, more preferably block type, and still more preferably polyoxypropylene -Block type of polyoxyethylene-polyoxypropylene type, polyoxyethylene-polyoxypropylene-polyoxyethylene type, more preferably block type of polyoxypropylene-polyoxyethylene-polyoxypropylene type, ⁇
- the polylactic acid resin composition according to any one of 1> to ⁇ 21>.
- P in the formula (1) is preferably 0 ⁇ p ⁇ 300, and when R 1 is an alkyl group having 8 to 22 carbon atoms or an acyl group having 8 to 22 carbon atoms, preferably 2 ⁇ p ⁇ 50, more preferably 5 ⁇ p ⁇ 20, and when R 1 is a hydrogen atom, preferably 10 ⁇ p ⁇ 200, more preferably 20 ⁇ p ⁇ 100, any one of ⁇ 1> to ⁇ 22>
- the polylactic acid resin composition as described.
- R 1 in Formula (1) is a hydrogen atom
- (A 1 O) p preferably contains different A 1 O, and is polyoxypropylene-polyoxyethylene-polyoxypropylene type or polyoxyethylene-
- the block type of polyoxypropylene-polyoxyethylene type is more preferable, the block type of polyoxypropylene-polyoxyethylene-polyoxypropylene type is more preferable, and the number of p ′ constituting each block unit in that case is 5 respectively.
- ⁇ p ′ ⁇ 80 is preferable, 5 ⁇ p ′ ⁇ 60 is more preferable, and the weight ratio (EO / PO) of polyoxyethylene (EO) to polyoxypropylene (PO) is preferably 5/95 to 70/30 5/95 to 60/40 is more preferable, 10/90 to 50/50 is further preferable, and 10/90 to 40/50 is more preferable. 0 more preferably, more preferably 10/90 ⁇ 30/70, more preferably 15/85 ⁇ 24/75, ⁇ 1> to ⁇ 23>
- the polylactic acid resin composition according to any one of.
- the average molecular weight of the compound represented by the formula (1) is preferably from 300 to 100,000, more preferably from 500 to 50,000, further preferably from 500 to 10,000, and further preferably from 500 to 6000, ⁇ 1> to ⁇ 24>
- the compound represented by the formula (1) is a mono- or dietherified product of an aliphatic alcohol having 8 to 22 carbon atoms and polyoxyethylene glycol or polyoxypropylene glycol, or a fatty acid having 8 to 22 carbon atoms and polyoxyethylene glycol.
- fatty acid polyoxyethylene glycol esters and esters of fatty acids with methyl polyglycol are more preferred, long-chain fatty acids such as oleic acid and
- the content of the compound represented by the formula (1) is preferably 0.1 to 10 parts by weight and more preferably 0.1 to 5 parts by weight with respect to 100 parts by weight of the polylactic acid resin in the polylactic acid resin composition.
- the polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 26> preferably 0.1 to 3 parts by weight.
- the content of the compound represented by the formula (1) is preferably 1 to 50 parts by weight with respect to 100 parts by weight of the total amount of the plasticizers represented by the formulas (4) and (5).
- R 3 in the formula (2) is preferably an ethylene group, a propylene group, a tetramethylene group, a hexamethylene group, or a metaxylylene group, more preferably an ethylene group, a hexamethylene group, or a metaxylylene group, and more preferably The polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 28>, which is an ethylene group.
- R 4 and R 5 in formula (2) are preferably each independently a heptyl group, a nonyl group, an undecyl group, a tridecyl group, a pentadecyl group, a heptadecyl group, a heneicosyl group, a heptadecyl group, or an 11-hydroxypentadecyl group More preferably an undecyl group, a tridecyl group, a pentadecyl group, a heptadecyl group, a heptadecyl group, or an 11-hydroxypentadecyl group, and more preferably an 11-hydroxypentadecyl group, ⁇ 1> to ⁇ 29> Any one of the polylactic acid resin compositions.
- the compound represented by the formula (2) is preferably ethylene bis fatty acid amide, propylene bis fatty acid amide, butylene bis fatty acid amide, hexamethylene bis fatty acid amide, metaxylene bis fatty acid amide, ethylene bispalmitic acid amide, ethylene bisstearic acid amide.
- Ethylene bisoleic acid amide, ethylene bis (12-hydroxystearic acid) amide, hexamethylene bis (12-hydroxystearic acid) amide, and metaxylene bis (12-hydroxystearic acid) amide are more preferable.
- Ethylene bis (12-hydroxystearic acid) amide, hexamethylene bis (12-hydroxystearic acid) amide, and metaxylene bis (12-hydroxystearic acid) amide are more preferable. 1> to ⁇ 30>
- R 6 in formula (3) is preferably an ethylene group, a propylene group, a tetramethylene group, a hexamethylene group, or an octamethylene group, more preferably an ethylene group, a tetramethylene group, or an octamethylene group,
- R 7 and R 8 in formula (3) are preferably each independently octyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, docosyl, octadecel, or 12-hydroxyoctadecyl.
- a dodecyl group, a tetradecyl group, a hexadecyl group, an octadecyl group, an octadecyl group, or a 12-hydroxyoctadecyl group and even more preferably a hexadecyl group, an octadecyl group, an octadecyl group, or a 12-hydroxyoctadecyl group
- the polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 32>.
- the compound represented by the formula (3) is succinic acid palmityl bisamide, succinic acid stearyl bisamide, succinic acid oleyl bisamide, succinic acid 12-hydroxystearyl bisamide, adipic acid palmityl bisamide, adipic acid stearyl bisamide, adipic acid oleyl bisamide
- Adipic acid 12-hydroxystearyl bisamide is preferred, succinic acid palmityl bisamide, succinic acid stearyl bisamide, succinic acid oleyl bisamide, succinic acid 12-hydroxystearyl bisamide is more preferred, ⁇ 1> to ⁇ 33> Lactic acid resin composition.
- the content of the crystal nucleating agent represented by the formula (2) and / or the formula (3) in the polylactic acid resin composition is preferably 0.01 to 3 parts by weight with respect to 100 parts by weight of the polylactic acid resin.
- Content of the crystal nucleating agent represented by Formula (2) and / or Formula (3) is 0.5 with respect to 100 weight part of total amounts of the plasticizer represented by Formula (4) and Formula (5).
- the content of the hydrolysis inhibitor is preferably 0.05 to 3 parts by weight, more preferably 0.10 to 2 parts by weight with respect to 100 parts by weight of the polylactic acid resin, ⁇ 1> to ⁇ 37> Polylactic acid resin composition.
- the glass transition temperature (Tg) of the melt-kneaded product of the polylactic acid resin composition is preferably 30 to 60 ° C, more preferably 30 to 55 ° C, still more preferably 35 to 55 ° C, ⁇ 1> to ⁇ 38>
- the crystallization temperature (Tc) of the melt-kneaded product of the polylactic acid resin composition is preferably 50 to 110 ° C., more preferably 50 to 100 ° C., further preferably 60 to 90 ° C., any one of ⁇ 1> to ⁇ 39>
- ⁇ 41> A sheet comprising the polylactic acid resin composition according to any one of ⁇ 1> to ⁇ 40> and having a relative crystallinity of 80% or less.
- ⁇ 42> ⁇ 41> The molded object formed by vacuum forming or pressure forming the sheet
- ⁇ 44> ⁇ 42> The packaging material which consists of a molded object.
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Abstract
Description
〔1〕 ポリ乳酸樹脂、可塑剤、式(1):
R1-O(A1O)p-R2 (1)
〔式中、R1は炭素数8~22のアルキル基、総炭素数8~22のアシル基、又は水素原子を示し、R2は水素原子、炭素数1~4のアルキル基、又は総炭素数2~4のアシル基を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、0<p≦300を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い〕
で表される非イオン性界面活性剤、ならびに、式(2):
及び/又は、式(3):
で表される結晶核剤を含有してなるポリ乳酸樹脂組成物、
〔2〕 前記〔1〕記載のポリ乳酸樹脂組成物を含有してなる、相対結晶化度が80%以下であるシート、
〔3〕 前記〔2〕記載のシートを真空成形又は圧空成形してなる成形体、
〔4〕 前記〔2〕記載のシートを真空成形又は圧空成形することを特徴とする、シートの二次加工方法、ならびに
〔5〕 前記〔3〕記載の成形体からなる包装材
に関する。
本発明における可塑剤としては、特に限定はなく公知のものが挙げられ、例えば、ジオクチルフタレート等のフタル酸エステルやコハク酸ジオクチル等のコハク酸エステル、ジオクチルアジペート等のアジピン酸エステルといった多価カルボン酸エステル、グリセリン等脂肪族ポリオールの脂肪酸エステル等が挙げられるが、ポリ乳酸樹脂組成物の透明性、耐熱性、耐ブリード性を向上させる観点から、式(4):
R9-O(A2O)m-CORCOO-(A2O)n-R10 (4)
(式中、R9及びR10は炭素数1~4のアルキル基又はベンジル基を示し、但し、R9及びR10は同一でも異なってもよく、Rは炭素数1~4のアルキレン基を示し、A2は炭素数2又は3のアルキレン基を示し、但し、m又はn個のA2は同一でも異なってもよく、m及びnは各々オキシアルキレン基の平均付加モル数を示し、0≦m≦5、0≦n≦5であり、かつ1≦m+n≦8を満足する数を示す)
で表される化合物、及び/又は、式(5):
R11O-CO-R12-CO-〔(OR13)sO-CO-R12-CO-〕tOR11 (5)
〔式中、R11は炭素数が1~4のアルキル基、R12は炭素数が2~4の直鎖アルキレン基、R13は炭素数が2~6のアルキレン基であり、sはオキシアルキレン基の平均付加モル数を示す1~6の整数であり、tは(OR13)sO-CO-R12-CO-の繰り返し数を示す1~6の数であり、但し、全てのR12は同一でも異なっていてもよく、全てのR13は同一でも異なっていてもよい〕
で表される化合物を含有していることが好ましい。
平均分子量=56108×(エステル基の数)/鹸化価
<1> R9及びR10は炭素数1~4のアルキル基又はベンジル基を示し、但し、R9及びR10は同一でも異なってもよく、Rは炭素数1~4のアルキレン基を示し、A2は炭素数2又は3のアルキレン基を示し、但し、m又はn個のA2は同一でも異なってもよく、m及びnは各々オキシアルキレン基の平均付加モル数を示し、0≦m≦5、0≦n≦5であり、かつ1≦m+n≦8を満足する数である化合物が好ましく、
<2> R9及びR10は炭素数1~4のアルキル基又はベンジル基を示し、但し、R9及びR10は同一でも異なってもよく、Rは炭素数1~4のアルキレン基を示し、A2は炭素数2又は3のアルキレン基を示し、但し、m又はn個のA2は同一でも異なってもよく、m及びnは各々オキシアルキレン基の平均付加モル数を示し、0≦m≦5、0≦n≦5であり、かつ4≦m+n≦8を満足する数である化合物がより好ましく、
<3> R9及びR10は炭素数1~4のアルキル基又はベンジル基を示し、但し、R9及びR10は同一でも異なってもよく、Rは炭素数1~4のアルキレン基を示し、A2は炭素数2又は3のアルキレン基を示し、但し、m又はn個のA2は同一でも異なってもよく、m及びnは各々オキシアルキレン基の平均付加モル数を示し、0≦m≦5、0≦n≦5であり、かつ6≦m+n≦8を満足する数である化合物がさらに好ましく、
<4> R9及びR10は炭素数1~2のアルキル基又はベンジル基を示し、但し、R9及びR10は同一でも異なってもよく、Rは炭素数2~3のアルキレン基を示し、A2は炭素数2又は3のアルキレン基を示し、但し、m又はn個のA2は同一でも異なってもよく、m及びnは各々オキシアルキレン基の平均付加モル数を示し、m=3、n=3である化合物がさらにより好ましい。
<1> R11は炭素数が1~4のアルキル基、R12は炭素数が2~4の直鎖アルキレン基、R13は炭素数が2~6のアルキレン基であり、sはオキシアルキレン基の平均付加モル数を示す1~6の整数であり、tは(OR13)sO-CO-R12-CO-の繰り返し数を示す1~6の数であり、但し、全てのR12は同一でも異なっていてもよく、全てのR13は同一でも異なっていてもよい化合物が好ましく、
<2> R11は炭素数が1~2のアルキル基、R12はエチレン基、R13は炭素数が2~3のアルキレン基であり、sはオキシアルキレン基の平均付加モル数を示す1~3の整数であり、tは(OR13)sO-CO-R12-CO-の繰り返し数を示す1~4の数であり、但し、全てのR12は同一でも異なっていてもよく、全てのR13は同一でも異なっていてもよい化合物がより好ましい。
本発明における非イオン性界面活性剤としては、式(1):
R1-O(A1O)p-R2 (1)
〔式中、R1は炭素数8~22のアルキル基、総炭素数8~22のアシル基、又は水素原子を示し、R2は水素原子、炭素数1~4のアルキル基、又は総炭素数2~4のアシル基を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、0<p≦300を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い〕
で表される化合物である。
<1> R1は炭素数8~22のアルキル基又は総炭素数8~22のアシル基を示し、R2は水素原子、炭素数1~4のアルキル基、又は総炭素数2~4のアシル基を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、0<p≦300を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い化合物が好ましく、
<2> R1は炭素数8~22のアルキル基又は総炭素数8~22のアシル基を示し、R2は水素原子又は炭素数1~4のアルキル基を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、2≦p≦50を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い化合物がより好ましく、
<3> R1は炭素数8~22のアルキル基又は総炭素数8~22のアシル基を示し、R2は水素原子又はメチル基を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、2≦p≦50を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い化合物がさらに好ましく、
<4> R1は総炭素数8~22の飽和又は不飽和のアシル基を示し、R2は水素原子を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、2≦p≦50を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い化合物がさらに好ましく、
<5> R1は総炭素数10~18の飽和又は不飽和のアシル基を示し、R2は水素原子を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、2≦p≦50を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い化合物がさらに好ましく、
<6> R1は総炭素数10~18の飽和又は不飽和のアシル基を示し、R2は水素原子を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、5≦p≦20を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い化合物がさらに好ましい。
<1> R1は水素原子を示し、R2は水素原子、炭素数1~4のアルキル基、又は総炭素数2~4のアシル基を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、0<p≦300を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い化合物が好ましく、
<2> R1は水素原子を示し、R2は水素原子を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、10≦p≦200を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い化合物がより好ましく、
<3> R1は水素原子を示し、R2は水素原子を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、10≦p≦200を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は同一ではなく、繰り返し単位はポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型、又はポリオキシエチレン-ポリオキシプロピレン-ポリオキシエチレン型のブロック型であり、各ブロックユニットを構成するp’は5≦p’≦80を満足する数である化合物がさらに好ましく、
<4> R1は水素原子を示し、R2は水素原子を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、10≦p≦200を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は同一ではなく、繰り返し単位はポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型のブロック型であり、各ブロックユニットを構成するp’は5≦p’≦80を満足する数であり、ポリオキシエチレン(EO)とポリオキシプロピレン(PO)の重量比(EO/PO)が5/95~70/30である化合物がさらに好ましく、
<5> R1は水素原子を示し、R2は水素原子を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、20≦p≦100を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は同一ではなく、繰り返し単位はポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型のブロック型であり、各ブロックユニットを構成するp’は5≦p’≦60を満足する数であり、ポリオキシエチレン(EO)とポリオキシプロピレン(PO)の重量比(EO/PO)が5/95~70/30である化合物がさらに好ましい。
本発明における結晶核剤としては、式(2):
及び/又は、式(3):
で表される化合物である。
<1> R3は炭素数1~10のアルキレン基を示し、R4及びR5は置換基を有していてもよい炭素数5~21の直鎖又は分岐鎖アルキル基を示し、同一でも異なっていても良い、化合物が好ましく、
<2> R3はエチレン基、ヘキサメチレン基、又はメタキシリレン基を示し、R4及びR5はウンデシル基、トリデシル基、ペンタデシル基、ヘプタデシル基、ヘプタデセル基、又は11-ヒドロキシペンタデシル基を示し、同一でも異なっていても良い、化合物がより好ましく、
<3> R3はエチレン基を示し、R4及びR5はいずれも11-ヒドロキシペンタデシル基を示す化合物がさらに好ましい。
<1> R6は炭素数1~10のアルキレン基を示し、R7及びR8は置換基を有していてもよい炭素数6~22の直鎖又は分岐鎖アルキル基を示し、同一でも異なっていても良い、化合物が好ましく、
<2> R6はエチレン基、テトラメチレン基、又はオクタメチレン基を示し、R7及びR8はドデシル基、テトラデシル基、ヘキサデシル基、オクタデシル基、オクタデセル基、又は12-ヒドロキシオクタデシル基を示し、同一でも異なっていても良い、化合物がより好ましく、
<3> R6はエチレン基又はテトラメチレン基を示し、R7及びR8はヘキサデシル基、オクタデシル基、オクタデセル基、又は12-ヒドロキシオクタデシル基を示し、同一でも異なっていても良い、化合物がさらに好ましい。
本発明におけるポリ乳酸樹脂とは、ポリ乳酸、又は乳酸とヒドロキシカルボン酸とのコポリマーである。ヒドロキシカルボン酸として、グリコール酸、ヒドロキシ酪酸、ヒドロキシ吉草酸、ヒドロキシペンタン酸、ヒドロキシカプロン酸、ヒドロキシヘプタン酸等が挙げられ、グリコール酸、ヒドロキシカプロン酸が好ましい。
<1> ポリ乳酸樹脂、式(4)及び/又は式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、ならびに、式(2)及び/又は式(3)で表される結晶核剤を含有する態様
<2> ポリ乳酸樹脂、式(4)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、ならびに、式(2)で表される結晶核剤を含有する態様
<3> ポリ乳酸樹脂、式(4)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、ならびに、式(3)で表される結晶核剤を含有する態様
<4> ポリ乳酸樹脂、式(4)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、ならびに、式(2)及び式(3)で表される結晶核剤を含有する態様
<5> ポリ乳酸樹脂、式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、ならびに、式(2)で表される結晶核剤を含有する態様
<6> ポリ乳酸樹脂、式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、ならびに、式(3)で表される結晶核剤を含有する態様
<7> ポリ乳酸樹脂、式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、ならびに、式(2)及び式(3)で表される結晶核剤を含有する態様
<8> ポリ乳酸樹脂、式(4)及び式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、ならびに、式(2)で表される結晶核剤を含有する態様
<9> ポリ乳酸樹脂、式(4)及び式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、ならびに、式(3)で表される結晶核剤を含有する態様
<10> ポリ乳酸樹脂、式(4)及び式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、ならびに、式(2)及び式(3)で表される結晶核剤を含有する態様
<11> ポリ乳酸樹脂、式(4)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、ならびに、式(2)で表される結晶核剤を含有するものであって、
式(1)で表される化合物が、R1は総炭素数10~18の飽和又は不飽和のアシル基を示し、R2は水素原子を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、5≦p≦20を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い化合物である態様、
<12> ポリ乳酸樹脂、式(4)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、ならびに、式(2)で表される結晶核剤を含有するものであって、
式(1)で表される化合物が、R1は水素原子を示し、R2は水素原子を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、20≦p≦100を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は同一ではなく、繰り返し単位はポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型のブロック型であり、各ブロックユニットを構成するp’は5≦p’≦60を満足する数であり、ポリオキシエチレン(EO)とポリオキシプロピレン(PO)の重量比(EO/PO)が5/95~70/30である化合物である態様
が好適例として挙げられる。
<1’> ポリ乳酸樹脂、式(4)及び/又は式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、式(2)及び/又は式(3)で表される結晶核剤、ならびに、加水分解抑制剤を含有する態様
<2’> ポリ乳酸樹脂、式(4)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、式(2)で表される結晶核剤、ならびに、加水分解抑制剤を含有する態様
<3’> ポリ乳酸樹脂、式(4)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、式(3)で表される結晶核剤、ならびに、加水分解抑制剤を含有する態様
<4’> ポリ乳酸樹脂、式(4)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、式(2)及び式(3)で表される結晶核剤、ならびに、加水分解抑制剤を含有する態様
<5’> ポリ乳酸樹脂、式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、式(2)で表される結晶核剤、ならびに、加水分解抑制剤を含有する態様
<6’> ポリ乳酸樹脂、式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、式(3)で表される結晶核剤、ならびに、加水分解抑制剤を含有する態様
<7’> ポリ乳酸樹脂、式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、式(2)及び式(3)で表される結晶核剤、ならびに、加水分解抑制剤を含有する態様
<8’> ポリ乳酸樹脂、式(4)及び式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、式(2)で表される結晶核剤、ならびに、加水分解抑制剤を含有する態様
<9’> ポリ乳酸樹脂、式(4)及び式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、式(3)で表される結晶核剤、ならびに、加水分解抑制剤を含有する態様
<10’> ポリ乳酸樹脂、式(4)及び式(5)で表されるカルボン酸エステルを含む可塑剤、式(1)で表される非イオン性界面活性剤、式(2)及び式(3)で表される結晶核剤、ならびに、加水分解抑制剤を含有する態様
平均分子量は、JIS K0070に記載の方法で鹸化価を求め、次式より計算で求める。
平均分子量=56108×(エステル基の数)/鹸化価
攪拌機、温度計、脱水管を備えた3Lフラスコに、無水コハク酸500g、トリエチレングリコールモノメチルエーテル2463g、パラトルエンスルホン酸一水和物9.5gを仕込み、空間部に窒素(500mL/分)を吹き込みながら、減圧下(4~10.7kPa)、110℃で15時間反応させた。反応液の酸価は1.6(KOHmg/g)であった。反応液に吸着剤キョーワード500SH(協和化学工業社製)27gを添加して80℃、2.7kPaで45分間攪拌してろ過した後、液温115~200℃、圧力0.03kPaでトリエチレングリコールモノメチルエーテルを留去し、80℃に冷却後、残液を減圧ろ過して、ろ液として、コハク酸とトリエチレングリコールモノメチルエーテルとのジエステル〔(MeEO3)2SA〕を得た。得られたジエステルは、重量平均分子量410、粘度(23℃)27mPa・s、酸価0.2KOHmg/g、鹸化価274KOHmg/g、水酸基価1KOHmg/g以下、色相APHA200であった。
4ツ口フラスコ(攪拌機、温度計、滴下漏斗、蒸留管、窒素吹き込み管付き)にジエチレングリコール999g(9.41モル)、及び28%ナトリウムメトキシド含有メタノール溶液23.6g(ナトリウムメトキシド0.122モル)を入れ、常圧(101.3kPa)、120℃で0.5時間攪拌しながらメタノールを留出させた後、コハク酸ジメチル(和光純薬工業社製)4125g(28.2モル)を3時間かけて滴下し反応させながら、同時に反応により生じるメタノールを留出させた。次に、圧力50~760mmHg、75℃でメタノールを留出させた後、さらに、28%ナトリウムメトキシド含有メタノール溶液4.4g(ナトリウムメトキシド0.023モル)を添加し、圧力22~760mmHg、100℃でメタノールを留出させた。キョーワード600S(協和化学工業社製)41gを添加し、圧力30mmHg、80℃で1時間攪拌した後、減圧ろ過を行った。ろ液を圧力2mmHg、70~190℃で加熱して、未反応のコハク酸ジメチルを留去し、コハク酸とジエチレングリコールのオリゴエステル〔MeSA-DEG(t=1.5)〕を得た。
表1~3に示す原料を表1~3に示す量用いて、PARKER社製二軸押出し混練機(HK-25D)により、混練温度180℃、回転速度90回転/分で10分間混練を行って、ポリ乳酸樹脂組成物を調製した。
<ポリ乳酸樹脂>
NW4032D:ポリ乳酸樹脂、ネイチャーワークスLLC社製、NatureWorks 4032D、光学純度98.5%、融点160℃、重量平均分子量180000
<可塑剤>
(MeEO3)2SA:前記可塑剤の製造例1で製造したコハク酸とトリエチレングリコールモノメチルエーテルとのジエステル化合物、平均分子量410、式(4)におけるR9及びR10がメチル基、Rがエチレン基、A2がエチレン基、m=3、n=3である化合物
DAIFATTY-101:アジピン酸と、ジエチレングリコールモノメチルエーテル/ベンジルアルコール=1/1混合物とのジエステル、大八化学工業社製、平均分子量338、式(4)におけるR9がメチル基、R10がベンジル基、Rがテトラメチレン基、A2がエチレン基、m=2、n=0である化合物
MeSA-DEG(t=1.5):前記可塑剤の製造例2で製造したコハク酸とジエチレングリコールのオリゴエステル、平均分子量430、式(5)におけるR11がメチル基、R12がエチレン基、R13がエチレン基、s=2、t=1.5である化合物
<非イオン性界面活性剤>
エマノーン4110:オレイン酸ポリオキシエチレングリコールモノエステル、花王社製、平均分子量680、式(1)におけるR1がオレイン酸由来の不飽和アシル基、R2が水素原子、A1がエチレン基、pが9である化合物
アデカプルロニック25R-2:ポリオキシエチレン-ポリオキシプロピレン共重合体、ADEKA社製、平均分子量3500、式(1)におけるR1及びR2が水素原子、(A1O)pは、ポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型のブロック型であり、ポリオキシプロピレン基の合計p’が47、ポリオキシエチレン基の合計p’が16、式(1)における総計pが63である化合物
ポエムJ-0081HV:デカグリセリンステアレート、理研ビタミン社製
エマノーン1112:ラウリン酸ポリオキシエチレングリコールモノエステル、花王社製、平均分子量685、式(1)におけるR1がラウリン酸由来のアシル基、R2が水素原子、A1がエチレン基、pが11である化合物
アデカプルロニック25R-1:ポリオキシエチレン-ポリオキシプロピレン共重合体、ADEKA社製、平均分子量3050、式(1)におけるR1及びR2が水素原子、(A1O)pは、ポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型のブロック型であり、ポリオキシプロピレン基の合計p’が47、ポリオキシエチレン基の合計p’が7、式(1)における総計pが54である化合物
EmalexGIS-120:イソステアリン酸ポリオキシエチレングリセリル(EO20モル)、日本エマルジョン社製
<結晶核剤>
スリパックスH:エチレンビス12-ヒドロキシステアリン酸アミド、日本化成社製、式(2)におけるR4及びR5が11-ヒドロキシペンタデシル基、R3がエチレン基である化合物
タルク:マイクロエースP-6、日本タルク社製
スリパックスZHH:ヘキサメチレンビス12-ヒドロキシステアリン酸アミド、日本化成社製、式(2)におけるR4及びR5が11-ヒドロキシペンタデシル基、R3がヘキサメチレン基である化合物
スリパックス8:エチレンビスカプリル酸アミド、日本化成社製、式(2)におけるR4及びR5がヘプチル基、R3がエチレン基である化合物
スリパックス0:エチレンビスカプリル酸アミド、日本化成社製、式(2)におけるR4及びR5がヘプタデセル基、R3がエチレン基である化合物
エヌジェスター TF-1:トリメシン酸トリシクロヘキシルアミド、新日本理化社製
<加水分解抑制剤>
カルボジライトLA-1:ポリカルボジイミド、日清紡ケミカル社製
得られたポリ乳酸樹脂組成物について、2枚の金属板(フェロ板)と厚さ0.4mm、20cm四方の金属製スペーサー枠(幅1cm)を使用し、枠内の中央に所定量(約22g)のポリ乳酸樹脂組成物を挟み、東洋精機社製のオートプレス成形機を用いて、まず180℃/4MPaの温度/圧力で2分間プレスした後、更に続けて180℃/20MPaの温度/圧力で2分間プレスし、その後、直ちに室温まで急冷してシートを得た。得られたシート(厚さ0.4mm)を15cm×15cmの正方形に切り出した。
得られたポリ乳酸樹脂組成物について、2枚の金属板(フェロ板)と厚さ0.4mm、20cm四方の金属製スペーサー枠(幅1cm)を使用し、枠内の中央に所定量(約20g)のポリ乳酸樹脂組成物を挟み、東洋精機社製のオートプレス成形機を用いて、まず180℃/4MPaの温度/圧力で2分間プレスした後、更に続けて180℃/20MPaの温度/圧力で2分間プレスし、その後、直ちに室温まで急冷して非晶状態のシートを得た。得られたシートを、更に80℃/10MPaの温度/圧力で3分間プレスした後、室温まで放冷しスペーサー枠から取り出し、20cm四方のシートを得た。
各組成物の結晶状態のシートについて、シート表面を目視により観察し、ブリードの有無を確認した。ブリードが全く確認されなかった場合を「A」、ブリードが僅かに確認された場合を「B」、ブリードが多く確認された場合を「C」とした。なお、参考例1については、ポリ乳酸樹脂以外の原料が用いられておらず、ブリードアウトしないため、評価を行わなかった。
嵌合性の評価は、単発真空圧空成形機(脇坂製作所社製、FVS-500P WAKITEC)を用いて、前記切り出した非晶状態のシートをガイドに取り付け、ヒーター温度を400℃に設定したヒーター部中での保持時間を変えることで、シート表面の温度が表2に示す温度となるまでシートを加熱した。各温度に加熱したシートを各表に記載した温度に設定した上下金型を用いて真空成形を行い、金型内で10秒間保持して真空成形体(蓋)を取り出した。得られた蓋を市販品の容器(商品名 湯呑み90 志野 シーピー化成社製)の本体部分(φ81mm 高さ51mm 材質 PP入り低発泡PS製)に嵌合させ、容易に嵌合できた場合を「A」とし、それ以外を「B」とした。シート表面の温度は、加熱後のシート表面温度を直接表面温度計にて測定した。なお、使用した金型を図1に示す。
前記嵌合性の評価で、容易に嵌合できた成形体を80℃の熱水の中に30秒浸漬した後、嵌合性に変化が生じない場合は「A」、嵌合性が大きく変化する場合は「B」とした。
前記嵌合性の評価で、容易に嵌合できた成形体の一部を切り取り、ヘイズメーター(HM-150型 村上色彩技術研究所社製)を用いて、Haze値を測定し、これを透明度の指標とした。Haze値の値が小さいほど、透明性に優れることを示す。
前記非晶状態のシート及び前記嵌合性の評価で容易に嵌合できた成形体の一部を切り取り、相対結晶化度を求めた。具体的には、PerkinElmer製 DSCを用いて、25℃から200℃まで15℃/minで昇温させ、観察された冷結晶化発熱ピークの絶対値ΔHcと結晶溶融ピークの絶対値ΔHmから下式より相対結晶化度を求めた。
相対結晶化度(%)=((ΔHm-ΔHc)/ΔHm)×100
非晶状態のシートについて、12cm×12cmのサンプルを切り出し、縦横それぞれ10cm間隔の標線を入れ、JIS K 7133に記載の方法に従い、各温度一定で24時間放置し、それぞれの加熱寸法変化(熱収縮率)を測定した。温度は25℃から60℃まで1℃刻みでそれぞれの温度における熱収縮率を測定し、縦または横方向で大きい方の熱収縮率が0.3%以下となる最大の温度を非晶シートの耐熱性とした。
<1>
ポリ乳酸樹脂、可塑剤、式(1):
R1-O(A1O)p-R2 (1)
〔式中、R1は炭素数8~22のアルキル基、総炭素数8~22のアシル基、又は水素原子を示し、R2は水素原子、炭素数1~4のアルキル基、又は総炭素数2~4のアシル基を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、0<p≦300を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い〕
で表される非イオン性界面活性剤、ならびに、式(2):
及び/又は、式(3):
で表される結晶核剤を含有してなるポリ乳酸樹脂組成物。
<2>
可塑剤が、式(4):
R9-O(A2O)m-CORCOO-(A2O)n-R10 (4)
(式中、R9及びR10は炭素数1~4のアルキル基又はベンジル基を示し、但し、R9及びR10は同一でも異なってもよく、Rは炭素数1~4のアルキレン基を示し、A2は炭素数2又は3のアルキレン基を示し、但し、m又はn個のA2は同一でも異なってもよく、m及びnは各々オキシアルキレン基の平均付加モル数を示し、0≦m≦5、0≦n≦5であり、かつ1≦m+n≦8を満足する数を示す)
で表される化合物、及び/又は、式(5):
R11O-CO-R12-CO-〔(OR13)sO-CO-R12-CO-〕tOR11 (5)
〔式中、R11は炭素数が1~4のアルキル基、R12は炭素数が2~4の直鎖アルキレン基、R13は炭素数が2~6のアルキレン基であり、sはオキシアルキレン基の平均付加モル数を示す1~6の整数であり、tは(OR13)sO-CO-R12-CO-の繰り返し数を示す1~6の数であり、但し、全てのR12は同一でも異なっていてもよく、全てのR13は同一でも異なっていてもよい〕
で表される化合物を含有してなる、<1>記載のポリ乳酸樹脂組成物。
<3>
式(4)におけるR9及びR10は、それぞれ独立して、好ましくはメチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、又はベンジル基であり、より好ましくはメチル基又はエチル基である、<2>記載のポリ乳酸樹脂組成物。
<4>
式(4)におけるRは、好ましくはメチレン基、エチレン基、プロピレン基、イソプロピレン基、ブチレン基、イソブチレン基、又はテトラメチレン基であり、より好ましくはエチレン基、プロピレン基、又はイソプロピレン基である、<2>又は<3>記載のポリ乳酸樹脂組成物。
<5>
式(4)におけるA2は、好ましくはエチレン基、プロピレン基、又はイソプロピレン基である、<2>~<4>いずれか記載のポリ乳酸樹脂組成物。
<6>
式(4)におけるm及びnは、好ましくは0≦m≦5、0≦n≦5で、かつ1≦m+n≦8を満足する数であり、より好ましくは0≦m≦5、0≦n≦5で、かつ、4≦m+n≦8を満足する数であり、さらに好ましくは0≦m≦5、0≦n≦5で、かつ、6≦m+n≦8を満足する数であり、さらに好ましくはそれぞれ3である、<2>~<5>いずれか記載のポリ乳酸樹脂組成物。
<7>
式(4)で表される化合物の平均分子量が、好ましくは250以上、より好ましくは250~700、さらに好ましくは300~600、さらにより好ましくは330~500である、<2>~<6>いずれか記載のポリ乳酸樹脂組成物。
<8>
式(4)で表される化合物は、コハク酸エステルが好ましく、コハク酸とトリエチレングリコールモノメチルエーテルのジエステルがより好ましい、<2>~<7>いずれか記載のポリ乳酸樹脂組成物。
<9>
式(4)で表される化合物は、アジピン酸と、ジエチレングリコールモノメチルエーテル/ベンジルアルコール混合物(重量比:1/1)とのエステル化合物が好ましい、<2>~<7>いずれか記載のポリ乳酸樹脂組成物。
<10>
式(5)におけるR11は、好ましくはメチル基、エチル基、プロピル基、イソプロピル基、ブチル基、sec-ブチル基、又はtert-ブチル基であり、より好ましくはメチル基又はエチル基であり、さらに好ましくはメチル基である、<2>記載のポリ乳酸樹脂組成物。
<11>
式(5)におけるR12は、好ましくはエチレン基、1,3-プロピレン基、又は1,4-ブチレン基であり、より好ましくはエチレン基である、<2>又は<10>記載のポリ乳酸樹脂組成物。
<12>
式(5)におけるR13は、好ましくはエチレン基、1,2-プロピレン基、1,3-イソプロピレン基、1,2-ブチレン基、1,3-ブチレン基、1,4-ブチレン基、2-メチル-1,3-プロピレン基、1,2-ペンチレン基、1,4-ペンチレン基、1,5-ペンチレン基、2,2-ジメチル-1,3-プロピレン基、1,2-ヘキシレン基、1,5-ヘキシレン基、1,6-ヘキシレン基、2,5-ヘキシレン基、又は3-メチル-1,5-ペンチレン基であり、より好ましくはエチレン基、1,2-プロピレン基、又は1,3-プロピレン基である、<2>、<10>~<11>いずれか記載のポリ乳酸樹脂組成物。
<13>
式(5)におけるsは、好ましくは1~6の整数、より好ましくは1~3の整数である、<2>、<10>~<12>いずれか記載のポリ乳酸樹脂組成物。
<14>
式(5)におけるtは、好ましくは1~6の数、より好ましくは1~4の数である、<2>、<10>~<13>いずれか記載のポリ乳酸樹脂組成物。
<15>
式(5)で表される化合物は、コハク酸、グルタル酸、アジピン酸から選ばれる少なくとも1つの二塩基酸と、ジエチレングリコール、トリエチレングリコール、1,2-プロパンジオール、1,3-プロパンンジオールから選ばれる少なくとも1つの2価アルコールとのオリゴエステル〔式(5)中、t=1.2~3〕が好ましい、<2>、<10>~<14>いずれか記載のポリ乳酸樹脂組成物。
<16>
式(4)及び/又は式(5)で表されるカルボン酸エステルの含有量は、ポリ乳酸樹脂組成物中、ポリ乳酸樹脂100重量部に対して、好ましくは1~30重量部、より好ましくは1~20重量部、さらに好ましくは1~10重量部である、<2>、<10>~<15>いずれか記載のポリ乳酸樹脂組成物。
<17>
式(1)におけるR1は、好ましくは炭素数8~22のアルキル基、総炭素数8~22のアシル基、又は水素原子であり、より好ましくは炭素数8~22の直鎖又は分岐鎖、飽和又は不飽和のアルキル基、総炭素数が8~22の飽和又は不飽和のアシル基、又は水素原子であり、さらに好ましくは炭素数8~22の直鎖又は分岐鎖、飽和又は不飽和のアルキル基、総炭素数が10~18の飽和又は不飽和のアシル基、又は水素原子である、<1>~<16>いずれか記載のポリ乳酸樹脂組成物。
<18>
式(1)におけるR2は、好ましくは水素原子、炭素数1~4のアルキル基、又は総炭素数2~4のアシル基であり、より好ましくは水素原子;メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、sec-ブチル基、tert-ブチル基;又はアセチル基、プロパノイル基、ブタノイル基である、<1>~<17>いずれか記載のポリ乳酸樹脂組成物。
<19>
式(1)におけるR2は、R1が炭素数8~22のアルキル基又は総炭素数8~22のアシル基の場合には、好ましくは水素原子又はメチル基、より好ましくは水素原子である、<1>~<18>いずれか記載のポリ乳酸樹脂組成物。
<20>
式(1)におけるR2は、R1が水素原子の場合には、好ましくは水素原子である、<1>~<19>いずれか記載のポリ乳酸樹脂組成物。
<21>
式(1)におけるA1は、好ましくはエチレン基、プロピレン基、又はイソプロピレン基であり、より好ましくはエチレン基又はイソプロピレン基である、<1>~<20>いずれか記載のポリ乳酸樹脂組成物。
<22>
式(1)におけるp個のA1Oは同一でも異なってもよく、異なる場合の繰り返し単位が好ましくはブロック型又はランダム型であり、より好ましくはブロック型であり、さらに好ましくは、ポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型、ポリオキシエチレン-ポリオキシプロピレン-ポリオキシエチレン型のブロック型であり、さらに好ましくはポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型のブロック型である、<1>~<21>いずれか記載のポリ乳酸樹脂組成物。
<23>
式(1)におけるpは、好ましくは0<p≦300であり、R1が炭素数8~22のアルキル基又は総炭素数8~22のアシル基の場合には、好ましくは2≦p≦50、より好ましくは5≦p≦20であり、R1が水素原子の場合は、好ましくは10≦p≦200、より好ましくは20≦p≦100である、<1>~<22>いずれか記載のポリ乳酸樹脂組成物。
<24>
式(1)におけるR1が水素原子の場合は、(A1O)pは異なるA1Oを含有することが好ましく、ポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型、又はポリオキシエチレン-ポリオキシプロピレン-ポリオキシエチレン型のブロック型がより好ましく、ポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型のブロック型がさらに好ましく、その場合の各ブロックユニットを構成するp’の数はそれぞれ5≦p’≦80が好ましく、5≦p’≦60がより好ましく、ポリオキシエチレン(EO)とポリオキシプロピレン(PO)の重量比(EO/PO)は、5/95~70/30が好ましく、5/95~60/40がより好ましく、10/90~50/50がさらに好ましく、10/90~40/60がさらに好ましく、10/90~30/70がさらに好ましく、15/85~25/75がさらに好ましい、<1>~<23>いずれか記載のポリ乳酸樹脂組成物。
<25>
式(1)で表される化合物の平均分子量は、300~100000が好ましく、500~50000がより好ましく、500~10000がさらに好ましく、500~6000がさらに好ましい、<1>~<24>いずれか記載のポリ乳酸樹脂組成物。
<26>
式(1)で表される化合物は、炭素数8~22の脂肪族アルコールとポリオキシエチレングリコールやポリオキシプロピレングリコールとのモノ又はジエーテル化物、あるいは炭素数8~22の脂肪酸とポリオキシエチレングリコールやポリオキシプロピレングリコールとのモノ又はジエステル化物の他、それらのメチルエーテル体が好ましく、脂肪酸ポリオキシエチレングリコールエステルや脂肪酸とメチルポリグリコールとのエステルがより好ましく、オレイン酸等の長鎖脂肪酸とポリグリコールとのエステルがさらに好ましい、<1>~<25>いずれか記載のポリ乳酸樹脂組成物。
<27>
式(1)で表される化合物の含有量は、ポリ乳酸樹脂組成物中、ポリ乳酸樹脂100重量部に対して、0.1~10重量部が好ましく、0.1~5重量部がより好ましく、0.1~3重量部がさらに好ましい、<1>~<26>いずれか記載のポリ乳酸樹脂組成物。
<28>
式(1)で表される化合物の含有量は、式(4)及び式(5)で表される可塑剤の総量100重量部に対して、1~50重量部が好ましく、5~50重量部がより好ましく、5~45重量部がさらに好ましい、<2>~<27>いずれか記載のポリ乳酸樹脂組成物。
<29>
式(2)におけるR3は、好ましくはエチレン基、プロピレン基、テトラメチレン基、ヘキサメチレン基、又はメタキシリレン基であり、より好ましくはエチレン基、ヘキサメチレン基、又はメタキシリレン基であり、さらに好ましくはエチレン基である、<1>~<28>いずれか記載のポリ乳酸樹脂組成物。
<30>
式(2)におけるR4及びR5は、それぞれ独立して、好ましくはヘプチル基、ノニル基、ウンデシル基、トリデシル基、ペンタデシル基、ヘプタデシル基、ヘンイコシル基、ヘプタデセル基、又は11-ヒドロキシペンタデシル基であり、より好ましくはウンデシル基、トリデシル基、ペンタデシル基、ヘプタデシル基、ヘプタデセル基、又は11-ヒドロキシペンタデシル基であり、さらに好ましくは11-ヒドロキシペンタデシル基である、<1>~<29>いずれか記載のポリ乳酸樹脂組成物。
<31>
式(2)で表される化合物は、エチレンビス脂肪酸アミドやプロピレンビス脂肪酸アミド、ブチレンビス脂肪酸アミド、ヘキサメチレンビス脂肪酸アミド、メタキシレンビス脂肪酸アミドが好ましく、エチレンビスパルミチン酸アミド、エチレンビスステアリン酸アミド、エチレンビスオレイン酸アミド、エチレンビス(12-ヒドロキシステアリン酸)アミド、ヘキサメチレンビス(12-ヒドロキシステアリン酸)アミド、メタキシレンビス(12-ヒドロキシステアリン酸)アミドがより好ましく、エチレンビスオレイン酸アミド、エチレンビス(12-ヒドロキシステアリン酸)アミド、ヘキサメチレンビス(12-ヒドロキシステアリン酸)アミド、メタキシレンビス(12-ヒドロキシステアリン酸)アミドがさらに好ましい、<1>~<30>いずれか記載のポリ乳酸樹脂組成物。
<32>
式(3)におけるR6は、好ましくはエチレン基、プロピレン基、テトラメチレン基、ヘキサメチレン基、又はオクタメチレン基であり、より好ましくはエチレン基、テトラメチレン基、又はオクタメチレン基であり、さらに好ましくはエチレン基又はテトラメチレン基である、<1>~<31>いずれか記載のポリ乳酸樹脂組成物。
<33>
式(3)におけるR7及びR8は、それぞれ独立して、好ましくは、オクチル基、デシル基、ドデシル基、テトラデシル基、ヘキサデシル基、オクタデシル基、ドコシル基、オクタデセル基、又は12-ヒドロキシオクタデシル基であり、より好ましくは、ドデシル基、テトラデシル基、ヘキサデシル基、オクタデシル基、オクタデセル基、又は12-ヒドロキシオクタデシル基であり、さらに好ましくは、ヘキサデシル基、オクタデシル基、オクタデセル基、又は12-ヒドロキシオクタデシル基である、<1>~<32>いずれか記載のポリ乳酸樹脂組成物。
<34>
式(3)で表される化合物は、コハク酸パルミチルビスアミド、コハク酸ステアリルビスアミド、コハク酸オレイルビスアミド、コハク酸12-ヒドロキシステアリルビスアミド、アジピン酸パルミチルビスアミド、アジピン酸ステアリルビスアミド、アジピン酸オレイルビスアミド、アジピン酸12-ヒドロキシステアリルビスアミドが好ましく、コハク酸パルミチルビスアミド、コハク酸ステアリルビスアミド、コハク酸オレイルビスアミド、コハク酸12-ヒドロキシステアリルビスアミドがより好ましい、<1>~<33>いずれか記載のポリ乳酸樹脂組成物。
<35>
ポリ乳酸樹脂組成物における式(2)及び/又は式(3)で表される結晶核剤の含有量は、ポリ乳酸樹脂100重量部に対して、0.01~3重量部が好ましく、0.01~2重量部がより好ましく、0.01~1重量部がさらに好ましい、<1>~<34>いずれか記載のポリ乳酸樹脂組成物。
<36>
式(2)及び/又は式(3)で表される結晶核剤の含有量は、式(4)及び式(5)で表される可塑剤の総量100重量部に対して、0.5~50重量部が好ましく、0.5~30重量部がより好ましく1.0~20重量部がさらに好ましく、2~10重量部がよりさらに好ましい、<1>~<35>いずれか記載のポリ乳酸樹脂組成物。
<37>
さらに、加水分解抑制剤を含有する、<1>~<36>いずれか記載のポリ乳酸樹脂組成物。
<38>
加水分解抑制剤の含有量は、ポリ乳酸樹脂100重量部に対して、0.05~3重量部が好ましく、0.10~2重量部がより好ましい、<1>~<37>いずれか記載のポリ乳酸樹脂組成物。
<39>
ポリ乳酸樹脂組成物の溶融混練物のガラス転移温度(Tg)は、30~60℃が好ましく、30~55℃がより好ましく、35~55℃がさらに好ましい、<1>~<38>いずれか記載のポリ乳酸樹脂組成物。
<40>
ポリ乳酸樹脂組成物の溶融混練物の結晶化温度(Tc)は、50~110℃が好ましく、50~100℃がより好ましく、60~90℃がさらに好ましい、<1>~<39>いずれか記載のポリ乳酸樹脂組成物。
<41>
<1>~<40>いずれか記載のポリ乳酸樹脂組成物を含有してなる、相対結晶化度が80%以下であるシート。
<42>
<41>記載のシートを真空成形又は圧空成形してなる成形体。
<43>
<41>記載のシートを真空成形又は圧空成形することを特徴とする、シートの二次加工方法。
<44>
<42>記載の成形体からなる包装材。
Claims (17)
- ポリ乳酸樹脂、可塑剤、式(1):
R1-O(A1O)p-R2 (1)
〔式中、R1は炭素数8~22のアルキル基、総炭素数8~22のアシル基、又は水素原子を示し、R2は水素原子、炭素数1~4のアルキル基、又は総炭素数2~4のアシル基を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、0<p≦300を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は、同一でも異なっていてもよく、異なる場合の繰り返し単位はブロック型、ランダム型のいずれでも良い〕
で表される非イオン性界面活性剤、ならびに、式(2):
及び/又は、式(3):
で表される結晶核剤を含有してなるポリ乳酸樹脂組成物。 - 可塑剤が、式(4):
R9-O(A2O)m-CORCOO-(A2O)n-R10 (4)
(式中、R9及びR10は炭素数1~4のアルキル基又はベンジル基を示し、但し、R9及びR10は同一でも異なってもよく、Rは炭素数1~4のアルキレン基を示し、A2は炭素数2又は3のアルキレン基を示し、但し、m又はn個のA2は同一でも異なってもよく、m及びnは各々オキシアルキレン基の平均付加モル数を示し、0≦m≦5、0≦n≦5であり、かつ1≦m+n≦8を満足する数を示す)
で表される化合物、及び/又は、式(5):
R11O-CO-R12-CO-〔(OR13)sO-CO-R12-CO-〕tOR11 (5)
〔式中、R11は炭素数が1~4のアルキル基、R12は炭素数が2~4の直鎖アルキレン基、R13は炭素数が2~6のアルキレン基であり、sはオキシアルキレン基の平均付加モル数を示す1~6の整数であり、tは(OR13)sO-CO-R12-CO-の繰り返し数を示す1~6の数であり、但し、全てのR12は同一でも異なっていてもよく、全てのR13は同一でも異なっていてもよい〕
で表される化合物を含有してなる、請求項1記載のポリ乳酸樹脂組成物。 - ポリ乳酸樹脂100重量部に対して、式(4)で表される化合物の含有量が1~30重量部、式(1)で表される非イオン性界面活性剤の含有量が0.1~10重量部、かつ、式(2)及び/又は式(3)で表される結晶核剤の含有量が0.01~3重量部である、請求項2記載のポリ乳酸樹脂組成物。
- 式(4)で表される化合物100重量部に対して、式(1)で表される非イオン性界面活性剤が1~50重量部である、請求項2又は3記載のポリ乳酸樹脂組成物。
- 式(1)中のR1が総炭素数8~22のアシル基、R2が水素原子、A1が炭素数2のアルキレン基を示し、pが2≦p≦50を満足する数である、請求項1~4いずれか記載のポリ乳酸樹脂組成物。
- 式(1)中のR1及びR2が水素原子を示し、pが10≦p≦200を満足する数であり、(A1O)で表されるp個のオキシアルキレン基が同一ではなく、繰り返し単位はブロック型、ランダム型のいずれでも良い、請求項1~4いずれか記載のポリ乳酸樹脂組成物。
- 式(1)中の(A1O)で表されるp個のオキシアルキレン基が、ポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型のブロック型を構成し、前記ブロックの各繰り返し単位数(p’)がそれぞれ独立して5≦p’≦80である、請求項6記載のポリ乳酸樹脂組成物。
- 式(1)中の(A1O)で表されるp個のオキシアルキレン基が、ポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型のブロック型を構成し、ポリオキシエチレン(EO)とポリオキシプロピレン(PO)の重量比(EO/PO)が5/95~70/30である、請求項6又は7記載のポリ乳酸樹脂組成物。
- 結晶核剤が式(2)で表される化合物を含む、請求項1~8いずれか記載のポリ乳酸樹脂組成物。
- 可塑剤が式(4)で表される化合物を含む、請求項2~9いずれか記載のポリ乳酸樹脂組成物。
- 式(1)中のR1が総炭素数8~22のアシル基、R2が水素原子、A1が炭素数2のアルキレン基を示し、pが2≦p≦50を満足する数である化合物を含み、
結晶核剤が式(2)で表される化合物を含み、
可塑剤が式(4)で表される化合物を含む、請求項2~10いずれか記載のポリ乳酸樹脂組成物。 - 式(1)中のR1が水素原子を示し、R2は水素原子を示し、A1は炭素数2又は3のアルキレン基を示し、pはオキシアルキレン基の平均付加モル数を示し、10≦p≦200を満足する数であり、(A1O)で表されるp個のオキシアルキレン基は同一ではなく、繰り返し単位はポリオキシプロピレン-ポリオキシエチレン-ポリオキシプロピレン型のブロック型であり、各ブロックユニットを構成するp’は5≦p’≦80を満足する数であり、ポリオキシエチレン(EO)とポリオキシプロピレン(PO)の重量比(EO/PO)が5/95~70/30である化合物を含み、
結晶核剤が式(2)で表される化合物を含み、
可塑剤が式(4)で表される化合物を含む、請求項2~10いずれか記載のポリ乳酸樹脂組成物。 - 結晶化温度(Tc)が60~90℃である、請求項1~12いずれか記載のポリ乳酸樹脂組成物。
- 請求項1~13いずれか記載のポリ乳酸樹脂組成物を含有してなる、相対結晶化度が80%以下であるシート。
- 請求項14記載のシートを真空成形又は圧空成形してなる成形体。
- 請求項14記載のシートを真空成形又は圧空成形することを特徴とする、シートの二次加工方法。
- 請求項15記載の成形体からなる包装材。
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JP2017066229A (ja) * | 2015-09-29 | 2017-04-06 | ユニチカ株式会社 | ポリ乳酸系樹脂組成物およびそれからなるシート状成形体、ポリ乳酸系マスターバッチペレット |
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EP2674459A1 (en) | 2013-12-18 |
EP2674459A4 (en) | 2017-01-11 |
US20130287903A1 (en) | 2013-10-31 |
JP5833463B2 (ja) | 2015-12-16 |
CN103328571A (zh) | 2013-09-25 |
KR20130115381A (ko) | 2013-10-21 |
CN103328571B (zh) | 2014-11-05 |
JP2012180512A (ja) | 2012-09-20 |
KR101590238B1 (ko) | 2016-01-29 |
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